Japan Shipbuilding Quality Standard

JSQS
Japan Shipbuilding Quality Standard
(HULL PART)
The Society of Naval Architects of Japan

Research Committee. on Shipbuilding
COTENTS
PREFACE
INTRUDUCTION
I MATERrn ............................... 8
II MARKING ................................ 9
CUTTMG ............................ 1 0
FABRICATION ............................ 1 2
ASSEMBLY ............................... 16
III
V1 ACCURACY OF HULL
FORM
.............. 1 8
VIIWELDING ................................ 20
ALIGNMENT AND FINISHING ............ 22

IX DEFORMATION........................... 28
x MISCELLANEOUS........................ 30
VIII
PREFACE
As far our steel sbip building practice which has made great progress in
the ten years after the end of the War, publication w a s already made by the
sub-committee of Research Committee on Steel Shipbuilding,the Society of
Naval Architect of Japan, in the title of "Steel shipbuilding Practice" which
consists of six volumes.
Since then, it has been fully realized that it is indispensable that we
provide a technical standard of high reliability which i
s to be supported by
incessant examination of practice and theory with a view to maintain quality
in the highest. Consequently, through a series of deliberating conferences
consisting of ship builders, classdication societies and professors of
universities, this standard of the quality of hull has been completed
As this booklet is intended mainly for shipbuilding practice and accuracy

of products, this is titled "Japan Shipbuilding Quality Standard" (J.S.Q.S.).
With regard to the standard of welding quality, it is excluded f r othis
m
standard with an understanding to use "Standard of Quantitative Inspection
and Control for Hull Appearancen published by the Japan Welding Society,
Shipbuilding Division, Welding Subcommittee.
As a matter of course, these k i n d of
s standards should be incessantly
tested for their availability with ever changing technical innovation and be
altered accordingly and in fad it is expected that commentary on each article
shall be added supplementartily to the 1965 edition.

This standard, we fully expect, will contribute to guidance in Japanese
Shipbuilding practice and will play an important role in producing f u r t h e r
p&gress in this Eeld.
Finally, we acknowledge with gratitude every member of the committee
who cooperated and endeavored to bring the standard to completion.
July, 1964
Professor, University of
With quality controlbeing widely diversified in shipyards, the aim of hull

quality control has been shifted from how to deal with inspection by ship
owners and classitication societies to how to prevent, in advance, low

accuracy in workmanship occurring in the process of construction, and the
emphasis is put on the importance of securing specified quality at every
stage of construction. Generally speaking, there has been variance to some
extent in the accuracy of workmanship and products, and it is the principle
of quality control to recognize such variance to a certain extent as a premiss
of qualitycontrol
The present society's rules and regulation provide for restrictions in the
details of design and workmanship, however, nothing is mentioned about
tolerance of workmanship which mostly comesinto question in practice. In
view of the foregoing and in order to obtain an .mderstanding of ship owners

and classification societies, this booklet is provided and indicates the extent
of accuracy to be kept in the process of hull construction and the finished
quality of the hull obtained as a result of quality control kept in every phase
of construction.
The indication given to each phase of construction in order to achieve
satisfactory quality for ship owners and ctassification societies in final is
called "standard range" but even if beyond this standard range, in the case
where the product does not require any correction in the following stage nor
spoil the finished quality, it is called "tolerance limit". Ln order words, the
tolerance limit is inclusive of some allowance for standard range for quality
control This value of limitation is to b e theoretically acceptable and
simultaneously to be practical as being available for the present situation of
qualitycontrol.
According to observation, referring to all ships built in the Japanese
shipbuilding industry, on the standard range and tolerance limit for each
item as indicated in this boaklet, the standard range occupies 95% in
probability and less 0.3% only is beyond tolerance limits. I t is believed that
this would be accepted by ship owners and classification societies a t least as
a fact of experience.
With the way of thinking stated above, this booklet introduces, standard
range and -tolerance limits for each process such as material, moulding,
marking and cuttiag, fabrication material; assembly block, securing ship's
form, drilling, distortion, and others.
It is, however, to be remembered as expIained in the INTRODUCTION

that the contents of this booklet shall be subject to additions and alterations
in the future with development of shipbuilding practice.
Revisions made in the 1971edition
c) Standard range and tolerance are partiallly
amended.
During past 8 years since the firts edition was

published, minor revisions have been made from
time to time.
Recent developments in the shipbuilding
techniques, however, are so remarkable that it i s
now indispensable to review this standard in its
entirety. As a result, following revisions are made,
while some incomprehensive graphs are improved
and clerical errors are corrected.
1. Mould Lofting (structure details)
This division is abolished and incorporated in
the division of "Alignment and finishing''.
while some alterations in itemization and
figurings are added.
Sub-section : Butt welding to rivet seam
Fillet welding to rivet seam
Pitch o f rivet
These items are deleted as they are practically
nil
Sub-section' "butt weld in erection joint" is

incorporated in the section of m i n i m u m
distance of weld to adjacent weld".
2. Mould Lofting
At the moment, it's no meaning to r u I e the
accuracy only from the mould lofting point of
view, b u t should be considered a t the final
status when actually marked and cut.
NOW, therefore, this division is deleted
a) Sub-section of "General members" in this
division in incorporated in the division of
"Marking" and partially amended in the
itemization
Item of "Face plate" is included in the
division of "Gas cutting.
b) Sub-section of Template in box shapen,
"Section template" and "Other template"
are included in new division of
"Fabrication" and sub-sections of "Angle
gage for bending and "Angle gage for
fitting" are incorporated in the division of
"Other templates"
3. Gas Cutting
a) Sub-section of "Edge preparation" is newly
provided.
b)As the definition of though piece and
appliable extents of slot are not clean,
Sub-section of "Through piecen, "sizeof slot"
and "Gas cutting in shop" and deleted.
The gap of edge preparation is treated in
the division of "Alignment aod finishing".
4. Fabrication
This division is newly provided
5. Bending
a) This division i s incorporated in the division
of "Fabrication".
b) Longitudinal curven is added in the Subsection of "Curved shell plate".
6. Sub-assembly
"Squarance of Sub-assembly" i s newly

provided in the section of " C w e d plate Subassembly".
7 . Accuracy of hull form
Standard range and tolerance limits in t h e
sub-section of "Breadthn and "depth" a r e
partially amended
8. Welding
a) This division is newly provided.
b) Tolerance limit in the sub-section of "Fillet
length" is defined.
9. Alignment and finishing
a) Sub section of "Alignment of butt joint" is
provided.
b)Sections of "Staging socket", Lifting eye
piece and '"treatment of holes made
. erroneously" a r e provided.
10.Deformation
construction
a) Sub-section of 'interior
member" is added in the section of
unfairners
b) sub-sections of "distortionof butt welding'
and "interior construction member" are
in
the
section
of
incorporated
"Miscellaneous".
11. lMiscellaneous
Section of Watch warning'' and "Opening of
door etd" are added in this division.
Revisions made in the 1973 edition

As remarkable trend in shipbuilding L3 recent
years, the size of ships are getting larger and it is
therefore emphasized that inprovement in safety
of ships becomes a matter of far great significance
in light of this new development.
In this respect, hull structure and shipbuilding
practice in the process of hull assembly in
particular is recognized as very important
instrument towards safety of ships.
In order to improve accuracy of this
shipbuilding practice, this committee has worked
out the draft of Standard on accuracy of
workmanship in hull construction in joint
investigation with the Japan Welding Society Shipbuilding Division - Welding sub-committee by
request of the Japan Shipbuilder's.
Association and made this revision with emphasis
on this draft standard-
1. Material
Casting steel is newly provided inthis section.
2 Gas cutting
1) Item of
welding groove in the Sub-Section
"Automatic welding" is deleted as this is
equivalent to strength member.
2) Items of Free-edge and welding groove in the

section are subdivided and Tolerance limits
are p a r amended.
t i a l l y
3. Fabrication
"Flange" in this section i s subdivided into flange
longland flange bkt.
Standard range and tolerance limits are newly
defined
4. Welding
Shape of welding bead, division of welding joint,
short bead and arc strike axe newly divided in
this section.
Tolerance limits and repair method are defined
5. alignmentand Finishing
1) Alignment of Bracket, Intercostal girder and
Tripping bracket is itemized Alignment of
f i l l ejoint
t
t h i s item is divided into the strength
member and others, and partially amended.
2) Repair method is partially amended for items
of fillet weld and butt weld and butt weld in
the section 'Gap before welding".
3) Repair method is newly provided for lap
welding in the Sub-section "Gap before
welding".
4) Item of Alignment of butt welding is altered
and standard range and tolerance limits are
partially amended.
Repair method is added.
5)Item of "Treatment of holes made
erroneously" in the section is partially altered
and Tolerance limits and repair methods are
partially amended.
6. Deformation
1) Cross deck and floor, grinder of double
bottom are newly provided in this Subsection, upper deck in this Sub-Section is
incorporated newly as strength deck, and
standard range,tolerance l i m i tare
s partially
amended.
2)H pillar between decks, c r o s s tie, and
Tripping bracket, small stiffeners with web
plate are newly provided.
Standard range and tolerance limits are
defined
''The Shipbuilding Research Association of J a p a n

N0.III Research Panel".
in addition as the recent development in
welding techniques has made it possible to apply
various automatic welding methods to construction
of the vessel in every process, standards for gap
before welding has also been drafted so as to
improve accuracy in quality of welding.
As a result, following revisions are made, while
incomprehensive graphs are improved and clerical
errors corrected.
1. Gas Cutting
"Angle of taper" in sub-section to be renamed
'length of taper".
2. Fabrication
Section of "Line heating method" to be
additionally provided and the m a x i m u m
heating temperature of higher tensile steel
( K T SSTEEL) to be fixed therein3. Alignment and Finishing
The item of butt weld in the sub-section "Gap
before welding to be subdivided into manual
welding and automatic welding.
for
Standard range and tolerance limits
automatic welding to be newly d e f i n e d

revisionhas been made in the following,
1. Squareness of curved plate sub assembly
Checking of squareness is not always sufficient
only by the present method in case of c u r v e d
platesub assembly.
So, in this edition, the new method has been
added to the old me, and these two methods
have been described.
2. Distortion of longitudinal
Slab longl. has been newly added to this sub
section
3. Alignment and Finishing
Drawings have been improved for the sake of
understanding.
With the trend toward large vessel size, the

extent of higher tensile steel (H-T-STEEL)
applicable on main structure has been remarkably
increased. None t h e less, there has so far not
been any standardized version available of heating
condition of highertensile steel.
In this si&tion, in order to standardize the
workmanship for higher tensile steel, this
committee has herewith established a practice
pertaining to maximum heating temperature on
the basis of the data in the treatise prepared by
In this edition, revise has been made for Short

Bead and Arc Strike in Weldinig".
Heretofore, provision of Short Bead was
Tensile Steel
stipulated only. for
class) and provision of Arc Strike was stipulated
only Hightensile Steel and Grade E of Mild Steel
In this edition, Cast Steel and Grade E of Mild
Steel have been added to tie former provision
(Short Bead) and Cast Steel has been added to the
latter (Arc Strike).
The technical bases of this revision is in
accordance with "The Standard of Welding

Procedure in Shipbuilding", published by The
Japan welding Society, Shipbuilding Division
Welding Subcommittee in 1979.

In this edition, revise, has been made for
Division "Alignment and Finishid' and
"Deformation".
1) Length of partial renew Min. 300m/m has
been added to the item "butt weld (manual
welding)" of subsection "Gap before welding".
2 ) Drawing and dimensions of spigot patch have
been added tx the section "Treatment of holes
made erroneously".
2. D eformation
1)Drawing of unfairness has been added to the
section 'unfairmess".
2) In t h e sub-section "Distortion of girder and
", 'Girder"
trans" of section "miscellaneous
has been amended to "Deep girder". .

Revision has been made for lineheating of
'Fabrication" and short bead, tack welding bead,
repair welding bead and arc strike of Welding",
concerned with 50kg class higher tensile steel of
Thermo-Mechanical Control Process (TMCP).
In addition, incomprehensive expressions,
figuresand clerical errors have been corrected.
1. Marking
1) Figure has been added to the item ''Corner
angle" of sub-section 'General members".
2. Gas cutting
1) no
is defined as groove of more than
three times of roughnesshas been added to
the remarks of section "Notch"
3. Fabrication
1) figure etc. of section "Flange longl, f r a n g e d
bracket" has been corrected.
2)TMCP H.T.STEEL has been added to the
section "Line heating method".
4. Welding
1) Section ''Short bead, tack welding bead,
repair welding bead" is amended to "Short
beadn and subsection has been separated into
"Tack welding bead repairing of scar" and
'Repairing of welding bead" and TMCP type
H-T-STEELhas been added.
2) TMCP H.T.STEEL has been added to the
section "Arc st r i k e 3) Section "pre-heating"
has been added and
suh-section Temperature required pre-
heating" for d d steel, H.T.STEEL, cast steel

and TMCP type H.T.STEEL has been
deuded.
1) in case of beads are parallel" has been added
to subsection "Butt weld to fillet weld" of
section "Minimum distance of weld to
adjacent weld ".
2) Butt weld t adjacent re-turn fillet weld of the
section "Minimum distance of weld to
adjacent weld" has been separated into " m a i n
structure", and "Other structure", and
tolerable limits have been f i x e d
3) "Backing skip" in the remarks of sub-section
"Gap before welding is amended to "Backing
material".
4) "C02 one-side welclmg" has been added to
sub-section "Gap before welding".
5)"lifting eye pieces concerned with fatigue
strength to be rezaved" ha^ beec zdded tc
the remaka of section "Lifting eye piece".
6) Sub-setion 'Scar" has been added to the
section "Surface defed" and tolerable limits
have been fked by depth and length of scar.
6. Deformation
1)Veviation of fiarne" has been added to the
section
7. hhscellaneous
1) "Shop primer can be appliedn has been added
to painting range of sub-section "Sub
assembly & assembly welded jointsn.
REvisionsmade in the 1991 edition

In this edition, following revisions have been
made in the sections "Gas cutting", 'Alignment
and Finishing" and "Rivetmf considering the
spread of automatic weldmg.
1. Gas cutting
'Depth of groove" in sub-section is to be
renamed a s ?Depth of edge preparationn
because edge cutting is .not for the welding
groove d y . And "Angle of edge preparation" ie
to be added in sub-setion.
In sub-section "Gap befire welding", item
"Electro gae welding' and item "Simplified
Electro g a swelding are to be added.
Asfor the standard range, ordinary amount of
gap deaded in many shipyards is adopted.
As for the Tolerance limits the maximum
amount of gap that has been used at several
s
shipy a risdadopted3. Riveting
Recently built wefded ships don't need this item.
So this item to be eliminated In caw of repair,
ship that needs riveting, J.S.Q.S (1985)is ~IJ be
refed

Only clerical errors in 1991 edition have been
corrected in thrs edition.
The following items w 9 be added in 1998
edition:

In this revision, clerical errors have been
corrected., and some expressions are to be
amended to actual conditions. In addition, Item
number of explanations are to be applied to
contents or texts.
1."One side met weld with backing material" to
the section "Fitting Accuracy" in the division

"Alignment and Finishing.
2. "Steels for low temperature service" to the
sections "Short bead", "Arc strike" and 'Treheating" in the division 'Welding".
1.Alignment and Finishing

I n the remarks of sub-section "Gap before
Weldingn, "After welding with backing material
remove it and finishing weld after back
chipping" is amended to "Attach t h e backing
material. and after welding, remove it. Then
weld the opposite side only defective parts."

Revision has been made for a l l sections with as
below, because of issue Shipbuilding and Repair
Quality Stvldard (SP3QS) &om LACS.
Compared with SARQS, examine items axe
too many or too little and difference of value
through a l l sections.
Painting to be ehinated, because not for
hull structure.
Examine the subject in 1995 edition "One
side fillet weld with backing material" and
"Steels for low temperature servicen.
1. Materials
d
'
0.2t" has been added to the remarks of
section "Surface flaw".
2. Fabrication
TMCP type Low temperature service steer has
been added to Section "Line heating methodn.
3. Assembly
"Squareness of each paneP has been added to
Sub-Section "Curved Cubic Assemblg".
4. Welding
" L o wtemp steel" has been added to Section
n
"Short bead , "Arcstrike"and "pre-heating".
1) In the sub-section "Through piece and tight
plate", 'Cl>C2" has been amended to
WeldingP has been added to item %utt
weld (manual welding)".
3) Tolerancelimits has been amended from
5" to "a 2" in tem"Butt weld(automatic
welding)
side submerged arc weld&
Standard range and tolerance limits has been
to "a
in sub-section
amended from
'Distortion of face platew.
7. ErrLisceheous
Section "Painting for welded joint at tightness
t e s t or construction inspection" to be
eliminated.
2.Welding
In the remarks of sub-sectioi "Under cut", "To
be repaired by using fine electrode" is amended
to "To be repaired by using f i nelectrode
e
or
C02 welding."
3. Miscellaneous
Sub-section "Deformation
of
horizontal
stiffener" is amended to "Deformation of
horizontal stiffener ( at installing position of
compression bar )", following the JSQS of
OutfittingPart.
4. Item number
Item number of explanation is to be applied to
contents or texts.
Chapter : the Roman numeral ( I ,II ,III,...)
Section: the alphabet (A.,B,C,. ..)
Sub-Section: Arabic figure (1,2,3...-)
5. Gas Cutting
Sub-section "Edge preparation" is to be deleted,
following the Japanese part.
I . Material
Division
Item
Grade of p i t
Remarks
1.Grade A is t o be considered so s l i g h t t h a t any

r e p a i r is unnecessary.
Grade B i s of medium disorder and is t o be
r e p a i r e d i f necessary.
Grade C is remarkable i n disorder and needs some
repair.
2. Boundary l i n e s of grade B a r e included i n grade
A o r C respectively.
3. The a r e a r a t i o s o f p i t denote D in t h e abscissa
means the percentage of p i t t e d a r e a s where
s u r f a c e appearance is u n s a t i s f a c t o r y f o r
p r a c t i c a l use.
For skin p l a t e
Area of pit
Percentage of p i t t e d a r e a =
"ibtalarea of a plate
4. Repair method of surface flaw

Depth of d e f e c t s : d
P l a t e thickness
: t
d <
(but i n no case
2t
Grade of s u r f a c e f l a k i n g
.... .
removed b y g r i n d i n g
grinding followed by welding

exchanged l o c a l l y
1. Grade A is t o be considered s o s l i g h t t h a t any

r e p a i r i s unnecessary.
Grade B is of medium disorder and i s t o be
repaired i f necessary.
Grade C is remarkable in disorder and needs some
repair.
2. Boundary l i n e s o f grade B a r e included i n grade
A or C respectively.
3. Repair method of surface flaw
Depth of d e f e c t s
d
P l a t e thickness
: t
removed by grinding
(but i n no case
grinding followed by welding
exchanged l o c a l l y
........
.
........
where cavity, crack and o t h e r injurious

