GKN LAND SYSTEMS

Stromeg

- - - - - - - - - - - - - - - - - - - - - safety in motion - - - - -

V~ ' 2~7.235!AO 2
sQ.+'L ~

rr

GE coupling
GEF ... R
Document No.: 861-00002 B

Date: 04.2013

Mounting instructions

-CiiC!!I
-

GKN LANO SVSTEMS

srromag

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safety1n mot1on - -

Contents
1

lntroduction ................................................................................................................................ 1

1.1
1.1 1
1.1.2
1.2
1.2.1
1.2.2
1.3
1.3.1
1.3.2

About this documentation........................................................................................................................... 1

Target group .. .......................................................................................................................................... 1
Use/storage ............................ ....................................................................................................... ......... 1
Using the documentation correctly ............................................................................................................. 2
Text formats ............................................................................ ... ... .......................................................... . 2
Definition of terms ......... ............................................................. ........................................ ..................... 2
Warranty and liability.................................................................................................................. .. ............. 2
Guarantee....... ............................................. .. .................................. ........................................................ 3
Copyright. ................................................................................................................................. ............. 3

For your safety ...........................................................................................................................4

2.1
2.2
2.3
2.3.1
2.3.2
2.4
2.5
2.6
2.6.1
2.6.2
2.6.3
2.7
2.7.1
2.7.2
2.7.3
2.7.4
2.7.5
2.8
2.9
2.1O
2.11
2.12
2.13
2.14
2.15

Safety concept of the documentation ................. ........................................................................................ 4

Required personnel qualifications ............. ............................................................................... .................. .4
lntended use......................... ......................................................................... ............................................. 4
Application limits ............................................................................ ..................... .................................... 4
Use in potentially explosive atmospheres ............................................................. ................................... 5
Non-intended use ........................................................................................... ......... ................................... 5
Standards applied ........................................................................... ...................... ...................................... 5
Possible residua l risks ..................................................................................................... ........................... 5
Mechanical dangers ....................................................... .................................................... .. .. .................. 5
Thermal dangers................................................................................................................... ... ................ 6
Material/substance hazards ............................ ................................................................................. ........ 6
Safety symbols/pictograms in the documentation............................. .. ....................................................... 6
Enwonmental protection/recycling ........................................ ..................... ............................................. 6
Note .. ............... ..................................................................................................................................... 6
Mandatory symbols ............................................................................................................... .. ................ .6
Hazard classifications ................................................................ ....................... .............. ........................ 7
Warning symbols ............................................ .. ............................... ................ .. .. ......... .................... ...... 7
Safety devices o n the coupling ........ ............... ............................. .. .. .... ..... .... ........ ... .. ... .. .. .......................... 7
Safety symbols/pictograms o n the coupling .... ...................................................................... ..................... 7
Wear personal protective equipment. ............... .................... ............ ............................ .............................. 8
Basic responsibilities of the operator an d personnel. ............................................................................... . 8
Safe handling of suspended loads.......................................................................... ....................................8
Safe handling of rotating components ................................................................................. ....................... 8
Safe handling w ith hot surfaces ............................................................................... ..................... .............. 9
Environmental protection ................................................................ ...................... ............ .............. ........... 9

Transport an d storage ............................................................................................................ 1O

3.1
3.1.1
3.2
3.2.1
3.3
3.3.1
3.4

Special safety guidelines ................................... .. .. ............... ......... .......................................................... 1O

Criticai centre of gravity points ............... .... ..................................... ....................... .......... ............ .......... 1O
Transport.. ................. ......... ................................................................................................................... 1O
Unpacking ............... .. .. .......................................................................................................................... 11
Scope of delivery................. .. .. ............. ............. ... .. ............................... ................................................... 11
Transport lock .......... ............................................ .................................................................................. 11
Storage ................. .......... .. .................... ... .. ............................... .................... .................. .. ........... ............. 12

Technical specifications ................... ...................................................................................... 13

4.1
4.2
4.3
4 3.1
4.4
4.5
4.6
4.7

Product data ............ ................................................................................................................................ 13

Operating conditions ........................................ .. .. .............................................. ....................................... 14
Dimensionai drawing ....................... .. ....................................................................................................... 14
Tightening torques ................................................................................................... ... .. ......................... 15
Marking o n the product. ......... .. ......................................................... ........................................................ 15
Alignment tolerances .............................. .... .. .. .......... ............ ................. .... ............... .. ............................. . 16
Required temperature for expanding .................... .............. .. ................... ..................................... ............ 16
l nstallation sequence of the elastomer elements ................................... .................................. .. ............... 18

Mounting instructions GE coupling GEF... R No. 861 -00002 B 04 .2013

Ili

Gel

GKN LAND SYSTEMS

Stromag

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Construction and function ................................................. ..................................................... 20

5.1
5.2
5.2.1

Product definition .................................................................................................................................... .. 20

Designation of the assembly groups an d components ............................................................................. 20
Design, task and function of the assembly groups and components .................................................... 21

Assembly .................................................................................................................................. 22

6.1
6.2
6.3
6.3.1
6.3.2
6.3.3
6.3.4
6.4
6.5
6.5.1
6.5.2
6.5.3
6.5.4
6.5.5

Special safety gu idelines .............................. ....................... ........... .. .................................... .. .. ... .. .. ...... .. . 22

Pre-mounting condition ...... ........................... ........................ .. ........ ....................... ..... ............ ...... ... ......... 22
Conditions for assembly an d fixing ......... ................................................... ........ .. ......... .. ....... ................... 22
Special tools ................ .. ........... ............................................. ... ............................... .............................. 22
Assembly precision ..................................................................................................... ..... ....... .. ............. 22
Tightening torques ................................................................................................... .. ........................... 22
Requirements for the connecting components ...................................................................................... 23
Mounting the coupling (direct assembly) ....................................... ......... .................................................. 23
Mounting the coupling (single assembly) .................................................................................................. 24
Removing the elastomer elements .................................... ......................................... ...... ..................... 24
Mounting the hub .. ............................. .. ............ ...................... ......... .................................................. .. ... 25
Mount the flange .................................................................................................................. ............... ... 27
Aligning the input and output sides ........................................................................................................ 27
Mounting the elastomer elements ..........................................................................................................28

Operation .................................................................................................................................. 30

7.1
7.2
7.3
7.4
7.5

Special safety guidelines .. ................. ............................................................................................... ....... . 30

lnitial commissioning ....... .............................. .. .............................. ... ........................... .. .................... ....... .30
Duty cycle, switching frequency and switching times ..... ........ .................................. ............................ .... 31
Temporary decommissioning .......................... ................................ ......................................................... 31
Recommissioning ..... .......................................... .......................... ................................... ...................... . 31

Maintenance and inspections................................................................................................ 32

8.1
8.2
8.3
8.4
8.5
8.5. 1
8.5.2
8.5.3

Special safety guidelines........................... .. ........................................................... ................................. 32

Measures for environmental protection ............ ..... .. ...... ................................ .................... .. .................... 32
Generai points.................. .... .. .. ................ ... ................. ..... ............................................................ .. ......... 32
Matntenance and inspection intervals ... ... ... ................................................................................ ... ...........32
Replace the elastomer elements .................... .............. .............. .............................................................. 33
Removing the elastomer elements ............. .. ......................................................................................... 33
Mounting the elastomer elements .......................................................................................................... 34
Concluding work .. ......................................................................... ..................................................... .... 34

Troubleshooting ......................... ............................................................................................. 35

9.1

Operational issues an d their solutions ........... ......... ............................. ............ .. ........................ .............. . 35

1O

Disassem bly ............................................................................................................................. 36

10.1
10.2
10.3

Special safety guidelines ......... .............................................................. .. ........................... .............. ........ 36

Dismantle the coupling ................... ........................................................................................................ 36
Final decommissioning .............. ............. ... ... .. ... ............................................ ............ ..... .......................... 36

11

Ordering spare parts ......................... .. .................................................................................... 37

11 .1
11.2

Service address ...................... ............................. .............. .. .. ............. ... .. ....... .......... ........... .... .. ............... 37
Data for ordering spare parts .. ..... .. .................. ....... ............... .. .... ...... .. ............................. ..................... ... 37

IV

Mounting instructions GE coupling GEF ... R No. 861 -00002 B 04.2013

GKN L ANO SYSTEMS

Stromag

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - safety1nmotion - -

lntroduction

1.1

About this documentation

GKN Stromag AG strongly emphasises that the technical details such as dimensions, weights in kg , tolerances,
tightening torques and units required for assembly , such as securing means and lubricants, must be obtained
from the dimensionai drawing.
Should this information be necessary during assembly, a corresponding point in these mounting instructions will
be referenced on the dimensionai drawing.
A dimensionai drawing is supplied as a separate document and can be requested additionally from our aftersales seNices, see section 11.1. For this, the information on ordering spare parts is required, see section 11.2.
For the purpose of simplification, the following designations are used in the mounting instructions.
Mounting instructions wi ll be referred to as documentation in the following.

