0122F1 PDF

Operation Manual
Bently Nevada Asset Condition Monitoring
Dual REBAM
Part Number 100122-01

Rev. F (08/07)
Dual REBAM Operation Manual
Copyright 1992. Bently Nevada LLC.

All rights reserved.
The information contained in this document is subject to change without notice.
The following are trademarks of General Electric Company in the United States and other
countries:
REBAM, Proximitor and MicroProx
Contact Information
The following ways of contacting Bently Nevada are provided for those times when you
cannot contact your local representative:
Mailing Address
Telephone
Fax
Internet
ii
1631 Bently Parkway South

Minden, Nevada USA 89423
USA
1.775.782.3611
1.800.227.5514
1.775.215.2873
www.ge-energy.com/bently
Additional Information
Notice:
This manual does not contain all the information required to operate and maintain
the product. Refer to the following manuals for other required information.
3300 System Overview (Part Number 80171-01)

3300 System Installation Instructions (Part Number 80172-01)
3300 System Troubleshooting (Part Number 80173-01)
3300/12 AC Power Supply (Part Number 89602-01)
3300/14 DC Power Supply (Part Number 101256-01)
3300/03 System Monitor (Part Number 89604-01)
In this document, most procedures are shown with reference to Channel A. Procedures
for the other channel are similar except for the obvious substitutions of switches,
terminals, and indicators.
Product Disposal Statement
Customers and third parties, who are not member states of the European Union, who are
in control of the product at the end of its life or at the end of its use, are solely
responsible for the proper disposal of the product. No person, firm, corporation,
association or agency that is in control of product shall dispose of it in a manner that is
in violation of any applicable federal, state, local or international law. Bently Nevada LLC
is not responsible for the disposal of the product at the end of its life or at the end of its
use.
iii

SYMBOLS
This manual uses special symbols to illustrate activities in the step by step processes.
For example:
iv
Contents
1.
Introduction ................................................................................................................................................... 1
1.1
Description And Application ......................................................................................................... 1
1.2
Dual REBAM System..................................................................................................................... 2
1.3
Monitor Options ................................................................................................................................. 3
1.4
Monitor Functions ............................................................................................................................. 4
2. LED Conditions.............................................................................................................................................. 9
2.1
OK LEDs.................................................................................................................................................. 9
2.2
Bypass LEDs.......................................................................................................................................10
2.3
Alert LEDs............................................................................................................................................11
2.4
Danger LEDs ......................................................................................................................................12
3. Monitor Operations ..................................................................................................................................13
3.1
Read Rotor Vibration......................................................................................................................13
3.2
Read Prime Spike Vibration.........................................................................................................14
3.3
Read Gap Voltage ...........................................................................................................................15
3.4
Read Alert Setpoint Levels...........................................................................................................16
3.5
Read Danger Setpoint Levels.....................................................................................................17
3.6
Read Filter DIP Switches...............................................................................................................18
4. Monitor Assembly......................................................................................................................................20
4.1
Monitor Removal .............................................................................................................................20
4.2
Side Cover Removal .......................................................................................................................21
4.3
Piggy Board Removal ....................................................................................................................21
4.4
Front Panel Removal......................................................................................................................22
4.5
Signal Input Relay Module (SIRM) Configuration ...............................................................23
5. Monitor Set Up............................................................................................................................................25
5.1
Jumper-Programmable Options ..............................................................................................25
5.2
Main Board Option Settings........................................................................................................27
5.3
Recorder Options.............................................................................................................................28
5.4
Transducer Input Option..............................................................................................................28
5.4.1 Transducer Input Options.......................................................................................................28
5.5
Monitor Full Scale Option.............................................................................................................29
5.5.1 Rotor Full Scale Option.............................................................................................................29
5.5.2 Prime Spike Full Scale Option................................................................................................29
5.6
Dynamic Data Interface (DDI) Signal Selection..................................................................30
5.6.1 Dynamic Data Interface (DDI) Signal Selection.............................................................30
5.6.2 DDI Signal Option For Rotor Region ...................................................................................31
5.6.3 DDI Signal Option for Prime Spike Region.......................................................................31
v

5.7
Meter Scale Replacement............................................................................................................32
5.8
Alarm Setpoint Adjustment.........................................................................................................33
5.9
Channel Bypass................................................................................................................................35
5.10 Danger Bypass .................................................................................................................................36
5.11 REBAM Filters.................................................................................................................................36
5.12 Determine Filter Corner Frequencies .....................................................................................37
5.12.1 SIMPLE METHOD ....................................................................................................................38
5.12.2 CALCULATED METHOD........................................................................................................43
5.13 Convert A Filter Setting To Binary Code ................................................................................47
5.14 Use The Binary Code To Set Jumpers And DIP Switches...............................................49
5.15 Read A Corner Frequency............................................................................................................51
5.16 Scan Mode..........................................................................................................................................52
6. Monitor Verification..................................................................................................................................53
6.1
Test Channel Alarms ......................................................................................................................53
6.2
Test OK Limits....................................................................................................................................57
6.3
Calibrate Channel............................................................................................................................59
6.3.1 Amplitude Settings for Rotor Full Scale Options...........................................................60
6.3.2 Amplitude Settings for Prime Spike Full Scale Options..............................................61
6.4
Test Filter Settings...........................................................................................................................63
6.5
Self Test................................................................................................................................................65
6.6
Error Codes.........................................................................................................................................68
7. Recommended Spare Parts..................................................................................................................70
8. Specifications..............................................................................................................................................71
9. Index................................................................................................................................................................74
10.
Field Wiring Diagrams........................................................................................................................77
vi
Section 1 - Introduction
1. Introduction
1.1 Description And Application
The Dual REBAM (Rolling Element Bearing Activity Monitor) is a two-channel, singlewide monitor designed to protect critical and noncritical machines that use roller
element bearings. The instrument protects these machines by receiving signals on two
channels and monitoring the vibration from each channel in two frequency ranges, Rotor
and Prime Spike. Each frequency range has its own Alert and Danger alarm setpoint.
The Rotor range is a low-pass filter path designed to detect rotor imbalances and
misalignments. The Prime Spike range is a high-pass filter path designed to detect
bearing flaws.
Because these alarm setpoints and filter corner frequencies are programmable, the Dual
REBAM can monitor a variety of machines from gas turbines to pumps and fans.
Typical applications include the following:
SPEED RANGE
(RPM)
TYPICAL MACHINES
50 - 400
Crushers, Hammer Mills, Paper Machines

Low Speed Centrifuges, Dryers, Hydro
Turbines, and Granulators
401 - 1500
FD-90 Fans, Cooling Tower Fans, associated

Gear Boxes, Compressors, and Pumps
1501 - 5000
Most Electric Motors, Motor Driven Pumps,

Compressors, Auxiliary Drive Turbines,
and API Pumps
3000 - 20000
Power Turbines, Compressors, and Gas Generators
The Dual REBAM receives signals from either the 7200 MicroProx or the 3300
MicroProx. These transducers have several advantages over velocity and acceleration
transducers. MicroProx transducers have lower signal-to-noise ratio and better
frequency response than the seismic transducers. In addition, MicroProx transducers
measure the vibration at the outer race of the bearing rather than reading vibration
signals from the machine case. When compared with case mounted transducers, the
MicroProx frequency response contains the most signal components required to
1

diagnose rolling element bearing problems. Thus, the Dual REBAM is a better
application for indicating rolling element bearing wear than seismic monitoring.
1.2 Dual REBAM System
1.3 Monitor Options

MONITOR PART NUMBER
3300/54
AXX
Rotor Region Full Scale Option
01
0 to 100 uin pp
02
0 to 200 uin pp
03
0 to 500 uin pp
BXX
Prime Spike Full Scale Option
01
0 to 20 uin pp
02
0 to 50 uin pp
03
0 to 100 uin pp
04
0 to 1000 uin pp
04
0 to 200 uin pp
05
11
12
13
14
15
0 to 2000 uin pp
0 to 2 um pp
0 to 5 um pp
0 to 10 um pp
0 to 20 um pp
0 to 50 um pp
11
12
13
14
0 to 0.5 um pp
0 to 1 um pp
0 to 2 um pp
0 to 5 um pp
CXX
Transducer Input Option **
01
3300 REBAM 1 V/mil *
02
3300 REBAM 2 V/mil *
03
7200 REBAM without
External Barriers
04
7200 REBAM with
Barriers
*3300 REBAM transducers may be used with or without barriers.

**Use Bently Nevada internal barriers or MTL 796(-) external barriers for barrier
applications.
Monitor Options (Continued)
MONITOR PART NUMBER
3300/54
DXX
Alarm Relay Option
00
None
01
Epoxy-Sealed
02
Hermetically-Sealed
03
Quad Relay
(Epoxy-Sealed Only)
EXX
Safety Barrier Option
00
None
01
External Barriers
02
Internal Barriers
FXX
Agency Approval
00
None
01
CSA
02
BASEEFA
03
Factory Mutual
CAUTION
Monitors purchased with no relays do not provide machine
protection unless they are jumper-optioned to drive the common
relay bus. See the System Installation Instructions (80170-01),
Sections 13 and 14, for common Alert and Danger relay bus
jumper-options.
1.4 Monitor Functions

