Cone of Vapour Separator

for vapour separator
PV Elite 2012 Licensee: IDMC LTD

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PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest)

Design Internal Temperature
Type of Hydrotest
Hydrotest Position
7.0307
93
kgf/cm
C
UG99-b
Vertical
Projection of Nozzle from Vessel Top
0.0000
mm
Projection of Nozzle from Vessel Bottom
0.0000
mm
Minimum Design Metal Temperature

Type of Construction
Special Service
Degree of Radiography
Miscellaneous Weight Percent
0
Welded
Air/Water/Steam
None
0.0
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
No
User Defined Hydro. Press. (Used if > 0)
0.0000
kgf/cm
User defined MAWP
0.0000
kgf/cm
User defined MAPnc
0.0000
kgf/cm
Load Case 1
NP+EW+WI+FW+BW
Load Case 2
NP+EW+EE+FS+BS
Load Case 3
NP+OW+WI+FW+BW
Load Case 4
NP+OW+EQ+FS+BS
Load Case 5
NP+HW+HI

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Load Case 6
NP+HW+HE
Load Case 7
IP+OW+WI+FW+BW
Load Case 8
IP+OW+EQ+FS+BS
Load Case 9
EP+OW+WI+FW+BW
Load Case 10
EP+OW+EQ+FS+BS
Load Case 11
HP+HW+HI
Load Case 12
HP+HW+HE
Load Case 13
IP+WE+EW
Load Case 14
IP+WF+CW
Load Case 15
IP+VO+OW
Load Case 16
IP+VE+EW
Load Case 17
NP+VO+OW
Load Case 18
FS+BS+IP+OW
Load Case 19
FS+BS+EP+OW
Wind Design Code
No Wind Loads
Seismic Design Code
IS-1893-SCM
Importance Factor for IS-1893
1.000
Soil Factor
1.000
Zone Number
3.000
Percent Seismic for Hydrotest
0.000
Design Nozzle for Des. Press. + St. Head
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Material Database Year
Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37
No

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Use Table G instead of exact equation for "A"
Yes
Shell Head Joints are Tapered
Yes
Compute "K" in corroded condition
Yes
Use Code Case 2286

Use the MAWP to compute the MDMT
Using Metric Material Databases, ASME II D
No
Yes
No
Complete Listing of Vessel Elements and Details:
Element From Node
10
Element To Node
20
Element Type
Torisphe.
Description
Distance "FROM" to "TO"
5.0000
cm
Inside Diameter
700.00
mm
Element Thickness
4.0000
mm
Internal Corrosion Allowance
0.0000
mm
Nominal Thickness
4.0000
mm
External Corrosion Allowance
0.0000
mm
Design Internal Pressure
2.5000
kgf/cm
Design Temperature Internal Pressure

Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
40
1.0546
90
C
kgf/cm
C
0.0
SA-240 304
Allowable Stress, Ambient
1406.1
kgf/cm
Allowable Stress, Operating
1396.9
kgf/cm
Allowable Stress, Hydrotest
1828.0
kgf/cm
0.008027
kgm/cm
Material Density
P Number Thickness
0.0000
mm
Yield Stress, Operating
2090.7
kgf/cm
External Pressure Chart Name

UNS Number
HA-1
S30400

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Product Form
Plate
Efficiency, Longitudinal Seam
0.7
Efficiency, Circumferential Seam
0.7
Tori Head Crown Radius
700.00
mm
Tori Head Knuckle Radius
50.000
mm
--------------------------------------------------------------------
Element From Node
20
Element To Node
30
Element Type
Cylinder
Description
125.00
cm
Inside Diameter
700.00
mm
Element Thickness
4.0000
mm
0.0000
mm
Nominal Thickness
4.0000
mm
0.0000
mm
2.5000
kgf/cm

Material Name
40
0.8000
90
0.7
Detail ID
SA-240 304
0.7
Detail Type
kgf/cm
0.0
Element From Node
20
Ring
Ring:[2 of 2]
Dist. from "FROM" Node / Offset dist
78.000
cm
Inside Diameter of Ring
708.00
mm
Thickness of Ring
10.000
mm

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Outside Diameter of Ring
Material Name
Height of Section Ring
808.00
SA-240 304
0.0000
Using Custom Stiffener Section
No
Element From Node
20
Detail Type
Detail ID
mm
mm
Nozzle
N3
48.000
cm
Nozzle Diameter
450.0
mm
Nozzle Schedule
DIN4.0
Nozzle Class
Layout Angle
110.678
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
5.4408
Grade of Attached Flange
GR 2.1
Nozzle Matl
Element From Node

Detail Type
Detail ID
kgf
SA-312 TP304
20
Nozzle
Man way
48.000
cm
Nozzle Diameter
450.0
mm
Nozzle Schedule
DIN4.0
Nozzle Class
150
Layout Angle
315.0
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
56.599
Grade of Attached Flange
GR 2.1
Nozzle Matl
Element From Node

Detail Type
SA-312 TP304
20
Lug
kgf

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Detail ID
SIDE LUG
93.000
Number of Lugs
cm
Dist. from OD to Lug Cntrline(dlug)
250.00
mm
Height of Gusset Plates (hgp)
172.00
mm
Force Bearing Width (wfb)
100.00
mm
Weight of Lug
5.0000
kgf
Lug Start Angle (degrees)
0.0
--------------------------------------------------------------------
Element From Node
30
Element To Node
40
Element Type
Conical
Description
7.2000
cm
Inside Diameter
700.00
mm
Element Thickness
5.0000
mm
0.0000
mm
Nominal Thickness
5.0000
mm
0.0000
mm
2.5000
kgf/cm

Material Name
40
1.0546
90
C
kgf/cm
C
0.0
SA-240 304
0.7
0.7
Cone Diameter at "To" End
450.00
mm
Design Length of Cone
72.000
mm
Half Apex Angle of Cone

Toriconical (Y/N)
60.000000
N

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Element From Node
40
Element To Node
50
Element Type
Cylinder
Description
50.000
cm
Inside Diameter
450.00
mm
Element Thickness
4.0000
mm
0.0000
mm
Nominal Thickness
4.0000
mm
0.0000
mm
2.5000
kgf/cm

Material Name
40
1.0546
90
C
kgf/cm
C
0.0
SA-240 304
0.7
0.7
--------------------------------------------------------------------
Element From Node
50
Element To Node
60
Element Type
Torisphe.
Description
5.0000
cm
Inside Diameter
450.00
mm
Element Thickness
4.0000
mm
0.0000
mm
Nominal Thickness
4.0000
mm

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0.0000
mm
2.5000
kgf/cm

40
1.0546

Material Name
90
C
kgf/cm
C
0.0
SA-240 304
0.7
0.7
Tori Head Crown Radius
450.00
mm
Tori Head Knuckle Radius
50.000
mm
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012

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XY Coordinate Calculations
From| To |
X (Horiz.)|
cm
Y (Vert.) |DX (Horiz.)| DY (Vert.) |

cm
cm
cm
-------------------------------------------------------------10|
20|
... |
5.00000 |
... |
5.00000 |
20|
30|
... |
130.000 |
... |
125.000 |
30|
40|
... |
137.200 |
... |
7.20000 |
40|
50|
... |
187.200 |
... |
50.0000 |
50|
60|
... |
192.200 |
... |
5.00000 |

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-----------------------------------------Internal Pressure Calculations :
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10
Element Thickness, Pressure, Diameter and Allowable Stress :
| Int. Press |
From| To | + Liq. Hd
|
kgf/cm
|
|
Nominal | Total Corr|
Element |
Allowable |
Thickness | Allowance |
Diameter |
Stress(SE)|
mm
mm
mm
kgf/cm
--------------------------------------------------------------------------10|
20|
2.5000 |
4.0000 |
... |
700.00 |
977.82 |
20|
30|
2.5000 |
4.0000 |
... |
700.00 |
977.82 |
30|
40|
2.5000 |
5.0000 |
... |
700.00 |
977.82 |
40|
50|
2.5000 |
4.0000 |
... |
450.00 |
977.82 |
50|
60|
2.5000 |
4.0000 |
... |
450.00 |
977.82 |
M.A.P. |
Minimum |
Required |
Corroded
| New & Cold |
Thickness |
Thickness |
kgf/cm
Element Required Thickness and MAWP :
Design |
From| To |
Pressure |
kgf/cm
M.A.W.P. |
kgf/cm
mm
mm
---------------------------------------------------------------------------10|
20|
2.50000 |
6.62594 |
6.66987 |
4.00000 |
2.50000 |
20|
30|
2.50000 |
11.0989 |
11.1725 |
4.00000 |
2.50000 |
30|
40|
2.50000 |
6.95459 |
7.00070 |
5.00000 |
2.50000 |
40|
50|
2.50000 |
17.1999 |
17.3139 |
4.00000 |
2.50000 |
50|
60|
2.50000 |
11.5752 |
11.6519 |
4.00000 |
2.50000 |
6.626
6.670
Minimum
MAWP: 5.769 kgf/cm, limited by: Nozzle Reinforcement.
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2010, 2011a
Torispherical Head From 10 To 20 SA-240 304 at 40 C

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Material UNS Number:
S30400
Inside Corroded Head Depth [h]:

= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 700.00-sqrt((700.00-700.00/2)*(700.00+700.00/2-2*50.00))
= 123.372 mm
M factor for Torispherical Head:

= (3+sqrt((L+C)/(r+C)))/4 per Appendix 1-4 (b & d)
= (3+sqrt((700.000 + 0.0000 )/(50.000 + 0.0000 )))/4
= 1.6854
Required Thickness due to Internal Pressure [tr]:

= (P*L*M)/(2*S*E-0.2*P) per Appendix 1-4 (d)
= (2.500*700.0000*1.6854)/(2*1396.88*0.70-0.2*2.500)
= 1.5086 + 0.0000 = 1.5086 mm
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 2.5000 mm per UG-16 will be used.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(M*L+0.2*t) per Appendix 1-4 (d)
= (2*1396.88*0.70*4.0000)/(1.6854*700.0000+0.2*4.0000)
= 6.626 kgf/cm
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*1406.14*0.70*4.0000)/(1.6854*700.0000+0.2*4.0000)
= 6.670 kgf/cm
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(M*L+0.2*t))/(2*E*t)
11

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= (2.500*(1.6854*700.0000+0.2*4.0000))/(2*0.70*4.0000)
= 527.049 kgf/cm
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c
per UG-27 (c)(1)
= (2.500*350.0000)/(1396.88*0.70-0.6*2.500)+0.000
= 0.896 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1396.88 * 0.70 * 4.0000 )/(350.0000 + 0.6 * 4.0000 )
= 11.099 kgf/cm
Percent Elongation per UHA-44
(75*tnom/Rf)*(1-Rf/Ro)
5.769 %
Note: Please Check Requirements of Table UHA-44 for Elongation limits.
Cylindrical Shell From 20 To 30 SA-240 304 at 40 C
S30400

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (2.500*350.0000)/(1396.88*0.70-0.6*2.500)
= 0.8962 + 0.0000 = 0.8962 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1396.88*0.70*4.0000)/(350.0000+0.6*4.0000)
= 11.099 kgf/cm
12

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= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.70*4.0000)/(350.0000+0.6*4.0000)
= 11.173 kgf/cm

= (P*(R+0.6*t))/(E*t)
= (2.500*(350.0000+0.6*4.0000))/(0.70*4.0000)
= 314.643 kgf/cm
0.568 %
Conical Section From 30 To 40 SA-240 304 at 40 C
S30400

= (P*D)/(2*cos(a)*(S*E-0.6*P)) per Appendix 1-4 (e)
= (2.500*700.0000)/(2*0.5000*(1396.88*0.70-0.6*2.500))
= 1.7925 + 0.0000 = 1.7925 mm

= (2*S*E*t*cos(a))/(D+1.2*t*cos(a)) per App 1-4(e)
= (2*1396.88*0.70*5.000*0.500)/(700.000+1.2*5.000*0.500)
= 6.955 kgf/cm

= (2*S*E*t*cos(a))/(D+1.2*t*cos(a)) per App 1-4(e)
= (2*1406.14*0.70*5.0000*0.5000)/(700.0000+1.2*5.0000*0.5000)
13

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= 7.001 kgf/cm

= (P*(D+1.2*t*cos(a)))/(2*E*t*cos(a))
= (2.500*(700.0000+1.2*5.0000*0.5000))/(2*0.70*5.0000*0.5000)
= 502.143 kgf/cm
1.087 %
Cylindrical Shell From 40 To 50 SA-240 304 at 40 C
S30400

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (2.500*225.0000)/(1396.88*0.70-0.6*2.500)
= 0.5761 + 0.0000 = 0.5761 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1396.88*0.70*4.0000)/(225.0000+0.6*4.0000)
= 17.200 kgf/cm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406.14*0.70*4.0000)/(225.0000+0.6*4.0000)
= 17.314 kgf/cm
14

