00 Volume 1 - Nubaria HRSG Op Proc

TECHNICAL MANUAL
FOR
HEAT RECOVERY STEAM GENERATOR (HRSG)

for
WEST DELTA ELECTRICITY PRODUCTION COMPANY
NUBARIA POWER STATION I & II
Alstom Contract No. 08003
Operation and Maintenance Manual
Volume 1
ALSTOM Power Inc.
abcd
WINDSOR, CT 06095-0500 USA
HEAT RECOVERY AND PLANTS
THIS DOCUMENT CONTAINS PROPRIETARY

INFORMATION AND MAY NOT BE REPRODUCED OR
DISCLOSED WITHOUT THE PERMISSION OF
ALSTOM Power Inc.
HRSG OPERATION AND MAINTENANCE TECHNICAL MANUAL
THIS DOCUMENT IS THE PROPERTY OF
THIS DOCUMENT SHALL BE REVISED IN ITS

ENTIRETY. ALL PAGES ARE THE SAME REVISION
LEVEL AS INDICATED IN THE TITLE BLOCK
TM-08003-0001-0.doc
INITIALS
BY:
CHKD
MJG
DATE
1-31-05
DOCUMENT #
REV
TM-08003-0001
00
TABLE OF CONTENTS
VOLUME 1: Boiler Operating Procedures Valves and Accessories
BASIC INFORMATION
Predicted Performance Data
HRSG Start-Up and Shutdown Curves
Equipment Summary Sheet
Amendment Record Sheet
PART 1 - BOILER
Functional Description ......................................................................................................................................TAB 1
General Arrangement and Pressure Parts Arrangement Drawings .................................................................TAB 2
Steam Drum Internals.......................................................................................................................................TAB 3
PART 2 - OPERATING PROCEDURES
Recommended Hydrostatic Testing Procedures ..............................................................................................TAB
Recommended Lay Up Procedures .................................................................................................................TAB
Feedwater and Boiler Water Treatment ...........................................................................................................TAB
Steam Line Blowing ..........................................................................................................................................TAB
Recommended Pre-operational Cleaning Procedures.....................................................................................TAB
Operating Procedures.......................................................................................................................................TAB
4
5
6
7
8
9
PART 3 MISCELLANEOUS
Field Storage of Boiler Components for Two Years ........................................................................................ TAB 10
Valve and Instrument Lists .............................................................................................................................. TAB 11
PART 4 VALVES AND ACCESSORIES
Safety and Relief Valves (Anderson Greenwood) ........................................................................................... TAB 12
Electromagnetic Relief Valves (Anderson Greenwood/Valve Technologies).................................................. TAB 13
Safety Valve Silencers (Glaunach GMBH) ...................................................................................................... TAB 14
Control Valves (Copes Vulcan)........................................................................................................................ TAB 15
Check and Block Valves (HP Valves).............................................................................................................. TAB 16
Power Block and Pneumatic Valves (Severe Service Technologies) ............................................................. TAB 17
TM-08003-0001-0.doc
ii
VOLUME 2: HRSG AUXILIARY EQUIPMENT

Motor Operated/Non-Return and Trim Valves (HP Valves) ............................................................................TAB 1
Blowoff and Blowdown Valves (HP Valves and Flowserve) ............................................................................TAB 2
Deaerator (Sterling Deaerator) ........................................................................................................................TAB 3
Desuperheater (Copes Vulcan) .......................................................................................................................TAB 4
Stack Closure Damper (Effox) .........................................................................................................................TAB 5
Drum Level Gage/RWLI (Clark-Reliance) .......................................................................................................TAB 6
FW Preheater Recirculation Pump (ITT Industries/Goulds) ............................................................................TAB 7
Pressure Gages (Ashcroft) ..............................................................................................................................TAB 8
Temperature Gages (Winters) .........................................................................................................................TAB 9
Thermocouples and Thermowells (Temp-pro/Alstom) ................................................................................... TAB 10
Bellows (Expansion Joint Systems) ................................................................................................................ TAB 11
Expansion Joints (RM Dynex) ........................................................................................................................ TAB 12
Stack Silencer (VAW Systems) ...................................................................................................................... TAB 13
Transmitters (Rosemount) .............................................................................................................................. TAB 14
Flow Elements and Condensate pots (Fluidic Techniques) ........................................................................... TAB 15
Valve Manifolds (Anderson Greenwood) ........................................................................................................ TAB 16
Blast Gate Observation Ports (Tate Jones) .................................................................................................... TAB 17
Steam Sampling Nozzles (Jonas) .................................................................................................................. TAB 18
Strainers (SSI Equipment) .............................................................................................................................. TAB 19
VOLUME 3:
CONTINUOUS EMISSION MONITORING SYSTEM (CEMS)
REVISION LOG
REV
A
B
0
DATE
05-28-04
08-16-04
01-31-05
TM-08003-0001-0.doc
BY
MJG
MJG
MJG
CHKD
----
DESCRIPTION
Preliminary Draft
Move CEMS System from Volume 2 to Volume 3.
Initial Issue
iii
THIS PAGE INTENTIONALLY LEFT

BLANK
Volume 2
Volume 3
abcd
West Delta Electricity Production Co.
Nubaria Power Station I & II
Heat Recovery Steam Generator (HRSG) Division
Alstom Contract No. 08003
Instruction Manual - Volume 1
Boiler Operating Procedures Valves and Accessories
Initial Issue: January 31, 2005

BLANK
WEST DELTA ELECTRICITY PRODUCTION Co. NUBARIA I & II
F
F
PROPRIETARY NOTICE: This manual contains proprietary

data of ALSTOM Power, Inc. No disclosure, reproduction, or
use of any part may be made without the written
permission of ALSTOM Power, Inc.
GENERAL NOTICE: This instruction manual has been

prepared to serve as a guide in operating and maintaining the
specific equipment for which it was issued. It is not intended
to cover all possible variations in equipment, nor to provide
solutions to specific problems which may arise. Should
additional information be required, this company or our field
representatives should be contacted.
It must be recognized that no amount of written instruction
can replace intelligent thinking and reasoning by equipment
operators and maintenance personnel, especially under
unforeseen conditions. It is the responsibility of the
equipment operators or maintenance personnel to become
thoroughly familiar with the specific equipment covered in
this manual, along with the pertinent control and auxiliary
equipment, to ensure proper functioning, satisfactory
performance and personnel safety.
Maintenance, operation, and performance of any equipment
not specifically covered in this manual is the sole
responsibility of the plant maintenance and operating
personnel.

BLANK
NUBARIA WEST DELTA ELECTRICITY PRODUCTION

ALSTOM CONTRACT NO. 08003
INSTRUCTION MANUAL VOLUME 1
BOILER - OPERATING PROCEDURES VALVES AND ACCESSORIES
TABLE OF CONTENTS
BASIC INFORMATION
Predicted Performance Data
HRSG Start-Up and Shutdown Curves
Equipment Summary Sheet
Amendment Record Sheet
PART 1 - BOILER
Functional Description......................................................................................................... TAB 1
General Arrangement and Pressure Parts Arrangement Drawings .................................... TAB 2
Steam Drum Internals ......................................................................................................... TAB 3
PART 2 - OPERATING PROCEDURES
Recommended Hydrostatic Testing Procedures................................................................. TAB
Recommended Lay Up Procedures .................................................................................... TAB
Feedwater and Boiler Water Treatment .............................................................................. TAB
Steam Line Blowing ............................................................................................................ TAB
Recommended Pre-operational Chemical Cleaning Procedures........................................ TAB
Operating Procedures ......................................................................................................... TAB
4
5
6
7
8
9
PART 3 MISCELLANEOUS
Field Storage of Boiler Components for Two Years............................................................ TAB 10
Valve and Instrument Lists.................................................................................................. TAB 11
PART 4 VALVES AND ACCESSORIES
Safety and Relief Valves (Anderson Greenwood)............................................................... TAB 12
Safety Valve Silencers (Glaunach GMBH).......................................................................... TAB 13
Electromagnetic Relief Valves (Anderson Greenwood/Valve Technologies)...................... TAB 14
Control Valves (Copes Vulcan) ........................................................................................... TAB 15
Check and Block Valves (HP Valves) ................................................................................. TAB 16
Power Block and Pneumatic Valves (Severe Service Technologies) ................................. TAB 17
NUBARIA WEST DELTA ELECTRICITY PRODUCTION

IN OTHER VOLUMES:
VOLUME 2: HRSG AUXILIARY EQUIPMENT
Motor Operated/Non-Return and Trim Valves (HP Valves)
Blowoff and Blowdown Valves (HP Valves / Flowserve)
Deaerator (Sterling Deaerator)
Desuperheater (Copes Vulcan)
Stack Closure Damper (Effox)
Drum Level Gage (Clark Reliance)
FW Preheater Recirculation Pump (ITT Industries/Goulds)
Pressure Gages (Ashcroft)
Temperature Gages (Winters)
Thermocouples and Thermowells (Temp Pro)
Bellows (Expansion Joint Systems)
Expansion Joints (RM Dynex)
Stack Silencer (VAW Systems)
Transmitters (Rosemount)
Flow Elements (Fluidic Techniques)
Blast Gate Observation Ports (Tate Jones)
Valve Manifolds (Anderson Greenwood)
Steam Sampling Nozzles (Jonas )
Strainers (SSI Equipment)
VOLUME 3:
ii
CONTINUOUS EMISSION MONITORING SYSTEM (CEMS) (Altech)
Alstom Power Inc.

Project: Nubaria Power Station I & II
Contract No. 66008003
Item No.: 01.03

Revision: 02
Date: 07/23/04
Doc Type N
HRSG GUARANTEED AND PREDICTED PERFORMANCE

Case Number
Case Name
Case Description
Ambient Temperature
Relative Humidity
Atmospheric Pressure
HRSG Performance Status
Gas Turbine Load
Number of Gas Turbines Operating
Gas Turbine Fuel
Gas Turbine Exhaust Flow
Gas Turbine Exhaust Temperature
.
Exhaust Gas
Constituents
% by Volume
.
Miscellaneous Heat Loss
Casing Heat Loss
HP Steam Flow at Terminal Point (1)
HP Steam Temperature (+/- 3C)
HP Steam Pressure at Terminal Point
HP Blowdown Rate
HP Pinch Point
HP Approach Temperature
HP Desuperheater Spraywater Flow
HP Feedwater Temperature
Hot RH Steam Flow
Hot RH Steam Temperature
Hot RH Steam Pressure at Terminal Point
RH Desuperheater Spray
Cold RH Steam Flow to HRSG
Cold RH Steam Temperature
Cold RH Steam Pressure at Terminal Point
Reheater Pressure Drop
IP Steam Flow to Cold RH Inlet (1)
IP Steam Temperature (+/- 3C)
IP Steam Pressure at Terminal Point
IP Pegging Steam Flow to Deaerator (4)
IP Blowdown Rate
IP Pinch Point
IP Approach Temperature
IP Feedwater Temperature
LP Steam Flow to Steam Turbine (1)
LP Steam Temperature (+/- 3C)
LP Steam Pressure at Terminal Point
LP Pegging Steam Flow to Deaerator (4)
LP Blowdown Rate
LP Pinch Point
LP Approach Temperature
LP Feedwater Temperature
Deaerator Operating Pressure
FW Flow at Deaerator Inlet
FW Preheater Bypass Flow
FW Preheater Outlet Water Temperature
FW Preheater Inlet Water Temperature
FW Preheater Recirculation Flow
FW Preheater Supply Water Temperature
Gas Temperature Leaving HRSG
Gas Side Static Pressure Loss (2)
Inside Fouling Factor
Outside Fouling Factor
C
%
bara
%
kg/s
C
O2
N2
CO2
H2O
Ar
kW
kW
kg/s
C
bara
%
C
C
kg/s
C
kg/s
C
bara
kg/s
kg/s
C
bara
bar
kg/s
C
bara
kg/s
%
C
C
C
kg/s
C
bara
kg/s
%
C
C
C
bara
kg/s
kg/s
C
C
kg/s
C
C
mm water
m2-C/W
m2-C/W
Filename:08003-01.03-02.doc
1
2
CASE01
CASE02
NG, 27C NG, 15C ambient
ambient, 100% 100% load, 2x2x1
load, 2x2x1
27.0
15.0
65
60
1.01
1.01
Guaranteed
Predicted
100
100
2X2X1
2X2X1
NG
NG
630.90
661.00
598.4
589.7
12.48
12.64
73.59
74.52
3.84
3.88
9.23
8.08
0.86
0.87
842
860
842
860
71.19*
72.21
567.7*
559.3
129.2
130.3
0.0
0.0
6.3
6.5
9.0
8.6
0.00
0.00
112.7
112.5
81.53
83.37
566.5*
558.5
23.4
23.7
0.00
0.00
70.03
71.12
330.2
325.5
25.5
25.5
2.1*
1.80
11.50*
12.25
324.4
324.3
25.5
25.5
0.0
0.0
0.0
0.0
16.2
17.0
15.8
16.0
112.0
112.0
8.47*
9.43
296.0*
297.2
5.2
5.2
1.56
0.37
0.0
0.0
24.1
25.4
48.5
47.9
111.4
111.4
1.5
1.5
91.19
92.33
0.0
0.0
109.3
101.0
51.7
51.7
12.10
40.00
44.0
30.3
122.6
121.6
255.0*
274.9
0.0000176
0.0000176
0.000335
0.000335
By: PMB Chkd: ElifT
3
4
CASE03
CASE04
NG, 40C ambient, NG, 20.7C ambient,
100% load, 2x2x1
100% load, 1x1x1
40.0
60
1.01
Predicted
100
2X2X1
NG
594.70
610.9
12.13
72.05
3.80
11.17
0.84
829
829
69.96
573.1
125.0
0.0
6.0
8.9
0.77
112.6
79.03
572.8
23.1
0.83
67.57
332.8
24.9
1.80
10.63
323.0
24.9
0.0
0.0
15.3
15.8
112.0
8.35
293.6
5.0
0.60
0.0
23.7
45.8
111.4
1.5
89.36
0.0
107.3
51.7
12.75
43.7
119.9
231.1
0.0000176
0.000335
20.7
65
1.01
Predicted
100
1X1X1
NG
647.30
593.5
12.57
74.12
3.86
8.58
0.87
863
863
76.67
565.8
74.5
0.0
9.3
3.1
0.00
113.6
83.64
565.2
13.2
0.00
73.94
357.2
15.7
2.50
9.70
296.9
15.7
0.0
0.0
15.5
9.9
112.1
8.59
268.9
3.0
1.99
0.0
24.0
33.4
111.4
1.5
92.97
0.0
98.5
51.7
28.00
37.5
115.0
258.7
0.0000176
0.000335
Page 1 of 3
5
CASE05
NG, 20.7C
ambient, 65%
load, 1x1x1
20.7
65
1.01
Predicted
65
1X1X1
NG
488.20
578.5
13.38
74.39
3.47
7.87
0.87
639
639
57.00
560.6
55.4
0.0
6.9
1.1
0.00
114.2
62.02
557.9
9.7
0.00
54.80
354.2
11.8
2.10
7.22
277.4
11.8
0.0
0.0
12.6
9.4
112.2
6.45
253.8
2.2
1.77
0.0
19.3
22.8
111.4
1.5
68.90
0.0
96.1
51.7
24.75
35.7
105.2
153.1
0.0000176
0.000335
Alstom Power Inc.

Item No.: 01.03

Revision: 02
Date: 07/23/04
Doc Type N

Case Number
Case Name
Case Description
Ambient Temperature
Relative Humidity
Atmospheric Pressure
HRSG Performance Status
Gas Turbine Load
Number of Gas Turbines Operating
Gas Turbine Fuel
Gas Turbine Exhaust Flow
Gas Turbine Exhaust Temperature
.
Exhaust Gas
Constituents
% by Volume
.
Miscellaneous Heat Loss
Casing Heat Loss
HP Steam Flow at Terminal Point (1)
HP Steam Temperature (+/- 3C)
HP Steam Pressure at Terminal Point
HP Blowdown Rate
HP Pinch Point
HP Approach Temperature
HP Desuperheater Spraywater Flow
HP Feedwater Temperature
Hot RH Steam Flow
Hot RH Steam Temperature
Hot RH Steam Pressure at Terminal Point
RH Desuperheater Spray
Cold RH Steam Flow to HRSG
Cold RH Steam Temperature
Cold RH Steam Pressure at Terminal Point
Reheater Pressure Drop
IP Steam Flow to Cold RH Inlet (1)
IP Steam Temperature (+/- 3C)
IP Steam Pressure at Terminal Point
IP Pegging Steam Flow to Deaerator (4)
IP Blowdown Rate
IP Pinch Point
IP Approach Temperature
IP Feedwater Temperature
LP Steam Flow to Steam Turbine (1)
LP Steam Temperature (+/- 3C)
LP Steam Pressure at Terminal Point
LP Pegging Steam Flow to Deaerator (4)
LP Blowdown Rate
LP Pinch Point
LP Approach Temperature
LP Feedwater Temperature
Deaerator Operating Pressure
FW Flow at Deaerator Inlet
FW Preheater Bypass Flow
FW Preheater Outlet Water Temperature
FW Preheater Inlet Water Temperature
FW Preheater Recirculation Flow
FW Preheater Supply Water Temperature
Gas Temperature Leaving HRSG
Gas Side Static Pressure Loss (2)
Inside Fouling Factor
Outside Fouling Factor
C
%
bara
%
kg/s
C
O2
N2
CO2
H2O
Ar
kW
kW
kg/s
C
bara
%
C
C
kg/s
C
kg/s
C
bara
kg/s
kg/s
C
bara
bar
kg/s
C
bara
kg/s
%
C
C
C
kg/s
C
bara
kg/s
%
C
C
C
bara
kg/s
kg/s
C
C
kg/s
C
C
mm water
m2-C/W
m2-C/W
6
CASE06
OIL, 27C
ambient, 100%
load,2x2x1
27.0
65
1.01
Guaranteed
100
2X2X1
OIL
647.80
575.0
11.78
71.53
5.06
10.76
0.84
734
734
69.64*
549.0*
123.4
0.0
6.5
7.0
0.00
142.4
78.38
548.2*
22.8
0.00
68.52
319.9
24.6
1.80
9.86*
318.4
24.6
2.8
0.0
17.3
10.9
141.6
0.0
293.2*
4.6
10.86
0.0
26.5
18.5
140.9
3.7
79.51
79.51
42.6
N/A
N/A
42.6
171.5
272.9*
0.0000176
0.000335
7
CASE07
OIL, 15C
ambient, 100%
load, 2x2x1
15.0
60
1.01
Predicted
100
2X2X1
OIL
678.80
566.8
11.93
72.41
5.12
9.67
0.85
739
739
70.59
541.2
125.0
0.0
6.7
6.7
0.00
149.5
77.96
541.3
22.4
0.00
69.24
310.3
24.1
1.70
8.72
317.7
24.1
4.97
0.0
18.4
9.7
148.7
0.0
294.1
4.7
11.53
0.0
27.9
11.1
148.0
4.5
79.31
79.31
28.0
N/A
N/A
28.0
174.9
294.4
0.0000176
0.000335
By: PMB Chkd: ElifT
8
9
CASE08
CASE09
OIL, 40C ambient, NG, 20.7C ambient,
100% load, 2x2x1
100% load, 1x1x1
40.0
60
1.01
Predicted
100
2X2X1
OIL
610.50
586.8
11.46
70.06
5.01
12.62
0.82
718
718
68.91
559.8
123.2
0.0
6.1
7.9
0.00
149.6
75.45
559.5
22.2
0.00
67.33
324.2
23.8
1.60
8.12
318.9
23.8
3.78
0.0
16.5
10.1
148.7
0.0
291.7
4.7
10.43
0.0
26.0
9.5
148.0
4.5
77.03
77.03
41.8
N/A
N/A
41.8
172.0
247.4
0.0000176
0.000335
20.7
65
1.01
Predicted
100
1X1X1
OIL
664.70
570.4
11.87
72.03
5.09
10.14
0.84
746
746
75.95
546.6
72.3
0.0
9.5
1.7
0.00
150.2
76.99
547.8
12.5
0.00
72.56
342.0
15.5
3.00
4.43
290.9
15.5
6.93
0.0
17.2
3.1
148.8
0.0
270.5
4.6
8.89
0.0
23.1
6.8
148.0
4.5
80.38
80.38
36.6
N/A
N/A
36.6
168.5
277.8
0.0000176
0.000335
Page 2 of 3
Alstom Power Inc.

Item No.: 01.03

Revision: 02
Date: 07/23/04
Doc Type N

Notes:
1) Steam productions rates based on specified feedwater inlet temperature.
2) Static gas side pressure loss from HRSG ductwork inlet to exhaust stack outlet including:
Stack Damper, Stack Silencer, Exhaust Stack
3) Stack Height: 82 m, Stack I.D.: 6.86 m, Site Elevation: 9 m
4) From superheated steam line.
5) The performance guarantee(s) for steam flow is given without tolerance. However, a measuring uncertainty
as allowed by ASME PTC 4.4 will be considered for evaluation of any performance deviation.
6) Cold reheat steam flow and temperature before mixing with IPSH steam is as stated in Specification 10037-93PS-MBPR-00001 Appendix C Table 7.0A.
(*) These points guaranteed. All others predicted.
Rev. Log:
Rev. 00: 12/23/03 Initial Issue
Rev. 01: 04/28/04 C2 Changed LP pegging steam for case 1 from 0.31 to 0.37 kg/s
Rev. 02: 07/14/04 C2 Changed DA operating pressure for cases 7, 8 and 9 from 3.7 to 4.5 bara. Modified note 5.
By: PMB Chkd: ElifT
Page 3 of 3

BLANK
ALSTOM Power, Inc.

Contract Name: Nubaria Power Station I & II
Contract No.: 66008003
Item No.: 1.04

Revision No.: 00
Date: Sept. 15, 2004
Document Type: N
HRSG Performance Curve Selection Sheet Summary List

No. of
Pages
1
HRSG Start-up - HP Cold Start
HRSG Start-up - HRH/IP Cold Start
HRSG Start-up - LP Cold Start
HRSG Start-up - HP Warm Start
HRSG Start-up - HRH/IP Warm Start
HRSG Start-up - LP Warm Start
HRSG Start-up - HP Hot Start
HRSG Start-up - HRH/IP Hot Start
HRSG Start-up - LP Hot Start
HRSG Shut Down - HP Pressure Decay
HRSG Shut Down - IP Pressure Decay
HRSG Shut Down - LP Pressure Decay
Comments
Description
Notes:
Cold Start is startup after 72 hour shutdown or longer.
Warm Start is startup after 48 hour shutdown.
Hot Start is startup after 8 hour shutdown.
References:
1. Start up and Lad diagram for a Diverter Downstream of a Gas Turbine, Nubaria Power Station I & II, V94.3A date 02/07/03.
2. Nubaria Power Plant II 2 x 750MW GTCC (Start-up Curve (Cold)).
3. Nubaria Power Plant II 2 x 750MW GTCC (Start-up Curve (Warm)).
4. Nubaria Power Plant II 2 x 750MW GTCC (Start-up Curve (Hot)).
Revision Log:
Rev. No.
00
Rev. Date
Sept. 15, 2004
By
FJS / ALBrown
Chk'd By
DWB
Change Code
Description
Initial Issue
08003-01.04-00.xls
Page 1 of 13
ALSTOM Power, Inc

Item No.: 1.04

Revision No.: 00
Document Type: N
SIEMENS-V94.3A HRSG Start-up

HP Predicted Performance - Cold Start
(ST load start at 270 min)
Full Range Values
GT1 Exhaust Temp = 598.4 deg C
HP Steam Temp (GT1) = 567.7 deg C
GT1 Exhaust Flow = 630.90 kg/s
HP Steam Flow (GT1) = 71.19 kg/s
HP Steam Press (GT1) = 129.2 bara
550.0
500.0
110
100
90
500.00
480.00
460.00
440.00
420.00
400.00
380.00
360.00
0
340.00
0.0
320.00
10
300.00
50.0
280.00
20
260.00
100.0
240.00
30
220.00
150.0
200.00
40
180.00
200.0
160.00
50
140.00
250.0
120.00
60
100.00
300.0
80.00
70
60.00
350.0
40.00
80
20.00
400.0
0.00
Temp (C)
450.0
120
Pressure, Flow (% of Full Range Values)
600.0
Time (minutes)
FOR INFORMATION ONLY

08003-01.04-00.xls
Page 2 of 13
ALSTOM Power, Inc

HRH Steam Temp (GT1) = 566.5 deg C
HRH Steam Flow (GT1) = 81.53 kg/s
HRH Steam Press (GT1) = 23.4 bara
Total IP Steam Flow (GT1) = 11.50 kg/s
IP Steam Flow to CRH (GT1) = 11.50 kg/s
600.0
550.0
HRH/IP Predicted Performance - Cold Start

120
110
100
500.00
480.00
460.00
440.00
420.00
400.00
0
380.00
0.0
360.00
10
340.00
50.0
320.00
20
300.00
100.0
280.00
30
260.00
150.0
240.00
40
220.00
200.0
200.00
50
180.00
250.0
160.00
60
140.00
300.0
120.00
70
100.00
350.0
80.00
80
60.00
400.0
40.00
90
20.00
450.0
0.00
Temp (C)
500.0
Full Range Values
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Full Range Values
LP Predicted Performance - Cold Start

120
110
500.00
480.00
460.00
440.00
420.00
0
400.00
0.0
380.00
10
360.00
50.0
340.00
20
320.00
100.0
300.00
30
280.00
150.0
260.00
40
240.00
200.0
220.00
50
200.00
250.0
180.00
60
160.00
300.0
140.00
70
120.00
350.0
100.00
80
80.00
400.0
60.00
90
40.00
450.0
20.00
100
0.00
500.0
550.0
Temp (C)

LP Steam Temp (GT1) = 290.0 deg C
Total LP Steam Flow (GT1) = 8.84 kg/s
LP Steam Flow to ST (GT1) = 8.47 kg/s
LP Steam Press (GT1) = 5.2 bara
Total LP Steam Flow (GT2) =8.84 kg/s
600.0
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600.0
550.0
120
110
100
260.00
250.00
240.00
230.00
220.00
210.00
200.00
0
190.00
0.0
180.00
10
170.00
50.0
160.00
20
150.00
100.0
140.00
30
130.00
150.0
120.00
40
110.00
200.0
100.00
50
90.00
250.0
80.00
60
70.00
300.0
60.00
70
50.00
350.0
40.00
80
30.00
400.0
20.00
90
10.00
450.0
0.00
Temp (C)
500.0
HP Predicted Performance - Warm Start

Full Range Values
Time (minutes)

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600.0
550.0
500.0
HRH/IP Predicted Performance - Warm Start

120
110
100
260.00
250.00
240.00
230.00
220.00
210.00
200.00
0
190.00
0.0
180.00
10
170.00
50.0
160.00
20
150.00
100.0
140.00
30
130.00
150.0
120.00
40
110.00
200.0
100.00
50
90.00
250.0
80.00
60
70.00
300.0
60.00
70
50.00
350.0
40.00
80
30.00
400.0
20.00
90
10.00
450.0
0.00
Temp (C)

Full Range Values
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Full Range Values
120
110
260.00
250.00
240.00
230.00
220.00
210.00
0
200.00
0.0
190.00
10
180.00
50.0
170.00
20
160.00
100.0
150.00
30
140.00
150.0
130.00
40
120.00
200.0
110.00
50
100.00
250.0
90.00
60
80.00
300.0
70.00
70
60.00
350.0
50.00
80
40.00
400.0
30.00
90
20.00
450.0
10.00
100
0.00
500.0
550.0
Temp (C)
LP Predicted Performance - Warm Start


600.0
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Full Range Values

HP Predicted Performance - Hot Start


600.0
120

550.0
110

30
100.0
20
50.0
10
0.0
0
130.00
150.0
120.00
40
110.00
200.0
100.00
50
90.00
250.0
80.00
60
70.00
300.0
60.00
70
50.00
350.0
40.00
80
30.00
400.0
20.00
90
10.00
450.0
100
0.00
Temp (C)
500.0
Time (minutes)

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550.0
120
110
100
30
100.0
20
50.0
10
0.0
0
130.00
150.0
120.00
40
110.00
200.0
100.00
50
90.00
250.0
80.00
60
70.00
300.0
60.00
70
50.00
350.0
40.00
80
30.00
400.0
20.00
90
10.00
450.0
0.00
Temp (C)
500.0
HRH/IP Predicted Performance - Hot Start

Full Range Values
600.0
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120
110
40
150.0
30
100.0
20
50.0
10
0.0
0
130.00
200.0
120.00
50
110.00
250.0
100.00
60
90.00
300.0
80.00
70
70.00
350.0
60.00
80
50.00
400.0
40.00
90
30.00
450.0
20.00
100
10.00
500.0
0.00
Temp (C)
550.0
LP Predicted Performance - Hot Start

Full Range Values
600.0
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HRSG Shut Down

Pressure Decay - HP
100
90
80
Percent of Full Range
70
60
Stack Damper Closed
50
40
30
Stack Damper Open
20
10
0
0
10
15
20
25
30
35
40
Time, Hours
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HRSG Shut Down

Pressure Decay - IP
100
90
80
70
60
Stack Damper Closed
50
40
30
Stack Damper Open
20
10
0
0
10
15
20
25
30
35
40
Time, Hours
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HRSG Shut Down

Pressure Decay - LP
100
90
80
70
60
Stack Damper Closed
50
40
30
Stack Damper Open
20
10
0
0
10
15
20
25
30
35
40
Time, Hours
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BLANK
Alstom Power Inc.

Contract No: 08003
Date:5/05/04
Item No.:19.60
Rev.: 00
EQUIPMENT SUMMARY
MISCELLANEOUS
Ultimate User:
The Government of Arab Republic of

Egypt Ministery of Electricity and
Energy Egyptian Electricity Holding
Company
Reference:
Alstom Contract 08003
Purchaser:
Power Generation Engineering and

Services Company (PGESCo.)
Contract No.:
10037-CP-105
Plant Location:
West Delta Zone (Behaira Governate),

Cairo, Egypt
Elevation:
8.0M to 9.0M (26.25ft to 29.53ft) above

MSL
Installation:
Outdoor
Unit:
Heat Recovery Steam Generator
Total Heating Surface:
205,254 M2 (2,209,328 ft2)
WEIGHTS
Equipment
Shipping Weight, lbs
Shipping Weight, kg
Module No. 1A
251,631
114,140
Module No. 1B
251,631
114,140
Module No. 1C
251,631
114,140
Module No. 2A
291,317
132,141
Module No. 2B
291,317
132,141
Module No. 2C
291,317
132,141
Module No. 3A
303,159
137,513
Module No. 3B
303,159
137,513
Module No. 3C
303,159
137,513
Module No. 4A
261,052
118,413
Module No. 4B
261,052
118,413
Module No. 4C
261,052
118,413
All Module weights include shipping frame weight

Drum weights are for drum shell and internals only
All values are +/- 2%
File Name: 08003-19.60-00.doc
EQUIPMENT SUMMARY
INTERNAL VOLUMES
Numbers shown are for entire HRSG
Tubes, ft3 Headers, ft3 Drums, ft3 Total, ft3 Tubes, M3 Headers, M3 Drums, M3
Section
Total, M3
HPSH1
175
11
---
186
4.95
0.32
---
5.26
RHTR1
404
22
---
426
11.43
0.62
---
12.05
HPSH2
175
11
---
186
4.95
0.32
---
5.26
RHTR2
303
17
---
319
8.57
0.47
---
9.04
HPSH3
209
11
---
220
5.92
0.32
---
6.24
HPEVAP
864
38
1,430
2,332
24.47
1.08
40.49
66.05
IPSH
66
---
72
1.88
0.16
---
2.04
HPECON1
465
18
---
483
13.18
0.51
---
13.69
LPSH
66
---
72
1.88
0.16
---
2.04
HPECON2
199
---
207
5.65
0.22
---
5.87
IPEVAP
332
16
505
853
9.41
0.45
14.30
24.16
HPECON3
199
---
207
5.65
0.22
---
5.87
IPECON
66
---
70
1.88
0.09
---
1.97
LPEVAP
266
13
627
906
7.53
0.36
17.75
25.64
HPECON4
266
10
---
276
7.53
0.29
---
7.82
FWHTR
199
10
---
209
5.65
0.27
---
5.92
Deaerator
---
---
2,240
2,240
---
---
63.43
63.43
Storage Tank
---
---
3,200
3,200
---
---
90.61
90.61
Links and Manifolds
223
3
Total Volume, ft
6.32
12,688
Total Volume, M
359.29
GAS SIDE VOLUMES
Inlet Duct
HRSG
Transition Stack
Stack
TOTAL
ft3
1,519
6,205
798
6,662
15,184
M3
689
2,815
362
3,022
6,888
ITEM 19.60r01-equipsummary.doc 04/04/03
AMENDMENT RECORD SHEET
AMENDMENT RECORD
SHEET
The following Instruction Manual Amendment Record Sheet
contains a complete listing of those items that have been added to,
or have replaced information in this manual. Upon initial issue of
this manual, this list may contain items which were not included
because they were not available at the time of delivery. However,
their delivery is anticipated and appropriate locations have been
provided for them in the manual as indicated in the index. When
they are shipped, the shipment date will be added to the
amendment record sheet, and a new sheet accompanies the
delivery.
Whenever additional or revised information is added to the manual,
a new record sheet will be issued. As shown, the sheet will list each
item sequentially, indicate its location by Volume, Tab and Section
number, as applicable, and give a brief description of the
information and any special instructions required, such as the
removal or repositioning of existing information.
When a new amendment sheet is issued, the old sheet must be
removed and destroyed and the new amendment sheet
inserted in its place.
Amendment Record Sheet Nubaria Rev. 00
AMENDMENT RECORD SHEET

Item
Vol.
Tab
Sect.
Description
Date
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
ii
Amendment Record Sheet Nubaria Rev. 00
PART 1

BLANK
TAB 1

BLANK
Alstom Power Inc.

Contract No: 08003
Date: 05/05/04
Item No.:19.62
Rev.: 00
FUNCTIONAL DESCRIPTION
TABLE OF CONTENTS
TITLE
PAGE NO.
INTRODUCTION..................................................................................................................................1
HIGH PRESSURE WATER/STEAM FLOW PATH...............................................................................1
INTERMEDIATE PRESSURE WATER/STEAM FLOW PATH.............................................................2
REHEAT STEAM FLOW PATH ...........................................................................................................2
LOW PRESSURE WATER FLOW PATH ............................................................................................3
CONDENSATE FLOW PATH ..............................................................................................................3
GAS SIDE FLOW PATHS....................................................................................................................4
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II
INTRODUCTION
This section provides a brief description of components that
make up the Heat Recovery Steam Generator (HRSG). The
HRSG consists of three boiler systems at different pressure
levels: High Pressure (HP), Intermediate Pressure / Reheater
(IP/RH) and Low Pressure (LP).
The water/steam and exhaust gas flow paths are described
below, starting from the HP Sections and following the fluid flow
path. Gas side components are described thereafter.
HIGH PRESSURE
WATER/STEAM FLOW PATH
After passing through the feedwater control, check and stop
valves, HP feedwater enters HP Economizers Sections 4, 3, 2
and then 1 in sequence.
After leaving HP Economizer 1, water enters the HP Steam
Drum through one feedwater inlet nozzle and continues on to
the HP Evaporator. Natural circulation is maintained in the HP
Evaporator by means of downcomers, which feeds water from
the drum through distribution manifolds to the lower evaporator
headers. Steam is generated and flows upward in the
evaporator tubes. The saturated water/steam mixture flows from
the upper HP Evaporator headers to the HP Steam Drum
through risers. The saturated steam is separated from the
water/steam mixture by drum internals. Saturated steam then
exits the top of the HP Steam Drum through the saturated
steam outlet lines.
Saturated steam leaving the drum passes through HP
Superheater sections 3 and 2, the HP Desuperheater and then
the final superheater section HP Superheater 1. Steam leaves
HP Superheater 1 through connecting links where it is
combined into the HP Main Steam line.
File Name: 08003-19.62-00.doc
INTERMEDIATE PRESSURE
IP Feedwater passes through check and stop valves and then
enters IP Economizer 1. IP Feedwater passes through the IP
Feedwater control valve and enters the IP Steam Drum through
the feedwater inlet nozzle. This flow combines with water in the
IP Evaporator section. Natural circulation is maintained in the IP
Evaporator by means of downcomers, which feed the water
from the drum through distribution manifolds to the lower
evaporator headers.
The saturated water/steam mixture generated in the IP
Evaporator tubes flows from the upper IP Evaporator headers to
the IP Steam Drum through risers. The saturated steam is
separated from the saturated water/steam mixture entering the
steam drum by the drum internals and exits the top of the IP
Steam Drum through saturated steam outlets.
Saturated steam leaving the IP Drum passes through one IP
Superheater section and then through connecting links where it
is combined into the IP Main Steam Line.
A pegging Steam extraction connection is provided downstream
of the IP Superheater. This line provides superheated steam to
the Deaerator to maintain saturated conditions there during oil
firing when the FW Preheater is bypassed.
After the Pegging Steam Extraction Line, IP Steam passes
through a non-return valve, stop valve, venturi flow element and
then through the IP Steam pressure control valve. This line
then combines with the Cold Reheat Inlet.
REHEAT STEAM FLOW PATH

Cold Reheat Steam from the Steam Turbine enters the Steam
path through a stop valve. Before combining with the IP Steam,
there is a connection for the Steam Turbine Generator (STG)
Bypass from the HP Main Steam Line. This is used during startup and trip conditions. Next in line is an extraction nozzle for
the STG Sealing Steam.
The combined reheat and IP steam then enters Reheat 2
section, passes through the Reheat Desuperheater, Reheat 1
section and then into the Hot Reheat Steam Line to the terminal
point.
LOW PRESSURE
After passing through the feedwater control, check and stop
valves, LP Feedwater enters the LP Drum through the
feedwater inlet nozzle.
Flow in the LP Drum/Evaporator circuits is maintained by natural
circulation through downcomers, which feeds water through
distribution manifolds into the lower evaporator headers. Steam
is generated and flows upward in the evaporator tubes. The
saturated water/steam mixture flows from the upper LP
Evaporator headers to the LP Drum through risers.
LP Saturated Steam passes through a single superheater
section and then into the LP Steam outlet line. An LP Steam
Bypass vent is provided that can be used during start-up to vent
excess steam.
CONDENSATE
After passing through the feedwater check and stop valves, flow
splits between FW Preheater inlet and FW Preheater Bypass.
This split is controlled by the operator to maintain stack
temperature at desired levels. Feedwater flow to the FW
Preheater passes through a stop valve and then combines with
a portion of water from the FW Preheater outlet. (A portion of
water from the FW Preheater outlet is taken to the FW
Preheater Recirculation Pump suction. This recirculated flow
mixes with the feedwater entering the FW Preheater inlet nozzle
to increase the temperature of the incoming feedwater.)
The outlet of the FW Preheater splits between the Recirculation
loop and flow to the Deaerator. This latter flow combines with
the Bypass flow and passes through the Condensate control
valve and enters the Deaerator through the feedwater inlet
nozzle.
Feedwater from Deaerator Storage Tank feeds HP/IP and LP
Feedwater pumps.
GAS SIDE FLOW PATHS

The exhaust gas that enters the HRSG will pass by the
pressure part sections of the HRSG, heating the steam or water
inside the tubes. The exhaust gas will pass across the pressure
part sections in the following order:
HP Superheater 1 Reheater1 HP Superheater 2
Reheater2 HP Superheater 3 - HP Evaporator IP
Superheater HP Economizer 1 LP Superheater HP
Economizer 2 IP Evaporator HP Economizer 3 IP
Economizer 1 LP Evaporator HP Economizer 4 Feedwater
Preheater.
Exhaust gas leaves the FW Preheater and exits the HRSG
through the main exhaust stack.
Some changes may occur in the pressure sections such as
surface oxidation. In addition, normal operation of the boiler
may result in some bowing of the tubes due to normal
manufacturing tolerances. Both of these conditions are
considered normal and are expected.
TAB 2

BLANK
GENERAL ARRANGEMENT AND PRESSURE PARTS ARRANGEMENT DRAWINGS
LIST OF ENGINEERING DRAWINGS
TITLE
DRAWING NO.
General Arrgt. - Right Side Elevation View ...............................................................08003-1E-0001

General Arrgt. - Plan View Upper ..............................................................................08003-1E-0002
General Arrgt. - Plan View Lower ..............................................................................08003-1E-0003
General Arrgt. - Left Side Elevation View .................................................................08003-1E-0004
Pressure Parts Arrgt. - Side Elevation View .............................................................08003-1E-0100

Pressure Parts Arrgt. - Plan Section A-A...............................................................08003-1E-0101
Pressure Parts Arrgt. - Plan Section B-B ..............................................................08003-1E-0102
Pressure Parts Arrgt. - Plan Section C-C ..............................................................08003-1E-0103
Pressure Parts Arrgt. - Plan Section D-D ..............................................................08003-1E-0104
Pressure Parts Arrgt. - Plan Section E-E...............................................................08003-1E-0105
Pressure Parts Arrgt. - Plan Section G-G..............................................................08003-1E-0106
NOTE
This section contains arrangement drawings selected
to represent a complete picture of the pressure parts
components and composite structure.
GENERAL ARRANGEMENT AND PRESSURE PARTS ARRANGEMENT DRAWINGS
TAB 3

BLANK
STEAM DRUM INTERNALS
TABLE OF CONTENTS
TITLE
PAGE NO.
INTRODUCTION..................................................................................................................................1
LIST OF ENGINEERING DRAWINGS

TITLE
DRAWING NO.
Arrangement of 1829 ID HP Steam Drum ................................................................. 08003-1D-1400

Arrangement of Internals for 1829 ID HP Steam Drum ............................................ 08003-1D-1401
Arrangement of Internals for 1829 ID HP Steam Drum ............................................ 08003-1D-1402
Arrangement of 1372 ID IP Steam Drum................................................................... 08003-1D-1410
Arrangement of Internals for 1372 ID IP Steam Drum.............................................. 08003-1D-1411
Arrangement of Internals for 1372 ID IP Steam Drum.............................................. 08003-1D-1412
Arrangement of 1524 ID LP Steam Drum.................................................................. 08003-1D-1420
Arrangement of Internals for 1524 ID LP Steam Drum ............................................ 08003-1D-1421
Arrangement of Internals for 1524 ID LP Steam Drum ............................................ 08003-1D-1422
ii
INTRODUCTION
The objective of the drum internals is to reduce the moisture content of
the saturated steam leaving the drum by mechanical means. By moisture reduction, the solids that make up the chemical constituents in the
boiler water are reduced in the steam.
The arrangement of internals of each drum is shown on the Drum Internal Arrangement Drawings included in this section. The steam enters
the steam drums through riser tubes connecting the drums with the
generating banks. The steam and water entering the drums from the
riser tubes is collected in a compartment formed by baffles, completely
separating the steam from the water in the drum. Leaving the top of this
compartment, the steam travels through centrifugal separators which
spin the steam at high velocities, thereby losing most of its entrained
water, and enters the corrugated plate dryers. This consists of closely
spaced, thin corrugated sheets. The dryers direct the steam in a torturous path and force any remaining entrained water against the corrugated plates. Since the velocity is relatively low, this water cannot be
picked up again and, therefore, runs down the corrugated plates and
returns to the water side of the drum through the drain pipes. From the
dry box, the steam exits through the main steam lines.
In order to avoid unnecessary boiler outages due to leakage in drum
internals, it is important to carefully supervise the replacement of all internals that have been disturbed during inspections, etc. Leaks may be
due to a variety of conditions. A bolted flange may not be tight, consecutive flanges may not be in line, and bolts may be overlooked and
omitted.
Briefly, instructions for the installation of drum internals may be summed
up as follows:
1.
Study the drum internal drawings and learn the purpose of the various internal parts.
2.
To prevent moisture from bypassing the top screen dryer and mixing with the dry steam as it leaves the drum, all of the joints in the
dryer assembly must be absolutely tight. Seal welding, where indicated on the drawings, must be carefully done. All bolts are to have
two washers; one under the nut and one under the head. Joints
which are bolted only, and not seal welded, are to be made as tight
as possible.
3.
The joints in the partition baffles need not be absolutely tight, but
should be made as tight as possible. Buckles on bent flanges which
do not clamp up tight should be hammered together between the
bolts and corners drifted together.
1
4.
All bolted joints are to be retightened after the initial bolting.
5.
The use of Apexior on flanged joints and bolt threads preserves the
bolts and helps to fill up small holes and cracks.
6.
Gaskets shall not be used.
7.
Joints in feed piping are to be absolutely tight. U bolts on the feed

piping should allow for feed pipe expansion.
PART 2

BLANK
TAB 4

BLANK
RECOMMENDED HYDROSTATIC TESTING PROCEDURES FOR DRUM-TYPE HRSGs
TABLE OF CONTENTS
TITLE
PAGE NO.
INTRODUCTION
PRELIMINARY
FILLING
FILL WATER
HYDROSTATIC TESTING
POST HYDROSTATIC TEST PROCEDURES
Drum HRSG Hydrostatic Testing Procedure 9/4/02
Page 1 of 6
Page 2 of 6
INTRODUCTION
After installation of all pressure parts, the steam generator is subjected to the
required initial hydrostatic test of 1-1/2 times the lowest design pressure of any
non-isolatable pressure part section in the circuit. Depending on insurance
requirements, hydrostatic tests following pressure parts repairs are commonly
made at the normal operating pressure or the design pressure.
Hydrostatic test procedures depend to great extent on local conditions and
provisions. Procedures for initial hydrostatic testing must be in accordance with
Boiler Code requirements. Specific, initial hydrostatic testing procedures can be
supplied, if necessary, by the Companys Field Operations or Engineering
Department. The following basic rules should always be followed:
PRELIMINARY
Prior to filling the boiler make sure all drums and headers are cleared of foreign
material. Close all drains. Open all vents normally used when filling the HRSG
(such as superheater link vents, economizer link vents, drum vents).
Prior to any hydrostatic test above normal operating pressure, hydrostatic test
plugs must be installed in all safety valves in accordance with manufacturers
instructions. If the hydrostatic test pressure is at or below the normal operating
pressure it may be sufficient to merely gag the safety valves. Refer to safety
valve manufacturer's instructions.
FILLING
1. Fill the superheater (see Fill Water requirements below) through a suitable
outlet connection (such as final superheater outlet header drain or vent)
until all elements are filled and the water overflows into the steam drum.
2. Cease filling through the superheater outlet connection when the water
overflows into the steam drums. Close the superheater fill and vent
connections.
3. Begin filling the boiler (see Fill Water below) through the normal filling
connections.
4. Keep filling until water overflows from the drum vents. Then close all vents.
5. Fill the reheater (see Fill Water below) through a suitable outlet connection
until all elements are filled.
Page 3 of 6
FILL WATER
It is the responsibility of the customer to provide properly treated water, as
specified below, at ambient temperature but in no case less than 70F (21C). If
the proper type of water is not available, the Company Project Manager should
be contacted for further information.
Type of Water to Be Used:
1. Superheater and Reheater :
Fill with condensate or demineralized water (see Note 1 below) containing
10 ppm (10 mg/kg) of ammonia and 200 ppm (200 mg/kg) of hydrazine (see
Note 2 below). This treated water should have a pH value of approximately
10.
NOTE 1: Demineralized or Condensate quality water is

defined as containing no more than 1 ppm (1 mg/kg) of
identifiable solids and essentially a zero concentration
(or lowest detectable level) of organic material.
CAUTION: The use of fill water, treated with non-volatile
chemicals, should be avoided. Deposits of solid
materials in superheaters can be detrimental from heat
transfer and corrosion standpoints. Superheaters
containing stainless steel tubing are particularly
susceptible to stress corrosion cracking in the presence
of such chemicals as caustic and chlorides.
2. Remainder of HRSG unit:

Fill with treated condensate or treated demineralized water (see Note 1
above), or, if not available, with a clean source of filtered water with 10 ppm
(10 mg/kg) of ammonia and 200 ppm (200 mg/kg) of hydrazine (see Note 2
below).
NOTE 2: In cases where the use of hydrazine is

prohibited due to local environmental regulations,
ammonia treated water will suffice provided that a pH
of approximately 10 is maintained. Hydrazine
substitutes are not effective oxygen scavengers at
ambient temperatures nor do they provide
passivation benefits. Therefore, their use in the
hydro fill (or layup) water is not warranted. If the
hydro fill water remains in the boiler for an extended
period of time (see Layup Procedure), it is important
to establish and maintain a nitrogen cap to prevent
air ingress.
Page 4 of 6
CAUTION: If potable water is used in any of the

procedures prior to the steam blow operation, the unit
cannot be fired or heated until this water has been
drained and the components rinsed with demineralized
water. The final rinse should not contain more than 5
ppm sodium and 5 ppm chlorides.
HYDROSTATIC TESTING
1. Apply hydrostatic test in accordance with Boiler Code requirements.
CAUTION: Hydrostatic test procedure should not be
applied to the boiler if the metal temperature of the
pressure parts is below 70F (21C).
POST HYDROSTATIC
TEST PROCEDURES
1. Introduce nitrogen through the drum vent to pressurize the unit to
approximately 5 psig (34 kPa).
2. Remove all hydrostatic test plugs and gags from the safety valves prior to
starting up the unit.
F
F
NOTE: Since there is generally some time delay

between the hydrostatic test and the initial cleaning of
the HRSG, it should remain full of water; air should not
be allowed to enter.
NOTE: If there is a chance of freezing, the water in the
drainable circuits can be displaced with nitrogen and the
steam generator can be laid up under nitrogen
pressure. Temporary heating equipment should be
provided to keep nondrainable elements above freezing
temperature.
Page 5 of 6
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Page 6 of 6
TAB 5

BLANK
RECOMMENDED LAY-UP PROCEDURES
TABLE OF CONTENTS
TITLE
PAGE NO.
RECOMMENDED PROCEDURES PRIOR TO INITIAL OPERATION................................................. 1

Pre-operation Period........................................................................................................................ 1
Post Boil-Out Period ........................................................................................................................ 1
Short Outage Period (No Draining) .................................................................................................. 1
Long Outage (HRSG Not Opened for Repair Work) ........................................................................ 2
Dry Method Lay-up .......................................................................................................................... 2

ii
RECOMMENDED
PROCEDURES PRIOR TO
INITIAL OPERATION
Pre-operation Period
When the HRSG is ready for the hydrostatic test, proceed as follows:
1.
2.
At the conclusion of the hydrostatic test, with the steam generator

and superheaters filled to overflowing, pressurize the unit to 3-5
psig with nitrogen.
a.
Where freezing is a problem, the water in the drainable circuits

can be displaced with nitrogen and then the unit is laid up under nitrogen pressure.
b.
With drainable superheaters all surfaces can be laid up under

nitrogen pressure.
Steam generators without stop valves in the main steam line should
have the outlet isolated by means of a blank flange, or equivalent,
so that a small positive pressure can be applied.
Post Boil Out Period

If the operation of the steam generator is delayed after boiling out or
chemical cleaning, it should be filled as follows:
Introduce condensate containing about 10 ppm of ammonia and 200
ppm of hydrazine to the steam generator and superheater and pressurize the steam generator with nitrogen.
Short Outage Period, No
Draining
If the steam generator is shut down for a period of three to four days,
and the steam generator pressure will drop to atmospheric pressure:
Introduce nitrogen through the steam generator drum vent or at a superheater drain valve when the steam pressure drops below 5 psig.
Maintain a total pressure of 5 psig due to nitrogen.
Long Outage, HRSG not

Opened for Repair Work
Where the steam generator is removed from service for a prolonged
shutdown, as a seasonal outage of a month or longer:
1.
Fill the superheaters, adding the condensate to the outlet of the

non-drainable sections until they overflow into the steam generator.
Then proceed with filling the steam generator with condensate
containing 10 ppm of ammonia and 200 ppm of hydrazine.
The treated condensate can be displaced with nitrogen or the entire
unit can be laid up wet under nitrogen pressure depending upon the
temperature of the surrounding area. Maintain a nitrogen pressure
of 3-5 psig. If the main steam line is not equipped with a stop valve,
steps should be taken to blank off the line so that the boiler can be
pressurized.
2.
If freezing weather conditions arise during the outage, means must

be provided to keep the elements above freezing temperature.
F
F
NOTE: The use of hydrazine (N2H4) has been found acceptable as a reducing agent. Nitrogen purging is important in the complete elimination of oxygen.
NOTE: When the steam generator is put in service, it is

necessary to bring the water level to normal and open
the drum and superheater vents before lighting off. To
conserve nitrogen supply used in pressurizing the steam
generator, shut off the supply before opening the vents.
Dry Method Lay-up

PRIOR TO INITIAL OPERATION
This method has advantages over the other two when the steam generator is to be kept out of use for an extended period of time and when
it will not be required for emergency service.
The one drawback to this system is that the interior of the steam generator must be kept absolutely free of moisture. Unless an adequate
degree of dryness is maintained, the steam generator can suffer extensive damage. Heat may be applied below the steam generator body to
help dry out the steam generator. This operation should be carried out
under the direct supervision of a responsible engineer and the temperature should be increased slowly and uniformly.
2
RECOMMENDED LAY-UP PROCERDURES
Dry lay-up of steam generator prior to initial operation is feasible since

both the steam generator components and the superheaters (regardless whether a drainable or non-drainable superheater is provided) are
shipped in dry condition.
To lay up the steam generator prior to initial operation the following procedures should be followed:
1.
Inspect the steam generator and thoroughly dry up any visible water which may inadvertently have entered the unit during shipment.
2.
For each 1,000 lb. (454 kg) water capacity of the unit, add 0.65 lb.
(0.30 kg) of desiccant grade silica gel. The silica gel is to be placed
in equal portions to the ends of each steam generator drum, based
upon the water capacity of the generating section. The desiccant
should be placed in open deep-sided pans to avoid spillage.
3.
Tightly close the steam generator so that the admission of air is

minimal. Tag all drum heads.
4.
If the steam generator is held idle for more than two months, it
should be opened to observe the desiccant. If the desiccant is wet,
it can be dried by heating or it can be discarded and replaced.
5.
Remove the silica gel from the steam generator before startup.
AFTER INITIAL OPERATION

To lay-up (dry) the steam generator after initial operation the following procedures should be followed:
After the steam generator has been thoroughly cleaned, and dried internally,
trays of moisture-absorbing material such as quick lime, silica gel or other
suitable commercial desiccant should be placed in the steam drum(s) and the
steam generator tightly secured. Desiccants should be examined frequently
for moisture absorption and replaced as required. This procedure should be
faithfully followed until the steam generator is to be placed in service. Nitrogen may also be used as an added corrosion prevention measure during dry
lay-up. All trays of desiccant must be removed from the steam generator
prior to placing it in operation.
TAB 6

BLANK
WATER CHEMISTRY CONTROL FOR COMBINED CYCLES WITH DRUM-TYPE BOILERS
TABLE OF CONTENTS
TITLE
PAGE NO.
INTRODUCTION................................................................................................................................. 3
STANDARD SPECIFICATIONS FOR COMBINED CYCLES WITH DRUM-TYPE BOILERS............. 4
1. Demineralized Water (at Demineralizer Water Plant Outlet) ................................................... 4
2. Condensate (at Condensate Pump Discharge) ....................................................................... 4
3. Feedwater (at Boiler Inlet)......................................................................................................... 5
4. Boiler Water (HP, IP and LP)..................................................................................................... 5
5. Live Steam and Reheat Steam (at Boiler Outlet) ..................................................................... 6
6. General remarks........................................................................................................................ 6
APPENDIX I........................................................................................................................................ 7
Feedwater Quality and Steam Purity............................................................................................ 7
Boilerwater Quality........................................................................................................................ 8
Figure 1. Steam cation conductivity at cold start ...................................................................... 9
Figure 2. Phosphate treatment zones:...................................................................................... 10
Criteria for Maintaining Boiler Water Conditions...................................................................... 10
APPENDIX II..................................................................................................................................... 11
Flow Accelerated Corrosion (FAC) ............................................................................................ 11
APPENDIX III.................................................................................................................................... 12
Superheated Steam Purity Requirements For Normal Operation and Transients.................. 12
Water Chemistry Control for Combined Cycles with Drum Type Boilers.doc 2/21/02
INTRODUCTION
The main objectives of water chemistry control are to insure the long
term integrity of the materials of construction and the successful
operation of the boiler-turbine power cycle. The particular types of
chemical treatment may very depending on many factors such as the
variety of materials, operating conditions, system design, etc.
The treatment of the feedwater and boiler water is beyond the control of
this company. This company does not assume the responsibility for
water treatment and control. This is in accordance with practices
established by the American Boiler and Affiliated Industries Standards
Committee. The company does however, provide water chemistry
guidelines that reflect good industry practices.
These guidelines are generally in accordance with published guidelines
from EPRI, VGB, ASME, as well as ABMA (American Boiler
Manufacturers Association).
One notable exception is that the
feedwater and boilerwater qualities reflect the steam purity requirements
specified by the steam turbine and gas turbine (if steam or water
injected) supplier as opposed to those provided in the ABMA guidelines.
Feedwater chemistry control is based on the following general
considerations:
a. Ammonia is used to control pH.
b. An oxygen scavenger is not needed if the oxygen concentration is
below 10 ppb. If the use of an oxygen scavenger becomes
necessary, hydrazine is preferable if allowed by local safety
regulations.
c. To minimize the risk of flow assisted corrosion in the low-pressure
systems (see Appendix II), the pH range has a relatively high limit
and the use of organic treatment chemicals is not
recommended.
Boiler water chemistry control is based on the following considerations:
a. General and specific corrosion protection of the pressure parts
surfaces in the event of contamination ingress.
b. Achieving the required steam purity.
There are several accepted methods for controlling boiler water
chemistry. The majority of drum type boilers, however, still use some
form of phosphate treatment (see appendix I). The particular phosphate
treatment (phosphate concentration and corresponding pH) should be
selected based on the following main cycle considerations:
1. Condenser cooling water chemistry
2. Presence of condensate polishing system
3. Phosphate hideout history or potential
4. Sodium limit in the steam

It is understood that these are general guidelines and may need to be
modified to meet plant specific requirements. Additional operational
information, highlights, and criteria for selecting particular chemical
controls are provided in Appendix I and III. A brief discussion on flow
accelerated corrosion (FAC) is presented in Appendix II.
STANDARD SPECIFICATIONS FOR COMBINED CYCLES WITH DRUM-TYPE BOILERS
(Water Chemistry Requirements for Normal Operation)
1. Demineralized Water
(at Demineralizer Water Plant Outlet)
Parameter
Unit
Specific conductivity
Silica as SiO2
Sodium + Potassium as Na+K
Iron as Fe
Copper as Cu
TOC
S/cm
ppb
ppb
ppb
ppb
ppb
N
< 0.20
< 20
< 10
< 20
< 3
< 300
2. Condensate
(at Condensate Pump Discharge)
Parameter
Unit
Conductivity after cation exch.
pH-value
Silica as SiO2
Iron as Fe
Copper as Cu
S/cm
S/cm
ppb
ppb
ppb
N
copper alloy
tubed
condenser
2-6
< 0.20
8.8 - 9.3
< 20
< 20
< 3
N
stainless steel or
titanium tubed
condenser
3 - 11
< 0.20
9.0 - 9.6
< 20
< 20
< 3
3. Feedwater (at Boiler Inlet)*

Parameter
Unit
Conductivity after cation exch.**
pH-value
Silica as SiO2
Iron as Fe
Copper as Cu
Oxygen
S/cm
S/cm
ppb
ppb
ppb
ppb
*
**
N
copper alloy
tubed
condenser
2-6
< 0.20
8.8 - 9.3
< 20
< 20
< 3
< 10
N
stainless steel or
titanium tubed
condenser
3 - 11
< 0.20
9.0 - 9.6
< 20
< 20
< 3
< 10
Normal feedwater quality should be achieved after 30% unit load.

