TBD Angl

LARGE
DIAMETER
PIPES
1
TABLE
OF CONTENTS
1. Company Presentation
TMK Assets map
Large diameter pipes production
2. Longitudinally welded large diameter pipes production
2.1 Standards table of the longitudinally welded large diameter pipes
10
2.2 Longitudinally welded large diameter pipes size standard as per GOST
and TU
12
2.3 Linear weight of the longitudinally welded large diameter pipes as per
API Spec 5L
14
2.4 Linear weight of the longitudinally welded large diameter pipes as per
API Spec 5L
14
2.5 Mechanical properties of steel
16
2.6 Production process of longitudinally welded pipes from plate
18
3. Spirally welded large diameter pipes production
20
3.1 Standards table of the spirally welded large diameter pipes
22
3.2 Production process of pipes from coils
24
3.3 Spirally welded large diameter pipes schedule
26
28
3.5 Chemical composition of spirally welded large diameter pipes steel
29
4. TMK-CPW
30
4.1 TMK-CPW standards table
31
4.2 Production process of welded mean diameter pipes (TMK-CPW)
32
5. External coating of pipes
34
5.1 Standards table of the external anticorrosion coating
35
5.2 External coatings application procedure
36
5.3 Anticorrosion coating characteristics
38
6. Internal coatings of pipes
40
6.1 Standards. Coating characteristics
41
6.2 Internal coatings application procedure
42
Notes
44
Contacts
45
1. COMPANY
PRESENTATION
TMK is one of the worlds leading suppliers
of tubular products for the oil and gas
industry. TMK incorporates 28 enterprises
located in Russia, USA, Romania and
Kazakhstan and two R&D centers in Russia
and the USA. In 2012, TMK ranked first in
quantity of shipments for the fourth time
among the worlds pipe manufacturers. The
oil country tubular goods take the largest
share in the Companys sales pattern.
TMK produces a wide range of tubular
products, used by companies from
different industries, first of all, by oil and
gas companies. TMK products are also
used in the chemical, energy and machine
industry, construction, agricultural and
other industries. The Company produces
seamless and welded pipes, steel billets.
TMK supplies products combined with

a broad set of heat treatment services,
protective coating, cutting of premium
connections, storage and pipes repair.
The Company has a Corporate Quality
Management System (CQMS), which
is effective for TMK production and
marketing enterprises as well as its
management company. CQMS meets
the requirements of ISO 9001: 2008.
TMK companies products are certified
for compliance with the interstate,
Russian, foreign, international standards
requirements including GOST, GOST R,
API, DIN EN, DNV, CAL IV, ASTM and
others, and for compliance with technical
requirements.
Company Presentation
IN 2012, TMK
RANKED FIRST
IN QUANTITY
OF SHIPMENTS
FOR THE FOURTH
TIME AMONG THE
WORLDS PIPE
MANUFACTURERS
TMK ASSETS MAP
TMK Europe GmbH
TMK Global AG
TMK
Immermannstrasse 65 c,
40210 Dusseldorf, Germany
Tel.: +49 (0) 211/91348830,
Fax: +49 (0) 211/15983882
E-mail: info@tmk-europe.eu
2, Bldv. Du Theatre,
CH-1211 Geneva,
CP 5019, Switzerland
Tel.: +41 (22) 818-64-66
Fax: +41 (22) 818-64-60
E-mail: info@tmk-global.net
40, bld. 2a, Pokrovka Street,

Moscow, 105062, Russia
Tel.: +7 (495) 775-76-00
Fax: +7 (495) 775-76-01
E-mail: tmk@tmk-group.com
150 6-th Avenue SW #3000,

Calgary, AB T2P 3Y7, Canada
Tel.: +1 (403) 538-21-82
Fax: +1 (403) 538-21-83
Hotel Nebitchi, 29, Archabil shaely,

1939, Ashgabat, Turkmenistan
Tel./Fax: +993 (12) 48-87-98
E-mail: ashgabat@tmk-group.com
RUSSIA
TMK
Headquarters
Moscow
Representative office
in Uzbekistan
GERMANY
Cologne
Calgary
SWITZERLAND
Zurich
Lecco
UNITED STATES
TMK IPSCO
Headquarters
Houston
MAJOR INTERNATIONAL
INDEPENDENT
OIL & GAS COMPANIES
AL-FURAT PETROLEUM
COMPANY
ENCANA
PDO
ESHPETCO
WOODSIDE PETROLEUM
REPSOL
PETRO-CANADA
SHELL
ANADARKO PETROLEUM
TOTAL
MARATHON OIL
CHESAPEAKE
OMV
XTO ENERGY
AMERADA HESS
STATOIL
EXXONMOBIL
WINTERSHALL
CHEVRON TEXACO
AGIP
OCCIDENTAL PETROLEUM
MAERSK OIL
BURLINGTON RESOURCES
UZBEKISTAN
AZERBAIJAN
Baku
MAJOR CIS MACHINE BUILDING MAJOR EPC & OILFIELD

AND ENERGY COMPANIES
DEVELOPMENT COMPANIES
KRASNY KOTELSHCHIK
KAMAZ
GAZ
BELENERGOMASH
BELAZ
VAZ
ZIO-PODOLSK
UALAZ
MAZ
PENZAHIMMASH
UAZ
EPK
SIBENERGOMASH
Astana
KAZAKHSTAN
ROMANIA
ITALY
RUSSIAN OIL & GAS COMPANIES
SIBNEFT TRANSNEFTPRODUCT
TATNEFTTRANSNEFT
LUKOIL RUSSNEFT
ROSNEFTGAZPROM
SURGUTNEFTEGAZ
20, Dostyk st.,

Astana, Kazakhstan, 01000
Tel.: +7 (7172) 57-34-34,
57-85-32
Fax: +7 (7172) 57-85-35
E-mail: info@tmck.kz
in Turkmenistan
TMK IPSCO Canada
TMKs Major Customers
in Kazakhstan
SALES
NETWORK
Tashkent
Beijing
TURKMENISTAN
Ashgabat
CHINA
Representative office in China

APT19 I, NO. 48
Street, Dongcheng District, Beijing,
China ZIP. 100027
Tel.: +86 (10) 84-54-95-81,
+86 (10) 84-54-95-82
Fax: +86 (10) 84-54-95-80
E-mail: beijing@tmk-group.com
Dubai
UAE
ENTERPOSE CONTRACTING
HALLIBURTON
TECHNIP
PENSPEN GROUP
BOTAS
SCHLUMBERGER
AMEC
KELLOGG, BROWN & ROOT
SAIPEM
PETROFAC
SINGAPORE
TMK Sales Office in Singapore

10 Anson Road #33-06A
International Plaza,
Singapore 079903
Tel.: +65 (622) 33-015
Fax: +65 (622) 33-512
E-mail: singapore@tmk-group.com
INTERNATIONAL STATE
OIL & GAS COMPANIES
NATIONAL IRANIAN OIL COMPANY

OGDCL
ADCO
Headquarters
SONATRACH
TMK sales offices
PETROSA
KUWAIT OIL COMPANY
ONGC
TURKISH PETROLEUM
AGOCO
PETROVIETNAM
SOCAR
KAZMUNAYGAZ
SEPOC
NAFTAGAZ OF UKRAINE
CNPC
SAUDI ARAMCO
GROUPEMENT BERKINE
UZBEKNEFTEGAZ
EGPC
TURKMENNEFTEGAZ
SYRIAN PETROLEUM COMPANY
24, Oybek koch, Toshkent sh.,

