Documenti di Didattica
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1A-04
Architectural
Wood Flush
Doors
WDMA Green Products Task Force
Statement of Beliefs
The membership of the Window & Door Manufacturers Association (WDMA) is aware of the critical role forests play in the
quality of life within the global eco-system and, therefore, recognizes the need for Sustainable Forest Management.
WDMA defines Sustainable Forest Management as the stewardship of forests in a way that promotes the health, produc-
tivity and potential to fulfill relevant ecological, economic and social functions at the local, national and global levels, both today and
for future generations.
WDMA will offer assistance and encouragement to its membership to become more knowledgeable of the critical impor-
tance of Sustainable Forestry Management and various certification programs currently available to which vendors may subscribe
that attempt, among other goals, to satisfy the need for Sustainable Forest Management (such as the ISO 14001 EMS program,
the Sustainable Forestry Initiative (SFI), the Forest Stewardship Council (FSC) and the Canadian Standards Association (CSA)),
as well as similar programs currently available or that may be developed and are also deemed acceptable after evaluation.
WDMA will work actively within its membership to increase the membership's awareness of available sources of raw mate-
rial that satisfy the goal of Sustainable Forestry Management that can be used in the production of windows and doors.
ACKNOWLEDGEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Acceptance, specification and other use of this standard is completely voluntary, as the WDMA does not in any way control or regulate the
method or manner of manufacture or production of industry products by its various members.
Because of constant technological changes and product improvements in component parts used by wood door manufacturers, industry
standards referenced in this document may become outdated. This standard is under constant review so that situations such as these can be
evaluated, recognized, and incorporated as quickly as possible. It is the intent of this standard to provide wood doors consistent with industry
practices and technical advances. This version (2004) takes precedence over previous versions.
Introduction
This standard, WDMA I.S.1A is a general industry standard that provides quality levels for the construction of architectural wood flush doors.
Function, performance and aesthetics are combined in producing a wood flush door for a particular opening. Function and performance are
primarily controlled by the wood door construction. Aesthetics are primarily controlled by species, veneer cut, matching of veneers and finish
selected, or by the laminate selected.
Extra Heavy Duty: This duty level typically involves doors where use is considered heavy and frequent, and requires the highest minimum
performance standards.
Heavy Duty: This duty level typically involves doors where usage is moderate, and requires intermediate minimum performance standards.
Standard Duty: This duty level typically involves doors where frequency of use is low, and requires the lowest minimum performance stan-
dards.
Note:
If the performance duty level is not specified, Heavy Duty shall be the required standard.
Purpose
The purpose of this publication is:
1. Define, in exact terminology, the grades and performance duty levels of architectural wood flush doors available through this standard.
2. Provide general information, standards, and tests that will ensure all products complying with this standard can be evaluated on an equal
basis.
3. Provide a logical, simple system of reference specifications, keyed to guide specifications, that will enable the architect to specify wood flush
doors thoroughly, precisely, and accurately.
4. Provide information necessary for the owner’s representative to properly determine whether or not there has been compliance with this stan-
dard. The responsibility for determining quality compliance rests with the owner’s representative. A review and approval, by the owner’s rep-
resentative, of all details and submittals for compliance is essential.
5. This Standard applies to architectural wood flush doors intended for interior application. Doors specified to meet this standard are not
recommended for exterior use. In exterior use, temperature and humidity are not controlled on both sides of the door. Care must be taken when
specifying architectural wood flush doors in exterior openings. Consult individual manufacturers for specific recommendations and warranty limi-
tations.
32 FPC-7 Particleboard core, stiles and rails Non Bonded to core prior to application of three ply skin.
34 FPC-HPDL-3 Particleboard core, stiles and rails Non Bonded to core prior to application of high pressure decorative laminate.
Particleboard core, stiles and rails Non Bonded to core prior to application of crossband and high pressure
34 FPC-HPDL-5
decorative laminate.
Structural Composite Lumber Core Doors
Structural composite lumber core, stiles Bonded to core and core assembly machine calibrated prior to application
36 SCLC-5
of crossband and face veneer.
Structural composite lumber core, stiles Bonded to core and core assembly machine calibrated prior to application
36 SCLC-7
of three ply skin.
Structural composite lumber core, stiles Bonded to core and core assembly machine calibrated prior to application
38 SCLC-HPDL-3
of high pressure decorative laminate.
Structural composite lumber core, stiles Bonded to core and core assembly machine calibrated prior to application
38 SCLC-HPDL-5
of crossband and high pressure decorative laminate.
36 FSCLC-5 Structural composite lumber core, stiles Non Bonded to core prior to application of crossband and face veneer.
36 FSCLC-7 Structural composite lumber core, stiles Non Bonded to core prior to application of three ply skin.
Structural composite lumber core, stiles Non Bonded to core prior to application of high pressure decorative
38 FSCLC-HPDL-3
laminate.
Structural composite lumber core, stiles Non Bonded to core prior to application of crossband and high pressure
38 FSCLC-HPDL-5
decorative laminate.
Stave Lumber Core Doors
Stave lumber core, stiles and rails Bonded to core and core assembly machine calibrated prior to application of
36 SLC-5
crossband and face veneer.
Stave lumber core, stiles and rails Bonded to core and core assembly machine calibrated prior to application of
36 SLC-7
three ply skin.
Stave lumber core, stiles and rails Bonded to core and core assembly machine calibrated prior to application of
38 SLC-HPDL-5
crossband and high pressure decorative laminate
36 FSLC-5 Stave lumber core, stiles and rails Non Bonded to core prior to application of crossband and face veneer.
36 FSLC-7 Stave lumber core, stiles and rails Non Bonded to core prior to application of three ply skin.
Stave lumber core, stiles and rails Non Bonded to core prior to application of crossband and high pressure
38 FSLC-HPDL-5
decorative laminate.
Note: All constructions described above are available with a 20 minute fire label, both neutral and positive pressure. The addition of “PP” to the
descriptor will designate positive pressure requirements for 20 minute doors.
FIHC-5,7
40 Institutional Hollow Core, stiles and rails Non-Bonded to core
FIHC-HPDL-5,7
FSHC-5,7
40 Standard Hollow Core, stiles and rails Non-Bonded to core
FSHC-HPDL-5,7
Specialty Doors
31 BR Bullet Resistant
31 ES Electrostatic Shield
Note: Specialty doors described above are available with a 20 minute fire label, both neutral and positive pressure. The addition of “PP” to the
descriptor will designate positive pressure requirements for 20 minute doors.
Traditionally, wood flush doors were specified by identifying a PREMIUM grade or CUSTOM grade door. Under the new updated standards,
these designations will determine the basic appearance of the door. Examples include differences between PREMIUM grade and CUSTOM
grade doors with respect to veneer grade, matching requirements, pair and set matching, vertical edge species and joint requirements, etc.
It is also possible for a specifier to alter the basic PREMIUM grade or CUSTOM grade requirements to either upgrade or downgrade certain
aspects of the door appearance, such as:
The design professional is encouraged to consult directly with the manufacturer during the development of the design and specifications for
these important projects.