For cation conductivity transient conditions, see criteria discussion.
4. Boiler Water (HP, IP and LP)

The tables below give the prime choice for HRSG drum boiler water
treatment. In deviation to this specification, the following standards can
also be adopted:
- VGB guidelines R450L / 1988
- EPRI guidelines TR110051
- specifications of boiler suppliers approved by Alstom
Note: These guidelines do not apply to the Low Pressure (LP) drum if
used as a feedwater tank. In such a case, the feedwater guidelines
are applicable to the LP boilerwater.
Parameter
Unit
pH
Phosphate as PO4
Silica as SiO2
S/cm
*
**
***
ppm
ppm
N
< 40 *
9.1 - 9.6
2 6**
***
estimated value, must be compatible with steam purity

low phosphate concentration range applicable for all pressures
see Table below
Drum pressure (bar)
60
70
80
90
100
110
120
130
140
150
Carry-Over (%)
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.2
0.2
0.2
SiO2 (ppm)
7.5
4.8
3.4
2.5
2.0
1.6
1.2
0.9
0.6
0.4
Boiler design criteria:

- mechanical carry-over see Table above.
- blowdown intermittent up to 5%, continuous 0.5...1%
5. Live Steam and Reheat Steam (at Boiler Outlet)

Parameter
Unit
Conductivity after cation exch.
pH-value
Sodium + Potassium as Na+K
Silica as SiO2
Iron as Fe
Copper as Cu
S/cm
S/cm
ppb
ppb
ppb
ppb
N
copper alloy
tubed
condenser
2-6
< 0.20
8.8 - 9.3
<10
< 20
< 20
< 3
N
stainless steel or
titanium tubed
condenser
3 - 11
< 0.20
9.0 - 9.6
<10
< 20
< 20
< 3
6. General remarks
All conductivitys and pH are referred to 25C. Possible contributions from
carbon dioxide may be excluded.
Operation is desirable at the lowest achievable impurity levels, with the shortest
and least frequent excursions.
The specification is related to the following conditions:
Make-up water demand is < 1 % under normal conditions, up to 5 %
maximum and intermittent.
Feedwater pH conditioning shall be done with ammonia. Oxygen
scavengers such as hydrazine are not required (if copper alloys present in
the condensate system, the use of hydrazine can be evaluated).
Organic based treatment chemicals are not recommended and should
not be required in a combined cycle power plant generating electricity in
which there is no process steam exported from the cycle.
Note: This is a general specification valid for the plant type mentioned
only. The criteria should be reviewed for a specific application and at
commissioning.
N
Normal value. Values are consistent with long-term system reliability. A

safety margin has been provided to avoid concentration of contaminants at
surfaces.
APPENDIX I
Feedwater Quality and Steam Purity.
Dissolved Solids and Oxides. The guidelines address the influence of
both dissolved and suspended (i.e. oxides) solids. Since the feedwater
is used for desuperheating (steam temperature control), its level of
dissolved solids must be limited in order to prevent fouling of steam
touched surfaces as well as achieve steam purity requirements. It
should also be recognized that metallic oxides transported to the boiler
(or superheater / reheater/turbine) by feedwater can foul these surfaces
such that damage and/or efficiency losses may occur.
Oxygen. It is indicated in the feedwater guidelines that the oxygen
concentration should be limited to 10 ppb. At the same time, the use of
oxygen scavengers such as hydrazine or hydrazine substitutes have
been omitted. This is based on the experience from plants on
Oxygenated Treatment (OT) where less reducing conditions in low
cation conductivity waters (less than 0.2 S/cm) help to form a more
adherent / less soluble oxide film. This further minimizes the potential for
flow assisted corrosion (FAC) as discussed in a later section.
Cation Conductivity. Cation conductivity values do not include the
influence of carbon dioxide. During normal operating conditions, levels
of 0.06-0.2 S/cm can be achieved. Higher values are observed during
startup. Carbon dioxide, having entered the system with air during
shutdown, is dissolved in the water. It requires some time until it is
purged from the system. The removal rate depends on the efficiency of
the deaeration devices (deaerator, condenser), as well as on cycle
water pH. At cold start, normal specification values are usually obtained
within a few hours for base loaded plants. Cyclic units with frequent cold
starts require a significant proportion of the operating time to reach
normal values. Therefore, the question is whether it is worthwhile to
extend heat-up and bypass operation to achieve a low cation
conductivity when solely influenced by carbon dioxide.
We have investigated startup cation conductivity in several plants with
an ion-chromatograph. One example is given in Figure 1. It is seen that
cation conductivity started well above 1S/cm, but with exclusion of
carbon dioxide, it was never larger than 0.3 S/cm when the turbine was
on line.
Such analytical techniques are normally not available in a power plant.
Even if the plant would have such equipment installed, it is doubtful if it
could be brought to full operating conditions by the beginning of a cold
start. The same applies to degassed cation conductivity measurements.
We therefore looked at substitute parameters for evaluating steam
chemistry.
The boiler water is a good indicator for the ingress of any impurities, and
its relation to steam chemistry is fairly well understood. We have
therefore formulated our requirement for steam cation conductivity at
startup as follows: "The steam turbine can be kept in operation with
boiler water purity within the specification and the conductivity of HP
steam showing a large decrease in conductivity within one hour from the
beginning of turbine operation."
Boilerwater Quality
The boilerwater quality and respective treatment is designed to produce
steam with a sodium content not to exceed 10 ppb. Therefore, a low
level sodium phosphate treatment has been selected. Figure 2 is a plot
of phosphate vs. pH. This type of strong alkaline treatment provides
good buffering capabilities in the event of impurity ingress. In those
plants where phosphate treatment can be used in the LP boilers, it will
also prevent the risk of Flow Accelerated Corrosion (FAC).
The listed phosphate range is 2 to 6 ppm. This is limited by the sodium
steam purity requirements and the steam drum mechanical or moisture
carryover performance. It should be realized that the American Boiler
Manufacturers Association (ABMA) guidelines allow a higher dissolved
solids level (or sodium level) in the boilerwater. Consequently, for these
high operating pressure ranges, the resulting sodium level in the steam
will be higher than that allowed by turbine suppliers. Therefore, the
turbine steam purity requirements as specified by the turbine suppliers
control the level of phosphates and other dissolved solids in the
boilerwater.
All Volatile Treatment (AVT) and Equilibrium Phosphate Treatment
(EPT) can be applied in specific cases should phosphate hideout occur.
Each boiler is normally controlled and treated independently although
the guidelines list the same level of treatment chemicals and
conductivity. With demineralized feedwater, there really is no need to
allow higher dissolved solids in lower pressure boilers just because it
can handle it without adversely affecting steam purity.
The use of Sodium Hydroxide is considered to be risky for low-staffed
power plants, as it requires much more attention and control to be safely
applied.
In a typical combined cycle, the condensate or feedwater is relatively
free of iron oxide during stable operation. Therefore, there is no need to
use organic dispersants in the boilerwater. These organic substances
can decompose to carbon dioxide as well as produce organic acids.
These acids can then circulate throughout the cycle. As a consequence,
they could destabilize (if only treated with ammonia) the magnetite layer
on the LP boiler surfaces which can increase the potential for flow
accelerated corrosion.
The table titled Criteria for Maintaining Boilerwater Conditions provides

some guidelines in the event of contamination ingress as measured by
cation conductivity.
Figure 1. Steam cation conductivity at cold start
200
1.8
180
1.6
160
1.4
140
measured
calculated all anions
calculated anions without CO2
MW
1.2
1
120
100
0.8
80
0.6
60
0.4
40
0.2
20
0
04:15
05:15
06:15
07:15
08:15
Time
09:15
10:15
11:15
MW
Conductivity (microS/cm)
Steam HP-boiler 2
2
0
12:15
Figure 2. Phosphate treatment zones:

A Coordinated phosphate-pH control with good buffering capabilities. B Congruent phosphate-pH
control used to buffer caustic contaminants. C Phosphate-Caustic control used to buffer acidic
contaminants. D Equilibrium Phosphate control used where phosphate hideout might otherwise
occur/buffering capacity is however limited.
Criteria for Maintaining Boiler Water Conditions

Feedwater
Conditions
Cation
Conductivity
<0.2 S/cm
Cation
Conductivity
0.2-0.5 S/cm
Cation
Conductivity
> 0.5 S/cm
Boiler Water Chemistry Control

Phosphate
TDS <15 ppm
pH* 9.1-9.6
PO4 2-6 ppm
TDS <15 ppm
pH 9.1-9.6
PO4 2-6 ppm
TDS < 25ppm
PO4 2-10
pH 9.1-10.1
*Boiler water pH under
phosphate control
should be higher (by a
minimum of 0.2 units)
than the feedwater pH
10
Volatile
Operational Limits
Alternatives
TDS <2 ppm

pH 8.6-9.0
See Figure 2
None.
Not Suitable
See Figure 2
Monitor steam purity. Increase

blowdown if required.
Not Suitable
See Figure 2
Limited operation. Refer to turbine

steam purity guidelines for
abnormal conditions. Load will
need to be reduced as well as the
use of desuperheating spray water.
If feedwater cation conductivity
increases above 1.0 S/cm,
prepare for orderly shutdown.
APPENDIX II
Flow Accelerated Corrosion (FAC)
Major parameters, which influence FAC, are: pH, turbulence (flow
geometry and velocity), steam moisture in two-phase flow, temperature,
oxygen concentration, and material composition.
In the steam/water system, FAC is mainly observed in the temperature
range between 80-230C, with a maximum in the temperature range
around 150-180C. Regions of concern are:
Economizer tubes at HP and IP inlet headers

LP-evaporator surfaces at bends
LP-drum internals
LP horizontal evaporative tube bends
To date, economizer, low pressure evaporative tubes (at bends), and

drum internals have experienced FAC in several heat recovery steam
generators in combined and co-generation cycle plants. Economizer
inlet tubes have experienced FAC due to low pH conditions (in 3 plants,
steam purity requirements did not allow the use of feedwater pH control
chemicals, thus the pH was in the range of 6.5 to 7). Evaporative tubes
and other LP components such as drum internals with few exceptions
have normally not experienced this type of attack with either AVT
treatment (pH in the range of 9.2 9.6) and certainly not with strong
alkaline chemical additives (such as phosphates). The exceptions (3
cases) involved FAC of drum internals in LP boilers where an organic
water chemistry program (organic dispersants, organic amines, and
organic oxygen scavengers) was used. In summary, a fluid environment
needs to be provided that can promote oxide stability and at the same
time meet plant requirements. In other words, high feedwater pH
controlled with ammonia and no oxygen scavengers is recommended as
long as the normal oxygen content is less than 10 ppb (the need to use
organic amines for feedwater and condensate pH control in cogeneration facilities should be evaluated for each specific site).
11
APPENDIX III
Superheated Steam Purity Requirements For Normal Operation and Transients
Note: This table is similar to Table 5 from the guidelines with the
addition of transient values which could also be used as a guide during
start-up operations.
Parameter
Cation
1
Conductivity
Sodium (Na)
Silica (SiO2)
Iron (Fe)
pH
A1
A2
Type of
analysis
Unit
S/cm
0.2
0.2-0.5 0.5-1
ppb
ppb
ppb
-
10
20
20
4
9.0-9.6
10-20
3
> 20
40
(> 100)
(> 100)
C orM
2
C or M
M
5
M
20-40
-
(C = online monitoring, M = grab sample)

1) = Possible contributions from carbon dioxide may be excluded
2) = Preferably online
3) = Time permitted above 20 ppb SiO2: [hours]x[ppb]<105
4) = Preferably in the high range (9.4-9.6) in all ferrous systems
5) = Condensate pH may be used as indication of steam pH
N Normal value.
A1 Action Level 1. Potential for the accumulation of contaminants and
corrosion attack. Return to normal values within one week. Maximum
exposure is 336 cumulative hours per year, excluding start up
conditions.
A2 Action Level 2. Accumulation of impurities and corrosion attack will
occur. Return to normal levels within 24 hours. Maximum exposure is
24 hours per year, excluding start up conditions.
S Immediate shutdown. Immediate shutdown of the concerned system
is required to avoid damage.
12
TAB 7

BLANK
STEAM LINE BLOWING
TABLE OF CONTENTS
TITLE
PAGE NO.
INTRODUCTION............................................................................................................................ 1
Safety ........................................................................................................................................ 1
STEAM BLOWING PRECAUTIONS.............................................................................................. 1
STEAM BLOWING METHODS...................................................................................................... 2
TEMPORARY PIPING RECOMMENDATIONS.............................................................................. 2
STEAM LINE BLOWING.DOC 1/7/02
STEAM LINE BLOWING
II
STEAM LINE BLOWING
INTRODUCTION
Steam line blowing is performed for new construction prior to admitting
steam to the steam turbine and is intended to clean the steam lines of any
loose or foreign materials that could cause significant damage to the machinery.
On existing units, the need for cleaning of the main steam lines by steam
blowing should be considered following major repairs to superheaters, reheaters, or main steam piping.
Safety
It is the responsibility of the persons performing the steam blowing procedure to ensure that all Safety Procedures, such as Job Hazard Analysis,
are properly followed.
Waterside blow down of the HRSG, at the conclusion of each days steam
line blowing activities, is required throughout the steam line blowing procedure. Adhering to this schedule will greatly reduce water quality problems
that can occur on new boiler installations.
STEAM BLOWING
PRECAUTIONS
Prevention of damage to the steam turbine is of primary concern to the
turbine manufacturer and the purchaser. The responsibility for determining
cleanliness criteria and the effectiveness of the steam blows rests with the
steam turbine manufacturer and/or the purchaser.
After hydrostatic testing and prior to steam line blowing, manufacturers
representative(s) for safety and safety relief valves should be contacted for
on-site assistance in completing the installation and de-blocking of the
valves.
All HRSG safety systems and functions should be tested and verified prior
to steam line blowing. While steam line blowing is in progress, all HRSG
safety systems are to be operational. No safety systems are to be bypassed or suppressed.
CAUTION: When steam line blowing is being performed, the HRSG experiences full operational thermal
loads. Care must be exercised to insure that all pressure
parts are expanding properly.
Care should be exercised in the design, fabrication and installation of all
temporary piping used in the steam blow procedure. Protective measures
should be used to insure that pressure or temperature limits for this piping
are not exceeded.
Since all steam generated in the steam line blowing procedure is released
to the atmosphere, substantial quantities of treated demineralized water
STEAM LINE BLOWING

are required. Care should be exercised that sufficient stocks of this water,
and all other necessary chemicals, are readily available.
STEAM BLOWING METHOD
Continuous steam blowing is recommended for use with HRSGs. This
method is based upon using high steam velocities that are attained by operating at the highest allowable steam temperature, at the lowest attainable
steam pressure. With all steam outlet valves in the wide-open position, the
combustion turbine is started and run a partial load. With the steam outlet
valves open to atmospheric pressure, pressure in the HRSG will at rise to
approximately 14 to 20 bar (200 to 300 psig). High steam velocity in the
piping will move small construction debris and looses mill scale out of the
superheater piping.
TEMPORARY PIPING
RECOMMENDATIONS
High pressure, Intermediate pressure, Low pressure, and Reheat sections
(as applicable) of the HRSG must be steam blown together.
When the HRSG is fitted with a reheater, HP steam must be directed to
the cold reheater inlet through the steam turbine bypass station or through
temporary piping. The temperature of HP steam sent to the cold reheat
inlet must be controlled by maintaining a low load on the gas turbine, or by
use of a temporary desuperheater installed in the bypass piping. The tieins to these lines should be made as close to the steam turbine as possible.
CAUTION: This temporary piping must be closely
monitored to ensure that design temperature limits are
not exceeded.
The quantity and quality of the spray water are critical factors for sizing the
temporary desuperheater and for protecting the temporary and permanent
piping. An uninterrupted supply of spray water must be provided for all
desupeheaters. P91 materials are strongly recommended for the temporary desuperheater.
It is acceptable to direct the hot reheat line to the silencer, and then to atmosphere, from a point close to the reheat turbine inlet.
A conventional steam blow arrangement may be used for installation of the
LP main steam line.
All drain lines on the HP superheaters and reheaters, and the HP evaporator outlet header drains should be steam blown to the blow down tank.
Temporary lines to run cooling water to the blowdown tank must be installed. These drains may require only intermittent operation.
2
STEAM LINE BLOWING

It is essential to maintain cleanliness during erection of piping to ensure
that no large debris is left in the piping. Small debris, such as weld slag or
sand, should not pose a removal problem during the steam blow process.
STEAM LINE BLOWING

TAB 8

BLANK
RECOMMENDED PRE-OPERATIONAL CLEANING PROCEDURE FOR DRUM-TYPE HRSGs
TABLE OF CONTENTS
TITLE
PAGE NO.
INTRODUCTION..................................................................................................................................3
PRELIMINARY TO DETERGENT FLUSH ...........................................................................................3
DETERGENT FLUSH OF LOW, INTERMEDIATE AND HIGH PRESSURE SECTIONS.....................4
NOTES AND PRECAUTIONS .............................................................................................................6
PREPARATIONS FOR PUTTING THE HRSG INTO SERVICE FOLLOWING CLEANING.................7
Drum HRSG Pre-operational Cleaning Procedure 5/28/02
Page 1 of 8
Page 2 of 8

INTRODUCTION
Before a new HRSG is put into service, the internal surfaces of the
economizer and steam generating sections (hereafter referred to as the
boiler) should be cleaned to remove dirt, oil, grease and protective
coatings by means of a detergent flush performed at ambient temperature.
Note: The Company does not require acid cleaning of the unit as
an initial clean out of the unit. This initial clean out of the unit is to
be accomplished by means of a detergent flush.
Since commercial detergent formulations and concentrations vary, consult the manufacturer for recommended products and concentrations.
At ambient temperature, approximately 25C (77F), the suggested detergent concentration in the flush water is 0.6% by volume ( 6 liters of
liquid detergent per 1000 liters of flushing solution. For cleaning solutions heated to above 65C (150F), the suggested detergent concentration in the flush water is 0.3% by volume. Higher (or lower) concentrations may be used, depending on the type of detergent considered,
plant-specific design conditions and vendor recommendations (See
Notes and Precautions, Item #7).
The HRSG may consist of as many as three drum type boilers, designated as low, intermediate and high pressure. This procedure establishes separate circulation paths for each pressure section to be detergent flushed. External circulation pumps are required for this operation.
Flushing of the three separate pressure sections is performed sequentially. The pump capacity should provide an average tube velocity of
approximately 0.5 to 1.0 ft/sec. Temporary orificing of the downcomers
within the steam drums may be necessary to obtain this velocity in the
evaporator tubes.
PRELIMINARY TO
DETERGENT FLUSH
1.
In order to minimize the amount of foreign matter that can be introduced into the HRSG from the pre-boiler system following startup,
the pre-boiler system should be flushed separately and prior to
HRSG cleaning.
2.
Mechanically remove as much debris, oil and grease as possible

from the drums. Check all drum internals for tightness of bolted
parts.
3.
Steam-water separation devices can be left in the steam drums.
4.
All HRSG instrumentation leads should be isolated during the

cleaning process utilizing system isolation valves.
5.
Special lines are required from a truck location or remote chemical

pumping station:
Page 3 of 8

a.
Provisions should be made to establish a circulation path

through the low-pressure section. This will include an inlet
connection to the FW economizer line and exit connections to
the LP evaporator manifold.
b.

through the intermediate-pressure sections. This will include
an inlet connection to the FW economizer line and exit connections to the IP evaporator manifold.
c.

through the high-pressure sections. This will include an inlet
connection to the FW economizer line and exit connections to
the HP evaporator manifold.
d.
Hook up temporary piping to these connection points. An external circulation pump will be required to circulate the detergent flush solution through these three separate circulation
paths. Since each section will be sequentially flushed, only
one external circulation pump will be required.
e.
Provisions should be made for the necessary atmospheric vent

lines.
f.
Provisions should be made for valved sampling connections,

which should be installed and appropriately tagged.
6.
All pressure parts must be carefully inspected for obstructions and

the necessary hydrostatic tests made. Internal chemical feed lines
should be checked to be certain they are free and clear.
7.
It is important that the operators on duty during the flush are familiar
with normal firing and operating procedures and precautions.
DETERGENT FLUSH OF LOW,

INTERMEDIATE AND HIGH
PRESSURE SECTIONS
1.
The flush solution should be formulated with demineralized water

and a detergent (See Introduction above and Notes and Precautions below for recommended detergents and concentrations).
2.
Blend fill the concentrated detergent through the external piping on

the economizer inlet for each section. When the economizer is full,
close the vents.
3.
Open the valves on the feedwater line into the economizer and
continue filling until normal operating level is attained.
4.
Backfill the superheater with demineralized water until there is a 1

level increase in the drum. If backfilling is not possible or practical,
Page 4 of 8

install a temporary sightglass as necessary and monitor drum level
to ensure that the detergent solution does not spill over into the superheater.
5.
Establish circulation with the external pump from the inlet connections on the Economizer and the connections on the Manifold
drains. The water levels in the drums should be kept from going
out of sight in the gauge glasses.
6.
Samples of the circulating detergent solution should be obtained

periodically during the flush and checked for the presence of silica,
oil (if any), and other parameters/impurities as applicable or as
specified by the cleaning contractor. Surfactant activity should also
be monitored and adjusted as necessary to maintain the desired
concentration. Although quantitative determinations for the presence of oil are preferable, qualitative checks are satisfactory for
monitoring and control purposes. When analysis results indicate no
increases in the level of silica (or other measured parameters), and
oil is no longer detected, circulation can be terminated. As a minimum, the detergent solution should be circulated for 6 hours.
7.
Backfill the superheater circuits as in Step 4 above until a drum

level increase is observed. Drain the boiler. When the boiler is
drained, close all drain valves and open each circuit individually to
confirm all sections are drained.
8.
Fill the boiler with rinse water (See Notes and Precautions below)
in the same fashion as Steps 2 and 3. Circulate as in Step 5 for
approximately 15 minutes. Sampling may be performed to assess
cleanliness (per cleaning vendor criteria). Additional rinses may be
performed as necessary to meet cleanliness criteria.
9.
Drain the boiler and superheater. Open the manways and inspect
the internal metal surfaces.
CAUTION: The use of fill water, treated with non-volatile

chemicals, should be avoided. Deposits of solid materials
in superheaters and reheaters can be detrimental from
heat transfer and corrosion standpoints. Superheaters and
reheaters with stainless steel tubing are particularly susceptible to stress corrosion cracking in the presence of
caustic and chlorides. The quality of all fill water should
be verified as demineralized (condensate quality) immediately prior to its entry into the superheater circuits.
Page 5 of 8

NOTES AND
PRECAUTIONS
1.
If possible, the cleaning should be scheduled so that startup of the

boiler will proceed immediately following the completion of the
cleaning. If there is a delay of 2 days or longer, the water circuits
and superheaters should be filled with condensate containing 200
ppm hydrazine and adjusted to pH 10 with about 10 ppm ammonia.
The unit should also be pressurized to 5 psig (34 kPa) with nitrogen
(See also Layup Procedures in this Manual).
2.
While demineralized water is preferred, potable water may be used

for detergent solutions and initial rinses used to flush the boiler.
The final rinse of the boiler, however, must contain only demineralized water treated with ammonia to a pH of 10.
3.
Caution must be observed to prevent carryover of detergent solutions into the superheater.
4.
Before backflushing the superheater, ensure that the water to be

used is demineralized (as determined by chemical analysis) to
avoid contamination.
5.
At the completion of the cleaning operation and prior to any firing of

the unit, the water in the superheaters and steam lines should be
sampled at all available drains and checked for contamination.
6.
In the event the cleaning solution is inadvertently spilled over into

the superheater during the flushing process, thorough backflushing
must be performed to ensure removal of all traces of contamination
before any firing is permitted.
7.
If the boiler will be cleaned at temperatures below 65C (150F),

the suggested detergent concentration in the flush water is 0.6% by
volume. If the boiler will be cleaned at temperatures above 65C
(150F), the suggested detergent concentration in the flush water is
0.3% by volume. Higher (or lower) concentrations may be used,
depending on the type of detergent considered, plant-specific design conditions and vendor recommendations. The detergent
manufacturer or cleaning contractor should be consulted for recommended concentrations. Specific detergents that have been approved for use by the Company include: Witco Petro 22, Union
Carbide Triton DF-20, HydroChem 289 and HydroChem F057.
Other detergent formulations with similar properties may be used
following approval by the Company. Low-foaming, biodegradable
detergents are preferred. Surfactant-based detergents containing
no caustic, phosphates or chelating agents are available which allow for easy disposal. Depending on the type of detergent used, if
the pH of the solution is less than 7.0, pH conditioning should be
used to increase the pH above 7.0.
8.
Antifoam agents may be added to initial rinses, as needed.
Page 6 of 8

9.
Any detergents or antifoaming agents contemplated for use in preoperational cleanings of components within the Companys scope
of supply should be approved by the Company prior to use.
1.
Inspect the steam drums.
Preparations for Putting

the HRSG into Service
Following Cleaning
a.
Blow out internal gauge glass connections and instrument

leads. Remove temporary gauge glasses and install permanent gauge glasses.
b.
Blow out chemical feed and continuous blowdown piping.
c.
Flush out any loose sediment from steam drum surfaces and
steam separators. Flush with clear water from the drums,
draining through the blowdown connections at the bottom of
the HRSG.
2.
Remove temporary piping and/or valves utilized for the cleaning

process.
3.
When all work is completed, a thorough inspection should be made

to ensure that no foreign material has been left in the drums.
CAUTION: If potable water has been used, it must be
drained and rinsed with demineralized water prior to any
firing or heating of the HRSG.
The HRSG is now ready for operation. Refer to the HRSG operating
procedures elsewhere in this manual.
Page 7 of 8

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Page 8 of 8
TAB 9

BLANK
OPERATING PROCEDURES
TABLE OF CONTENTS
TITLE
PAGE NO.
INTRODUCTION..................................................................................................................................1
COMPLETION OF MAINTENANCE PRIOR TO OPERATION ............................................................1
INITIAL FILLING..................................................................................................................................1
PRE-OPERATIONAL EQUIPMENT CHECKS .....................................................................................3
CONDENSATE PREHEATER RECIRCULATION ...............................................................................4
START-UP FROM A COLD CONDITION ............................................................................................4
START-UP FROM A WARM CONDITION ...........................................................................................8
SECURING TO A WARM LAY-UP CONDITION................................................................................11
SECURING TO DRAIN (WITHOUT NITROGEN BLANKETING).......................................................12
CONTROLS AND INSTRUMENTATION ...........................................................................................13
Controls ........................................................................................................................................13
Instrumentation............................................................................................................................13
SAFETY VALVES..............................................................................................................................13
CONDESATE PREHEATER BYPASS OPERATION.........................................................................15
EMERGENCY PROCEDURES ..........................................................................................................15
High Water Level ..........................................................................................................................15
Low Water Level...........................................................................................................................16
Tube Failure..................................................................................................................................16
Loss of Feedwater Supply...........................................................................................................16
08003-19.02-00.doc
TABLES:
Table 1 - Valve Alignment: High Pressure Section
Table 2 - Valve Alignment: Intermediate Pressure Section / RH Section
Table 3 - Valve Alignment: Low Pressure Section
Table 4 - Valve Alignment: Condensate Preheater Section
Table 5 - Valve Alignment: Deaerator System
Table 6 - Valve Alignment: Blowdown Tank System & Gas Side
Table 7 - HP Drum Level Setpoints
Table 8 - IP Drum Level Setpoints
Table 9 - LP Drum Level Setpoints
Table 10 - Deaerator Storage Tank Setpoints
ENGINEERING DRAWINGS:
Piping & Instrumentation Diagram (HP System) ...................................................... 08003-1E0012
Piping & Instrumentation Diagram (IP System)........................................................ 08003-1E0013
Piping & Instrumentation Diagram (LP System)....................................................... 08003-1E0014
Piping & Instrumentation Diagram (Gas Side) ......................................................... 08003-1E0015
Piping & Instrumentation Diagram (Deaerator & Condensate Preheater System) 08003-1E0016
Piping & Instrumentation Diagram (Blowdown Tank) ............................................. 08003-1E0017
ii
08003-19.02-00.doc
INTRODUCTION
These procedures are intended to serve as a guide during the initial operating stages of a Heat Recovery Steam Generator (HRSG). They include the proper operating sequences for the steam generator and auxiliary equipment furnished by ALSTOM Power. Refer to the Piping and Instrumentation Diagrams. The sequential procedures do not include detailed reference to equipment not furnished by ALSTOM Power, such as
the feed pumps, or the gas turbine.
Because the steam generator is only one part of the power plant, and all
equipment must operate in unison, specific procedures and detailed values cannot be included in this manual. As operating experience is
gained and the controls are fine-tuned, the characteristics and operating
requirements of the unit will become apparent.
Refer to manufacturer's instructions for further operating details for specific equipment supplied by ALSTOM Power.
COMPLETION OF
MAINTENANCE PRIOR TO
OPERATION
Check the HRSG to make sure that all maintenance work has been completed, all tools and debris have been removed, the handhole plates and
manhole covers have been installed and secured, and all access doors
have been installed and secured.
Check the safety valves to see that the gags have been removed, the
lifting levers have been replaced, and the valves are not fouled or hung
up.
NOTE: Some equipment such as Valves, Instrumentation, Pumps, etc. mentioned in this manual may
not be part of ALSTOM Powers scope of supply,
and thus may not be shown on ALSTOM Powers
P&ID drawings or referred documents.
INITIAL FILLING
This section describes the recommended procedure for fiIIing an empty
HRSG with water. If the unit is hot, filling with cold water should be done
slowly to avoid severe temperature strains. Also, since deposits of solids
in a superheater can cause corrosion or inhibit heat transfer, introduction
of solids by carryover of boiler water from the drum during filling, hydrostatic testing or chemical cleaning must be avoided.
Proceed as follows:
08003-19.02-00.doc
1.
Prepare feedwater pumps and plant feed piping for start-up.
2.
Align all HRSG valves as shown under the column labeled START
FROM COLD on Tables 1 through 6.
1
3.
Make sure all drain valves are closed.
4.
Before starting the HRSG Condensate Pump, all feed system control
valve stations should be positioned to allow for filling of the boiler, including the following (Refer to Piping and Instrumentation Diagrams):
5.
a.
Open HP Feedwater Stop Valve (HV-102).
b.
Open the HP Feedwater Control Valve (LV-100) to allow for filling.
c.
Open IP Feedwater Stop Valve (HV-400).
d.
Open IP Feedwater Control Valve (LV-430) to allow for filling.
e.
Open LP Feedwater Stop Valve (HV-800).
f.
Open LP Drum Control Valve (LV-801) to allow for filling.
g.
Open Condensate Preheater Feedwater Stop Valve (HV-001).

Ensure that Condensate Preheater Outlet Stop Valve (V-029) is
open. Condensate Preheater Bypass Stop Valve (HV-003) remains closed.
h.
Open Condensate Preheater Outlet Feedwater Control Valve

(LV-064) to allow for filling.
i.
Open Condensate Preheater Recirc. Pump Suction Isolation

Valve (V-049) and lock in open position. Open the Condensate
Preheater Recirc. Pump Discharge Stop Valve (V-053) and lock
in open position. Open the Condensate Preheater Recirculation
Control Valve (TV-040). Open Condensate Preheater Recirc.
Pump Drain Valves (V-047 and V-048) to fill the Condensate
Preheater Recirculation Pump suction line and displace air from
it. Close the drain valves (V-047 and V-048) after five minutes.
j.
Ensure that HP/IP Boiler Feedwater Pump Suction Stop Valve

(V-037D) and LP Boiler Feedwater Pump Suction Stop Valve (V034D) are open.
k.
Ensure that HP/IP Boiler Feedwater Pump Recirculation Stop

Valves (V-031D, V-032D and V-033D) and LP Boiler Feedwater
Pump Recirculation Stop Valves (V-028D, V-029D and V-030D)
are open.
Start the HRSG Condensate Pump and crack open (approximately

turn) the Deaerator Feedwater Heater Vent Valves (V-016D and V017D) and the Condensate Preheater Vent Valves (V-026, V-027, V086, V-087, and V-080 thru V-083). Fill the Deaerator Storage Tank
until the start up NWL has been cleared (see Table 10). DO NOT
OVERFILL THE STORAGE TANK. Close the Condensate Preheater
Vent Valves for each section when all air has been displaced from
that section. Close the Deaerator Feedwater Heater Vent Valves
when the Storage Tank fill is complete.
08003-19.02-00.DOC
6.
Maintain the level of the Deaerator Storage Tank by running the condensate pump as required. Storage Tank water level must be
maintained since the HP/IP and LP Feedwater Pumps take suction
from the Deaerator Storage Tank.
7.
Start the HP/IP Feedwater Pump and crack open (approximately

turn) the HP and IP Saturated Steam Outlet Vent Valves (V-280, V281, V-580 and V-581) and the HP and IP Economizer Vent Valves
(V-141 thru V-144, V-148 thru V-153, V-161 thru V-168 and V-433
thru V-434). Fill the HP Economizer, HP Evaporator, IP Economizer,
and IP Evaporator until the start up NWL has been cleared in the HP
and IP Drums. DO NOT OVERFILL THE DRUMS (see Tables 7 &
8). Close the HP and IP Economizer Vent Valves for each section
when all air has been displaced from that section. Close the HP and
IP Saturated Steam Outlet Vent Valves when the HP and IP Drum
fills are complete.
8.
Start the LP Feedwater Pump and crack open (approximately turn)

the LP Saturated Steam Outlet Vent Valves (V-906 and V-907) and
the LP Feedwater Inlet Vent Valves (V-901 and V-902). Fill the LP
Evaporator until the start up NWL has been cleared in the LP Drums.
DO NOT OVERFILL THE DRUM (see Table 9). Close the LP Feedwater Inlet Vent Valves when all the air has been displaced from that
section. Close the LP Saturated Steam Outlet Vent Valves when the
LP Drum fill is complete.
9.
After the drum fill is complete close HP Feedwater Control Valve (LV100), IP Feedwater Control Valve (LV-430), LP Feedwater Control
Valve (LV-801) and Condensate Preheater Outlet Feedwater Control
Valve (LV-064). Place all feed system control valve stations including associated drum level controls in AUTO MODE.
All feedwater pumps can be temporarily off-line while waiting for preoperation equipment checks and valve alignments prior to start-up. The
HRSG is now ready to be started using the procedure for START-UP
FROM A COLD CONDITION.
PRE-OPERATIONAL
EQUIPMENT CHECKS
Have all HRSG auxiliary equipment lined up for operation prior to allowing
flow of the gas turbine exhaust to the HRSG.
Prior to initial operation:
08003-19.02-00.DOC
1.
Open the Stack Damper before rolling the Gas Turbine.
2.
Make sure that:

a.
All instrument valves should be lined up for service.
b.
All sample line valves should be closed.
c.
All chemical and nitrogen feed valves should be closed.
d.
All drain valves should be closed.

3
3.
Open and close the following valves to ensure that water level
gauges are reading correctly:
a.
HP Drum Level Indicator Drains (V-219, V-220, V-241 and V242).
b.
HP Drum Remote Water Level Indicator Drains (V-204 and V205).
c.
IP Drum Level Indicator Drains (V-519, V-520, V-541 and V542).
d.
IP Drum Remote Water Level Indicator Drains (V-504 and V505).
e.
LP Drum Level Indicator Drains (V-854, V-855, V-876 and V877).
f.
LP Drum Remote Water Level Indicator Drains (V-839 and V840).
g.
Deaerator Storage Tank Level Indicator Drains (V-047D and V048D).
h.
Blowdown Tank Level indicator Drain (V-005B).
CONDENSATE
PREHEATER
RECIRCULATION
The Condensate Preheater Recirculation System Functional Group
should be switched ON, prior to starting the gas turbine.
During operation of GT, the Condensate Preheater Recirculation pump is
switched ON when the condensate feedwater temperature is below a
minimum defined value. The pump is switched Off automatically when
the condensate feedwater temperature is above defined minimum value.
CAUTION: The Condensate Preheater Recirculation
pump must never be run with suction and discharge
valves closed. Damage to the pump will occur if there is
no water flow through the pump.
START-UP FROM A COLD
CONDITION
This section describes the recommended procedure for starting the
HRSG from a cold condition with no pressure in the HP, IP and LP boiler
sections. Proceed as follows:
1.
FROM COLD on Tables 1 through 6.
08003-19.02-00.DOC
NOTE: Some of the following procedures are redundant

to what is shown on Tables 1 through 6. This is done to
emphasize the importance of performing these procedures.
2.
3.
The HP Desuperheater Spray Water Control Valve (TV-301) is in

AUTO. The HP Desuperheater Spraywater Control Valve Isolation
Valves (V-313 and V-317) shall remain open. The HP Desuperheater Spraywater Power Block Valve (HV-300) is in AUTO.
4.
The RH Desuperheater Spray Water Control Valve (TV-701) is in

AUTO. The RH Desuperheater Spraywater Control Valve Isolation
Valves (V-713 and V-717) shall remain open. The RH Desuperheater Spraywater Power Block Valve (HV-700) is in AUTO.
5.
NOTE: Although desuperheating is not required except

at peak turbine load, it is good practice to have the control station available whenever the unit is operating.
Open the following Drain Valves:

HP Superheater 1 Drain Valve (HV-284),
Allow any condensate in these sections to drain. Close all HP Superheater Drain Valves when HP Steam Flow > 10%, when HRSG
inlet gas temperature reaches 482C (900 F).
6.

Reheater 1 Drain Valve (HV-765),
IP Superheater Drain Valve (HV-580)
Allow any condensate in these sections to drain. Close all Reheater
and IP Superheater Drain Valves when IP Steam Flow > 10% or
when HRSG inlet gas temperature reaches 482C (900 F).
Open the LP Steam Outlet Drain Valve (HV-948). Allow any condensate to drain. Close LP Steam Outlet Drain Valve when LP
Steam Flow > 10%.
7.
08003-19.02-00.DOC
Prior to start up, reset the water level set points in the feedwater
control system to ensure that the water levels in the HP, IP, and LP
Drums and Deaerator Storage Tank are just above the start up NWL
(see Tables 7 through 10). Use the HP Evaporator (HV-180), IP
Evaporator (HV-480) and LP Evaporator (HV-825) Intermittent Blowoff Valve as necessary to reduce water levels.
8. Open the HP Feedwater Stop Valve (HV-102), IP Feedwater Stop
Valve (HV-400) and LP Feedwater Stop Valve (HV-800). When operating on Natural Gas fuel, open the Condensate Preheater Feedwater Stop Valve (HV-001) and close the Condensate Preheater Bypass Stop Valve (HV-003). When operating on Oil fuel, close the
Condensate Preheater Feedwater Stop Valve (HV-001) and open the
Condensate Preheater Bypass Stop Valve (HV-003).
9. Open the HP Main Steam Outlet Stop Valve (HV-344), HP to RH Bypass Valve (not in ALSTOM Power scope) and HP Steam Startup
Vent (HV-342). Close the HP Stop Valve (not in ALSTOM Power
scope). Open the IP Main Steam Outlet Stop Valve (HV-604), IP
Steam Startup Vent (HV-600), RH to Condenser Bypass Valve (not
in ALSTOM Power scope) and the RH Steam Outlet Startup Vent
(HV-780). Close the HRH Stop Valve (not in ALSTOM Power
scope). Close the LP Main Steam Outlet Stop Valve (HV-919) and
open the LP Steam Startup Vent (HV-915).
NOTE: When starting the second gas turbine/HRSG

train, with the first train already operating, the HP Main
Steam Outlet Stop Valve (HV-344), the IP Main Steam
Outlet Stop Valve (HV-604) and the LP Main Steam
Outlet Stop Valve (HV-919) shall remain closed until the
pressure is within 5% and temperature is within 50% of
downstream piping. After permissives clear and stop
valves open, the NRV in the respective lines will open
once the pressures match and will then begin admitting
steam.
10. If needed, restart feedwater pumps and ensure that pumps are running and all feed system valves are lined up. (See START FROM
COLD on Tables 1 through 6.)
11. Allow gas turbine exhaust flow to the HRSG by starting the gas turbine.
12. While the steam generator is being brought up to pressure, all cold
steam piping should be gradually heated and drained of condensate.
The HP Startup Vent Valve (HV-342), RH Steam Outlet Startup Vent
Valve (FV-780), IP Startup Vent Valve (HV-600), and the LP Startup
Vent Valve (FV-915) must stay opened to insure a positive flow of
steam which will reduce thermal expansion.
If the process requires, close the HP Main Steam Outlet Stop Valve
(HV-344).
To warm the piping downstream of ALSTOM Power scope, open the
bypass valve on the HP Main Steam Outlet Stop Valve (HV-344A),
the bypass valve on the IP Main Steam Outlet Stop Valve (HV-604A)
and the bypass valve on the LP Main Steam Outlet Stop Valve (HV919A). Next, open a drain or vent downstream of ALSTOM Power
scope to allow the steam from the bypass valve to warm the piping.
08003-19.02-00.DOC
Ensure that all steam piping downstream of the boiler piping is
drained prior to admitting steam.

train with the first train already operational, the bypass
valves on the Main Steam Outlet Stop Valves are used
to warm piping.
13. When a measurable HP steam flow is established (approximately

10% of full flow), the HP steam section is on line and the HP
Startup Vent Valve (HV-342) may be closed. Close the bypass on
the HP Main Steam Outlet Stop Valve (HV-344A) if opened for
warming the piping.
14. When a measurable IP steam flow is established (approximately
10% of full flow), the IP steam section is on line and the IP Startup
Vent Valve (HV-600) and the RH Outlet Startup Vent Valve (FV-780)
may be closed. Close the bypass on the IP Main Steam Outlet Stop
Valve (HV-604A) if opened for warming the piping.
Note that the RH Outlet Startup Vent Valve may remain open up to
but not exceeding 50% flow rate.
15. When a measurable LP steam flow is established (approximately
10% of full flow), the LP steam section is on line with steam ready
to be introduced to the Steam Turbine. The LP Startup Vent Valve
(FV-915) and the bypass on the LP Main Steam Outlet Stop Valve
(HV-919A) may be closed. Open the LP Main Steam Stop Valve
(HV-919) when the system is ready to receive the LP steam.
Note that the LP Startup Vent Valve (FV-915) may remain open up to
16. Reset the water level set points in the feedwater control system for
the HP, IP, and LP Drums and Deaerator Storage Tank to the normal
operating water level settings.
17. Open the following continuous blowdown isolation valves:
a.
HP Drum Continuous Blowdown Stop Valve (HV-181).
b.
IP Drum Continuous Blowdown Stop Valve (HV-482).
c.
LP Drum Continuous Blowdown Stop Valve (HV-827).
Blowdown flow should be controlled with the following valves:
08003-19.02-00.DOC
a.
HP Drum Continuous Blowdown Metering Valve (HV-182).
b.
IP Drum Continuous Blowdown Metering Valve (HV-484).
c.
LP Drum Continuous Blowdown Metering Valve (HV-829).
START-UP FROM A WARM
CONDITION
This section describes the recommended procedure for starting the
HRSG from a warm condition. Proceed as follows:
1.
2.
FROM WARM on Tables 1 through 6.
NOTE: Some of the following procedures are redundant to

what is shown on Tables 1 through 6. This is done to emphasize the importance of performing these procedures.
3.
The HP Desuperheater Spray Water Control Valve (TV-301) is in

AUTO. The HP Desuperheater Spray Water Control Valve Isolation
Valves (V-313 and V-317) shall remain open. The HP Desuperheater Spraywater Power Block Valve (HV-300) is in AUTO.
4.
The RH Desuperheater Spray Water Control Valve (TV-701) is in

AUTO. The RH Desuperheater Spary Water Control Valve Isolation
Valves (V-713 and V-717) shall remain open. The RH Desuperheater Spraywater Power Block Valve (HV-700) is in AUTO.
F
5.
NOTE: Although desuperheating is not required except at

peak turbine load, it is good practice to have the control
station available whenever the unit is operating.

Allow any condensate in these sections to drain. Close all HP Superheater Drain Valves when HP Steam Flow > 10% or when HRSG
inlet gas temperature reaches 482C (900 F).
IP Superheater Drain Valve (HV-580)
Allow any condensate in these sections to drain. Close all Reheater
and IP Superheater Drain Valves when IP Steam Flow > 10% or
when HRSG inlet gas temperature reaches 482C (900 F).
6.
Open the LP Steam Outlet Drain Valve (HV-948). Allow any condensate to drain. Close LP Steam Outlet Drain Valve when LP Steam
Flow > 10%.
08003-19.02-00.DOC
7.
Prior to start up, reset the water level set points in the feedwater
control system to ensure that the water levels in the HP, IP, and LP
Drums and the Deaerator Storage Tank are just above the start up
NWL (see Tables 7 through 10). Use the HP Evaporator (HV-180),
IP Evaporator (HV-480) and LP Evaporator (HV-825) Intermittent
Blow-off Valve as necessary to reduce water levels.
8. Open the HP Feedwater Inlet Stop Valve (HV-102), IP Feedwater

Stop Valve (HV-400) and LP Feedwater Stop Valve (HV-800). When
operating on Natural Gas fuel, open the Condensate Preheater
Feedwater Stop Valve (HV-001) and close the Condensate Preheater Bypass Stop Valve (HV-003). When operating on Oil fuel, close
the Condensate Preheater Feedwater Stop Valve (HV-001) and open
the Condensate Preheater Bypass Stop Valve (HV-003).
9. Open the HP Main Steam Outlet Stop Valve (HV-344), HP to RH Bypass Valve (not in ALSTOM Power scope) and HP Steam Startup
Vent (HV-342). Close the HP Stop Valve (not in ALSTOM Power
scope). Open the IP Main Steam Outlet Stop Valve (HV-604), IP
Steam Startup Vent (HV-600), RH to Condenser Bypass Valve (not
in ALSTOM Power scope) and the RH Steam Outlet Startup Vent
(FV-780). Close the HRH Stop Valve (not in ALSTOM Power scope).
Close the LP Main Steam Outlet Stop Valve (HV-919) and open the
LP Steam Startup Vent (FV-915).
NOTE: When starting the second gas turbine/HRSG train,

with the first train already operating, the HP Main Steam
Outlet Stop Valve (HV-344), the IP Main Steam Outlet
Stop Valve (HV-604) and the LP Main Steam Outlet Stop
Valve (HV-919) shall remain closed until the pressure is
within 5% and temperature is within 50% of downstream
piping. After permissives clear and stop valves open, the
NRV in the respective lines will open once the pressures
match and will then begin admitting steam.
10. If needed, restart feedwater pumps and ensure that pumps are running and all feed system valves are lined up. (See START FROM
WARM on Tables 1 through 6.)
11. Allow gas turbine exhaust flow to the HRSG by starting the gas turbine.
12. While the steam generator is being brought up to pressure, all cold
steam piping should be gradually heated and drained of condensate.
The HP Startup Vent Valve (HV-342), RH Steam Outlet Startup Vent
Valve (HV-780), IP Startup Vent Valve (HV-600), and the LP Startup
Vent Valve (HV-915) must stay opened to insure a positive flow of
steam which will reduce thermal expansion.
If the process requires, close the HP Main Steam Outlet Stop Valve
(HV-344).
08003-19.02-00.DOC
To warm the piping downstream of ALSTOM Power scope, open the
bypass valve on the HP Main Steam Outlet Stop Valve (HV-344A),
the bypass valve on the IP Main Steam Outlet Stop Valve (HV-604A)
and the bypass valve on the LP Main Steam Outlet Stop Valve (HV919A). Next, open a drain or vent downstream of ALSTOM Power
scope to allow the steam from the bypass valve to warm the piping.
Ensure that all steam piping downstream of the boiler piping is
drained prior to admitting steam.

train with the first train already operational, the bypass
valves on the Main Steam Outlet Stop Valves are used
to warm piping.
13. When a measurable HP steam flow is established (approximately

10% of full flow), the HP steam section is on line and the HP
Startup Vent Valve (HV-340) may be closed. Close the bypass on
the HP Main Steam Outlet Stop Valve (HV-344A) if opened for
warming the piping.
14. When a measurable IP steam flow is established (approximately
10% of full flow), the IP steam section is on line and the IP Startup
Vent Valve (HV-600) and the RH Outlet Startup Vent Valve (HV-780)
may be closed. Close the bypass on the IP Main Steam Outlet Stop
Valve (HV-604A) if opened for warming the piping.
Note that the RH Outlet Startup Vent Valve may remain open up to
15. When a measurable LP steam flow is established (approximately
10% of full flow), the LP steam section is on line with steam ready
to be introduced to the Steam Turbine. The LP Startup Vent Valve
(FV-915) and the bypass on the LP Main Steam Outlet Stop Valve
(HV-919A) may be closed. Open the LP Main Steam Stop Valve
(HV-919) when the system is ready to receive the LP steam.
Note that the LP Startup Vent Valve (FV-915) may remain open up to
16. Reset the water level set points in the feedwater control system for
the HP, IP, and LP Drums and Deaerator Storage Tank to the normal
operating water level settings.
17. Open the following continuous blowdown isolation valves:
a. HP Drum Continuous Blowdown Stop Valve (HV-181).
b. IP Drum Continuous Blowdown Stop Valve (HV-482).
c. LIP Drum Continuous Blowdown Stop Valve (HV-827).
Blowdown flow should be controlled with the following valves:
a. HP Drum Continuous Blowdown Metering Valve (HV-182).
b. IP Drum Continuous Blowdown Metering Valve (HV-484).
c. LP Drum Continuous Blowdown Metering Valve (HV-829).
10
08003-19.02-00.DOC
SECURING TO A WARM
LAY-UP CONDITION
SECURING TO WARM LAY-UP CONDITION WITHIN 24 HOURS
IMMEDIATELY FOLLOWING THE GAS TURBINE SHUT DOWN.
This section describes the recommended procedure for securing the
HRSG to a warm lay-up condition. Proceed as follows:
08003-19.02-00.DOC
1.
Prevent the gas turbine exhaust flow to the HRSG by shutting down
the gas turbine.
2.
Align all HRSG valves as shown under the column labeled SECURE
TO WARM on Table 1 through 6. In particular, ensure that the following valves are closed:
a.
HP Feedwater Stop Valve (HV-102).
b.
IP Feedwater Stop Valve (HV-400).
c.
LP Feedwater Stop Valve (HV-800).
d.
Condensate Preheater Stop Valve (HV-001).
e.
Condensate Preheater Bypass Stop Valve (HV-003).
f.
HP Main Steam Outlet Stop Valve (HV-344).
g.
IP Main Steam Outlet Stop Valve (HV-604).
h.
LP Main Steam Outlet Stop Valve (HV-919).
i.
HP Drum Continuous Blowdown Stop Valve (HV-181).
j.
IP Drum Continuous Blowdown Stop Valve (HV-482).
k.
LP Drum Continuous Blowdown Stop Valve (HV-827).
l.
IP Pegging Steam to DA Control Valve (FV-003D).
m.
Low Range LP Pegging Steam to DA Control Valve (FV-002D).
n.
High Range LP Pegging Steam to DA Control Valve (FV-001D).
3.
When required, close the Stack Damper in order to minimize boiler

heat loss as soon as the Gas Turbine rotation has stopped.
4.
When the HP Drum pressure falls below 1.72 barg (25 psig), open
the HP Saturated Steam Outlet Vent Valves (V-280 and V-281). The
drum pressure may be allowed to decrease to atmospheric pressure
or a nitrogen blanket may be maintained.
5.
When the IP Drum pressure falls below 1.72 barg (25 psig), open the
IP Saturated Steam Outlet Vent Valves (V-580 and V-581). The
11
6.
When the LP Drum pressure falls below 1.72 barg (25 psig), open
the LP Saturated Steam Outlet Vent Valves (V-906 and V-907). The
7.
When the Deaerator pressure falls below 0.50 barg (7.3 psig), open
the Deaerator FW Heater Vent Valves (V-016D and V-017D). The
storage tank pressure may be allowed to decrease to atmospheric
pressure or a nitrogen blanket may be maintained.
NOTE: Vent valves are provided with 13 mm (0.5) orifice drilled into the gate disk. Therefore, blanking plates
shall be installed before nitrogen blanketing of the
deaerator and storage tank.
SECURING TO DRAIN
(WITHOUT NITROGEN
BLANKETING)
This section describes the recommended procedure for securing the
HRSG without nitrogen blanketing in order to drain the unit prior to performing maintenance. Proceed as follows:
12
1.
Prevent any gas turbine exhaust flow to the HRSG by shutting down
the gas turbine.
2.
Align all HRSG valves as shown under the column labeled SECURE
TO DRAIN on Tables 1 through 6.
3.
When the associated drum pressure falls to 1.72 barg, open the HP
Saturated Steam Outlet Vent Valves (V-280 and V-281), IP Saturated Steam Outlet Vent Valves (V-580 and V-581) and the LP Saturated Steam Outlet Vent Valves (V-906 and V-907). These main
steam vent valves must be opened before the associated drum pressure falls any lower to prevent a vacuum from developing that may
cause leakage of the drum manway gaskets.
4.
When the Deaerator pressure falls to 0.50 barg, open the Deaerator
FW Heater Vent Valves (V-016D and V-017D).
5.
Open the following drain valves when HP drum pressure reaches