REBAM INPUT - The REBAM input signal is the relative radial vibration or outer bearing
race dynamic motion in a direction perpendicular to the shaft centerline. The Dual
REBAM monitor displays vibration values for the Rotor and Prime Spike regions for two
channels (channels A and B).
PROBE GAP - Probe gap is measured as a negative dc voltage that is directly proportional
to the gap distance between the face of a proximity probe and the surface being
monitored. Probe gap voltage for each channel is displayed on the front panel meter by
pressing the MODE switch.
OK - When the MicroProx output voltage is within its upper/lower OK voltage limits, the
transducer is defined as OK. The OK function verifies that the field wiring from the
monitor to the probe is connected and is not cut open or shorted to signal common. The
OK detection circuit controls the channel OK LED and the monitor relay drive to the OK
Relay.
OK RELAY - The OK Relay is located on the Power Input Module. Every channel in the rack
must be OK or bypassed to energize the OK Relay.
TIMED OK/CHANNEL DEFEAT - Timed OK/Channel Defeat minimizes faulty transducer
wiring from causing false alarms. If the probe input signal level on a given channel is not
within upper/lower limits, that channel OK LED goes off, the BYPASS LED comes on, the
channel is disabled, and the OK Relay de-energizes. If the channel input signal level is
restored within the upper/lower OK limits for 30 seconds, the channel OK LED will start
flashing at 1 Hz to indicate the OK state is restored, the BYPASS LED goes off, and
monitoring is enabled. Press the RESET switch on the front panel of the System Monitor
to stop the OK LED from flashing (it remains on). If the channel remains in the NOT OK
state, a Channel Bypass switch (or a Channel Off jumper option) on the monitor circuit
board can be set to put the channel "out of service". The monitor can then be operated
as a single-channel monitor. Without these features, the OK Relay could not be
reactivated. In the Timed OK/Channel Defeat, Channel Bypass, and Channel Off modes,
there is no recorder output and the meter registers zero.
4
ALARM - Pressing the ALERT or DANGER switch on the front panel of the monitor causes
the corresponding Alert (first-level alarm) or Danger (second-level alarm) alarm setpoints
on each channel to be displayed on the front panel meter. ALERT and DANGER LEDs
come on when the vibration signal level exceeds preset levels for the selected time delay
and appropriate Alert and Danger alarm relay contacts are activated. The voting logic
option determines when the Danger alarm relay contacts are activated. The monitor has
separate alarms for the Rotor and Prime Spike frequency ranges.
ALARM RELAYS - Monitor alarms can be programmed for either latching or nonlatching
mode. In the nonlatching mode, the alarm resets automatically when the alarm no
longer exists. In the latching mode, the alarm condition must be reset manually by
pressing the RESET switch on the front panel of the System Monitor (or by closing
external Reset contacts).
DANGER BYPASS - For maintenance functions, a DANGER BYPASS switch on the monitor
circuit board is set to inhibit the Danger relay drive. This function turns on the BYPASS
LEDs. Other front panel functions are not affected. This function must be enabled by
installing a jumper within the monitor.
DANGER VOTING - AND Danger voting logic allows either channel to independently
generate an Alert Alarm, but requires that both channels detect a Danger alarm before
the Danger relay will activate.
BUFFERED OUTPUTS - The Channels A and B coaxial cable connectors on the front panel
of the monitor and terminals on the Signal Input Relay Module provide buffered, direct
signals from respective channel transducers. Use these connectors to attach external
test equipment to the monitor.
FIRST OUT - The Alert and Danger alarms have separate First Out circuits. A monitor with
the First Out option selected flashes a channel alarm LED if that channel was the first
channel in the rack to go into alarm since the last power up or reset. Pressing the RESET
switch on the System Monitor front panel or closing external Reset contacts located on
the back of the Power Input Module acknowledges and resets the First Out. If this option
is used with nonlatching alarms, the First Out will be reset when a nonlatching alarm
goes out of alarm. This allows the next alarm to be recognized as First Out. First Out
should normally be used with latching alarms.
RECORDER OUTPUT - A recorder output is provided for each channel. Depending on the
option selected, the recorder output levels proportional to full scale are 0 to -10 Vdc, +1
to +5 Vdc, or +4 to +20 mA. The outputs can be optioned to clamp at 2 mA when the
monitor is defeated such as during Channel Bypass. This allows the output to be
distinguished from the 4 mA bottom scale.

CHANNEL ON/OFF - A jumper on the monitor circuit board for each channel activates or
deactivates the operation of the channel. When one channel is set to Off, the monitor
operates as a single channel monitor. The LEDs, LCD, alarms, and functions of the other
channel are inactive. Both channels cannot be deactivated at the same time.
SELF TEST - The monitor has three categories of self test: cyclic, power-up, and userinvoked.
Power-up self test is performed automatically each time the monitor power is
turned on. This self test performs a series of basic tests on the monitor.
Cyclic self test is performed automatically during monitor operation. When errors
are encountered during cyclic tests, the monitor is disabled and the error code is
flashed on the LCD. If the error is intermittent, the monitor will return to operation
and the error codes will be stored for retrieval during the next User-invoked self
test. If one or more channels are OK, the monitor indicates that error codes have
been stored by flashing the OK LEDs at five Hertz.
User-invoked self test performs the Power-up self test and lets you read and clear
the error codes that were stored previously. Stored errors are annunciated by
flashing the OK LEDs at 5 Hz and displaying the error codes on the front panel
LCD bargraph.
Section 2 - LED Conditions
2. LED Conditions
2.1 OK LEDs
NOTE: Since each channel in the system controls the OK Relay, either channel can cause a not
OK Relay condition (de-energized relay).
LED DISPLAY
A
CONDITION
B
OK
OK
{
OK
OK
OK
OK
{
Channel A and B in operating range
On
Respective Channel A or B transducer

in not OK condition or Bypassed.*
Off*
Monitor in self test, or both

transducers in not OK
condition or bypassed.*
Off*
Flashing at 5 Hz means that an error

was encountered during cyclic test. To
read the error message see section 6.
On
Flashing at 1 Hz means that the

transducer has been not OK since last
reset.
OK
OK
RELAY DRIVE*
On
OK
* A not OK channel can be bypassed to restore relay OK conditions
2.2 Bypass LEDs
LED DISPLAY
A
CONDITION
Monitor in Danger Bypass mode, system in power
up mode, User invoked self test in progress, both
channels bypassed, or Timed OK/Channel Defeat.
BYPASS
BYPASS
{
10
BYPASS
Timed OK/Channel Defeat or

Channel A or B bypassed.
Section 2 - LED Conditions
2.3 Alert LEDs
LED DISPLAY
A
ALERT
CONDITION
B
ALERT
RELAY DRIVE
On
Either channel A or B (or both) has
exceeded the Alert setpoint. (See section
3.)
ALERT
On
ALERT
{
On
Channel A or B has exceeded its Alert
setpoint and is the first Alert alarm (First
Out) in the rack since the last reset.
ALERT
ALERT
On
On
11
2.4 Danger LEDs
LED DISPLAY
A
DANGER RELAY
DRIVE
B
CONDITION
DANGER
Either channel A or B (or both) has

exceeded the Danger setpoint. (See
section 3.)
DANGER
DANGER
Channel A or B has exceeded its Danger

setpoint and is the first Danger alarm
(First Out) in the rack since the last reset.
DANGER
DANGER
OR
VOTING
AND*
VOTING
On
Off
On
Off
On
On
On
Off
On
Off
* If either channel is bypassed, alarm relay is activated when non-bypassed channel is in

alarm.
12
Section 3 - Monitor Operations
3. Monitor Operations
The Dual REBAM has three display modes: Rotor, Prime Spike, and Gap Voltage. The
display mode window at the top of the LCD indicates which mode is displayed by using
an indicator bar. You can move from one mode to another by pressing the Mode switch.
3.1 Read Rotor Vibration

After power up, the monitor continuously displays the measured rotor vibration. The
rotor scale is located on the left and right sides of the display. The display mode window
shows the full scale range next to the display mode indicator.
NOTE: The monitor will automatically change from the Rotor mode to the Prime Spike
mode if an alarm occurs on the Prime Spike path.
13
3.2 Read Prime Spike Vibration

Press the MODE switch to move the display mode indicator to Prime Spike. In this mode,
the monitor displays the measured prime spike vibration. The prime spike scale is in the
center of the display.
NOTE: The monitor will automatically change from the Prime Spike mode to the Rotor
mode if an alarm occurs on the Rotor path.
14
3.3 Read Gap Voltage

Press the MODE switch to move the display mode indicator to Gap. The gap scale is
marked with dots in increments of one volt.
NOTE: 60 seconds after changing the display to the Gap mode, the monitor will
automatically return to the Rotor mode.
15
3.4 Read Alert Setpoint Levels

Each channel has a separate Alert setpoint for Rotor and Prime Spike. To read the Alert
setpoint for the Rotor path, press the MODE switch to move the display mode indicator
to Rotor and then press and hold the ALERT switch.
To read the second setpoint level, press the MODE switch to move the display mode
indicator to Prime Spike and then press and hold the ALERT switch. The monitor below
has an Alert setpoint for the Prime Spike path of 19 uin pp for channels A and B.
16
3.5 Read Danger Setpoint Levels

Each channel has a separate Danger setpoint for Rotor and Prime Spike. To read the
Danger setpoint for the Rotor path, press the MODE switch to move the display mode
indicator to Rotor and then press and hold the DANGER switch.
To read the second setpoint level, press the MODE switch to move the display mode
indicator to Prime Spike and then press and hold the DANGER switch. The monitor below
has a Danger setpoint for the Prime Spike path of 35 uin pp for channels A and B.
17

The Dual REBAM monitor has adjustable corner frequencies for the Rotor path and the
Prime Spike path for each channel. The monitor displays the corner frequency setting as
a binary code using solid and flashing bars on the display. To convert the binary code to
the equivalent corner frequency, see section 5, Read a Corner Frequency.
3.6 Read Filter DIP Switches

To read the binary code, enter the Filter mode by pressing and holding the MODE switch
for two seconds. The monitor first displays the binary code for the Rotor path and then
(sixteen seconds later) displays the binary code for the Prime Spike path. You can freeze
the display by holding the MODE switch down and toggle between Rotor and Prime Spike
by pressing the MODE switch. After about 30 seconds, the monitor will return to the
Rotor display mode.
The monitor displays the binary code using nine bars, eight which correspond to the
eight-position DIP switch and one for the jumper. The most significant bar (the High/Low
range jumper) is located at the very top of the group of nine. Solid bars correspond to
switches set ON (or jumper installed), and flashing bars correspond to switches set OFF
(or jumper removed).
18

The display mode indicator shows when the display applys to Rotor or Prime Spike. Each
group of bars specifies a binary code. This code can be referenced in section 5, Read a
Corner Frequency, to determine the filter corner frequency. The figure below gives an
example of determining the code from the display.
Once in the Filter mode, you can switch from Rotor to the Prime Spike filters by pressing
the MODE switch. Pressing the MODE switch once more will change the display from the
Filter mode to the Rotor mode.
NOTE:If the monitor is in alarm when it leaves the Filter mode, the path which is in alarm
will be displayed.
NOTE: DIP switches set OFF (and jumpers removed) are indicated with flashing bars. The
figure above shows these bars as blanks.
19
4. Monitor Assembly
4.1 Monitor Removal
CAUTION
Machine protection provided by this
monitor will be lost while the monitor is
removed from the rack.
1. Loosen two screws.