The GE coupling will be referred to as coupling in the following.

This documentation makes it easier for the operator to familiarise himself with the coupling and to use it correctly.
The documentation contains important instructions on how to operate the coupling safely, properly and economically. ObseNing the documentation helps to avoid dangers, to reduce repair costs and down times and to increase the reliability as well as the operating life of the coupling. Read the documentation carefully and thoroughly.

1.1.1

Target group

The documentation is limited to use by qualified as well as trained personnel.

The documentation must be read and applied by every person that is assigned with performing at least one of
the following tasks:

transport

assembly
use
maintenance and inspections

troubleshooting

disassembly

disposal of operating and auxiliary materials

1.1.2

Use/storage

This documentation must always be kept to hand at th e operation location of the coupling. The documentation
must then be integrated into the overall documentation of the complete machine and into the safety concept.
When selling the coupling, the documentation must also be passed on.

Mounting instructions GE coupling GEF... R No. 86 1-00002 B 04.201 3

srromag

GKN LANO SYSTEMS

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1.2

Using the documentation correctly

1.2.1

Text formats

The following symbols/figures are used for special text positions in the documentatian :

~ ~ymbol

Explanation

lndicates bulleted lists

lndicates subordinate bulleted lists

...

lndicates handling instructions and information in the safety guidelines

1. 2. 3. et seq.

lndicates work steps

Fig. 1, 2. 3, et seq. Numbering of figures

A, B, C, et seq.

lndicates areas in the figures

a. b, c, et seq.

lndicates dimensions

CD

lndicates position numbers

(1)/(2)/(3)

lndicates position numbers in the text

1 .2.2

1n

the figures

Definition af terms

Operator
The operatar is the business persan/company that aperates the coupling for its intended use or has it operated
by qualified as well as trained personnel.

Trained personnel
Trained personnel are those that can prove they have been instructed by GKN Stromag AG or in accordance
with the technical documentation of GKN Stromag AG . They are able to carry out the work assigned to them
and avoid known dangers.

User
The user is the person that has bee n trained by the operator and assigned with the use of the coupling.

Qualified personnel
Qualified persannel are those that are able to carry aut the work assigned ta them and identify and avoid any
possible dangers as a result of their professional training , knowledge and experience, as well as knowledge of
the applicable standards and guidelines.
Qualified personnel are emplayees of the aperatar or those that have been authorised ta carry aut the work.

1.3

Warranty and liability

The "Generai trade and delivery terms and conditions of delivery" af GKN Stramag AG always apply.
GKN Stramag AG shall nat recagnise any warranty or liability claims for personal and materia l damage if they
result from ane or more of the following causes:
non-intended use af the caupling
non-abservance of the infarmat1on, instruct ions and interdictions in this dacumentation
unautharised constructional modifications to the coupling
insufficient manitaring af parts which are subject to wear and tear
maintenance wark performed improperly or too late

catastraphic events caused by external influences or force majeure

Mounting instructions GE coupling GEF ... R No. 861-00002 B 04.2013

GKN LAND SYSTEMS

Stromag

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - saf ety tnrnotton - -

1.3.1

Guarantee

The "Generai trade and delivery terms and conditions of delivery" of GKN Stromag AG always apply.
1.3.2

Copyright

This documentation is a certified document as per the terms of the law against unfair competition.
The copyright is held by :
GKN Stromag AG
HansastraBe 120
D-59425 Unna
Germany
This documentation is intended for the operator of the coupling and his personnel. lt contains text and drawings
which, without the express permission of the manufacturer, must not be
reproduced,

distributed or

made available to others in any other way, either in full or in part.

Non-compliance will result in damages being sought.

Mounting instructions GE coupling GEF .. .R No. 86 1-00002 B 04 .2013

Stromug

GKN LAND SYSTEMS

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For your safety

2.1

Safety concept of the documentation

In accordance with the risk assessment carried out, the safety concept in this documentation is structured in the
following way:

The generai safety guidelines far the operator and the user are listed in this section.
Section-related safety guidelines are listed at the start of the respective section .
Safety guidelines related to handling must be followed before each safety-related work step.

2.2

Required personnel qualifications

The following table shows the qualifications specified far the different tasks.
Task

Perso n nel

Tra nsport

Qualified personnel

Assembly

Qualified personnel

lnitial commissioning

Qualified personnel

Operati an

Trained personnel

Preventive maintenance

Trained personnel

Troubleshooting

Trained personnel

Decommissioning

Trained personnel

Disassembly, disposal

Trained personnel

Only employ qualified or trained personnel. see section 1.1 .1.

Do not authorise people whose abi lity to react is impaired , far example by the influence of drugs, alcohol,
medication or s1milar. Observe the specific national age guidelines.
Observe ali other nationally-applicable guidelines of the respective country of use.

2.3

lntended use

The coupling should only be used far commerciai purposes and according to its intended use for the following
applications:
The coupling of drive trains far transmitting torque.
To connect a drive shaft to a f lange connection , preferably far use on piston engines.
Other areas of application mclude electrical unit engineering, compressor engineering , the construction machine industry, engine and shipbuilding, as well as generai mechanical engineering.

2.3.1

A pplication limits

The application limits are defined in the technical specifications, see sect ion 4.

Mounting instructions GE coupling GEF ... R No. 861-00002 B 04.2013

GKN LANO SYSTEMS

s~romag

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - safety1nmot1on - -

2.3.2

Use in potentially explosive atmospheres

The coupling is offered in the following versions:

without ATEX approvai.

There is a fire or explosion risk when operating the coupling in potentially explosive atmospheres. The coupling must not be used in potentially explosive areas.

with ATEX approvai.

The coupling can be used in potentially explosive atmospheres. Couplings with ATEX approvai have been
provided with a stamp or an EX marking on th e type plate. Moreover, a possible ATEX approvai can be obtained in the parts list. An additional manual for use in potentially explosive atmospheres has also been enclosed .

Please contact GKN Stromag after-sales services if you have any queries concerning the application limits.
2.4

Non-intended use

Any use other t han the intended use of the coupling may lead to dangerous situations.

Only use the coupling for its intended use in accordance with the details in this documentation, especially in
observing the application limits given in the technical specifications.
Reconstruction, retrofitting or modification of the construction or individuai equipment parts, with the aim of
changing the application range or the usability of the coupling, should be avoided .
Use of the coupling for holding static loads.

Use of the coupling under water as well as in areas that have been contaminated with cleaning agents or
solvents, fuels, oils or similar aggressive media.

Claims for any damage that results from non-intended use are exempted. The operator bears sole responsibility
for damage caused by non-intended use.
2.5

Standards applied

Details of other national standards are referenced within the documentation. This applies especially to the assembly. DIN standards can be purchased from the DIN Deutsches lnstitut fUr Normung e. V., http://www.din.de.
Please contact GKN Stromag AG after-sales services if you have any queries concerning content and application.
2.6

Possible residua! risks

Residua! risks are particular dangers that cannot be eliminated when using the coupling , despite its safety-orientated construction.
Residua! risks are not obviously recognisable and could be the source of a possible injury or health risk.
Special reference is made to possible residua! risks in the following .
2.6.1

Mechanical dangers

Danger due to destruction of the coupling and parts being ejected during:

operation outside the application limits

use of screws, pins or similar that do not have sufficient strength
use of unsuitable spare parts and spare parts that have not been approved by the manufacturer

Danger due to rotating parts during :

operation without separating protective equipment or housing

Mounting instructions GE coupling GEF ...R No. 861-00002 B 04 .2013

s~romag

GKN LAND SYSTEMS

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2.6.2

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Thermal dangers

Danger resulting from contact with hot surfaces/components when :

working on the coupling after removing the separating safety device or housing
carrying out work on the coupling without personal protective equipment

2.6.3

Material/substance hazards

Danger due to inhalation of gases and vapours should the coupling catch fire:

from the emission of carbon monoxide (CO) , carbon dioxide (C02), nitrogen (NOx), sulphur oxide (SxOx)
and toxic pyrolysis products.