1.03 barg: HP Superheater 1 (HV-284), HP Superheater 2 (HV-282),
HP Superheater 3 (HV-280), Reheater 1 (HV-765) and Reheater 2
(HV-760).
6.
The HRSG can be drained when it is completely cooled (when vapor

no longer escapes from the vents).
7.
Open the vent valves and drain valves one heat exchanger section at
a time to avoid overloading the drain discharge system downstream
of the HRSG.
08003-19.02-00.DOC
CONTROLS AND
INSTRUMENTATION
Controls
It is beyond the scope of this manual to discuss the design parameters
and selection criteria of control systems. Instead, we will review the
steam generator dynamics involved in tuning these systems and note
problems we have found on actual operating units. When we discuss
steam generator control, we are actually referring to the drum level controls; all other controls are supplied by others.
The drum level controls will regulate the rate of feedwater flow to maintain a proper drum level throughout the operating range of the steam
generator.
To get maximum benefit from a three-element system, feedwater flow
should be proportional to steam flow with reset action on drum level. This
means that pounds of feedwater entering should always equal pounds of
steam leaving, with periodic small corrections made to correct deviations
from level set points. The best drum level control is achieved through
mass flow balance.
Instrumentation
Even the most sophisticated and well-tuned control systems do not take
the place of the judgment of an alert, motivated and trained operator. The
only means that an operator has to make his judgements is through adequate and calibrated instrumentation.
SAFETY VALVES
Safety valves serve to protect pressure vessels from overpressure. On
superheater outlets they serve the additional purpose of protecting the
superheater from overheating in the event of a sudden interruption in
steam consumption.
The total relieving capacity of the safety valves on a boiler cannot be less
than the design steaming capacity. It is a Code requirement that one or
more safety valves on the steam drum be set at or below the design
pressure of the unit. Any economizer which can be isolated from the
boiler must have its own safety valve. The discharge capacity of any superheater safety valve or valves can be included in the total relieving capacity of the boiler, provided there is no way to isolate the superheater.
Valves are to be designed to operate without chattering and to obtain full
lift at no more than 3% above their set pressure. Valves are to close
within 4% of set pressure, but no less than 2% of set pressure.
The popping point tolerance shall not exceed:
0.14 barg (2 psig) for pressures up to 4.83 barg (70 psig).
3% for pressures up to 20.68 barg (300 psig).
0.69 barg (10 psig) for pressures up to 68.95 barg (1000 psig).
1% for pressures over 68.95 barg (1000 psig).
08003-19.02-00.DOC
13
ALSTOM Power recommends that all safety valves be lifted to check
popping pressure and blowdown prior to annual maintenance outages.
During these outages, valves that leaked or had a tendency to simmer or
chatter should be disassembled and repaired. During valve testing, it is
important to maintain drum level at or below normal water level to prevent
water damage to drum valve seats and to prevent high solids boiler water
from being drawn into superheaters.
Any time a valve is disassembled, its seat should be touched up with a
lap and 1000 grit-lapping compound. If the seat is in poor shape, use a
carborundum disc first, then progressively finer grits.
The following are safety tips and helpful hints:
1.
Never set safety valves by holding set pressure and lowering the
popping pressure setting with a wrench. This is extremely hazardous.
Valve setting changes should be made with the boiler pressure considerably lower than set point. After the wrench adjustment is made
the lifting gear should be replaced and boiler pressure should be
raised to the new popping point.
2.
Ring locking pins can vibrate loose when a valve is relieving. The
pins should always be wired to each other except when one pin is
removed to make a ring adjustment.
3.
Entrained water will cause excessive blowdown on drum valves. Set

drum valves with the drum water level a few inches below normal
water level, if possible.
4.
A rule of thumb: Vent pipes should be 50 mm (2 inches) larger in diameter than the valve discharge pipe.
5.
The discharge pipe should extend no more than 350 mm (14 inches)
into the vent pipe from the bottom of the drip pan.
6.
A safety valve seat can be damaged by debris and water, which enters the valve body through the vent pipe. This debris is blown
around when the valve lifts. Covering the vent pipe with a plastic bag
can eliminate the problem.
7.
It is occasionally necessary to mount a vent pipe rigidly to the discharge elbow. This should be done only when there is no alternative.
Care should be taken that the vent pipe is cut off square, not on the
bias.
8.
Do not exceed five pops on a valve. If more pops are required, allow
valve to cool before proceeding.
9.
Do not make adjustments on first pop. Always evaluate the necessary adjustment from two pops.
10. When popping a valve, always have the cap and drop lever assembly in place with a rope affixed. If the valve begins to chatter, it can
be manually popped before the seating surfaces are damaged.
14
08003-19.02-00.DOC
11. Observe the popping pressure on a suitable gauge mounted in the
proximity of the valve being tested. A second gauge, preferably a
dead weight gauge, should be used to validate the calibration of the
observed gauge.
CONDESATE PREHEATER
BYPASS OPERATION
When operating the HRSG Unit with high sulfur fuel, the Condensate
Preheater should be bypassed. To bypass the Condensate Preheater,
the Condensate Preheater Feedwater Stop Valve (HV-001) is closed and
the Condensate Preheater Bypass Stop Valve (HV-003) is opened, resulting in all of the flow bypassing the Condensate Preheater.
EMERGENCY
PROCEDURES
High Water Level
Abnormally high water levels should be avoided, as it may lead to carryover and even priming.
In the event of a high water level, there will be a high drum level alarm.
Proceed as follows:
08003-19.02-00.DOC
1.
Isolate the feedwater supply for the appropriate drum using the HP
Feedwater Control Valve (LV-100), IP Feedwater Control Valve (LV430), LP Feedwater Control Valve (LV-801) and Condensate Preheater Outlet Control Valve (LV-064) as required.
2.
Initiate load reduction on gas turbine. Load reduction may be

stopped and the load held once the alarm clears. After correcting
cause, load may be increased.
3.
Blowdown the appropriate drum until the water level is at the normal
level. Use the HP Intermittent Blow-off Valve (HV-181), IP Intermittent Blow-off Valve (HV-482) and LP Intermittent Blow-Off Valve (HV827) as required.
4.
Isolate the steam outlet for the appropriate drum using the HP Main
Steam Outlet Stop Valve (HV-344), IP Main Steam Outlet Stop (HVHV-604) and the LP Main Steam Outlet Stop Valve (HV-919) as required. Open Superheater Drain Valves for appropriate drum using
HP Superheater Drains (HV-284, HV-282 and HV-280), IP Superheater Drain (HV-580) and LP Superheater Drain (HV-948) as appropriate.
5.
If the alarm has not cleared, proceed with normal shutdown procedures.
6.
Investigate the water conditions (alkalinity and solids).
15
Low Water Level
If the water level falls out of sight in the water gauge, due to failure of the
feedwater supply or neglect of the operator, appropriate action should be
taken at once. The only exception is in the case of momentary fluctuations that might occur with extraordinary changes in load. Any decision to
continue to operate, even if only for a short time at a reduced rating,
would have to be made by someone in authority who is thoroughly familiar with the circumstances that led to the emergency and positively certain that the water level can be restored immediately without damaging
the boiler. In the absence of such a decision:
1.
Initiate load reduction on gas turbine. If the alarm does not clear
within 2 minutes, initiate trip of the gas turbine. If the alarm is
cleared within 2 minutes, load may be held while the cause of the
alarm is identified and corrected after which load may be increased.
2.
Isolate the steam outlet for the appropriate drum using the HP Main
Steam Outlet Stop Valve (HV-344), IP Main Steam Outlet Stop (HVHV-604) and the LP Main Steam Outlet Stop Valve (HV-919) as required.
3.
If the condition has not been stabilized and gas turbine trip has been
initiated, allow HRSG to cool so that it may be inspected for damage
if required. After correcting the cause, the unit may be restarted.
CAUTION: Do not attempt to add water until the steam
generator has cooled down sufficiently to where the
drum metal temperatures are within 56oC (100F) of the
feedwater temperature; otherwise, damage may result
due to relatively cool water coming in contact with
heated pressure parts.
Tube Failure
1.
Immediately secure the gas turbine exhaust flow.
2.
Secure unaffected sections of HRSG according to Securing to

Warm Lay-up Condition instructions.
3.
Isolate and drain affected sections of HRSG according to Securing

to Drain instructions.
Loss of Feedwater Supply

The loss of feedwater supply is a rare occurrence in a properly maintained steam plant. However, loss of the feedwater supply can happen
and it is to be treated as an extreme emergency.
A steady persistent drop in the steam drum level indicates problems with
the feed pump, feed pump recirculation control, steam generator feedwater valve control or a tube leak. By quickly comparing system pressures and flows with data taken at comparable loads during normal operation, the operators should be able to identify the problem area.
16
08003-19.02-00.DOC
If feedwater flow is increasing relative to steam flow and the drum water
level is still falling, a tube leak can be assumed. Secure the gas turbine
exhaust flow and proceed with tube failure emergency procedures.
For the HP Drum, an alarm will sound when the drum water goes to the
low level. At the low low HP Drum level the gas turbine exhaust flow
should be secured.
If the problem is with the feed pump or controls, restrict steam generator
steam flow to balance the ability of the crippled feedwater system to
maintain drum level.
If it is not possible to stabilize drum levels by reducing load, secure the
gas turbine exhaust flow and bottle up the steam generator, keeping all
vents closed. When the feedwater system is repaired, restart the unit as
detailed under the procedure titled Start-Up From A Warm Condition.
In any case, the first consideration must be the protection of the steam
generator pressure parts from operation with low water.
As is true of any emergency situation with a steam plant, events do not
always follow an orderly pattern. The procedures above may or may not
fit the pattern for every circumstance. The intent is to emphasize what
should be done in order to protect the steam generator and bring the
plant back in operation as soon as possible.
08003-19.02-00.DOC
17
Table 1 - Valve Alignment: High Pressure Section
START
FROM
COLD
START
FROM
WARM
HP Feedwater Control Valve
Auto
Auto
Auto
Auto
Auto
V-105, V-109
HP Feedwater CV Isolation Valves
Open
Open
Open
Open
Open
V-106, V-107
HP Feedwater CV Drain Valves
Closed
Closed
Closed
Closed
Closed
V-108
HP Feedwater CV Manual Bypass

Valve
Closed
Closed
Closed
Closed
Closed
HV-102
HP Feedwater Stop MOV
Open
Open
Open
Closed
Closed
V-110, V-111, V-124, V- HP Feedwater Drain Valves

125
Closed
Closed
Closed
Closed
Closed /
Open*
V-141, V-142, V-143, V- HP ECON 4 Vent Valves

144
Closed
Closed
Closed
Closed
Closed /
Open*
V-140, V-145, V-146, V- HP ECON 3& 4 Drain Valves

147
Closed
Closed
Closed
Closed
Closed /
Open*
V-148, V-149
HP ECON 3 Vent Valves
Closed
Closed
Closed
Closed
Closed /
Open*
V-150, V-151
HP ECON 2 & 3 Vent Valves
Closed
Closed
Closed
Closed
Closed /
Open*
V-152, V-153
HP ECON 2 Vent Valves
Closed
Closed
Closed
Closed
Closed /
Open*
V-154, V-155, V-156
HP ECON 1 & 2 Drain Valves
Closed
Closed
Closed
Closed
Closed /
Open*
V-161, V-162, V-163, V- HP ECON 1 Vent Valves

164, V-165, V-166
Closed
Closed
Closed
Closed
Closed /
Open*
V-157, V-158, V-159, V- HP ECON 1 Drain Valves

160
Closed
Closed
Closed
Closed
Closed /
Open*
V-167, V-168
HP ECON Outlet Vent Valves
Closed
Closed
Closed
Closed
Closed /
Open*
V-180
HP Evap Intermittent Blow-off Metering Valve
Open
Open
Open
Open
Open
HV-180
HP Evap Intermittent Blow-off MOV
Closed
Closed
Closed
Closed
Closed
V-181, V-182
HP Evap Drain Valves
Closed
Closed
Closed
Closed
Closed /
Open*
HV-181
HP Cont. Blowdown Stop MOV
Closed
Closed
Open
Closed
Closed
HV-182
HP Cont. Blowdown Metering Valve
Open
Open
Open
Open
Open
V-280, V-281
HP Sat. Steam Vent Valves
Closed
Closed
Closed
Closed /
Open**
Closed /
Open**
V-284
HP Superheater 3 Drain Valve
Open
Open
Open
Open
Open
HV-280
HP Superheater 3 Drain MOV
Open
Open
Closed
Closed
Closed /
Open***
V-285, V-286
HP Superheater 2 & 3 Vent Valves
Closed
Closed
Closed
Closed
Closed
VALVE TAG
DESIGNATION
VALVE DESCRIPTION
LV-100
18
NORMAL SECURE SECURE

OPERATO
TO
TION
WARM
DRAIN
08003-19.02-00.DOC
V-287
Open
Open
Open
Open
Open
HV-282
Open
Open
Closed
Closed
Closed /
Open***
HV-300
HP Spraywater Power Block Valve
Auto
Auto
Auto
Off
Off
V-324, V-325
HP Spraywater Strainer Drain

Valves
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed /
Open*
V-311, V-312, V-326, V- HP Spraywater Drain Valves

327
TV-301
HP Spraywater Control Valve
Auto
Auto
Auto
Auto
Auto
V-313, V-317
HP Spraywater Stop Valves
Open
Open
Open
Open
Open
V-315, V-316
HP Spraywater CV Drain Valves
Closed
Closed
Closed
Closed
Closed
V-314
HP Spraywater CV Manual Bypass

Valve
Closed
Closed
Closed
Closed
Closed
HV-302
HP Spraywater CV Bypass AOV
Closed
Closed
Closed
Closed
Closed
V-288
Open
Open
Open
Open
Open
HV-284
Open
Open
Closed
Closed
Closed /
Open***
V-354
HP Steam Outlet Startup Vent

Valve
Open
Open
Open
Open
Open
HV-342
HP Steam Outlet Startup Vent

MOV
Open
Open
Closed
Closed
Closed
V-351
HP Steam Outlet ERV Isolation

Valve
Open
Open
Open
Open
Open
HV-340
HP Steam Outlet ERV
Auto
Auto
Auto
Auto
Auto
V-356
HP Steam Outlet NRV
Open
Open
Open
Open
Open
V-357, V-358
HP Steam Outlet Tell Tale Drain

Valves
Closed
Closed
Closed
Closed
Closed
HV-344A
HP Steam Outlet Stop Valve Bypass MOV
Open
Open
Closed
Closed
Closed
HV-344
HP Steam Outlet Stop MOV
Closed
Closed
Open
Closed
Closed
Open applies to after the drum pressure falls below 0.5 barg and HRSG is completely cooled (when vapor no
longer escapes from the vents.).
** Open applies to after the drum pressure falls below 1.72 barg.
*** Open applies to after the drum pressure falls below 1.03 barg.
08003-19.02-00.DOC
19
Table 2 - Valve Alignment: Intermediate Pressure / RH Section
VALVE DESCRIPTION
START
FROM
COLD
START
FROM
WARM
HV-400
IP Feedwater Stop MOV
Open
Open
Open
Closed
Closed
V-419, V-420
IP Feedwater Inlet Drain Valves
Closed
Closed
Closed
Closed
Closed /
Open*
V433, V-434
IP Econ. Outlet Vent Valves
Closed
Closed
Closed
Closed
Closed /
Open*
LV-430
IP Feedwater Control Valve
Auto
Auto
Auto
Auto
Auto
V-435, V-439
IP Feedwater CV Isolation Valves
Open
Open
Open
Open
Open
V-436, V-437
IP Feedwater CV Drain Valves
Closed
Closed
Closed
Closed
Closed
V-438
IP Feedwater CV Manual Bypass

Valve
Closed
Closed
Closed
Closed
Closed
V-480
IP Evap Intermittent Blow-off Metering Valve
Open
Open
Open
Open
Open
HV-480
IP Evap Intermittent Blow-off MOV
Closed
Closed
Closed
Closed
Closed
V-481, V-482
IP Evap Drain Valves
Closed
Closed
Closed
Closed
Closed /
Open*
HV-482
IP Evap Cont. Blowdown Stop

MOV
Closed
Closed
Open
Closed
Closed
HV-848
IP Evap Cont. Blowdown Metering

Valve
Open
Open
Open
Open
Open
V-580, V-581
IP Saturated Steam Vent Valves
Closed
Closed
Closed
Closed /
Open**
Closed /
Open**
V-584
IP SH Drain Valve
Open
Open
Open
Open
Open
HV-580
IP SH Drain MOV
Open
Open
Closed
Closed
Closed /
Open***
V-623
IP Pegging Steam to DA NRV
Open
Open
Open
Open
Open
V-624
IP Pegging Steam to DA Stop

Valve
Open
Open
Open
Open
Open
V-639, V-640
IP Pegging Steam to DA Tell Tale

Drain Valves
Closed
Closed
Closed
Closed
Closed
V-604, V-605
IP Steam Outlet Drain Valves
Closed
Closed
Closed
Closed
Closed
V-603
IP Steam Outlet Startup Vent

Valve
Open
Open
Open
Open
Open
HV-600
IP Steam Outlet Startup Vent MOV
Open
Open
Closed
Closed
Closed
V-606
IP Steam Outlet ERV Isolation

Valve
Open
Open
Open
Open
Open
HV-602
IP Steam Outlet ERV
Auto
Auto
Auto
Auto
Auto
V-607
IP Steam Outlet NRV Valve
Open
Open
Open
Open
Open
V-608, V-609
IP Steam Outlet Tell Tale Drain

Valves
Closed
Closed
Closed
Closed
Closed
HV-604A
IP Steam Outlet Stop Bypass MOV
Open
Open
Closed
Closed
Closed
VALVE TAG
DESIGNATION
20

OPERATO
TO
TION
WARM
DRAIN
08003-19.02-00.DOC
HV-604
IP Steam Outlet Stop MOV
Closed
Closed
Open
Closed
Closed
V-637, V-638
IP Steam Outlet Vent Valves
Closed
Closed
Closed
Closed
Closed
V-635, V-636
IP Steam Outlet Drain Valves
Closed
Closed
Closed
Closed
Closed
PV-601
IP Steam Outlet Backpressure

Control Valve
Auto
Auto
Auto
Auto
Auto
V-760
RH 2 Drain Valve
Open
Open
Open
Open
Open
HV-760
RH 2 Drain MOV
Open
Open
Closed
Closed
Closed /
Open***
HV-700
RH Spraywater Power Block Valve
Auto
Auto
Auto
Off
Off
V-724, V-725
RH Spraywater Strainer Drain

Valves
Closed
Closed
Closed
Closed
Closed
V-711, V-712, V-726,

V-727
RH Spraywater Drain Valves
Closed
Closed
Closed
Closed
Closed /
Open*
TV-701
RH Spraywater Control Valve
Auto
Auto
Auto
Auto
Auto
V-713, V-717
RH Spraywater Stop Valves
Open
Open
Open
Open
Open
V-715, V-716
RH Spraywater CV Drain Valves
Closed
Closed
Closed
Closed
Closed
V-714
RH Spraywater CV Manual Bypass

Valve
Closed
Closed
Closed
Closed
Closed
HV-702
RH Spraywater CV Bypass AOV
Closed
Closed
Closed
Closed
Closed
V-765
RH 1 Drain Valve
Open
Open
Open
Open
Open
HV-765
RH 1 Drain MOV
Open
Open
Closed
Closed
Closed /
Open***
V-783
RH Steam Outlet Startup Vent

Valve
Open
Open
Open
Open
Open
FV-780
RH Steam Outlet Startup Vent

AOV
Auto
Auto
Auto
Auto
Auto
V-784
RH Steam Outlet ERV Isolation

Valve
Open
Open
Open
Open
Open
HV-782
RH Steam Outlet ERV
Auto
Auto
Auto
Auto
Auto
08003-19.02-00.DOC
21
Table 3 - Valve Alignment: Low Pressure Section
START
FROM
COLD
START
FROM
WARM
LP Feedwater Control Valve
Auto
Auto
Auto
Auto
Auto
V-816, V-820
LP Feedwater CV Isolation Valves
Open
Open
Open
Open
Open
V-817, V-818
LP Feedwater CV Drain Valves
Closed
Closed
Closed
Closed
Closed
V-819
LP Feedwater CV Manual Bypass
Closed
Closed
Closed
Closed
Closed
V-903, V-904
LP Feedwater Inlet Drain Valves
Closed
Closed
Closed
Closed
Closed /
Open*
V-901, V-902
LP Feedwater Inlet Vent Valves
Closed
Closed
Closed
Closed
Closed /
Open*
HV-800
LP Feedwater Stop MOV
Open
Open
Open
Closed
Closed
V-825
LP Evap Intermittent Blow-off Metering Valve
Open
Open
Open
Open
Open
HV-825
LP Evap Intermittent Blow-off MOV
Closed
Closed
Closed
Closed
Closed
V-826, V-827
LP Evap Drain Valves
Closed
Closed
Closed
Closed
Closed /
Open*
HV-827
LP Evap Cont. Blowdown Stop

MOV
Closed
Closed
Open
Closed
Closed
HV-829
LP Evap Cont. Blowdown Metering

Valve
Open
Open
Open
Open
Open
V-906, V-907
LP Saturated Steam Vent Valves
Closed
Closed
Closed
Closed /
Open**
Closed /
Open**
V-918
LP Steam Outlet Startup Vent

Valve
Open
Open
Open
Open
Open
FV-915
LP Steam Outlet Startup Vent

MOV
Open
Open
Closed
Closed
Closed
V-919
LP Steam Outlet ERV Isolation

Valve
Open
Open
Open
Open
Open
HV-917
LP Steam Outlet ERV
Auto
Auto
Auto
Auto
Auto
V-920
LP Steam Outlet NRV Valve
Open
Open
Open
Open
Open
V-921, V-922
LP Steam Outlet Tell Tale Drain

Valves
Closed
Closed
Closed
Closed
Closed
HV-919A
LP Steam Outlet Stop Bypass

MOV
Open
Open
Closed
Closed
Closed
HV-919
LP Steam Outlet Stop MOV
Closed
Closed
Open
Closed
Closed
V-948
LP Steam Outlet Drain Valve
Open
Open
Open
Open
Open
HV-948
LP Steam Outlet Drain MOV
Open
Open
Closed
Closed
Closed /
Open***
VALVE TAG
DESIGNATION
VALVE DESCRIPTION
LV-801

OPERATO
TO
TION
WARM
DRAIN
22
08003-19.02-00.DOC
Table 4 - Valve Alignment: Condensate Preheater Section
VALVE TAG
DESIGNATION
VALVE DESCRIPTION
V-006, V-007, V-020, Condensate Preheater Inlet Drain

V-021
Valves
HV-001
Condensate Preheater Inlet MOV
START
FROM
COLD
START
FROM
WARM

OPERATO
TO
TION
WARM
DRAIN
Closed
Closed
Closed
Closed
Open /
Closed*
Closed /
Open**
Closed
Open
Closed
Closed /
Open***
Closed
Closed
Closed
Closed
Closed
Closed
HV-003
Condensate Preheater Bypass MOV
V-026, V-027
Condensate Preheater Vent Valves
Open /
Closed*
Closed /
Open**
Closed
V-024, V-025
Condensate Preheater Drain Valves
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Auto
Auto
Auto
Auto
Closed /
Open***
Closed /
Open***
Closed /
Open***
Closed /
Open ***
Closed /
Open***
Auto
Open
Open
Open
Open
Open
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Open
Open
Open
Open
Open
Closed
Closed
Closed
Closed
Open
Open
Open
Open
Closed /
Open***
Open
Auto
Auto
Auto
Auto
Auto
Open
Open
Open
Open
Open
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Closed
Open
Open
Open
Open
Open
V-080, V-081
Condensate Preheater Outlet Vent

Valves
V-082, V-083, V-086, Condensate Preheater Outlet Vent
V-087
Valves (For B Units Only)
V-084, V-085
Condensate Preheater Outlet Drain
Valves (For B Units Only)
LV-064
Condensate Preheater Outlet Control
Valve
V-075, V-079
Condensate Preheater Outlet CV
Isolation Valves
V-076, V-077
Drain Valves
V-078
Manual Bypass
V-049
Condensate Preheater Recirc. Pump
Suction Isolation Valve
V-047, V-048
Suction Drain Valve
V-053
Discharge Isolation Valve
TV-040
Control Valve
V-057, V-061
CV Isolation Valves
V-058, V-059
CV Drain Valves
V-060
CV Manual Bypass
V-062
Min. Recirc. Stop Valve
* Closed applies to operation on Oil / High Sulfur Fuel.

** Open applies to operation on Oil / High Sulfur Fuel.
*** Open applies to after the drum pressure falls below 0.5 barg and HRSG is completely cooled (when vapor no
08003-19.02-00.DOC
23
Table 5 - Valve Alignment: Deaerator System
START
FROM
COLD
START
FROM
WARM
LP Pegging Steam Stop Valve
Open
Open
Open
Open
Open
V-012D, V-013D
Low Range LP Pegging Steam

Drain Valves
Closed
Closed
Closed
Closed
Closed /
Open**
FV-002D
Low Range LP Pegging Steam

Control Valve
Auto
Auto
Auto
Auto
Auto
V-003D, V-004D
High Range LP Pegging Steam

Drain Valves
Closed
Closed
Closed
Closed
Closed /
Open**
FV-001D
High Range LP Pegging Steam

Control Valve
Open
Open
Open
Open
Open
V-007D, V-008D, V009D, V-010D
IP Pegging Steam Drain Valves
Closed
Closed
Closed
Closed
Closed /
Open**
FV-003D
IP Pegging Steam Control Valve
Auto
Auto
Auto
Auto
Auto
V-016D, V-017D
Deaerator FW Heater Vent Valve
Closed
Closed
Closed
Closed /
Open*
Closed /
Open*
V-028D, V-029D, V030D
LP BFP Min,.Recirc. Isolation

Valves
Open
Open
Open
Open
Open
V-031D, V-032D, V033D
HP/IP BFP Min. Recirc. Isolation

Valves
Open
Open
Open
Open
Open
V-034D
LP BFP Suction Isolation Valve
Open
Open
Open
Open
Open
V-037D
HP/IP BFP Suction Isolation Valve
Open
Open
Open
Open
Open
V-035D, V-036D
Deaerator Storage Tank Drain

Valves
Closed
Closed
Closed
Closed
Closed /
Open**
VALVE TAG
DESIGNATION
VALVE DESCRIPTION
V-001D
*
**

OPERATO
TO
TION
WARM
DRAIN
Open applies to after the drum pressure falls below 0.50 barg.
Open applies to after the storage tank pressure falls below 0.5 barg and HRSG is completely cooled (when
vapor no longer escapes from the vents.).
Table 6 - Valve Alignment: Blowdown Tank System & Gas Side

VALVE TAG
DESIGNATION
VALVE DESCRIPTION
START
FROM
COLD
START
FROM
WARM

OPERATO
TO
TION
WARM
DRAIN
TV-001B
Blowdown Tank Cooling Water

Control Valve
Auto
Auto
Auto
Auto
Auto
V-007B

Stop Valve
Open
Open
Open
Open
Open
V-006B
Blowdown Tank Drain Valve
Closed
Closed
Closed
Closed
Closed
Open
Open
Open
Closed
Open
Stack Damper
24
08003-19.02-00.DOC
Table 7 HP Drum Level Setpoints
Drum Level Setpoints for 1829 mm (72) ID HP Drum
Start-up Setpoints
Normal Operating Setpoints
Level
Value
Level
Value
HH
+292 mm (+11.5) HH
+292 mm (+11.5)
H
+241 mm (+9.5) H
+241 mm (+9.5)
NWL
-686 mm (-27)
NWL
+64 mm (+2.5)
L
-737 mm (-29)
L
-38 mm (-1.5)
LL
-787 mm (-31)
LL
-787 mm (-31)
Levels are referenced to drum centerline.
Dimensions are in inches and millimeters.
Table 8 IP Drum Level Setpoints
Drum Level Setpoints for 1372 mm (54) ID IP Drum
Start-up Setpoints
Level
Value
Level
Value
HH
+229 mm (+9)
HH
+229 mm (+9)
H
+178 mm (+7)
H
+178 mm (+7)
NWL
-457 mm (-18)
NWL
0 mm (0)
L
-508 mm (-20)
L
-102 mm (-4)
LL
-559 mm (-22)
LL
-559 mm (-22)
Table 9 LP Drum Level Setpoints
Level
HH
H
NWL
L
LL
08003-19.02-00.DOC
Drum Level Setpoints for 1524 mm (60) ID LP Drum

Start-up Setpoints
Value
Level
Value
+229 mm (+9)
HH
+229 mm (+9)
+178 mm (+7)
H
+178 mm (+7)
-533 mm (-21)
NWL
0 mm (0 )
-584 mm (-23)
L
-102 mm (-4)
-635 mm (-25)
LL
-635 mm (-25)
25
Table 10 Deaerator Storage Tank Level Setpoints
Drum Level Setpoints for 3658 mm (144) OD DA Storage Tank
Start-up Setpoints
Level
Value
Level
Value
HH
+1372 (+54)
HH
+1372 mm (+54)
H
+1219 (+48)
H
+1219 mm (+48)
NWL
+566 mm (+22.3) NWL
+566 mm (+22.3)
L
-1524 mm (-60)
L
-1524 mm (-60)
LL
-1676 mm (-66)
LL
-1676 mm (-66)
26
08003-19.02-00.DOC
REVISION LOG
Rev.
Rev.
By
No.
Date
00
5/10/04 ALBrown
08003-19.02-00.DOC
Checked
By
FJS
Change
Code
Remarks
Initial Issue
27
28
08003-19.02-00.DOC
08003-1D0012
7
REVISIONS
01
D
W
G
UPDATED AS
CLOUDED PER
INTERNAL REVIEW
C
H
K
02
UPDATED AS CLOUDED PER

CUSTOMER COMMENTS/INTERNAL
REVIEW (C1)
C
H
K
D
W
G
03

REVIEW (C1)
C
H
K
D
W
G
04

CUSTOMER COMMENTS/
INTERNAL REVIEW (C2)
C
H
K
D
W
G

CUSTOMER COMMENTS/
C
H
K
05 WG
RELOCATED HP STM SV NOZZLE, HP FW

CHEM. CLEAN. CONN. CORRECTED
INSULATION THICK FOR HP SKY VENT LINE.
C
H
K
06 WG
LEGEND
NBEP
BEP
M
ASME - 1
HPSkyV-1
50
127
160 7.65
335-P91
150.0 579
225
ASME - 1
TP-1
TP-16
10% Capacity
Startup Vent
BEP
BP
ASME - 1
HPSAT-1
200
88.9
100 13.21
SA-106C
150.0 343
225
Safety Valve Drain Configuration
X3
BEP
BP
Internal
Silencer
Drain
Elbow
Drain
HPSkyV-2
80
139.7
160 9.74
335-P22
150.0 579
225.0
Drip Pan
Drain
TP-17
TEST
CONN.
NITROGEN FEED
Valve Body
Drain
TP-18
ASME - 1
ASME - 1
HFH
1
HPERV-2
100
152.4
160 11.8
335-P22
150.0 579
225
HPERV-1
65
139.7
160 8.34
335-P91
150.0 579
225
TEST CONN.
BEP
BP
BEP
BP
H.P. STEAM DRUM
ASME - 1
BEP
BP
C-5 X 27
100
TBD
XXS 14.98
335-P22
150.0 440
225
ASME - 1
ASME - 1
HFH
2
DR-100
B
BP
BEP
A
BEP
BP
CONTROL UNIT
CABINET
JC-340
NOTE:
1. FOR THE COMPLETE TAG NUMBER OF ANY COMPONENT,
PREFIX THE TAG NUMBER WITH THE FOLLOWING:
MODULE 1, UNIT 1 = 1A AA
MODULE 1, UNIT 2 = 1B AA
HP STEAM OUTLET STOP VALVE AND THE BYPASS VALVE TAG NUMBERS:
1A/2A/1B/2B-AB-HV-001 AND 1A/2A/1B/2B-AB-HV-001A RECPECTIVELY.
2. ASME-1 SYMBOL ALSO DICTATES BEP/NBEP JURISDICTION.
3. SEE BLOWDOWN P&ID (08003-1D0017)
FOR LAYOUT OF ALL DRAIN AND INSTRUMENT AIR CONNECTIONS.
THIS SYMBOL INDICATES THAT DRAIN PIPING IS
HBH
ROUTED TO BLOWDOWN COMMON MANIFOLD FOR HP
SYSTEM.
TEST CONN.
FRONT VIEW
BEP
BP
BEP
BP
WATER
SAMPLING LINE
ASME - 1
ASME - 1
BEP
BP
6 TUBE SKIN
THERMOCOUPLES
FOR THE FIRST ROW
OF HPSH1 TUBES
(2 PER MODULE)
Design Temp, C
Hydrostatic Pressure, Barg
I/P
TP-15
MWT, mm
Material
Design Press, Barg
PRESSURE
SENSING
CONN. TO ERV
HV-340
Sch
CHEMICAL
FEED
HFH
4
HFH
3
Tag Number
Size, DN (mm nom.) Insulation, mm
BEP
BP
REF. DRAWINGS/DOCUMENTS:
1. VALVE LIST --------------------------------ITEM 10.01
2. INSTRUMENT LIST ----------------------ITEM 11.01
3. INTERMEDIATE PRESSURE P&ID--08003-1D0013
4. LOW PRESSURE P&ID------------------08003-1D0014
5. GAS SIDE P&ID ---------------------------08003-1D0015
6. DEAERATER P&ID -----------------------08003-1D0016
7. BLOWDOWN TANK P&ID --------------08003-1D0017
TP-19
HBH
6
6 TUBE SKIN
THERMOCOUPLES
FOR THE FIRST ROW
OF HPSH2 TUBES
(2 PER MODULE)
GAS
FLOW
ASME - 1
X
ASME - 1
BP
BEP
HPDESUP
300
152.4
120 22.23
335-P91
150.0 543
225
BP
BEP
BP
BEP
BP
BEP
BP
BEP
BP
BEP
TEST CONN.
BP
BEP
BP
BEP
BP
BEP
I/P
100
ASME - 1
BP
BEP
ASME - 1
B
ASME - 1
HBH
11
HPD-2
300 152.4
120 22.23
335-P91
150.0 533
225
HP DSH
PIPE
ASME - 1
HBH
10
HPFW-3
200
50.8
160 20.14
SA-106C
165.5 343
248.3
ASME - 1
ASME - 1
ASME - 1
M
HBH
9
ASME - 1
TP-20
HBH
5
ASME - 1
WATER
SAMPLING LINE
ASME - 1
HBH
17
ASME - 1
HP FEED
HBH
7
ASME - 1
BP
BEP
HBH
4
FC
HPFW-2
200
50.8
160 20.14
SA-106C
225.0 343
337.6
ASME - 1
HPBP
150
50.8
160 15.98
SA-106C
225.0 180
337.6
ASME - 1
HBH
3
HBH
8
HPFW-1
200
50.8
160 20.14
SA-106C
225.0 180
337.6
TP-2
HBH
16
SECTION A-A
SECTION B-B
ASME - 1 BEP
NBEP
BEP ASME - 1
NBEP
I/P
301
FC
9-V05-MBPR-00010
CONTRACT NO. : 66008003
HPSW-BP
40
38.1
160 6.25
SA-106C
225.0 180
337.6
UNIT NO. : 1A,1B,2A,2B
PIPING & INSTRUMENTATION DIAGRAM - HP SYSTEM

HBH
12
HBH
13
BP
BEP
HP SPRAY WATER
FROM HP FEED LINE
BP
BEP
BP
BEP
BP
BEP
ASME - 1
HPDRUM-DR3
BP
BEP
THIS DRAWING IS THE PROPERTY OF
ASME - 1
HBH
14
HBH
15
WINDSOR, CONNECTICUT 06095
SCALE:
NONE
DRAWN BY: C.W.T
DATE: 12/23/03
CHECKED BY: F.J.S
DATE: 12/23/03
WBS CODE: 55880000

DIRECTORY: P&ID\66008003
FILENAME: 08003D0012.VSD
HPSW-1
50
50.8
160 7.65
SA-106C
225.0 180
337.6
ASME - 1
Level Indicator
Local by FW
control valve
Level Indicator
Remote in Main
Control Room
THIS DOCUMENT CONTAINS

PROPRIETARY DATA AND MAY NOT
BE REPRODUCED OR DISCLOSED
WITHOUT PERMISSION OF
ALSTOM POWER, Inc.
Level Indicator
Local by intermittent
blowdown valve
CAPPED
REV.
DRAWING NO. :
08003-1D0012
1
06
08003-1D0013
01
REVISIONS
D
W
G
UPDATED AS
CLOUDED PER
INTERNAL REVIEW
C
H
K
02
C
H
K
D
W
G

CUSTOMER COMMENTS/
03
D
W
G

CUSTOMER COMMENTS/
C
H
K
04
D
W
G

CUSTOMER COMMENTS/
C
H
K
05
C
H
K
D
W
G

CUSTOMER COMMENTS/
06
2
C
H
K
D
W
G
RELOCATED IP STM VENT AND SAMPLING NOZZLE.

REARRANGED IP FW INSTRUMENT LOCATIONS.
LEGEND
D
D
TP-22
TP-3
TP-4
TP-41
ASME - 1
BEP
BP
ASME - 1
IPSAT-1
150
50.8
40 6.23
SA-106C
31.5 238
47.3
X3
BEP
BP
TP-23
I/P
601
TEST
CONN.
TEST
CONN.
FC
NITROGEN FEED
NBEP
ASME - 1 BEP
M
ASME - 1
50% CAPACITY
STEAM VENT
I/P
780
RHSkyV-3
300
152.4
80 15.30
335-P22
31.5 578
47.25
FC
RHSkyV-2
350
152.4
80 16.66
335-P22
31.5 578
47.25
TP-21
IBH
6
TEST
CONN.
RHSkyV-1
250
152.4
80 13.20
335-P22
31.5 578
47.25
IFH
5
IPSkyV-2
80
101.60
80
4.85
SA-106C
31.5 341
47.3
IPERV-1
25
76.20
40
2.96
SA-106C
31.5 341
47.3
BEP
BP
BEP
BP
IFH
4
ASME - 1
ASME - 1
IPDRUM-2
80
50.8
80 6.68
SA-106C
39.4 238
59.1

I/P
430
FC
Elbow
Drain
FOR UNITS
1B & 2B
ONLY
CONTROL UNIT
CABINET
JC-782
NBEP
ASME - 1 BP
PRESSURE
SENSING
CONN. TO ERV
HV-782
IFH
3
PRESSURE
SENSING
CONN. TO ERV
HV-602
IFH
7
NBEP
BP
DR-200
6 TUBE SKIN
X
THERMOCOUPLES
FOR THE FIRST ROW
OF RHTR1 TUBES
(2 PER MODULE)
ASME - 1
IPBP
65
50.8
80 6.15
SA-106C
88.9 238
133.3
BEP
BP
BEP
BP
NOTE:
3. SEE BLOWDOWN P&ID (08003-D0017) FOR LAYOUT OF ALL
DRAIN AND INSTRUMENT AIR CONNECTIONS.
IBH
ROUTED TO BLOWDOWN COMMON MANIFOLD FOR IP &
RH SYSTEM.
Valve Body
Drain
TP-25
IPPG-1A
150
101.6
40 6.22
SA-106C
31.5 341
47.3
ASME - 1
Internal
Silencer
Drain
Drip Pan
Drain
BP
BEP
CONTROL UNIT
CABINET
IFH
2
ASME - 1
10% Capacity
Startup Vent
JC-602
Design Temp, C
TEST
CONN.
I.P. STEAM DRUM

IBH
16
IFH
1
Design Press, Barg
FRONT VIEW
RHERV-1
100
152.4
80 7.49
335-P22
31.5 578
47.25
RHERV-2
200
152.4
80 11.12
335-P22
31.5 578
47.25
CHEMICAL
FEED
IFH
6
MWT, mm
Material
I/P
IPERV-2
40
76.20
40
3.22
SA-106C
31.5
341
47.3
Insulation, mm
Sch
ASME - 1
TEST CONN.
Tag Number
Size, DN (mm nom.)
TP-24
1. VALVE LIST --------------------------------ITEM10.01
2. INSTRUMENT LIST ----------------------ITEM11.01
3. HIGH PRESSURE P&ID ----------------08003-1D0012
4. LOW PRESSURE P&ID----------------- 08003-1D0014
5. GAS SIDE P&ID ---------------------------08003-1D0015
6. DEAERATER P&ID -----------------------08003-1D0016
IBH
2
IFH
8
GAS
FLOW
ASME - 1
RHDESUP
600
152.4
40 15.3
335-P22
31.5 497
47.3
ASME - 1
BP
BEP
RHD-1
600
152.4
40 15.3
335-P22
31.5 497
47.3
IBH
14
TEST
CONN.
BP
BEP
BP
BEP
RHD-2
600
152.4
40 15.3
335-P22
31.5 497
47.3
ASME - 1
ASME - 1
BP
BEP
IP
FEED
IBH
5
IBH
7
TP-5
IBH
3
ASME - 1
IBH
15
IPFW-1
80
38.1
80 6.68
SA-106C
88.9 180
133.4
ASME - 1
ASME - 1
ASME - 1
IPFW-2
80
38.1
80 6.68
SA-106C
88.9 238
133.3
BP
BEP
RH DSH PIPE
IBH
8
IBH
13
ASME - 1
ASME - 1
IBH
4
TP-26
IPFW-3
80
38.1
80 6.68
SA-106C
88.9 238
133.3
ASME - 1
SECTION A-A
ASME - 1
BEP
NBEP
SECTION B-B
BEP
NBEP
FC
ASME - 1
I/P
701
RHSWBP
40
25.4
80 4.45
SA-106C
88.9 180
124.1
9-V05-MBPR-00011
PIPING & INSTRUMENTATION DIAGRAM - IP SYSTEM

RH SPRAY
WATER
BP
BEP
ASME - 1
RHSW-1
50
50.8
80 4.85
SA-106C
88.9 180
124.1
IFH
9
BP
BEP
BP
BEP
ASME - 1
IBH
11
IBH
10
CAPPED
BP
BEP
ASME - 1
BP
BEP
SCALE:
NONE
DRAWN BY: C.W.T

CHECKED BY: F.J.S
IBH
12
DATE: 12/23/03
DATE: 12/23/03
WBS CODE: 55880000

Level Indicator
Local by FW control
valve
Level Indicator
Remote in Main
Control Room

ALSTOM POWER, Inc.
Level Indicator
Local by intermittent
blowdown valve
DRAWING NO. :
REV.
08003-1D0013
1
06
08003-1D0014
7
REVISIONS
01
D
W
G
UPDATED AS
CLOUDED PER
INTERNAL REVIEW
C
H
K
02
D
W
G

CUSTOMER COMMENTS/
C
H
K
03
D
W
G
C
H
K

CUSTOMER COMMENTS/

CUSTOMER COMMENTS/
C
H
K
D
W
G
04
C
H
K
05 WG

CUSTOMER COMMENTS/
2
C
H
K
06 WG
RELOCATED LP STM PI AND DRAINS AND

LPFW CHEM. CLEAN. CONN.
LEGEND
D
D

STEAM SAMPLE LINE
TP-27
ASME - 1
ASME - 1
BEP
BP
LPSAT-1
250
50.8
40 8.12
SA-106C
8.5 178
12.8
X3
Elbow
Drain
Internal
Silencer
Drain
Drip Pan
Drain
BEP
BP
Valve Body
Drain
Tag Number
TEST
CONN.
Size, DN (mm nom.) Insulation, mm
Sch
MWT, mm
Material
ASME - 1
LFH
3
ASME - 1
Design Press, Barg
LFH
4
BEP
BP
ASME - 1
FRONT VIEW
I/P
B
BEP
BP
LPBP
65
12.7
80 6.15
SA-106C
40 180
60
L.P. STEAM DRUM
TEST
CONN.
TP-42
LPFW-2
80
38.1
80 6.68
SA-106C
40 178
60
LPFW-3
80
38.1
80 6.68
SA-106C
10.9 178
16.4
ASME - 1
FC
C
LPFW-1
80
38.1
80 6.67
SA-106C
40 180
60
LBH
1
DR-300
Design Temp, C
I/P
801
TP-7
LP FEED
B
A
TP-28
NOTE:
3. SEE BLOWDOWN P&ID (08003-D0017)
FOR LAYOUT OF ALL DRAIN AND INSTRUMENT AIR
CONNECTIONS.
LBH ROUTED TO BLOWDOWN COMMON MANIFOLD FOR LP
SYSTEM.
TP-29
NITROGEN FEED
TP-30
LBH
2
100%
CAPACITY
STEAM VENT
LPSkyV-2
350
88.9
40 9.73
SA-106C
8.5 314
12.8
GAS
FLOW
FC
I/P
915
CHEMICAL FEED
LPSkyV-1
250
88.9
40 8.10
SA-106C
8.5 314
12.8
1. VALVE LIST --------------------------------ITEM 10.01
5. GAS SIDE P&ID ---------------------------08003-1D0015
6. DEAERATER P&ID -----------------------08003-1D0016
ASME - 1
TEST
CONN.
LPERV-2
80
63.50
40 4.8
SA-106C
8.5 314
12.8
LPERV-1
50
50.80
40 3.43
SA-106C
8.5 314
12.8
BP
BEP
BP
BEP
CONTROL UNIT
CABINET
JC-917
ASME - 1
A
ASME - 1
PRESSURE
SENSING
CONN. TO ERV
HV-917
LBH
3
ASME - 1
M
M
L.P. STEAM
OUTLET
ASME - 1
M
HV-919A
ASME - 1
LBH
4
ASME - 1
TP-6
TP-31
SECTION A-A
LBH
18
SECTION B-B
LBH
19
9-V05-MBPR-00012
CONTRACT NO. :
66008003
PIPING & INSTRUMENTATION DIAGRAM - LP SYSTEM

A
ASME - 1
LBH
5
ASME - 1
LBH
7
NONE
DATE: 12/23/03
DRAWN BY: C.W.T

CHECKED BY: F.J.S
ASME - 1
LBH
6
SCALE:
DATE: 12/23/03
WBS CODE: 55880000

Level Indicator
Local by FW
control valve
Level Indicator
Remote in Main
Control Room

ALSTOM POWER, Inc.
Level Indicator
Local by
intermittent
blowdown valve
REV.
DRAWING NO. :
08003-1D0014
1
06
08003-1D0015
7
REVISIONS
01
D
W
G
C
H
K
UPDATED AS
CLOUDED PER
INTERNAL REVIEW
02
D
W
G

CUSTOMER COMMENTS/
C
H
K

CUSTOMER COMMENTS/
03

CUSTOMER COMMENTS/
04
05
1
CUSTOMER COMMENTS/
C
H
K
D
W
G
C
H
K
06 WG
ADDED ISOLATION
VALVES FOR PIT
TUNED MASS DAMPER
D
D
AIRCRAFT
PROTECTION
LIGHTING PLATFORM
F.A.A. LIGHTING
EPA PLATFORM
STACK SILENCER
C
FROM LP FEED
ACCESS
DOOR
H.P. STEAM
DRUM
L.P. STEAM
DRUM
I.P. STEAM
DRUM
STACK DAMPER
CONDENSATE
PREHEATER BYPASS
FOUR (4) CEMS

PORT ON
BYPASS STACK
(BY OTHERS)
TEST PORTS
TP-001G - TO-005G ARE 4"
FLOW MEASUREMENT
PORTS ON EAST SIDE OF
HRSG
GAS
FLOW
B
TEST PORTS
TP-006G - TP-010G ARE 4"
FLOW MEASUREMENT & NOx/
O2 ON WEST SIDE OF HRSG
ACCESS
DOOR
ACCESS
DOOR
2" CAPPED CASING

DRAIN CONN.
(TYP.)
ACCESS
DOOR
RECIRC.
PUMP
ACCESS
DOOR
ACCESS
DOOR
CONDENSATE
FEED
HP
FEED WATER
GROUNDING
LUGS
LP
STEAM OUTLET
HP
SPRAY WATER
IP
FEED WATER
RH
SPRAY WATER
9-V05-MBPR-00013
PIPING & INSTRUMENTATION DIAGRAM - GAS SIDE

NOTES:
1. ALL TEST PORTS (TP) ARE 2" WITH
THREADED CAP UNLESS OTHERWISE NOTED.
2. TEST PORTS WITH SUFFIXES A-C ARE TO
BE LOCATED ON THE EAST SIDE OF THE
HRSG WHILE TPs WITH SUFFIXES D-F ARE TO
BE LOCATED ON THE WEST SIDE OF THE
HRSG. UNLESS OTHERWISE SHOWN OR
NOTED.
3. FOR COMPLETE TAG NUMBER OF ANY
COMPONENT PREFIX TAG NUMBERS WITH
THE FOLLOWING:
MODULE 1, UNIT 1 = 1A BA
MODULE 1, UNIT 2 = 1B BA
MODULE 2, UNIT 1 = 2A BA
MODULE 2, UNIT 2 = 2B BA
4. SEE HIGH PRESSURE P&ID (08003-1D0012)
FOR LEGEND.

1. VALVE LIST --------------------------------- ITEM NO.10.01
2. INSTRUMENT LIST ----------------------- ITEM NO.11.01
3. HIGH PRESSURE P&ID ----------------- 08003-1D0012
4. INTERMEDIATE PRESSURE P&ID -- 08003-1D0013
5. LOW PRESSURE P&ID------------------- 08003-1D0014
6. EXTERNAL DEAERATOR---------------- 08003-1D0016
7. BLOWDOWN TANK------------------------- 08003-1D0017
SCALE:
NONE
DATE: 12/23/03
DATE: 12/23/03
DRAWN BY: C.W.T

CHECKED BY: F.J.S
WBS CODE: 55880000


ALSTOM POWER, Inc.
REV.
DRAWING NO. :
08003-1D0015
1
06
08003-1D0016
REVISIONS
01
D
W
G
C
H
K
UPDATED AS CLOUDED
PER INTERNAL REVIEW
02
D
W
G
C
H
K
UPDATED AS CLOUDED PER CUSTOMER

COMMENTS/INTERNAL REVIEW (C1)
4
D
W
G
03
C
H
K

04
D
W
G
C
H
K

REVIEW (C2)
05
D
W
G
C
H
K
CONDBP
150
38.1
40 6.22
SA-106C
26 178
39

CUSTOMER COMMENTS/
D
W
G
06
C
H
K
UPDATED AS CLOUDED (C2)
LEGEND
FOR UNITS 1B & 2B
ONLY
COND-4
200
38.1
40 7.16
SA-106C
10 178
15.0
ASME - 1
I/P
064
FC
CONDENSATE
PREHEATER
UNIT 1B
ASME - 1
D
ASME - 1
LBH
20
TP-45
WATER
SAMPLING
LINE
I/P
002D
FC
LP Trim.303
LPPG-3
150
88.9
40 6.22
SA-106C
8.5 314
12.75
LPPG-4
200
114.3
40 7.15
SA-106C
8.5 314
12.75
LPPG-5
250
114.3
40 8.11
SA-106C
8.5 314
12.75
Tag Number
Size, DN (mm nom.)
Insulation, mm
Sch
MWT, mm
LOW RANGE LP PEGGING STEAM - NG

LFH
5
LFH
6
Material
ASME - 8
LBH
21
LBH
24
ASME - 8
(by DA vendor)
FW HEATER
DEAERATOR
FC
1X-AD-ME-0002
2X-AD-ME-0002
LPPG-1
500
88.9
40 13.21
SA-106C
8.5 314
12.75
ASME SECTION VIII
FC
See
Figure 1
VACUUM
BREAKER
LPMPR-1
50
50.8
80 4.85
SA-106C
40 178
N/A
See
Figure 1
See
Figure 1
See
Figure 1
High High High

Level Switches:
LS-001, LS-002,
LS-003, LS-004
I/P
003D
IPPG-2
200
88.9
40 7.16
SA-106C
31.5 341
47.25
TP-8
IP PEGGING
STEAM
UNIT 1A
FOR OIL CASES ONLY
IP PEGGING
STEAM
UNIT 1B
LBH
13
High High Level

Switches:
LS-005, LS-006,
LS-007, LS-008
NOTE:
MODULE 1, UNITS 1A & 1B = 1X-AA
HP/IP BPS ISOLATION VALVE TAG NUMBER: 1A/2A/1B/2B-AB-PV-056.
3. SEE BLOWDOWN P&ID (08003-D0017)
FOR LAYOUT OF ALL DRAIN CONNECTIONS AND INSTRUMENT
AIR CONNECTIONS.
LP STEAM FROM
CUSTOMER
COMMON HEADER
LP Trim.394
LBH
15
LBH
LBH
14

ROUTED TO BLOWDOWN COMMON MANIFOLD FOR
DEAERATOR SYSTEM.
4. THIS VENTING SYSTEM WILL BE SUPPLIED BY DA

SUPPLIER
RECRC-1
150
38.1
40 6.23
SA-106C
26 178
39
ASME - 1
BEP
BP
Design Temp, C
ASME - 1
HIGH RANGE LP PEGGING STEAM - OIL
ASME - 8
WEST SIDE OF HRSG

TP-10-3
AT GRADE
TP-10-2
TP-10-1
FROM LP BFP MIN
RECIRC LINE
LPPG-2
500
88.9
40 13.21
SA-106C
8.5 314
12.75
I/P
001D
IPPG-3
350
88.9
40 9.02
SA-106C
31.5 341
47.25
Design Press, Barg
FOR UNITS 1B & 2B

ONLY
1. VALVE LIST --------------------------------ITEM 10.01
5. GAS SIDE P&ID ---------------------------08003-1D0015
6. DEAERATER P&ID -----------------------08003-1D0016
BEP
BP
TP-44
NITROGEN FEED
DEAERATOR
STORAGE TANK
WEST SIDE OF HRSG

AT GRADE
TP-11-1
TP-14
20mm, sch160
1X-AD-MT-0002
2X-AD-MT-0002
TP-11-2
TP-11-3
ALL COMMON DEAERATOR SYSTEM ITEMS IN

DASHED LINED BOX ARE IDENTICAL FOR MODULE 1
(UNIT 1A & 1B) AND MODULE 2 (UNIT 2A & 2B).
FROM OXYGEN
SCAVENGER
FEED
I/P
(by DA vendor)
B
FROM HP/IP BFP MIN
RECIRC LINE
A
ASME SECTION VIII
IPHPMPR
100
38.1
160 11.80
SA-106C
225 180
337.5
CUSTOMER TO PROVIDE RO-026A,

RO-026B, RO-026C, RO-003A, RO-003B
& RO-003C WITH FLANGES AND
ORIFICES. CUSTOMER IS
RESPONSIBLE FOR INSTALLATION.
RECIRC PUMP
COOLING WATER
See pump dwg
ASME - 8
ASME - 8
799E664PMP
OUTLET
INLET
15mm, sch40
SA-106C
15mm, sch40
SA-106C
BP
BEP
TP-43
LBH
16
LBH
10
SNUBBER
TP-12
RECRC-2
100
38.1
40 5.27
SA-106C
33.5 178
50.3
TP-13
TP-33
TP-9
ASME - 1
WATER
SAMPLING
LINE
CONDENSATE
FEED UNIT 1A
FIGURE 1
TP-32
WATER SAMPLE
LINE
ASME - 1
HEAT
EXCHANGER
VALVE IS SUPPLIED BY
ALSTOM AND
INSTALLED BY OWNER
SECTION B-B
TYPICAL FOR
ALL LEVEL
SWITCHES
MinRECRC
50
25.4
40 3.43
SA-106C
33.5 178
50.3
SECTION A-A
ASME - 1
MinRECRC
FO
COND-1
200
38.1
40 7.16
SA-106C
26 55
39
ASME - 1
RECRC-3
100
38.1
40 5.27
SA-106C
26 178
39
I/P
040
COND-2
200
38.1
40 7.16
SA-106C
26 178
39
ASME - 1
CAPPED
LBH
12
ASME - 1
LBH
22
V-083D
By DA vendor
PIPING & INSTRUMENTATION DIAGRAM - DEAERATOR SYSTEM
Magnetic Level
Gauge with Follower
(by DA vendor)
A
A
V-082D
By DA vendor

LBH
17
NONE
DRAWN BY: C.W.T
DATE: 12/23/03
CHECKED BY: F.J.S
DATE: 12/23/03
WBS CODE: 55880000


ALSTOM POWER, Inc.
9-V05-MBPR-00014
8
SCALE:
REV.
DRAWING NO. :
08003-1D0016
1
06
08003-1D0017
REVISIONS
D
W
G
02
C
H
K

03
D
W
G
C
H
K

04
D
W
G
C
H
K

05
C
H
K
D
W
G
2
REVISED COOLING SYSTEM (C2)
06
D
W
G
1
Deleted TE-001BA, capillary probe is
attached to TV-001B. (C2)
RH/IP BLOWDOWN
HEADER (IBH)
D
HFH
1
HFH
2
HFH
3
HFH
4
HP BLOWDOWN
HEADER (HBH)
HP FUNNEL HEADER
(HFH) AT TOP OF HRSG
FUNNEL AT
GRADE LEVEL
IFH
1
IFH
7
IFH
2
IFH
3
IFH
4
IFH
5
IFH
6
IFH
8
RH/IP FUNNEL HEADER

(IFH) AT TOP OF HRSG
IFH
9
LBH
5
FUNNEL AT
GRADE LEVEL
HBH
17
HBH
16
HBH
15
HBH
14
HP DRUM
INSTRUMENTATION
MANIFOLD AT TOP
OF HRSG
DEAERATOR/LP
FUNNEL HEADER (LFH)
AT TOP OF HRSG
LFH
6
LFH
3
LFH
4
LBH
6
LBH
7
LBH
12
HBH
13
LBH
2
LBH
1
HP CB
HBH
12
HBH
11
HBH HBH
10
9
HBH
8
LBH
3
LBH
4
HBH
6
HBH HBH HBH HBH

5
4
3
7
LBH
13
LBH
14
LBH
15
LBH
16
LBH
18
LBH
19
LBH
20
LBH LBH LBH

21
22
23
DEAERATOR/LP DRUM
INSTRUMENTATION
MANIFOLD AT TOP OF
HRSG
LP CB
LFH
5
LBH
17
LBH
10
DEAERATOR/LP BLOWDOWN HEADER (LBH)

SLOPE
HP BLOWDOWN HEADER (HBH)
FUNNEL AT
GRADE LEVEL
SLOPE
IBH
16
IBH
15
IBH
12
IBH
11
IBH
10
DEAERATOR/LP BLOWDOWN
HEADER (LBH)
IP DRUM
INSTRUMENTATION
MANIFOLD AT TOP
OF HRSG
IP CB
IBH
8
IBH
7
IBH
6
IBH
5
IBH
4
IBH
3
IBH
13
BLOWDOWN
TANK
IBH
2
IBH
14
CUSTOMER BLOWDOWN
HEADER
BD-100B
RH/IP BLOWDOWN HEADER (IBH)
SLOPE
80mm SIPHON
BREAKER HOLE
NWL
CONNECTION
FOR AIR
TOOLS
TERMINATE AT
UPPER LEVEL
PLATFORM
TERMINATE AT
UPPER LEVEL
PLATFORM
TE ,TI and Strainer

ARE PROVIDED BY
BD TANK COOLING
SYSTEM VENDOR
150mm
80mm QUICK
DISCONNECT
MIXING
DEVICE
3"
FC
TP-38
I/P
001B
COOLING
WATER INLET
BD-CVBP
80
N/A
40 4.80
SA-106C
3.5 150
5.25
UPPER LEVEL INSTRUMENTATION (TOP PLATFORM LEVEL)

PV601
HV602
LV430
LV801
LV064
HV340
HV782
BD-COOLING
100
25.4
40 5.27
SA-106C
3.5 150
5.25
TW is for
TV-001B
Capillary
INSTRUMENT AIR CONNECTIONS
CAPPED
SPARE
CAPPED
BLOWDOWN CONDENSATE
FLOW WILL BE DIRECTLY
DISCHARGED INTO THE OPEN
SUMP WITHIN 2 ft of THE
BLOWDOWN TANK
CAPPED
SPARE
FV780
FV003D
FV001D
FV002D
20 mm, sch 80
(each)
25 mm, sch 80
UPPER LEVEL EAST SIDE
UPPER LEVEL WEST SIDE
CAPPED
SPARE
9-V05-MBPR-00015
25 mm, sch 80
40 mm, sch 80
FV915
HV917
HV300
TV301
HV302
LV100
HV700

TV701
HV702
TV040
TV001B
CAPPED
SPARE
NOTE:
2. FOR DRAWING LEGEND REFER TO HP P&ID (08003-1D0012).
3. ALL INSTRUMENT AIR CONNECTIONS ARE 20mm.
20 mm, sch 80
(each)
25 mm, sch 80
LOWER LEVEL EAST SIDE
LOWER LEVEL WEST SIDE
25 mm, sch 80
1. VALVE LIST --------------------------------ITEM 10.01
5. LOW PRESSURE P&ID------------------08003-1D0014
6. GAS SIDE P&ID ---------------------------08003-1D0015
7. DEAERATER P&ID -----------------------08003-1D0016
LOWER LEVEL INSTRUMENTATION (GRADE LEVEL)
TP-37
TP-40
TP-34
50 mm, sch 80
Combined Manifold
1m
1m
PIPING & INSTRUMENTATION DIAGRAM - BLOWDOWN TANK


GRADE LEVEL
FIRE RISER
NONE
DRAWN BY: C.W.T
DATE: 12/23/03
CHECKED BY: F.J.S
DATE: 12/23/03
WBS CODE: 55880000

SERVICE AIR
SCALE:

ALSTOM POWER, Inc.
REV.
DRAWING NO. :
08003-1D0017
1
06
PART 3

BLANK
TAB 10

BLANK
FIELD STORAGE OF BOILER COMPONENTS FOR TWO YEARS
TABLE OF CONTENTS
TITLE
PAGE NO.
INTRODUCTION ....................................................................................................................................... 3
SITE SELECTION AND/OR PREPARATION........................................................................................... 3
SITE RECEIVING...................................................................................................................................... 3
STORAGE METHODS.............................................................................................................................. 3
Indoors ................................................................................................................................................. 3
Outdoors .............................................................................................................................................. 4
GENERAL REQUIREMENTS FOR STORAGE........................................................................................ 4
FIELD INSPECTION ................................................................................................................................. 5
INTRODUCTION
The procedure described in the following paragraphs covers requirements
for field storage of boiler components to ensure that they meet the applicable boiler code requirements after a storage period of two (2) years.
It is impractical to design a general protective storage system for boiler
components to meet all types of environments and environmental conditions. The requirements described are the minimum requirements for
storing ALSTOMs boiler components at a field site which is located in a
rural environment, relatively free of any industrial corrosive agents, with
the understanding that additional field maintenance and field storage upgrading may become necessary, as dictated by local environment and the
results from the ALSTOM inspection.
SITE SELECTION AND/OR
PREPARATION
A site should be selected that is high and level with good drainage; and
that is in the open, free of trees and vegetation.
When selecting a location in an industrial area, check prevailing winds to
minimize industrial fumes blowing over the storage site.
SITE RECEIVING
An ALSTOM representative should be present to inspect the protective
coating and packaging of all components when they arrive at the site. Any
and all damaged coatings and packaging should be repaired. Damaged
components should be replaced.
STORAGE METHODS
Indoors
Type A:
Stored indoors within an insulated building, upon a concrete

slab or metal pallet shelving. The space shall include lighting
and environmental controls for heating and maintenance of a
humidity level below 50%. A recording device shall be provided to record humidity levels.
Type B:
Stored indoors, identical to Type A, except that there shall be

no provisions for humidity control.
Type C:
Stored in weather-tight indoor areas with no provisions for

heating and with natural lighting. Floors to be compacted
earth. Material shall be stacked off the floor upon dunnage
3
with sufficient room for visual inspection. Provision to add

heating if required, during certain periods shall be included.
Outdoors
Type D:
Shall apply to pressure parts stored outdoors under a nitrogen blanket and maintained under a positive pressure. Where
applicable, the components shall be stored so that rain and
melted snow will drain. Protective caps and closures shall be
secured in place and maintained. All material shall be stored
upon dunnage and spaced for inspection and maintenance of
protective coatings. Provisions to add covering, if required in
some environments, shall be included. Customers must also
provide a method to ensure that the nitrogen purge is not lost
for long periods of time.
Type E:
Consist of field storage of components positioned on dunnage, so as to provide for drainage inspection and maintenance. Protective coatings, seal and caps (see item 8 under
GENERAL REQUIREMENTS FOR STORAGE) shall remain
in place and be maintained. Provisions to add coverings,
when dictated by the local environment, shall be included.
Pressure parts stored outdoors require the use of light bulbs,
desiccants and/or vapor phase inhibitors, unless approved
otherwise.
Type F:
Customer Alternative - Subject to ALSTOM approval, field

storage of certain components may be in plastic, humidity
controlled bubble type, sealed enclosures or other similar
systems.
GENERAL
REQUIREMENTS FOR
STORAGE
1.
Wood cribbing shall be painted or treated with a wood preservative.
2.
Wood cribbing or supports shall be of sufficient height to keep components free of mud, water and vegetation.
3.
Components shall be sloped for drainage and positioned to avoid the

collection of water.
4.
Stacked items shall be separated by spacers and positioned to permit

inspection and necessary maintenance.
5.
Cribbing shall be in line and provide adequate support to avoid damage to the components.
6.
All water absorbing wrapping or pads used for protection during shipping shall be removed.
4
7.
Make an inventory and location map to facilitate inspection and reclamation for erection.
8.
Pressure parts stored in Types B, C and E shall have the faces of the
caps and closures punctured at the 6 o'clock position to allow for
ventilation and to prevent the collection of moisture on the internal
surfaces. Do not puncture horizontal faces of caps exposed to the
weather (rain) for Type E storage. Do not puncture faces of caps for
pressure parts protected by vapor phase inhibitor (cortec powder).
9.
Caps and closures shall be periodically removed and the components

inspected during the storage period.
10. Any piece marks made illegible or removed during storage shall be
replaced.
11. Pressure parts that are nitrogen-blanketed and internally accessible
to personnel shall have signs warning of the hazardous atmosphere.
Signs must also warn that components must be purged with fresh air
before they are entered.
12. Dampers must be stored in a flat position.
13. Dampers may be stacked, if adequate cribbing is provided to prevent
twisting of the frame and damage to the blades.
FIELD INSPECTION
The company or group responsible for storage of the unit shall maintain a
first level type inspection program to ensure compliance with ALSTOM's
approved storage program requirements. They shall identify to ALSTOM
problem areas that may occur during the storage period.
TAB 11

BLANK
ALSTOM POWER Inc.