Uzbekistan, 100015
Tel.: +998 71 281-4613
Fax: +998 71 281-4614
E-mail: uzbekistan@tmk-group.com
in Azerbaijan
22, Karabah street,
Baku, Azerbaijan, AZ1008
Tel./Fax: + 994 (12) 496-19-18
E-mail: baku@tmk-group.com
SOUTH AFRICA
Cape Town
TMK Middle East

P.O. Box 293534
Office 119, Block 5EA,
Dubai Airport Free Zone, Dubai,
United Arab Emirates
Tel.: +971 (4) 609-11-30,
Fax: +971 (4) 609-11-40
E-mail: sales@tmkme.ae
TMK IPSCO US
Representative office in Africa
TMK Italia s.r.l.
TMK-ARTROM
10120 Houston Oaks Dr.,

Houston, TX 77064, USA
Tel.: +1 (281) 949-10-23
Fax: +1 (281) 445-40-40
Office 12002, Triangle House,

22 Riebeek st, Central, Cape Town,
South Africa
Tel.: +27 21 418 2066
Tel./Fax: +27 21 418 2488
E-mail: info@tmkafrica.com
Piazza degli Affari, 12,

23900 Lecco, Italy
Tel./Fax: +39 (0341) 36-51-51,
+ 39 (0341) 36-00-44
E-mail: info@tmk-italia.eu
Draganesti Street, No. 30,

230119, Slatina, Olt, Romania
Tel.: +40 372498174,
+40 372498184
Fax: +40 249430055
E-mail: office.slatina@tmk-artrom.eu
LARGE
DIAMETER PIPES
PRODUCTION
For the construction of trunk, oil and gas
lines the produces a wide range of
longitudinally and spirally welded pipes of
large diameter compliant with Russian and
international standards GOST, TU and API.
The large diameter pipes manufactured
by Volzhsky Pipe Plant (VTZ) and Seversky
Tube Works (STZ) (under the SP TMKCPW). VTZ has a longitudinal mill of the
Swiss company Haeusler, producing pipes
508-1422 mm in diameter made from
sheet steel, as well as spiral line producing
pipes 530-1420 mm in diameter made
from steel coils.
The convenient geographical position

of Volzhsky Pipe Plant - availability of
railway lines and motor road, proximity
to the sea and river routes - enables the
plant to make deliveries to the customer
accurately and on time. The advantage of
the geographical position of Seversky Tube
Works is its proximity to the oil and gas
provinces Khanty-Mansiisk autonomous
okrug ,Yamalo-Nenets autonomous okrug
and Siberia.
CORINTH
PIPE WORKS
MILL ALLOWS
PRODUCING
PIPES 508 MM
AND 530 MM
IN DIAMETER
STZ is equipped with Corinth Pipe Works

mill that allows producing pipes 508 mm
and 530 mm in diameter.
2. LONGITUDINALLY
WELDED LARGE
DIAMETER PIPES
PRODUCTION
IN DECEMBER
2008 THE NEW
650 THOUSAND
TONS HAEUSLER
MILL WAS
SUCCESSFULLY
LAUNCHED AT
VOLZHSKY PIPE
PLANT
In December 2008, as a part of the Volzhsky

Pipe Plant strategic investment program,
the new 650 thousand tons Haeusler mill
was successfully launched at Volzhsky Pipe
Plant. It can produce LSAW pipes with
diameters of between 508 mm and 1420
mm in diameter with a wall thickness of 8
to 42 mm and strength grade up to K65
according to the Russian standards, as well
as longitudinally welded large diameter pipes
with diameters ranging from 508 to 1422
mm and wall thickness from 7.9 to 42 mm,
and strength grade up to X80 according
to API Spec 5L standard. The process
procedure with the use of the three roll
forming method, followed by submerged arc
welding and expansion is the most effective
way of production of the trunk longitudinally
welded pipes of large diameter.
Quality policy
Compliance with high quality standards
of the output is the basic condition to win
consumer loyalty, therefore seeks to
follow the best international management
practice in all aspects of its activities.
All TMK plants have the Quality
Management System certified as compliant
with the international standard ISO 90012008 requirements.
The plants successfully employ the

Environmental Management System
certified as compliant with the international
standard ISO 14001: 2004 requirements.
All large diameter pipes shall undergo non
destructive examination with the use of
ultrasonic, X-ray and magnetic particle
methods, as well as hydrostatic testing.
The Company takes a responsible approach

towards the environmental protection
issues, social obligations, and is fully
engaged in addressing the environmental
issues in the region.
Longitudinally welded large diameter pipes production
2.1 Standards table of the longitudinally welded

large diameter pipes
Normative and technical documentation
Steel grade/ strength grade
outside
diameter,
mm
wall
thickness,
mm
GOST R 52079-2003
Welded steel pipes for the trunk gas pipeline, oil pipelines
and oil-products pipelines
530-1420
8,0-42,0
34, 38, 42, 48, 50,

52, 54, 55, 56, 60
GOST 20295-85
Welded steel pipes for the trunk gas and oil pipelines
530-1420
8,0-42,0
3 (34), 20 (42), 38,

low-alloyed (50, 52, 54,
55, 56, 60)
GOST 10704-91/10706-76
Longitudinally electric-welded steel pipes. Schedule
530-1420
8,0-32,0
2 (33), 2, 2
(34), 3 (37), 3,
3 (38), low-alloyed
(45)
TU 14-156-77-2008 Longitudinally electric-welded

steel pipes 530-1420 mm in diameter for the trunk
gas pipelines under operating pressure up to 9.8 MPa
included
530-1420
8,0-32,0
52, 54, 55, 56, 60,

56, 60, 65, 70

steel pipes 530-1420 mm in diameter grade 60, for
the trunk gas pipelines under operating pressure of 11,8
MPa
530-1420
9,9-37,9
60

steel pipes 1420 mm in diameter grade 65, for the
trunk gas pipelines under operating pressure of 11,8
MPa
1420
23,0; 27,7
65
TU 14-156-85-2009
Longitudinally electric-welded steel line pipes 530-1420
mm in diameter with increased corrosion resistance
and cold resistance made of steel 20 KCH for fields of
Surgutneftegas OJSC
530-1220
8,0-25,0
52
API Spec 5L Pipes for pipelines. Specifications
508-1422
ISO 3183:2012 Steel pipes for pipeline transportation

systems

steel pipes with H2S trim designed for the construction
and repair of gas pipelines within the territory of Central
Asia
10
Pipe sizes
508-1422
530-1020
7,9-42,0
7,9-42,0
10,0-30,0
Normative and technical documentation
Pipe sizes
Steel grade/ strength grade
outside
diameter,
mm
wall
thickness,
mm
TU 14-3-122-2012
Longitudinally electric-welded steel pipes 530-1220
mm in diameter grade K60 with external anti-corrosion
coating for the trunk oil and gas pipelines under operating
pressure up to 9,8MPa with operating temperature up to
minus 60C.
530-1220
8,0-16,0
52-60
TU 1303-006.2-593377520-2003
Longitudinally electric-welded steel line pipes with
increased field reliability, corrosion- and cold-resistance
produced by automatic submerged arc welding and
designed for the construction of TNK OJSC fields
530-1220
8,0-25,0
09, 20
TU 14-156-87-2010
Longitudinally electric-welded steel line pipes with
increased field reliability, corrosion- and cold-resistance
produced by automatic submerged arc welding and
designed for the construction of NK Rosneft fields
530-1220
8,0-25,0
52, 56, 60, 48, 52,

