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Airbag's Procedures
And calculations
Nile Floating Hotel (Al-Nabila (Queen Abo Semble))
According Code (CB/T 3837 1998)
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Page 1 of 26
Contents
Ship Launching Section.....................................................................................................................................3
Note Board .......................................................................................................................................................3
How air bags work: ...........................................................................................................................................3
Steps involved in estimating airbags for lifting of ships: ..................................................................................3
Identify Main Dimensions & Types of Vessel ...................................................................................................4
Bearing capacity estimation "Q": .....................................................................................................................5
Selection of Airbag ...........................................................................................................................................6
Calculation for The Quantity of Airbags Requested .........................................................................................6
General Ground Structure Preparation............................................................................................................9
Selection of Slipway Winch............................................................................................................................9
Placing of Rubber Airbags ............................................................................................................................. 11
Launching of the Vessel................................................................................................................................. 11
Procedure of Ship Upgrading Relying on Air-bags ........................................................................................ 12
Preparation of ship hauling: .......................................................................................................................... 12
Procedures of hauling a ship: ........................................................................................................................ 13
Criteria in Precaution of Usage ..................................................................................................................... 15
Criteria in Proper Storage.............................................................................................................................. 15
Maintenance Guide for Repairing Air Gasbag Method ................................................................................. 16
Floating Hotel "Al-Nabila (Queen Abo simple)" Calculations:....................................................................... 17
Calculation for The Quantity of Airbags Requested ...................................................................................... 18
The operative procedure of ship on Airbags lifting:...................................................................................... 23
Conclusions: .................................................................................................................................................. 23
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UGE Rubber Airbags are really cost-effective in launching a vessel, ranging from smaller sized barges
to tug boats up to bigger sized chemical tankers etc. But it is very important to understand that rubber
airbag launching is not a one-size-fit-all method. In fact, UGE team would need to understand all the
necessary technical specifications of the vessel (or structure, as this launching method can also be used
to launch caissons & floating jetties etc.) and many external factors.
Note Board
Neither any constructional drawings nor amidships sections have been submitted for both two
investigated ships.
So, there will be no strength checkup. Only the longitudinal bearing capacity of the airbag during lifting
operation will be checked up.
The applied code within this report follows that of CB/T 3837-1998 and the corresponding applicable
airbags lifting codes of practice.
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Page 3 of 26
Type of vessel?
Width of vessel?
Depth in meters of the water where the ship first enters the water?
The working height? (The block stand height under the vessel)
Distance from back of vessel (in dry dock) to the water entry point?
Note:
1. Above information must be confirmed with UGE before getting detailed proposal from us.
2. For the landing project, the most important is the slipway degree that must be noted.
3. The experience type is defined as per the above information.
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From Figure
Length of scope
Ls
82.5
LQ
82.5
LW according to LCG
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Q X LQ
>WXLW
Q Bearing capacity
W = Weight of ship
LQ = distance from lifting point to bow supporting point = 82.5
L W = distance from gravity Centre to bow supporting point
Selection of Airbag
After understanding the type of vessel and its principal dimensions, UGE staff is then able to
recommend the types, sizes and numbers of airbags. A weight contingency of a certain
percentage of the vessel weight is taken into consideration. This helps UGE to ensure a safe
launching process by not overexerting the rubber airbags and also have a safety margin,
should there be any additional weight carried by the vessel during launching.
Based on the dimensions and structural design, the team can recommend the dimensions of
the airbag in terms of length, diameter and type. Then, based on calculations and careful
projections, UGE staff is able to determine the guaranteed bearing capacity per airbag. At this
point, extra airbags for launch way mobilization will be included in UGEs recommendations.
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Where:
N ------ The quantity of roller airbags, nos;
K 1 ------ Coefficient, K 1= 1.2 ~ 1.3;
Q ------ The light weight of ship, t ;
g ------ Weight acceleration, m/s2
Cb ------ The Coefficient of square
R ----- Guaranteed bearing capacity per unit length, kN/m, refer Table 1;
Ld ------ The contacted length between airbags with ship in the midship Section
N1 ------ The continued quantity, nos, normally it is 2~4 nos
Note:
The above formula is used for small ships. For the ships over 3,000 DWT, normally, we dont
suggest to use the above formula calculate the quantity requested.
b. Confirmation
In order to ensure the structural strength of ship and preventing the superposition, the distance
between two
rows can be confirmed as per the following formula.
