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R-352DA(W)

R-352DC(W)
R-352DP(W)

SERVICE MANUAL
S7015R352DPAA

MICROWAVE OVEN
MODELS
COOK DEFROST

KG

ACCION INSTANTAN EA
RECALENTAR
Plato Principal

Bebida

Pastel

Pizza

Verdura Fresca

Verdura Congelada

Papa Asada

Arroz / Pasta

1. Filetes de Pescado
2. Filetes de Pollo
3. Carne Molida /
Salchicha

1. Bistec/Chuleta
2. Carne Asada
3. Aves
4. Piezas de Pollo
DESCONGELAC

DESCONGELACION
RAPIDA

1
4
7
Nivel de
Potencia
Detencin
Cancelacin

ION
AUTOMATICA

2
5
8
0

3
6
9

R-352DA(W)
R-352DC(W)
R-352DP(W)

(Argentina)
(Chile)
(Peru)

Cronmetro
Reloj
Comienzo
Minuto Extra

In interests of user-safety the oven should be restored to its original


condition and only parts identical to those specified should be used.

TABLE OF CONTENTS
Page
CAUTION, MICROWAVE RADIATION ................................................................................................................... 1
WARNING ................................................................................................................................................................ 1
PRODUCT SPECIFICATIONS ............................................................................................................................... 2
GENERAL INFORMATION ...................................................................................................................................... 2
APPEARANCE VIEW ............................................................................................................................................. 3
OPERATION SEQUENCE ...................................................................................................................................... 4
FUNCTION OF IMPORTANT COMPONENTS ...................................................................................................... 5
SERVICING ............................................................................................................................................................ 6
TEST PROCEDURE ............................................................................................................................................... 8
TOUCH CONTROL PANEL ................................................................................................................................... 14
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................. 18
MICROWAVE MEASUREMENT .......................................................................................................................... 24
WIRING DIAGRAM ............................................................................................................................................... 25
PICTORIAL DIAGRAM ......................................................................................................................................... 26
POWER UNIT CIRCUIT ........................................................................................................................................ 27
CPU UNIT CIRCUIT .............................................................................................................................................. 28
PRINTED WIRING BOARD ................................................................................................................................... 29
PARTS LIST ......................................................................................................................................................... 30

SHARP CORPORATION

R-352DA(W)
R-352DC(W)
R-352DP(W)

R-352DA(W)
R-352DC(W)
R-352DP(W)

SERVICE MANUAL
PRODUCT SPECIFICATIONS

MICROWAVE OVENS

R-352DA(W) (Argentina)
R-352DC(W) (Chile)
R-352DP(W) (Peru)

APPEARANCE VIEW

GENERAL IMPORTANT INFORMATION


This Manual has been prepared to provide Sharp Corp. Service
engineers with Operation and Service Information.
It is recommended that service engineers carefully study the
entire text of this manual, so they will be qualified to render
satisfactory customer service.
CAUTION
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM
THE MICROWAVE GENERATOR OR OTHER PARTS
CONDUCTING MICROWAVE ENERGY.
Service engineers should not be exposed to the microwave
energy which may radiate from the magnetron or other
microwave generating devices if it is improperly used or
connected. All input and output microwave connections,
waveguides, flanges and gaskets must be secured. Never
operate the device without a microwave energy absorbing
load attached. Never look into an open waveguide or
antenna while the device is energized.

OPERATING SEQUENCE

FUNCTION OF IMPORTANT
COMPONENTS

SERVICING AND
TROUBLESHOOTING CHART

TEST PROCEDURE

TOUCH CONTROL PANEL


ASSEMBLY

COMPONENT REPLACEMENT
AND ADJUSTMENT PROCEDURE

WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is not any other visible damage with the oven.

MICROWAVE MEASUREMENT

WIRING DIAGRAM

Servicing and repair work must be carried out only by trained


service engineers.
All the parts marked "*" on parts list are used at voltages more
than 250V.

PARTS LIST

Removal of the outer wrap gives access to potentials above


250V.
All the parts marked "" on parts list may cause undue microwave exposure, by themselves, or when they are damaged,
loosened or removed.

SHARP CORPORATION
OSAKA, JAPAN
1

R-352DA(W)
R-352DC(W)
R-352DP(W)

PRODUCT SPECIFICATIONS
ITEM

DESCRIPTION

Power Requirements

R-352DA(W), R-352DC(W) :
R-352DP(W) (Peru) :

220 Volts / 50 Hertz


Single phase, 3 wire earthed
220 Volts / 60 Hertz
Single phase, 2 wire

Power Consumption

1.6kW

Power Output

1100 watts nominal of RF microwave energy (IEC Test Procedure)


Operating frequency 2450 MHz
Width 520 mm
Height 302 mm including foot
Depth 436 mm
Width 374 mm
Height 221 mm
Depth 399 mm

Case Dimensions

Cooking Cavity Dimensions

Turntable diameter
Control Complement

Set Weight

335 mm
Touch Control System
Clock ( 1:00 - 12:59)
Timer (0 - 99 minutes 99 seconds)
Microwave Power for Variable Cooking
Repetition Rate;
HIGH ............................................... Full power throughout the cooking time
MEDIUM HIGH .................................................. approx. 70% of Full Power
MEDIUM ............................................................. approx. 50% of Full Power
MEDIUM LOW .................................................... approx. 30% of Full Power
LOW .................................................................... approx. 10% of Full Power
INSTANT ACTION pads
EASY DEFROST pad
EXRPESS DEFROST pad
NUMBER pads
POWER LEVEL pad
TIMER/CLOCK pad
STOP/CLEAR pad
INSTANT COOK/START pad
Approx. 17 kg

GENERAL INFORMATION
WARNING
THIS APPLIANCE MUST BE EARTHED
IMPORTANT
THE WIRES IN THIS MAINS LEAD ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
GREEN-AND-YELLOW (for R-352DA(W) & R-352DC(W): EARTH
BLUE :
NEUTRAL
BROWN :
LIVE

R-352DA(W)
R-352DC(W)
R-352DP(W)

APPEARANCE VIEW

10
2
7

11

16

12

13
6
1.
2.
3.
4.
5.
6.

14

Ventilation openings
Oven lamp
Door hinges
Door safety latches
See through door
Door seals and sealing surfaces

15
7. Coupling
8. Door handle
9. Touch control panel
10.Digital readout
11.Waveguide cover
12.Power supply cord

13.Rating label
14.Turntable tray
15.Turntable support
16. Earth wire [R-352DP(W)]

TOUCH CONTROL PANEL

Display
KG

Indicator

COOK DEFROST

ACCION INSTANTANEA
RECALENTAR

EXPRESS DEFROST PAD


Press to select the Express
Defrost menu.

NUMBER PADS
Press to enter cooking time, clock
time, weight of food.

Plato Principal

Bebida

Pastel

Pizza

Verdura Fresca

Verdura Congelada

Papa Asada

Arroz / Pasta

1. Filetes de Pescado
2. Filetes de Pollo
3. Carne Molida /
Salchicha

1.
2.
3.
4.

DESCONGELACION
RAPIDA

POWER LEVEL PAD


Press to select microwave power
setting. If not pressed, HIGH is
automatically selected.
Press to alter the cooking result
for automatic operations.
STOP/CLEAR PAD
Press to clear during programming.
Press once to stop operation of
oven during cooking; press twice
to cancel cooking programme

1
4
7
Nivel de
Potencia

INSTANT ACTION PADS


Press to cook or reheat 8 popular
menus. (See Note)

Bistec/Chuleta
Carne Asada
Aves
Piezas de Pollo

DESCONGELACION
AUTOMATICA

2
5
8
0

Detencin
Cancelacin

3
6
9
Cronmetro
Reloj
Comienzo
Minuto Extra

NOTE:
The directed feature is disabled
after three minutes when the oven
is not in use. This feature is automatically enabled when the door
is opened and closed or the STOP/
CLEAR pad is pressed.

EASY DEFROST PAD


Press to select the Easy Defrost
menu.
TIMER/CLOCK PAD
Press to set clock, timer, child
lock or demonstration mode.
INSTANT COOK/START PAD
Press to start oven after setting
programms.
Press once to cook for 1 minute at
HIGH or increase by 1 minute
multiples each time this pad is
pressed during cooking.
(See Note)

R-352DA(W)
R-352DC(W)
R-352DP(W)

OPERATION SEQUENCE
OFF CONDITION

The circuits to the power transformer, fan motor and


turntable motor are cut off when the 1st. latch switch and
2nd. interlock relay control switch are made open. The
oven lamp remains on even if the oven door is opened
after the cooking cycle has been interrupted, because
the relay RY1 stays closed. Shown in the display is the
remaining time.

Closing the door activates all door interlock switches


(1st. latch switch and 2nd. interlock relay control switch).
IMPORTANT
When the oven door is closed, the monitor switch contacts
(COM-NC) must be open.
When the microwave oven is plugged in a wall outlet, rated
voltage is supplied to the control unit.

6.

MONITOR SWITCH CIRCUIT


The monitor switch is mechanically controlled by oven
door, and monitors the operation of the 1st latch switch
and 2nd. interlock relay.
6-1 When the oven door is opened during or after the cycle
of a cooking program, the 1st. latch switch and 2nd.
interlock relay control switch must open their contacts
first.
After that the contacts (COM-NC) of the monitor switch
can be closed.
6-2. When the oven door is closed, the contacts (COM-NC)
of the monitor switch must be opened. After that the
contacts of the 1st. latch switch and 2nd. interlock relay
control switch are closed.
6-3. When the oven door is opened and the contacts of
the1st. latch switch and 2nd. interlock relay remain
closed. The fuse M10A will blow, because the monitor
switch is closed and a short circuit is caused.

Figure O-1 on page 25


1. The display shows flashing "88:88".
2. To set any programmes or set the clock, you must first
touch the Detencin/Cancelacin (STOP/CLEAR) pad.
3.
:
appears in the display.
NOTE: When the oven door is opened, the oven lamp
comes on at this time.

MICROWAVE COOKING CONDITION


HIGH COOKING
Enter a desired cooking time with the touching NUMBER
pad and start the oven with touching Comienzo/Minuto Extra
(START) pad.
Function sequence
Figure O-2 on page 25
CONNECTED COMPONENTS
Oven lamp, Fan motor, Turntable motor
Power transformer

RELAY
RY1
RY2

MEDIUM HIGH, MEDIUM, MEDIUM LOW, LOW


COOKING
When the microwave oven is preset for variable cooking
power, 220 volts A.C. power is supplied to the power
transformer intermittently within a 32-second time base
through the relay contact which is coupled with the currentlimiting relay. The following levels of microwave power are
given.

1. Rated voltage is supplied to the primary winding of the


power transformer. The voltage is converted to about 3.3
volts A.C. output on the filament winding and high voltage
of approximately 2000 volts A.C. on the secondary
winding.
2. The filament winding voltage (3.3 volts) heats the
magnetron filament and the high voltage (2000 volts) is
sent to the voltage doubling circuit, where it is doubled to
negative voltage of approximately 4000 volts D.C..
3. The 2450 MHz microwave energy produced in the
magnetron generates a wave length of 12.24 cm. This
energy is channeled through the waveguide (transport
channel) into the oven cavity, where the food is placed to
be cooked.
4. When the cooking time is up, a signal tone is heard and
the relays RY1+RY2 go back to their home position. The
circuits to the oven lamp, power transformer, fan motor
and turntable motor are cut off.
5. When the door is opened during a cook cycle, the
switches come to the following condition

SWITCH

CONTACT

CONDITION
DURING
COOKING

1st. latch switch

COM-NO

Closed

Open

2nd. interlock relay


control switch

COM-NO

Closed

Open

Monitor switch

COM-NC

Open

Closed

32 sec. ON

SETTING;

HIGH
24 sec. ON

8 sec. OFF
Approx. 70%

MEDIUM HIGH
18 sec. ON

14 sec. OFF

12 sec. ON

20 sec. OFF

MEDIUM

Approx. 50%

Approx. 30%

MEDIUM LOW
6 sec. ON
LOW

26 sec. OFF
Approx. 10%

NOTE: The ON/OFF time ratio does not exactly correspond


to the percentage of microwave power, because
approx. 2 seconds are needed for heating up the
magnetron filament.