I n case where defect is over dIne fceacst es are
found, a f t e r removing t h e defects, it
of thickness' Or Over
is
t
o
be
checked
by dye penetration inspection.
of depth and
of magnetic inspection, o r u l t r a s o n i c inspection and
length.
.
t o be repaired by adequate method.
In c a s e where t h e range of lamination i s limited.
it can be chipped o u t and built- up by. welding a s
shown i n (a).
I n c a s e where t h e range of lamination is limited
also, but is near the p l a t e surface, i t is
p r e f e r a b l e t o make t h e built- up welding as shorn
i n (b).
Itmustbecarefullyexaminedwhetherthe procedure
is acceptable o r not i n c a s e where t h e degree of
the lamination is more severe and defective.
It i s recommended t o exchange l o c a l l y t h e p l a t e ,
i n c a s e where t h e range of lamination is f a i r l y
extensive.
The standard minimum breadth of p l a t e
t o be exchanged
Shell and s t r e n g t h deck
under large c o n s t r a i n t
Not under l a r g e c o n s t r a i n t
Other s t r u c t u r a l members
The whole p l a t e must be exchanged i n c a s e where t h e
i n its
degree of lamination is very severe and
extent.
Division
Section
Marking
Sub-section
item
mm
Standard
range
Tolerance
limits
1 3
Size and shape
compared with
correct ones.
Especially for the

depth of floor and
girder o f doable
tom.
Corner angle
compared .iw
correct ones.
w
6
0
0
Curvature
a2
-Location of member and mark

for fitting compared with
a
w
t3
correct one.
Block marking
(Panel block).
Compared with
correct one.
13.
of member for
Location
fitting to block compared
correct one,
13. 5
IIIGas Cutting
Division
Section Sub--section
Item
LOO
(2nd c l a s s )
150
(3rd c l a s s )
200
(3rd c l a s s )
300
(Gut of c l a s s )
Others Shop
Field
100
(2nd c l a s s )
500
(Out
class)
200
(3rd c l a s s )
100
(2nd c l a s s )
400
(out of c l a s s )
200
(3rd c l a s s )
Strength Shop
member
Field
Remarks
Strengtn Shop
member
Field
m
U N I T:
Tolerance
Iimits
Standard
range
of class)
(Out of class)
Other Shop
3
100
(2nd c l a s s )
(Out o f c l a s s )
1) Upper edge of sheer

strake.
2) Strength deck between
and f r e e edge
0.
o f opening of s h e l l
plate.
3) Main l o n g strength
member.
Longitudinal and
Transverse s t r e n g t h
members.
Others
Sell
and
Upper deck between
1,500
(Out of class)
1,500
(Out of class)
Ni
Indentation
Others
F i l l e t Weld
Less than 50
50
More than
class
1st class
2nd c l a s s
3rd c l a s s
out o f
specialprecautions
a r e required in case
where t h e grinding
o r o t h e r treatments
requested.
For a n g l e c u t t i n g
the same a s the case
i n fleld.
In t h e case where i t i s
necessary to be
smoothly f i n i s h e d by a
grinder, it is to be
welded.
( c a r e f u l l y avoid s h o r t
bead)
Notch i s defined a s
groove of more than
t h r e e times of
roughness
are
Indentation
3
Indent a t ion
The class
brackets is i n
accordance with
following
definition
published by on Welding
Engineering
Standard
Indentation
3
Notch is t o be r e p a i r e d
by grinder o r gouging.
( c a r e f u l l y avo i d weld
defects)
Inden tat ion
3
An indentation i s defined as the notch, i n case where its depth is more than 3 times t h e t o l e r a n c e
l i m i t s of roughness.
Section
Item
Sub-section
Both side submerged a r e

weldlng
Straightness
of Plateedge
UNTT
Gas Cutting
Division
Standard
range
Tolerance
limits
or (Degree)
Remarks
automatic
welding
2. Depth of
edge
preparation
3. Angle o f
C
edge
preparation
-3
4. Length o f
taper
compared with
c o r r e c t sizes.
5. S i z e of
member
General members
Compared with
c o r r e c t sizes.
Breadth of f a c e bar.
compared with c o r r e c t
size.
Especially f o r t h e depth
f l o o r and grinder of
double bottom compared
with c o r r e c t sizes.
IV.Fabrication
Section
Sub-section
UNlT :
Standard
Item
range
Tolerance
limits
Remarks
For large one

compared with corre- one.
Location of check line f o r
l e v e l i n g by sight, compared
with correct one.
(for transverse)
(for longitudinal)
Shape, compared w i t h correct

one-
Shape, compared with correct

One.
Angle
Compared with template
5
Curvature compared with
template or check line. Per
in length.
a
a
Deviation
correct form
5. 0
curve
Correct from inscribed
Deviation
5
4
Deviation of face
plate
Division
I V Fabrication
UNlT :
V . Assembly
Division
Section
Sub-secbon
Item
UNIT :
Standard
range
Tolerance
limits
Cut, when too long.
Breadth of Assembly
Length of Assembly
-4
Cut, when too long.
Squareness
4
4
Assembly
D i s t o r t i o n of
Assembly
10
20
Deviation
of
i n t e r i o r members
from s k i n p l a t i n g
Accuracy of t i s dimension
Measured along t h e g i r t h
Cut, when t o o long.
Cut, when t o o long.
Length of Assembly
Distortion
of
Assembly
10
Squareness of
Assembly
10
20
Measured on f a c e of web o r
girder.
Correct t h e f i n a l marking
l i n e , when t h e d i s t o r t i o n
exceeds t h e limits.
Difference of base l i n e
f o r marking
o r difference
of diagonal
lengths a t
marking
marking t o be amended
Deviationof i n t e r i o r memOers
The same a s f o r t h e f l a t p l a t e Assembly
from skin p l a t i n g
Breadth of each pznel
--
The same a s f o r the f l a t p l a t e Assembly
Distort ion of i n t e r i o r
members from skin
Skin plate
Breadth of Assembly
Measured d i f f e r e n c e of
diagonal length a t f i n a l
marking lines.
Vhen the d i f f e r e n c e is
over the l i m i t s , correct
the f i n a l marking line.
Measured on t h e f a c e of
webben or girder.
Excluding t h e case when
i n t e r i o r members a r e
connected by lapped joint.
Frame etc.
Remarks
UNTT : rnm
Assembly
Division
Item
Section Sub-section
Standard
Tolerance
range
limits
Remarks
Measured as follows :
Twist
of
Assembly
The point A, B and C are

established in the same
plane, then measured the
deviation of the point D
from that plane.
May reassemble partially
when the deviation exceeds
the limits.
10
a
.
Deviation of upper/lower
panel from C.L or B. L
panel from FR L
C
0
10
10
Accuracy of
Breadth of each panel

0
Length of each panel

Squareness of each panel
The same as for the flat plate Assembly
Distortion of each panel

.A
Deviation of interior members

from skin plating
twistof Assembly
panel from C. L or B. L
panel from FR.L
01
A
Distance between upper/lower

gudgeon
15
7
15
15
The same as for the flat

plate Assembly
Reassemble partially
when the deviation exceeds
the limits.
V. Assembly
Division
Sub-section
Section
Item
between a f t
edge of boss and a f t peak
bulkhead
Standard
range
Tolerance
t5
=10
LO
Twlst of Assembly
Deviation of rudder from
o
a
Remarks
limits
Lowe7
(b)
gudgeon
(c)
Plumb
(c) : t w i s t of plane i n c l u d i n g
C. L
.+
tl
Others
The same a s f o r curved cubic Assembly
T w i s t of rudder p l a t e
S
a
.=
10
Correct o r reassemble
, partidly
Others
I
c
Flatness of top p l a t e of
main engine bed
Breadth and l e n g t h of
top p l a t e of main engine
bed
Others
10
The same as f o r f l a t cubic Assembly
Accuracy o f hull form

Standard
Tolerance
range
limits
Division
Section
'The same a s f o r curved cubic Assembly
Sub-section
Length between
Perpendiculars
50
Per
not defined
Length
2. Breadth
3. Depth
Length between aft edge

of boss and main engine
not defined
Molded breadth
Amidships
not defined
Molded depth
Amidships
not defined
UNlT :
Remarks
Applied t o s h i p s of 100
meters length and above.
For t h e convenience of the
measurement the point where
t h e keel is connected t o t h e
curve of t h e stem may be
substituted f o r the fore
perpendicular i n t h e
measurement o f t h e length.
For t h e accuracy i n
accordance with t h e s h a f t
1ength.
Applied t o s h i p s of
meters
breadth and above.
Measured on t h e upper d e c k
Applied t o s h i p s of 10 meters
d e ~ t hand above.
Division
Section
VI. Accuracy of hull form

Tolerance
Item
Sub-section
limits
Deformation
for the
whole l e n g t h
1. Flatness
of Keel
25
Deformation f o r t h e
d i s t a n c e between two
adjacent bulkheads
not defined
not defined
Cockingup of Fore-body
UNIT :
30
not defined
Remarks
and Downs
against the check l i n e of
keel sighting.
Sighting by the t r a n s i t o r
slits.
Local unfairness, which sees
DIVISION: Deformation.
Ups
and Downs
against the check l i n e of t h e
keel a t theforemost frame on
t h e f l a t p a r t of t h e keel.
Base
0
c
u
2. Cocklng
of Aft-body
up
not defined
Ups
and Downs (+)
against the check l i n e of t h e
keel a t the
perpendicular.
line
Rise of f l o o r amidships
3. Rise of
not defined
The height of t h e lower t u r n

of the bilge, compared with
t h e planned height.
Measured from t h e p l a n e
passing through t h e outer
surface of t h e k e e l plate.
VII Welding
Section
Item
Subsection
UNiT :
Tolerance
limits
Remarks
Grinding
up
a,
defined
B n o t defined
Skin p l a t e and f a c e p l a t e
between
In case where
i s over
90' , i t is t o be r e p a i r e d by
grinding o r welding to make
To be
by using f i n e
electrode or
welding
( c a r e f u l l y avoid s h o r t bead
f o r higher t e n s i l e s t e e l s )
over 90
Others
d60.8
I n case where it i s over
weld up
tolerance
(carefully avoid s h o r t bead
f o r higher t e n s i l e s t e e l s )
Compared with
Correct ones
length
:Throat depth
20.91
Skin p l a t e between
or beam
c
0
0
4
Fore arid Aft s h e l l p l a t i n g

and Transverse s t r e n g t h
memher
Others
I n c a s e where i t is over
t o l e r a n c e limits, it is t o be
r e p a i r e d by l i n a heating o r
t o be re-welded a f t e r
c u t t i n g and re- f i t t i n g .
Division
UNIT : mm
Welding
Tolerance
Item
Sub-section
H. T. s t e e l
C a s t steel
steel
TMCP type H.
36%)
Low temp s t e e l
Grade
Remarks
I n case where s h o r t bead
so
o f mild s t e e l
type T. s t e e l
(Ceq
Low tenp s t e e l
used unavoidably.
Preheating i n necessary
a t 100
When short bead is
erroneously, remove t h e
bead by grinding, and weld
over t o l e r a b l e bead length
a f t e r confirmed crack.
KT. s t e e l
Cast steel
a:
H.
steei
50
temp s t e e l
0
Grade E of mild s t e e l
type T. s t e e l
36%)
temp s t e e l
36%)
H. T. s t e e l
Cast s t e e l
Grade E o f mild s t e e l
type
steel
Low temp s t e e l
type
30
30
Not allowed
In c a s e where a r c - s t r i k e is
made erroneous1 y, remove t h e
hardened zone by grinding o r
weld over t o l e r a b l e length
of shot bead on t h e a r c
strike.
steel
Low temp s t e e l
(Ceq 10.36%)
In case where Ceq. of each
a
I
a
6
steel
Cast s t e e l
type
steel
36%)
Lor temp s t e e l
36%)
t
i
d
Mild s t e e l
p l a t e are d i f f e r e n t in
joint, tolerance of
higher Ceq. t o be applied.
Alignment and Finishing

Tolerance
Division
Section Sub-section
kern
limits
a130
0
Main
structure
Other
structure
10
structure
Other
structure
Stiffeni-ng member located
perpendicularly t o p l a t e .
when
3 , any following
treatment can be taken.
la
S t i f f e n i n g member located
obliquely t o plate.
edge preparation)
a
m
la
B63
c,s3
.z
c,
Remarks
Detail of t h e c o n s t r u c t i o n
i s decided i n mold l o f t o r
application plaming
section, i n case where i t i s
not described i n t h e
approved plan.
The numerals of t h i s
division indiccate final
condition.
I n case of beads a r e
p a r a ll e l
l e s s than
i n case
i t i s i n e v i t a b l e t o make
f l u s h the plate surface of
non-st i f f ening side.
--------------
UNIT :
a.Alignmentand Finlshing
D~v~s~on
Section
Sub-section
Item
Standard
range
UNIT : mm
Tolerance
Remarks
limits
Alignment o f
f i l l e j to i n t
1
Strength
a 5 -t,
3
@
al o>increase
ft,
a Difference
t'thickness
tzt,
leg
length bv l a x
Re- f i t t i n g
Others
2. Differences
berween the beam
and t h e frame
a$
1
t~
a d Tt,
1
a > 2 t 2
~ e -f i t t i n g
The numerals i n d i c a t e t h e
tolerance t h a t t h e members
can be welded by p u l l i n g
without taklng a p a r t .
a53
a D~fference
3. Gap before
welding
1
2 a St,
1
-t,
03<aI5
F i l l e t weld
Increased leg l e n g t h
Rule l e g
(a-2)
05<aS16
a63
X
Weld~ngwlth bevel
preparation o r Liner
treatment
.-c
+J
Welding with bevel

preparation
..-(
+J
r;
-1
tLI
30" --45" ,
l &
To make bevel edge of web t o

30' -45' , a t t a c h t h e
backing material, and
a f t e r welding, remove it.
Then weld the opposite s i d e
only defective p a r t s .
Liner treatment
T
~bLe
h-ctlt,
@a>16
Liner treatment or p a r t i a l
renew.
W.Alignment and Finishing

Section
Tolerance
l~mits
Standard
range
Hem
Sub-sect~on
Remarks
)05<aS16
Attach the backingmaterial,
and a f t e r velding,remove it.
Then weld t h e opposite s i d e
on1 y defective parts.
manual
welding
B u t t weld
(manual welding)
UNIT : mm
2Sa53.5
/
a $5
1_
CO, Welding
a:Gap
Backing m a t e r i a l
016<a<25
Welding up w i t h edge
preparation o r p a r t i a l
renew.
@a >25
P a r t i a l renew.
f n 3001
,
OSa53.5
I
Butt weld
(automatic we!ding)
21
0
m
z
0
0
.r(
.+
c,
3. Gap before
W e d
1. Both s i d e
submerged a r c
welding
---I+++
OSa50.8
a52
OIaS3.5
a55
Incasewhere ~t i s p r e d i c t e d
t o be burned through,
sealing bead i s to be done.
2. Submarged a r c
welding w i t h manual
o r C02 welding
In case where a i s over
5 m, see manual welding.
9
3. One s i d e
submerged are
welding with flux
cupper backing o r
f l u x backing
0SaS1.0
a63
In case where i t is p r e d i c t e d
t o be burned t h r o u g h
s e a l i n g bead i s t o be done.
a57
Incasewhere it i s p r e d i c t e d
t o be burned through, it i s
adjusted by s c a t t e r i n g o f
metal poader o r s e a l i n g bead
is t o be done.
00 00DU
+++
4.One s i d e
submerged a r e
welding with f i b e r
asbestos backing
OZai4
Division
W. Alignment and Finishing

Item
Sub-section
Standard
range
UNTT : mm
Tolerance
limits
Remarks
16<a
5. C02 one s i d e
welding c
(with baeking
material)
Same a s manual welding

2Sa58
a 5 16
in
22<a
6. Electro gas
welding
3. Gap before
Welding
I
Ia
9$a516
Welding up w i t h edge
preparation o r p a r t i a l
renew.
a522
-4-P
7. Simp1 if i e d
e l e c t r o gas
welding
ra
a
1
26aS8
a510
i : z n g up with edge
preparation or p a r t i a l
renew.
I !
1
Lap weld
, ,a
a63
-rO
4. Alignment of
butt j o i n t
Strength member
5xb~
aSO.15t
(max 3)
Others
a: Difference
t:Thickness
(thinner plate)
a$O. 2t
ma^ 3)
03<a55
Increased leg l e n g t h
Rule leg + a
aa>5
Re-f i t t i n g
a>O. 1st o r a > 3
Re- fitting
a>O.Zt o r a > 3
Re- fitting
1
I
section
Division
Sub-section
I 1. i n
tank
P a r t s of r u i n i n g appearance and passages.
3. in hold
Under s i d e of hold and hatch coaming.
2. in engine room
3. i n hold
4. Exposed p a r t s of
s h e l l , upp. DK etc.
To be removed.
Subsection
V)
E 5a~
o;.
1. P a r t t o be good
appearance
5,
52
sg
-r(
'"
.4 0
2. Not necessary t o
be good appearacce.
c5
a
0 ;:
'4-
l+='
2
-2
1. Scar
- L i f t i n g eye pieces
concerned with f a t i g u e
s t r e n g t h t o be removed.
Method of removing
a~arts
of r u i n i n g
appearance and passages
to be f l u s h t o base p l a t e .
@Others to be done by g a s
c u t t i n g a t the bond zone.
Not t o be removed except disturbance of

passage.
P a r t s of r u i n i n g appearance and passages.