2. Pull monitor from rack.
20
Section 4 - Monitor Assembly
4.2 Side Cover Removal

1. Squeeze the retaining tips on each
standoff.
2. Remove the side cover from the
monitor.
4.3 Piggy Board Removal

1. Squeeze the retaining
tips on each standoff.
2. Remove the piggy board
from the main board.
21
4.4 Front Panel Removal

1. Disconnect the front panel connector (J2) by pressing the connector latches outward.
2. Unscrew the two sliding standoffs and remove the front panel.
22
Section 4 - Monitor Assembly
4.5 Signal Input Relay Module (SIRM) Configuration

WARNING
High voltage present.
Contact could cause shock,
burns or death.
Do not touch exposed wires
or terminals
The Signal Input Relay Module is on
the back of the rack. For relay
configuration, see System
Installation Manual, 80170-01. For
field wiring, see Schematics and
Drawings.
Module Removal
Loosen two screws and remove the
module.
Dual Relay Module Options

Alert Relay
Jumper
In
Out
Normally
W3
W4,W11
Energized
Normally
W4,W11 W3
De-energized
Danger Relay
Jumper
In
Normally
Energized
Normally
De-energized
W2
Out
W1,W12
W1,W12
W2
23

Internal Barrier with Relay Module Options
Alert Relay
Jumper
In
Out
Normally
W3
W4,W9
Energized
Normally
W4,W9 W3
De-energized
Danger Relay
Normally
Energized
Normally
De-energized
Jumper
In
W2
Out
W1,W10
W1,W10 W2
For relay configuration, see Internal Safety

Barrier Installation Manual, 88837-01. For
field wiring, see Schematics and Drawings.
Quad Relay Module Options
Alert Relays
Jumper
In
Out
Normally
W3A,W4C W2,W3C,
Energized
W3D,W4D
Normally
W2,W3C
W3A,W4C,
De-energized
W3D,W4D
Jumper
Danger Relay
Normally
Energized
Normally
De-energized
In
W4B,W4F
W1,W3B
Out
W1,W3B,
W4A,W4E
W4B,W4F,
W4A,W4E
For relay configuration, see System Installation

Manual, 80170-01. For field wiring, see
Schematics and Drawings.
24
Section 5 - Monitor Set Up
5. Monitor Set Up
5.1 Jumper-Programmable Options
The Dual REBAM Monitor has several jumper-programmable options. Change options by
removing and installing jumpers on the printed circuit boards. The figure below shows
the jumper locations on the main board.
25

The figure below shows the jumper and DIP switch locations on the piggy board.
26
5.2 Main Board Option Settings

All monitor option jumpers for the Dual REBAM Monitor are on the Main Board. The table
below shows these options and their jumper positions.
Option Settings on Main Board
Option
First Out
Alert Mode
Danger Mode
Danger Bypass Switch
Alarm Delay
Danger Voting
Channel A
Channel B
DDI Signal Channel A
DDI Signal Channel B
Setting
Enabled *
Disabled
Latching *
Nonlatching
Latching *
Nonlatching
Enabled
Disabled*
0.2 Seconds
1 Seconds
3 Seconds *
6 Seconds
AND
OR*
Off
On*
Off
On*
Rotor
Direct*
Prime Spike
Rotor
Direct*
Prime Spike
Jumper
Install
Remove
--W15F
W15F
--W15C
----W15C
W15D
----W15D
W10B
----W10B
--W15A,B
W15A
W15B
W15B
W15A
W15A,B
--W14A
----W14A
W14C
----W14C
W14B
----W14B
W12F
W12D,E
W12D
W12E,F
W12E
W12D,F
W11F
W11D,E
W11D
W11E,F
W11E
W11D,F
27
5.3 Recorder Options

To set the recorder options, remove all jumpers from headers W1A-D, W3A-B, W4A-B,
W5A-B, W6A-B, W7A-B, W15G-H, W21A-D. Install jumpers as specified in the table below.
OPTION
Recorder Output
2 mA Clamping
Recorder Signal
REC A & REC B
SETTING
INSTALL JUMPERS
+4 to +20 mA*
+1 TO +5 Vdc
0 TO -10 Vdc
Rotor A & Rotor B
Rotor A &
Prime Spike A
Rotor B &
Prime Spike B
Prime Spike A &
Prime Spike B *
Rotor A & Rotor B
Rotor A &
Prime Spike A
Rotor B &
Prime Spike B
Prime Spike A &
Prime Spike B *
W6A, 7A, W1B,21C

W1C, W21B, W6B, W7B
W1B, W1D, W21A, W21C, W6B, W7B
W1A, W15G, W15H, W21D
W1A, W15G, W21D
W1A, W15H, W21D
W1A, W21D
W3B, W4A, W5A
W3A, W4A, W5A
W3B, W4B, W5B
W3A, W4B, W5B
* Options shipped from factory
5.4 Transducer Input Option

To set the monitor for the correct transducer type, remove all jumpers from headers
W9A-F. Install jumpers specified in the following table.
5.4.1 Transducer Input Options

Option Code
TRANSDUCER TYPE
01
02
03
04
3300 REBAM 1V/mil (40mV/um)

3300 REBAM 2V/mil (80mV/um)
7200 REBAM 2V/mil (80mV/um), without barriers.
7200 REBAM 2V/mil (80mV/um), with barriers.
28
INSTALL JUMPERS
W9A, 9D
W9A, 9D
W9B, 9E
W9C, 9F
5.5 Monitor Full Scale Option

To configure this option install or remove jumpers located on both the main board and
the piggy board. To set the monitor for the correct full scale option, remove all the
jumpers from headers W2A-H, W16B-E, and W17B-E. See Jumper-Programmable
Options at the beginning of this section for jumper locations. Use the setting for
Transducer Input and the following two tables to set Full Scale Range. Calibrate the
monitor any time the full scale options are changed.
5.5.1 Rotor Full Scale Option

OPTION CODE
INSTALL JUMPERS
ROTOR REGION
FULL SCALE OPTION
TRANSDUCER INPUT
OPTION 01
1 V/mil (40 mV/m)
01
02
03
04
05
11
12
13
14
15
0 to 100 in pp
0 to 200 in pp
0 to 500 in pp
0 to 1000 in pp
0 to 2000 in pp
0 to 2 m pp
0 to 5 m pp
0 to 10 m pp
0 to 20 m pp
0 to 50 m pp
TRANSDUCER INPUT OPTION

02-04
2 V/mil (80 mV/m)
MAIN
PIGGY
MAIN
PIGGY
W2D, 2H
--------------------W2D, 2H
W2D, 2H
W2C, 2G
W2D, 2H
W2C, 2G
W17B
W17B, 17C
W17B
W17C, 17E
W17C
W17B, 17E
W17C, 17E
W17B
W17E
W17D, 17E
W2D, 2H
W2C, 2G
W2D,2H
W2C,2G
------W2C, 2G
W2C, 2G
W2D, 2H
W2C, 2G
W2C, 2G
W17C, 17E
W17B
------W17D, 17E
W17E
W17B, 17C
W17B
W17E
W17C
-------
5.5.2 Prime Spike Full Scale Option

OPTION CODE
INSTALL JUMPERS
PRIME SPIKE FULL

SCALE OPTION
TRANSDUCER INPUT OPTION 01

1 V/mil (40 mV/m)
*01
*02
03
04
*11
*12
13
14
0 to 20 in pp
0 to 50 in pp
0 to 100 in pp
0 to 200 in pp
0 to 0.5 m pp
0 to 1 m pp
0 to 2 m pp
0 to 5 m pp
TRANSDUCER INPUT
OPTION 02-04
2 V/mil (80 mV/m)
MAIN
PIGGY
MAIN
PIGGY
W2B, 2F
W2B, 2F
W2B, 2F
-----W2B, 2F
W2B, 2F
W2B, 2F
W2B, 2F
W16B,16C,16D
W16B,16D,16E
W16B
W16B, 16C
W16B,16C,16D
W16B, 16C
W16B, 16E
W16C, 16E
W2B, 2F
W2B, 2F
W2B, 2F
W2A, 2E
W2B, 2F
W2B, 2F
W2A, 2E
W2A, 2E
W16B, 16C
W16B
W16C, 16E
W16B
W16B, 16C
W16B, 16E
W16B, 16C
W16B
29

*Prime Spike Options -01 and -11 are not available as an ordered option. If your
application requires these small scale ranges, you can reconfigure your monitor in the
field. Because of the large amount of amplification required at these small scale ranges,
some noise may be present on the meter scale. The amount of meter indication is highly
dependent on the rack configuration, and may not occur on your system. This situation
is normal, and may also occur if you use Prime Spike options -02 and -12 in conjunction
with a 1 V/mil (40 mV/m) transducer. Contact your Bently Nevada Corporation Service
Representative for more information on using these options.
5.6 Dynamic Data Interface (DDI) Signal Selection

To configure this option, install and/or remove jumpers on the main board. To set the
monitor for the correct DDI signal selection, remove all the jumpers from headers W11AF and W12A-F. See Jumper-Programmable Options at the beginning of this section for
jumper locations. Configuration of this option depends on TRANSDUCER INPUT option,
ROTOR REGION FULL SCALE option, and PRIME SPIKE FULL SCALE option selected. Select
the type of signal to be sent to the Dynamic Data Interface for channels A and B from the
table below.
NOTE: If the Rotor Region filters are set to all "Ones" and the High/Low frequency jumper
is installed, then the Rotor path will display the direct signal. In this case, the Rotor signal
which is sent to the Dynamic Data Interface is also the direct signal.
5.6.1 Dynamic Data Interface (DDI) Signal Selection

Channel
Signal
Jumper
Install
30
Remove
Rotor
W12F
W12D, 12E
Direct
W12D
W12E, 12F
Prime Spike
W12E
W12D, 12F
Rotor
W11F
W11D, 11E
Direct
W11D
W11E, 11F
Prime Spike
W11E
W11D, 11F