DOOR OPEN
(NO COOKING)

R-352DA(W)
R-352DC(W)
R-352DP(W)

FUNCTION OF IMPORTANT COMPONENTS


DOOR OPEN MECHANISM

2. If the wire harness or electrical components are shortcircuited, this fuse M10A blows to prevent an electric
shock or fire hazard.

The door is opened by pulling the door, refer to the Figure


D-1.
Door

OVEN THERMAL CUT-OUT

Latch Hook

Latch
Heads

The thermal cut-out, located on the top of the oven cavity, is


designed to prevent damage to the oven by fire. If the foods
load is overcooked, by either error in cook time or defect in
the control unit, the thermal cut-out will open.
Under normal operation, the oven thermal cut-out remains
closed. However, when abnormally high temperatures are
reached within the oven cavity, the oven thermal cut-out will
open at 125C, causing the oven to shut down. The defective
thermal cut-out must be replaced with new one.

2nd. Interlock
Relay control
Switch

Monitor Switch

1st. Latch
Switch

MAGNETRON THERMAL CUT-OUT


The thermal cut-out located near the magnetron is designed
to prevent damage to the magnetron if an over heated
condition develops in the tube due to cooling fan failure,
obstructed air guide, dirty or blocked air intake, etc.
Under normal operation, the thermal cut-out remains closed.
However, when abnormally high temperatures are reached
within the magnetron, the thermal cut-out will open at 95C
causing the oven to shut down, when the magnetron has
cooled to 75C, the thermal cut-out closes and cook cycle
will resume.

Figure D-1. Door Open Mechanism

1ST. LATCH SWITCH AND 2ND. INTERLOCK RELAY CONTROL SWITCH


1. When the oven door is closed, the contacts (COM-NO)
must be closed.
2. When the oven door is opened, the contacts (COM-NO)
must be opened.

MONITOR SWITCH
TURNTABLE MOTOR

1. When the oven door is closed, the contacts (COM-NC)


must be opened.
2. When the oven door is opened, the contacts (COM-NC)
must be closed.
3. If the oven door is opened and the contacts (COM-NO)
of the 1st. latch switch and 2nd. interlock relay fail to
open, the fuse M10A blows simultaneously with closing
the contacts (COM-NC) of the monitor switch.
CAUTION: BEFORE REPLACING A BLOWN FUSE M10A
TEST THE 1ST. LATCH SWITCH, 2ND. INTERLOCK RELAY, MONITOR SWITCH AND
MONITOR RESISTOR FOR PROPER OPERATION.

The turntable motor drives the turntable roller assembly to


rotate the turntable.

FAN MOTOR
The fan motor drives a blade which draws external cool air.
This cool air is directed through the air vents surrounding the
magnetron and cools the magnetron. This air is channeled
through the oven cavity to remove steam and vapors given
off from the heating foods. It is then exhausted through the
exhausting air vents at the oven cavity

MONITOR RESISTOR 0.8 20W


The monitor resistor prevents the fuse M10A bursting when
the fuse M10A blows due to the operation of the monitor
switch.

HIGH VOLTAGE FUSE


The high voltage fuse blows when the high voltage rectifier
or magnetron is shorted.

FUSE M10A
1. The fuse M10A blows when the contacts (COM-NO) of
the 1st. latch switch and 2nd. interlock relay remain
closed with the oven door open and when the monitor
switch closes.
5

R-352DA(W)
R-352DC(W)
R-352DP(W)

SERVICING
WARNING TO SERVICE PERSONNEL
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts of
the high voltage circuit will result in electrocution. High voltage capacitor, Power transformer, Magnetron, High voltage
rectifier assembly, High voltage fuse, High voltage harness.
REMEMBER TO CHECK 3D

REMEMBER TO CHECK 4R

1) Disconnect the supply.


2) Door opened, and wedged open.
3) Discharge high voltage capacitor.

1) Reconnect all leads removed from components during


testing.
2) Replace the outer case (cabinet).
3) Reconnect the supply.
4) Run the oven. Check all functions.

WARNING: AGAINST THE CHARGE OF THE


HIGH-VOLTAGE CAPACITOR

Microwave ovens should not be run empty. To test for


the presence of microwave energy within a cavity, place
a cup of cold water on the oven turntable, close the
door and set the microwave timer for two (2) minutes.
Set the power level to HIGH and push the START
button. When the two minutes has elapsed (timer at
zero) carefully check that the water is now hot. If the
water remains cold, carry out 3D checks and re-examine the connections to the component being tested.

The high-voltage capacitor remains charged about


60 seconds after the oven has been switched off.
Wait for 60 seconds and then short-circuit the connection of the high-voltage capacitor (that is, of the
connecting lead of the high-voltage rectifier) against
the chassis with the use of an insulated screwdriver.
Sharp recommend that wherever possible fault-finding is
carried out with the supply disconnected. It may in, some
cases, be necessary to connect the supply after the outer
case has been removed, in this event carry out 3D
checks and then disconnect the leads to the primary of
the power transformer. Ensure that these leads remain
isolated from other components and the oven chassis.
(Use insulation tape if necessary.) When the testing is
completed carry out 3D checks and reconnect the leads
to the primary of the power transformer.

When all service work is completed, and the oven is fully assembled, the microwave power output should be checked
and microwave leakage test should be carried out.

TROUBLESHOOTING GUIDE
When troubleshooting the microwave oven, it is helpful to
follow the Sequence of Operation in performing the
checks. Many of the possible causes of trouble will require
that a specific test be performed. These tests are given a
procedure letter which will be found in the "Test
Procedure"section.

IMPORTANT: If the oven becomes inoperative because of


a blown fuse M10A in the 1st. latch switch 2nd. interlock relay - monitor switch - monitor resistor circuit, check the 1st. latch switch,
2nd. interlock relay, monitor switch and monitor resistor before replacing the fuse M10A.

R-352DA(W)
R-352DC(W)
R-352DP(W)

Home fuse blows when power


supply cord is plugged into
wall outlet.
FUSE M10A blows when
power supply cord is plugged
into wall outlet.
OFF
CONDITION

Display does not show anything when power supply cord


is plugged into wall outlet.
Display does not operate
properly when Detencin/
Cancelacin (STOP/CLEAR)
pad is touched.
Oven lamp does not light at
door opened. (Display appears.)
Oven does not start when the
Comienzo/Minuto
Extra
(START) pad is touched.
(Display appears)
Oven lamp does not light (Display appears.)
Fan motor does not operate.
(Display appears.)
Turntable motor assembly
does not operate. (Display appears.)

ON
CONDITION

Oven or any electrical parts


does not stop when cooking
time is 0 or Detencin/
Cancelacin (STOP/CLEAR)
pad is touched.
Oven seems to be operating
but little or no heat is produced
in oven load. (Microwave
power level is set at HIGH)
Oven does not seems to be
operating properly when MEDIUM HIGH, MEDIUM, MEDIUM LOW or LOW is set.
(Oven operates properly at
HIGH and then the STOP/
CLEAR pad is touched the
oven stops.)
Oven goes into cook cycle but
shuts down before end of cooking cycle.

BLOCKED VENTILATION
HIGH VOLTAGE FUSE

HOME FUSE OR BREAKER


BLOCKED COOLING FAN

WALL OUTLET

MISADJUSTMENT SWITCH

OPENED WIRE HARNESS


OVEN LAMP OR SOCKET

POWER SUPPLY CORD


SHORTED WIRE HARNESS

RELAY (RY-1, RY-2)


FOIL PATERN ON P.W.B.

TOUCH CONTROL PANEL


KEY UNIT

TURNTABLE MOTOR
FUSE M10A

THERMAL CUT-OUT 95C /125C


FAN MOTOR

PROBLEM

H.V. RECTIFIER ASSEMBLY


HIGH VOLTAGE CAPACITOR

CONDITION

MAGNETRON
POWER TRANSFORMER

POSSIBLE CAUSE
AND
DEFECTIVE PARTS

MONITOR SWITCH
MONITOR RESISTOR

A B C D E

1ST. LATCH SWITCH


2ND. INTERLOCK RELAY CONTROL
SWITCH

TEST PROCEDURE

CK = Check / RE = Replace
E G F H H I K L M N RECK CK RE CK CK CK CK CK J

R-352DA(W)
R-352DC(W)
R-352DP(W)

TEST PROCEDURES
PROCEDURE
LETTER
A

COMPONENT TEST
MAGNETRON TEST

NEVER TOUCH ANY PART IN THE CIRCUIT WITH YOUR HAND OR AN INSULATED TOOL WHILE
THE OVEN IS IN OPERATION.
CARRY OUT 3D CHECK.
Isolate the magnetron from high voltage circuit by removing all leads connected to filament terminal.
To test for an open circuit filament use an ohmmeter to make a continuity test between the magnetron
filament terminals, the meter should show a reading of less than 1 ohm.
To test for short circuit filament to anode condition, connect ohmmeter between one of the filament
terminals and the case of the magnetron (ground). This test should be indicated an infinite resistance.
If a low or zero resistance reading is obtained then the magnetron should be replaced.
MICROWAVE OUTPUT POWER (1 litre water load)
The following test procedure should be carried out with the microwave oven in a fully assembled condition
(outer case fitted). Microwave output power from the magnetron can be measured by IEC test procedure,
i.e. it can be measured by using water load how much it can be absorbed by the water load. To measure
the microwave output power in the microwave oven, the relation of calorie and watt is used. When P(W)
heating works for t(second), approximately P x t/4.187 calorie is generated. On the other hand, if the
temperature of the water with V(ml) rises T (C) during this microwave heating period, the calorie of the
water is V x T.
The formula is as follows;
P x t / 4.187 = V x T+ 0.55 x mc (T2-T0)
Our condition for water load is as follows:
Room temperature (T0) ... around 20C
Water load .................................. 1000 g
Heating time .............................. 38 sec.
T2 ............................ Final Temperature

P (W) = 4.187 x V x T / t + 0.55 x mc (T2-T0)/t


Power supply Voltage .............. Rated voltage
Initial temperature (T1) ...................... 101C
Mass of container (mc) ......................... 330 g
P = 110 x T + 0.55 x mc (T2-T0)/38

Measuring condition:
1. Container
The water container must be a cylindrical borosilicate glass vessel having a maximum material
thickness of 3 mm and an outside diameter of approximately 190 mm.
2. Temperature of the oven and vessel
The oven and the empty vessel are at ambient temperature prior to the start of the test.
3. Temperature of the water
The initial temperature of the water is (102)C.
4. Select the initial and final water temperature so that the maximum difference between the final water
temperature and the ambient temperature is 5C.
5. Select stirring devices and measuring instruments in order to minimize addition or removal of heat.
6. The graduation of the thermometer must be scaled by 0.1C at minimum and an accurate thermometer.
7. The water load must be (10005) g.
8. t is measured while the microwave generator is operating at full power. Magnetron filament heat-up
time is not included.
NOTE: The operation time of the microwave oven is t + 2 sec. 2 sec. is magnetron filament heat-up time.
Measuring method:
1. Measure the initial temperature of the water before the water is added to the vessel.
(Example: The initial temperature T1 = 11C)
2. Add the 1 litre water to the vessel.
3. Place the load on the centre of the shelf.
4. Operate the microwave oven at HIGH for the temperature of the water rises by a value T of
(10 2)C.
5. Stir the water to equalize temperature throughout the vessel.
6. Measure the final water temperature. (Example: The final temperature T2 = 21C)
8

R-352DA(W)
R-352DC(W)
R-352DP(W)

TEST PROCEDURES
PROCEDURE
LETTER

COMPONENT TEST

7. Calculate the microwave power output P in watts from above formula.


Room temperature .................. To = 21C
Initial temperature ................. T1 = 11C
Temperature after (38 + 2) = 40 sec. ................................................................ T2 = 21C
Temperature difference Cold-Warm .............................................................. T1 = 10C
Measured output power
The equation is P = 110 x T ........................................... P = 110 x 10C = 1100 Watts
JUDGMENT: The measured output power should be at least 15 % of the rated output power.
CAUTION: 1C CORRESPONDS TO 110 WATTS REPEAT MEASUREMENT IF THE POWER IS
INSUFFICIENT.