56
TU 1381-006-53570464-2011
530-1220
Longitudinally electric-welded pipes of common and coldresistant version with increased field reliability for the
trunk oil pipelines
8,0-35,0
50, 52, 54, 55, 56,

60
DIN EN 10208-1 Steel pipes for combustible medium.

Part 1: Schedule pipes
508-1422
7,9-42,0
L210GA-L300GA
DNV-OS-F101 Offshore standard. Submarine Pipeline

Systems
508-1422
8,0-42,0
250-485 F, D
TU 14156922012
Steel longitudinal welded pipes for subsea pipelines
559-711
15,0-25,4
36W, 40W,
420W (52, 54, 55,
56, 52, 60, 65)
U 14156982013
Steel longitudinal welded pipes, K60 steel grade, for the
linear segment of gas trunk lines and compressor station
pipelines with operating pressure 11.8Mpa
530-1220
14,2-33,0
60
U 14-156-103-2014
Steel ERW pipes, diameter (5301420) mm, with
improved weldability and cold resistance for building
structures
530-1420
8,0-40,0
345, 375, 390, 440
U 1381011535704642012
Steel ERW pipes for manufacturing of protective cases
(enclosures)
530-1420
15,2-32,0
34, 38, 42, 48, 50,

52, 54, 55
L290 or 42 - L555 or 80
L290 or 42 - L555 or 80
48, 50, 52, 42, 46,

52
11
2.2 Longitudinally welded large diameter pipes

size standard as per GOST and TU
Dimensional range of longitudinally welded large diameter pipes as per GOST 20295-85,
TU 1381-006-53570464-2011 and TU 14-156-85-2009
Outside
diameter,
mm
Wall thickness, mm
6
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
530
630
720
820
1020
1220
1420
GOST 20295-85, strength grades: 3460
U 14-156-85-2009, strength group 52 (also according to this TU pipes 1067 mm in diameter

and wall thickness of 10 to 25 mm are produced); U 14-156-87-2010;
U 1303-006.2-593377520-2003
TU 1381-006-53570464-2011
Dimensional range of longitudinally welded large diameter pipes as per GOST R 52079-2003,
GOST 10704-91, TU 14-156-77-2008 and TU 14-156-82-2008
Outside
diameter,
mm
Wall thickness, mm
6
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
530
630
720
820
1020
1220
1420
GOST R 52079-2003 and GOST 10704-911, strength grades: as per GOST R 52079 3460; as per
GOST 10704 2, 3, 2, 3, 2, 3
TU 14-156-82-20082 strength grade: 65

TU 14-156-77-2008 strength grades: 5260; 5670
Dimensional range of longitudinally welded large diameter pipes according to TU 14-156-78-2008

Outside diameter, mm
Wall thickness, mm
530
9,9
720
1020
1220
1420
11,8
14,2
13,4
16,1
19,3
18,9
22,7
27,3
22,7
27,2
32,6
26,4
31,6
37,9
as per GOST 10704-91 920 mm outside diameter pipes with wall thickness of 8-20 mm can be produced.
exact wall thickness 23 and 27.7 mm.
3
at the customers request the production of pipes with another wall thickness within the range specified for each diameter is permissible
2
12
13
2.3 Linear weight of the longitudinally welded

large diameter pipes as per API Spec 5L
Values are specified in accordance with ASME B36.10M
Outside
diameter, mm
in
20
22
24
26
Wall thickness, mm
in
0,312 0,344
mm
mm 7,925 8,738
508
97,68
107,6
558,8 107,6
118,6
609,6 117,6
129,6
660,4 127,4
140,4
0,375
9,525
117,2
129,1
141,2
152,9
0,406
10,31
126,5
139,5
152,5
165,2
0,438
11,13
136,8
150,4
164,4
178,1
0,469
11,91
145,7
160,7
175,7
190,4
0,5
12,7
155,1
171,1
187,1
202,7
0,562
14,27
173,8
191,7
209,7
227,3
28
30
32
34
36
38
40
42
44
46
48
52
56
711,2
762
812,8
863,6
914,4
965,2
1016
1067
1118
1168
1219
1321
1422
164,9
176,9
188,8
200,8
212,6
224,6
236,5
248,5
260,5
272,3
284,3
308,2
332
178,2
191,1
204,1
217,1
229,8
242,7
255,7
268,7
281,6
294,4
307,3
333,3
358,9
192,1
206,1
220,1
234,1
247,8
261,8
275,8
289,8
303,8
317,5
331,5
359,5
387,3
205,3
220,3
235,3
250,3
265
279,9
294,9
309,9
324,9
339,6
354,5
384,5
414,2
218,7
234,7
250,7
266,6
282,3
298,3
314,2
330,2
346,2
361,8
377,8
409,8
441,4
245,2
263,1
281,1
299
316,6
334,6
352,5
370,5
388,4
406
424
459,9
495,4
137,3
147,3
157,3
167,2
177
186,9
196,9
151,4
162,4
173,4
184,3
195,1
206,1
217,1
228,1
239,1
249,9
260,9
0,594
15,09
183,4
0,625
15,88
192,7
212,7
232,7
252,3
0,688
17,48
211,5
233,4
255,4
277
0,75
19,05
229,7
253,7
277,6
301,1
0,812
20,62
247,8
273,8
299,7
325,1
0,875
22,23
0,938
23,83
0,969
24,61
1
25,4
294,3
322,2
349,6
314,5
344,5
373,9
355,3
366,2
397,5
272,2
292,2
312,2
332,1
351,7
371,7
391,7
411,6
431,6
451,2
471,2
511,1
550,7
299
321
342,9
364,9
386,5
408,5
430,5
452,4
474,4
496
518
561,9
605,5
325,1
349
373
397
420,5
444,4
468,4
492,3
516,3
539,8
563,7
611,7
659,1
351,1
377
402,9
428,9
454,3
480,2
506,2
532,1
558
583,5
609,4
661,3
712,6
377,8
405,6
433,5
461,5
488,9
516,9
544,8
572,8
600,7
628,1
656,1
712
767,4
403,8
433,8
463,8
493,8
523,1
553,1
583,1
613,1
643
672,4
702,4
762,3
821,7
429,5
461,4
493,4
525,3
556,6
588,6
620,5
652,5
684,4
715,7
747,7
811,6
874,8
1,062
26,97
1,125
28,58
1,188
30,18
1,25
31,75
657,8
691,8
725,7
758,9
792,8
860,7
927,9
696
731,9
767,9
803,1
839
910,9
982,1
733,7
771,7
809,7
846,9
884,8
960,7
1036
770,7
810,6
850,5
889,7
929,6
1009
1089
Strength grade up to 80
2.4 Linear weight of the longitudinally welded

large diameter pipes as per API Spec 5L
Values are specified in accordance with ISO 4200
Outside
diameter, mm
508
559
610
660
711
762
813
864
914
1016
1067
1118
1168
1219
1321
1422
Wall thickness, mm
8
8,8
98,6
108
109
119
119
130
129
141
139
152
149
163
159
175
169
186
179
196
199
219
209
230
219
241
229
252
239
263
259
285
279
307
10
123
135
146
160
173
185
198
211
223
249
261
273
286
298
323
348
11
136
149
162
176
190
204
218
231
245
273
286
300
314
328
355
383
12,5
153
168
184
200
215
231
247
262
278
309
325
341
356
372
403
435
14,2
173
191
209
226
244
262
280
298
315
351
369
387
404
422
458
493
16
194
214
234
254
274
294
314
335
354
395
415
435
455
475
515
555
17,5
212
234
256
277
299
321
343
365
387
431
453
475
497
519
563
605
20
241
266
291
316
341
366
391
416
441
491
516
542
565
591
642
692
22,2
266
294
322
349
377
405
433
461
488
544
572
600
627
655
711
766
25
298
329
361
392
423
454
486
517
548
611
642
674
705
736
799
861
28
331
367
402
436
472
507
542
577
612
682
717
753
787
822
893
963
30
354
391
429
465
504
542
579
617
654
729
767
805
842
880
955
1030
32
376
415
455
496
536
576
616
657
696
777
817
857
896
937
1017
1097
36
419
464
510
554
599
645
690
735
780
870
915
961
1005
1050
1141
1231
40
462
512
562
612
662
712
763
813
862
963
1013
1063
1113
1163
1264
1363
Strength grade up to 80
14
15

