Technogym Ranrace Manual

SERVICE &
MAINTENANCE MANUAL
REV. 2.0
The information contained in this manual is intended for QUALIFIED TECHNICIANS who have
completed a specific TECHNOGYM training course and are authorized to perform machine start-up
and adjustment procedures as well as extraordinary maintenance or repairs which require a thorough
knowledge of the machine, its operation, its safety devices and working procedures.
CAREFULLY READ THE INFORMATION CONTAINED IN

THIS MANUAL BEFORE PERFORMING ANY MAINTENANCE
PROCEDURES ON THE MACHINE
DANGEROUS VOLTAGES
PRESENT EVEN WHEN THE
MACHINE IS TURNED OFF
NOTE
The information contained in this document is subject to change without notice.
Technogym does not guarantee this documentation in any way. Technogym shall not be held
responsible for any errors contained in this manual and declines all liability for accidents or
damages resulting from the supply, characteristics or use of this manual.
This document contains proprietary information that is protected by copyright. All rights reserved.
No part of this document may be photocopied, reproduced or translated into another language
without the prior written consent of Technogym.
The Technogym trademark is property of Technogym S.p.A.
The Runrace trademark is property of Technogym S.p.A.
RUNRACE : Service & Maintenance Manual - rev. 2.0
Contents
1. GENERAL NOTICES............................................................................................................................................1.1
1.1.
1.2.
1.3.
INTRODUCTION............................................................................................................................................ 1.1
RECOMMENDATIONS ................................................................................................................................... 1.1
GENERAL RULES FOR REPAIR PROCEDURES ................................................................................................. 1.2
2. TECHNICAL CHARACTERISTICS ..................................................................................................................2.1

2.1.
2.2.
2.3.
2.4.
2.5.
MECHANICAL CHARACTERISTICS................................................................................................................. 2.1

ELECTRICAL CHARACTERISTICS................................................................................................................... 2.1
AMBIENT SPECIFICATIONS ........................................................................................................................... 2.1
CONFORMITY TO REGULATIONS................................................................................................................... 2.1
WIRING DIAGRAMS ...................................................................................................................................... 2.2
2.5.1. 220 model conform to IEC 601.....................................................................................................2.2
2.5.2. 220 model with SJ100 inverter.....................................................................................................2.8
2.5.3. 220 model...................................................................................................................................2.14
2.5.4. 220 model with HITACHI E2 inverter........................................................................................2.16
2.5.5. 220 model with LENZE inverter.................................................................................................2.17
3. PRINCIPLES OF OPERATION ..........................................................................................................................3.1

3.1.
3.2.
3.3.
3.4.
BLOCK DIAGRAM ......................................................................................................................................... 3.1

3.1.1. Cardio transmitter........................................................................................................................3.1
3.1.2. Cardio receiver ............................................................................................................................3.2
3.1.3. Display .........................................................................................................................................3.2
3.1.4. Inverter.........................................................................................................................................3.2
3.1.5. Inverter interface board ...............................................................................................................3.3
3.1.6. Belt motor.....................................................................................................................................3.3
3.1.7. Up-down motor ............................................................................................................................3.3
3.1.8. Photocell ......................................................................................................................................3.3
3.1.9. Up-down board ............................................................................................................................3.3
3.1.10. Microswitches...............................................................................................................................3.4
3.1.11. Power supply................................................................................................................................3.4
3.1.12. Serial ports ...................................................................................................................................3.4
3.1.13. Emergency button.........................................................................................................................3.4
TREAD-BELT MOTOR DRIVE ......................................................................................................................... 3.5
3.2.1. Mechanics ....................................................................................................................................3.5
3.2.2. Controls........................................................................................................................................3.5
3.2.3. The signals involved .....................................................................................................................3.5
UP-DOWN MOTOR DRIVE ............................................................................................................................. 3.8
3.3.1. Mechanics ....................................................................................................................................3.8
3.3.2. Controls........................................................................................................................................3.8
3.3.3. The signals involved .....................................................................................................................3.8
AUTOMATIC LUBRICATION SYSTEM ........................................................................................................... 3.11
3.4.1. Mechanical components.............................................................................................................3.11
3.4.2. Control signals ...........................................................................................................................3.11
3.4.3. The signals .................................................................................................................................3.12
4. ACCESSORIES......................................................................................................................................................4.1
4.1.
4.2.
4.3.
4.4.
CONNECTING TO THE TGS ............................................................................................................................ 4.1

4.1.1. Non TGS-adapted machines.........................................................................................................4.1
4.1.2. TGS-adapted machines ................................................................................................................4.1
CONNECTING TO THE PRINTER ..................................................................................................................... 4.2
CONNECTING TO AN EXTERNAL DEVICE (ECG AND/OR METABOLIC MONITOR) ........................................... 4.3
PIN OUT SERIAL PORTS ............................................................................................................................... 4.4
Page i
4.4.1.
4.4.2.
RS-232 Port..................................................................................................................................4.4
RS-485 Ports ................................................................................................................................4.4
5. INSTALLATION INSTRUCTIONS ....................................................................................................................5.1

5.1.
5.2.
5.3.
SPECIFICATIONS AND REQUIREMENTS.......................................................................................................... 5.1

INSTALLATION ............................................................................................................................................. 5.1
FIRST POWER-ON ......................................................................................................................................... 5.2
6. TROUBLESHOOTING.........................................................................................................................................6.1
6.1.
6.2.
6.3.
6.4.
6.5.
6.6.
6.7.
6.8.
6.9.
6.10.
6.11.
6.12.
6.13.
6.14.
6.15.
6.16.
THE DISPLAY DOES NOT ILLUMINATE ........................................................................................................... 6.2

THE LCD SHOWS EMERGENCY PRESSED: EXERCISE INTERRUPTED ........................................ 6.6
THE INVERTER IS OFF .................................................................................................................................. 6.7
THE LCD SHOWS BELT MOTOR HALTED........................................................................................ 6.10
6.4.1. The inverter display shows E01, E02, E03, E04 or E05 ............................................................6.12
6.4.2. The inverter display shows E6 or E7..........................................................................................6.14
6.4.3. The inverter display shows E8, E10 or E11 ...............................................................................6.15
6.4.4. The inverter display shows E09..................................................................................................6.16
6.4.9. The inverter display does not show any error ............................................................................6.23
THE BELT MOTOR IS JERKING..................................................................................................................... 6.25
THE BELT MOTOR STARTS WITH DELAY ..................................................................................................... 6.26
THE DISPLAYED SPEED IS INCORRECT ........................................................................................................ 6.28
THE LCD SHOWS GRADE MOVEMENT OUT OF ORDER............................................................... 6.31
THE UP-DOWN MOVES IN ONLY ONE DIRECTION ........................................................................................ 6.36
THE DISPLAYED ELEVATION IS INCORRECT ................................................................................................ 6.39
THE LCD SHOWS WARNING: CHECK BATTERY ............................................................................ 6.41
THE LCD SHOWS BELT LUBRICANT OUT: REFILL........................................................................ 6.41
THE LUBRICATION CIRCUIT DOES NOT WORK ............................................................................................. 6.42
THE MACHINE DOES NOT PRINT ................................................................................................................. 6.44
THERE IS NO HEART RATE SIGNAL ............................................................................................................. 6.46
THE HEART RATE SIGNAL IS INCORRECT .................................................................................................... 6.47
7. DISASSEMBLY OF COMPONENTS .................................................................................................................7.1

7.1.
7.2.
7.3.
7.4.
7.5.
7.6.
7.7.
7.8.
7.9.
7.10.
7.11.
7.12.
7.13.
7.14.
7.15.
7.16.
7.17.
7.18.
7.19.
7.20.
7.21.
7.22.
Page ii
DISASSEMBLING THE DISPLAY ..................................................................................................................... 7.1

DISASSEMBLING THE EPROM..................................................................................................................... 7.2
DISASSEMBLING THE BACKUP BATTERY ...................................................................................................... 7.3
DISASSEMBLING THE CPU BOARD .............................................................................................................. 7.4
DISASSEMBLING THE KEYBOARD ................................................................................................................. 7.6
DISASSEMBLING THE CARDIO RECEIVER ...................................................................................................... 7.8
DISASSEMBLING THE EMERGENCY STOP BUTTON ........................................................................................ 7.9
DISASSEMBLING THE MOTOR GUARD ......................................................................................................... 7.10
DISASSEMBLING THE SIDE GUARDS............................................................................................................ 7.11
DISASSEMBLING THE FRONT PLATE ........................................................................................................... 7.12
DISASSEMBLING SHIELD GRID FOR TREAD BELT MOTOR AND INVERTER .................................................... 7.13
DISASSEMBLING THE REAR ROLLER ........................................................................................................... 7.14
DISASSEMBLING THE MOTOR ROLLER ........................................................................................................ 7.16
DISASSEMBLING THE BRUSH ...................................................................................................................... 7.17
DISASSEMBLING THE TREAD BELT AND RUNNING TRACK ........................................................................... 7.18
DISASSEMBLING THE SHOCK ABSORBERS .................................................................................................. 7.20
DISASSEMBLING THE TREAD-BELT MOTOR ................................................................................................ 7.21
DISASSEMBLING THE MOTOR DRIVE-BELT ................................................................................................. 7.23
DISASSEMBLING THE ELECTRONIC CIRCUIT BOARDS .................................................................................. 7.24
DISASSEMBLING THE INVERTER ................................................................................................................. 7.26
DISASSEMBLING THE UP-DOWN MOTOR BELT ............................................................................................ 7.27
DISASSEMBLING THE UP-DOWN MOTOR ..................................................................................................... 7.28
7.23.
7.24.
7.25.
7.26.
7.27.
7.28.
DISASSEMBLING THE UP-DOWN MOTOR BRUSHES ...................................................................................... 7.31

DISASSEMBLING THE ELEVATION BARS ..................................................................................................... 7.32
DISASSEMBLING THE LEAD SCREW NUTS ................................................................................................... 7.33
DISASSEMBLING THE MICROSWITCHES ...................................................................................................... 7.34
DISASSEMBLING THE PHOTOCELL .............................................................................................................. 7.35
DISASSEMBLING THE FANS ........................................................................................................................ 7.36
8. ADJUSTMENTS ....................................................................................................................................................8.1
8.1.
8.2.
8.3.
8.4.
8.5.
8.6.
8.7.
8.8.
8.9.
8.10.
TENSIONING A NEW TREAD BELT ................................................................................................................. 8.1

TENSIONING A USED TREAD BELT ................................................................................................................ 8.2
CENTERING THE TREAD BELT ...................................................................................................................... 8.3
ADJUSTING THE TENSION AND ALIGNMENT OF THE TREAD-BELT MOTOR BELT............................................. 8.4
TENSIONING THE UP-DOWN MOTOR BELT .................................................................................................... 8.6
ALIGNING THE ELEVATION BARS ................................................................................................................. 8.7
CALIBRATING THE TREAD BELT SPEED......................................................................................................... 8.8
CENTERING THE PHOTOCELL ....................................................................................................................... 8.9
ADJUSTING THE LCD BACKLIGHTING ........................................................................................................ 8.10
ADJUSTING THE BUZZER TONE................................................................................................................... 8.11
9. MACHINE CONFIGURATION...........................................................................................................................9.1
9.1.
9.2.
9.3.
9.4.
9.5.
9.6.
9.7.
9.8.
HW MACHINE CONFIGURATION ................................................................................................................... 9.1

9.1.1. Enable use of external device.......................................................................................................9.1
9.1.2. Language configuration ...............................................................................................................9.1
9.1.3. External device interface configuration .......................................................................................9.1
CONFIGURATION OF SW PARAMETERS ........................................................................................................ 9.3
PARTIAL DISPLAY OF WORKING PARAMETERS .............................................................................................. 9.4
9.3.1. Machine utilization.......................................................................................................................9.4
9.3.2. Type of lubrication .......................................................................................................................9.4
9.3.3. Distance covered since the last lubrication..................................................................................9.4
9.3.4. Number of manual lubrication cycles ..........................................................................................9.5
9.3.5. Number of automatic lubrication cycles.......................................................................................9.5
9.3.6. Total lubrication time...................................................................................................................9.5
COMPLETE DISPLAY OF WORKING PARAMETERS .......................................................................................... 9.6
9.4.1. Machine utilization.......................................................................................................................9.6
9.4.2. Lubrication interval......................................................................................................................9.6
9.4.3. Duration of automatic lubrication ...............................................................................................9.6
9.4.4. Distance covered since the last lubrication..................................................................................9.6
9.4.5. Number of manual lubrication cycles ..........................................................................................9.7
9.4.6. Number of automatic lubrication cycles.......................................................................................9.7
9.4.7. Total lubrication time...................................................................................................................9.7
MODIFYING THE WORKING PARAMETERS..................................................................................................... 9.8
9.5.1. Total hours ...................................................................................................................................9.8
9.5.2. Distance covered ..........................................................................................................................9.8
9.5.3. Lubrication interval......................................................................................................................9.8
9.5.4. Lubrication duration ....................................................................................................................9.9
PROGRAMMING THE HITACHI SJ100 INVERTER ...................................................................................... 9.10
9.6.1. Modified parameter settings.......................................................................................................9.11
9.6.2. Monitor function parameters......................................................................................................9.11
PROGRAMMING THE HITACHI J100 INVERTER ........................................................................................ 9.12
9.7.1. Version E2..................................................................................................................................9.12
9.7.2. Versions E3, E4 and E5 .............................................................................................................9.12
PROGRAMMING THE LENZE 644 INVERTER ............................................................................................. 9.15
10. SCHEDULED MAINTENANCE........................................................................................................................10.1

10.1.
10.2.
EXTERNAL CLEANING OPERATIONS ........................................................................................................... 10.1

10.1.1. Setting up the operation .............................................................................................................10.1
10.1.2. Cleaning operations ...................................................................................................................10.1
ROUTINE MAINTENANCE OPERATIONS ....................................................................................................... 10.2
Page iii
10.3.
10.2.1. Internal cleaning operations ......................................................................................................10.2

10.2.2. Lubricating the tread belt...........................................................................................................10.2
10.2.3. Lubricating the elevation bars ...................................................................................................10.2
10.2.4. Checking the state of wear .........................................................................................................10.2
10.2.5. Checking and centering the tread belt .......................................................................................10.3
10.2.6. Checking the emergency button .................................................................................................10.3
SPECIAL MAINTENANCE OPERATIONS ........................................................................................................ 10.4
10.3.1. Carrying out the routine maintenance procedure ......................................................................10.4
10.3.2. Checking the working conditions ...............................................................................................10.4
10.3.3. Checking the wiring and connections ........................................................................................10.4
10.3.4. Checking the display ..................................................................................................................10.4
10.3.5. Checking the wear of the motor roller .......................................................................................10.4
10.3.6. Checking the wear of the rear roller ..........................................................................................10.5
10.3.7. Checking the wear of the rubber handlebar covers ...................................................................10.5
10.3.8. Checking the tread belt motor drive-belt....................................................................................10.5
10.3.9. Checking the up-down motor drive-belt.....................................................................................10.5
10.3.10. Checking the shock absorbers....................................................................................................10.5
10.3.11. Checking the speed calibration ..................................................................................................10.5
10.3.12. Checking the operation of the cardio receiver ...........................................................................10.5
10.3.13. Checking the oil level .................................................................................................................10.6
11. APPENDIX ...........................................................................................................................................................11.1

11.1.
11.2.
11.3.
11.4.
11.5.
11.6.
11.7.
11.8.
11.9.
11.10.
11.11.
Page iv
TECHNICAL NOTES ON CARDIO RECEIVERS ................................................................................................ 11.1

11.1.1. Type of ASIC ..............................................................................................................................11.2
11.1.2. Presence of electromagnetic fields.............................................................................................11.2
11.1.3. Reducing receiver sensitivity......................................................................................................11.3
11.1.4. Mechanical vibrations................................................................................................................11.4
11.1.5. Position of the receiver ..............................................................................................................11.4
11.1.6. Routing of cables........................................................................................................................11.5
HITACHI SJ100 INVERTER ERROR CODES .................................................................................................. 11.6
PROCEDURE FOR CLEARING THE ERROR MEMORY ON HITACHI SJ100 INVERTER ...................................... 11.7
PROCEDURE FOR CLEARING PARAMETERS ON HITACHI SJ100 INVERTER .................................................. 11.7
HITACHI J100 INVERTER ERROR CODES ................................................................................................. 11.9
PROCEDURE FOR CLEARING THE ERROR MEMORY ON HITACHI J100 INVERTER....................................... 11.10
LENZE 644 INVERTER ERROR CODES ..................................................................................................... 11.11
DELETING ERRORS ON THE LENZE 644 INVERTER ................................................................................. 11.11
INSTALLING THE HITACHI INVERTER IN PLACE OF THE LENZE INVERTER ............................................ 11.12
LEAKAGE CURRENT PROBLEMS WITH HITACHI E5 INVERTER ............................................................... 11.13
SPECIAL FUNCTIONS AND PASSWORD....................................................................................................... 11.15
1. GENERAL NOTICES
1.1. INTRODUCTION
This document is reserved for Technogym Service technicians, and is intended to provide
authorized personnel with the necessary information to correctly carry out repairs and maintenance.
A thorough knowledge of the technical information contained in this manual is essential for
completing the professional training of the operator.
In order to facilitate consultation, the paragraphs are accompanied by schematic drawings which
illustrate the procedure being described.
This manual contains notices and symbols which have specific meanings:
WARNING: non observance may result in accident or injury.
ATTENTION: non observance may cause damage to the machine.
Information about the operation in progress.
OBSERVE: observation about the operation in progress.
1.2. RECOMMENDATIONS
Technogym recommends the following steps for planning repair procedures:
Carefully evaluate the customers description of the machine malfunction and ask all the
necessary questions to clarify the symptoms of the problem.
Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical
basis, which must then be integrated by personal experience and attendance at the training
courses periodically offered by Technogym.
Rationally plan the repair procedure so as to minimize the downtime necessary for procuring
spare parts, preparing tools, etc.
Access the component to be repaired, avoiding any unnecessary operations. In this regard it will
be useful to refer to the disassembly sequence described in this manual.
Page 1.1
1.3. GENERAL RULES FOR REPAIR PROCEDURES

1. Always mark any parts or positions which may be confused with each other at the time of
reassembly.
2. Use original Technogym spare parts and lubricants of the recommended brands.
3. Use special tools where specified.
4. Consult the technical circulars, which may contain more up-to-date information on adjustments
and maintenance than those contained in this manual.
5. Before starting the repair procedure, make sure that the recommended tools are available and in
good condition.
6. For the procedures described in this manual, use only the specified tools.
WARNING: The tool sizes quoted in this manual are expressed in mm.
Page 1.2
2. TECHNICAL CHARACTERISTICS
2.1. MECHANICAL CHARACTERISTICS
Width
Length
Height
Weight
90 cm
224 cm
140 cm
270 Kg
2.2. ELECTRICAL CHARACTERISTICS

Mains voltage
Frequency
Consumption
Fuse
230 VAC
50 - 60 Hz
~ 2500 Watt - 11 A
5x20 4 A slow-blow
2.3. AMBIENT SPECIFICATIONS

Temperature
Humidity
Operating
Storage
Operating
Storage
from 5 to 35 C
from -20 to 55 C
from 30% to 80% non-condensing
from 5% to 85% non-condensing
2.4. CONFORMITY TO REGULATIONS

The machine conforms to the following directives:
Europe
EMI
Safety
Directive
EN 60601-1-2
EN 60601-1
EN 957-1
73/23/CEE
93/68/CEE
89/336/CEE
Page 2.1
2.5. WIRING DIAGRAMS

Over time, the machine has undergone modifications for component upgrades and improvements. In
certain cases, these modification have entailed changes to the wiring diagram. In the interests of
simplicity, the following paragraphs give the diagrams for the most important versions.
2.5.1. 220 MODEL CONFORM TO IEC 601

Valid from SN. 03000131.
Page 2.2
CONNECTORS
CPU board
Name
CN1
CN2
CN3
CN5
CN6
K7
Type of connector
AMP MATE-N-LOCK 15-pin F
AMP MODU II 6-pin M
AMP MODU II 2-pin M
AMP MODU II 8-pin M
AMP MODU II 4-pin M
Power supply
Name Type of connector
CN1
PANDUIT 6-pin
CN2
PANDUIT 6-pin
Type of connector
AMP MOD I 4-pin M
Connection
To inverter
To CPU board
To power supply
Up-down board
Name
CN1
CN2
CN3
CN4
CN5
CN6
Connection
To mains electricity supply
To inverter interface board
Inverter interface board

Name
CN1
CN2
CN4
Connection
To up-down and inverter interface boards
To serial ports
To emergency button
To back up battery
To TGS interface
To cardio receiver
Type of connector
AMP MOD II 4-pin M
Sauro 2-pin
Sauro 2-pin
Connection
To photocell
To CPU board
To up-down motor and microswitches
To transformer
To rectifier bridge
Patch cables
Name
CN1
CN2
CN3
CN4
CN5
CN6
CN7
CN8
CN9
Type of connector
AMP MATE-N-LOCK 15-pin M
AMP MATE-N-LOCK 15-poli F
AMP MATE-N-LOCK 12-poli M
2 fastons
Connection
To CPU board
To CPU board
To serial ports
To emergency button
To relay
To up-down board / fan
To patch cable CN5
Page 2.3
WIRING
RN-1: Internal connection cable

CPU board Patch cable
CPU board
CN1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Signal
Color
+12 V
+5V
Ground
Ground
-12 V
Not used
Not used
Start
Inverter alarm
Tread belt speed reference (PWM)
Not used
Status
Up
Down
Ground
Blue 1
Brown 1
Gray 1
White 1
Violet 1
Red 1
Black
Orange
Brown 2
Pink
Blue 2
Red 2
Gray 2
White 2
Violet 2
Patch cable
CN1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Patch cable - Inverter interface board - Up-down board
Patch cable
CN2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Page 2.4
Signal
+12 V
+5V
Ground
Ground
-12 V
Not used
Not used
Start
Inverter alarm
Tread belt speed
reference (PWM)
Not used
Status
Up
Down
Ground
Color
Blue 1
Brown 1
Gray 1
White 1
Violet 1
Red 1
Black
Orange
Brown 2
Pink
Inverter interf.
board
CN2
1
2
3
4
5
6
7
8
9
10
Up-down
board
CN2
-
Blue 2
Red 2
Gray 2
White 2
Violet 2
11
-
1
2
3
4
RN-3Q: Internal connection cable