1000g
1000g

1000g

T1C

T2C

Heat up for 40 sec.

POWER TRANSFORMER TEST


WARNING: High voltages and large currents are present at the secondary winding and filament
winding of the power transformer. It is very dangerous to work near this part when the
oven is on. NEVER make any voltage measurements of the high-voltage circuits,
including the magnetron filament.

CARRY OUT 3D CHECKS.


Disconnect the leads to the primary winding of the power transformer. Disconnect the filament and
secondary winding connections from the rest of the HV circuitry. Using an ohmmeter, set on a low range,
it is possible to check the continuity of all three windings. The following readings should be obtained:
Primary winding
Secondary winding
Filament winding

R-352DA(W)/352DC(W)
R-352DP(W) (Peru)
approximately 1.2
approximately 1
approximately 80
approximately 73
less than 1

If the reading obtained are not stated as above, then the power transformer is probably faulty and should
be replaced.
CARRY OUT 4R CHECKS.
C

HIGH VOLTAGE RECTIFIER ASSEMBLY TEST

HIGH VOLTAGE RECTIFIER TEST


HIGH VOLTAGE RECTIFIER
CARRY OUT 3D CHECKS.
Isolate the high voltage rectifier assembly from the HV circuit. The high voltage rectifier can be tested
using an ohmmeter set to its highest range. Connect the ohmmeter across the terminal B+C of the high
voltage rectifier and note the reading obtained. Reverse the meter leads and note this second reading.
The normal resistance is infinite in one direction and more than 100 k in the other direction.
CARRY OUT 4R CHECKS.
9

R-352DA(W)
R-352DC(W)
R-352DP(W)

TEST PROCEDURES
PROCEDURE
LETTER

COMPONENT TEST

NOTE: FOR MEASUREMENT OF THE RESISTANCE OF THE RECTIFIER, THE BATTERIES OF THE
MEASURING INSTRUMENT MUST HAVE A VOLTAGE AT LEAST 6 VOLTS, BECAUSE
OTHERWISE AN INFINITE RESISTANCE MIGHT BE SHOWN IN BOTH DIRECTIONS.
D

HIGH VOLTAGE CAPACITOR TEST

CARRY OUT 3D CHECKS.


A. Isolate the high voltage capacitor from the circuit.
B. Continuity check must be carried out with measuring instrument which is set to the highest resistance
range.
C. A normal capacitor shows continuity for a short time (kick) and then a resistance of about 10M after
it has been charged.
D. A short-circuited capacitor shows continuity all the time.
E. An open capacitor constantly shows a resistance about 10 M because of its internal 10M
resistance.
F. When the internal wire is opened in the high voltage capacitor shows an infinite resistance.
G. The resistance across all the terminals and the chassis must be infinite when the capacitor is normal.
If incorrect reading are obtained, the high voltage capacitor must be replaced.
CARRY OUT 4R CHECKS.
E

SWITCH TEST

CARRY OUT 3D CHECKS.


Isolate the switch to be tested and using an ohmmeter check between the terminals as described in the
following table.
Table: Terminal Connection of Switch
Plunger Operation
COM to NO
COM to NC

COM; Common terminal

Released

Open circuit

Short circuit

NO;

Normally open terminal

Depressed

Short circuit

Open circuit

NC;

Normally close terminal

If incorrect readings are obtained, make the necessary switch adjustment or replace the switch.
CARRY OUT 4R CHECKS.

THERMAL CUT-OUT TEST

CARRY OUT 3D CHECKS.


Disconnect the leads from the terminals of the thermal cut-out. Then using an ohmmeter, make a
continuity test across the two terminals as described in the table below.
CARRY OUT 4R CHECKS.
Table: Thermal cut-out Test
Parts Name

Temperature of "ON" condition


(closed circuit) (C)

Temperature of "OFF" condition


(open circuit) (C)

Thermal cut-out 125C

This is not resetable type.

Above 125C

Thermal cut-out 95C

Below 75C

Above 95C

Indication of ohmmeter
(When room temperature
is approx. 20C)
Closed circuit.
Closed circuit.

If incorrect readings are obtained, replace the thermal cut-out.


An open circuit thermal cut-out 95C (MG) indicates that the magnetron has overheated, this may be due
to resistricted ventilation, cooling fan failure or a fault condition within the magnetron or HV circuit.
An open circuit thermal cut-out 125C (OVEN) indicates that the foods in the oven may catch fire, this
may be due to over heating produced by improper setting of the cooking time or failure of the control panel.
10

R-352DA(W)
R-352DC(W)
R-352DP(W)

TEST PROCEDURES
PROCEDURE
LETTER
G

COMPONENT TEST
MONITOR RESISTOR TEST

CARRY OUT 3D CHECKS.


Disconnect the leads from the monitor resistor. Using an ohmmeter and set on a low range. Check
between the terminals of the monitor resistor.
The resistance of monitor resistor is approx. 0.8 ohms.
If incorrect readings are obtained, replace the monitor resistor.
CARRY OUT 4R CHECKS.
H

MOTOR WINDING TEST

CARRY OUT 3D CHECKS.


Disconnect the leads from the motor.
Using an ohmmeter, check the resistance between the two terminals as described in the table below.

Motors
Fan motor
Turntable motor

Table: Resistance of Motor


Resistance
R-352DA(W)/352DC(W)
R-352DP(W) (Peru)
Approximately 390
Approximately 166
Approximately 12 k
Approximately 16.1 k

If incorrect readings are obtained, replace the motor.


CARRY OUT 4R CHECKS
I

BLOWN FUSE M10A

CARRY OUT 3D CHECKS.


1. If the fuse M10A is blown, there could be shorts or ground in electrical parts or wire harness.
Check them and replace the defective parts or repair the wire harness.
2. If the fuse M10A is blown when the door is opened, check the 1st. latch switch, 2nd. interlock relay,
monitor switch and monitor resistor.
If the fuse M10A is blown by incorrect door switching replace the defective switch(s) and the fuse
M10A.
CARRY OUT 4R CHECKS.
CAUTION: ONLY REPLACE FUSE M10A WITH THE CORRECT VALUE REPLACEMENT
J

HIGH VOLTAGE FUSE TEST

CARRY OUT 3D CHECKS.


If the high voltage fuse is blown, there could be a short in the high voltage rectifier or the magnetron.
Check them and replace the defective parts and high voltage fuse.
CARRY OUT 4R CHECKS.
CAUTION: ONLY REPLACE THE HIGH VOLTAGE FUSE WITH THE CORRECT VALUE REPLACEMENT

TOUCH CONTROL PANEL ASSEMBLY TEST

The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore,
unlike conventional microwave ovens, proper maintenance cannot be performed with only a voltmeter
and ohmmeter. In this service manual, the touch control panel assembly is divided into two units, Control
11

R-352DA(W)
R-352DC(W)
R-352DP(W)

TEST PROCEDURES
PROCEDURE
LETTER

COMPONENT TEST

Unit and Key Unit, and also the Control Unit is divided into two units, CPU Unit and Power Unit, and
troubleshooting by unit replacement is described according to the symptoms indicated.
1. Key Unit. Note: Check key unit ribbon connection before replacement.
The following symptoms indicate a defective key unit. Replace the key unit.
a) When touching the pads, a certain pad produces no signal at all.
b) When touching a number pad, two figures or more are displayed.
c) When touching the pads, sometimes a pad produces no signal.
2. Control Unit.
The following symptoms indicate a defective control unit. Before replacing the control unit, perform
the Key unit test (Procedure L) to determine if control unit is faulty.
2-1 In connection with pads.
a) When touching the pads, a certain group of pads do not produce a signal.
b) When touching the pads, no pads produce a signal.
2-2 In connection with indicators.
a) At a certain digit, all or some segments do not light up.
b) At a certain digit, brightness is low.
c) Only one indicator does not light.
d) The corresponding segments of all digits do not light up; or they continue to light up.
e) Wrong figure appears.
f) A certain group of indicators do not light up.
g) The figure of all digits flicker.
2-3 Other possible troubles caused by defective control unit.
a) Buzzer does not sound or continues to sound.
b) Clock does not operate properly.
c) Cooking is not possible.
L

KEY UNIT TEST

If the display fails to clear when the Detencin/Cancelacin (STOP/CLEAR) pad is depressed, first verify
the flat ribbon cable is making good contact, verify that the 2nd. interlock relay control switch (door
sensing switch) operates properly; that is the contacts are closed when the door is closed and open when
the door is open. If the 2nd. interlock relay control switch (door sensing switch) is good, disconnect the
flat ribbon cable that connects the key unit to the control unit and make sure the 2nd. interlock relay control
switch (door sensing switch) is closed (either close the door or short the door sensing switch connector).
Use the key unit matrix indicated on the control panel schematic and place a jumper wire between the
pins that correspond to the Detencin/Cancelacin (STOP/CLEAR) pad making momentary contact. If
the control unit responds by clearing with a beep the key unit is faulty and must be replaced. If the control
unit does not respond, it is faulty and must be replaced.
If a specific pad does not respond, the above method may be used (after clearing the control unit) to
determine if the control unit or key pad is at fault.
CARRY OUT 3D CHECKS.

G8

G7

G6

G5

G4

G9

G10

Detencin
Cancelacin

G13

Nivel de
Potencia
Bebida

G14
KEY UNIT
12

Pastel
Plato Principal

G2

G1

Arroz / Pasta DESCONGELACION


AUTOMATICA

Cronmetro Comienzo
Reloj
Minuto Extra

G11
G12

G3

Verdura Congelada Papa Asada


Pizza

Verdura Fresca

DESCONGELACION
RAPIDA

R-352DA(W)
R-352DC(W)
R-352DP(W)

TEST PROCEDURES
PROCEDURE
LETTER
M

COMPONENT TEST
RELAY TEST

Remove the outer case and check voltage between Pin No 1 of the 2-pin connector (A) and the normal
open terminal of the relay RY1 on the power unit with an A.C. voltmeter. The meter should indicate 220
volts, if not check oven circuit.
RY1 and RY2 Relay Test
These relays are operated by D.C. voltage.
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
DC. voltage indicated ............... Defective relay.
DC. voltage not indicated ......... Check diode which is connected to the relay coil. If diode is good,
control unit is defective.
RELAY SYMBOL

OPERATIONAL VOLTAGE

CONNECTED COMPONENTS

RY1

APPROX. 12.0V D.C.