To be removed except back of deck.
But, p a r t s being e s p e c i a l l y
important f o r strength t o b e
soft- toe.
To be removed.
Division
not t o be removed
4. Exposed p a r t s of
s h e l l , upp. DK etc.
Section
Remarks
l%ng eye piece to be removed
2. in engine room
1. i n tank

Scope of staging sockets and
Item

Tolerance
Standard
limits
range
UNIT : m m
Remarks
Outside s u r f a c e
of s h e l l p l a t e s ,
Grinding
Exposed deck.
Exposed s u p e r
stNctUre
Inside of tanks Grinding only
Inside of
particularly
conspicuous p a r t when
ceiling
Deck t o be s h i e l d f i n i s h i n g
with deck
composition etc.
Depth
(dl
Length
(L)
10<L
dS0. 8
L510
dll.0
a d < O . 07t (Max. 3)

Grinding o r welding
@o, 0 7 t S d
welding
D i v i s i o n
-Sub-section
Section
9R. Alignment and Finisning
Tolerance
limits
Item
S t r e n g t h member i n skin
plate
0
I
1
2.
D 2 200
Others
s t r e n g t h member i n skin
plate
Others
,,
@,@
63
-@or
3. Serrarion,
Scallop S l o t .
Remadss
Open the hole t o over
75 $mm
Open the hole t o over
200 4 ram
Incase
open t h e h o l e t o
over 200 6u.m
Method of treatment.
@:
Spigot patch.
or @
: Closing by b u t t weld.
C : Closing by lapping piece.
(Closing p l a t e t o be same
thickness o f base p l a t e )
@: In case where it i s
d i f f i c u l t from
s t r u c t u r a l p o i n t oP view
t o open t h e hole over 200
m, it is t o b e used
c a r e f u l l y by low
hydrogen e l e c t r o d e a f t e r
pre- heating and t o be
done by radiographic
examination o r
u l t r a s o n i c inspection.
K . Deformation
Division
Sub-section
Section
Item
-
1 1. Shell
Standard
Range
- -
Parallel part
side
Parallel part
bottom
plate
U N l T : mm
Tolerance
Remarks
limits
ti
6
I
Fore and a f t part
Long Bulkhead
1 3. Bulkhead
Trans Bulkhead
Swash Bulkhead
Para1 l e l part
4. Strength deck
Fore and a f t part

Covered p a r t
Bare part
5. Second deck
7
Covered part
6. Fore-castle deck
Poop deck
7.Super Structure
deck
Bare part
1 Covered part
Bare part
Covered p a r t
II
l1
91
4.
8. Cross deck
Out s i d e wall
9. House wall
Insiderall
Covered p a r t
1 10. I n t e r i o r member
of double bottom
Web of girder,
trans
Division
Secbon
ru
ru
0
r:
0
+
.m
-4
>
m
Item
Parallel p a r t
?2L/l000
t3L/1000
k 3L/1000
t 4 L / 1000
k3L/1000
t4L/1000
Fore and a f t
2.Deckand top
p l a t e of double
bottom
&4L/1000
3 Bulkhead
~1
=!
(+
Outside wall
I 2L/ 1000
t3L/1000
* 5L/1000
t 6L/lC00
Length of span
L S 1000
3+
1000< L
3. D i s t o r t i o n of
H pillar hetween
decks.
2L
1000
6+
>
(- )
+IL/10o0 -
I3L/lOOO
5. Others
Remarks
t5L/1000
Deck
4. Accomodat ion
1. Distort ion of
deep glrder a r e
t r a n s (at t h e
p a r t o f upper
edge and flange)
2. Distortion of
longl.
Trans frame,
beam and
s t i f fener.
( a t t h e p a r t of
flange)
c-fE+-&P
I
Standard
Range
part
m
E
UNIT : mm
Tolerance
limits
Sub-sectron
1. Shell p l a t e
IX. Deformation
To be measured between one

trans. space.
L=3u)
Measured l e n g t h is abt.
5m for bulkhead, outside
wall etc.
_____-----___
2L'
1000
(max 10)
(max 13)
10
12
16
e
P
V1
.4
Distortion o f
f o r e and a f t
direction. 6
(cross t i e
only)
Distortion of
f o r e and a f t
direction. 6 ,
(cross t i e
t r a n s web)
cj
cross t i e .
Distortion a t
t r i p p i n g bkt and
t h e p a r t of
SmaL 1 s t i f f e n e r
with web plate.
face p l a t e .
f r e e edge.
aS2+100
b@
X.Miscellaneous
D~viston
Sect~on
kx
22
UNIT : rnm
Standard
range
Tolerance
I n regard to t h e
template
21.0
22.0
I n regard to t h e
template
&O. 5
f0.5
Length
f5
f 10
Breadth
25
t-10
Difference
of diagonal
length.
210
215
End coaming
*3
t-5
Side coming
2 5
-t-8
Deformation
per one meter
+2
-t- 3
k4
k7
Sub-section
Item
limits
Q
4
'Z
2-a
a
1. Principal
dimensions of
h a t c h coaming
.A
5
U
$
+
m
I
:
2. Deformation of
horizontal
stiffener
( a t installing
position of
compression bar)
handom)
Breadth and
Height
I. Opening of
o
0
steel wall
rn
*c
IU
0
w
r
.d
2. Opening of deck
(Through type)
S i l l height
0-15
-10- 4-30
Deformat ion
(Per la)
+2
c3
Breadth
k 2
Length
*3
c3
3.0pening of deck
(not Through type)
Breadth
-3-+
-5-4-3
Length
-3-+
-5-+3
Remarks
CONTROLLED COPY
NO
UNCONTROLLED COPY
CONTENTS
PART A. QUALITY STANDARD
PART 6 INSPECTION & TEST PLAN
PART C QUALITY PROCEDURE
APPENDIX
I . Reference Codes. Specification & Standards .........

.......................................
138
139
11 . Certificate of I S 0 9001-2000
jl . Certificates of ASME Boiler & Pressure Vessel ...... 140
. 145
y . SOQS Revision Committee
HISTORY
Sep.
1997
Sep.
1998
Feb.
1999
Sep.
2002
aims, in compliance
with the quality system of I S 0 9001-2000, not only to achieve the best
quality as per company's policy under the control of management with
executive responsibility and the further success of enterprise but also to
maximize customer satisfaction by preventing any nonconformity from all
construction stages.
Considering the importance of the quality assurance in the offshore
industries, this
, Offshore Quality Standard (SOQS) has been
established i n an effort to standardize the production and quality control
practices for the construction of the offshore-related projects which is one of
the key business of
.
Furthermore, in this quality standard, quality control activities have been
emphasized as the basic quality assurance tools to minimize the probable
defects at each production stage and to assure the quality of the final
products.
shail be of being one in
For achieving the aims, all the employees of
body and spirit in close cooperation with the related parties at all stages. The
standards and procedures mentioned in the SOQS will be applied to the
quality control of the Offshore Division of - .
Finally, all levels of the division personnel shall understand and implement
the requirements of the quality standards.
1. PURPOSE
It is the purpose of the
Offshore Quality Standard to standardize
the production and quality control practices for the construction of the
offshore projects.
2. SCOPE
This standard covers the general requirements of the basic quality control
during construction of the offshore project. In the event of any disagreement
or discrepancies in its application with the contract specifications, approved
drawings or the relative Codes which have already been specified in the
Contract then the latter shall have precedence to SOQS.
PART A. QUALITY STANDARDS
I . STRUCTURE
1. Materials
1. I Surface conditions
1.2 Under-thickness tolerances
2. Marking
2.1 Marking work
2.2 Marking accuracy
2.3 Cutting line and fitting line
3. Cutting
3.1 Straightness of plate edge
3.2 Depth of groove
3.3 Length of slope
3.4 General members compared with the correct size
3.5 Cut edge of plate against marking off line
3.6 Angularity & squareness
3.7 Straightness
3.8 Roughness
3.9 Burr
3.10 Notch or gouge on weld face & free edge
3.11 Scallop
3.12 Bevel angle
3.13 Root face
3.14 Right angle of longitudinal direction
3.15 Straightness of longitudinal direction(afier section formation)
4. Alignment
+
5. Preparation
5.1 Preparation for edge-wide flats
5.2 Preparation for weld
6. Welding
6.1 Weld profile
6.2 Stud weld
6.3 Distance between welds
7. Deformation
7.1 Between horizontal or vertical girders
7.2 Between flats or bulkheads
7.3 Floor, wall & roof (deck plate)
7.4 Plate between frames
7.5 Plate with frames
7.6 Angular distortion of weld joint after welding for primary
members of frame or beam
7.7 Maximum heating temperature on surface for line heating
8. Fabrication
8.1 Flanged longitudinal and brackets
8.2 Built-up plates
8.3 Bending
8.4 Tubular
8.5 Panels
8.6 Box girders
8.7 Girder nodes
8.8 Box nodes
8.9 Tubular nodes
9. Assembly
9.1 Topsides and modules
9.2 Jacket and other tubular frame structures
9.3 Floating production units
9.4 Location & perpendicularity of derrick
10. Surface Finish Condition

10.1 Removal of temporary brackets andlor temporary lift pad eyes
1. Materials
1.1 Surface conditions
Details
1. 1.1 Pitting
Tolerance Limits
Repair standard
(Remarks)
1. Grade A:
Repairs are not necessary
ilrcil r , ~ t i o ( % )
-.I
; ,1
2. Grade B:
Repairs are necessary
if required
1)
u.::
11
O.~i
'.C
3. Grade C:
'.
rectification^
Area d o ( % ) =
Area of pining
100
ToBl area of steel surface
4. Grade D:
Diswsition of
rhail be determined with
the Client andlor Class.
I
1.1.2 Surface flakes
1
I. Grade A:
, ~ r e ar : ~ t i~ ( 0 )
1.0-+Area ratio(%)
Area d flake
S 100
Total area d steel surface
1.1.3 Indentation
olrn
100
I[);
1)
"A"
T
H
"B"
Area ratio(96) =
Area of indentation
Total area of steel surface
s toa
I . The rectified area by

grinding shall not exceed
the following tolerances:
I) Single ground area:
0.25 ni2(500x 500mm)
2) Total ground area:
2% of the entire surface
area on the repairs by
grinding, reducing the
thickness by more than
0.3mm
2. The rectified area by

welding shall not exceed
the following tolerances:
I) Single welded area:
0.125 m2(500x 250mm)
if required
2) Total welded area:
2% of the entire surface
3. Grade C:
area on the repairs by
Repairs are necessaty
welding, reducing the
thickness by more than
0.3mm
I. Grade A:
3) The thickness of repair b)
welding : below 80% of
the nominal thickness
2. Grade B:
% UT or MT shall be
performed:'
Before I After rectifying
Repair standard
(Remarks)
Tolerance Limits
Details
I ) In case where the m g e of

lamination is limited, the
tnethod of chipping out md
built-up welding can be
applied as shown in (a).
d : the depth of the defect

on the flame-cut edge
I : the length of the defect
t : the plate thickness
2) When the lamination is

existing near the surface,
built-up welding can be
applied as shown in (b).
- The defect area must be

examined by an adequate
NDT method before
rectifying the works.
- It must be carefully
examined whether the
procedure is acceptable or
not in case where the
degree of the lamination

is more severe and
defective.
- Minor flaws can be left
unrepaired to avoid
additional cycles of weld
shrinkages.
Details
Tolerance Limits
Repair standard
(Remarks)
d : the depth of the defect

or, the flame-cut edge
I : the length of the defect
t : the plate thickness
It is recommended to
replace locally the plate, in
case where the range of
lamination is fairly eutensive.
The standard minimum
breadth of plate to be
replaced :
I . Shell and strength deck
plating in way of cruciform
1.600mm
or T-joints :
2. Shell, strength deck plating
md other primary members
: 800mm
3) Other structural members
: 300mm
1.1.5
Severe lamination
requirii~ga local
replacement of plate
1.1.6
Cast steel defects
1. Over 20% of thickness
2. Over 25mm of depth and

150mm of the length
In case where cavity, crack

and other injurious defects are
found, it shall be treated as
following steps:
Step 1 :
Defects to be removed.
Step 2 :
To be rectified as per
approved WPS and/or
repair procedure.
Step 3 :
To be examined by NDT
(i.e. FT, MT andlor UT)
Before / After rectifying
1.2 Under-thickness tolerances

The maximum permissible under-thickness tolerance for structural plates and wide flats
with thicknesses of 5mm and over for both normal and high strength steels, is -0.3mm.
The thickness is to be measured at random locations where the distance from an edge
shall be at least IOmm. Local surface depressions resulting from imperfections and
ground areas resulting from the elimination of defects may be disregarded and
provided the imperfections or grinding are in accordance with the requirements of
Section 1. I "Surface conditions" .
2. Marking
Items
2.1
Marking work
Details
1. Marking work shall be performed as per cutting plan.
2. The heat number and part number shall be marked-up on

the material to be cut-out.
3. When keeping the original heat number is impractical due to

sectionizing the material for fabrication, the heat number must be
transferred on the remaining material for future use.
4. When material is partly used as per cutting plan, the remaining
part shall have the original heat number for future use.
.?:
2.2
Marking
accuracy
For secondary rnembers(i.e. ASTM A36, JIS SS4OO etc.) without

having original heat number, the material can only be used
based on QA inspector s approval.
I . Overall dimension
-2mm IA L I +2mm
2. Details
- lmm
IA L I +Imm
Where,
L : Expected
size
A L: variations
2.3 Cutting line and fitting line
Details
I . Size & shape

2. Right angle at comer
3. Curvature
4. Location of member &

mark for fitting
Standard Range Tolerance lirr~its
Remarks
3. Cutting
Standard
Range
Details
3.1
Straightness of plate
edge (S)
3.1.1 Automatic welding
_)
3.1.2
Manual welding &
semi-automatic welding
s
3.2 Depth of groove

(L1 8 L2)
3.3 ;~e;gth of slope
L = M i n . 4 ~dmm L = Min.3.5 x dmm
3.4 General members

compared with
the correct size
+ Imm
3.5 Cut edge of plate

against marking
off line
+2mm
3.6 Angularity &

squareness
Max. 5mm
Details
Standard
Range
Tolerance
Lim~ts
6= LI20m1n
Max. 4m1n
Remarks
3.7 Straightness (6 )
3.8 Roughness (R)
J'---R
1/
R : 25gm
(up to 102mm in thickness)
R : jopm
( i 02 to 203mrn in thickness)
3.9 Burr
Not acceptable
3.10 Notch or gouge

on weld face &
free edge
Allowable quantity of notches is;
we'd
face
Free
edge
1 i -4 11
m n ~
imm
imm
3.11 Scallop (r)
r = r, f 5 m m & r,-3mn
r, : Nominal scallop diameter
r
11
Roughness exceeding
these values and
notches or gouges not
more than 5rnm deep
or otherwise
un-satisfactory surfaces
shall be removed by
machining or grinding.
Details
Standard
Range
Tolerance
Lim~ts
Remarks
3.12 Bevel angle (a )

a+Aa
3.13 Root face (R)
The bevel angle ''a "

shall have a vanation
as per approved WPS.
I. With backing strlp for SMAW &

FCAW: LR<+lmm
2. Without backing strip :
nR 5 t2mm
The root face "R" shall

have a variation as per
approved WPS.
3. S A W . C K < + l m m
3.14
Right angle of
longitudinal direction
(6 )
3.1 5
Straightness of
longitudinal direction
(after section formation)
(6 )
I
-----(-)
--__ ___---
Details
Alignment of butt welds
Standard
Range
I. Primary
members of
which weld is
transverse to
tensile stress
: a l O . 1st mm
2. Others
: a l 0 . 2 t mm
Tolerance
Limits
Max. 3mm
Repair standard
(Remarks)
Primary members of
which weld is
transverse to tensile
stress :
DO. 15 t or a>3 mm
Position to be
released and adjusted
Others:
~ 0 . 2ort a>3mrn
release and adjust
-
Alignment of fillet welds
1. Primary
members of
which weld is
transverse to
tensile stress
a < t113mm
2. Others
a lt112mm
Alignnlent of fillet welds
1. Primary
members of
which weld is
transverse to
tensile stress
a l t113mm
(measured on the
median)
2. Others
a Lt 112mm
(measured on the
median)
1. Primary members
of which weld is
stress
I ) t1l3( a l t112mm
The leg length to be
increased by 10% of
misaligned amount.
2) t1/2mm( a
Position to be
by L250a mm
2. Others :
t1/2mm( a
Position to be
by L230a mm
4. Alignment (212)
Details
Standard
Ranae
Tolerance
Limits
Alignment of flange of
T-longitudinal
Max. 8mm
Repair standard
(Remarks)
1. 0.04 <aSSinm
To be ground corneE
to smooth taper over
distance min. 3a mm
2. a > 8mm
Release and adjust
the plate min. 50a mm
Alignment of height of T-bar,
L-angle bar or bulb
I . 3mm < al6mm

Make a smooth
I . Primary
members of
which weld is
transverse to
tensile stress
a10.15t mm
2. Others
a10.20t mm
rLap welds
shape built up by
welding
Max. 3mm
2. a > 6mm
1 ) Primary members
: rnin. L = 50a mm
2) Others :
min. L = 30a mm
Cut off the web and

weld after knuckling
flange.
1.2mm cai5mm
Leg length to be
increased by the
same amount as
increase in gap
(Planned leg length +a)
2.5mm ( a
To be re-aligned
5. Preparation
5.1 Preparation for edge-wide flats
Standard
Details
....-...
-... -
-.
It,
...........
Remarks
...
.........
Range
I:
-..;
?.
Ostsll
,*
.,
/.
,'
....... ;. . . . . .
\..
'..
,
\,
',.
\.
Grind smooth as per

the specified Siawing
and lor specification.
: ' .
,..,
-.
-._ ._.
.. . ., . . ......',. . .
-,
i . ,.
. .
!,
..
.
,
'--.-2\..
/.
,I
'.. ... -._____--*

Detail ..-"
Burr shall be
removed at the
edge after being
machined as per
the specified
drawing.
'..
.
'. .
'..-.
Detail
/.
5.2 Preparation for weld

Details
Square butt
FCAW
O I G 5 31nm
C ~ ~ I AlW
i p to 10.Omm
( + ~ m m . -3rnm)
"P to 10.O1nm G = O.Omm
( +zmm.
-[lmm)
(
+
G
=
O
.Omm
L
([P to 16.0mm
-
IG only
Without
*I1
With
hackgouge
llp to hmm
SMAW
FCA W
GhlAW
Single bevel butt
With
hackgouge
'0 < G <- V7-mm

(f
2mm.-3mm)
0 I G (1 3mm
( f2mm.-3mm)
$ =~j
O I K < 31nm (+10'.-5")
!f 2mm.-3mm)
(inlimited
W~th
h xk~ouge
'
G = OO
. mm
IG only
4 -I
( I -2mm.-2mmj
OIG<3mm
( f 2mm,-3mm)
$= ~ j '
llnlirnitd
O I R I 3 m m (+loD,-7)
(Not limited)
FCA W
GMAW
SMW
Double bevel butt
G = OO
. mm
( f ?-mm,-Omm)
$ = 60'
LJdimited
O I R < j m m (+10,-5")
4.l+
Double vee butt, uniform FCAW

bevels
GMAW
FCAW
_.,. .., '. "rnited

SMAW
Wth
backgouge
IGoniy
With
backgouge
(+Omm,-jmm)
G = O.Omm
(+8nm,-Omm)
A1
8. =ao
Unlimited (+ 7mm.-3mm)
o
0 I R I3mm ( + lo ,- 5")
(+2mm,-Omm)
S M W
Double vee butt,

non-uniform bevel
With
L-l
With
backgouge
8" = 60'
Wth
backgouge
(+ loo,-j")
0 I G 13mm
0 I R < 3mm (+IO",-5''
(+2mm.-01nm)
G = O.Omm
8" = w
(+?mm,-Omm) ( + 10:-j")
SAW
llniirnited
=90'
I /0 5r R I 6 m mI , (+8"loa,-5")
* Buckgouge root to be made up to sound metal before welding second side.
" Groove angle can be applied as per approved WPS(We1ding Procedure Specification).
l
AJ1
with
backgouge
backouqe
Deta~ls
Allowed
Root openlng Groove
Base
welding Remarks
(G)
b
face (R) angle **
Pracess th'ckness (Tolerances) (Tolerances) pos~tions
llnlimlted
lTnlimited
llnlimited
G I 5mm
(;sIOmm
G 5 6mm
Bc = 30"
Y=36
IG.ZG&.X
I(3.X &YS
lG.7Gk.X
SAW
(lp to jOmm
fnlimitrd
G = 6mm
C; = 16mm
8' = 30'
6' = 20"
1G on1y
IG on14
SMAW
kinlimited
G=6mm
G = lOmm
ff=4jG
ff = 30'
FCA W
(;P\.IAMI
O<GI3mm
ff=M0
Ilnlirnlted
(+2mm,-0mm)
(+ 10",-5")
Single vee butt, one stde