CPU Patch cable
CPU board
CN2
1
2
3
4
5
6
7
8
9
10
11
12
Patch cable
CN9
White cable
Green cable
Signal
Color
CTS
DSR
RX
RTS
TX
GND
BUS A
BUS B
GND
Not used
Level of the oil tank
Not used
Signal
Blue 1
Brown 1
Gray1
White
Violet
Red
Black
Orange
Brown 2
Pink
Blue 2
Grey2
Color
+12 Vdc
NC contact on button
Blue
Brown
Patch cable
CN3
1
2
3
4
5
6
7
8
9
10
11
12
Patch cable
CN5
1
2
RN-4Q: Internal connection cable

Patch cable Serial ports
Patch cable
CN4
1
2
3
4
5
6
7
8
9
11
Signal
CTS
DSR
RX
RTS
TX
GND
BUS A
BUS B
GND
Color
Blue 1
Brown 1
Gray1
White
Violet
Red
Black
Orange
Brown 2
Blue 2
Serial ports
CN1
1
2
3
4
5
6
7
8
Short
BK-7: Heart rate monitor cable

CPU Cardio receiver
CPU board
K7
1
2
3
Signal
Color
Receiver
+5 V
Pulse per beat
ground
Red
Blue
Black
1
2
3
Page 2.5
RN-13Q: Emergency button cable

CPU Emergency button Patch cable
Emergency
button
1-3
2
4
Signal
Color
Reference
NC contact (5 Vdc)
NC contact
+ 12 Vdc
Black
Red
Green
White
CPU board
CN3
2
3
1
Patch cable
CN9
Red faston
Red faston
RN-5TQ: Inverter cable

Inverter interface board Inverter Motor thermal cutout
Inverter interf.
Board CN1
1
1
2
3
4
5
6
Signal
Color
Inverter
Reference
Thermal cutout ref.
NC thermal cutout
Start
NC Alarm
Alarm reference
Vref (0-10 Vdc)
Vref reference
White
Red
Red
Gray
Violet
Red
Brown
Black
PV24
3
1
AL1
AL0
0
L
Motor thermal
cutout
1
2
-
RN-17Q: Belt motor cable

Inverter Belt motor
Inverter
U
V
W
PE
Signal
Phase U
Phase V
Phase W
ground
Color
Blue
Black
Brown
Yellow-Green
Belt motor
U
V
W
Casing
RN-6Q: Up-down motor cable

Up-down board Up-down motor Limit Switches
Up-down board
CN3
1
2
3
4
6
Page 2.6
Signal
Color
Motor power supply

Motor ground
NO upper limit
NC lower limit switch
Limit switch ground
Brown
Blue
White
Violet
Black
Up-down
motor
1
2
-
Upper Lower
LS
LS
3
2
1
1
RN-11Q: Up-down motor power supply cable

Up-down board Rectifier bridge
Up-down board
CN6
1
2
Signal
Color
Rectifier bridge
48 VAC
Ground
Red
Black
RN-12Q: Photocell cable

Up-down board Photocell
Up-down board
CN1
1
2
3
4
Signal
Color
Photocell
+ 5 Vdc
Clock
Direction
Ground
Red
Orange
Blue
Black
1
2
3
4
RX-8Q: Low voltage power supply cable

Power supply Inverter interface board
Power supply
CN2
Signal
Color
1
3
4
6
+ 12 V
+5V
Ground
- 12 V
Red
Yellow
Black
Blue
Inverter interf.
board
CN4
2
4
3
1
The high voltage power supply cables and the ground connections are not described here, in that
they can be easily determined from the wiring diagram above.
Page 2.7
2.5.2. 220 MODEL WITH SJ100 INVERTER

Page 2.8
CONNECTORS
CPU board
Name
CN1
CN2
CN3
CN5
CN6
K7
Type of connector
AMP MODU II 6-pin M
AMP MODU II 2-pin M
AMP MODU II 8-pin M
AMP MODU II 4-pin M
Power supply
Name Type of connector
CN1
PANDUIT 6-pin
CN2
PANDUIT 8-pin
Type of connector
AMP MOD I 4-pin M
Connection
To inverter
To CPU board
To power supply
Up-down board
Name
CN1
CN2
CN3
CN4
CN5
CN6
Connection
To inverter interface board
Inverter interface board

Name
CN1
CN2
CN4
Connection
To serial ports
To emergency button
To back up battery
To TGS interface
To cardio receiver
Type of connector
AMP MOD II 4-pin M
Sauro 2-pin
Sauro 2-pin
Connection
To photocell
To CPU board
To up-down motor and microswitches
To transformer
To rectifier bridge
Patch cables
Name
CN1
CN2
CN3
CN4
Type of connector
AMP MATE-N-LOCK 15-pin M
Connection
To CPU board
To CPU board
To serial ports
Page 2.9
WIRING

CPU board Patch cable
CPU board
CN1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Signal
Color
+12 V
+5V
Ground
Ground
-12 V
Not used
Not used
Start
Inverter alarm
Tread belt speed reference (PWM)
Not used
Status
Up
Down
Ground
Blue 1
Brown 1
Gray 1
White 1
Violet 1
Red 1
Black
Orange
Brown 2
Pink
Blue 2
Red 2
Gray 2
White 2
Violet 2
Patch cable
CN1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Patch cable - Inverter interface board - Up-down board
Patch cable
CN2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Page 2.10
Signal
+12 V
+5V
Ground
Ground
-12 V
Not used
Not used
Start
Inverter alarm
Tread belt speed
reference (PWM)
Not used
Status
Up
Down
Ground
Color
Blue 1
Brown 1
Gray 1
White 1
Violet 1
Red 1
Black
Orange
Brown 2
Pink
Inverter interf.
board
CN2
1
2
3
4
5
6
7
8
9
10
Up-down
board
CN2
-
Blue 2
Red 2
Gray 2
White 2
Violet 2
11
-
1
2
3
4

CPU Patch cable
CPU board
CN2
1
2
3
4
5
6
7
8
9
11
Signal
CTS
DSR
RX
RTS
TX
GND
BUS A
BUS B
GND
Color
Blue 1
Brown 1
Gray
White
Violet
Red
Black
Orange
Brown 2
Blue 2
Patch cable
CN3
1
2
3
4
5
6
7
8
9
11

Patch cable Serial ports
Patch cable
CN4
1
2
3
4
5
6
7
8
9
11
Signal
CTS
DSR
RX
RTS
TX
GND
BUS A
BUS B
GND
Color
Blue 1
Brown 1
Gray
White
Violet
Red
Black
Orange
Brown 2
Blue 2
Serial ports
CN1
1
2
3
4
5
6
7
8
Short
BK-7: Heart rate monitor cable

CPU Cardio receiver
CPU board
K7
1
2
3
Signal
Color
Receiver
+5 V
Pulse per beat
ground
Red
Blue
Black
1
2
3
Page 2.11
RNIMQ-13S: Emergency button cable

CPU Emergency button
CPU board
CN2
2
3
Signal
Color
Reference
NC contact
Brown
Blue
Emergency
button
1
2
RN-5TQ: Inverter cable

Inverter interf.
board
CN1
1
1
2
3
4
5
6
Signal
Color
Inverter
Motor thermal
cutout
Reference
Thermal
cutout
reference
NC thermal cutout
Start
NC Alarm
Alarm reference
Vref (0-10 Vdc)
Vref reference
White
Red
PV24
-
Red
Gray
Violet
Red
Brown
Black
3
1
AL1
AL0
0
L
2
-
RN-14: Belt motor cable

Inverter Belt motor
Inverter
U
V
W
PE
Signal
Phase U
Phase V
Phase W
ground
Color
Blue
Black
Brown
Yellow-Green
Belt motor
U
V
W
Casing
RN-6: Up-down motor cable

Up-down board Up-down motor Limit Switches
Up-down board
CN3
1
2
3
4
6
Page 2.12
Signal
Color
Motor power supply

Motor ground
NO upper limit
NC lower limit switch
Limit switch ground
Brown
Blue
White
Violet
Black
Up-down
motor
1
2
-
Upper Lower
LS
LS
3
2
1
1
RN-11: Up-down motor power supply cable

Up-down board Rectifier bridge
Up-down board
CN6
1
2
Signal
Color
Rectifier bridge
48 VAC
Ground
Red
Black
RN-12: Photocell cable

Up-down board Photocell
Up-down board
CN1
1
2
3
4
Signal
Color
Photocell
+ 5 Vdc
Clock
Direction
ground
Red
Orange
Blue
Black
1
2
3
4
RX-8Q: Low voltage power supply cable

Power supply
CN2
Signal
Color
3
4
1
6
+5V
Ground
+ 12 V
- 12 V
Yellow
Black
Red
Blue
Inverter interf.
board
CN4
4
3
2
1
The high voltage power supply cables and the ground connections are not described here, in that
they can be easily determined from the wiring diagram above.
Page 2.13
2.5.3. 220 MODEL

The differences between the 220 model and the 220 model with SJ100 inverter are:
Inverter cable change from RN-5TQ to RN-5T;

Low voltage power supply cable change from RX-8Q to RN-8;
Page 2.14
RN-5T: Inverter cable

Inverter interf.
board
CN1
1
2
3
4
5
6
Signal
Color
Inverter
Motor thermal
cutout
Reference
Thermal
cutout
reference
NC thermal cutout
Start
NC Alarm
Alarm reference
Vref (0-10 Vdc)
Vref reference
White
Red
PV24
PV24
Red
Gray
Violet
Red
Brown
Black
1
FW
AL1
AL0
0
L
2
-
RN-8: Low voltage power supply cable

Power supply
CN2
Signal
Color
1
2-4-5
3
6
+5V
Ground
+ 12 V
- 12 V
Yellow
Black
Red
Blue
Inverter interf.
board
CN4
4
3
2
1
Page 2.15
2.5.4. 220 MODEL WITH HITACHI E2 INVERTER

Valid from SN 2043.
Page 2.16
2.5.5. 220 MODEL WITH LENZE INVERTER

Valid to SN 2042.
Page 2.17
Page intentionally left blank
Page 2.18
3. PRINCIPLES OF OPERATION
3.1. BLOCK DIAGRAM
The machine block diagram is shown in the figure below:
3.1.1. CARDIO TRANSMITTER

It is worn by the person using the machine, and transmits to the cardio receiver one pulse for every
heart beat that is detected.
Page 3.1
3.1.2. CARDIO RECEIVER

It is connected to the machines CPU board and receives the pulses sent by the transmitter. Its
reception area is approximately a circle of 1 meter of radius. If there is electromagnetic noise
(produced by high voltage lines, radio transmitters, monitors, motors, etc.) within its reception area,
the receiver becomes saturated and stops receiving any signal. If there are 2 transmitters within its
area of reception, it will receive signals from both, and may produce an error or irregular reading.
3.1.3. DISPLAY
This is the heart of the machine, which controls all the machine functions by executing the program
stored in EPROM. It receives information from the user (age, weight, etc.) during set-up of the
training session, from the cardio receiver (users heart rate), from the inverter interface board and
from the up-down interface board. It controls the speed selected with the + keys and the
elevation selected with the keys or according to the chosen training program. It receives the
error signal from the inverter interface board and the status signal from the up-down interface board.
It consists of 2 circuit boards:
CPU board: contains the microprocessor, and all the logic circuits for controlling the machine
and the LCD;
LED board: contains the circuits pertaining to the display and indicators: LEDs and 7-segment
display.
The CPU board contains 2 banks of 4 dip-switches each, which are used for configuring the
machine.
3.1.4. INVERTER
This is the device which supplies the three-phase belt motor. It receives a DC reference voltage
from the inverter interface board. Variations in this voltage cause corresponding variations in the
operating frequency of the sinusoidal wave provided by the inverter to the motor phases, and hence
change the speed of the tread belt. It handles motor drive errors and, in the event of an error, shuts
down the power supply to the motor and sends an alarm signal through the interface board to the
display. The event which caused the error is memorized as an error code.
The inverter power supply is enabled by the relay activated by the emergency button. When the
button is pressed, the relay contact opens, the power to the inverter goes off and hence the belt
motor stops.
The following inverter models are used on these machines:
Lenze 644: installed up until serial number 2042;

Hitachi J100: installed on versions E2, E3, E4 and E5;
Hitachi SJ100: installed from serial number 0200531.
Each inverter model requires its own special interface board, designated as follows:
Page 3.2
Lenze inverter interface board;

Hitachi inverter interface board.
Regardless of whether the Lenze or Hitachi model is used, the inverter and interface board group
has the function of driving the tread belt motor at the desired speed, in accordance with the data
programmed on the machine CPU board and on the basis of the program saved on the inverter itself.
The inverter has a power of 2.2 KW.
3.1.5. INVERTER INTERFACE BOARD

Receives from the display a PWM signal proportional to the selected speed, and converts it into a
continuous voltage for controlling the inverter. Receives the error signal generated by the inverter in
the event of problems and transmits it to the display. Receives the low voltages output by the power
supply and passes them to the display. There are 2 LEDs on the board:
DL1 illuminates when the tread belt is moving;

DL2 illuminates when the inverter does not detect any error conditions and therefore the alarm
signal is inactive.
3.1.6. BELT MOTOR

An asynchronous three-phase motor which, by means of a pulley and a poly-v belt, turns the driving
roller of the tread belt. Each motor phase is equipped with a normally-closed bimetallic safety which
opens when the temperature exceeds a preset threshold, in order to safeguard the integrity of the
motor. The 3 bimetallic safeties are connected in series and reach the inverter as a NC external input
signal. When this contact opens, the inverter generates an alarm.
The tread belt motor has a power of 2.2 KW (3 Hp).
3.1.7. UP-DOWN MOTOR

It is a DC motor (48 Vdc 5 A) which, by means of a mechanical reduction unit and a timing belt,
turns the lead screw nuts on the threaded elevation bars, causing the machine to be raised or lowered
depending on the direction of rotation.
3.1.8. PHOTOCELL
This is the device which provides feedback on the motion of the up-down motor. It transmits one
pulse for each tooth detected on the encoder wheel which is fixed to the gearmotor, and a signal
indicating the direction of movement.
Two different types of photocells are used on these machines:
Old model: Siemens SFH910 photocell mounted on circuit board GF92015-B;

New model: Optek OPB610 photocell mounted on circuit board GF970711.
The 2 photocells are mechanically interchangeable but functionally distinct each one requires its
own specific SW version on the up-down board.
3.1.9. UP-DOWN BOARD

Receives from the display the enable signal for elevation motion and converts it into a control for
the up-down motor. Generates its power supply and the DC power supply for the motor by means of
Page 3.3
a transformer and rectifier bridge. Determines the motor position, and hence the treadmill elevation,
by means of the photocell. Generates and sends to the display a motion status signal at every 0.5%
variation in the elevation.
It is necessary to use the appropriate SW version for the photocell model, as identified by the label
on the chip:
Old photocell model: chip version M3S10;

New photocell model: chip version RR52V2.
It checks the lower and upper travel limits by means of 2 limit switches. The board includes 2 LEDs
associated to the limit switches, which are normally illuminated:
DL1: comes off when the upper limit switch is tripped;

DL2: on SMD board / DL3 on traditional board: comes off if the lower limit switch is tripped.
3.1.10. MICROSWITCHES
There are 2 limit switches which control the range of motion of the elevation mechanism. These
switches are positioned at the travel limits of the elevation bars, and change state when pressed
and/or released. The lower limit switch is NC, while the upper one is NO.
3.1.11. POWER SUPPLY

Receives the mains voltage at its input and outputs the DC voltages (+5 V, +12 V and 12 V) which
supply the display and the inverter interface board.
The model actually used is the Lambda SWT 40. This model has been starting used when the new
Hitachi SJ100 inverter has been used. The previous model used was the Lambda ZT 30.
3.1.12. SERIAL PORTS

These are ports which enable the machine to communicate with the outside world. Three such
interfaces are provided:
PRINTER: RS-232 port for connecting the machine to a printer or other external device, such
as an ECG or metabolic monitor;
IN: RS-485 input port, not used;
OUT: RS-485 output port, not used.
3.1.13. EMERGENCY BUTTON

This is the user safety device. Starting from the machine with SN 03000131, it consists of a new
maintained button which needs to be released after it has been pressed.
The button, which has a NC contact, is connected both to the CPU board and to a relay which
enables the inverter power supply. Once the button has been pressed, the relay shuts off the power
supply to the inverter and the motor stops. At the same time, the CPU board also detects that the
button was pressed, interrupts the exercise and shows a message on the display. To resume using the
machine, it is necessary to wait at least 5-10 seconds before returning the emergency button to the
working position.
Page 3.4
3.2. TREAD-BELT MOTOR DRIVE

3.2.1. MECHANICS
The tread belt is actuated by the motor through a linkage consisting of the motor pulley, the driving
roller and the belt which connects them. In this way, a given belt motor speed corresponds to a
predetermined linear tread belt speed. The belt motor is controlled by the inverter which generates a
variable-frequency sine wave signal: variations in frequency cause the motor speed and hence the
tread belt speed to vary.
3.2.2. CONTROLS
To start the motor, the CPU board sends the inverter a Start signal through the inverter interface
board, enabling the inverter to drive the motor. After outputting this enable signal, the CPU board
sets the motor speed by sending a PWM signal to the inverter interface board, which the inverter
interface board converts into an analog input voltage to the inverter. The relationship between the
analog input voltage and the inverter output frequency is determined by the values of the
configuration parameters in the inverter program.
During its movement, the inverter checks the motor and, if any problems are detected (overvoltage,
overcurrent, SW and HW problems to the inverter, etc.) it halts the motor and sends an alarm signal
to the CPU board, which displays the error message BELT MOTOR HALTED.
To protect the motor from overheating, each motor phase has a thermal cutout connected in series. If
the temperature exceeds the threshold value, the thermal cutout opens and interrupts the circuit. The
inverter detects this condition as the opening of a NC external contact. In such a case the inverter
halts the motor and outputs an alarm signal to the CPU board, which displays the error message
cited above.
3.2.3. THE SIGNALS INVOLVED

The machine controls the speed of the belt motor by means of the CPU board and the inverter
interface board, as shown in the following figure:
Page 3.5
CPU board
10-3 8-3
CN1
PWM
9-3
Alarm
Start
10-3
8-3
CN2
9-3
Inverter interface
board
5-6
2-1
CN1
Vref
3-4
Alarm
Start
O-L
1-PV24
AL1-AL0
Inverter
3-PV24
U-V-W
VAC
Variable frequency
Thermal
protection
M
The speed control utilizes the following signals:
Start signal
This is the signal generated by the CPU board (pin 8-3 of connector CN1) to enable starting of
the motor. When the tread belt is stopped this signal is at logic level low (0 Vdc), whereas
immediately after the Start button on the display is pressed it goes high (4.5 Vdc).
The signal enters the inverter interface board (pin 8-3 of connector CN2), is processed and sent
out (pin 2-1 of connector CN1) to the inverter. In the belt-stopped condition it is -24.7 Vdc,
while immediately after pressing the Start button on the display it is -2.7 Vdc.
Speed reference signal

This is the signal generated by the CPU board (pins 10-3 of connector CN1) to control the motor
speed. It is a PWM signal, that is to say a fixed frequency square wave with a variable duty
cycle. The logic of this control has the duty cycle decreasing with increasing speed. The
measurement of its DC component with a multimeter shows a value that decreases with
increasing speed, from a maximum of approximately 5 Vdc down to a few hundred mVdc.
This signal enters the inverter interface board (pins 10-3 of connector CN2), is converted into a
variable analogue signal between 0 and 10 Vdc and sent out (pins 5-6 of connector CN1) to the
inverter. The signal input to the inverter increases with increasing speed.
Page 3.6
Variable frequency VAC signal

This is the variable frequency alternating voltage generated by the inverter (pin U-V-W) for
supplying the motor. The motor speed increases with increasing frequency.
Thermal cutout signal

Each motor phase is equipped with a normally-closed thermal cutout which opens when the
temperature exceeds a preset threshold. The 3 thermal cutouts are connected in series and exit
the motor via a 2-wire cable connected to the inverter (AL1-AL0). The inverter is programmed
to expect a NC signal on these pins. When at least one thermal cutout is triggered, the contact
opens and the inverter, detecting the open-circuit condition, generates an alarm signal.
Alarm signal
This is the signal generated by the inverter (pin Al1-AL0) if a problem is detected in the motor
drive, or if the motor thermal cutouts open. It enters the inverter interface board (pins 3-4 of
connector CN1) and its value is 0 Vdc under normal conditions, 10 Vdc under alarm conditions.
The signal is then sent from the inverter interface board (pins 9-3 of connector CN2) to the CPU
board (pins 9-3 of connector CN1) and is 5 Vdc under normal conditions, 0 Vdc under alarm
conditions. When this alarm signal switches to 0 Vdc, the CPU disables the Start signal, resets
the PWM signal and shows the BELT MOTOR HALTED error message on the display.
Page 3.7
3.3. UP-DOWN MOTOR DRIVE