Oven lamp / Turntable motor / Cooling fan motor

RY2

APPROX. 12.0V D.C.

Power transformer

CARRY OUT 4R CHECKS.

PROCEDURES TO BE TAKEN WHEN THE FOIL PATTERN ON THE PRINTED WIRING BOARD
(PWB) IS OPEN

To protect the electronic circuits, this model is provided with a fine foil pattern added to the primary on
the PWB, this foil pattern acts as a fuse. If the foil pattern is open, follow the troubleshooting guide given
below for repair.
Problem: POWER ON, indicator does not light up.
CARRY OUT 3D CHECKS.
STEPS

OCCURRENCE

CAUSE OR CORRECTION

The rated AC voltage is not present between


Pin No. 1 of the 2-pin connector (A) and the
common terminal of the relay RY1.

Check supply voltage and oven power cord.

The rated AC voltage is present to primary


side of low voltage transformer.

Low voltage transformer or secondary circuit defective.


Check and repair.

Only pattern at "a" is broken.

*Insert jumper wire J1 and solder.

Pattern at "a" and "b" are broken.

*Insert the coil RCILF2003YAZZ between "c" and "d".

RY1
(J1)

NOTE: *At the time of making these repairs, make


a visual inspection of the varistor. Check
for burned damage and examine the transformer with a tester for the presence of
layer short-circuit (check the primary coil
resistance). If any abnormal condition is
detected, replace the defective parts.

CARRY OUT 4R CHECKS.

13

a
XA

VRS1

R-352DA(W)
R-352DC(W)
R-352DP(W)

TOUCH CONTROL PANEL ASSEMBLY


OUTLINE OF TOUCH CONTROL PANEL

3) Power Source Circuit


This circuit generates voltages necessary in the control
unit from the AC line voltage.
In addition, the synchronizing signal is available in order
to compose a basic standard time in the clock circuit.

The touch control section consists of the following units.


(1) Key Unit
(2) Control Unit (The Control Unit consists of Power Unit
and CPU Unit).
The principal functions of these units and the signals communicated among them are explained below.

Symbol

Voltage

VC

-5V

Application
LSI(IC1)

4) Relay Circuit
A circuit to drive the magnetron, fan motor, turntable
motor and light the oven lamp.

Key Unit
The key unit is composed of a matrix, signals generated in
the LSI are sent to the key unit through P20, P21, P22, P23,
P24, P25, P26 and P27.
When a key pad is touched, a signal is completed through
the key unit and passed back to the LSI through P41, P43,
P44, P45, AN0 and AN2 to perform the function that was
requested.

5) Buzzer Circuit
The buzzer is responsive to signals from the LSI to emit
audible sounds (key touch sound and completion sound).

Control Unit
Control unit consists of LSI, ACL circuit, indicator circuit,
power source circuit, relay circuit, buzzer circuit, synchronizing signal circuit and back light circuit.

6) Synchronizing Signal Circuit


The power source synchronizing signal is available in
order to compose a basic standard time in the clock
circuit.
It accompanies a very small error because it works on
commercial frequency.

1) ACL
This circuit generates a signal which resets the LSI to the
initial state when power is supplied.

7) Stop Switch
A switch to tell the LSI if the door is open or closed.

2) Indicator Circuit
This circuit consists of 22 segments and 3 common
electrodes using a Liquid Crystal Display.

8) Back Light Circuit


A circuit to drive the back light (Light emitting diodes LD1LD4).

LSI(IXA048DR)
The I/O signal of the LSI(IXA048DR) is detailed in the following table.
Pin No.

Signal

I/O

1-2

VL2-VL1

IN

3-6

AN7-AN4

IN

7
8

P63
AN2

OUT
IN

AN1

IN

Description
Power source voltage input terminal.
Standard voltage for LCD.
Terminal to change cooking input according to the Model.
By using the A/D converter contained in the LSI, DC voltage in accordance with the Model in
operation is applied to set up its cooking constant.
Terminal not used.
Signal coming from touch key.
When either G13 line on key matrix is touched, a corresponding signal out of P20 - P27 will
be input into AN2. When no key is touched, the signal is held at "H" level.
To input signal which communicates the door open/close information to LSI.
Door close "H" level signal (0V). Door open "L" level signal (-5V).
14

R-352DA(W)
R-352DC(W)
R-352DP(W)

Pin No.

Signal

I/O

10

AN0

IN

11
12-13
14

P57
P56-P55
CNTR0

OUT
OUT
OUT

Description
Input terminal to judge the model.
The one of signals P20-P27 will be input into AN0 through one of G1-G8 lines on key matrix.
The LSI will judge the model by this signal.
Back light circuit (Light emitting diodes) driving signal.
Terminal not used.
Signal to sound buzzer (2.0 kHz).
0.12 sec.
A: key touch sound.
0.1 sec.
H : GND
H : GND
B: Completion sound. A
A
L : -5V

2.4 sec.
B

H : GND
B

L : -5V

L : -5V

R-352DA(W), R-352DC(W)

15

P53

OUT

L : -5V

2.0 sec.

H : GND

R-352DP(W)

Oven lamp, fan motor and turntable motor driving signal


To turn on and off shut off relay (RY1). The square waveform voltage is delivered to the RY1
driving circuit and RY2 control circuit.
20.0 msec.

16.7 msec.
H : GND

H : GND

L : -5V

L : -5V

During cooking

During cooking

R-352DA(W), R-352DC(W)

16

P52

OUT

R-352DP(W)

Magnetron high-voltage circuit driving signal.


To turn on and off the cook relay (RY2). The signals
holds "L" level during microwave cooking and "H"
level while not cooking. In other cooking modes
(variable cooking) the signal turns to "H" level and
"L" level in repetition according to the power level.

OFF

P-HI

H : GND
ON

OFF

P-70

L : -5V
OFF

24 sec.
ON

H : GND

8 sec.

L : -5V

(ON and OFF times for other power level.)


17-18
19-20
21

P51-P50
P47-P46
P45

OUT
OUT
IN

22

P44

IN

23

P43

IN

24

INT0

IN

Terminal not used.


Terminal not used.
Signal similar to AN2.
When either G12 line on key matrix is touched, a corresponding signal will be input into P45.
Signal similar to AN2.
When either G11 line on key matrix is touched, a corresponding signal will be input into P44.
Signal similar to AN2.
When either G10 line on key matrix is touched, a corresponding signal will be input into P43.
Signal synchronized with commercial power source frequency.
This is the basic timing for time processing of LSI.
H : GND

H : GND

L : -5V
20.0 msec.

R-352DA(W), R-352DC(W)

25

P41

IN

26
27

P40
RESET

IN
IN

28-29
30

P71-P70
XIN

OUT
IN

31

XOUT

OUT

L : -5V
16.7 msec.

R-352DP(W)

Signal similar to AN2.


When either G9 line on key matrix is touched, a corresponding signal will be input into P41.
Connected to GND through the pull-down resistor R90.
Auto clear terminal.
Signal is input to reset the LSI to the initial state when power is applied. Temporarily set "L"
level the moment power is applied, at this time the LSI is reset. Thereafter set at "H" level.
Terminal not used.
Internal clock oscillation frequency input setting.
The internal clock frequency is set by inserting the ceramic filter oscillation circuit with respect
to XIN terminal.
Internal clock oscillation frequency control output.
Output to control oscillation input of XOUT.
15

R-352DA(W)
R-352DC(W)
R-352DP(W)

Pin No.
32

Signal
VSS

I/O
IN

33

P27

OUT

34

P26

OUT

35

P25

OUT

36

P24

OUT

37

P23

OUT

38

P22

OUT

39

P21

OUT

40

P20

OUT

41-48
49-50
51-72

P17-P10
P07-P06

OUT
OUT
OUT

SEG21-SEG0

73/74 VCC/VREF IN
75
AVSS
IN
76
COM3
OUT
77
COM2
OUT
78

COM1

OUT

79

COM0

OUT

80

VL3

IN

Description
Power source voltage: -5.0V.
VC voltage of power source circuit input.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to AN2, P41, P43, P44 and P45
terminal while one of G8 line keys on key matrix is touched.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to AN2, P41, P43, P44 and P45
terminal while one of G7 line keys on key matrix is touched.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to AN0, AN2, P41, P43, P44 and
P45 terminal while one of G6 line keys on key matrix is touched.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to AN2, P41, P43, P44 and P45
terminal while one of G5 line keys on key matrix is touched.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to AN2, P41, P43, P44 and P45
terminal while one of G4 line keys on key matrix is touched.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to AN2, P41, P43, P44 and P45
terminal while one of G3 line keys on key matrix is touched.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to AN2, P41, P43, P44 and P45
terminal while one of G2 line keys on key matrix is touched.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to AN2, P41, P43, P44 and P45
terminal while one of G1 line keys on key matrix is touched.
Terminal not used.
Terminal not used.
Segment data signal.
Connected to LCD.
The relation between signals are as follows:
LSI signal (Pin No.)
LCD (Pin No.)
LSI signal (Pin No.)
LCD (Pin No.)
SEG 21 (51) ....................... SEG 3 (23)
SEG 10 (62) ....................... SEG 14 (12)
SEG 20 (52) ....................... SEG 2 (24)
SEG 9 (63) ....................... SEG 13 (13)
SEG 19 (53) ....................... SEG 1 (25)
SEG 8 (64) ....................... SEG 12 (14)
SEG 18 (54) ...................... SEG 22 ( 4)
SEG 7 (65) ....................... SEG 11 (15)
SEG 17 (55) ...................... SEG 21 ( 5)
SEG 6 (66) ....................... SEG 10 (16)
SEG 16 (56) ...................... SEG 20 ( 6)
SEG 5 (67) ........................ SEG 9 (17)
SEG 15 (57) ...................... SEG 19 ( 7)
SEG 4 (68) ........................ SEG 8 (18)
SEG 14 (58) ...................... SEG 18 ( 8)
SEG 3 (69) ........................ SEG 7 (19)
SEG 13 (59) ...................... SEG 17 ( 9)
SEG 2 (70) ........................ SEG 6 (20)
SEG 12 (60) ..................... SEG 16 (10)
SEG 1 (71) ........................ SEG 5 (21)
SEG 11 (61) ..................... SEG 15 (11)
SEG 0 (72) ........................ SEG 4 (22)
Connected to GND.
Connected to VC.
Terminal not used.
Common data signal: COM1.
Connected to LCD signal COM1.
Common data signal: COM2.
Connected to LCD signal COM2.
Common data signal: COM3.
Connected to LCD signal COM3.
Power source voltage input terminal.
Standard voltage for LCD.