2.7

Safety symbols/pictograms in the documentation

The following safety symbols/pictograms and indications of particularly important details are used in the
documentation.

2.7 .1

Environmental protection/recycling
ENVIRONMENTAL HAZARD
lndicates environmental hazards as well as measures for environmental protection.

RECYCLING
lnd icates measures for recycling or disposal of components as well as auxiliary and operating materials.

2.7.2

Note

NOTE

2.7.3

lndicates special user tips and other particularly useful or important information fo r efficient work as
well as economica! use.

Mandatory symbols

Basic protection
As basic protection when working, always wear the listed personal protective equipment.

.----

Mandatory sym- Explanation

bols

o
(t
()

Wear protective cloth ing

Wear hand protection

Wear chemically-resistant gloves when
com ing into contact with oils, greases or
other hazardous substances.
Wear foot protection

Mounting instructions GE coupling GEF ... R No. 861-00002 B 04.2013

Stromag

GKN LANO SYSTEMS

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Additional protection
For the following work, always wear the listed personal protective equipment as additional protection.
Mandatory symbols

Explanation

To be worn additionally for:

(Y)

Wear head protection

Transport work

2.7.4

Hazard classifications

The safety symbol in conjunction with the signa! word means:

DANGER
lndicates an immediate high risk danger, which can lead to death or serious physical injury if not avoided.
CAUTI ON
lndicates a possible medium risk danger, which can lead to death or serious physical injury if not avoided.
ATTENTION
lndicates a possible low risk danger, which can lead to slight or medium physical injury or materia!
damage if not avoided .
2.7.5

Warning symbols

Required safety guidelines are indicated in the documentation through pictograms and in addition begin with
signa! words that emphasise the extent of damage to be expected.
The safety guidelines are structured as follows:
SIGNALWORD
Type and source of the hazard
Possible consequences of non-observance , as well as explanations of the source of the hazard.
~

2.8

Measures/handling instructions to be followed in arder to avoid hazards or any damage.

Safety devices on the coupling

The coupling does not have any safety devices of its own.
After assembly according to applicable national guidelines, the coupling must be provided with housing or separating protective equipment by the manufacturer of the complete machine.
Operation of the coupling without separating protective equipment or proper housing is not permitted. At the
same time the coupling must also be sufficiently ventilated, e.g. via a perforated or grid plate.
2.9

Safety symbo ls/pictograms on the coupling

The coupling has an "lnstructions to be observed far installation" warning label.

The transport locks have a "Remove tran sport locks before commissioning" warning !abel

Mounting instructions GE coupling GEF ... R No. 861-00002 B 04.2013

s~romag

GKN LANO SYSTEMS

-----------------------------------safetymmotion --

2.10 Wear personal protective equipment

Personal protective equipment must be worn forali work to be carried out, see section 2.7.3. The wearing of
personal protective equipment must be monitored by the operator. lt may be the case that the operator has to
meet additional measures.

2.11

Basic respons ibilities of the operator and personnel

The following basic responsibilities of the operator and personnel must always be observed when handling the
coupling:

After assembling the coupling , a risk analysis of the workplace must be carried out by the operator on the
complete machine. In addition to the documentation, operating instructions must be created.
In addition to the documentation . observe and instruct adherence to generai legai and other binding regulations on accident prevention and protection of the environment. Such obligations can also, for e.g. , affect the
handling of hazardous substances or the provision/wearing of personal protective equipment.
Supplement the documentation with your own instructions. including supervisory and reporting obligations for
specific operational matters. e.g.. with regards to the organisation of work, work sequences and appointed
personnel.
Never make changes or additions to the coupling , nor coupling conversions, without the manufacturer's approvai. lf changes are made to the coupling that affect safety, they must be reported to GKN Stromag AG
immed iately.

Only use genuine spare parts.

2.12 Saf e handling of suspended loads

The followtng safety guidelines rnust always be observed when handling suspended loads

Wear personal protective equipment.

Observe the instruct1ons on the packing pieces.

When transporting, only use approved lifting gear, industriai trucks and slinging equipment with sufficient
load-bearing capacity.
Ensure that the slinging equipment is positioned correctly.
Do not hook the slinging equipment onto components of the machine that protrude or in the eyes of attached
components.
Never use torn or worn ropes or belts.

Do not position ropes and belts on sharp edges, do not knot or twist them.

Never stand under suspended loads.

2.13 Safe hand ling of rotating component s

The following safety guidelines must always be observed when handling rotating components:
Before commencing work, shut down the complete machine and secure it from switching back on.
Never operate the complete machine without separating protective equ ipment or housing.

After inspection and maintenance work, remount the separating protective equipment.

Mounting instructions GE coupling GEF ... R No. 861 -00002 B 04.2013

GKN L ANO SYSTEMS

- - - - - --

2.14

Stromag

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Safe handling with hot surfaces

The following safety guidelines must always be observed when dealing with hot surfaces:
Before commencing any work, first allow the hot surfaces to cool down.

2.15

Environmental protection

The following instructions must always be observed in arder to protect the environment:

After the final decommissioning/disposal of the coupling , ensure that the individuai components, as well as
any possible auxiliary and operating materials, are disposed of in an environmentally-friendly way.
Recycle ali metal and plastic components.

Mounting instructions GE coupling GEF ... R No. 861-00002 B 04 .2013

s~romt1g

GKN LAND SYSTEMS

- --

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Transport and storage

3.1

Special safety gu idelines

DANGER
Risk of accidents when standing under suspended loads
When lifting , lowering and pivoting loads, there is a risk to life due to parts fa lling down or moving in
an uncontrolled manner.
lll> Heavy parts of the coupling have threaded holes for the safe fixing of suitable slinging equipment.

Observe the information for the slinging points provided.

lll> Threaded bores on components are only intended to be used for lifting the individuai components

or assembly groups, and not for lifting the entire machine.

CAUTION
Risk of accidents due to non-observance of the safety guidelines
There is a risk of accidents if the generai safety guidelines are not observed.
lll> Ali safety guidelines must be observed , see section 2.

3.1.1

Criticai centre of gravity points

CAUTION
Risk of accidents caused by moving loads when lifting, lowering and pivoting
As a result of the design, it is not always possible to move loads attached to the slinging points in a
safe centre of gravity. A change of position can lead to an uncontrolled movement of the load that
may then cause injuries.
lll> Perform the lifting, lowering and pivoting of loads only with great caution. This avoids greater ac-

celerating forces.
Transport

3.2

NOTE

Be particularly careful when transporting the coupling in order to avo id damage caused by external
forces or careless loading and unloading . Depending on the type and duration of the transportation ,
corresponding transportation locks have been provided. Transport locks must not be removed before
assembly of the coupling.
During transportation , avoid :
lll> water condensation resulting from severe temperature fluctuations
lll> impacts

10

Mounting instructions GE coupling GEF ... R No. 861-00002 B 04.2013

s~romag

GKN LANO SYSTEMS

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3.2.1

Unpacking

The transportation route is decisive in terms of the type of packing . The information marked an the packing must
be observed.

CAUTI ON
Risk of accidents caused by components falling down
In some cases, the assembly groups are not positively locked to each other.
~

Always hook on and lift the assembly groups individually.

RECYCLING
Dispose of the packaging materia! according to the local guidelines properly and in an environmentally-friendly way.

3.3

Scope of delivery

On receipt, check the delivery far completeness using the packing list. Possible damage during transportation
and/or missing parts must be reported immediately; see section 11 .1 far the address.
The maximum transmitted torque must be checked by the machine or engine manufacturer.
Fixing screws far assembly of the connector are not included in the scope of delivery.

3.3.1

Transport lock

The transport locks can be removed far direct assembly only after full assembly of the coupling, see section 6.4 .
For single assembly, the transport locks are removed before assembly, see section 6.5.
The transport locks can be removed after disassembly of the hexagon screws (5.2)/(5. 3).