\\elding \\tth backtng strip GMAW
Single 'Yet: butt, one side

welding
oU
c=1zmrn @==lo3
SMAW
SAW
llnlirnited
G = O.Omm
butt
FCA W
GMAW
Unlimited
All
All
AI I
,uI
g =60"
(+ 10".-5b)
OIG53mm
ff=N
(+?mm,-3mm)
O<R<.?lnm (+1oa,-j>)
(+2mm,-Omm)
Without
hdckgouge
h
5thou t
backgouge
IG
(t6mm,-Omm)
Single vee
8" = 45'
hll
With
backgouge
lGonly
With
backgouge
G = O.Omm
(+2mm,-Omm)
SAW
ff=w
Up to 25.4mm 0 I R 16mm
o
Upto38.lmm O I R I 12mm (+lo ,- 5')
Up to 50.8mm 0 I R I 16mm
(+2mm,-21nm)
Single bevel tee

FCA W
GMAW
SMAW
Unlrrnited
OSGIBmm
(+2mm,-3mm)
Unlirnrted
W~th
backgouge
0 5 R < 3mm (+loo,- j a )

(Not limited)
G = OOmm
(+6mm,-Omm)
SAW
ff=4ja
@'=60
O I R I 6 . - k n m (+loa,-5')
(+2mm,-2mm)
* Backgouge root to be made up to sound metal before weldrng second slde

** Groove angle can be applied as per approved WPS(Welding Procedure Spec~ficatron)
IGody
U'lth '
backpug
We'ding Base
Details
Single betel tee permanent

backing
Root opening
Allowed
welding
(Tolerances) (Tolerances) positions
I G I .imm
0
lrnl~rnitd
GMXW
SAW
0 = OO
. mm
$ = 4j"
(t6mm.-Omm) ( t 10a,-50)
OSGi6mm
Ilnlirnited O 5 (; <_ 10mm
FCXW
(;MAW
SklAW
q-[
1y
I'nl~rnited
.'f
Double bevels tee

symmetrical
:@
SAW
FCA W
GMAW
SMAW
IJnlim~ted
Unlimited
I_"
SAW
Unlimited
6,
FCA W
GMAW
Unlimited
smw
SAW
6' =30
05Gi3mm
8"=4jo
(+2mm,-3mm) (+ lo',-5' )
~ l l
1(j
All
IG only
A11
IG,X&X;
Unlimited
1
All
With
backgouge
IC;only
WIth
backgouge
All
With
backgouge
IG only
With
backgouge
All
With
backgouge
OIRI3mm
r=lOmm
(Notlimiled) (+lmm.-2mm)
G=OOmm
(t6mm,-Omm)
rT=4j0
(t lo',-joi
OIR 56nm r = O
l mm
(+7mm,-lmm) (t2nm,-2mm)
0IG 1 3mm
(+2mm,-Smm)
rT =45"
0 5 RI3mm (+lo3,-jd)
(Not limited)
G = OO
. mm
( t 2mm,-Omm)
0IR
< 6mm
(+ Omm,-jmm)
Double bevels tee

assymmetrical
P=4jG
Remarks
I(+6mm.-2~nm)I(+ I0 .-5" ) I
Single "J" tee
6' = 30"
O
I mm
8^ =30O<GLhmm
8"=4j"
(+6mni.-2mm) (+ 10",-5')
l'nl~rnited
SMAW
Groove
(G) & face (R) angle **
0 I G 13mm
(t2mm,-3mm)
rT =60
(+ lod,-jo)
@'
=45"
0 5 RS3mm (+lod,-j")
(Not lim~ted)
, G = 0O
. mm
(+?mm,-Omm)
@'
=ao
O I R 55mm ( t l o " , - j o )
(+ 0mm.-5mm)
* Backgougeroot to be made up to iound metal before welding second side

** Groove angle can be appl~edas per approved WPS(WeldingProcedure Specification).
With
backgoug
We'ding Base
Details
Root opening Groove

Allowed
(G) & face (R) angle "
welding Remarks
(Tolerances) (Tolerances) positions
-
Double J bevels sqmrnetrical
fl = 3 0
O I G I 3 m m
(+21n1n,-3mm)
(+ 10- ,-Sa)
A1
r=IOmm
O<RI3mm
(Not limited) ( t7mm.-2mm)
-
SMAW
[Inlimited
0 I G I 3mm
(+2mm,-3mm)
fl = 45"
(+loo ,-5")
O I R I 3 m m
r=IOmm
All
With
hackgouge
With
backgouge
(Not limited) ( t?mm.-2mm)
Fillet weld ~tithoutgroove
FCA W
(MAW
0
Unlimited
SMW
1"
*
< G I3mm
(+2mm,-3mm)
G = O.Omm
SAW
Unlimited
(+6mm, -0rnm)
Backgouge root to be made up to sound metal before welding second side.
"Groove angle can be applied as per approved WPS(We1ding Procedure Spec~fication).
IFonly
The l e g d
the fillet
weld shall t*:
i n c r d by
the amount
of h e rcot
opening
6. Welding
6.1 Weld profile (113)
Standard
Range
Details
Repair standard
(Remarks)
Butt weld toe anyle
I . I n case6>6OU,
grinding or welding is
necessary to make
e<m0
2. Ground edge to be
parallel to main stress
direction
Fillet weld toe angle
Butt weld undercut
I.IncaseB>W0,
grinding or welding is
necessary to make
B<gO0
pamllel to main stress
Gi rection
I.Primary
D = Omm
Fillet weld undercut
I
D = Omm
Fillet weld leg length
1. Primary members
of which weld is
members of
which weld is
Stress
transverse to
1) 0.25mm ( D I 0 . 8 m m
tensile stress
To be ground smooth
(localized only)
2) D ) 0.8mm
Excessive undercut to
be filled by welding
2. Others
2. Others
1) 0.8mm ( D 2 1.Omm
To be ground smooth
2 ) D ) 1mm
: D10.8mm
Excessive undercut to
be filled by welding
S = Leg length
a = Throat depth
Sb
's
= Design S
s = Design a
Increase leg or throat by

Over short
weld lengths
welding

Standard
Range
Details
Tolerance
Lim~ts
Repair standard
(Remarks)
I. Short beads, less than

50m1nto be avoided in
high tensile steel
2) 15mm FR ( 3 m m 0.5mm I h S3mm
3) 25rnrnSR
O.jmm h'4R125
p d \ e \to main stress
(Mz.5mm) direction
Butt \ ~ e l dreinforcement
0.5mm 5 h 5 3mm
I ) R ( 1Smm
*!
'
Fillet weld in lap joint
t:
I,,
(2
b = 2 t2+25rnm
b 2tl+25mm
Location of lap joint to

be approved by the
Client andlor elass
Plug welding
Slot welding
L
Fillet weld single bevel tee
with permanent backing strip
Fillet weld single bevel tee

with the \veld back gouged
2 3 1 Max. 250mm
I
Tolerance
Limits
Standard
Range
Details
Repair standard
(Remarks)
I. Remove spatter
observed before
blasting w~thscraper
or chipping hammer,
etc.
Weld spatter
2. For spatter observed

after blasting:
I ) Remove with a
chipping hammer,
scraper, etc.
2) For spatter not easily
removed with a
chipping hammer,
scraper, etc., grind
the sharp angle of
spatter to make it
obtuse.
Not allowed
When the surface

irregularity exceeds
3mm, apply grinding
until the irregularity
becomes less than 3mm.
Applicable to fillet
welds also.
Irregularity of manual weld
6.2 Stud weld

Standard
Range
Details
Tolerance
Limits
Repair standard
(Remarks)
Stud weld
t,
-1.5mmI AL I+1.5mm
0 5 3"
L+AL
6.3 Distance between welds
7. Deformation
Details
Standard
Range
Tolerance
Limits
Repair standard
(Remarks)
7.1 Between horizontal or
vertical girders
7.2 Between flats or
bulkheads
7.3 Floor, wall & roof
(deck plate )
7.4 Plate between frames

7.5 Plate with frames
8 = Max. 4mm
per any
3mm in
length
per any
31nm in
length
I
6 = Max. 4mn
6=12/100Omm
Per any
3m in
length
7.6
Angular distortion of weld
joint after welding for primary
members of frame or beam
o" = Max. 6mm
For the area

iusulated or
exposed to
outside,
tolerance may be
adjusted as per
the approval of
Client and
design
determination, if
required
6 = Max. 61nm
To be
6=i3/1OOOmm measured
Per any
between
3m in
transformation
length
space
(Min. 1 = 3m)
1) L 5 9 m
8 = Irnm per lm in length
3) 14m ( L
6= lOmm t Irnm per Irn

in (L- 13)rn
7.7 Maximum heating temperature on surface for line heating
Section
Normalized
Detai Is
Standard
Range
Tolerance
Limits
Water cooling just

after heating
Under
650 "C
Air cooling after

heating
Under
900 "C
Remarks
j O HI'
API 2H
BS 4360
Max.
heating
temperature
on surface
Under
900 "c
Air cooling and

subsequent water (Starting
temperature of
cooling after
water cooling
heating
to be under
Soot)
W~thin3
practicable
TMCP 50HT Water cooling just

(Ceq.10.38%) after heating or air
EH I API 2W cooling
Under
900 "C
"Note : Air cooling means by compressed air.

Heating means by flame torch.
Within 2
cycles as
far as
practicable
8. Fabrication
8.1 Flanged longitudinal and brackets
Details
Standard
Range
Tolerance
Lirn~ts
Remarks
+
- 3 Omm
* 5.0mm
1 2.Smm
+ 1.5mm
per 1 0 0 m m of a
per I O O m m of a
Breadth of flange
a
Compared to correct size
Angle between of flange and web
Compared to template
Straightness i n plane flange

and web
F lOmm
per 1 Om ~n
length
f 25mm
per 1Om ~n
length
8.2 Built-up plates

Standard
Range
Details
:$(
Tolerance
Limits
Remarks
Frames and longitud~nal
i 1.5rnm
per l OOmm of a
+ 3mm
per 100mm of a
-4 l-
D~stort~on
of face plate
d I 5+d100mm
or
d I 3+d100mm
6.4mm, whichever
is less
D~stort~on
of girder and transverse
at upper edge and flange
+- 5mm
i 8mm
8.3 Bending
Standard
Range
Details
Tolerance
~~mlts
Remarks
Part~albend~ngof plate
R = Rd k5mn
Edge warpage
R : Bending
radius
Rd : Design
bending
radius
crack
-9,
Not allowed
Thickness reduction
t
A t 2 0.9tmm
8.4 Tubular
Standard
Range
Details
8.4.1 Out of straightness (6)
Tolerance
Limits
1
15mm per any
1 per any 3m in
1
8.4.2 Deviation from nomiaal
diameter roundness(R)
40m in length
length
<
I . 0 . D 1,219.2mm and T 150.8mm

R I 1% of 0 . D (Max. 6.35mm)
<
2. 0.D 1,219.2mmand T ) 50.8mm

R I T l 8 (Max. 6.35mm)
3. 1.219.2~111
I0.D
R I 12.7mm but circumference
within L-6.35mm or k 1% of
the external diameter, whichever
is less
R = ( dl-d2 1
T : Nominal thickness
8.4.3 Circumference
t 1% or 12.7mm
whichever is
less
Remarks
8.4.4 Local out-of roundness (e)

e = 0.2% of
the external
diameter
Max. 6.4mm
Details
Standard
Range
Tolerance
Limits
Remarks
8.4.5 Thickness reduction ( A t )
y%
A t 2 T1200mm
At=T-t
T : Nominal thickness
t :
Actual thickness
;ia
8.3.6 End perpendicularity ( P )

....................
Max. 5.Ornm
1.
0 . D 5 1,200mm
P = 1.6mm per
300mm
-------------------
2.
0.D
P = Max.
) 1,200mm
6mm
8.4.7
Girth joint between
longitudinal weld seam of
Tubular
G ~ r t hJ o i n t
Longitudinal Weld Seam
1. Longitudinal weld seams shall be staggered

minimum of 90".
2. Girth welds
I ) No two girth welds shall be located closer than
one tubular diameter or 0.9m, whichever is less
and in any 3m interval of tubular.
2) Radial offset of abutting edges of girth weld
seams shall not exceed 0.2X t (where t is the
nominal thickness of the thinner member) and
the maximum allowable deviation shall be 6.3mm
provided the offset exceeding 3.2mm is welded
from both sides.
3) Localized area per girth seam may be offset up
to 0.3 x t, however, max. IOmn, provided the
localized area is under 8 x t in length.
4) Filler metal shall be added to this region to
provide a 4 to 1 (4 : 1) transition i n conjunction
with making the weld.
8.5 Panels
Details
I 8.5. I Panel sheet
Standard
Range
Tolerance
Limits
Remarks
I . Out of plane straightness, sagging &

hosging, between girders (P I )
2. Local buckles between stiffeners(P1)
1 8.5.2 Girders and stiffeners

I . Out of straightness in X and Y
direction (21)
I
1 2. Position deviation
pi = l0.15%
of W
Max. l 5mm
(gi)
3. Inclination (gs)
4. Out of straightness of web normal
to web (web buckles) (g4)
p3
= FOX%
of Hg
9 4 = k 0.75%
of Hg
Max. i 5mm
Max. l5.m
8.6 Box girders(ll2)
8.6 Box girders(212)

Standard
Range
Details
Tolerance
Limits
Remarks
4. Position deviation of load

bearing stiffeners inclusive
inclination (d4)
Y
A
Nominal pobition
2 1 t t e n e r
d4 - .
s
t5mm
Max. t 5 m n
Max.
w x
I
t
I
I
d.4
5. Twisting (dj)
I
ds = k O . j % of
8.7 Girder nodes(112)

Standard
Range
Details
Tolerance
Limits
Remarks
I . Position deviation of interfaces(d1)

2. Position de\.iation stiffeners
inclusive inclination (dl)
3. Position deviation column
interfaces (d3)
dl
= Max. 2 5 m m
r'f:ERMkilj
3.
i
,'(
.
,
.(<
--"
-,,
.-.*
,?'
7 ,
"\
itz
.:.'..
- . '. , L
.;
*
"
-+--$.--,&A , .1 I-..r
d l = Max. k 5 m m
d j = Max. + 5 m m
'
f.-;
.I--.---
~W~UCE<!
<
?
..
-*+
L,..,.
4-
.
B
"-.
-----
4. Position deviation of interfaces
(dl)
5. Position deviation stiffeners
inclusive inclination (dz)
6. Position deviation column
interfaces (h)
7. Position deviation base plat
relative to Z axis (d4)
8. Height of node (S)
9. Base plate flatnesslrotation relative
to Z axis ( b ~ )
dr = Max. t5 m m
d2 = Max. k 5 mm
d3
= Max. k5 m m
ds =
Max. k3 mm
S = Max. t5 m m
b~= Max. t2 m m
,....&&
l
r
;
,
, WJS
41;
8.7 Girder nodes(212)

Standard
Range
Details
Tolerance
Limits
Remarks
Max. t 5 m m
Max. t 5 n m
10. Lateral and verticzd straightness

of stiffeners (fl )
fi = io.1% of
Lor H
't
1 I. Lateral and vertical straightness
of nodes (f)
8.8 Box nodes(ll2)
Standard
Range
Details
Tolerance
Lirn~ts
Remarks
3. Buckl~ngof plates (d3)
5. Radial and tangential stub end

deviation ( d ~ )
z
d4
d3= i-0.57oof
d-3
-
-H
-"
H or W
ILL-
fi
--. - -';.c
,I
('
d3 = Max.* l O m m
d4 =
Max, i-5 lnm
L
' - ',-
,I
6. Offset of centerlines at center

of node (d6)
xA+$
Max.
t 5mm
8.9 Tubular nodes(ll2)
Details
-
Standard
Range
1. O ~ e length
r
of stub ( 1 2 )
2. Over length of node car1 barrel ( 1 1 )
3. Stub ends perpendicularity (p)
4. Position deviation of i~iternal
sttffeners (P)
Tolerance
Limits
= Max. t 2 5 m m
1
1
Omm
P = Max. k 5 mm
/
5. Local straightness of stubs 1 barrel
6. Straightness of barrel
25% of wall
thickness
Max. 8rnm
Max. l O m m
7. Inclination of web on intemal

stiffener (M)
8. Rotation of flange on internal
stiffener (d)
1 9. Flange width on internal stiffener
Max. i3 m m
10. Eccentricit) of flange on web on

internal stiffener
Max. F6 m m
1 I . Height of internal stiffeners
t lOmm1-3mm
12. Bow of web on internal stiffener (N

I
Max. i.6 m n
Remarks
8.9 TIJbular nodes(2f2)

Standard
Range
Details
Tolerance
Limits
Remarks
13. Radial and tangential stub end1

node cans position ( A a)
I-!. Position of intersection point
()'
Positional dev~adon
0.2 o i a r c ur hrnm
whichever is greater
'v <
TRUE \ y , . > ~
Parallel
to true
"L
, ,..(. . .3,,Actual
:
,
-.,.- ;-,
;;.A2
. ., w
---- L:,*-5
. .- a&"
4.i'&ub
:;
,
,".". . ,. ., -,..
<*
,:
.x
'
-..--
..
Icngth:
A--
i
t
FRONT ELEVATION
(LONGITUDINAL PLANE)
15. Radial and tangential stub end1

node cans position ( A a).
Pos~tionaldeviatjon 0.2"
5 a = Max. 6mm
( d a = 2~0.2"of arc)
ot arc or 6mrn wh~cheveris
greater
E = Max. t6mm
Parailel to
Sec.8.4.2
Ai [ !
true centerline
of stub
--Measure parallel to
tangent lo [rue
enterline of slu
SIDE ELEVATION(TRANSVERSE PLANE)
16. Internal diameter parallel to node

longitudinal axis (dl)
17. Internal diameter perpendicular to
node longitudinal axis (di)
centerline
dl &dzare
defined in
Dn : Nominal external diameter
9. Assembly
9.1 Topsides and modules
Details
Standard
Range
I . Position of any point of ~nain

steel ( X I, YI)
2. Position of support node

(X:. Y!, Z?)
3. Position of lifting node
(X!,
Yz.Z?)
4. Elevation of decks and

mezzanine decks sagging &
hogging (HI, Hz, H I )
Tolerance
Limits
Remarks
X I = M a x . r IOmm
Y I = Max.* IOmm
X2 = Max. + 61nm Includes main support
frame stab-in nodes
'f~
= Max. 61nm and module footing
Zz = Max. ? 6mm nodes
X2 = Max. + lOmm
Y 2 = Max. k I Ornm
Zz= Max. iI Omm
HI = Max. tI Om~n
H: = Max. + IOmm
HI = Max. 2 lOmln
5. Footings deviation from

elevation reference (H)
onto jacket legs
9. I . 1 Deck level checks
9.1.2 Deck control

