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R-209FW
MICROWAVE OVEN
MODELS
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ON
DEF.
LBS.
QTY. CHECK
R-209FK
R-209FW
WARNING TO SERVICE PERSONNEL: Microwave ovens contain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness etc..)
This is a supplemental Service Manual for Models R-209FK and R-209FW. These models are
quite similar to base model R-220EW. Use this supplemental manual together with the Base
Model Service Manual (Refer No. is S1101R220EPW/) for complete operation, service information, etc..
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ................... INSIDE FRONT COVER
BEFORE SERVICING ...................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL ................................................................................................................ 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING ............................................................................................................................... 3
PRODUCT DESCRIPTION .................................................................................................................................... 4
OPERATION .......................................................................................................................................................... 4
OVEN SCHEMATIC ............................................................................................................................................... 5
TEST PROCEDURE .............................................................................................................................................. 6
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE .................................................................. 7
PICTORIAL DIAGRAM .......................................................................................................................................... 8
CONTROL PANEL CIRCUIT ................................................................................................................................. 9
PARTS LIST ........................................................................................................................................................ 10
PACKING AND ACCESSORIES ......................................................................................................................... 13
SHARP CORPORATION
15
R-209FK
R-209FW
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave
Measurement Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS
CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven
and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's
Center for Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit
found with emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use
the unit until the oven has been brought into compliance.
16
R-209FK
R-209FW
Don't Touch !
Danger High Voltage
Before Servicing
1. Disconnect the power supply cord
outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
After repairing
R-209FK
R-209FW
R-209FK
R-209FW
SERVICE MANUAL
MICROWAVE OVEN
R-209FK/ R-209FW
FOREWORD
This Manual has been prepared to provide Sharp Electronics Corp. Service Personnel with Operation and Service
Information for the SHARP MICROWAVE OVENS, R-209FK and R-209FW.
The models R-209FK and R-209FW are quite similar to base model R-220EW (Refer No. is S1101R220EPW/).
It is recommended that service personnel carefully study the entire text of this manual and the base model's manual so
that they will be qualified to render satisfactory customer service.
Check the interlock switches and the door seal carefully. Special attention should be given to avoid electrical shock and
microwave radiation hazard.
WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is no other visible damage with the oven.
Servicing and repair work must be carried out only by trained service personnel.
DANGER
Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing.
Service personnel - Do not contact the following parts while the appliance is energized;
High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage
Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked * on parts list are used at voltages more than 250V.
Removal of the outer wrap gives access to voltage above 250V.
All the parts marked on parts list may cause undue microwave exposure, by themselves, or when they are
damaged, loosened or removed.
R-209FK
R-209FW
PRODUCT DESCRIPTION
SPECIFICATIONS
ITEM
DESCRIPTION
Power Requirements
120 Volts
60 Hertz
Single phase, 3 wire grounded
Power Consumption
Power Output
Case Dimensions
Width 18-1/8"
Height 11-3/8"
Depth 14-5/8"
Width 12-3/8"
Height 8-3/8"
Depth 13"
Control Complement
Yes
Safety Standard
UL Listed.
FCC Authorized
DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J
OPERATION
DESCRIPTION OF OPERATING SEQUENCE
POWER OUTPUT REDUCTION
If the oven is set for more than 20 minutes at 80, 90 or 100% power level, after the first 20 minutes the power level will
automatically adjust itself to 70% power to avoid overcooking.
4
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R-209FK
R-209FW
ON
DEF.
LBS.
QTY. CHECK
NOTE:
Some one-touch cooking features such as
"MINUTE PLUS" are disabled after three minutes when the oven is not in use. These features
are automatically enabled when the door is
opened and closed or the STOP/ CLEAR pad is
pressed.
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. CLOCK APPEARS ON DISPLAY
MAGNETRON
THERMAL CUT-OUT
COM.
POWER
TRANSFORMER
N.O.
(RY-2)
(RY-1)
A3
PRIMARY
INTERLOCK
RELAY
CAPACITOR
0.86F
CONTROL UNIT
A1
B1
B2
DOOR
SENSING
SWITCH
TTM
OL
OVEN
LAMP
MONITOR
SWITCH
FM
TURNTABLE
MOTOR
FAN
MOTOR
SECONDARY
INTERLOCK
SWITCH
MAGNETRON
GRN
120V AC
60 Hz
RECTIFIER
R-209FK
R-209FW
TEST PROCEDURES
PROCEDURE
LETTER
B
COMPONENT TEST
POWER TRANSFORMER TEST
1.
2.
3.
4.
Disconnect the power supply cord, and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
Disconnect the primary input terminals and measure the resistance of the transformer with an
ohmmeter. Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance of
the primary coil should be less than 1 ohm and the resistance of the filament coil should be less than
1 ohm. And the resistance of the high voltage coil should be obtained in the table below.