General descriptions of PREMIUM grade and CUSTOM grade wood flush doors are as follows:
PREMIUM: The highest grade commercially available in both material and fabrication. This grade is intended for the finest commercial, indus-
trial and institutional buildings.
CUSTOM: The standard grade in both material and fabrication. This grade is intended for high-quality work.
Note:
Economy grade has been discontinued as it is seldom specified for architectural
wood flush doors.
Laminates
High Pressure Decorative Laminates (HPDL): Virtually any high pressure laminate color and texture can be utilized in the manufacture of archi-
tectural wood flush doors. However, high gloss laminates should be avoided because they tend to accentuate natural telegraphing.
Low Pressure Decorative Laminates (LPDL): A laminate in which the resin flows into the surface of the substrate during lamination, creating a
permanent bond and a low gloss finish. Many colors and patterns are available.
Rotary Cut Plain Sliced: Quarter Cut: Quarter Cut: Rift-Cut: Comb Grain:
Flat Cut Red & White Oak Other Species Red & White Oak Red & White Oak
Face veneers will have the natural variations in grain inherent in the species and cut. Natural variations of veneer grain and pattern will vary from
these illustrations.
Rotary
This cut follows the log’s annual growth rings, providing a general bold random appearance.
Quarter Cut
A series of stripes is produced. These stripes vary in width from species to species. Ray fleck (flake) is a characteristic of this cut in red and white
oak.
Note:
The type of match must be specified. If no specification is made, book match will be
provided since it is the most commonly used match for A Grade faces.
Book Match
The most commonly used match in the industry. Every other piece of veneer is turned over so adjacent pieces are like two adjacent pages in an
open book. The veneer joints match and create a mirrored image pattern at the joint line, yielding a maximum continuity of grain. Book matching
is used with rotary, plain sliced, quarter, rift-cut or comb grain veneers.
Barber Pole Effect in Book Match
Because the “tight” and “loose” faces alternate in adjacent pieces of veneer, they may accept stain or reflect light differently, and this may yield a
noticeable color variation called barber poling. See slip match for further information on color variation. Barber pole is not considered a manu-
facturing defect.
Slip Match
Adjoining pieces of veneer are placed in sequence without turning over every other piece. The grain figure repeats, but joints won’t show mirrored
effect. Slip matching is RECOMMENDED and often used in quarter cut, rift-cut and comb grain veneers to eliminate the barber pole effect.
However, it may cause a sloping appearance of the veneer, especially in taller doors.
Pleasing Match
(B Grade Only - not illustrated)
A face containing veneer pieces from one or more logs which provides a pleasing overall appearance. The grain of the various pieces need not be
matched at the joints. Sharp color contrast at the joints of the pieces are not permitted. B Grade faces are not available pair matched or set
matched.
Random Matched (Mismatched – not commonly used for doors)
A face containing veneer strips of the same species which are selected and assembled without regard to color or grain, resulting in variations, con-
trasts and patterns of color and grain. Pleasing appearance is not required. Random matched faces are not available pair matched or set matched.
Plank Matched
(not illustrated)
A face containing specially selected and assembled dissimilar (in color, grain and width) veneer strips of the same species, and sometimes grooved
at the joints between strips, to simulate lumber planking. Plank matched faces are not available pair matched or set matched.
14 WDMA I.S.1A - 2004
A-5: Assembly of Spliced Face Veneer on Door Face
Joint Joint Joint
Running Match
A non-symmetrical appearance in any single door face where side edge pieces of veneer are of unequal width. Each face is assembled from as
many veneer pieces as necessary.
Balance Match
A symmetrical appearance where each face is assembled from pieces of uniform width before trimming.
Note:
The type of match must be specified. If no specification is made, running match is the
most commonly used assembly method for A Grade faces. Any sequence matching
from opening to opening must be specified.
Continuous Match
Each single piece of veneer extends from
the top of the transom to the bottom of the
door. Veneer length may limit this option.
End Match
Single piece of veneer extends from the
bottom to the top of the door with a mirror
image at the transom.
No Match
Door & Transom do not match in color or
grain. By specification only.
Note:
Slight misalignment of veneer grain may occur
between the transom and door. A variation of
grain alignment from side to side is considered
acceptable for transom matching as follows:
Single door and transom: 3/8 in. (9.5 mm)
Pair of doors with single transom:
1/2 in. (12.7 mm)
Continuous Match End Match No Match
Illustrations reprinted with permission from the 8th Edition Quality Standards Illustrated,
2004, Architectural Woodwork Institute, Reston, Virginia
16 WDMA I.S.1A - 2004
A-8: Door Face Veneer Characteristics - Ash, Beechb, Birch, Maple and Poplar
(Adapted from HPVA latest edition with permission.)
Note:
When specifying NATURAL, veneers contain unlimited amounts of sapwood and/or heartwood.
Quartered 1 inch in 12 inches (25.4mm in 305mm) maximum grain slope, 2-1/2 inches in 12 inches (63.4 mm in 305mm)
maximum grain sw eep
Unfilled w orm holes, open splits, open joints, open bark pockets, shake or doze not allow ed in above grades.
Note:
a. Outside components w ill be a different size to allow for edge trim loss and certain types of matching.
Cut Plain-Sliced (Flat Cut), Quarter Cut, Rift and Comb Grain, Rotary Cut
Grade Description AA A B
Red Oak White Oak Red Oak White Oak Red Oak White Oak
Color and Matching
Sapw ood No No 5% ( a) 5% ( a) 10-20% ( b) Yes
Heartw ood Yes Yes Yes Yes Yes Yes
Color Streaks or Spots Yes Yes Yes
Color Variation Slight Slight Yes
Sharp Color Contrasts Yes, if Slip, Plank Yes, if Slip, Plank Yes, if Slip, Plank
at Joints or Random matched or Random matched or Random matched
Type of Matching
Book Matched Yes Yes Specify
Slip Matched Specify Specify Specify
Pleasing Matched not applicable not applicable Yes
Nominal Minimum Plain Sliced 5 in. (127 mm) 4 in. (102 mm) 3 in. (76 mm)
Width of Quarter/Rift 3 in. (76 mm) 3 in. (76 mm) 3 in. (76 mm)
Veneer Pieces ( c) Rotary 5 in. (127 mm) 4 in. (102 mm) 4 in. (102 mm)
Natural Characteristics (except as lim ited below , natural characteristics are not restricted)
Small Conspicuous Burls & Pin
1 per 4 sq. ft. (3 per sq. m) 1 per 2-2/3 sq. ft. (4 per sq. m) 1 per 1-1/3 sq. ft. (8 per sq. m)
Knots-Combined Avg. Number
Conspicuous Burls - Max. Size 1/4 in. (6.4 mm) 3/8 in. (9.5 mm) 1/2 in. (12.7 mm)
Conspicuous Pin Knots
Avg. Number 1 per 3 sq. ft. (4 per sq. m) 1 per 2 sq. ft. (6 per sq. m)
No
Max. Size: Dark Part 1/8 in. (3.2 mm) 1/8 in. (3.2 mm)
Total 1/4 in. (6.4 mm) 1/4 in. (6.4 mm)
Scattered Sound and Repaired
Knots - Combined Avg. No. 1 per 8 sq. ft. (4 per 3 sq. m)
Max. Size - Sound No No 3/8 in. (9.5 mm)
Max. Size - Repaired 1/8 in. (3.2 mm)
Avg. No. - Repaired 1 per 8 sq. ft. (4 per 3 sq. m)
Mineral Streaks No Slight, Blending Few to 12 in. (Few to 305 mm)
Bark Pockets No No (Few to 3.2 mm x 25.4 mm)
Worm Tracks No No Slight
Vine Marks No Slight Yes
Cross Bars Slight Slight Yes
Manufacturing Characteristics
Rough Cut / Ruptured Grain No No Slight
Blended Repaired Tapering Tw o 1/32 in. x 3 in. Tw o 1/16 in. x 6 in. Four 1/8 in. x 8 in.
