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HWX
Single/Duplicate Busbar
The complete solution for process
plants, power stations, other
industries
AREVA T&D
HWX
Single/Duplicate Busbar
Unit
HWX
Rated Voltage
kV
7.2/12
630/1250/2000/2500/2800/3150
Rated Frequency
Hz
50
kA
26.2/31.5/40/44
kA
65.5/80/100/110
kA
26.2/31.5/40/44
Operating Duty
IEC :62271-200-100
kV
28/35
kVp
60/75
Auxiliary Contacts
kVp
60/75
Auxiliary Contacts
Approximate Dimension
mm
4 NO + 4 NC
2430/2600x660/860x1800 (H x W x D)
2118 x 660x1625(HxWxD
INTRODUCTION
The entire range of HWX type
equipment has been designed, for
indoor use and every care has been
taken in the design to ensure its
suitability for this purpose.
The equipment requires minimum
maintenance. By following the
routines recommended in this
manual, the user can easily ensure
good condition throughout the life
of the quipment.
SAFETY
Before working on the equipment, it
is necessary for the operator to
ensure that it has been safely
disconnected from electrical
supplies and that the necessary
safety earths have been fitted and a
suitable permit to work issued. In
the event of any doubt in this
respect, the operator shall seek the
advice of his local supply authority
to ensure that he has taken the
necessary actions to comply with
local safety requirements.
The circuit breaker closing
mechanism is capable of storing a
considerable amount of energy and
therefore, before commencing
work, steps must be taken to
discharge this energy and leave the
130/170
350/370
1250
130/180
370/410
2000
210
500
2500
215
530
2800
225
555
3150
235
560
2430/2600
FRONT VIEW
660
50X6 CU EARTH
BUS
960/1130
1470
RACKING SCREW
DRIVE BEAM
902
Y
B
Y
B
BUSBAR
175
SURGE
DIVERTERS
(FOR MOTOR FDRS)
PVC SHROUD
BUS-BAR COMPARTMENT
REMOVABLE COVER
FOR CT ACCESS
FROM FRONT
895
BLOW-OFF COVERS
CT-CABLE COMPARTMENT
BREAKER COMPARTMENT
INSTRUMEN
T CHAMBER
CHANCE OVER
DRIVE
INTERPANEL
ACCESS
FOR CONT. WIRING
RACKING
SCREW
SEC. PLUG
SOCKET
352
690
BLOW-OFF
545
565
3
NTS
BLOW-OFF COVERS
660
352
Y1
Y2
545
BUSBAR COMPARTMENT
690
INTERPANEL ACCESS
FOR CONT. WRING
565
CHANGE OVER
DRIVE
960/1130
INSTRUMEN
T CHAMBER
EXTENSION CHAMBER FOR ADD. CABLES
BREAKER COMPARTMENT BLOW-OFF COVERS BUS-BAR COMPARTMENT
902
500
895
2430/2600
PVC SHROUD
1470
SEC. PLUG
SOCKET
RACK IN
SCREW
DRIVE BEAM
CIRCUIT
RING TYPE CT SPOUT
CT-CABLE
COMPARTMENT
FRONT VIEW
INTERPANEL ACCESS
FOR CONTROL WIRING
INSTRUMENT CHAMBER
VACUUM CIRCUIT BREAKER
SAFETY SHUTTER ARRANGEMENT
DRAW-OUT PT
BUSBAR CHAMBER
SPOUTS
VACUUM INTERRUPTER
BREAKER CHAMBER
MAIN EARTHING
FRONT VIEW
mounting panel.
vi) Repeat the above for the
remaining housings
remembering to check the unit
serial numbers with the general
arrangement drawing of the
switchboard. Finally, tighten all
foundation bolts and inter
housing fixings.
vii) Check the alignment of the
instrument panels for squares
and equality of spacing
between panels.
viii) Rubber gasket should be
provided between the panels.
2.5.2 Foundation Bolts
(Expanding type)
Preparing the floor as stated in
Section 2.5 then proceed as
follows :
a) Determine the highest point on
the floor. This point then
becomes the datum for all units.
It is useful to use this point for
erection of the first unit.
b) With reference to the general
arrangement drawing of the
swithboard check the unit serial
numbers and remove the circuit
breaker from the housing the
housing on the floor.
c) Carry out operations iii, iv, v vi,
1.5mm
1.5mm
Max variation
from verticle
Floor
NOTE :
Do not make adjustments
to moving portion
Foundation bolt
Positions
2 - M8 x 16mm long
Hex. HD screws with
washer
1.
6 - M 10x22mm long
Hex. HD screws wih
nuts & washers
General
2.6.2
Assembly
2.9.1
Multicore Cables
BUSBAR
RATING
AND
SIZES
END
UNITS
INTERMEDIATE
UNITS
END
UNITS
END
UNITS
INTERMEDIATE
UNITS
END
UNITS
BUSBAR
RATING
AND
SIZES
1250A
1
BUSBAR
16X60 SQ. MM.