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= (P*(R+0.6*t))/(E*t)
= (2.500*(225.0000+0.6*4.0000))/(0.70*4.0000)
= 203.036 kgf/cm
0.881 %
Torispherical Head From 50 To 60 SA-240 304 at 40 C
S30400

= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 450.00-sqrt((450.00-450.00/2)*(450.00+450.00/2-2*50.00))
= 90.313 mm

= (3+sqrt((450.000 + 0.0000 )/(50.000 + 0.0000 )))/4
= 1.5000

= (2.500*450.0000*1.5000)/(2*1396.88*0.70-0.2*2.500)
= 0.8631 + 0.0000 = 0.8631 mm

= (2*1396.88*0.70*4.0000)/(1.5000*450.0000+0.2*4.0000)
= 11.575 kgf/cm
15

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5:30p Aug 25,2012

= (2*1406.14*0.70*4.0000)/(1.5000*450.0000+0.2*4.0000)
= 11.652 kgf/cm

= (P*(M*L+0.2*t))/(2*E*t)
= (2.500*(1.5000*450.0000+0.2*4.0000))/(2*0.70*4.0000)
= 301.696 kgf/cm
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c
per UG-27 (c)(1)
= (2.500*225.0000)/(1396.88*0.70-0.6*2.500)+0.000
= 0.576 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1396.88 * 0.70 * 4.0000 )/(225.0000 + 0.6 * 4.0000 )
= 17.200 kgf/cm
5.769 %
Hydrostatic Test Pressure Results:
Pressure per UG99b
= 1.3 * M.A.W.P. * Sa/S
7.500
kgf/cm
Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S
9.140
kgf/cm
Pressure per UG99c
= 1.3 * M.A.P. - Head(Hyd)
8.457
kgf/cm
Pressure per UG100
= 1.1 * M.A.W.P. * Sa/S
6.346
kgf/cm
Pressure per PED
= 1.43 * MAWP
8.250
kgf/cm
UG-99(b), Test Pressure Calculation:
16

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5:30p Aug 25,2012
= Test Factor * MAWP * Stress Ratio
= 1.3 * 5.769 * 1.000
= 7.500 kgf/cm
Vertical Test performed per: UG-99b
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Hydrostatic Test Pressure:
From To
Stress
Allowable
Ratio
Pressure
10
20
1626.1
1828.0
0.890
7.71
20
30
968.6
1828.0
0.530
7.70
30
40
1520.7
1828.0
0.832
7.57
40
50
614.3
1828.0
0.336
7.56
50
60
906.7
1828.0
0.496
7.51
Elements Suitable for Internal Pressure.
17

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-----------------------------------------External Pressure Calculations :
Step:
4
5:30p Aug 25,2012
External Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2010, 2011a
Torispherical Head From 10 to 20 Ext. Chart: HA-1 at 90 C
Elastic Modulus from Chart: HA-1 at 90 C : 0.192E+07 kgf/cm
Results for Maximum Allowable External Pressure (MAEP):

Tca
Crown Rad
Ro/t
Factor A
4.000
704.00
176.00
0.0007102
539.81
EMAP = B/(Ro/t) = 539.8052/176.0000 = 3.0671 kgf/cm
Results for Required Thickness (Tca):

Tca
Crown Rad
Ro/t
Factor A
2.086
704.00
337.51
0.0003704
355.97
EMAP = B/(Ro/t) = 355.9742/337.5142 = 1.0547 kgf/cm
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.
S30400

= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 700.00-sqrt((700.00-700.00/2)*(700.00+700.00/2-2*50.00))
= 123.372 mm

= (3+sqrt((700.000 + 0.0000 )/(50.000 + 0.0000 )))/4
= 1.6854
18

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5:30p Aug 25,2012

= (1.761*700.0000*1.6854)/(2*1188.08*1.00-0.2*1.761)
= 0.8746 + 0.0000 = 0.8746 mm

= ((2*S*E*t)/(M*L+0.2*t))/1.67 per Appendix 1-4 (d)
= ((2*1188.08*1.00*4.0000)/(1.6854*700.0000+0.2*4.0000))/1.67
= 4.821 kgf/cm
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 3.07 , 4.8208 )
= 3.067 kgf/cm
Thickness requirements per UG-33(a)(1) govern the required

thickness of this head.
Cylindrical Shell From 20 to Ring:[2 of 2] Ext. Chart: HA-1 at 90 C

Tca
OD
SLEN
D/t
L/D
Factor A
4.000
708.00
871.12
177.00
1.2304
0.0004631
445.39
EMAP = (4*B)/(3*(D/t)) = (4*445.3890 )/(3*177.0000 ) = 3.3551 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
2.269
708.00
871.12
312.03
1.2304
0.0001948
187.23
EMAP = (4*B)/(3*(D/t)) = (4*187.2314 )/(3*312.0337 ) = 0.8000 kgf/cm
19

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5:30p Aug 25,2012
Results for Maximum Stiffened Length (Slen):
Tca
OD
SLEN
D/t
L/D
Factor A
4.000
708.00
3386.30
177.00
4.7829
0.0001106
106.27
EMAP = (4*B)/(3*(D/t)) = (4*106.2689 )/(3*177.0000 ) = 0.8005 kgf/cm
Cylindrical Shell From Ring:[2 of 2] to 30 Ext. Chart: HA-1 at 90 C

Tca
OD
SLEN
D/t
L/D
Factor A
4.000
708.00
470.00
177.00
0.6638
0.0008885
585.93
EMAP = (4*B)/(3*(D/t)) = (4*585.9324 )/(3*177.0000 ) = 4.4138 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
1.764
708.00
470.00
401.43
0.6638
0.0002506
240.87
EMAP = (4*B)/(3*(D/t)) = (4*240.8676 )/(3*401.4277 ) = 0.8000 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
4.000
708.00
3386.66
177.00
4.7834
0.0001105
106.26
EMAP = (4*B)/(3*(D/t)) = (4*106.2564 )/(3*177.0000 ) = 0.8004 kgf/cm
Cone From 30 to 40 Ext. Chart: HA-1 at 90 C
Cylindrical Shell From 40 to 50 Ext. Chart: HA-1 at 90 C

Tca
OD
SLEN
D/t
L/D
Factor A
20

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4
5:30p Aug 25,2012
4.000
458.00
580.10
114.50
1.2666
0.0008592
579.18
EMAP = (4*B)/(3*(D/t)) = (4*579.1775 )/(3*114.5000 ) = 6.7444 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
1.659
458.00
580.10
276.14
1.2666
0.0002272
218.42
EMAP = (4*B)/(3*(D/t)) = (4*218.4242 )/(3*276.1404 ) = 1.0547 kgf/cm

Tca
OD
SLEN
D/t
L/D
Factor A
4.000
458.00
5251.18
114.50
11.4655
0.0000944
90.70
EMAP = (4*B)/(3*(D/t)) = (4*90.6981 )/(3*114.5000 ) = 1.0562 kgf/cm
Torispherical Head From 50 to 60 Ext. Chart: HA-1 at 90 C

Tca
Crown Rad
Ro/t
Factor A
4.000
454.00
113.50
0.0011013
628.02
EMAP = B/(Ro/t) = 628.0192/113.5000 = 5.5332 kgf/cm

Tca
Crown Rad
Ro/t
Factor A
1.345
454.00
337.51
0.0003704
355.98
EMAP = B/(Ro/t) = 355.9751/337.5133 = 1.0547 kgf/cm
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.
S30400
21

FileName : VS 1
Step:
4
5:30p Aug 25,2012
= L - sqrt( ( L - Di / 2) * ( L + Di / 2 - 2 * r ) )
= 450.00-sqrt((450.00-450.00/2)*(450.00+450.00/2-2*50.00))
= 90.313 mm

= (3+sqrt((450.000 + 0.0000 )/(50.000 + 0.0000 )))/4
= 1.5000

= (1.761*450.0000*1.5000)/(2*1188.08*1.00-0.2*1.761)
= 0.5004 + 0.0000 = 0.5004 mm

= ((2*S*E*t)/(M*L+0.2*t))/1.67 per Appendix 1-4 (d)
= ((2*1188.08*1.00*4.0000)/(1.5000*450.0000+0.2*4.0000))/1.67
= 8.422 kgf/cm
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 5.53 , 8.4218 )
= 5.533 kgf/cm
Thickness requirements per UG-33(a)(1) govern the required

thickness of this head.
Stiffening Ring Calcs for : Ring:[2 of 2], SA-240 304

Effective Length of Shell
Area (cm
58.54
)
Distance (mm )
Area*Dist
Shell:
2.342
2.0000
4.683
Ring :
5.000
29.0000
145.000
Total:
7.342
149.683
mm
22

FileName : VS 1
Step:
4
5:30p Aug 25,2012
Centroid of Ring plus Shell
Inertia
20.389
Distance
A*Dist
Shell:
0.031
18.3885
791.761
Ring :
10.417
-8.6115
370.786
Total:
10.448
mm
1162.547
Available Moment of Inertia, Ring plus Shell
Required Stress in Ring plus Shell
BREQ
Required Strain in Ring plus Shell
AREQ
22.073
cm**4
89.51
kgf/cm
0.0000930
Required Moment of Inertia, Ring plus Shell

= ( OD * SLEN * (TCA+ARING/SLEN) * AREQ )/ 10.9
= (708.0000*670.5620*(4.0000+5.0000/670.5620)*0.0000930)/10.9
= 1.3610 cm**4
Results for Stiffening Ring Weld Calculations per UG-30

Given Stiffening Ring Fillet Weld Size
Wleg
Stiffening Ring Attachment Style
5.000
mm
INTERMITTENT
Location of Stiffening Ring
EXTERNAL
Radial Pressure Load
Pext*Slen
5.36
The Radial Shear Load
37.98
The First Moment of the Area ( Ring + Shell )
4305.73
VQ/I
0.74
.55*S
653.45
Wldmin
4.00
mm
50.80
mm
WLeg*.55*S
32.67
kgf/mm
SRSS of VQ/I and Pext*Slen
5.42
kgf/mm
Weld Shear Flow due to Rad. Shear Load

The Weld Allowable Stress
Minimum Weld Leg Size Min(.25,TCA,TRING)
Maximum Space between Welds
8*TCA
The Weld Allowable Load

The Combined Weld Load
kgf/mm
kgf
mm
kgf/mm
kgf/cm
External Pressure Calculations
Section |
From| To |
Length |
Outside |
Corroded |
Diameter | Thickness |
Factor
Factor |
23

FileName : VS 1
Step:
4
5:30p Aug 25,2012
|
cm
mm
mm
kgf/cm
--------------------------------------------------------------------------10|
20|
No Calc |
704.000 |
4.00000 | 0.00071023 |
539.805 |
20|Ring|
87.1124 |
708.000 |
4.00000 | 0.00046308 |
445.389 |
Ring|
30|
47.0000 |
708.000 |
4.00000 | 0.00088851 |
585.932 |
30|
40|
5.93239 |
720.000 |
5.00000 |
0.0046884 |
857.251 |
40|
50|
58.0104 |
458.000 |
4.00000 | 0.00085924 |
579.177 |
50|
60|
No Calc |
454.000 |
4.00000 |
628.019 |
0.0011013 |
From| To |
|
External |
External
Actual T. | Required T.|Des. Press. |
M.A.W.P.
kgf/cm
mm
External |
mm
External
kgf/cm
---------------------------------------------------------------10|
20|
4.00000 |
2.50000 |
1.05461 |
3.06707 |
20|Ring|
4.00000 |
2.26899 |
0.80000 |
3.35510 |
Ring|
30|
4.00000 |
1.76370 |
0.80000 |
4.41380 |
30|
40|
5.00000 |
1.89893 |
1.05461 |
3.96876 |
40|
50|
4.00000 |
1.65858 |
1.05461 |
6.74442 |
50|
60|
4.00000 |
2.50000 |
1.05461 |
5.53321 |
Minimum
3.067
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|

|
cm
cm
Required |
cm**4
Available |
cm**4
------------------------------------------------------------------10|
20|
No Calc |
No Calc |
No Calc |
No Calc |
20|Ring|
87.1124 |
338.630 |
No Calc |
No Calc |
Ring|
30|
47.0000 |
338.666 |
1.36100 |
22.0734 |
30|
40|
5.93239 |
5.93239 |
No Calc |
No Calc |
24

FileName : VS 1
Step:
4
5:30p Aug 25,2012
40|
50|
58.0104 |
525.118 |
No Calc |
No Calc |
50|
60|
No Calc |
No Calc |
No Calc |
No Calc |
Elements Suitable for External Pressure.
25