Hairline Splits (Tw o 0.8 mm x 76 mm) (Tw o 1.6 mm x 152 mm) (Four 3.2 mm x 203 mm)
(on ends only)
Repairs Very Small Blending Small Blending Blending
Special Characteristics (except as lim ited below , special characteristics are not restricted)
Ray Fleck (Flake) Slight, Blending Slight, Blending Slight, Blending
Quarter cut unlimited Quarter cut unlimited Quarter cut unlimited
Rift not to exceed 3/8 in. (9.5 mm) in w idth
Comb not to exceed 3/32 in. (2.4 mm) in w idth
Slope and Sw eep Quarter & Rift 1" in 12" (25.4 mm in 305mm) max. grain slope, 2-1/2" in 12" (63.5 mm in 305mm) max. grain sw eep
Comb Grain 1/2" in 12" (12.7 mm in 305mm) max. grain slope, 1/2" in 12" (12.7 mm in 305mm) max. grain sw eep
Unfilled w orm holes, open splits, open joints, open bark pockets, shake or doze not permitted in above grades.
Notes: a. Sap is permitted in rotary only unless otherw ise specified.
b. 10% sap is permitted in rift, comb, quartered and plain sliced, 20% sap allow ed in rotary.
c. Outside components w ill be a different size to allow for edge trim loss and certain types of matching.
Quartered 1 inch in 12 inches (24.4 mm in 305mm) maximum grain slope, 2-1/2 inches in 12 inches (63.4 mm in 305
mm) maximum grain sw eep
Unfilled w orm holes, open splits, open joints, open bark pockets, shake or doze not allow ed in above grades.
Notes: a. Outside components w ill be a different size to allow for edge trim loss and certain types of matching.
b. For Pecan and Hickory, conspicuous pin knots means sound knots 1/4 in. (6.4 mm) or less in diameter w ith dark centers larger than
1/16 in. (1.6 mm). Blending pin knots are sound knots 1/4 in. (6.4 mm) or less in diameter w ith dark centers 1/16 in. (1.6 mm) or less
and are allow ed in all grades of Pecan and Hickory.
c. To achieve a more rustic appearance, bird peck shall be specified.
Quartered 1 inch in 12 inches (25.4 mm in 305mm) maximum grain slope, 2-1/2 inches in 12 inches (63.4 mm in
305mm) maximum grain sw eep.
Unfilled w orm holes, open splits, open joints, open bark pockets, shake or doze not allow ed in above grades.
Notes: a. Sap is allow ed in grades A and B, how ever, the percentage must be agreed upon betw een buyer and seller.
b. Outside components w ill be a different size to allow for edge trim loss and certain types of matching.
c. For Walnut and Cherry, conspicuous pin knots means sound knots 1/4" (6.4mm) or less in diameter w ith dark centers larger
than 1/16" (1.6mm). Blending pin knots are sound knots 1/4" (6.4mm) or less in diameter w ith dark centers of 1/16" (1.6mm) or
less and are allow ed in all grades of Walnut and Cherry
General Requirements
- Veneer faces shall meet quality standards set forth in Section A-8 and C-1.
- Veneer faces may not exhibit glue bleed-through at joints or through veneer.
- Vertical edges shall be smoothly sanded, free of knife and saw marks.
- Voids are not permitted between veneer layers and solid wood edges.
- Vertical edges shall have the same aesthetic appearance as the door face.
- Where allowed, the hinge edge may be jointed. Joints must be tight.
- Vertical edges shall have a sanded eased edge at intersections of edges and face veneers.
Crossbands
- Crossbands, when used, shall be full piece or edge glued without voids.
- For non fire doors exceeding standard size limitations (4 feet (1.2 m) in width and or 10 feet (3.0 m) in height), tight butt joints are allowed.
Horizontal Edges
- There shall be no gaps between veneer layers and solid horizontal edges.
Performance Attributes
Adhesive Bond - Test to determine the resistance of a glue line to separation and failure for interior doors. WDMA TM-6,1988: Adhesive Bond
Durability Test Method.
Cycle Slam - This test method is to establish a standard method of testing the physical performance of a wood door and associated hardware
connections under accelerated actual operating conditions. WDMA TM-7,1990: Cycle-Slam Test method.
Hinge-Loading - Test to determine the ability of a wood door stile to resist the horizontal withdrawal of an attached hinge. This is a small scale
test designed to simulate the application of a downward force to the knob area on the leading edge of a hinged swinging door. WDMA TM-
8,1990: Hinge-Loading Test method.
Door Finishes - Test to determine the effectiveness of a wood door finish to resist wear due to abrasion under conditions which accelerate actu-
al in-service wear. Various ASTM Door Finishes test methods. (See Section F-7.)
Screwholding - Test to determine the ability of a wood door component to resist the withdrawal of a screw perpendicular to the component.
WDMA TM-10,1990: Screwholding Test method.
Telegraph - Test to determine minimum differential offset of core components that are visible on the face of the door. WDMA I.S.1A T1:
Telegraph.
Warp Tolerance - Test to determine the allowable variation from a flat plane within the door surface. WDMA I.S.1A T2: Warp.
Squareness - Test to determine the allowable differential in squareness. WDMA I.S.1A T3: Squareness.
Note:
Duty level must be specified. If not specified, HEAVY DUTY shall be the required grade.
Duty Level
Performance Attribute EXTRA HEAVY DUTY HEAVY DUTY STANDARD DUTY
Adhesive Bond Durability WDMA TM-6,1988 Ty pe II Ty pe II Ty pe II
Cycle Slam WDMA TM-7,1990 1,000,000 cy cles 500,000 cy cles 250,000 cy cles
Hinge-Loading WDMA TM-8,1990 550 lbs. (2440 N) 475 lbs. (2110 N) 400 lbs. (1780 N)
Door Finishes Various ASTM test methods TR-6/OP-6 or equal * TR-4/OP-4 or equal * TR-2/OP-2 or equal *
Screwholding WDMA TM-10,1990
Door Face unblocked 550 lbs. (2440 N) 475 lbs. (2110 N) 400 lbs. (1780 N) **
Door Face (w ith optional blocking) *** 700 lbs (3110 N) 700 lbs (3110 N) 700 lbs (3110 N)
Vertical Door Edge 550 lbs. (2440 N) 475 lbs. (2110 N) 400 lbs. (1780 N)
Horizontal Door Edge (applies w hen hardw are attached) 300 lbs. (1330 N) 240 lbs. (1060 N) 180 lbs. (810 N)
Telegraph WDMA T-1 Max imum 0.010 in. per 3 in. (0.25 mm per 76 mm) span
Warp Tolerance WDMA T-2 max imum 0.25 in per 3'-6" x 7'-0" (6.35 mm per 1050 mm x 2100 mm) door section
Squareness WDMA T-3 Diagonal v ariance 0.125 in. (3.17 mm)
* Other formulations may ex hibit similar performance characteristics, but must meet or ex ceed the performance lev els for the sy stems specified to be considered as
equal.