Details
Standard
Range
Tolerance
Limits
\
:
Control
Grids
Ground marking (before

Skid 8 deck structure
installation)
2,:Suggested
location of monument
Permanent, protected elevation "monuments" are to be established at least 6

locations for base line datum for elevation surveys. These should be far enough
from the assembly area and i n compacted ground to avoid inclusion in
settlement. They must also be protected to avoid construction traffic damages.
(Detail to be provided)
S t e e l monument
Concrete
9.2 Jacket and other tl~bularframe structures

9.2.1 Jacket (112)
I
Details
Standard
Range
Tolerance
Limits
Remarks
I . Position deviation of center of

nodes ( A X Bi A Y )
2. Rotation of node (S)
.<-
-.-..
.,- ,-
A X=Max. t 1 2 m m
-
A Y=Max. t 1 2 m m
S = Max. t8 m m
-4--
?Ql
3. Straightness of legs / chords ( A f)
MEPSUNNG
L
MEASURING OFFSET EQUAL

AT BOTH ENDS X
* L. : For Legs, length between

consecutive ends of Node Barrels
A f = X i 5mn
9.2.1 Jacket (212)

Tolerance
~ ~ m ~ t s
Standard
Range
Deta~ls
Remarks
4. Stra~
ghtness of braces ( J f)
&$$a
LfLOCAL)
d Xf =
5 L/ 1,000mm
L(GL0BAL)
* L For braces. length betueen
consecuti~eends of stubs
tolerance) or faces of
chord mernbers(global tolerance)
I local
9 2 2 Guides, sleeves, piles and clamps

Tolerance
Remarks
Max. k25mrn
Max t20m1n
Max. k 5 mm
Standard
Range
Tolerance
Limits
Remarks
Standard
Range
Details
1. P o s ~ t ~ odev~ation
n
of the center
of pile gu~des/ sleeves
2. Local al~gnmentof sleeves

3 Radius of spacer plates
L~rn~ts
9.2.3 Conductor guides

Details
1. Position deviation of the center

of the conductor guides for top
elevations
* The max. deviation

-
2. Position deviation of the center

of the conductor guides for the
other elevations
Max. k lOmm
Max. k 15mm
of any conductor
guide from the
optimized centerline
through all conductor
guides shall not vary
more than 15rnm.
9.2.4 Caissons, J-tube and risers
Details
1. Length
Standard
Range
-
Tolerance
Limits
Max.
k 2.5.
Remarks
-
9.2.5 Final tolerances for jacket, interface jacket I main support frame
Details
1. Horizontal position deviation of

center of stab-in cans
(Vx, vy. V)
Standard
Tolerance
Range
Limits
V X = Max. k 6 m m
V=
T ( Vxi
+ Vyl)
2. Jacket : (F)
Distance between center of
column to center of any column at
stab-in cans
Vy = Max. ""
V = Max. 2 Smm
Remarks
The pxi tion of the
stab-in cans skd I. i I'
the situation
a l l o ~ sbe
. related
to h e topside stabin cones with the
left tolennce limits
stated.
F = Max.& 12mm
3. Jacket :
Mating surface level at stab-in
4. Main support frame : (F)

Distance between center of column to
center of any column at stab-in cans
5. Horizontal position deviation of
caissons, risers, J-tube
Max. & 3 mm
F = Max. l 6 m m
Max. i6mm
'The jacket legs

shall by preference
he cut within the
left tolerance limits
after grout is cured.
vxpf*9w
8
Cwrdinate
system
Nominal
Best Rt center
,Y
0-:,G
.
,
F12
dl
* As built positions of centers shall be k6mm from nominal positions of centers in any directions
(in horizontal plane) related to a coordinate system.
9.2.6 Piles
-
Details
Standard
Range
I . Length
Tolerance
Limits
Max i- IOOmm
Remarks
I. 0 . D ( 1.219.2rnm andTS50.8nrn
R<l%ofO.D(Max.6.35mrn)
2. Diameter between spacer plates
2. 0 . D ( 1.219.2rnrn and T ) 50.8m1n ;
(Dl)
R I T i 8 (Max. 6.3jnrn)
3. 1,219.2nrnIO.D
R I 12.71nmbut circumference
within
'i6.35mrn or F 1% of the
3. Diameter in driving head (D?)
external diarne~er,
whichever is less
4. End perpendicularity in driving

head (P)
Max. 55.0sn
1
-
5. Pile markings
/- PILE END
P = 1.6mrn per
300mrn
0 . D ) 1.200mm
P = Max. 6mm
Max. k50nm
dl&dzare
defined in
Sec.8.1.2
*R= ( dl -d2 1
*T : Nominal
thickness
P is defined
in Sec.10.5.7
9.3 Floating production units
9.4 Location & perpendicularity of derrick
Details
Standard
Range
Tolerance
Limits
Remarks
I . Location & perpendicularity (6)

between the base and center of
derrick
Franie of ~ ~ ~ u d u l e
p
C e n t e r of d e r r i c k
B a s e of d e r r i c k
10. Surface Finish Condition

10.1 Removal of temporary brackets andfor temporary lift pad eyes
Description
Details
Remarks
10.1.1
Inside of the deck

structure, provided it
is not interfered with
the insulation work
oriand any function
10.1.2
Exposed parts of the
deck structure
Not to be removed.
I . The case of flush removal :

The pad-eyes on the exposed parts & any walkway
to be removed flush at the end of weld or about
3inm above the bsse. MT to be checked after flush
removal.
2. Normal case : (as shown in Fig.10. I)

The pad-eyes are to be cut at end of weld or
about 10mm above the base.
3. Case of pad-eyes on H-beam:
In case the pad-eye is installed inside of H-beams,
cutting can be done at flange height of H-beams.
(i.e. flushing with flange height)
4. Case of retaining the pad-eye:

Leave the pad-eye "as-it-is" & cover both side of
pad-eye hole with plate by fillet welding.
Cutting this line
Fig.lO.l
I[. OUTFITTING
1. Piping
1 . I . Piping fabrication
1.2. Piping welding

1.3. Piping installation
1.4. Typical dimensional tolerance
2. Mechanical & Machinery

2.1 . Equipment installation
2.2. Crane
3. Pressure Vessel
3.1 Reinforcement of welds
3.2 Vessels with internals
3.3 Length
3.4 Attachments
1. Piping
1 .I Piping fabrication
Tolerance
Limits
Description
Remarks
1.1.1 Cutting, bending & etc.
I ) Straight pipe
1.
+-----t-
Q +AQ
2) Bending pipe
A 11.2.4.5< k 2
A b 5f3mm
Lenzth
A 1<22mm
11.23.....
2. e , ,,....~
Angle
/q~+
QK
-1
5 fl o
d l - 8,152"
481.23
&+A!>
3. A 11.2.3,....
Tolerance
length
e5+ At5
(Two directional bending)
e6+ AQ,
<1 2 m m
4. A 8 1 . 1 . 3,....
Tolerance
kq/AQ,
A
k.7.9
angle
AA e Jh..51 0 2
< +il 3omm
e5+Ao1
PO+
All dimensions
are in
accordance
with Drawing.
Aes
(Three directional bending)
3) Branch pipe
Q,+AQ,
'
Q3+
A Q3
,
4
A 1 1 . z . 3 5 t2mm
A
2:A6 Ski
1.1 Piping fabrication

Tolerance
Description
Lim~ts
Remarks
4) Penetration piece
Center flange
O+AO
*I
A112.1.k2rnrn
A d < i I"
dp I +2mm
A0:tolerance
of angle
P2+AE2
1.1.2. Fitting of Range & damage
1 ) Angle of flange to pipe
Tb-g-Ap
A p L i 2mm
D : Pipe
diameter
2) Distortion of flange
D 2 500mm
d p l l.5mm
2 0 0 5 DdOOmm
d p l l.Omm
+
D<2OOmm
d p 10.5mrn
A p : Deviation
of bent
dimension
1 . I Piping fabrication
Remarks
Description
3) Flange facing finish imperfection
Radial
1 L 4Rp
;
projection
1 : Adjacent
imperfections
adjacent
imperfections
shall be
separated by at
least 4Rp
Rp : Radial projection
Rs : Inner radius of imperfection
R 1 : Outer radius of imperfection
1 : Length between two imperfections
Acceptance standard for facing imperfections
(in.)
:tt
blaxirnurn Rp no deeper than the

serrations. in.(rnrn)
Maxi mum depth or Kp

deeper than the bottom of
the serrations, in.(rnm)
Protrusions above the serrations are not permitted.
Refer to ASME
B 16.5 - 6.4.5
Flange facing
finish
imperfections.
1.1 Piping fabrication

Standard Rangel
Tolerance Limits
Description
I .I, .R. Transformation by bending
1) Ellipticity (E)
E 58%
El : As below
1 1 1 1
Steel pipe bending
R$i,us
Hot
bending
Cold
bending
R12D
B115%
812.5%
where.
D : Outer diameter of pipe

B : Thickness reduction ratio
t : Original pipe thickness
t~ : Thickness after bending
R : Bending radius
a : Large diameter
b : Small diameter
a High pressure service:

Use of bending pipe shall comply with
Contract specification andlor
design practice.
.::
t I shall not be less than required design

thickness.
~1
Copper pipe bending

Radius 1 Hot
(R) ( bending
Cold
bending
1
1
1 . 1 Piping fabrication (Continued)
Description
Tolerance
Limits
Remarks
21 Swells and rumples
hr
hs 2
hr5
D
-
100
100
1 . 1 1.Distance between the flange face and the

pipe center line ( I )
D
i 2--+T+~N
2
D : Outer diameter of main pipe

T : Thickness of branch pipe flange
N : Nut thickness
i : Distance
between
flange face
and the
pi pe
centerline
can be
reduced
in
unavoidable
situation.
1.2 Piping welding
Description
Tolerance
Limits
Remarks
1.2.1.Typical welding joint detail

8 = 75" k 5 "
g=3klrnrn
Refer to
approved
fl2mm
t 122mrn
WPS.
1.2 Piping welding

Tolerance
Limits
Description
1.2.2. Socket welding joint

gP10.8mrn
gc = 1.6+0.81nm
l29.5mm
1.2.3. Solder brazing joint
I ) Silver brazing of flange

<O2mm
.
gc= 1.6k0.8mm
aP-
-4
i!'3
2) Brass brazing of flange

<0.3mm
a p-
/ / / .Y////,'/
3) Silver brazing of pipe
0.05 1gp<_0.3rnm
,
,
j,':',:"',;,,
.',
,
''i
'
129.5mm
Remarks
1.2 Piping welding
Description
Tolerance
Limits
I .2.4.Sleeve \veldins joint
2 50mm
-- 111 3t
11
-. .-
y*L
-. .
. -. -
-..-. -. - . - -.
-)I4
(Min. 9.5mm)
p2
11 2 1.6rnm
gI
2.0mm
B < I"
1.2.5.Leg length of weld

1 ) Slip-on flange to pipe
s I = The lesser
of t or 6mm
sz = The lesser
of 1.4t or h
Weld size (minimum)
t : Pipe thickness
h : Flange hub height
~ 1 . 2:
Remarks
1.2 Piping welding
Description
2) Sleeve to pipe
s3
: Weld size (minimum)
t : Pipe thickness
3) Support
+Itl+
s : Weld size
t : Wall thickness
1.2.6. Weld reinforcement & internal protrusion
,,Pipe
,
,,.,
ytsidt?
, ,,;,;, ;,.,:,
; , , ,, ,
qp,,
,
J-r..,.r"i
,:
<<.%:.-: ,,,.., ,!. ,,,,,.,',

, '
.pi;
, .' /,/,.'..,
,.,.
.: . .,,-"Y-,
. :... ,/-, . , ,
.. ,
2: $
k:4
!,;j*;
7=.~,<
;
;
.>.
v,f
,,
Pipe Inside
t : Pipe wall thickness

a : Reinforcement
b : Internal protrusion
Refer to
ASME B3 1.3
Table 341.3.2
1.2 Piping welding
Description
Tolerance
Limrts
Remarks
1.2.7. Undercut of weld

Pipe outs~de
t <3mm
-- d l t i 4
t 23mm
-- dl0.8mrn
Refer to
ASME B3 1.3
Table 341.3.2
d : Depth of undercut
t : P~pewall th~ckness
H~ghpressure fluid service

: not permitted
Description
Tolerance
Limits
Remarks
1.3.1 Alignment of the flange
Not
a 12rnm
applicable
for
c-bi2rnm
GRE pipes
Description
Tolerance
Limits
Remarks
0 2 35"
a In case of
attaching a
reinforcing pad
to the welded
seam, make the
bead of [he
welded seam
ground flush.
1.3.2. Pipe connection

1) Staggering of welded pipes
1 2 50mm
on the
welded seam
2: Pad
6 : Angle of staggering
1 : Distance between branch and longitudinal
welded seam
2) Splice pipes
L:
@ D 5 4"
--, Min. D
@ D > 3"
--,
I e 1
Min. 150mm
@ If unavoidable
--,
Use with
Client' s
approval
1.3.3. Telltale hole

,
\
Telltale hole : 6 #
ellt tale hole

-.IL.-.
-.-:'
;/; 6 :j
8'---
ellt tale hole
D : Pipe
outer
diameter
1.3.Piping installation
Standard Range
Description
1.3.4.Pipe hole cutting & penetration
1) Hole cutting finishing & weld seams
n = to be ground smooth
- Holes on the main structure

: shall not make a hole on the seam
(Welding
seam
of the deck
- Holes not on the main structure

11 2
lz 2 50mm
2) Fitting of penetration piece
Pipe
diameter
D165mm
65 < DI 80mm
D < 550mm
tu12.7m
13 : Length of
sleeve (Min.)
lOOm ISOm
2Wmm
t1 2
12.7mm
Pipe
14: Length of
diameter
overlap(Min.)
D1100mrn
30f 5m
1001500mm
40+_5m
D > 5%h11rn
50f 5nm
11.2250mn
,
D22D1+lOma
Is225mm
Ls 2 50mn
Description
4) Coaming
. .
Tolerance
Limits
Remarks

Tolerance
Description
Limits
Remarks
1.3.5. Bolting
1) Flange and U-bolt
th
a
h
--
*..MA.-.-
-.
4.-
tFkange bolt)
&tar
dl
2
*bz 2 dz
*bl 2 -
a 2 3mm
c 2 3mm
* Marked
standard
will be
adopted
as working
guideline
* Where "U"
bolts are
used as
guide type,
pipe shall
have a
gap of
3mm with
"U"clamp
d
C W M
2) Plastic clamp
Pipe
b : 1.5 3.0mm
b
*
-1.4 Typical dimensional tolerances
Description
Tolerance
Limits
Remarks
2. Mechanical & Machinery

2.1. Equipment installation
Description
Tolerance
L~mits
Remarks
2. I. I . Coupling alignment
k t 1
I tl- b 1
t 0.05mm
As per
2) Circumferential sag
k 0.05mm
makei s
standard
1) Gap (face)
(Linear misalignment): "A rn"
2.1.2. Installation of equipment

>
1 ) Elevation(Skid)
" d.
El, 2, 3 and E4: Elevation on the skid
L<-L
1 2mm
Description
Tolerance
Limits
Remarks
2) Shimming
bz 2 b~X 20
N 1 3
. --
bl : Sectional area of foundation bolts

b2 : Shim plate surface area
N : The numbers of shim plates
(Maximum pieces)
3) Location of nozzle (equipment)
fcAV
el+APl
O,+Ae,
A i l u 6 i- lm
A h123 1+3m
ded+1
: Length
11.23 : ~derance
length
1133
:. Height
A h123 : Tolerance height
B
: Angle of n o d e
A 0 : Tolerance angle
h1.u
Note :
-.Coverage:
Min. 80%of
support area
Tolerance
Limits
Description
2.1.3. Installation of vessel
1 ) Verticality (Verticai vessel)
'.
.-
k -,I
' d -
hl 6m
A c l hx
*'
0.26
h > 6m
Ac 5 l2ma
i
i
i
2) Horizontality (Horizontal vessel)
11;: Value of levels
11- 14
<2mm
-
Remarks
2.2 Crane
Description
Tolerance limits
2.2.1. Installation of rail (Travel type)
Overall
tolerance
1) Crane span
Max. rate
of
change
Imm in
2,OOOmm
2) Straightness (Right-and-left)
+ l Omm
1 ma in
2,000mm
3) Straightness(Upanddown)
, ++ - - - .
----
----. --.--
-------
ilk
2,O
lmm
Oomm
in
4) Difference of height between left & right side
+ 3ma
I mm in
2,000nm
Tolerance limits
Description
5) Misalignment
(Centerlineof rail to web centerline of support)
--
Ac
i
-14-t
J
6) Inclination of rail
g
i
2.2.2. Installation of pedestal
1) Horizontality of machined face
Description
Tolerance limits
2) Dish (Radial out of flat)

A
A h/ 1 1 11 1.000mn
3) Waveness (CircumfermCialout of flat)
363'
Double-row
Inches
ball bearings
in.(mm)
Single-row Triple-row
ball bearings roller bearings
in ( I I I ~ )
in.(mn)
Up to 40
40 to 60
60 to 80
80 to 100
100 to 120
120 to 160
160 to 240
0.008(0.203)
0.0 10(0,254)
0.0 12(0.305)
0.0 1q0.356)
0.016(0.406)
0.0 18(0.457)
0.020(0.508)
0.006(0.152) 0.00j(0.102)
0.0075(0.190) 0.005(0.127)
O.w(O.229) 0.006(0.152)
O.OlO(0.254) 0.007(0.178)
0.012(0.305) 0.808(0.203)
0.0 140.356) 0.009(0.229)
0.016(0.J061 0.012(0.305)
Raceway
diameter,
Refer to below table
Description
Tolerance limits
4) Sequence of bolting
Bolt hole No.
6 - 2 4
A-;o
:z -,%
2;
?4l-5
a-.LI
18-Y
-2
3-?2
a5 - 21
9-33
7-
2 7 - 3
3 , - :
13
-iC
as-15
14-'3
2
:'
4:
- :
- i;
4 - %
5 - 8 1
zY
Tighten the fasteners progressively to 20%,80%and

100% of the vendor' s recommended torque value using
an alternating or criss-cross pattern as shown in above
figure.
3. Pressure Vessel
Reinforcement of welds
The surface of the weld may be left "as welded" provided the weld is free
of coarse ripples, grooves, overlaps, abrupt ridges or valleys.
A reduction in thickness due to the welding process is acceptable provided
all of the following conditions are met.
1 ) The reduction in thickness shall not reduce the material of the adjoining
surface below the minimum required thickness at any point.