Install the corresponding jumpers according to the DDI Signal Selection table above, the
Transducer Input, and the Rotor or Prime Spike Full Scale option from the following two
tables, below.
5.6.2 DDI Signal Option For Rotor Region

OPTION
CODE
ROTOR REGION
FULL SCALE
OPTION
INSTALL JUMPERS
TRANSDUCER INPUT
OPTION 01 (1 V/mil)
01
02
03
04
05
11
12
13
14
15
0 to 100 in pp
0 to 200 in pp
0 to 500 in pp
0 to 1000 in pp
0 to 2000 in pp
0 to 2 m pp
0 to 5 m pp
0 to 10 m pp
0 to 20 m pp
0 to 50 m pp
TRANSDUCER INPUT
OPTION 02-04
(2 V/mil)
CHANNEL
A
CHANNEL
B
CHANNEL A
CHANNEL B
W12C
W12A
W12A
W12A
W12A
W12C
W12C
W12B
W12C
W12B
W11C
W11A
W11A
W11A
W11A
W11C
W11C
W11B
W11C
W11B
W12C
W12B
W12C
W12B
W12A
W12B
W12B
W12C
W12B
W12B
W11C
W11B
W11C
W11B
W11A
W11B
W11B
W11C
W11B
W11B
5.6.3 DDI Signal Option for Prime Spike Region

OPTION
CODE
PRIME SPIKE FULL

SCALE OPTION
INSTALL JUMPERS
TRANSDUCER INPUT
OPTION 01 (1 V/mil)
01
02
03
04
11
12
13
14
0 to 20 in pp
0 to 50 in pp
0 to 100 in pp
0 to 200 in pp
0 to 0.5 m pp
0 to 1 m pp
0 to 2 m pp
0 to 5 m pp
TRANSDUCER INPUT
OPTION 02-04
(2 V/mil)
CHANNEL A
CHANNEL B
CHANNEL A
CHANNEL B
W12C
W12C
W12C
W12A
W12C
W12C
W12C
W12C
W11C
W11C
W11C
W11A
W11C
W11C
W11C
W11C
W12C
W12C
W12C
W12B
W12C
W12C
W12B
W12B
W11C
W11C
W11C
W11B
W11C
W11C
W11B
W11B
31
5.7 Meter Scale Replacement

The monitor meter scales can be replaced for operation with different full scale ranges.
The replacement meter scales are located in the back of this manual.
To replace a meter scale:
1. Set the monitor full scale range. (See Monitor Full Scale Option in this section).
2. Cut the meter scale from the back of this manual. Be sure to cut along the marked
outline so the meter scale will fit properly.
3. Insert the meter scale in the front panel.
32
5.8 Alarm Setpoint Adjustment

1. Open front
panel.
2. Set the adjust
channel A (AA) or
adjust channel B
(AB) to the left (ON).
3. Press the MODE
switch to move the
display mode
indicator to Rotor.
4. Adjust the Danger or Alert setpoints

by pressing and holding the DANGER or
ALERT switch on the front panel and
then pressing the () or () switches on
the System Monitor.
33
5. Press the MODE switch to

move the display mode
indicator to Prime Spike and
repeat step 4.
6. Reset AA or AB to the right

(OFF). Close the front panel.
34
5.9 Channel Bypass

Set Bypass Channel A (BA) or Bypass Channel B (BB) switch to the left (ON). The
corresponding Bypass LED comes on, the OK LED goes off, and the Rotor and Prime
Spike readings are clamped to zero.
NOTE: When Channel Bypass is switched on, channel alarms are cleared.
CAUTION
Machine protection provided
by this monitor will be lost
while channel bypass is on.
35
5.10 Danger Bypass

Install jumper W10B to enable Danger Bypass. Refer to the beginning of this section,
Jumper-Programmable Options, for the location of this jumper on the main board.
To bypass the Danger relay, set Danger Bypass (DB) switch to the left (ON). Both Bypass
LEDs come on. The Danger alarm LEDs on the front panel can come on, but the danger
relay drive will not be activated if a danger setpoint is exceeded.
CAUTION
by this monitor will be lost
while danger bypass is on.
5.11 REBAM Filters

The 3300/54 monitor has two programmable corner frequencies per channel, a low-pass
Rotor corner frequency and a high-pass Prime Spike corner frequency. The Rotor region
typically detects rotor imbalance and misalignment, while the Prime Spike region detects
flaws in the bearing races or elements.
Use this approach to program the corner frequencies in your monitor:
Note the current filter setting.
Determine the filter corner frequencies for your machine.
Convert the filter setting to a binary code.
Use the binary code to set the jumper and DIP switches on the piggy board.
36
Calibrate the affected channels if the decimal value of the filter code changes by
25% or more.
5.12 Determine Filter Corner Frequencies

Setting the filter corner frequencies correctly is very important because the two filter
regions pass only the corner frequencies of interest and reject all others. When
programmed correctly, the Rotor region passes frequencies of unbalance, misalignment,
or rotor instability. The Prime Spike region passes frequencies of inner or outer race
flaws.
The two methods for determining the Rotor and Prime Spike filter corner frequencies are
Simple and Calculated. The Simple method uses the machine speed to determine the
frequencies. The Calculated method is the traditional approach which uses additional
bearing information to calculate the optimum filter corner frequencies.
NOTE: Install the low frequency jumpers, W16A for the Rotor path and W17A for the
Prime Spike path, on the piggy board for the following cases:
Using the Calculated method for corner frequencies below 7200 CPM.
Using the Simple method with machine speeds below 140 RPM.
37
5.12.1
SIMPLE METHOD
The Simple Method uses a reference table to determine the binary code for setting the
Rotor and Prime Spike corner frequencies at three and four times the machine speed,
respectively. This method gives a good approximation for most bearings containing nine
or more elements. Use this method only when the bearing geometry is not readily
available or completely unknown.
NOTE: If the bearing geometry is known, use the Calculated method to determine of the
optimum filter frequencies.
To use the table below, look up the machine speed to determine the nine-bit binary
codes for the Rotor and Prime Spike filters. Use the binary code to set the corner
frequencies. (See Use the Binary Code to Set Jumpers and DIP Switches later in this
section.)
MACHINE
FILTER CODES
MACHINE
SPEED
FILTER CODES
SPEED
RPM
HZ
ROTOR
PRIME SPIKE
RPM
HZ
ROTOR
PRIME SPIKE
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
0.8
1.0
1.2
1.3
1.5
1.7
1.8
2.0
2.2
2.3
2.5
2.7
2.8
3.0
3.2
3.3
3.5
3.7
3.8
4.0
4.2
4.3
4.5
000000101
000000110
000000111
000001000
000001001
000001010
000001011
000001100
000001101
000001110
000001111
000010000
000010001
000010010
000010011
000010100
000010101
000010110
000010111
000011000
000011001
000011010
000011011
000000101
000000110
000000111
000001000
000001001
000001010
000001011
000001100
000001101
000001110
000001111
000010000
000010001
000010010
000010011
000010100
000010101
000010110
000010111
000011000
000011001
000011010
000011011
280
290
300
310
320
330
340
350
360
370
380
390
400
410
420
430
440
450
460
470
480
490
500
4.7
4.8
5.0
5.2
5.3
5.5
5.7
5.8
6.0
6.2
6.3
6.5
6.7
6.8
7.0
7.2
7.3
7.5
7.7
7.8
8.0
8.2
8.3
000011100
000011101
000011110
000011111
000100000
000100001
000100010
000100011
000100100
000100101
000100110
000100111
000101000
000101001
000101010
000101011
000101100
000101101
000101110
000101111
000110000
000110001
000110010
000011100
000011101
000011110
000011111
000100000
000100001
000100010
000100011
000100100
000100101
000100110
000100111
000101000
000101001
000101010
000101011
000101100
000101101
000101110
000101111
000110000
000110001
000110010
38

MACHINE SPEED
FILTER CODES
RPM
HZ
ROTOR
510
520
530
540
550
560
570
580
590
600
610
620
630
640
650
660
670
680
690
700
710
720
730
740
750
760
770
780
790
800
810
820
830
840
850
860
870
8.5
8.7
8.8
9.0
9.2
9.3
9.5
9.7
9.8
10.0
10.2
10.3
10.5
10.7
10.8
11.0
11.2
11.3
11.5
11.7
11.8
12.0
12.2
12.3
12.5
12.7
12.8
13.0
13.2
13.3
13.5
13.7
13.8
14.0
14.2
14.3
14.5
000110011
000110100
000110101
000110110
000110111
000111000
000111001
000111010
000111011
000111100
000111101
000111110
000111111
001000000
001000001
001000010
001000011
001000100
001000101
001000110
001000111
001001000
001001001
001001010
001001011
001001100
001001101
001001110
001001111
001010000
001010001
001010010
001010011
001010100
001010101
001010110
001010111
MACHINE SPEED
FILTER CODES
PRIME SPIKE
RPM
HZ
ROTOR
PRIME SPIKE
000110011
000110100
000110101
000110110
000110111
000111000
000111001
000111010
000111011
000111100
000111101
000111110
000111111
001000000
001000001
001000010
001000011
001000100
001000101
001000110
001000111
001001000
001001001
001001010
001001011
001001100
001001101
001001110
001001111
001010000
001010001
001010010
001010011
001010100
001010101
001010110
001010111
880
890
900
910
920
930
940
950
960
970
980
990
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
3100
3200
3300
3400
14.7
14.8
15.0
15.2
15.3
15.5
15.7
15.8
16.0
16.2
16.3
16.5
16.7
18.3
20.0
21.7
23.3
25.0
26.7
28.3
30.0
31.7
33.3
35.0
36.7
38.3
40.0
41.7
43.3
45.0
46.7
48.3
50.0
51.7
53.3
55.0
56.7
001011000
001011001
001011010
001011011
001011100
001011101
001011110
001011111
001100000
001100001
001100010
001100011
001100100
001101110
001111000
010000010
010001100
010010110
010100000
010101010
010110100
010111110
011001000
011010010
011011100
011100110
011110000
011111010
100011010
100011011
100011100
100011101
100011110
100011111
100100000
100100001
100100010
001011000
001011001
001011010
001011011
001011100
001011101
001011110
001011111
001100000
001100001
001100010
001100011
001100100
001101110
001111000
010000010
010001100
010010110
010100000
010101010
010110100
010111110
011001000
011010010
011011100
011100110
011110000
011111010
100011010
100011011
100011100
100011101
100011110
100011111
100100000
100100001
100100010
39