** If screw holding pow er is less than 400 lbs. (1780 N) blocking or thru-bolts are recommended for operable hardw are.
*** Blocking may be specified in certain hardw are applications w here a specifier deems the frequency and sev erity of use so dictates. Blocking is a material used for
improv ed screw holding at hardw are attachment points (not required in core ty pes such as SCL or Stav e Lumber). Refer to Sections C-10 through C-14 for
blocking options.
Heavy Duty: This duty level typically involves doors where usage is moderate, and requires intermediate minimum
performance standards.
Standard Duty: This duty level typically involves doors where frequency of use is low, and requires the lowest
minimum performance standards.
Extra Heavy Duty Heavy Duty Standard Duty
Classroom Assisted Living Room Entry Closet
Patient Rooms Office - Interior Passage Wardrobe
Bathroom - Public Stairwell Bathroom - Private
Dorm Room Mechanical Service Small, low usage Office
Assembly areas Hallway
Auditorium Entry Hotel/Motel Room Entry
Detention/Correctional Storage
Bullet Resistant Apartment/Condo Entry
Gymnasium/Locker Room X-Ray
Surgical Entry Acoustic
Trauma Centers Medical Examination Room
Width: ±1/16 in. (±1.6 mm) not prefit Non-fire rated Doors
±1/32 in. (±0.8 mm) factory prefit Top & Hinge Edges: 1/8 in. (3 mm) clearance
Height: ±1/16 in. (±1.6 mm) Lock Edge, Single Door: 1/8 in. (3 mm) clearance
Thickness: ±1/16 in. (±1.6 mm) Meeting Edges, Pairs: 1/16 in. (1.6 mm) per leaf
Bottom Edge: 3/4 in.(20 mm) maximum from floor, 3/8
in. (10 mm) maximum from top of raised
Hardware Machining
Non-fire rated Transoms, Side Lites & Dutch Doors
Width & height: Per manufacturer's specifications
Hinge Mortises
Fire Rated Openings
Location: ±1/32 in. (±0.8 mm)
See latest edition of NFPA 80 Standard for Fire Doors and Fire
Height: +1/32 in., -0 in. (+0.8 mm, -0 mm) Windows for prefit clearance requirements on fire rated doors.
Depth: +.025 in., -0 in. (+0.6 mm, -0 mm)
Backset: +0 in., -1/32 in. (+0 mm, -0.8 mm)
Lock Fronts
Location: ±1/32 in. (±0.8 mm)
Height: +1/32 in., -0 in. (+0.8 mm, -0 mm)
Width: +1/32 in., -0 in. (+0.8 mm, -0 mm)
Depth: +.025 in., -0 in. (+0.6 mm, -0 mm)
The selection of high gloss laminates or finishes should be avoided, because they tend to accentuate
natural telegraphing.
T-2: Warp
Warp is a variation from a plane surface within the door itself. It does not refer to the door in relation to the frame or jamb in which it was hung.
Bow, cup, and twist are terms which describe warp in a door and are defined as follows:
Bow is a curvature along the door height, or a deviation from a flat plane from end to end.
Cup is a curvature across the door width, or a deviation from a flat plane from side to side.
Twist is a distortion in which one corner is out of the plane of the other three corners.
Warpage is usually a result of unequal stresses within the door caused by different humidity and temperature conditions from one face or side to
the other. Buildings should be humidity and temperature controlled before doors are delivered and installed. Required conditions are 25% to 55%
relative humidity and 50° to 90° F (10° to 32° C) temperature range. Improper handling, stacking, and storage can also contribute to warpage.
Doors should be stored flat on a level surface off the floor with three cross supports.
T-3: Squareness
All four corners of a door shall be square (right angles). Also, the length of the diagonal measurement on the face of the door from the upper
right corner to the lower left corner shall be within 1/8 in. (3.2 mm) of the length of the diagonal from the upper left corner to the lower right cor-
ner.
Special requirements for face materials and door construction are provided in this section.
Solid Core Doors are customarily manufactured 1-3/4 in. (44 mm) thick; however, other thicknesses are available, such as 1-3/8 in. (35 mm),
2 in. (50 mm) and 2-1/4 in. (57 mm).
Hollow Core Doors are customarily manufactured 1-3/8 in. (35 mm) and 1-3/4 in. (44 mm) thick; however, other thicknesses are available.
Note:
Grade must be specified. In the absence of Grade specifications, Custom
Grade will be furnished.
Face Materials for Opaque Finishes:
PREMIUM Grade Doors:
Medium Density Overlay (MDO) faces are standard for PREMIUM grade doors.
CUSTOM Grade Doors:
Sound closed grain hardwood face veneers are standard for CUSTOM grade doors. Face veneer thickness shall be a minimum of 1/50" in.
(0.5mm) at a moisture content of 12% or less. Composite faces complying with Basic Hardboard Standard ANSI/AHA 135.4, class 1 or 2, or
Medium Density Fiberboard Standard ANSI 208.2, minimum grades 150 or 160, are available.
Hollow Core:
Expanded honeycomb made of corrugated fiberboard. Consult individual manufacturers for additional options.
Bonded:
Vertical and horizontal edges of solid core doors must be securely bonded to the core with adhesives and then machine calibrated before veneer-
ing to achieve minimal telegraphing per section T-1.
Non-Bonded:
Vertical and horizontal edges are not bonded to the core material. The maximum gap between core and vertical and/or horizontal edges to be
1/32 in. (0.8 mm). Core and adjacent edging component thickness tolerance is +/- 0.005 in. (0.13 mm) to achieve minimal telegraphing per sec-
tion T-1.
C-6: Adhesives
Glue lines for face veneer assembly, between the various plies of the face, and between the facing and core assembly, are to be Type I or Type
II. Glue lines between edging and core in bonded core assemblies are to be Type II minimum. Both adhesive types must meet the require-
ments specified in WDMA TM-6 Adhesive Bond Durability Test Method.
WDMA I.S.1A - 2004 27
C-7: Construction Details
Option E1: One Bevel Option E2: Two Bevel Option E3: Flat Astragal Option E4: Tee Astragal
(Bevel Active Leaf) (One or Two Bevel) (One or Two Bevel)
Option E5: Rabbeted Option E6: Parallel Bevel Option E7: Metal Edge Guard Option E8: Metal Edge Guard
(Bevel or Square) (Double Egress) (Bevel) & Astragal (Bevel or Square) (Inactive Edge may be square)
Note:
Options E1, E2, E5, E6, E7, E8 available for fire doors per individual manufacturer’s
approval. Some may require fire-resistant edges.