Fig. 1

3
5.1

Hub

5.2

Hexagon screw

Angular flange

5.3

Hexagon screw

Protection segments

Mounting instructions GE coupling GEF ...R No. 861-00002 B 04.2013

11

Stromtlg

GKN LA ND SYSTEMS

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3.4

Storage
ATTENTION
Oamage to the coupling caused by incorrect storage
lncorrect storage ca n lead to damage to the components of the coupl ing. Only stare the coupling under the following conditions:
Jlo Do not stare outdoors.
Jlo Stare in a dry piace.
Jlo Do not expose to aggressive media. Avoid contact with oxygen, ozone, light, heat, moisture and
solvents.
Jlo Do not keep solvents, fuels , lubricants, chemicals, acids or similar substances in the storage room.
Jlo Protect against salar irradiation, ultraviolet light and equipment that produce ozone.
Jlo Storage temperature: +1 O to +25

c.

Jlo Maximum relative humidity, 65 %.

Jlo For safety reasons, elastomer elements must be re newed when stored for longer than 5 years.

For longer storage periods, the generai condition of ali parts and the packing must be checked every 12 months.
lf required , refresh or renew the preserving agent. Our after-sales services will previde you with information on
this, see section 11.1 for the address .

12

NOTE
Details for storage on the packing pieces going beyond the conditions specified here must be observed.

Mounting instructions GE coupling GEF ...R No. 861-00002 8 04.201 3

Stromr~g

GKN LAND SVSTEMS

- - - - - - - - - - - - - - - - - - - - - --

- - -- -- - - - - safety mmotion - -

Technical specifications

4.1

Product data

NOTE

The weights can be obtained from the dimensionai drawing , see section 4.3.

Q)
(.)

Q)
(.)

--- BQ)

.r:

Q)

cQ)
E
Q)

Q)

l1l

z
.......
Q)
Q)

.!::!
t/)

Cl

c.
::l
o

(.)

200 R

::l

l1l

c.
t/)

:c- E

.><~ ......
E
l1l

"'

Q)

::C:

-t/)

<l
Cl
c

:E

.!!! ::

... ::l

.E

E c.
Q) o

"C

...o
c

Q)

"C
......

EE

ES

o
(.)
>:E
E
Q)

...
B

l1l

.r:

Q)

E
......

- c

?-

Q)

Q)

E
Q)
(.)

l1l

c.
t/)

E
.2'1
-;

c
,Q
t/)
c

-;

.
"C

Q)

:c ...... :c
-; E

:C E

l1l.......
~

...

Q)

:E

::C:
<l

- C)
t/) c
.!!! ::

...o

l1l

...

"C

Q)

"C

cQ)

---

......

EE

E E
o'"":::
~3:

o
(.)
>:E
E
Q)

....
o
l

.r:

o
c

Q)

Q)

E
Q)

c.

E
c
.2'1
-;

"C

...

~
::l

~
::l,.....

(.)

l1l

.!!!

g>L
l1l
Q)

:E
'i)

3::

::C:
<l

g>

.!!! ::
E c.
... ::l

...

C)

t/)
t/)
Q)

Q),......

"gL
Q)

3::

E3:

E <l

o(.)

..
Cl

.:::

:t:

"C

t/)
t/)
Q)

c
li=
;

l1l

t/)

.:::

c.

t/)

Cl

c.
t/)

t/)

E
c.
.::.
"C
Q)
Q)

c.
t/)

::l

<(

E
c.
... ::l
Q) o
a... o

C:: <l

<(

0,2

3,2

1,5

~0.2

18,0

0,5

$0,1

320

710

4360

3,2
2,0
2,0

1,5

~0.2

0,1

~0.2

0,5
0,5

1,5
1,5

18,0
29,0

3900
2880

29,0

0,5

0,1
0,1

950
2470

~0.2

420
610
610

2470

2880

2,5

0,3

30,0

0,5

$0,1

2,5

~0.3

28,0

0,5

0,1

3330
5000

2500
2150

2,5

0,3

28,0

0,5

0, 1

900
1080
1080

5000

2150

2,5
2,5

~0,4

0,5

0,1

1560

8480

1840

~0 . 4

50,0
50,0

0,5

~O , 1

~0 .4

55,0

~ O, 1

~0,4

0,5
0,5

1560
2930
2930

8480
14900
14900

1840

0,5

3580

15000

1340

0,1
s 0,1

3580
4180

15000
17500

1340
1175

o "'
~3:

2000
3200

Q)

"C

a.. (.)

l1l

~
c

')(

cQ)

E
......

'i)

(.)

E
.2'1
-;
-;

Q)

Q)

C:: <l

t/)
t/)

t/)
t/)

Q)

8 c::

Q)
(.)

l1l

l1l

')(

<(

:::=

')(

l1l

500 R

5000

0,2
~ 0,2

700 R
1200 R
1600 R

7000
12000
16000

0,3
~ 0,3

2100 R

21000

0,3

4,0
4,0
4,0

2900 R
3500 R

29000
35000

~0,4

4,0

5000 R
7000 R

50000

4,0
6,0

9000 R

70000
90000

0,4
0,4
$0,4

10

0,5

4,0

~0 . 5

55,0
56,0

11000 R

110000

10

0,5

4,0

~0.5

56,0

15000 R
18000 R

150000
180000

10

0,5

s 0,5

S0,5
S0,5

56,0

10

4,0
4,0

0,5
0,5

56,0

0,5

0,1

4180

17500

22500 R

225000

11

s 0,6

11,5

7,5

S0,6

40,0

0,5

sO, 1

5000

16700

1095
1095

27000 R

270000

11

0,6

11,5

7,5

S0,6

40,0

0,5

~O, 1

6000

20000

1095

320 R

0,2

~
~

6,0

Mounting instructions GE coupling GEF ...R No. 861 -00002 B 04.2013

0,1
0,1

1540
1540

13

s~romtlg

GKN LAND SYSTEMS

- - - - - - - - - - - - - - - - - --

4.2

- -- -- --

- - - - - - --

- - safetyinmotion - -

Operating conditions

Designation

Definition

Ambient temperature

-50

Environment

Industriai environment: clean , dry indoor rooms free of noxious substances.

Use of the coupl ing under water as well as in areas that have been contaminated with cleaning agents or solvents, fuels, oil or similar aggressive media is not
permitted .

oc to +80 oc

Do not immerse the coupling in oil.

Avoid exposure to wet and dusty conditions.
Avoid ultraviolet radiation.
Non-permissible load case

4.3

Holding static loads.

Dimensionai drawing

e
}

NOTE

GKN Stromag AG strongly emphasises that the technical details such as dimensions, weights in kg,
tolerances, tightening torques and units required far assembly, such as securing means and lubricants, must be obtained from the dimensionai drawing .
Should this information be necessary du ring assembly, a reference will be made in the dimensionai
drawing at the respective point in this documentation.
A dimensionai drawing is supplied as a separate document and can be requested additionally from
our after-sales services, see section 11.1 . For this, the information on ordering spare parts is required, see section 11 .2.

14

Mounting instructions GE coupling GEF ... R No. 861-00002 8 04.2013

GKN LAND SYSTEMS

Stromag

-----------------------------------safety1nmot1on --

4.3.1

Tightening torques
CAUTI ON
Danger of accident due to lubrication of the thread
The tightening torques listed in the dimensionai drawings referto the dry or lightly oiled condition of
the screw connection (coefficient of friction ~tot = O, 14 ).
Additionallubrication of the thread causes a considerable change to the coefficient of friction and results in tightening conditions which could destroy the screw connection.
Detective screw connections may lead to parts loosening, being slung away and severe or fatai injuries .
.,. Only assemble the screw connections in a dry or lightly oiled condition .
.,. Do not lubricate the thread .
CAUTION
Risk of accidents due to detective screw connections
Detective screw connections may lead to parts loosening , being slung away and severe or fatai injuries .
.,. Guidelines of the manufacturer, machine or engine manufacturer for the screw connections must
be adhered to .
.,. Only use screws of the required size , strength and quantity.
.,. Observe the tightening torque .
..,. Only use the specified liquid screw locking agent.

NOTE
Tightening torques for the fasten ing screws for assembly of the coupling on the connecting part or the
switchable clutch can be obtained from the mounting or operating instructions of the machine manufacturer.