FileName : VS 1
-----------------------------------------Element and Detail Weights :
Step:
5
5:30p Aug 25,2012
Element and Detail Weights
Element |
Element |
From| To | Metal Wgt. | ID

|
kgm
Corroded |
Volume |Metal Wgt. |

cm
kgm
Corroded | Extra due
ID Volume | Misc %
cm
kgm
--------------------------------------------------------------------------10|
20|
18.6914 |
48789.7 |
18.6914 |
48789.7 |
... |
20|
30|
88.7678 |
481056. |
88.7678 |
481056. |
... |
30|
40|
10.6218 |
18990.9 |
10.6218 |
18990.9 |
... |
40|
50|
22.8980 |
79521.6 |
22.8980 |
79521.6 |
... |
50|
60|
8.98701 |
17423.2 |
8.98701 |
17423.2 |
... |
--------------------------------------------------------------------------Total
149
645781.81
149
645781.81
Weight of Details
From|Type|
|
Weight of |
X Offset, | Y Offset, |
Detail | Dtl. Cent. |Dtl. Cent. | Description

kgm
cm
cm
------------------------------------------------20|Ring|
9.55765 |
... |
78.0000 |
Ring:[2 of 2]
20|Nozl|
5.44075 |
57.5000 |
48.0000 |
N3
20|Nozl|
56.5986 |
57.5000 |
48.0000 |
Man way
20|Lugs|
10.0000 |
... |
101.600 |
SIDE LUG
Total Weight of Each Detail Type
Total Weight of Stiffeners
9.6
Total Weight of Nozzles
62.0
Total Weight of Lugs
10.0
--------------------------------------------------------------Sum of the Detail Weights
81.6 kgm
26

FileName : VS 1
Step:
5
5:30p Aug 25,2012
Weight Summation
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
-----------------------------------------------------------------------------150.0
231.6
150.0
231.6
150.0
231.6
...
645.5
...
...
...
...
62.0
...
62.0
...
...
...
10.0
...
10.0
...
...
...
9.6
...
9.6
...
...
...
...
...
...
...
9.6
...
...
...
...
...
62.0
...
...
...
...
...
10.0
...
-----------------------------------------------------------------------------231.6
877.1
231.6
231.6
231.6
231.6 kgm
Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt.
- Bare Weight W/O Removable Internals
231.6 kgm
Shop Test Wt.
- Fabricated Weight + Water ( Full )
877.1 kgm
Shipping Wt.
- Fab. Wt + Rem. Intls.+ Shipping App.
231.6 kgm
Erected
- Fab. Wt + Rem. Intls.+ Insul. (etc)
231.6 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts.
231.6 kgm
Operating Wt.
- Empty Wt + Operating Liq. Uncorroded
231.6 kgm
Field Test Wt.
- Empty Weight + Water (Full)
877.1 kgm
Wt.
Mass of the Upper 1/3 of the Vertical Vessel
Outside Surface Areas of Elements
43.8 kgm
27

FileName : VS 1
Step:
5
5:30p Aug 25,2012
Surface
From| To |
Area
cm
---------------------------10|
20|
5838.74 |
20|
30|
27803.1 |
30|
40|
2696.45 |
40|
50|
7194.25 |
50|
60|
2778.33 |
--------------------------Total
46310.859 cm
Element and Detail Weights
| To |
From| To |
|
Total Ele.| Total. Ele.|Total. Ele.|

Empty Wgt.|
kgm
Total Dtl.| Oper. Wgt. |
Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid
kgm
kgm
kgf-m.
kgm
|
|
--------------------------------------------------------------------------10|
20|
18.6914 |
18.6914 |
67.4592 |
... |
18.6914 |
20|Lugs|
119.311 |
119.311 |
477.057 |
26.5405 |
119.311 |
Lugs|
30|
41.0534 |
41.0534 |
164.149 |
9.13220 |
41.0534 |
30|
40|
10.6218 |
10.6218 |
29.6042 |
... |
10.6218 |
40|
50|
22.8980 |
22.8980 |
102.384 |
... |
22.8980 |
50|
60|
8.98701 |
8.98701 |
26.4024 |
... |
8.98701 |
Cumulative Vessel Weight
| Cumulative Ope | Cumulative | Cumulative
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |

|
kgm
kgm
kgm
------------------------------------------------------10|
20|
... |
... |
... |
28

FileName : VS 1
Step:
5
5:30p Aug 25,2012
20|Lugs|
-18.6914 |
-18.6914 |
-67.4592 |
Lugs|
30|
83.5602 |
83.5602 |
322.539 |
30|
40|
42.5069 |
42.5069 |
158.391 |
40|
50|
31.8850 |
31.8850 |
128.786 |
50|
60|
8.98701 |
8.98701 |
26.4024 |
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
| Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|

|
kgf-m.
kgf-m.
kgf-m.
------------------------------------------------10|
20|
... |
... |
... |
20|Lugs|
26.5405 |
26.5405 |
26.5405 |
Lugs|
30|
9.13220 |
9.13220 |
9.13220 |
30|
40|
... |
... |
... |
40|
50|
... |
... |
... |
50|
60|
... |
... |
... |
29

FileName : VS 1
-----------------------------------------Nozzle Flange MAWP :
Step:
6
5:30p Aug 25,2012
Nozzle Flange MAWP Results :
Nozzle
----- Flange Rating
Description
Operating
kgf/cm
Ambient
kgf/cm
Temperature
Class
Grade|Group
---------------------------------------------------------------------------N3
Man way
70307.0
70307.0
40
GR 2.1
19.3
19.4
40
150
GR 2.1
---------------------------------------------------------------------------Minimum Rating
19.3
19.4
kgf/cm
Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition
30

FileName : VS 1
-----------------------------------------Natural Frequency Calculation :
Step:
7
5:30p Aug 25,2012
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 253.206 Hz.
The Natural Frequency for the Vessel (Ope...) is 253.206 Hz.
The Natural Frequency for the Vessel (Filled) is 125.131 Hz.
31

FileName : VS 1
-----------------------------------------Earthquake Load Calculation :
Step:
8
5:30p Aug 25,2012
Seismic Analysis Results per IS-1893 (1984), Seismic Coefficient Method.
Soil Factor
1.0000
Importance Factor as Entered by User
I 1.0000
Zone Number
Value of Alpha o per table 2 and Zone
0.0400
Horizontal Seismic Coefficient (Alpha h):

= * I * Alpha o
= 1.0000 * 1.0000 * 0.0400
= 0.0400
Earthquake Element Load, for the first Element:

= Earthquake Weight * Alpha h
= 18.69 * 0.0400
= 0.7 kgf
The Natural Frequency for the Vessel (Ope...) is 253.206 Hz.
Earthquake Load Calculation
| Earthquake | Earthquake |
From| To |
|
Height |
cm
Element |
Weight | Ope
kgf
Load |
kgf
Element |
Emp Load |
kgf
-------------------------------------------------------------10|
20|
2.50000 |
18.6914 |
0.74766 |
0.74766 |
20|Lugs|
98.0000 |
119.311 |
4.77246 |
4.77246 |
Lugs|
30|
114.000 |
41.0534 |
1.64214 |
1.64214 |
30|
40|
133.600 |
10.6218 |
0.42487 |
0.42487 |
40|
50|
162.200 |
22.8980 |
0.91592 |
0.91592 |
50|
60|
189.700 |
8.98701 |
0.35948 |
0.35948 |
32

FileName : VS 1
-----------------------------------------Wind/Earthquake Shear, Bending :
Step:
9
5:30p Aug 25,2012
The following table is for the Operating Case.
Wind/Earthquake Shear, Bending
| Distance to| Cumulative |Earthquake |
From| To |
|
Support| Wind Shear |

cm
kgf
Shear |
kgf
Wind | Earthquake |
Bending |
kgf-m.
Bending |
kgf-m.
--------------------------------------------------------------------------10|
20|
100.771 |
... |
... |
... |
... |
20|Lugs|
46.5000 |
... |
0.74766 |
... |
0.020719 |
Lugs|
30|
16.0000 |
... |
4.09007 |
... |
1.60759 |
30|
40|
35.6000 |
... |
1.70027 |
... |
0.52081 |
40|
50|
64.2000 |
... |
1.27540 |
... |
0.41369 |
50|
60|
90.5822 |
... |
0.35948 |
... |
0.0049688 |
33

FileName : VS 1
-----------------------------------------Longitudinal Stress Constants :
Step:
10
5:30p Aug 25,2012
Longitudinal Stress Constants
| Metal Area | Metal Area |New & Cold |
From| To | New & Cold |

|
cm
Corroded
Corroded |Sect. Mod. | Sect. Mod. |

cm
mm
mm
-------------------------------------------------------------10|
20|
88.4672 |
88.4672 | 1.548E+06 |
1.548E+06 |
20|
30|
88.4672 |
88.4672 | 1.548E+06 |
1.548E+06 |
30|
40|
223.053 |
223.053 | 3.905E+06 |
3.905E+06 |
40|
50|
57.0513 |
57.0513 |
641927. |
641927. |
50|
60|
57.0513 |
57.0513 |
641927. |
641927. |
34

FileName : VS 1
-----------------------------------------Longitudinal Allowable Stresses :
Step:
11
5:30p Aug 25,2012
Longitudinal Allowable Stresses
From| To |
|
| Hydrotest
Tensile
| Compressive | Compressive |
kgf/cm
Tensile
kgf/cm
| Hydrotest
kgf/cm
kgf/cm
------------------------------------------------------------------10|
20|
1173.38 |
1535.50 |
-809.001 |
-874.939 |
20|Lugs|
1173.38 |
1535.50 |
-809.001 |
-874.939 |
Lugs|
30|
1173.38 |
1535.50 |
-809.001 |
-874.939 |
30|
40|
1173.38 |
1535.50 |
-981.071 |
-1066.62 |
40|
50|
1173.38 |
1535.50 |
-897.830 |
-973.967 |
50|
60|
1173.38 |
1535.50 |
-897.830 |
-973.967 |
35

FileName : VS 1
-----------------------------------------Longitudinal Stresses Due to . . .
Step:
12
5:30p Aug 25,2012
Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the

corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.
Longitudinal Stresses Due to . . .
| Long. Str. | Long. Str. |Long. Str. |
From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |

|
kgf/cm
kgf/cm
kgf/cm
------------------------------------------------10|
20|
108.875 |
-46.9314 |
326.613 |
20|
30|
108.875 |
-35.6012 |
326.613 |
30|
40|
86.5000 |
-38.5005 |
259.490 |
40|
50|
69.8125 |
-30.4541 |
209.430 |
50|
60|
69.8125 |
-30.4541 |
209.430 |
| Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To |
|
Empty
kgf/cm
| Operating
|Hydrotest
Emp. Mom. |
Opr. Mom. |
kgf/cm
kgf/cm
kgf/cm
kgf/cm
--------------------------------------------------------------------------10|
20|
... |
... |
... |
... |
... |
20|Lugs|
0.21128 |
0.21128 |
0.76253 |
1.71420 |
1.71420 |
Lugs|
30|
-0.94453 |
-0.94453 |
-0.94453 |
0.58983 |
0.58983 |
30|
40|
-0.19057 |
-0.19057 |
-0.19057 |
... |
... |
40|
50|
-0.55888 |
-0.55888 |
-0.55888 |
... |
... |
50|
60|
-0.15753 |
-0.15753 |
-0.15753 |
... |
... |
36

FileName : VS 1
Step:
12
5:30p Aug 25,2012
| Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To |
|
Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind
Hyd. Equ. |
kgf/cm
kgf/cm
kgf/cm
kgf/cm
kgf/cm
--------------------------------------------------------------------------10|
20|
... |
20|Lugs|
... |
... |
... |
... |
1.71420 |
... | 0.0013382 |
... |
... |
Lugs|
30|
0.58983 |
... |
0.10383 |
... |
... |
30|
40|
... |
... |
0.013337 |
... |
... |
40|
50|
... |
... |
0.064445 |
... |
... |
50|
60|
... |
... |0.00077404 |
... |
... |
| Long. Str. | Long. Str. |Long. Str. | EarthQuake |
From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.|

|
kgf/cm
kgf/cm
kgf/cm
Empty |
kgf/cm
-------------------------------------------------------------10|
20|
... |
... |
... |
... |
20|Lugs|
... |
... |
... |
0.0013382 |
Lugs|
30|
... |
... |
... |
0.10383 |
30|
40|
... |
... |
... |
0.013337 |
40|
50|
... |
... |
... |
0.064445 |
50|
60|
... |
... |
... | 0.00077404 |
| Long. Str. | Long. Str. |
From| To | Y Forces W | Y ForceS S |

|
kgf/cm
kgf/cm
------------------------------------10|
20|
... |
... |
20|Lugs|
... |
... |
37