16

R-352DA(W)
R-352DC(W)
R-352DP(W)

TOUCH CONTROL PANEL SERVICING


1. Precautions for Handling Electronic Components
This unit uses CMOS LSI in the integral part of the
circuits. When handling these parts, the following
precautions should be strictly followed. CMOS LSI have
extremely high impedance at its input and output
terminals. For this reason, it is easily influenced by the
surrounding high voltage power source, static electricity
charge in clothes, etc. and sometimes it is not fully
protected by the built-in protection circuit.
In order to protect CMOS LSI.
1) When storing and transporting, thoroughly wrap them in
aluminium foil. Also wrap all PW boards containing them
in aluminium foil.
2) When soldering, ground the technician as shown in the
figure and use grounded soldering iron and work table.

resistor(s) with resistance equal to that of the controls are


used.
(2) Servicing the touch control panel with power supply
from an external power source:
Disconnect the touch control panel completely from the
oven proper, and short both ends of the door sensing
switch (on PWB) of the touch control panel, which brings
about an operational state that is equivalent to the oven
door being closed. Connect an external power source to
the power input terminal of the touch control panel, then
it is possible to check and repair the controls of the touch
control panel it is also possible to check the sensorrelated controls of the touch control panel by using the
dummy resistor(s).
3. Servicing Tools
Tools required to service the touch control panel assembly.
1) Soldering iron: 30W
(It is recommended to use a soldering iron with a grounding
terminal.)
2) Oscilloscope: Single beam, frequency range: DC-10MHz
type or more advanced model.
3) Others: Hand tools

approx. 1M ohm

2. Servicing of Touch Control Panel


We describe the procedures to permit servicing of the
touch control panel of the microwave oven and the
precautions you must take when doing so. To perform
the servicing, power to the touch control panel is available
either from the power line of the oven itself or from an
external power source.
(1) Servicing the touch control panel with power supply
of the oven:
CAUTION:
THE HIGH VOLTAGE TRANSFORMER OF THE
MICROWAVE OVEN IS STILL LIVE DURING
SERVICING PRESENTS A HAZARD.
Therefore, when checking the performance of the touch
control panel, put the outer cabinet on the oven to avoid
touching the high voltage transformer, or unplug the
primary terminal (connector) of the high voltage
transformer to turn it off; the end of such connector must
be insulated with an insulating tape. After servicing, be
sure to replace the leads to their original locations.
A. On some models, the power supply cord between the
touch control panel and the oven itself is so short that the
two cant be separated.
For those models, check and repair all the controls
(sensor-related ones included) of the touch control panel
while keeping it connected to the oven.
B. On some models, the power supply cord between the
touch control panel and the oven proper is long enough
that they may be separated from each other. For those
models, therefore, it is possible to check and repair the
controls of the touch control panel while keeping it apart
from the oven proper; in this case you must short both
ends of the door sensing switch (on PWB) of the touch
control panel with a jumper, which brings about an
operational state that is equivalent to the oven door
being closed. As for the sensor-related controls of the
touch control panel, checking them is possible if dummy

4. Other Precautions
1) Before turning on the power source of the control unit,
remove the aluminium foil applied for preventing static
electricity.
2) Connect the connectors of the key unit to the control unit
being sure that the lead wires are not twisted.
3) After aluminium foil is removed, be careful that abnormal
voltage due to static electricity etc. is not applied to the
input or output terminals.
4) Attach connectors, electrolytic capacitors, etc. to PWB,
making sure that all connections are tight.
5) Be sure to use specified components where high precision
is required.

17

R-352DA(W)
R-352DC(W)
R-352DP(W)

COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE


WARNING: Avoid possible exposure to microwave energy. Please follow the instructions below before operating
the oven.
1. Disconnect oven from power supply.
2. Visually check the door and cavity face plate for damage
(dents, cracks, signs of arcing etc.).

4. The door is bent or warped.


5. There are defective parts in the door interlock system.
6. There are defective parts in the microwave generating
and transmission assembly.
7. There is visible damage to the oven.

Carry out any remedial work that is necessary before operating the oven.
Do not operate the oven if any of the following conditions
exist;
1. Door does not close firmly.
2. Door hinge, support or latch hook is damaged.
3. The door gasket or seal or damaged.

Do not operate the oven:


1. Without the RF gasket (Magnetron).
2. If the wave guide or oven cavity are not intact.
3. If the door is not closed.
4. If the outer case (cabinet) is not fitted.

Please refer to OVEN PARTS, CABINET PARTS, CONTROL PANEL PARTS, DOOR PARTS, when carrying out any of
the following removal procedures:

WARNING FOR WIRING


To prevent an electric shock, take the following manners.
1. Before wiring,
1) Disconnect the power supply.
2) Open the door and wedge the door open.
3) Discharge the high voltage capacitor and wait for 60
seconds.
2. Don't let the wire leads touch to the following parts;
1) High voltage parts:
Magnetron, High voltage transformer, High voltage
capacitor, High voltage rectifier assembly and High
voltage fuse.
2) Hot parts:
Oven lamp, Magnetron, High voltage transformer and

Oven cavity.
3) Sharp edge:
Bottom plate, Oven cavity, Waveguide flange,
Chassis support and other metallic plate.
4) Movable parts (to prevent a fault)
Fan blade, Fan motor, Switch, Open button.
3. Do not catch the wire leads in the outer case cabinet.
4. Insert the positive lock connector certainly until its pin
is locked. And make sure that the wire leads should not
come off even if the wire leads is pulled.
5. To prevent an error function, connect the wire leads
correctly, referring to the Pictorial Diagram.

OUTER CASE REMOVAL


To remove the components, procedure as follows.
1. Disconnect oven from power supply.
2. Remove four(4) screws from rear and one (1) screw
along the right side edge of case.
3. Slide the entire case back out about 1 inch(3 cm) to free

it from retaining clips on the cavity face plate.


4. Lift entire case from the unit.
CAUTION: DISCONNECT OVEN FROM POWER SUPPLY BEFORE REMOVING OUTER CASE.

POWER TRANSFORMER REMOVAL


Re-install
1. Rest transformer on the bottom plate with its primary
terminals toward the oven face plate.
2. Secure transformer with four screws to bottom plate.
3. Re-connect wire leads (primary and high voltage) to
power transformer and filament leads of transformer to
magnetron and high voltage capacitor. Refer to
"PICTORIAL DIAGRAM".
4. Re-install outer case and check that oven is operating
properly.

1. CARRY OUT 3D CHECKS.


2. Disconnect wire leads (primary and high voltage) from
power transformer.
3. Disconnect filament leads from the magnetron and the
high voltage capacitor.
4. Remove four (4) screws holding transformer to bottom
plate.
5. Remove transformer from bottom plate.

18

R-352DA(W)
R-352DC(W)
R-352DP(W)

HIGH VOLTAGE RECTIFIER, HIGH VOLTAGE FUSE AND HIGH VOLTAGE CAPACITOR REMOVAL
1. CARRY OUT 3D CHECKS.
2. Disconnect the brown and blue wires of power supply
cord from the fuse holder.
3. Disconnect the wire leads of the main wire harness from
the fuse holder.
4. Disconnect the high voltage fuse from the power
transformer.
5. Disconnect filament lead of the power transformer from
the high voltage capacitor.
6. Disconnect high voltage wire of the high voltage rectifier
assembly from the magnetron.
7. Remove one (1) screw holding capacitor holder to the
oven cavity rear plate.

8. Remove one (1) screw holding high voltage rectifier


assembly to capacitor holder.
9. Disconnect rectifier terminal from capacitor.
Now, the high voltage rectifier assembly is free.
10.Disconnect high voltage fuse from capacitor.
Now, the high voltage fuse is free.
11.Remove the high voltage capacitor from the capacitor
holder. Now, the high voltage capacitor is free.
CAUTION: WHEN REPLACING HIGH VOLTAGE
RECTIFIER AND HIGH VOLTAGE CAPACITOR,
GROUND SIDE TERMINAL OF THE HIGH VOLTAGE
RECTIFIER MUST BE SECURED FIRMLY WITH A
GROUNDING SCREW.

MAGNETRON REMOVAL
Re-install
1. Re-install the magnetron duct to the magnetron with the
two (2) screws.
2. Re-install the magnetron to waveguide flange with the
four (4) screws.
3. Insert the two (2) tabs of the chassis support to the oven
cavity front plate and back plate.
4. Re-install the chassis support to oven cavity front plate,
oven cavity rear plate, magnetron and fan duct with the
five (5) screws.
5. Reconnect the wire leads to the magnetron. Refer to
"PICTORIAL DIAGRAM".
6. Re-install outer case and check that the oven is operating
properly.
CAUTION: WHEN REPLACING MAGNETRON, BE SURE
THE R.F. GASKET IS IN PLACE AND MOUNTING SCREWS ARE TIGHTENED SECURELY.

Removal
1. CARRY OUT 3D CHECKS.
2. Disconnect wire leads from magnetron.
3. Remove the five (5) screws holding chassis support to
oven cavity front plate, oven cavity rear plate, magnetron
and fan duct.
4. Remove the chassis support from oven.
5. Carefully remove the four (4) screws holding magnetron
to waveguide flange.
6. Lift up magnetron with care so that magnetron antenna
is not hit by any metal object around antenna.
7. Remove the two (2) screws holding the magnetron duct
to the magnetron.
8. Remove the magnetron duct from the magnetron.
9. Now, the magnetron is free.

POSITIVE LOCK CONNECTOR REMOVAL

Terminal

Positive lock
connector

1. CARRY OUT 3D CHECKS.


2. Pushing the lever of positive lock connector.
3. Pull out the positive lock connector.

1
Push

CAUTION: WHEN YOU (SERVICE ENGINEERS) CONNECT THE POSITIVE LOCK CONNECTORS
TO THE TERMINALS, CONNECT THE POSITIVE LOCK SO THAT THE LEVER FACE YOU
(SERVICE ENGINEERS).

Lever

2
Pull down

Figure C-1. Positive lock connector

TERMINAL INSULATOR REPLACEMENT


1. Open covers of the terminal insulator by using small flat
type screw driver.
2. Remove the receptacle from the terminal insulator.
3. Now, the terminal insulator is free.

Terminal
insulator

Installation
1. Insert the receptacle into terminal insulator.
2. Close covers of the terminal insulator, as shown illustlated
below.
Covers

Flat type
screw driver

Receptacle
19

R-352DA(W)
R-352DC(W)
R-352DP(W)

CONTROL PANEL ASSEMBLY REMOVAL


CPU UNIT
NOTE: Handle the CPU unit carefully so that the ribbon
cable does not come off. Because the ribbon cable
is sticked on the LCD and the printed wiring board
only by heated paste.

1. CARRY OUT 3D CHECKS.


2. Disconnect the wire leads from panel components.
3. Remove the one (1) screw holding the control panel
assembly to the oven flange.
4. Slide the control panel assembly upward and remove it.
5. Now, individual components can be removed.
NOTE: 1. Before attaching a new key unit, wipe off remaining
adhesive on the control panel frame surfaces
completely with a soft cloth soaked in alcohol.
2. When attaching the key unit to the control panel
frame, adjust the upper edge and right edge of the
key unit to the correct position of control panel
frame.
3. Stick the key unit firmly to the control panel frame
by rubbing with soft cloth not to scratch.

Liquid Crystal
Display (LCD)

Printed wiring board


of CPU unit

Ribbon cable

Figure C-2. CPU unit

OVEN LAMP AND LAMP SOCKET REMOVAL


1. CARRY OUT 3D CHECKS.
2. Bend the tab of the partition angle holding the lamp
socket.
3. Lift up the oven lamp socket.
4. Pull the wire leads from the oven lamp socket by pushing
the terminal hole of the oven lamp socket with the small
flat type screw driver.
5. Now, the oven lamp socket is free.

Oven lamp
socket

Terminal
Wire lead

Terminal hole
Flat type small
screw driver

Figure C-3. Oven lamp socket

TURNTABLE MOTOR REMOVAL


1. Disconnect oven from power supply.
2. Remove turntable and turntable support from oven cavity.
3. Lay the oven on it's backside. Remove the turntable
motor cover by snipping off the material in four corner.
4. Where the corners have been snipped off bend corner
areas flat. No sharp edge must be evident after removal
of the turntable motor cover.
5. Disconnect wire leads from turntable motor.
(See "Positive lock connector removal")

6. Remove two (2) screws holding turntable motor to oven


cavity.
7. Now the turntable motor is free.
8. After replacement use the one (1) screw to fit the turntable
motor cover.
NOTE: The one (1) screw to fit the turntable motor cover
should be XHTSD40P08RV0.