Part number of power transformer
RTRN-A672WRZZ
RTRN-A675WRZZ
RTRN-A646WRZZ
5.
6.
7.
8.
(HIGH VOLTAGES ARE PRESENT AT THE HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TO
MEASURE THE FILAMENT AND HIGH VOLTAGE.)
5.
6.
7.
8.
Disconnect the power supply cord and then remove outer case.
Open the door and block it open.
Discharge high voltage capacitor.
If the display fails to clear when the STOP/CLEAR pad is depressed, first verify the flat ribbon cable
is making good contact, verify that the door sensing switch operates properly; that is the contacts are
closed when the door is closed and open when the door is open. If the door sensing switch is good,
disconnect the flat ribbon cable that connects the key unit to the control unit and make sure the door
sensing switch is closed (either close the door or short the door sensing switch connector). Use the
Key unit matrix indicated on the control panel schematic and place a jumper wire between the pins
that correspond to the STOP/CLEAR pad making momentary contact. If the control unit responds by
clearing with a beep the key unit is faulty and must be replaced. If the control unit does not respond,
it is faulty and must be replaced. If a specific pad does not respond, the above method may be used
(after clearing the control unit) to determine if the control unit or key pad is at fault.
Reconnect all leads removed from components during testing.
Re-install the outer case (cabinet).
Reconnect the power supply cord after the outer case is installed.
Run the oven and check all functions.
G6
G5
G4
G7
BEVERAGE
G8
FRESH
3
VEGETABLES
TIMER
ROLLS
MUFFINS CLOCK
FROZEN
9
ENTREES
G9
G10
KEY UNIT
5
0
8
G3
G2
G1
DINNER MINUTE
PLATE
PLUS
EXPRESS POWER
4
DEFROST LEVEL
STOP
BAKED
1
POTATOES CLEAR
7
POPCORN START
R-209FK
R-209FW
Avoid possible exposure to microwave energy. Please follow the instructions below before
operating the oven.
ORG
ORG
RED
CN-A
1 ORG
2
3 WHT
8
GRY
WHT
WHT
WHT
TURNTABLE
MOTOR
GRY
ORG
ORG
POWER
TRANSFORMER
MAGNETRON
H.V.
RECTIFIER
HIGH
VOLTAGE
CAPACITOR
BLK
5
POWER
TRANSFORMER
HIGH VOLTAGE
WIRE B
HIGH
VOLTAGE
CAPACITOR
WHT
GRY
H.V.
RECTIFIER
ORG
MAGNETRON
WHT
GRY
ORG
ORG
MAGNETRON
THERMAL CUT-OUT
NOTE:
The neutral (WHT) wire must be
connected to the terminal with "N" mark
on the power supply cord
SECONDARY
INTERLOCK SWITCH
COM
N.O.
COM
GRY
GRY
ORG
RED
WHT
GRY
RED
MONITOR
SWITCH
N.C.
RED
FAN MOTOR
OVEN LAMP
CN-A
CN-B
1 GRY
2 GRN
GRY
GRN
WHT
RED
GRD
RY2
COM
N.O.
C/T FUSE
RED
RY1
1
CN-B
SP1
DOOR
SENSING SWITCH
GRN
GRN
CONTROL UNIT
BLK
B
NOTE:
The grounding conductor of the power
supply cord has been grounded by
power supply cord fixing screw.
The screw must always be kept tight.