2) The reduction in thickness shall not exceed 1/32 in. or 10% of the nominal
thickness of the adjoining surface, whichever is less. The thickness or
the weld reinforcement on each face shall not exceed the following:
Material nominal thickness, in.
Circumferential
joints
pipe and tubing.
in. in
Other~n.
welds,
Less than 3/32

3/32 To 31 16. including
Over 31 16 To 112. including
Over 112 To I , including
Over I TO 2, including
Over 2 To 3, including
3/32
118
5/32
3/16
1 14
1 14
1 14
114
5/16
1/32
1/16
3/32
3/32
118
5/32
7/32
114
5/16
Over 5
3.2 Vessels with internals
If vessels are to be fitted with special screens or filters, e.g. Johnson

screens, which require a more precise fitting, the tolerances shall be in
accordance with screenfilter manufacture; s recommendation.
3.3 Length
Tolerance on overall length measured between the tangent lines shall be in
accordance with the following table:
Length L (nun)
Tolerance (mm)
L11.000
l,OOO<L 5 4 . 0 0 0
4,OOO< L 1 10.000
L > 1o.ooo
f 10
I2
f 20
k 20
.?Note: Tangent lines to be punch-markedon the dished heads, both

externally and internally at the intersection of knuckle with the
cylindrical section.
3.4 Attachments
Tolerances for attachments are given below. The alphabetic letter is given
on the figure of the previous page' s figure.
I ) Nozzles in shells and domed ends (except for nozzles for level instruments)
a) Position
Measured from tangent line,
+6mm
b) Projection
For nozzles on shell measured from shell curvature, and for nozzles on
domes measured from tangent line, +6mm
C)
Alignmentlface out
Alignment of nozzle flange face with the indicated plane, maximum 0.5"
in any direction.
d) Radial orientation
. *.
Measured from reference centerline to centerline of nozzle,
with a maximum circumferential tolerance of 15mm
.,d
p*
+ 1"
e) Bolt hole orientation

Maximum rotation 1.5mm measured at bolt circle.
-3 Note : bolt holes to straddle centerlines, unless otherwise indicated.
f'j Deviation of nozzle centerline in head not to exceed 3mm
.n Note : Stacked heat exchangers

Nodes and supports for stacked heat exchangers shall be checked
for correct alignment during fabrication,due to allowance being made
for the gaskets specified.
2) Nozzles for level instruments
g) Distance
Measured from center to center f 1.5mm
h) Projection difference
For each pair of flanges, measured from shell curvature I .Omm.
i) Alignment
Alignment of nozzle flange face with the indicated plane maximum 0.25"
in any direction. Further tolerances from level instrument nozzle
shall be in accordance with para. a), b) and e) above.
3) Manholes
j) Position
Measured from bottom tangent line 12mm. Further tolerances for
manholes shall be in accordance with d) and e) above.
k) Height
12mm.
Measured from shell curvature I
I) Alignment
Alignment of flange face maximum lo in any direction
4) Vessel supports1skirts
m) Support height
Length L (M)
Tolerance (mm)
n) Base ring or support out of levelness

0.2% of nominal diameter with a maximum of 12mm
p) Foundation bolt pitch circle
+3nm, for I.D. of vessel 1.2,lOOmm
+6mm, for 1.0. of vessel > 2,100m
q) Distance between saddles (horizontal vessel)

Max. +3m
r) Height of saddles (horizontal vessel)

Max. f5na
s) Tray support ring levelness

Measured as greatest difference all around, tolerance 0.15 % of the
outside tray diameter, with a maximum of 3mm.
t) Tray support ring position
Distance of tray support ring to lower tangent line +4mm.
u) Distance between two adjacent tray support rings and from tray support
ring to center of adjacent nozzle or instrument connection t_3mm, except

for the distance of a draw-off tray support ring to the center of the
corresponding nozzle, for which the maximum tolerance is 2mm.
V)
Distance of vertical downcomer plate to vessel axis

Max. 3mm
W)
Height of fixed weir above tray support ring

Max. f3mm
X)
Distance from downcomer bottom to tray support

Max. f31nm
III. PAINTING
1. General Note
2. Surface Preparation
2.1 General standard for surface preparation
2.2 Primary surface preparation and shop primer coating
2.3 Secondary surface preparation for main coating
(Between fabrication and erection)
2.4 Surface preparation for main coating(After erection)
3. Application
3.1 General standard for application
3.2 Spray, roller and brush application
4. Inspection
4.1 General inspection

4.2 Surface preparation inspection
4.3 Coating application inspection
1. General Note
1.1 All painting work including surface preparation and shop priming shall be
performed in accordance with the
' s coating practices and the paint
manufacturer's recommendation under this painting specification, particularly

in regard to condition for application, method of application and time interval.
1.2 This painting standard is prepand in accordance with the paint manufacturer's
recommendation
2. Surface Preparation
2.1 General standard for surface preparation
Subject
Description
2.1.1
Ambient
conditions
Blasting and coating shall not be permitted unless surface

temperature is at least 3 'C above the dew point temperature
of ambient air and relative humidity is below 85%.
Remarks
I. SSPCNACE / IS0 equivalent
2.1.2
Codes and
Standards
2.1.3
Prior to
'lasting
operations
2. SSPC : Steel Structure Painting Council

1) SSPC-SP 1 : Solvent cleaning
2) SSPC-SP 2 : Hand tool cleaning
3) SSPC-SP 3 : Power tool cleaning
4) SSPC-SP 5 : Whi re metal blast cleaning
5) SSPC-SP 10: Near w hik blast cleaning
6) SSPC-SP 6 : Commercial blast cleaning
7) SSFC-SP 7 : Brush off blast cleaning
8) SSFC-SP 8 : Pickling
Oil, grease, or other organic surface contaminants shall be

removed by solvent cleaning per SSPC-SP I or flame.
Subject
2.1.4
Prior to
coating
yd-
Description
Remarks
1. Oil. grease. or other surface contaminants shall be

removed by solvent cleaning to SSPC-SP 1.
2. Dust. dirt, abrasives and other organic contaminants should
be removed before painting.
Traces
3. Zinc salt should be removed, trace may be visible.
may be
4. Welding slag should be removed with disc-sander or
visible
abrasive blasting.
, 5. Welding fume should be removed with disc-sander or , .. after
abrasive blasting.
, solvent
,
cleaning.
6. Talc and marking paint are not to be removed In general
If a sophisticated special coating system to be applied,
' .
usage of these should be recommended by paint
, --.!manufacturer. ., ' *-.,
- ,.- . x-.p11
I
-4
.'c
,'
2-:2:.&*:
r,b
,c.
r'
2.2 Primary surface preparation and shop primer coating
2.3 Secondary surface preparation for main coating

(Between fabrication and.erection)
Description
Subject
Remarks
2.3.1
Intact parts
of shop
Surface preparation grade : SSPC-SP- I or SSPC-SP-7
primed
surfaces
_
_
--a2-Rust parts a Surface preparation grade : ss PC-s ~2 I SS PC-S P-3
shop prima
SSPC-SP-10
surfaces
2.3.3
Welded
parts
1. Surface preparation grade : SSPC-SP-3 or SSPC-SP-I0

2. This type of spatters shall be removed by mechanical
means.
t
-/
m/
3. This type of sharp angle spatters shall be ground until the

angle becomes obtuse.
4. This obtuse angle spatter shall not be removed.

-f'
- ..
_ _ _ - - -
5. Repair of blow hole and pin hole

Area
Butt joint, air water tight
boundaries .
Repair method'
D < 1mm : Epoxy putty

Major structural, common D> lrn :
members
D: Diameter of blow hole or pin hole
2.4 Surface preparation for main coating(After erection)
Subject
'2.4.1
Welded
Parts
Remarks
Description
1. Paragra6h 2.3.3 above

2. Surface should be feathered as follows to make good
adhesion :
Coating
layers
r'l<\
Light
disc-featheririg
I);'=
J ( ,
Strel
-welding
joint line cr
bundlmechanieal
damages
3. Application
3.1 General standard for application
Description
Remarks
3.1.1
Ambient
condition
I. Coating shall not be applied:

I) When surface temperatures are less than 3 'C above the
dew-poi nt temperature of ambient air
2) During exposure to inclement weather conditions
(e.g., fog, mist, or rain)
3) When relative humidity exceeds 85%
4) When the ambient temperature is below 5 C.
* Low temperature coatings may be allowed as per
manufacturer' s recommendation.
2. Provide adequate ventilation and air flow in all
recesses of enclosed areas to allow removal of solvents
vapour and proper cure.
Except the
paint
manufacturer
has agreed
that painting
may P-
3.1.2
1. Mixing shall be performed in the sequence recommended

by the manufacturer using thi nnen in quantities not
e x c d n g recommended levels.
2. Manufacturer' s recommended pot life. shelf life should be
Subject
Mixing of
materials
kept
3.2 Spray, roller and brush application
Remarks
Description
Subject
3.2.1
1. Spray gun shall be held perpendicular to the surface.

spray
2. Arching of the gun shall not be permitted
application 3. Each spray pass shall overlap the preceeding pass by 50%.
3,2.2
Roller and Roller and brush application shall be limited to coating of
small areas, to stripe coat application or to the repair of runs
brush
application or sags.
'
3.2.3
Stripe
coating
,. .
In order to obtain the specified thickness, stripe coating shall

be applied by brush or roller to edges and holes that are not
fully reachable by spray.
4. Inspect ion
4.1 General inspection
Subject
Description
Remarks
4.1.1
Inspector
Blasting and each coating stage should be inspected by

qualified QA personnel and inspector of the paint manufacturer.
4.1.2
Ambient relative humidity, dew point temperature and surface

temperature shall be determined and recorded before and
during operations.
Ambient
condition
4.2 Surface preparation inspection
Subject
4.2.1
Description
Surface cleanliness shall be determined just prior to coating

Cleanliness application by comparison to encapsulated SSPC VIS I Visual
Standards or IS0 standards.
4.2.2
The surface profile shall be measured using suitable Testex
Surface
profile
"Press-0-Film" Replication Tape.
Remarks
4.3 Coating application inspection
Subject
Description
4.3.1
Wet film
thickness
Wet film thickness measurements shall be taken at frequent

ilitervals by the coatings applicator during the application
process.
4.3.2
Dry film
thickness
I. Surface to be tested shall be measured using Elcometer

345 or equivalents.
I Remarks I
2. Dry film thickness(DFT)shall be measured for each coat at

the frequency stated in SSPC-PA-2
I ) Both a maximum and a minimum thickness should be
I
specified for the coating. if a maximum thickness value is
not explicitly specified, the specified thickness shall be the
minimum.
I.
2) The average of the spot measurements for a given I On?
(IOOft2)areameets or exceeds the specified m~nimurn
thickness, but one more spot measurements is less than
80% of the specified minimum thickness, additional
measurements may be made to define the nonconforming
area.
,
3. Accuracy
To qualify under this standard, a gauge must have an
accuracy at least within f10%. For thickness less than
IV. ELECTRICAL
1. Support & Seat
1.1 Welding method
2. Cable
2.1 Internal bending radius
2.2 Insulation resistance measurement (Megger test)
2.3 Cable installation
3. Cable Tray
3.1 Horizontal installation
3.2 Vertical installation
4. Flat Bar
5. Earthing
5.1 Earth boss assembly
5.2 Earthing of motor
5.3 Earthing of switchboard / MCC
5.4 Earthing of cable tray
6. Cable Marker
6.1 Material
6.2 Installation
1. Support & Seat

1.1 Welding method
Details
(Unit : mm)
Tolerance
Limits
2. Cable
t
Tolerance
Limits
Details
2. I. I HV cable
- Internal bending radius: 12 x 0.D (0.D: Outer diameter)
2. t .2 L.V cable
The internal radius of bend for the installation of cables shall
h ~ m a r d i n g ~ ~ ~ t k e -l --w- W ~
less than the figures given in the table.
Overail
Cable construction
Bending ladits
As per maker's
diameter of
(Min)
Insulation
Outer covering
caMe (D)
iecommendationor
Thermoplastic
and
Any
6 x0.D
Other finishes
1 25mm
) 25mn
4 x 0.D
Hard
metal-sheathed
Any
6 x 0.D
Elastomeric
Mi
contract specification
Metal-sheathed,
armoured or
braided
6 x O.D
2.2 Insulation resistance measurement (Megger test)

Tolerance
Limits
Details
2.2.1 HV cable
1) Hi-Pot test : 4 x U
(U": Phase voltage)
. 3 . ~ o n t i & ~ g a ( S M ~t~
fw
.
3) Insulation test
5,000V Megger
KV : Cable voltage grade
(KV+I) Ma
2.2.2 LV cable
1) Continuity check : Continuous
2) Insulation test
1,000VMegger
- 1.0 MQ (Min)
2.2.3 Control cable

- Continuity check : Continuous
As per maker's
recommendation or
2.3 Cable installation
~etails
2.3.1 Cable tie interval
I ) Horizontal
2) Vertical
'
--
Standard
Tolerance
Limits
Range
6OOm
300 ~ ~ a r
2.3.2 Clearance between different rating cables

(based on 30M parallel run)
+
1)HV-MV
2) MV- LV
3) LV - NIS
4) 1-v - IS
5 ) IS - NIS
6) MV - NIS
7) MV - IS
---
150nun
1% mm
300 mm
300 m
50~lln
6om
6001~tn
2.3.3 Cable bunching
1) Maximum feeders in I(one) cable bunch.

- Derating factor : 0.85
2) Cable 0.Dbelow 20 #
Cable 0 . D 20 9 - 40 #
Cable 0 . D above 40 #
3) Layer number of single core cable to be pulled
12 Feeders
As per maker's
Max3 layers recommendationa ;

Max2 layen contract specification
Max. 1 layer
'
1 layer or
trefoil
method
I) Installation location of cable marker

2) M a t e n T c a b l e marker
- Outside
- Inside
2.3.5 Cable size

- Power cable
- Control cable
Min.2.Min. 1.W
A
3. Cable Tray
3.1 Horizontal installation
Standard
Description
Range
Tolerance
Limits
1) Ladder type
- Span for cable tray support
Max.2,OOOmm
2) Perforated type
Max. I ,500mrn
As per maker's
recommendationor
3) Multi cable tray type

- Vertical separation between two cable tray level
FRONT VIEW
Min. 250mm
3.2 Vertical installation
Details
Tolerance
Limits
Standard
Range
I ) Ladder type
ld
.-
o?
Max. 1,2001111~
t
-
2) Perforated type
- Protection height
- In tewal for cable tray support
As per maker' s
recommendation or
Min. 1,500mm
Max. 1 , 2 0 0 ~
4. Flat Bar
-
Standard
Range
Details
1. Horizontal l vertical installation
Tolerance
Limits
Not smaller
than the
total 0.D
of cables
- Branch cable number

- Width of flat bars
As per maker' s
recommendation or
800
d
t
5. Earthing
Details
Standard
Range
Tolerance
Limits
5.1 Earth loss assembly

ited boss
-
1,..,a
Length
Min. 30mm
As per maker's
recommendation or
5.2.1 Earthing cable
'- Cable size
. Motors 22.0 KW & below
, Motors above 22.0 KW
Standard
Range
Details
Tolerance
Limits
5.3 Earthing of switchboard 1 MCC
5.3.1 Earthing cable

- Cable size
70 ant or
120 mr?
As per maker's
recommendation or
5.4 Earthing of cable tray
'
5.4.1Single tray
- Earthing interval
Min. 25m
EARTH BOSS DETAIL
NOTE : Cable tri~yIlaJderto be bonded to StrUCNR

steelwork at 3 m intervals
6. Cable Marker
6.1 Material
Details
Standard
Range
6.1.1 Indoor area
- Material
Pol yolefin
6.1.2Outdoor area
- Material
SUS3 16
Tolerance
Limits
As per rnakei s
recommendationor
6.2 Installation
Details
6.2.1 Cable marker size
- Thickness
- Description
- Jietter size (Height)
Standard
Range
0.25mm
Engraved
Tolerance
Limits
7mm
EOUIPMENT 81CONTROL PANELS
As per maker's
Cable tie
momendation or
- Indoor :
contractspecification
Nylon tie
utdoor
-O
:
SUS3 16PVC
coated
C=
CABLE MARKER
CABLE
P 30005
CABLE MARKER
I
V. INSTRUMENTATION
1. lnstrument Cable Installation
1 .1 Cable bandhie interval
1.2 Cable separation
.
1.3 Cable marker
1.5 Cable pig tail loop
2. Cable Tray
2.1 Material
2.2 lnstallation
2.3 Others
3. lnstrument Tubing
3.1 Tube clamp installation
3.2 Tube protection
4. lnstrument Earthing
5. Fire & Gas Detector
6. Tele-Communication System
1. Instrument Cable Installation

Standard
Range
Details
Tolerance
Limits
t -1 Cable bandhie interval

I ) Horizontal tray
2) Vertical tray
600 mm
300 mm
1.2 Cable separation

I ) LV-NIS & LV-IS
2) IS-NIS
3) MV-NIS & MV-IS
300 mm
50 mn
600 mm
1.3 Cable marker

1) Lnstalling location
Both end of
cable
2) Material
- Outside (With SUS3 I6 tie)
- h i d e (With Nylon tie)
SUS 316
Poiyolefin
Cable Consttuction
Insulation
Thermoplastic
Outer covering
Armoured
and
themasetting
Unarmoured
Overall
Bending Radius
Diameter of
Cable (0.~)
(Min.)
Any
6 x 0.D
-< jmla
) 25mm
4xO.D
6x 0.D
1.5Cable pig tail loop

Cable loop to be provided and tied up for field instrument and
telecomrnuniation equipment. (Not applicable for multi-core
cable.)
FIEU) INSTRUMENT
As per maker's
recommendation or
2. Cable Tray
2.1 Material
Details
2. I. 1 Outdoor
1) Ladder type
2) Perforated type
Standard
Range
Tolerance
Limits
316
SUS l6
As per maker's
recommendation or
Standard
Range
Tolerance
Limits
2.1.2 False floor area

- Hanger tray : Hot dip galvanized mild steel
2.2 Installation
Details
2.2.1 Cable tray

- Spare space
2.2.2 Cable tray support interval (Max.)
I ) Horizontal
- Ladder type
- Perforated type
2) Verticai
2.2.3 Cable tray cover

1) Vertical : Protection height
2) Horizontal : When installed in direct sunlight area
2.2.4 Cable tray earthing bond
1) Location : at the end of cable bay & every 25m
2) Conduct size
3) One point earthing : When tray length 1 2 m
2.2.5 Tray distance

- Distance between cable tray level
Mia 20%
2,OOOm
1,500mm
1,200m
Min.1.5rn
Min. 25mm2
Min. 250ma
As per maker' s
recommendationor
con tract specification
2.3 Others
Standard
Range
Details
2.3.1 MCT spare space
- Spare space
Min. 35%
2.3.2 Flat bar

1) Material
2) Branch number to be hold in a flat bar
3) Standard flat bar size
Tolerance
Limits
As per maker's
SSm
recommendation or
1 4 Branch contract specification
800Lx50Wx6t
3. Instrument Tubing
3.1 Tube clamp installation
Standard
Range
Details
3. I. 1 Single/double clamp
- Installation interval
Tolerance
Limits
Max. 1,000mm
3.1.2 Multi-clamp
1) Plate size (stainless steel)
2) Installation interval
25W x 3t
Max. 900mm
3.1.3 Installation detail

1 ) Singleldouble clamp type
s-TwmJREMEMeER
=
k
F
4
=
1
I
k-T--;2
2) Multi-clamp type
L s W P o m
STRICTUREMEMBER
CUP(FIBRlCATED1
------
------ - -------- --------- -- --
\ mro::
STEEL ANGLE
As per maker's or
recommendation
3.2 Tube protection

r
Tolerance
Limits
Details
- Singleldouble line
As per maker' s
recommendationor
Tubing line to be protected by angle or perforated tray,

if the straight tubing length is more than Im.
4. lnstrument Earthing
-
Details
Tolerance
Limits
4.1 Field instrument