Normative document title
Pipe sizes
outside
diameter
16
Steel grade,
strength grade
wall
thickness
Ultimate
tensile
strength
Yield strength
Elongation
Impact strength
KCU
Impact strength
KCV
Shear area at
fracture
Bending angle
MPa
MPa
J/cm2
J/cm2
degr.
mm
mm
no less than
no less than
GOST 10704-91, GOST 10706-76 Longitudinally

electric-welded steel pipes. Specifications
5301420
8,0-42,0
2, 2,
2, 3,
3, 3,
low-alloy steel
( 0,48%)
322-440
215-265
18-22
29-59 (+20)
15-20 (-20)
24 (-40)
180
GOST 20295-85 Welded steel pipes for the trunk gas

and oil pipelines
5301420
8,0-34,0
3(34),
20(42) lowalloy (50, 52,
55, 60)
333-588
206-412
24-16
29,4 (-40)
180
GOST R 52079-2003 Welded steel pipes for the trunk

gas pipeline, oil pipelines and oil-products pipelines
5301420
8,0-42,0
34, 38, 42,

48, 50, 52,
54, 55, 56,
60
335-590
205-460
24-20
34,3-49,0*
24,5-107,8*
50-85*

530steel pipes 530-1420 mm in diameter for the trunk gas
1420
pipelines under operating pressure up to 9.8 MPa included
8,0-32,0
52, 54, 55,

56, 60, 56,
60, 65, 70
510-590;
490-565
360-480;
386-483
20
34,3-58,8 at
-60
39,2-107,8 at
-20
50-85 at -20 180

steel pipes 530-1420 mm in diameter grade 60, for the
trunk gas pipelines under operating pressure of 11,8 MPa
9,9-37,9
60
590
485
20
100-170 at
-20
85 at -20
180
U 14-156-82-2009 Longitudinally electric-welded

1420
steel pipes 1420 mm in diameter grade 65, for the trunk
gas pipelines under operating pressure of 11,8 MPa
23,0
27,7
65
640
555
18
250 at -40
85 at -20
180

steel line pipes 530-1420 mm in diameter with increased
corrosion resistance and cold resistance made of steel 20
KCH for fields of Surgutneftegas OJSC
5301220
8,0-25,0
52
510-628
355
20
39,2 at -60
39,2 at -20
50 at -20
120
TU 1381-006-53570464-2011 Longitudinally electric- 530welded pipes of common and cold-resistant version with
1220
increased field reliability for the main oil pipelines
8,0-35,0
50, 52, 54,

55, 56, 60
490-590
345-460
20
44-74 at -60 49-88 at -5 or 60 at

-20
1067mm 80 at
> 1067mm at
-5 or -20
180

steel line pipes with increased field reliability, corrosionand cold-resistance produced by automatic submerged
arc welding and designed for the construction of NK
Rosneft fields
5301220
8,0-25,0
48, 52, 56
52, 56, 60
460-760
315-565
20
34,3-39,2 at
-60
59 at -20
55 at -20
180
TU 1303-006.2-593377520-2003 Longitudinally
electric-welded steel line pipes with increased field
reliability, corrosion- and cold-resistance produced by
automatic submerged arc welding and designed for the
construction of TNK OJSC fields
5301220
8,0-25,0
09, 20
48, 50, 52
54, 56
470-549
338-539
20
59 at -50
50 at -50
180

steel pipes with H2S trim designed for the construction
and repair of gas pipelines within the territory of Central
Asia
5301020
10,030,0
48, 50, 52
42, 46, 52
470- 510
265-359
20
49 at -60
49 at -20
60 at -20
180

steel pipes 530-1220 mm in diameter grade K60 with
external anti-corrosion coating for the trunk oil and gas
pipelines under operating pressure up to 9,8MPa with
operating temperature up to minus 60C.
5301220
8,0-16,0
52-60
510-710
360-480
20
49-54 at -60 49-69 at -60 50-60 at -60 180
ANSI/API Spec 5L/ISO 3183:2007 Pipes for pipelines.

Specifications
5081422
7,9-42,0
42-70
485- 570
290-485
in acc. with the

specification
in acc. with the

specification
5301420
in acc. with the

specification
in acc. with the

specification
180
120
17
2.6 Production process of longitudinally welded

pipes from plate
1 Plate set
3 Skelping
10 Preliminary visual inspection
11 Ultrasonic examination
12 X-ray examination
13 Expansion
14 Pipe end processing
15 Hydrostatic testing
16 Ultrasonic Inspection
17 X-ray analysis
18 Magnetic-particle inspection
19 Marking, weighing
2 Plate edge milling
4 Edges bending
5 Tack welding
6 Runoff tab welding
7 Inside welding
8 Outside welding
20
9 Flush finish at the ends
and at the segment of
technological strips
18
Storage
#$Longitudinally
Longitudinally
welded
welded
large
large
diameter
diameter
pipes
pipes
production
production
19
3. SPIRALLY
WELDED LARGE
DIAMETER PIPES
PRODUCTION
PRODUCING
PIPES 530-1420
MM DIAMETER
MADE OF
COIL STEEL
WITH WALL
THICKNESS OF
6-16 MM
The spirally welded large diameter pipes

production facilities include 4 mills,
producing pipes 530-1420 mm diameter
made of coil steel with wall thickness of
6-16 mm.
Spirally welded large diameter pipes have
been designed for the construction of
trunk oil and gas pipelines, infield, generalpurpose pipelines, heat network and nuclear
power plants pipelines. The spiral large
diameter pipes are also used for the cold
bending curves (CBC), shells (pipe in pipe),
high and low pressure conduits, tonguedand-grooved cost protection structures.
They are produced by submerged arc
welding.
20
The application of improving volume heat

treatment (quenching + tempering) allows
producing pipes with strength grade up
to K65 as per GOST and X80 standard
API. After heat treatment the base metal,
weld metal, heat affected zone of welding
become homogeneous in structure. At
the same time, the differences in the
mechanical properties of the pipe structural
elements are eliminated, the simultaneous
increase in strength and metal viscoplastic
response takes place.
The spirally welded large diameter pipes

undergo hydrostatic tests and the full cycle
of non-destructive testing, including:
j
j
j
ultrasonic testing of the skelp for

lamination;
ultrasonic and X-Ray-TV testing of the
weld seam;
chamfer and pipe ends ultrasonic
testing.
The use of spirally welded pipes reduces

the losses through pipelines destruction,
since the spiral weld prevents the
spread of the longitudinal main cracks
in the pipelines (the most hazardous
destruction). The spirally welded pipes
have the increased bending, tensile and
compressive strength.
Spirally welded large diameter pipes production
21
3.1 Standards table of the spirally welded large

diameter pipes
Normative and technical documentation title
Pipes sizes, mm
outside
diameter
Steel grade, strength grade
wall
thickness
OIL AND GAS SUPPLY PIPES
Pipes sizes, mm
Steel grade, strength grade
outside
diameter
wall
thickness
5301220
8,0-16,0
48, 52, 56 52, 56,