COOLING FAN MOTOR REMOVAL


1. CARRY OUT 3D CHECKS.
2. Disconnect the wire leads from the fan motor.
3. Remove the magnetron and the chassis support from the
waveguide, referring to "MAGNETRON REMOVAL".
4. Release the snap of the main wire harness from the fan
duct.
5. Remove one (1) screw holding the fan duct assembly to
the oven cavity.
6. Release the main wire harness from the hole of the fan
duct.
7. Release the fan duct from the waveguide flange.
8. Release the fan duct assembly from the oven cavity.
9. Remove the fan blade from the fan motor shaft according
the following procedure.
1) Hold the edge of the rotor of the fan motor by using a pair
of grove joint pliers.

CAUTION:
* Make sure that any pieces do not enter the gap
between the rotor and the stator of the fan motor
because the rotor is easily shaven by pliers and
metal pieces may be produced.
* Do not touch the pliers to the coil of the fan motor
because the coil may be cut or injured.
* Do not disfigure the bracket by touching with the pliers.
2) Remove the fan blade from the shaft of the fan motor by
pulling and rotating the fan blade with your hand.
3) Now, the fan blade will be free.
CAUTION:
* Do not reuse the removed fan blade because the hole
(for shaft) may be larger than normal.
10.Remove the two (2) screws holding the fan motor to the
fan duct.
20

R-352DA(W)
R-352DC(W)
R-352DP(W)

11.Now, the fan motor is free.

CAUTION:
* Do not hit the fan blade strongly when installed
because the bracket may be disfigured.
* Make sure that the fan blade rotates smooth after
installation.
* Make sure that the axis of the shaft is not slanted.
3. Catch three holes of fan duct on three tabs of the
waveguide flange.
4. Install the fan duct assembly to the oven cavity with the
one (1) screw.
5. Insert the snap of the main wire harness to the hole of the
fan duct and insert the main wire harness into the hole of
the fan duct.
6. Install the chassis support and the magnetron to oven
cavity.
7. Connect the wire leads to the fan motor, referring to the
pictorial diagram.
Shaft

INSTALLATION
1. Install the fan motor to the fan duct with the two (2)
screws.
2. Install the fan blade to the fan motor shaft according the
following procedure.
1) Hold the center of the bracket which supports the shaft
of the fan motor on the flat table.
2) Apply the screw lock tight into the hole (for shaft) of the
fan blade.
3) Install the fan blade to the shaft of fan motor by pushing
the fan blade with a small, light weight, ball peen
hammer or rubber mallet.
Coil
Groove joint pliers

Shaft
Axis

Stator
Gap
Bracket

These are the positions


that should be pinched
with pliers.

Stator

Rotor

Table

Rotor

Rear View

Center of
bracket

Side View

POWER SUPPLY CORD REPLACEMENT


Removal

into the square hole of the oven cavity back plate.


2. Install the earth wire lead of power supply cord to the bottom
plate with one (1) screw and tight the screw (for R352DA(W)/ R-352DC(W)).
3. Connect the brown wire lead of power supply cord to the
fuse holder correctly, referring to the Pictorial Diagram.
4. Strip the blue wire lead of the power supply cord and wire
lead of the main wire harness for 15mm lengh from its end.
5. Wind the conductor of the blue wire lead of the power
supply cord and the conductor of the wire lead of the main
wire harness each other.
6. Insert them into the connector. And clamp it.
7. CARRY OUT 4R CHECKS.

1. CARRY OUT 3D CHECKS.


2. Remove the single (1) screw holding the green/yellow
wire to the bottom plate (for R-352DA(W)/ R-352DC(W)).
3. Disconnect the brown wire lead of the power supply cord
from the fuse holder.
4. Cut away the connector.
5. Release the power supply cord from the oven cavity back
plate.
6. Now, the power supply cord is free.

Re-install
1. Insert the moulding cord stopper of power supply cord
R-352DA(W)/ R-352DC(W)

Blue wire lead of power supply cord


15 mm

Oven Cavity
Back Plate

Fuse M10A
Red Wire
Brown Wire
Purse Lock
White Wire

Power
Supply
Cord

Connector

Blue
Wire

Green/Yellow Wire
Screw

Wire lead of the


main wire harness

R-352DP(W)

Power Supply
Cord

Fuse M10A
Red Wire
Power
Supply
Cord

Brown Wire

Connector
CE-230

White Wire
Bottom Plate

Conductor:
Stripped portion

Purse Lock
Connector

Oven Cavity
Back Plate

Connector
CE-230

Square
Hole

Blue
Wire

Moulding
Cord Stopper

Figure C-4 (a). Power Supply Cord Replacement

Figure C-4 (b) Power Supply Cord Replacement

21

R-352DA(W)
R-352DC(W)
R-352DP(W)

1ST. LATCH SWITCH, 2ND. INTERLOCK RELAY CONTROL SWITCH AND MONITOR SWITCH
REMOVAL
1. CARRY OUT 3D CHECKS.
2. Disconnect wire leads from the switches.
3. Remove two (2) screws holding latch hook to oven
flange.
4. Remove latch hook assembly from oven flange.
5. Push outward on the two (2) retaining tabs holding switch
in place.
6. Switch is now free.
Re-install
1. Re-install each switch in its place. The 1st. latch and

monitor switches are in the lower position and the 2nd.


interlock relay control switch is in the upper position.
2. Re-connect wire leads to each switch.
Refer to pictorial diagram.
3. Secure latch hook (with two (2) mounting screws) to
oven flange.
4. Make sure that the monitor switch is operating properly
and check continuity of the monitor circuit. Refer to
chapter "Test Procedure" and Adjustment procedure.

1ST. LATCH SWITCH, 2ND. INTERLOCK RELAY CONTROL SWITCH AND MONITOR SWITCH
ADJUSTMENT
If the 1st. latch switch, 2nd. interlock relay control switch and
monitor switch do not operate properly due to a
misadjustment, the following adjustment should be made.
1. Loosen the two (2) screws holding latch hook to the oven
cavity front flange.
2. With door closed, adjust latch hook by moving it back and
forth, and up and down. In and out play of the door
allowed by the upper and lower position of the latch hook
should be less than 0.5mm. The vertical position of the
latch hook should be adjusted so that the 1st. latch switch
and 2nd. interlock relay control switch are activated with
the door closed. The horizontal position of the latch hook
should be adjusted so that the plunger of the monitor
switch is pressed with the door closed.
3. Secure the screws with washers firmly.
4. Check all switches operation. If each switch has not
activated with the door closed, loosen screw and adjust
the latch hook position.

toward the oven face. Both results (play in the door)


should be less than 0.5mm.
2. The contacts of the 1st. latch switch and 2nd. interlock
relay control switch open within 0.9mm gap between
right side of cavity face plate and door when the door is
open.
3. Monitor switch contacts close when door is opened.
4. Re-install outer case and check for microwave leakage
around door with an approved microwave survey meter.
(Refer to Microwave Measurement Procedure.)
Door
Latch Hook

Latch
Heads

After adjustment, check the following.


1. In and out play of door remains less than 0.5mm when in
the latched position. First check upper position of latch
hook, pushing and pulling upper portion of door toward
the oven face. Then check lower portion of the latch
hook, pushing and pulling lower portion of the door

2nd. Interlock
Relay control
Switch

Monitor Switch

1st. Latch
Switch

Figure C-5. Latch Switch Adjustments

DOOR REPLACEMENT
REMOVAL
1. Disconnect the power supply cord.
2. Push the open button and open the door slightly.
3. Insert a putty knife (thickness of about 0.5mm) into the
gap between the choke cover and door frame as shown
in Figure C-6 to free engaging parts.
4. Pry the choke cover by inserting a putty knife as shown
Figure C-6.
5. Release choke cover from door panel.
6. Now choke cover is free.
7. Release two (2) pins of door panel from two (2) holes of
upper and lower oven hinges by lifting up.
8. Now, door panel with door frame is free from oven cavity.

Door Frame
Putty Knife
Choke Cover

Figure C-6. Door Disassembly


22

R-352DA(W)
R-352DC(W)
R-352DP(W)

9. Remove the four (4) screws holding the door panel to the
door frame.
10.Release door panel from eight (8) tabs of door frame.
11.Now, door panel with sealer film is free.
12.Tear sealer film from door panel.
13.Now, door panel is free.
14.Slide latch head upward and remove it from door frame
with releasing latch spring from door frame and latch
head.
15.Now, latch head and latch spring are free.
16.Remove the door screen from the door frame.
17.Now, door screen is free.

Pin

Upper
Oven Hinge

Upper Oven
Hinge

Lower
Oven Hinge

RE-INSTALL
1. Re-install door screen to door frame.
2. Re-install the latch spring to the latch head. Re-install the
latch spring to the door frame. Re-install latch head to
door frame.
3. Re-install door panel to door frame by fitting eight (8) tabs
of door frame to eight (8) holes of door panel.
4. Hold the door panel to the door frame with the four (4)
screws.
5. Put sealer film on door panel. Refer to Sealer Film
about how to handle new one.
6. Catch two (2) pins of door panel on two (2) hole of upper
and lower oven hinges.
7. Re-install choke cover to door panel by pushing.
Note: After any service to the door;
(A) Make sure that 1st. latch switch, 2nd. interlock relay
control switch and monitor switch are operating
properly. (Refer to chapter Test Procedures.).
(B) An approved microwave survey meter should be
used to assure compliance with proper microwave
radiation emission limitation standards.
After any service, make sure of the following :
1. Door latch heads smoothly catch latch hook through
latch holes and that latch head goes through center of
latch hole.
2. Deviation of door alignment from horizontal line of cavity
face plate is to be less than 1.0mm.
3. Door is positioned with its face pressed toward cavity
face plate.
4. Check for microwave leakage around door with an
approved microwave survey meter. (Refer to Microwave
Measurement Procedure.)
Note: The door on a microwave oven is designed to act as
an electronic seal preventing the leakage of
microwave energy from oven cavity during cook
cycle. This function does not require that door be airtight, moisture (condensation)-tight or light-tight.
Therefore, occasional appearance of moisture, light
or sensing of gentle warm air movement around
oven door is not abnormal and do not of themselves
indicate a leakage of microwave energy from oven
cavity.

Lower Oven
Hinge
Pin
Choke Cover

Figure C-7. Door Replacement

SEALER FILM
Installation
1. Put the adhesive tape on the backing film of the sealer
film as shown in Fig. C-8.
2. Tear the backing film by pulling the adhesive tape.
3. Put the pasted side of the sealer film on the door panel.
Sealer film
Backing film

Adhesive tape

Figure C-8. Sealer film

23

R-352DA(W)
R-352DC(W)
R-352DP(W)

MICROWAVE MEASUREMENT
After adjustment of door latch switches, monitor switch and
door are completed individually or collectively, the following
leakage test must be performed with a survey instrument
and it must be confirmed that the result meets the requirements of the performance standard for microwave oven.

2.
3.

REQUIREMENT
The safety switch must prevent microwave radiation emission in excess of 5mW/cm2 at any point 5cm or more from
external surface of the oven.

PREPARATION FOR TESTING:


Before beginning the actual test for leakage, proceed as
follows;
1. Make sure that the test instrument is operating normally
as specified in its instruction booklet.
Important:
Survey instruments that comply with the requirement for
instrumentations as prescribed by the performance
standard for microwave ovens must be used for testing.
Recommended instruments are:

4.

