Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Service manual
TM-U675/U675P
(with autocutter)
Issued Date
Issued by
English
401239100
EPSON
Confidential
BY USING THIS DOCUMENT, YOU AGREE TO ABIDE BY THE TERMS OF THIS AGREEMENT. PLEASE RETURN
THIS DOCUMENT IMMEDIATELY IF YOU DO NOT AGREE TO THESE TERMS.
This document contains confidential, proprietary information of Seiko Epson Corporation or its affiliates. You
must keep such information confidential. If the user is a business entity or organization, you must limit disclosure
to those of your employees, agents, and contractors who have a need to know and who are also bound by
obligations of confidentiality.
On the earlier of (a) termination of your relationship with Seiko Epson, or (b) Seiko Epsons request, you must
stop using the confidential information. You must then return or destroy the information, as directed by Seiko
Epson.
If a court, arbitrator, government agency, or the like orders you to disclose any confidential information, you must
immediately notify Seiko Epson. You agree to give Seiko Epson reasonable cooperation and assistance in the
negotiation.
You may use confidential information only for the purpose of operating or servicing the products to which the
document relates, unless you obtain the prior written consent of Seiko Epson for some other use.
Seiko Epson warrants that it has the right to disclose the confidential information. SEIKO EPSON MAKES NO
OTHER WARRANTIES CONCERNING THE CONFIDENTIAL INFORMATION OR ANY OTHER
INFORMATION IN THE DOCUMENT, INCLUDING (WITHOUT LIMITATION) ANY WARRANTY OF TITLE
OR NON-INFRINGEMENT. Seiko Epson has no liability for loss or damage arising from or relating to your use of
or reliance on the information in the document.
You may not reproduce, store, or transmit the confidential information in any form or by any means (electronic,
mechanical, photocopying, recording, or otherwise) without the prior written permission of Seiko Epson.
Your obligations under this Agreement are in addition to any other legal obligations. Seiko Epson does not waive
any right under this Agreement by failing to exercise it. The laws of Japan apply to this Agreement.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any
means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of
Seiko Epson Corporation.
The contents of this document are subject to change without notice. Please contact us for the latest information.
While every precaution has been taken in the preparation of this document, Seiko Epson Corporation assumes no
responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained herein.
Neither Seiko Epson Corporation nor its affiliates shall be liable to the purchaser of this product or third parties
for damages, losses, costs, or expenses incurred by the purchaser or third parties as a result of: accident, misuse, or
abuse of this product or unauthorized modifications, repairs, or alterations to this product, or (excluding the U.S.)
failure to strictly comply with Seiko Epson Corporations operating and maintenance instructions.
Seiko Epson Corporation shall not be liable against any damages or problems arising from the use of any options
or any consumable products other than those designated as Original EPSON Products or EPSON Approved
Products by Seiko Epson Corporation.
Cautions
Rev. A
Confidential
Contents
Confidentiality Agreement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
For Safe Repair and Maintenance Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Key to Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Safety Precautions on Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Safety Precautions on Maintenance/Repair/Inspection . . . . . . . . . . . . . . . . . vii
Note on Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
Modular Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Aim of the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Manual Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Chapter 1 Troubleshooting
Before Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Diagnosing Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Symptoms and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Printer Mechanism Power on Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Opening and Closing the Platen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Detecting the Head Carriage Home Position . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Feeding Roll Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Starting and Stopping Self Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Printing Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
MICR Reader Test (Only with Printers that Have a MICR Unit) . . . . . . . . . . 1-7
Troubleshooting Using the ERROR LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Test Points on the Printer Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Test Points on the Main Circuit Board Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Locations of the Main Elements on the Main Circuit Board Unit . . . . . . . . . . . . . . 1-14
Procedures for Replacing the Print Head Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Removing Paper Jams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Paper Jams in the Autocutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Paper Jams in the Roll Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Paper Jams in the Slip Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Detector Functions and Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Chapter 2 Assembly and Disassembly
Before Assembly and Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
About this Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Assembling the Mechanism Assembly (M-U675) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Pre-assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Assembly of the Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-55
Assembling the TM-U675/U675P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-94
Pre-assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-94
Assembly of the TM-U675 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-96
Chapter 3 Adjusting and Setting
Before Adjusting and Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Phase Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Adjusting the Platen Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Setting Threshold Values for Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
ii
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Confidential
B-1
B-1
B-2
B-3
B-3
B-3
Appendix C Installation
Connecting to the Host PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting the Drawer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting to a Direct Connection Display Module . . . . . . . . . . . . . . . . . . . . . . . .
Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C-1
C-2
C-3
C-4
Rev. A
D-1
D-2
D-2
D-7
D-15
D-25
D-29
D-29
D-31
D-34
D-34
D-35
D-36
D-36
D-36
D-37
D-38
D-39
D-39
D-40
D-41
D-42
D-44
D-55
D-66
D-69
D-70
D-71
D-72
D-73
D-73
D-75
D-76
D-76
D-77
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Confidential
MICR Reader (Factory Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-78
Autocutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-78
Overall Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-79
Interface Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-80
Appendix E Parts List
Alphanumeric List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
Reference Number List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-10
Appendix F Exploded Diagrams
TM-U675/U675P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
Autocutter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2
Mechanism Assembly (without MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-3
Mechanism Assembly (with MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-4
Frame Assembly (without MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-5
Frame Assembly (with MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6
Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-7
PF Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-8
MICR Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9
Appendix G General Lubrication Point Diagrams
TM-U675/U675P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1
Autocutter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2
Mechanism Assembly (without MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-3
Mechanism Assembly (with MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-4
Frame Assembly (without MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-5
Frame Assembly (with MICR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-6
Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-7
PF Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-8
MICR Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-9
Appendix H Circuit Board Unit Circuit Diagrams
Main Circuit Board Assembly (Outline) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1
Main Circuit Board Assembly (1 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2
Main Circuit Board Assembly (2 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-3
Main Circuit Board Assembly (3 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-4
Main Circuit Board Assembly (4 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-5
Main Circuit Board Assembly (MICR I/F Block) . . . . . . . . . . . . . . . . . . . . . . . H-6
Main Circuit Board Assembly (Memory Block) . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-7
Appendix I Printer Handling
Using the Power Switch Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1
Opening the Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-2
Opening and Closing the Roll Paper Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-2
Opening the Roll Paper Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-2
Closing the Roll Paper Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-3
Installing or Replacing the Paper Roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-3
Removing Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-7
Installing the Ribbon Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-8
Inserting Slip Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-10
Inserting Validaton Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-10
Reading MICR Characters On Personal Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-11
Adjusting the Roll Paper Near End Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-12
Using the Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-13
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-13
iv
Rev. A
Confidential
Rev. A
Confidential
For Safe Repair and Maintenance Work
Key to Symbols
The symbols in this manual are identified by their level of importance, as defined below. Read
the following carefully before handling the product.
WARNING:
You must follow warnings carefully to avoid serious bodily injury.
CAUTION:
Observe cautions to avoid minor injury to your self, damage to your equipment, or loss
of data.
Note:
Notes have important information and useful tips on the operation of your equipment.
WARNING:
Shut down your equipment immediately if it produces smoke, a strange odor, or unusual
noise. Continued use may lead to fire or electric shock. Immediately unplug the
equipment.
Only disassemble this product as described in this manual. Do not make modifications to
the unit. Tampering with this product may result in injury, fire, or electric shock.
Be sure to use the specified power source. Connection to an improper power source
may cause fire or shock.
Never insert or disconnect the power plug with wet hands. Doing so may result in severe
shock.
Do not allow foreign matter to fall into the equipment. Penetration by foreign objects
may lead to fire or shock.
If water or other liquid spills into this equipment, unplug the power cord immediately.
Continued usage may lead to fire or shock.
Do not place multiple loads on the power outlet (wall outlet). Overloading the outlet
may lead to fire.
vi
Rev. A
Confidential
CAUTION:
Do not connect cables in ways other than those mentioned in this manual.
Different connections may cause equipment damage and burning.
Be sure to set this equipment on a firm, stable, horizontal surface. Product may break or
cause injury if it falls.
Do not use in locations subject to high humidity or dust levels. Excessive humidity and
dust may cause equipment damage, fire, or shock.
Do not place heavy objects on top of this product. Never stand or lean on this product.
Equipment may fall or collapse, causing breakage and possible injury.
To ensure safety, please unplug this product prior to leaving it unused for an extended
period.