3.3.1. MECHANICS
The elevation of the machine is varied by the up-down motor which, by means of a timing belt,
turns the lead screw nuts on the 2 elevation bars. The motor has an integral encoder wheel which, by
means of a photocell, provides the motor motion control signal: each motor revolution corresponds
to a predetermined number of pulses and to a predetermined displacement on the elevation bars.
The direction of rotation of the motor determines whether the treadmill moves upward or
downward.
3.3.2. CONTROLS
To vary the incline, the CPU board sends the up-down board an Up signal (move motor in the up
direction to increase the elevation) or a Down signal (move motor in the down direction to decrease
the elevation). The up-down board accordingly actuates the motor the appropriate direction, by
supplying it with a positive or negative voltage. When the motor moves, the photocell generates the
pulses which are received by the up-down board. The up-down board counts the pulses received
and, when the number corresponds to a 0.5% variation in the incline, toggles the level of the Status
signal transmitted to the CPU board. The CPU board counts the number of Status signal transitions
received. When this value corresponds to the desired incline, it resets the Up or Down signal which
produced the movement.
If during the power-up reset, after having asserted the Up or Down signal, the CPU board does not
receive any Status signal within a few seconds, it resets the asserted signal and displays error
message GRADE MOVEMENT OUT OF ORDER to indicate absence of movement.
3.3.3. THE SIGNALS INVOLVED

The machine controls the elevation through the CPU board and the up-down interface board as
shown in the figure below:
CPU board
13-15
14-15
Up
CN1
12-15
Down
2-4
3-4
1-4
Up-down
board
3-6
4-6
CN2
Status
CN3
2-4/CN1
1-2
Vdc
Pulses
Switch
M
Photocell
Page 3.8
The elevation control utilizes the following signals:
Up signal
This is the signal generated by the CPU board (pins 13-15 of connector CN1) to enable
movement of the up-down motor in the upward direction. Under normal conditions the signal is
at logic level low (-0.4 Vdc), and it goes high (4.0 Vdc) to actuate the motor. The signal remains
high for the entire duration of the movement.
The signal enters the up-down board (pin 2-4 of connector CN2) and enables movement of the
motor in the desired direction.
Down signal
This is the signal generated by the CPU board (pin 14-15 of connector CN1) to enable
movement of the up-down motor in the downward direction. Under normal conditions the signal
is at logic level low (-0.8 Vdc), and it goes high (4.0 Vdc) to actuate the motor. The signal
remains high for the entire duration of the movement.
The signal enters the up-down board (pin 3-4 of connector CN2) and enables movement of the
motor in the desired direction.
Motor voltage signal (Vdc)

This is the dc voltage generated by the up-down board (pins 1-2 of connector CN3) to supply the
up-down motor. Its absolute value is 48 Vdc, and the motor will rotate either clockwise or
anticlockwise depending on its polarity. In consequence, the incline of the machine will increase
or decrease.
Pulse signal
This is a square wave signal, alternating between logic level low (0 Vdc) and logic level high (5
Vdc), generated by the photocell in response to movements of the up-down motor. Each pulse
corresponds to a slot of the encoder wheel, which is incorporated into and moves with the motor
itself. The signal enters the up-down board (pin 2-4 of connector CN1) and is used by the updown board for controlling the movement.
The photocell also outputs a direction signal, which varies from logic level high (5 Vdc) to low
(0 Vdc) depending on whether the motor is moving in a clockwise or anticlockwise direction.
This signal is input to the up-down board (pin 3-4 of connector CN1).
To operate correctly, the photocell requires a 5 Vdc supply voltage which is provided by the updown board (pins 1-4 of connector CN1).
Status signal
This is the square wave signal generated by the up-down board (pin 1-4 of connector CN2) that
changes its logic level (level low 0 Vdc and level high 5 Vdc) whenever the up-down board
receives from the photocell a number of pulses corresponding to an 0.5% variation in the
elevation.
This signal provides the CPU board (pin 12-15 of connector CN1) with an indication of the
change in machine incline. By counting the number of transitions, the CPU determines the
current elevation and, comparing it with the desired value, determines whether to continue
asserting the Up or Down signal to continue the movement, or whether on the other hand the
desired elevation has been reached, and the Up or Down signal can be reset.
Page 3.9
Limit switch signal

This is the signal from the 2 limit switches which determine the machines range of up-down
motion. The lower microswitch is a NC contact input to the up-down board (pin 4-6 of
connector CN3). When this contact opens the circuit board inhibits movement in the down
direction. The upper microswitch is a NO contact input to the up-down board (pin 3-6 of
connector CN3). The upper microswitch is always pressed therefore it provides a NC contact.
When this contact opens the circuit board inhibits movement in the up direction.
Page 3.10
3.4. AUTOMATIC LUBRICATION SYSTEM

Up until serial number 3905, the machine was equipped with an oil reservoir and pump for the
automatic lubrication of the tread belt. Starting from serial number 3906, these components have
been eliminated, and the automatic tread belt lubrication function is no longer available. However,
for reasons of compatibility, the machine configuration SW procedure still retains the parts
pertaining to the lubrication system.
The principal reasons for the elimination of the automatic lubrication pump are:
Difficulty in finding the right compromise between the quantity of oil and the interval between
successive lubrication cycles, as these are considerably influenced by the working conditions:
how much the machine is used, the average speed, weight of the users, ambient temperature
conditions etc Incorrect values of these parameters have in fact caused problems of both
excessive and insufficient lubrication.
Technological advances have made available new materials for the manufacture of selflubricating tread belts.
3.4.1. MECHANICAL COMPONENTS

The pump and reservoir were positioned above the guard of the up-down motor photocell. In
response to a start command transmitted by the CPU board, a long connecting tube conveyed the oil
from the reservoir to the area indicated in the figure below:
3.4.2. CONTROL SIGNALS

To start the pump, the CPU board sends a signal to the power distribution board which, by means of
a relay, closes the contact carrying the supply voltage (220 VAC) to the pump. The CPU board
asserts the pump-enable signal for a preset period each time that the machine has covered a preset
distance. These values are determined by machine configuration parameters as specified in
paragraph 9.2. .
Resetting the pump enable signal opens the relay contact, switching off the pump.
The reservoir incorporates a float for monitoring the oil level. When the oil level falls below the
minimum mark, a signal is transmitted to the CPU board causing it to display the message BELT
LUBRICANT OUT: REFILL or BELT LUBRICANT OUT, ACT NOW, depending on the SW
release installed, on the LCD at each power-up.
WARNING: This message is ambiguous and may be misinterpreted. In fact it does not
mean that the oil is finished, but only that the oil level is low. When this message first
appears the lubrication can continue to function for at least another 2-3 cycles.
WARNING: The machine can be manually forced to perform an unscheduled
lubrication cycle by simultaneously pressing the 1, 4 and 7 keys.
Page 3.11
3.4.3. THE SIGNALS

In machines equipped with a pump, cables RN-3 and RN-4 change as follows:
RN-3: Internal connecting cable

CPU Free connector
CPU board
CN1
1
2
3
4
5
6
7
8
9
10
11
12
Signal
Color
CTS
DSR
RX
RTS
TX
GND
BUS A
BUS B
GND
+12 Vdc
Oil reservoir level
Start pump command
Blue 1
Brown 1
Gray
White
Violet
Red
Black
Orange
Brown 2
Blue 2
Free
CN3
1
2
3
4
5
6
7
8
9
10
11
12
RN-4: Internal connecting cable

Free connector Serial ports
Free
CN4
1
2
3
4
5
6
7
8
9
10
11
12
Signal
CTS
DSR
RX
RTS
TX
GND
BUS A
BUS B
GND
+12 Vdc
Oil reservoir level
Start pump command
Color
Serial ports
CN1
Blue 1
Brown 1
Gray
White
Violet
Red
Black
Orange
Brown 2
1
2
3
4
5
6
7
8
-
Blue 2
Pump inter.
board
K1
1
2
3
4
The machine controls the lubrication via the CPU board, the power distribution board and the oil
pump as shown in the figure below:
Page 3.12
CPU board
12-9
+12 Vdc
Enable
4-1
11-9
CN2
10-9
2-1
K1
Oil Low
3-1
Pump interface
board
1-2-3/KR6
4-5/KR6
Oil Low
220 VAC
Pump
+12 Vdc signal

This is the DC voltage output by the CPU (pin 10-9 of connector CN2) which enters the pump
interface board (pin 2-1 of connector K1). This voltage reaches one terminal of the relay which
drives the pump.
Start pump signal

This is the signal output by the CPU (pin 12-9 of connector CN2) to the pump interface board
(pin 4-1 of connector K1) to start the lubrication pump. The signal is normally at logic level low
(0 Vdc), and is asserted (5 Vdc) to start the pump. In practice, this signal pulls down the voltage
on the other terminal of the relay which drives the pump, causing the relay to close the contact,
thereby connecting the 220 VAC supply voltage to the pump.
When the lubrication time has elapsed, the CPU resets the start pump signal, disconnecting the
supply voltage from the pump and thus causing it to stop.
Oil low signal

This is the signal output by the pump to the pump interface board (pin 4-5 of connector KR6) to
indicate that the oil level in the reservoir is low. The signal is normally at logic level low (0
Vdc), and is asserted (5 Vdc) to indicate the oil low condition. The signal goes out from the
pump interface board (pin 3-1 of connector K1) and enters the CPU board (pin 11-9 of
connector CN2).
WARNING: The pump interface board also functions as a distribution board for the
220 VAC mains voltage. Depending on the machine version, the pump interface
board supplies the voltage to the up-down board, the inverter, the power supply, the
pump and the cooling fans of the motor and motor guard. Whats more, in the
machine version with LENZE inverter, this board also receives the input from the
Page 3.13
thermal cutouts of the tread belt motor and sends it to the LENZE inverter interface
board.
Page 3.14
4. ACCESSORIES
4.1. CONNECTING TO THE TGS
The machine can be connected to the Technogym System by installing a special upgrade kit, which
involves the following:
Installation of a special SW;
Installation of special cables, for providing through a 9-pin D-connector at the back of the
display the half duplex RS 485 serial port for connecting to the TGS system.
The CPU board is connected to the serial connector via the cable described below, which is supplied
together with the upgrade kit.
4.1.1. NON TGS-ADAPTED MACHINES

TGSRN3RACE: Internal cable
CPU board Free connectors for cables RN1 and RN3 DB9 connector
CPU board
CN1
CN2
1
2
3
4 15
16
7
8
9 12
Free
15 pin
1
2
3
4 15
-
Signal
12 pin
16
7
8
9 12
+12 V
GND
+Serial
-Serial
-
Color
DB9 male
Yellow
Green
Brown
White
-
8
6
1
2
-
4.1.2. TGS-ADAPTED MACHINES

TGSRN2RACE: Internal cable
CPU board DB9 connector
CPU board
CN2
1
3
7
8
Signal
Color
DB9 male
+12 V
GND
-Serial
+Serial
Yellow
Green
Brown
White
1
5
3
2
For additional information, including troubleshooting, refer to the manual Technogym System:
Installation Guide.
Page 4.1
4.2. CONNECTING TO THE PRINTER

The machine provides a printing facility through the RS 232 port on the serial port panel.
If the machine is equipped with SW for the Technogym System, the print function is not
available.
The cable for connecting to the printer is as follows:
RUNRACE PRINTER CABLE

Serial ports Printer
Serial Port
RS 232
1
2
3
6
7
Signal
Screen
Tx
Rx (not used)
DTR
Gnd
Color
Printer
1
3
2
20
7
The above cable can be ordered using code A434.

WARNING: To enable the print function, dip-switch No. 1 of the right-hand bank must
be placed in the ON position as described in paragraph 9.1. .
The printer used must conform to the following specifications:
equipped with RS 232 serial port;

80 characters;
8 data bits;
1 stop bit;
9600 baud;
no parity;
ASCII characters.
Page 4.2
4.3. CONNECTING TO AN EXTERNAL DEVICE (ECG AND/OR

METABOLIC MONITOR)
The medical version of the machine (HC1400) can be connected to an external device (ECG and/or
metabolic monitor) for carrying out exertion tests. The connection is made through the machines
RS-232 serial port. When operating in this mode, the machine executes the profile (speed and
incline) set by the external device, which sends the necessary parameters via the serial port using
specific protocols. The machine currently supports the following protocols:
Marquette protocol: named after an ECG manufacturer;

TrackMaster protocol: named after a treadmill manufacturer.
The machine SW is configured for interfacing with an external device using the dip-switches on the
CPU board, as indicated in paragraph 9.1.1. and using a specific cable for each model.
Contact Technogym Technical Service to obtain the diagram of the cable.
In order to be compatible with the machine, an ECG must have a digital RS-232 port and support
one of the two above-named protocols.
The table below lists the devices which have been successfully tested:
MANUFACTURER
Marquette
Marquette
Cardio Control (*)
Schiller
Schiller
Esaote (**)
Esaote (**)
Esaote (**)
MedGraphics
Cosmed
Cosmed
Mortara Instrument
(*)
MODEL
TYPE
Max-1
ECG
Max-personal
ECG
Cardio Perfect
ECG
CS-100
ECG
AT-60
ECG
Actavis
ECG
Formula
ECG
Lap Top 210
ECG
CardiO2
Metabolic monitor
K4b2
Metabolic monitor
Quark b2
Metabolic monitor
X/Scribe
ECG
PROTOCOL
USED
Marquette
Marquette
Marquette
TrackMaster
TrackMaster
TrackMaster
TrackMaster
TrackMaster
TrackMaster
Marquette
Marquette
TrackMaster
In this SW version, the Select Treadmill menu includes the item Technogym Run Race
protocol. Choose this option.
(**) These Esaote models must have the Stress program installed, which interfaces the ECG to
treadmills. To check whether this program is installed, after switching on the ECG press the
FUNC key on the keypad.
For other ECGs with compatible characteristics, we always recommended contacting Technogym to
ascertain their effective compatibility.
Page 4.3
4.4. PIN OUT SERIAL PORTS

4.4.1. RS-232 PORT
This is a 25 pin female connector. It can be used to connect the printer or an external device. Its pin
out is:
PIN
1
2
3
4
5
6
7
SIGNAL
Shield
Tx
Rx
RTS
CTS
DSR
GND
4.4.2. RS-485 PORTS

These connectors are actually not used; however on report the pin out in the next table:
PIN
1
3
5
7
Page 4.4
SIGNAL
A-BUS
GND
B-BUS
Shield
5. INSTALLATION INSTRUCTIONS
5.1. SPECIFICATIONS AND REQUIREMENTS
For correct machine installation, make sure that:
1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying
capacity for the combined weight of the machine and user.
2. The environment is dust or sand free.
3. The environment meets the operating temperature and humidity conditions specified in
paragraph 2.3. .
4. The machine is not positioned close to sources of heat, sources of electromagnetic noise
(television sets, electric motors, antennas, high voltage lines, appliances etc) or medical
equipment.
5. To eliminate any interference with the cardio receiver, there should not be any transmitters at a
distance of 100 cm from the display.
6. The mains voltage must match the value specified on the machine rating plate.
7. The electrical system must be provided with an efficient ground connection.
8. The wall outlet used should be reserved for the machine and have a rating of at least 2500 Watt.
9. Do not connect other machines or users to the same wall outlet.
10. Position the mains lead of the machine where is will not be underfoot. For this purpose, it is
recommended to use the special trackways supplied with the machine.
5.2. INSTALLATION
To correctly install the machine, proceed as follows:
1. Ensure that the specifications and requirements for installation have been met (see paragraph
5.1. ).
2. Remove the machine from its packing materials: one carton fixed to a wooden pallet for
overseas shipment, one nylon bag for Italy. For machines shipped in cartons, the side uprights
and handles are disassembled and placed on the tread belt.
3. Position the machine as specified above, on a level surface that is free of vibrations and has
sufficient carrying capacity for the combined weight of the machine and the user.
4. For machines which shipped in a carton, it is necessary to reassemble the components that were
disassembled for transport. For assembling follow the procedure described in the Operating and
service instructions supplied with each machine.
5. Connect the mains lead to the inlet socket on the machine.
6. Place the on/off switch in the 0 position.
7. Plug the mains lead into the electrical outlet.
Page 5.1
5.3. FIRST POWER-ON

After completing the installation procedure, the machine is ready to be powered up. To turn on the
machine, simply toggle the on/off switch from the 0 position to the 1 position.
When the machine is turned on it will perform a power-on test which:
sounds the buzzer;

lights all the LEDs;
resets the elevation.
After completing this power-on test the machine enters standby mode, awaiting a keyboard
command.
To check the correct operation of the machine:
get on the machine;

press the Start key on the keyboard to begin exercising;
check that the belt motor starts;
press the + and keys on the keyboard and check that the tread belt speed changes
accordingly;
press the and keys on the keyboard and check that the machine elevation changes
accordingly;
press the emergency button and check that the tread belt stops;
put on the heart rate transmitter and check that the machine correctly measures the heart rate
value.
Page 5.2
6. TROUBLESHOOTING
The troubleshooting procedures are shown in the form of flow charts. In order to facilitate
consultation, the following standard box shapes are used.
This type of box is the START point of the troubleshooting procedure. It
typically contains a description of the problem or malfunction.
This type of box represents a decision point in the troubleshooting procedure.
It typically contains a description of the DECISION to be made, with an
outcome that can be either a positive (YES) or negative (NO) response.
This type of box corresponds to a step in the troubleshooting procedure where
an ACTION must be carried out. It typically contains a description of the
ACTION necessary to resolve the problem. Therefore, after executing the
specified ACTION:
1. Check whether the problem has been resolved;
2. If the problem persists, it is recommended to resume the troubleshooting
procedure from the point before the action was carried out.
A circled number (such as that shown on the left) next to a box of the
troubleshooting procedure indicates that detailed instructions for performing
that particular check or action are provided below the flowchart.
A circled letter (such as that shown on the left) is used to highlight a point in
the procedure. Typically, this indicator is used in page changes.
Page 6.1
6.1. THE DISPLAY DOES NOT ILLUMINATE

This error occurs when the supply voltage fails to reach the display.
THE DISPLAY
DOES NOT
ILLUMINATE
NO
Is the fuse OK?
Replace the blown fuse
YES
NO
Is mains lead OK?
Replace the mains lead
YES
NO
Does the wall output supply the

correct voltage?
Connect machine to a
suitable
electrical output
YES
1
Is the mains voltage present at
the power supply input?
YES
A
Continued on the following page.

Page 6.2
NO
2
NO
Are DC v oltages output by the

power supply correct?
Replace the power

supply
YES
3
YES
Do all DC v oltages reach the

display ?
Replace the display

CPU board
NO
4
NO
Do all DC v oltages reach the

inv erter interf ace board?
Replace cable RX-8Q
YES
5
NO
Are all DC v oltages present at the

output of the inv erter interf ace
board?
Replace the inv erter

interf ace board
YES
6
YES
Replace cable RN-1
NO
Are all DC v oltages present at the
f ree connector CN2?
Replace cable RN-2
Page 6.3
B
7
NO

the output of the power input
socket?
Replace the power input

socket of the machine
YES
8
NO

the input to the automatic circuit
breaker?
Replace the cable

connecting the input
socket to the automatic
circuit breaker
YES
9
the output of the automatic
circuit breaker?
YES
NO
Replace the automatic

circuit breaker
NO
Replace the cable

connecting the automatic
circuit breaker to the
filter
10

the input to the filter?
YES
11
NO
the output of the filter?
Replace the filter
YES
12
Replace the wiring
between the filter - fuse
holder - power supply
Page 6.4
YES
NO
Is the fuse holder continuity OK?
Replace the fuse holder
Follow the procedure step by step to correctly diagnose the problem. Take particular care with the
checks highlighted by circled numbers, which are described in detail below:
WARNING: Carry out these checks with the machine powered up.
(1)
Slightly lift connector CN1 on the power supply. Place the tester probes between pins 4 and 6
on that connector. The measured voltage should be approximately 220 VAC.
(2)
Slightly lift connector CN2 on the power supply in order to access the pins with the tester
probes. Check that all the output voltages of the power supply are correct by referring to
paragraph 2.5. .
(3)
As for point (2) but on connector CN1 of the display CPU board.
(4)
As for point (2) but on connector CN4 of the inverter interface board.
(5)
As for point (2) but on connector CN2 of the inverter interface board.
(6)
As for point (2) but on free connector CN2.
(7)
Slightly lift the Fastons on the machine power inlet socket. Place the tester probes between the
live and neutral terminals of the connector. The measured voltage should be approximately
220 VAC.
(8)
As for point (6) but on the input of the automatic circuit breaker.
(9)
As for point (6) but on the output of the automatic circuit breaker.
(10) As for point (6) but on the input of the filter.

(11) As for point (6) but on the output of the filter.
(12) Using the tester probes, check the continuity of the fuse holder by measuring its resistance.
This is correct if the measured value is less than a few Ohms.
Page 6.5
6.2. THE LCD SHOWS EMERGENCY PRESSED: EXERCISE

INTERRUPTED
The machine displays this message if:
The emergency button is pressed during a training session.