MACHINE SPEED
FILTER CODES
RPM
HZ
ROTOR
3500
3600
3700
3800
3900
4000
4100
4200
4300
4400
4500
4600
4700
4800
4900
5000
5100
5200
5300
5400
5500
5600
5700
5800
5900
6000
6100
6200
6300
6400
6500
6600
6700
6800
6900
7000
7100
7200
58.3
60.0
61.7
63.3
65.0
66.7
68.3
70.0
71.7
73.3
75.0
76.7
78.3
80.0
81.7
83.3
85.0
86.7
88.3
90.0
91.7
93.3
95.0
96.7
98.3
100.0
101.7
103.3
105.0
106.7
108.3
110.0
111.7
113.3
115.0
116.7
118.3
120.0
100100011
100100100
100100101
100100110
100100111
100101000
100101001
100101010
100101011
100101100
100101101
100101110
100101111
100110000
100110001
100110010
100110011
100110100
100110101
100110110
100110111
100111000
100111001
100111010
100111011
100111100
100111101
100111110
100111111
101000000
101000001
101000010
101000011
101000100
101000101
101000110
101000111
101001000
40
MACHINE SPEED
FILTER CODES
PRIME SPIKE
RPM
HZ
ROTOR
PRIME SPIKE
100100011
100100100
100100101
100100110
100100111
100101000
100101001
100101010
100101011
100101100
100101101
100101110
100101111
100110000
100110001
100110010
100110011
100110100
100110101
100110110
100110111
100111000
100111001
100111010
100111011
100111100
100111101
100111110
100111111
101000000
101000001
101000010
101000011
101000100
101000101
101000110
101000111
101001000
7300
7400
7500
7600
7700
7800
7900
8000
8100
8200
8300
8400
8500
8600
8700
8800
8900
9000
9100
9200
9300
9400
9500
9600
9700
9800
9900
10000
10100
10200
10300
10400
10500
10600
10700
10800
10900
11000
121.7
123.3
125.0
126.7
128.3
130.0
131.7
133.3
135.0
136.7
138.3
140.0
141.7
143.3
145.0
146.7
148.3
150.0
151.7
153.3
155.0
156.7
158.3
160.0
161.7
163.3
165.0
166.7
168.3
170.0
171.7
173.3
175.0
176.7
178.3
180.0
181.7
183.3
101001001
101001010
101001011
101001100
101001101
101001110
101001111
101010000
101010001
101010010
101010011
101010100
101010101
101010110
101010111
101011000
101011001
101011010
101011011
101011100
101011101
101011110
101011111
101100000
101100001
101100010
101100011
101100100
101100101
101100110
101100111
101101000
101101001
101101010
101101011
101101100
101101101
101101110
101001001
101001010
101001011
101001100
101001101
101001110
101001111
101010000
101010001
101010010
101010011
101010100
101010101
101010110
101010111
101011000
101011001
101011010
101011011
101011100
101011101
101011110
101011111
101100000
101100001
101100010
101100011
101100100
101100101
101100110
101100111
101101000
101101001
101101010
101101011
101101100
101101101
101101110

MACHINE SPEED
FILTER CODES
RPM
HZ
ROTOR
11100
11200
11300
11400
11500
11600
11700
11800
11900
120001
2100
12200
12300
12400
12500
12600
12700
12800
12900
130001
3100
13200
13300
13400
13500
13600
13700
13800
13900
140001
4100
14200
14300
14400
14500
14600
14700
14800
185.0
186.7
188.3
190.0
191.7
193.3
195.0
196.7
198.3
200.0
201.7
203.3
205.0
206.7
208.3
210.0
211.7
213.3
215.0
216.7
218.3
220.0
221.7
223.3
225.0
226.7
228.3
230.0
231.7
233.3
235.0
236.7
238.3
240.0
241.7
243.3
245.0
246.7
101101111
101110000
101110001
101110010
101110011
101110100
101110101
101110110
101110111
101111000
101111001
101111010
101111011
101111100
101111101
101111110
101111111
110000000
110000001
110000010
110000011
110000100
110000101
110000110
110000111
110001000
110001001
110001010
110001011
110001100
110001101
110001110
110001111
110010000
110010001
110010010
110010011
110010100
MACHINE SPEED
FILTER CODES
PRIME SPIKE
RPM
HZ
ROTOR
PRIME SPIKE
101101111
101110000
101110001
101110010
101110011
101110100
101110101
101110110
101110111
101111000
101111001
101111010
101111011
101111100
101111101
101111110
101111111
110000000
110000001
110000010
110000011
110000100
110000101
110000110
110000111
110001000
110001001
110001010
110001011
110001100
110001101
110001110
110001111
110010000
110010001
110010010
110010011
110010100
14900
15000
15100
15200
15300
15400
15500
15600
15700
15800
15900
16000
16100
16200
16300
16400
16500
16600
16700
16800
16900
17000
17100
17200
17300
17400
17500
17600
17700
17800
17900
18000
18100
18200
18300
18400
18500
18600
248.3
250.0
251.7
253.3
255.0
256.7
258.3
260.0
261.7
263.3
265.0
266.7
268.3
270.0
271.7
273.3
275.0
276.7
278.3
280.0
281.7
283.3
285.0
286.7
288.3
290.0
291.7
293.3
295.0
296.7
298.3
300.0
301.7
303.3
305.0
306.7
308.3
310.0
110010101
110010110
110010111
110011000
110011001
110011010
110011011
110011100
110011101
110011110
110011111
110100000
110100001
110100010
110100011
110100100
110100101
110100110
110100111
110101000
110101001
110101010
110101011
110101100
110101101
110101110
110101111
110110000
110110001
110110010
110110011
110110100
110110101
110110110
110110111
110111000
110111001
110111010
110010101
110010110
110010111
110011000
110011001
110011010
110011011
110011100
110011101
110011110
110011111
110100000
110100001
110100010
110100011
110100100
110100101
110100110
110100111
110101000
110101001
110101010
110101011
110101100
110101101
110101110
110101111
110110000
110110001
110110010
110110011
110110100
110110101
110110110
110110111
110111000
110111001
110111010
41

MACHINE SPEED
FILTER CODES
RPM
ROTOR
110111011
110111100
110111101
110111110
110111111
111000000
111000001
111000010
111000011
111000100
111000101
111000110
111000111
111001000
111001001
111001010
111001011
111001100
111001101
111001110
111001111
111010000
111010001
111010010
111010011
111010100
111010101
111010110
111010111
111011000
111011001
111011010
18700
18800
18900
19000
19100
19200
19300
19400
19500
19600
19700
19800
19900
20000
20100
20200
20300
20400
20500
20600
20700
20800
20900
21000
21100
21200
21300
21400
21500
21600
21700
21800
42
HZ
311.7
313.3
315.0
316.7
318.3
320.0
321.7
323.3
325.0
326.7
328.3
330.0
331.7
333.3
335.0
336.7
338.3
340.0
341.7
343.3
345.0
346.7
348.3
350.0
351.7
353.3
355.0
356.7
358.3
360.0
361.7
363.3
MACHINE SPEED
FILTER CODES
PRIME SPIKE
RPM
HZ
ROTOR
PRIME SPIKE
110111011
110111100
110111101
110111110
110111111
111000000
111000001
111000010
111000011
111000100
111000101
111000110
111000111
111001000
111001001
111001010
111001011
111001100
111001101
111001110
111001111
111010000
111010001
111010010
111010011
111010100
111010101
111010110
111010111
111011000
111011001
111011010
21900
22000
22100
22200
22300
22400
22500
22600
22700
22800
22900
23000
23100
23200
23300
23400
23500
23600
23700
23800
23900
24000
24100
24200
24300
24400
24500
24600
24700
24800
24900
25000
365.0
366.7
368.3
370.0
371.7
373.3
375.0
376.7
378.3
380.0
381.7
383.3
385.0
386.7
388.3
390.0
391.7
393.3
395.0
396.7
398.3
400.0
401.7
403.3
405.0
406.7
408.3
410.0
411.7
413.3
415.0
416.7
111011011
111011100
111011101
111011110
111011111
111100000
111100001
111100010
111100011
111100100
111100101
111100110
111100111
111101000
111101001
111101010
111101011
111101100
111101101
111101110
111101111
111110000
111110001
111110010
111110011
111110100
111110101
111110110
111110111
111111000
111111001
111111010
111011011
111011100
111011101
111011110
111011111
111100000
111100001
111100010
111100011
111100100
111100101
111100110
111100111
111101000
111101001
111101010
111101011
111101100
111101101
111101110
111101111
111110000
111110001
111110010
111110011
111110100
111110101
111110110
111110111
111111000
111111001
111111010
5.12.2
CALCULATED METHOD
Use the Calculated Method whenever possible to determine the optimum corner
frequencies for the Rotor and Prime Spike filters. To calculate the Prime Spike corner
frequency, use the following bearing information:
d = Rolling Element Diameter
D = Bearing Pitch Diameter
a = Contact Angle
n = Number of Rotating Elements
N = Shaft Speed (Machine Speed)
c = Center of rolling element
Basic rolling element bearing geometry
43

1. Calculate the Prime Spike (FPS) and Rotor (FR) corner frequency using the bearing
parameters and these equations.
F R = 3N
F PS = (
1
d [ cos(a)]
)Nn( 1 - (
))
2
D
The following equation is a good approximation of the Prime Spike corner frequency
when all you know is the machine speed and number of elements.
F PS = 0.4Nn
2. Convert the corner frequencies to decimal codes by using the following equations.
ROTOR
Range of FR (CPM)
44
Equation
150 to 7,680
Code = F R
(256)
(60)(128.4)
7,730 to 75,500
Code = F R
(256)
+ 256
(60)(1268.4)