60
OIL AND GAS SUPPLY PIPES
GOST 20295-85 Welded steel pipes for the trunk gas

and oil pipelines TC 502-11
5301420
6-16
34, 38, 42, 50, 52,

54, 55, 56, 60
API Spec 5L
Pipes for pipelines. Technical specifications
6101422
6,4-14,3
A, B, X42-X70
TU 14-156-90-2010 Spirally electric-welded steel oil

and gas pipes with increased field reliability, corrosionand cold-resistance designed for the construction of NK
Rosneft fields
ISO 3183:2012
Steel pipes for pipeline distribution systems
6101422
6.4-14.3
, , 4270 (L210, L245,

L290 L485)
GOST R 52079-2003 Welded steel pipes for the trunk

gas pipeline, oil pipelines and oil-products pipelines.
Specifications
5301420
7-16
34, 38, 42, 48, 50,

52, 54, 56, 60
TU 14-3-1976-99 Spirally electric-welded steel pipes

with external corrosion-resistant coating for use at a
pressure up to 7,4 MPa (75 kgf/cm2)
5301220
7-16
171, 171-, 13,

13-, 102 and other
low-alloy 56, 60
DIN EN 10208-2 Steel pipelines for combustible

materials. Technical delivery conditions
6101422
6,4-14,3
L245MB, L290MB, L450MB,

L485MB, L550MB
TU 14-156-86-2009 Spirally electric-welded steel

pipes 530-1420 mm in diameter for low pressure
pipelines and building structures
5301420
7-16
.0, 2

with increased corrosion and cold resistance made of
quality carbon steel grade 20
5301220
8-16
20, 20, 48, 52

made of low-alloy steel with external corrosion resistant
coating for the construction of trunk oil pipelines
5301220
7-15
20, 171, 102, 52,

56, 60, 70
TU 1381-158-00147016-01 Spirally electric-welded

steel pipes subjected to bulk heat treatment, designed
for the construction of field pipelines for service in highly
corrosive environments
5301220
7-12
20 (48), 09 (52)
TU 1303-006.4-593377520-2003 Spirally electricwelded steel line pipes with increased field reliability,
designed for the construction of TNK OJSC fields
530-820
7-12
20, 092, 48, 50,

52
5301420
8-14
20
CONVENTIONAL PIPES
GOST 8696-74 Conventional spirally electric-welded
steel pipes
5301420
6-16
TU 14-156-103-2014
Steel ERW pipes, diameter (5301420) mm, with
improved weldability and cold resistance for building
structures
5301420
6.0-16.0
TU 1381011535704642012
Steel ERW pipes for manufacturing of protective cases
(enclosures)
10201420
15.216.0
.2 (34), .3 (38),
20 (42), low-alloy 45, 50,
52, 55,
345, 375, 390, 440
34, 38, 42, 48, 50,

52, 54, 55
PIPES FOR HEAT SUPPLY NETWORK
22
Normative document title

530-1420 mm in diameter for heat supply network
pipelines
5301420
6-16
.35 (40), 20 (42),

171, 171-, 17 (52,
60)

with increased resistance against localized corrosion for
heat supply network pipelines
5301020
6-12
.35, 20, 171,

171- (42, 50, 52,
60)
PIPES FOR NUCLEAR POWER PLANTS

TU 13.03-011-00212179-2003 Spirally electricwelded steel pipes made of carbon steel grade 20 for
nuclear power plants piping
23
3.2 Production process of pipes from coils
1 Coils straightening, coil ends trim
3 Strip edge trimming
5 Pipe welding (inside and outside

seams welding)
7 Pipes plasma cutting to

specified length
24
9 Quenching in the air-water sprayer
10 Tempering
2 Coil welding in a continuous strip

11 Cooling in the air-water sprayer
12 Pipe and processing
13 Hydrostatic testing
14 Seams ends X-ray test
4 Ultrasonic inspection of the strip in full

width
6 Automatic ultrasonic weld inspection
8 Heating for quenching
15 Ultrasonic inspection
of spiral and
transverse welds, pipe
ends and chamfer
16
Measurement of geometrical
parameters, marking, storage
25
3.3 Spirally welded large diameter pipes schedule

Outside
diameter, mm
Wall thickness, mm
6,0
6,5
7,0
7,5
8,0
8,5
9,0
9,5
10,0
10,5
11,0
11,5
12,0
12,5
13,0
13,5
14,0
14,5
15,0
16,0
Weight of 1 running meter*

530
78,7
85,2
91,6
98,1
104,5
111,0
117,4
123,8
130,2
136,5
142,9
149,2
155,6
630
93,7
101,4
109,2
116,9
124,5
132,2
139,9
147,5
155,2
162,8
170,4
178,0
185,6
720
107,2
116,1
124,9
133,8
142,6
151,4
160,2
168,9
177,7
186,5
195,2
203,9
212,7
221,3
230,1
140,3
150,3
162,2
172,6
182,7
192,7
202,7
212,7
222,7
232,7
242,7
252,6
262,6
920
182,6
193,9
205,2
216,5
227,8
239,0
250,3
261,5
272,7
1020
199,7
212,0
227,7
240,3
252,8
265,3
277,8
290,3
302,8
315,2
327,7
340,1
352,5
367,4
377,3
402,1
1220
239,1
254,0
268,8
287,8
302,9
317,9
332,9
347,9
362,8
377,8
392,7
407,7
422,6
440,5
452,4
482,2
347,7
365,0
382,2
399,5
422,9
440,4
457,8
475,3
492,7
510,1
527,5
562,3
820
1420
* Theoretical weight is specified by adding 1.5% due to the weld reinforcement
The pipes can be produced with intermediate wall thickness of 0,1 mm interval.
The pipes length ranges from 10.5 to 11.6 m. It is allowed to supply pipes that are less than 9.0 m long in amount not more
than 10% of the batch.
26
27

Normative
and technical
documentation title
Strength grade.
Ultimate tensile
strength
MPa (kgf/mm2),
no less than
Yield
strength
MPa (kgf/
mm2), no
less than
Elongation,
5
%, no
less
than
Impact strength
KCU (at test
temperature )
J/cm2 (kgf.m/
cm2), no less than
Impact strength
KCV (at test
temperature )
J/cm2 (kgf.m/
cm2), no less than
Shear area
at fracture
per DWT
sample (at test
temperature )
no less than,
%
Bending
angle
of weld
joint,
(API 5L)
no less
than,
degrees
3.5 Chemical composition of spirally welded large

diameter pipes steel
Steel grade
(strength
grade)
Elements mass fraction, %
Si
Ni
Ti
Nb
Ca
no more than
GOST 20295-85
TU 13.03-01100212179-2003
TU 1104-138100357-02-96
42 412(42)
206 (21)
235 (24)
245 (25)
343 (35)
353 (36)
372 (38)
412 (42)
245 (25)
52 510(52) 56
549 (56) 60
588(60)
363 (37)
441 (45)
441 (45)
TU 14-3-1970-97
48 470(48) 52
510(52)
52 510(52) 56
549 (56) 60
588(60) 70 588(60)
294 (30)
353 (36)
353 (36)
441 (45)
441 (45) 482 (49)
482 (49)
TU 14-3-1973-97
TU 14-3-1976-99
TU 14-3-954-2001
TU 14--52-2001
TU 1381-14400147016-01
TU 1381-15800147016-01
TU 1381-21300147016-01
TU 14-156-552005
TU 14-156-902010
28
34 333(34) 38
372(38) 42 412
(42) 50 485
(50) 52 510(52)
56 539(55) 60
588(60)
24
22
21
20
20
20
16
23
21
20
20
39,2 (4) (-60)
29,4 (3) (-10)
100
100
100
100
100
100
100
100
29,4(3) (-20)
29,4 (3)-39,4 (4)