To chassis support
WHT
R-209FK
R-209FW
DOOR
SENSING
SWITCH
GND
B1
B2
COM
NO
A1
RY2
RY1
C1 0.1/50v
Q20
DTA143EKA
R41 15k
C20
0.1
/25v
Q30 DTA143EKA
Q10 DTA143EKA
C10
0.1
/25v
C2 470/25v
3.3k 1/4w
R30
SP1
PKM22EPT
R5
1k
ZD1
HZ4C3
R73 15k
R72 15k
R71 15k
R70 15k
(J12) 20k
(J10) 7.5k
(J14)
(J13) 4.7k
(J15) 4.7k C7
0.1
(J11) 10k /25v
54
14
P43
P42
P41
P40
15
AVSS
AVREF
AVDD
VDD
VD1
OCS4
OCS3
RESET
TEST
VSS
C6
0.1/25v
C5 0.1/25v
R02
G10
G9
G8
G7
IC1
P20
G6
KEY UNIT
G4
6
30
COM2
COM3
SEG0
SEG1
SEG2
SEG3
SEG4
SEG5
SEG6
SEG7
SEG8
SEG9
SEG10
G5
FRESH
3
VEGETABLES
ROLLS TIMER
MUFFINS CLOCK
FROZEN
9
ENTREES
BEVERAGE
29
44
SEG11
SEG12
45
S9
S8
G3
S10
G2
G1
POPCORN START
DINNER MINUTE
PLATE
PLUS
EXPRESS POWER
4
DEFROST LEVEL
STOP
BAKED
1
POTATOES CLEAR
VC
Q1
2SA1037AK
NOTE
D40
D22
C8 220/10v
C21 10/35v
Q22
KRA105M
R4
910 1/2w
Q21
DTD143ES
VR
2
R10 15k
R20 15k
VRS1 10G471K
SEG19
AC(H)
MICRO
OVEN LAMP
TURNTABLE
MOTOR
FAN MOTOR
D20
D21
9
R40 4.7k
3
C40 0.01/25v
R50 20kF
R78 220k
R77 220k
C3 0.01/25v
C11 0.01/25v
C4
R76 220k
VC3
BZ
VC2
R00
D4
VC1
R01
D2
SEG18
GND
SEG17
SEG16
K00
GND
S7
S6
S12
D3
S5
D1
SEG15
K01
0.01
/25v
R6 15k
R75 220k
AC120V
60Hz
P21
A3
P22
H
P23
R67
15k
S4
AC(N)
SEG14
K02
G
SEG13
D
K03
CPU UNIT
S11
R65
15k
R64
15k
POWER UNIT
S3
S2
D1-D4
1N4002
S1
1
C1
F
C2
C3
E
R63
15k
C
COM0
B
COM1
A
R62
15k
R66
15k
T1
R-209FK
R-209FW
6
D
R03
(J1)
R-209FK
R-209FW
PARTS LIST
PART NO.
DESCRIPTION
Q'TY
CODE
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
AH
AS
AN
AP
AV
BP
-BH
AS
AQ
AQ
AQ
AT
AW
AU
AV
AU
AX
BL
BE
AL
AW
AS
AQ
AK
AK
AK
ELECTRIC PARTS
*
*
*
*
*
*
*
*
*
*
*
*
1- 1
1- 2
1- 3
1- 3
1- 3
1- 4
1- 4
1- 4
1- 5
1- 5
1- 5
1- 5
1- 6
1- 6
1- 6
1- 7
1- 7
1- 7
1- 8
1- 8
1- 9
1-10
1-10
1-10
1-11
1-11
1-11
QSW-MA137WRE0
FFS-BA025WRKZ
FACCDA086WREZ
FACCDA081WRE0
FACCDA082WRE0
RTRN-A672WRZZ
RTRN-A675WRZZ
RTRN-A646WRZZ
FH-DZA103WRKZ
FH-DZA081WRK0
FH-DZA082WRK0
FH-DZA087WRK0
RC-QZA228WRE0
RC-QZA201WRE0
RC-QZA284WRZZ
RMOTEA383WRE0
RMOTEA355WRE0
RMOTEA392WRZZ
RV-MZA306WRZZ
RV-MZA226WRE0
RLMPTA082WRZZ
RMOTDA186WRE0
RMOTDA211WRE0
RMOTDA229WRE0
RTHM-A116WRE0
RTHM-A078WRE0
RTHM-A098WRE0
High voltage wire B (Ref. 6- 6 QW-QZA242WRZZ) should be needed to use this power transformer.
CABINET PARTS
2222-
1
1
2
3
GCABUA756WRPZ
GCABUA696WRP0
GDAI-A304WRW0
GLEGPA074WRE0
33333333-
1
2
2
2-1
2-1
3
4
5
DPWBFC196WRUZ
FPNLCB638WRKZ
FPNLCB639WRKZ
FUNTKB112WREZ
FUNTKB113WREZ
QCNC-A013WRZZ
RLCDSA089DRZZ
XEPSD30P08XS0
Control unit
Control panel frame with key unit [R-209FK]
Control panel frame with key unit [R-209FW]
Key unit [R-209FK]
Key unit [R-209FW]
Rubber connector
Liquid crystal display
Screw; 3mm x 8mm
4- 1
4- 2
4- 3
4- 4
4- 5
4- 6
4- 7
4- 8
4- 9
4-10
4-11
4-12
4-13
4-14
4-15
4-16
4-17
4-18
PHOK-A105WRF0
LANGQA530WRWZ
PCUSUA502WRP0
LBNDKA038WRP0
NFANJA029WRE0
PDUC-A694WRF0
*************
GLEGPA073WRF0
LANGTA318WRP0
PCUSGA389WRP0
PCOVPA276WRE0
PCOVPA342WRF0
PCOVPA343WRF0
PCUSUA443WRP0
PDUC-A700WRF0
PPACGA097WRE0
PCUSUA474WRP0
PCUSGA133WRP0
Latch hook
Light mount plate
Waterproof cushion
Capacitor holder
Fan blade
Fan duct
Oven cavity (Not replaceable part)
Leg
Chassis support
Cushion
Waveguide cover
B-cover Right
B-cover Left
Cushion
Air separator
O-ring
Cushion
Cushion
5- 1
FDORFA321WRT0
Door panel
1
1
1
2
BC
AY
AF
AC
1
1
1
1
1
1
1
3
BD
BB
BA
AX
AX
AE
AM
AA
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
AL
AP
AD
AF
AL
AG
-AD
AE
AG
AM
AH
AH
AE
AN
AG
AC
AC
AT
OVEN PARTS
DOOR PARTS
10
R-209FK
R-209FW
REF. NO.