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Where:
L ------ The effective length of ship, m;
N ------ The quantity of roller bags, nos;
D ------ The diameter of airbags, m.
Note:
The effective length of ship means the length that can use airbags. For the special ship, the distance
between
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UGE airbag launching process requires a hard ground so that the whole structure will not sink
during launching.
If the ground consists of sand or is soft, there are many options that our staff will recommend.
Sandbags are a very commonly used option. UGE also helped many of our clients prepare
concrete ground as launching slipway for airbag use. This would require a very delicate study
of the nature of the ground and in-depth analysis on a case-to-case basis. Thus, it is crucial
that this aspect should not be overlooked. Fortunately for UGE, we have helped our clients
solve these issues in many years of our experience in ship launching.
The force needed to support the vessel motion into the water will be determined by taking into
account the sloping angle. This enables the team to find out the type and strength of slipway
winch required to hold the structure in place. Pulley blocks and necessary equipment's will
also be recommended if needed.
Pulling force plays a huge role especially for certain launching projects that require a slow and
steady approach, needing the winch to be able to operate long periods of time.
Experience TYPE:
As per our experience based on thousands of ships launched, we show define the
following quick reference
Guide for fender selection.
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P. O. Box: 120, Postal Code: 21648, Alexandria-Egypt. E-mail: info@unitedge.com, URL: www.unitedge.com
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Tel.: +2 03 420 35 88, +2 03 420 35 99 Fax: +2 03 426 25 62, Address: 40 Al Fardous St., Media Building, Smouha.
P. O. Box: 120, Postal Code: 21648, Alexandria-Egypt. E-mail: info@unitedge.com, URL: www.unitedge.com
Page 10 of 26
First time clients usually require UGE consultation crew to be on ground to help them launch
their vessel. We are able to facilitate the whole preparation together with supervision of the
launching process at a small consultation cost for our clients. Equipped with decades of
experience and careful projections, our team ensures the project success and the safety of the
crew. With its advantages, launching of structures up to 10,000 Tone's using this method is
pretty common these days. It is widely acknowledged that these launching bags are able to be
Tel.: +2 03 420 35 88, +2 03 420 35 99 Fax: +2 03 426 25 62, Address: 40 Al Fardous St., Media Building, Smouha.
P. O. Box: 120, Postal Code: 21648, Alexandria-Egypt. E-mail: info@unitedge.com, URL: www.unitedge.com
Page 11 of 26
used up to more than 5 years and is super cost efficient compared to most traditional
launching methods.
This is a simple illustration of the popular airbag launching process. It started with a winch
holding the vessel in place while airbags are installed between the hull of the vessel and the
ground and then inflated. Then the pulling force is slowly decreased to enable mobilization of
vessel towards the sea line. At a certain point, the connection between winch and vessel will
be released using quick release shackle. The vessel assisted by gravity and launching bags,
will be launched safely into the sea with minimal risk. Please note that however, there are
many different scenarios to cater to different situations and different vessels
Tel.: +2 03 420 35 88, +2 03 420 35 99 Fax: +2 03 426 25 62, Address: 40 Al Fardous St., Media Building, Smouha.
P. O. Box: 120, Postal Code: 21648, Alexandria-Egypt. E-mail: info@unitedge.com, URL: www.unitedge.com
Page 12 of 26
Tel.: +2 03 420 35 88, +2 03 420 35 99 Fax: +2 03 426 25 62, Address: 40 Al Fardous St., Media Building, Smouha.
P. O. Box: 120, Postal Code: 21648, Alexandria-Egypt. E-mail: info@unitedge.com, URL: www.unitedge.com
Page 13 of 26
Tel.: +2 03 420 35 88, +2 03 420 35 99 Fax: +2 03 426 25 62, Address: 40 Al Fardous St., Media Building, Smouha.
P. O. Box: 120, Postal Code: 21648, Alexandria-Egypt. E-mail: info@unitedge.com, URL: www.unitedge.com
Page 14 of 26
The inner pressure of the air gasbag should not excess the safety limit air leakage inner
Pressure .
The load carried abject should not have sharp uneven surface .
To ensure the air gasbag in line balance with the locus destination to avoid the torsion
twisted strength .
When air gasbag is in inflated lifting position, avoid the heavy impact on the airbag .