The emergency button is damaged.
EMERGENCY PRESSED,
EXERCISE INTERRUPTED
YES
Did the user press the emergency

button during the training session or
at the start?
Correct operation
NO
1
YES
Is the v oltage at the emergency

button terminals correct?
Replace the emergency

button
NO
2
YES
Replace cable RN-13Q
Is the v oltage at the output of the CPU

board correct?
NO
Replace the CPU board
(1)
Place the tester probes between pins 2 and 3 of the emergency button. When the button is
pressed the measured voltage should be +5Vdc, when it is released it should be 0 Vdc.
(2)
Place the tester probes between pins 2 and 3 of connector CN3 of the CPU board. The
measured voltage should be +5Vdc.
Page 6.6
6.3. THE INVERTER IS OFF

This condition is related to emergency button or relay.
THE INVERTER IS OFF
YES
Is the emergency button pressed?
Correct operation
NO
1
NO
Is the v oltage at the output of the CPU

board correct?
YES
2
NO
Is the v oltage at the emergency

button correct?
Replace RN-13Q cable
YES
3
Replace emergency
button
NO
Is the v oltage at the CN9 patch

connector correct?
YES
A
Page 6.7
4
NO
Is the v oltage at the CN5 patch

connector correct?
Replace RN-3Q cable
YES
5
NO
Is the v oltage at the relay correct?
Check the CN5-CN6 patch

connector and/or replace
the RN-4Q cable
YES
6
NO
Is the relay contact close?
Replace the relay
YES
7
Check the mains cables

going to the inv erter
NO
Is the v oltage at the input of the

inv erter correct?
YES
(1)
Place the tester probes between pins 1 and 3 of the CPU board. The measured voltage should
be +12Vdc.
(2)
As for point (1) but on pin 1 and 4 of the emergency button.
(3)
As for point (1) but on patch connector CN9.
Page 6.8
(4)
As for point (1) but on pin 1 and 2 of the patch connector CN5.
(5)
As for point (1) but on pin 0 and 1 of the relay.
(6)
Place the tester probes between pins 6 and 8 of the relay. The measured voltage should be 0
Ohm.
(7)
Place the tester probes between pins L1 and N of the inverter. The measured voltage should be
220 VAC.
Page 6.9
6.4. THE LCD SHOWS BELT MOTOR HALTED

WARNING: Old SW version shows DAMAGE ON THE BELT MOTOR SYSTEM
instead of this message.
The machine displays this message if:
it has detected a failure to actuate movement of the belt motor at the start of the training session;
the movement of the belt motor is interrupted during the training session.
The most common causes are principally:
One of the motor thermal cutouts has been tripped;

The inverter has shut down for protection from a mains voltage fluctuation (spike or glitch).
In both cases it is recommended to turn off the machine for at least one hour in the first case, and
for a few minutes in the second case before resuming normal operation.
If the machine still does not operate correctly, follow the procedures (which differ depending on the
inverter model used) set out in the following paragraphs.
LENZE INVERTER
In our experience, when machines with the Lenze inverter display this error message, it is necessary
to replace the inverter. In any case, before doing this ensure that the motor is in good condition by
checking that:
The thermal cutouts are not open;

The motor phases are not short-circuited.
Page 6.10
HITACHI INVERTER
BELT MOTOR HALTED
NO
The inv erter is on?
Execute the procedure

"The inv erter is of f "
YES
Check the error message
display ed and/or
memorized by the inv erter
E01-E02-E03-E04-E05
E06-E07
E08-E10-E11-E22
E09
E12
E14
E15
E21
None
The paragraphs below illustrate the troubleshooting procedures for each individual error code.
Page 6.11
6.4.1. THE INVERTER DISPLAY SHOWS E01, E02, E03, E04 OR E05
These inverter error messages are related to output short-circuit problems.
E01
E02
E03
E04
E05
NO
Are the belt and the deck

lubricated and in good state?
Replace the belt and the

deck and/or lubricate
YES
NO
Are the roller bearings in

good state?
Replace the rollers
YES
1
YES
Is the inv erter output shortcircuited?
YES
NO
Replace the belt motor
3
YES
Is there a short-circuit on the

motor cable terminals?
Is the belt motor shortcircuited?
NO
NO
NO
Page 6.12
Does the machine resume

correct operation af ter being
turned of f f or 1 minute?
YES
Probable interf erence. The

machine is OK

cable
(1)
Disconnect the motor cable from the inverter and place the tester probes between its terminals
U-V, U-W and V-W. The measured resistance should be very high, in the order of MOhms. It
is difficult to obtain a stable resistance measurement, however, a phase can be considered
short-circuited or defective when the measured resistance is in the order of a few tens of
Ohms.
(2)
Place the tester probes between the blue - black, blue - brown and black - brown wires of the
motor cable. The measured resistance should be approximately 1.7 Ohm.
(3)
Disconnect the motor cable from the motor and place a tester between its terminals U-V, U-W
and V-W. The measured resistance should be 1.7 Ohm.
Page 6.13
6.4.2. THE INVERTER DISPLAY SHOWS E6 OR E7

These inverter error messages are related to problems with the inverter braking group or the braking
resistor.
E06
E07
NO
Is the braking resistor

correctly connected to the
inv erter?
Reinstate the connection
YES
1
Is the v alue of the braking
resistance correct?
NO
Replace the braking
resistor
YES
YES
NO


machine is OK
(1)
With the machine turned off, disconnect one of the resistor wires from the inverter terminal
block and place the tester probes across the resistor. The measured resistance should be 150
Ohm.
To reduce the occurrences of error E06, it is possible to adjust the following inverter
parameter:
On model J100:
On model SJ100:
A38;
b90;
by increasing its value. This adjustment enables the inverter to increase the use of the
braking resistance.
Page 6.14
6.4.3. THE INVERTER DISPLAY SHOWS E8, E10 OR E11

These inverter error messages are related to HW and SW problems with the inverter.
E08
E10
E11
1
Does the error occur
f requently ?
YES
NO

YES

machine is OK
NO
Re-program the inv erter
NO

turned of f f or 10 minutes?
YES
Programming correct. The
machine is OK
(1)
Determine the frequency of the errors by counting the number of occurrences in the inverter
error memory, and by running targeted checks. An error is considered frequent if it occurs 2 or
3 times a day.
WARNING: incorrect programming of the inverter can cause serious damage to the
machine or malfunctioning that is potentially hazardous to the user. Therefore, attempt
this operation only if certain of being able to carry out the procedure with the latest SW
version.
Page 6.15
6.4.4. THE INVERTER DISPLAY SHOWS E09

This inverter error message is related to low line voltage problems on the inverter power supply.
E09
YES

Probable low line v oltage.

The machine is OK
NO
1
YES
Is the power supply at the

inv erter input OK?
NO
2
NO
Is the supply v oltage at the

f ilter input correct?
Check and reinstate the

wiring between the power
input socket, automatic
circuit breaker and f ilter
YES
3
f ilter output correct?
NO
Replace the f ilter
YES
Check and reinstate the

wiring between the f ilter
and inv erter
(1)
Place the tester probes between terminals L1 and N of the inverter. The measured voltage
should be 220 VAC.
Page 6.16
(2)
Disconnect the filter power supply cables and place the tester probes on the terminals. The
measured voltage should be 220 VAC.
(3)
Disconnect the filter output cables and place the tester probes across the filter terminals. The
This error may be generated even by brief drops in the line voltage due to overloads or
other causes. Therefore, it can be very useful to check the value of the mains voltage
recorded in the inverter memory at the time when the error occurred. To obtain the
mains voltage, the displayed value must be divided by 1.41.
Page 6.17

This inverter error message is related to the opening of the motor thermal cutouts.
E12
YES
turned of f f or 1 hour?
Probable ov erheating of the

motor. The machine is OK
NO
1
NO
Is the thermal cutout on the
motor OK?
YES
2
Is the wiring between the
motor thermal cutout and the
inv erter correct?
NO
Replace cable RN-5TQ
YES
YES
Does the error persist af ter

disconnecting the motor
thermal cutout cables
f rom the inv erter inputt?
NO
Programming error.
Reprogram the inv erter
(1)
Disconnect the motor thermal cutout cables from the inverter and place the tester probes
between their terminals. The measured resistance should be less than 1 Ohm.
In some cases the value may be higher due to oxidation of the contacts. To reinstate
correct operation, it is necessary to perform a special operation which will be described
to you on contacting the Technogym Service.
(2)
Disconnect the motor thermal cutout cables on both the motor and inverter sides, and place
the tester probes at either end of each wire. The measured resistance should be 0 Ohm.
Page 6.18

This inverter error message is related to poor isolation between the motor phases and ground.
E14
1
NO
Are the motor phases

isolated from ground at the
inverter output?
Replace the inverter
YES
2
NO
Are the motor phases
isolated from ground?
YES
Check and reinstate cable

RN-14
(1)
Disconnect the motor cable from the inverter and place the tester probes between terminals U,
V and W of the inverter and the ground screw (PE). The measured resistance should be
MOhm or higher.
(2)
Disconnect the motor cable from the motor and place the tester probes between its terminals
U, V and W and ground. The measured resistance should be MOhm or higher.
Page 6.19

This inverter error message is caused by high voltage problems on the inverter power supply line.
E15
YES

switched of f f or 1 minute?
Probable high line v oltage.

The machine is OK
NO
1
YES
input to the inv erter correct?
NO
2
NO
input to the f ilter correct?

between the circuit breaker
and the f ilter
YES
3
between the f ilter and the
inv eter
YES
NO
output of the f ilter correct?
Replace the f ilter
(1)
Insert the tester probes between terminals L1 and N of the inverter. The measured voltage
should be 220 VAC.
(2)
Disconnect the supply cables from the filter and place the tester probes across them. The
Page 6.20
(3)
Disconnect the filter output cables and place the tester probes across the filter terminals. The
This error may be generated even by brief drops in the line voltage due to overloads or
other causes. Therefore, it can be very useful to check the value of the mains voltage
recorded in the inverter memory at the time when the error occurred. To obtain the
mains voltage, the displayed value must be divided by 1.41.
Page 6.21

This inverter error message is associated with problems of high inverter temperature.
E21
NO
Page 6.22

switched of f f or 1 hour?
YES
Probable ov erheating of the

inv erter. The machine is
OK.
6.4.9. THE INVERTER DISPLAY DOES NOT SHOW ANY ERROR

This is an anomalous error condition in which the machine display reports an error but the inverter
has not generated an error.
None
1
NO
Is LED DL2 on the inv erter

interf ace board illuminated?
YES
YES
Is the alarm signal present

at the inv erter output?
NO
2
Is the alarm signal present
at the input to the inv erter
interf ace board?
YES
Check and/or replace cable
RN-5TQ
NO
3
YES

interf ace board
Is the alarm present at the

output of the interf ace board?
NO
4
YES
RN-2

f ree connector CN1?
NO
5
YES
input to the display ?

RN-1
NO
Page 6.23
(1)
Place the tester probes between terminals AL0 and AL1 of the inverter. Under an alarm
condition the measured voltage should be 0 Vdc, under normal conditions it should be +10
Vdc.
(2)
As for point (1) but between pins 3 (signal) and 4 (ground) of connector CN1 on the inverter
interface board.
(3)
Place the tester probes between pins 9 (signal) and 3 (ground) of connector CN2 on the
inverter interface board. Under an alarm condition the measured voltage should be 0 Vdc,
under normal conditions it should be +5 Vdc.
(4)
As for point (3) but between pins 9 (signal) and 1 (ground) of free connector CN1.
(5)
As for point (4) but between pins 9 (signal) and 3 (ground) of connector CN1 on the CPU
board.
Page 6.24
6.5. THE BELT MOTOR IS JERKING

The probable cause of this error is a disconnected phase on the motor or inverter output.
THE BELT MOTOR
IS JERKING
1
YES
Are the belt motor windings shortcircuited or open-circuited?
NO
2
Does the inv erter generate a
balanced v oltage on all phases?
NO
YES
Check and/or replace
cable RN-17Q connecting
the inv erter to the belt
motor
(1)
Disconnect the motor cable from the motor and place a tester across its terminals U-V, U-W
and V-W. The measured resistance should be approximately 1.7 Ohm.
(2)
Run the machine at 12.6 Km/h and place a tester across its terminals U-V, U-W and V-W.
The measured voltage should be 220 VAC.
Page 6.25
6.6. THE BELT MOTOR STARTS WITH DELAY

The problem is caused by the inverter failing to receive the enable signal (Start) or the speed signal.
THE BELT MOTOR
DOES NOT START OR
STARTS WITH DELAY
1
NO
Are the Start and PWM signals

correct at the output of the CPU
board?
YES
2
YES
Are the Start signal and the

analog speed reference signal
correct at the output of the
inverter interface board?
NO
interface board
(1)
To check the Start signal, place a tester between pins 8 (signal) and 3 (ground) of connector
CN1 on the CPU board. When the belt is halted the measured voltage should be 0 Vdc,
whereas immediately after pressing the Start key on the display the measured voltage should
be 4.5 Vdc.
To check the speed PWM signal, place a tester between pins 10 (signal) and 3 (ground) of
connector CN1 on the CPU board. When the belt is halted the measured voltage should be 5
Vdc, whereas immediately after pressing the Start key on the display the reading should
rapidly decrease until it reaches a fixed value corresponding to the selected speed. The
variation of the signal must be accompanied by a corresponding variation in the tread belt
speed: see Table 6.7-1.
(2)
To check the Start signal, place a tester between pins 2 (signal) and 1 (ground) of connector
CN1 on the inverter interface board. When the belt is halted the reading should be -24.7 Vdc,
whereas immediately after pressing the Start key on the display the measured value should
be -2.7 Vdc.
To check the analog speed reference signal, place a tester between pins 5 (signal) and 6
(ground) of connector CN1 on the inverter interface board. When the belt is halted the
measured value should be 0 Vdc, whereas immediately after pressing the Start key on the
display the reading should rapidly increase to reach a fixed value corresponding to the selected
Page 6.26
speed. The variation of the signal must be accompanied by a corresponding variation in the
belt speed: see Table 6.7-1.
Page 6.27
6.7. THE DISPLAYED SPEED IS INCORRECT

The machine displays this error if:
the calibration is incorrect;

there are HW problems with the CPU board - inverter interface inverter and motor group.
THE DISPLAYED SPEED
IS INCORRECT
1
Check the inv erter
parameters setting and
regulate the speed
2
YES
Is the relationship between the

display ed speed and the inv erter
f requency correct?
The machine is operating

correctly
NO
3
YES
Is the inv erter control v oltage correct?
NO
4
Is the inv erter control v oltage at the
output of the inv erter interf ace board
correct?
NO
A
Page 6.28
YES

cable RN-5TQ between
the inv erter interf ace
board and the inv erter
5
YES
Is the inv erter control PWM signal at

the input of the inv erter interf ace
board correct?

interf ace board
NO
6
NO
Is the inv erter control PWM signal at

the output of the CPU board correct?
YES
cables RN-1 and/or RN-2
(1)
See paragraph 9.1. to set the inverter and 8.7. to regulate the speed.
(2)
When the machine is in operation, check that the speed shown on the machine display and
inverter SJ100 operating frequency correspond to the values shown in the tables below.
SPEED
PWM SIGNAL
ANALOG SIGNAL
FREQUENCY
(Km/h)
(Vdc)
(Vdc)
(Hz)
CPU BOARD
INVERTER
INVERTER
INTERFACE BOARD
DISPLAY
10-3/CN1
10-3/CN2
5-6/CN1
L-0
DISPLAY
2.0
4.66
4.66
0.772
0.772
7.9
6.0
3.91
3.91
2.15
2.15
23.9
12.6
2.68
2.68
4.50
4.50
50.0
20.0
1.30
1.30
7.14
7.14
79.6
25.00
0.36
0.36
8.93
8.93
99.5
Table 6.7-1
Obviously, the voltages and frequencies quoted above are nominal values.
For the Hitachi J100 inverter, the data given in the above tables will be slightly
different, but still comparable.
Page 6.29
(3)
Place the tester probes between the terminals 0 (signal) and L (ground) of the inverter. Check
that during machine operation the speed shown on the display and the voltage measured on
the inverter correspond to the values shown in Table 6.7-1.
(4)
Place the tester probes between pins 5 (signal) and 6 (ground) of connector CN1 on the
inverter interface board. Check that during machine operation the speed shown on the display
and the measured voltage correspond to the values shown in Table 6.7-1.
(5)
Place the tester probes between pins 10 (signal) and 3 (ground) of connector CN2 of the
inverter interface board. Check that during machine operation the speed shown on the display
and the measured voltage correspond to the values shown in Table 6.7-1.
(6)
Place the tester probes between pins 10 (signal) and 3 (ground) of connector CN1 on the CPU
board. Check that during machine operation the speed shown on the display and the measured
voltage correspond to the values shown in Table 6.7-1.
Page 6.30
6.8. THE LCD SHOWS GRADE MOVEMENT OUT OF ORDER

The machine displays this error if it is unable to control the up-down motor.
"GRADE MOVEMENT OUT
OF ORDER"
1
YES
Are 2 LEDs on the up-down

board both OFF?
NO
2
YES
Is the supply to the up-down

motor correct when the actuation
command arrives?
NO
3
NO
Does the CPU board send the

correct control signal?
YES
4
NO
Does the free connector CN1

receive the correct control signal?

cable RN-1
YES
5
Replace the up-down

board
YES
Does the up-down board receive

the correct control signal?
NO

cable RN-2

Page 6.31
NO
Is fuse F1 of the up-down board
OK?
Replace the fuse
YES
6
NO
Does the up-down board receive
the mains electricity supply?
Check and/or replace the

cable connecting the
up-down board to the
filter
YES
7
YES
Does the voltage at output by the

transformer-rectifier reach the
up-down board?
Replace the up-down

board
NO
8
YES
Is the voltage at the transformer
output correct?
NO
Replace the transformer
Page 6.32
Replace the rectifier

bridge
NO
Lubricate the elevation
bars
9
NO
Is the up-down motor current
correct?
Are the elevation bars lubricated?
YES
10
YES
Replace the up-down

motor
NO
Is the pulse signal at the
photocell output correct?
Replace the photocell
YES
11
NO
Does the up-down board output
the status signal?
Replace the up-down board
YES
12
NO
Does the free connector CN1
receive the Status signal?
Check and/or replace cable RN-2
YES
13
NO
Does the status signal reach
the CPU board?
Check and/or replace cable RN-1
YES
Page 6.33
Execute the following troubleshooting procedure when the machine does the reset at the
start up.
If the motor momentarily starts and stops immediately afterward, there is probably a
problem with the photocell or its cable.
(1)
Each LED corresponds to a limit switch. DL1 turns off when the upper limit switch is tripped,
while DL3/DL2 turns off when the lower limit switch is tripped. If neither of the 2 limit
switches is tripped and one of the 2 LEDs is off, refer to paragraph 6.9. The up-down moves
in only one direction.
If the machine is locked in one of its travel limit positions, the corresponding limit switch
will be tripped, and therefore the machine will be able to move in only one direction. If
movement in this direction is impeded due to a problem, the message GRADE
MOVEMENT OUT OF ORDER may appear on the display.
(2)
Place the tester probes between pins 1 and 2 of connector CN3 on the up-down board. When
the or key is pressed the measured value should be approximately 48 Vdc.
(3)
Place the tester probes between pins 15 (ground) and 14 (signal) of connector CN1 on the
CPU board. When the key is pressed the measured value should be approximately 4 Vdc.
Place the tester probes between pins 15 (ground) and 13 (signal) of connector CN1 of the CPU
board. When the key is pressed the measured voltage should be approximately 4 Vdc.
(4)
Place the tester probes between pins 15 (ground) and 14 (signal) of the free connector CN1.
When the key is pressed the measured value should be approximately 4 Vdc. Place the
tester probes between pins 15 (ground) and 13 (signal) of the free connector CN1. When the
key is pressed the measured voltage should be approximately 4 Vdc.
(5)
Place the tester probes between pins 4 (ground) and 3 (signal) of connector CN2 on the updown. board. When the key is pressed the measured voltage should be approximately 4
Vdc. Place the tester probes between pins 4 (ground) and 2 (signal) of connector CN2 on the
up-down board. When the key is pressed the measured voltage should be approximately 4
Vdc.
(6)
Place the tester probes between pins 1 and 2 of connector CN4 on the up-down board. The
measured voltage should be approximately 220 VAC.
(7)
Place the tester probes between pins 1 and 2 of connector CN6 on the up-down board. The
measured voltage should be approximately 50 Vdc.
(8)
Disconnect the yellow transformer cables on the rectifier bridge and place the tester probes
across the 2 terminals. The measured voltage should be 38 VAC.
Page 6.34
(9)
Place the tester probes in series with the motor cable. When the or key is pressed the
measured steady-state current should be less than 6 A.
(10) Slightly lift the connector on the photocell and place the tester probes between pins 4 (ground)
and 2 (signal). When the motor moves, the tester should detect the pulses generated by the
photocell.
(11) Place the tester probes between pins 4 (ground) and 1 (signal) of connector CN2 on the updown. board. When the motor moves, there should be a level changing for each 0.5% change
in the machine elevation.
(12) As for step (11), but with the tester probes between pins 15 (ground) and 12 (signal) of the
free connector CN1.
(13) As for step (11), but with the tester probes between pins 15 (ground) and 12 (signal) of
connector CN1 on the CPU board.
Page 6.35
6.9. THE UP-DOWN MOVES IN ONLY ONE DIRECTION

The machine displays this error if a microswitch is broken or if it is unable to move the up-down
motor.
THE UP-DOWN
MOVES IN ONLY
ONE DIRECTION
YES
Are 2 LEDs on the up-down board
both illuminated?
NO
1
NO
Is the machine in one of the 2 travel

limit positions?
YES
2
YES
Does the up-down board receive the

correct control signal in the inactive
direction?
Replace the up-down

board
NO
3
Does the free connector CN1 receive
the correct control signal in the
inactive direction?
NO
B

Page 6.36
YES

cable RN-2
5
YES
Is the limit switch associated with the
non-illuminated LED tripped?
Check the position and/or

replace the limit switch
NO
6
YES
Is the power supply to the limit switch

associated with the non-illuminated
LED correct?
Replace the limit switch
NO
7
YES
Does the up-down board send the

correct power supply to the limit
switch associated with the nonilluminated LED?

cable RN-6Q
NO
Replace the up-down

board
4
NO
Does the CPU board send the

correct control signal in the inactive
direction?
YES

cable RN-1
Page 6.37
(1)
The machine is considered to have reached a travel limit when the corresponding limit switch
is tripped. The lower limit switch is tripped when its lever is pressed, while the upper limit
switch is tripped when its lever is released.
(2)
If the machine fails to move downward, place the tester probes between pins 4 (ground) and 3
(signal) of connector CN2 on the up-down board: the measured voltage should be
approximately 4 Vdc. If the machine fails to move upward, place the tester probes between
pins 4 (ground) and 2 (signal) of connector CN2 on the up-down board: the measured voltage
should be approximately 4 Vdc.
(3)
If the machine fails to move downward, place the tester probes between pins 15 (ground) and
14 (signal) of the free connector CN1: the measured voltage should be approximately 4 Vdc.
If the machine fails to move upward, place the tester probes between pins 15 (ground) and 13
(signal) of the free connector CN1: the measured voltage should be approximately 4 Vdc.
(4)
If the machine fails to move downward, place the tester probes between pins 15 (ground) and
14 (signal) of connector CN1 on the CPU board: the measured voltage should be
approximately 4 Vdc. If the machine fails to move upward, place the tester probes between
pins 15 (ground) and 13 (signal) of connector CN1 on the CPU board: the measured voltage
should be approximately 4 Vdc.
(5)
DL1 corresponds to the upper limit switch, while DL2 on SMD board / DL3 on traditional
board corresponds to the lower limit switch.
(6)
Disconnect the 2 connecting cables of the relevant limit switch and place the tester probes
across them: the measured voltage should be approximately 12 Vdc.
(7)
To check the upper limit switch, place the tester probes between pins 6 (ground) and 3 (signal)
of connector CN3 on the up-down board: the measured voltage should be 12 Vdc. To check
the lower limit switch, place the tester probes between pins 6 (ground) and 4 (signal) of
connector CN3 on the up-down board: the measured voltage should be 12 Vdc.
Page 6.38
6.10. THE DISPLAYED ELEVATION IS INCORRECT