Project Name: Nubaria Power Station I & II
Rev Category Description
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
01 SAFETY AND SAFETY RELIEF VALVES

HP Drum SV 1
HP Drum SV 2
HP Stm Outlet SV
IP Drum SV 1
IP Drum SV 2
IP Econ SRV
IP FW Pilot Operated RV
IP Stm Outlet SV
RH Stm Inlet SV 1
RH Stm Inlet SV 2
RH Stm Outlet SV
LP Drum SV 1
LP Drum SV 2
LP Stm Outlet SV
Cond PRHTR SRV
Cond PRHTR Pilot Operated RV
Deaearatoring FW Heater Storage Tank SV -1
Deaearatoring FW Heater Storage Tank SV -2
02 NON-RETURN VALVES
HP Stm Outlet NRV w/bypass
IP Stm Outlet NRV w/bypass
LP Stm Outlet NRV w/bypass
IP Pegging NRV w/bypass
03 MOTOR OPERATED VALVES
HP Drum Con't Blowdown
HP Evap Intermittent Blow off
HP FW Stop
HP Stm Outlet Stop (w/MOV bypass)-Tandem
HP Stm Outlet Stop MOV bypass-Tandem
HP Stm Start up Vent Stop
HPSH1 Drain Isolation
IP Drum Con't Blowdown
IP Evap Intermittent Blow off
IP FW Stop
IP Stm Outlet Stop (w/MOV bypass)
IP Stm Outlet Stop MOV bypass
IP Stm Start up Vent Stop
IPSH Drain Isolation
RHTR1 Drain Isolation
RHTR2 Drain Isolation
LP Drum Con't Blowdown
LP Evap Intermittent Blow off
LP FW Stop
LP Stm Outlet Stop (w/MOV bypass)
LP Stm Outlet Stop MOV bypass
LP Stm Outlet Drain Isolation
Cond PRHTR Bypass Stop
Cond PRHTR FW Stop
04 CONTROL VALVES (Pneumatic actuators) w/Position Transmitter
HP FW
HP DSH
IP FW
IP Stm Outlet PCV
RH DSH Spray
RH Stm Outlet Sky Vent
LP FW
LP Stm Outlet Sky Vent
IP Pegging Stm to DA
LP Pegging Stm to DA - Low Range NG cases
LP Pegging Stm to DA - High Range Oil cases
Cond PRHTR Outlet
Recirc Pump Discharge
06 BLOWDOWN VALVES
HP Drum Con't. Blowdown Metering Valve
IP Drum Con't. Blowdown Metering Valve
LP Drum Con't. Blowdown Metering Valve
07 MANUAL BLOW-OFF VALVES
HP Evap Intermittent Blow off
IP Evap Intermittent Blow off
LP Intermittent Blow off
08 BLOCK VALVES
HP FW CV Bypass Isolation
HP FW CV Isolation
HP Stm Start up Vent Isolation
HP Evap Drain ISV
HP Evap Chemical Cleanining Isolation
IP FW Globe
IP FW CV Bypass Isolation
IP FW CV Isolation
IP Pegging Stm Extraction to DA
IP Stm Start up Vent Isolation
IP Steam outlet CV Isolation
IP Evap Drain ISV
IP Evap Chemical Cleanining Isolation
LP FW CV Bypass Isolation
LP FW CV Isolation
LP Pegging Stm Extraction to DA
LP Stm Sky Vent Isolation
LP Evap Drain ISV
LP Evap Chemical Cleanining Isolation
RH Stm Sky Vent Isolation
Cond PRHTR Outlet CV Bypass Isolation
Cond PRHTR Outlet CV Inlet Isolation
Cond PRHTR Outlet Stop
Cond PRHTR Recirc Line CV Bypass Isolation
Cond PRHTR Recirc Line CV Inlet Isolation
Cond PRHTR Recirc Line CV Outlet Isolation
Cond PRHTR Recirc Pump Discharge Isol (w/lock)
Cond PRHTR Recirc Pump Suction Isol (w/lock)
LP Pegging steam low range isol
LP Pegging steam high range isol
IP Pegging steam isol
HP/IP BFP Min Recirc Isolation
HP/IP Feed Pump Suction
LP BFP Suction Isolation
Blowdown Tank Drain
Blowdown Tank Cooling Water CV isolation
Blowdown Tank Cooling Water CV bypass
Instrument Air Conn for Air Tools
Stack Drain (SS)
File Name: 08003-10.01-06.xls
Item No.: 10.01

Rev. No.:06
Date: 11/03/04
Doc. Type: E
VALVE LIST
Downstr
Pipe Matl
Nom
Valve
Size
(mm)
Design Pressure (barg)
Design
Temp
(C)
Valve Type
Valve End
Conn
Catalog(
Y/N)
Vendor/Manuf
Manuf Drawing
Model Number
ANSI Class
Valve Body
Matl
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
3M6
3M6
2.5 K2 6
2.5 K 4
3L4
1.5 G 2.5
1.5 FB 2
2J4
6R8
6R8
4 P2 6
4P6
4P6
3L4
6Q8
3K4
4P6
6Q8
150
150
150
31.5
31.5
88.9
88.9
31.5
31.5
31.5
31.5
8.5
8.5
8.5
26
26
8.5
8.5
343
343
579
238
238
238
238
341
374
374
578
178
178
314
178
178
178
178
SV
SV
SV
SV
SV
SV
SV
SV
SV
SV
SV
SV
SV
SV
SV
SV
SV
SV
FLG/FLG
FLG/FLG
BW/FLG
FLG/FLG
FLG/FLG
FLG/FLG
FLG/FLG
FLG/FLG
FLG/FLG
FLG/FLG
FLG/FLG
FLG/FLG
FLG/FLG
FLG/FLG
FLG/FLG
FLG/FLG
FLG/FLG
FLG/FLG
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
Crosby
Crosby
Crosby
Crosby
Crosby
Crosby
Crosby
Crosby
Crosby
Crosby
Crosby
Crosby
Crosby
Crosby
Crosby
Crosby
Crosby
Crosby
U81232-2,3 100-1151
U81232-2,3 100-1151
U81232-4 101-1572B
U81232-8 115-1316
U81232-9 115-1331
U81232-16 104-1050
U81232-18 11-1928
U81232-10 115-1274
U81232-5,6 101-1396B
U81232-5,6 101-1396B
U81232-7 101-1457B
U81232-11,12 115-1123A
U81232-11,12 115-1144
U81232-15 115-1276
U81232-13 104-777
U81232-19 11-1928
U81232-17 106-2259
U81232-14 106-2263
3 M 6 HE-86
3 M 6 HE-86
2.5 K2 6 HCI-99W
2.5 K 4 HSJ-36
3 L 4 HSJ-36
1.5 G 2.5 HSJ-66-E
1.5 FB 2 506614-152/S1
2 J 4 HSJ-36
6 R 8 HCI-36
6 R 8 HCI-36
4 P2 6 HCI-69
4 P 6 HSJ-16
4 P 6 HSJ-16
3 L 4 HSJ-16
6 Q 8 HSJ-36-E
3 K 4 506605K34/SI
4 P 6 JBS-16-D
6 Q 8 JBS-15-D
2500X300
2500X300
BWX300
300X150
300X150
1500X300
900X300
300X150
300X300
300X300
1500X300
150X150
150X150
150X150
300X150
150X150
150X150
150X150
SA216-WCC
SA216-WCC
SA217-WC9
SA216-WCB
SA216-WCB
SA216-WCB
SA216-WCB
SA216-WCB
SA216-WCC
SA216-WCC
SA217-WC9
SA216-WCB
SA216-WCB
SA216-WCB
SA216-WCB
SA216-WCB
SA216-WCB
SA216-WCB
350
200
400
200
160/31.25
40/7.16
40/11.12
40/6.22
335-P91
SA-106C
SA-106C
SA-106C
300
200
400
200
150
31.5
8.5
31.5
579
374
314
341
Stop-Check
Stop-Check
Stop-Check
Stop-Check
BW
BW
BW
BW
N
N
N
N
HP Valves
HP Valves
HP Valves
HP Valves
S04+0264+01
S04+0264+02
S04+0264+03
S04+0264+04
H13.2.2.49.1.3.1
251.1/2.XU
243.1/2.XU
251.1/2.XU-S
2500
300
150
300
SA-106C
SA-106C
SA-106C
335-P91
335-P91
335-P91
335-P91
335-P91
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
335-P22
335-P22
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
40
40
200
350
25
80
50
50
50
40
40
80
200
25
80
50
50
50
40
40
80
400
25
25
150
200
160/6.25
160/6.25
160/20.14
140/27.78
160/5.56
160/9.74
160/7.65
160/7.65
160/7.65
80/4.45
80/4.45
80/6.68
40/7.16
80/4.0
80/6.67
80/4.85
80/4.85
80/4.85
80/4.45
80/4.45
80/6.68
40/11.12
80/4.0
80/3.99
40/6.23
40/7.16
SA-106C
SA-160C
SA-106C
335-P91
335-P91
335-P91
335-P91
335-P91
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
335-P22
335-P22
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
40
40
200
350
25
50x80
50
50
50
40
40
80
200
25
50x80
50
50
50
40
40
80
400
25
25
150
200
152.4
168
225
150
150
150
150
150
150
33.9
41.8
88.9
31.5
31.5
31.5
31.5
31.5
31.5
10.9
13
40
8.5
8.5
8.5
26
26
343
343
343
579
579
579
533
543
343
238
238
238
374
374
341
238
497
497
178
178
178
314
314
314
178
178
Globe
Angle/Y-Globe
Gate
Gate
Y-Globe
Globe
Globe
Globe
Globe
Globe
Angle/Y-Globe
Gate
Gate
Gate
Globe
Globe
Globe
Globe
Globe
Angle/Y-Globe
Gate
Gate
Y-Globe
Globe
Gate
Gate
SW
SW
BW
BW
SW
SW
SW
SW
SW
SW
SW
BW
BW
SW
SW
SW
SW
SW
SW
SW
BW
BW
SW
SW
BW
BW
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
S04+0263+06
S04+0263+07
S04+0263+08
S04+0263+01
S04+0263+01BP
S04+0263+02
S04+0263+03
S04+0263+04
S04+0263+05
S04+0263+12
S04+0263+13
S04+0263+14
S04+0263+09
S04+0263+09BP
S04+0263+10
S04+0263+11
S04+0263+15
S04+0263+16
S04+0263+18
S04+0263+19
S04+0263+20
S04+0263+17
S04+0263+17BP
S04+0263+23
S04+0263+21
S04+0263+22
H02.1.2.01.1.3.2
H02.3.2.01.1.3.2
797.1/2.UF
779.1/2.UF
H02.1.2.49.1.3.2
H02.1.2.49.1.3.2
H02.1.2.49.1.3.2
H02.1.2.49.1.3.2
H02.1.2.01.1.3.2
H02.1.2.01.1.3.2
H02.3.2.01.1.3.2
793.1/2.UF
43.1/2.XUF
H02.1.2.01.1.3.2
H02.1.2.01.1.3.2
H02.1.2.01.1.3.2
H02.1.2.22.1.3.2
H02.1.2.22.1.3.2
H02.1.2.01.1.3.2
H02.3.2.01.1.3.2
43.1/2.XUF
57.1/2.XUF
H02.1.2.01.1.3.2
H02.1.2.01.1.3.2
43.1/2.XUF
43.1/2.XUF
160/20.14
160/7.65
80/6.68
40/7.16
80/4.85
80/13.20
80/6.67
40/8.10
40/7.16
40/7.15
40/13.21
40/7.16
40/5.27
80/4.85
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
335-P22
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
200
50
80
200
50
350
80
350
350
250
500
200
100
50
160/20.14
160/7.65
80/6.68
40/7.16
80/4.85
80/16.66
80/6.67
40/9.73
40/9.73
40/8.11
40/13.21
40/7.16
40/5.27
80/4.85
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
335-P22
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
150
50
80
200
50
300
80
250
150
200
500
150
100
50
225
225
88.9
31.5
88.9
31.5
40
8.5
31.5
8.5
8.5
26
33.5
3.5
180
180
238
374
180
578
180
314
341
314
314
178
178
150
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
BW
SW
BW
BW
SW
BW
BW
BW
BW
BW
BW
BW
BW
SW
N
N
N
N
N
N
N
N
N
N
N
N
N
N
Copes-Vulcan
Copes-Vulcan
Copes-Vulcan
Copes-Vulcan
Copes-Vulcan
Copes-Vulcan
Copes-Vulcan
Copes-Vulcan
Copes-Vulcan
Copes-Vulcan
Copes-Vulcan
Copes-Vulcan
Copes-Vulcan
Sterling
SK-B-10-100362-A
SK-A-10-100653-A
SK-C-10-100362-A
SK-D-10-100362-A
SK-B-10-100653-A
SK-C-10-100362-A
SK-E-10-100362-A
SK-L-10-100362-A
SK-J-10-100362-A
SK-H-10-100362-A
SK-I-10-100362-A
SK-F-10-100362-A
SK-G-10-100362-A
Jordan Valves
40
40
40
160/6.25
80/4.45
80/4.45
SA-106C
SA-106C
SA-106C
40
40
40
160/6.25
80/4.45
80/4.45
SA-106C
SA-106C
SA-106C
40
40
40
152.4
33.9
10.9
343
238
178
MV Angle
MV Angle
MV Angle
SW
SW
SW
N
N
N
HP Valves
HP Valves
HP Valves
4
4
4
40
40
40
160/6.25
80/4.45
80/4.45
SA-106C
SA-106C
SA-106C
40
40
40
160/6.25
80/4.45
80/4.45
SA-160C
SA-106C
SA-106C
40
40
40
168
41.8
13
343
238
178
Angle
Angle
Angle
SW
SW
SW
N
N
N
4
8
4
8
1
4
4
8
4
4
4
8
1
4
8
2
4
8
1
4
4
8
4
4
4
4
4
4
2
2
2
6
2
2
4
8
4
4
4
150
200
50
80
200
80
65
80
150
50
200
80
150
65
80
500
250
80
150
250
150
200
200
100
100
100
100
150
250
500
350
100
450
150
80
100
50
50
80
106/15.98
160/20.14
160/7.65
160/9.74
160/20.13
80/6.68
80/6.15
80/6.68
40/6.22
80/4.85
40/7.16
80/6.67
80/9.60
80/6.15
80/6.67
40/13.21
40/8.10
80/6.67
80/9.60
80/13.20
40/6.22
40/7.16
40/7.16
40/5.27
40/5.27
40/5.27
40/5.27
40/6.23
40/8.11
40/13.21
40/9.74
160/11.80
STD/8.34
40/6.22
80/6.68
40/5.27
80/4.85
80/4.85
80/6.68
SA-106C
SA-106C
335-P91
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
335-P22
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
150
200
50
80
200
80
80
80
150
50
200
80
150
65
80
500
250
80
150
250
150
200
200
100
100
100
100
150
250
500
350
100
450
150
80
100
50
50
80
106/15.98
160/20.14
160/7.65
160/9.74
160/20.13
80/6.68
80/6.15
80/6.68
40/6.22
80/4.85
40/7.16
80/6.67
80/9.60
80/6.15
80/6.67
40/13.21
40/8.10
80/6.67
80/9.60
80/13.20
40/6.22
40/7.16
40/7.16
40/5.27
40/5.27
40/5.27
40/5.27
40/6.23
40/8.11
40/13.21
40/9.74
160/11.80
STD/8.34
40/6.22
80/6.68
40/5.27
80/4.85
80/4.85
80/6.68
SA-106C
SA-106C
335-P91
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
335-P22
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
150
200
50
80
200
80
80
80
150
50
200
80
150
65
80
500
250
80
150
250
150
200
200
100
100
100
100
150
250
500
300
100
450
150
80
100
80
50
80
225
225
150
165.5
165.5
88.9
88.9
88.9
31.5
31.5
31.5
33.9
33.9
40
40
8.5
8.5
10.9
10.9
31.5
26
26
26
33.5
33.5
33.5
33.5
26
8.5
8.5
31.5
225
8.5
8.5
3.5
3.5
3.5
10
20"" WG (50 mbar)
180
180
579
343
343
180
238
238
341
341
374
238
238
180
180
314
314
178
178
578
178
178
178
178
178
178
178
178
314
314
341
178
178
178
150
150
150
50
177
Y-Globe
Gate
Gate
Globe
Globe
Globe
Y-Globe
Gate
Gate
Gate
Gate
Globe
Globe
Y-Globe
Gate
Gate
Globe
Globe
Globe
Gate
Y-Globe
Gate
Gate
Y-Globe
Gate
Gate
Gate
Gate
Gate
Gate
Gate
Gate
Gate
Gate
Gate
Gate
Gate
Globe
Gate
BW
BW
SW
SW
SW
BW
BW
BW
BW
SW
SW
SW
SW
SW
BW
BW
BW
SW
SW
BW
BW
BW
BW
BW
BW
BW
BW
BW
BW
BW
BW
BW
BW
BW
BW
SW
SW
BW
FLG
N
N
N
Y
Y
N
N
N
N
N
N
Y
Y
N
N
N
N
Y
Y
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
Y
Y
N
N
System
Locator
Code
Qty
Total for Upstr Pipe
Upstr
Qty contract NPS (mm) SCH/MWT
Tag Number
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
V-264
V-265
V-355
V-564
V-565
V-432
V-440
V-602
V-751
V-752
V-780
V-889
V-890
V-917
V-028
V-030
V-018D
V-062D
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1*
1*
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
2
2
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
AA
AA
AA
AA
V-356
V-607
V-920
V-623
1
1
1
1
4
4
4
4
350
200
400
150
160/31.25
40/7.16
40/11.12
40/6.22
335-P91
SA-106C
SA-106C
SA-106C
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
HV-181
HV-180
HV-102
HV-001
HV-001A
HV-342
HV-284
HV-282
HV-280
HV-482
HV-480
HV-400
HV-604
HV-604A
HV-600
HV-580
HV-765
HV-760
HV-827
HV-825
HV-800
HV-919
HV-919A
HV-948, HV-949
HV-003
HV-002
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
8
4
4
40
40
200
350
25
50
50
50
50
40
40
80
200
25
50
50
50
50
40
40
80
400
25
25
150
200
160/6.25
160/6.25
160/20.14
140/27.78
160/5.56
160/7.65
160/7.65
160/7.65
160/7.65
80/4.45
80/4.45
80/6.68
40/7.16
80/3.99
80/4.85
80/4.85
80/4.85
80/4.85
80/4.45
80/4.45
80/6.68
40/11.12
80/3.99
80/3.99
40/6.23
40/7.16
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
BM
LV-100
TV-301
LV-430
PV-601
TV-701
FV-780
LV-801
FV-915
PV-003D
PV-002D
PV-001D
LV-064
TV-040
TV-001B
1
1
1
1
1
1
1
1
1*
1*
1*
1
1
1
4
4
4
4
4
4
4
4
2
2
2
4
4
4
200
50
80
200
50
300
80
250
200
200
500
200
100
50
AA
AA
AA
HV-182
HV-484
HV-829
1
1
1
4
4
4
AA
AA
AA
V-180
V-480
V-825
1
1
1
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
BM
BM
BM
AA
BA
V-108
V-105, V-109
V-354
V-181, V-182
V-185
V-426
V-438
V-435, V-439
V-624
V-603
V-644
V-481, V-482
V-485
V-819
V-816, V-820
V-001D
V-918
V-826, V-827
V-845
V-783
V-078
V-075, V-079
V-029
V-060
V-057
V-061
V-053
V-049
V-005D
V-006D
V-014D
V-031D, V-032D, V-033D
PV-056
V-034D
V-006B
V-014B, V-015B
V-007B
V-008B
V-007G
1
2
1
2
1
1
1
2
1
1
1
2
1
1
2
1*
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
3*
1*
1*
1
2
1
1
1
Upstr Pipe
Matl
Downstr
Pipe NPS Downstr
(mm)
SCH/MWT
By: ElifT Chk'd: RGK
Notes/SV Set
Pressure (barg)
Datasheet/Ref Number
P&ID Drawing
WBS
150
154.5
138.5
31.5
32.5
88.9
87.5
29.7
31.5
32.5
27.6
8.5
8.7
7.6
26
24.6
8.5
8.9
08003-10.03
08003-10.03
08003-10.03
08003-10.03
08003-10.03
08003-10.03
08003-10.03
08003-10.03
08003-10.03
08003-10.03
08003-10.03
08003-10.03
08003-10.03
08003-10.03
08003-10.03
08003-10.03
08003-10.03
08003-10.03
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
19447000
19447000
19447000
19447000
19447000
19447000
19447000
19447000
19447000
19447000
19447000
19447000
19447000
19447000
19447000
19447000
19447000
19447000
SA217-C12A
A216WCB
A216WCB
A216WCB
N/A
N/A
N/A
N/A
08003-10.06
08003-10.06
08003-10.06
08003-10.06
08003-1D0012
08003-1D0013
08003-1D0014
08003-1D0013
19443000
19443000
19443000
19443000
2500
2500
1500
1690SP
2500
2500
2500
2500
2500
2500
2500
900
300
2500
2500
2500
2500
2500
2500
2500
300
150
2500
2500
300
300
SA105N
SA105N
A216-WCB
A217-C12A
SA182-F91
SA182-F91
SA182-F91
SA182-F91
SA105N
SA105N
SA105N
A216-WCB
A216-WCB
SA105N
SA105N
SA105N
SA182-F22
SA182-F22
SA105N
SA105N
A216-WCB
A216-WCB
SA105N
SA105N
A216-WCB
A216-WCB
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-10.07
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0013
08003-1D0016
08003-1D0016
19445002
19446002
19441002
19441002
19441002
19449002
19449002
19449002
19449002
19445002
19446002
19441002
19441002
19441002
19449002
19449002
19449002
19449002
19445002
19446002
19441002
19441002
19441002
19449002
19441002
19441002
SD6
SD2
GS3
GS8
GS2
SD12
GS3
SD10
GS6
GS8
Dezzurick
GS6
GS4
Mark 801/802
2500
2500
600
300
600
939 interm.
300
150
300
150
300
300
300
300
A-216 WCB
A-216 WCB
A-217 WC6
A-216 WCB
A-216 WCB
A-217 WC9
A-216 WCB
A-216 WCB
A-216 WCB
A-216 WCB
A-216 WCB
A-216 WCB
A-216 WCB
A-216 WCB
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-10.09
08003-10.09
08003-10.09
08003-10.09
08003-10.09
08003-10.09
08003-10.09
08003-10.09
08003-10.09
08003-10.09
08003-10.09
08003-10.09
08003-10.09
08003-10.09
08003-1D0012
08003-1D0012
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0014
08003-1D0014
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0017
19444004
19444004
19444004
19444004
19444004
19030170
19444004
19030170
19444004
19444004
19444004
19444004
19444004
19444004
04-90756-01
04-90756-01
04-90756-01
D35225-3
D35225-3
D35225-3
1925
1925
1925
A105
A105
A105
N/A
N/A
N/A
08003-10.11
08003-10.11
08003-10.11
08003-1D0012
08003-1D0013
08003-1D0014
19445000
19445000
19445000
HP Valves
HP Valves
HP Valves
S04+0262+01
S04+0262+02
S04+0262+03
H02.3.0.01.1.3.2
H02.3.0.01.1.3.2
H02.3.0.01.1.3.2
2500
2500
2500
SA105N
SA105N
SA105N
N/A
N/A
N/A
08003-10.12
08003-10.12
08003-10.12
08003-1D0012
08003-1D0013
08003-1D0014
19446000
19446000
19446000
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
HP Valves
S04+0261+02
S04+0261+01
S04+0261+03
S04+0261+30
TBD
S04+0261+36
S04+0261+05
S04+0261+04
S04+0261+07
S04+0261+06
S04+0261+39
S04+0261+31
S04+0261+34
S04+0261+10
S04+0261+09
S04+0261+19
S04+0261+09
S04+0261+32
S04+0261+35
S04+0261+08
S04+0261+18
S04+0261+17
S04+0261+16
S04+0261+15
S04+0261+14
S04+0261+14
S04+0261+13
S04+0261+12
S04+0261+27
S04+0261+28
S04+0261+29
S04+0261+23
S04+0261+21
S04+0261+22
S04+0261+24
S04+0261+37
S04+0261+38
S04+0261+25
S04+0261+26
790.1/2.UF
797.1/2.UF
H06.6.0.49.1.3.2
F02.2.2.01.1.3.1
TBD
271.1/2.XU-Y
E02.2.0.01.1.3.1
793.1/2.UF
43.1/2.XUF
H06.6.0.01.1.3.2
43.1/2.XUF
251.1/2.XU
251.XU
B02.2.0.01.1.3.1
43.1/2.XUF
57.1/2.XUF
57.1/2.XUF
243.1/2.XU
243.XU
797.1/2.UF
251.1/2.XU
43.1/2.XUF
43.1/2.XUF
251.1/2.XU
43.1/2.XUF
43.1/2.XUF
43.1/2.XUF
43.1/2.XUF
57.1/2.XUF
57.1/2.XUF
57.1/2.XUF
799.1/2.UF
57.1/2.XUF
57.1/2.XUF
57.1/2.XUF
57.1/2.XUF
B02.2.0.01.1.3.1
B.A.1.8.1
57.XUF
2500
1500
2500
1500
TBD
600
900
900
300
2500
300
300
300
300
300
150
150
150
150
1500
300
300
300
300
300
300
300
300
150
150
150
2500
150
150
150
150
300
800
150
A216-WCB
A216-WCB
SA182-F91
SA105N
TBD
A216 WCB
SA105N
A216-WCB
A216-WCB
SA105N
A216-WCB
A216-WCB
A216-WCB
SA105N
A216-WCB
A216-WCB
A216-WCB
A216-WCB
A216-WCB
A216-WC6
A216-WCB
A216-WCB
A216-WCB
A216-WCB
A216-WCB
A216-WCB
A216-WCB
A216-WCB
A216-WCB
A216-WCB
A216-WCB
A216-WCB
A216-WCB
A216-WCB
A216-WCB
A216-WCB
SA105N
SA105
A216-WCB
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-10.13
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0014
08003-1D0014
08003-1D0016
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0013
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0015
19441000
19441000
19030170
19449000
19449000
19441000
19441000
19441000
19441000
19030170
19030170
19449000
19449000
19441000
19441000
19441000
19030170
19449000
19449000
19030170
19441000
19441000
19441000
19441000
19441000
19441000
19441000
19441000
19441000
19441000
19441000
19441000
19441000
19441000
19441000
19441000
19441000
19441000
19441000
REMARKS
note 1
integrated bypass
FC
FC
FC
FO
FC
FC
FC
FC
FC
FC
FC
FC
FO
FC
note 1
Page 1 of 4
ALSTOM POWER Inc.


09 CHECK VALVES
HP DSH Spray Check
HP FW Check
IP FW Check
RH DSH Spray Check
LP FW Check
LP Pegging Stm to DA - Low Range, NG cases
LP Pegging Stm to DA - High Range, Oil cases
Cond PRHTR FW Check
Recirc Pump Discharge
11 ERV
HP Stm Outlet ERV
HP Stm Outlet ERV Isolation
6
HP Stm Outlet Press Sensing Line Isolation
IP Stm Outlet ERV
IP Stm Outlet ERV Isolation
6
IP Stm Outlet Press Sensing Line Isolation
RH Stm Outlet ERV
RH Stm Outlet ERV Isolation
6
RH Stm Outlet Press Sensing Line Isolation
LP Stm Outlet ERV
LP Stm Outlet ERV Isolation
6
LP Stm Outlet Press Sensing Line Isolation
12 TRIM VALVES (2 NPS & SMALLER)
HP Drum CB Sample ISV
6
HP Drum Chem Feed Check (SS trim)
6
HP Drum Chem Feed ISV (SS trim)
HP Drum Level Gauge Drain
6
6
6
Downstr
Pipe Matl
Nom
Valve
Size
(mm)
Design
Temp
(C)
Valve Type
Valve End
Conn
Catalog(
Y/N)
Vendor/Manuf
Manuf Drawing
Model Number
ANSI Class
Valve Body
Matl
P&ID Drawing
WBS
160/7.65
160/20.14
80/6.68
80/4.85
80/6.68
40/7.15
40/13.21
40/7.16
40/5.27
335-P22
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
50
200
80
50
80
150x200
500
200
100
150
225
88.9
31.5
40
8.5
8.5
26
33.5
543
343
238
497
180
314
314
178
178
Check
Check
Check
Check
Check
Check
Check
Check
Check
SW
BW
BW
SW
BW
BW
BW
BW
BW
N
N
N
N
N
N
N
N
N
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
S04+0315+05
S04+0315+01
S04+0315+02
S04+0315+06
S04+0315+03
S04+0315+08
S04+0315+09
S04+0315+04
S04+0315+07
J04.1.0.22.4.0.2
700.1/2.U
275.1/2.XU
H04.1.0.22.4.0.2
259.1/2.XU
247.1/2.XU-TD
247.1/2.XU
259.1/2.XU
259.1/2.XU
2700
2500
600
2500
300
150
150
300
300
SA182-F22
A216-WCB
A216-WCB
SA182-F22
A216-WCB
A216-WCB
A216-WCB
A216-WCB
A216-WCB
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-10.15
08003-10.15
08003-10.15
08003-10.15
08003-10.15
08003-10.15
08003-10.15
08003-10.15
08003-10.15
08003-1D0012
08003-1D0012
08003-1D0013
08003-1D0013
08003-1D0014
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
19442000
19442000
19442000
19442000
19442000
19442000
19442000
19442000
19442000
100
65
160/11.8
160/8.34
335-P91
335-P91
65X100
65
150
150
579
579
Ball
Ball
BW/FLG
BW/BW
N
N
E09114N7BWRA8E1
B091-14-ISO-BW
2500X1500
3100
A182-F91
A182-F91
134.6
N/A
08003-10.04
08003-10.04
08003-1D0012
08003-1D0012
19447204
19447200
SA-106C
SA-106C
335-P22
335-P22
335-P22
335-P22
SA-106C
SA-106C
335-P22
40
25
20
200
100
20
80
50
20
40/3.22
40/2.96
XXS/6.84
80/11.12
80/7.49
XXS/6.84
40/4.80
40/3.43
XXS/6.84
SA-106C
SA-106C
335-P22
335-P22
335-P22
335-P22
SA-106C
SA-106C
335-P22
25X40
25
20
100X200
100
20
50X80
50
20
31.5
31.5
31.5
31.5
31.5
31.5
8.5
8.5
8.5
341
341
341
578
578
578
314
314
314
Ball
Ball
Globe
Ball
Ball
Globe
Ball
Ball
Globe
BW/FLG
BW/BW
SW
BW/FLG
BW/BW
SW
BW/FLG
BW/BW
SW
N
N
N
N
N
N
N
N
N
E5C411N3BWR55E1
B5C4-11-ISO-BW
N/A
E8L130NABWRD6E1
B8L1-30-ISO-BW
N/A
E3C621N6BWR83E1
B3C6-21-ISO-BW
N/A
300
300
N/A
1500X600
1500
N/A
150
150
N/A
A216-WCB
A216-WCB
316SS
A182-F22
A182-F22
316SS
A216-WCB
A216-WCB
316SS
28.4
N/A
N/A
25.7
N/A
N/A
6.2
N/A
N/A
08003-10.04
08003-10.04
08003-10.04
08003-10.04
08003-10.04
08003-10.04
08003-10.04
08003-10.04
08003-10.04
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0014
08003-1D0014
08003-1D0014
19447204
19447100
80/3.43
160/5.56
160/5.56
80/3.43
SA-106C
TP304H
TP304H
SA-106C
20
25
25
20
80/3.43
160/5.56
160/5.56
80/3.43
SA-106C
TP304H
TP304H
SA-106C
20
25
25
20
152.4
152.4
152.4
150
343
343
343
343
Globe
Check
Gate
Globe
SW
SW
SW
SW
Y
Y
Y
Y
HP VALVES
HP VALVES
HP VALVES
HP VALVES
S03+0811+13
S03+0811+04
S03+0811+22
S03+0811+13
11A01A3CBA05J
46A31C0CAA06J
66A16C3CBA06J
11A01A3CBA05J
900/2700
900/2700
900/2700
900/2700
A105N
F316L
F316L
A105N
N/A
N/A
N/A
N/A
M10A00E.pdf
M40A00E.pdf
M66A04E.pdf
M10A00E.pdf
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
19449000
19449000
19449000
19449000
40
160/6.25
SA-106C
40
160/6.25
SA-106C
40
150
343
Gate
SW
HP VALVES
S03+0811+23
66A01A3CBA08J
900/2700
A105N
N/A
M66A08E.pdf
08003-1D0012
19449000
40
160/6.25
SA-106C
40
160/6.25
SA-106C
40
150
343
Gate
SW
HP VALVES
S03+0811+23
66A01A3CBA08J
900/2700
A105N
N/A
M66A08E.pdf
08003-1D0012
19449000
32
4
4
8
8
8
8
8
16
8
16
20
25
25
20
25
25
25
25
25
20
40
80/3.43
160/5.56
160/5.56
80/3.43
160/5.56
160/5.56
160/5.56
160/5.56
160/5.56
80/3.43
160/6.25
SA-106C
SA-106C
SA-106C
TP304H
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
20
25
25
20
25
25
25
25
25
20
40
80/3.43
160/5.56
160/5.56
80/3.43
160/5.56
160/5.56
160/5.56
160/5.56
160/5.56
80/3.43
160/6.25
SA-106C
SA-106C
SA-106C
TP304H
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
20
25
25
20
25
25
25
25
25
20
40
150
152.4
152.4
150
150
150
150
150
150
150
150
343
343
343
343
343
343
343
343
343
343
343
Globe
Check
Gate
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Gate
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
S03+0811+13
S03+0811+04
S03+0811+22
S03+0811+13
S03+0811+13
S03+0811+13
S03+0811+13
S03+0811+13
S03+0811+13
S03+0811+13
S03+0811+23
11A01A3CBA05J
41A01S0CAA06J
66A01A3CBA06J
16A31C3CBA05J
11A01A3CBA06J
11A01A3CBA06J
11D01A3CBA06J
11A01A3CBA06J
11A01A3CBA06J
11A01A3CBA05J
66D01A3CBA08J
900/2700
900/2700
900/2700
900/2700
900/2700
900/2700
900/2700
900/2700
900/2700
900/2700
900/2700
A105N
A105N
A105N
F316L
A105N
A105N
A105N
A105N
A105N
A105N
A105N
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M10A00E.pdf
M40A00E.pdf
M66A04E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M66A08E.pdf
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
8
1
2
2
2
4
2
32
4
8
8
8
16
8
40
40
50
25
25
20
25
160/6.25
160/6.25
160/7.65
160/5.56
160/5.56
80/3.43
160/5.56
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
40
40
50
25
25
20
25
160/6.25
160/6.25
160/7.65
160/5.56
160/5.56
80/3.43
160/5.56
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
40
40
50
25
25
20
25
150
225
225
225
225
225
225
343
180
180
180
180
180
180
Gate
Y-Globe
Gate
Globe
Globe
Globe
Globe
SW
SW
SW
SW
SW
SW
SW
Y
Y
Y
Y
Y
Y
Y
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
S03+0811+23
S03+0811+23
S03+0811+13
S03+0811+13
S03+0811+13
S03+0811+13
66D01A3CBA08J
12A01A3CBA08J
66A01A3CBA10J
11A01A3CBA06J
11A01A3CBA06J
11A01A3CBA05J
11A01A3CBA06J
900/2700
900/2700
900/2700
900/2700
900/2700
900/2700
900/2700
A105N
A105N
A105N
A105N
A105N
A105N
A105N
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M66A08E.pdf
M10A00E.pdf
M66A08E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
19449000
19441000
19449000
19449000
19449000
19449000
19449000
V-300, V-301, V-303, V-304

V-305, V-306
V-326, V-327
V-328, V-329
V-330, V-331
V-140, V-145, V-146, V-154, V-155, V-157, V-158, V159
V-147, V-156, V-160
V-169, V-170
V-167, V-168
V-141, V-142, V-143, V-144
V-148, V-149, V-150, V-151
V-152, V-153
4
2
2
2
2
16
8
8
8
8
20
25
25
25
25
80/3.43
160/5.56
160/5.56
160/5.56
160/5.56
SA-106C
SA-106C
335-P22
SA-106C
SA-106C
20
25
25
25
25
80/3.43
160/5.56
160/5.56
160/5.56
160/5.56
SA-106C
SA-106C
335-P22
SA-106C
SA-106C
20
25
25
25
25
225
225
150
150
150
180
180
543
180
180
Globe
Globe
Globe
Globe
Globe
SW
SW
SW
SW
SW
Y
Y
Y
Y
Y
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
S03+0811+13
S03+0811+13
S03+0811+15
S03+0811+13
S03+0811+13
11A01A3CBA05J
11A01A3CBA06J
11A22A3CBA06J
11A01A3CBA06J
11A01A3CBA06J
900/2700
900/2700
900/2700
900/2700
900/2700
A105N
A105N
F22
A105N
A105N
N/A
N/A
N/A
N/A
N/A
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
19449000
19449000
19449000
19449000
19449000
8
3
2
2
4
4
2
32
12
8
8
16
16
8
25
50
25
25
25
25
25
160/5.56
160/7.65
160/5.56
160/5.56
160/5.56
160/5.56
160/5.56
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
25
50
25
25
25
25
25
160/5.56
160/7.65
160/5.56
160/5.56
160/5.56
160/5.56
160/5.56
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
25
50
25
25
25
25
25
156.9
156.9
156.9
156.9
156.9
156.9
156.9
343
343
343
343
343
343
343
Globe
Globe
Globe
Globe
Globe
Globe
Globe
SW
SW
SW
SW
SW
SW
SW
Y
Y
Y
Y
Y
Y
Y
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
S03+0811+13
S03+0811+14
S03+0811+13
S03+0811+13
S03+0811+13
S03+0811+13
S03+0811+13
11A01A3CBA06J
11A01A3CBA10J
11A01A3CBA06J
11A01A3CBA06J
11A01A3CBA06J
11A01A3CBA06J
11A01A3CBA06J
900/2700
900/2700
900/2700
900/2700
900/2700
900/2700
900/2700
A105N
A105N
A105N
A105N
A105N
A105N
A105N
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
19449000
19449000
19449000
19449000
19449000
19449000
19449000
V-161, V-162, V-163, V-164, V-165, V-166

V-106, V-107
V-133, V-134
V-124, V-125
V-110, V-111
V-128, V-129, V-130, V-131
V-100, V-101, V-102, V-103
V-115, V-116
V-113, V-114
V-118, V-119
V-121, V-122
V-126, V-127
V-357, V-358
V-359, V-360, V-361, V-362, V-364, V-365, V-366, V367
V-348, V-349
V-352, V-353
V-342, V-343, V-345, V-346
V-370, V-371
V-338, V-339
V-285, V-286
V-288
V-287
V-284
V-483, V-484
V-560
V-561
V-519, V-520, V-541, V-542
V-506, V-507, V-521, V-522, V-528, V-529, V-543, V544
V-508, V-509, V-523, V-524, V-530, V-531, V-545, V546
V-511, V-512, V-526, V-527, V-533, V-534, V-548, V549
V-562
V-563
V-582, V-583
V-580, V-581
V-569, V-578
V-568, V-577
V-566, V-567
V-571, V-572, V-574, V-575
V-504, V-505
V-500, V-501, V-502, V-503
V-513, V-514, V-515, V-516, V-535, V-536, V-537, V538
V-430, V-431
V-433, V-434
V-436, V-437
V-419, V-420
V-411, V-412, V-414, V-415
V-421, V-422, V-424, V-425
V-400, V-401
V-409, V-410
V-403, V-404
V-406, V-407
V-417, V-418
6
2
2
2
2
4
4
2
2
2
2
2
2
24
8
8
8
8
16
16
8
8
8
8
8
8
25
25
25
25
25
20
20
25
25
25
25
20
25
160/5.56
160/5.56
160/5.56
160/5.56
160/5.56
80/3.43
80/3.43
160/5.56
160/5.56
160/5.56
160/5.56
160/4.88
160/5.56
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
335-P91
25
25
25
25
25
20
20
25
25
25
25
20
25
160/5.56
160/5.56
160/5.56
160/5.56
160/5.56
80/3.43
80/3.43
160/5.56
160/5.56
160/5.56
160/5.56
160/4.88
160/5.56
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
335-P91
25
25
25
25
25
20
20
25
25
25
25
20
25
156.9
225
225
165.5
225
225
225
165.5
165.5
225
165.5
165.5
150
343
180
180
343
180
180
180
343
343
180
343
343
579
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
S03+0811+13
S03+0811+13
S03+0811+13
S03+0811+13
S03+0811+13
S03+0811+13
S03+0811+13
S03+0811+13
S03+0811+13
S03+0811+13
S03+0811+13
S03+0811+13
S03+0811+17
11A01A3CBA06J
11A01A3CBA06J
11A01A3CBA06J
11A01A3CBA06J
11A01A3CBA06J
11A01A3CBA05J
11A01A3CBA05J
11A01A3CBA06J
11A01A3CBA06J
11A01A3CBA06J
11A01A3CBA06J
11A01A3CBA05J
11A49A3CBA06J
900/2700
900/2700
900/2700
900/2700
900/2700
900/2700
900/2700
900/2700
900/2700
900/2700
900/2700
900/2700
900/2700
A105N
A105N
A105N
A105N
A105N
A105N
A105N
A105N
A105N
A105N
A105N
A105N
F91
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
8
2
2
4
2
2
2
1
1
1
2
1
1
4
32
8
8
16
8
8
8
4
4
4
8
4
4
16
20
25
25
25
25
20
25
50
50
50
20
25
25
20
160/4.88
160/5.56
160/5.56
160/5.56
160/5.56
80/3.43
160/5.56
160/7.65
160/7.65
160/7.65
80/3.43
80/3.99
80/3.99
80/3.43
335-P91
335-P91
335-P91
335-P91
335-P91
335-P22
335-P22
335-P91
335-P91
SA-106C
SA-106C
TP304H
TP304H
SA-106C
20
25
25
25
25
20
25
50
50
50
20
25
25
20
160/4.88
160/5.56
160/5.56
160/5.56
160/5.56
80/3.43
160/5.56
160/7.65
160/7.65
160/7.65
80/3.43
80/3.99
80/3.99
80/3.43
335-P91
335-P91
335-P91
335-P91
335-P91
335-P22
335-P22
335-P91
335-P91
SA-106C
SA-106C
TP304H
TP304H
SA-106C
20
25
25
25
25
20
25
50
50
50
20
25
25
20
150
150
150
150
150
150
150
150
150
150
33.9
33.9
33.9
31.5
579
579
579
579
579
579
440
533
543
343
238
238
238
238
Gate
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Check
Gate
Globe
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
S03+0811+32
S03+0811+17
S03+0811+17
S03+0811+17
S03+0811+17
S03+0811+17
S03+0811+15
S03+0811+18
S03+0811+18
S03+0811+14
S03+0811+10
S03+0811+03
S03+0811+21
S03+0811+10
66A49A3CBA05J
11A49A3CBA06J
11A49A3CBA06J
11A49A3CBA06J
11A49A3CBA06J
11A49A3CBA05J
11A22A3CBA06J
11A49A3CBA10J
11A49A3CBA10J
11A01A3CBA10J
17I01G3CB/05C
47I31C0CB/06C
67I31C3CB/06C
17I01G3CB/05C
900/2700
900/2700
900/2700
900/2700
900/2700
2700
900/2700
900/2700
900/2700
900/2700
800
800
800
800
F91
F91
F91
F91
F91
A182 F91
F22
F91
F91
A105N
A105
F316L
F316L
A105
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M66A04E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
Ilshin-maintanance.pdf
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
32
40
80/4.45
SA-106C
40
80/4.45
SA-106C
40
31.5
238
Gate
SW
HP VALVES
S03+0811+21
67I01G3CB/08C
800
A105
N/A
08003-1D0013
19449000
32
40
80/4.45
SA-106C
40
80/4.45
SA-106C
40
31.5
238
Gate
SW
HP VALVES
S03+0811+21
67I01G3CB/08C
800
A105
N/A
08003-1D0013
19449000
8
1
1
2
2
2
2
2
4
2
4
32
4
4
8
8
8
8
8
16
8
16
20
25
25
20
25
25
25
25
25
20
40
80/3.42
80/3.99
80/3.99
80/3.43
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.43
80/4.45
SA-106C
SA-106C
SA-106C
TP304H
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
20
25
25
20
25
25
25
25
25
20
40
80/3.42
80/3.99
80/3.99
80/3.43
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.43
80/4.45
SA-106C
SA-106C
SA-106C
TP304H
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
20
25
25
20
25
25
25
25
25
20
40
31.5
33.9
33.9
31.5
31.5
31.5
31.5
31.5
31.5
31.5
31.5
238
238
238
238
238
238
238
238
238
238
238
Globe
Check
Gate
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Gate
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
S03+0811+10
S03+0811+03
S03+0811+21
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+21
17I01G3CB/05C
47I01U0CB/06C
67I01G3CB/06C
17I31C3CB/05C
17I01G3CB/06C
17I01G3CB/06C
17D01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/05C
67D01G3CB/08C
800
800
800
800
800
800
800
800
800
800
800
A105
A105
A105
F316L
A105
A105
A105
A105
A105
A105
A105
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
8
2
2
2
2
4
4
2
2
2
2
2
32
8
8
8
8
16
16
8
8
8
8
8
40
25
25
25
25
20
20
25
25
25
25
20
80/4.45
80/3.99
80/3.99
80/3.99
80/3.99
80/3.43
80/3.43
80/3.99
80/3.99
80/3.99
80/3.99
80/3.43
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
40
25
25
25
25
20
20
25
25
25
25
20
80/4.45
80/3.99
80/3.99
80/3.99
80/3.99
80/3.43
80/3.43
80/3.99
80/3.99
80/3.99
80/3.99
80/3.43
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
40
25
25
25
25
20
20
25
25
25
25
20
31.5
39.4
39.4
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9
238
238
238
238
238
180
180
180
180
180
238
238
Gate
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
S03+0811+21
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
67D01G3CB/08C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/05C
17I01G3CB/05C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/05C
800
800
800
800
800
800
800
800
800
800
800
800
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
System
Locator
Code
Tag Number
AA
AA
AA
AA
AA
AA
AA
AA
AA
V-318
V-112
V-416
V-718
V-821
V-011D
V-002D
V-019
V-063
1
1
1
1
1
1*
1*
1
1
4
4
4
4
4
2
2
4
4
50
200
80
50
80
150
500
200
100
160/7.65
160/20.14
80/6.68
80/4.85
80/6.68
40/6.22
40/13.21
40/7.16
40/5.27
335-P22
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
50
200
80
50
80
200
500
200
100
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
HV-340
V-351
V-338, V-339
HV-602
V-606
V-600, V-601
HV-782
V-784
V-781, V-782
HV-917
V-919
V-915, V-916
1
1
4
4
65
65
160/8.34
160/8.34
335-P91
335-P91
1
1
2
1
1
2
1
1
2
4
4
8
4
4
8
4
4
8
25
25
20
100
100
20
50
50
20
40/2.96
40/2.96
XXS/6.84
80/7.49
80/7.49
XXS/6.84
40/3.43
40/3.43
XXS/6.84
AA
AA
AA
AA
V-183, V-184
V-260
V-261
V-219, V-220, V-241, V-242
V-206, V-207, V-221, V-222, V-228, V-229, V-243, V244
V-208, V-209, V-223, V-224, V-230, V-231, V-245, V246
V-211, V-212, V-226, V-227, V-233, V-234, V-248, V249
V-262
V-263
V-282, V-283
V-280, V-281
V-269, V-278
V-268, V-277
V-266, V-267
V-271, V-272, V-274, V-275
V-204, V-205
V-200, V-201, V-202, V-203
V-213, V-214, V-215, V-216, V-235, V-236, V-237, V238
V-314
V-313, V-317
V-315, V-316
V-311, V-312
V-319, V-320, V-321, V-322
V-324, V-325
2
1
1
4
8
4
4
16
20
25
25
20
32
32
8
1
1
2
2
2
2
2
4
2
4
HP Drum LT upper
AA
HP Drum LT lower
AA
HP Drum LT Vent
HP Drum Nitrogen Feed Check
HP Drum Nitrogen Feed
HP Sat Steam Sample (SS trim)
HP Drum Outlet Vent
HP Drum Press Gauge Isol
HP Drum Press gauge isol (w/lock)
HP Drum Press Port isol
HP Drum Press Transmitter isol
HP Drum RWLI Drain
HP Drum RWLI (w/lock)
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
HP Drum TB (w/lock)
HP DSH CV Bypass
HP DSH CV Isolation
HP DSH Spray CV Drain
HP DSH Spray Drain
HP DSH Spray Strainer
HP DSH Spray Strainer Drain
AA
AA
AA
AA
AA
AA
AA
HP DSH Spray FIT

HP DSH Spray PIT
HP DSH Spray Drain after check valve
HP DSH Spray Drain before check valve
HP DSH Spray PI
AA
AA
AA
AA
AA
HP Econ Drain
HP Econ Drain Combined
HP Econ Outlet Press Port isol
HP Econ Outlet Vent
HP Econ 4 Vent
HP Econ 3 Vent
HP Econ 2 Vent
AA
AA
AA
AA
AA
AA
AA
HP Econ 1 Vent
HP FW CV Drain
HP FW CV Bypass Drain
HP FW Drain (dwnstm of check vlv)
HP FW Drain (upstrm of check vlv)
HP FW FIT
HP FW FIT
HP FW PI
HP FW PP
HP FW PIT
HP FW PIT
HP FW Sample
HP Stm Outlet Free-Blow Drain
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
HP Stm Outlet FIT

HP Stm Outlet PI
HP Stm Outlet PP
HP Stm Outlet PIT
HP Stm Outlet PIT
HP Stm Outlet Press Sensing Line Isolation
HPSH Vent
HPSH1 Drain
HPSH2 Drain
HPSH3 Drain
IP Drum CB Sample
IP Drum Chem Feed Check (SS trim)
IP Drum Chem Feed (SS tRIM)
IP Drum LI Drain
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
IP Drum LT upper
AA
IP Drum LT lower
AA
IP Drum LT Vent
IP Drum Nitrogen Check
IP Drum Nitrogen Isolation
IP Drum Outlet Sample (SS)
IP Drum Outlet Vent
IP Drum PI
IP Drum PI (w/lock)
IP Drum PP
IP Drum PIT
IP Drum RWLI Drain
IP Drum RWLI (w/lock)
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
IP Drum TB (w/lock)
IP Econ Outlet PP
IP Econ Outlet Vent
IP FW CV Drain
IP FW Drain
IP FW FIT
IP FW FIT
IP FW PI
IP FW PP
IP FW PIT
IP FW PIT
IP FW Sample
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
File Name: 08003-10.01-06.xls
Item No.: 10.01

Rev. No.:06
Date: 11/03/04
Doc. Type: E
VALVE LIST
Qty
Upstr
Upstr Pipe
Matl
Downstr
Pipe NPS Downstr
(mm)
SCH/MWT
ValveTechnologies
040737-1
ValveTechnologies
040737-1-ISO
MOVED TO TRIM VALVES SECTION
ValveTechnologies
040737-2
ValveTechnologies
040737-2-ISO
ValveTechnologies
040737-TRANSDUCER
ValveTechnologies
040737-3
ValveTechnologies
040737-3-ISO
ValveTechnologies
040737-TRANSDUCER
ValveTechnologies
040737-4
ValveTechnologies
040737-4-ISO
ValveTechnologies
040737-TRANSDUCER
Notes/SV Set
Pressure (barg)
REMARKS
FC
FC
19449000
19447204
19447200
FC
19449000
19447204
19447200
FC
19449000
SS Trim
Page 2 of 4
ALSTOM POWER Inc.