Do not touch the print head or the paper feed motor. Wait for the head and the motor
to cool. The head and the motor can be very hot after printing for a long time. Touching
them may cause burns.
WARNING:
Be sure to use the designated type of fuse for the circuit board. Use of a different type
may result in fire.
Remove the power cord and all other cables from this product before disassembly or
reassembly to prevent electrical shock.
To prevent the possibility of electrical shock, do not perform maintenance, repair, or
inspection during a thunder storm.
Rev. A
vii
Confidential
CAUTION:
Wear a grounded wrist band when handling the internal circuit boards to prevent
damage from static electricity.
When removing an internal circuit board, place it on an anti-static rubber sheet or
similar surface to prevent damage from static electricity.
Parts on the circuit board may become hot during operation. Therefore, wait
approximately 10 minutes after turning the power off before touching them.
Be careful not to subject the circuit boards to shock or vibration, because this may
damage them.
Do not touch the circuit board or cable terminals with your hands to prevent
contamination that may result in a malfunction.
Do not use an alcohol, benzine, thinner, trichloroethylene, or ketone-based solvent to
clean the parts. This type of solvent may damage the plastic and rubber parts.
Wipe off any dirt with a dry or slightly moist cloth. Be sure to remove the power cord
from the outlet at this time.
Note on Disposal
Note:
Be sure to follow current laws or regulations when disposing of the product.
Modular Connector
The following label is visible near the two modular connectors on the back of this product.
Use the modular connectors specifically designed for the cash drawer and customer display for
this product. Do not connect these connectors to an ordinary telephone line.
viii
Rev. A
Confidential
Manual Content
The manual is made up of the following sections:
Chapter 1 Troubleshooting
Appendix B Maintenance
Appendix C Installation
Rev. A
ix
Confidential
Rev. A
Confidential
Chapter 1
Troubleshooting
Before Servicing
The beginning of this manual (pages vi to viii) provides precautions you should observe to
perform work safely and the necessary information to service this product safely. Always read
that information before starting your work.
Diagnosing Failures
Use one of the following methods to diagnose the area where a failure occurred.
See Table 1-1 for diagnosing the area where a failure occurred by the symptom of the
problem.
See Table 1-2 on page 1-9 for diagnosing the area where a failure occurred from the ERROR
LED code.
See Table 1-4 on page 1-12 when the failure is on the main circuit board unit.
Note:
The explanation of how to use the self test is on page 1-6.
The explanation of power on self checks is on page 1-4.
1. Check the power supply unit. Check that 24V is coming out of
the power supply.
2. Check the main circuit board unit. (See page 1-12.)
3. Unplug the printer. Then unplug each motor or coil's connector
from the main board one by one; plug the printer back in, and
power it on. This will let you know if any motor or coil has burned
out and is pulling down the power. (See page 1-11.)
4. Replace the I/F circuit board. (See page 2-129.)
Rev. A
Troubleshooting 1-1
Confidential
Table1-1 Symptoms and Checkpoint
Symptom
Paper jams
1. Check that the roll paper is inserted correctly. (See page I-3.)
2. Check the paper feed motor. (See page 1-11.)
3. Check the J/S change solenoid. (See page 1-11.)
4. Replace the main circuit board unit. (See page 2-96.)
1. Check that the roll paper is inserted correctly. (See page I-3.)
2. Check that the take-up assembly is installed correctly into the
printer. (See page I-6.)
3. Check that the take-up belt is attached correctly.
(See page 2-112.)
4. Check the paper feed motor. (See page 1-11.)
5. Check the J/S change solenoid. (See page 1-11.)
6. Replace the main circuit board. (See page 2-96.)
1. Check that the roll paper is inserted correctly. (See page I-3.)
2. Remove paper residue and dirt from the inside the paper feed
frame assembly.
3. Check the paper feed motor. (See page 1-11.)
4. Check the J/S change solenoid. (See page 1-11.)
5. Replace the main circuit board unit. (See page 2-96.)
1-2 Troubleshooting
Rev. A
Confidential
1. Check that the unit is a serial model. (The display module will
not work on parallel models.)
2. Check that DIP switch 2-2 is set to ON. (If it is OFF, the display
module will not work.)
3. Replace the main circuit board unit. (See page 2-96.)
Rev. A
Troubleshooting 1-3
Confidential
Printer Mechanism Power on Checks
The printer mechanism runs through the following tests when you turn on the power supply to
the printer.