The machine displays this error if there is a mismatch between the photocell model and the SW of
the up-down board or there is a bad photocell reading due to incorrect calibration, breakage or
disturbances produced by the motor brushes as a result of excessively high currents.
THE DISPLAYED
ELEVATION IS INCORRECT
1
NO
Is the SW of the up-down board
matching the photocell model?
Install the proper v ersion
YES
NO
Is the position of the limit switch
correct?
Regolare la posizione dei

microswitch
NO
YES
Lubricate the elev ation

bars
2
NO
Is the up-down motor current correct?
Are the elev ation bars lubricated?
YES
YES
Is the photocell clean?
NO
Replace the up-down

motor
Clean the photocell
YES
Replace the photocell and
cable RN-12Q connecting
the up-down board and
the photocell
Page 6.39
(1)
See the following table:

Photocell
Siemens SFH910
Optek OPB610
(2)
Photocell board
GF92015-B
GF970711
SW
M3S10
RR52V2
Place the tester probes in series with the motor cable. When the or keys are pressed
the measured steady-state current should be less than 6 A.
Page 6.40
6.11. THE LCD SHOWS WARNING: CHECK BATTERY

The machine displays this error message on power up whenever it finds inconsistent data in the
battery-backed memory. In consequence:
It is normal for the machine to show this message on the first power up after replacing the
display;
It indicates a problem if the message appears at other times.
The cause of the problem may be:
Defective battery that fails to charge to 3.6 Vdc;

The CPU board fails to recharge the battery (see voltage on pins 1 and 2 of connector CN5 on
the CPU board).
6.12. THE LCD SHOWS BELT LUBRICANT OUT: REFILL

WARNING: Old SW version shows BELT LUBRICANT OUT, ACT NOW instead of
this message.
The machine displays this message when the oil level in the reservoir has reached the minimum
mark.
WARNING: This message is ambiguous and may be misinterpreted. In fact it does not
mean that the oil is completely out, but only that its level is low. Under these conditions
the lubrication can continue to operate for at least another 2-3 cycles.
If this message appears even though the oil level is above the minimum mark, the oil-low sensor is
probably damaged and it is necessary to replace the pump.
If a machine not provided with the automatic lubrication system shows this error, the
short between pins 9 and 11 of the patch connector CN4 can be opened.
Page 6.41
6.13. THE LUBRICATION CIRCUIT DOES NOT WORK

The machine displays this error if the lubrication system is not working or if the CPU board fails to
provide the necessary control signal.
THE LUBRICATION CIRCUIT

DOES NOT WORK
YES
Replace the distibutor

and the oil tube
1
YES
Check whether the relay of the

pump interface board is
working
Disconnect the distributor and

check whether the oil comes
out from the pump
NO
Replace the pump
NO
2
YES
Check whether the pump

command signal at the input of
the pump interface board is
correct
Replace the pump

interface board
NO
3
YES

command signal at the free
connector CN3 is correct
Replace cable RN-4
NO
4
command signal at the output
of the CPU board is correct
NO
Replace CPU board
Page 6.42
YES
Replace cable RN-3
WARNING: Run the following checks during a manual lubrication cycle, initiated by
simultaneously pressing the 1, 4 and 7 keys.
Follow the procedure below to correctly diagnose the problem. Take particular care with the steps
highlighted by circled numbers, which are described in detail below:
(1)
If the relay is switching, the sound of the contacts closing should be audible.
(2)
Place the tester probes between pins 1 (ground) and 2 (signal) of connector K1 on the pump
interface board. The measured voltage should be +12 Vdc. Place the tester probes between
pins 1 (ground) and 4 (signal) of connector K1 on the pump interface board. During
lubrication the measured voltage should be +5 Vdc.
(3)
Place the tester probes between pins 9 (ground) and 10 (signal) of free connector CN3. The
measured voltage should be +12 Vdc. Place the tester probes between pins 9 (ground) and 12
(signal) of free connector CN3. During lubrication the measured voltage should be +5 Vdc.
(4)
Place the tester probes between pins 9 (ground) and 10 (signal) of connector CN2 on the CPU
board. The measured voltage should be +12 Vdc. Place the tester probes between pins 9
(ground) and 12 (signal) of connector CN2 on the CPU board. During lubrication the
measured voltage should be +5 Vdc.
WARNING: When installing a new pump, before connecting the distribution tube, run a
few manual lubrication cycles until the oil that comes out is clean.
Page 6.43
6.14. THE MACHINE DOES NOT PRINT

The machine displays this error if there are HW errors or if the machine is incorrectly configured. It
is in any case recommended to also check whether the printer itself is working correctly.
THE MACHINE
DOES NOT
PRINT
1
NO
Is the machine correctly configured

for printing?
Correctly configure the

machine
YES
2
YES
Does the signal reach the output of

the printer cable correctly?
There is a problem with the

printer or the PC serial port
or their respective
configurations
NO
3
NO
Replace or rewire the printer
cable
YES
Is the printer cable OK?
checks highlighted by the circled numbers, which are described in detail below:
(1)
Open the display and configure the dip-switches as detailed in paragraph 9.1. .
(2)
To perform this check, use the RS-232 tester:
Page 6.44
Connect the tester on the output connector printer cable A434, while the other end is
connected to the machine. Select any training program: as soon as the last input is confirmed
and training starts, the machine will transmit the data through the serial port. The RD LED
should blink red.
(3)
Use a tester to check the continuity of printer cable A434: see paragraph 4.2. Connecting to
the printer.
Page 6.45
6.15. THERE IS NO HEART RATE SIGNAL

The machine displays this error if the receiver is not working or if it is not supplied by the CPU
board.
THERE IS NO
CARDIO SIGNAL
1
YES
Is the supply voltage on the

receiver connector correct?
Replace the receiver
NO
2
Is the supply voltage on
connector K7 of the CPU board
correct.
YES
Replace or repair cable

BK-7
NO
Replace the display CPU

board
(1)
Place the tester probes between pins 1 (signal) and 3 (ground) (corresponding to the red and
black wires) of the 4-pin receiver connector: the measured voltage should be +5Vdc.
(2)
Place the tester probes between pins 1 (signal) and 3 (ground) (corresponding to the red and
black wires) of connector K7 on the CPU board of the display: the measured voltage should
be +5Vdc.
Page 6.46
6.16. THE HEART RATE SIGNAL IS INCORRECT

The machine displays this error if the receiver is disturbed by electromagnetic noise. In some case
the machine may show Err on the heart rate display.
THE HEART RATE
SIGNAL IS
INCORRECT
NO
Is the minimum distance

between machines OK?
Move the machines to

the minimum distance:
see paragraph 5.1.
YES
Is the receiver positioned

correctly, and are the
connecting cables correctly
routed?
NO
Position the receiver and

the cable correctly: see
paragraph 11.1
YES
NO
If the TGS is present, is the

TGSRN3RACE/TGSRN2RACE
cable correctly routed?
Correctly route the cable:

see paragraph 11.1.
YES
1
Are there sources of
electromagnetic noise near
the receiver?
YES
Move the machine away

from the electromagnetic
source or attenuate the
power of the noise: see
paragraph 11.1.
NO
A
Page 6.47
2
Is the transmitter in good
working order?
NO
Use a known good

transmitter
YES
Is the transmitter always

within a distance of 80 cm
from the receiver?
NO
Keep the transmitter

within the minimum
reception distance
YES
Change the receiver
(1)
To check for electromagnetic noise near the machine, use a frequency signal monitor
constructed as shown in the schematic below:
The circuit lights the LED for every heart beat and/or disturbance that is received: in this way
it possible to determine whether there is any interference, and identify its sources.
(2)
Check the battery power level, using a tester if possible. Otherwise use a receiver or another
reference machine to check operation up to a distance of about 80 cm from the receiver.
ATTENTION: Consult paragraph 11.1. Technical notes on cardio receivers in the
Appendix.
Page 6.48
7. DISASSEMBLY OF COMPONENTS
7.1. DISASSEMBLING THE DISPLAY
1. Turn off the machine and unplug the mains

lead from the wall outlet.
2. Back off the 2 screws a.
3. Remove guard b.
Figure 7.1-1
4. Back off the 4 screws c using a 4-mm hex T
wrench.
5. Disconnect the cable connectors.
6. Pull out the DISPLAY.
To disassemble the side panels:
1. Back off the 4 screws d using a 4-mm hex T
wrench.
2. For the right-hand panel, disconnect the
emergency cable connector.
3. Remove the side panel.
Figure 7.1-2
To reassemble the DISPLAY, carry out the

above steps in reverse order.
Page 7.1
7.2. DISASSEMBLING THE EPROM

2. Back off the 4 screws a using a small Philips
screwdriver.
3. Remove guard plate b.
Figure 7.2-1
4. Remove the EPROMs c from their socket

using an integrated circuit extractor tool
Figure 7.2-2
To reassemble each EPROM:
1. Place EPROM A on the upper socket and
EPROM B on the lower socket.
2. Insert the EPROM pins into the sockets,
starting from the left hand side so that the
holes of the right-hand socket remain free.
3. Ensure that reference index d on the EPROM
coincides with the reference notch e on its
socket.
4. Be careful to center the EPROM pins on the
corresponding holes of the socket.
5. Push the pins into the socket.
Figure 7.2-3
Page 7.2
The EPROM can be irreversibly

damaged if the reference index on the
EPROM is not correctly aligned with the
notch on the socket, or if its pins are
bent
7.3. DISASSEMBLING THE BACKUP BATTERY

2. Back off the 4 screws a using a small Philips
screwdriver.
3. Remove guard plate b.
Figure 7.3-1
4. Disconnect connector c.
5. Remove the BACKUP BATTERY d.
The BACKUP BATTERY is correctly
charged if the voltage measured at the
terminals of its connector is 3.6 Vdc, and
in any case greater than 2.5 Vdc.
Figure 7.3-2
Page 7.3
7.4. DISASSEMBLING THE CPU BOARD
Carry out the procedure described in paragraph

7.1. Disassembling the display.
With the display placed on a work bench:
1. Remove EPROMs guard plate.
2. Back off the 13 screws a, using a small
Philips screwdriver.
3. Disconnect the cardio receiver cable from
connector b.
Figure 7.4-1
4. Push on the screw studs with a pointed tool

and, with the help of a flat blade screwdriver,
separate the outer housing c from the
keyboard electronic circuit board group d.
Figure 7.4-2
Rest the keyboard electronic circuit board

group on a work bench:
5. Disconnect connectors e.
6. Unscrew the 6 studs f using a 7-mm wrench.
Figure 7.4-3
Continued on the following page
Page 7.4
7. Separate the CPU board g from the LED

board h, turning it over toward the left and
being careful with strip i.
8. Using your hands, disconnect strip i from the
CPU board side.
9. Remove the circuit boards.
Figure 7.4-4
10. To disconnect the LCD from the CPU board,

back off the 4 screws l using a small Philips
screwdriver or release the 4 spring fasteners.
11. Disconnect or unsolder the cables on the
CPU board side.
12. Remove the LCD.
To reassemble the circuit boards, carry out the
Page 7.5
7.5. DISASSEMBLING THE KEYBOARD

7.1. Disassembling the display.
With the display placed on a work bench:
1. Remove EPROMs guard plate.
2. Back off the 13 screws a, using a small
Philips screwdriver.
3. Disconnect the cardio receiver cable from
connector b.
Figure 7.5-1
4. Push on the screw studs with a pointed tool

and, with the help of a flat blade screwdriver,
separate the outer housing c from the
keyboard electronic circuit boards group d.
Figure 7.5-2
Rest the keyboards electronic circuit boards
group on the work bench:
5. Disconnect the connector from the keyboard.
6. Use a sharp tool to lift up a corner of the
KEYBOARD and detach it.
Figure 7.5-3
Page 7.6
To reassemble the new KEYBOARD, with the

display placed on a work bench:
1. Remove the backing film from the adhesive
side.
2. Apply the adhesive part, starting from the left
and working toward the right, being careful
not to bend the KEYBOARD.
3. Plug the connector into the CPU board.
4. Remove the protective film.
5. Reassemble the display.
When reassembling the KEYBOARD,
make sure that none of the keys are bent
or remain pushed in.
The KEYBOARD assembly procedure
can only be carried out once, because
disassembly damages the tracks and
keys.
Page 7.7
7.6. DISASSEMBLING THE CARDIO RECEIVER
1. Raise the machine to its maximum incline.

If the receiver is situated under the display:
Figure 7.6-1
3. Detach the sticker.

4. Back off the 2 screws a using a 3-mm hex T
wrench.
5. Open the housing b which contains the
RECEIVER.
If the receiver is situated inside the display:

6. With the help of a flat blade screwdriver,
remove the housing c which contains the
RECEIVER.
7. Open the housing.
Figure 7.6-2
8. Disconnect connector d of cable BK-7 from

the RECEIVER.
9. Remove the RECEIVER.
To reassemble the RECEIVER, carry out the
above steps in reverse order, placing it between
the 2 foam pads.
Figure 7.6-3
Page 7.8
7.7. DISASSEMBLING THE EMERGENCY STOP BUTTON

7.1. Disassembling the display up until the
disconnection of the cables and the disassembly
of the right hand side panel which accommodates
the EMERGENCY STOP BUTTON.
With the side panel on a work bench:
wrench.
2. With the help of a flat blade screwdriver,
open the cover of the side panel from the
outer housing.
Figure 7.7-1
3. Disconnect the three electrical cables b of the

EMERGENCY STOP BUTTON, using a
medium Philips screwdriver.
4. Back off the 2 screws c which fix the
EMERGENCY STOP BUTTON to the cover
using a medium Philips screwdriver.
To reassemble the EMERGENCY STOP
BUTTON, carry out the above steps in reverse
order.
Figure 7.7-2
Page 7.9
7.8. DISASSEMBLING THE MOTOR GUARD

2. Back off the 6 screws a using a large Philips
screwdriver.
3. Raise the MOTOR GUARD b.
Figure 7.8-1
To retain the MOTOR GUARD in the

raised position, use the elastic strap
provided inside the guard itself, as
shown in figure at left.
To reassemble the MOTOR GUARD, carry out
the above steps in reverse order.
Figure 7.8-2
The MOTOR GUARD can also be removed
completely, in order to work more freely inside
the machine:
1. On each side, back off the dowel c using a 3mm hex T wrench.
2. Back off screw d with an 8-mm hex T
wrench.
3. Remove the bar guard by lifting it upward.
4. Lift up the MOTOR GUARD.
Figure 7.8-3
Page 7.10
It is advisable to reassemble the bar

guard to protect against soiling from the
elevation bars.
7.9. DISASSEMBLING THE SIDE GUARDS

For each SIDE GUARD:
2. Back off the 4 screws a using a large Philips
screwdriver.
3. Remove the SIDE GUARD.
Figure 7.9-1
4. Pull out cable clamp b and, pulling on cable

c, expose the free connectors d CN1-CN2 on
the right hand side of the machine, or CN3CN4 and CN5-CN6 on the left hand side of
the machine.
To reassemble the SIDE GUARD, carry out the
Figure 7.9-2
Page 7.11
7.10. DISASSEMBLING THE FRONT PLATE

7.8. Disassembling the motor guard.
wrench.
2. Remove the 2 side plugs b.
3. Back off the 4 self-tapping screws c using a
large Philips screwdriver.
4. Rotate the FRONT PLATE d downward.
Figure 7.10-1
The front plate remains attached to the

frame by means of two steel cables.
To reassemble the FRONT PLATE, carry out the
Page 7.12
7.11. DISASSEMBLING SHIELD GRID FOR TREAD BELT

MOTOR AND INVERTER

1. Remove the dust guard a.
Figure 7.11-1
2. Back off the screw b using a medium Phillips

screwdriver, in the rear part of the shield
grid.
Figure 7.11-2
3. Back off the nut c using a 10-mm wrench.
4. Back off the bolt d using an 8-mm Allen T
wrench.
5. Disconnect the 4 fastons e, of the fans power
supply cables.
6. Remove the shield grid pulling it out from
the top.
To reassemble the SHIELD GRID, carry out the
Figure 7.11-3
To reassemble the grid, be careful not to

damage the cables.
Page 7.13
7.12. DISASSEMBLING THE REAR ROLLER
1. Lower the machine to its minimum incline

position.
wrench.
4. Remove the rear plugs b on the right and left
hand sides.
Figure 7.12-1
To facilitate the subsequent tightening

of the belt, shift the join to the underside
of the machine and measure out a
distance of 1 m, marking its ends with a
white marker pen.
5. Release the tension of the belt by backing off
the 2 screws c, using a 6-mm hex T wrench.
Figure 7.12-2
6. Raise the loosened belt and, on both sides,

depending on the machine version:
new models: back off the screw d using a

6-mm hex T wrench and holding the nut
in place with a 17-mm wrench.
old models: back off the screw d using a
5-mm hex T wrench, holding the nut in
place with a 13-mm wrench.
Figure 7.12-3
Page 7.14
7. Push the REAR ROLLER forward against

the running track. With the rear screw
removed, there will be enough space to move
REAR ROLLER forward until it comes out
of its guide and drops onto the belt.
8. Pull out the REAR ROLLER.
To reassemble the REAR ROLLER, carry out the
Figure 7.12-4
After completing the procedure, center

the belt and adjust its tension as
instructed in 8.2. and 8.3. .
Page 7.15
7.13. DISASSEMBLING THE MOTOR ROLLER
1. Raise the machine to its maximum incline

position.
To facilitate the subsequent adjustment
of the belt tension, after shifting the join
to the underside of the machine,
measure out a distance of 1 m on the belt
and mark its ends with a white marker
pen.
Figure 7.13-1
3. Carry out the procedure described in the

paragraph 7.8. Disassembling the motor
guard and 7.11. Disassembling shield grid
for tread belt motor and inverter.
4. Working from the lower part of the machine,
back off the screw a on each side using a 6mm hex T wrench.
5. Pulling on the drive belt of the tread-belt
motor, lift the MOTOR ROLLER so that it
comes out of its support.
If it proves difficult to raise MOTOR
ROLLER, try loosening the belt tension
as described in paragraph 8.4. .
6. Remove the MOTOR ROLLER.
To reassemble the MOTOR ROLLER, carry out
the above steps in reverse order.
Figure 7.13-2
Page 7.16
After completing the procedure, adjust

the centering and tension of the tread
belt as described in paragraphs 8.2. and
8.3. and adjust the alignment and
tension of the drive belt as described in
paragraph 8.4. .
7.14. DISASSEMBLING THE BRUSH

2. Overturn the machine on its right side.
If the automatic lubrication system is
installed, ensure that the oil reservoir
cap is securely closed.
3. Slightly shifting the belt, on either end of the
BRUSH, back off the 2 knobs a fixing it to
the frame.
4. Pull out the BRUSH from the side.
Figure 7.14-1
If the automatic lubrication system

nozzles are installed, proceed as above to
remove them.
To reassemble the BRUSH, carry out the above
steps in reverse order.
Page 7.17
7.15. DISASSEMBLING THE TREAD BELT AND RUNNING

TRACK
Carry out the procedure described in the

paragraphs 7.8. Disassembling the motor
guard, 7.12. Disassembling the rear roller,
7.13. Disassembling the motor roller and 7.14.
Disassembling the brush.
Figure 7.15-1
2. Depending on the type of shock absorber

installed:
New type: back off the 2 rear screws a

using a 6-mm T wrench.
Old type: back off the 2 rear screws a and
the 2 front screws b using a 6-mm T
wrench.
3. Pull out the RUNNING TRACK and

TREAD BELT group from the rear.
4. Remove the TREAD BELT from the
RUNNING TRACK.
5. To separate the 2 tables of the RUNNING
TRACK:
Figure 7.15-2
new models: back off the 8 (4 on each

side) screws d using a 6-mm hex T
wrench and holding the nut in place with
a 17-mm wrench.
old models: back off the 8 (4 on each
side) screws d using a 5-mm T hex
wrench and holding the nut in place with
a 13-mm wrench.
Page 7.18
The upper table of the RUNNING

TRACK can be inverted by turning it
over.
To reassemble the TREAD BELT and the
RUNNING TRACK, carry out the above steps in
reverse order.
When reassembling the TREAD BELT,
ensure that:
the TREAD BELT is oriented as

indicated by the arrow on the inner
side;
the TREAD BELT is correctly
centered on the RUNNING TRACK;
the TREAD BELT is not pinched in
the RUNNING TRACK.
Lubricate the RUNNING

before reassembling.
TRACK
The RUNNING TRACK must be

reassembled with the 45 beveled part
toward the rear roller.
After completing this procedure, adjust
the tension and centering of the tread
belt as described in paragraphs 8.2. and
8.3. and adjust the tension and
alignment of the tread belt motor drivebelt as described in paragraph 8.4. .
Page 7.19
7.16. DISASSEMBLING THE SHOCK ABSORBERS

7.15. Disassembling the tread belt and running
track.
For the new model:
1. On each side of the machine, back off the 2
nuts a using a 13-mm wrench.
2. Pull out the SHOCK ABSORBERS from the
top.
Figure 7.16-1
Page 7.20
To reassemble the SHOCK ABSORBERS, carry

out the above steps in reverse order.
7.17. DISASSEMBLING THE TREAD-BELT MOTOR

7.8. Disassembling the motor guard and 7.11.
Disassembling shield grid for tread belt motor
and inverter.
position.
2. Remove the dust guard a.
Figure 7.17-1
3. Back off the 4 screws b on the TREADBELT MOTOR cover using a large Philips
screwdriver.
4. Back off the cable clamp c.
5. Open the cover
6. Disconnect:
the 3 phase cables d using a 7-mm
wrench;
the earth cable e using a large Philips
screwdriver;
the motor thermal cutout f using a small
flat blade screwdriver.
Figure 7.17-2
Be careful not to drop the nuts and

washers inside the TREAD-BELT
MOTOR.
7. Back off the 2 outer nuts g and the 2 inner

nuts h using a 13-mm wrench.
8. Shift the TREAD-BELT MOTOR toward the
motor roller.
Figure 7.17-3
Page 7.21
9. Back off the 4 nuts i (2 are concealed by the

motor itself in the figure at left) fixing the
tread-belt motor to the machine frame, using
a 17-mm wrench and holding the screw
underneath in place with a 17-mm wrench.
10. Pull out the TREAD-BELT MOTOR,
pushing it first inward and then upward to
remove the motor drive-belt.
To reassemble the TREAD-BELT MOTOR,
carry out the above steps in reverse order.
When locking down the cover screws,
ensure that the cables are correctly
routed inside the box to avoid pinching
them with the cover.
Figure 7.17-4
When reassembling the TREAD BELT

MOTOR, remeber to put the insulating
washer and spacer.
the tension and alignment of the motor
drive-belt as described in paragraph 8.4.
Page 7.22
7.18. DISASSEMBLING THE MOTOR DRIVE-BELT
Carry out the procedures described in paragraphs

Disassembling the motor roller.
1. Back off the 4 nuts a (2 are concealed by the
motor itself in the figure at left) fixing the
tread-belt motor to the machine frame, using
a 17-mm wrench and holding the screw
underneath in place with a 17-mm wrench.
2. Raise the tread-belt motor by pushing it first
inward and then upward to remove the
MOTOR DRIVE-BELT.
To reassemble the MOTOR DRIVE-BELT, carry
Figure 7.18-1

the tension and alignment of the
MOTOR DRIVE-BELT as described in
paragraph 8.4. .
Page 7.23
7.19. DISASSEMBLING THE ELECTRONIC CIRCUIT BOARDS

Disassembling the front plate.
To disassemble the INVERTER INTERFACE
BOARD and the POWER SUPPLY:
1. Back off the 4 plastic hexagonal-head screws
a which fix the protective grille, using a 7mm wrench.
2. Remove the protective grille.
To disassemble each of the 2 circuit boards:
Figure 7.19-1
3. Disconnect all the connectors.