IP Pegging Stm Drain
IP Pegging Stm Vent
IP Stm Outlet Drain (Before NRV)
IP Stm Outlet Drain (After NRV)
IP Stm Outlet Free-Blow Drain
6
6
6
Item No.: 10.01

Rev. No.:06
Date: 11/03/04
Doc. Type: E
VALVE LIST
System
Locator
Code
AA
AA
AA
AA
AA
Qty
Upstr
2
8
25
80/3.99
2*
4
25
80/3.99
2
8
25
80/3.99
2
8
25
80/3.99
2
8
25
80/3.99
Upstr Pipe
Matl
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
Downstr
Pipe NPS Downstr
(mm)
SCH/MWT
25
80/3.99
25
80/3.99
25
80/3.99
25
80/3.99
25
80/3.99
Downstr
Pipe Matl
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
Nom
Valve
Size
(mm)
25
25
25
25
25

31.5
31.5
31.5
31.5
31.5
Design
Temp
(C)
341
341
341
374
374
Valve Type
Globe
Globe
Globe
Globe
Globe
Valve End
Conn
SW
SW
SW
SW
SW
Catalog(
Y/N)
Y
Y
Y
Y
Y
Vendor/Manuf
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
Manuf Drawing
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
Model Number
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
ANSI Class
800
800
800
800
800
Valve Body
Matl
A105
A105
A105
A105
A105
Notes/SV Set
Pressure (barg)
N/A
N/A
N/A
N/A
N/A
P&ID Drawing
08003-1D0016
08003-1D0016
08003-1D0013
08003-1D0013
08003-1D0013
WBS
19449000
19449000
19449000
19449000
19449000
LP Drum LT upper
AA
LP Drum LT lower
AA
LP Drum LT Vent
LP Drum Nitrogen Check
LP Drum Nitrogen
LP Sat Steam Sample (SS)
LP Drum Outlet Vent
LP Drum PI
LP Drum PI (w/lock)
LP Drum PP
LP Drum PIT
LP Drum RWLI Drain
LP Drum RWLI (w/lock)
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
LP Drum TB (w/lock)
LP FW Inlet Vent
LP FW Inlet Drain
LP FW Sample
LP FW CV Drain
LP FW FIT
LP FW FIT
LP FW PI
LP FW PP
LP FW PIT
LP Stm Outlet Free-Blow Drain
LP Stm Outlet Drain
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
LP Stm Outlet FIT

LP Stm Outlet PI
LP Stm Outlet PP
LP Stm Outlet PIT
LP Stm Outlet Press Sensing Line Isolation
RH DSH Spray CV Drain
RH DSH Spray Drain
AA
AA
AA
AA
AA
AA
AA
Tag Number
V-639, V-640
V-641, V-642
V-604, V-605
V-635, V-636
V-608, V-609
V-625, V-626, V-628, V-629, V-630, V-631, V-633, V634
V-618, V-619
V-610, V-611
V-612, V-613, V-615, V-616
V-637, V-638
V-584
V-600, V-601
V-828, V-829
V-885
V-886
V-854, V-855, V-876, V-877
V-841, V-842, V-856, V-857, V-863, V-864, V-878, V879
V-843, V-844, V-858, V-859, V-865, V-866, V-880, V881
V-846, V-847, V-861, V-862, V-868, V-869, V-883, V884
V-887
V-888
V-908, V-909
V-906, V-907
V-894, V-911
V-893, V-910
V-891, V-892
V-896, V-897, V-899, V-900
V-839, V-840
V-835, V-836, V-837, V-838
V-848, V-849, V-850, V-851, V-870, V-871, V-872, V873
V-901, V-902
V-903, V-904
V-822, V-823
V-817, V-818
V-811, V-812, V-814, V-815
V-830, V-831, V-833, V-834
V-800, V-801
V-809, V-810
V-803, V-804, V-806, V-807
V-921, V-922
V-948, V-949
V-936, V-937, V-939, V-940, V-941, V-942, V-944, V945
V-925, V-926
V-923, V-924
V-928, V-929, V-931, V-932
V-915, V-916
V-715, V-716
V-711, V-712
RH DSH Spray FIT Isolation

RH DSH Spray Strainer ISV
RH DSH Spray PIT ISV
RH DSH Spray PI ISV
RH DSH CV Bypass
RH DSH CV Isolation
RH DSH Strainer Drain
RH DSH Drain downstream of check valve
RH Stm Inlet PI
RH Stm Inlet PP
RH Stm Inlet PIT
RH Stm Outlet PI
RH Stm Outlet PP
RH Stm Outlet PIT
RHTR1 Drain
RHTR2 Drain
RH Stm Outlet Press Sensing Line Isolation
IP Pegging Stm Drain (After CV)
IP Pegging Stm Drain (Before CV)
LP Stm to DA Drain NG Cases (Before CV)
LP Stm to DA Drain NG Cases (Before Check)
LP Stm to DA Drain Oil Cases(Before CV)
Cond PRHTR FW PI
Cond PRHTR FW PP
Cond PRHTR Drain
Cond PRHTR FIT
Cond PRHTR FIT
Cond PRHTR FW Drain (Before Check)
Cond PRHTR FW Drain (After Check)
Cond PRHTR FW PIT
Cond PRHTR FW Sample
Cond PRHTR Outlet CV Drain
Cond PRHTR Outlet PI
Cond PRHTR Outlet PP
Cond PRHTR Outlet PIT
Cond PRHTR Outlet Vent
Cond PRHTR Outlet Drain
Cond PRHTR Recirc Line CV Drain
Cond PRHTR Recirc Line Drain
Cond PRHTR Recirc Line DPI
Cond PRHTR Recirc Line PP
Cond PRHTR Recirc Min Flow Line (w/lock)
Cond PRHTR Recirc Pump Discharge PI
Cond PRHTR Recirc Pump Suction PIT
Cond PRHTR Recirc Pump Strainer Drain
Cond PRHTR Vent
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
V-700, V-701, V-703, V-704

V-719, V-720, V-722, V-723
V-705, V-706
V-708, V-709
V-714
V-713, V-717
V-724, V-725
V-726, V-727
V-742, V-743
V-740, V-741
V-745, V-746, V-748, V-749
V-793, V-794
V-785, V-786
V-787, V-788, V-790, V-791
V-765
V-760
V-781, V-782
V-009D, V-010D
V-007D, V-008D
V-012D, V-013D
V-071D, V-072D
V-003D, V-004D
V-010, V-011
V-008, V-009
V-024, V-025
V-001, V-002, V-004, V-005
V-031, V-032, V-034, V-035
V-006, V-007
V-020, V-021
V-013, V-014, V-016, V-017
V-022, V-023
V-076, V-077
V-066, V-067
V-064, V-065
V-069, V-070, V-072, V-073
V-082, V-083
V-084, V-085
V-086, V-087
V-080, V-081
V-058, V-059
V-047, V-048
V-042, V-043, V-045, V-046
V-040, V-041
V-062
V-054, V-055
V-050, V-051
V-088, V-089
V-026, V-027
4
4
2
2
1
2
2
2
2
2
4
2
2
4
1
1
2
2*
2*
2*
2*
2*
2
2
2
4
4
2
2
4
2
2
2
2
4
2*
2*
2*
2
2
2
4
2
1
2
2
2
2
16
16
8
8
4
8
8
8
8
8
16
8
8
16
4
4
8
4
4
4
4
4
8
8
8
16
16
8
8
16
8
8
8
8
16
4
4
4
8
8
8
16
8
4
8
8
8
8
20
20
25
25
40
50
25
25
25
25
25
25
25
25
50
50
20
25
25
25
25
25
25
25
25
20
20
25
25
25
20
25
25
25
25
25
25
25
25
25
25
20
25
50
25
25
25
25
80/3.43
80/3.43
80/3.99
80/3.99
80/4.45
80/4.85
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/4.85
80/4.85
80/3.43
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.43
80/3.43
80/3.99
80/3.99
80/3.99
80/3.43
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.43
80/3.99
40/3.43
80/3.99
80/3.99
40/2.96
80/3.99
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
335-P22
SA-106C
SA-106C
SA-106C
335-P22
335-P22
335-P22
335-P22
335-P22
335-P22
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
20
20
25
25
40
50
25
25
25
25
25
25
25
25
50
50
20
25
25
25
25
25
25
25
25
20
20
25
25
25
20
25
25
25
25
25
25
25
25
25
25
20
25
50
25
25
25
25
80/3.43
80/3.43
80/3.99
80/3.99
80/4.45
80/4.85
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/4.85
80/4.85
80/3.43
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.43
80/3.43
80/3.99
80/3.99
80/3.99
80/3.43
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.43
80/3.99
40/3.43
80/3.99
80/3.99
40/2.96
80/3.99
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
335-P22
SA-106C
SA-106C
SA-106C
335-P22
335-P22
335-P22
335-P22
335-P22
335-P22
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
20
20
25
25
40
50
25
25
25
25
25
25
25
25
50
50
20
25
25
25
25
25
25
25
25
20
20
25
25
25
20
25
25
25
25
25
25
25
25
25
25
20
25
50
25
25
25
25
88.9
88.9
88.9
31.5
88.9
88.9
88.9
31.5
31.5
31.5
31.5
31.5
31.5
31.5
31.5
31.5
31.5
31.5
31.5
8.5
8.5
8.5
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
10
33.5
26
26
26
33.5
33.5
26
26
26
180
180
180
180
180
180
180
497
374
374
374
578
578
578
497
497
578
341
341
314
314
314
55
55
178
55
55
55
178
55
178
178
178
178
178
178
178
178
178
178
178
178
178
178
178
178
178
178
Globe
Globe
Globe
Globe
Globe
Gate
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Gate
Globe
Globe
Globe
Globe
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+21
S03+0811+10
S03+0811+15
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+15
S03+0811+15
S03+0811+15
S03+0811+16
S03+0811+16
S03+0811+17
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+21
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
17I01G3CB/05C
17I01G3CB/05C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/08C
67I01G3CB/10C
17I01G3CB/06C
11A22A3CBA06J
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
11A22A3CBA06J
11A22A3CBA06J
11A22A3CBA06J
11A22A3CBA10J
11A22A3CBA10J
11A49A3CBA05J
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/05C
17I01G3CB/05C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/05C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/05C
17I01G3CB/06C
67I01G3CB/10C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
800
800
800
800
800
800
800
900/2700
800
800
800
900/2700
900/2700
900/2700
900/2700
900/2700
2700
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
A105
A105
A105
A105
A105
A105
A105
F22
A105
A105
A105
F22
F22
F22
F22
F22
A182 F91
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
M10A00E.pdf
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
19449000
19449000
19449000
19449000
19441000
19441000
19441000
19441000
19449001
19449001
19449001
19449000
19449001
19449000
19449000
19449002
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19441000
19449000
19449000
19449000
19449000
Deaerator FW Heater Storage Tank Vent

Deaerator Storage Tank Nitrogen Feed Isolation
Deaerator Storage Tank Nitrogen Feed Check Valve
Deaerator Storage Tank PI
AA
AA
AA
AA
V-016D, V-017D (Provided by DA Supplier)

V-063D
V-064D
V-025D, V-026D
2*
1*
1*
2*
4
2
2
4
50
25
25
25
80/3.99
80/3.99
80/3.99
80/3.99
SA-106C
SA-106C
SA-106C
SA-106C
50
25
25
25
80/3.99
80/3.99
80/3.99
80/3.99
SA-106C
SA-106C
SA-106C
SA-106C
100
25
25
25
8.5
8.5
8.5
8.5
178
178
178
178
Gate
Globe
Check
Globe
SW
SW
SW
SW
Y
Y
Y
Y
HP VALVES
HP VALVES
HP VALVES
HP VALVES
B-5729-1
S03+0811+10
S03+0811+03
S03+0811+10
N/A
17I01G3CB/06C
47I01U0CB/06C
17I01G3CB/06C
150 # RF
800
800
800
A105
A105
A105
A105
N/A
N/A
N/A
N/A
N/A
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
19449000
19449000
19449000
19449000
Deaerator PIT
AA
V-019D, V-020D, V-022D, V-023D
4*
25
80/3.99
SA-106C
25
80/3.99
SA-106C
25
8.5
178
Globe
SW
HP VALVES
S03+0811+10
17I01G3CB/06C
800
A105
N/A
08003-1D0016
19449000
Deaerator Inlet Water Sample

Deaerator Storage Tank Drain Valve
Deaerator Storage Tank Sample
Deaerator Tank LI Drain
Deaerator Tank LP BFP Min Recirc
AA
AA
AA
AA
AA
2*
2*
2*
2*
3*
4
4
4
4
6
20
50
20
20
50
80/3.42
80/4.85
80/3.43
80/3.43
40/3.43
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
20
50
20
20
50
80/3.42
80/4.85
80/3.43
80/3.43
40/3.43
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
20
50
20
20
50
10
8.5
8.5
8.5
40
178
178
178
178
178
Globe
Y-Globe
Globe
Globe
Gate
SW
SW
SW
SW
SW
Y
Y
T
Y
Y
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+21
17I01G3CB/05C
12I01G3CB/10C
17I01G3CB/05C
17I01G3CB/05C
67I01G3CB/10C
800
800
800
800
800
A105
A105
A105
A105
A105
N/A
N/A
N/A
N/A
N/A
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
19449000
19449000
19449000
19449000
19441000
Deaerator Tank LT
AA
V-073D, V-074D
V-035D, V-036D
V-038D, V-039D
V-047D, V-048D
V-028D, V-029D, V-030D
V-040D, V-041D, V-042D, V-043D, V-055D, V-056D,
V-057D, V-058D
8*
16
40
80/4.45
SA-106C
40
80/4.45
SA-106C
40
8.5
178
Gate
SW
HP VALVES
S03+0811+21
67I01G3CB/08C
800
A105
N/A
08003-1D0016
19449000
Deaerator Tank LT Vent
AA
V-045D, V-046D, V-060D, V-061D
4*
25
80/3.99
SA-106C
25
80/3.99
SA-106C
25
8.5
178
Globe
SW
HP VALVES
S03+0811+10
17I01G3CB/06C
800
A105
N/A
08003-1D0016
19449000
V-051D, V-052D, V-053D, V-054D

4*
V-049D, V-050D, V-065D, V-066D, V-067D, V-068D,
V-069D, V-070D
8*
40
80/4.45
SA-106C
40
80/4.45
SA-106C
40
8.5
178
Gate
SW
HP VALVES
S03+0811+21
67D01G3CB/08C
800
A105
N/A
08003-1D0016
19449000
16
40
80/4.45
SA-106C
40
80/4.45
SA-106C
40
8.5
178
Gate
SW
HP VALVES
S03+0811+21
67I01G3CB/08C
800
A105
N/A
08003-1D0016
19449000
IP Stm Outlet FIT

IP Stm Outlet PI
IP Stm Outlet PP
IP Stm Outlet PIT
IP Stm Outlet Vent
IPSH Drain
IP Stm Outlet ERV Press sensing isolation valves
LP Drum CB Sample
LP Drum Chem Feed Check (SS)
LP Drum Chem Feed (SS)
LP Drum LI Drain
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
Deaerator TB (w/lock)
AA
Deaerator Level Switch
AA
File Name: 08003-10.01-06.xls
8
2
2
4
2
1
1
2
1
1
4
32
8
8
16
8
4
4
8
4
4
16
20
25
25
25
25
50
20
20
25
25
20
80/3.43
80/3.99
80/3.99
80/3.99
80/3.99
80/4.85
80/3.43
80/3.43
80/3.99
80/3.99
80/3.43
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
TP304H
TP304H
SA-106C
20
25
25
25
25
50
20
20
25
25
20
80/3.43
80/3.99
80/3.99
80/3.99
80/3.99
80/4.85
80/3.43
80/3.43
80/3.99
80/3.99
80/3.43
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
TP304H
TP304H
SA-106C
20
25
25
25
25
50
20
20
25
25
20
31.5
31.5
31.5
31.5
31.5
31.5
31.5
10.9
10.9
10.9
8.5
374
374
374
374
374
238
238
178
178
178
178
Gate
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Check
Gate
Globe
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
S03+0811+21
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+03
S03+0811+21
S03+0811+10
67I01G3CB/05C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/10C
17I01G3CB/10C
17I01G3CB/05C
47I31C0CB/06C
67I31C3CB/06C
17I01G3CB/05C
800
800
800
800
800
800
800
800
800
800
800
A105
A105
A105
A105
A105
A105
A105
A105
F316L
F316L
A105
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
19449000
19449000
19449001
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
32
40
80/4.45
SA-106C
40
80/4.45
SA-106C
40
8.5
178
Gate
SW
HP VALVES
S03+0811+21
67I01G3CB/08C
800
A105
N/A
08003-1D0014
19449000
32
40
80/4.45
SA-106C
40
80/4.45
SA-106C
40
8.5
178
Gate
SW
HP VALVES
S03+0811+21
67I01G3CB/08C
800
A105
N/A
08003-1D0014
19449000
8
1
1
2
2
2
2
2
4
2
4
32
4
4
8
8
8
8
8
16
8
16
20
25
25
20
25
25
25
25
25
20
40
80/3.42
80/3.99
80/3.99
80/3.43
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.43
80/4.45
SA-106C
SA-106C
SA-106C
TP304H
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
20
25
25
20
25
25
25
25
25
20
40
80/3.42
80/3.99
80/3.99
80/3.43
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
80/3.43
80/4.45
SA-106C
SA-106C
SA-106C
TP304H
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
20
25
25
20
25
25
25
25
25
20
40
8.5
10.9
10.9
8.5
8.5
8.5
8.5
8.5
8.5
8.5
8.5
178
178
178
178
178
178
178
178
178
178
178
Globe
Check
Gate
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Gate
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
S03+0811+10
S03+0811+03
S03+0811+21
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+21
17I01G3CB/05C
47I01U0CB/06C
67I01G3CB/06C
17I31C3CB/05C
17I01G3CB/06C
17I01G3CB/06C
17D01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/05C
67D01G3CB/08C
800
800
800
800
800
800
800
800
800
800
800
A105
A105
A105
F316L
A105
A105
A105
A105
A105
A105
A105
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
8
2
2
2
2
4
4
2
2
4
2
2
32
8
8
8
8
16
16
8
8
16
8
8
40
25
25
20
25
20
20
25
25
25
25
25
80/4.45
80/3.99
80/3.99
80/3.43
80/3.99
80/3.43
80/3.43
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
40
25
25
20
25
20
20
25
25
25
25
25
80/4.45
80/3.99
80/3.99
80/3.43
80/3.99
80/3.43
80/3.43
80/3.99
80/3.99
80/3.99
80/3.99
80/3.99
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
40
25
25
20
25
20
20
25
25
25
25
25
8.5
10.9
40
40
40
40
40
40
40
40
8.5
8.5
178
178
180
180
180
180
180
180
180
180
314
314
Gate
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
Globe
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
SW
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
S03+0811+21
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
67D01G3CB/08C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/05C
17I01G3CB/06C
17I01G3CB/05C
17I01G3CB/05C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
800
800
800
800
800
800
800
800
800
800
800
800
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
8
2
2
4
2
2
2
32
8
8
16
8
8
8
20
25
25
25
20
25
25
80/3.43
80/3.99
80/3.99
80/3.99
80/3.43
80/3.99
80/3.99
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
20
25
25
25
20
25
25
80/3.43
80/3.99
80/3.99
80/3.99
80/3.43
80/3.99
80/3.99
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
20
25
25
25
20
25
25
8.5
8.5
8.5
8.5
8.5
88.9
88.9
314
314
314
314
314
180
180
Gate
Globe
Globe
Globe
Globe
Globe
Globe
SW
SW
SW
SW
SW
SW
SW
Y
Y
Y
Y
Y
Y
Y
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
S03+0811+21
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
67I01G3CB/05C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/06C
17I01G3CB/10C
17I01G3CB/06C
17I01G3CB/06C
800
800
800
800
800
800
800
A105
A105
A105
A105
A105
A105
A105
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0013
08003-1D0013
19449000
19449000
19449000
19449000
19449000
19449000
19449000
REMARKS
Page 3 of 4
ALSTOM POWER Inc.

Item No.: 10.01

Rev. No.:06
Date: 11/03/04
Doc. Type: E
VALVE LIST
System
Locator
Code
Qty
Upstr
Upstr Pipe
Matl
Downstr
Pipe NPS Downstr
(mm)
SCH/MWT
Downstr
Pipe Matl
Nom
Valve
Size
(mm)
Design
Temp
(C)
Valve Type
Valve End
Conn
Catalog(
Y/N)
Vendor/Manuf
Manuf Drawing
Model Number
ANSI Class
Valve Body
Matl
Notes/SV Set
Pressure (barg)
P&ID Drawing
WBS
16
25
80/3.99
SA-106C
25
80/3.99
SA-106C
25
8.5
178
Globe
SW
HP VALVES
S03+0811+10
17I01G3CB/06C
800
A105
N/A
08003-1D0016
19449000
16
4
16
8
8
4
25
20
20
25
40
25
80/3.99
80/3.43
80/3.43
80/3.99
80/4.45
80/3.99
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
25
20
20
25
40
25
80/3.99
80/3.43
80/3.43
80/3.99
80/4.45
80/3.99
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
25
20
20
25
40
25
8.5
3.5
3.5
3.5
3.5
3.5
178
150
150
150
150
150
Globe
Globe
Globe
Globe
Gate
Globe
SW
SW
SW
SW
SW
SW
Y
Y
Y
Y
Y
Y
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
HP VALVES
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+10
S03+0811+21
S03+0811+10
17I01G3CB/06C
17I01G3CB/05C
17I01G3CB/05C
17I01G3CB/06C
67I01G3CB/08C
17I01G3CB/06C
800
800
800
800
800
800
A105
A105
A105
A105
A105
A105
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0016
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
19449000
19449000
19449000
19449000
19449000
19449000
19449000
Deaerator Level Switch Vents
AA
Deaerator Level Switch Drains

Blowdown Tank LI Drain
Blowdown Tank DPIS Isolation
Blowdown Tank Strainer Drain
Blowdown Tank LT
Blowdown Tank LT Vent
AA
BM
BM
BM
BM
BM
Tag Number
V-075D, V-076D, V-077D, V-078D, V-079D, V-080D,
V-081D, V-082D
8*
V-083D, V-084D, V-085D, V-086D, V-087D, V-088D,
V-089D, V-090D
8*
V-005B
1
V-010B, V-011B, V-012B, V-013B
4
V-016B, V-017B
2
V-001B, V-002B
2
V-003B
1
Inlet Duct PIT
BA
V-008G, V-009G, V-010G, V-011G, V-012G, V-013G
24
15
1.651 mwt
316SS
15
1.651 mwt
316SS
15
20 ""WG (50 mbar)
649
Globe
SW
HP VALVES
S03+0811+19
16A63A3CBA04J
900/2700
F316H
N/A
M10A00E.pdf
08003-1D0015
Inlet Duct PIT Isolation
BA
V-020G, V-021G, V-022G
12
15
1.651 mwt
316SS
15
1.651 mwt
316SS
15
20 ""WG (50 mbar)
649
Globe
SW
HP VALVES
S03+0811+19
16A63A3CBA04J
900/2700
F316H
N/A
M10A00E.pdf
08003-1D0015
19449000
Transition Duct PIT
BA
V-014G, V-015G, V-016G, V-017G, V-018G, V-019G
24
15
80/3.26
SA-106C
15
80/3.26
SA-106C
15
20 ""WG (50 mbar)
177
Globe
SW
HP VALVES
S03+0811+10
17I01G3CB/04C
800
A105
N/A
08003-1D0015
19449000
BA
BM
BM
BM
BM
BM
BM
BM
BM
BM
BM
BM
BM
BM
BM
BM
BM
BM
BM
BM
BM
BM
BM
BM
BM
V-023G, V-024G, V-025G

V-002S
V-003S
V-004S
V-005S
V-006S
V-007S
V-008S
V-009S
V-010S
V-011S
V-012S
V-013S
V-014S
V-015S
V-016S
V-017S
V-018S
V-019S
V-020S
V-021S
V-022S
V-023S
V-024S
V-001S
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
15
25
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
50
1.651 mwt
80/3.99
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/4.84
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
15
25
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
50
1.651 mwt
80/3.99
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/3.43
80/4.84
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
SA-106C
15
25
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
50
20 ""WG (50 mbar)

10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
177
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
Globe
Globe
Ball
Ball
Ball
Ball
Ball
Ball
Ball
Ball
Ball
Ball
Ball
Ball
Ball
Ball
Ball
Ball
Ball
Ball
Ball
Ball
Ball
Ball
Ball
SW
SW
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
FLG
Y
Y
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
HP VALVES
HP VALVES
HP Valves / Kitz
HP Valves / Kitz
HP Valves / Kitz
HP Valves / Kitz
HP Valves / Kitz
HP Valves / Kitz
HP Valves / Kitz
HP Valves / Kitz
HP Valves / Kitz
HP Valves / Kitz
HP Valves / Kitz
HP Valves / Kitz
HP Valves / Kitz
HP Valves / Kitz
HP Valves / Kitz
HP Valves / Kitz
HP Valves / Kitz
HP Valves / Kitz
HP Valves / Kitz
HP Valves / Kitz
HP Valves / Kitz
HP Valves / Kitz
HP Valves / Audco
S03+0811+10
S03+0811+10
S04+0592+36
S04+0592+36
S04+0592+36
S04+0592+36
S04+0592+36
S04+0592+36
S04+0592+36
S04+0592+36
S04+0592+36
S04+0592+36
S04+0592+36
S04+0592+36
S04+0592+36
S04+0592+36
S04+0592+36
S04+0592+36
S04+0592+36
S04+0592+36
S04+0592+36
S04+0592+36
S04+0592+36
S04+0592+36
S04+0592+37
17I01G3CB/04C
17I01G3CB/06C
SB80
SB80
SB80
SB80
SB80
SB80
SB80
SB80
SB80
SB80
SB80
SB80
SB80
SB80
SB80
SB80
SB80
SB80
SB80
SB80
SB80
SB80
XR116RL
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
150
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A105
A216-WCB
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
08003-1D0017
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
19449000
AA
AA
AA
AA
V-340, V-341
V-621, V-622
V-796, V-797
V-946, V-947
2
2
2
2
8
8
8
8
20
20
20
20
160/4.88
80/3.43
80/3.43
80/3.43
316 SS
316 SS
316 SS
316 SS
20
20
20
20
160/4.88
80/3.43
80/3.43
80/3.43
316 SS
316 SS
316 SS
316 SS
20
20
20
20
150
31.5
31.5
8.5
579
374
578
314
Globe
Globe
Globe
Globe
SW
SW
SW
SW
N
N
N
N
JONAS
JONAS
JONAS
JONAS
JA/ALS/04-02A
JA/ALS/04-02C
JA/ALS/04-02B
JA/ALS/04-02D
SS-3NRSW4T-G-W20
8W-UI2LR-G-SS-HT
8W-UI22LR-G-SS-HT
SS-S63-PSWI2T
2500
900
2500
300
316SS
316SS
316SS
316SS
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0012
08003-1D0013
08003-1D0013
08003-1D0014
19449000
19449000
19449000
19449000
AA
AA
AA
AA
HV-302
HV-300
HV-702
HV-700
1
1
1
1
4
4
4
4
40
50
40
50
160/6.25
160/7.65
80/4.45
80/4.85
SA-106C
SA-106C
SA-106C
SA-106C
40
50
40
50
160/6.25
160/7.65
80/4.45
80/4.85
SA-106C
SA-106C
SA-106C
SA-106C
40
50
40
50
225
225
88.9
88.9
180
180
180
180
Ball
Ball
Ball
Ball
SW
SW
SW
SW
N
N
N
N
SST
SST
SST
SST
15V011500A105B150
20V021500A105B175
15V01900A105B125
20V02900A105B150
N/A
N/A
N/A
N/A
1500
1500
900
900
A105
A105
A105
A105
N/A
N/A
N/A
N/A
08003-10.10
08003-10.08
08003-10.10
08003-10.08
08003-1D0012
08003-1D0012
08003-1D0013
08003-1D0013
19449004
19448004
19449004
19448004
BM
AA
AA
AA
STR-001B (Supplied by BD Tank vendor)

STR-040
STR-300
STR-700
1
1
1
1
4
4
4
4
150
150
50
50
40/6.23
40/6.23
160/7.65
80/4.85
SA-106C
SA-106C
SA-106C
SA-106C
150
150
50
50
40/6.23
40/6.23
160/7.65
80/4.85
SA-106C
SA-106C
SA-106C
SA-106C
100
150
50
50
3.5
26
225
88.9
150
178
180
180
Y Strainer
Y Strainer
Y Strainer
Y Strainer
BW
BW
SW
SW
N
N
N
N
TBD
TBD
TBD
TBD
SSI Series 150Y

SSI Series 300Y
SSI Series 1500Y
SSI Series 600Y
150YBWSB
300YBWSB
1500YSWSB
600YTST
150
300
1500
600
304SS
CS
CS
CS
N/A
N/A
N/A
N/A
N/A
08003-10.77
08003-10.77
08003-10.77
08003-1D0017
08003-1D0016
08003-1D0012
08003-1D0013
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
Transition Duct PIT Isolation

Instrument Air Common Manifold Drain
Inst. Air Connection Isolation - FV-915
Inst. Air Connection Isolation - HV-917
Inst. Air Connection Isolation - TV-301
Inst. Air Connection Isolation - LV-100
Inst. Air Connection Isolation - TV-001B
Inst. Air Connection Isolation - PV-601
Inst. Air Connection Isolation - FV-780
Inst. Air Connection Isolation - FV-003D
Instrument Air Manifold Stop valve
STEAM SAMPLING NOZZLE ISOLATION VALVES (supplied by nozzle vendor)
HP Stm Outlet Sample ISV
IP Stm Outlet Sample ISV
RH Stm Outlet Sample ISV
LP Stm Outlet Sample ISV
13 AIR OPERATED BALL VALVES
HP DSH CV Bypass AOV
HP DSH Spray PBV
RH DSH CV Bypass AOV
RH DSH Spray PBV
14 STRAINERS
BD Tank Cooling System Strainer
Cond PRHTR Recirc Line Strainer
HP DSH Spray Strainer
RH DSH Spray Strainer
Notes:
1.
2.
3.
Rev.
0
1 C1
REMARKS
These valves will be shipped loose by AP to install customer piping. They will installed by customer.
Quantities shown are for One (1) unit. There are Four (4) units on this contract. Except for the quantities shown with "*" are for Two (2) units only.
For the complete tagging, prefix the tag number with the following:
For Four (4) units.:
For Two (2) units with "*":
Unit 1 1A-System Locator Code
Unit 1 1X-System Locator Code
Unit 2 1B-System Locator Code
Unit 2 2X-System Locator Code
Unit 3 2A-System Locator Code
Unit 4 2B-System Locator Code
Tagging example as follows for Four (4) units.:
Tagging example with "*" as follows for Two (2) units.:
Unit 1 1A-AA-V-001
Unit 1 1X-AA-V-001D
Unit 2 1B-AA-V-001
Unit 2 2X-AA-V-001D
Unit 3 2A-AA-V-001
Unit 4 2B-AA-V-001
Upstream and downstream piping information are available at document # 9.72 - Pipe List and 9.78 - Trim Pipe List.
Date
01/15/04
02/27/04
C1
3/18/2004
3
4
5
6
C1
C2
C2/C1
C2
5/6/04
8/13/2004
9/3/2004
11/03/04
File Name: 08003-10.01-06.xls
Rev Log
Initial Release of Valve List
Revised per AP trim line standards and per new pegging steam configuration.
Moved RH Desup Check valve from trim valve list to check valves.
Added 4 isolation valves for HP FW FT redundant.
Added 4 isolation valves for HP desup DPI.
Revised per customer tagging system (no four digit tags)
Added V-830, 831 and V-822,823.
Revised design pressure and temperature.
Corrected line sizes.
Revised per customer comments. Added vendor information. Revised instrument air valves.
Revised per customer comments. Added vendor information. Added valves. Revised design temp and press per customer request.
Revised per customer comments. Added vendor information. Revised flow/pressure transmitters to flow/pressure indicating transmitters.
Revised some safety valves manuf dwg numbers and set pressures. Changed V-356 valve size to 300mm. Added control valve manuf dwg numbers. Revised some block valves manuf dwg numbers.
Relocated ERV press sensing isolation valves to trim valve section.
Revised some trim valves manuf dwg numbers. Added Inlet Duct PIT Isolation and transition Duct PIT Isolation valves.
Page 4 of 4
ALSTOM POWER Inc.

teg
Rev ory Desc
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Syst
em Tag Number
tor
Cod
01 FLOW ELEMENTS
Cond PRHTR FW FE
AA FE-001
AA RO-042
CPH Recirc pump min recirc RO
AA FE-300
HP DSH FE
AA FE-100
HP FW FE
AA FE-340
HP Stm Outlet FE
AA FE-400
IP FW FE
AA FE-600
IP Stm Outlet FE
AA FE-800
LP FW FE
AA FE-915
LP Stm Outlet FE
RH DSH FE
AA FE-700
02 FLOW INDICATING TRANSMITTERS
AA FIT-001A, FIT-001B
Cond PRHTR FW FIT
AA FIT-300
HP DSH Spray FIT
HP FW FIT
HP Stm Outlet FIT
IP FW FIT
IP Stm Outlet FIT
LP FW FIT
LP Stm Outlet FIT
AA FIT-700
RH DSH Spray FIT
03 PRESSURE INDICATING TRANSMITTERS
AA PIT-001A, PIT-001B
Cond PRHTR FW PIT
Cond PRHTR Outlet PIT
Cond PRHTR Recirc Line Suction AA PIT-040
AA PIT-001D, PIT-002D
Deaerator Storage Tank PIT
AA PIT-260, PIT-261
HP Drum PIT
AA PIT-300
HP DSH PIT
AA PIT-100A
HP FW PIT
AA PIT-100B
HP FW PIT
HP Stm Outlet PIT
AA PIT-342
HP Stm Outlet PIT
AA PIT-560, PIT-561
IP Drum PIT
AA PIT-400A
IP FW PIT
AA PIT-400B
IP FW PIT
IP Stm Outlet PIT
AA PIT-890, PIT-891
LP Drum PIT
LP FW PIT
LP Stm Outlet PIT
AA PIT-700
RH DSH PIT
RH Stm Inlet PIT
RH Stm Outlet PIT
Inlet Duct PIT
BA PIT-001G, PIT-002G, PIT-003G
Transition Duct PIT
BA PIT-004G, PIT-005G, PIT-006G
04 LEVEL TRANSMITTERS
BM LT-001B
Blowdown Tank LT
AA LT-001D, LT-002D
Deaerator Tank LT
AA LT-200, LT-201, LT-202, LT-203
HP Drum LT
AA LT-500, LT-501, LT-502, LT-503
IP Drum LT
AA LT-835, LT-836, LT-837, LT-838
LP Drum LT
06 THERMOWELLS
Cond PRHTR FW TW
AA TW-001, TW-002, TW-003
AA TW-004, TW-005, TW-006
Cond PRHTR FW TW (After
AA TW-064, TW-065, TW-066, TW-067
Cond PRHTR Outlet TW
AA TW-001D, TW-002D
Deaerator/Storage Tank TW
AA TW-320, TW-321
HP DSH Inlet TW
AA TW-330, TW-331, TW-332
HP DSH Outlet TW
AA TW-161, TW-162, TW-163
HP Econ Outlet TW
AA TW-100
HP FW TW
HP FW TW
AA TW-101, TW-102, TW-103
HP Stm Outlet TW
AA TW-113, TW-114, TW-115, TW-116
AA TW-430, TW-431, TW-432
IP Econ Outlet TW
AA TW-401
IP FW TW
IP FW TW
AA TW-400, TW-402, TW-403
AA TW-600, TW-601, TW-602, TW-603
IP Stm Outlet TW
LP FW TW
AA TW-800, TW-801, TW-802, TW-803
AA TW-915, TW-916, TW-917, TW-918
LP Stm Outlet TW
AA TW-760, TW-761
RH DSH Inlet TW
AA TW-765, TW-766, TW-767
RH DSH Outlet TW
RH Stm Inlet TW
AA TW-740, TW-741, TW-742, TW-743
AA TW-780, TW-781, TW-782, TW-783
RH Stm Outlet TW
Module 2 TW
BA TW-004G, TW-005G, TW-006G
Module 3 TW
BA TW-007G, TW-008G, TW-009G
Module 4 TW
BA TW-010G, TW-011G, TW-012G
Inlet Duct TW
BA TW-001G, TW-002G, TW-003G
Stack TW
BA TW-016G, TW-017G, TW-018G
Transition Duct TW
BA TW-013G, TW-014G, TW-015G
Blowdown Tank Outlet TW
BM TW-001B, TW-003B (By Sterling)
07 PRESSURE TEST PORTS
Cond PRHTR FW PP
AA PP-001
AA PP-064
Cond PRHTR Outlet PP
AA PP-040
Cond PRHTR Recirc Line PP
AA PP-260
HP Drum PP
AA PP-160
HP Econ Outlet PP
HP FW PP
AA PP-100
HP Stm Outlet PP
AA PP-340
AA PP-560
IP Drum PP
AA PP-430
IP Econ Outlet PP
AA PP-400
IP FW PP
IP Stm Outlet PP
AA PP-600
LP Drum PP
AA PP-890
AA PP-800
LP FW PP
AA PP-915
LP Stm Outlet PP
AA PP-740
RH Stm Inlet PP
RH Stm Outlet PP
AA PP-780
08 TEMPERATURE INDICATORS
Cond PRHTR FW TI
AA TI-001
AA TI-004
Cond PRHTR FW TI (After
Cond PRHTR Outlet TI
AA TI-065
AA TI-162
HP Econ Outlet TI
AA TI-100
HP FW TI
AA TI-116
HP Stm Outlet TI
AA TI-432
IP Econ Outlet TI
IP FW TI
AA TI-403
AA TI-603
IP Stm Outlet TI
AA TI-800
LP FW TI
File Name: 08003-11.01-09.xls
Item No.: 11.01

Rev. No.: 09
Date: 10/25/04
Doc. Type: E
INSTRUMENT LIST
Qty
Total for
contract
DesignT
DesignP
Process
Conn
Process
Instrument
Instrument
Service
(C)
(barg)
(mm)
End Conn
Conn (mm)
End Conn
Description
1
1
1
1
1
1
1
1
1
1
4
4
4
4
4
4
4
4
4
4
55
178
180
180
579
180
374
180
314
180
26
33.5
225
225
150
88.9
31.5
40
8.5
88.9
200
50
50
200
350
80
200
80
400
50
FLG
FLG
FLG
FLG
FLG
FLG
FLG
FLG
FLG
FLG
20
20
20
20
20
20
20
20
20
20
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
Water
Water
Water
Water
Steam
Water
Steam
Water
Steam
Water
Orifice
Orifice
Orifice
Orifice
Flow Nozzle
Orifice
Flow Nozzle
Orifice
Flow Nozzle
Orifice
Fluidic Techniques
Fluidic Techniques
Fluidic Techniques
Fluidic Techniques
Fluidic Techniques
Fluidic Techniques
Fluidic Techniques
Fluidic Techniques
Fluidic Techniques
Fluidic Techniques
V-2499R1-4
P-22217-1
V-2499R1-5
V-2499-1
V-2499R1-1
V-2499-2
V-2499R1-2
V-2499-3
V-2499R1-3
V-2499R1-6
2
1
2
2
2
2
2
2
1
8
4
8
8
8
8
8
8
4
55
180
180
579
180
374
180
314
180
26
225
225
150
88.9
31.5
40
8.5
88.9
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
15
15
15
15
15
15
15
15
15
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
Water
Water
Water
Steam
Water
Steam
Water
Steam
Water
Diff. Press. Transmitter

Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
03031-1011
03031-1011
03031-1011
03031-1011
03031-1011
03031-1011
03031-1011
03031-1011
03031-1011
2
2
1
2*
2
1
1
1
2
1
2
1
1
2
2
2
2
1
2
2
3
3
8
8
4
4
8
4
4
4
8
4
8
4
4
8
8
8
8
4
8
8
12
12
55
178
178
178
343
180
180
343
579
579
238
180
238
374
178
180
314
180
374
578
649
177
26
26
26
8.5
150
225
225
165.5
150
150
31.5
88.9
88.9
31.5
8.5
40
8.5
88.9
31.5
31.5
20 ""WG (50 mbar)
20 ""WG (50 mbar)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
Water
Water
Water
Steam
Steam
Water
Water
Water
Steam
Steam
Steam
Water
Water
Steam
Steam
Water
Steam
Water
Steam
Steam
Flue gas
Flue gas
Pressure Transmitter
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
03031-2097
03031-2097
03031-2097
03031-2097
03031-2097
03031-2097
03031-2097
03031-2097
03031-2097
03031-2097
03031-2097
03031-2097
03031-2097
03031-2097
03031-2097
03031-2097
03031-2097
03031-2097
03031-2097
03031-2097
03031-1011
03031-1011
1
2*
4
4
4
4
4
16
16
16
148
178
343
238
178
3.5
8.5
150
31.5
8.5
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
15
15
15
15
15
NPT
NPT
NPT
NPT
NPT
Steam/Water
Steam/Water
Steam/Water
Steam/Water
Steam/Water

Rosemount
Rosemount
Rosemount
Rosemount
Rosemount
03031-1011
03031-1011
03031-1011
03031-1011
03031-1011
3
3
4
2*
2
3
3
1
3
4
3
1
3
4
4
4
2
3
4
4
3
3
3
3
3
3
2
12
12
16
4
8
12
12
4
12
16
12
4
12
16
16
16
8
12
16
16
12
12
12
12
12
12
8
178
178
178
178
543
533
343
180
343
579
238
180
238
374
180
314
497
497
374
578
475
356
260
649
177
177
150
26
26
26
8.5
150
150
156.9
225
165.5
150
39.4
88.9
88.9
31.5
40
8.5
31.5
31.5
31.5
31.5
20 ""WG (50 mbar)
20 ""WG (50 mbar)
20 ""WG (50 mbar)
20 ""WG (50 mbar)
20 ""WG (50 mbar)
20 ""WG (50 mbar)
3.5
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
50
50
50
50
50
50
20
Welded
Welded
Welded
Welded
Welded
Welded
Welded
Welded
Welded
Welded
Welded
Welded
Welded
Welded
Welded
Welded
Welded
Welded
Welded
Welded
150# RF
150# RF
150# RF
150# RF
150# RF
150# RF
Welded
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
FNPT
Water
Water
Water
Water
Steam
Steam
Water
Water
Water
Steam
Water
Water
Water
Steam
Water
Steam
Steam
Steam
Steam
Steam
Flue Gas
Flue Gas
Flue Gas
Flue gas
Flue gas
Flue gas
Steam
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Thermowell
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Temp-pro
Temp-pro
Temp-pro
Temp-pro
Temp-pro
Temp-pro
Sterling
E-HRSG-1569
E-HRSG-1569
E-HRSG-1569
E-HRSG-1569
E-HRSG-1569
E-HRSG-1569
E-HRSG-1569
E-HRSG-1569
E-HRSG-1569
E-HRSG-1569
E-HRSG-1569
E-HRSG-1569
E-HRSG-1569
E-HRSG-1569
E-HRSG-1569
E-HRSG-1569
E-HRSG-1569
E-HRSG-1569
E-HRSG-1569
E-HRSG-1569
92
92
92
92
92
92
N/A
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
55
178
178
343
343
343
579
238
238
238
374
178
180
314
374
578
26
26
26
150
156.9
165.5
150
31.5
39.4
88.9
31.5
8.5
40
8.5
31.5
31.5
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
Water
Water
Water
Steam
Water
Water
Steam
Steam
Water
Water
Steam
Steam
Water
Steam
Steam
Steam
Pressure Port
Pressure Port
Pressure Port
Pressure Port
Pressure Port
Pressure Port
Pressure Port
Pressure Port
Pressure Port
Pressure Port
Pressure Port
Pressure Port
Pressure Port
Pressure Port
Pressure Port
Pressure Port
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
Alstom
1
1
1
1
1
1
1
1
1
1
4
4
4
4
4
4
4
4
4
4
178
178
178
343
343
579
238
238
374
180
26
26
26
156.9
165.5
150
39.4
88.9
31.5
40
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
15
15
15
15
15
15
15
15
15
15
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
Water
Water
Water
Water
Water
Steam
Water
Water
Steam
Water
Temperature Indicator
Winters
Winters
Winters
Winters
Winters
Winters
Winters
Winters
Winters
Winters
Qty
Instrument Type
Vendor/Manuf
Manuf Drawing
Process Range
Process Range
SI (See Note 2)
SI
English Units
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
0-5080 mm wg
21.43 mm
0-5080 mm wg
0-6350 mm wg
0-12700 mm wg
0-6350 mm wg
0-5080 mm wg
0-3810 mm wg
0-1270 mm wg
0-5080 mm wg
0-200" wg
54/64 inch dia
0-200" wg
0-250" wg
0-500" wg
0-250" wg
0-200" wg
0-150" wg
0-50" wg
0-200" wg
0-97.62 kg/s
N/A
0-4.20 kg/s
0-90.0 kg/s
0-90.0 kg/s
0-14.32 kg/s
0-12.86 kg/s
0-11.99 kg/s
0-9.02 kg/s
0-4.52 kg/s
0-774774 lb/hr
N/A
0-33334 lb/hr
0-714297 lb/hr
0-714297 lb/hr
0-113653 lb/hr
0-102065 lb/hr
0-95160 lb/hr
0-71588 lb/hr
0-35874 lb/hr
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-11.16
08003-11.19
08003-11.16
08003-11.16
08003-11.16
08003-11.16
08003-11.16
08003-11.16
08003-11.16
08003-11.16
08003-1D0016
08003-1D0016
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0013
08003-1D0013
08003-1D0014
08003-1D0014
08003-1D0013
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
0-5080 mm wg
0-5080 mm wg
0-6350 mm wg
0-12700 mm wg
0-6350 mm wg
0-5080 mm wg
0-3810 mm wg
0-1270 mm wg
0-5080 mm wg
0-200" wg
0-200" wg
0-250" wg
0-500" wg
0-250" wg
0-200" wg
0-150" wg
0-50" wg
0-200" wg
0-97.62 kg/s
0-4.20 kg/s
0-90.0 kg/s
0-90.0 kg/s
0-14.32 kg/s
0-12.86 kg/s
0-11.99 kg/s
0-9.02 kg/s
0-4.52 kg/s
0-774774 lb/hr
0-33334 lb/hr
0-714297 lb/hr
0-714297 lb/hr
0-113653 lb/hr
0-102065 lb/hr
0-95160 lb/hr
0-71588 lb/hr
0-35874 lb/hr
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
08003-11.06
08003-11.06
08003-11.06
08003-11.06
08003-11.06
08003-11.06
08003-11.06
08003-11.06
08003-11.06
08003-1D0016
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0013
08003-1D0013
08003-1D0014
08003-1D0014
08003-1D0013
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
0-26 bar
0-26 bar
0-26 bar
0-10 bar
0-165 bar
0-225 bar
0-225 bar
0-225 bar
0-150 bar
0-150 bar
0-35 bar
0-88.9 bar
0-88.9 bar
0-31.5 bar
0-10 bar
0-40 bar
0-8.5 bar
0-88.9 bar
0-35 bar
0-31.5 bar
0-508 mm wg
0-508 mm wg
0-377 psig
0-377 psig
0-377 psig
0-145 psig
0-2393 psig
0-3263 psig
0-3263 psig
0-3263 psig
0-2176 psig
0-2176 psig
0-508 psig
0-1289 psig
0-1289 psig
0-457 psig
0-145 psig
0-580 psig
0-123 psig
0-1289 psig
0-508 psig
0-457 psig
0-20" wg
0-20" wg
0-55.2 bar
0-55.2 bar
0-55.2 bar
0-55.2 bar
0-276 bar
0-276 bar
0-276 bar
0-276 bar
0-276 bar
0-276 bar
0-55.2 bar
0-276 bar
0-276 bar
0-55.2 bar
0-55.2 bar
0-55.2 bar
0-55.2 bar
0-276 bar
0-55.2 bar
0-55.2 bar
0-635 mm wg
0-635 mm wg
-14.7-800 psig
-14.7-800 psig
-14.7-800 psig
-14.7-800 psig
-14.7-4000 psig
-14.7-4000 psig
-14.7-4000 psig
-14.7-4000 psig
-14.7-4000 psig
-14.7-4000 psig
-14.7-800 psig
-14.7-4000 psig
-14.7-4000 psig
-14.7-800 psig
-14.7-800 psig
-14.7-800 psig
-14.7-800 psig
-14.7-4000 psig
-14.7-800 psig
-14.7-800 psig
0-25" wg
0-25"wg
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0015
08003-1D0015
Remote
Remote
Remote
Remote
Remote
0-1150 mm wg
0-4040 mm wg
0-1822 mm wg
0-1409 mm wg
0-1471 mm wg
0 TO -45.28" wg
0 TO -159.1" wg
0 TO -71.7" wg
0 TO -55.5" wg
0 TO -57.9" wg
-6350-6350 mm wg
-6350-6350 mm wg
-6350-6350 mm wg
-6350-6350 mm wg
-6350-6350 mm wg
-250 to 250" wc/2.5"wc

-250 to 250" wc/2.5"wc
-250 to 250" wc/2.5"wc
-250 to 250" wc/2.5"wc
-250 to 250" wc/2.5"wc
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
08003-11.05
08003-11.05
08003-11.05
08003-11.05
08003-11.05
08003-1D0017
08003-1D0016
08003-1D0012
08003-1D0013
08003-1D0014
IND-1
IND-1
IND-1
IND-1
IND-5
IND-5
IND-1
IND-1
IND-1
IND-5
IND-1
IND-1
IND-1
IND-1
IND-1
IND-1
IND-3
IND-3
IND-1
IND-3
92
92
92
92
92
92
N/A
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0014
08003-1D0014
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0015
08003-1D0015
08003-1D0015
08003-1D0015
08003-1D0015
08003-1D0015
08003-1D0017
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0013
08003-1D0013
G-Bimet
G-Bimet
G-Bimet
G-Bimet
G-Bimet
F-Gas Therm
G-Bimet
G-Bimet
G-Bimet
G-Bimet
T52120B33-S-TAG
T52120B33-S-TAG
T52120B33-S-TAG
T52120B35-S-TAG
T52120B35-S-TAG
R24452002S-C-TAG
T52120B34-S-TAG
T52120B34-S-TAG
T52120B35-S-TAG
T52120B33-S-TAG
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
0 - 200C
0 - 200C
0 - 200C
0 - 450C
0 - 450C
100 - 650C
0 - 300C
0 - 300C
0 - 450C
0 - 200C
0 - 392F
0 - 392F
0 - 392F
0 - 842F
0 - 842F
212 - 1202F
0 - 572F
0 - 572F
0 - 842F
0 - 392F
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-11.07
08003-11.07
08003-11.07
08003-11.07
08003-11.07
08003-11.07
08003-11.07
08003-11.07
08003-11.07
08003-11.07
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0014
8" 300# Series 300

2" 300#
2" 2500# Series 300
8" 2500# Series 300
14"-Model V-200
3" 600# Series 300
8" Model V-200
3" 300# Series 300
16" Model V-200
2" 900# Series 300
3051CD
3051CD
3051CD
3051CD
3051CD
3051CD
3051CD
3051CD
3051CD
3051T
3051T
3051T
3051T
3051T
3051T
3051T
3051T
3051T
3051T
3051T
3051T
3051T
3051T
3051T
3051T
3051T
3051T
3051T
3051T
3051CG
3051CG
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
1
1
2
3
3
3
3
2
2
2
3
3
3
3
3
4
4
4
4
4
4
3
4
4
3
3
3
3
4
3
3
A
A
3051CD
3051CD
3051CD
3051CD
3051CD
2
2
2
2
2
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
5
5
5
5
5
5
5
5
5
5
5
2
2
2
2
2
2
2
2
2
A
A
A
A
A
A
A
A
A
1
1
1
1
1
1
1
1
1
A
A
A
A
A
A
A
A
A
M5
M5
M5
M5
M5
M5
M5
M5
M5
Q4
Q4
Q4
Q4
Q4
Q4
Q4
Q4
Q4
2B 2 1 A B4 M5 Q4
2B 2 1 A B4 M5 Q4
2B 2 1 A B4 M5 Q4
2B 2 1 A B4 M5 Q4
2B 2 1 A B4 M5 Q4
2B 2 1 A B4 M5 Q4
2B 2 1 A B4 M5 Q4
2B 2 1 A B4 M5 Q4
2B 2 1 A B4 M5 Q4
2B 2 1 A B4 M5 Q4
2B 2 1 A B4 M5 Q4
2B 2 1 A B4 M5 Q4
2B 2 1 A B4 M5 Q4
2B 2 1 A B4 M5 Q4
2B 2 1 A B4 M5 Q4
2B 2 1 A B4 M5 Q4
2B 2 1 A B4 M5 Q4
2B 2 1 A B4 M5 Q4
2B 2 1 A B4 M5 Q4
2B 2 1 A B4 M5 Q4
2 A 1 A B4 L4 M5 Q4
2 A 1 A B4 L4 M5 Q4
A
A
A
A
A
5
5
5
5
5
2
2
2
2
2
A
A
A
A
A
1
1
1
1
1
A
A
A
A
A
M5
M5
M5
M5
M5
Q4
Q4
Q4
Q4
Q4
Local/
Calibrated Range
Remote
Electrical
Range
Calibrated Range
English Units
(See Note 2)
Model Number
Datasheet/Ref Number P&ID Drawing
Page 1 of 4
ALSTOM POWER Inc.

teg
Rev ory Desc
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Syst
em Tag Number
tor
Cod
LP Stm Outlet TI
RH Stm Inlet TI
RH Stm Outlet TI
Blowdown Tank Outlet TI
Deaerator Storage Tank TI
09 PRESSURE INDICATORS
Cond PRHTR Inlet PI
Cond PRHTR Outlet PI
AA
AA
AA
BM
AA
TI-918
TI-741
TI-783
TI-003B (By Sterling)
TI-001D, TI-002D (By Sterling)
AA PI-001
AA PI-064
Cond PRHTR Recirc Line

Discharge PI
AA PI-040
AA PI-001D
AA PI-100
HP FW PI
AA PI-300
HP DSH PI
AA PI-340
HP Stm Outlet PI
AA PI-400
IP FW PI
AA PI-700
RH DSH PI
AA PI-600
IP Stm Outlet PI
AA PI-800
LP FW PI
AA PI-915
LP Stm Outlet PI
AA PI-740
RH Stm Inlet PI
AA PI-780
RH Stm Outlet PI
09 DRUM PRESSURE INDICATORS
AA PI-260
HP Drum PI at drum
AA PI-261
HP Drum PI at grade
AA PI-560
IP Drum PI at drum
AA PI-561
IP Drum PI at grade
AA PI-890
LP Drum PI at drum
AA PI-891
LP Drum PI at grade
09 DIFFERENTIAL PRESSURE INDICATING SWITCHES
Cond PRHTR Recirc Line DPIS
AA DPIS-040
HP DSH Spray DPIS
AA DPIS-300
AA DPIS-700
RH DSH Spray DPIS
BD Tank After Cooling System
BM DPIS-001B
10 TUBE METAL THERMOCOUPLES
TE-335, TE-336, TE-337, TE-338, TE-339,
HPSH1 TMT
AA TE-340
TE-341, TE-342, TE-343, TE-344, TE-345,
HPSH2 TMT
AA TE-346
TE-767, TE-768, TE-769, TE-770, TE-771,
RHTR TMT
AA TE-772
10 THERMOCOUPLES (Steam/Water Side)
Cond PRHTR FW TE
AA TE-002
AA TE-005A, TE-005B
Cond PRHTR FW TE
AA TE-066A, TE-066B
Cond PRHTR Outlet TE
AA TE-320
HP DSH Inlet TE
HP DSH Outlet TE
AA TE-331A, TE-331B
AA TE-161
HP Econ Outlet TE
AA TE-101A
HP FW TE
AA TE-101B
HP FW TE
AA TE-114A, TE-114B
HP Stm Outlet TE
AA TE-431
IP Econ Outlet TE
AA TE-401A
IP FW TE
AA TE-401B
IP FW TE
AA TE-601A, TE-601B
IP Stm Outlet TE
AA TE-801A, TE-801B
LP FW TE
LP Stm Outlet TE
AA TE-916A, TE-916B
RH DSH Inlet TE
AA TE-760
AA TE-766A, TE-766B
RH DSH Outlet TE
AA TE-742A, TE-742B
RH Stm Inlet TE
RH Stm Outlet TE
AA TE-781A, TE-781B
Blowdown Tank Outlet TE
BM TE-001BA (By Sterling)
10 THERMOCOUPLES (Gas Side)
Inlet Duct TE
BA TE-001G, TE-002G, TE-003G
Module 1 TE
BA TE-004G, TE-005G, TE-006G
Module 2 TE
BA TE-007G, TE-008G, TE-009G
Module 3 TE
BA TE-010G, TE-011G, TE-012G
Stack TE
BA TE-016G, TE-017G, TE-018G
Transition Duct TE
BA TE-013G, TE-014G, TE-015G
11 CONDENSATE POTS
Blowdown Tank CP
BM CP-001B
AA CP-001D, CP-002D
Deaerator Tank CP
AA CP-200, CP-201, CP-202, CP-203
HP Drum CP
AA CP-500, CP-501, CP-502, CP-503
IP Drum CP
AA CP-835, CP-836, CP-837, CP-838
LP Drum CP
12 LEVEL INDICATORS
Blowdown Tank LI
BM LI-001B
Item No.: 11.01

