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Article history:
Available online 18 February 2013
Keywords:
FEA
Damage
Micromechanics
Epoxy
Composites
a b s t r a c t
This paper presents the application of a new constitutive damage model for an epoxy matrix on micromechanical analyses of polymer composite materials. Different representative volume elements (RVEs)
are developed with a random distribution of bres. Upon application of periodic boundary conditions
(PBCs) on the RVEs, different loading scenarios are applied and the mechanical response of the composite
studied. Focus is given to the inuence of the interface between bre and matrix, as well as to the inuence of the epoxy matrix, on the strength properties of the composite, damage initiation and propagation
under different loading conditions.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
This article describes the application of a novel constitutive
model for epoxy materials presented in an accompanying paper
(Melro et al., 2013) to the prediction of inelastic deformation and
fracture of polymer composite materials. In recent years, micromechanical numerical analysis has made substantial advances.
Proof of that is the outstanding increase in recent publications
addressing the issue of micromechanical modelling of composite
materials making use of nite element analysis (FEA). The rst issue which requires attention when modelling the micromechanical
behaviour of a composite is the distribution of reinforcements in
the matrix material. Initially, a simplication was used considering
that the distribution of reinforcements followed a regular pattern,
for example, square or hexagonal (Li, 2001). For example,
Romanowicz (2012) and Hobbiebrunken et al. (2005) performed
micromechanical analysis on an hexagonal distribution of reinforcements. However, such distributions do not appropriately
reect the stress eld in the matrix, namely hydrostatic pressure
imposed by the stiffer bre material. To circumvent this problem,
algorithms and special techniques were developed to generate spatial distributions of reinforcements. For example, Vaughan and
McCarthy (2010) proposed an experimentalnumerical approach
to generate statistically equivalent distributions of reinforcements
in a composite, while Melro et al. (2008) developed an algorithm to
Corresponding author. Tel.: +351 22 508 1753; fax: +351 22 508 1584.
E-mail address: amelro@fe.up.pt (A.R. Melro).
0020-7683/$ - see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.ijsolstr.2013.02.007
1907
A.R. Melro et al. / International Journal of Solids and Structures 50 (2013) 19061915
Table 1
Material properties.
Glass bres
Epoxy matrix
74
0.2
3.76
0.39
0.3
93
124
0.09
(1997), but also from the micromechanical numerical analyses performed by Vaughan and McCarthy (2011) who have demonstrated
that the brittle behaviour in transverse tension typical of composites is only captured for such low values of interfacial toughness.
The material properties for both reinforcements and epoxy matrix were taken from the literature and are summarised in Table 1.
The hardening behaviour of the epoxy, as well as the elastic and
strength properties were taken from the experimental work conducted by Fiedler et al. (2001), while for the fracture toughness
an average value from what can be found in the literature is used
for Bisphenol-A type epoxies (Hsieh et al., 2010, for example).
The properties for the reinforcing bres are taken from Soden
et al. (1998). The diameter of the bre is considered constant and
equal to 5 lm.
3. Finite element modelling
To demonstrate the validity of the presented constitutive models, several three-dimensional RVEs were generated and different
loading conditions were applied, always considering that a random
distribution of reinforcements in the transverse section exists. The
algorithm developed by Melro et al. (2008) was used for this purpose. periodic boundary conditions (PBCs) were applied to the
RVEs following Barbero (2008). The main focus of this work is
not the appropriate choice of boundary conditions in RVE-based
modelling. We recognise that the damage pattern is affected by
this type of boundary conditions and further studies have to be
conducted to assess its impact.
PBCs can be incorporated in a nite element analysis by using
linear multi-point constraints. These are nothing more than kinematic constraints imposed on the degrees of freedom of each pair
of nodes belonging to opposite faces, edges or vertices of the RVE.
Not only the degrees of freedom of these nodes are variables in
these equations but also the far-eld applied strains. Depending
on which position the nodes are faces, edges or vertices a different set of equations must be applied to their degrees of freedom
in order to solve compatibility issues between different kinematic
constraints. Fig. 1 shows the location and numbering used for the
faces (a), edges (b), and vertices (c) of the RVE to apply PBCs.