4. Back off the screws fixing the board to the
plate support using a 7-mm socket wrench.
5. Manually unscrew the fixing studs of the
protective grille.
6. Remove the ELECTRONIC CIRCUIT
BOARD.
To disassemble the UP-DOWN BOARD:
1. Back off the 3 plastic hexagonal-head screws
b which fix the protective grille, using a 7mm wrench.
2. Remove the protective grille.
3. Disconnect all the connectors.
To remove the up-down board, it is
sufficient to disconnect the red and
black cables; the yellow cables are for
the transformer.
Figure 7.19-2
4. Back off the screws fixing the board to the

plate support using a 7-mm socket wrench.
5. Manually unscrew the fixing studs of the
protective grille.
6. Remove the UP-DOWN BOARD.
Page 7.24
To disassemble the SERIAL PORTS CIRCUIT

BOARD:
1. Back off the 4 hexagonal-head screws c using
a 7-mm wrench.
2. Remove the SERIAL PORTS CIRCUIT
BOARD.
To reassemble the ELECTRONIC CIRCUIT
BOARDS, carry out the above steps in reverse
order.
After replacing the inverter interface
board, calibrate the speed as described
in paragraph 8.7. .
Figure 7.19-3
Page 7.25
7.20. DISASSEMBLING THE INVERTER

and inverter.
1. Remove the cover from the INVERTER,
using a small Philips screwdriver to back off
the fixing screw, if present.
2. Disconnect the electrical cables indicated in
the figure, using small flat blade screwdriver
for the logic signals (upper terminal block)
and a medium flat blade screwdriver for the
power signals (lower terminal block).
In order to reach the fixing bolts:
Figure 7.20-1
3. Disconnect the yellow-green earth cable a,

using a medium Philips screwdriver.
4. Back off the nut b using a 10-mm wrench.
5. Undo the 2 bolts c using a 4-mm Allen T
wrench, holding their nuts with a 8-mm
wrench.
6. Back off the bolts d using a 4-mm Allen T

wrench, holding their nuts with a 8-mm
wrench.
7. Remove the INVERTER.
To reassemble the INVERTER, carry out the
After completing the procedure,
calibrate the speed as described in
paragraph 8.7. .
Figure 7.20-2
Page 7.26
7.21. DISASSEMBLING THE UP-DOWN MOTOR BELT

position.
2. Carry out the procedures described in
guard and 7.10. Disassembling the front
plate.
Figure 7.21-1
4. Using the large Philips screwdriver, back off

the 9 self-tapping screws a.
5. Remove the belt guard b.
6. Holding pivot c in place with a 5-mm hex T
wrench, back off the self-locking nut of belt
tensioner d using a 17-mm wrench.
7. Rotate the belt tensioner to slacken the
BELT.
8. Remove the BELT from the lower part of the
machine.
When removing the BELT, be careful
not to rotate the lead screw nuts.
To reassemble the UP-DOWN MOTOR BELT,
carry out the above steps in reverse order.
Figure 7.21-2

the tension of the UP-DOWN MOTOR
BELT as indicated in paragraph 8.5. .
Page 7.27
7.22. DISASSEMBLING THE UP-DOWN MOTOR

7.21. Disassembling the up-down motor belt
up until the slackening of the belt (step 7).
1. Disconnect the motor supply cable a.
2. Disconnect the photocell cable b.
3. Using a 10-mm wrench, back off the 2 cover
fixing screws c on the protective housing of
the encoder wheel.
4. Open the cover d.
Figure 7.22-1
5. Using a 10-mm wrench, back off screw e.

6. Disassemble the encoder wheel f.
Figure 7.22-2
Page 7.28
7. Remove the spacer g.
Figure 7.22-3
8. Using a rubber hammer and, if necessary, a

pointed tool, knock on the motor shaft and
remove it from the lower part of the machine.
Figure 7.22-4
Page 7.29
9. Recover the tab h.
Figure 7.22-5
10. Disassemble the protective housing of the

encoder wheel, using the tool appropriate for
the motor model in question:
BONFIGLIOLI motor: 10-mm wrench;
SITI motor: 8-mm wrench.
11. Back off the 4 fixing screws of the UPDOWN MOTOR using a 4-mm hex T
wrench and holding the nut in place with a
10-mm wrench.
12. Remove the UP-DOWN MOTOR.
To reassemble the UP-DOWN MOTOR, carry
the tension of the up-down motor belt as
described in paragraph 8.5. .
Figure 7.22-6
Page 7.30
7.23. DISASSEMBLING THE UP-DOWN MOTOR BRUSHES
This operation cannot be carried out on

all the motor models.
1. Manually, or using a small flat blade
screwdriver, unscrew the motor brush cap a.
2. Pull out the BRUSHES b.
To reassemble the BRUSHES, carry out the
Figure 7.23-1
Page 7.31
7.24. DISASSEMBLING THE ELEVATION BARS

position.
plate.
Figure 7.24-1
4. Back off the two wheel fixing screws a using

two 6-mm T wrenches.
5.
6.
7.
8.
Pull out the wheel b.

Pull out the wheel shaft c.
Remove the spacer d.
Manually unscrew the 2 ELEVATION
BARS e to remove them.
To reassemble the ELEVATION BARS, carry

During the reassembly phase, lubricate
the elevation bars with MOLYKOTE
GN PLUS grease.
the alignment of the ELEVATION
BARS as described in paragraph 8.6. .
Figure 7.24-2
Page 7.32
7.25. DISASSEMBLING THE LEAD SCREW NUTS

position.
plate.
3. Overturn the machine on its right hand side.
Figure 7.25-1
4. Using a large Philips screwdriver, back off

the 9 self-tapping screws a.
5. Remove the belt guard b.
6. Carry out the procedure described in
paragraph 7.24.
Disassembling the
elevation bars.
7. Back off the bearing clamp screw c using a 4mm hex T wrench.
8. Rotate the bearing clamp d.
9. Remove the LEAD SCREW NUT GROUP.
To reassemble the LEAD SCREW NUT
GROUP, carry out the above steps in reverse
order.
Figure 7.25-2
Page 7.33
7.26. DISASSEMBLING THE MICROSWITCHES

1. Disconnect the cables a.
2. Back off the 2 fixing screws b of the
MICROSWITCH support bracket, using a 3mm hex T wrench.
3. Remove the MICROSWITCHES.
Figure 7.26-1
To remove the LOWER MICROSWITCH from
its support bracket:
4. Back off the 2 screws c using a 3-mm hex T
wrench and holding the nut underneath in
place with an 8-mm wrench.
To reassemble the MICROSWITCHES, carry
Figure 7.26-2
Page 7.34
To reconnect the cables, remember that

the UPPER MICROSWITCH is
connected between contacts 1 and 3,
while the LOWER MICROSWITCH is
connected between contacts 1 and 2.
7.27. DISASSEMBLING THE PHOTOCELL

1. Disconnect connector a on the PHOTOCELL
board.
2. Using a 10-mm wrench, back off the 2 cover
fixing screws b on the protective housing of
the encoder wheel.
3. Open the cover c.
4. Back off the 2 screws d fixing the
PHOTOCELL board to the support, using a
small Philips screwdriver.
5. Remove the PHOTOCELL board.
There are 2 different photocell versions,
distinguished by the name of the printed
circuit board on which they are
mounted. Each version requires a
specific microcontroller SW version on
the up-down board:
Figure 7.27-1
circuit board GF920415 requires SW

M3S10;
circuit board GF970711 requires SW
RR52V2.
To reassemble the PHOTOCELL, carry out the

the centering of the PHOTOCELL as
Page 7.35
7.28. DISASSEMBLING THE FANS

and inverter.
To disassemble the right fan, downflow fan:
1. Back off the 4 screws a using a medium
Phillips screwdriver, holding the nut in place
with a 7-mm wrench.
Figure 7.28-1
To disassemble the left fan, air entry fan, it is

necessary to disassemble the conveyor b:
2. Back off the 2 screws c using a 4-mm Allen

T wrench.
3. Back off the 4 screws d using a medium
Phillips screwdriver, holding the nut in place
with a 7-mm wrench
To reassemble the FANS, carry out the above
steps in reverse order.
Figure 7.28-2
Page 7.36
8. ADJUSTMENTS
8.1. TENSIONING A NEW TREAD BELT
1. After assembling the new tread belt, turn it

until the join is underneath and tighten the
tread belt until it is just slightly taut.
2. Place a tape measure along the right hand
edge of the tread belt, and use a pen make
two reference marks on the tread belt at a
distance of exactly 1 meter from each other.
Figure 8.1-1
3. Lock down the right hand tread belt tensioner
screw a until the distance between the
reference marks increases by 7 mm.
4. Lock down the left hand tread belt tensioner
screw until the driven roller is aligned with
the crosspiece.
After completing this procedure, any
further
adjustments
should
be
performed using only the left-hand
tensioning screw.
Figure 8.1-2
After completing this procedure, check

the centering of the tread belt as
instructed in paragraph 8.3.
Page 8.1
8.2. TENSIONING A USED TREAD BELT
1. After completing reassembly of the used

tread belt, lock down the rear right hand
screw a until measurement L in Figure 8.2-2
corresponds to the value shown on the red
decal b on the inside of the rear right hand
cap.
2. Lock down the left hand tread belt tensioning
screw until the drive roller is aligned with the
crosspiece.
Figure 8.2-1
Use a gauge to measure the distance

between the surface of the driven roller
and the outer edge of spacer c.
This procedure is normally carried out
after replacing the driving or driven
rollers, or in those cases where it is
necessary to reassemble the used tread
belt: it is not possible to carry out the
procedure as described in 8.1. because
the tread belt is not elastic.
Figure 8.2-2
Before disassembling the tread belt, it

can be useful to mark out a known
distance which can be used as a
reference when reassembling the new
tread belt.
After completing this procedure, check
the centering of the tread belt as
Page 8.2
8.3. CENTERING THE TREAD BELT

1. Start the machine at a speed of 10 km/h (6
mph).
2. Observe the movement of the tread belt,
correcting any tendency to shift to the right or
left exclusively by adjusting the left
tensioning screw a. Locking down this screw
favors shifting of the belt to the right and
vice versa.
Figure 8.3-1
3. Gradually increase the speed to 16 km/h (10

mph), making any small adjustments which
may be necessary until the tread belt is
perfectly centered.
Page 8.3
8.4. ADJUSTING THE TENSION AND ALIGNMENT OF THE

TREAD-BELT MOTOR BELT

1. Remove the dust guard.
2. Back off the 4 nuts a (2 are concealed by the
motor in the figure at left) fixing the belt
motor to the machine frame, using a 13-mm
screw and holding the screw underneath in
place with a 6-mm Allen T-wrench.
Figure 8.4-1
3. Back off the 2 outer nuts b using a 13-mm
wrench.
4. Use a tension gauge for belts.
5. Turn the 2 inner adjusting nuts c using a 13mm wrench until the instrument measures a
tension of 35 kg.
If a tension gauge is not available, the
tension of the motor belt is correct
when:
Figure 8.4-2
it yields by 0.5 - 1 cm when pressed

vertically with the hand.
it does not slip when the tread belt is
blocked at 0.8 km/h.
After completing this procedure, lock

down the fixing nuts and check the belt
tension again.
Page 8.4
To adjust the alignment, use a straight-line

reference rod d, rested against the driving roller
pulley, and make sure that:
The pulley and flywheel are parallel.

1. Repeat steps 3 and 4.
2. Make the adjustment by turning the 2
inner adjuster nuts c using a 13-mm
wrench.
Figure 8.4-3
The pulley and flywheel are aligned.

1. Repeat step 3.
2. Make the adjustment by shifting the
motor.
Page 8.5
8.5. TENSIONING THE UP-DOWN MOTOR BELT

1. Place the machine on its maximum elevation
position.
2. Remove the belt guard.
The up-down motor belt tension is
correct when it has a play of
approximately 1.5 cm at the point A
indicated by the arrow.
Figure 8.5-1
3. Back off the chain tightener nut a using a 17mm wrench and holding the pivot in place
with a 5-mm Allen T wrench.
4. Adjust the chain tightener to obtain the
correct belt tension.
5. After completing the adjustment, lock down
the chain tightener nut.
Figure 8.5-2
Page 8.6
8.6. ALIGNING THE ELEVATION BARS
1. With the machine turned over on one side,

turn one of the elevation bars until the wheel
shaft holes on both bars are aligned.
2. Use a gauge to make sure that both elevation
bars project by the same distance A from the
lead screw nuts. If this is not the case, turn
one of the bars by half a turn at a time and
repeat the measurement until perfect
alignment is obtained.
3. Reassemble the wheel shaft.
This procedure must be carried out
whenever
the
wheel
shaft
is
reassembled.
Figure 8.6-1
Page 8.7
8.7. CALIBRATING THE TREAD BELT SPEED

The operations described below must be
carried out with the machine powered
up; they should be performed
exclusively
by
a
QUALIFIED
TECHNICIAN who must ensure that
there are no unauthorized persons near
the machine.
1. Plug the mains lead into the wall outlet.
2. Turn on the machine.
Figure 8.7-1
Page 8.8
3. Start the tread belt and set the speed at 12.6

km/.
4. View the belt motor control frequency on the
inverter display.
5. Adjust potentiometer PT1 on the inverter
interface board, using a small flat-blade
screwdriver, until the frequency shown on the
inverter display is 50 Hz.
8.8. CENTERING THE PHOTOCELL

7.8. Disassembling the motor guard e 7.10.
1. Using a 10-mm wrench, unscrew the 2 fixing
screws of the cover of the protective housing
of the encoder wheel.
2. Open the cover.
For the BONFIGLIOLI motor:
Figure 8.8-1
3. Adjust the centering of the encoder photocell

by turning the 2 screws a and b so that the
photocell is positioned as shown in Figure
8.8-1.
For the SITI motor:

4. Adjust the centering of the encoder photocell
by turning the 2 screws c and d so that the
photocell is positioned as shown in Figure
8.8-2.
Figure 8.8-2
Page 8.9
8.9. ADJUSTING THE LCD BACKLIGHTING
After the machine has been switched on for at

least 1 hour, without switching it off:
1. Adjust trimmer P1 on the back of the display
to obtain the desired level of LCD
luminosity.
This adjustment must be made when the
LCD is warmed up: the machine must
have been switched on for at least 1
hour.
Figure 8.9-1
Page 8.10
8.10. ADJUSTING THE BUZZER TONE
Turn on the machine and, when the buzzer is

sounded during the start-up procedure:
1. Adjust trimmer P2 on the back of the display
to obtain the desired buzzer tone.
Figure 8.10-1
Page 8.11
Page 8.12
9. MACHINE CONFIGURATION
9.1. HW MACHINE CONFIGURATION
The HW machine configuration is done via the 2 banks of 4 dip-switches at the rear of the CPU
board, proceeding as follows:
9.1.1. ENABLE USE OF EXTERNAL DEVICE

Using dip-switch No.1 of the right hand bank at the rear of the CPU board, select the type of
external connection:
Right hand bank
Dip-switch 1
Connection
ON
Printer
None (HC1200)
OFF
External device
(HC1400)
9.1.2. LANGUAGE CONFIGURATION

Dip-switches No. 2, 3 and 4 of the right hand bank at the rear of the CPU board are used for
setting the language:
Right hand bank
Dip-switch
Language
2
3
4
OFF OFF OFF
Italian (Kcal printouts)
OFF OFF ON
English
OFF ON OFF
German
OFF ON
ON
French
ON OFF OFF
Dutch
ON ON
ON
Italian (VO2 printouts)
9.1.3. EXTERNAL DEVICE INTERFACE CONFIGURATION

On the HC1400 machine equipped with SW for ECG, the dip-switches of the left hand bank of the
CPU board are used for configuring the following parameters for external devices:
Dip-switch No. 1: unit of measurement for heart rate:

Left hand bank
Dip-switch 1
Unit of measurement
ON
Beats/minute
OFF
% Max theoretical HR
Page 9.1
Dip-switch No. 2: unit of measurement for speed:

Left hand bank
Dip-switch 2
Unit of measurement
ON
mph
OFF
Km/h
Dip-switches No. 3 and 4: type of protocol used:

Left hand bank
Dip-switch
Protocol
3
4
OFF OFF
Marquette
OFF ON
TrackMaster
ON
ON
NA
ON OFF
NA
Page 9.2
9.2. CONFIGURATION OF SW PARAMETERS

The only configurable parameters are those for the machine lubrication. To change these values,
simultaneously press the when the 01 keys when the machine is in standby mode. The following
message will appear on the LCD:
P A S S WO R D = 0 0 0 0
T H E N
E N T E R
O R
C L E A R
Type in the password 6144 and ENTER to confirm. The following message will appear on the
LCD:
L U B R I C A T I O N :
W E A K = 1
M E D I UM = 2
S T R O NG = 3
To change the current configuration, press the number key (from 1 to 3) corresponding to the
desired choice. As soon as the number has been pressed, the new configuration becomes operative
and the machine reverts to the standby state
The procedure can be aborted at any time by pressing the Clear key.
The above procedure modifies the duration of the lubrication cycle expressed in seconds, and the
frequency of lubrication expressed in km covered by the machine, according to the table below:
LUBRICATION
Type
Light
Medium
Heavy
Duration
Sec
30
30
15
Frequency
Km covered
400
300
100
If the machine is not equipped with the automatic lubrication system, the above
configuration parameters are ignored.
Page 9.3
9.3. PARTIAL DISPLAY OF WORKING PARAMETERS

In order to check the state of wear of the machine and correctly carry out routine machine
maintenance, a special procedure is provided for viewing the values of the working parameters. This
is a partial procedure in that the lubrication parameters shown are only those pertaining to the
type.
To access this procedure, simultaneously press the 03 keys when the machine is in standby mode.
The following message will appear on the LED matrix display:
P A S S WO R D = 0 0 0 0
T H E N
E N T E R
O R
C L E A R
Type in the password 6144 and press ENTER to confirm.
9.3.1. MACHINE UTILIZATION

The total hour count of machine on-time and the total kilometers covered. The following message
appears on the LCD:
T O T A L
H O U R S
K m .
C O V E R E D
=
=
X X X X
X X X X
After 10 seconds, it automatically goes on to the next view.