Opens and closes the platen.
Detects carriage home position.
Feeds roll paper to the printer.
This section describes the items that you can check visually.
1-4 Troubleshooting
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Confidential
Rev. A
Troubleshooting 1-5
Confidential
Starting and Stopping Self Tests
Printing Tests
Starting the Tests
Roll paper self test:
The printer starts printing on the roll paper when you turn on the power while holding
down the receipt FEED button when all the covers are closed. After printing is completed,
operate the autocutter to cut the receipt.
Slip paper self test:
The SLIP LED flashes and the printer enters the slip paper wait mode when you turn on the
power while holding down the RELEASE button when all the covers are closed. Printing
starts on the slip paper when you insert a slip of paper in the printer.
Validation paper self test:
Turn on the power supply while holding down the FEED and the RELEASE buttons while
the cover is closed. The SLIP LED flashes and the printer enters the validation paper wait
status. In this state, printing begins on the validation paper when you insert validation
paper.
1-6 Troubleshooting
Rev. A
Confidential
MICR Reader Test (Only with Printers that Have a MICR Unit)
1. Load the roll paper in the printer.
2. Turn off the power supply to the printer.
3. Open the roll paper cover.
4. Press the RELEASE button while turning on the power supply.
5. Press the RELEASE button seven times.
6. Close the roll paper cover.
7. The following message is printed on the roll paper. The SLIP LED flashes.
**** RECOGNITION MODE ****
Please set check.
8. Insert check paper into the printer. Insert so that the MICR characters are facing upward on
one side of the paper insertion slot. The printer will run a test to read the check.
9. After reading is completed, remove the check. The printer prints the check data on the roll
paper.
<Example Printing> With E13B Font Check Paper
Rev. A
Troubleshooting 1-7
Confidential
<Example Printing> With CMC7 Font Check Paper
10. Verify that the check was read correctly. You can continue running the test by inserting
more checks.
11. When you have finished the test, turn off the power supply to the printer.
1-8 Troubleshooting
Rev. A
Confidential
Explanation
Solutions
(Listed in the order you should use to check printer)
Autocutter Error
An autocutter error
was detected.
LED ON
320ms
5120ms
There is no carriage
detector output
even when the
carriage is
instructed to move.
1. Look into the printer from the left side to check for
a paper jam in the slip paper transport path.
2. Check the paper feed motor. (See page 1-11)
If the motor is shorted, replace it along with the
main board.
3. Try installing a new main circuit board unit to see if
the printer is fixed. (See page 2-96)
Rev. A
Troubleshooting 1-9
Confidential
Table1-2 Error causes and solutions
Solutions
(Listed in the order you should use to check printer)
Explanation
An abnormal CPU
operation was
detected, or the I/F
board is
disconnected.
One of the
following was
detected.
Print head
thermistor
detection error
Lever drive motor
assembly error
One of the
following problems
has occurred.
The roll paper
has been
inserted into the
path wrong.
The print head
temperature is
high.
1-10 Troubleshooting
Rev. A
Confidential
Part Name
Internal Element
Function
Where to Check
Normal Status
Autocutter
unit
Cutter motor
assembly
DC brush motor
Autocutter drive
Mechanism
assembly
(M-U675)
Coil
Form stopper
operation
Slip paper roller
(sub) operation
Approx. 70
Coil
Platen open
and close.
Cylindrical
printer platen
open and close
Approx. 70
Carriage motor
4 phase stepping
motor
Head carriage
drive
Approx. 4.5
(per 1 phase)
Lever drive
motor assembly
DC brush motor
Form stopper
operation
Slip paper roller
(sub) operation
Platen open
and close
Endorsement
printer platen
open and close
Paper feed
motor
4 phase stepping
motor
Approx. 8
(per 1 phase)
J/S change
solenoid
Coil
Change of
journal paper
drive/slip paper
drive.
Approx. 45
MICR solenoid
Coil
Approx. 28.8
Rev. A
Troubleshooting 1-11
Confidential
Test Points on the Main Circuit Board Unit
After a main circuit board unit failure, one basic method for diagnosing the cause of the problem
on the main circuit board unit is to check the power supply line. Use the following table to check
the power supply line. First, check step number 1, and proceed to the next step if that is not the
problem.