PRIME SPIKE
Range of FPS (CPM)
200 to 10,100
10,300 to 101,200
Equation
Code = F PS
Code = F PS
(256)
(60)(169.3)
(256)
+ 256
(60)(1693)
3. Convert the decimal code from step 2 to a binary code. (See Convert a Filter Setting to
Binary Code.)
As an example of using the calculated method, consider a machine with a SKF, N306
Single Row Cylindrical Roller Bearing:
N = 3,600 RPM
n = 11
d = 0.394 In
D = 2.007 In
a = 0 Degrees
Calculate the corner frequencies:
F PS = (
1
0.394 cos (0)
)(3600)(11)(1 - (
))
2
2.007
FPS = 15,913 CPM

FR = 3(3600) = 10800 CPM
Determine the decimal code:
Prime Spike Code = (15913)
(256)
+ 256 = 296.1
(60)(1693)
(round to 296)
45
Rotor Code = (10800)
(256)
+ 256 = 292.3
(60)(1268.4)
(round to 292)
Convert from decimal to binary code:

Prime Spike binary code = 256 + 32 + 8 = 100101000
Rotor binary code = 256 + 32 + 4 = 100100100
SPECIAL CODES
The signal of the Rotor path can be programmed to bypass the Rotor filters. In this case,
the Direct signal will be displayed during the Rotor display mode. All alarms and recorder
outputs associated with the Rotor path will also be subject to the Direct signal. The
special code that allows the Direct signal to be displayed on the Rotor path is
111111111. This code only operates on the Rotor filters and not on the Prime Spike
filters.
A special code of 000000000 for both Rotor and Prime Spike filters has been reserved for
future enhancements.
NOTE: Due to limitations in the hardware components of the monitor, do not use codes
in the following ranges:
Rotor codes from 1 to 4 and 256 to 260
Prime Spike codes from 1 to 4 and 256 to 260
46
5.13 Convert A Filter Setting To Binary Code

To convert a number from decimal to binary, fill in the binary digit row of the conversion
table according to the following procedure:
(The example shows how to convert the decimal number, 108, to binary.)
BIT #
Bit Value
256
128
64
32
16
Binary
Digit
Procedure
Example
1. Choose the largest bit value in row 2 of the

table that is smaller than the decimal number
you're converting.
Largest bit value = 64
2. Place a 1 in the binary digit row under

the bit value from step 1.
3. Subtract the largest bit value
from step 1 from the decimal
number.
BIT #
Bit Value
64
Binary digit
108 - 64 = 44
47

4. Repeat steps 1 through 3 substituting
the number calculated in step 3 for the
decimal number. Repeat until the result
of step 3 is zero.
5. Add zeros in all columns of the binary
digit row that do not have ones.
BIT #
Bit Value
32
Binary
digit
After applying the conversion procedure to

108, the conversion table should look like this:
BIT #
Decimal
Value
Binary
Digit
256
128
64
32
16
Therefore the binary code for 108 is 001101100.

Some codes are not recommended and other codes have special functions. See SPECIAL
CODES earlier in this section.
NOTE: Install the low frequency jumpers, W16A for the Rotor path and W17A for the
Prime Spike path, on the piggy board for the following cases:
Using the Calculated method for corner frequencies below 7200 CPM.
Using the Simple method with machine speeds below 140 RPM.
48
5.14 Use The Binary Code To Set Jumpers And DIP

Switches
To program each filter, use the binary code from the Simple or Calculated method to set
the eight-position DIP switches and jumpers shown in the figure below.
49

Use bit number nine of the binary code to set the appropriate jumper on header W18.
Install the jumper if bit number 9 is a one and remove the jumper if the bit is a zero.
Use bit numbers 8 through 1
to set the DIP switch. Set the
switch to OPEN or OFF if the
bit is zero and to ON if the bit
is one.
This figure shows the binary
code for channel A Rotor set
for 001010011.
NOTE: Install the low
frequency jumpers, W16A
for the Rotor path and
W17A for the Prime Spike
path, on the piggy board
for the following cases:
Using the Calculated
method for corner
frequencies below 7200
CPM.
Using the Simple method
with machine speeds
below 140 RPM.
The LCD display indicates
switches turned ON
(Jumpers installed) as solid
bars and switches turned
OFF (jumpers removed) as
flashing bars. The figure at
the right shows the
correlation between the
layout of the DIP switches
on the piggy board and the
LCD display. You can view the filter settings on the LCD display by using the Filter mode
as described in Section 3, Read Filter DIP Switches.
50
5.15 Read A Corner Frequency

To determine a corner frequency which has been previously set, follow the procedure
below:
1. Record the binary code by looking at the DIP switches and jumpers. See REBAM
FILTERS.
2. Enter the binary code into the binary row of this conversion table.
BIT #
Bit Value
256
128
64
32
16
Binary
Digit
For the binary code 001101100, the table would look like this:
BIT #
Bit Value
Binary
Digit
256
128
64
32
16
3. Add the bit values in all the columns that contain a one. The decimal code for
001101100 would be
64 + 32 + 8 + 4 = 108
4. Use the equations below to calculate the corner frequency in CPM:
Rotor (Code = 5 to 255)
FR = (Code)(128.4)(60)/256
Rotor (Code = 282 to 510)
FR = (Code - 256)(1268)(60)/256
Prime Spike (Code = 5 to 255)
FPS = (Code)(169.3)(60)/256
Prime Spike (Code = 282 to 511)
FPS = (Code - 256)(1693)(60)/256
51
5.16 Scan Mode

The Scan mode causes the display to toggle between the Rotor and Prime Spike display
every five seconds. This mode lets you read both displays without touching the front
panel of the monitor. Pressing a switch on the front panel stops the Scan mode and
causes the front panel to operate normally. Twenty seconds after a switch was last
pressed, the Scan mode will resume. To set the monitor into the Scan mode:
1. Open the front panel.
2. Set the SM (Scan Mode) switch to the left (ON).
3. Close the front panel.
52
Section 6 - Monitor Verification
6. Monitor Verification
6.1 Test Channel Alarms
WARNING
High voltage present. Contact
could cause shock, burns, or
death.
Do not touch exposed wires or
terminals.
CAUTION
Tests will exceed alarm
setpoint levels causing
alarms to activate. This could
cause the relay contact to
change state. See Danger
Bypass, section 5.
The Dual REBAM Monitor has Alert and Danger setpoints for both Rotor and Prime
Spike paths.
The general approach for testing alarm setpoints is to simulate the vibration signal with
a function generator. You test the alarm levels by setting the DC voltage bias, varying
the vibration signal, and observing that the correct LEDs and LCD indicators come on
and go off at the appropriate levels.
1. Disconnect the PWR, COM, and IN wiring from the channel A terminals on the Signal
Input Relay Module.
53

2. Connect multimeter and function
generator as shown.
3. Set the DC Bias on the function
generator to -7 Vdc to to -11 Vdc.
4. Set the frequency of the function
generator according to this table.
ALARM TYPE
FILTER
FUNCTION
CORNER
FREQUENCY (CPM)
GENERATOR
SETTING (CPM)
FR > 900
FR/10
FR 900
FR/3
FPS < 48,000
10FPS
FPS 48,000
5FPS
Filters bypassed in
the Rotor path
100 Hz
Rotor
Prime Spike
Direct
5. Adjust the signal amplitude below the alarm setpoint level. The OK LEDs should begin
flashing after the Timed OK/Channel Defeat has timed out.
6. Press the RESET switch on the System Monitor
and verify that the OK LEDs are ON and the ALERT
and DANGER LEDs are OFF.
7. Increase the function generator amplitude past
the Alert setpoint level and verify that the ALERT
LED goes ON (flashing if the First Out option is
selected).
8. Verify that the Alert Relay changed state.
9. Press the RESET switch on the System Monitor
and verify that the ALERT LED remains on steady.
54
10. Increase the function

generator amplitude past the
Danger setpoint level and
verify that the DANGER LED
comes ON (flashing if First Out
option is selected).
11. Verify that the Danger

Relay changed state. If
Danger "AND" voting logic is
selected, the relay will not
change state until both
channels exceed their Danger
setpoints. "AND" voting is not
active if either channel is
bypassed. The Relay will not
change state if the Danger
Bypass is ON.
55
12. Press the RESET switch

on the System Monitor. Verify
that the ALERT and DANGER
LEDs remain on and steady.
13. Reduce the function
generator amplitude to below
alarm setpoint levels and
observe that the ALERT and
DANGER LEDs go off (if
nonlatching option is
selected). Press the RESET
switch on the System Monitor
to reset latching alarms.
14. Repeat steps 2 through
13 for other channels or
alarms.
NOTE: If the monitor does not

respond correctly or if the
above procedure cannot be
verified, then install your
spare monitor and contact
your local Bently Nevada
office for service.
56
6.2 Test OK Limits

WARNING
High
voltage
present.
Contact could cause shock,
burns, or death.
Do not touch exposed wires
or terminals.
CAUTION
alarms to activate. This
could cause the relay
contact to change state.
See Danger Bypass, section
5.
Input Relay Module.
2. Connect the multimeter and the power supply.
3. Adjust the power supply voltage for -9 Vdc.
57

4. Verify that the Channel A OK LED is on.
5. Increase the power supply voltage (more negative) until the OK LED goes off (upper
limit). Verify the upper limit according to the Transducer Input type below:
TRANSDUCER INPUT TYPE
UPPER LIMIT RANGE
01, 02
-17.3 to -18.75 Vdc
03
-18.55 to -20.1 Vdc
04
-13.3 to -14.42 Vdc
6. Verify that the OK relay changes state (de-energized).
NOTE: All other channels in the rack must be OK or bypassed in order for the relay to
change state.
7. Decrease the power supply voltage (less negative) to -9 Vdc. Verify that the OK LED
starts flashing after the 30 second Timed OK/Channel Defeat delay and that the OK Relay
energizes.
8. Gradually decrease the power supply voltage (less negative) until the OK LED goes off
(lower limit). Verify the lower limit according to the Transducer Input type below:
TRANSDUCER INPUT TYPE LOWER LIMIT RANGE
01, 02
-0.97 to -1.45 Vdc
03
-2.78 to -3.02 Vdc
04
-2.86 to -3.10 Vdc
9. Verify that the OK Relay de-energizes.
10. Increase the power supply voltage (less
negative) to
-9 Vdc. Verify that the OK LED starts flashing after
the 30 second Timed OK/Channel Defeat delay and
that the OK Relay energizes. Press the RESET
switch on the System Monitor to reset the flashing
OK LED.
11. Disconnect the power supply and multimeter
and reconnect the PWR, COM, and IN wiring to the
channel A terminals on the Signal Input Relay
Module. Verify that the OK LED comes on and the
OK Relay energizes. Press the RESET switch on the
System Monitor to reset the flashing OK LED.
58