9.3.2. TYPE OF LUBRICATION

The type of lubrication setting: Weak, Medium or Strong. The following message appears on the
display:
L U B R I C A T I O N :
X X X X X X
9.3.3. DISTANCE COVERED SINCE THE LAST LUBRICATION

The number of kilometers covered by the machine since the last automatic lubrication procedure.
The following message appears on the LCD:
K m .
C O V E R E D
F R OM
L A S T
L U B R I C A T . =
X X X X
Page 9.4
9.3.4. NUMBER OF MANUAL LUBRICATION CYCLES

The total number of manual lubrication cycles carried out. The following message appears on the
LCD:
N O .
O F
MA N U A L
L U B R I C A T I O N S =
X X
9.3.5. NUMBER OF AUTOMATIC LUBRICATION CYCLES

The total number of automatic lubrication cycles carried out. The following message appears on the
LCD:
N O .
O F
A U T OMA T I C
X X
9.3.6. TOTAL LUBRICATION TIME

The total lubrication time, taking into account both the automatic and manual cycles. The following
message appears on the display:
T O T A L
L U B R I C A T I O N
T I M E
=
X X X
s e c .
After 10 seconds the machine reverts to standby mode.
If the machine is not equipped with the automatic lubrication system, the values of the
lubrication parameters are not significant.
Page 9.5
9.4. COMPLETE DISPLAY OF WORKING PARAMETERS

In order to check the state of wear of the machine and correctly carry out routine maintenance, a
special procedure is provided for viewing the working parameters. This is a complete procedure
in that the lubrication parameters shown are those pertaining to the duration and frequency.
To access this procedure, simultaneously press the 03 keys when the machine is in standby mode.
The following message appears on the LED matrix:
P A S S WO R D = 0 0 0 0
T H E N
E N T E R
O R
C L E A R
Type in the password 2406 and press ENTER to confirm.
9.4.1. MACHINE UTILIZATION

The total hours of machine on-time and the total number of kilometers covered. The following
message appears on the LCD:
T O T A L
H O U R S
K m .
C O V E R E D
=
=
X X X X
X X X X

9.4.2. LUBRICATION INTERVAL

The number of kilometers the machine must cover between one lubrication cycle and the next. The
following message appears on the display:
K m . =
X X X
T I M E .
9.4.3. DURATION OF AUTOMATIC LUBRICATION

The duration in seconds of an automatic lubrication cycle. The following message appears on the
LCD:
L E N G T H
O F
S e c . =
X X X
L U B R I C A T .
9.4.4. DISTANCE COVERED SINCE THE LAST LUBRICATION

The number of kilometers covered by the machine since the last automatic lubrication cycle. The
following message appears on the LCD:
Page 9.6
K m .
C O V E R E D
F R OM
L A S T
L U B R I C A T . =
X X X X
9.4.5. NUMBER OF MANUAL LUBRICATION CYCLES

The total number of manual lubrication cycles carried out. The following message appears on the
display:
N O .
O F
MA N U A L
X X
9.4.6. NUMBER OF AUTOMATIC LUBRICATION CYCLES

The number of automatic lubrication cycles carried out. The following message appears on the
LCD:
N O .
O F
A U T OMA T I C
X X
9.4.7. TOTAL LUBRICATION TIME

The total lubrication time, taking into account both the automatic and manual lubrication cycles.
T O T A L
T I M E
=
X X X
s e c .
After 10 seconds the machine reverts to standby mode.
If the machine is not equipped with an automatic lubrication system, the lubrication
parameters are not significant.
Page 9.7
9.5. MODIFYING THE WORKING PARAMETERS

The procedure for setting the values of the machines working parameters (for example, after having
replaced the CPU board) is accessed by simultaneously pressing the 01 keys when the machine is in
standby mode. The following message appears on the LCD:
P A S S WO R D = 0 0 0 0
T H E N
E N T E R
O R
C L E A R
Type in the password 2406 and press ENTER to confirm. This accesses the configuration procedure
for sequentially modifying the following parameters.
This procedure can be used on machines equipped with the automatic lubrication
system, for fine tuning the parameters which determine the frequency and duration of
the lubrication cycle.
Press the Clear key to exit the procedure at any time. The changes made will remain
valid.
9.5.1. TOTAL HOURS

This option is used for entering the desired number of working hours. The following message
appears on the display:
T O T A L
X X X X
H O U R S
=
- >
0 0 0 0 0
XXXX indicates the value currently in memory, while 00000 is the new value to be entered.
After entering the desired new value using the number keys, press ENTER to confirm.
9.5.2. DISTANCE COVERED

This option is used for entering the distance covered by the machine. The following message
appears on the LCD:
K m .
C O V E R E D
=
X X X X
- >
0 0 0 0 0
XXXX indicates the value currently in memory, while 00000 is the new value to be modified.
After entering the desired value using the number keys, press ENTER to confirm.
9.5.3. LUBRICATION INTERVAL

This option is used for setting the number of kilometers between 2 successive lubrication cycles.
K m . =
X X X
- >
Page 9.8
T I M E .
0 0 0
XXX indicates the value currently in memory, while 000 is the new value to be modified. After
entering the desired value using the number keys, press ENTER to confirm.
9.5.4. LUBRICATION DURATION

This option is used for configuring the duration of an automatic lubrication cycle. The following
message appears on the LCD:
L E N G T H
O F
S e c . =
X X X
L U B R I C A T .
XX indicates the value currently in memory, while 000 is the new value to be modified. After
entering the desired value using the number keys, press ENTER to confirm.
At the end of the procedure the machine reverts to standby mode.
If the machine is not equipped with an automatic lubrication cycle, the lubrication
parameters are not significant.
Page 9.9
9.6. PROGRAMMING THE HITACHI SJ100 INVERTER

The inverter can be programmed using the special keypad installed on board the machine. It is
necessary to correctly configure the values of the main functions labeled with an F, and those of the
extended functions labeled with A, b, C and H.
If programming an inverter that is not assembled on the machine, before proceeding
with the other operations:
connect the mains power supply to terminals L1 and N;

place a jumper between terminals 3 and P24;
place a jumper between terminals AL1 and AL0.
When the inverter is energized, function parameter d01 appears on the display: this is the inverter
output frequency toward the motor.
To display the inverter monitor parameters (d type) or those of another main function:
1.
2.
3.
4.
Press the 1 or 2 key until the desired main function appears.

Press the FUNC key once to display the value of the parameter.
To modify the value, press the 1 key to increase or the 2 key to decrease.
To exit and save the modified value, press the STR key; to exit without saving press the
FUNC key. After this, the display will revert to showing the selected main function.
To display the extended function parameters:

1. Press the 1 or 2 keys to display the desired function: A--, b--, C-- o H--.
2. Press the FUNC key to display the code of the extended function: for example the display will
show A01.
3. Press the 1 or 2 key until the desired extended function appears. The display of the extended
function parameters is cyclical, and after scrolling the type A parameters it goes on to type b and
so on.
4. Press the FUNC key once to display the value of the parameter.
5. To modify the value, press the 1 key to increase or the 2 key to decrease.
6. To exit and save the modified value, press the STR key; to exit without saving press the
FUNC key. After this the display reverts to showing the selected extended function.
7. To exit extended function menu, press the FUNC key until it shows A--, b--, C-- o H--.
Incorrect programming of the inverter may result in serious damage to the machine or
improper operation potentially hazardous for the user. Therefore, carry out this
operation only if certain of being able to perform the procedure correctly.
WARNING: when the programming has been completed, remember to set displayed the
value of the parameter d01 (motor frequency).
Page 9.10
9.6.1. MODIFIED PARAMETER SETTINGS

The following table shows the parameters which must be configured with a different value from the
inverter defaults:
Parameter
A03
A04
A11
A12
A44
A61
A81
A82
b12
b13
b22
b83
b90
C03
C13
F02
F03
H01
H02
H03
H04
H05
H06
H30
H31
H32
H33
H34
Description
Base frequency
Maximum frequency setting
External frequency setting start
External frequency setting end
Control method setting
Frequency upper limit setting
Selection of AVR function
Selection of voltage of AVR function for the motor
Level of electronic thermal setting
Selection of electronic thermal characteristic
Level of overload restriction setting
Carrier frequency setting (KHz)
Dynamic braking usage ratio
Function of terminal 3 setting
Condition of terminal 3 setting
Acceleration
Deceleration
Autotuning mode setting
Motor data selection
Motor capacity setting
Motor poles setting
Motor constant Kp setting
Motor stabilization constant
Motor constant R1 (Autotuning data)
Motor constant R2 (Autotuning data)
Motor constant L (Autotuning data)
Motor constant Io (Autotuning data)
Motor constant J (Autotuning data)
Value
50
110
0.8
110
02
0
01
240
11.00
01
16.50
16.0
10
12
01
15.0
5.0
0
01
2.2
4
80
100
1.124
0.888
7.79
5.25
20.0
Before modifying the value of function C0, modify the value of function C13.
9.6.2. MONITOR FUNCTION PARAMETERS

Parameter
d01
d02
d04
d05
d06
d07
d08
d09
Description
Motor output frequency
Motor current draw
Direction of movement
Status monitor of intelligent terminal input signals
Status monitor of intelligent terminal output signals
Converted motor output frequency
Monitor of last alarm condition
List of the last error conditions
Page 9.11
9.7. PROGRAMMING THE HITACHI J100 INVERTER

9.7.1. VERSION E2
Version E2 of the HITACHI J100 inverter can be programmed only by using the special external
keyboard DRW 100 EA to copy the correct version of the EPROM program supplied by the
manufacturer. To carry out this operation:
1. Turn off the machine.
2. Disassemble the inverter keyboard, by unscrewing the fixing screw with a medium Phillips
screwdriver.
3. Connect the external keyboard DRW 100 EA.
4. Insert the correct EPROM in its special slot on the external keyboard DRW 100 EA.
improper operation potentially hazardous to the user. Therefore, carry out this
operation only if certain of being able to perform the procedure with the updated SW
version.
6. Press the COPY key on external keyboard DRW 100 EA to copy the contents of the EPROM
into the inverter memory.
7. Check that the machine operates correctly.
8. If this is not the case, repeat the above procedure, otherwise turn off the machine and reassemble
the original keyboard.
If it is necessary to program an inverter that is not mounted on the machine, before
carrying out the above procedure:
connect the mains power supply to terminals L1 and N;

place a jumper between terminals 1 and PV24;
place a jumper between terminals AL1 and AL0.
9.7.2. VERSIONS E3, E4 AND E5

Versions E3, E4 and E5 of the HITACHI inverter can be programmed using the standard keyboard
installed on-board the machine. The values of the main functions, indicated with the letter F, and
those of the extended functions, indicated the letters A and C, must be correctly configured.
With the inverter powered up, the display shows the parameters for function F 1. To display the
parameters of another main function:
5.
6.
7.
8.
Press the FUNC key until the desired main function appears.
Press the 1 key once to display the value of the parameter.
To modify the value, press the 1 key to increase or the 2 key to decrease.
To save the modified value, press the FUNC key: the display reverts to showing the selected
main function.
Page 9.12
To display the parameters of the extended functions:

8. Press the FUNC key until function F 14 appears.
9. Press the 1 key to display the code of the extended function: for example the display will show 0
to indicate A 0. When the value . 0 appears it means that the type C extended functions are
available.
10. Press the FUNC key to access the extended function: the display will show A 0.
11. Press the 1 key once to view the value of the parameter: the display will show the selected
extended function.
12. To modify the value, press the 1 key to increase, or the 2 key to decrease.
13. To save the modified value, press the FUNC key: the display will revert to showing the value of
the selected extended function.
14. Press the FUNC key again to return to the main function menu.
The tables below show the values of the function parameters, and indicate which of those
parameters take on a different value from the inverter default.
MAIN FUNCTIONS
FUNCTION
F1
F2
F4
F5
F6
F7
F8
F9
F 10
F 11
F 14
Value
2.5
F
__
15
5.0
40
03
72
220
0
Default
Page 9.13
EXTENDED FUNCTIONS
FUNCTION
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A 10
A 11
A 12
A 13
A 14
A 15
A 16
A 17
A 18
A 19
A 20
A 21
A 22
A 23
A 24
A 26
A 27
A 28
A 29
A 30
A 31
A 32
A 33
A 34
A 35
A 36
Page 9.14
Value
2
1.5
4
0.0
1.5
0
0
0
0
0
16
8
0
0
0
0
0
0
10.0
10.0
0.5
0
0
100
1
1.5
106
0
0
150
150
0
0
0
0
0
Default
FUNCTION
A 37
A 38
A 39
A 40
A 41
A 42
A 43
A 48
A 49
A 50
A 51
A 52
A 53
A 55
A 56
A 57
A 58
A 62
A 63
A 64
A 68
A 71
A 80
A 81
A 82
A 83
A 84
A 85
C0
C1
C2
C3
C4
C 10
C 20
C 21
Value
220
5
100
100
1
0
0
1
2
1
0
1
0
0
1
0
1
50
106
0
0.5
0
127
132
1.0
10.0
0
1.0
09
02
07
11
00
00
01
03
Default
9.8. PROGRAMMING THE LENZE 644 INVERTER

The LENZE inverter can be programmed only by using the keypad eventually installed on-board the
machine.
With the inverter powered up, the display shows the parameters for function C50 (work frequency).
To display the other parameters:
1. Press the ^ or keys to increase or decrease the number of the displayed parameter. To
increase the scrolling speed, also hold down the SH key.
2. When the desired parameter is reached, press PRG to display its value.
3. To modify the value, press the ^ or keys to increase or decrease.
4. To save the modified value, simultaneously press the SH keys and then PRG: the display
reverts to showing the value of the selected main function.
The table below shows the values of the function parameters:
MAIN PARAMETERS
Parameter
C10
C11
C15
C16
Value
0
110
50
9
Page 9.15
Page 9.16
10. SCHEDULED MAINTENANCE

To keep the machine in perfect working order and prevent the risk of malfunction, it is necessary to
perform the scheduled maintenance operations set out in the table below. There are 3 basic types of
maintenance operations:
External cleaning operations;

Routine maintenance operations;
Special maintenance operations.
The prescribed frequency differs for each type of operation, as does the required level of operator
qualification. The following paragraphs detail the recommended procedures.
10.1. EXTERNAL CLEANING OPERATIONS

These operations can be carried out by the owner of the machine and do not require any
special skills.
The external cleaning operations are involve simple cleaning for the purposes of general hygiene.
These should be performed at least once a week.
For external cleaning, proceeds as follows:
10.1.1. SETTING UP THE OPERATION

1. Turn off the machine by placing the switch in the 0 position (OFF).
2. Unplug the mains lead from the wall outlet.
10.1.2. CLEANING OPERATIONS

1. Using a cloth moistened with a neutral detergent (non acidic), clean the entire machine, taking
care not to rub too vigorously, especially on the keys of the display.
Never spray the cleaning product directly on the machine.
WARNING: do not use alcohol, petrol or chemical products in general.
Page 10.1
10.2. ROUTINE MAINTENANCE OPERATIONS

These operations can be carried out by the owner of the machine and do not require any
special skills.
The routine maintenance operations involve simple cleaning, lubrication and checking the state of
wear and emergency operation, in order to ensure the correct and safe operation of the machine. It is
recommended to perform these operations at least once a month.
For the routine maintenance of the machine, proceed as follows:
10.2.1. INTERNAL CLEANING OPERATIONS

1.
2.
3.
4.
Turn off the machine by placing the switch in the 0 position (OFF).
Unplug the mains lead from the wall outlet.
Open the motor guard.
Use a vacuum cleaner to clean the interior, paying particular attention to the tread belt motor, the
inverter and the electronic circuit boards.
WARNING: when carrying out these operations, be careful not to damage the cables.
5. Pull out the dust filter and clean it using compressed air or a vacuum cleaner.
6. Move the machine and clean the floor underneath using a vacuum cleaner.
10.2.2. LUBRICATING THE TREAD BELT

1. With the machine powered up but stopped, clean the entire surface between the tread belt and
the running track using a cloth. Repeat several times if necessary.
2. Then lubricate the entire length of the running track and tread belt using Silube spray oil (code
0V022): start the machine at a speed of approximately 3 km/h (2 mph) and walk on it, taking
care to tread on the entire width of the belt, so as to facilitate the distribution of the oil on the
entire surface of the belt.
10.2.3. LUBRICATING THE ELEVATION BARS

1. With the machine powered up, raise it to its maximum elevation (25%).
3. Thoroughly clean the elevation bars with a cloth and then lubricate them over their full length
with Molykote GN grease (code 0V014).
4. Turn on the machine by placing the switch in the 1 position (ON).
5. Start the machine again, going through a few complete up and down movements of the elevation
bars.
6. Check the elevation bars, adding more grease if necessary.
10.2.4. CHECKING THE STATE OF WEAR

1. With the machine stopped, check the state of wear of the entire surface of the tread belt, turning
it by hand. If any anomalies are found, call in the authorized Technogym Technical Service.
2. Check the state of wear of the running track by lifting the tread belt in the middle. If any
anomalies are found, call in the authorized Technogym Technical Service.
Page 10.2
10.2.5. CHECKING AND CENTERING THE TREAD BELT

1. With the machine stopped, check the tension of the entire surface of the tread belt, turning it by
hand. If any anomalies are found, call in the authorized Technogym Technical Service or adjust
the tension.
2. With the machine moving at a speed of approximately 10 km/h (7 mph), check the centering of
the tread belt. If any anomalies are found, call in the authorized Technogym Technical Service
or adjust the centering.
10.2.6. CHECKING THE EMERGENCY BUTTON

1. With the machine turned on and moving at a speed of approximately 5 km/h (3 mph), press the
emergency button and check that the machine stops, displaying the message: EMERGENCY
BUTTON PRESSED: EXERCISE INTERRUPTED on the LCD.
Page 10.3
10.3. SPECIAL MAINTENANCE OPERATIONS

These operations can only be carried out by a qualified technician specifically trained by
Technogym and authorized to carry out machine installation and adjustments, as well as
special maintenance operations or repairs which require special knowledge of the
machine, its operation, safety systems and working procedures.
The special maintenance operations involve checking the operation, wear and tension of the
mechanical components so as to ensure perfect and safe operation of the machine. It is
recommended to carry out these operations at least once every 6 months.
For the special maintenance of the machine, proceed as follows:
10.3.1. CARRYING OUT THE ROUTINE MAINTENANCE PROCEDURE

1. Carry out the procedures described in paragraph 10.2. Routine maintenance operations.
10.3.2. CHECKING THE WORKING CONDITIONS

1. Check that the special plate is present under the machine wheels.
2. Check that the machine is connected directly to the wall outlet, without any extension cords, and
that the outlet is correctly earthed.
3. Using a multimeter, check that the machine earth node is correctly connected to earth.
10.3.3. CHECKING THE WIRING AND CONNECTIONS

1. Open all the machine guards.
2. Check the condition of all the cables:
External conditions;
Possible rusting of the connectors;
Electrical continuity of the individual wires;
Isolation of the individual wires toward ground.
Repair and/or replace any non-conforming wires.

3. Check the condition of the fuse using a tester.
10.3.4. CHECKING THE DISPLAY

1. Check the operation of all the keys on the keyboard.
2. Check the operation of all the LEDs, the buzzer, the backlight and the characters of the LCD on
the display.
3. With the machine turned off, check the operation of the backup battery: the voltage measured at
its terminals should ideally be 3.6 Vdc, with a minimum acceptable value of 2.5 Vdc.
10.3.5. CHECKING THE WEAR OF THE MOTOR ROLLER

3. Open the motor guard.
Page 10.4
4. Check the state of wear of the motor roller. Replace if it shows evident signs of wear.
10.3.6. CHECKING THE WEAR OF THE REAR ROLLER

3. Check the state of wear of the rear roller. Replace if it shows evident signs of wear.
10.3.7. CHECKING THE WEAR OF THE RUBBER HANDLEBAR COVERS

1. Check the state of wear of the rubber covering on the 2 side handlebars and on the center
handlebar. Replace if they show evident signs of wear.
10.3.8. CHECKING THE TREAD BELT MOTOR DRIVE-BELT

1.
2.
3.
4.
Open the motor guard.
Check the state of wear of the tread motor drive-belt, turning it by hand using the motor
flywheel. Replace if it shows evident signs of wear.
5. Check the tension of the motor drive-belt. Adjust the tension if necessary.
10.3.9. CHECKING THE UP-DOWN MOTOR DRIVE-BELT

1.
2.
3.
4.
5.
With the machine powered-up, raise it to its maximum incline (25%).