FileName : VS 1
Step:
12
5:30p Aug 25,2012
Lugs|
30|
... |
... |
30|
40|
... |
... |
40|
50|
... |
... |
50|
60|
... |
... |
Long. Stresses due to User Forces and Moments
|Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|
From| To | Corroded
|
kgf/cm
| Corroded
No Corr. |
kgf/cm
kgf/cm
No Corr. |
kgf/cm
-------------------------------------------------------------10|
20|
... |
... |
... |
... |
20|Lugs|
... |
... |
... |
... |
Lugs|
30|
... |
... |
... |
... |
30|
40|
... |
... |
... |
... |
40|
50|
... |
... |
... |
... |
50|
60|
... |
... |
... |
... |
38

FileName : VS 1
-----------------------------------------Stress due to Combined Loads :
Step:
13
5:30p Aug 25,2012
Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP = Longitudinal Stress due to Internal
Pressure
EP = Longitudinal Stress due to External
Pressure
HP = Longitudinal Stress due to Hydrotest Pressure

NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Un-Corroded condition.
39

FileName : VS 1
Step:
13
5:30p Aug 25,2012
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding

stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Comp.
Ratio
Ratio
10
0.00
1173.38
0.00
809.00
0.0000
0.0000
20
1.93
1173.38
-1.50
809.00
0.0016
0.0019
20
1173.38
-1.53
809.00
0.0019
30
1173.38
-0.19
981.07
0.0002
40
1173.38
-0.56
897.83
0.0006
50
1173.38
-0.16
897.83
0.0002
Analysis of Load Case 2 : NP+EW+EE+FS+BS

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Comp.
Ratio
Ratio
10
0.00
1173.38
0.00
809.00
0.0000
0.0000
20
1.93
1173.38
-1.50
809.00
0.0016
0.0019
20
1173.38
-1.64
809.00
0.0020
30
1173.38
-0.20
981.07
0.0002
40
1173.38
-0.62
897.83
0.0007
50
1173.38
-0.16
897.83
0.0002
Analysis of Load Case 3 : NP+OW+WI+FW+BW

From
Tensile
All. Tens.
Comp.
All. Comp.
Tens.
Comp.
40

FileName : VS 1
Step:
13
5:30p Aug 25,2012
Node
Stress
Stress
Stress
Stress
Ratio
Ratio
10
0.00
1173.38
0.00
809.00
0.0000
0.0000
20
1.93
1173.38
-1.50
809.00
0.0016
0.0019
20
1173.38
-1.53
809.00
0.0019
30
1173.38
-0.19
981.07
0.0002
40
1173.38
-0.56
897.83
0.0006
50
1173.38
-0.16
897.83
0.0002
Analysis of Load Case 4 : NP+OW+EQ+FS+BS

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Comp.
Ratio
Ratio
10
0.00
1173.38
0.00
809.00
0.0000
0.0000
20
1.93
1173.38
-1.50
809.00
0.0016
0.0019
20
1173.38
-1.64
809.00
0.0020
30
1173.38
-0.20
981.07
0.0002
40
1173.38
-0.62
897.83
0.0007
50
1173.38
-0.16
897.83
0.0002
Comp.
All. Comp.
Analysis of Load Case 5 : NP+HW+HI

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Tens.
Comp.
Ratio
Ratio
10
0.00
1535.50
0.00
874.94
0.0000
0.0000
20
2.48
1535.50
-0.95
874.94
0.0016
0.0011
20
1535.50
-1.53
874.94
0.0018
30
1535.50
-0.19
1066.62
0.0002
40
1535.50
-0.56
973.97
0.0006
50
1535.50
-0.16
973.97
0.0002
Comp.
All. Comp.
Analysis of Load Case 6 : NP+HW+HE

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Tens.
Comp.
Ratio
Ratio
10
0.00
1535.50
0.00
874.94
0.0000
0.0000
20
2.48
1535.50
-0.95
874.94
0.0016
0.0011
41

FileName : VS 1
Step:
13
5:30p Aug 25,2012
20
1535.50
-1.53
874.94
0.0018
30
1535.50
-0.19
1066.62
0.0002
40
1535.50
-0.56
973.97
0.0006
50
1535.50
-0.16
973.97
0.0002
Analysis of Load Case 7 : IP+OW+WI+FW+BW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Ratio
10
108.88
1173.38
809.00
0.0928
20
110.80
1173.38
809.00
0.0944
20
108.52
1173.38
809.00
0.0925
30
86.31
1173.38
981.07
0.0736
40
69.25
1173.38
897.83
0.0590
50
69.65
1173.38
897.83
0.0594
All. Comp.
Tens.
Comp.
Ratio
Analysis of Load Case 8 : IP+OW+EQ+FS+BS

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
10
108.88
1173.38
809.00
0.0928
20
110.80
1173.38
809.00
0.0944
20
108.62
1173.38
809.00
0.0926
30
86.32
1173.38
981.07
0.0736
40
69.32
1173.38
897.83
0.0591
50
69.66
1173.38
897.83
0.0594
All. Comp.
Tens.
Comp.
Ratio
Analysis of Load Case 9 : EP+OW+WI+FW+BW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
Comp.
Ratio
10
1173.38
-46.93
809.00
0.0580
20
1173.38
-37.10
809.00
0.0459
20
1173.38
-37.14
809.00
0.0459
30
1173.38
-38.69
981.07
0.0394
40
1173.38
-31.01
897.83
0.0345
42

FileName : VS 1
Step:
13
5:30p Aug 25,2012
50
1173.38
-30.61
897.83
0.0341
Analysis of Load Case 10 : EP+OW+EQ+FS+BS

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Ratio
Comp.
Ratio
10
1173.38
-46.93
809.00
0.0580
20
1173.38
-37.11
809.00
0.0459
20
1173.38
-37.24
809.00
0.0460
30
1173.38
-38.70
981.07
0.0395
40
1173.38
-31.08
897.83
0.0346
50
1173.38
-30.61
897.83
0.0341
Comp.
All. Comp.
Analysis of Load Case 11 : HP+HW+HI

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Tens.
Ratio
10
326.61
1535.50
874.94
0.2127
20
329.09
1535.50
874.94
0.2143
20
326.26
1535.50
874.94
0.2125
30
259.30
1535.50
1066.62
0.1689
40
208.87
1535.50
973.97
0.1360
50
209.27
1535.50
973.97
0.1363
All. Comp.
Tens.
Comp.
Ratio
Analysis of Load Case 12 : HP+HW+HE

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
10
326.61
1535.50
874.94
0.2127
20
329.09
1535.50
874.94
0.2143
20
326.26
1535.50
874.94
0.2125
30
259.30
1535.50
1066.62
0.1689
40
208.87
1535.50
973.97
0.1360
50
209.27
1535.50
973.97
0.1363
Analysis of Load Case 13 : IP+WE+EW
Comp.
Ratio
43

FileName : VS 1
Step:
13
5:30p Aug 25,2012
From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Ratio
10
108.88
1173.38
809.00
0.0928
20
110.80
1173.38
809.00
0.0944
20
108.52
1173.38
809.00
0.0925
30
86.31
1173.38
981.07
0.0736
40
69.25
1173.38
897.83
0.0590
50
69.65
1173.38
897.83
0.0594
All. Comp.
Tens.
Comp.
Ratio
Analysis of Load Case 14 : IP+WF+CW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
10
108.88
1173.38
809.00
0.0928
20
109.09
1173.38
809.00
0.0930
20
107.93
1173.38
809.00
0.0920
30
86.31
1173.38
981.07
0.0736
40
69.25
1173.38
897.83
0.0590
50
69.65
1173.38
897.83
0.0594
All. Comp.
Tens.
Comp.
Ratio
Analysis of Load Case 15 : IP+VO+OW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
10
108.88
1173.38
809.00
0.0928
20
110.80
1173.38
809.00
0.0944
20
108.52
1173.38
809.00
0.0925
30
86.31
1173.38
981.07
0.0736
40
69.25
1173.38
897.83
0.0590
50
69.65
1173.38
897.83
0.0594
All. Comp.
Tens.
Comp.
Ratio
Analysis of Load Case 16 : IP+VE+EW

From
Node
10
Tensile
All. Tens.
Stress
Stress
108.88
1173.38
Comp.
Stress
Stress
809.00
Ratio
0.0928
Comp.
Ratio
44

FileName : VS 1
Step:
13
5:30p Aug 25,2012
20
110.80
1173.38
809.00
0.0944
20
108.52
1173.38
809.00
0.0925
30
86.31
1173.38
981.07
0.0736
40
69.25
1173.38
897.83
0.0590
50
69.65
1173.38
897.83
0.0594
All. Comp.
Tens.
Analysis of Load Case 17 : NP+VO+OW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Comp.
Ratio
Ratio
10
0.00
1173.38
0.00
809.00
0.0000
0.0000
20
1.93
1173.38
-1.50
809.00
0.0016
0.0019
20
1173.38
-1.53
809.00
0.0019
30
1173.38
-0.19
981.07
0.0002
40
1173.38
-0.56
897.83
0.0006
50
1173.38
-0.16
897.83
0.0002
Comp.
All. Comp.
Analysis of Load Case 18 : FS+BS+IP+OW

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Tens.
Ratio
10
108.88
1173.38
809.00
0.0928
20
110.80
1173.38
809.00
0.0944
20
108.52
1173.38
809.00
0.0925
30
86.31
1173.38
981.07
0.0736
40
69.25
1173.38
897.83
0.0590
50
69.65
1173.38
897.83
0.0594
All. Comp.
Tens.
Comp.
Ratio
Analysis of Load Case 19 : FS+BS+EP+OW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
Comp.
Ratio
10
1173.38
-46.93
809.00
0.0580
20
1173.38
-37.10
809.00
0.0459
20
1173.38
-37.14
809.00
0.0459
30
1173.38
-38.69
981.07
0.0394
45

FileName : VS 1
Step:
13
5:30p Aug 25,2012
40
1173.38
-31.01
897.83
0.0345
50
1173.38
-30.61
897.83
0.0341
Absolute Maximum of the all of the Stress Ratio's
Element From : 20 to : 30
Governing Load Case 11 : HP+HW+HI
0.2143
46

FileName : VS 1
-----------------------------------------Center of Gravity Calculation :
Step:
14
5:30p Aug 25,2012
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Stiffening Rings
83.000 cm
Center of Gravity of Nozzles
53.000 cm
Center of Gravity of Lugs
106.600 cm
Center of Gravity of Bare Shell New and Cold
85.126 cm
Center of Gravity of Bare Shell Corroded
85.126 cm
Vessel CG in the Operating Condition
77.359 cm
Vessel CG in the Fabricated (Shop/Empty) Condition
77.359 cm
47

FileName : VS 1
-----------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2
5:30p Aug 25,2012
Support Lug Calculations: Operating Case
INPUT ECHO OF SUPPORT LUG INPUT
Type of Geometry : Gussets with No Top Plate

Number of Support Lugs
Nlug
Distance from Vessel OD to Lug Contact Point Dlug
250.0000 mm
Lug Support Force Bearing Width
100.0000 mm
Wfb
Lug Material
SA-36
Lug Yield Stress
2518.70 kgf/cm
Radial Width of bottom Support Lug Plate
Wpl
295.0000 mm
Effective Force Bearing Length
Lpl
150.0000 mm
Thickness of bottom Support Lug Plate
Tpl
8.0000 mm
Distance between Gussets
Dgp
114.0000 mm
Mean Width of Gusset Plate
Wgp
150.0000 mm
Height of Gusset Plate
Hgp
172.0000 mm
Thickness of Gusset Plate
Tgp
8.0000 mm
Bolt Material
SA-193 B7
Bolt Allowable Stress at Design Temperature

Thread Series
TEMA Metric
Bolt Diameter
Results for Support Lugs:
12.00 mm
Description: SIDE LUG
Overturning Moment at Support Lug

Weight Load at the top of one Lug
Force on one Lug, Operating Condition [Flug]:

= ( W/Nlug + Mlug/( Rlug * Nlug/2 ) )
= ( 221/2 + 1/( 60.40 * 2/2 ))
= 113.44 kgf
1757.68 kgf/cm
2. kgf-m.
111. kgf
48

FileName : VS 1
-----------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2
5:30p Aug 25,2012
Bearing Area [Ba]:

= Lpl * Wfb
= 150.000 * 100.000
= 150.00 cm
Bending Stress in bottom Plate (Unif. Load) Per Bednar p.156 [Spl2]:
= Beta1 * Flug/Ba * Wfb / Tpl per Roark & Young 5th Ed.
= 0.656 * 113.4/150.000 * 100.000/8.000
= 77.57 kgf/cm
Bottom Plate Required Thickness (Uniform Load)
1.7195 mm
Bottom Plate Required Thickness based on ADM S 3/4 [trAD]:

= 0.71 * Dgp * (( Flug / (
Lpl * Wfb ))/Spa )
= 0.71*114.00*((113/(150.00*100.00))/1679.136)
= 1.718 mm
Note: If using the AD Code recommendations, the force bearing width (Wfb) must
be greater than or equal to 1/3 of the bottom plate radial width (Wpl)
plus the pad thickness (Padthk), if there is a pad.
Bottom Support Plate Allowable Stress [Spa]:

= 2/3 * Ylug
= 2/3 * 2518
= 1679.14 kgf/cm
Gusset Plate Axial Stress ( Force / Gusset Plate Area ) [Sgp]:

= ( Flug/2 )/( Wgp * Tgp )
= ( 113/2 )/( 150.000 *8.0000 )
= 4.73 kgf/cm
Required Thickness of Gussets per AISC
1.2408 mm
49

FileName : VS 1
-----------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2
5:30p Aug 25,2012
Gusset Plate Allowable Stress [Sga]:

= ( 1-(Klr)/(2*Cc))*Fy /( 5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)
= ( 1-( 86.00 )/(2 * 123.18 )) * 2518/
( 5/3+3*(86.00 )/(8* 123.18 )-( 86.00)/(8*123.18)
= 1010.02 kgf/cm
Maximum Compressive Gusset Plate Stress per Bednar [SgpB]:

= Flug*( 3*Dlug-Wpl )/( Tgp* Wpl * (Sin(Alph_G)) )
= 113 *( 3*250.000 -295.000 )/( 8.0000 *295.000*(Sin(30.67 )) )
= 28.49 kgf/cm
Gusset Plate Allowable Compressive Stress [SgaB]:

= 18000/(1+(1/18000)*( Hgp/Sin(Alph_G)/(0.289*Tgp)) )
= 18000/(1+(1/18000)* (172.000/Sin(30.67 )/(0.289*8.0000 )) )
= 580.10 kgf/cm
Note :
There was no uplift. Please choose an appropriate bolt
size for this support design.
50

FileName : VS 1
-----------------------------------------Sup. Lug Calcs: Test :
Step:
16
5:30p Aug 25,2012
Support Lug Calculations: Test Case
INPUT ECHO OF SUPPORT LUG INPUT
Type of Geometry : Gussets with No Top Plate

Number of Support Lugs
Nlug
Distance from Vessel OD to Lug Contact Point Dlug
250.0000 mm
Lug Support Force Bearing Width
100.0000 mm
Wfb
Lug Material
SA-36
Lug Yield Stress
2531.05 kgf/cm
Radial Width of bottom Support Lug Plate
Wpl
295.0000 mm
Effective Force Bearing Length
Lpl
150.0000 mm
Thickness of bottom Support Lug Plate
Tpl
8.0000 mm
Distance between Gussets
Dgp
114.0000 mm
Mean Width of Gusset Plate
Wgp
150.0000 mm
Height of Gusset Plate
Hgp
172.0000 mm
Thickness of Gusset Plate
Tgp
8.0000 mm
Bolt Material
SA-193 B7
Bolt Allowable Stress at Design Temperature

Thread Series
TEMA Metric
Bolt Diameter
Results for Support Lugs:
12.00 mm
Description: SIDE LUG
Overturning Moment at Support Lug

Weight Load at the top of one Lug
Force on one Lug, Test Condition [Flug]:

= ( W/Nlug + Mlug/( Rlug * Nlug/2 ) )
= ( 867/2 + 0/( 60.40 * 2/2 ))
= 433.53 kgf
1757.68 kgf/cm
0. kgf-m.
434. kgf
51

FileName : VS 1
Step:
16
5:30p Aug 25,2012
Bearing Area [Ba]:

= Lpl * Wfb
= 150.000 * 100.000
= 150.00 cm
Bending Stress in bottom Plate (Unif. Load) Per Bednar p.156 [Spl2]:
= Beta1 * Flug/Ba * Wfb / Tpl per Roark & Young 5th Ed.
= 0.656 * 433.5/150.000 * 100.000/8.000
= 296.45 kgf/cm
Bottom Plate Required Thickness (Uniform Load)
3.3532 mm
Bottom Plate Required Thickness based on ADM S 3/4 [trAD]:

= 0.71 * Dgp * (( Flug / (
Lpl * Wfb ))/Spa )
= 0.71*114.00*((433/(150.00*100.00))/1687.368)
= 3.350 mm
Note: If using the AD Code recommendations, the force bearing width (Wfb) must
be greater than or equal to 1/3 of the bottom plate radial width (Wpl)
plus the pad thickness (Padthk), if there is a pad.
Bottom Support Plate Allowable Stress [Spa]:

= 2/3 * Ylug
= 2/3 * 2531
= 1687.37 kgf/cm
Gusset Plate Axial Stress ( Force / Gusset Plate Area ) [Sgp]:

= ( Flug/2 )/( Wgp * Tgp )
= ( 433/2 )/( 150.000 *8.0000 )
= 18.06 kgf/cm
Required Thickness of Gussets per AISC
1.9084 mm
52

FileName : VS 1
Step:
16
5:30p Aug 25,2012
Gusset Plate Allowable Stress [Sga]:

= ( 1-(Klr)/(2*Cc))*Fy /( 5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)
= ( 1-( 86.00 )/(2 * 124.57 )) * 2531/
( 5/3+3*(86.00 )/(8* 124.57 )-( 86.00)/(8*124.57)
= 1023.05 kgf/cm
Maximum Compressive Gusset Plate Stress per Bednar [SgpB]:

= Flug*( 3*Dlug-Wpl )/( Tgp* Wpl * (Sin(Alph_G)) )
= 433 *( 3*250.000 -295.000 )/( 8.0000 *295.000*(Sin(30.67 )) )
= 108.88 kgf/cm
Gusset Plate Allowable Compressive Stress [SgaB]:

= 18000/(1+(1/18000)*( Hgp/Sin(Alph_G)/(0.289*Tgp)) )
= 18000/(1+(1/18000)* (172.000/Sin(30.67 )/(0.289*8.0000 )) )
= 580.10 kgf/cm
Note :
There was no uplift. Please choose an appropriate bolt
size for this support design.
53

FileName : VS 1
-----------------------------------------Conical Section :
Cone:
2
5:30p Aug 25,2012
Conical Reinforcement Calculations, ASME VIII Div. 1, App. 1
Conical Section From 30 To 40 SA-240 304
Elastic Modulus Data from ASME Section II Part D at 90 C
Elastic Modulus of Cone Material
0.194E+07 kgf/cm at 90 C
Elastic Modulus of Small Cylinder Material
0.194E+07 kgf/cm at 90 C
Elastic Modulus of Large Cylinder Material
0.194E+07 kgf/cm at 90 C
Elastic Modulus of Large End Reinforcement
0.194E+07 kgf/cm at 90 C
Elastic Modulus of Small End Reinforcement
0.194E+07 kgf/cm at 90 C
Elastic Modulus Data from ASME Section II Part D at 40 C
Elastic Modulus of Cone Material
0.197E+07 kgf/cm at 39 C
Elastic Modulus of Small Cylinder Material
0.197E+07 kgf/cm at 39 C
Elastic Modulus of Large Cylinder Material
0.197E+07 kgf/cm at 39 C
Elastic Modulus of Large End Reinforcement
0.197E+07 kgf/cm at 39 C
Elastic Modulus of Small End Reinforcement
0.197E+07 kgf/cm at 39 C
Axial Force on Small End of Cone
31.89
kgf
Axial Force on Large End of Cone
42.51
kgf
Moment on Small End of Cone
0.41
kgf-m.
Moment on Large End of Cone
0.52
kgf-m.
Note: Both ends of the Cone are Lines of Support
Maximum Centroid Reinforcement Distance Large End
9.4074
mm
Maximum Centroid Reinforcement Distance Small End
7.5664
mm
Note: No ring was found close enough to the large end to be considered.
54

FileName : VS 1
-----------------------------------------Conical Section :
Cone:
2
5:30p Aug 25,2012
Note: No ring was found close enough to the small end to be considered.
Note: The Cone Angle appears to be greater than 30 degrees.

ASME Appendix 1-5 is applicable for angles less than or equal to
30 degrees. Please review Appendix 1-5 for more information.
Reinforcement Calculations for Cone / Large Cylinder:
Required Area of Reinforcement for Large End Under External Pressure

Large end ratio of pressure to allowable stress
Large end max. half apex angle w/o reinforcement
0.00127
Large end actual half apex angle
3.170
degrees
60.000
degrees
Intermediate Value [k]:

= max( Y / ( Srl * Erl ), 1 )
= max( .23002E+10/( 1406.1 * 1936045 ), 1 )
= 1.0000
where [Y] is:

= Large End All. Stress * Large End Elastic Modulus (Ext. temp.)
= 1188.1 * 1936045
= 2300183808.0 kgf/cm^2
Allowable Stress of Large End Material (Ext. Temp)
1188.1
kgf/cm
Allowable Stress of Cone Material (Ext. Temp)
1188.1
kgf/cm
Area of Reinforcement Required in Large End Shell [Arl]:

= (k*Ql*Rl*tan(angle)/(Ss*E1))*(1-0.25*((P*Rl-Ql)/Ql)*(delta/alpha)
= (1.0000*1.8872*354.0000*1.732/(1188*0.70))*
(1-.25*((1.05*354.000-1.887)/1.887)*(3.170/60.000)
= 1.3734 cm
55

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Cone:
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5:30p Aug 25,2012
Area of Reinforcement Available in Large End Shell [Ael]:
= .55*( Dl*ts ) * ( ts + tc/Cos(alpha) )
= .55 * ( 708.000 * 4.000 ) * ( 4.000 + 5.000/0.500 )
= 4.0977
cm
Summary of Reinforcement Area, Large End, External Pressure:

Area of reinforcement required per App. 1-8(1)
1.3734
cm
Area of reinforcement in shell per App. 1-8(2)
4.0977
cm
Area of reinforcement in stiffening ring
0.0000
cm
Area Available in Cone, Shell, and Reinforcement
13.01
cm
Force per Unit Length on Shell / Cone Junction
-0.30
kgf/mm
-12.31
kgf/cm
Intermediate Results, Large End, External Pressure:
Actual Buckling Stress associated with this Force

Material Strain associated with this stress
-0.000013
Error - Cone Term Fl is negative, check App. 1-8 !
Required Moment of Inertia, Large End, External Pressure [I`s]:

= A * Dl * Atl / 10.9
= -0.000013 * 708.0000 * 708.0000 * 13.01/10.9
= -760.83 mm
Available Moment of Inertia, Large End, External Pressure:

Area
Centroid
Ar*Ce
Dist
Shl
1.171
0.0000
0.000
-18.1056
0.016
383.789
Con
2.927
-25.3478
-74.191
7.2422
6.512
153.516
Sec
0.000
2.0000
0.000
-20.1056
0.000
0.000
TOT
4.098
6.528
537.305
Centroid of Section
-74.191
-18.1056
Moment of Inertia
Ar*Di
11.90
Summary of Large End Inertia Calculations

Available Moment of Inertia ( Large End )
11.901
cm**4
56

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Required
Moment of Inertia ( Large End )
-0.076
cm**4
Reinforcement Calculations for Cone / Small Cylinder:
Required Area of Reinforcement for Small End Under External Pressure
Allowable Stress of Small End Material (Ext. Temp)
1188.1
kgf/cm
Allowable Stress of Cone Material (Ext. Temp)
1188.1
kgf/cm
Intermediate Value [k]:

= max( Y / ( Srs * Ers ), 1 )
= max( .23002E+10/( 1406.1 * 1936045 ), 1 )
= 1.0000
where [Y] is:

= Small End All. Stress * Small End Elastic Modulus (Ext. temp.)
= 1188.1 * 1936045
= 2300183808.0 kgf/cm^2
Area of Reinforcement Required in Small End Shell [Ars]:

= k * Qs * Rs * tan(alpha) / ( Ss * E1 )
= (1.0000*1.2324*229.0000*1.7321/(1188*0.70))
= 0.5878 cm
Area of Reinforcement Available in Small End Shell [Aes]:

= .55*(Ds*ts)*[(ts-t)+(tc-tr)/cos(alpha))]
= .55*(458.000*4.000)*[(4.000-1.659)+(5.000-1.391)/0.500]
= 2.2504 cm
Summary of Reinforcement Area, Small End, External Pressure:

Area of reinforcement required per App. 1-8(3)
0.5878
cm
Area of reinforcement in shell per App. 1-8(4)
2.2504
cm
Area of reinforcement in stiffening ring
0.0000
cm
57

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Intermediate Results, Small End, External Pressure:

Area Available in Cone, Shell, and Reinforcement
15.21
Force per Unit Length on Shell / Cone Junction