Rev. No.: 09
Date: 10/25/04
Doc. Type: E
INSTRUMENT LIST
Qty
Total for
contract
DesignT
DesignP
Process
Conn
Process
Instrument
Instrument
Service
(C)
(barg)
(mm)
End Conn
Conn (mm)
End Conn
Description
1
1
1
1
2*
4
4
4
4
4
314
374
578
150
178
8.5
31.5
31.5
3.5
8.5
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
15
15
15
15
15
NPT
NPT
NPT
NPT
NPT
Steam
Steam
Steam
Water
Water
Winters
Winters
Winters
ASHCROFT
ASHCROFT
G-Bimet
G-Bimet
F-Gas Therm
N/A
N/A
1
1
4
4
55
178
26
26
N/A
N/A
N/A
N/A
15
15
NPT
NPT
Water
Water
Pressure Indicator
Pressure Indicator
ASHCROFT
ASHCROFT
Qty
Instrument Type
Vendor/Manuf
Manuf Drawing
Local/
Calibrated Range
Remote
T52120B35-S-TAG
T52120B35-S-TAG
R24452002S-C-TAG
50EI60R060
50EI60R090
70A917
70A917
Process Range
Process Range
SI (See Note 2)
SI
English Units
Local
Local
Local
Local
Local
N/A
N/A
N/A
0 - 150 C
0 - 300 C
N/A
N/A
N/A
0 - 302 F
0 - 572 F
0 - 450C
0 - 450C
100 - 650C
10 - 150C
0 - 300 C
0 - 842F
0 - 842F
212 - 1202F
50 - 302F
0 - 572 F
N/A
N/A
N/A
N/A
N/A
08003-11.07
08003-11.07
08003-11.07
N/A
N/A
08003-1D0014
08003-1D0013
08003-1D0013
08003-1D0017
08003-1D0016
45 1279SSL 04L XNHSG 70 Bar

45 1279SSL 04L XNHSG 70 Bar + 50 1098SD
Local
Local
0-70 bar
0-70 bar
N/A
N/A
0-70 bar
0-70 bar
N/A
N/A
N/A
N/A
08003-11.03
08003-11.03
08003-1D0016
08003-1D0016
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
0-70 bar
0-14 bar
0-250 bar
0-250 bar
0-250 bar
0-250 bar
0-250 bar
0-70 bar
0-70 bar
0-14 bar
0-70 bar
0-70 bar
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
0-70 bar
0-14 bar
0-250 bar
0-250 bar
0-250 bar
0-250 bar
0-250 bar
0-70 bar
0-70 bar
0-14 bar
0-70 bar
0-70 bar
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-1D0016
08003-1D0016
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0014
08003-1D0014
08003-1D0013
08003-1D0013
1
1*
1
1
1
1
1
1
1
1
1
1
4
2
4
4
4
4
4
4
4
4
4
4
178
178
343
180
579
238
180
374
180
314
374
578
33.5
8.5
165.5
150
150
88.9
31.5
31.5
40
8.5
31.5
31.5
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
15
15
15
15
15
15
15
15
15
15
15
15
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
Water
Water
Water
Water
Steam
Water
Water
Steam
Water
Steam
Steam
Steam
Pressure Indicator
Pressure Indicator
Pressure Indicator
Pressure Indicator
Pressure Indicator
Pressure Indicator
Pressure Indicator
Pressure Indicator
Pressure Indicator
Pressure Indicator
Pressure Indicator
Pressure Indicator
ASHCROFT
ASHCROFT
ASHCROFT
ASHCROFT
ASHCROFT
ASHCROFT
ASHCROFT
ASHCROFT
ASHCROFT
ASHCROFT
ASHCROFT
ASHCROFT
70A917
70A917
70A917
70A917
70A917
70A917
70A917
70A917
70A917
70A917
70A917
70A917
1
1
1
1
1
1
4
4
4
4
4
4
343
343
238
238
178
178
150
150
31.5
31.5
8.5
8.5
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
15
15
15
15
15
15
NPT
NPT
NPT
NPT
NPT
NPT
Steam
Steam
Steam
Steam
Steam
Steam
Pressure Indicator
Pressure Indicator
Pressure Indicator
Pressure Indicator
Pressure Indicator
Pressure Indicator
WINTERS
WINTERS
WINTERS
WINTERS
WINTERS
WINTERS
Winters Dwg. # M, C025

Winters Dwg. # M, C025
Winters Dwg. # L, C025
Winters Dwg. # L, C025
Winters Dwg. # K, C025
Winters Dwg. # K, C025
P6520-1-R11-SG-SFC-SM-TAG-SYS
P6520-1-R11-SG-SFC-SM-TAG-SYS
P6517-SG-R11-SFC-SM-TAG-SYS
Local
Local
Local
Local
Local
Local
0-250 bar
0-250 bar
0-70 bar
0-70 bar
0-14 bar
0-14 bar
N/A
N/A
N/A
N/A
N/A
N/A
0-250 bar
0-250 bar
0-70 bar
0-70 bar
0-14 bar
0-14 bar
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-1D0012
08003-1D0012
08003-1D0013
08003-1D0013
08003-1D0014
08003-1D0014
1
1
1
1
4
4
4
4
178
180
180
150
26
225
88.9
3.5
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
15
15
15
15
NPT
NPT
NPT
NPT
Water
Steam
Water
Water
Diff. Pressure Indicator

TBD
TBD
TBD
TBD
TBD
TBD
TBD
TBD
TBD
TBD
TBD
TBD
Local
Local
Local
Local
TBD
TBD
TBD
TBD
N/A
N/A
N/A
N/A
TBD
TBD
TBD
TBD
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-11.03
08003-11.03
08003-11.03
08003-11.03
08003-1D0016
08003-1D0012
08003-1D0013
08003-1D0017
24
579
150
N/A
N/A
15
NPT
Steam
Thermocouple
Temp-Pro
ST-855-1
ST-855-1
Remote
0 - 579 C
0 - 1074 F
N/A
N/A
4-20mA
08003-11.08
08003-1D0012
24
543
150
N/A
N/A
15
NPT
Steam
Thermocouple
Temp-Pro
ST-855-1
ST-855-1
Remote
0 - 543 C
0 - 1009 F
N/A
N/A
4-20mA
08003-11.08
08003-1D0012
24
578
31.5
N/A
N/A
15
NPT
Steam
Thermocouple
Temp-Pro
ST-855-1
ST-855-1
Remote
0 - 578 C
0 - 1072 F
N/A
N/A
4-20mA
08003-11.08
08003-1D0013
1
2
2
1
2
1
1
1
2
1
1
1
2
2
2
1
2
2
2
1
4
8
8
4
8
4
4
4
8
4
4
4
8
8
8
4
8
8
8
4
178
178
178
543
533
343
180
343
579
238
180
238
374
180
314
497
497
374
578
150
26
26
26
150
150
156.9
225
165.5
150
39.4
88.9
88.9
31.5
40
8.5
31.5
31.5
31.5
31.5
3.5
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
Water
Water
Water
Steam
Steam
Water
Water
Water
Steam
Water
Water
Water
Steam
Water
Steam
Steam
Steam
Steam
Steam
Water
Thermocouple
Thermocouple
Thermocouple
Thermocouple
Thermocouple
Thermocouple
Thermocouple
Thermocouple
Thermocouple
Thermocouple
Thermocouple
Thermocouple
Thermocouple
Thermocouple
Thermocouple
Thermocouple
Thermocouple
Thermocouple
Thermocouple
Thermocouple Probe
Temp-Pro
Temp-Pro
Temp-Pro
Temp-Pro
Temp-Pro
Temp-Pro
Temp-Pro
Temp-Pro
Temp-Pro
Temp-Pro
Temp-Pro
Temp-Pro
Temp-Pro
Temp-Pro
Temp-Pro
Temp-Pro
Temp-Pro
Temp-Pro
Temp-Pro
Jordan Valves
91
91
91
91
91
91
91
91
91
91
91
91
91
91
91
91
91
91
91
N/A
91-1-1-1-2-2-1-2-1-3
91-1-1-1-2-2-1-2-1-3
91-1-1-1-2-2-1-2-1-3
91-1-1-1-2-2-1-2-1-3
91-1-1-1-2-2-1-2-1-3
91-1-1-1-2-2-1-2-1-3
91-1-1-1-2-2-1-2-1-3
91-1-1-1-2-2-1-2-1-3
91-1-1-1-2-2-1-2-1-3
91-1-1-1-2-2-1-2-1-3
91-1-1-1-2-2-1-2-1-3
91-1-1-1-2-2-1-2-1-3
91-1-1-1-2-2-1-2-1-3
91-1-1-1-2-2-1-2-1-3
91-1-1-1-2-2-1-2-1-3
91-1-1-1-2-2-1-2-1-3
91-1-1-1-2-2-1-2-1-3
91-1-1-1-2-2-1-2-1-3
91-1-1-1-2-2-1-2-1-3
Mark 801/802 - Self Regulating Control Valve
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Remote
Local
0 - 178 C
0 - 178 C
0 - 178 C
0 - 543 C
0 - 575 C
0 - 343 C
0 - 145 C
0 - 343 C
0 - 600 C
0 - 238 C
0 - 180 C
0 - 238 C
0 - 374 C
0 - 180 C
0 - 314 C
0 - 497 C
0 - 497 C
0 - 374 C
0 - 578 C
0 - 150 C
0 - 352 F
0 - 352 F
0 - 352 F
0 - 1010 F
0 - 992 F
0 - 650 F
0 - 356 F
0 - 650 F
0 - 1074 F
0 - 460 F
0 - 356 F
0 - 460 F
0 - 705 F
0 - 356 F
0 - 597 F
0 - 927 F
0 - 927 F
0 - 705 F
0 - 1072 F
0 - 302 F
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
N/A
08003-11.09
08003-11.09
08003-11.09
08003-11.09
08003-11.09
08003-11.09
08003-11.09
08003-11.09
08003-11.09
08003-11.09
08003-11.09
08003-11.09
08003-11.09
08003-11.09
08003-11.09
08003-11.09
08003-11.09
08003-11.09
08003-11.09
N/A
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0014
08003-1D0014
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0017
3
3
3
3
3
3
12
12
12
12
12
12
649
475
356
260
177
177
20 ""WG (50 mbar)

20 ""WG (50 mbar)
20 ""WG (50 mbar)
20 ""WG (50 mbar)
20 ""WG (50 mbar)
20 ""WG (50 mbar)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
15
15
15
15
15
15
NPT
NPT
NPT
NPT
NPT
NPT
Flue gas
Flue gas
Flue gas
Flue gas
Flue gas
Flue gas
Thermocouple
Thermocouple
Thermocouple
Thermocouple
Thermocouple
Thermocouple
Temp-Pro
Temp-Pro
Temp-Pro
Temp-Pro
Temp-Pro
Temp-Pro
92
92
92
92
92
92
92-1-1-1-1-2-2-1-4-1-1-1-3
92-1-1-1-1-2-2-1-4-1-1-1-3
92-1-1-1-1-2-2-1-3-1-1-1-3
92-1-1-1-1-2-2-1-2-1-1-1-3
92-1-1-1-1-2-2-1-2-1-1-1-3
92-1-1-1-1-2-2-1-2-1-1-1-3
Remote
Remote
Remote
Remote
Remote
Remote
0 - 649 C
0 - 475 C
0 - 356 C
0 - 260 C
0 - 177 C
0 - 177 C
0 - 1200 F
0 - 887 F
0 - 673 F
0 - 500 F
0 - 351 F
0 - 351 F
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
08003-11.10
08003-11.10
08003-11.10
08003-11.10
08003-11.10
08003-11.10
08003-1D0015
08003-1D0015
08003-1D0015
08003-1D0015
08003-1D0015
08003-1D0015
1
2*
4
4
4
4
4
16
16
16
150
178
343
238
178
3.5
8.5
150
31.5
8.5
20
20
20
20
20
SW
SW
SW
SW
SW
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Steam/Water
Steam/Water
Steam/Water
Steam/Water
Steam/Water
Condensate Pot
Condensate Pot
Condensate Pot
Condensate Pot
Condensate Pot
Fluidic
Fluidic
Fluidic
Fluidic
Fluidic
ALSTOM_STD
ALSTOM_STD
ALSTOM_STD
ALSTOM_STD
ALSTOM_STD
113xx
113xx
113xx
113xx
113xx
Local
Local
Local
Local
Local
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-11.15
08003-11.15
08003-11.15
08003-11.15
08003-11.15
08003-1D0017
08003-1D0016
08003-1D0012
08003-1D0013
08003-1D0014
C9 & 403RS
SIMPLIPORT P3119-ARR3-SG777LH-TB1.5-Outdoor
NEMA 4X-240VAC-PIW-TPS-PHOW-BOG
SIMPLIPORT P3014-SG854-TB1.5-Outdoor NEMA 4X 240VAC-PIW-TPS-PHOW-BOG
SIMPLIPORT C888 - SG854 - TB 1.5 - Outdoor
NEMA4X - 240 VAC - BOG
Penberthy Magnetic - Flag Type w/ Duravalve
#D20300D
Local
N/A
N/A
N/A
N/A
N/A
08003-11.11
08003-1D0017
Local
N/A
N/A
N/A
N/A
N/A
08003-11.11
08003-1D0012
Local
N/A
N/A
N/A
N/A
N/A
08003-11.11
08003-1D0013
Local
N/A
N/A
N/A
N/A
N/A
08003-11.11
08003-1D0014
Local
N/A
N/A
N/A
N/A
N/A
08003-11.11
08003-1D0016
150
3.5
40
N/A
N/A
N/A
Steam/Water
Level Indicator
Clark Reliance
08003-11.11
AA LI-200, LI-201
343
150
40
N/A
N/A
N/A
Steam/Water
Level Indicator
Clark Reliance
08003-11.11
IP Drum Level Gauge Assembly
AA LI-500, LI-501
238
31.5
40
N/A
N/A
N/A
Steam/Water
Level Indicator
Clark Reliance
08003-11.11
178
8.5
40
N/A
N/A
N/A
Steam/Water
Level Indicator
Clark Reliance
08003-11.11
1*
178
8.5
40
N/A
N/A
N/A
Steam/Water
Level Indicator
Sterling
D-5729-12
12
343
150
N/A
N/A
N/A
N/A
Steam/Water
Level Indicator
Clark Reliance
08003-11.14
HP Drum RWLI Assembly

HP Drum RWLI Electrode
HP Drum RWLI LCU
IP Drum RD (Remote Display)
AA
AA
AA
AA
RWLI-200
LE-200
CU-200
RD-400, RD-401, RD-402
1
1
1
3
4
4
4
12
343
343
343
238
150
150
150
31.5
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Steam/Water
Steam/Water
Steam/Water
Steam / Water
Level Indicator
Level Indicator
Level Indicator
Level Indicator
Clark Reliance
Clark Reliance
Clark Reliance
Clark Reliance
08003-11.14
08003-11.14
08003-11.14
08003-11.14
IP Drum RWLI
IP Drum RWLI Electrode
IP Drum RWLI LCU
LP Drum RD (Remote Display)
AA
AA
AA
AA
RWLI-500
LE-500
CU-500
RD-835, RD-836, RD-837
1
1
1
2
4
4
4
8
238
238
238
178
31.5
31.5
31.5
8.5
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Steam / Water
Steam / Water
Steam / Water
Steam / Water
Level Indicator
Level Indicator
Level Indicator
Level Indicator
Clark Reliance
Clark Reliance
Clark Reliance
Clark Reliance
08003-11.14
08003-11.14
08003-11.14
08003-11.14
MTI-10
ELF3000-10-WP & ECIL-10R & MTI-10 & MTI-10 & MTI10
EL3000-10
ECIL-10R
MTI-10
EL1000-10-WP & ECIL-10R & MTI-10 & MTI-10 & MTI10
ELF1000-10
ECIL-10
MTI-12
LP Drum RWLI
LP Drum RWLI Electrode
LP Drum RWLI LCU
AA RWLI-835
AA LE-835
AA CU-835
1
1
1
4
4
4
178
178
178
8.5
8.5
8.5
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Steam / Water
Steam / Water
Steam / Water
Level Indicator
Level Indicator
Level Indicator
Clark Reliance
Clark Reliance
Clark Reliance
08003-11.14
08003-11.14
08003-11.14
EL450-12WP & ECIL-12R MTI-12 & MTI-12 & MTI-12

ELF-450-12
ECIL-12
File Name: 08003-11.01-09.xls
Electrical
Range
Calibrated Range
English Units
(See Note 2)
45 1279SSL 04L XNHSG 70 Bar + 50 1098SD + 50

1106S
45 1279SSL 04L XNHSG 14 Bar +501098S
45 1279SSL 04L XNHSG 250 Bar +501098ND
45 1279SSL 04L XNHSG 70 Bar +501098ND
45 1279SSL 04L XNHSG 14 Bar +501098S
45 1279SSL 04L XNHSG 70 Bar +501098ND
45 1279SSL 04L XNHSG 70 Bar +501098ND
HP Drum Level Gauge Assembly
LP Drum Level Gauge Assembly

AA LI-835, LI-836
Deaerator Tank Level Gauge
Assembly
AA LI-001D (By Sterling)
13 REMOTE WATER LEVEL INDICATORS
HP Drum RD (Remote Display)
AA RD-200, RD-201, RD-202
Model Number
Remote
N/A
N/A
N/A
N/A
N/A
08003-11.14
08003-1D0012
Remote
Local
Local
Remote
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-11.14
08003-11.14
08003-11.14
08003-11.14
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0013
Remote
Local
Local
Remote
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-11.14
08003-11.14
08003-11.14
08003-11.14
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0014
Remote
Local
Local
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-11.14
08003-11.14
08003-11.14
08003-1D0014
08003-1D0014
08003-1D0014
Page 2 of 4
ALSTOM POWER Inc.

teg
Rev ory Desc
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Syst
em Tag Number
tor
Cod
14 SAMPLE NOZZLES
HP Drum Outlet Sample Nozzle
HP Stm Outlet Sample Nozzle
IP Drum Outlet Sample Nozzle
IP Stm Outlet Sample Nozzle
LP Drum Outlet Sample Nozzle
LP Stm Outlet Sample Nozzle
RH Stm Outlet Sample Nozzle
15 SILENCERS
Blowdown Tank Silencer
Deaerator Silencer
HP Drum Silencer
HP Stm Outlet Silencer
IP Drum Silencer
IP Stm Outlet Silencer
LP Drum Silencer
LP Stm Outlet Silencer
RH Stm Inlet Silencer
RH Stm Outlet Silencer
RH Stm Outlet Sky Vent Silencer
16 INSTRUMENT MANIFOLDS
Blowdown Tank LT Manifold
Blowdown Tank After Cooling
Cond PRHTR FIT Manifold
Cond PRHTR FW PI Manifold
Cond PRHTR FW PIT Manifold
Cond PRHTR Outlet PI Manifold
Cond PRHTR Outlet PIT Manifold
Cond PRHTR Recirc Line DPIS
Deaerator Storage Tank PIT
Deaerator Tank LT Manifold
HP Drum LT Manifold
HP Drum PI Manifold
HP Drum PIT Manifold
HP DSH FIT Manifold
HP DSH DPIS Manifold
HP DSH PIT Manifold
HP DSH PI Manifold
HP FW FIT Manifold
HP FW PI Manifold
HP FW PIT Manifold
HP FW PIT Manifold
HP Stm Outlet FIT Manifold
HP Stm Outlet PI Manifold
HP Stm Outlet PIT Manifold
IP Drum LT Manifold
IP Drum PI Manifold
IP Drum PIT Manifold
IP FW FIT Manifold
IP FW PI Manifold
IP FW PIT Manifold
IP FW PIT Manifold
IP Stm Outlet FIT Manifold
IP Stm Outlet PI Manifold
IP Stm Outlet PIT Manifold
Cond Recirc Pump Discharge PI
Cond. Recirc Pump Suction PIT
LP Drum LT Manifold
LP Drum PI Manifold
LP Drum PIT Manifold
LP FW FIT Manifold
LP FW PI Manifold
LP FW PIT Manifold
LP Stm Outlet FIT Manifold
LP Stm Outlet PI Manifold
LP Stm Outlet PIT Manifold
RH DSH Spray FIT Manifold
RH DSH Spray DPIS Manifold
RH DSH Spray PIT Manifold
RH DSH Spray PIT Manifold
RH Stm Inlet PI Manifold
RH Stm Inlet PIT Manifold
RH Stm Outlet PI Manifold
RH Stm Outlet PIT Manifold
Inlet Duct PIT Manifold
Transition Duct PIT Manifold
17 GAS TEST PORTS
CEMS TP
EPA TP
Inlet Duct Flow Measuring TP
Inlet Duct Flow Measuring/NOx &
O2 Monitoring TP
Inlet Duct PT Conn
Module 2 TP
Module 3 TP
Module 4 TP
Transition Duct PT Conn
Transition Duct TP
Item No.: 11.01

Rev. No.: 09
Date: 10/25/04
Doc. Type: E
INSTRUMENT LIST
Qty
Qty
Total for
contract
DesignT
DesignP
Process
Conn
Process
Instrument
Instrument
Service
(C)
(barg)
(mm)
End Conn
Conn (mm)
End Conn
Description
Instrument Type
Vendor/Manuf
Manuf Drawing
Model Number
Local/
Calibrated Range
Process Range
Process Range
SI (See Note 2)
Calibrated Range
English Units
(See Note 2)
Remote
SI
English Units
Electrical
Range
AA
AA
AA
AA
AA
AA
AA
SNOZ-280
SNOZ-340
SNOZ-580
SNOZ-600
SNOZ-907
SNOZ-915
SNOZ-700
1
1
1
1
1
1
1
4
4
4
4
4
4
4
343
579
238
374
178
314
578
150
150
31.5
31.5
8.5
8.5
31.5
200
350
150
200
250
400
600
Welded
FLG
Welded
FLG
Welded
FLG
FLG
20
20
20
20
20
20
20
NPT
NPT
NPT
NPT
NPT
NPT
NPT
Steam
Steam
Steam
Steam
Steam
Steam
Steam
Sample Nozzle
Sample Nozzle
Sample Nozzle
Sample Nozzle
Sample Nozzle
Sample Nozzle
Sample Nozzle
Alstom
Jonas
Alstom
Jonas
Alstom
Jonas
Jonas
D-902-5918
JA/ALS/04-02A
D-902-5918
JA/ALS/04-02C
D-902-5918
JA/ALS/04-02D
JA/ALS/04-02B
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Local
Local
Local
Local
Local
Local
Local
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-09.05
08003-09.06
08003-09.05
08003-09.06
08003-09.05
08003-09.06
08003-09.06
08003-1D0012
08003-1D0012
08003-1D0013
08003-1D0013
08003-1D0014
08003-1D0014
08003-1D0013
BM
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
MS-001B
MS-001D
MS-260
MS-340
MS-560
MS-600
MS-890
MS-701
MS-740
MS-780
MS-781
1
1*
1
1
1
1
1
1
1
1
1
4
2
4
4
4
4
4
4
4
4
4
150
178
343
579
238
341
178
314
366
578
578
3.5
8.5
150
150
31.5
31.5
8.5
8.5
31.5
31.5
31.5
400
200/250
250/250
300/100/80
150/150
150/40/80
200/200
200/80/350
300/300
250/200
350
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Silencer
Silencer
Silencer
Silencer
Silencer
Silencer
Silencer
Silencer
Silencer
Silencer
Silencer
Glaunach
Glaunach
Glaunach
Glaunach
Glaunach
Glaunach
Glaunach
Glaunach
Glaunach
Glaunach
Glaunach
244A11060
244A10060
244A02060
244A01060
244A04060
244A03060
244A06060
244A05060
244A07060
244A08060
244A09060
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-17.01
08003-17.01
08003-17.01
08003-17.01
08003-17.01
08003-17.01
08003-17.01
08003-17.01
08003-17.01
08003-17.01
08003-17.01
08003-1D0017
08003-1D0016
08003-1D0012
08003-1D0012
08003-1D0013
08003-1D0013
08003-1D0014
08003-1D0014
08003-1D0013
08003-1D0013
08003-1D0013
BM
BM
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
BA
BA
V-004B
V-014B
V-003, V-033
V-012
V-015, V-018
V-068
V-071, V-074
V-044
V-027D
V-024D, V-021D
V-044D, V-059D
V-210, V-225, V-232, V-247
V-270, V-279
V-273, V-276
V-302
V-323
V-307
V-332
V-104, V-132
V-117
V-120
V-123
V-363, V-368
V-350
V-344, V-347, V-369
V-510, V-532, V-547, V-V-525
V-570, V-579
V-573, V-576
V-413, V-423
V-402
V-405
V-408
V-627, V-632
V-620
V-614, V-617
V-056
V-052
V-845, V-860, V-867, V-882
V-895, V-912
V-898, V-901
V-813, V-832
V-802
V-805, V-808
V-938, V-943
V-927
V-930, V-933
V-702, V-734
V-721
V-707
V-710
V-744
V-747, V-750
V-795
V-789, V-792
V-001G, V-002G, V-003G
V-004G, V-005G, V-006G
1
1
2
1
2
1
2
1
1*
2*
2*
4
2
2
2
1
1
1
2
1
1
1
2
1
3
4
2
2
2
1
1
1
2
1
2
1
1
4
2
2
2
1
2
2
1
2
2
1
1
1
1
2
1
2
3
3
4
4
8
4
8
4
8
4
2
4
4
16
8
8
8
4
4
4
8
4
4
4
8
4
12
16
8
8
8
4
4
4
8
4
8
4
4
16
8
8
8
4
8
8
4
8
8
4
4
4
4
8
4
8
12
12
150
150
55
55
55
178
178
178
178
178
178
343
343
343
180
180
180
180
180
343
180
343
579
579
579
238
238
238
180
180
180
238
374
374
374
178
178
178
178
178
180
180
180
314
314
314
180
180
180
180
374
374
578
578
649
177
3.5
3.5
26
26
26
26
26
26
8.5
8.5
8.5
150
150
150
225
225
225
225
225
165.5
225
165.5
150
150
150
31.5
31.5
31.5
88.9
88.9
88.9
88.9
31.5
31.5
31.5
33.5
26
8.5
8.5
8.5
40
40
40
8.5
8.5
8.5
88.9
88.9
88.9
31.5
31.5
31.5
31.5
31.5
20 ""WG (50 mbar)
20 ""WG (50 mbar)
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT
Water
Water
Water
Water
Water
Water
Water
Water
Steam/Water
Steam/Water
Steam/Water
Steam/Water
Steam/Water
Steam/Water
Water
Water
Water
Water
Water
Water
Water
Water
Steam
Steam
Steam
Steam/Water
Steam/Water
Steam/Water
Water
Water
Water
Water
Steam
Steam
Steam
Water
Water
Steam/Water
Steam/Water
Steam/Water
Water
Water
Water
Steam
Steam
Steam
Water
Water
Water
Water
Steam
Steam
Steam
Steam
Flue gas
Flue gas
5-Valve Manifold
5-Valve Manifold
5-Valve Manifold
2-Valve Manifold
2-Valve Manifold
2-Valve Manifold
2-Valve Manifold
5-Valve Manifold
2-Valve Manifold
2-Valve Manifold
5-Valve Manifold
5-Valve Manifold
2-Valve Manifold
2-Valve Manifold
5-Valve Manifold
5-Valve Manifold
2-Valve Manifold
2-Valve Manifold
5-Valve Manifold
2-Valve Manifold
2-Valve Manifold
2-Valve Manifold
5-Valve Manifold
2-Valve Manifold
2-Valve Manifold
5-Valve Manifold
2-Valve Manifold
2-Valve Manifold
5-Valve Manifold
2-Valve Manifold
2-Valve Manifold
2-Valve Manifold
5-Valve Manifold
2-Valve Manifold
2-Valve Manifold
2-Valve Manifold
2-Valve Manifold
5-Valve Manifold
2-Valve Manifold
2-Valve Manifold
5-Valve Manifold
2-Valve Manifold
2-Valve Manifold
5-Valve Manifold
2-Valve Manifold
2-Valve Manifold
5-Valve Manifold
5-Valve Manifold
2-Valve Manifold
2-Valve Manifold
2-Valve Manifold
2-Valve Manifold
2-Valve Manifold
2-Valve Manifold
2-Valve Manifold
2-Valve Manifold
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
Anderson Greenwood
MC 5-Valve Manifold
MC 5-Valve Manifold
MC 5-Valve Manifold
M25 Block & Bleed
M25 Block & Bleed
M25 Block & Bleed
M25 Block & Bleed
MC 5-Valve Manifold
M25 Block & Bleed
M25 Block & Bleed
MC 5-Valve Manifold
MC 5-Valve Manifold
M25 Block & Bleed
M25 Block & Bleed
MC 5-Valve Manifold
MC 5-Valve Manifold
M25 Block & Bleed
M25 Block & Bleed
MC 5-Valve Manifold
M25 Block & Bleed
M25 Block & Bleed
M25 Block & Bleed
MC 5-Valve Manifold
M25 Block & Bleed
M25 Block & Bleed
MC 5-Valve Manifold
M25 Block & Bleed
M25 Block & Bleed
MC 5-Valve Manifold
M25 Block & Bleed
M25 Block & Bleed
M25 Block & Bleed
MC 5-Valve Manifold
M25 Block & Bleed
M25 Block & Bleed
M25 Block & Bleed
M25 Block & Bleed
MC 5-Valve Manifold
M25 Block & Bleed
M25 Block & Bleed
MC 5-Valve Manifold
M25 Block & Bleed
M25 Block & Bleed
MC 5-Valve Manifold
M25 Block & Bleed
M25 Block & Bleed
MC 5-Valve Manifold
MC 5-Valve Manifold
M25 Block & Bleed
M25 Block & Bleed
M25 Block & Bleed
M25 Block & Bleed
M25 Block & Bleed
M25 Block & Bleed
M25 Block & Bleed
M25 Block & Bleed
MC5PHPS-4-XP-AM-R3V
MC5PHPS-4-XP-AM-R3V
MC5PHPS-4-XP-AM-R3V
M25HPS-44F-XP
M25HPS-44F-XP
M25HPS-44F-XP
M25HPS-44F-XP
MC5PHPS-4-XP-AM-R3V
M25HPS-44F-XP
M25HPS-44F-XP
MC5PHPS-4-XP-AM-R3V
MC5PHPS-4-XP-AM-R3V
M25HPS-44F-XP
M25HPS-44F-XP
MC5PHPS-4-XP-AM-R3V
MC5PHPS-4-XP-AM-R3V
M25HPS-44F-XP
M25HPS-44F-XP
MC5PHPS-4-XP-AM-R3V
M25HPS-44F-XP
M25HPS-44F-XP
M25HPS-44F-XP
MC5PHPS-4-XP-AM-R3V
M25HPS-44F-XP
M25HPS-44F-XP
MC5PHPS-4-XP-AM-R3V
M25HPS-44F-XP
M25HPS-44F-XP
MC5PHPS-4-XP-AM-R3V
M25HPS-44F-XP
M25HPS-44F-XP
M25HPS-44F-XP
MC5PHPS-4-XP-AM-R3V
M25HPS-44F-XP
M25HPS-44F-XP
M25HPS-44F-XP
M25HPS-44F-XP
MC5PHPS-4-XP-AM-R3V
M25HPS-44F-XP
M25HPS-44F-XP
MC5PHPS-4-XP-AM-R3V
M25HPS-44F-XP
M25HPS-44F-XP
MC5PHPS-4-XP-AM-R3V
M25HPS-44F-XP
M25HPS-44F-XP
MC5PHPS-4-XP-AM-R3V
MC5PHPS-4-XP-AM-R3V
M25HPS-44F-XP
M25HPS-44F-XP
M25HPS-44F-XP
M25HPS-44F-XP
M25HPS-44F-XP
M25HPS-44F-XP
M25HPS-44F-XP
M25HPS-44F-XP
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
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N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
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N/A
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N/A
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-11.04
08003-1D0017
08003-1D0017
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0016
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0012
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0016
08003-1D0016
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0014
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0013
08003-1D0015
08003-1D0015
4
4
16
16
177
177
20 ""WG (50 mbar)

20 ""WG (50 mbar)
100
150
FLG
FLG
N/A
N/A
N/A
N/A
Flue gas
Flue gas
Test Port
Test Port
Alstom
Alstom
N/A
N/A
N/A
N/A
Local
Local
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
08003-1D0015
BA TP-047G, TP-048G, TP-049G, TP-050G

BA TP-051G, TP-052G, TP-053G, TP-054G
TP-001G, TP-002G, TP-003G, TP-004G,
BA TP-005G
TP-006G, TP-007G, TP-008G, TP-009G,
BA TP-010G
TP-011G, TP-012G, TP-013G, TP-014G,
BA TP-015G, TP-016G
TP-017G, TP-018G, TP-019G, TP-020G,
BA TP-021G, TP-022G
TP-023G, TP-024G, TP-025G, TP-026G,
BA TP-027G, TP-028G
TP-029G, TP-030G, TP-031G, TP-032G,
BA TP-033G, TP-034G
TP-041G, TP-042G, TP-043G, TP-044G,
BA TP-045G, TP-046G
TP-035G, TP-036G, TP-037G, TP-038G,
BA TP-039G, TP-040G
File Name: 08003-11.01-09.xls
20
649
20 ""WG (50 mbar)
50
FLG
N/A
N/A
Flue gas
Pressure Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
20
649
20 ""WG (50 mbar)
50
FLG
N/A
N/A
Flue gas
Pressure Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
24
649
20 ""WG (50 mbar)
50
FLG
N/A
N/A
Flue gas
Pressure Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
24
475
20 ""WG (50 mbar)
50
FLG
N/A
N/A
Flue gas
Test Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
24
356
20 ""WG (50 mbar)
50
FLG
N/A
N/A
Flue gas
Test Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
24
260
20 ""WG (50 mbar)
50
FLG
N/A
N/A
Flue gas
Test Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
24
177
20 ""WG (50 mbar)
50
FLG
N/A
N/A
Flue gas
Pressure Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
24
177
20 ""WG (50 mbar)
50
FLG
N/A
N/A
Flue gas
Test Port
Alstom
N/A
N/A
Local
N/A
N/A
N/A
N/A
N/A
N/A
08003-1D0015
Page 3 of 4
ALSTOM POWER Inc.

teg
Rev ory Desc
Syst
em Tag Number
tor
Cod
18 PUMPS
Cond PRHTR Recirc Line Pump
AA PMP-040
Item No.: 11.01

Rev. No.: 09
Date: 10/25/04
Doc. Type: E
INSTRUMENT LIST
Qty
Qty
Total for
contract
DesignT
DesignP
Process
Conn
Process
Instrument
Instrument
Service
(C)
(barg)
(mm)
End Conn
Conn (mm)
End Conn
Description
178
26 / 33.5
150x80
FLG
N/A
N/A
Water
Instrument Type
Pump
Vendor/Manuf
Manuf Drawing
ITT
DG04021
Model Number
3700 3x6-9 SX
Local/
Calibrated Range
Process Range
Process Range
SI (See Note 2)
Calibrated Range
English Units
(See Note 2)
Remote
SI
English Units
Remote
N/A
N/A
33.23 barg
481.8 psig
Electrical
Range
N/A
08003-11.17
08003-1D0016
Notes:
1 Quantities shown are for One (1) unit. There are Four (4) units on this contract. Except for the quantities shown with "*" are for Two (2) units only.
For the complete tagging, prefix the tag number with the following:
For Four (4) units.:
For Two (2) units with "*":
Uni 1A-System Locator Code
Unit 11X-System Locator Code
Uni 1B-System Locator Code
Unit 22X-System Locator Code
Uni 2A-System Locator Code
Uni 2B-System Locator Code
Tagging example as follows for Four (4 Tagging example with "*" as follows for Two (2) units.:
Uni 1A-AA-PI-001
Unit 11X-AA-PI-001D
Uni 1B-AA-PI-001
Unit 22X-AA-PI-001D
Uni 2A-AA-PI-001
Uni 2B-AA-PI-001
2 Calibrated ranges with "Metric Units" shall be used.
3 All pressure indicators in steam service shall be provided with siphons.
Rev.
Date
0
01/15/04
1 C1 02/27/04
2 C1 3/18/2004
3
4
5
6
7
8
C2
C2
C1
C2
C2
C2
4/27/2004
5/3/2004
5/7/2004
6/18/04
6/30/2004
9/3/2004
9 C2 10/25/04
Rev Log
Initial Release of Valve List
Revised per new pegging steam line configuration
Revised per customer tagging system (no four digit tags)
Removed FT-040, added FT-002, FT-101, FT-401 and FT-801.
Revised design pressure and design temperature.
Added PI-001, DPI-300, SNOZ-700, MS-781 and V-323.
Added PT, LT, FT, Silencer, cond pot, FE, PI, LI, RWLI, and TE information.
Added note 1 and column for total quantities.
Added additional instrument information colums per customer comments
Revised per customer comments, revised instrument tagging.
Revised Thermocouple model numbers for the gas side and Level Transmitter calibration ranges.
Added TMTs for HPSH2. Added PI for each drum. Added desup outlet thermocouples. Revised design pressures per information from customer.
Added SH & RH 2nd D/SH TE, corrected Condensate TE labels and location. Revised vendor information.
Revised PT/FT labels to PIT/FIT. Pressure/Flow transmitter descriptions were also modified to incorporate "indicating".
Changed "CPH Recirc pump min recirc RO" tag number to RO-042.
Revised manuf drawing numbers for FT, PT, PI, LTs and drum sampling nozzles. Added vendor information for Drum PIs.
Added V-369.
Revised calibrated ranges and process ranges for BD tank LT and Fes.
Revised set points for LI, LTs and RWLIs.
Added silencer process connection sizes.
File Name: 08003-11.01-09.xls
Page 4 of 4
PART 4

BLANK
TAB 12

BLANK

BLANK

BLANK
TAB 13

BLANK
VALVTECHNOLOGIES, INC.
INSTALLATION, OPERATIONS
& MAINTENANCE MANUAL
Volume 1, Revision 2
U p d a t e d : J u n e 2 Page
003
Forged,
High Pressure
Valves
Live-Loaded
Gland Springs
Actuator
Mounting
Pad
Gland Packing
Gland
One-Piece
Blow-Out
Proof Stem
High Load
Belleville
Spring
Upstream
Seat Guide
Hardcoated
Ball
Body Seal
High Load
Belleville
Spring
Hardcoated
Integral
Seat
Live-Loaded
Gland Springs
Gland
Packing
One-Piece
Blow-Out
Proof Stem
Gland
Actuator
Mounting
Pad
Upstream
Seat Guide
High Load
Belleville
Spring
High Load
Belleville
Spring
Hardcoated
Ball
Hardcoated
Integral
Seat
Page 2
Upstream
Seat Guide
Low Pressure,
Flanged Valves
This manual describes procedure to be followed to ensure safe and successful installation, operation
and maintenance of the metal-seated ball valve, assuring a trouble free service life.
Failure to follow the guidance contained within this manual may result in Valvtechnologies
warranty becoming void.
Difficulties encountered in the operation or maintenance of Valvtechnologies valves should be directed
to a Valvtechnologies, Inc. authorized repair facility or distributor, or to Valvtechnologies Houston facility.
INSTALLATION
RECEIVING AND PREPARATION PROCEDURE
1) Remove shipping protection.
2) Inspect valve for transportation damage.
3) Inspect valve bore and remove any debris.
4) Cycle the valve inspecting the ball for coating damage.
WARNING!
VALVES SHOULD NEVER BE USED AS A STRUCTURAL MEMBER.
ACTUATORS
IMPORTANT!
Valves mounted with electric
actuators should be cycled to
the mid-stroke position before
cycling under power.
CAUTION! Actuators are not to be

mounted, removed, adjusted or
re-installed to or from Valvtechnologies valves except by trained
Valvtechnologies personnel.
ORIENTATION
CAUTION! Valves must be installed with the FLOW ARROW
pointing from high to low pressure with the valve in the closed
isolating position. Alternatively the high-pressure end will be
labeled. The high-pressure end is defined as the end with the
highest pressure, with the valve in the closed isolating position.
NOTE: Uni-directional valves should not be installed in lines where a differential back pressure (from low to high pressure) of 200psi or more may exist.
Page 3
WELDING, STRESS RELIEVING AND INSULATION

The use of radiation shields is advised if heat damage to the actuator is a
concern.
Care is to be taken to minimize weld slag and splatter within the valve.
Do not strike arcs on the valve.
CAUTION!
Valve must be OPEN
during welding.
CAUTION! Excessive temperature and incorrect insulating or stress

relieving technique may damage the valve and void the warranty.
800F MAX.
Localized Stress Relief is acceptable, do not furnace stress

relieve without consulting Valvtechnologies Engineering.
MAXIMUM
1100F
DO NOT
STRESS RELIEVE
CAUTION!
Valve insulation is prohibited
during stress relieving.
Only insulate to this level

Valve service insulation is advised for valves expected to experience temperature differentials greater than 400F (205C).
CAUTION!
No insulation is to be applied
above the body flat.
POST INSULATION PROCEDURES

Piping system shall be cleaned and flushed.
Limit switch and position indicator operation should be observed as the valve is cycled several times.
CAUTION!
Valves and valve assemblies should never
be used as load bearing members or be
used as part of a load bearing structure.
Page 4
OPERATION
VALVE LUBRICATION
Valvtechnologies metal-seated ball valve requires NO lubrication.
Re-tightening of body (with system de-pressurized) and gland packing bolting
is permissible, if leakage occurs in these areas.
Required Torque values are given in Tables 1 & 2.
The use of Copper-Based Anti-Seize Grease for stud lubrication and Molybdenum Disulfide Anti-Seize Grease for packing lubrication is recommended.
Bolt Tension may be decreased to 25% shown in Tables 1 & 2 when other
or no lubrication is used.
STEM TORQUE
Contact Valvtechnologies approved service centers for valve torque values.
Field Stem Torques may differ due to application, controlled fluid and service environment.
TABLE 1
BODY BOLT TORQUE VALUES
BOLT
SIZE INCHES
(mm)
B7 OR
EQUAL
B8M OR
EQUAL
5/16 (8)
12 (16)
4 (5)
3/8 (10)
18 (24)
6 (8)
7/6 (30)
29 (39)
9 (12)
1/2 (13)
45 (61)
13 (18)
9/16 (14)
50 (68)
19 (26)
5/8 (16)
85 (115)
26 (35)
3/4 (19)
150 (203)
45 (61)
7/8 (22)
240 (325)
70 (95)
1 (25)
355 (481)
110 (149)
1-1/8 (29)
510 (691)
155 (210)
1-1/4 (32)
700 (949)
210 (285)
1-3/8 (35)
950 (1288)
290 (393)
1-1/2 (38)
1250 (1695)
370 (502)
1-5/8 (41)
1600 (2169)
480 (651)
1-3/4 (44)
2060 (2793)
500 (678)
1-7/8 (48)
2500 (3390)
750 (1017)
2 (51)
3000 (4067)
900 (1220)
3 (76)
10300 (13965)
3100 (4203)
3-1/2 (89)
16500 (22371)
5000 (6779)
NOTE: Due to the Valvtechnologies valves metal-tometal sealing surface operating torques are considerably higher than comparable soft seated ball valves.
TORQUE ft/lbs (Nm)
TABLE 2
GLAND TORQUE
STUD
DIAMETER
NOMINAL
BALL
TORQUE VALUE in/lb

(Nm)
THREAD
PITCHin (mm)
INSIDE
DIAMETERin (mm)
5/16 - 18 (8)
5/8 (16)
48
(5.4)
60
(6.8)
5/16 - 18 (8)
1-1/16 (27)
48
(5.4)
60
(6.8)
3/8 - 16 (10)
2-1/8 (54)
84
(9.5)
105
(11.9)
3/8 - 16 (10)
3-1/16 (78)
84
(9.5)
105
(11.9)
3/8 - 16 (10)
4-1/16 (103)
84
(9.5)
105
(11.9)
7/16 - 14 (11)
132
(14.9)
165
(18.7)
1/2 - 13 (13)
5-1/8 (13)
204
(23.1)
225
(25.5)
1/2 - 13 (13)
6-1/16 (154)
204
(23.1)
225
(25.5)
9/16 - 12 (14)
252
(28.5)
315
(35.6)
5/8 - 11 (16)
396
(44.8)
495
(56.0)
GLAND
TORQUE
NEVER
EXCEED
Note: Values are for B8M, Class 1 bolting.

Yield Strength (s y) = 30 ksi min. (207 MPa min.)
Page 5
STEM ROTATION DIRECTION AND VALVE POSITION INDICATION

All Valvtechnologies ball valves (unless specifically stated) are operated clockwise to
close and counter-clockwise to open.
80 lbs. to
CLOSE
Typical valve hand wheels and levers require

80 lbf. (335N) of handle force to operate.
Lever operated are shown to be open when
the handle lies on the same axis as the valve
bore. The valve indicated closed when the
handle is at 90o to the valve bore.
The stem, gland and ball (and in some instances the

drive sleeve) bear markings as shown to the left. The
marks will line up on the left of a closed valve, when
looking down on the stem and facing downstream.
On actuated and gear-operated valves an arrow
shows the valve position.
ACTUATOR OPERATION
Valve actuators must be installed, operated and maintained as per their manufacturers written
instruction. In the event of a conflict between these instructions and those contained in this manual an
authorized Valvtechnologies distributor or to Valvtechnologies Houston facility should be contacted.
The lubricant of worm gear actuators should be inspected every three months and be replenished or
replaced if required.
MAINTENANCE
DISASSEMBLY
WARNING! DISASSEMBLY AND REPAIR OF
ASSEMBLIES BY UNAUTHORIZED PERSONNEL
NEGATE WARRANTIES.
CAUTION! During disassembly

particular care should be taken
not to damage mating, packing,
or sealing surfaces.
Page 6
VALVTECHNOLOGIES VALVE
MAY BE HAZARDOUS AND
CAUTION! Packing must be replaced if gland nuts are loose.

Only approved Valvtechnologies
packing shall be used.
DISASSEMBLY (CONTINUED)
1) Valve shall be cycled closed.
CAUTION!
Balls are matched to end
caps these matched pairs
should never be separated
or interchanged.
2) Orientation and position shall be marked on valve components, particularly the side of the ball matched to the seat, prior to removal.
3) Marking should be indelible to the valve cleaning process, but should
not damage the parts (i.e. NO STAMPING).
4) Avoiding excessive force,

remove the entire actuator
assembly.
7) Remove body gasket.

(if applicable)
5) Remove body nuts and separate body and end cap.
8) Remove ball, after marking orientation and protect

from possible damage.
6) Remove body seal or

gasket, depending upon
valve design
9) Remove gland nuts, gland

spring and gland.
12) Inspect ALL components,

note defects and replace if required, then de-grease using a
solvent in preparation for
re-assembly.
10) Remove Stem.
11) Remove packing, using

packing pick or equivalent.
Page 7
CAUTION! Sand blasting is not permissible,

as it may destroy or damage critical surfaces.
REPAIR AND REWORK
Prior to re-assembly all the following components should be replaced or inspected and verified as
acceptable:
v
v
v
v
Packing
Body Gasket
Belleville SpringShould be replaced if deformed or collapsed below the values of Table 3.
Ball and Seat
If no damage is evident the ball may be re-lapped to the seat, using methods outlined below:
If ball/end cap cannot be re-lapped. The seat must be re-machined, re-coated and re-lapped to the
new ball. This must be done by an approved Valvtechnologies facility.
The seat may be re-worked several times, as a rework face tolerance is designed into the end cap.
Contact Valvtechnologies for MOB Tolerance Ranges.

Other Valve Components:
In general these may be cleaned and returned to service.
If rework is required, consult Valvtechnologies Engineering Department.
The ball is lapped to the end cap using 3-micron diamond
compound.
Ball is moved in a figure of eight motion against the end cap.
End cap is held and turned (at 30 r.p.m.) on a rotating table.
If no rotating table is available end cap is to be placed on
solid, clean surface and rotate by hand during lapping.
The ball/end cap seal shall be tested by sliding the mating
surface of the cleaned ball against the cleaned end cap seal
ing area. If a visible unbroken band appears the seal is
acceptable (as shown to the right).
TABLE 3
BELLEVILLE SPRING HEIGHTS
Page 8
SPRING HEIGHT in. (mm)
NOMINAL BORE SIZE

in. (mm)
MINIMUM
MAXIMUM
5/8 (16)
.110 (2.794)
.126 (3.2)
1-1/8 (29)
.135 (3.429)
.150 (3.181)
1-1/2 (38)
.135 (3.429)
.160 (4.064)
2-1/8 (54)
.220 (5.588)
.240 (6.096)
3-1/16 (78)
.265 (6.731)
.290 (7.366)
3-1/2 (90)
.350 (8.89)
.362 (9.1948)
4-1/16 (103)
.320 (8.128)
.340 (8.636)
5-1/8 (130)
.430 (10.922)
.460 (11.684)
6-1/16 (154)
.500 (12.7)
.530 (13.462)
7-1/8 (181)
.400 (10.16)
.430 (10.922)
8-1/16 (205)
.460 (11.684)
.500 (12.7)
TABLE 3 (continued)
BELLEVILLE SPRING HEIGHTS
10-1/16 (256)
.640 (16.256)
.680 (17.272)
12-1/8 (308)
.760 (19.304)
.800 (20.32)
13-1/4 (337)
.790 (20.066)
.830 (21.082)
15-1/4 (387)
.890 (22.606)
.930 (23.622)
17-1/4 (438)
1.080 (27.432)
1.160 (29.464)
19-1/4 (489)
.860 (21.844)
1.020 (25.908)
21-1/4 (540)
1.390 (35.306)
1.460 (37.084)
NOTE: If dimensions are not within this range, then Valvtechnologies, Inc. Engineering approval is required
prior to assembly.
RE-ASSEMBLY
CAUTION! Only approved Valvtechnologies components should be used
in the re-assembled valve.
1) Body is placed on its inlet

flange, clamped hub or welded
end with the body cavity facing up.
NOTE: It is recommended that all internal carbon steel

valve parts and surfaces be coated with light motor oil.
2) Stem shall be inserted

through the stem hole
from the body cavity side.
NOTE: The stems packing contact areas

shall be coated with Molybdenum Disulfide Anti-Seize Grease.
3) Stem is to be oriented
so that tongue flats are
parallel to bore.
NOTE: Mark on top of stem should be on

the left of the valve, when looking down on
the stem and facing downstream.
NOTE: Mark on gland will be on the left of the valve.

5) Install the gland springs with their conical ends
facing each other. Gland springs are hand tightened.
NOTE: Always coat both ends of gland nuts with a
copper-based anti-seize lubricant to achieve correct
stud tension and corrosion protection.
4) Replace stem packing and gland.
Page 9
RE-ASSEMBLY (CONTINUED)
6) Force the stem against the body by using a stem jack.

7) Uniformly tighten packing gland nuts to the specified torque value
(see Table 2).
NOTE:
A stem jack is a double nut stud
or a soft (plastic or brass)
object.
Installing Actuator
8) Assemble actuator, lever and/or mounting bracket as necessary.
Actuator and valve must both be in the closed position.
CAUTION!
Great care must be taken when reinstalling an actuator.
The stem MUST be prevented from being driven into the ball.
9) All operator adapter plates supplied by Valvtechnologies have a machined hole in the middle of the
plate. When this plate is mounted to the valve, it should be concentric with the shaft before the bolts
are tightened holding the mounting plate to the valve. After tightening the bolts, the concentricity
should again be checked. Any misalignment of the operator to the valve may cause binding in the
operator, which may cause damage to either the valve or the operator.
CAUTION!
If the operator drive does not readily slip onto the valve, the stem, key
and if necessary, drive sleeve should be inspected for burrs, etc.
CAUTION!
Only Valvtechnologies approved personnel should mount actuators. The valve
MUST be tested after the actuator mounting process to verify zero leakage.
10) Remove Stem Jack.
11) Set operator closed stop with ball precisely in closed orientation.
12) Cycle the valve several times and re-torque the packing gland nuts.
13) Measure Critical Assembly Fit Dimensions
Page 10
NOTE: This measurement is only required on valves with a metal body seal.
Pressure Seal Standoff
14) Place body with end cap end up. Carefully align pressure seal parallel with body face. Very
carefully place the end cap atop the body and pressure seal. All must be horizontal.
15) Check the body gap (pressure seal standoff). See Table 4. If the gap is out of tolerance, an oversized body may be used.
End-Cap
Pressure Seal
Stand-Off
Body Seal
Body
TABLE 4
ASSEMBLY STAND OFF OF PRESSURE SEAL (without ball)
(PRESSURE SEAL VALVES ONLY)
NOMINAL BALL BORE
(I.D.) in. (mm)
5/8 (16)
1-1/16 (27)
1-1/2 (38)
2-1/8 (54)
3-1/16 (78)
4-1/16 (103)
5-1/8 (130)
6-1/16 (154)
8-1/16 (205)
10-1/16 (256)
12-1/8 (308)
15-1/4 (387)
17-1/4 (438)
19-1/4 (489)
21-1/4 (540)
STAND OFF in. (mm)

MINIMUM
MAXIMUM
.023 (.584)
.041 (1.0414)
.041 (1.0414)
.068 (1.727)
.045 (1.143)
.068 (1.727)
.048 (1.219)
.071 (1.803)
.078(1.981)
.105 (2.667)
.095 (2.413)
.125 (3.175)
.120 (3.048)
.145 (3.683)
.145 (3.683)
.178 (4.521)
.180 (4.572)
.210 (5.334)
.230 (5.842)
.260 (6.604)
.275 (6.985)
.310 (7.874)
.305 (7.747)
.345 (8.763)
.330 (8.382)
.370 (9.398)
.350 (8.89)
.390 (9.906)
.380 (9.652)
.430 (10.922)
Note: If standards are not in this range, then Valvtechnologies Engineering approval is required
prior to assembly.
Page 11
Lock-Up Gap for Large Bore Valves

NOTE: For small bore (5/8, 1-1/16 and 2-1/8),
low pressure (150# - 300#) valves, this measurement is not taken directly, but is calculated after
measuring the spring standoff.
Max. Feeler Gauge

Thickness (F)
16) Place the upstream seat into the valve body with radius facing the opening, end cap end.
17) Insert the ball into the body, over the stem and onto the upstream seat.
18) Place the end cap carefully on the body and line up (parallel) with the
body. Measure the lock-up gap (seat/ball gap without a spring).
Lock-Up Gap
Ball Gap = F x 1.4
(See Table 5 for limits)
Body/End Cap
Gap (H)
NOTE: If this measurement cannot be taken directly

because of access, use alternative method, shown to the left.
Gauge Height (T)
Ball Gap = T H
Lock-Up Gap (With Gauge)

Belleville Spring Standoff
19) Measure Belleville Spring height. Refer to Table 3, for acceptable height range. If height is out of
specification, replace with a new spring.
NOTE: Some spring height is always lost due to set during first use. Valvtechnologies, Inc. recommends that the spring always be replaced during an overhaul.
20) Remove the end cap,

ball and seat.
Page 12
Page 12
21) Insert the Belleville Spring with the

large end resting in the body pocket.
22) Insert the upstream seat

loose with the curved seat facing you, away from the Belleville Spring.
23) Insert the ball with the mate lapped end facing away from the upstream seat.
Spring Standoff
(T)
24) Gently place end cap atop the

body, maintaining end cap to body
face parallel as end cap is lowered
onto body.
25) Using feeler gauges, measure
Belleville Spring standoff between
the end cap and body.
Spring
Thickness
(T)
Uncompressed
Spring Height
(H)
Spring Standoff Gap
Lock-Up Gap for 5/8, 1-1/16 &

2-1/8 Bore Valves
Spring Standoff = T
Ball Gap = H-T-Spring Standoff

NOTE: To obtain an accurate reading, place one set 1800 away from the other and
use stacks of approximately equal thickness. Measure the two stacks together and
divide by two for the average gap (g). Check the value of g against Table 5.
TABLE 5
SEAT BALL GAP WITHOUT SPRING
5/8 (16)
1-1/8 (29)
BALL SEAT GAP in. (mm)

MINIMUM
MAXIMUM
N/A
.087 (2.210)
N/A
.075 (1.905)
1-1/2 (38)
.032 (.813)
.046 (1.168)
2-1/8 (150#-300#) (54)

2-1/8 (600#-4500#) (54)
3-1/16 (78)
3-1/2 (90)
4-1/16 (103)
N/A
.040 (1.016)
.053 (1.346)
.033 (.838)
.043 (1.092)
N/A
.056 (1.422)
.067 (1.702)
.046 (1.168)
.056 (1.422)
5-1/8 (130)
.037 (.9398)
.052 (1.321)
6-1/16 (154)
.057 (1.448)
.079 (2.007)
NOMINAL BALL BORE

(I.D.) in. (mm)
7-1/8 (181)
.040 (1.016)
.053 (1.346)
8-1/16 (205)
.066 (1.676)
.084 (2.134)
10-1/16 (256)
.053 (1.346)
.065 (1.651)
12-1/8 (308)
.064 (1.626)
.083 (2.108)
13-1/4 (337)
.085 (2.159)
.100 (2.54)
15-1/4 (387)
.105 (2.667)
.120 (3.048)
17-1/4 (438)
.130 (3.302)
.145 (3.683)
19-1/4 (489)
.135 (3429)
.165 (4.191)
21-1/4 (540)
.190 (4.826)
.210 (5.334)
Page 13
Complete Assembly
26) Remove the end cap and insert the body gasket/seal.
27) Recheck/re-inspect the sealing faces on ball, body and end cap to ensure they were not damaged
during handling.
28) Replace all damaged body studs. Apply Copper-Based Anti-Seize Grease high temperature compound to the threads.
29) Replace Belleville spring,

upstream seat and ball.
Ensure the mate lapped side
is facing the end cap in the
valve body.
30) Insert the new Valvtechnologies body seal or gasket into the
body, being certain that the top
surface is precisely parallel with
the body face.
31) Tighten the body studs/nuts evenly, observing the body gasket
pull-down. Using gradually increasing torque levels, tighten opposite bolts using a star-like pattern until the body and end cap are
pulled face-to face.
CAUTION! Never turn a nut more than
turn with out moving to a different body nut.
32) During the entire initial pull-down the two faces should remain precisely parallel. Failure to do so may result in a faulty
seal. Torque in a star pattern to 1/3 of torque value listed in
Table 1. Then torque in a star pattern to 2/3 of torque value
listed in Table 1. Then repeat again at the full torque value of
Table 1. For valves larger than 10 inches, repeat the last
torque values (full torque).
NOTE: THE STAR PATTERN IS EXTREMELY IMPORTANT.
33) Cycle the valve manually to verify that it is functioning correctly.
34) Re-torque the packing gland bolts evenly to the values given in Table 2.
Page 14
TESTING
1) Valve may be tested in accordance with Valvtechnologies Quality Procedure, VQP 010.
2) When performing the seat test, the pressure must be applied on the upstream side. The arrow on
the valve (or the label indicating the high pressure end) will indicate the direction pressure should be
applied.
NOTE: Bi-directional valves must be tested with consideration for the required reverse
pressure sealing. Prior to any testing of bi-directional valves, a Valvtechnologies approved
service center should be consulted to gain the correct test procedure and test pressure.
TROUBLE SHOOTING
MALFUNCTION
Valve will not rotate or
operate
POSSIBLE CAUSE
REMEDIAL ACTION
1) Actuator has failed
1) Replace or repair actuator
2) Valve packed with debris
2) Cycle & flush valve to remove debris
3) Stem key has sheared

4) Ball seat gap incorrect
3) Determine cause of shearing & correct/replace keys

4) Call Factory
Stem Packing Leaking
1) Gland bolts loose
1) Tighten gland bolts
2) Packing damaged or missing
2) Shut down system & replace packing
3) Seal misaligned
3) Replace & properly align
Body Gasket Leaking
1) Body Bolts loose
1) Tighten body bolts
2) Body gasket damaged
2) Remove valve from service

& replace body gasket
3) Body gasket seating faces in

body or end piece damaged
Valve Ball/Seat Leaking
3) Return parts to Valvtechnologies for rework
1) Valve not fully closed
1) Close the valve
2) Debris trapped in valve
2) Cycle & flush to remove

debris.
3) Seat or ball damaged
Page 15
Volume 1, Revision 2
Updated: June 2003
Valvtechnologies, Inc.
5904 Bingle Road
Houston, Texas 77092 U.S.A.
Phone: 713.860.0400
Fax: 713.860.0499
Email: sales@valv.com
www.valv.com
Page 16
VALVTECHNOLOGIES, INC.
ELECTRONIC RELIEF VALVE

(ERV)
_________________________________________________________________
INSTALLATION, OPERATION
& MAINTENANCE
SUPPLEMENTARY MANUAL
To be used in conjunction with Valvtechnologies, Inc.