- 1) 6mnt Green/yellow stripe insulated copper earthing cable
Earthing is not applicable for less than DC 50V & AC 30V
Power Supply Instrument
4.2 Marshalling/system panel
I ) NIS & safe&earth
- 35mm2 green/yellow stripe insulated copper earthing cable

2) IS earth
- 3 5 d green insulated copper earthing cable
4.3 SUS 316 junction box

I ) NISJIS junction box
- Earth boss to structure
2 5 d green/yellow stripe insulated copper earthing cable
- Junction box to earth boss
6Rd greedyellow stripe insulated copper earthing cable
r - EARTHING OF
Q~JUNCNON sox S ~ N D
4.4 Plastic junction box

1) Earthing is not applicable
As per maker's
recommendation or
5. Fire & Gas Detector

Details
Standard
Range
Tolerance
Limits
5.1 Location
I ) Safety escape route to be secured
2) Actual location to be decided at site
5.2 Mounting
I ) Manual call point
: Stanchion .
: Ceiling or bulk head mounting
2) Smokelheat
3) Flame
: Bulk head mounting
4) Open path gas detector : 2" pipe mounting
5) HzS
: Floorlduct
As per makei s
6)
HC
:
Ceilingtduct
.
recommendation
or
-5.3 Elevation
I ) Manual call point
Min. 1.5m
2) Smokelheat
Ceiling level
3) Flame
Min. 2.0m
4) Open path gas detector
Min. 2.0m
5) HzS
Max. 500mn
6) HC
Min. 2.0m
* Above elevation is not applicable for duct
mount type
6 . Tele-Communication System
Details
6.1 PA S eakers & telephone elevation
(outtoor)
I ) PA speakers
2) Telephone
- PA & telephone shall not obstruct safety
escape route. (Actual dimension to be decided
according to specifications & requirements)
Standard
Range
Tolerance
Limits
2.5 3.5m
1.6- 1.8m
As per maker's
recommendation or
6.2 PA speakers & telephone elevation
(Indoor)
I ) PA speakers
2) Telephone (Wall mount type).
Ceiling level
6.3 RJ11 socket (Indoor)

1) Installation (Height)
2) Mounting : Flush mount type
Min. 300m
1.6m
VI . ARCHITECTURE & HVAC

1.0 Architecture
1 .1 Door body
1.2 Wall panel (Spline joint)

1.3 Window
1.4 Raised floor with wall panel
1.5 Insulation
2.0 HVAC
2.1 Fan
2.2 Ventilation duct
2.3 Duct fabrication
2.4 Duct insulation

A.
1. Architecture
1.1 Door body
Details
I ) Tolerance of height or width : dl, dz
Standard
Range
Tolerance
Limits
d1,dzl5mm
2) Difference between diagonals: &

3) Straightness of side and deviation: d*
4) Deflection : dr
Diagonals:d3
As per maker's
recommendation or
contract specificatior
------------
1.2Wall panel (Spline joint)
Details
I ) Tolerance of height
DI
Standard
Range
Tolerance
Limits
1.3 Window
Details
- &itl
- ., - -.
Lv~v,.-
nJ
;:'
.,
1) Tolerance of overall size : (T x H) x. 2
-1
5t3mm
A',
,3& ,
5 . 4 .
. -
' 1
Non Opening Rectangular Window IS0

(Welding type)
0
Tolerance
Limits
Standard
Range
:4,-
.
.
*I
>, ,t
'4
.
q
,
h
-'
'1
1 -
I
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. - ?,.
1 .
-,'
recommendation or
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k..
Wall Cutting Size

Window
-4:R"?It,
A.
zv
'
Standard
Range
Details
I ) Tolerance of overall size : (W x H) x 2
Tolerance
Limits
1+3mm
A-60 Fire Window
As per maker's
recommendation or
W1
Wall Cutting
WIndow
1.4 Raised floor with wall panel

-
Details
I ) Tolerance of raised floor
Ins'taliation height : DI
Standard
Range
Tolerance
Limits
115mm
2) Tolerance of raised floor width : D2
/
h
IL
3) Tolerance of hanger piece

Installation interval : D3
<_ k 5 m m
lmm
EXPOSEDSTEELDECK
As per maker's
251 DECORATIVEUNER P A N U
BOND OR TACK W W E D
TO DECK PLATE
recommendation or
contrilct specification
1.5 Insulation
Standard
Range
Details
I ) Tolerance of insulation pin spacing in
Tolerance
Limits
Sf 3mm
both orthogonal direction : Max. 300tD1
< +3nm
2) Tolerance of insulation pin spacing

from the edge of structure : Max. 75+b
C1
As per maker's
recommendation or
2. HVAC
2.1 Fan
Details
2. I . 1 Non-sparking fans
1) Air gaps
2) Protection screen
2.2 Ventilation duct
Standard
Range
Not less than

10% of shaft
diameter,
but not less
than 2mm
Tolerance
Limits
'
As per maker' s
recommendation or
1 3nmJmesh
'
Details
Standard
Range
Tolerance
Limits
2.2.1 Passing through A-OIA- 151A-30fA-60

deck or bulkhead
m D W ( O OF ARE
TOBESAMASmJ
As per maker' s
recommendation or
(PREFERABLY DMDED lNTO450nun
EACH SIDE OF MCKIBIILKHEAD)
A = Cross sectional area (d)
L = Penetration length
A > 0.075n-f
L=900m
2.3 Duct fabrication

Standard
Details
Tolerance
Limits
Range
2.3.1 Rectangular ductwork

I ) Tolerance of height : DI
2) Tolerance of width : Ih
3) Tolerance of diagonals : D3
5 f2mm
If2mm
Ist3mm
-IZ3im-
+Befteetian+mhrr)-
5) Deflection : DJ(per each 1 m)
.-
--
5 +3mm
.-
FABRICATION TOLERANCES
W*Dz
I
,
D4
PER
EACHlm
04 PER eAcn I
M
I
-----,-------
'
,'
As per maker' s
recommendationor
--------L--------
Ds PER EACH laBOmm
2.3.2Circular ductwork
--t)'fol-eramofdmefer~~--
--
--
- --
<+3mm
C
99.8% OF DUCT
OUTSIDE DIAMETER
MINIMUM
I
Details
'
Standard
Range
Tolerance
Limits
1 ) Tolerance of insulation pin spacing in both
orthogonal direction : Max. 3 0 0 m m + DI
L+3mm
2) Tolerance of insulation pin spacing from the edge

: Max. 75mm
I
+ Dz
&;.'
<+3mm
-.
Detail o f Duct insulation (External Thermal Insulation)

Applicable to all air conditioning supply 81return air ducts
located in non-air conditioned spaces
'
+..
I.
:.
,
a:.
,.
As per maker's
recommendation or
,<
GLASS CLOTH REINFORCED

ALUMINIUM FOlL VAPOUR
GCASS CLOTH WALL. FOlL

TAPE(0.121 * 75W)
14
D(SULATplN
PIN
DENSITY 60kdd (MIN.)
SELF LOCKING WASHER.
BONDED TYPE OR
PINTYPEWUDW.
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PART B. INSPECTION & TEST PLAN
1".
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1. Material Inspection ................................................................... 117

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2. Material Identification & Fabrication..........................119
3. Welding & Fabrication Contr& ......................................... 120

4. Painting ......... ............................-................................................
*........... 122
5. Electrical, Instrument & Mechanical Equipment -..... 123
? * '
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I . ABBREVIATIONS & LEGENDS

1. Abbreviations
FAT
ID
MI
N/ A
N DT
P&1D
PM
Production
Purchasing
POS
PWHT
QA
RID
Section
: Factory Acceptance Test
: Identification
: Material Identification
: Not Applicable
: Non-Destructive Testing
: Piping & Instrument Diagram

: Project Management
: Production Organization & Production Operating Organization
: Purchasing Department
: Purchase Order Specification
: .Post Weld Heat Treatment
: Quality Assurance Department
: Welding Research & Development
SOQS
SSPC
WPS
: Section within Department or Independent Working Orggnization
Offshore Quality Standard

: Steel Structures Painting Council
: Welding Procedure Specification
2. Legends
A : Approval of Client andlor QA
M : Monitoring
(Direct or indirect random check by monitoring the activity as required)
R : Review of Documents andlor Records
(Client representative will review the reports of activitiesfurnished by QA)
W : Witness of a significant operational point requiring sighting activity
(Advance notice by
shall be given to Client for witness. If witness is not
will proceed as scheduled.)
attended by Client,
SW : Spot witness requiring sighting of activity on random basis
1. FLOW CHART OF QUALITY ASSURANCE

Client
Sales
PM
Design
QA
Purchasing Production
Ordering
C o n f i g Delivery. Quality Matters Technical Specifications& Spedal Rewkements
RID
III. SCOPE OF INSPECTION
& TEST
1. Material Inspection
Inspection kerns
Control Activity
Specification
Reference/
Procedure
Verifying
Record
Scope
QA Client
- Revicw of test
cmiticates
- Packing, shielding, ID
1. Welding rods L
fluxes
marks & rust
- .Any harmful damage

- Scaling condition
Makei s standards
& ~colnmm&tions
Test
RLw -
Test certificates
R&SW
(Receiving inspection R&SW
- Dimension
- Batch number
- Review of test
2. Painting malriuls
3. Bulk materials for

Primary membcrs
- Plates
- Shapes
- Flanges
- Fittings
- Piping
4. Bulb materials for
secondary members
- Handrails
- Channels
-~ n ~ l e s
- Small shapes etc.
certificates
-Any harmful damage
- Sealing condition
- Bakch number
The m e as above
- Sampling check
- Visual check
(Pit. flakes & any
harmful defects)
- Review of mill test
certificille
- Dimension
- Lamination check
(When required)
- Sampling check
- visual check
(Pit. flakes & any
harmful defects)
" Dimension
- POR+'OS
- Mill certificates
- Piicking list
RIR
report)
- Material specifications
(ASTM, ASME. JlS.
BS. API or KS)
NIA
R&SW
Mill certificates
R&SW
- Sampling check
- Visual check
(Pit. flakes. any
harmful defects &
- P.O.S
bolt threads)
- Mill certificates
-5. BOILSI nuts for high - Dimemion check
[ensile bolts
- Review of certificates - Material specifications
(AS"TM. ASME. JIS.
(Heat number.
or KS)
chemical & mechanical BS.
properties)
Inspection Items
Specification
Reference1
Procedure
Control Activity
Verifying
Record
scope
QA Client
- Visual check for
6. Equipment
mechanical damage
& misuing parts
- PORIPOS
- Name plate
- Review of vendon - Mill certificates
RIR
.
documents (like FAT) - Packinglist
(Receiving inspection R&SW
- Compliance to
Material specifications
purchase
nport)
(ASTM. ASME. JIS.
spccificationa
BS. API or KS)
- Dimensional
verification fm
dnwi ngs
The lams shdl be

same a9 specified on
the equipment & the
followings:
- TaplPB/model
7. Equipment of
instrument &
electrical items etc
number & types
- Range & quantity

-Type of enclosure
(Like EXe. EXd.
EXia. or EXib etc.)
and certification
number
- Visual check
- Calibration certificates
- Etc.
- PO specifications
- Vendor' s data
- Packing list
RIR
(Receiving inspection
report)
SW
R& W sw
2. Material Identification & Fabrication

Inspection Items
Control Activity
Specification
Reference/
Procedure
Verifying
Scope
Record
QA Client
1. hII
- Review of mill certificates - Contract specifications

- Steel plates, shapes - Checking harmful
- Material control
& pipes etc.
defects, ID.heat no.
procedure
&dimension
- Shop drawings
- Material codes
1 ) Primary members
2) Secondary members
- Handra~l,platform
frame, brackets.
angles, walk wav.
channels, small
shapes etc.
- Inspection reports
SW
reports
- Review mill certificates -Contract specifications

- Material control
2. Testing material prior - NDT

to issue (If required) - Destructive test
- Steel plates, shapes (If required)
& pipes etc.
SW
- Receiving inspection
- Check harmful
Defects. ID. heat no.

& dimension
- Mill certificates
- Cutting plan
procedure
- Shop drawings
- Material codes
- Contract speciticntions Laboratory test reports

- Material codes
3. Fit-up work
I ) Main structure &
piping
2)- Mud pump
foundations
- Crane pedestal
- Crane rails &
foundations
- Substructure to
drill floor & upper
deck
- Drill floor
- Derrick base
SUPpo~
- Module deck
stools
- Module deck to
columns
4. Pre-heating
5. Line heating
- Visual check
- Dimension
(Arrangement,
misalignment & gap
etc. by using weld
gauge & steel tape)
- Approved WPS
- Shop drawing
Fit-up records
- Weld maps
- Tempilsticks
-Thermometer
The same as above
- Approved WPS
- Shop drawings
- Approved procedures
- AWS D1.1
NIA
N/A
3. Welding & Fabrication Control

inspection lterns
I . Welding pracdure
qualilication
- WPS Sr WPQT
2. Weldcr performance
quali licntion test
Control Activity
-Visual inspection &
- NDT
Destructive test
(If required)
Rterencel
Procedure
As required by the
Ctxles I spcitications
(AWS. ASME. API or
job specitications)
The same as above
The same as above

- Random visual
3. Welding
consumables
colltrol
S ecification
- inspection
Review of batch
certificate
(Mechanical &
chernical propeaies)
- Relevant codes
- Handling & storage
of welding
consumable
prcxedures
- .dipproved WPS
Verifying
Record
Wpm
Welder performance
qualificationrecords
- Batch certificates
- Daily issue logs
Scope
QA Client
W
M&R
M&R
ivt
- Random visual
1.Preheat~ng&
interpass
temperature
inspection & heat

input checks
(by tempilsticks.
thermometers etc.)
- Related codes
NIA
-Job specifications
- Visual inspect~on
5. Production weld test - NDT
- Mechanical test
- Related codes
Laboratory test reports
6. Root pass B back

.
gouging
- Visual checks
- Approved WPS
NIA
7. Weld repairs
- Instruction lo repair
- Repair weld
NDT records
8. Weld \ isual
- Visual checks
R
M
inspection
- Verifying welders
procedure
-
sw
- Relevant codes
- Job specificalions
9.Dimension inspection
1) Major blocks &
-To check major
]terns
dimension with
the required
equipment drawings
2) Minor blocks &
i tcms
10. Non-destructive
- RT
test
-IlTIMTIPT
- Review of calibration
report & PWHT
I I. P W W
chart
- Check thermocoup,e
position
12. Hardness test
-Job specifications
-Testing by portable
test equipment
- Dimensional control
- Visual inspection
reports
- Weid maps
- Dimensional records
procedure
- Relevant specifications
NIA
- Approved procedures - RTfilmsI RTrepom

-IlTIMTlPTrepom
- PWHT procedure
- Contract specifications
PWHTchart
- Contract specifications
Test reports
* To be performed and witnessed on the block basis.

120
M&RM&R
SW
Control Activity
Inspecton Items
S ecitication
geferenoe~
Procedure
Verifying
Record
Scope
QA Client
- (hientiition of
branches &
longiludi~ralseams
Stnuldling ccnter
flange holes
- mmg face &
sqwicness
Cleaning pipe inside
8 end capping
- Spool I D
Completion of NDT
L PWHT
Dimension
- COITCU d i n g /
schedule C material
13. Fabrication of
piping, vessls
and other
equipment
- ASME 83 1.3
- Spool dmwingr
- Isometric drawings
- Status of fabrication
SW
summary sheer5
- Trip h m &
- Cleaningpipe inside
& end capping
- Clearance ot'NDT
& PWHT
14. Line survey &

pn-commissioning
- Rping, vessels or
other equipment
15. Une tlushing
- Dimension
-RpsupW
- tine
per
- ASME B31.3
- Suppon drdwings
- isometric drawings
hydmt& mt
polchge
-P&IDs
- aearance between
- Hydrostatic test
pipes 8 head
Fireprotection
packages
flange boltinglgaskcts
- Valves typeI
orientationI rating
&accessibility
- Slopes
- Branch connection
test
- Removal of valves & - Hydrostatic
packages
i~~~~umcnts
- fluids
Velocity
-Approved flushing
&hydrostatic
procedure
- Status of fabrication
summary s k t Y
- Check sheet for
Lines
- Outstanding lists
(When required)
- flushing records
- Record of chloride
content of water
(For SlrSIDSS)
- Rernovdisolation
16. Pressure test or

. air leakage test
on line of valves
& instruments
- Hydrostatic test
- Calibrationof
- ASME 831.3
Pwure gauges8.
cords
- Hydrostatic test
pressureltemperat~~re
- Records of chloride
idicatorslrecorderv
contents of water
- Tcsl mediudpressure - Approved h ~ d a t a t i c (For stainless steel &
test procedure
holding time
duplex stainless steel)
-Temporary supports
for hydmstatic test
( H dup anas only)
Inspeclion Items
Control Activity
S ecification
ieferencel
Procedure
Verifying
Record
Scope
QA Client
- Drainlair blowing
- Removal of
17. Re-instatement
.. temporary
(Include drying)
attachments
Piping &
or - Re-install the items
other
- Drain & air leakage
- Isometric drawings reports

- Crearance reports
- P & IDS
(when required)
removed forLesting
- Air leakage test
(when required)
- Clearance for
18. Insulation
insulation
(Extent d thickness
& materials)
- Bands of G l e r &
types (Hot or cold)
- Isometric drawings
- Insulation dmwings
NIA
- P & Ih
4. Painting
Control Activity
Inspection Items
S ecification
#eference/
Procedure
Verifying
Record
Scope
QA Client
I. Surface preparation
- Major structures
- Piping
- Vessels
Sulfate prepration
'
- Contamination
- Masking condition
- Any other equipment
- Dry film thickness

(D.FdT)
- Paint dust
2. Intermediate ccating - Contamination
Humidity
- Masking
Painting specification
- Thinner
SOQS &SSPC
Daily inspection
ncotds
- Color
- Dry film thickness
(D.F.T)
3. Final coating
- Holiday & adhesion

test when required
by the contract
specifications
5. Electrical, Instrument & Mechanical Equipment

~nspection!terns
control Activity
S ecification
Rtersnce/
Procedure
1. Mot('' & P'Y"''

turbine
- .\ligolnmt c l ~ c k
2. Deck crane
- Luad & operation test - Vendor check list