12. Repeat steps 1 through 11 for channel B with the multimeter and power supply
connected to the channel B terminals.
NOTE: If the monitor does not respond correctly or if the above procedure cannot be
verified, then install your spare monitor and contact your local Bently Nevada office for
service.
6.3 Calibrate Channel

The Dual REBAM has four signal paths to calibrate: channel A Rotor and Prime Spike and
channel B Rotor and Prime Spike. Calibrate the monitor after you receive it from the
factory , whenever you change the full scale range and you adjust the filters by 25% or
more.
WARNING
death.
terminals.
CAUTION
setpoint levels causing alarms
to activate. This could cause
the relay contact to change
state. See Danger Bypass,
section 5.
Input Relay Module.
2. Connect the function generator and multimeter to COM and IN as shown. Set the DC
bias on the function generator between -7 and -11 Vdc with the function set for
sinewave.
59

3. Set the frequency of the function generator according to this table.
ALARM TYPE
Rotor
Prime Spike
Direct
FILTER CORNER
FREQUENCY (CPM)
FUNCTION GENERATOR
SETTING (CPM)
FR > 900
FR/10
FR 900
FR/3
FPS < 48,000
10FPS
FPS 48,000
5FPS
Filters bypassed in the

Rotor path
100 Hz
4. Set the amplitude of the function generator according to the full scale setting and the
following two tables.
6.3.1 Amplitude Settings for Rotor Full Scale Options

OPTION
ROTOR REGION
CODE
FULL SCALE OPTION
01
02
03
04
05
11
12
13
14
15
60
0 to 100 in pp
0 to 200 in pp
0 to 500 in pp
0 to 1000 in pp
0 to 2000 in pp
0 to 2 m pp
0 to 5 m pp
0 to 10 m pp
0 to 20 m pp
0 to 50 m pp
FULL SCALE SIGNAL AMPLITUDE

mV pp (mV rms)
TRANSDUCER TYPE
TRANSDUCER TYPE
01 (1 V/mil)
02-04 (2 V/mil)
100 (35.35)
200 (70.7)
500 (176.8)
1000 (353.5)
2000 (707.1)
78.7 (27.82)
196.8 (69.58)
393.7 (139.2)
787.4 (278.4)
1968 (695.8)
200 (70.7)
400 (141.4)
1000 (353.5)
2000 (707.1)
4000 (1414)
157.5 (55.68)
393.7 (139.2)
787.4 (278.4)
1575 (556.8)
3937 (1392)
6.3.2 Amplitude Settings for Prime Spike Full Scale Options

OPTION
PRIME SPIKE REGION
CODE
FULL SCALE OPTION
01
02
03
04
11
12
13
14
0 to 20 in pp
0 to 50 in pp
0 to 100 in pp
0 to 200 in pp
0 to 0.5 m pp
0 to 1 m pp
0 to 2 m pp
0 to 5 m pp
FULL SCALE SIGNAL AMPLITUDE

mV pp (mV rms)
TRANSDUCER TYPE
TRANSDUCER TYPE
01 (1 V/mil)
02-04 (2 V/mil)
20 (7.07)
50 (17.68)
100 (35.35)
200 (70.7)
19.7 (6.96)
39.4 (13.93)
78.7 (27.82)
196.8 (69.58)
40 (14.14)
100 (35.35)
200 (70.7)
400 (141.4)
39.37 (13.92)
78.7 (27.82)
157.5 (55.68)
393.7 (139.2)
5. Open the front panel and slide it to the right.

6. Measure the proportional signal output voltage at the appropriate test point using the
multimeter as shown and verify that it reads +5.00 Vdc.
61

7. If the voltage is not +5.00 Vdc, adjust the gain potentiometer as shown.
8. Repeat steps 1 through 7 for both Rotor and Prime Spike on channel A.
9. Disconnect the function generator and multimeter and reconnect the PWR, COM, and
IN wiring to the channel A terminals on the Signal Input Relay Module. Verify that the OK
LED comes on after the 30 second Time OK/Channel Defeat and the OK Relay energizes.
Press the RESET switch on the System Monitor to reset the flashing OK LED.
10. Repeat steps 1 through 9 for channel B.
service.
62
6.4 Test Filter Settings

WARNING
death.
terminals.
CAUTION
alarms to activate. This
could cause the relay
contact to change state.
See
Danger
Bypass,
section 5.
To verify the filter settings, re-assemble the monitor and install it in the rack. Follow the
procedure below to test the filter settings. The procedure is described for channel A.
Input Relay Module.
2. Connect the function generator and multimeter as shown. Set the function generator
for a DC bias of between -7 Vdc and -11 Vdc.
3. Adjust the frequency generator to the corner frequency of the channel and signal
path being tested (See READ A CORNER FREQUENCY earlier in this section).
63

4. Adjust the amplitude of the frequency generator using the full scale range and Tables
in Calibrate Channel.
5. Verify that the LCD reads between 65% and 75% of full scale (providing the monitor
was calibrated as described earlier).
service.
64
6.5 Self Test

The monitor has three levels of self tests:
Power-up test:
Performed only when
the monitor is turned
on.
Cyclic test: Performed
continuously.
User-invoked test:
Performed only when
initiated by user.
If the monitor detects an error
during a Cyclic self test, the
following events occur:
Monitoring stops until
the problem is
resolved.
The error code is stored
in memory and flashes
on the LCD display
The BYPASS LEDs come
on.
The OK LEDs flash at 5
Hz.
If the error is intermittent and
goes away, the following
events occur:
Monitoring resumes.
The OK LEDs flash at 5
Hz to indicate that an
error code has been
stored.
If the monitor detects an error during the Power-up or User-invoked self test, monitoring
stops until the problem is resolved.
65

Follow these steps to read and clear error codes:
CAUTION
by this monitor will be lost for
duration of test.
1. Initiate the User-invoked self test by shorting the two self test pins (ST) with a
screwdriver.
All the LEDs and LCD elements
come on.
At the end of the self test, the
BYPASS LEDs come on, the OK
LEDs flash at 5 Hz, and the first
error code begins to flash.
The error code is given by the
number of flashing segments in
one column of the bargraph. For
example, this monitor is indicating
error code number 7.
2. Press and hold the ALERT switch for approximately

one second to read any other error codes that have
been stored in the monitor.
For example, this monitor contains a second stored error
code - number 10.
When you reach the end of the list of error codes, the
LCD bargraphs will display full scale reading and the OK
LEDs go off.
You may read through the list again by continuing to
press the ALERT switch.
66
3. When you reach the end of the list of

error codes, press and hold the DANGER
switch for approximately one second to
clear the error codes from memory.
After you clear the error codes, the monitor
will go through the 30 second Timed
OK/Channel Defeat and the OK LEDs will
flash at 1 Hz to indicate that the monitor has
been not OK.
Press the RESET switch on the System
Monitor to reset the flashing OK LEDs
NOTE:If the error code cannot be cleared,
then the error may still exist. Consult the
error code table for the recovery procedure.
67
6.6 Error Codes

The following table lists the possible error codes for the Dual REBAM Monitor and the
recovery procedures.
ERROR
DESCRIPTION
RECOVERY
CODE
2
ROM checksum error
Install your spare monitor and contact

your local Bently Nevada office for
service.
Nonrecoverable EEPROM error

service.
Recoverable EEPROM error
Readjust setpoints. Recall and clear the

error as described earlier in this section.
If the error is persistent, install your spare
monitor and contact your local Bently
Nevada office for service.
Error 5 through 12, 25, and 26 are

node voltage out of tolerance error:
5
6
7
8
9
10
11
12
25
26
+7.5V & -VT

+VRH
+5V
MVREF
+7.5V
+VRL
-6.5V & MVREF
+5V & -7.5V
+5V & -15V
+15V
13
SCIC clock failure
68
Recall and clear the error codes as

described earlier in this section.
If the error is persistent install your spare
monitor and contact your local Bently
Nevada office for service.

service.

ERROR
DESCRIPTION
RECOVERY
CODE
14
RAM error
Install your spare monitor and contact your

local Bently Nevada office for service.
17
CONFIG register error
Install your spare monitor and contact your

22
Incorrect channel off option.
Check that only one of the channels is

optioned off. Turn on one of the channels if
both are off. If the error is not recoverable,
install your spare monitor and contact your
69
7. Recommended Spare Parts
* To order replacement parts, specify the complete catalog number, 3300/54 AXX
BXX CXX - DXX EXX - FXX, and the replacement part number. If the monitor has been
modified, specify the modification number on the parts order. You must set the
programmable options (refer to Section 5 of this manual). If in doubt about the part
number, call your Bently Nevada Corporation representative before ordering.
70
Section 8 - Specifications
8. Specifications
INPUTS
Signal Inputs:
Signal Scale Factors:
Two channels proximity input, 10 k input

impedance.
2000 mV/mil (80 mV/um) - 7200 and 3300
MicroProx.
1000 mV/mil (40 mV/mm) - 3300 MicroProx.
SIGNAL CONDITIONING
Monitor Range:
Accuracy:
Full scale meter range selected per Option

Table.
0.33% of full scale error typical at 77F
(25C).
1% of full scale error maximum at 77F
(25C).
FILTER RESPONSE
Without Filter:
-3dB at 0.83 Hz, high pass corner.
With Rotor Filter:
Low-pass corner frequencies are DIP switch

and jumper programmable independently on
each channel from 150 CPM to 75,500 CPM.
With Prime Spike Filter:
High-pass corner frequencies are DIP switch

and jumper programmable independently on
each channel from 200 CPM to 101,200 CPM.
Filter Quality:
High and low-pass filters are 4 pole (80

dB/decade, 24 dB/octave) with a Butterworth
response. -3dB corner frequency at FC
predicted.
71