Actual Buckling Stress associated with this Force
5.52
Material Strain associated with this stress
124.59
cm
kgf/mm
kgf/cm
0.000129
Required Moment of Inertia, Small End, External Pressure [I`s]:

= A * Ds * Ats / 10.9
= 0.000129 * 458.0000 * 458.0000 * 15.21/10.9
= 3766.82 mm
Available Moment of Inertia, Small End, External Pressure:

Area
Centroid
Ar*Ce
Dist
Ar*Di
Shl
0.942
0.0000
0.000
14.5622
0.013
199.683
Con
2.354
20.3871
47.993
-5.8249
3.458
79.873
Sec
0.000
2.0000
0.000
12.5622
0.000
0.000
TOT
3.296
3.470
279.556
Centroid of Section
47.993
14.5622
Moment of Inertia
6.27
Summary of Small End Inertia Calculations

Available Moment of Inertia ( Small End )
0.6266E+01
cm**4
Required
0.3767E+00
cm**4
Moment of Inertia ( Small End )
Note: The following calculations are only required per 1-5(g)(1) and
do include external loads due to wind or seismic. These
discontinuity stresses are computed at the shell/cone junction
and do not include effects of local stiffening from a junction ring.
Results for Discontinuity Stresses per Bednar p. 236 2nd Edition
Stress Type
Tensile
Stress
Stress
994.74
Allowable
4190.64
Location
Small Cyl. Long.
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Compres. Stress
-853.85
-4190.64
Small Cyl. Long.
Membrane Stress
548.35
2095.32
Small End Tang.
Tensile
Stress
704.26
4190.64 Cone Longitudinal
Compres. Stress
-478.84
-4190.64 Cone Longitudinal
Tensile
Stress
633.48
2095.32
Cone Tangential
Note: Based upon calculations above, the small end of the

cone is not overstressed.
Tensile
Stress
1899.58
4190.64
Large Cyl. Long.
Compres. Stress
-1680.47
-4190.64
Large Cyl. Long.
Membrane Stress
-567.20
2095.32
Large End Tang.
Tensile
Stress
1320.90
4190.64 Cone Longitudinal
Compres. Stress
-970.33
-4190.64 Cone Longitudinal
Tensile
-435.20
Stress
2095.32
Cone Tangential
Note: Based upon calculations above, the large end of the

cone is not overstressed.
Note: An asterisk (*) denotes that this stress was not applicable
for this combination of loads.
59

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INPUT VALUES, Nozzle Description: N3
From :
Pressure for Reinforcement Calculations
20
2.500
Temperature for Internal Pressure
Temp
40
Pext
0.80
Tempex
90
Temperature for External Pressure
Shell Material
kgf/cm
C
kgf/cm
C
Shell Allowable Stress at Temperature
SA-240 304
S
1396.88
kgf/cm
Sa
1406.14
kgf/cm
Inside Diameter of Cylindrical Shell
700.00
mm
Design Length of Section
871.1240
mm
Shell Finished (Minimum) Thickness
4.0000
mm
Shell Internal Corrosion Allowance
0.0000
mm
Shell External Corrosion Allowance
co
0.0000
mm
Distance from Cylinder/Cone Centerline
L1
125.0000
mm
53.0000
cm
Shell Allowable Stress At Ambient
Distance from Bottom/Left Tangent
User Entered Minimum Design Metal Temperature
0.00
Type of Element Connected to the Shell : Nozzle
Material
SA-312 TP304
Material UNS Number
S30400
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient
Diameter Basis (for tr calc only)
Wld. pipe
Sn
1195.22
kgf/cm
Sna
1195.22
kgf/cm
ID
60

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Layout Angle
Diameter
110.68
deg
450.0000
mm.
Size and Thickness Basis

Actual Thickness
Actual
tn
Flange Material
4.0000
mm
SA-182 F304
Flange Type
None
Corrosion Allowance
can
0.0000
Joint Efficiency of Shell Seam at Nozzle
E1
1.00
Joint Efficiency of Nozzle Neck
En
1.00
Outside Projection
ho
118.8040
mm
Weld leg size between Nozzle and Pad/Shell
Wo
9.5250
mm
Groove weld depth between Nozzle and Vessel Wgnv
4.0000
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm
Weld leg size, Inside Element to Shell

ASME Code Weld Type per UW-16
mm
None
Class of attached Flange
Grade of attached Flange
GR 2.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
____________/|
61

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|
\ |
|____________\|__|
Insert Nozzle No Pad, no Inside projection
Note : Checking Nozzle 90 degrees to the Longitudinal axis.
Reinforcement CALCULATION, Description: N3
ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45
Actual Inside Diameter Used in Calculation
450.000
Actual Thickness Used in Calculation
4.000
mm.
mm
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (2.50*350.0000)/(1396*1.00-0.6*2.50)
= 0.6271 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (2.50*225.00)/(1195*1.00-0.6*2.50)
= 0.4712 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.7685 mm
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Normal to Vessel Wall (Thickness Limit), no pad
Dl
1249.4612
mm
624.7306
mm
Tlnp
10.0000
mm
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Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
Design
External
Mapnc
Area Required
Ar
1.962
7.101
NA
cm
Area in Shell
A1
22.988
10.794
NA
cm
Area in Nozzle Wall
A2
0.630
0.576
NA
cm
Area in Inward Nozzle
A3
0.000
0.000
NA
cm
A41+A42+A43
0.776
0.776
NA
cm
A5
0.000
0.000
NA
cm
Atot
24.394
12.147
NA
cm
Area in Welds
Area in Element
TOTAL AREA AVAILABLE
The External Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations
46.08
Degs.
The area available without a pad is Sufficient.
Area Required [A]:

= 0.5( d * tr*F + 2 * tn * tr*F * (1-fr1) ) per UG-37(d) or UG-39
= 0.5(624.7306*2.2690*1+2*4.0000*2.2690*1*(1-0.86))
= 7.101 cm
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 624.731 ( 1.00 * 4.0000 - 1.0 * 2.269 ) - 2 * 4.000
( 1.00 * 4.0000 - 1.0 * 2.2690 ) * ( 1 - 0.856 )
= 10.794 cm
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp ) * ( tn - trn ) * fr2/sin( alpha3 )
= ( 2 * 10.00 ) * ( 4.00 - 0.77 ) * 0.8556/sin( 106.4 )
= 0.576 cm
63

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Note: See Appendix L, L-7.7.7(b) for more information.
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo * fr2 + ( Wi-can/0.707 ) * fr2
= 9.5250 * 0.8556 + ( 0.0000 ) * 0.8556
= 0.776 cm
Warning - Appendices 1-7 and 1-10 only apply to radial nozzles and
this is a "hillside" nozzle. (see U-2(g)).
Nozzle Calculations per App. 1-10: Internal Pressure Case:
Thickness of Nozzle [tn]:

= thickness - corrosion allowance
= 4.000 - 0.000
= 4.000 mm
Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance
= 700.000/2 + 0.000
= 350.000 mm
Effective Length of Vessel Wall [LR]:

= 8 * t
= 8 * 4.000
= 32.000 mm
Thickness Limit Candidate [LH1]:

= t + 0.78 * sqrt( Rn * tn )
= 4.000 + 0.78 * sqrt( 225.000 * 4.000 )
= 27.400 mm
64

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= Lpr1 + T
= 118.804 + 4.000
= 122.804 mm

= 8( t + te )
= 8( 4.000 + 0.000 )
= 32.000 mm
Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]
= min[ 27.400 , 122.804 , 32.000 )
= 27.400 mm
Effective Vessel Thickness [teff]:

= t
= 4.000 mm
Determine Parameter [Lamda]:

= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (450.00 + 4.000 )/( sqrt((700.00 + 4.000 ) * 4.000 )) )
= 8.555
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:

= t * LR * max( Lamda/4, 1 )
= 4.000 * 32.000 * max( 8.555/4, 1 )
= 2.738 cm
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH
= 4.000 * 27.400
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= 1.096 cm
Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412
= 0.5 * 9.5252
= 0.454 cm
The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 2.738+1.000(1.096+0.000)+0.454+0.000+0.000
= 4.287 cm
Effective Radius for Angled Nozzles in Cylinders [Rnc]:

= Rn / sin( theta )
= 225.000/sin( 90.000 )
= 225.000 mm
Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 1396.879 * 1.000
= 2095.3 kgf/cm
Determine Force acting on the Nozzle [fN]:

= P * Rn( LH - t )
= 2.500 * 225.000 ( 27.400 - 4.000 )
= 131.6 kgf
Determine Force acting on the Shell [fS]:

= P * Reff * ( LR + tn )
= 2.500 * 350.000 * ( 32.000 + 4.000 )
= 315.0 kgf
Discontinuity Force from Internal Pressure [fY]:
66

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= P * Reff * Rnc
= 2.500 * 350.000 * 225.000
= 1968.7 kgf
Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 225.000 ( 27.400 - 4.000 ) + 350.000 ( 32.000 + 4.000 + 225.000 )
= 966.2 cm
Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )
= 2095.318/( 2 * 966.150/4.287 - 350.000/4.000 )
= 5.8 kgf/cm

= S[t/Reff]
= 1396.879 [4.000/350.000 ]
= 16.0 kgf/cm
Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )
= min( 5.769 , 15.964 )
= 5.769 kgf/cm
Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT
= ( 131.625 + 315.000 + 1968.747 )/4.287
= 563.372 kgf/cm
General Primary Membrane Stress [SigmaCirc]:

= P * Reff / teff
= 2.500 * 350.000/4.000
= 218.8 kgf/cm
67

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Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 563.372 - 218.750 , 218.750 )
= 908.0 kgf/cm
Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress
Local Primary Membrane Stress
Maximum Allowable Working Pressure
Sallow
2095.32
kgf/cm
PL
907.99
kgf/cm
Pmax
5.77
kgf/cm
Strength of Nozzle Attachment Welds per 1-10 and U-2(g)
Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc
= ( 225.000 + 4.000 )/225.000
= 1.018 For set-in Nozzles
Weld Length of Nozzle to Shell Weld for non-radial Nozzles [Ltau]:

= pi/2 * sqrt((( Rnc+Tn )2 + ( Rn+Tn )2 )/2 )
= pi/2 * sqrt((( 225.000 + 4.000 )2 + ( 225.000 + 4.000 )2 )/2 )
= 359.712 mm
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 6.735,
0.000,
0.000, mm
Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(1968*1.02,1.5*1195.2(1.096+0.000),pi/4*2.5*225.00^2*1.02^2)
= 1029.675 kgf
Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
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= 1029.675/(359.712 (0.49*6.735 + 0.6*4.000 + 0.49*0.000 ) )
= 50.217 < or = to 1396.879 Weld Size is OK
Weld Size Calculations, Description: N3
Intermediate Calc. for nozzle/shell Welds
Tmin
4.0000
mm
Results Per UW-16.1:

Required Thickness
Nozzle Weld
2.8000 = 0.7 * tmin.
Actual Thickness
6.7342 = 0.7 * Wo mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (7.1006 - 10.7942 + 2 * 4.0000 * 0.8556 *
(1.00 * 4.0000 - 2.2690 ) ) * 1396
= 0.00 kgf
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 0.5765 + 0.0000 + 0.7763 - 0.0000 * 0.86 ) * 1396
= 1889.62 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.5765 + 0.0000 + 0.7763 + ( 0.2738 ) ) * 1396
= 2272.09 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.5765 + 0.0000 + 0.7763 + 0.0000 + ( 0.2738 ) ) * 1396
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= 2272.09 kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 635.8370 * 9.5250 * 0.49 * 1195
= 55715. kgf
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 315.1419 ) * ( 4.0000 - 0.0000 ) * 0.7 * 1195
= 33133. kgf
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 635.8370 * ( 4.0000 - 0.0000 ) * 0.74 * 1396
= 41297. kgf
Strength of Failure Paths:
PATH11 = ( SONW + SNW ) = ( 55715 + 33133 ) = 88848 kgf

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 55715 + 0 + 41296 + 0 ) = 97011 kgf
PATH33 = ( Sonw + Tngw + Sinw )
= ( 55715 + 41296 + 0 ) = 97011 kgf
Summary of Failure Path Calculations:

Path 1-1 = 88848 kgf, must exceed W = 0 kgf or W1 = 1889 kgf
Maximum Allowable Pressure for this Nozzle at this Location:
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Converged Max. Allow. Pressure in Operating case
5.769
kgf/cm
0.800
kgf/cm
Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure
Note : Checking Nozzle in plane parallel to the vessel axis.
Reinforcement CALCULATION, Description: N3
450.000
4.000
mm.
mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (2.50*350.0000)/(1396*1.00-0.6*2.50)
= 0.6271 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (2.50*225.00)/(1195*1.00-0.6*2.50)
= 0.4712 mm