Equations for establishing PBCs are summarised in the following (Barbero, 2008):
Faces
u5i
0
i3
be 0
Edges
9
0
0
u11
i ui aei2 bei3 0
12
0
0
u10
i ui aei2 bei3 0
Vertices
u6i
0
i1
0
i2
0
i3
ce ae be 0:
1908
A.R. Melro et al. / International Journal of Solids and Structures 50 (2013) 19061915
A.R. Melro et al. / International Journal of Solids and Structures 50 (2013) 19061915
Table 2
Far-eld strain tensor applied for each load case.
Load case
Longitudinal shear
e e2 e2
eo e1 e2 e2 e1
Transverse shear
eo e2 e3 e3 e2
Transverse compression
eo e2 e2
eo e2 e2 e2 e3 e3 e2
SDV4
(Avg: 75%)
+1.257e02
+5.000e03
+4.583e03
+4.167e03
+3.750e03
+3.333e03
+2.917e03
+2.500e03
+2.083e03
+1.667e03
+1.250e03
+8.333e04
+4.167e04
+0.000e+00
SDV4
(Avg: 75%)
+2.248e02
+5.000e03
+4.583e03
+4.167e03
+3.750e03
+3.333e03
+2.917e03
+2.500e03
+2.083e03
+1.667e03
+1.250e03
+8.333e04
+4.167e04
+0.000e+00
1.893e07
SDV3
(Avg: 75%)
+0.000e+00
+0.000e+00
+0.000e+00
+0.000e+00
+0.000e+00
+0.000e+00
+0.000e+00
+0.000e+00
+0.000e+00
+0.000e+00
+0.000e+00
+0.000e+00
+0.000e+00
SDV3
(Avg: 75%)
+9.979e01
+9.148e01
+8.316e01
+7.484e01
+6.653e01
+5.821e01
+4.990e01
+4.158e01
+3.326e01
+2.495e01
+1.663e01
+8.316e02
+0.000e+00
80
70
60
Stress (22)[MPa]
Transverse tension
Diagram
50
40
30
20
10
0
0
1909
0.002
0.004
0.006
Strain (22)
0.008
0.01
0.012
1910
A.R. Melro et al. / International Journal of Solids and Structures 50 (2013) 19061915
1
V
Z
V
rij dV
p
1X
rk V k ;
V k1 ij
SDV4
(Avg: 75%)
+2.113e02
+1.000e02
+9.149e03
+8.298e03
+7.448e03
+6.597e03
+5.746e03
+4.895e03
+4.045e03
+3.194e03
+2.343e03
+1.492e03
+6.414e04
2.094e04
SDV4
(Avg: 75%)
+3.618e02
+1.000e02
+9.114e03
+8.228e03
+7.343e03
+6.457e03
+5.571e03
+4.685e03
+3.799e03
+2.914e03
+2.028e03
+1.142e03
+2.563e04
6.295e04
SDV3
(Avg: 75%)
+9.240e01
+8.470e01
+7.700e01
+6.930e01
+6.160e01
+5.390e01
+4.620e01
+3.850e01
+3.080e01
+2.310e01
+1.540e01
+7.700e02
+0.000e+00
SDV3
(Avg: 75%)
+9.998e01
+9.165e01
+8.331e01
+7.498e01
+6.665e01
+5.831e01
+4.998e01
+4.165e01
+3.331e01
+2.498e01
+1.665e01
+8.313e02
2.023e04
55
50
45
40
Stress (12)[MPa]
roij
35
30
25
20
15
10
5
0
0
0.001
0.002
0.003
0.004
0.005 0.006
Strain ( )
0.007
0.008
12
0.009
0.01
A.R. Melro et al. / International Journal of Solids and Structures 50 (2013) 19061915
simulation, and the inuence of each in the homogenised behaviour of the composite under different loading conditions.
4.1. Transverse tension
Fig. 3 shows the results for the transverse tension loading condition for CASE 2 of the generated bre distributions. A crack develops along a direction transverse to the applied loading. Those
elements where the damage variable has reached a value of 1 have
failed completely. In the models with cohesive elements, crack formation begins with the decohesion of the matrix from the bre, i.e.