= 960 SQ. MM.
1600/2000A
2
BUSBAR
16X60 SQ. MM.
= 1920 SQ. MM.
M12 X 70MM HEX HEAD BOLT, PLAIN WASHER, SPRING WASHER, NUT & 16MM SPACER
133MM LONG STAINLESS STEEL STUD, PLAIN WASHER, SPRING WASHER, NUT & 16MM SPACER
165MM LONG STAINLESS STEEL STUD, PLAIN WASHER, SPRING WASHER, NUT & 16MM SPACER
2500A
3
BUSBAR
16X60 SQ. MM.
= 2880 SQ. MM.
197MM LONG STAINLESS STEEL STUD, PLAIN WASHER, SPRING WASHER, NUT & 16MM SPACER
3000A
4
BUSBAR
16X60 SQ. MM.
= 3840 SQ. MM.
NOTE :
1) Busbar configuration may vary depending upon switchgear rating and specifications. Please refer seperate contract related dowings for detailed arrangements.
Megger Test
Megger Test
Date of completion
Circuit breaker operations counter
reading
Interrupter contact wear reading
Number of short circuit operations
Details of any work carried out
4.0 OPERATION
4.1 General
The circuit breaker operating
mechanism may be one of 2 types :
Hand charged spring with shunt
trips, manual push button closing
and tripping, optional local/remtote
electrical spring release.
Motor charged spring with shunt
trips, manual push bottom closing
and tripping, optional local/remote
electrical spring release.
4.2 Closing the Circuit
Breaker
4.2.1 Motor Charged
Spring Mechanism
Manually : Press the CLOSE button
to release the pre-charged springs,
operating the mechanism to ON
thus closing the circuit breaker.
Electrically : Turn the
ii.
ii.
General
ii.
Manual Spring
Charge Acess
Truck
Interlock
Operations
counter
FIG. 7. Mechanism Facia
4.7.3 Removing of
Busbar/Circuit Earthing
Truck
Reverse the procedure described in
Section 4.7.2. Note that no manual
Trip Push Button is available in
earthing truck.
4.8 Electrical Testing of
Busbars and Circuits
4.8.1
General
5.0 EMERGENCY
MANUAL OPERATION
MOTOR CHARGED
SPRING MECHANISM
5.1 General
10
It is recommended that an
examination to be carried out
whichever occurs first :
i.
8 years
ii.
6.3 Examination/Service
11
Auxiliary Switches
Insulators
7.0 SPARES
6.3.10 Recommissioning
Inspection
Refer to Section 3.7
6.4 Overhaul
Overhaul comprises work carried
out to restore the equipment to a
satisfactory condition including the
replacement of components.
12
MOTOR ASSEMBLY
Reference Figure No. 9
Opn. No.
Checkpoint/Remarks
Operation Description
01.
02.
03.
04.
Place the key (115) through the keyway thus locking the
eccentric drive with the motor shaft.
05.
06.
Insert the pawls (113) into the motor shaft such that the
stepped positions are in opposite direction and the plane
faces fall upon one another.
07.
Insert the other eccentric drive into the motor shaft and
key it.
08.
File M12 shim washers to have slots for the key and place
these above the second eccentric drive.
09.
Key the end bearing (112) to the shaft. The top end of the
Aluminium Bracket and the top of the end bearing meshes
10.
11.
COL P ONLY
COLs F. G. H. M. & N.
MOTOR SHAFT
13
Operation Description
Checkpoints/Remarks
01.
02.
03.
04.
05.
FIG. 10. HWX SPMX from a Mechanical Realease Coil Pot Assembly
Operation Description
Checkpoints/Remarks
01.
02.
Put the above Assembly and Pole Piece with the locked
side of the Trip Plunger downward into the Trip Coil
03.
Fit the Buffer pin (109) in the M5 thread hold of the Trip
Box through the 7.8 mm dia hole of the Trip Box top
face and lock with M5 Hex But (167).
14
Operation Description
04.
05.
Put the Assembled Trip Coil within the Trip Box (101)
and lock the Pole Piece with the Trip Box with A Fastener
(99)
06.
104
103 189
250
102
252
253
101
254
109
(A)
(B)
251
167
167
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SWITCHGEAR- L4- FACTS - EN- 2 - - AREVA - 2005. AREVA, the AREVA logo and thereof are trademarks and service marks of AREVA.
All trade names or trademarks mentioned herein whether registered or not, are the property of their owners. - Switchgear Kolkata.
Our policy is one of continuous development. Accordingly the design of our products may change at any time. Whilst every effort is made to produce up to date literature, this brochure should only be regarded as a guide and is intended for information
purposes only. Its contents do not constitute an offer for sale or advise on the application of any product referred to in it. We cannot be held responsible for any reliance on any decisions taken on its contents without specific advice.
Checkpoints/Remarks