Dl
900.0000
mm
450.0000
mm
Tlnp
10.0000
mm
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Design
External
Mapnc
Area Required
Ar
2.829
5.118
NA
cm
Area in Shell
A1
15.139
7.770
NA
cm
Area in Nozzle Wall
A2
0.604
0.553
NA
cm
A3
0.000
0.000
NA
cm
A41+A42+A43
0.776
0.776
NA
cm
A5
0.000
0.000
NA
cm
Atot
16.519
9.099
NA
cm
Area in Welds
Area in Element
90.00
Degs.
Area Required [A]:

= 0.5(450.0000*2.2690*1+2*4.0000*2.2690*1*(1-0.86))
= 5.118 cm

= 450.000 ( 1.00 * 4.0000 - 1.0 * 2.269 ) - 2 * 4.000
( 1.00 * 4.0000 - 1.0 * 2.2690 ) * ( 1 - 0.856 )
= 7.770 cm

= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 10.00 ) * ( 4.00 - 0.77 ) * 0.8556
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= 0.553 cm

= Wo * fr2 + ( Wi-can/0.707 ) * fr2
= 9.5250 * 0.8556 + ( 0.0000 ) * 0.8556
= 0.776 cm
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),
ta = 0.7685 mm
tr16b = 2.5000 mm
Wall Thickness, shell/head, internal pressure
trb1 = 0.6271 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 2.5000 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 2.5000 mm
Wall Thickness per table UG-45
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 8.331 , max( 2.500 , 2.500 ) ]
= 2.5000 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.7685 , 2.5000 )
= 2.5000 mm
Available Nozzle Neck Thickness = 4.0000 mm --> OK

= 4.000 - 0.000
= 4.000 mm
tb3 = 8.3312 mm
73

FileName : VS 1
-----------------------------------------Nozzle Calcs. : N3
Nozl:
3
5:30p Aug 25,2012

= 700.000/2 + 0.000
= 350.000 mm

= 8 * t
= 8 * 4.000
= 32.000 mm

= t + 0.78 * sqrt( Rn * tn )
= 4.000 + 0.78 * sqrt( 225.000 * 4.000 )
= 27.400 mm

= Lpr1 + T
= 118.804 + 4.000
= 122.804 mm

= 8( t + te )
= 8( 4.000 + 0.000 )
= 32.000 mm

= min[ 27.400 , 122.804 , 32.000 )
= 27.400 mm

= t
74

FileName : VS 1
-----------------------------------------Nozzle Calcs. : N3
Nozl:
3
5:30p Aug 25,2012
= 4.000 mm

= min( 10, (450.00 + 4.000 )/( sqrt((700.00 + 4.000 ) * 4.000 )) )
= 8.555

= t * LR * max( Lamda/4, 1 )
= 4.000 * 32.000 * max( 8.555/4, 1 )
= 2.738 cm

= tn * LH
= 4.000 * 27.400
= 1.096 cm

= 0.5 * Leg412
= 0.5 * 9.5252
= 0.454 cm

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 2.738+1.000(1.096+0.000)+0.454+0.000+0.000
= 4.287 cm
Effective Radius for Angled Nozzles in Cylinders [Rnc]:

= Rn / sin( theta )
= 225.000/sin( 90.000 )
= 225.000 mm
75

FileName : VS 1
-----------------------------------------Nozzle Calcs. : N3
Nozl:
3
5:30p Aug 25,2012

= 1.5 * S * E
= 1.5 * 1396.879 * 1.000
= 2095.3 kgf/cm

= P * Rn( LH - t )
= 2.500 * 225.000 ( 27.400 - 4.000 )
= 131.6 kgf

= P * Reff * ( LR + tn )
= 2.500 * 350.000 * ( 32.000 + 4.000 )
= 315.0 kgf

= P * Reff * Rnc
= 2.500 * 350.000 * 225.000
= 1968.7 kgf

= 225.000 ( 27.400 - 4.000 ) + 350.000 ( 32.000 + 4.000 + 225.000 )
= 966.2 cm

= 2095.318/( 2 * 966.150/4.287 - 350.000/4.000 )
= 5.8 kgf/cm

= S[t/Reff]
76

FileName : VS 1
-----------------------------------------Nozzle Calcs. : N3
Nozl:
3
5:30p Aug 25,2012
= 1396.879 [4.000/350.000 ]
= 16.0 kgf/cm

= min( 5.769 , 15.964 )
= 5.769 kgf/cm

= ( fN + fS + fY ) / AT
= ( 131.625 + 315.000 + 1968.747 )/4.287
= 563.372 kgf/cm

= P * Reff / teff
= 2.500 * 350.000/4.000
= 218.8 kgf/cm

= max( 2 * 563.372 - 218.750 , 218.750 )
= 908.0 kgf/cm

Sallow
2095.32
kgf/cm
PL
907.99
kgf/cm
Pmax
5.77
kgf/cm

= ( 225.000 + 4.000 )/225.000
77

FileName : VS 1
-----------------------------------------Nozzle Calcs. : N3
Nozl:
3
5:30p Aug 25,2012
Weld Length of Nozzle to Shell Weld for non-radial Nozzles [Ltau]:

= pi/2 * sqrt((( Rnc+Tn )2 + ( Rn+Tn )2 )/2 )
= pi/2 * sqrt((( 225.000 + 4.000 )2 + ( 225.000 + 4.000 )2 )/2 )
= 359.712 mm

= 6.735,
0.000,
0.000, mm

= min(1968*1.02,1.5*1195.2(1.096+0.000),pi/4*2.5*225.00^2*1.02^2)
= 1029.675 kgf

= 1029.675/(359.712 (0.49*6.735 + 0.6*4.000 + 0.49*0.000 ) )
Weld Size Calculations, Description: N3
Tmin
4.0000
mm

Required Thickness
Nozzle Weld
2.8000 = 0.7 * tmin.
Actual Thickness
6.7342 = 0.7 * Wo mm
Weld Load [W]:
= (5.1183 - 7.7696 + 2 * 4.0000 * 0.8556 *
(1.00 * 4.0000 - 2.2690 ) ) * 1396
78

FileName : VS 1
-----------------------------------------Nozzle Calcs. : N3
Nozl:
3
5:30p Aug 25,2012
= 0.00 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 0.5530 + 0.0000 + 0.7763 - 0.0000 * 0.86 ) * 1396
= 1856.83 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.5530 + 0.0000 + 0.7763 + ( 0.2738 ) ) * 1396
= 2239.30 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.5530 + 0.0000 + 0.7763 + 0.0000 + ( 0.2738 ) ) * 1396
= 2239.30 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 458.0000 * 9.5250 * 0.49 * 1195
= 40132. kgf

= (3.1416 * 227.0000 ) * ( 4.0000 - 0.0000 ) * 0.7 * 1195
= 23866. kgf

79

FileName : VS 1
-----------------------------------------Nozzle Calcs. : N3
Nozl:
3
5:30p Aug 25,2012
= ( 3.1416/2.0 ) * 458.0000 * ( 4.0000 - 0.0000 ) * 0.74 * 1396
= 29746. kgf
PATH11 = ( SONW + SNW ) = ( 40132 + 23866 ) = 63998 kgf

= ( 40132 + 0 + 29746 + 0 ) = 69878 kgf
= ( 40132 + 29746 + 0 ) = 69878 kgf


5.769
kgf/cm
0.800
kgf/cm
The Drop for this Nozzle is : 326.9174 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 450.0003 mm
80

FileName : VS 1
-----------------------------------------Nozzle Calcs. : Man way
Nozl:
4
5:30p Aug 25,2012
INPUT VALUES, Nozzle Description: Man way
From :
Pressure for Reinforcement Calculations
20
2.500
Temperature for Internal Pressure
Temp
40
Pext
0.80
Tempex
90
Temperature for External Pressure
Shell Material
kgf/cm
C
kgf/cm
C
Shell Allowable Stress at Temperature
SA-240 304
S
1396.88
kgf/cm
Sa
1406.14
kgf/cm
Inside Diameter of Cylindrical Shell
700.00
mm
Design Length of Section
871.1240
mm
Shell Finished (Minimum) Thickness
4.0000
mm
Shell Internal Corrosion Allowance
0.0000
mm
Shell External Corrosion Allowance
co
0.0000
mm
53.0000
cm
Shell Allowable Stress At Ambient
Distance from Bottom/Left Tangent
User Entered Minimum Design Metal Temperature
0.00
Type of Element Connected to the Shell : Nozzle
Material
SA-312 TP304
Material UNS Number
S30400
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient
Diameter Basis (for tr calc only)

Layout Angle
Diameter
Wld. pipe
Sn
1195.22
kgf/cm
Sna
1195.22
kgf/cm
ID
315.00
deg
450.0000
mm.
81

FileName : VS 1
Nozl:
4
5:30p Aug 25,2012
Size and Thickness Basis

Actual Thickness
Actual
tn
Flange Material
4.0000
mm
SA-182 F304
Flange Type
Slip on
Corrosion Allowance
can
0.0000
Joint Efficiency of Shell Seam at Nozzle
E1
1.00
Joint Efficiency of Nozzle Neck
En
1.00
Outside Projection
ho
118.8040
mm
Weld leg size between Nozzle and Pad/Shell
Wo
9.5250
mm
Groove weld depth between Nozzle and Vessel Wgnv
4.0000
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm
Weld leg size, Inside Element to Shell

ASME Code Weld Type per UW-16
mm
None
Class of attached Flange
150
Grade of attached Flange
GR 2.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
____________/|
\ |
|____________\|__|
82

FileName : VS 1
Nozl:
4
5:30p Aug 25,2012
Insert Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: Man way
450.000
4.000
mm.
mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (2.50*350.0000)/(1396*1.00-0.6*2.50)
= 0.6271 mm

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (2.50*225.00)/(1195*1.00-0.6*2.50)
= 0.4712 mm

Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/S )
= min( 1, 1195.2/1396.9 )
= 0.856
Dl
900.0000
mm
450.0000
mm
Tlnp
10.0000
mm
83

FileName : VS 1
Nozl:
4
5:30p Aug 25,2012

= min( 1, Sn/S )
= min( 1, 1195.2/1396.9 )
= 0.856

= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.856

Design
External
Mapnc
Area Required
Ar
2.829
5.118
NA
cm
Area in Shell
A1
15.139
7.770
NA
cm
Area in Nozzle Wall
A2
0.604
0.553
NA
cm
A3
0.000
0.000
NA
cm
A41+A42+A43
0.776
0.776
NA
cm
A5
0.000
0.000
NA
cm
Atot
16.519
9.099
NA
cm
Area in Welds
Area in Element
90.00
Degs.
Area Required [A]:

= 0.5(450.0000*2.2690*1+2*4.0000*2.2690*1*(1-0.86))
= 5.118 cm
84

FileName : VS 1
Nozl:
4
5:30p Aug 25,2012

= 450.000 ( 1.00 * 4.0000 - 1.0 * 2.269 ) - 2 * 4.000
( 1.00 * 4.0000 - 1.0 * 2.2690 ) * ( 1 - 0.856 )
= 7.770 cm

= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 10.00 ) * ( 4.00 - 0.77 ) * 0.8556
= 0.553 cm

= Wo * fr2 + ( Wi-can/0.707 ) * fr2
= 9.5250 * 0.8556 + ( 0.0000 ) * 0.8556
= 0.776 cm
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),
ta = 0.7685 mm
tr16b = 2.5000 mm
Wall Thickness, shell/head, internal pressure
trb1 = 0.6271 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 2.5000 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 2.5000 mm
Wall Thickness per table UG-45
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 8.331 , max( 2.500 , 2.500 ) ]
= 2.5000 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.7685 , 2.5000 )
tb3 = 8.3312 mm
85

FileName : VS 1
Nozl:
4
5:30p Aug 25,2012
= 2.5000 mm
Available Nozzle Neck Thickness = 4.0000 mm --> OK

= 4.000 - 0.000
= 4.000 mm

= 700.000/2 + 0.000
= 350.000 mm

= 8 * t
= 8 * 4.000
= 32.000 mm

= t + 0.78 * sqrt( Rn * tn )
= 4.000 + 0.78 * sqrt( 225.000 * 4.000 )
= 27.400 mm

= Lpr1 + T
= 118.804 + 4.000
= 122.804 mm

= 8( t + te )
86

FileName : VS 1
Nozl:
4
5:30p Aug 25,2012
= 8( 4.000 + 0.000 )
= 32.000 mm

= min[ 27.400 , 122.804 , 32.000 )
= 27.400 mm

= t
= 4.000 mm

= min( 10, (450.00 + 4.000 )/( sqrt((700.00 + 4.000 ) * 4.000 )) )
= 8.555

= t * LR * max( Lamda/4, 1 )
= 4.000 * 32.000 * max( 8.555/4, 1 )
= 2.738 cm

= tn * LH
= 4.000 * 27.400
= 1.096 cm

= 0.5 * Leg412
= 0.5 * 9.5252
= 0.454 cm
87

FileName : VS 1
Nozl:
4
5:30p Aug 25,2012

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 2.738+1.000(1.096+0.000)+0.454+0.000+0.000
= 4.287 cm