Tightening torques can be obtained from the dimensionai drawing , see section 4.3.
The maximum transmitted torque must be checked by the machine or engine manufacturer.
Only screws and washers of the quality stated in the dimensionai drawing should be used.
4.4

Marking on the product

The following data can be found on the coupling or the type plate:

order number l coupling identification number

artide code

type series, size

month/year of manufacture

weight in kg

NOTE
The order number and coupling identification no. are stamped
o n the hub (1) and angular flange (3) in embossed lettering.
Fig. 2

Mounting instructions GE coupling GEF... R No. 861-00002 B 04 .2013

15

s~romag

GKN LAND SVSTEMS

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - safety in motion - -

4.5

Alignment tolerances

-------- == cf

':"-= r- - - - - - t--

--.. - ..,__
~Wa

Fig . 3
t:.Wr = Radiai alignment tolerance
The radiai alignment tolerance can be obtained from the product data, see section 4.1.
t:.Ww = Angular alignment tolerance
The angular alignment tolerance can be obtained from the product data, see section 4 .1.
t:.Wa =Axial alignment tolerance
The axial al1gnment tolerance can be obta ined from the product data, see section 4.1.

l
4.6

NOTE
Displacements that occur as a result of the thermal expansion during operation of the machine, must
already be considered here.

Required temperature for expanding

NOTE
In order t o balance a potential cooling of the heated hub during assembly, a supplementary temperature of 85 to 100 o c is recommended.

ATTENTION

oc

The max. permissible temperature of the hub of 300

must not be exceeded. lf necessary, the shaft
must be add1tionally subcooled or a lower supplementary temperature chosen.
The required temperature for expand ing must be calculated using the following form ula and the diagram below:

Required temperature for expanding = expansion temperature + room temperature+ supplementary

temperature

16

Mounting instructions GE coupling GEF ...R No. 861-00002 B 04.2013

CiiC!!!I

s~romag

GKN LAND SYSTEMS

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - safety rnn1otron - -

E'

..s
::::>

0 .6

r------.-------.------.-------,------,,------.------~

0 .1

20

40

60

80

100

120
Fig. 4

Bore diameter of the hub in m m

Expansion temperature in

Overdimension of the shaft in m m

oc

The expansion temperature is determined depending on the bore diameter of the hub and the overdimension of
the shaft.

Mounting instructions GE coupling GEF ... R No. 861-00002 B 04.2013

17

Stromag

GKN LANO SVSTEMS

- --

4.7

- - - - - - - --

- - -- -- - - - - - - - - - - - - - - - - safety1n mot1on - -

lnstallation sequence of the elastomer elements

The installation of the elastomer elements must be carried out in the specified order of assembly.
Wit/7 6 elastomer For the installation sequence with 6 elastomer eleelements
ments, see figure on the right.

Fig. 5
With 8 elastomer For the installation sequence with 8 elastomer eleelements
ments, see figure on the right.

Fig. 6
With 10 e/astamer elements

For the installation sequence with 10 elastomer elements, see figure on the right.

Fig . 7

18

Mounting instructions GE coupling GEF ...R No. 861-00002 B 04.2013

CiM!t Stromag
_

SctFef:y In motlo"

Montageanleitung

/}o. 2

10

Position

Lack-Stift
Kenn-Nr.

Einvulkanisierte
Element-Nr.

1
2
3
4
5
6
7
8
9
10
11
12

4538
4870
4676
4768
4776
4780
4769
4752
4720
4680
4544
4645

4096
4167
4320
4375
4125
4180
4363
4377
4113
4312
4089
4351

7000 R - 03.03.2016 - 2/17

GKN LAND SYSTEMS

s~romag

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - safety1nmot1on - -

With 12 e/astamer elements

For the installation sequence with 12 elastomer elements, see figure on the right.

Fig. 8
With 14 e/astamer elements

For the installation sequence with 14 elastomer elements, see figure on the right.

Fig. 9

Mounting instructions GE coupling GEF ... R No. 861 -00002 B 04.2013

19

srromag

GKN LANO SYSTEMS

- - - - - - - - - - - - - - - - - - - - - - - --

- - - - - - - - --

safetyin rnotion - -

Construction and function

5.1

Product definition

The coupling is a highly flexible rubber coupling that can be displaced in ali directions, with progressive characteristic. lt is connected by a hub to a shaft on the B-side. lt can be connected on the A-side directly to the flywheel of a diesel engine etc. The connections implemented are free of backlash. The coupling enables an easy
assembly and disassembly, for the complete coupling as well as for the flexible elements.

Areas of application:
The coupling is preferably intended for use on piston engines. Other areas of application include electrical unit
engineering, compressor engineering, the construction machine industry, engine and shipbuilding , as well as
generai mechanical engineering.

Typical properties :
Simple assembly
Highly flexible, torsionally soft coupling with progressive characteristic
Part1cularly suitable for driving diesel engines

5.2

Designation of the assembly groups and components

Fig. 10
1

Hub

12

Cylindrical pin

Flange

13

Threaded pin

Angular flange

14

Threaded pin

Transport lock group, see section 3.3.1

16

Cylindrical pin

1O

Elastomer elements

18

Cylindrical screw

11

Cylindrical pin

19

Ring screw (optional, not pictured)

e
}

20

NOTE
Ordering spare parts, see section 11.

Mounting instructions GE coupling GEF ... R No. 861-00002 B 04.2013

GKN LAND SYSTEMS

Stromag

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - safety1nmotion - -

5.2.1

Design, task and function of the assembly groups and components

The coupling is a highly flexible rubber coupling that can be displaced in ali directions, with progressive characteristic. lt can be connected directly to the flywheel of a diesel engine etc.
The torque is transmitted from the flange (2) and angular flange (3) to the mating part of the customer's machine
via the radially-arranged elastomer elements (1O) via the hub (1). The outer part of the coupling , consisting of
the flange (2) and angular flange (3). is fastened to the engine flywheel via cylindrical screws. The elastomer
elements are connected to the hub and flange via cylindrical pins (11 )/(12). The cylindrical pins are secured axially by threaded pins (13)/(14).

Mounting instructions GE coupling GEF ... R No. 861 -00002 8 04 .2013

21

s~romag

GKN LAND SYSTEMS

- - - - - - - - --

- - - - - - - - - - - - - - - - - - - - - - - - - safetymmotion - -

Assembly

6.1

Special safety guidelines

CAUTI ON
Risk of accidents due to non-observance of the safety guidelines
There is a risk of accidents if the generai safety guidelines are not observed.
IJi. Ali safety guidelines must be observed, see section 2.

6.2

Pre-mounting condition

The couphng will be delivered fully assembled and with transport locks provided. and fo1 assembly, provided
that the hub must not be heated above 85
only needs to not be disassembled.
The fastening screws for attaching the coupling to the connector are not included in the scope of delivery. They
must correspond to the operator specifications of the complete system .

oc.

The delivery state may deviate as an exception from the ru le.

6.3

Conditions for assembly and fixing

The following conditions for assembly and fixing must be observed:

Obtain the bindmg dimensions from the dimensionai drawing, see section 4.3.

Observe the technical specifications, see section 4.

During paintmg work, the coupling has to be covered so that rubber parts cannot make contact with the paint
or lacquer.

6.3.1

Special tools

To install the coupling in the drive equipment, no special tool is necessary . The disassembly devices necessary
for the replacement of elastomer elements is included in the replacement element delivery. These assembly devices can be ordered from GKN-Stromag Spare Parts Sales Department as required, see section 11 .

6.3.2

Assembly precision

The coupling can absorb displacements in axial , rad iai and angular directions. In order to keep the load of t he
elastomer elements (1O) and the connected machines as low as possible, the machines must be aligned with
each other as accurately as possible. Even the slightest offset of the mating parts of the customer's machine to
each other leads to an increased loads on the coupling and the assembly groups attached.
Dtsplacement that occurs as a resu lt of the thermal expansion during operation of the machine, must already be
considered here.
In order to counteract negative effects, such as:
increased wear

increased risk of overheatmg

greater risk of defects due to larger loads

increased energy consumption

With incorrect posit1oning of the mating parts of the customer's machine to each other, the alignment tolerances
must be fulfilled , see section 4.1 and section 4.5.

6.3.3

Tightening torques

The tightening torques can be obtained from the dimensionai drawing , see section 4 .3.
22

Mounting instructions GE coupling GEF ... R No. 861 -00002 B 04.2013

GKN LANO SYSTEMS

s~romug

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - safet ymmonon - -

6.3.4

Requirements for the connecting components

The following requ irements for the connecting components must be fulfilled:
Shape and condition of the connecting components must comply with the dimensionai drawing , see section 4.3.