ALARMS
Alarm Set Points:
Alarm Delay:
DISPLAYS
Meter:
LEDs:
CONTROLS
Front Panel:
Alarm delay times are user-programmable

per options.
LCD bar graph, triple scale with outside scales

marked per monitor Rotor full scale range.
Bargraph resolution is 1.9% of full scale.
Center scales marked for Prime Spike full
scale range and probe gap voltage.
Green LEDs annunciate transducer OK
condition, red LEDs annunciate Danger alarm,
Alert alarm, and bypass conditions.
Front panel switches (3) for reading Alert and

Danger setpoint levels, and for changing the
display mode.
Internal:
Switches on circuit board for set point

adjustment, Danger Bypass, Channel Bypass,
and Scan mode.
External:
External remote controls: Reset, Inhibit, and

Setpoint Adjust ( and ).
OUTPUT
Recorder:
72
Alert/Danger alarm levels (adjustable from 0

to 100% of full scale).
Output proportional to selected full scale

monitor range and protected against
continuous short circuit to ground:
+4 mA to +20 mA, +12 Vdc compliance.
+1 Vdc to +5 Vdc, 100 Ohm output
impedance.
0 Vdc to -10 Vdc, 100 Ohm output impedance.
Transducer Power:
-24 Vdc only, output is short circuit protected.
Alarms and OK:
Relay drives for Alert, Danger, and System OK.
Section 8 - Specifications
RELAY CONTACT RATINGS
Dual Relays:
Quad Relays:
ENVIRONMENTAL
Temperature:
Humidity:
5 Amps @ 120 Vac 50/60 Hz.

5 Amps @ 28 Vdc.
0.6 Amps @ 120 Vac 50/60 Hz.
2 Amps @ 30 Vdc.
Operating +32F to +149F (0C to +65C).

Storage -40F to +185F (-40C to +85C).
0 to 95%, non-condensing.
73
9. Index
Agency Approval.............................................................................................................................................................4
Alarm
Delay ............................................................................................................................................................................ 25
Relay Option................................................................................................................................................................4
Test setpoint levels ......................................................................................................................................52 - 55
Alert
alarm level..........................................................................................................................................................14, 54
alarm relay.......................................................................................................................................5, 6, 21, 22, 54
LED...............................................................................................................................................................5, 9, 54, 55
Mode ............................................................................................................................................................................ 25
Switch......................................................................................................................................................5, 14, 32, 67
AND voting .............................................................................................................................................5, 6, 10, 25, 54
binary code .............................................................................................................................17, 37, 44, 45, 47 - 50
binary conversion.........................................................................................................................................46, 47, 50
Buffered Outputs ............................................................................................................................................................6
Bypass
LED.......................................................................................................................................... 5, 6, 8, 34, 35, 65, 66
Calibrate Channel...............................................................................................................................................59 - 62
Channel On/Off................................................................................................................................................... 5, 6, 25
Clamping Option .......................................................................................................................................................... 26
Danger
alarm level...................................................................................................................................10, 15, 32, 54, 55
alarm relay........................................................................................................................5, 6, 10, 21, 22, 35, 54
Bypass................................................................................................................................................6, 8, 25, 35, 54
LED.................................................................................................................................................. 5, 10, 35, 53 - 55
Mode ............................................................................................................................................................................ 25
Switch......................................................................................................................................................5, 15, 32, 68
voting logic ......................................................................................................................................5, 6, 10, 25, 54
DDI Signal ........................................................................................................................................................................ 25
DDI Signal Selection...........................................................................................................................................29 - 30
Direct signal.....................................................................................................................................................45, 53, 60
display mode indicator ............................................................................................... 11, 12, 14, 15, 17, 32, 33
error code ..........................................................................................................................................................6, 65 - 70
external contacts............................................................................................................................................................6
74
Section 9 - Index
Filter
Calculated Method.......................................................................................................................36, 37, 42 - 45
corner frequency ...................................................................................................16, 36, 42 - 44, 48, 50, 63
DIP switch ...................................................................................................................................................16, 48, 49
mode.................................................................................................................................................................... 17, 49
settings................................................................................................................................................................ 49, 63
Simple Method .............................................................................................................................................. 36 - 41
First Out....................................................................................................................................................6, 9, 10, 25, 54
Front Panel Removal..................................................................................................................................................20
Full Scale
Options..........................................................................................................................................3, 27 - 30, 60, 61
ranges.................................................................................................................................................................. 31, 64
Gain potentiometer............................................................................................................................................. 61, 62
Gap Voltage ....................................................................................................................................................................13
Input .....................................................................................................................................................................................5
Jumper-Programmable Options................................................................................................................ 23 - 25
Latching mode .................................................................................................................................................... 5, 6, 25
Low Frequency jumper ..............................................................................................................................36, 47, 49
Main Board Option Settings....................................................................................................................................25
Meter Scale Replacement........................................................................................................................................31
Monitor
modes.................................................................................................................................................................. 11, 16
Functions .................................................................................................................................................................5, 6
Options ............................................................................................................................................................................3, 4
Part Number.................................................................................................................................................................3, 4
Removal............................................................................................................................................................................18
System..................................................................................................................................................................................2
non-latching mode............................................................................................................................... 5, 6, 25
OK
LED ...................................................................................................................... 5, 7, 34, 53, 57, 58, 62, 65 - 68
limits .............................................................................................................................................................. 5, 56 - 58
Relay....................................................................................................................................................5, 7, 57, 58, 62
Piggy Board Removal....................................................................................................................................19
power up..............................................................................................................................................................11
Prime Spike
corner frequency ...................................................................................................................................................43
mode............................................................................................................................................................................11
vibration .....................................................................................................................................................................12
Probe Gap ......................................................................................................................................................5, 13
75

recorder output........................................................................................................................................... 6, 26
recovery ........................................................................................................................................................69, 70
Rotor
corner frequency ................................................................................................................................................... 43
mode.....................................................................................................................................................................12, 13
scale ............................................................................................................................................................................. 11
vibration ..................................................................................................................................................................... 11
Safety Barrier Option ....................................................................................................................................................4
Scan Mode....................................................................................................................................................................... 51
Self Test
Cyclic.................................................................................................................................................................. 6, 7, 65
power-up ......................................................................................................................................................... 6, 8, 65
user-invoked ...........................................................................................................................................6, 8, 65, 66
self test................................................................................................................................................................7, 65 - 68
setpoints..................................................................................................................................................5, 9, 14, 32, 54
Adjustment ............................................................................................................................................................... 32
level............................................................................................................................................................................... 14
Side Cover Removal.................................................................................................................................................... 19
Signal Input Relay Module (SIRM).......................................................6, 21, 22, 52, 56, 58, 59, 62, 63, 71
Spare Parts...................................................................................................................................................................... 71
Special Codes................................................................................................................................................................. 45
Switch
Channel Bypass................................................................................................................................................. 5, 34
Danger Bypass ...........................................................................................................................................6, 25, 35
Mode .............................................................................................................................................. 5, 12 - 17, 32, 33
Reset ............................................................................................................................5, 6, 53, 54, 57, 58, 62, 68
Timed OK/Channel Defeat ..................................................................................................... 5, 8, 53, 57, 62, 68
Transducer Input Option.....................................................................................................3, 27 - 30, 57, 60, 61
voting logic.............................................................................................................................................5, 6, 10, 25, 54
76
Section 10 - Field Wiring Diagrams
10. Field Wiring Diagrams

DRAWING TITLE
DRAWING NO.
NO. OF SHEETS
Field Wiring Diagram

With No Barriers......................................104197

With External Barriers ..........................104198

With Internal Barriers ...........................104268
77
78
79
80
81
82
83

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Operation Manual

Bently Nevada Asset Condition Monitoring

Part Number 100122-01

Dual REBAM Operation Manual

Copyright 1992. Bently Nevada LLC.

1631 Bently Parkway South

3300 System Overview (Part Number 80171-01)

Dual REBAM Operation Manual

Dual REBAM Operation Manual

Crushers, Hammer Mills, Paper Machines

FD-90 Fans, Cooling Tower Fans, associated

Most Electric Motors, Motor Driven Pumps,

Power Turbines, Compressors, and Gas Generators

Dual REBAM Operation Manual

1.2 Dual REBAM System

1.3 Monitor Options

*3300 REBAM transducers may be used with or without barriers.

Dual REBAM Operation Manual

1.4 Monitor Functions

Dual REBAM Operation Manual

Section 2 - LED Conditions

Channel A and B in operating range

Respective Channel A or B transducer

Monitor in self test, or both

Flashing at 5 Hz means that an error

Flashing at 1 Hz means that the

* A not OK channel can be bypassed to restore relay OK conditions

Dual REBAM Operation Manual

2.2 Bypass LEDs

Timed OK/Channel Defeat or

Section 2 - LED Conditions

2.3 Alert LEDs

Dual REBAM Operation Manual

2.4 Danger LEDs

Either channel A or B (or both) has

Channel A or B has exceeded its Danger

* If either channel is bypassed, alarm relay is activated when non-bypassed channel is in

Section 3 - Monitor Operations

3.1 Read Rotor Vibration

Dual REBAM Operation Manual

3.2 Read Prime Spike Vibration

Section 3 - Monitor Operations

3.3 Read Gap Voltage

Dual REBAM Operation Manual

3.4 Read Alert Setpoint Levels

Section 3 - Monitor Operations

3.5 Read Danger Setpoint Levels

Dual REBAM Operation Manual

3.6 Read Filter DIP Switches

Section 3 - Monitor Operations

Dual REBAM Operation Manual

1. Loosen two screws.

Section 4 - Monitor Assembly

4.2 Side Cover Removal

4.3 Piggy Board Removal

Dual REBAM Operation Manual

4.4 Front Panel Removal

Section 4 - Monitor Assembly

4.5 Signal Input Relay Module (SIRM) Configuration

Dual Relay Module Options

Dual REBAM Operation Manual

For relay configuration, see Internal Safety

For relay configuration, see System Installation