= 1.5 * S * E
= 1.5 * 1396.879 * 1.000
= 2095.3 kgf/cm

= P * Rn( LH - t )
= 2.500 * 225.000 ( 27.400 - 4.000 )
= 131.6 kgf

= P * Reff * ( LR + tn )
= 2.500 * 350.000 * ( 32.000 + 4.000 )
= 315.0 kgf

= P * Reff * Rnc
= 2.500 * 350.000 * 225.000
= 1968.7 kgf

= 225.000 ( 27.400 - 4.000 ) + 350.000 ( 32.000 + 4.000 + 225.000 )
= 966.2 cm

88

FileName : VS 1
Nozl:
4
5:30p Aug 25,2012
= 2095.318/( 2 * 966.150/4.287 - 350.000/4.000 )
= 5.8 kgf/cm

= S[t/Reff]
= 1396.879 [4.000/350.000 ]
= 16.0 kgf/cm

= min( 5.769 , 15.964 )
= 5.769 kgf/cm

= ( fN + fS + fY ) / AT
= ( 131.625 + 315.000 + 1968.747 )/4.287
= 563.372 kgf/cm

= P * Reff / teff
= 2.500 * 350.000/4.000
= 218.8 kgf/cm

= max( 2 * 563.372 - 218.750 , 218.750 )
= 908.0 kgf/cm

Sallow
2095.32
kgf/cm
PL
907.99
kgf/cm
Pmax
5.77
kgf/cm
89

FileName : VS 1
Nozl:
4
5:30p Aug 25,2012

= ( 225.000 + 4.000 )/225.000
Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )
= pi/2 * ( 225.000 + 4.000 )
= 359.712 mm

= 6.735,
0.000,
0.000, mm

= min(1968*1.02,1.5*1195.2(1.096+0.000),pi/4*2.5*225.00^2*1.02^2)
= 1029.675 kgf

= 1029.675/(359.712 (0.49*6.735 + 0.6*4.000 + 0.49*0.000 ) )
Weld Size Calculations, Description: Man way
Tmin
4.0000
mm

Required Thickness
Nozzle Weld
2.8000 = 0.7 * tmin.
Actual Thickness
6.7342 = 0.7 * Wo mm
90

FileName : VS 1
Nozl:
4
5:30p Aug 25,2012
Weld Load [W]:
= (5.1183 - 7.7696 + 2 * 4.0000 * 0.8556 *
(1.00 * 4.0000 - 2.2690 ) ) * 1396
= 0.00 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 0.5530 + 0.0000 + 0.7763 - 0.0000 * 0.86 ) * 1396
= 1856.83 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.5530 + 0.0000 + 0.7763 + ( 0.2738 ) ) * 1396
= 2239.30 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.5530 + 0.0000 + 0.7763 + 0.0000 + ( 0.2738 ) ) * 1396
= 2239.30 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 458.0000 * 9.5250 * 0.49 * 1195
= 40132. kgf

91

FileName : VS 1
Nozl:
4
5:30p Aug 25,2012
= (3.1416 * 227.0000 ) * ( 4.0000 - 0.0000 ) * 0.7 * 1195
= 23866. kgf

= ( 3.1416/2.0 ) * 458.0000 * ( 4.0000 - 0.0000 ) * 0.74 * 1396
= 29746. kgf
PATH11 = ( SONW + SNW ) = ( 40132 + 23866 ) = 63998 kgf

= ( 40132 + 0 + 29746 + 0 ) = 69878 kgf
= ( 40132 + 29746 + 0 ) = 69878 kgf


5.769
kgf/cm
0.800
kgf/cm
The Drop for this Nozzle is : 85.3134 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 208.1174 mm
92

FileName : VS 1
-----------------------------------------Nozzle Schedule :
Step:
20
5:30p Aug 25,2012
93
Nozzle Schedule:
Nominal Flange
Description
Size
Sch/Type
mm
Noz.
Wall
O/Dia
Thk
mm
mm
Cls
Re-Pad
Cut
ODia
Thick
Length
mm
mm
mm
-----------------------------------------------------------------------------N3
450
None
458.000
4.000
450
Man way
450
150
SlipOn458.000
4.000
208
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve
Nozzle
Material
Weld
mm
Noz Shl/Pad Pad OD

Weld
mm
Weld
mm
Pad Grve Inside

Weld
mm
Weld
mm
-----------------------------------------------------------------------------N3
SA-312 TP304
4.000
9.525
Man way
SA-312 TP304
4.000
9.525
Note: The Outside projections below do not include the flange thickness.

FileName : VS 1
-----------------------------------------Nozzle Schedule :
Step:
20
5:30p Aug 25,2012
Nozzle Miscellaneous Data:
Elevation/Distance
Nozzle
From Datum
cm
Layout
Angle
deg.
Projection
Installed In
Outside
Inside
mm
mm
Component
---------------------------------------------------------------------------N3
48.000
110.68
118.80
0.00
Node: 20
Man way
48.000
315.00
118.80
0.00
Node: 20
94

FileName : VS 1
-----------------------------------------Nozzle Summary :
Step:
21
5:30p Aug 25,2012
Nozzle Calculation Summary:
Description
MAWP
Ext
MAPNC
kgf/cm
UG45 [tr]
kgf/cm
Weld
Areas or
Path
Stresses
--------------------------------------------------------------------------N3
5.77
OK
...
OK
2.50
OK
Passed
N3
5.77
OK
...
OK
2.50
OK
Passed
Man way
5.77
OK
...
OK
2.50
OK
Passed
--------------------------------------------------------------------------Min. -
Nozzles
Min. Shell&Flgs
5.77 Man way

6.63
10
Computed Vessel M.A.W.P.
20
5.77
6.67
kgf/cm
Note: MAWPs (Internal Case) shown above are at the High Point.
Warning: A Nozzle Reinforcement is governing the MAWP of this Vessel.
Check the Spatial Relationship between the Nozzles
From Node
Nozzle Description
Y Coordinate,
Layout Angle,
Dia. Limit
20
N3
530.000
110.678
900.000
20
Man way
530.000
315.000
900.000
The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !
95

FileName : VS 1
-----------------------------------------Nozzle Summary :
Step:
21
5:30p Aug 25,2012
96

FileName : VS 1
-----------------------------------------Vessel Design Summary :
Step:
22
5:30p Aug 25,2012
Design Code: ASME Code Section VIII Division 1, 2010, 2011a
Diameter Spec : 700.000 x 450.000 mm ID

Vessel Design Length, Tangent to Tangent
192.20
cm
Distance of Bottom Tangent above Grade
0.00
cm
Specified Datum Line Distance
5.00
cm
Shell Material Specification
SA-240 304
Stiffening Ring Material Specification
SA-240 304
Lug Material Specification
SA-36
Nozzle Material Specification
SA-312 TP304
Internal Design Temperature
93
Internal Design Pressure
7.031
External Design Temperature
93
kgf/cm
External Design Pressure
1.055
kgf/cm
5.769
kgf/cm
External Max. Allowable Working Pressure
3.067
kgf/cm
Hydrostatic Test Pressure
7.500
kgf/cm
Wind Design Code
No Wind Loads
Earthquake Design Code
IS-1893 SCM
Element Pressures and MAWP: kgf/cm
Element Desc
| Design Pres. | External |
M.A.W.P
| + Stat. head | Pressure |
| Corrosion
| Allowance
--------------------------------------------------------------------Torisph
2.500
1.055
6.626
0.0000
Cylinder
2.500
0.800
11.099
0.0000
97

FileName : VS 1
Step:
22
5:30p Aug 25,2012
Conical
2.500
1.055
6.955
0.0000
Cylinder
2.500
1.055
17.200
0.0000
Torisph
2.500
1.055
11.575
0.0000
Stiffener Ring Specifications:

Elevation
cm
Selected Type
78.00
Element
Bar
"To" Elev
Type
cm
50.0 x
User Description
Length
10.
Ring:[2 of 2]
Element Thk
cm
mm
R e q d
Int.
T h k
Ext.
Joint Eff
Long
Circ
----------------------------------------------------------------------Torisph
0.0
5.0
4.0
2.5
-------
0.70
0.70
Cylinder
125.0
125.0
4.0
2.5
-------
0.70
0.70
Conical
132.2
7.2
5.0
2.5
-------
0.70
0.70
Cylinder
182.2
50.0
4.0
2.5
-------
0.70
0.70
Torisph
187.2
5.0
4.0
2.5
-------
0.70
0.70
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
From| To |
|
External |
External
Actual T. | Required T.|Des. Press. |
M.A.W.P.
kgf/cm
mm
External |
mm
External
kgf/cm
---------------------------------------------------------------10|
20|
4.00000 |
2.50000 |
1.05461 |
3.06707 |
20|Ring|
4.00000 |
2.26899 |
0.80000 |
3.35510 |
Ring|
30|
4.00000 |
1.76370 |
0.80000 |
4.41380 |
30|
40|
5.00000 |
1.89893 |
1.05461 |
3.96876 |
40|
50|
4.00000 |
1.65858 |
1.05461 |
6.74442 |
50|
60|
4.00000 |
2.50000 |
1.05461 |
5.53321 |
98

FileName : VS 1
Step:
22
5:30p Aug 25,2012
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|

|
cm
cm
Required |
cm**4
Available |
cm**4
------------------------------------------------------------------10|
20|
No Calc |
No Calc |
No Calc |
No Calc |
20|Ring|
87.1124 |
338.630 |
No Calc |
No Calc |
Ring|
30|
47.0000 |
338.666 |
1.36100 |
22.0734 |
30|
40|
5.93239 |
5.93239 |
No Calc |
No Calc |
40|
50|
58.0104 |
525.118 |
No Calc |
No Calc |
50|
60|
No Calc |
No Calc |
No Calc |
No Calc |
Total Earthquake Shear on Support
9.
kgf
Earthquake Moment on Support
2.
kgf-m.
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated - Bare
W/O Removable Internals
231.6
kgm
Shop Test
- Fabricated + Water ( Full )
877.1
kgm
Shipping
- Fab. + Rem. Intls.+ Shipping App.
231.6
kgm
Erected
- Fab. + Rem. Intls.+ Insul. (etc)
231.6
kgm
Empty
- Fab. + Intls. + Details + Wghts.
231.6
kgm
Operating
- Empty + Operating Liquid (No CA)
231.6
kgm
877.1
kgm
Field Test - Empty Weight + Water (Full)
99

FileName : VS 1
Step:
22
5:30p Aug 25,2012
100

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for vapour separator

PV Elite 2012 Licensee: IDMC LTD

PV Elite Vessel Analysis Program: Input Data

for vapour separator

Design Internal Pressure (for Hydrotest)

Projection of Nozzle from Vessel Top

Projection of Nozzle from Vessel Bottom

Minimum Design Metal Temperature

Use Higher Longitudinal Stresses (Flag)

Select t for Internal Pressure (Flag)

Select t for External Pressure (Flag)

Select t for Axial Stress (Flag)

Select Location for Stiff. Rings (Flag)

Consider Vortex Shedding

Perform a Corroded Hydrotest

Is this a Heat Exchanger

User Defined Hydro. Press. (Used if > 0)

User defined MAWP

User defined MAPnc

for vapour separator

Wind Design Code

Seismic Design Code

Importance Factor for IS-1893

Percent Seismic for Hydrotest

Design Nozzle for Des. Press. + St. Head

Consider MAP New and Cold in Noz. Design

Consider External Loads for Nozzle Des.

Use ASME VIII-1 Appendix 1-9

Material Database Year

Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37

for vapour separator

Shell Head Joints are Tapered

Compute "K" in corroded condition

Use Code Case 2286

Complete Listing of Vessel Elements and Details:

Element From Node

Internal Corrosion Allowance

External Corrosion Allowance

Design Internal Pressure

Design Temperature Internal Pressure

Allowable Stress, Ambient

Allowable Stress, Operating

Allowable Stress, Hydrotest

Yield Stress, Operating

External Pressure Chart Name

for vapour separator

Efficiency, Longitudinal Seam

Efficiency, Circumferential Seam

Tori Head Crown Radius

Tori Head Knuckle Radius

Element From Node

Internal Corrosion Allowance

External Corrosion Allowance

Design Internal Pressure

Design Temperature Internal Pressure

Efficiency, Circumferential Seam

Efficiency, Longitudinal Seam

Element From Node

Dist. from "FROM" Node / Offset dist

Inside Diameter of Ring

for vapour separator