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Method statement
Procedure Of Installation
Material Delivery, Storage and Handling:
Only apprcwed materials will be used in execution of tiling works,
Handling, Delivery and Storage of tiles, adhesives and cementatious I grout
materials will be in
a manner to ensure no discoloration and damages occurs.
Tile consignments shall be stacked in batches segregated with respect to type,
color, shape,
thickness and form, Tiles from different batches will not be mixed in one batch
Following Equipment shall be arranged:
Drum mixer
Grinder/s or wet diamond table masonry cutter
Aluminum straight edge
Trowel
Plumb
Hand Shel
Water tank
Right Angle
Rubber mallet and other Hand tools as required.
Mock-up Construction:
Civil Method Statements
Mock-ups for each type on Consultant identified location will be installed for
Consultants
Job Safety Analysis approval, prior to start construction of actual works
accordingly.
Actual works will be carried out in accordance with Consultant approved
mock-up. Project Management
Email Approved mock up may remain as part of the completed works.
Project Templates
Substrate Preparation of floors:
Cast in place concrete substrate shall be sufficiently smooth and level such
that when thin set
mortar/adhesive to accept tiles is applied.
Grind off high spots and fill in low spots as necessary to ensure no void
occurs.
All toilets and pantries where to receive waterproofing, apply waterproofing
prior to installation
of tiles following the detail as shown on the relevant approved drawings.
Substrate Preparation of walls:
Where the walls are to be finished with tiles, apply a leveling coat of cement
mortar as
approved to a minimum thickness of 12mm, sufficient to cover the
unevenness of the substrate
and to make walls true vertical.
Mortar will be trowel smooth to leave a surface suitable for use of adhesive
as approved.
Where shown on the drawings, apply the waterproofing using the materials
as approved in
accordance with manufacturers recommendations prior to installation of tiles.
Setting out and Installation of tiles:
Mix bedding / adhesive materials thoroughly as approved to a uniform
consistencey in a
suitable forced action as per manufacturers recommendations.
For installation of ceramic/porcelain/agglomerate tiles as required by
approved shop
drawings/finishing schedule.
Only the approved tile adhesive /mortars will be applied to substrate and
backside of the tiles
as per the manufacturers recommendations.
The laying and fixing of tiles will be start from the location marked on the
approved shop
drawing and mentioned as Start Point.
Tiles will be laid in prepared area to give true and regular appearance to tiles
and joints
maintaining the desired level as shown on the approved drawings. Tiles will
be fixed in
accordance with apprciied setting out drawings.
Level marks will be provided and set out up to finish level as per surveyors
marking based on
the appreied drawings.
Tiles will be fixed in place and pressed firmly with twisting / sliding action to
give finished bed
thickness within the tolerance limits as defined in specifications and drawings.
Installation will be in manner to ensure that no voids under the tiles occur.
It will be ensured that Joints are true to line, continuous and without steps.
The joint width will be 2mm or shall be determined according to
manufacturers
recommendations and the material used for grouting.
Ensure joints in skirting and Joints between walls and floors are continuous
and match in
alignment. The supply and laying, fixing or installation of the various types of
requirements
in the schedule.
The Joint
drawing.
Cleaning/Finishing
and Protection:
Installed works will be kept cleaned as work progresses.
After grouting and pointing, tiles will be cleaned with stiff fiber brushes and water.
The use
of wire brushes or acids shall not be permitted.
Mortars/excessive grouts and alkali washed-offs if any, will be removed from
surfaces.
At completion, flush down with water to make surface good and cleaned.
All debris, equipment and excess material resulting from the work will be
removed from
the site upon completion of tiling works in the area.
Two coats of sealer finish will be applied to flooring and stairs, if applicable,
following the
sealer finish manufacturers printed instructions as approved.
The tiles shall be protected and maintained after completion, in a manner
acceptable to
the CONSULTANT that ensures tiles are without damage.
If recommended by the manufacturer a heavy protective covering shall be
provided during
construction period to prevent staining and damage.
All types of foot and wheel traffic will be prohibited from tiled floors for at
least 7 days
after grouting.
Agglomerate Tiling works:
The installation of agglomerate tiles (as per approved MAR) at the locations
as shown on
the approved shop drawings, shall be done using only the approved materials
and in
accordance with manufacturers recommendations.
The manufacturers instruction shall be followed for mixing of adhesive
cement as
approved.
When fittings the agglomerate tiles, the humidity level in the surface is
recommended to
be less than 2% as per manufacturers instructions.
The tiles and floor must be clean, dry and dust free.
The flatness of the surface should not have any variation over 3mm when
measured with a
2m level.
Floor will be leveled off when required using the leveling paste as per
manufacturers
recommendations up to an approximate thickness of 10mm.
Place the adhesive cement on the reverse side of the tile using 6-8mm
grooved trowel as
per manufacturers instructions.
Place the tile one by one, leaving the expansion joints every 40m2 or as per
detail shown
on the approved shop drawings. Joints width will be maintained at least 3mm
between
tiles and 5mm at perimeter expansion joint or as per approved shop drawings.
In the event of fixing the tiles outdoors, the minimum gap between tiles shall
be 5mm and
the partition joints shall be made every 30m2 or as per detail shown on the
approved shop
drawings. When the tiles used are more than the standard size, the joint width
will be
increased in proportion to the size of the tiles.
After placing, ram the tile to its position using rubber mallet until they are fully
adhered to
100% of the adhesive mortar.
Clean the mortar / material that oozes out of the joints/gaps using a moist mop
before
application of the grout.
Grouting and filling of joints will be done In accordance with grout
manufacturers
recommendations after adhesive mortars harden sufficiently i.e. 24-48 hours.