Option D1: One side Option D2: Two side Option D3: One Side Option D4: Rabbeted Option D5: No shelf
shelf shelf Face Mounted Shelf meeting rails
Option T1: Rabbeted Option T2: Square Option T3: Astragal Option T4: Transom Bar
Illustrations on this page, except for Option E1, Option T3 and Option T4, reprinted with
permission from the 8th Edition Quality Standards Illustrated, 2004, Architectural
Woodwork Institute, Reston, Virginia
W or M 1010 W or M 812 W or M 616 W or M 520 W or M 425 W or M 333 W or M 630 W or M 2830 W or M 636 W or M 836 W or M 1836 W or M 1654
Generally, cutouts in fire rated doors for metal or wood vision panels are a minimum of 5-1/2 in. (139.7 mm) from the vertical edge of the door or
other cutouts for louvers, locks, closers and/or other hardware cutouts. Generally, for non-fire rated doors, the distance is 5” (127 mm). Dimensions
may vary depending on construction or manufacturer’s warranty.
Designation indicates size. For example: 1836 is 18 in.wide x 36 in.high.(457 mm x 914 mm)
WL or FL 1212 WL or FL 1812 WL or FL 2412 WL or FL 2418 WL or FL 2424 L1 Slats, Wood L2 Slats, Wood L3 Chevrons, Wood L4 Chevrons, Metal L5 Fusible Link
Louvers are not allowed in means-of-egress fire doors per NFPA 80.
Generally, fusible link louvers installed in 45, 60,and 90 minute fire rated doors must comply with individual fire door authorities and ADA requirements.
*Other sizes and details available. Illustrations on this page, except for Option M3, reprinted with permission from the 8th
Edition Quality Standards Illustrated, 2004, Architectural Woodwork Institute, Reston,
Virginia
Option M1: Recessed Moulding Option M2: Recessed Moulding Option M3: Lip Moulding Option M4: Metal Vision Frame Option M5: Lip Moulding
Bullet Resistant
Bullet resistant doors are manufactured with special ballistic rated materials within the core assembly. They are available to meet or exceed pro-
tection levels defined in UL 752 "Bullet-Resisting Equipment" or N.I.J. (National Institute of Justice) 0108.01 performance standards.
Note:
Specify the protection level required.
Electrostatic Shield
These doors are manufactured with wire mesh or lead either in the center of the core or between the crossbanding and the core. The mesh or lead
is grounded with electrical leads through the hinges to the frame.
Note:
Specify the number and location of electrical leads. Not required for lead.
Vertical Edges:
Special construction per label service listing.
Core:
Fire resistant composite core per manufacturer’s label service listing.
Core Edge Interface:
Bonded:
Vertical and horizontal edges of solid core doors must be securely bonded to the core with
adhesives and then the entire core assembly machine calibrated before veneering to achieve
minimal telegraphing per section T-1.
Non-Bonded:
Vertical and horizontal edges are not bonded to the core material. Core and adjacent edging
component thickness tolerance is +/- 0.005 in. (0.1 mm) to achieve minimal telegraphing per
section T-1.
Back Veneer: (3-ply skin)
Crossband:
May vary according to manufacturer’s label service listing.
Veneer Face:
Face veneer thickness shall be a minimum of 1/50 in. (0.50 mm) at a moisture content of 12% or less.
Door illustrations on this page reprinted with permission from the 8th Edition Quality
Standards Illustrated, 2004, Architectural Woodwork Institute, Reston, Virginia
Duty Level
Performance Attribute EXTRA HEAVY DUTY HEAVY DUTY STANDARD DUTY
Adhesive Bond Durability WDMA TM-6,1988 Ty pe II Ty pe II Ty pe II
Cycle Slam WDMA TM-7,1990 1,000,000 cy cles 500,000 cy cles 250,000 cy cles
Hinge-Loading WDMA TM-8,1990 550 lbs. (2440 N) 475 lbs. (2110 N) 400 lbs. (1780 N)
Door Finishes Various ASTM test methods TR-6/OP-6 or equal * TR-4/OP-4 or equal * TR-2/OP-2 or equal *
Screwholding WDMA TM-10,1990
Door Face unblocked 550 lbs. (2440 N) 475 lbs. (2110 N) 400 lbs. (1780 N) **
Door Face (w ith optional blocking) *** 700 lbs (3110 N) 700 lbs (3110 N) 700 lbs (3110 N)
Vertical Door Edge 550 lbs. (2440 N) 475 lbs. (2110 N) 400 lbs. (1780 N)
Horizontal Door Edge (applies w hen hardw are attached) 300 lbs. (1330 N) 240 lbs. (1060 N) 180 lbs. (810 N)
Telegraph WDMA T-1 Max imum 0.010 in. per 3 in. (0.25 mm per 76 mm) span
Warp Tolerance WDMA T-2 max imum 0.25 in per 3'-6" x 7'-0" (6.35 mm per 1050 mm x 2100 mm) door section
Squareness WDMA T-3 Diagonal v ariance 0.125 in. (3.17 mm)
* Other formulations may ex hibit similar performance characteristics, but must meet or ex ceed the performance lev els for the sy stems specified to be considered as
equal.
** If screw holding pow er is less than 400 lbs. (1780 N) blocking or thru-bolts are recommended for operable hardw are.
*** Blocking may be specified in certain hardw are applications w here a specifier deems the frequency and sev erity of use so dictates. Blocking is a material used for
improv ed screw holding at hardw are attachment points (not required in core ty pes such as SCL or Stav e Lumber). Refer to Sections C-10 through C-14 for
blocking options.
Door illustrations on this page reprinted with permission from the 8th Edition Quality
Standards Illustrated, 2004, Architectural Woodwork Institute, Reston, Virginia
Duty Level
Performance Attribute EXTRA HEAVY DUTY HEAVY DUTY STANDARD DUTY
Adhesive Bond Durability WDMA TM-6,1988 Ty pe II Ty pe II Ty pe II
Cycle Slam WDMA TM-7,1990 1,000,000 cy cles 500,000 cy cles 250,000 cy cles
Hinge-Loading WDMA TM-8,1990 550 lbs. (2440 N) 475 lbs. (2110 N) 400 lbs. (1780 N)
Door Finishes Various ASTM test methods TR-6/OP-6 or equal * TR-4/OP-4 or equal * TR-2/OP-2 or equal *
Screwholding WDMA TM-10,1990
Door Face unblocked 550 lbs. (2440 N) 475 lbs. (2110 N) 400 lbs. (1780 N) **
Door Face (w ith optional blocking) *** 700 lbs (3110 N) 700 lbs (3110 N) 700 lbs (3110 N)
Vertical Door Edge 550 lbs. (2440 N) 475 lbs. (2110 N) 400 lbs. (1780 N)
Horizontal Door Edge (applies w hen hardw are attached) 300 lbs. (1330 N) 240 lbs. (1060 N) 180 lbs. (810 N)
Telegraph WDMA T-1 Max imum 0.010 in. per 3 in. (0.25 mm per 76 mm) span
Warp Tolerance WDMA T-2 max imum 0.25 in per 3'-6" x 7'-0" (6.35 mm per 1050 mm x 2100 mm) door section
Squareness WDMA T-3 Diagonal v ariance 0.125 in. (3.17 mm)
* Other formulations may ex hibit similar performance characteristics, but must meet or ex ceed the performance lev els for the sy stems specified to be considered as
equal.