The alignment tolerances must be fulfilled , see section 4.1 and section 4.5.

6.4

Mou nting t he coupling (direct assemb ly)

NOTE

lf it is not necessary to heat the coupling hub above 85 C, nor shrink fit it, the complete coupling can
be mounted to the mating part of the customer's machine with no further preparation .

Assembly of the
complete coupling

1. Remove grease or corrosion protection agent from

the hub (1 ).

2. Check the fitting surfaces of the hub and shaft for

impurities, burs or sharp edges. lf necessary, remove any impurities, burs or sharp edges.
3. Measure the arrangement of the groove and parallel
key (104}, as well as the diameter of the shaft (1 01)
and hub.
4. Slide the coupling with transport lock onta the output
side shaft and if necessary , secure it axially.
5. A lign the drive and output sides, see section 6.5.4.
IELASH9001

6. lnsert the flange (2) into the centring of the flywheel (105).

Fig. 11

7. Mount the flange with angu lar f lange (3) on the mating part of the customer's machine using fastening
screws (1 03).
8. Remove the transport locks, see section 3.3.1.
9. Tighten the fastening screws (103) to the specified
torque.

Mountmg instructions GE coupling GEF ...R No. 861 -00002 B 04.2013

23

Ciel
-

s~romag

GKN LANO SYSTEMS

- -- -- - - - - - - - - - - - - - - - - - - - - - - -- - - - safetyinmotion - -

6.5

Mounting the coupling (single assembly)

DANGER
Risk of accidents caused by damaged components

Damage to components, such as deformations, cracks, nicks or similar, can lead to components
breaking . During initial start-up or operation, broken parts can be slung out, which can cause fatai or
serious injuries .
..,.. Prior to assembly, ensure that none of the components are damaged.
..,.. Screws and washers must be arranged and fully used according to the specifications in the dimensionai drawing.
..,.. Avoid damage during assembly .
..,.. Operation without a separating protective device or housing is not permitted .
..,.. Ali work may only be carried out by qualified personnel authorised by the operator.
ATTENTION
Damage to the coupling caused by cleaning agents/solvents

Contact to the rubber parts with cleaning agents or solvents may lead to damage to them .
..,.. Any contact of the rubber parts with cleaning agents or solvents must be avoided.

NOTE

Before final assembly, wax should be removed from steel components.

6.5.1

Removing the elastomer elements

Loosen the hub

from the elastomer elements

1. Remove the threaded pins (13)/(1 4).

NOTE
The assembly devices are not included in the
scope of delivery of the coupling , see section 6.3.1.

2. Pull the cylindrical pins (11), (12) and (16) out using
assembly devices, see apposite and following figure, or carefully knock them out from the rear side
using copper bolts.
3. Oil the screw (25) of the assembly device.
4. Turn the nut (24) up to the screw head.
5. lnsert the screw (25) into the washer (22).

DD- 861027 / Fig. 12

6. Position the sleeve (21) o n the coupling hub (1) an d

angular flange (3), so that the cylindrical pins (11 )/
(12) can be pulled into the sleeve.
lf the nut (24) cannot be tightened any further, the
sleeve (21) must be added to the sleeve (23).
7. Turn the screw (25) up to the stop.
8. Secure the screw (25) from turning and tighten the
nuts (24) evenly and alternately until the cylindrical
pins (11)/(12) can be removed by hand .
24

Mounting instructions GE coupling GEF ... R No. 861-00002 B 04.2013

Cila!l

s~romag

GKN LAND SYSTEMS

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - safetyu1monon - -

Remava/ of the
angular flange
from the flange

1. Oil the screw (34) of the assembly device

2. Turn the nut (33) up to the screw head .
3. lnsert the screw (34) into the washer (32).
4 . Position the sleeve (31) o n the angular flange (3) so
that the positioning pin (16) can be pulled into the
sleeve.
5. Turn the screw (34) up to the stop.

6. Secure the screw (34) from turning and tighten the

nut (33) until the positioning pin can be removed by
han d.

7. Remove the cylindrical screws (18) and mount them

in the threaded bore of the angular flange offset by
90.

DD - 861 028 / Fig. 13

8. Tighten the cylindrical screws (18) evenly and cross

wise and in so doing, pull the angular flange out of
the flange (2).
9. Remove the angular flange.
Remove the
elastomer e/ements

6.5.2

1. Remove the elastomer elements.

Mounting the hub

lnspection of the
dimension "z"

Length of the cylindrical pins

GE coupling size

Length [mm]