5.
6.

NARDA 8100
NARDA 8200
HOLADAY HI 1500
SIMPSON 380M
Place the oven tray into the oven cavity.
Place the load of 275 15ml of water initially at 20
5C in the centre of the oven tray. The water container
should be a low form of 600 ml beaker with inside
diameter of approx. 8.5cm and made of an electrically
non-conductive material such as glass or plastic.
The placing of this standard load in the oven is important
not only to protect the oven, but also to insure that any
leakage is measured accurately.
Close the door and turn the oven ON with the timer set for
several minutes. If the water begins to boil before the
survey is completed, replace it with 275ml of cool water.
Move the probe slowly (not faster that 2.5cm/sec.)
along the gap.
The microwave radiation emission should be measured
at any point of 5cm or more from the external surface of
the oven.

SHARP

mW cm 2

mW cm 2
Microwave leakage measurement at 5 cm distance

24

R-352DA(W)
R-352DC(W)
R-352DP(W)

SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. CLOCK APPEARS ON DISPLAY

MAGNETRON

POWER TRANSFORMER

CAPACITOR
1.07
AC2300V
for R-352DP(W)
(Peru)
CAPACITOR
094
AC2300V

H.V. RECTIFIER

MONITOR RESISTOR
0.8/20W

H. V. FUSE
0.75A

TTM
TURNTABLE MOTOR

FAN MOTOR

OVEN LAMP

B2

B1
A1

2ND. INTERLOCK
RELAY CONTROL
SWITCH

THERMAL CUT-OUT
95C (MG)

FM

OL

CONTROL
UNIT

RY-2
2ND.
INTERLOCK
RELAY

A2

EARTH

G-Y
NEUTRAL

BLU

NEUTRAL

BLU

N.O.

MONITOR SWITCH

FUSE
M10A

THERMAL
CUT-OUT
125C (OVEN)

COM.

RY-1

EARTH

G-Y

COM.

LIVE

N.O.

BRN

50Hz

for R-352DA(W)
R-352DC(W)

220V

LIVE

BRN

220V

60Hz

for R-352DP(W)
(Peru)

NOTE: " " indicates components with potentials above 250V.

1ST. LATCH
SWITCH

Figure O-1. Oven Schematic-OFF Condition

THERMAL CUT-OUT
95C (MG)

Figure O-2. Oven Schematic-Cooking Condition


25

MAGNETRON

H. V. FUSE
0.75A

CAPACITOR
1.07
AC2300V
for R-352DP(W)
(Peru)
CAPACITOR
094
AC2300V

H.V. RECTIFIER

MONITOR RESISTOR
0.8/20W

1ST. LATCH
SWITCH

MONITOR SWITCH

TTM
TURNTABLE MOTOR

OL

FM
FAN MOTOR

B2

B1
A1

2ND. INTERLOCK
RELAY CONTROL
SWITCH

OVEN LAMP

CONTROL
UNIT

RY-2
2ND.
INTERLOCK
RELAY

A2

EARTH

G-Y
NEUTRAL

BLU

NEUTRAL

BLU

N.O.

POWER TRANSFORMER

THERMAL
CUT-OUT
125C (OVEN)

COM.

RY-1

EARTH

G-Y

COM.

LIVE

N.O.
BRN

50Hz

for R-352DA(W)
R-352DC(W)

220V

LIVE

BRN

220V

60Hz

for R-352DP(W)
(Peru)

FUSE
M10A

SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED
2. COOKING TIME PROGRAMMED
3. START KEY TOUCHED

(Lower)

CN-A

26

T1

CN-A

RED

(Oven side)

COM.

COM.

GRY

GRY

GRY

WHT

WHT

MONITOR
SWITCH

1ST. LATCH NO
SWITCH

N.C.

ORG

RED

WHT

BLK

WHT

GRY

BLK

BLK

RED

RED

GRY

GRY

NOTE:
Neutral (WHT) wire must
be connected to the
terminal with black mark
on the oven light socket.

LIVE
BRN

BLU

G
/
Y

NEUTRAL

EARTH
for R-352DA(W)
R-352DC(W)

POWER
SUPPLY
CORD

CONNECTOR

MAGNETRON

POWER
TRANSFORMER

HIGH VOLTAGE
FUSE

HIGH VOLTAGE
CAPACITOR

HIGH VOLTAGE COMPONENTS

FUSE AND
FUSE HOLDER

RED

THERMAL
CUT-OUT (MG)

"N" LABEL
(for R-352DA(W) only)

4
5

Figure S-1. Pictorial Diagram

ORG

E
MONITOR
RESISTOR

TURNTABLE
MOTOR

FAN MOTOR

THERMAL
CUT-OUT (OVEN)

RY2

BLK

YLW

GRN

WHT

WHT

1 WHT

(POWER UNIT)

RY1

2 GRN

(Cabinet side)

BLK

YLW

SP1

CN-C

CN-B
1 RED

GRN

GRN

COM.

WHT

YLW

(Upper)

1
CN-B
2

GRN

CN-C

RED

Black Mark
OVEN LAMP
AND SOCKET

(CPU UNIT)

H
YLW

WHT

IC1

N.O.

BLK

CN-G

2ND. INTERLOCK
RELAY CONTROL
SWITCH

RED

H.V.
RECTIFIER

CONTROL UNIT

R-352DA(W)
R-352DC(W)
R-352DP(W)

6
D

R-352DA(W)
R-352DC(W)
R-352DP(W)

C9

A1
A2

d
a

C3

GND

C5

VR

(J1)

SP1 PKM22EPT

C1 1000/25v

AC

VRS1

CN-A

CN-C
9PIN LEAD WIRE
HARNESS

D1
S1NB10

10G471K

T1

INT

RY1
AC

OVEN LAMP
TURNTABLE
MOTOR
FAN MOTOR
MICRO

NO

C4

BUZZER

COM

C6

OVEN LAMP
TURNTABLE
MOTOR
FAN MOTOR

NO

C8

MICRO

COM

C7

NC

B2

C2

NC

B1

C1

2ND. INTERLOCK
RELAY CONTROL
SWITCH

RY2

F 2ND. INTERLOCK

RELAY CONTROL
SWITCH
CN-B

Figure S-2. Power unit Circuit


1

27

C-2

C-4

C-9

C-5

C-1

2ND.
INTERLOCK
RELAY
CONTROL
SWITCH

: IF NOT SPECIFIED 1/10W 5%

Q22
DTA123JKA

C20 0.1/50v

Q30
DTA143EKA

Q10
DTA143EKA

R41 15k

Q20
DTA143EKA

Q1
2SA1037AK

R4 560 1/2w

Q21
DTD143EKA

LD1 LD2 LD3 LD4

D40
MA152WA

D20
MA152WA

NOTE

C-8

C-7

MICRO

(BROWNER)

OVEN LAMP
TURNTABLE
C-6
MOTOR
FAN MOTOR

NC

BUZZER

INT

VR

C1 0.1/50v

R30 3.3k

C60-65 330pF/50v

80

25

0
G10

G14

G13

G12

G11

R9 4.7k R8 4.7k R7 4.7k

G9

SEG 2

SEG 1

SEG 4

SEG 3

IC1
IXA048DR

SEG 5

SEG 6

Bebida

Detencin
Cancelacin

G6

G7

KEY UNIT

G8

R90 15k

24

VL2
VL1
AN7
AN6
AN5
AN4
P63
AN2
AN1
AN0
P57
P56
P55
CNTR0
P53
P52
P51
P50
P47
P46
P45
P44
P43
INT0

25

COOK

DEFROST
SEG 8

64

41

SEG14

G4

SEG13

SEG15

Nivel de
Potencia

Plato Principal

Pastel

Cronmetro Comienzo
Reloj
Minuto Extra

G5

40

SEG8
SEG9
SEG10
SEG11
SEG12
SEG13
SEG14
SEG15
SEG16
SEG17
SEG18
SEG19
SEG20
SEG21
P06
P07
P10
P11
P12
P13
P14
P15
P16
P17

65

SEG18

SEG17

Pizza

G3

KG

COM3

G1

R60
15k

COM1

COM2

SEG20

Verdura Fresca DESCONGELACION


RAPIDA

Verdura Congelada Papa Asada

Arroz / Pasta DESCONGELACION


AUTOMATICA

G2

Figure S-3. CPU Unit Circuit

R73 15k

R72 15k

R71 15k

R70 15k

CF1 CST4.00MGW

(J17) 4.7k

(J15) 4.7k

(J13) 4.7k

(J11) 4.7k

GND

R69 15k

R68 15k

(J14)

(J12)
(J16)

(J10)

Q2
2SA1037AK

C4
0.01/25v
R6 15k

LIQUID CRYSTAL DISPLAY

SEG 9

R1 82
R11 1k
C10
0.1
/50v
C21

C3 0.01/25v
C11 0.01/25v
R79 270k

R2
4.7k
10
/35v

R5 1k
ZD1
UDZ4.3B
R78 270k
R77 270k
R76 270k
R75 270k
R74 270k

R12
4.7k

R40

SEG 7

VL3
COM0
COM1
COM2
COM3
AVSS
VREF
VCC
SEG0
SEG1
SEG2
SEG3
SEG4
SEG5
SEG6
SEG7

C-3

4.7k

C2 220/10v
R10 15k
C40
0.01
/25v

SEG10

GND

R80

1M

28

R67
15k

R66
15k

R65
15k

C65
C64
C63
C62
C61
C60

SEG11

F
SEG12

1
SEG21

G
SEG22

SEG19

SEG16

E
2

P41
P40
RESET
P71
P70
XIN
XOUT
VSS
P27
P26
P25
P24
P23
P22
P21
P20

R64
15k

R63
15k

R62
15k

R61
15k

CPU UNIT

R-352DA(W)
R-352DC(W)
R-352DP(W)

6
D

R-352DA(W)
R-352DC(W)
R-352DP(W)

1
1
2

SH - A

SH - B

CN - C

DIP

CN - B

VH

D1

C1

SP1
(D2)

(D3)

RY2

OM
DU

OM

RY1

DU

(J1)

1
F

XA
3

VRS1

T1

VH
G

CN - A

Figure S-4. Printed Wiring Board

29

R-352DA(W)
R-352DC(W)
R-352DP(W)

PARTS LIST

Note: The parts marked "" may cause undue microwave exposure.
The parts marked "*" are used in voltage more than 250V.
REF. NO.

PART NO.