Remove the guard plate of the up-down motor drive-belt.
Check the state of wear of the up-down motor drive-belt. Replace if it shows evident signs of
wear.
6. Check the tension of the up-down motor drive-belt. Adjust the tension if necessary.
10.3.10. CHECKING THE SHOCK ABSORBERS

1. Only after having worked on the tread belt and/or running track, check the condition of the
shock absorbers on either side of the running track. Replace if they are cracked or show signs of
breakage.
10.3.11. CHECKING THE SPEED CALIBRATION

1. Open the motor guard.
2. Check that when the machine runs at a speed of 12.6 km/h the inverter displays a working
frequency of 50 Hz.
WARNING: this must be done with the machine opened and powered up.
10.3.12. CHECKING THE OPERATION OF THE CARDIO RECEIVER

1. Using a separate heart rate monitor, put on the transmitter strap and check that the machine and
the separate monitor both measure the same heart rate, and that when the strap is disconnected
the machine does not receive any signal.
2. Using a heart rate frequency simulator, check that the machine detects the variations in the heart
rate.
Page 10.5
3. If the machine is equipped with a coded receiver (PCD technology), put on the coded strap and
wait for the machine to display the measured heart rate. At this point, using a heart rate
frequency simulator, check that the machine does not detect its presence and doesnt alter the
previously measured heart rate.
10.3.13. CHECKING THE OIL LEVEL

1. Where present, top up the oil reservoir of the automatic lubrication system.
Page 10.6
11. APPENDIX
11.1. TECHNICAL NOTES ON CARDIO RECEIVERS
Technogym utilizes Polar technology for measuring the heart rate frequency of the person training
on the machine. The Polar system consists of:
a transmitter, worn by the person training on the machine, which uses 2 electrodes to detect the
electrical activity of the heart and transmits the measured heart rate by sending an
electromagnetic signal at a frequency of 5 kHz.
a receiver, shown in the figure below, which consists of:
Figure 11.1-1
an antenna a, designated the coil, which receives the signal from the transmitter strap
worn by the user.
an integrated circuit b, designated the ASIC, which has the function of filtering the analog
signal and generating a pulse train corresponding to the received heart rate.
two contacts c parallel to the coil, on which a 15 KOhm resistor is sometimes mounted.
The receiver is connected to the CPU board by means of 3 wires for:
+5 Vdc power supply;
Output signal (heart rate);
ground.
The output is a digital signal that is normally at 5 Vdc and goes to 0 Vdc for a few msec when a
heart beat is detected, as shown in the figure below.
Page 11.1
There are 3 types of problems which can typically occur on the heart rate signal:
interference caused by disturbances from sources of electromagnetic noise. These problems

cause the heart rate signal to deviate from the rear value, typically making it higher;
saturation caused by disturbances from sources of electromagnetic noise. In this case the
receiver is no longer able to detect any heart rate signal;
cross-talk similar to the interference problem, but is caused by reception of a signal from
another strap, typically worn by users on adjacent machines if they are too close together.
The following paragraphs contain various suggestions which may be useful for improving the
reception of the cardio signal.
11.1.1. TYPE OF ASIC

The cardio receivers can be equipped with 3 different types of ASIC models, identifiable by the
code marked on the component: MAS, FTC or HRRE. These ASICs are characterized by different
reception ranges and different levels of immunity to noise. Tests have determined that the maximum
reception distances are as follows:
ASIC
MAS
FTC
HRRE
DISTANCE
(cm)
90
100
85
As regards sensitivity to noise, the best ASIC is the HRRE model. This ASIC is also the one
recommended by the manufacturer.
11.1.2. PRESENCE OF ELECTROMAGNETIC FIELDS

The receiver is sensitive to electromagnetic fields produced by the switching of LEDs, motor
brushes, the commutation of power devices, monitors, neon lights, stereo equipment, etc., which can
impair its operation. It has been found that such electromagnetic fields directly affect the analog part
Page 11.2
of the receiver (detected by the coil) whereas they have no effect on digital components such as the
CPU receiver connecting cable.
Electromagnetic interference can take different forms: on the one hand, the receiver may detect and
hence generate spurious transients or periodic noise pulse, or on the other hand the receiver may
become saturated. The presence of transients is generally accompanied by irregular blinking of the
heart rate LED on the display, but does not affect the value shown which is processed by special SW
filters. The presence of periodic noise pulse effect the heart rate signal. Saturation of the receiver,
on the other hand, is a phenomenon which, depending on its intensity, can reduce the maximum
reception distance until it becomes completely impossible to receive a signal.
In the presence of electromagnetic noise, use the frequency signal monitor shown in the schematic
below to determine the presence, intensity and effect of the fields.
This circuit causes the LED to light for every heart beat and/or transient detected: in this way it is
possible to determine whether there is electromagnetic noise, and identify its source.
The only effective solution in the presence of electromagnetic interference is to reduce the power of
the noise source, using a trial and error method based principally on:
Shielding the noise source.

Increasing the distance between the noise source and the receiver, if necessary by changing the
position of the machines.
It is also possible to reduce the receivers ability to detect interference by:
Changing the position of the receiver;

Reducing the sensitivity of the receiver (see paragraph 11.1.3. )
In some cases, it was found to be effective to screen the receiver inside a tagger box having a
thickness of 0.15 mm.
Please note that these are merely some possible suggestions, and that the effectiveness of the
chosen solution must be verified in practice.
11.1.3. REDUCING RECEIVER SENSITIVITY

It is possible to diminish the receivers sensitivity in order to reduce its range of reception. This
solution is recommended in the following cases:
presence of electromagnetic fields which interfere with reception or saturate the receiver;
problems due to interaction between the receiver on one machine and the signal transmitted by a
user training on another machine that is too close and cannot be moved farther away.
Page 11.3
Sensitivity is reduced by soldering a resistor in parallel with the coil. Normally, the receiver already
has a 15 KOhm resistor mounted in parallel with the coil, however it is advisable to check for its
presence.
The following table shows the nominal values of reception distance based on the value of the
resistor soldered on the coil:
RESISTANCE
(Ohm)
15K
13K
11K
9K1
6K8
5K1
3K
2K
1K
DISTANCE
(cm)
89
88
87
85
84
81
74
69
57
Please note that these are only nominal values. The actual reduction in sensitivity must be verified
experimentally, taking great care not to excessively reduce the reception distance.
WARNING: if there is already a 15 KOhm resistor mounted in parallel with the coil,
note that adding another resistor in parallel will produce a total resistance value
equivalent to the parallel combination of the added resistor and the existing 15 KOhm
resistor.
11.1.4. MECHANICAL VIBRATIONS

Mechanical vibrations may cause slight shifting of the coil, giving rise to transient impulses. If these
transients occur only occasionally they can be easily filtered by SW. However, if the mechanical
vibrations are periodic, they can produce periodic pulses which may be interpreted as correct heart
rate values.
To eliminate or reduce the effects of vibration, house the receiver between the foam pads in such a
way that any vibrations are correctly damped.
WARNING: when securing the foam pads and the receiver with a strap, be careful not
to overtighten the strap as this may reduce the damping capacity of the foam pad.
11.1.5. POSITION OF THE RECEIVER

Carefully position the receiver according to the specifications below:
the coil must be directed toward the user;

the coil must be positioned well away (even a few centimeters) from the LEDs;
the cable must be folded immediately after the connection on the receiver, so that it does not
pass near the coil;
Page 11.4
the receiver must be directed in such a way that its axis of reception is parallel to that of the
transmitter, as shown in the figure below:
Figure 11.1-2
Please note that even small departures from the above specifications may considerably impair
the accuracy of reception.
The optimal configuration is therefore that shown in the figure below:
Figure 11.1-3
11.1.6. ROUTING OF CABLES

Particular care must be taken in the routing of cables to prevent interference with the receiver coil.
Page 11.5
11.2. HITACHI SJ100 INVERTER ERROR CODES

The inverter memorizes all the errors detected during operation, in the form of a code which
indicates the cause of the error. The table below lists the error codes and their meaning, as referred
to in chapter 6.
DESCRIPTION CAUSES
Power circuits
protection
A short-circuit on an inverter output or a motor block

causes a high current to flow, generating this error. If
the current or temperature of the principal components
exceeds a preset threshold, the output is disconnected.
Constant
speed
Deceler.
Acceler.
Stop
Overload protection When the internal thermostat of the inverter detects a motor
overload, the output is disconnected.
Braking resistor
When the external resistor is used too frequently, and an
overload
overvoltage is detected caused by interruption of the BRD function,
the output is disconnected.
Overvoltage
When the voltage exceeds a preset threshold, due to motor
protection
regeneration phenomena, this safety is tripped and the output is
disconnected.
EEPROM error
When an error is detected on the EEPROM memory which stores
the working program, the output is disconnected.
Low voltage
A drop in the input voltage below 150-160 V triggers this error, and
protection
CT error
When a major noise source is situated near the inverter, or there is a
malfunction in the internal current transducer circuit, the output is
disconnected.
CPU error
If a malfunction is detected in the internal CPU, the output is
disconnected.
External shutdown One of the motor thermal cutouts has opened, the inverter has
detected it and disconnected the output.
USP error
Appears if the inverter is turned on with the start key pressed (non
in use on RunXTPRO).
Ground short circuit If one of the inverter phases has a leak or short-circuit to ground,
protection
Overvoltage
If the input voltage increases more than 10% above its nominal
protection
value for at least 100 seconds, this safety is tripped and the output
is disconnected.
Thermal cutout
If the temperature sensor inside the inverter detects an
overtemperature condition, the output is disconnected. In this
condition, the dissipator reading is 80 C.
PTC error
Problem with the PTC sensor (not used on Forma).
ERR.
E01
E02
E03
E04
E05
E06
E07
E08
E09
E10
E11
E22
E12
E13
E14
E15
E21
E35
To display the inverter error codes, follow the instructions below or refer to pages 8-2 of the inverter
manual:
1. Remove the motor guard.
Page 11.6

3. Repeatedly press the 1 or 2 key on the inverter keypad until the display shows d08.
4. Press the FUNC key to display the last error which occurred. The following will sequentially
appear:
error code;
output frequency when the error occurred;
motor current when the error occurred;
motor voltage when the error occurred;
To advance to the next value, press the FUNC key.
5. To view the last 2 logged errors in inverse chronological order, display the function d09and
press the FUNC key. Each time this key is pressed the inverter memory goes back one error.
ATTENTION: Be very careful not to touch any other keys, or to touch the aforesaid
keys at the wrong time, as this can seriously damage the inverter configuration, leading
to malfunctioning of the machine.
11.3. PROCEDURE FOR CLEARING THE ERROR MEMORY ON

HITACHI SJ100 INVERTER
For all Hitachi SJ100 inverters, it is available an easy procedure for clearing the error memory. To
do this:
1. Turn on the machine;
2. Configure parameter b84 = 00;
3. Come back to the visualization of the parameter b84 and press simultaneously the keys FUNC,
, ;
4. Holding down the three keys, press also Stop/Reset key for about 1 second and wait for about 3
seconds, until the blinking d00 is shown on the display.
5. Now release all keys again. The initializing phase that now begins will be complete as soon as
the display 00 appears. The errors' memory now will be clear.
11.4. PROCEDURE FOR CLEARING PARAMETERS ON

HITACHI SJ100 INVERTER
For all Hitachi SJ100 inverters, it is available an easy procedure for resetting parameters to the
factory setting. To do this:
1.
2.
3.
4.
Turn on the machine;

Configure parameter b85 = 01;
Configure parameter b84 = 01;
Come back to the visualization of the parameter b84 and press simultaneously the keys FUNC,
, ;
Page 11.7
5. Holding down the three keys, press also Stop/Reset key for about 1 second and wait for about 3
seconds, until the blinking d00 is shown on the display;
6. Now release all keys again. The initializing phase that now begins will be complete as soon as
the display 00 appears. The parameters will be reset to the factory setting.
Page 11.8
11.5. HITACHI J100 INVERTER ERROR CODES

indicates the cause of the error. The table below lists the error codes and their meaning, as referred
to in chapter 6.
DESCRIPTION CAUSES
Power circuits
protection
A short-circuit on an inverter output or a motor block

causes a high current to flow, generating this error. If
the current or temperature of the principal components
exceeds a preset threshold, the output is disconnected.
ERR.
Constant
speed
Deceler.
Acceler.
Stop
Overload protection When the internal thermostat of the inverter detects a motor
overload, the output is disconnected.
Braking resistor
When the external resistor is used too frequently, and an
overload
overvoltage is detected caused by interruption of the BRD function,
Overvoltage
When the voltage exceeds a preset threshold, due to motor
protection
regeneration phenomena, this safety is tripped and the output is
disconnected.
EEPROM error
When an error is detected on the EEPROM memory which stores
the working program, the output is disconnected.
Low voltage
A drop in the input voltage below 150-160 V triggers this error, and
protection
CT error
When a major noise source is situated near the inverter, or there is a
malfunction in the internal current transducer circuit, the output is
disconnected.
CPU error
If a malfunction is detected in the internal CPU, the output is
disconnected.
External shutdown One of the motor thermal cutouts has opened, the inverter has
detected it and disconnected the output.
USP error
Appears if the inverter is turned on with the start key pressed (non
in use on Runrace).
Ground short circuit If one of the inverter phases has a leak or short-circuit to ground,
protection
E1
E2
E3
E4
E5
E6
E7
E8
E9
E10
E11
E12
E13
E14
To display the inverter error codes, follow the instructions below or refer to pages 8-14 of the
inverter manual:
6.
7.
8.
9.
Remove the motor guard.

Turn on the machine.
Repeatedly press the FUNC key on the inverter keyboard until ERR appears.
Press the 1 key to display the last error saved. For each error, three different values are
alternately displayed:
The error code.

Current at the time of the error.
Page 11.9
Voltage at the time of the error (this is the DC voltage internal to the inverter; to obtain the
actual mains voltage simply divide this value by 0.14).
10. To proceed to display all the errors in reverse chronological order, simply press the 1 key
while the error code is being displayed. Each time this key is pressed, the display will go back
by one error in the inverter memory.
ATTENTION: Be very careful not to touch any other keys, or touch the aforesaid keys
at the wrong time, as this can seriously damage the inverter programming, with
consequent malfunctioning of the machine.
11.6. PROCEDURE FOR CLEARING THE ERROR MEMORY ON

HITACHI J100 INVERTER
For all Hitachi J100 inverters, starting from and including series E3, there is an easy procedure for
clearing the error memory. To do this:
1.
2.
3.
4.
Turn on the machine;

Configure parameter A57 = 1;
Turn off the machine;
Wait a few minutes, then turn the machine back on.
This procedure clears the error memory.

WARNING: set the A57 parameter back to 0 in order to continue logging future errors.
Page 11.10
11.7. LENZE 644 INVERTER ERROR CODES

indicates the cause of the error. The table below details the error codes and their meaning:
ERROR
OC1
OC2
OC3
OC4
U15
OH
CCr
DESCRIPTION
Short Circuit - Overcurrent
Isolation fault
Overcurrent during acceleration
Overcurrent during deceleration
Problem on 15 Volt power supply
Overtemperature
Inverter CPU error
This function is available only if the inverter is equipped with the special keypad.
1.
2.
3.
4.
5.
6.

Press the PRG key.
Press the ^ key until the parameter C67 appears.
Press the PRG key. The display will show ---.
Press the ^ key: if any error codes are memorized they will be displayed. Otherwise the
display will continue to show ---.
7. At the end of the procedure, press the PRG key and revert to displaying the parameter C50.
11.8. DELETING ERRORS ON THE LENZE 644 INVERTER

To delete an error:
1.
2.
3.
4.
5.
6.

Press the PRG key.
Press the ^ key until -9- appears on the display.
Simultaneously press the PRG and SH.
The letter P (password) will appear briefly, followed by 0. Press the ^ key until the number
310 appears.
7. Simultaneously press the PRG and SH keys to enter the password.
8. Press the PRG key and advance to the parameter C67.
9. Display the error code to be deleted, as indicated in paragraph 11.7. .
10. Press the PRG and SH keys to delete the displayed error.
Page 11.11
11.9. INSTALLING THE HITACHI INVERTER IN PLACE OF

THE LENZE INVERTER
Replacing the Lenze inverter on the machine with a Hitachi inverter requires a number of
modifications to be made:
The Hitachi inverter is smaller, and therefore an adapter plate must be used to mount it on the
supports of the Lenze inverter; this mounting plate has order code 0C732;
The inverter requires a different braking resistor, with order code 0WT111;
The inverter interface board is different: the one for the Hitachi inverter has code 0WQ031;
The inverter connecting cables are different: supply cable for inverter, up-down board and
power supply, cable connecting the inverter to the inverter interface board, motor thermal cutout
cable and motor cable.
To facilitate the upgrade, in addition to the inverter itself, which has order code 0WR014, it is
necessary to order:
Code 0WQ066: Lenze-Hitachi conversion kit;

Code 0C732: mounting plate;
Code 0WT111: braking resistor.
Page 11.12
11.10. LEAKAGE CURRENT PROBLEMS WITH HITACHI E5

INVERTER
The introduction of Hitachi inverter version E5 on the machine has given rise to problems with
increased earth leakage currents, which result in non-conformance to the relevant regulations for
electromedical equipment.
In fact, in order to keep the emissions within the limits set down by the regulations for light
industry, this inverter version has a capacitive filter to ground on the supply conductors, which
increases the current in the earth conductor up to 1200 A.
The leakage currents for the individual machine components are detailed in the table below:
COMPONENT
Inverter
Power supply
Filter
Transformer
TOTAL FOR MACHINE
Model
Hitachi J100 E5
Lambda ZT30-522
Schaffner FN350-20-29
Schaffner FS5458-20-29
with FN350 filter
with FS5458 filter
Ileakage
1200 A
300 A
4900 A
350 A
5400 A
1850
A
To ensure conformance to the values prescribed by the regulations in force, pending further
instructions proceed as follows:
On the Lambda ZT30-522 power supply, eliminate the two capacitors C3 and C4 (2200 pF).
This reduces the leakage of the power supply to approximately 0 A.
On the Hitachi E5 inverter, eliminate the two capacitors CNX and CPX (10 nF). This reduces
the leakage of the power supply to approximately 0 A.
In place of the Schaffner 350/20/29 filter, use the Schaffner FS5458-20-29 filter specially
manufactured for Technogym, which has order code 0WB018. This filter is installed as standard
on machines with SN 6000120008, or raise the filter off the ground.
Suspend the Schaffner 350-20-29 filter using insulating spacers and plastic screws. This reduces
the leakage of the filter to approximately 0 A.
Replace the Schaffner 660-3/06 filter with the Schaffner 610B-3/06 filter with order code
0WB016.
Replace the Schaffner 660-10/06 filter with the Schaffner 610B-10/06 filter with order code
0WB015.
Always obtain authorization from the Technogym Service Center before carrying out
this operation.
With these modifications, the machine leakage current is reduced to approximately 400 A,
bringing it within the 500 A limit prescribed by the regulations.
Page 11.13
WARNING: The above modifications do not significantly influence the tripping of the
automatic circuit breakers, as these are normally calibrated for residual currents of 30
mA, well above the leakage current of the machine under normal conditions. In this case
it may be useful to check that:
the automatic circuit breaker is connected to only one machine, rather than
protecting the general circuit of the entire machine line. In fact, even though the
leakage currents of the individual machines are low, when many machines are
connected to the same circuit the sum of their leakage currents may exceed the
capacity of the circuit breaker;
the automatic circuit breaker is in perfect working order, and in particular that the
50 Hz lowpass filter, installed to eliminate high frequency disturbances caused by the
inverter, is operating correctly.
Page 11.14
11.11. SPECIAL FUNCTIONS AND PASSWORD

The table below details the special functions and passwords available on the machine:
Keys
0-1
0-1
Password Function
6144
Configuration of SW parameters as described in paragraph 9.2.
2406
Modifying the working parameters as described in paragraph 9.5.
Partial display of working parameters as described in paragraph
0-3
2406
9.3.
Complete display of working parameters as described in paragraph
0-3
6144
9.4.
1-4-7
none
Manual lubrication with a duration of 10 seconds.
Mem.prog - Enter
1508
Save program in memory.
Mem.prog-0
1508
Delete program from memory.
Mem.prog-8
1508
Delete all programs in memory.
Automatic incline test: 3% up and 2% down up to the maximum
Runrace Test-0
2406
incline, then 3% down and 2% up, and so on. To abort press the
CLEAR key.
Medical Tests
2512
Maximal tests.
Page 11.15
Page 11.16
TECHNOGYM S.p.A.
Via G. Perticari, 20
47035 Gambettola (FC)
ITALIA
Tel.: +39-0547-650438
Fax: +39-0547-650150
e-mail: service@technogym.com
0SMM0021-ING

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SERVICE &

CAREFULLY READ THE INFORMATION CONTAINED IN

RUNRACE : Service & Maintenance Manual - rev. 2.0

2. TECHNICAL CHARACTERISTICS ..................................................................................................................2.1

MECHANICAL CHARACTERISTICS................................................................................................................. 2.1

3. PRINCIPLES OF OPERATION ..........................................................................................................................3.1

BLOCK DIAGRAM ......................................................................................................................................... 3.1

CONNECTING TO THE TGS ............................................................................................................................ 4.1

RUNRACE : Service & Maintenance Manual - rev. 2.0

5. INSTALLATION INSTRUCTIONS ....................................................................................................................5.1

SPECIFICATIONS AND REQUIREMENTS.......................................................................................................... 5.1

THE DISPLAY DOES NOT ILLUMINATE ........................................................................................................... 6.2

7. DISASSEMBLY OF COMPONENTS .................................................................................................................7.1

DISASSEMBLING THE DISPLAY ..................................................................................................................... 7.1

RUNRACE : Service & Maintenance Manual - rev. 2.0

DISASSEMBLING THE UP-DOWN MOTOR BRUSHES ...................................................................................... 7.31

TENSIONING A NEW TREAD BELT ................................................................................................................. 8.1

HW MACHINE CONFIGURATION ................................................................................................................... 9.1

10. SCHEDULED MAINTENANCE........................................................................................................................10.1

EXTERNAL CLEANING OPERATIONS ........................................................................................................... 10.1

RUNRACE : Service & Maintenance Manual - rev. 2.0

10.2.1. Internal cleaning operations ......................................................................................................10.2

11. APPENDIX ...........................................................................................................................................................11.1

TECHNICAL NOTES ON CARDIO RECEIVERS ................................................................................................ 11.1

RUNRACE : Service & Maintenance Manual - rev. 2.0

RUNRACE : Service & Maintenance Manual - rev. 2.0

1.3. GENERAL RULES FOR REPAIR PROCEDURES

RUNRACE : Service & Maintenance Manual - rev. 2.0

2.2. ELECTRICAL CHARACTERISTICS

2.3. AMBIENT SPECIFICATIONS

2.4. CONFORMITY TO REGULATIONS

RUNRACE : Service & Maintenance Manual - rev. 2.0

2.5. WIRING DIAGRAMS

2.5.1. 220 MODEL CONFORM TO IEC 601

RUNRACE : Service & Maintenance Manual - rev. 2.0

Inverter interface board

RUNRACE : Service & Maintenance Manual - rev. 2.0

RN-1: Internal connection cable

RN-2: Internal connection cable

RUNRACE : Service & Maintenance Manual - rev. 2.0

RN-3Q: Internal connection cable

RN-4Q: Internal connection cable

BK-7: Heart rate monitor cable

RUNRACE : Service & Maintenance Manual - rev. 2.0

RN-13Q: Emergency button cable

RN-5TQ: Inverter cable

RN-17Q: Belt motor cable

RN-6Q: Up-down motor cable

Motor power supply

RUNRACE : Service & Maintenance Manual - rev. 2.0

RN-11Q: Up-down motor power supply cable

RN-12Q: Photocell cable

RX-8Q: Low voltage power supply cable

RUNRACE : Service & Maintenance Manual - rev. 2.0

2.5.2. 220 MODEL WITH SJ100 INVERTER

RUNRACE : Service & Maintenance Manual - rev. 2.0

Inverter interface board

RUNRACE : Service & Maintenance Manual - rev. 2.0

RN-1: Internal connection cable

RN-2: Internal connection cable

RUNRACE : Service & Maintenance Manual - rev. 2.0

RN-3: Internal connection cable

RN-4: Internal connection cable