SDV4
(Avg: 75%)
+2.524e02
+1.500e02
+1.375e02
+1.250e02
+1.125e02
+1.000e02
+8.750e03
+7.500e03
+6.250e03
+5.000e03
+3.750e03
+2.500e03
+1.250e03
+0.000e+00
SDV4
(Avg: 75%)
+3.072e02
+1.500e02
+1.375e02
+1.250e02
+1.125e02
+1.000e02
+8.750e03
+7.500e03
+6.250e03
+5.000e03
+3.750e03
+2.500e03
+1.250e03
+0.000e+00
SDV3
(Avg: 75%)
+9.811e01
+8.993e01
+8.176e01
+7.358e01
+6.541e01
+5.723e01
+4.905e01
+4.088e01
+3.270e01
+2.453e01
+1.635e01
+8.176e02
+0.000e+00
SDV3
(Avg: 75%)
+1.000e+00
+9.167e01
+8.333e01
+7.500e01
+6.667e01
+5.833e01
+5.000e01
+4.167e01
+3.333e01
+2.500e01
+1.667e01
+8.333e02
+0.000e+00
60
50
23
Stress ( )[MPa]
40
30
20
10
0
0
0.001
0.002
0.003
0.004
1911
0.005 0.006
Strain ( )
0.007
0.008
23
0.009
0.01
1912
A.R. Melro et al. / International Journal of Solids and Structures 50 (2013) 19061915
SDV4
(Avg: 75%)
+2.276e02
+1.500e02
+1.374e02
+1.249e02
+1.123e02
+9.979e03
+8.724e03
+7.469e03
+6.214e03
+4.959e03
+3.704e03
+2.448e03
+1.193e03
6.190e05
SDV4
(Avg: 75%)
+3.807e02
+1.500e02
+1.375e02
+1.250e02
+1.125e02
+9.995e03
+8.744e03
+7.493e03
+6.242e03
+4.991e03
+3.740e03
+2.488e03
+1.237e03
1.383e05
SDV3
(Avg: 75%)
+9.949e01
+9.120e01
+8.291e01
+7.462e01
+6.633e01
+5.804e01
+4.975e01
+4.145e01
+3.316e01
+2.487e01
+1.658e01
+8.291e02
+0.000e+00
SDV3
(Avg: 75%)
+1.122e+00
+1.020e+00
+9.172e01
+8.148e01
+7.123e01
+6.099e01
+5.075e01
+4.050e01
+3.026e01
+2.001e01
+9.770e02
4.734e03
1.072e01
160
140
Stress (|22|)[MPa]
120
100
80
60
40
20
0
0
0.002
0.004
0.006
0.008
Strain (| |)
0.01
0.012
22
0.014
0.016
A.R. Melro et al. / International Journal of Solids and Structures 50 (2013) 19061915
SDV4
(Avg: 75%)
+1.375e02
+5.000e03
+4.583e03
+4.167e03
+3.750e03
+3.333e03
+2.917e03
+2.500e03
+2.083e03
+1.667e03
+1.250e03
+8.333e04
+4.167e04
+0.000e+00
SDV4
(Avg: 75%)
+2.568e02
+5.000e03
+4.583e03
+4.167e03
+3.750e03
+3.333e03
+2.917e03
+2.500e03
+2.083e03
+1.667e03
+1.250e03
+8.333e04
+4.167e04
+0.000e+00
SDV3
(Avg: 75%)
+9.639e01
+8.836e01
+8.032e01
+7.229e01
+6.426e01
+5.623e01
+4.819e01
+4.016e01
+3.213e01
+2.410e01
+1.606e01
+8.032e02
+0.000e+00
SDV3
(Avg: 75%)
+9.984e01
+9.152e01
+8.320e01
+7.488e01
+6.656e01
+5.824e01
+4.992e01
+4.160e01
+3.328e01
+2.496e01
+1.664e01
+8.320e02
+0.000e+00
1913
55
50
45
Stress (|22|)[MPa]
40
35
30
25
20
15
10
5
0
0
4
Strain (|22|)
8
3
x 10
Fig. 7. Results for combined transverse compression and transverse shear example.
1914
A.R. Melro et al. / International Journal of Solids and Structures 50 (2013) 19061915
A.R. Melro et al. / International Journal of Solids and Structures 50 (2013) 19061915
1915
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