(-40)
39,2 (4)-49,0 (5)
(-60)
25 20 39,4(4) (-40)
39,4(4) (-40)
20
39,0(4) (-60)
98 (10) - 147
20(15) (-60)
24
2098(10) - 147
23
(15) (-60)
23
20 20
(-5 ) 29,4 (3)39,2 (4) (-15)

39,4(4) (-15)
39,2 (4)-58,8 (6)
78,0(8) (+20)
78,0(8) (+20)
39,0(4) (-15)
(10) (-15)
(10) (-15)
98,0(10) (-15)
50-60 (-5) 180

50-70 (-15) 180
180
(3)-58,8 (6)
(-60) (3)-58,8
(6) (-60)
50-70 (-60) 180

50-70 (-60) 180
80 (-15)
-20 95
-20 95
-20 95
180
180
180
180
180
180
60 550(56) 60
588(60)
441 (45)
441 (45)
K40 392(40)
42 412 (42)
52 510(52) 60
588(60)
52 510(52) 54
530(54) 56 550(56)
265 (27)
245 (25)
353 (36)
412 (42)
370 (38)
390 (40)
410 (42)
314(32)
350 (36)
23
23
20
20
20
20
20
23
20
49,0(5) (-20)
(4) (-40)
(4) (-40)
118,0(12) (-60)
118,0(12) (-60)
118,0(12) (-60)
49,0(5) (-60)
59,0(6) (-60)
59,0(6) (-60)
59,0(6) (-60)
98,0(10) (-20)
49,0(5) (-20)
59,0(6) (-40)
60 (-20)
60 (-20)
60 (-20)
80 (-15)
80 (-15)
100
100
100
100
180
180
180
180
180
314(32)
350 (36)
23
20
49,0(5) (-60)
59,0(6) (-60)
49,0(5) (-20)
59,0(6) (-40)
80 (-15)
80 (-15)
180
180
314(32)
350 (36)
245-460
(25-47)
360 (37)
390 (40)
415 (42)
23
20
2120
Table
7 API
5L/
ISO
3183
50 (-50)
50 (-50)
34,3(3,5)-49,0
(5,0) (-60)
34,3 (3,5) (-60)
78,4(8) (-50)
78,4(8) (-50)
39,2 (4,0)-78,5
(8,0) (-20)
59,0 (6) (-20)
180
180
180
55 (-20)
100
48 470-588(4860) 52 510630(52-64)
48 470-588(4860)
52 510-630(5264)
48 470(48) 52
510(52)
42-60 410590(42-56)
52, 48 (20)
460(47)
56, 52 (13)
490(50)
60, 56 (09)
520(53)
As, Sn,
Sb
no more than
20
(42-48)
0,170,24
0,170,37
0,350,65
0,035
0,04
0,25
0,25
0,25
0,020,08
20
(42-48)
0,170,24
0,170,37
0,350,65
0,025
0,01
0,25
0,25
0,25
0,020,06
20
(42-48)
0,170,24
0,170,37
0,350,65
0,025
0,01
0,020,06
0,030,06
0,010,03
20
(42-48)
0,180,23
0,170,37
0,350,65
0,015
0,01
0,25
0,3
0,3
0,020,06
0,040,07
0,01
20
(42-48)
0,170,24
0,170,37
0,350,65
0,025
0,01
0,25
0,25
0,25
0,020,06
0,030,06
17
(50-52)
0,150,2
0,40,6
1,01,40
0,035
0,03
0,3
0,3
0,3
171
(52)
0,150,2
0,40,6
1,151,55
0,035
0,03
0,3
0,3
0,3
171-
(52-55)
0,150,2
0,40,6
1,151,55
0,025
0,01
0,3
0,3
0,3
09
(52)
0,070,12
0,50,8
0,50,8
0,02
0,01
0,3
0,3
0,3
0,020,05
0,040,08
0,02- 0,012 0,06
09
(52)
0,070,12
0,50,8
0,50,8
0,02
0,01
0,3
0,3
0,3
0,020,05
0,040,08
0,02- 0,012 0,06
102
(56)
0,090,12
0,150,35
1,551,75
0,02
0,006
0,020,05
0,010,035
0,03- 0,05
102
(56)
0,090,12
0,150,35
1,551,75
0,02
0,006
0,020,05
0,090,12
0,005- 0,02- 0,02

0,04
(52)
0,040,07
0,170,37
1,351,60
0,005
0,005
0,1
0,03
0,020,04
0,050,08
no
more
than
0,02
no
more
than
0,040,06
no
more
than
0,007
Microalloyed no less no less no less 0,02

steel (56- than
than
than
)
0,15
0,35
1,50
0,008
0,3
0,3
0,3
no
more
than
0,06
no
more
than
0,08
no
more
than
0,01
no
more
than
0,04
0,01
0,006 -
Low-alloyed
(52-56)
0,01
0,3
0,3
0,3
0,05
0,01
0,3
0,3
0,3
0,025- 0,040,05
0,06
no
more
than
0,01
0,03- 0,01
0,05
Microalloyed no less no less no less 0,015

steel (65)
than
than
than
0,08
0,35
1,95
0,004
0,3
0,35
0,3
no
more
than
0,006
no
more
than
0,1
no
more
than
0,03
no
more
than
0,1
0,006 0,006 -
20 (52, no less 0,1748)

than
0,37
0,22
no less 0,015
than
0,65
0,005
0,30
0,30
0,30
0,020,05
0,040,15
no
more
than
0,03
no
more
than
0,04
0,008 -
13
(56, 52)
no less 0,015
than
0,80
0,005
0,600,90
0,25
0,25
0,020,05
0,040,09
no
more
than
0,03
no
more
than
0,06
0,010 -
no less no less no less 0,025

than
than
than
0,2
0,6
1,55
Microalloyed 0,09steel (56- 0,13

)
0,150,3
no less 0,17than
0,37
0,17
1,31,55
0,02
0,005
0,005
0,005
0,006 -
29
4. TMK-CPW
TMK-CPW CJSC established in January
2007 is a joint venture company of
Seversky Tube Works (STZ), a part of the
Pipe Metallurgical Company and HUMBEL
Limited, a subsidiary of Corinth Pipeworks
S.A., the largest pipe manufacturer
in Greece. 51% of the joint venture
authorized capital is owned by STZ, the
remaining 49% by HUMBEL Limited. The
joint ventures products are designed
to meet the requirements of oil and gas
companies in Russia and the CIS, using
longitudinally electric-welded pipes for
production and transportation of oil and
gas, as well as the growing needs of the
construction industry.
30
4.1 TMK-CPW standards table