Quarterly year continue checking on the surface air gasbag by inflated the air gasbag
excess
pressure 1.2 times on free load to ensure no air leakage
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When there is air leakage, identified the crack propagation by visual inspection on
the air bag to check on the rubber characteristic by determine the surface whether
seriously aging (fatigue fracture and sticky surface). If found any damage
seriously harden or sticky rubber material on the surface outer wall of the air
gasbag, the patching would not last for long.
There are two ways of patching, which are hot and normal temperature
fulguration. Now we introduce the hot fulguration as follows:
1. Clean up thoroughly inner and outer air gasbag to ensure totally clean especially
on the outer wall surface. Dont immerse into the water more than 10minutes
before patching.
2. Marking/identified the air leakage area by extending wound part outward
15mm.
3. Structure layer material segregate by 2 6 layers depending on the size of flake
leakage area. Eg. Leakage area approx. 100mm or propagating fracture 5070mm will be patching 4-6layers. And its better to equipped + cushion of
Nylon.
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Calculations
Main particulars of the ship
Type of Ship
Hotel ship
LOA
109 M
L of scope
82.5 M
B moulded
15.5 M
B Scope
15 M
D Moulded
4M
Light weight
2800 Ton
D light weight
2M
CB
.8
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Where:
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K 1= 1.2 ~ 1.3;
Q = 2800 Ton
g = 9.8
CB = .8
R ----- Guaranteed bearing capacity per unit length, kN/m, refer Table 1;
R = 158 KN
Ld ------ The contacted length between airbags with ship in the midship Section leff = 14 m
N1 ------ The continued quantity, nos, normally it is 2~4 nos
N1=4
Formula of selecting the quantity of Roller airbags for Normal Ship Type:
N=(k1*Q*g/Cb*R*Ld)+N1
N=
22.6
a=
6.5
K1
1.2
0.05
Cb
0.8
V=
0.5 m/s
T=
5 s
B=
6 degree
Q=
2800 tons
g=
9.8
R=
158 kn
Ld=
N1=
Nc=
14 Mtrs
4
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N=
22.6
23 Bags
Number of air bag = 23 Air bags (19 under the vessel + 4 Roller Airbags)
b. Confirmation
In order to ensure the structural strength of ship and preventing the superposition, the distance
between two
rows can be confirmed as per the following formula.
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Q= 2800 Ton
G = 9.8 m/S 2
= 3 Degree
= .05
V= .5 m/s
T=5
K = 1.2
NC = 8
= 6 degree
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Page 21 of 26
1436.098
(*Q*g*cosa)
1370.119
Fd=
2806 KN
Fd=
286 ton
The force required to pull the vessel must be > Fd * K = 286*1.2= 343.2 ton
* Calculation of pull of winch wire
F > (KFc / (Nc*cosB)
Fc = 343.2/2 = 171.6
For using two winches
Where B = 6
Nc
= 4 for one winch
F > 171.6 / (4*cos 6)
F = 43.3 ton
Note
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Conclusions:
Tough neoprene rubber bags that come in sizes of 1.5 m diameter, and with minimum
length of 15 m can be used to lift heavy ships, e.g., M.S (Al-Nabila (Queen Abo Semble)).
Air bags can be pressurized to lift very heavy objects a short distance and often are
helpful in releasing an entrapped victim. However, one must be careful to remember that
they can be punctured by rebar, and that objects that are lifted must be laterally
restrained by other means, since that bag have little lateral strength. Airbags should
always be used while being backed up with some other system to protect against a
puncture failure.
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Also the lifting scenario should be thoroughly followed should the lifting be properly done
and any incident should be obviated during the lifting process.
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P. O. Box: 120, Postal Code: 21648, Alexandria-Egypt. E-mail: info@unitedge.com, URL: www.unitedge.com
Page 24 of 26
Tel.: +2 03 420 35 88, +2 03 420 35 99 Fax: +2 03 426 25 62, Address: 40 Al Fardous St., Media Building, Smouha.
P. O. Box: 120, Postal Code: 21648, Alexandria-Egypt. E-mail: info@unitedge.com, URL: www.unitedge.com
Page 25 of 26
Tel.: +2 03 420 35 88, +2 03 420 35 99 Fax: +2 03 426 25 62, Address: 40 Al Fardous St., Media Building, Smouha.
P. O. Box: 120, Postal Code: 21648, Alexandria-Egypt. E-mail: info@unitedge.com, URL: www.unitedge.com
Page 26 of 26