Ball Valve Installation, Operation and Maintenance Manual
Volume 1 - April 2003
Electronic Relief
Valve System
Control
Box
Valve
Pressure
Transducer
Actuator
GENERAL
This manual describes procedure to be followed to ensure safe and successful installation, operation
and maintenance of the metal-seated ball valve, actuator and electronic control and sensing system
that constitute the electronic relief valve (ERV), assuring a trouble free service life.
The Valvtechnologies, Inc. Metal Seated Ball Valve Ball Valve Installation, Operation and Maintenance
Manual forms an integral part of this manual and should be used in conjunction with this manual.
WARNING! Failure to follow the guidance contained within this manual may result in
Valvtechnologies warranty becoming void.
Difficulties encountered in the operation or maintenance of Valvtechnologies valves should be directed
to a Valvtechnologies, Inc. authorized repair facility or distributor, or to the Valvtechnologies, Inc.
Houston facility.
THE ELECTRONIC RELIEF VALVE SYSTEM

The Electronic Relief Valve System consists of:
A. The Valve
B. The Actuator
C. The Control System
A. ELECTRONIC RELIEF VALVE

1. ERV Valve
For maintenance of this item, see accompanying, Valvtechnologies, Inc. Metal Seated Ball Valve
Operations and Maintenance Manual.
2. Diffuser
The diffuser and orifice were specially designed for the Valvtechnologies, Inc. ERV. They are important
to the performance of the ERV and are maintenance free. Diffusers normally discharge into, but are
not attached to the vent stack.
CAUTION! If diffusers are attached to a vent stack, great care must be taken to
avoid applying mechanical loads to the diffuser. Such loads might overstress
critical body bolting and cause body seal leaks, and lock-up of the ball.
B. ACTUATOR
Electric, hydraulic, pneumatic and gear operators require periodic maintenance manufacturers
instructions are provided with the original sales order.
For detailed instructions, see the Manufacturers Actuator Maintenance Manual.
3
C. ERV CONTROLS
The Valvtechnologies, Inc. ERV is supplied either with or without remote controls and display. Standard
pressure ranges are 0 to 1000 psi (6.9 MPa), 1500 psi (10.3 MPa), 2000 psi (13.8 MPa), 3000 psi (20.7
MPa) and 5000 psi (34.5 MPa). Numerous lower and higher pressure ranges are available as specials.
Standard accuracy is .25% for 1000 psi to 3000 psi units and 0.1% for 5000 psi units. Either accuracy
range is available for all pressure range options, upon special order.
Standard units operate from 115V A.C. or 125V D.C. and control A.C., D.C., or pneumatic actuators.
Any other voltage may be accommodated by special order.
Distance between remote and standard control units is determined by the manufacturer and may be
virtually unlimited.
The Elements of the ERV Controls are:
A. Pressure Tap
The pressure tap is critical in design, function, location, and inter-relationship with the remainder of the
Valvtechnologies, Inc. ERV system. Although quite a rugged system, the transducer and its electrical
connector are subject to damage by abuse.
The pressure tap (pig-tail) must be located at the boiler or in a large, low, or non-flowing line, such that
pressure will remain at the main system pressure and read true boiler pressure under all conditions. If
too close to the valve, or in a small line feeding the valve, the pressure may cycle, also causing the
valve to cycle and thus close prematurely.
The pressure tap must be oriented (as shown opposite) such that condensate near the transmitter will
flow downhill, including around the coil, until it reaches the steam line. Otherwise it is possible that the
condensate will freeze and result in erroneous readings. This will prevent proper response to boiler
over-pressure.
PRESSURE TAP INSTALLATION
B. Electronic Control System

The Valvtechnologies, Inc. ERV electronics section consists of the following:
1. A piesoresistive type pressure transducer
2. A programmable microprocessor controller
3. Power supply to drop incoming voltage to that required for the transducer/microprocessor
controller
4. Circuitry to inter-connect the above
5. Wiring
6. A NEMA enclosure to enclose all above except the transducer
7. A suitable pressure tap to permit the transducer to function properly
8. A solenoid valve or motor contractor to convert electrical signal to operator actions
THE PIESORESISTIVE TYPE PRESSURE TRANSDUCER
The piesoresistive pressure transducer or transmitter (shown below) should be located in an area
sheltered from harsh environments, within a temperature range of 32O to 212OF (0O to 100OC).
A 22 to 32 volt source applied to the transducer, provides a 4 to 20 mA signal: the 4 mA signal
represents 0 psig and 20 mA signal represents transducer rated pressure (as shown in the chart
below) of 1000 psi (6.9 MPa). This may be verified at zero and any higher known pressure, since the
current vs
pressure relationship is linear between these two points.
The typical transducer used in an ERV system is described in greater
detail in the Appendix A. If a different transducer is used relevant
information concerning that component shall be supplied by
CAUTION! Should removal of the transducer be
necessary, a Valvtechnologies authorized service
facility should be contacted immediately.
Current (mA)
TRANSDUCER
CONNECTOR
ANTI AMI
ADAPTER
NUT
Valvtechnologies along with this manual.
20
PRESSURE
TRANSDUCER
16
12
8
4
0
-250
ANTI AMI
CAP
250
500
750
1000
Pressure (psi)
THE PROGRAMMABLE MICROPROCESSOR CONTROLLER

1. Microprocessor Controller
The Valvtechnologies, Inc. programmable microprocessor controller accepts current input signals and
precisely scales them into high resolution pressure readings. The digital processor circuitry virtually
eliminates errors due to drift.
2. Programming
There are two programming modes. One is intended only for change at the factory, and is locked out
(via a jumper: per schematic). Invasion of this mode invalidates the warranty. The other may be
changed by the customer in the quick programming mode.
The program disable does not prevent changing of Hi and Lo set point values, as may be required
by the end user. To do so, press the P (programming) button on the front of the microprocessor
controller. Reset Alarm 1 and then Alarm 2 to the new desired values. It is important that Alarm 1 be
set to a lower value than Alarm 2.
The typical microprocessor used in an ERV system is described in greater detail in the Appendix B. If
a different microprocessor is used relevant information concerning that component shall be supplied
by Valvtechnologies along with this manual.
POWER SUPPLIES
Power supply schematic is included on the label on the power supply as well as in the wiring diagram
that is included in the ERV data pack.
1. A.C.
Whether incoming power is 115V A.C. or other, high voltages, an AC-DC power supply is necessary
to provide 24V D.C. power for the transducer portion of the system. If A.C. voltage is higher than the
nominal 115V A.C., either a transformer or a 230V A.C. input power supply will be supplied as a
special.
2. D.C.
The D.C. system is designed for operation from the 125V D.C. emergency power battery bank. An
D.C. to D.C. converter is included to reduce the 125V D.C. to 24V D.C. to drive the transducer
controller system. An D.C. controller is provided in this system. It will accept a 10 to 30V D.C. power
supply output. Several D.C. power options are available. Inputs range from 110 to 380V D.C.
CONTROL SYSTEM CIRCUITRY
A schematic of the control system wiring of the ERV is included in the data pack that accompanied
your ERV.
NOTE!
This schematic is only valid for this particular ERV and may
not be valid for other systems.
ELECTRICAL WIRING
A. Field Wiring
Field wiring is only allowed in two areas:
1. The left side of TB1 near the upper left corner of the control box.
2. The right side of TB2 at the right side of the control box.
Changes to any other wiring within the Valvtechnologies, Inc. ERV Control Box will invalidate the
warranty. Before the ERV is shipped it is thoroughly and repeatedly tested to verify that it performs
precisely to Valvtechnologies, Inc. and customer specifications. To do so, all internal wiring must
have been correct.
NOTE!
Only one end of the cable
shields should be
grounded.
CAUTION! It is imperative that all ground points within the

box be securely grounded to the plant ground and the
actuator. Failure to do so can cause erratic operation.
B. Transducer Wiring
The 2 or 3 wire (depending on transducer accuracy) shielded conductor between transducer and
control box should be treated as signal wire. It should be routed through conduit with no breaks
between NEMA enclosure and Valvtechnologies, Inc. ANTI EMI cap. Do not ground the shield at
the transducer or controller. This may result in erroneous readings because of a ground loop. The
Valvtechnologies, Inc. ANTI EMI cap should be assembled using conductive grease to protect from
corrosion and assure electrical continuity. See previous drawing.
C. Wiring Precautions
In order to minimize the chance of coupling noise into the signal wires and subsequently causing
erratic and erroneous readings, certain guidelines for signal wire routing must be followed.
1. Never run signal wires in the same conduit or raceway with conductors feeding motors,
solenoids, SCR controls, heaters, actuators, transformers, etc. Ideally, signal wires should be run
in a separate conduit.
2. When shielded wire is used, connect the shield to COMM. Of the indicator and leave the other
end of the shield unconnected and insulated from machine ground. Floating signal sources (i.e.
transducers not connected to machine ground) MAY benefit more by connecting the shield to
machine ground at the transducer, instead of the indicator. Some trial and error may be involved
with shielding and grounding to eliminate system noise problems.
3. Exceptionally long signal runs (500 ft./150m) stand an increased chance for noise pickup.
Current loops are inherently less susceptible to noise than voltage runs and are recommended
where long runs or noise may be present.
4. Be sure all wires are clean and the connections are tight to ensure good conductivity.
5. The input common may be connected to machine ground (earth) only at one point, preferably a
single, direct connection between a known ground, earth ground and in Input Common Terminal.
Signal leads within electrical enclosures should be routed as far from contractors, motor starters,
control relays, transformers, and other similar components as possible.
7
FLOWING BLOWDOWN V.S. STATIC BLOWDOWN

for Valvtechnologies, Inc. ERV
The Valvtechnologies, Inc. ERV offers two options for establishing desired blowdown points.
Customer option dictates the one provided.
OPTION A FLOWING BLOWDOWN
Pressure tap located in valve body immediately upstream from the upstream seat. Result is the
requirement for a Flowing Blowdown, which is common to relief valves, rather than a Static
Blowdown. The pressure at the sensor varies with flow rate.
Blowdown Setup Procedure Options
1. Flowing Calibration Method
A) With main steam pressure at or above desired blowdown pressure, set ERV control system to
manual and open the Valvtechnologies, Inc. ERV.
B) Monitor main steam pressure and Valvtechnologies, Inc. ERV controller pressure reading.
C) When main steam pressure reaches the desired blowdown value, read Valvtechnologies, Inc.
controller display. This is the desired blowdown value, the low set point. This value could be
hundreds of PSI lower than the corresponding main steam pressure.
2. Operational Estimation Method
A) Estimate pressure at transducer during full flow.
B) Set blowdown to the above value (program low set point into Valvtechnologies, Inc. programmable
micro-processor controller; alarm 1; low set point).
C) Monitor main steam pressure and Valvtechnologies, Inc. transducer/display pressure each time the
ERV opens automatically. If the ERV closes prematurely or too late, note the pressure error.
D) Estimate new optimum blowdown value. Reprogram Valvtechnologies, Inc. micro-processor
controller to the latest estimate flowing blowdown value; (Alarm 1).
E) Repeat as required.
Alarm 1 is the lower of 2 pressure values to which the Valvtechnologies, Inc. ERV responds. It is the blowdown pressure;
the low set point; the pressure at which the valve is commanded to close. Alarm 2 is the high set point; the pressure at
which the valve should open.
OPTION B STATIC BLOWDOWN

If it is desired that the Valvtechnologies, Inc. transducer read correct boiler pressure, regardless of
flow rate, the Valvtechnologies, Inc. pressure tap should be located as close to the boiler as practical,
or in a non-flowing instrument line, or at some point where the pressure is the same as that of the
boiler, regardless of the flow conditions or valve(s) position(s).
NOTE!
Valvtechnologies, Inc. recommends the Static Blowdown method.
8
CONTROL SYSTEM TROUBLESHOOTING
SOLENOID
MOTOR
STARTER
CONTROL SYSTEMS
POSSIBLE CAUSES AND

THINGS TO INVESTIGATE
Noisy Magnet
Broken pole shader; magnet faces not true as result of wear

or mounting strains; dirt on magnet faces; low voltage;
mechanical overload; load out of alignment
Broken Pole Shader
Heavy slamming caused by over-voltage; mechanical

under-load; wrong coil; low frequency
Coil Failure
Moisture; over-voltage; high ambient; failure of magnet to seal

in on pickup; too rapid duty cycle; corrosive
atmosphere; chattering of magnet; metallic dust;
mechanical overload (cant pickup); mechanical under-load
(slam); mechanical failure
Wear on Magnet
Over-voltage; under-load; broken pole shader; wrong coil;

chattering; load out of alignment
Failure to Pick Up
Low voltage; coil open; mechanical binding; no voltage;

wrong coil; shorted turns; excessive magnet gap;
mechanical overload
Failure to Drop Out
Mechanical binding; gummy substance on magnet faces; air

gap in magnet destroyed; voltage not removed;
contacts welded
Miscellaneous Mechanical
Failure
Over-voltage; heavy slamming caused by over-voltage; weak

tip pressure, wrong coil; chattering; abrasive dust; underload
Contact-Tip Troubles Filing

or Dressing
Do not file silver tips. Rough spots or discoloration

will not harm efficiency
Interrupting Excessively
High Current
Check for grounds, shorts, or excessive motor currents
Excessive Jogging
Install larger device rated for jogging services
Weak Tip Pressure
Replace contacts and springs; check carrier for damage
Dirt on Surfaces
Clean contacts with Freon; reduce exposure
Short Circuits or Ground

Fault
Remove fault; be sure fuse/breaker is correct
Loose Connection
Clean, the tighten
Sustain Overload
Check for excessive motor current or install larger device
Insulation Failure
Moisture; acid fumes; overheating; accumulation dirt on

surfaces; voltage surges; short circuits
Failure to Trip (Motor

Burnout)
Heater incorrectly sized; mechanical binding; relay previously

damaged by short circuit current; dirt; corrosion; motor and
relay in different ambient temperatures
Failure to Reset
Broken mechanism; corrosion; dirt; worn parts;

resetting too soon
Mechanical Failures
Abrasive dust and dirt; misapplication; mechanical damage
12
Updated: April 2003
Valvtechnologies, Inc.
5904 Bingle Road
Houston, Texas 77092 U.S.A.
Phone: 713.860.0400
Fax: 713.860.0499
Email: sales@valv.com
www.valv.com
12

BLANK
TAB 14

BLANK

BLANK

BLANK

BLANK
TAB 15

BLANK
Control Valves Vendor

(Copes Vulcan)
O&M Manual Inserted Here

BLANK.

BLANK.

BLANK.

BLANK.

BLANK.

BLANK.

BLANK.

BLANK.

BLANK.

BLANK

BLANK

BLANK
TAB 16

BLANK
Operation Instruction Manual
HP Valves Oldenzaal BV
P.O. Box 151
7570 AD Oldenzaal
The Netherlands
location :
Kleibultweg 69
7575 BW Oldenzaal
The Netherlands
tel:
fax:
Internet:
E-Mail:
+31 (0)541 - 519555

+31 (0)541 - 522045
www.hpvalves.com
info@hpvalves.com
This maual and the copyright therein are the property of HP Valves., The manual is supplied in confidence and must not be used for any purpose
other than which it is supplied and must not be reproduced in part or whole or passed on to other without permission in writing from HP-Valves.
Introduction
Once again you have shown your confidence in our product by selecting it for your plant.
The HP Valves installation, operation and maintenance instructions contained in this
manual are intended for use with our standard products. They may also apply to special
valves as long as the special additional instructions are followed as well. These are
available on request.
Caution:
In terms of their hazard potential, in addition to being subject to these instructions our
products should also be dealt with according to additional safe handling instructions and
on a par with pressure vessels.
So the handling and use of our valves and fittings should only be entrusted to properly
trained personnel.
Contents
Page
1) Transport and Storage Instructions.

- Transport
- Storage
2) Valve Installation Instructions.
- Installation
- Shot-blasting
- Painting
- Insulation
- Flushing of valves
- Cleaning (Pickling)
3) Valve Operating Instructions.
- Manual
- Pneumatic
- Electric
4) Start-up & Commissioning Instructions.
- Gland packing
- Temperature changes
5) Maintenance Instructions.
- General
- Lubrication
- Dis- & Assembly
- Reseating
- Spare parts
2
2
2
3
3
3
3
4
4
4
4
5
5
5
5
6
6
6
1. Transport and Storage Instructions.

Transport
When loading or unloading, ensure that the valves are not thrown or subjected to sudden
knocks. Heavy valves should be handled with hemp or synthetic ropes slung to the yoke
arms. Always make sure that there is no possibility the valve could fall out or the ropes
could damage any other parts of the valve (broken hand wheels or moved glands!!).
If the valves are to be shipped further after unloading, make sure that each valve is
properly secured against damage and properly packaged according to the means of
shipment.
Storage
On site the valves must be stored to protect them against mechanical damage and/or
corrosion. Preferably storage is in closed rooms at room temperature. The protective
packaging we provide must be left intact during storage and removed prior to installation
or commissioning. The valves should always be stored in the position we deliver them
(hand- and motor-operated valves => closed position).
* Make sure that valves with different body materials are stored separately and that
alloy steel valves are stored in wooden boxes.
Should it be unavoidable to store the valves outdoors, the greatest attention should be
paid to protecting internal and critical areas of the valves from any kind of moisture. It is
always recommended to make sure the complete valves are sealed properly.
Should the valves have to be stored for a long time, it is recommended that they be
labelled as long-term storage items so that when the valves are ready for use extra
attention can be paid to stem sealing.
2. Valve Installation Instructions.

Installation
The designer, contractor or end user holds overall responsibility for positioning, installation
and operation of the valve in the piping system.
Planning and installation errors can affect the proper operation of valves and may even
constitute major hazard potential (e.g. incorrect positioning of check valves or wrong
direction of flow). So please take notice of the following instructions.
* Before fitting the valve in position, remove the protection caps from the flange, butt
weld or socket weld ends. The valve must be free of all foreign matter. Cleanliness is
the cardinal rule when fitting valves. If the pipe ends require machining, foreign matter
must be removed.
* The operating limits of the valve must be the same as (or higher than) the
operating limits of the piping (See the relevant pressure-temperature tables).
* The valve must be fitted in the pipeline so that the flow direction is the same as the
arrow direction as marked on the valve. If there is no arrow, the valve is bi-directional
(gate valves).
* The pipe ends must be properly aligned so as to prevent the valve being subjected to
unnecessary strain.
* The piping contractor is responsible for welding valves into the pipeline and any
necessary heat treatment, which must be performed in fully closed position by
means of inductive heating.
* Before welding, the valve must be in full closed position to prevent any weld spattering
from reaching the seat face (N.A. in case of strainer).
* It is not necessary to dis-assemble the valve before welding.
* Never attach the welding cable (opposite pole) to the yoke, stem or any other place on
the valve assembly. This could cause spots of arcing on the spindle or seat face.The
weld cable should be attached to a bright area on the valve body or, even better, on the
pipe itself.
Shot-blasting
If the valves will be shot-blasted after welding into the pipeline (and before painting), care
must be taken to ensure that the valve is in closed position. The stem and gland must be
protected against blasting grit.
Blasting grit between stem and gland can damage the stem; so remove this grit if there is
any between the stem and gland.
Painting
If the valve has to be painted after shot blasting, make sure that the valve is in closed
position and the spindle is protected against paint.
Insulation
If valves will be insulated after installation, care must be taken to ensure that the stuffing
box area remains accessible for checks during operation. This also applies to the cap in
case of check valves or strainers.
Flushing of valves
After installation and before chemical treatment, ensure that all valves are in fully open
position (N.A. for check valves and strainers) for through flushing before operating. Failure
to do this could result in welding scale or other foreign matter being trapped between the
valve disc and seat, causing damage to both faces. For flushing after pickling, the valve
should be in nearly open position to facilitate through flushing of the internal faces.
Cleaning (Pickling)
In view of the wide variety of pickling processes, it is not possible to make any general
statements on this point. Suffice it to say that the process must be selected in accordance
with the materials to be pickled.
* The pickling contractor is responsible for the pickling medium and process.
The valve should be in full open position during pickling to prevent the pickling medium
from penetrating the packing area. Flushing after pickling should be done with the valve in
half open position to facilitate through flushing of the internal faces (N.A. for check valves
and strainers).
Generally it is recommended to decrease the systems non-operational time after pickling
to one or a maximum of two days. After that time internal valve corrosion is possible.
This general recommendation depends on the pickling medium and process used.
3. Valve Operating Instructions.

Manual
Manual shut-off valves are designed to shut when the handwheel is turned clockwise
and open when the handwheel is turned counter-clockwise (including valves with
gearbox operators).
Handwheels of electric actuators (or pneumatic actuators) are for emergency operation
only; they are disengaged during normal operation and can be engaged when required.
* Valves with handwheels must always be manually operated. The use of bars or
pipes to increase leverage can damage the unit and cause accidents and is
therefore not permitted.
* Because valves are frequently subjected to high temperatures protective clothing
(particularly gloves) should be worn when touching non-insulated parts.
* Valves are not grounded against static electricity.
Pneumatic
Valves fitted with pneumatic actuators must be operated by a solenoid valve (or other
control valve) in which air is allowed to pass to either the opening or closing port of the
operator (Please refer to actuator manual).
Electric
Valves fitted with an electric actuator must be connected & operated in accordance with
the manufacturers instructions (Please refer to actuator manual).
4. Start-up & Commissioning Instructions.

Gland packing
If a valve is designated a long-term storage item, extra attention should be paid to its
packing. Deterioration may cause the packing to leak, in which case the gland bolts
should be tightened or the packing changed.
If during inspection it becomes clear that the valve is leaking between packing and
stem/body, sometimes retightening the packing can solve the problem. If it is clear that the
packing should be changed, consult our Dis- & Assembly Manual for changing
instructions.
* With regard to check valves, strainers and valves equipped with a pressure seal
bonnet, it is always recommended to tighten the pressure seal nut during first
operation (see also our Dis- & Assembly Manual).
Please also check the position of the gland; make sure that there is no contact between
the inside face of the gland and the stem (globe and gate valves).
Temperature changes
To prevent damage and leakage due to rapid heating, it is necessary to apply the
standard temperature rise rates.
* It is the responsibility of the start-up contractor to apply the right temperature
rise rates.
* During the start-up process, avoid water hammer.
5. Maintenance Instructions.
General
* CAUTION: Before undertaking maintenance and assembly work, please read the
general safety precautions and relevant safety rules of the plant.
Valves must be serviced regularly to ensure trouble free operation. Typical maintenance
points include checking glands and pressure seal construction as well as a function test.
* CAUTION: Before undertaking maintenance and assembly work, make sure that the
valve is not under excessive pressure or at a high temperature and there are
no hazardous media (steam or acid) in the system.
Lubrication
Thanks to the design of the valves they require no lubrication in order to function properly.
If the valves are located outdoors lubrication would only attract sand and dust.
To lubricate the actuators (electric actuators or bevel gears) please refer to the actuator
manual.
Dis- & Assembly
There is not enough space in this small manual to list all the instructions for all types of
valves.
So we refer to our catalogue sheets, special maintenance instructions & drawings (in case
of special valves: available on request) or our website (www.hpvalves.com).
Reseating
Specially designed HP Valves reseating tools allow recutting of worn or damaged seats
without removing the valve body from the line. Cutters of various size 3/8 2 straight
type valves,and 3/8 4 y-type valves assure that valves are cut with the correct angle.
(in case of special valves: cutting tools are available on request)
* To repair valve seats, follow our reseating instructions and use specially designed tools
(only for globe, throttle and check valves). We refer to the relevant catalogue sheet or
our website (www.hpvalves.com).
Spare parts
If some parts need to be changed after inspection, it is recommend that this only be done
using original HP-Valve parts to guarantee proper fit & operation after assembly.
* Please do not use packing cord, but only original HP-Valve packing parts.
* When ordering spare parts, specify the following:
Type of valve (see name plate: F01.1.0 for example), year of manufacture, nominal
diameter, body number (H82 for example), pressure rating, drawing number and
(where possible) the Purchase Order Number under which the valve was first supplied.
(If you have any questions about this matter please contact us: info@hpvalves.com)
PRESSURE-TEMPERATURE RATINGS
Acc. ANSI B16.34 / 1996 (STANDARD CLASS)
(Pressure in BAR & Temperature in C)
Class
Material
F6.4 - 06
page 1 of 1
Minimum
Maximum
Maximum
Maximum
Forgings
Castings
Temperature
Pressure
Temperature
Pressure
4500lbs
A105N
A216 WCB
-29 / +38
765
425
431
4500lbs
A350 LF2
-29 / +38
765
425
431
4500lbs
A352 LCB
-29 / +38
715
350
540
4500lbs
A182 F1
A217 WC1
-29 / +38
715
465
488
4500lbs
A182 F11/F12
A217 WC6
-29 / +38
775
590
105
4500lbs
A182 F22
A217 WC9
-29 / +38
775
590
121
4500lbs
A182 F91
A217 C12A
-29 / +38
775
645
160
4500lbs
A182 F304
-29 / +38
742
645
165
4500lbs
A182 F304L
-29 / +38
620
425
340
4500lbs
A182 F304H
A351 CF8
-29 / +38
742
645
166
4500lbs
A182 F316
A351 CF8M
-29 / +38
742
645
194
4500lbs
A182 F316L
-29 / +38
620
450
333
4500lbs
A182 F316H
-29 / +38
742
645
194
4500lbs
A182 F321
-29 / +38
775
535
438
4500lbs
A182 F321H
-29 / +38
775
645
248
4500lbs
A182 F347
-29 / +38
775
535
440
4500lbs
A182 F347H
-29 / +38
775
645
240
4500lbs
A182 F44
-29 / +38
775
395
550
4500lbs
A182 F51
-29 / +38
775
315
576
A351 CF8C
A890 Gr.4A
PRESSURE-TEMPERATURE RATINGS
Acc. DIN 2401
(Pressure in BAR & Temperature in C)
Class
Material
Minimum
Maximum
Maximum
Maximum
Temperature
Pressure
Temperature
Pressure
PN640
C22.8
20
640
450
177
PN640
15 Mo 3
20
640
500
202
PN640
13CrMo 4.4
20
640
550
139
PN640
10 CrMo 9.10
20
640
580
103
(C > 0,04%)
(C > 0,04%)
Fluval Ituarte
MANUAL INSTRUCTIONS FOR GATE VALVES
Copyright Fluval Ituarte, 2002. All rights reserved.

This document must be used only for the purpose for which it is published.
This document, as well as the information contained in it, is property of Fluval Ituarte, and must not be reproduced totally or partially by any information or communications
means without the express approval of Fluval Ituarte
MFVC
Rev.: 1
Manual Instructions for Gate Valves
Page 1 of 13
Fluval Ituarte
TABLE OF CONTENTS
Page
1
GATE VALVE DRAWINGS

1.1.- Gate valve bolted-bonnet and pressure-seal .....................
1.2.- Optional accessories ...........................................
3
4
INTRODUCTION
2.1.- General Notes ............................................
2.2.- Description in details of optional accessories ..............
5
6
SERVICE REQUERIMENT AND USER INDICATIONS

2.1.- Service requirements ...........................................
2.2.- User indications .. ...........................................
HANDLING AND STORAGE

4.1.- Handling ..................................................
4.2.- Storage before installation ...................................
8
9
INSTALLATION
5.1.- Checking before installation ...................................
5.2.- Ends connections ...............................................
5.3.- Butt welding connections .................................
5.4.- Considerations after installation .............................
10
11
11
11
MAINTENANCE ..........................................................
12
RECOMMENDED SPARE PARTS ...............................................
13
MFVC
Rev.: 1
Page 2 of 13
Fluval Ituarte
1.1 GATE VALVE
MFVC
Rev.: 1
Page 3 of 13
Fluval Ituarte
1.2 OPTIONAL ACCESSORIES
MFVC
Rev.: 1
Page 4 of 13
Fluval Ituarte
2.- INTRODUCTION
2.1.- GENERAL NOTES
This Instructions Manual has been prepared by the Engineering Department of Fluval Ituarte
in order to give to the user the storage, maintenance, handling and installation
instructions for the supplied valves .
In case the user may require any scope of manipulation in the valve, it is required to contact firstly
and beforehand the manufacturer in order to avoid defects resulting from wrong manipulation of the
valve.
WARNING
This instructions manual describes the most suitable procedures for a correct handling, installation
and maintenance for the valves manufactured by Fluval Ituarte. These procedures must be
followed step by step and thoughtfully to prevent damage caused by any misuse or manipulation.
The valves as all the equipment subject to pressure can be dangerous if not
correctly handled.
Do not dismantle any valve device unless prior approval from the manufacturer.
MFVC
Rev.: 1
Page 5 of 13
Fluval Ituarte
2.2.- DESCRIPTION IN DETAILS OPTIONAL ACCESORIES:
-
Figure 1 A it represents a gate valve, bolted bonnet, including a direct actuation with a wheel
and flanged. On this picture the yoke is not integral with the bonnet and the nut: it
is pressed on the bearing.
Figure 1B it represents a pressure-seal gate valve.
Drawings 2 to 14 are options which the user can demand according to his needs:
-
Figure 2 it represents butt weld end.
Figure 3 it represents a bevel gear actuator without stem protection.
Figure 4 it represents a valve with a direct wheel and position indicator .
Figure 5 it represents a detail of a standard locking device.
Figure 6 it represents a packing case with a lantern and plug.
Figure 7 it represents a valve with actuation by hand wheel.
Figure 8 it represents a by-pass.
Figure 9 it represents the nut of actuation without presses on bearing. This construction is
used with an opening torque and whose size does not require a bearing according to
the API standard 600.
Figure 10 it represents a valve with hole on wedge to balance the pressure between the body
of the valve and the upstream arrival side. In this case the valve becomes
unidirectional.
Figure 11 it represents a electric actuator in operation.
Figure 12 it represents a plug of drain connection its location will be done according to the
customers instructions .
Figure 13 it represents a hydraulic or pneumatic actuator.
Figure 14 it represents a wedge type "Split which can be manufactured at the request of the
customer.
Figure 15 it represents a detail of live loaded packing.
Figure 16 it represents an extension stem and platform.
MFVC
Rev.: 1
Page 6 of 13
Fluval Ituarte
3. - SERVICE REQUIREMENT AND USE
3.1.- SERVICE REQUIREMENT

The gate valve is operating to control the flow, and it is actuated by hand wheel, with or without gear
box. Other type of actuation by means of direct hydraulic, pneumatic or motor actuators, the gate
valves shall work in full open/full close position.
In the case of figures 8 and 10 the gate valve is bi-directional (see page 3 of 13).
3.2.- USER INDICATIONS
The user will have to select the adequate material to avoid corrosion risks.
The user will have to select the valves "class" according to pressure and temperature data in
accordance to standards (ASME B16.34 or any applicable standard) in order not to produce efforts
above the acceptable limits.
The user will have to select between standard or special class (according to ASME B 16.34
standard) in order to avoid efforts above the acceptable limits.
When the valve works at a temperature higher than 454C or lower than -24C, the user will have
to select the adequate material for the bolting.
In order to avoid an overpressure in the valve bodys , caused by fluids , which subsequently have
suffer of temperature increase , the user must hold in account these recommendations:
- hole on wedge
- safety valve
- shear disc
In the safety valve or shear disc, the pressure must not reach 10% of the pressure indicated in
standards (ASME B16.34 or any applicable standard) for the temperature given.
The valve should not be subject to pressures and temperatures higher than those indicated by
standards (ASME B16.34 or any applicable standard).
The gate valve should not be used for throttling purpose, in order to prevent seat damages.
It should not cause short closing which can cause water hammers.
When it required, the stem of the valve should be protected with covers to prevent solid particles
from settling on it and damaging it.
To prevent a possible liquids mixing, the valve will have to be installed with a blockade system .
In case of balanced water pre-heating, pressure is necessary. The valves will have to function with
a by-pass.
In case of actuator pneumatic, electric or hydraulic actuators with high speed of closing, is
recommended coupling of a damper at the end of the course to avoid impacts which can cause
damages in the valve.
MFVC
Rev.: 1
Page 7 of 13
Fluval Ituarte
4. HANDLING AND STORAGE
Unless otherwise specified and agreed the

valve is packed in closed position in
standard pallets.
4.1.- HANDLING
The valves with weight lower than 50kg

can be handled manually through the
wheel, as it is shown on the picture.
For valves with weight 55 kg. and above correct handling is shown in pictures. Do not attempt to
handle the valve from the hand wheel, the gear box or the actuator. In case of left picture the
handling is through the yoke , at the right, 3-positions handling shall be used, 2 at the ends and one in
the bonnet yoke, near the packing.
MFVC
Rev.: 1
Page 8 of 13
Fluval Ituarte
In order to avoid damage in any part of the valve, we recommend the use of a polyester lifting lug .
Using a steel lifting lug, you must especially pay attention that steel in contact with the important
parts of the valves, especially the stem. The choice of the lifting lug must be adequate with the
weight of the valve.
For stainless steel valves never handle, brush or manipulate with material other than stainless steel.
The use of dissolvent halogen ad is not permitted .
For valves with wheel, those should not be actuated with bars, key of nut, or others similar.
4.2.- STORAGE BEFORE INSTALLATION

Valve shall be completely closed and
both ends calked with plastic or wood
protections attached to the valves
body, these protections must be only
withdrawn at the time of
the
installation.
Steams surface shall be well

lubricated and protected with
adhesive tape and packing paper
as on the picture.
When the valve is going to be stored during a long time, its recommendable the packing of the
valves in cases protected by waterproof and introduce in the same bags non-humidity.
MFVC
Rev.: 1
Page 9 of 13
Fluval Ituarte
5. INSTALLATION
A wrong valve installation can bring serious consequences, a bad handling can require expensive
services to repair it. When receiving the valve, verify the no existing of external damages which
could have originated damages in the valve..
5.1.- CHEKING BEFORE INSTALLATION

Check on the valves plate: size, class and trim and make sure that those are adequate for the
installation.
Valve with wheel : open and close fully to test the ease of opening.
All the precautions necessary must be taken to avoid the introduction of external elements into the
valve which can caused serious damage on the seat surface before and after installation.
The ends protections must be withdrawn in order to clean the close surface by fluxing. At this
time the wheel should not be operated.
Its very important to clean the piping before the installation: small pieces of metal, deposits of
welding in the piping can produce a damage on the seat surface of the valve.
When the valve works with high or low temperature, the valve should not be manipulated before it
would be technically equilibrated it could create a loss of seal and in case of galling on stem. and the
seats.
It must be remembered that during the installation the thermal stress piping and the fluids weight
produce considerable mechanics stress to the valve. Therefore, it can originate distortions in the body
of the valve causing backlash in the seats and consequently the leaks.
During the procedure of valves ends welding to the pipe take attention that metal does not fall on
the seat surface. It is also necessary to take into account the high temperature which can deform
the seat of the valve.
Once checking made of all those different points, the valve is ready to being
installed.
MFVC
Rev.: 1
Page 10 of 13
Fluval Ituarte
5.2.- ENDS CONNECTIONS

For unidirectional gate valves, make sure the flow direction according to the valve design.
The valves ends will be aligned parallel to the ends of the piping to avoid strong force.
Once places from there you will process with a partial tightening of all bolting, per pair opposed
diametrically around the support.
You will proceed of the same manner for the total tightening .
The final tightening will be the corresponding to the size and material of the bolting.
5.3.- BUTT WELDING CONECCTIONS
For unidirectional valves, make sure the flow direction according to the valve design.
The ends of the valve will be aligned parallel to the ends it piping to avoid efforts.
To close the valve before proceeding to the welding for protect surface of base.
When it has been produced changes material structure and thermal stress in the body of the
valve during the ends welding process , it will be done a post weld heat treatment.
5.4.- CONSIDERATIONS AFTER INSTALLATION

Once the valve is installed, the seat surfaces are still vulnerable to foreign particles like sand,
deposit of welding in the system of piping. For that it is recommended to carry out cleaning of the
system with all the valves open (the back seat must be completely closed) before the plant
functions.
When the valve is installed in high temperature systems, it is advised to verify the closing of nuts
and packing screws after a short initial operate period.
MFVC
Rev.: 1
Page 11 of 13
Fluval Ituarte
6. MAINTENANCE
By programming a periodic maintenance of the valve, potential problems it can be detected and
therefore it is possible to extend the life of the valve. The periodic maintenance program must be
prepared by the engineering department. The frequency of these revisions must be based on the
users experience who installs the equipment. Fluval Ituarte recommends the revision
and lubrication of the following parts:
PACKING:
The leaking by the packing box is the most common problem which arrives when the valve is under
pressure, regular inspection of this element avoids the leaking through the gland which can damage
the stem of the valve. Should leakage be observed through the packing, tightening of the gland nuts is
required. Be careful that the gland nuts are not over tightened as this can increase packing friction
which can adversely affect the valve performance.
BOLTING:
The systems of piping are subject to certain vibrations which can loosen and disassembled the
bolting, therefore, all bolting will have to be checked and inspected regularly.
STEM NUT , PACKING BOLTS:

These parts of the valve should be regularly
lubricated to avoid mechanical damage due to
the abrasions.
Lubrication fittings situated in the top of the
yoke are to facilitate the lubrication.
AUXILIARY EQUIPMENTS:
When the valve is equipped with a bevel gear actuator , electric actuator this equipment should
have also lubricated regularly according to manufacturers recommendations.
MFVC
Rev.: 1
Page 12 of 13
Fluval Ituarte
7. RECOMMENDED SPARE PARTS
The packing ring and the gasket are the recommended spare parts by Fluval Ituarte
When ordering spares or requesting any information about the gate valve ensure that the following
information is quoted:
-
type, size and rating gate valve

valve serial number
Above information is stamped on valve nameplate.
MFVC
Rev.: 1
Page 13 of 13

BLANK
Fluval Ituarte
MANUAL INSTRUCTIONS FOR GLOBE VALVES
Copyright Fluval Ituarte All rights reserved.

MFVG
Rev.: 0
Manual Instructions for Globe Valves
Page 1 of 14
Fluval Ituarte
TABLE OF CONTENTS
Page
1
GLOBE VALVE DRAWINGS

1.1.- Globe valve bolted-bonnet and pressure-seal .........................................
1.2.- Optional accessories ................................................................................
3
4
INTRODUCTION
2.1.- General Notes ..........................................................................................
2.2.- Description in details of optional accessories .........................................
5
6

2.1.- Service requirements ...............................................................................
2.2.- User indications .......................................... ...........................................

4.1.- Handling ..................................................................................................
4.2.- Storage before installation ......................................................................
9
10
INSTALLATION
5.1.- Checking before installation ...................... ............................................
5.2.- Ends connections ... ................................................................................
5.3.- Butt welding connections ........................................................................
5.4.- Considerations after installation ..............................................................
11
12
12
12
MAINTENANCE ... ..........................................................................................
13
RECOMMENDED SPARE PARTS ..................................................................
14
MFVG
Rev.: 0
Page 2 of 14
Fluval Ituarte
1.1 GLOBE VALVE
MFVG
Rev.: 0
Page 3 of 14
Fluval Ituarte
MFVG
Rev.: 0
Page 4 of 14
Fluval Ituarte
2.- INTRODUCTION
2.1.- GENERAL NOTES
valve.
WARNING
correctly handled.
MFVG
Rev.: 0
Page 5 of 14
Fluval Ituarte
-
Figure 1 A it represents a globe valve, bolted bonnet, including a direct actuation with a
wheel and flanged.
Figure 1B it represents a pressure-seal globe valve.
-
Figure 3 it represents a bevel gear actuator without stem protection.
Figure 4 it represents a valve with a direct wheel and position indicator .
Figure 5 it represents a detail of a standard locking device.
Figure 6 it represents a packing case with a lantern and plug.
Figure 7 it represents a valve with a position gauge.
Figure 9 it represents a electric actuator in operation.
customers instructions .
Figure 11 it represents a hydraulic or pneumatic actuator.
Figure 12 it represents a detail of live loaded packing.
Figure 13 it represents an extension stem and platform.
Figure 14 it represents a globe valve with check closing.
MFVG
Rev.: 0
Page 6 of 14
Fluval Ituarte

Globe valves are used primarily for throttling purposes and general flow control in oil, gas,
petrochemical, power offshore and other arduous applications. In this cases, when the valve is used
for throttling purposes, the pressure drop must not be higher than 20% of the entrance pressure.
They can also be used for on-off service, but because of high pressure drop, this is generally confined
to applications where the valve is normally closed and drop is not important when the valve is open.
The globe valve is unidirectional.
It should not cause short closing which can cause water hammers.
When it required, the stem of the valve should be protected with covers to prevent solid particles
from settling on it and damaging it.
In case of balanced water pre-heating, pressure is necessary. The valves will have to function with
a by-pass.
In case of actuator pneumatic, electric or hydraulic actuators with high speed of closing, is
recommended coupling of a damper at the end of the course to avoid impacts which can cause
damages in the valve.
In the globe valves its recommended that the speed of the fluid doesnt be higher than
v = 240 v esp , with vesp. = specific volume of the fluid (pie3/lb).
Its recommended that the closing of the valve must be higher than 10% the run of the steam, due
to the possibility of vibrations, noises and damages in the valve. Even, in that situation, it can appear
resonance effects which is dangerous for the operation of the valve.
MFVC
Rev.: 1
Page 7 of 14
Fluval Ituarte
Globe Valves with check closing (stop-check):

The opening of the valve its realized by the disc.
The Cv value of the valve is given with the valve completely open.
The minimum speed of the fluid to open the valve completely can be calculated by :
v 40 v esp , with vesp. = specific volume of the fluid (pie3/lb).
The speed of the fluid must be:
MFVC
Rev.: 1
40 v esp v 120 v esp
Page 8 of 14
Fluval Ituarte
4.
Unless otherwise specified and agreed the valve is packed in closed position in standard pallets.
4.1.- HANDLING
The valves with weight lower than

50kg can be handled manually with the
wheel, as it is shown on the picture.
For valves with weight 55 kg. and above correct

handling is show in picture, the handling is
through the yoke. Do not attempt to handle the
valve from the hand wheel, the gear box or the
actuator.
parts of the valves, especially the stem. The choice of the lifting lug must be adequate with the
weight of the valve.
For valves with wheel, those should not be actuated with bars, key of nut, or others similar.
MFVC
Rev.: 1
Page 9 of 14
Fluval Ituarte
Valve shall be completely closed and both ends calked with plastic or wood protections attached to
the valves body, these protections must be only withdrawn at the time of the installation.
Steams surface shall be well

lubricated and protected with
adhesive tape and packing paper
as on the picture.
MFVC
Rev.: 1
Page 10 of 14
Fluval Ituarte
5. INSTALLATION
services to repair it. When receiving the valve, check the state of the packing in order to note
possible external damages which will could have damage the valve.
installation.
Valve with wheel : open and close fully to test the ease of opening.
seats.
It must be remembered that during the installation the thermal tension piping and the fluids weight
produce considerable mechanics tension to the valve. These, can cause distortions in the body which
cause a backlash in the seats and consequently the leaks.
the seat.
installed.
MFVC
Rev.: 1
Page 11 of 14
Fluval Ituarte
The valves ends will be aligned parallel to the ends of the piping to avoid strong force.
Once places from there you will process with a partial tightening of all bolting, per pair opposed
diametrically around the support.
You will proceed of the same manner for the total tightening .
To close the valve before proceeding to the welding for protect surface of base.
Once the valve is installed, the seat surfaces are still vulnerable to foreign particles like sand,
deposit of welding in the system of piping. For that it is recommended to carry out cleaning of the
system with all the valves open (the back seat must be completely closed) before the plant
functions.
and packing screws after a short initial operate period.
MFVC
Rev.: 1
Page 12 of 14
Fluval Ituarte
6. MAINTENANCE
users experience who installs the equipment. Lazaro Ituarte International recommends the revision
PACKING:
The leaking by the packing box is the most common problem which arrives when the valve is under
pressure, regular inspection of this element avoids the leaking through the gland which can damage
the stem of the valve. Should leakage be observed through the packing, tightening of the gland nuts is
required. Be careful that the gland nuts are not over tightened as this can increase packing friction
which can adversely affect the valve performance.
BOLTING:
STEM NUT , PACKING BOLTS:
These parts of the valve should be regularly

lubricated to avoid mechanical damage due to
the abrasions.
Lubrication fittings situated in the top of the
yoke are to facilitate the lubrication.
AUXILIAR EQUIPMENTS:
When the valve is equipped with a bevel gear actuator , electric actuator this equipment should
have also lubricated regularly according to manufacturers recommendations.
MFVC
Rev.: 1
Page 13 of 14
Fluval Ituarte
The packing ring and the gasket are the recommended spare parts by Fluval Ituarte.
When ordering spares or requesting any information about the globe valve ensure that the following
information is quoted:
-
type, size and rating globe valve

valve serial number
MFVC
Rev.: 1
Page 14 of 14
Fluval Ituarte
MANUAL INSTRUCTIONS FOR SWING CHECK VALVES
Copyright Fluval Ituarte 2002. All rights reserved.

MFVR
Rev.: 0
Manual Instructions for Swing Check Valves
Page 1 of 12
Fluval Ituarte
TABLE OF CONTENTS
Page
1
SWING CHECK VALVE DRAWINGS

1.1.- Swing check valve bolted-bonnet and pressure-seal ..............................
1.2.- Optional accessories ................................................................................
3
4
INTRODUCTION
2.1.- General Notes ..........................................................................................
2.2.- Description in details of optional accessories .........................................
5
6

2.1.- Service requirements ...............................................................................
2.2.- User indications .......................................... ...........................................

4.1.- Handling ..................................................................................................
4.2.- Storage before installation ......................................................................
8
9
INSTALLATION
5.1.- Checking before installation ...................... ............................................
5.2.- Ends connections ... ................................................................................
5.3.- Butt welding connections ........................................................................
5.4.- Considerations after installation ..............................................................
10
11
11
11
MAINTENANCE ... ..........................................................................................
12
RECOMMENDED SPARE PARTS ..................................................................
12
MFVR
Rev.: 0
Page 2 of 12
Fluval Ituarte
1.1 SWING CHECK VALVE
MFVR
Rev.: 0
Page 3 of 12
Fluval Ituarte
MFVC
Rev.: 1
Page 4 of 12
Fluval Ituarte
2.- INTRODUCTION
2.1.- GENERAL NOTES
valve.
WARNING
correctly handled.
MFVC
Rev.: 1
Page 5 of 12
Fluval Ituarte
-
Figure 1 A it represents a swing check valve, bolted bonnet, including a direct actuation with
a wheel and flanged.
Figure 1B it represents a pressure-seal swing check valve.
-
customers requirements.
Figure 5 it represents a swing check valve with dashpot for slow down the drop of the disc.
Figure 6 it represents a swing check valve with blocked system by lever, opened or closed
according to the customers requirements.
Figure 7 it represents a swing check valve with counter weight for:

to keep disc balanced. It s reduce the stroke in the drop of the disc and the time of
the closing is larger.
in horizontal piping this system is used to keep the disc against the closing surfaces
of the valve.
MFVC
Rev.: 1
Page 6 of 12
Fluval Ituarte

Check vales are used as unidirectional valves that are opened by the flow in one direction and will
automatically stop flow in the opposite direction when the fluid in the line stops or reserves.
In the case of valves with counter weight (see figure 7 in page 4 of 13) , the customer will have to
indicate the application of the valve, the pressure and temperature service. In some cases , depending
of the application and size of the valve, that element is not possible.
The Cv value of the valve is given with the valve completely open. In the case of check valves, due
that the fluid open the disc, its recommended that the minimum speed of the fluid must be
v 60 v esp , with vesp. = specific volume of the fluid (pie3/lb).
The recommended speed of the fluid is:
60 v esp v < 240 v esp
The swing check valves operate in better conditions when the fluid is stable, the fluid open the disc
and does not cause oscillations in the disc. That oscillations could origin erosions in the hinge and
the hinge pin.
After any element that can origin turbulences in the fluid, for example the exit of a pump, its
required an straight length of piping before the fluid come in to the valve. This straight length of
piping might be between 4 or 5 times larger the diameter of the piping.
MFVC
Rev.: 1
Page 7 of 12
Fluval Ituarte
4. HANDLING AND STORAGE
Unless otherwise specified and agreed the valve is packed in closed position in standard pallets.
4.1.- HANDLING
When the valve is going to be handled with lifting lugs , the two pictures shown the correct handling
through the flange ends (picture at the right side) when the valve is in reversed position, or trough the
neck (picture at the left side).
MFVC
Rev.: 1
Page 8 of 12
Fluval Ituarte
parts of the valves. The choice of the lifting lug must be adequate with the weight of the valve.
Both ends calked with plastic or wood protections attached to the valves body, these protections
must be only withdrawn at the time of the installation.
MFVC
Rev.: 1
Page 9 of 12
Fluval Ituarte
5. INSTALLATION
services to repair it. When receiving the valve, check the state of the packing in order to note
possible external damages which will could have damage the valve.
installation.
seats.
It must be remembered that during the installation the thermal stress piping and the fluids weight
produce considerable mechanics stress to the valve. Therefore, it can originate distortions in the body
of the valve causing backlash in the seats and consequently the leaks.
the seat of the valve.
installed.
MFVC
Rev.: 1
Page 10 of 12
Fluval Ituarte
For unidirectional gate valves, make sure the flow direction according to the valve design.
The valves ends will be aligned parallel to the ends of the piping to avoid unreasonable stress.
Once the valve is placed in the piping, you will process with a partial tightening of all bolting, per
pair opposed diametrically around the support. You will proceed of the same manner for the total
tightening .
For the simple circuit valve, make sure the flow direction according to the valve design.
Once the valve is installed, the seat surfaces are still vulnerable to foreign particles like sands or
deposit of welding in the system of piping. Therefore it is recommended to carry out cleaning of
the system with all the valves open before the plant functions.
after a short initial operate period.
MFVC
Rev.: 1
Page 11 of 12
Fluval Ituarte
6. MAINTENANCE
users experience who installs the equipment. Lazaro Ituarte International recommends the revision
BOLTING:
The packing ring and the gasket are the recommended spare parts by Fluval Ituarte
When ordering spares or requesting any information about the swing check valve ensure that the
following information is quoted:
-
type, size and rating swing check valve

valve serial number
MFVC
Rev.: 1
Page 12 of 12
NO : IS-Q-0301-0
MAINTENANCE MANUAL
ISSUE DATE : 1998. 10. 25

REV. DATE : 2003.
PAGE
OF
6.
03
17
MAINTENANCE MANUAL
FOR FORGED STEEL VALVES
Y. J. No
J. D. Park
J. D. Park
2003. 6. 03
R. C. Park
J. D. Park
J. D. Park
1998.10.25
R/V NO
PREPARED BY
REVIEWED BY
APPROVED BY
DATE
Q0201-1(1)
()
SIGNATURE
NO : IS-Q-0301-0
IS
MAINTENANCE MANUAL
ISSUE DATE : 1998. 10. 25

REV. DATE : 2003.
PAGE
OF
6.
17
CONTENTS
SECTION
1.
GATE
1-1.
TITLE
SHEET
VALVE
MAINTENANCE ................................................................................... 4
1-1-1. COMPLETE DISASSEMBLY ................................................................ 4

1-1-2. COMPLETE ASSEMBLY ....................................................................... 4
1-2.
PREVENTIVE MAINTENANCE ............................................................ 4
1-2-1. NORMAL DUTY INSPECTION ............................................................. 4

1-2-2. MAINTENANCE OF VALVE UNDER PRESSURE ............................... 5
1-2-3. MAINTENANCE OF VALVE RELIEVED PRESSURE ............................ 6
2.
GLOBE
2-1.
VALVE
MAINTENANCE .................................................................................... 8
2-1-1. COMPLETE DIASSEMBLY .................................................................. 8

2-1-2. COMPLETE ASSEMBLY ...................................................................... 9
2-2.
2-2-1. NORMAL DUTY INSPECTION ............................................................. 9

2-2-2. MAINTENANCE OF VALVE UNDER PRESSURE ............................... 9
2-2-3. MAINTENANCE OF VALVE RELIEVED PRESSURE ........................ 10
Q0201-2(0)
()
03
NO : IS-Q-0301-0
MAINTENANCE MANUAL
ISSUE DATE : 1998. 10. 25

REV. DATE : 2003.
PAGE
OF
6.
17
CONTENTS
SECTION
3.
TITLE
SHEET
SWING CHECK VALVE
3-1.
MAINTENANCE
.................................................................................. 12

3-1-2. COMPLETE ASSEMBLY ....................................................................... 12
3-2.
3-2-1. NORMAL DUTY INSPECTION ............................................................ 12

3-2-2. MAINTENANCE OF VALVE UNDER PRESSURE................................. 13
4.
LIFT CHECK VALVE
41 MAINTENANCE ...................................................................................... 15
4-1-2. COMPLETE ASSEMBLY ..................................................................... 15
4-2.
4-2-1. NORMAL DUTY INSPECTION .............................................................. 15

4-2-2. MAINTENANCE OF VALVE UNDER PRESSURE................................. 16
4-2-3. MAINTENANCE OF VALVE RELIEVED PESSURE .............................. 16
Q0201-2(0)
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MAINTENANCE MANUAL
ISSUE DATE : 1998. 10. 25

REV. DATE : 2003.
PAGE
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6.
03
17
1. GATE VALVE
1-1.
MAINTENANCE
1-1-1.
COMPLETE DIASSEMBLY
CAUTION : Before complete disassembly, make sure
no residual pressure is left in the line
1-1-1-1. Remove handwheel nut with name plate(18&16) and lift up the handwheel
(15).
1-1-1-2. Remove bonnet bolts (7) and lift off bonnet assembly.
1-1-1-3. Slip wedge (3) off end of stem.
1-1-1-4. Remove gasket(5). Use caution to avoid scratching seating surface of
the body or bonnet.
1-1-1-5. Remove stop bolt, nuts (9), (12), loosen gland flange (11) and pull up gland(10).
1-1-1-6. Carefully pull stem (4) out through bottom of bonnet (6), and then the yoke sleeve
can be separated, pull out remaining packing (8). Care inside of the stuffing box.
1-1-2.
COMPLETE ASSEMBLY
Reverse the steps in Section 1.
1-2.
PREVENTIVE MAINTENANCE
1-2-1.
NORMAL DUTY INSPECTION

ILSHIN recommends that periodic inspection be made of the following parts:
1-2-1-1. Check stem threads for wear (4)
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17
1-2-1-2. Check packing for leaks (8)

WARNING
Do not remove or loosen gland (10) for
inspection of packing while valve is pressurized
1-2-1-3. Check body (1) /bonnet (6) joint for leaks.
1-2-1-4. If possible , open and close the valve to check for proper function.
1-2-2.
MAINTENANCE OF VALVE UNDER PRESSURE

If the inspection of Section 1 reveals any trouble,
the following steps are recommended, if necessary.
1-2-2-1.
If stem packing is leaking, the stop nuts (9) on the gland flange
should be tightened uniformly until the leakage stops;
if leakage continues or if the stem (4) does not turn freely or
if there is no more take-up in packing (8) --- the packing should be changed
( See disassembly procedure in Section I )
1-2-2-2. The stem threads (4) that are exposed to atmosphere should be periodically
lubricated to reduce wear , operating torque, If the atmosphere is dirty ,
the threads should be thoroughly cleaned and re-lubricated.
1-2-2-3. If leakage develops at the body(1) / bonnet (6) joint , the bonnet bolts (7) should be
tightened uniformly around the circle.
CAUTION ! : Do not over stress the bolting.
If leakage continues the gasket (5) should be replaced.
( See disassembly procedure in Section)
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REV. DATE : 2003.
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1-2-3.
OF
6.
03
17
MAINTENANCE OF VALVE RELIEVED OF PRESSURE

CAUTION!
Make certain line pressure is zero
.
1-2-3-1.
Following disassembly procedure in Section I examine body cavity(1) for deposit of

foreign material.
1-2-3-2.
Examine seating surfaces of seat rings and wedge for wear.
1-2-3-3.
Examine stem threads and yoke sleeve for wear.
1-2-3-4.
If excessive wear is evident, worn part or if necessary, the entire valve on

parts should be reconditioned or replaced.
1-2-3-5.
Whenever reconditioning a valve, it is always good practice to replace gaskets.
Q0201-2(0)
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NO : IS-Q-0301-0
ISSUE DATE : 1998. 10. 25
MAINTENANCE MANUAL
REV. DATE : 2003.
6.
17
PAGE
OF
CLASS 800# FORGED STEEL GATE VALVE, BB OS&Y R.P
No.
Parts
BODY
SEATRING
WEDGE
SETM
GASKET
BONNET
BONNET BOLT
GLAND PACKING
GLAND BOLT
10
GLAND
11
GLAND FLANGE
12
GLAND NUT
13
THRUST WASHER
14
YOKE SLEEVE
15
HANDWHEEL
16
NAME PLATE
17
H/W WASHER
18
H/W NUT
18
17
16
15
14
13
12
H(OPEN)
11
10
9
d1
5
4
3
2
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REV. DATE : 2003.
PAGE
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6.
03
17
2. GLOBE VALVE
2-1. MAINTENANCE
2-1-1. COMPLETE DISASSEMBLY
CAUTION : Before complete disassembly, make

sure no residual pressure is left in the line.
2-1-1-1.
Remove handwheel nut (17) and lift up the handwheel (14)
2-1-1-2.
Remove bonnets bolts (7).