Normative and technical documentation Pipes sizes
Strength grade
Outside diameter, mm
Wall thickness, mm
GOST 20295-85 Welded steel pipes

for the trunk gas and oil pipelines.
Specifications
530
8,0-11,0
34, 38, 42, 50, 52
GOST 10704/10705 Steel electricwelded pipes
530
7,0-13,0
.2, ., 10, 20, 22,

092, 171, 13
API 5L Pipes for pipelines. PSL-1
508,0
6,35-12,7
, , 42-60
DIN EN 10217-1 Welded steel pipes

for pressure purposes.
508,0
6,3-12,5
P195TR1, P235TR1,
P265TR1
DIN EN 10219-1 and 10219-2 Cold

508,0
formed welded structural hollow sections
of non-alloy and fine grain steels
6,0-12,0
S235JRH, S275J0H,
S275J2H S355J0H,
S355J2H
TMK-CPW
31
4.2 Production process of welded mean diameter

pipes (TMK-CPW)
1 Skelp preparation
7 Calibration
2 Skelp edge trimming
9 Pipe end processing
3 Skelp forming in tubular billet
10 Pipes hydrostatic testing
4 High frequency welding
11 Ultrasonic inspection of
the weld joint
5 Burring
8 Sawing to specified length
12 Visual control and

marking
6 Weld joint heat treatment
13
Finished products
warehouse
32
TMK-CPW
33
5. EXTERNAL
COATINGS OF PIPES
VTZ OJSC production facilities allow
applying the following types of external
anticorrosion coatings on the pipes
(including S-v coatings)
j
j
Two-layer polyethylene or polypropylene

Three-layer polyethylene or
polypropylene
Coatings are applied to the external surface of

welded and seamless pipes 114-1420 mm
in diameter. The ambient temperature during
operation range from -40C to + 80C. The
quality of pipeline coating ensures their safety
during underground laying for at least 30
years.
5.1 Standards table of the external anticorrosion

coating
Coating purpose
DIN 30670:1991 Polyethylene coating for steel pipes and

fittings
Insulation of pipes laid in soil and water
DIN 30678:1992 Polyethylene coating for steel pipes
Insulation of pipes laid in soil and water
GOST R 51164-98 Steel pipe mains. General

requirements for corrosion protection
Trunk lines protection against underground and

atmospheric corrosion
TU 14-3P-49-2003 Seamless welded steel pipes 1021420 mm in diameter with external protective coating on
the basis of extruded polyethylene
For the construction of trunk lines of underground,

underwater and ground (in embankment) laying
TU 14-156-74-2008 Electric-welded steel pipes for gas For underground and underwater laying of the trunk gas
pipelines 406-1420 mm in diameter with external three- pipelines and their taps, as well as gas pipeline section laid
by directional drilling method
layer polyethylene coating
TU 1390-008-53570464-2011 Seamless welded steel Protection against underground and atmospheric
pipes 114-1420 mm in diameter with external protective corrosion
polyethylene coating
34
External coatings of pipes
35
5.2 External coatings application procedure
7 Three-layered polyethylene
(or polypropylene) coating
a) epoxy primer applying
b) adhesive applying
c) polyethylene
(or polypropylene) applying
1 Incoming control of
pipes (visual)
9 Coating integrity control by

high voltage flaw detector
4 Cleaning of the pipes

body from dust by
blowing
10 Scalping of pipe ends from coating
5 Quality control of the

pipe surface preparation
(visual)
a) adhesive applying
b) polyethylene
(or polypropylene) applying
2 Preliminary heating
in the gas stove
8 Water cooling of coated

pipes
3 Abrasive cleaning of the pipes

external surface in the shotblast
unit by steel grit
7B 7B Two- layer polyethylene

(or polypropylene) coating
11 The final quality control of

coated pipes (visual)
6 Heating. Chromate treatment.

Subsequent heating before
coating applying
12
Pipes marking. Breaking

piece installation. Pipes
storage
36
37
5.3 Anticorrosion coating characteristics

Three-layer coating on the basis of extruded polyethylene
Indicators
Parameters
1. Thickness, m, no less than

1st layer
100-175
2nd layer
150-400
Total thickness
3000
for weld
2500
2. Coating offset from the pipe edge, mm

coating chamfer, degree
80-180
20-45
3. Adhesion strength, N/cm of width

at t +20 5C
150
at t +80 3C
50
4. Indentation resistance, no more than, mm

at t +25 2C
0,2
at t +80 3C
0,3
5. Impact strength, no less than, J

at t +23 2C
18
6. Elongation at fracture, %
no less than, at t -45 5C
100
7. Cathodic disbondment, no more than, cm2 4

8. Epoxy primer hardening degree
38
- 2 < Tg < + 3
39
6.1 Standards. Coating characteristics

Coating purpose
TU 14-156-79-2008 Seamless and electric-welded steel pipes

530-1420 mm in diameter with internal flow coating
For trunk gas pipelines
TU 1390-004-53570464-2010 Electric-welded steel pipes

508-1420 mm in diameter with internal protective coating on the
basis of high viscosity epoxy materials Amercoat and Scotchkote
For water conduits, including drinking water,

sewerage systems etc.
Coating characteristics
Internal flow-coat
Indicator name
Meas. unit
1. Curable coating thickness
60-150
2. Adhesion of coatings by cross-cut test method
unit
3. Adhesion of coating after 240 hours of water storage at a

unit
temperature of (20+5)C by cross-cut test method, no more than
4. Coating resistance to bending
mm
10
5. Buchholz hardness, no less than
con. unit
6. Openness in the coating, no more than ) curable ) non curable pcs./cm
6. INTERNAL
COATINGS OF PIPES
Rate
94
2
01
7. Coating resistance to gas pressure change
After 10 cycles: no
bubbles and destruction
8. Coating resistance to hydraulic pressure change
After 1 cycle: no bubbles

and destruction
9. Salt spray resistance at a temperature of (255) within 240

hours
No bubbles and
destruction
10. Coating roughness (2), no more than
15
Meas. unit
Rate
Protective coating
Indicator name
THE COATING
QUALITY
ENSURES THE
LIFE CYCLE
OF PIPELINES
FOR AT LEAST
10 YEARS
40
VTZ production facilities enable to apply

the following types of inner coatings on the
pipes:
j
j
Smooth (anti-friction)
Protective (Amercoat, Scotchkote)
The internal coating may be applied both

before and after external coating application.
The internal flow-coat is designed for
the increase of carrying capacity due to
reducing losses during transportation,
it also contributes to the inner surface
protection of the pipes against atmospheric
corrosion during transportation, storage
and construction and installation works
execution. The coating is applied on the pipe
530-1420 mm in diameter.
The permissible ambient temperature

during the continuous operation of gas
pipelines ranges from -45C to + 60C.
The coating quality ensures the life cycle of
pipelines for at least 10 years.
The internal protective coating (Amercoat,
Scotchkote) is designed to protect the inner
surface of pipes from corrosion in water
pipelines, including drinking water pipelines,
agricultural water supply pipelines,
sewerage systems. The coating is applied
on the pipes 630-1420 mm in diameter.
1. Curable coating thickness
400
2. Adhesion of coating by X-cut method
unit
0 or 1
3. Adhesion of coating by dolly test
kgf/cm2
50
4. Degree of coating cure
no softening, flushing
5. 1% NaOH and / or H2S04 solution resistance at a

temperature of (24+3)C 30 days
no bubble, delamination
. Coating resistance to water at a temperature of (245)

within 30 days
no bubble, delamination
The permissible ambient temperature during the

continuous operation of pipelines ranges from
45C to + 60C, operated medium temperature from + 5C to + 50C. The coating quality ensures
the life cycle of pipelines for at least 10 years.
Internal coatings of pipes
41
6.2 Internal coatings application procedure
1 Incoming inspection of pipes
3 Inner surface coating degreasing
5 Cleaning of the pipe inner surface in

the shotblast unit No.1
8 Inner surface blowing
9 Quality control of the pipe inner

surface preparation
2 Pipes heating
10 Coating application on pipes (in

the paint-spraying booth)
11 Preliminary hardening of the

internal pipe coating
12 Induction heating of pipes
13 Pipe coating hardening in the

complete polymerization chamber
14 Quality control of the pipe inner

surface coating
15
4 Second pipe heating
6 Quality control of the cleaning of

the pipe inner surface
Coated pipes marking.