** If screw holding pow er is less than 400 lbs. (1780 N) blocking or thru-bolts are recommended for operable hardw are.
*** Blocking may be specified in certain hardw are applications w here a specifier deems the frequency and sev erity of use so dictates. Blocking is a material used for
improv ed screw holding at hardw are attachment points (not required in core ty pes such as SCL or Stav e Lumber). Refer to Sections C-10 through C-14 for
blocking options.
NO BLOCKING REQUIRED
Door illustrations on this page reprinted with permission from the 8th Edition Quality
Standards Illustrated, 2004, Architectural Woodwork Institute, Reston, Virginia
Duty Level
Performance Attribute EXTRA HEAVY DUTY HEAVY DUTY STANDARD DUTY
Adhesive Bond Durability WDMA TM-6,1988 Ty pe II Ty pe II Ty pe II
Cycle Slam WDMA TM-7,1990 1,000,000 cy cles 500,000 cy cles 250,000 cy cles
Hinge-Loading WDMA TM-8,1990 550 lbs. (2440 N) 475 lbs. (2110 N) 400 lbs. (1780 N)
Door Finishes Various ASTM test methods TR-6/OP-6 or equal * TR-4/OP-4 or equal * TR-2/OP-2 or equal *
Screwholding WDMA TM-10,1990
Door Face unblocked 550 lbs. (2440 N) 475 lbs. (2110 N) 400 lbs. (1780 N) **
Door Face (w ith optional blocking) *** 700 lbs (3110 N) 700 lbs (3110 N) 700 lbs (3110 N)
Vertical Door Edge 550 lbs. (2440 N) 475 lbs. (2110 N) 400 lbs. (1780 N)
Horizontal Door Edge (applies w hen hardw are attached) 300 lbs. (1330 N) 240 lbs. (1060 N) 180 lbs. (810 N)
Telegraph WDMA T-1 Max imum 0.010 in. per 3 in. (0.25 mm per 76 mm) span
Warp Tolerance WDMA T-2 max imum 0.25 in per 3'-6" x 7'-0" (6.35 mm per 1050 mm x 2100 mm) door section
Squareness WDMA T-3 Diagonal v ariance 0.125 in. (3.17 mm)
* Other formulations may ex hibit similar performance characteristics, but must meet or ex ceed the performance lev els for the sy stems specified to be considered as
equal.
** If screw holding pow er is less than 400 lbs. (1780 N) blocking or thru-bolts are recommended for operable hardw are.
*** Blocking may be specified in certain hardw are applications w here a specifier deems the frequency and sev erity of use so dictates. Blocking is a material used for
improv ed screw holding at hardw are attachment points (not required in core ty pes such as SCL or Stav e Lumber). Refer to Sections C-10 through C-14 for
blocking options.
NO BLOCKING REQUIRED
Door illustrations on this page reprinted with permission from the 8th Edition Quality
Standards Illustrated, 2004, Architectural Woodwork Institute, Reston, Virginia
Duty Level
Performance Attribute EXTRA HEAVY DUTY HEAVY DUTY STANDARD DUTY
Adhesive Bond Durability WDMA TM-6,1988 Ty pe II Ty pe II Ty pe II
Cycle Slam WDMA TM-7,1990 1,000,000 cy cles 500,000 cy cles 250,000 cy cles
Hinge-Loading WDMA TM-8,1990 550 lbs. (2440 N) 475 lbs. (2110 N) 400 lbs. (1780 N)
Door Finishes Various ASTM test methods TR-6/OP-6 or equal * TR-4/OP-4 or equal * TR-2/OP-2 or equal *
Screwholding WDMA TM-10,1990
Door Face unblocked 550 lbs. (2440 N) 475 lbs. (2110 N) 400 lbs. (1780 N) **
Door Face (w ith optional blocking) *** 700 lbs (3110 N) 700 lbs (3110 N) 700 lbs (3110 N)
Vertical Door Edge 550 lbs. (2440 N) 475 lbs. (2110 N) 400 lbs. (1780 N)
Horizontal Door Edge (applies w hen hardw are attached) 300 lbs. (1330 N) 240 lbs. (1060 N) 180 lbs. (810 N)
Telegraph WDMA T-1 Max imum 0.010 in. per 3 in. (0.25 mm per 76 mm) span
Warp Tolerance WDMA T-2 max imum 0.25 in per 3'-6" x 7'-0" (6.35 mm per 1050 mm x 2100 mm) door section
Squareness WDMA T-3 Diagonal v ariance 0.125 in. (3.17 mm)
* Other formulations may ex hibit similar performance characteristics, but must meet or ex ceed the performance lev els for the sy stems specified to be considered as
equal.
** If screw holding pow er is less than 400 lbs. (1780 N) blocking or thru-bolts are recommended for operable hardw are.
*** Blocking may be specified in certain hardw are applications w here a specifier deems the frequency and sev erity of use so dictates. Blocking is a material used for
improv ed screw holding at hardw are attachment points (not required in core ty pes such as SCL or Stav e Lumber). Refer to Sections C-10 through C-14 for
blocking options.
Transparent finishes without stain provide a protective "window" for the wood, maintaining its natural look. Transparent finishes with stain provide
the architect or designer an opportunity to create a striking visual effect by modifying the color, look, and sheen. Opaque finishes protect the wood
and provide a solid color "painted" appearance.
A finish can be applied to flush wood doors in the controlled environment of the door manufacturer's plant or it can be applied in the field by a paint-
ing contractor.
The majority of architectural and commercial wood doors are now finished at the factory as opposed to the jobsite. It is highly recommended that
specifications require factory finishing to achieve the best overall appearance and durability.
State-of-the-art equipment in a dust-free environment provides uniform color, texture, and sheen - conditions normally unavailable in the field.
Very frequently in field finishing, numerous limitations prevent proper sanding. Improperly sanded, a door lacks the clarity of finish and
uniformity of color achievable in factory finishing.
Door manufacturing facilities are subject to strict State and Federal environmental standards which result in the proper handling, application,
emission and disposal of materials. Specifying factory finish improves environmental compliance.
It ensures that wood is protected from unfavorable moisture conditions at the earliest possible time.
In most cases the cost of factory finishing is lower than the cost of using a separate finishing contractor.
Factory finished doors need only to be installed after delivery, which means faster project completion.
Many door manufacturers supply a TR-6/OP-6 finish system as standard. This system provides one of the highest levels of wear and chemical
resistance at a very economical cost. Other systems are available, based on individual door manufacturers processes and policies.