Lift off bonnet assembly.
2-1-1-3.
Remove gasket (5). Use caution to avoid scratching seating , surface of either
body or bonnet.
2-1-1-4.
Grind off the lock weld between the yoke

Bush and bonnet , and turn yoke Bush (13) off of stem.
2-1-1-5.
Remove stud bolt , nuts (9) (12) , loosen gland flange (11)
and pull up gland(10).
2-1-1-6.
Slip disc (3) off end of stem.
2-1-1-7.
Carefully pull stem(4) out through bottom of bonnets (6) and pull out remaining
packing (8)
Care should be take to avoid scratching the inside of the stuffing box.
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REV. DATE : 2003.
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6.
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17
2-1-2. COMPLETE ASSEMBLY

Reverse the steps in Section 1.
WARNING !
Do not remove or loosen gland for inspection
of packing while valve is pressurized.
2-2 .
2-2-1. NORMAL DUTY INSPECTION

ILSHIN recommends that a periodic inspection be made of the following parts:
2-2-1-1.
Check stem threads for wear (4).
2-2-1-2.
Check packing for leaks (8)
2-2-1-3.
Check body (1) / bonnet (6) joint for leaks.
2-2-1-4.
If possible, open and close the valve to check for proper functioning.
2-2-2.
MAINTENANCE OF VALVE UNDER PRESSURE

If the inspection of Section I reveals any trouble,
the following steps are recommended , if necessary.
2-2-2.1.
If stem packing is leaking , the stud bolt & nuts (9) (12) on the gland flange
should be tightened uniformly until the leakage stops:
if leakage continues or if the stem (4) does not turn freely or
if there is no more take-up in packing (8) -- the packing
should be changed( See disassembly procedure in Section I)
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17
2-2-2-1. The stem threads (3) that are exposed to atmosphere should be periodically
lubricated to reduce wear, operating torque , and to prevent atmosphere corrosion.
If the atmosphere is dirty , the threads should be thoroughly cleaned and lubricated.
2-2-2-2. If leakage develops at the body (1)/ bonnet(5) joint, the bonnet bolts(6) should be
tightened uniformly around the circle.
CAUTION !
Do not over-stress the bolting.
If leakage continues , the gasket (4) should be changed

2-2-3.
MAINTENANCE OF VALVE RELIEVED PRESSURE
CAUTION
Make certain line pressure is zero
2-2-3-1.
Following disassembly procedure in section I,

examine the body cavity (1) for deposits of foreign material.
2-2-3-2.
Examine seating surface of body (1) and STEM for wear.
2-2-3-3.
Examine stem threads (3) and yoke Bush (12) for wear.
2-2-3-4.
If excessive wear is evident , worn parts , or if necessary,

the entire valve should be recommended or replaced
2-2-3-5.
Whenever reconditioning a valve , it is always good practice to replace gaskets.
Q0201-2(0)
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NO : IS-Q-0301-0
ISSUE DATE : 1998. 10. 25
MAINTENANCE MANUAL
REV. DATE : 2003.

PAGE
CLASS 800# FORGED STEEL GLOBE VALVE,
BODY
SEAT
DISC
SETM
14
GASKET
13
BONNET
BONNET BOLT
GLAND PACKING
GLAND BOLT
10
GLAND
11
GLAND FLANGE
12
GLAND NUT
13
YOKE BUSH
14
HANDWHEEL
15
NAME PLATE
16
H/W WASHER
17
H/W NUT
H(OPEN)
12
11
10
3
FLOW DIRECTION
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15
S
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17
Parts
16
TACK WELD
OF
No.
17
11
6.
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REV. DATE : 2003.
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12
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6.
03
17
3. SWING CHECK VALVE

3-1. MAINTENANCE
3-1-1.
COMPLETE DISASSEMBLY
CAUTION : Before complete disassembly, make sure
no residual pressure is left in the line
3-1-1-1.
Remove cover bolts (5)
3-1-1-2.
Lift off cover (4)
3-1-1-3.
Remove bonnets gasket (3).
3-1-1-4.
Slip out hinge pin(12)
3-1-1-5.
Grind off the lock weld between the support (13).

and disc (9) . And then disc is separated from hinge(11).
3-1-2.
COMPLETE ASSEMBLY
Reverse the steps in Section I.
NOTE : If disc has anti-rotation lugs , be sure to
replace hinge so that it is aligned between them.

3-2.
3-2-1.
3-2-1-1. The only in-service check that can be made is to inspect

the body/cover gasket joint.
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17
3-2-2. MAINTENANCE OF VALVE UNDER PRESSURE

If the inspection of Section 1. reveals any trouble , the following is recommended
if necessary.
3-2-2-1. If leakage develops at the body (1) cover joint,
the cover bolts(5) should be tightened. Uniformly around the circle.
CAUTION !
Do not over stress the bolting.
If leakage continues, the gasket
should be changed.
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REV. DATE : 2003.
6.
PAGE
17
CLASS 800# FORGED STEEL SWING CHECK VALVE,
11
BODY
10
SEATRING
LOCK RING
DISC
d1 6
HINGE
HINGE PIN
SUPPORT
GASKET
COVER
10
COVER BOLT
11
NAME PLATE
FLOW DIRECTION
Q0201-2(0)
BB OS&Y R.P
Parts
OF
No.
TACK WELD
14
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MAINTENANCE MANUAL
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4.
15
OF
6.
17
LIFT CHECK VALVE

4-1.
MAINTENANCE
4-1-1.
COMPLETE DISASSEMBLY
CAUTION :
Before complete disassembly, make sure residual
pressure is left in the line
4-1-1-1
Grind off the seal welded part between the cover (4) and body (1)
After turning cover counter-clockwise, lift cover from body.
4-1-1-2.
4-1-2.
Lift off disc (3) pulling straight up for body.
COMPLETE ASSEMBLY.
Please the step in Section I
4-2.
4-2-1.

ILSHIN recommends that a periodic inspection
to be made of the following parts;
4-2-1.1
For the valves, the only in-service check that can be made is to inspect the
body/bonnet thread adhere part for leaks.
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ISSUE DATE : 1998. 10. 25

REV. DATE : 2003.
PAGE
16
OF
6.
17
4-2-3. MAINTENANCE OF VALVE UNDER PRESSURE

If the inspection & test of Section 1. reveals any trouble.
The following steps are recommended, if necessary.
4-2-4. MAINTENANCE OF VALVE RELIEVED PRESSURE
CAUTION : Make certain line pressure is zero
4-2-4-1.
Examine the body cavity for deposits of foreign material.
4-2-4-2.
Examine seating surface of body and disc for wear
4-2-4-2.
If excessive wear is evident, worn parts or if necessary the entire valve

should be reconditioned or changed.
Q0201-2(0)
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MAINTENANCE MANUAL
REV. DATE : 2003.
6.
PAGE
17
17
OF
03
CLASS 800# FORGED STEEL LIFT CHECK VALVE, BB, OS&Y, R.P
d1
No.
Parts
BODY
SEAT
DISC
GASKET
COVER
COVER BOLT
NAME PLATE
C
FLOW DIRECTION
Q0201-2(0)
()

BLANK.
DIS-ASSEMBLY GLOBE VALVE

WITH FLOATING BACKSEAT
DOC. N.:
M10A00E
PAGE
1 OF 2

DOC. N.:
M10A00E
PAGE
2 OF 2
1. Caution, before any attempt is made to disassembly verify that the valve is isolated from
system-pressure, and secured against accidental pressurisation.
2. Unscrew the nuts from the glandbolts and remove the glandbolts.
3. Open the valve completely.
4. Loosen the yoke by applying a force in a counter-clockwise direction, and unscrew it partly
from the body: - 7 revolutions for
3/8 - 1/2 valves
- 10 revolutions for
3/4 - 1 valves
- 17 revolutions for 1 1/4 - 2 valves
5. Turn the handwheel counter-clockwise , past fully open position to force the packing and the
floating backseat out of the stuffingbox.
6. Unscrew the yoke and jack it together with the remaining parts out of the valve body.
7. Remove the nut wich secures the handwheel, and rotate the handwheelclockwise to unscrew the
Stem from the yoke-sleeve until the handwheel disengages from the stem.
8. Continue unscrewing the stem by gripping it below the yoke.
9. Remove the gland flange, gland, packing, and floating backseat from the stem by holding the
stem vertically on bench with threaded-end down, and pressing down on floating backseat.
INSPECTION FOR RE-ASSEMBLY
1. Thoroughly wipe all parts with sovent and clean cloth.
2. Examine the following parts for pitting or scratches: A) SEAT - Sealing surface
B) STEM - Packing area
C) DISC - Sealing surface
10. Grease all threaded parts with molykote HCS,or equivalent.
11. Insert the stem/disc-assembly into the valve-body.
12. Insert the floating backseat (with radius down) into the valve-body.
13. Insert the packing into the valve body (with markings down).
14. Place the gland over the stem.
15. Put the yoke together with the gland-flange over the stem.
16. Screw the yoke on the valve-body, whilst turning the stem counter-clockwise.
17. Fix the gland-flange with the studbolts.
18. Fix the handwheel and nameplate to the stem with the nut and washer.
19. Tighten the nuts of the studsbolts.(to compress the packing)
20. Loosen the nuts of the studbolts
21. Now again carefully tighten the nuts of the studbolts.
22. Pressurize the system, and check the gland packing
23. In case of leaking thighten the nuts of the glandbolts carefully, until leakage stops

DOC. N.:
M10A00E
PAGE
1 OF 2

DOC. N.:
M10A00E
PAGE
2 OF 2
from the body: - 7 revolutions for
3/8 - 1/2 valves
- 10 revolutions for
3/4 - 1 valves
- 17 revolutions for 1 1/4 - 2 valves
2. Examine the following parts for pitting or scratches: A) SEAT - Sealing surface
B) STEM - Packing area
C) DISC - Sealing surface
11. Insert the stem/disc-assembly into the valve-body.
12. Insert the floating backseat (with radius down) into the valve-body.
18. Fix the handwheel and nameplate to the stem with the nut and washer.
DIS-ASSEMBLY GATE VALVE

(size 1 1/4- 2)WITH FLOATING BACKSEAT
DOC. N.:
M66A08E
PAGE
1 OF 2
DIS-ASSEMBLY GATE VALVE

(size 1 1/4- 2)WITH FLOATING BACKSEAT
DOC. N.:
M66A08E
PAGE
2 OF 2
from the body: - 17 revolutions
Caution : be carefull with wedge!
2. Examine the following parts for pitting or scratches: A) SEAT
- Sealing surface
B) STEM
- Packing area
C) WEDGE - Sealing surface
11. Place the wedge on the stem, and place the floating backseat over the stem and wedge.
17. Fix the handwheel to the stem with the nut and washer.
RESEATING HP VALVES
DOC. N.:
RESEATING
PAGE
1OF 1
Specialy desiged HP reseating tools allow recutting of worn or damaged seats

without removing the valve body from the line.
Cutters of various size 3/8 2 straight type , and 3/8 4 y-type assure that HP
Valves are cut with the correct angle.
The solid Stellite seat requires, because of its hardness, carbide Cutters.
These carbide cutters should be handled with great care to prevent chipping.
Jamming these carbide cutters against the valve seat can cause cutting-chipping,
or fracturing of the hard stellite seat.
RENEWING THE SEATING SURFACE

- Disassembly the valve as dicribed in the disassembly instruction.
- Screw the feedscrew out of the adaptor as far as possible.
- Insert the tool-assembly into the valve-body engaging the adaptor thread with
the body thread.
- Rotate the feedscrew carefully clockwise, while turning the handle clockwise
until cutter lightly contacts the valve seat.
- Cut the valve-seat by slowly turning the handle clockwise while appling a steady
force with the feedscrew. Rotate the handle as smootly as possible.
(at least 3 revollutions)
- Unscrew the feedscrew anti-clockwise while turning the handle clockwise.
- Back-out retainer, remove tool-assembly and clean cutter of chips.
- inspect the seat for smooth, bright, continous surface . Repeat these steps as discribed
- above if necessary, to obtain a satisfactory reconditioned seat.

BLANK.
Check
Valve
Drawings

BLANK.
Block
Valve
Drawings

BLANK.
TAB 17

BLANK
ALSTOM POWER INC.

FLYSHEET/INSTRUCTION MANUAL
SST Severe Service Technology, Inc.
PROJECT
WEST DELTA POWER - NUBARIA
CONTRACT NUMBER
66008003
ALSTOM PURCHASE ORDER NUMBER
82981 IO
SST SALES ORDER NUMBER
1988
WBS CODE
19448004
ITEM
1
2
3
4
5
6
7
8
TAG#
1A-AA-HV300
1B-AA-HV300
2A-AA-HV300
2B-AA-HV300
1A-AA-HV700
1B-AA-HV700
2A-AA-HV700
2B-AA-HV700
BODY
MATERIAL
DESIGN
PSIG
2.00
A105
3263
320
2.0SSV02-1500
2.00
A105
3263
320
2.0SSV02-1500
2.00
A105
3263
320
2.0SSV02-1500
2.00
A105
3263
320
2.0SSV02-1500
2.00
A105
1200
320
2.0SSV02-900
2.00
A105
1200
320
2.0SSV02-900
2.00
A105
1200
320
2.0SSV02-900
2.00
A105
1200
320
2.0SSV02-900
SIZE
DESIGN
DEG F
VALVE PART NO.
COMPONENT
DESCRIPTION
2 INCH 1500#
BALL VALVE
2 INCH 1500#
BALL VALVE
2 INCH 1500#
BALL VALVE
2 INCH 1500#
BALL VALVE
2 INCH 900#
BALL VALVE
2 INCH 900#
BALL VALVE
2 INCH 900#
BALL VALVE
2 INCH 900#
BALL VALVE
CERTIFIED GENERAL ARRANGEMENT DRAWINGS

SEE DRAWINGS ON FILE WITH ALSTOM POWER.
Revision 1, HBS, METRIC UNITS, 9-20-04
SST SEVERE SERVICE TECHNOLOGY

Customer Drawing 20V02900A105B150
ALSTOM POWER
WEST DELTA NUBARIA
Alstom Contract: 66008003
WBS: 19448004
Item Description
01 Body
02 Ball
Tag Number
2.0SSV02-900
1A-AA-HV-700
Qty
1
1
22
23
1
1
14
24
25
Limit Switch
Filter Regulator w/ gauge
2
1
11
04
05
07
08
09
10
11
12
14
15
17
18
19
20
21
FMYB-5420
Fisher 67 CFR
RECOMMENDED SPARE PART ITEM 14

AIR CONSUMPTION B150 SR10 IS 224 CUBIC INCHES PER STROKE.
Description
Weight
SST Drawing
Number
RH DESUP POWER
127 lbs
20V02900A105B150
BLOCK VALVE
2.0SSV02-900 2A-AA-HV-700
RH DESUP POWER
127 lbs
20V02900A105B150
BLOCK VALVE
2.0SSV02-900 1B-AA-HV-700
RH DESUP POWER
127 lbs
20V02900A105B150
BLOCK VALVE
2.0SSV02-900 2B-AA-HV-700
RH DESUP POWER
127 lbs
20V02900A105B150
BLOCK VALVE
DESIGN: 1200 PSI 320 DEG F - TORQUE 1640 INCH POUNDS FAIL CLOSED ANSI 900 LTD
DESIGN: 82.8 BARG - 180 DEG C - TORQUE 185 Nm
Material
A105
431 SS with
Chrome Carbide
Seat
431 SS with
Chrome Carbide
Push Ring
410 SS
Spring
Inconel 718
Spacer (not shown)
410 SS
Retainer Ring
A286
Transition Piece
410 SS
Stem
431 SS
Thrust Collar (Outer)
17-4 PH
Thrust Collar (Inner)
410 SS
Retainer Pin (Inner and Outer) Inconel 718
Packing*
CHESTERTON
Packing Follower
Nitronic 60
Gland Flange
431 SS
Mounting Leg
1018 Carbon Steel
Mounting Flange
1018 Carbon Steel
Guide Bearing
AMPCO 45
Declutchable Worm Gear w/
DT7SRD
handwheel
Automax Actuator
B150 SR10
Solenoid Valve
ASCO 8320G704
03
Part Number
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
19.13 in.485 mm
11.64 in.295 mm
9.57 in.243 mm
24
23
22
25
21
10
20
09
19
15
18
27.56 in.
700 mm
17
12
01
03
Length of Valve is 7.0 in.

177 mm
02
04
05
08
07
2.0 in S.W. ends. Bore

1.12 in.
Body Dia.
is 4.75 in
120 mm
Revision 1, HBS, METRIC UNITS, 9-20-04
SST - SEVERE SERVICE TECHNOLOGY, INC.
Part Number

ALSTOM POWER
WEST DELTA NUBARIA
Qty
1
1
22
23
24
25
Solenoid Valve
Limit Switch
Filter Regulator w/ gauge
1
2
1
04
05
07
08
09
10
11
12
14
15
17
18
19
20
21
ASCO 8320G704
FMYB-5420
Fisher 67 CFR
RECOMMENDED SPARE PART ITEM 14

AIR CONSUMPTION B175 ACTUATOR 351
CUBIC INCHES
Weight
SST Drawing
Number
20V021500A105B175
HP DESUP POWER
145
BLOCK VALVE
2.0SSV02-1500 1B-AA-HV-300
HP DESUP POWER
145
20V021500A105B175
BLOCK VALVE
2.0SSV02-1500 2A-AA-HV-300
HP DESUP POWER
145
20V021500A105B175
BLOCK VALVE
2.0SSV02-1500 2B-AA-HV-300
HP DESUP POWER
145
20V021500A105B175
BLOCK VALVE
DESIGN: 225 BARG - 180 DEG C - TORQUE 280 Nm
Material
A105
431 SS with
Chrome Carbide
Seat
431 SS with
Chrome Carbide
Push Ring
410 SS
Spring
Inconel 718
Spacer (not shown)
410 SS
Retainer Ring
A286
Transition Piece
410 SS
Stem
431 SS
17-4 PH
410 SS
Packing*
CHESTERTON
Packing Follower
Nitronic 60
Gland Flange
431 SS
Mounting Leg
1018 Carbon Steel
Mounting Flange
1018 Carbon Steel
Guide Bearing
AMPCO 45
Declutchable Worm Gear w/
DT7SRD
hand wheel
Automax Actuator
B175 SR10
03
Description
2.0SSV02-1500 1A-AA-HV-300
Alstom Contract: 66008003

WBS: 19448004
Item Description
01 Body
02 Ball
Tag Number
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
21.34 in. 542 mm
12.64 in. 321 mm
10.67 in.271 mm
24
23
22
25
21
10
20
09
19
15
18
14
29.06 in.
738 mm
17
11
12
01
03

177 mm
02
04
05
08
07

1.12 in.
Body Dia.
is 4.75 in
120 mm
ALSTOM POWER INC.

FLYSHEET/INSTRUCTION MANUAL
SST Severe Service Technology, Inc.
PROJECT
CONTRACT NUMBER
66008003
ALSTOM PURCHASE ORDER NUMBER
82951 IO
SST SALES ORDER NUMBER
1985
WBS CODE
19449004
ITEM
1
2
3
4
5
6
7
8
TAG#
1A-AA-HV302
1B-AA-HV302
2A-AA-HV302
2B-AA-HV302
1A-AA-HV702
1B-AA-HV702
2A-AA-HV702
2B-AA-HV702
BODY
MATERIAL
DESIGN
PSIG
1.50
A105
3263
320
1.5SSV01-1500
1.50
A105
3263
320
1.5SSV01-1500
1.50
A105
3263
320
1.5SSV01-1500
1.50
A105
3263
320
1.5SSV01-1500
1.50
A105
1200
320
1.5SSV01-900
1.50
A105
1200
320
1.5SSV01-900
1.50
A105
1200
320
1.5SSV01-900
1.50
A105
1200
320
1.5SSV01-900
SIZE
DESIGN
DEG F
VALVE PART NO.
COMPONENT
DESCRIPTION
1.5 INCH 1500#
BALL VALVE
1.5 INCH 1500#
BALL VALVE
1.5 INCH 1500#
BALL VALVE
1.5 INCH 1500#
BALL VALVE
1.5 INCH 900#
BALL VALVE
1.5 INCH 900#
BALL VALVE
1.5 INCH 900#
BALL VALVE
1.5 INCH 900#
BALL VALVE
CERTIFIED GENERAL ARRANGEMENT DRAWINGS

SEE DRAWINGS ON FILE WITH ALSTOM POWER.
Revision 1, HBS, METRIC UNITS 9-20-04
SEVERE SERVICE TECHNOLOGY

ALSTOM POWER
Part Number
03
04
05
07
08
09
10
11
12
14
15
17
18
19
20
21
22
23
24
25
Description
Weight
SST Drawing
Number
15V011500A105B150
1.5SSV01-1500 1A-AA-HV-302
HP DESUP, CV BY118 lbs

PASS ISOL
1.5SSV01-1500 1B-AA-HV-302
15V011500A105B150
PASS ISOL
1.5SSV01-1500 2A-AA-HV-302
15V011500A105B150
PASS ISOL
1.5SSV01-1500 2B-AA-HV-302
15V011500A105B150
PASS ISOL
DESIGN: 225 BARG - 320 DEG C - TORQUE 143 N m
Alstom Contract: 66008003 WEST DELTA

WBS: 19449004
Item Description
01 Body
02 Ball
Tag Number
Material
A105
431 SS with
Chrome Carbide
Seat
431 SS with
Chrome Carbide
Push Ring
410 SS
Spring
Inconel 718
Spacer (not shown)
410 SS
Retainer Ring
A286
Transition Piece
410 SS
Stem
431 SS
17-4 PH
410 SS
Packing*
SEPCO ML 2001Z
Packing Follower
Nitronic 60
Gland Flange
431 SS
Mounting Leg
1018 Carbon Steel
Mounting Flange
1018 Carbon Steel
Guide Bearing
AMPCO 45
Declutchable Worm Gear w
DT7SRD
hand wheel
Automax Actuator
B150 SR10
Solenoid Valve
ASCO 8320G704
Limit Switch
FMYB-5420
Filter Regulator, w/ gauge
Fisher 67CFR
Qty
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
2
1
19.13 in. 485 mm
11.41 in. 289 mm
9.57 in. 243 mm

24
23
22
21
10
20
09
19
15
18
14
25.22 in.
640 mm
17
11
12
* RECOMMENDED SPARE PART ITEM 14
01
152 mm
03
FLOW
02
04
05
08
07

0.76 in.
Body Dia.
is 3.75 in.
95 mm
Revision 1, HBS, METRIC UNITS 9-20-04
SEVERE SERVICE TECHNOLOGY

ALSTOM POWER
02
Ball
Tag Number
Description
1.5SSV01-900
1A-AA-HV-702
Weight
SST Drawing
Number
15V01900A105B125
RH DESUP CV BY87 lbs

PASS ISOL
1.5SSV01-900 1B-AA-HV-702
15V01900A105B125
PASS ISOL
1.5SSV01-900 2A-AA-HV-702
15V01900A105B125
PASS ISOL
1.5SSV01-900 2B-AA-HV-702
15V01900A105B125
PASS ISOL
DESIGN: 82.8 BARG - 160 DEG C - TORQUE 113 N m
Alstom Contract: 66008003 WEST DELTA

WBS: 19449004
Item Description
01 Body
Part Number
Material
A105
Qty
1
431 SS with
Chrome Carbide
03 Seat
431 SS with
Chrome Carbide
04 Push Ring
410 SS
05 Spring
Inconel 718
Spacer (not shown)
410 SS
07 Retainer Ring
A286
08 Transition Piece
410 SS
09 Stem
431 SS
10 Thrust Collar (Outer)
17-4 PH
11 Thrust Collar (Inner)
410 SS
12 Retainer Pin (Inner and Outer) Inconel 718
14 Packing*
SEPCO ML 2001Z
15 Packing Follower
Nitronic 60
17 Gland Flange
431 SS
18 Mounting Leg
1018 Carbon Steel
19 Mounting Flange
1018 Carbon Steel
20 Guide Bearing
AMPCO 45
21 Declutchable Worm Gear w/
DT7SRD
hand wheel
22 Automax Actuator
B125 SR10
23 Solenoid Valve
ASCO 8320G704
24 Limit Switch
FMYB-5420
25 Filter Regulator w/ gauge
Fisher 67CFR
* RECOMMENDED SPARE PART ITEM 14
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
2
1
15.83 in. 402 mm
12.07 in.306 mm
7.92 in. 201 mm

24
23
22
21
10
20
09
19
15
18
14
24.47 in.
621 mm
17
11
12
01

152 mm
03
FLOW
02
04
05
08
07

0.76 in.
Body Dia.
is 3.75 in
95 mm
Installation, Operation and Welding Instructions

SST Vulcan Socket Weld Valve
Table 1. Weld Requirements Per ANSI 31.1 & 31.3
Material
Group
No.
2
Electrode
Preheat (F)
A105
P.
No.
1
E7018
F22
1, 2
E-8018-B3
Or
E-9018-B3
50 Nominal Thickness < 1

175 Nominal Thickness 1
350-400
Notes:
The term Nominal Thickness is the lesser thickness of the weld or the materials
being joined.
The removal of the actuator from the valve will void the warranty of the valve.
Actuators are pre set at the factory.
1. Not required if nominal thickness is under and 200F minimum preheat is
applied if the base material exceeds 1.
2. Not required for nominal thickness under , 300F minimum preheat is
applied and a maximum chrome content of 3%.
3. Do not ground across the valve or damage may occur!
4. Stress relief per ANSI B31.1, B31.3, or ASME VIII requirements. See Table
1. Heat input to the valve during weld in and stress relief should be
minimized. The temperature of the main body section should not exceed the
rated valve temperature
5. Flow Direction Flow arrows are on the valves. If no flow arrow is present,
there is a groove cut on the upstream side of valve.
SST Vulcan Valve Installation and Operation Instructions
Postweld Heat Treatment

(F)
1100 1200 (SEE NOTE 1)
Nominal Thickness >
1300 1400 (SEE NOTE 2)
Nominal Thickness >
When welding this

end, place ground
strap here.
When welding this end,

place ground strap here.
1. Remove protective covers from valve ends. All valves are tested at the factory.
2. Open and close the valve and verify ball position matches handle position or the actuator indicator.
3. The flow arrow on the valve indicates the direction of flow. There is also a punch mark on the top of the stem indicating
lapped side of the ball. Install valve in piping for required sealing direction. Always keep the welding ground strap adjacent
to the end being welded.
4. When stress relieving weld, do not wrap entire valve. Only wrap welded ends.
5. After valve is installed, open and close several times to ensure smooth operation.
Operation and Maintenance

1. Valves that must remain open or closed for long periods should be operated at least once a month.
2. Keep manual actuators fully lubricated with high temperature type grease as required. Lubricate hydraulic or pneumatic
actuators according to manufacturer instructions.
3 No lubrication is required for the operation of the SST Vulcan Valve.
4. Packing gland flange bolts should be tightened turn after valves have been in service 40 hours. Gland flange nuts should
be tightened periodically as necessary to avoid packing leak by/failure.
DO NOT REMOVE ACTUATORS FOR INSTALLATION PURPOSES.

ACTUATORS HAVE PRE SET FACTORY STOPS. CALL SST IF REMOVAL IS
CRITICAL
281-988-8222
Special tools are not required.
Installation and Maintenance Procedures for

ASCO 8320G SERIES 3-WAY SOLENOID
AND
MONITEUR DOUBLE POLE DOUBLE THROW LIMIT SWITCHES
AND
AUTOMAX B AND R SERIES ACTUATORS
Watchman Limit Switch FMYB.pdf
8320directmount.pdf
SuperNova B-Series IOM.pdf
Moniteur
WATCHMAN - VPT
The WATCHMAN VPT has been designed to provide the
most visible and reliable valve position indication for
general purpose applications. Check out the unique
features:
CSA Approved
Clear Ektar cover offers excellent chemical

resistance and strength
Environmentally sealed indicator on the top of the

unit prevents fogging or entry of contaminants
Indicator is 100% adjustable to any valve or

actuator
Internal Switches and terminal block are labeled for

easier installation
Indicator shaft is secured to the housing with

Moniteurs engineered Loc-Ring Cam and Shaft
Retention System, ensuring sensing accuracy
The industry's only "true" visual valve position

indicator available for multi-port valves, adjustable
to match the physical location of the valve
"Flat cover" version available without indicator
Optional thermoplastic quick-mount bracket for

NAMUR actuators
Available with Moniteur's wide variety of switches

and sensors for today's advanced control systems
rated nema 4, 4x
Visual Indicator Options
Black / Yellow
Green / Red
Red / Green
ANSI Red / White
ANSI Green / White
ANSI Blue / White
O
P
E
N
O
P
E
N
O
P
E
N
O
P
E
N
O
P
E
N
O
P
E
N
O
P
E
N
O
P
E
N
O
P
E
N
O
P
E
N
O
P
E
N
O
P
E
N
3-way Path O
3-way Path T
3-way Path F
4-way Path S
180
120
Please see other side for ordering information.
M O N I T E U R
D E V I C E S
I N C O R P O R A T E D
3 6 C o m m e rc e R o a d , C e d a r G ro v e , N J 0 7 0 0 9 Te l . ( 9 7 3 ) 8 5 7 - 1 6 0 0 F a x ( 9 7 3 ) 8 5 7 - 7 2 8 9
w w w . m o n i t e u r d e v i c e s . c o m
Form WI-0400
Moniteur
WATCHMAN - VPT
Intelligent Part Number System
F M Y B - 5
Series
Cover
Moniteur
Base unit includes:
Description
Bearing
Shaft
Black / Yellow indicator

Aluminum Enclosure
(2) NPT conduit entries
Code
1
Switch
Description
Cover
Moniteur
Flat Cover
Bearing
303 Stainless Steel
M
F
Shaft
Standard 303 SS
Standard 316 SS
NAMUR 303 SS
NAMUR 316 SS
Long NAMUR 303 SS
1
3
5
7
E
5.83
Switch Type (2 switches)

Cherry 15A
SPDT Mechanical
Tungsten TTL 3A
SPDT Non-Contact
Prism Gold Plated 1A
SPDT Mechanical
ITW 10A
DPDT Mechanical
Rhodium TTL 1A
SPDT Non-Contact
Bifurcated TTL
SPST Non-Contact
P&F NJ2-V3 NAMUR
Inductive Sensor
Moniteur NEO-X 0.3A
NO Sensor
Switch Quantity
Conduit
(2) " F NPT
(3) " F NPT
(1) " F + (1) " M NPT
1
2
Options
Current 4 - 20mA
Resistive 0 - 1kW
High Temperature
3
4
Top View
OPEN
Dimensions
Conduit
Description
Code
N
Y
O,T, F
S
1
3
G
R
B
A
C
P
Quantity
2 SPDT 15A mechanical switches

Bronze bearings
Low profile NAMUR shaft
Series: Watchman
Moniteur
No Indicator
Black / Yellow
3-Way Path O,T, F
4-Way Path
180 degree T port
120 degree
Green / White
Red / White
Blue / White
Green / Red
Red / Green
0-100%
2 0
Code
T
B
8
A
1-4
0
6
8
- 420
- 1K
-T1
Side View
NAMUR
STD.
0.156
0.249
0.62**
0.53
O
P
E
N
3.98
1.13 *
2.21
1/2 NPT
B
5.27
* - FLAT COVER DIMENSION

** - LONG NAMUR = 1.28"
2.25
SQ. BOLT PATTERN
M O N I T E U R
D E V I C E S
I N C O R P O R A T E D
3 6 C o m m e rc e R o a d , C e d a r G ro v e , N J 0 7 0 0 9 Te l . ( 9 7 3 ) 8 5 7 - 1 6 0 0 F a x ( 9 7 3 ) 8 5 7 - 7 2 8 9
w w w . m o n i t e u r d e v i c e s . c o m
5/16-18 (4X)
4
qwer
Direct Acting
Direct Mount Pilot Valves
NC
Brass or Stainless Steel Bodies 1/4" NPT
3/2
SERIES
8320
Direct Mount
Features
Mount directly to spring return actuators with NAMUR interface.
Same poppet valve performance as in standard 8320 valves.
Integral breather block prevents ingestion of contaminates
or corrosives.
Variety of flow and pressure ratings.
Mountable in any position.
Construction
Valve Parts in Contact with Fluids
Body
Brass
303 Stainless Steel
Seals and Disc
NBR
Core Tube
305 Stainless Steel
Core and Plugnut
430F Stainless Steel
Core Springs
302 Stainless Steel
Shading Coil
Copper
Silver
Disc-Holder
CA
Core Guide
CA (10.1 and 17.1 watts only)
Electrical
Watt Rating and Power
Consumption
Spare Coil Part Number
AC
General Purpose Explosionproof
Standard Coil
VA
VA
and Class of DC
DC
AC
DC
Insulation Watts Watts Holding Inrush AC
F
10.6 6.1
16
30 238210 238310 238214 238314
F
11.6 10.1
25
50 238610 238710 238614 238714
F
22.6 17.1
40
70 238610 238710 238614 238714
Standard Voltages: 24, 120, 240, 480 volts AC, 60 Hz (or 110, 220 volts AC,
50 Hz). 6, 12, 24, 120, 240 volts DC. Must be specified when ordering.
Other voltages are available when required.
Special Construction: Dual solenoid construction for redundant controls and
dribble control available. Consult your local ASCO sales office for details.
Solenoid Enclosures
Standard: Watertight, Types 1, 2, 3, 3S, 4, and 4X.
Optional: Explosionproof and Watertight, Types 3, 3S, 4, 4X, 6, 6P, 7, and 9.
(To order, add prefix "EF" to catalog number.)
See Optional Features Section for other available options.
Nominal Ambient Temperature Ranges:

AC: 0F to 125F (-18C to 52C)
DC: 0F to 104F (-18C to 40C)
When used at temperatures below 32F (0C), media must
be moisture free. Also available: -40 construction.
Please contact ASCO sales office for details.
Approvals:
UL component and CSA certified.
Refer to Engineering Section for details.
6.01
SERIES
8320
Direct Mount
Specifications (English units)
Pipe
Size
(ins.)
Orifice
Size
(ins.)
Maximum Operating Pressure

Differential (psi) Air-Inert Gas
Cv Flow
Factor
Max. AC
Max. Fluid
Temp.F
Brass Body
Stainless Steel Body
Watt Rating/
Class of Coil
Insulation
Max. DC
AC
DC
Catalog Number
Catalog Number
Constr.
Ref. No.
AC
DC
NORMALLY CLOSED (Closed when de-energized)

1/4
1/16
.09
150
125
180
120
8320G701
8320G711
6.1/F
10.6/F
1/4
3/32
.12
100
100
180
120
8320G702
8320G712
6.1/F
10.6/F
1/4
1/16
.09
210
160
200
150
8320G703
8320G713
17.1/F
11.6/F
1/4
3/32
.12
150
150
200
150
8320G704
8320G714
10.1/F
22.6/F
1/4
1/8
.21
100
200
8320G705
8320G715
17.1/F
Specifications (Metric units)
Pipe
Size
(ins.)
Orifice
Size
(mm)
Kv Flow
Factor
(m3/h)
Maximum Operating Pressure

Differential (bar) Air-Inert Gas
Max. AC
Max. Fluid
Temp. C
Brass Body
Stainless Steel Body
Watt Rating/
Class of Coil
Insulation
Max. DC
AC
DC
Catalog Number
Catalog Number
Constr.
Ref. No.
AC
DC
9
7
11
10
-
81
81
92
92
92
48
48
65
65
-
8320G701
8320G702
8320G703
8320G704
8320G705
8320G711
8320G712
8320G713
8320G714
8320G715
1
1
2
2
2
6.1/F
6.1/F
17.1/F
10.1/F
17.1/F
10.6/F
10.6/F
11.6/F
22.6/F
-
NORMALLY CLOSED (Closed when de-energized)

1/4
1/4
1/4
1/4
1/4
2
2
2
2
3
.08
.10
.08
.10
.18
10
7
14
10
7
Dimensions: inches (mm)

Constr. Ref. 1
Constr. Ref. 2
6.02
Automax
Valve
Automation Systems
3-Position
Control/Dribble
Control
Limit
Switch Method
Installation, OperationSR
and
Maintenance
Instructions
Flowserve Corporation
Flow Control Division
www.flowserve.com
765 South 100 East

Provo, Utah 84606
Phone: 801 373 3028
1978 Foreman Dr.

Cookeville, TN 38501
Phone: 931-432-4021
SuperNova B-Series Pneumatic Actuator

All actuators are factory lubricated for life, but still should be
protected from the elements and stored indoors until ready for use.
The ports of the actuator are plugged as supplied from the factory. If
actuators are stored for a long period of time prior to installation, the
units should be stroked periodically to prevent the seals from taking
a set.
Prior to assembly, check the mounting surfaces, the stem adaptor
and the bracket to assure proper fit. Manually open and close the valve
to insure freeness of operation. Be sure the valve and actuator rotate in
the same direction and are in the same position (i.e., valve open,
actuator open). Secure the valve with the stem vertical. Bolt the bracket
to the valve and place the stem adaptor on the valve stem. Position the
actuator over the valve and lower to engage the stem adaptor to the
actuator shaft. Continue to lower until the actuator seats on the bracket
mounting surface. In order to align the bolt holes, it may be necessary
to turn or stroke the actuator a few degrees and/or adjust the actuator
travel stops. Bolt the actuator to the bracket.
After consulting the valve manufacturer's recommendations,
adjust the travel stop bolts of the actuator for the proper open and
closed valve positions. Pneumatically stroke the actuator several times
to assure proper operation with no binding of the stem adaptor. If the
actuator is equipped with an UltraSwitch or other accessories, adjust
them at this time.
To prolong actuator life use only clean, dry plant air. Lubricated
air is not required, however it is recommended particularly for high
cycle applications. Caution: Do not use lubricated air with positioners.
Travel Stop Adjustments (Patent#4,949,936)

Both Directions
The SuperNova actuators have unique, patented travel stop
adjustments in both the clockwise and counterclockwise
directions.
Actuator
B050
B063
B085
B100
B115
B125
B150
B175
B200
Endcap Screw
Socket Size
4mm
5mm
6mm
6mm
6mm
8mm
8mm
10mm
12mm
Adjustment Bolt
Socket Size
3mm
4mm
5mm
6mm
6mm
6mm
8mm
8mm
8mm
Spring
Color Code
White
Light Green
Blue
Red
Yellow
Grey
Dark Green
Purple
Orange
All actuated valves require accurate travel stop adjustments at both

ends of the stroke to obtain optimum performance and valve seat
life. The accumulation of tolerances in adapting actuators to valves
is such that there must be a range of adjustment for both ends of
the stroke to achieve the expected performance.
Stop Adjustments and Locations

View the actuator with the Air Ports facing you.
Turn clockwise to increase travel.
Turn clockwise to reduce travel.
Adjustment Bolt Location

Actuator
Type
Fail
Position
Clockwise
(CW)
Left End Cap
Right End Cap
CW
CCW*
Left End Cap

Right End Cap
Right End Cap

Left End Cap
Double Acting
Spring Return
Spring Return*
Counterclockwise
(CCW)
*The pistons are rotated 180 for CCW fail position.
Maintenance Instructions
Disassembly Procedures
1. Disconnect all air and electrical supplies from actuator.
2. Remove all accessories from actuator and dismount
actuator from valve.
3. Position actuator with air supply ports facing you.
Apply air pressure to Port 2 to release spring
pressure from the Stop Bolt (9).
4. Remove the Stop Bolt Retaining Nut (14), Washer (15),
and O-ring (16) on the Left Endcap (19) and turn the
Stop Bolt (9) clockwise into the Body (1) until it is flush
with the endcap (19).
AXAIM024-00
(AUTO-96)
1/02
2002, Flowserve Corporation, Printed in USA
PAGE 1 of 4
Automax
Valve
Automation Systems
3-Position
Control/Dribble
Control
Limit
Switch Method
and
Maintenance
Instructions
www.flowserve.com
765 South 100 East

Provo, Utah 84606
Phone: 801 373 3028
5. Exhaust air from Port 2, the Stop Bolt (9) should now turn freely.
Continue turning Stop Bolt (9) clockwise until it it is disengaged
from the Endcap.
6. Spring Return Actuator:
CAUTION: Follow step 4 to relieve force on inward

travel stop before proceeding.
To remove Spring Return endcap, first completely remove two
diagonal Endcap Screws (21) from one endcap. The two remaining
endcap screws should be removed evenly. As the screws are
removed, the springs will push the endcap out. Repeat for opposite
side. The springs will be totally unloaded before the screws are
completely unthreaded. Remove the springs (23,24,25).
1978 Foreman Dr.

Phone: 931-432-4021
Changing Number of Springs

1. Follow the Disassembly Procedures through step 6.
2. Determine nested spring combination of inner, middle and outer
springs. Consult catalog torque charts, distributor or factory to
determine appropriate spring group. Insert appropriate springs into
cylinder. Springs must be properly seated against piston and endcap
to assure that springs do not bind.
3. Re-assemble the actuator.
Spring chart B063-B200
Spring Combination
Spring Group
#1 Spring
(inner)
#2 Spring
(middle)
Reassembly Procedures
1. Inspect all parts for wear and replace any worn parts as needed.
Replace all O-rings.
2. Clean all components and lightly grease cylinder bore, pinion and seals
per temperature rating notes (page 4).
3. Reverse the disassembly procedures to reassemble. Grease endcap
screw (21) threads with multipurpose polymer fortified grease, such
as Dubois Chemical MPG-2, before assembly.
4. If top pinion bearing (26) was removed, it must be pressed back into
place. The top edge of the bearing must be even with the top of the
body. Insert top pinion bearing seal (28) into place, pressing down with
a blunt screwdriver or similar tool, taking care not to damage the seals.
5. The standard Pinion (3) orientation is with the NAMUR slot
perpendicular with the body (1) in the CW position.
6. When fitting the Pistons (2) ensure the teeth engage the Pinion (3) at
the same time by measuring in from the edge of the body (1) the same
distance from each end. Note: The orientation of the pistons will
determine the operation of the actuator. Refer to the diagrams under
Operation for correct piston position.
7. Test the actuator for smooth operation and air leakage at service
pressure before reinstalling.
AXAIM024-00
(AUTO-96)
1/02
1
2
8
9
2
1
10
Double Acting Actuator: Remove the 8 endcap screws (21). Step (7)
will push the endcaps (18,19) from the body (1).
7. Rotate Pinion (3) counterclockwise (DA & SR-FCW) or clockwise (DR
& SR-FCCW) to drive the pistons (2) off the end of the rack. Pull the
left piston (2) from the body (1) by pulling on the stop bolt (9).
8. Remove the right piston (2) by pushing out through inside of Body (1).
9. Remove the snap ring (5), steel pinion washer (4a), and pinion washer (4).
10. Tap pinion (3) lightly with plastic mallet to remove.
11. Remove seals from pinion, endcaps, and piston. If necessary, remove
seal from top pinion bearing.
12. Top pinion bearing (26) is a light press fit into the housing. To
remove, press out towards the bottom of the actuator body. Take care
not to damage any of the surfaces. Bottom pinion bearing (27) is
split. To remove, find split in bearing and spread apart just enough to
fit over bottom pinion.
#3 Spring
(outer)
2
2
11
12
Spring chart B050

#1 Spring
(inner)
4
Spring Combination
#2 Spring
#3 Spring
(low rate outer) (high rate outer)
7
8
1
2
2
2
Note:
#1 Spring has one color code dot

#2 Spring has two color code dots
#3 Spring has three color code dots
2
B050 has maximum of 2 springs
per endcap
Install springs on opposite sides
Changing Pinion Orientation

Note: Steps 4&8 are not required for DA actuator.
1. Disconnect all air and electrical supplies from actuator.
2. Remove all accessories from actuator and dismount actuator
from valve.
3. Position actuator with air supply ports facing you.
4. Follow step 6 under disassembly procedure to unload spring
pressure from right endcap (18) only.
5. Remove the Pinion Snap ring (5), Steel Pinion Washer (4a)
and Pinion Washer (4).
6. Tap Pinion (3) lightly with plastic mallet to remove.
Caution:
Failure to follow step 4 will result in permanent damage to SR actuator.
7. Reverse steps 5&6 with new pinion (3) orientation.

8. Assemble right endcap (18) in reverse order of disassembly.
Grease endcap screw (21) threads with multipurpose polymer
fortified grease, such as Dubois Chemical MPG-2, before assembly.
PAGE 2 of 4
Automax
Valve
Automation Systems
3-Position
Control/Dribble
Control
Limit
Switch Method
and
Maintenance
Instructions
www.flowserve.com
765 South 100 East

Provo, Utah 84606
Phone: 801 373 3028
1978 Foreman Dr.

Phone: 931-432-4021
Operation (as viewed from top of actuator)

Double Acting
Applying air pressure to Port 2 drives the pistons outward,
which turns the pinion counterclockwise as the air volume on
the outside of the pistons exhausts through Port 1.
Applying air pressure to Port 1 drives the pistons inward,

which turns the pinion clockwise as the air volume on the
inside of the pistons exhausts through Port 2.
Spring Return (Fail CW)

which compresses the springs and turns the pinion
counterclockwise as the air volume on the outside of the
pistons exhausts through Port 1.
Exhausting the air pressure from Port 2 allows stored

energy of the springs to drive pistons inward, turning
the pinion clockwise. Air volume on outside of pistons
vents through Port 1.
Spring Return (Fail CCW)

which compresses the springs and turns the pinion clockwise
as the air volume on the outside of the pistons exhausts
through Port 1.
AXAIM024-00
(AUTO-96)
1/02
Exhausting the air pressure from Port 2 allows stored

energy of the springs to drive pistons inward, turning
the pinion counterclockwise. Air volume on the outside
of pistons vents through Port 1.
PAGE 3 of 4
Automax
Valve
Automation Systems
3-Position
Control/Dribble
Control
Limit
Switch Method
and
Maintenance
Instructions
www.flowserve.com
765 South 100 East

Provo, Utah 84606
Phone: 801 373 3028
Item
No.
Part Description
Materials
1
2
3
4
4a
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
23
24
25
26
27
28
Body
Pistons
Pinion
Pinion Washer
Steel Pinion Washer
Pinion Snap Ring
Upper Pinion O-ring
Lower Pinion O-ring
Piston and End Cap O-ring
Inward Travel Stop Bolt
Inward Travel Retaining Nut
Inward Travel Spring
Piston Guide
Piston Guide Band
Stop Bolt Retaining Nut
Stop Bolt Washer
Stop Bolt O-ring
Stop Bolt
Right End Cap
Left End Cap
End Cap Supply O-ring
End Cap Screw
Outer Spring
Middle Spring
Inner Spring
Top Pinion Bearing
Bottom Pinion Bearing
Top Bearing O-ring
Hard Anodized Aluminum

Die Cast Aluminum
Nitride Coated Steel
Nylon
Stainless Steel
Steel/Plated
Nitrile Rubber
Nitrile Rubber
Nitrile Rubber
Stainless Steel
Stainless Steel
Steel/Plated
Nylon and Molybdenum Disulfide
Nylon and Molybdenum Disulfide
Stainless Steel
Stainless Steel
Nitrile Rubber
Stainless Steel
Die Cast Aluminum/Electrostatic Poly
Die Cast Aluminum/Electrostatic Poly
Nitrile Rubber
Stainless Steel
Spring Steel Coated
Spring Steel Coated
Spring Steel Coated
Hard Anodized Aluminum
PEEK
Nitrile Rubber
Note:
Quantity
DA SR
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
2
2
8
8
0 2 max.
0 2 max.
0 2 max.
1
1
1
1
1
1
Parts included in Seal Kit and Repair Kit. Parts included in Repair Kit.
See spring chart for required spring combination.
AXAIM024-00
(AUTO-96)
1/02
1978 Foreman Dr.

Phone: 931-432-4021
Seal/Repair Kits Seal Kits

Buna Kit
Viton Kit
Low Temp Kit
B__SKB
B__SKV
B__SKL
Repair Kits
B__RKB
B__RKV
B__RKL
Replace __ with actuator size, e.g. B100SKB.

Seal kits consist of all sealing parts, snap ring and
washers, and pinion bearings. Repair kits consist of seal
kits plus all actuator hardware, such as screws, nuts, etc.
Pressure Rating
150 psig maximum
Temperature Ratings
Standard
High Temp
Low Temp
Nitrile
Viton
Silicon-based
-20F to +175F
0F to +300F
-55F to +175F
Notes:
For standard applications use multi-purpose
polymer fortified grease, such as Dubois
Chemicals MPG-2.
For low temperature and high temperature
applications, use special formulated grease
such as Dow Corning 55 O-ring Lubricant.
Page 4 of 4
PACKING REPLACEMENT PROCEDURE

The following is the SST, Inc. procedure for replacing the packing on SSV Vulcan valve.
1. Valve should be isolated. All safety precautions taken with respect to isolation
of the valve should be adhered to. Valve shall be free of pressure. Valve shall
be cooled to ambient temperatures before replacing packing.
2. Remove actuator and bracket from valve mounting plate. Note position of stem
and coupler.
3. Remove mounting plate and mounting plate legs from valve.
4. Remove upper collar. Note position of upper collar with respects to stem. Hole
is not centered on upper collar and must be replaced as taken off. Hole will be
closer to valve body.
5. Remove the nuts holding down the Gland Flange.
6. Remove Bellville washers noting the concavity and order in which they were
removed.
7. Slide Gland Flange and packing follower off of stem.
8. Remove old packing, making sure all pieces have been removed from packing
chamber.
9. Place one ring of the Chesterton Inconel reinforced packing in the packing
chamber, followed by two pieces of the Chesterton grafoil inner rings followed
by one ring of the Chesterton inconel reinforced outer ring packing. Stagger the
cuts 180 deg. Slide Gland Flange and packing follower down onto the packing
10. Replace Bellville washers in the same order and manner in which they were
removed.
11. Replace and tighten the nuts holding down the gland flange. Tighten nuts
evenly to avoid cocking the Gland Flange. Nuts should be tightened until
Belleville washers are flat.
12. Replace upper collar. Replace pin removed and re stake pin in.
13. Raise stem, stem may have been pushed down while tightening packing. Place
flat head screw driver under upper collar, use gland flange bolts as fulcrum and
lift stem up as far as it will go.
14. Place upper bearing, mounting legs and mounting flange back on valve.
15. Tighten mounting flange nuts. If there is daylight between upper collar, upper
bearing and mounting flange, repeat step number 13.
16. Return valve to service.
17. Tighten Gland Flange nuts, quarter turn increment on both sides once valve has
seen first elevated temperature and pressure. This will compensate for any
consolidation.

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TECHNICAL MANUAL

HEAT RECOVERY STEAM GENERATOR (HRSG)

ALSTOM Power Inc.

WINDSOR, CT 06095-0500 USA

HEAT RECOVERY AND PLANTS

THIS DOCUMENT CONTAINS PROPRIETARY

HRSG OPERATION AND MAINTENANCE TECHNICAL MANUAL

THIS DOCUMENT IS THE PROPERTY OF

THIS DOCUMENT SHALL BE REVISED IN ITS

VOLUME 2: HRSG AUXILIARY EQUIPMENT

CONTINUOUS EMISSION MONITORING SYSTEM (CEMS)

THIS PAGE INTENTIONALLY LEFT

Initial Issue: January 31, 2005

THIS PAGE INTENTIONALLY LEFT

WEST DELTA ELECTRICITY PRODUCTION Co. NUBARIA I & II

PROPRIETARY NOTICE: This manual contains proprietary

permission of ALSTOM Power, Inc.

GENERAL NOTICE: This instruction manual has been

THIS PAGE INTENTIONALLY LEFT

NUBARIA WEST DELTA ELECTRICITY PRODUCTION

NUBARIA WEST DELTA ELECTRICITY PRODUCTION

CONTINUOUS EMISSION MONITORING SYSTEM (CEMS) (Altech)

Alstom Power Inc.

Item No.: 01.03

HRSG GUARANTEED AND PREDICTED PERFORMANCE

By: PMB Chkd: ElifT

Alstom Power Inc.

Item No.: 01.03

HRSG GUARANTEED AND PREDICTED PERFORMANCE

By: PMB Chkd: ElifT

Alstom Power Inc.

Item No.: 01.03

HRSG GUARANTEED AND PREDICTED PERFORMANCE

By: PMB Chkd: ElifT

THIS PAGE INTENTIONALLY LEFT

ALSTOM Power, Inc.

Item No.: 1.04

HRSG Performance Curve Selection Sheet Summary List

HRSG Start-up - HP Cold Start

HRSG Start-up - HRH/IP Cold Start

HRSG Start-up - LP Cold Start

HRSG Start-up - HP Warm Start

HRSG Start-up - HRH/IP Warm Start

HRSG Start-up - LP Warm Start

HRSG Start-up - HP Hot Start

HRSG Start-up - HRH/IP Hot Start

HRSG Start-up - LP Hot Start

HRSG Shut Down - HP Pressure Decay

HRSG Shut Down - IP Pressure Decay

HRSG Shut Down - LP Pressure Decay

ALSTOM Power, Inc

Item No.: 1.04

SIEMENS-V94.3A HRSG Start-up

Pressure, Flow (% of Full Range Values)

FOR INFORMATION ONLY

ALSTOM Power, Inc

HRH/IP Predicted Performance - Cold Start

SIEMENS-V94.3A HRSG Start-up

Pressure, Flow (% of Full Range Values)

Full Range Values

Item No.: 1.04

FOR INFORMATION ONLY

ALSTOM Power, Inc

LP Predicted Performance - Cold Start