Storage of pipes with
protective caps
7 Processing of the pipe inner

surface in the shotblast unit
No.2
42
Internal coatings of pipes
43
NOTES
CONTACTS
TMK GROUP
TMK
40, bld. 2a, Pokrovka Street,
Moscow, 105062, Russia
Tel.: +7 (495) 775-76-00
Fax: +7 (495) 775-76-01
E-mail: tmk@tmk-group.com
SALES & MARKETING

CONTACTS RUSSIA & CIS
Representative office in Azerbaijan
22, Karabah street, Baku,
Azerbaijan, AZ1008
Tel./Fax: + 994 (12) 496-19-18
E-mail: baku@tmk-group.com
in Kazakhstan
SALES & MARKETING

CONTACTS NORTH
AMERICA
SALES & MARKETING

CONTACTS MIDDLE
EAST, ASIA AND AFRICA
TMK IPSCO US
TMK Middle East
10120 Houston Oaks Dr.,

Houston, TX 77064, USA
Tel.: +1 (281) 949-10-23
Fax: +1 (281) 445-40-40
P.O. Box 293534

Office 119, Block 5EA, Dubai Airport
Free Zone,
Dubai, United Arab Emirates
Tel.: +971 (4) 609-11-30,
Fax: +971 (4) 609-11-40
E-mail: sales@tmkme.ae
TMK IPSCO Canada

150 6-th Avenue SW #3000,
Calgary, AB T2P 3Y7,
Canada
Tel.: +1 (403) 538-21-82
Fax: +1 (403) 538-21-83
SALES & MARKETING

CONTACTS EUROPE
71 0SZOCPSTU., Astana,

Kazakhstan, 01000
Tel.: +7 (7172) 57-34-34,
57-85-32
Fax: +7 (7172) 57-85-35
E-mail: info@tmck.kz
TMK Europe GmbH
in Turkmenistan
TMK Global AG
Hotel Nebitchi,
29, Archabil shaely,
1939, Ashgabat,Turkmenistan
Tel./Fax: +993 (12) 48-87-98
E-mail: ashgabat@tmk-group.com
in Uzbekistan
24, Oybek koch, Toshkent sh.,
Uzbekistan, 100015
Tel.: +998 71 281-4613
Fax: +998 71 281-4614
E-mail: Uzbekistan@tmk-group.com
Immermannstrae 65 c,
40210 Dsseldorf, Germany
Tel.: +49 (0) 211/91348830,
Fax: +49 (0) 211/15983882
E-mail: info@tmk-europe.eu
2, Bldv. Du Theatre,
CH-1211 Geneva, CP 5019,
Switzerland
Tel.: +41 (22) 818-64-66
Fax: +41 (22) 818-64-60
E-mail: info@tmk-global.net
TMK Italia s.r.l.
Piazza degli Affari, 12,
23900 Lecco, Italy
Tel./Fax: +39 (0341) 36-51-51,
+ 39 (0341) 36-00-44
E-mail: info@tmk-italia.eu
TMK-ARTROM
Draganesti Street, No. 30,
230119, Slatina, Olt, Romania
Tel.: +40 372498174,
+40 372498184
Fax: +40 249430055
E-mail: office.slatina@tmk-artrom.eu
44
Representative office in China

APT19 I, NO. 48 DONGZHIMENWAI
Street,
Dongcheng District, Beijing, China ZIP.
100027
Tel.: +86 (10) 84-54-95-81,
+86 (10) 84-54-95-82
Fax: +86 (10) 84-54-95-80
E-mail: beijing@tmk-group.com
TMK Sales Office in Singapore
10 Anson Road #33-06A
International Plaza,
Singapore 079903
Tel.: +65 (622) 33-015
Fax: +65 (622) 33-512
E-mail: singapore@tmk-group.com
Representative office in Africa
Office 12002, Triangle House,
22 Riebeek st,
Central, Cape Town, South Africa
Tel.: +27 21 418 2066
Tel./Fax: +27 21 418 2488
E-mail: info@tmkafrica.com

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LARGE

TMK Assets map

Large diameter pipes production

2. Longitudinally welded large diameter pipes production

2.1 Standards table of the longitudinally welded large diameter pipes

2.5 Mechanical properties of steel

2.6 Production process of longitudinally welded pipes from plate

3. Spirally welded large diameter pipes production

3.1 Standards table of the spirally welded large diameter pipes

3.2 Production process of pipes from coils

3.3 Spirally welded large diameter pipes schedule

3.4 Mechanical properties of steel

3.5 Chemical composition of spirally welded large diameter pipes steel

4.1 TMK-CPW standards table

4.2 Production process of welded mean diameter pipes (TMK-CPW)

5. External coating of pipes

5.1 Standards table of the external anticorrosion coating

5.2 External coatings application procedure

5.3 Anticorrosion coating characteristics

6. Internal coatings of pipes

6.1 Standards. Coating characteristics

6.2 Internal coatings application procedure

TMK supplies products combined with

TMK ASSETS MAP

TMK Europe GmbH

40, bld. 2a, Pokrovka Street,

150 6-th Avenue SW #3000,

Hotel Nebitchi, 29, Archabil shaely,

MAJOR CIS MACHINE BUILDING MAJOR EPC & OILFIELD

RUSSIAN OIL & GAS COMPANIES

20, Dostyk st.,

TMK IPSCO Canada

TMKs Major Customers

Representative office in China

TMK Sales Office in Singapore

NATIONAL IRANIAN OIL COMPANY

24, Oybek koch, Toshkent sh.,

TMK Middle East

Representative office in Africa

TMK Italia s.r.l.

10120 Houston Oaks Dr.,

Office 12002, Triangle House,

Piazza degli Affari, 12,

Draganesti Street, No. 30,

The convenient geographical position

STZ is equipped with Corinth Pipe Works

In December 2008, as a part of the Volzhsky

The plants successfully employ the

The Company takes a responsible approach

Longitudinally welded large diameter pipes production

2.1 Standards table of the longitudinally welded

Steel grade/ strength grade

34, 38, 42, 48, 50,

3 (34), 20 (42), 38,

TU 14-156-77-2008 Longitudinally electric-welded

52, 54, 55, 56, 60,

TU 14-156-78-2008 Longitudinally electric-welded

TU 14-156-82-2009 Longitudinally electric-welded

API Spec 5L Pipes for pipelines. Specifications

ISO 3183:2012 Steel pipes for pipeline transportation

TU 14-156-88-2011 Longitudinally electric-welded

Normative and technical documentation

Steel grade/ strength grade