Non-standard stain colors, or sheens to match architect's selection are available from most manufacturers. Some manufacturers may offer more
than one finish system or grain textures (i.e., open grain or "filled" grain). Specifying non-standard finishes may increase the cost over standard
finishes. Should special door finishes be desired, they must be fully described in the specifications.
Since appearance and other finish characteristics are somewhat subjective, just the selection of a finishing system does not ensure that the final
finish will be acceptable. Selection of a finish should be based on physical samples provided by the door manufacturer to establish the color, grain
texture, and sheen.
A variety of wood finishes are available, from single stains to multi-step processes. When selecting a finish, consider the desired appearance, expo-
sure, and maintenance it will require.
These 16 finishing systems represent the general range of available finishes, however, there are 6 basic finishing systems used in the architectur-
al and commercial door industry. They include Catalyzed Lacquer (TR-2/OP-2), Conversion Varnish (TR-4/OP-4), or Catalyzed Polyurethanes (TR-
6/OP-6). These systems represent the general chemistry of the material. Unless otherwise specified, manufacturers will furnish their standard fin-
ish system.
This standard is not an attempt to identify all available finish systems, or to limit the types of finishes which may be offered by door manufacturers.
Other formulations may exhibit similar performance characteristics as the systems described in this section, but must meet or exceed the perform-
ance levels for the system specified to be considered as equal. Also, the listing of a finish system in this standard does not imply compliance with
the requirement of Local and/or Federal Environmental Protection Agencies.
Finishes are available in different bases and curing methods. The basic types are solvent, water reducible, or ultra violet cure. Solvent bases cure
by the evaporation of volatile organic compounds (VOC's) into the atmosphere and their use is regulated by environmental agencies. Water base
systems evaporate water for curing. Ultra violet (UV) finishes are cured using light to create a chemical reaction within the finishing material. UV
finishes are typically the most environmentally friendly of the systems used for custom door production finishing.
The six standard systems used by many door manufacturers are highlighted in bold type and the performance characteristics of the finishing sys-
tems are identified in Section F-7.
Synthetic penetrating oil is a special oil composition designed to penetrate into the wood, resist water spots, hold an oiled appearance for a long
period of time, and is easy to repair. A stain can be applied to the wood or color added to the oil for a variety of effects.
An "oil finish effect" can also be created by using catalyzed vinyls (or other low gloss finish materials). Similar in appearance, they generate
stronger performance characteristics and higher resistance to abrasion, chemicals, and humidity than true oil finishes. They also offer excellent
clarity and color retention. Penetrating oil with stain or color added may be used prior to applying the top coats to provide wood color and grain
clarity. The oil must be compatible with the top coat system.
Standard lacquers are nitrocellulose based and may be modified to achieve a variety of properties such as water white clarity, plus resistance to
moisture, alcohol, and abrasives.
The valuable properties of many lacquers are due to their method of cure. Lacquer film dries by solvent evaporation. Each layer is soluble in
the others applied over it, and all blend in a monolithic layer.
Vinyl lacquer systems are catalyzed lacquers that have a vinyl resin rather than a nitrocellulose base.
Both solvent-type and water-reducible acrylic lacquers are available. Water-reducible systems have higher solids and are safer to apply as
they do not contain the volatile flammable solvents typical of lacquers.
TR-4 & OP-4 Conversion Varnish
Conversion varnish is a high solids catalyzed alkyd based coating, offering high resistance to chemicals, moisture,
and scratches.
Similar in composition to catalyzed lacquer except for nitrocellulose, the solids in this finish make it economical; one
coat can equal two of lacquer. Conversion varnishes are also available in waterborne formulations.
They are appropriate for laboratories and industrial applications where chemical and solvent resistance is necessary.
Many door manufacturers provide a catalyzed polyurethane system that is cured using ultraviolet (UV) technology.
Essentially 100% solids, they cure to a heavy coating which leaves a deep wet-look finish, either clear or colored. The resulting finish has as
much as 80% of the hardness of glass and has very limited repairability.
OP-8 Polyester/Polyurethane
Since polyesters have strong filling, build, leveling, and hardness traits, they can be combined with polyurethanes to achieve high gloss and
endurance for opaque finishes.
The final product excels in appearance, burnish, texture, and overall durability and is slightly easier to touch-up or repair than polyesters.
To specify non-standard colors and sheens, the architect is to provide two or more samples at least 8" x 10" (200 x 250 mm) showing the desired
effect on the wood species and cut of veneer to be used.
Samples are to bear identification of the project, architect, general contractor, and door supplier. The door manufacturer may elect to submit sam-
ples in sets of two or more, illustrating the possible range of variations. The finished sample sets then become the final criteria for evaluating the
color and finish conformity at the time of delivery. Exposure to sunlight and ultraviolet light will cause changes in wood by accelerating bleaching
and oxidation. Approved finish samples must be covered and protected from effects of light during the period between approval and delivery of the
finished doors.
Variations in color and appearance can be expected due to the nature of wood. Barber pole effect in book matched veneers is a result of tight and
loose sides of veneer created during the slicing process. This can affect color from veneer sheet to veneer sheet within a door face because of
light reflection and stain absorption.
Color variation from door to door due to veneers from different logs or color variation within veneers from the same log, and variations from heart-
wood and sapwood, can also cause differences in appearance from door to door and are acceptable in standard door grades. Specification of uni-
form color and grain or flitch selection can narrow color variation.
Some veneers are susceptible to grain variations (typically end grain) which can cause a blotchy or uneven color appearance. The darker the stain,
the more prevalent the variation can be. Veneers that are more likely to exhibit this effect are Birch and Maple, although it can present itself in any
species. Proper sanding and application of a wash coat can reduce, but not entirely eliminate the contrast in color.
Because of the many uncontrollable variables that exist at a job site, such as temperature, dust and other factors, door manufacturers' warranties
do not cover the appearance of finishes applied in the field.
For additional information see WDMA Publication "How to Store, Handle, Finish, Install and Maintain Wood Doors". This publication is also reprint-
ed in section J-1 of this standard.
Architectural flush door faces sometimes require touch up due to natural, manufacturing or installation marks. The chart below outlines the allow-
able defects based on visual inspection from a described distance.
Fine Sanding Scratches Not noticeable at 3 ft. (0.9 m) Not noticeable at 6 ft. (1.8 m)
Finish runs, orange peel, blisters, blushing,
Not permitted Not permitted
cracking, sags or checking
Filled holes or splits Not noticeable at 3 ft. (0.9 m) Not noticeable at 6 ft. (1.8 m)
Repair or touch-up Not noticeable at 3 ft. (0.9 m) Not noticeable at 6 ft. (1.8 m)
Decorative Laminate Surface Imperfections Not noticeable at 3 ft. (0.9 m) Not noticeable at 6 ft. (1.8 m)
Finishing System Test Data - The systems tested were evaluated in an ISO 9000 certified laboratory using the following ASTM test criteria:
Performance indicator numbers on the Standard Wood Door Finishing Systems chart are used, with the following definitions:
3 - some effect, noticeable change and the coating will recover with minimal repairs
5 - edges of the cuts are completely smooth; none of the squares of the lattice is detached
4 - small flakes of the coating are detached at intersections; less then 5% of the area is affected
3 - small flakes of the coating are detached along edges and at intersections of cuts; 5 - 15% of the area is affected
2 - coating has flaked along the edges and on parts of the squares; 15 - 35% of the area is affected
1 - coating has flaked along the edges of the cuts in large ribbons and whole square have detached; 35 - 65% of the area is affected
To preserve the fine qualities of wood doors and a lifetime of superior service, proper storage, handling, finishing and installation is very important. The follow-
ing guidelines will help to maintain the high quality products supplied by wood door manufacturers.