- Load 8r
test - Fabrication test repon
- Yard procedure
- Megger test
- ('onlktcl
Scope
QA Client
Verifying
Record
speciiicr~tion Xlign~nentinspection
rcport
Test report
KI Report1
vendor data
Appiicahle Codes/
specifications &
standard
Cable inspection/
test records
(Illumina~ionlevel)
The same as above
Test records
6. Calibration
-Calibration (Settings)
The same as above
Calibration records
SW
SW
7. Wiring termination
- Surrounding
- Function %st
The same as above
Inspection records
The same as above
Inspection records
The same rrs above
Inspection records
functional design
specification
Th, same as above
Inspection records
- Sound codirmation
The same as above
Inspection records
- Function test
The same a s above
Inspection recGrds
- Function test
The same as above
Inspection records
Precommissioning
pwedllre &check
sheers
R&W
3. Y urd machillery
equi pment
4. Cable
(Only electrical power
- Insulation resistance and con,rol
test
- Cpntinuity test
- Hi-Pot & continuity (All
cable,
- punction rest
5 . Lighting system
'
'
-Tagging
8. Gas & tire detection

system
- Inshllatiun
- Detec,,r
calibration
- Function test
- Design review &

9. Emergency shutdown
system
Function test
- Function test
10. Fire extinguishing
system
- Expiration date check

(for chemicals)
- Approval certificate
L I. Public address (P.A) - Function test

system
12. C02 system

13. SPT system
(Sound power
telephone)
11. Pre-commissioning
- Function test
15. Others
- Function test
- Pre-commissioning
procedure
SHI shall discuss any other important items

with Client
I . Responsibility and Authority

1. The Quality Assurance Department Manager (hereinafter called QA Manager) is
responsible for the approval, maintenance. iniplementation and revision of the
SOQS and IT-P.
2. I t is forbidden to publish, reproduce, transmit or disclose any information

contained in this SOQS without written permission of QA Manager.
3. The Q A Manager has full authority and the organizational freedom to identify
quality control problems, stop working, and to initiate, recommend, and provide
solutions for any quality related discrepancies.
4. All the relevant organizations shall work closely and timely with the production
organization by transmitting the proper information, documents and any other
records concerned to prevent any fatal quality errors at all stages from design
through to delivery.
TI . Definition
1. Document
Any written or pictorial information systematically describing, defining, reporting

or certifying the activities, requirements, procedures or results.
2. Quality
Degree to which a set of inherent characteristics fulfills the requirements.
3. Quality Assurance
All those planned and systematic actions necessary to provide adequate confidence
that a product or service will satisfy given requirements for quality.
4. Customer/Client(hereinafter called "Client")
The party who ordered and finally received the products or facilities tolfrom
Offshore Division, Samsung Heavy Industries.
5. Quality System
The organizational structure, responsibilities & authorities, procedures, processes
and resources for implementing quality management.
6. Quality Control
The operational techniques and activities that are used to fulfill the requirements
for quality.
7. Quality Policy
The overall quality intentions and direction of an organization with regards to
quality, as formally expressed by top management.
8. Quality Management
A coordinated activities to direct and control an organization with regard to
quality.
9. Quality Records
Records stating results achieved or providing evidence of activities performed.
10. Nonconformity
A deficiency in characteristic or documents which render the quality of an item or

an activity unacceptable or indeterminate.
11. Specification
Either a detailed precise presentation of requirements that are required to be

satisfied by material, or a set of instructions required to be followed by a
manufacturing process.
N . Fabrication Shop Drawings

The fabrication shop drawings shall be drawn based on the basic drawings & the
technical data / specifications and approved by the Client.
The design department shall issue the approved fabrication shop drawings to all
relevant departments. In case an extra work and / or a part to be revised, the revised
drawings are to be issued by incorporating the date and the details on, and marked
"the previous drawing as void".
IV. Material Procurement

The materials such as bulk materials, equipment, electrical & instrumentation
items. ourfitting, filler metals for welding and paints etc. shall be procured from the
approved vendors in accordance with POS (Purchase Order Specification) and/or
Contract specifications.,
And the shapes, dimensions, appearances and the type of materials shall be
checkedlreviewed as per POS and the vendor's dossiers (i-e. certificates & inspectoin
-
records).
V . Shop Fabrication Activities

The shop fabrication activities such as marking, cutting and press bending, welding,
assembly works, trial run (i.e. testing & commissioning) and so on are to be managed by
the concerned departrnenk.
The shop fabrication inspection shall also be implemented by QA inspectors and
Client. When the faulty items are found during the process, the production
department should maintain a prevention system in order not to handover those to
the next process stage except for issuing a prior notice to the Client.
VI . Welding
1. Welders
The welding works are to be c a r r i c : c L o u L ~ o n l p q u a l ~ M k s , a&e
d
qualification certificates should be given by QA personnel in accordance with the
Contract specifications and relevant Codes(e.g AWS D1.1 or ASME Code etc.).
-----
2. Welding & NDT engineers
The engineers shall be responsible for not only acquiring a new technology but
also evaluating and supervising the welding and NDT activities to be applied to
the products.
'
W . Nonconformity Control
'
Any nonconformity found in the process of inspection or testing shall be taken

measure as per the following procedure;
1. Identification of nonconformity
r '
I ) When a nonconformity is found, the nonconforming item shall be identified

with a "HOLD" tag or by marking.
2) The nonconforming item shall be segregated or removed from the receiving or
production area when practical.
-
..
3) If segregiti6h is iniprictiiil because of size or configuration, they shall be
distinguished by clear indications.
2. Nonconformity reporting
1) Whenever a nonconformity is found, the person who found shall immediately
notify it to QA personnel.
2) QA personnel shall investigate and prepare the Nonconformity Report(NCR)

based on the information obtained.
3. Disposition of nonconformity
The disposition of any nonconformity shall be proposed by QA department with
assistance from other department, subject to approval of.QA Manager. The
disposition of nonconforming items are categorized as follows;
I) "use as it is" disposition

A disposition which may be imposed for a nonconformance will cause no adverse
effects and when the item under the consideration will continue to meet all
functional requirements including performance, maintainability,fitness and safety.
2) ''~epairab'lgdisposition
The process of restoring a nonconforming characteristic condition where the
capability of a product is unimpaired, even though that product still may not
conform to the original requirements or the process which a nonconforming
product is made to conform to the original requirements.
3) "Workable" disposition
The process by which a nonconforming item is made to conform to the original
specified requirernen'ts by machining, reassembling or other suitable means.
4)
eject" disposition
rroducts which are unfit for their intended use and fail to meet specifications and
are not economically repairable.
4. Completion of dispositions
1) The completion of a disposition of nonconformity shall be verified by QA
personnel.
2) When required by Contract, the NCR shall be provided by QA personnel to the
Client for his review and verification that the completion of disposition has
been achieved.
3) Then the "HOLD" label and "Conditional Release" sticker shall be removed by
QA Personnel.
WI. Inspection Control

1. Introduction
This chapter delineates briefly quality control activities associated with physical
inspection and testing of incoming materials and products being in the stage shop
fabrication, final assembly and testing.
The inspection activities include material receiving, shop fabrication including
NDE,assembly/installation,painting, testing and packingshipment.
2. lnspection pointslscope
Inspection points/scope shall be described in the Inspection and Test Plan(1TP)
indicating QA inspection as well as the Client' s inspection and this shall be
subject to Client' s approval if required by Contract.
3. lnspection and test equipment
Prior to performing inspection and test, the calibration status of inspection and test
equipment shall be verified by the assigned calibrating person of
4. Material receiving inspection
4.1 Personnel from the purchasing department shall request receiving inspection
to the QA department and forward the vendor' s documents to the assigned
QA personnel.
4.2 Upon receiving the notification of material receipt, QA personnel shall review
the manufacturer' s material certification and perform receiving inspection in
accordance with purchasing document packages, Client' s specifications and
the applicable codesistandards used for construction.
4.3 In-process inspection and testing
1) The QA inspector shall perform the inspection and testing in accordance with
the SOQS and/or ITP.
2) During fabrication, the products shall not be advanced to next working stages
beyond inspection HOLD points without the acceptance or previous notice for
the inspection and testing.
However, products having remaining minor problems may be released for
urgent production purposes subject to positive identification for later
rectification andlor relevant actions for nonconformity.
3) Assemblylinstallation inspection
QA inspector and the organizatiori concerned must controllcheck whether the
dimensional conditions are met within the tolerances or the completion of NDT,
and maintain records.
5. Nondestructive testing
5.1 This section describes the requirements for radiographic exarnination(RT).
l~ltrasonicexamination(UT), magnetic particle examination(MT) of the
ferrous metals and liquid penetrant examination(PT)of their welds.
5.2 All personnel performing the RT, UT, MT andlor PT shall be certified i n
accordance with the requirements of ASNT recommended practice. (SNT-TCI A latest edition).
5.3 The results of RT, LJT, MT and PT must be evaluated only by those who are
certified to ASNT KT. UT. MT andor PT Level
1 or .
5.4 The techniques for those four(4) nondestructive examination shall be in

accordance with the approved procedures.
6. Final inspection and testing for products

6.1 Final inspection and testing for products shall be performed to verify that all
specified stages of inspection/testing have been completed and that all

specified requirements are satisfied.
6.2 The product identification and traceability shall be allowed during storage,
packing and shipping until the product is delivered to the Client.
7. Trial run (Precommissionig andlor Commissioning)
-7.
I Trial run at factory and site
Design department shall prepare testing procedure
accordance with the
contract specifications and the procedure shall be approved by the Client.

When condition of trial run are found satisfactory, the results shall then be
recorded.
8. Painting inspection
QA inspector shall check the surface preparation done by blasting work up to
final coating at the defined stages and maintain records in accordance with the
painting procedure.
9. Control of inspection and test records
9.1 The result of inspection and test shall be documented and maintained as
quality records clearly showing that the product has passed or failed the
inspection andlor test with the defined acceptance criteria by the assigned
inspection personnel.
9.2 The result of inspection and test shall be notified to the concerned departments
on completion of related inspection and/or test.
R. Material Handling,
ltems
1Loading 1
unloading the
materials
Storage & Preservation
Details
- Handling with fork lifts.
cranes. slings and

shackles
- No material shall be
dragged or dropped
from heights
- Purchase order
Remarks
.i.
Note :
specification (POS) Slings. hooks etc.

- Contract
specifications
- Supplier' s
, instructions
shall be
connected to
lifting eyes
(If provided)
2.
Ferrous1nonferrous - To be stored separately
materials
- To avoid mixing with
3.
Stainless steels1 carbon steels
- Proper protection
alloy steels
to avoid chloride
contamination
- If rusted, stainless or
nylon brush shall be
used for cleaning
4.
finings
5.
Electrical &
instrument items :
- Motors
- Control panels*
- Junction boxes*
- Cables
- Electronic *
Instruments
- Control valves
- Flame arrestors
- Gauges
- Transmitters*
- Sensors, switches*
- Safety relief valves
- Codes and I or
Contract
requirements
- Protection of machined face & ring groove

-To brush up on flange face in case of
being rusty
- To be stored in warehouse
- To be protected from rainldustlheat
- Storage over wooden pallets

rz Cables :
- To be stored outside and kept on cable
drum
- To be protected from ingress of water and
temperature protection.
- To ensure cable ends as fitted with a heat

shrink boot for waterproofing
:ZSensitive items : (Marked
"*"
)
-To be kept preserved in manufactureis

packing along with silica-gel
-To be wrapped in waterproof wrapping
.c Orifice with
flanges:
The ends to be
capped
1.Repair
1. General requirements
I) The removal of defects of weld metal or portions of base metal may be done by
machining, grinding, chipping, oxygen gouging or air carbon arc gouging.
2) Additional weld metal to compensate for any deficiency shall be deposited using
an electrode of the same type but the electrode shall be smaller than that used
for providing welding procedure specification.
3) Members improperly fitted and welded shall be notified to the welding engineer
(RID Department) or Q A personnel before being cut it apart.
1)The weld repaired or replaced shall be re-tested by the method originally used if
required by welding engineer. Same technique and acceptance criteria shall be
applied.
5) Minimum size of short bead for high tensile or cast steel for repairing or tacking
shall be 50mm long as shown in the below figure.
2. Cracks in weld
Step I. The extent of crack by using of MT (magnetic particle examination), FT
(dye penetrant examination) or other equally passive means shall be
detected and determined.
Step 2. Remove the base metal 50mm beyond each end of the crack.
Step 3. 100% MT or IT shall be performed for the removed portion prior to
welding.
Step 4. Re-weld as per welding repair procedure specification.
Step 5. 100% MT or PT shall be performed after re-welding.
3. Overlap, excessive convexity or excessive reinforcement

To be removed by grinding.
4. Excessive weld porosity, excessive slag inclusion or incomplete fusion
To remove unacceptable portions by gouging andlor grinding and to re-weld the

portions as per specified welding procedure specification. But in case of
quenched and tempered steel, oxygen gouging shall not be allowed.
5. Undercut
1) Any kind of sharp undercut shall be re-welded or ground smooth. In latter case,
careful attention shall be paid not to reduce the required minimum thickness of
the main materials.
2) Round undercut beyond above tolerances may be re-welded if required.
6. Pit and dent

1) In.case of 25mm in length or less and 3mm maximum depth, they need not to be
ground.
2) In case of over 25mm in length with depth over 3mm but not greater than 6mm,
they need to be welded, ground to be well faired without abrupt changes in
contour but need not to be welded.
3) In case of over 25mm in length with depth over 6mm but not greater than 25mm,
they need to be welded, ground and to be subjected to MT in accordance with
specified welding procedure specification.
7. Flake
Any flake of surface shall be removed mechanically.
8. Scratched damage
8.1 Protrusion
In case of 50mm in length or less and 3mm maximum depth, need to be ground to
be well faired without abrupt changes in contour.
8.2 Depression
I) In case of 50mm in length or less and 3mm maximum depth, need not to be
.ground.
2) In case of over 50mm in length but less than IOOmm, with depth over 3mm but
not greater than 6mm, need to be ground to be well faired without abrupt
changes in contour but need not weld.
3 ) In case of over IOOmm in length with depth over 6mm but not greater than 25mm,
weld in accordance with specified welding procedure specification and to be
ground and to be subjected to MT.
9. Arc strikes
To be removed mechanically and subjected to MT 100%.
10. Temporary and non-structural attachments and cut-out

1) Temporary and non-structural attachments shall not be welded within 75mm of
any other structural weld measured from weld toe to weld toe.
2 ) Temporary and non-structural attachments shall be cut off at a minimum 3mm

high from the surface of base metal by thermal cutting and the remained part is
to be removed by grinding flush. Any damaged areas are to be repaired by
welding as per specified welding procedure specification.
3) The surface of base metal shall be subject to MT 100% after the removal.
:';,
STANDARDS
. ,.
..
.
..
.. . . .
. .. .
138
,
9
,
I . REFERENCE CODES, SPECIFICATIONS & STANDARDS

I. AGMA
2. AlSC
3. ASME
- B2.1
- B 16.5
- B 16.104
- B31.3
4 ANSI
5. ASTM
6. AWS
7, CMAA
8. NEC
9. NEMA
10. OSHA
11. HI
12. IEC
13. IEEE
14. ISA
15. API
- RP-500
: American Gear Manufacturers Association

: American Institute of Steel Construction
: The American Society of Mechanical Engineers
: Pipe Threads
: Steel Pipe Flanges and Flange Fittings
: Quality Control Standard for Control Valve Seat Leakage
: Prmss Piping
: American National Standards Institute
: American Society for Testing & Materials
: American Welding Society
: Crane Manufacturers Association of America, Inc.
: National Electrical Code
: National Electrical Manufacturers Association
: The Occupational Safety and Health Administration
: Hydraulic Institute
: International Electrotechnical Commission
: Institute of Electric and Electronics Engineers
: Instrument Society of America
: American Petroleum Institute
: Recommended W c e for Classification of Locations for
Electrical Installation at Petroleum Facilities.

: Rubber Manufacturers Association
16. RMA
: Uniform Building Code
17. UBC
: Safety of Life At Sea
18. SOLAS
Construction for Fire Production, Fire detection and Fire Extinction
19. LOADLINE 1%
: International Maritime Organization
20. NOEPSOK
: The CompetitiveStanding of the Norwegian Offshore Sector
: American Bureau of Shipping
21. ABS
22. IACS
: International Association of Classification Societies
23. DNV
: Det Norske Veritas
24. NACE
: National Association of Conosion Engineers
25. Contract Specifications
26. Makei s Standards & Recommendations
1006 OSI 90 3LV3IdIL883 ' II
N . CERTIFICATES OF ASME BOILER & PRESSURE VESSEL

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IV. SOQS REVISION COMMITTEE

Chairman
Executive Members
-.
Vice Chairman
Secretary
Conference Committee
Quality Assurance S. Manager
Engineering S. Manager
Engineering S. Manager
Production S. Manager
Welding RID S. Manager
Subcommittee on Structural Part

Quality Assurance
Structural Engineering
Offshore Production
Welding RID
Quality Assurance
Production Engineering
Subcommittee on Painting Part

Quality Assurance
AnCcorrosion Engineering
Painting Production
Quality Assurance
Subcommittee on Piping & Mechanical Part

Quality Assurance
Piping Engineering
Mechanical Engineering
Offshore Inspection
Subcommitteeon HVAC, Architecture, Instrument & Electrical Part

Quality Assurance
HVAC 8 Architectural ~n~ineering
Instrument Engineering
Electrical Engineering
Offshore Production
OFFSHORE QUALITY STANDARD

2n03 Fditinn

Japan Shipbuilding Quality Standard

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JSQS

Japan Shipbuilding Quality Standard

The Society of Naval Architects of Japan

ALIGNMENT AND FINISHING ............ 22

As this booklet is intended mainly for shipbuilding practice and accuracy

shall be added supplementartily to the 1965 edition.

With quality controlbeing widely diversified in shipyards, the aim of hull

owners and classitication societies to how to prevent, in advance, low

view of the foregoing and in order to obtain an .mderstanding of ship owners

It is, however, to be remembered as expIained in the INTRODUCTION

Revisions made in the 1971edition

c) Standard range and tolerance are partiallly

During past 8 years since the firts edition was

Sub-section' "butt weld in erection joint" is

"Squarance of Sub-assembly" i s newly

Revisions made in the 1973 edition

2) Items of Free-edge and welding groove in the

''The Shipbuilding Research Association of J a p a n

Revisions made in the 1977 edition

Revisions made in the 1975 edition

Revisions made in the 1979 edition

With the trend toward large vessel size, the

In this edition, revise has been made for Short

accordance with "The Standard of Welding

Revisions made in the 1982 edition

Revisions made in the 1985 edition

heating" for d d steel, H.T.STEEL, cast steel

REvisionsmade in the 1991 edition

Revisions made in the 1995 edition

Revisions made in the 2004 edition

1."One side met weld with backing material" to

the section "Fitting Accuracy" in the division

1.Alignment and Finishing

Revisions made in the 1999 edition

1.Grade A is t o be considered so s l i g h t t h a t any

4. Repair method of surface flaw

grinding followed by welding

1. Grade A is t o be considered s o s l i g h t t h a t any

where cavity, crack and o t h e r injurious

Especially for the

-Location of member and mark

1) Upper edge of sheer

Inden tat ion

Both side submerged a r e

For large one

Shape, compared w i t h correct

Shape, compared with correct

Compared with template

Correct from inscribed

Compared with template

Cut, when too long.

Cut, when too long.

The same a s f o r the f l a t p l a t e Assembly

The point A, B and C are

Breadth of each panel

Length of each panel

The same as for the flat plate Assembly

Distortion of each panel

Deviation of interior members

Distance between upper/lower

The same as for the flat

Deviation of rudder from

The same a s f o r curved cubic Assembly

Correct o r re- assemble