200 R

76

320 R

76

500 R

87

700 R

87

1200 R

110

1600 R

135

2100 R

135

2900 R

147

3500 R

147

5000 R

195

7000 R

195

9000 R

206

11000 R

206

15000 R

206

18000 R

206

22500 R

340

27000 R

340

Mounting instructions GE coupling GEF... R No. 861 -00002 B 04 .2013

---..._,

Hl - 1 ~--1
['.,_""-""-""-"'\_ "-"- e
--

f - - ::1

""-\
z r

~~~ ~"~1
IELAST~8961

DD- 861028 l Fig . 14

25

srromag

GKN LAND SYSTEMS

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - s afety 1nmotion - -

Processing the
fitting surfaces

NOTE
The figures in this section serve as examples
and are far illustrative purposes, they are not
true to the originai.
NOTE
Before ra ising the hub, check that dimension
"z", see figure on the right, between the installed coupling and housing is large enough
to mount the cylindrical pins. Othrwise, the
cylindrical pins must be pushed into the heated hub before it is raised.

1. Remove any grease or corrosion protection agent from the bore of the hub (1).
2. Check the fitting surfaces of the hub and shaft for impurities, burs or sharp edges. lf necessary, remove any impurities, burs or sharp edges.

Determining the
temperature for
expanding

1. Determine expanding temperature data for the hub (1) on the basis of the diagram , see
section 4 .6.

Shrink fitting the

hubs

1. Check that the parallel key (104) is positioned correctly in the shaft (101 ).
~

ATTENTION

~ Risk of accid ents due to hot surfaces

Contact with the hot hub may lead to severe burns

...,. Use suitable assembly tools when mounting the
hub .
...,. Wear personal protective equipment.
2. Heat the hub (1) equally to the stated temperature.
~

ATTENTIO N

Fig. 15

~ Damage to the coupling due to unsuitable

tools
The use of unsuitable tools may lead to damage to the
hub .
...,. Use suitable assembly tools far driving on the heated hub.
3. Push the hub up to the determined position on the
shaft (1 01) using a suitable assembly tool.
4. Keep the hub in this position far as long as possible
until the hub fits tightly on the shaft. lf necessary,
secure the hub axially.
5. Allow the hub to cool.

26

Mounting instructions GE coupling GEF .. R No. 861 -00002 8 04.201 3

GKN LAND SYSTEMS

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - safety1nmot1on - -

6.5.3

Mount the flange

Assembly of the
flange

1. Check the flange (2) for impurities, burs or sharp

edges. lf necessary, remove any impurities, burs or
sharp edges.
2. Lay the angular flange (3) on the flange (2).
3. To centre the angular flange and flange : insert the
position1ng pin ( 16).

4. Mount the pinning screw (18) and tighten it to the

specified torque.

NOTE
Fixing screws are not included in the scope
of delivery.

5 Mount the angular flange (3) and flange (2) on the

mating part of the customer's machine with fastening screws.

Fig . 16

6. Tighten the cylindrical screws cross wise to the

specified torque.

6.5.4

Aligning the input and output sides

The drive and output side must be aligned to each other prior to assembly. At the same time, the assembly
contrai dimensions X and Y must be observed . After the alignment, the position of the drive and output
machines must be fixed to the machine base with cylindrical pins in such a way that these positions can be
found again after the sets have been pushed apart.

Alignment of the
input and output
sides

ATTENTION

~ Damage to th e coupling due to assembly

groups aligned incorrectly

Assembly groups aligned together incorrectly lead to
larger loads and wear, which could lead to defects or
even the destruction of the coupling .
~

Alignment tolerances generally must be maintained

Displacements that occur as a result of the thermal

expansion during operation of the machine, must already be considered here.

NOTE
Assembly control dimensions X and Y can be
obtained from the product data, see section 4.1 .

Fig. 17

1. Align the drive and output side to the specified assembly contrai dimensions. Observe the alignment
tolerances, see section 4.1 and section 4.5.
2. Fix drive and output machines via cylindrical pins to
the machine base in such a way that these positions
ca n be found again after the sets have been pushed
apart.

Mounting instructions GE coupling GEF ... R No. 861-00002 B 04 .201 3

27

s~romag

GKN LAND SYSTEMS

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6.5.5

- - - - safetytnmotion - -

Mounting the elastomer elements

Assemblyof
elastomer elements

1. Check the fitting surfaces of the hub (1 ). angular

flange (3) and flange (2) for impurities, burrs or
sharp edges. lf necessary, remove any impurities.
burs or sharp edges.

NOTE
T o keep the friction of the elastomer elements to the inner side of the hub, flange and
angular flange low, coat the entire installation
area of the elastomer elements with Chemplex 746 (Gieitmo 746) using a brush, spatula or lint-free cloth .

2. Set the angular flange (3) down on the shaft behin_d

the hub.

Fig. 18

NOTE
Ensure that the cylindrical pins (11 )/(12) and
the elastomer elements are inserted into the
same bores from which they were previously
removed.
The assembly of the elastomer elements
must be carried out so that the element number of the elastomer elements can be read,
whilst adjacent elastomer elements must be
installed so that the element number is found
on the rear side.
Observe the installation sequence of the
elastomer elements, see section 4.7 .

NOTE
Each elastomer element is marked with a
vulcanised-in identification no. On one of the
additional sheets included in the delivery, the
precise arrangement of the elements in the
coupling is given .

3. lnsert the elastomer elements (1 O) into the hub (1)

radially from outside.
lt must be ensured that the sleeves in the elastomer
elements correspond to the bores in the hub and
flange (2).

28

Mounting instructions GE coupting GEF ... R No. 861-00002 8 04.2013

srromag

GKN LAND SYSTEMS

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- - - - - - - safety 1nmouon - -

ATTENTION

~ Risk of injury when inserting the cylindri-

cal pins
When inserting the cylindrical pins with a hammer, broken parts may spali and cause serious cuts .
..,. Cylindrical pins must not be inserted at an angle .
..,. When inserting, use a copper hammer or copper
base .
..,. For sufficient installation space, use pressing tools .
..,. For assembly of the cylindrical pins, always wear
PPE (safety goggles, protective gloves and suit).
4. Connect the elastomer elements to the hub by
means of the inner cylindrical pin (11 ).

NOTE

Only use the specified liquid screw locking

age nt.
ObseNe the tightening torques.

5. Tighten the threaded pin (14) to the specified torque.

6. Align the elastomer elements rad ially .
7. Mount the angular flange (3) on the centring of the
flange (2), see section 6.5.3.

8. Tighten the cylindrical screws (18) and fastening

screws manually to the engine flywheel.
9. lnsert the cylindrical pin (16) for the positioning of
the parts.

1 O. Connect the elastomer elements to the flange and

angular flange by means of the outer cylindrical
pin (12).
11. Tighten the threaded pin (13) to the specified torque .

12. Tighten the connection screws to the requi red torque.

Mounting instructions GE coupling GEF... R No. 861-00002 B 04 .2013

29

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GKN LANO SVSTEMS

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7
7.1

- -- -- --

- - safetyin mot ion - -

Operatio n
Special safety gu idelines
CAUTION
Ris k of accidents d ue to no n-observance of t he saf et y gu idelines
There is a risk of accidents if the generai safety guidelines are not observed .
..,.. A li safety guidelines must be observed , see section 2.

7.2

lnitial commissioning

Carrying out the

initial commlssioning

DANGER

~ Risk of accid ents and damage due t o fa ilure to remove t ransport locks

Transport locks that are not removed can lead to parts loosening, being slung away and severe or fatai injuries .
..,.. Remove transport locks prior to commissioning, see section 3.3.1.

CAUTION

~ Risk of acc idents due to detective s crew co nnectio ns

Detective screw connections may lead to parts loosening, being slung away and severe or
fatai tnjuries .
..,.. Gutdelines of the manufacturer, machine or engine manufacturer for the screw connections must be adhered to .
..,.. Only use screws of the requ ired size, strength and quantity .
..,.. Observe the tightening torque .
..,.. Use the specified liquid screw lock for screws and threaded pins.
1. Make sure that ali screws have been mounted with the correct tightening torque, see section 4.3.1.
2. Perform a visual inspection for the correct fit of ali parts.
3. W ith temperatures under -30 c, the elastomer elements must be heated to approx.
-10 c to O c. Starting up should then , where possible, be carried out without any greater
torque shock .
4. Carry out a test run.
Remava/ af the
/aminated protectiVe fai/

30

The product designation for some components is done through the laminated protective label.
These labels constst of a self-adhesive polyester foil, for wh ich the print image is protected
from external effects by a transparent foil. As the products are partially laminated only after
the designation, the labels are equipped with a second, lightly removable laminated protective foil. This can be easily removed after lamination using a handy tap. lf the laminated protective foil is not removed, it automatically comes away after 1 to 2 years, as it is not equipped with a long-lasting glue.

Mounling instructions GE coupling GEF ... R No. 861 -00002 B 04.2013

srromag

GKN LAND SYSTEMS

- - - - - - --

- - - - - - - - - - - - - - - - - - - - - - - - - - - s afetyinmotJon - -

/.\.

NOTICE

~ Damage to the surrounding construction due to failure to remove laminated

protective foil
The laminated protective foil can detach and lead to the following damage to the surrounding
construction, when not removed .
..,.. Detach the laminated protective foil using the handy tap.
1. Detach the laminated protective foil (if present) using the handy tap.
7.3

Duty cycle, switching frequency and switching times

The coupling is suitable for 24-hour continuous operation, provided the permissible limit values were observed
in the construction. To ensure trouble-free operation, the technical specifications must be observed to, see section 4.
Switching breaks are not required when the construction of the coupling has been carried out correctly.
7.4

Temporary decommissioning

No specific measures are necessary for temporary decommissioning.

7.5

Recommissioning

When recommissioning take care that the separating protective equipment has been mounted correctly.
After longer downtimes (approx. 1 hour) with temperatures under -30 oc. the elastomer elements must be heated to approx. -1 O o c to O C. Starting up should then be carried out without any greater torque shock.
Other measures for recommissioning are not necessary.

Mounting instructions GE coupling GEF ... R No. 861 -00002 B 04.2013

31

s~romag

GKN LANO SVSTEMS