1. Store doors flat on a level surface in a dry, well-ventilated building. Doors should not come in contact with water. Doors should be kept at least 4 in. (102
mm) off the floor and should have protective coverings under the bottom door and over the top. Covering should protect doors from dirt, water and abuse but
allow for air circulation under and around the stack.
2. Avoid exposure of interior doors to direct sunlight. Certain species (e.g., cherry, mahogany, walnut, teak) in an unfinished state are more susceptible to dis-
coloration if exposed to sunlight or some forms of artificial light. To protect doors from light damage after delivery, opaque wrapping of individual doors may be
specified.
3. Do not subject interior doors to extremes of heat and/or humidity. Do not allow doors to come in contact with water. Prolonged exposure may cause dam-
age. Building where humidity and temperature are controlled provide the best storage facilities (recommended conditions 25%-55% RH and 50°F-90°F (10°C
to 32°C).
4. Do not install doors in buildings that have wet plaster or cement. Do not store doors in buildings with excessive moisture content – HVAC systems should be
operating and balanced.
5. Doors should always be handled with clean dry hands or while wearing clean dry gloves.
6. Doors should be lifted and carried when being moved, not dragged across one another.
FINISHING
1. Wood is hygroscopic and dimensionally influenced by changes in moisture content caused by changes within its surrounding environment. To assure uniform
moisture exposure and dimensional control, all surfaces must be finished equally.
2. Doors should not be considered ready for finishing when initially received. Before finishing, remove all handling marks, raised grain, scuffs, burnishes and
other undesirable blemishes by block sanding all surfaces in a horizontal position with 120, 150 or 180 grit sandpaper. Solid core flush doors, due to their weight,
naturally compress the face veneer grain while in the stack. Therefore, sanding of the overall surface will be required to open the veneer grain to receive a field
applied finish evenly. To avoid cross grain scratches, sand with the grain.
3. Certain species of wood, particularly oak, may contain extractives which react unfavorably with foreign materials in the finishing system. Do not use steel
wool on bare wood, rusty containers or any other contaminate in the finishing system.
4. A thinned coat of sanding sealer should be applied prior to staining to promote a uniform appearance and avoid sharp contrasts in color or a blotchy appear-
ance. Door manufacturers are not responsible for the final appearance of field-finished doors. It is expected that the painting contractor will make adjust-
ments as needed to achieve desired results.
5. All exposed, unfinished wood surfaces should be finished and the top and bottom rails sealed. Cutouts for hardware in exterior doors and doors located adja-
cent to areas where high moisture is expected, should be sealed prior to installation of hardware.
6. Dark colored finishes should be avoided on all surfaces if the door is exposed to direct sunlight, in order to reduce the chance of warping or veneer check-
ing.
7. Water-based coatings on unfinished wood may cause veneer splits, highlight joints and raise wood grain. If used on exterior doors, the coating should be an
exterior grade product. When installed in exterior applications, doors must be properly sealed and adequately protected from the elements. Please follow the
finish and door manufacturer’s recommendations regarding the correct application and use of these products.
8. Be sure the door surface being finished is satisfactory in both smoothness and color after each coat. Allow adequate drying time between coats. Desired
results are best achieved by following the finish manufacturer’s recommendations. Do not finish doors until a sample of the finish has been approved.
INSTALLATION
1. The utility or structural strength of the doors must not be impaired when fitting to the opening, in applying hardware, in preparing for lites, louvers, plant-ons
or other detailing.
2. Use two hinges for solid core doors up to 60 in. (1524 mm) in height, three hinges up to 90 in. (2286 mm) in height or portion thereof. Interior hollow core
doors weighing less than 50 lbs. (23 kg) and not over 90 in. (2286 mm) in height may be hung on two hinges. Use heavy weight hinges on doors over 175 lbs.
(79 kg). Pivot hardware may be used in lieu of hinges. Consult hinge or pivot hardware manufacturer with regard to weight and size of hinges or pivots required.
3. The maximum clearance between the top, hinge edge and lock edge to the frame and meeting edge of pairs of doors, is 1/8 in. (3.2 mm).
4. All hardware locations, preparations and methods of attachment must be appropriate for the specific door construction. Templates for specific hardware prepa-
ration are available from hardware manufacturers or their distributors.
5. When lite or louver cutouts are made for exterior doors, they must be protected in order to prevent water from entering the door core.
6. Pilot holes must be drilled for all screws that act as hardware attachments. Full threaded screws are preferable for fastening hardware to non-rated doors
and are required on fire-rated doors. Self-tapping or combination wood/metal screws are not to be used on wood doors.
7. In fitting non-rated doors for height, do not trim top or bottom edge by more than 3/4 in. (20 mm) unless accommodated by additional blocking.
Trimming of fire-rated doors must be in accordance with NFPA 80.
8. Doors and door frames should be installed plumb, square and level.
1. Inspect all wood doors prior to hanging them on the job. Repair noticeable marks or defects that may have occurred from improper storage and handling.
2. Field repairs and touchups are the responsibility of the installing contractor upon completion of initial installation. Field touchup shall include the
filling of exposed nail or screw holes, re-finishing of raw surfaces resulting from job fitting, repair of job inflicted scratches and mars and final cleaning of finished
surfaces.
3. When cleaning door surfaces, use a non-abrasive commercial cleaner designed for cleaning wood door or paneling surfaces, that does not leave a film residue
that would build up or affect the surface gloss of the door finish.
1. Insure that all doors swing freely and do not bind in their frame. Adjust the finish hardware for proper alignment, smooth operation and proper latching with-
out unnecessary force or excessive clearance.
2. Review with the owner/owner’s representative how to periodically inspect all doors for wear, damage and natural deterioration.
3. Review with the owner/owner’s representative how to periodically inspect and adjust all hardware to insure that it continues to function as it was originally
intended.
4. Finishes on exterior doors may deteriorate due to exposure to the environment. In order to protect the door it is recommended that the condition of the exte-
rior finish be inspected at least once a year and re-finished as needed. Both exterior and interior finishes will change color over time.
1400 East Touhy Avenue Suite 470 · Des Plaines, IL 60018
Phone: 847-299-1286 · Fax: 847-299-1286 · www.wdma.com
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Intertek
8431 Murphy Drive
Middleton, WI 53562
www.intertek-etlsemko.com
Phone 847.299.5200
FAX 847.299.1286
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