DESCRIPTION

QSW-MA137WRE0
QFSHDA019WRE0
QSW-MA138WRE0
RTHM-A116WRE0
QACC-A102WRE0
QACC-A077WRE0
QACC-A078WRE0
FH-DZA088WRK0
RC-QZA278WRZZ
RC-QZA278WRZZ
RC-QZA268WRZZ
RV-MZA294WRE0
RMOTEA340WRE0
RMOTEA340WRE0
RMOTEA362WRE0
QSOCLA024WRE0
QSOCLA022WRE0
RLMPTA069WRE0
RMOTDA173WRE0
RMOTDA169WRE0
RTHM-A079WRE0
RTRN-A615WRZZ
RTRN-A615WRZZ
RTRN-A618WRZZ
QFS-IA002WRE0
RR-WZA022WRE0
QFS-CQ001YBE0

1st. latch switch/ 2nd. interlock relay control switch


Fuse holder
Monitor switch
Thermal cut-out 125C
Power supply cord for Argentina [R-352DA(W)]
Power supply cord for Chile [R-352DC(W)]
Power supply cord for Peru [R-352DP(W)]
High voltage rectifier assembly
High voltage capacitor(1.07F/2300V) for Argentina [R-352DA( W)]
High voltage capacitor(1.07F/2300V) for Chile [R-352DC(W)]
High voltage capacitor(0.94F/2300V) for Peru [R-352DP(W)]
Magnetron
Fan motor for Argentina [R-352DA(W)]
Fan motor for Chile [R-352DC(W)]
Fan motor for Peru [R-352DP(W)]
Oven lamp socket
Oven lamp socket (Interchangeable)
Oven lamp
Turntable motor
Turntable motor (Interchangeable)
Thermal cut-out 95C
Power transformer 220V/50Hz for Argentina [R-352DA(W)]
Power transformer 220V/50Hz for Chile [R-352DC(W)]
Power transformer 220V/60Hz for Peru [R-352DP(W)]
High voltage fuse
Monitor resistor 0.8 ohm 20W
Fuse M10A

Q'TY

CODE

2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

AH
AH
AH
AL
AU
AT
AR
AP
AT
AT
AS
BL
AX
AX
AY
AH
AG
AK
AX
AW
AH
BL
BL
BL
AQ
AK
AE

1
1
2
1

AZ
AX
AC
AH

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4

BA
AC
AB
AF
AE
AG
AN
AN
AG
AS
AE
BA
AZ
AT
AE
AF
AA

1
1
1
1
1
1
1
1
1
1
1
1
1

AU
AF
AH
AC
AK
AT
BD
AG
AC
AG
AF
AE
AC

ELECTRIC PARTS

*
*
*
*

*
*
*
*

1- 1
1- 2
1- 3
1- 4
1- 5
1- 5
1- 5
1- 6
1- 7
1- 7
1- 7
1- 8
1- 9
1- 9
1- 9
1-10
1-10
1-11
1-12
1-12
1-13
1-14
1-14
1-14
1-15
1-16
1-17

CABINET PARTS
2222-

1
2
3
4

GCABUA690WRP0
GDAI-A316WRW0
GLEGPA074WRE0
GLEGPA077WRF0

Outer case cabinet


Bottom plate
Foot
Leg

3- 1
3- 1A
3- 1B
3- 1C
C1
D1
RY1
RY2
SP1
T1
VRS1
3- 2
3- 3
3- 3-1
3- 4
3- 5
3- 6

DPWBFC078WRKZ
QCNCMA446DRE0
QCNCMA275DRE0
FW-VZA250DRE0
VCEAB31EW108M
RSRCDA013DRE0
RRLY-A094DRE0
RRLY-A114DRE0
RALM-A014DRE0
RTRNPA114DRE0
RH-VZA032DRE0
DPWBFC077WRKZ
FPNLCB527WRKZ
FUNTKB025WREZ
PSHEPA588WRE0
LHLD-A205WRF0
XEPSD30P08XS0

Power unit
2-pin connector(CN-A)
2-pin connector(CN-B)
9pin wire harness (CN-C)
Capacitor 1000F 25V
Diode bridge (S1NB10)
Relay (OMIF-S-112LM)
Relay (DU12D1-1P(M)-R)
Buzzer (PKM22EPT)
Transformer
Varistor (10G471K)
CPU unit
Control panel frame with key unit
Key unit
LED sheet
LCD holder
Screw ; 3mm x 8mm

4- 1
4- 2
4- 3
4- 4
4- 5
4- 6
4- 7
4- 8
4- 9
4-10
4-11
4-12
4-13

PDUC-A724WRF0
PPACGA084WRF0
PHOK-A116WRFZ
LBNDKA143WRW0
NFANJA029WRE0
PDUC-A728WRW0
FOVN-A461WRTZ
LANGFA196WRWZ
PCUSGA529WRP0
LANG-A067WRPZ
LANG-A078WRWZ
NCPL-A053WRFZ
PCUSUA511WRP0

Air separater
TTM packing
Latch hook
Capacitor holder
Fan blade
Fan duct
Oven cavity
Chassis support
Cushion
Magnetron duct
Barrier
Coupling
Cushion

CONTROL PANEL PARTS

OVEN PARTS

30

R-352DA(W)
R-352DC(W)
R-352DP(W)

Note: The parts marked "" may cause undue microwave exposure.
The parts marked "*" are used in voltage more than 250V.
REF. NO.
4-14
4-15
4-16
4-17
4-18
4-19
4-20
4-21
4-22
4-23
4-24

PART NO.
PCOVPA349WRE0
PCUSGA339WRP0
PCUSUA527WRP0
PCUSUA512WRP0
PCUSUA474WRP0
LANG-A079WRWZ
PCUSGA533WRP0
PCUSUA157WRP0
PCUSUA212WRP0
PCUSUA461WRP0
LANGQA505WRP0

DESCRIPTION
Waveguide cover
Cushion
Cushion
Cushion
Cushion
Air guide
Cushion
Cushion
Cushion
Cushion
Fuse holder angle

Q'TY
1
2
1
1
2
1
1
1
1
1
1

CODE
AE
AG
AE
AB
AC
AF
AD
AC
AB
AB
AD

1
1
1
1
1
1
6
1
1
1
1

BB
AH
AR
AR
AE
AC
AA
AB
AC
AB
AG

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

AQ
AR
AT
AG
AB
AD
AH
AH
AD
AD
AD
AP
AB
AA
AF
AB
AD
AT
AG
AG

12
12
11
1
7
1
5
17
2
1
1
2
1

AA
AA
AA
AA
AA
AA
AA
AA
AA
AA
AB
AA
AA

DOOR PARTS

5- 1
5- 2
5- 3
5- 4
5- 5
5- 6
5- 7
5- 8
5- 9
5-10
5-11

FDORFA332WRT0
PSHEPA382WRE0
GWAKPA756WRRZ
HPNL-A745WRRZ
LSTPPA193WRFZ
MSPRTA187WRE0
XCPSD40P08000
PCUSUA461WRP0
PCUSUA553WRPZ
PCUSUA554WRPZ
GCOVHA417WRFZ

Door panel
Sealer film
Door frame
Door screen
Latch head
Latch spring
Screw : 4mm x 8mm
Cushion
Cushion
Cushion
Choke cover

6- 1
6- 2
6- 3
6- 4
6- 5
6- 6
6- 6
6- 6
6- 7
6- 7
6- 7
6- 8
6- 9
6-10
6-11
6-12
6-13
6-14
6-15
6-16

FROLPA079WRK0
NTNT-A079WRE0
FW-VZB753WRE0
FW-VZB752WRE0
PZET-A012WRE0
TCAUAA247WRR0
TCAUHA168WRR0
TCAUHA168WRR0
TSPCNC950WRRZ
TSPCNC951WRRZ
TSPCNC952WRRZ
TINSSA012WRRZ
LHLDWA011WRE0
QTANP0020YBE0
TCAUAA231WRR0
TLABSA073WRR0
TLABSA081WRR0
TCADCA643WRR0
QW-QZA117WRE0
TLABPA032WRR0

Turntable support
Turntable tray
Main wire harness
Switch harness
Terminal insulator
Argentina caution label for Argentina [R-352DA(W)]
H caution label for Chile [R-352DC(W)]
H caution label for Peru [R-352DP(W)]
Rating label for Argentina [R-352DA(W)]
Rating label for Chile [R-352DC(W)]
Rating label for Peru [R-352DP(W)]
Instruction book
Purse lock M
Connector
AC cord caution for Argentina [R-352DA(W)]
N label for Argentina [R-352DA(W)]
Argentina label for Argentina [R-352DA(W)]
Cookbook
Earth wire for Peru [R-352DP(W)]
Earth label for Peru [R-352DP(W)]

AHMISCELLANEOUS

SCREWS,NUTS AND WASHERS


7- 1
7- 1
7- 1
7- 2
7- 3
7- 4
7- 5
7- 6
7- 7
7- 8
7- 9
7-10
7-11

XHPSD40P08K00
XHPSD40P08K00
XHPSD40P08K00
XHPSD30P06000
XHTSD40P08RV0
XOTSE40P08000
XOTSD40P12RV0
XOTSD40P12000
LX-CZ0052WRE0
XHPSD30P10000
XBPBW40P10000
XNEBW40-32000
XWVSD40-05000

Screw : 4mm x 8mm for Argentina [R-352DA(W)]


Screw : 4mm x 8mm for Chile [R-352DC(W)]
Screw : 4mm x 8mm for Peru [R-352DP(W)]
Screw : 3mm x 6mm
Screw : 4mm x 8mm
Screw : 4mm x 8mm
Screw : 4mm x 12mm
Screw : 4mm x 12mm
Special screw
Screw : 3mm x 10mm
Screw : 4mm x 10mm for Peru [R-352DP(W)]
Nuit : 4mm x 3.2mm for Peru [R-352DP(W)]
Washer : 4mm x 0.5mm for Peru [R-352DP(W)]

HOW TO ORDER REPLACEMENT PARTS


To have your order filled prompty and correctly, please furnish the following information.
1. MODEL NUMBER

2. REF. NO.
31

3. PART NO.

4. DESCRIPTION

R-352DA(W)
R-352DC(W)
R-352DP(W)

7-5

2-1

OVEN AND CABINET PARTS

4-13

7-5

7-5
4-18

1-10

6-6
7-1

1-11
B

7-5
1-4

4-21

6-13

4-16

4-17

1-13

1-8

6-7

7-2
7-6

7-4
4-10

4-11
7-3

4-7

7-10

7-6

7-3

6-15
4-19

6-11
6-16

7-9

7-6

7-3

1-5

7-3

4-18

6-4

7-1

4-12
4-3
7-1

1-7
1-6

4-15

7-6
7-1

7-7

4-14

4-4

1-1

6-2

1-3

6-1

7-3

1-17
1-1

7-1

4-8

7-6

7-8

4-9

1-12

1-2
4-24

4-2

for R-352DP(W)

7-11

4-5

1-15

7-6

1-14
7-1

7-5
4-1

4-20
2-2
4-6

7-3

4-15
2-4

1-16

1-9

4-18

7-6
1-5
7-1
2-3

for R-352DA(W)
R-352DC(W)

7-6
7-6

2-3
2

4-23

7-6

7-6

32

R-352DA(W)
R-352DC(W)
R-352DP(W)

CONTROL PANEL PARTS

3-2

3-6
3-5
3-3
3-4

3-6

3-1

DOOR PARTS
3-3-1
5-11
C

5-7

5-2

5-7

5-1
5-10
5-9

5-7

5-3

5-7
5-10
5-9

5-5
F

5-4

5-6

5-8

MISCELLANEOUS
6-3
6-4

6-9

6-5

6-10

Actual wire harness may be different from illustration.


1

33

R-352DA(W)
R-352DC(W)
R-352DP(W)
1

TOP PAD ASSEMBLY

PACKING AND ACCESSORIES

FPADBA428WRKZ

DOOR PROTECTION SHEET


SPADPA204WRE0
PLASTIC BAG
C

SSAKHA068WREZ

6- 8

INSTRUCTION BOOK
& PRINTING MATTER

PROTECTION SHEET
SPADFA602WREZ

6- 2

TURNTABLE TRAY

BOTTOM PAD ASSEMBLY


FPADBA429WRKZ

6- 1 TURNTABLE SUPPORT

TRAY PACK
F

INTO THE
OVEN CAVITY

SPADFA451WRE0
F

Not replaceable items.

PACKING CASE
R-352DA(W): SPAKCD457WREZ
R-352DC(W): SPAKCD458WREZ
R-352DP(W): SPAKCD459WREZ

2000 SHARP CORP. (7S0.230E) Printed in U.S.A.

34