5- 2
5- 2
5- 3
5- 3
5- 4
5- 5
5- 6
5- 7
5- 8
PART NO.
GWAKPA772WRFZ
GWAKPA859WRRZ
HPNL-A746WRRZ
HPNL-A777WRRZ
LSTPPA175WRF0
MSPRTA084WRE0
PSHEPA622WRE0
GCOVHA390WRF0
XCPSD40P08000
DESCRIPTION
Door frame [R-209FK]
Door frame [R-209FW]
Door screen [R-209FK]
Door screen [R-209FW]
Latch head
Latch spring
Sealer film
Choke cover
Screw : 4mm x 8mm
6666666666-
1
1
2
2
3
4
5
6
7
8
FROLPA098WRKZ
FROLPA089WRK0
NTNT-A107WREZ
NTNT-A094WRE0
TINSEA934WRRZ
TLAB-A183WRR0
FW-VZB892WREZ
QW-QZA242WRZZ
TCAUAA268WRRZ
TCAUAA257WRRZ
Turntable support
Turntable support (Interchangeable)
Turntable
Turntable (Interchangeable)
Instruction book
Service label
Main wire harness
High voltage wire B (using for Ref. 1-4 RTRN-A646WRZZ)
DHHS caution label
Monitor caution
7- 1
7- 2
7- 3
7- 4
7- 5
7- 6
7- 7
7- 8
7- 9
7- 9
7-10
7-11
7-12
XHPSD40P08K00
LX-EZA042WRE0
LX-WZA028WRE0
XHTSD40P12RV0
XHTSD40P08RV0
XHPSD30P06000
LX-CZ0052WRE0
XOTSD40P12000
XOTSF40P08000
XOTSE40P08000
LX-CZA070WRE0
XHPSD40P08000
XOTSD40P08000
Screw :
Special
Special
Screw :
Screw :
Screw :
Special
Screw :
Screw :
Screw :
Special
Screw :
Screw :
Q'TY
1
1
1
1
1
1
1
1
4
CODE
AR
AX
AT
AT
AE
AB
AG
AK
AA
1
1
1
1
1
1
1
1
1
1
AP
AP
AU
AN
AM
AB
AU
AF
AC
AC
2
2
1
1
5
1
2
6
4
4
2
3
7
AA
AB
AB
AA
AA
AA
AA
AA
AA
AA
AC
AA
AA
MISCLANEOUS
11
R-209FK
R-209FW
7-12
7-10
7-12
2-1
7-9
7-12
7-10
1-9
7-12
4-3
7-11
4-2
1-8
4-17
7-9
6-8
6-7
7-4
4-5
4-14
1-2
1-3
4-14
7-5
4-6
7-5
1-6
4-7
7-5
6-4
4-11
A
1-7
1-5
6-2
7-3
1-11
7-1
7-6
4-9
4-4
4-16
7-7
1-10
1-2
7-2
6-1
1-1
4-10
7-1
4-1
4-15
7-12
1-1
4-18
4-3
4-8
1-4
2-2
7-8
2-3
4-13
7-12
7-8
7-8
2-3
7-8
4-12
7-8
12
R-209FK
R-209FW
MISCELLANEOUS
3-4
3-5
6-5
3-5
3-3
6-6
5-6
DOOR PARTS
5-8
5-7
3-2-1
5-1
5-8
5-2
5-3
5-4
5-5
FPADBA387WRK0
POLYETHYLENG BAG
SPADPA580WRE0
SSAKHA014WRE0
PLASTIC SHEET (for R-209FK)
SPADPA615WREZ
F
6-2 TURNTABLE TRAY
FOAM SHEET
SPAKHA014WREZ
MICROWAVE
OVEN
BOTTOM PAD ASSEMBLY
FPADBA388WRK0
6-1
TURNRABLE SUPPORT
INTO THE
OVEN CAVITY
PACKING CASE
FPAK-A428WRKZ [R-209FK]
FPAK-A427WRKZ [R-209FW]
13
R-209FK
R-209FW
14