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Maintenance and inspections

8.1

Special safety guidelines

CAUTION
Risk of accidents due to non-observance of the safety guidelines

There

IS

a risk of accidents if the generai safety guidelines are not observed .

..,.. Ali safety guidelines must be observed, see section 2.

8.2

Measures for environmental protection

[.X)_

~-:\)
J

8.3

RECYCLING

Dispose of components as well as auxiliary and operating materials according to the local guidelines
in a correct and environmentally-friendly way.

Generai points

A visual inspectton must be carried out during ali maintenance and servicing tasks. Observe the following in the
process:

porous surfaces of the elastomer elements (indicates hardness) ,

superficial cracks in the elastomer,

deep cracks in the elastomer volume with fab ric escaping.

With distinctive signs of wear, e.g. , excessive brittleness of the elastomer or deeper cracks with fabric escaping ,
the elastomer elements in the sel must be replaced, see section 8.5.
8.4

Maintenance and inspection intervals

The couplings do not requ ire any special maintenance. The flexible parts generally represent the safety-related
rated break point of a drive train. Overstressing should lead to wear of the flexible coupling element and protect
the complete system against unforeseeable damage. As a result of the different operating cond itions and loading, signs of use can be seen on the rubber following longer operating times. This appears most frequently as:

porous surfaces of the elastomer elements (indicate hardness),

superficial cracks in the elastomer,

deep cracks in the elastomer volume with fab ric escaping.

32

Mounting instructions GE coupling GEF... R No. 861-00002 B 04.2013

GKN LANO SVSTEMS

s~romag

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - saf ety1n mot1on - -

8.5
8.5.1

Replace the elastomer elements

Removing the elastomer elements

DANGER
Risk of accidents when standing under suspended loads
When lifting , lowering and pivoting loads, there is a risk to life due to parts falling down or moving in
an uncontrolled manner.
.,.. Heavy parts of the coupling have threaded holes for the safe fixing of suitable slinging equipment.
Observe th e information for the slinging points provided .
.,.. Threaded bores on components are only intended to be used for lifting the individuai components
or assembly groups, and not for lifting the entire machine.

DANGER
Risk of accidents due to pre-tensioned elastomer elements
Sudden relieving of the pre-tensioned elastomer elements may lead to severe injuries .
.,.. Ali work may only be carried out by qualified personnel authorised by the operator.
.,.. Before disassembly, make su re that there is no residua! torque present.
CAUTI ON

Risk of accidents caused by components falling down

When remov1ng the components, various screw connections must be loosened and removed. The
components may then fall down .
.,.. Before removal, the components must be secured radially (e.g., hook on or support using a suitable lifting tool).

Preparing far
disassembly

1. Before commencing work, shut down the complete machine and secure it from switching
back on.

Loosen the hub

from the e/astomer elements

1. Remove the threaded pins (13)/(14).

2. O il the screw (25) of the assembly device.

3. Turn the nut (24) up to the screw head.

4. lnsert the screw (25) into the washer (22).

5. Position the sleeve (21) on the coupling hub (1) and

angular flange (3), so that the cylindrical pin (11 )/
(12) can be pulled into the sleeve.
lf the nut (24) cannot be tightened any further, the
sleeves (2 1) must be added to the sleeves (23).
6 . Turn the screw (25) up to the stop.

7. Secure the screw (25) from turning and tighten the

nuts (24) evenly and alternately until the cylindrical
pins (11 )/(12) ca n be removed by hand.

Mounting instructions GE coupling GEF ... R No. 861 -00002 B 04 .2013

DD- 861027 l Fig . 19

33

s~romag

GKN LANO SYSTEMS

- --

- --

Remava/ of the
angu/ar flange
from the flange

- - - - - -- - - - - - - - - - - - - - - - - - - - - safety1n motion - -

1. Oil the screw (34) of the assembly device.

2. Turn the nut (33) up to the screw head.
3. lnsert the screw (34) into the washer (32).
4. Position the sleeve (31 ) on the angularflange (3) so
that the positioning pin (16) can be pulled into the
sleeve.
5. Turn the screw (34) up to the stop.
6. Secure the screw (34) from turning and tighten the
nuts (33) evenly until the positioning pin can be removed by hand.

7. Remove the cylindrical screws (18) and mount them

in the threaded bore of the angular flange (3) offset
by 90.

Fig. 20

8. Unscrew the fastening screws for the engine flywheel.

9. Tighten the cylindrical screws (18) evenly and cross
wise and in so doing, pull the angular flange out of
the flange (2).
10. Remove the angular flange.
Remove the
elastomer e/ements

8.5.2

1. Remove the elastomer elements.

Mounting the elastomer elements

Assemblyof
elastomer elements

ATTENTION

~ Damage to the coupling caused by cleaning agents/solvents

Contact to the rubber parts with cleaning agents or solvents may lead to damage to them.
~

Any contact of the rubber parts with cleaning agents or solvents must be avoided.

1. Check the alignment of the drive and input side, realign if necessary, see section 6 .5.4.
2. Mount the elastomer elements, see section 6.5.5.

8.5.3

Concluding work

Conc/uding work 1. Perform the work in the same way as the initial commissioning, see section 6.5.5.

34

Mounting instructions GE coupling GEF ... R No. 861 -00002 B 04.201 3

Stromag

GKN LANO SYSTEMS

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - safety111mot1on - -

9
9.1

Troubleshooting
Operational issues and their solutions

Malfunction

Severe oscillations
of the coupling

Damage to the
elastomer elements

Possible causes

Required measures

lnfo

lmplementation

Permissible shaft displacements exceeded

Check alignment.

See section 4.5.

Align the machines.

Loose fixing screws

Check t1ghtenmg torques.

See sectlon 4.3.1.

Mount screw connect1ons

w1th the spec1fied t1ghtenmg
torque.

Fixing or bearing of
the machine lose or
loosened

Check fixing or bearing of the machine.

Replacement of the fixing or

bearing by the machine manufacturer or operator.

Dnve or output shaft

has rad1al dispiaceme nt

Check dnve or output

shaft.

See operatmg instructions of

the manufacturer.

Contact with chemicals

Protect the coupling

from chemicals.

See section 2.8.

Mount the safety device.

Age-related wear

Replace elastomer elements.

See sectlon 8.5.

Elastomer elements to be replaced by quahfied personnel

Permissible shaft displacements exceeded

Check alignment.

See section 6.5.4.

Align the machines.

Mounting instructions GE coupling GEF... R No. 861-00002 B 04.2013

35

Stromag

GKN L.AHO SVSTEMS

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1O Disassembly
10.1

Special safety guidelines

CAUTION
Risk of accidents due to non-observance of the safety guidelines
There is a risk of accidents if the generai safety guidelines are not observed .
.,.. Ali safety guidelines must be observed , see section 2.

10.2 Dismantle the coupling

Preparing far
disassembly

1. Before commencing work, shut down the complete machine and secure it from switching
back on.

ATTENTION
Risk of accidents due to pre-tensioned elastomer elements
Sudden rel ieving of the pre-tensioned elastomer elements may lead to severe injuries .
.,.. Ali work may only be carried aut by qualified personnel authorised by the operatar .
.,.. Before disassembly, make sure that there is no residua! torque present.
Oisassemb/y of
the coupling

1. Remove the elastomer elements, see section 8.5.1.

2. Disassembly of the components mounted on the mating part of the customer's mach ine
must be carried aut in reverse order of assembly, see section 6.5 or section 6.4.
3. Far reuse, check ali components for damage and replace if necessary.

10.3

Final decommissioning

(];)_

~ -:-()
J

RECYCLING
Dispose of components as well as auxiliary and operating materials according to the local guidelines
in a correct and environmentally-friendly way.

Fina/ decommis- 1. Dismantle the coupling, see section 10.2.

sioning
2. Dispose of ali parts .

36

NOTE
The environmental representative of GKN Stromag AG is at your disposal to answer any queries you may have regarding the environmentally-friendly waste management of GKN Stromag AG products after their use orto grant you any assistance required. Please consult our after-sales services, see section 11 .1 far the address.

Mounting instructions GE coupling GEF...R No. 861-00002 B 04.2013

GKN LAND SYSTEMS

Stromag

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - safety mmot1on - -

11 Ordering spare parts

We anly accept warranty claims far genuine spare parts. We express clearly that the assembly and/ar use af
parts ather than the genuine spare parts supplied by aurselves, can negatively change the given constructianal
characteristics af the coupling and safety can thereby be directly and/ar indirectly affected. Far damage caused
by the use af spare parts and accessories that are nat appraved by GKN Stramag, as well as the incarrect replacement af spare parts, GKN Stramag AG is precluded tram any warranty claims. Please bear in mind that
special manufacturing and delivery specificatians aften apply ta our awn as well as to fareign parts and that we
always offer spare parts accarding ta the latest technical specifications and current legai regulations.
In arder ta ensure the continuaus functianing and readiness far aperatian af the coupling, it is necessary ta keep
the elastamer elements in stock.
The new elastamer elements will be delivered in a service package. This package cantains a set af elastamer
elements (10) with , accarding ta the caupling size, 6-14 threaded pins (13)/(14) and respective cylindrical
pin (11 )/(12). In additian , an assembly device far assembling the elements.
11.1

Service address

The address far after-sales services and the spare parts sales department is:
GKN Stromag AG
HansastraBe 120
D-59425 Unna
Tel.: +49 (O) 2303 102-243
service.stromag@gkn.com

11.2

NOTE
Should you need the assistance of a service engineer, please cantact aur Techn ical after-sales services at the abave address.
Data for ordering spare parts

The follawing data is required far ordering spare parts:

Order number: The caupling is permanently marked with the arder number.

Type series and size

Designation of the elastomer elements, see section 4.1 (anly when ardering a replacement elastamer element): The designatian af the elastamer element is given an the sticker an the caupling.

ltem numbers and designation: ltem numbers and designatian of the spare parts can be obtained in section 5.2. The designation of the assembly groups an d components also serves as the spare part list.

Quantity

Mounting instructions GE coupling GEF ...R No. 861-00002 B 04.2013

37

GKN LAND SYSTEMS

Stromug

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