Table1-4 Checking the power supply line
Step
#
1
Type of Voltage
Voltage input
from the power
supply
Location of
Measurement
Condition of
Measurement
Normal
Value
CN29, pin 1
Output when
the power
supply is ON.
24 V 10 %
Voltage input
from the power
supply
U11, pin 1
Output when
the power
supply is ON.
24 V 10 %
It is possible that the problem is prearcing of the R3 fuse. The fuse may
have pre-arced because of a
problem in the logic power supply
circuit or because of a VCC overvoltage.
If pre-arcing of the R3 fuse happens,
do not repair the main circuit board
unit. The quality of several parts on the
circuit board is weakened by prearcing of the R3 fuse and safe
operation cannot be guaranteed.
Logic voltage
(VCC)
VCC pad
(near L2)
Output when
the power
supply is ON.
5V5%
Logic voltage
(VCC-PWR)
VCC-PWR pad
(near U14,
pin 40)
Output when
Q51 (C) is "0."
(24V SW1="H")
5V5%
Logic voltage
(VCC-PWR2)
U19, pin 8
potential
Output when
Q60 (C) is "0."
(24V SW2="H")
5V5%
Logic voltage
(VCC_SEN)
CN30, pin 5
potential
Output only
when there is
output sensor
conductivity
when CPU
output port
(SEN_PWR) is "L."
5V5%
1-12 Troubleshooting
Rev. A
Confidential
Type of Voltage
Location of
Measurement
Condition of
Measurement
Normal
Value
Mechanism
voltage
(24 VA)
Located near
Q17 drain
Output when
Q24 (C) is "0."
(24V SW2 = "H")
24 V 10 %
Mechanism
voltage
(24 VB)
Located near
Q7 Source
Only output
continuously
when power
supply unit is
connected.
24 V 10 %
Mechanism
voltage
(24C)
Located near
Q29 base
Output when
Q46 (C) is "0."
(24V SW1="H")
24 V 10 %
It is possible that the problem is prearcing of the F2 fuse. The fuse may
have pre-arced because of a defect
in the 24V line circuit elements.
If pre-arcing of the F2 fuse happens,
do not repair the main circuit board
unit. The quality of several parts on the
circuit board is weakened by prearcing of the F2 fuse, and safe
operation cannot be guaranteed.
Rev. A
Troubleshooting 1-13
Confidential
Locations of the Main Elements on the Main Circuit Board Unit
The following shows the locations of the main elements on the main circuit board unit.
Fuse (F1)
CPU (U3)
Gate array (U30)
*under the
memory board
Fuse (F2)
Carriage motor
controller (U14)
Memory board
Font ROM (U513)
Program ROM (U508)
SRAM (U509)
Impact dot head
drivers (QM8)
*Rear side
Fuse (F4)
Fuse (R3)
Figure 1-4 Locations of the main elements on the main circuit board unit
1-14 Troubleshooting
Rev. A
Confidential
1. Turn off the power switch to the printer. Remove the power supply unit from the printer.
2. Open the printer front cover and remove the ribbon cartridge.
When you are reattaching the cable, arrange the cable wires as shown below.
Rev. A
Troubleshooting 1-15
Confidential
4. Remove the two screws and remove the carriage cover frame assembly.
screw
screw
When you are reattaching the frame, insert the tooth on the left side into the shaft and align
the nib on the right side with the nib hole.
nib
tooth
1-16 Troubleshooting
Rev. A
Confidential
5. Move the head carriage to the right side and remove the print head unit flexible plastic cable
(FPC) from the connector.
When attaching, pass the print head unit FPC through the slit in the head carriage and attach
below the two nibs.
slit
two nibs
Rev. A
Troubleshooting 1-17
Confidential
7. Remove the nose guide from the print head unit.
nose guide
8. To reinstall the print head, reverse the procedures you used to remove it. When reinstalling,
affix the head seal to the print head unit.
print head unit
head seal
Figure 1-14
1-18 Troubleshooting
Rev. A
Confidential
knob
arc-shaped slit
marked arrow
axis
Figure 1-15
levers
Figure 1-16
Rev. A
Troubleshooting 1-19
Confidential
4. Remove the paper.
5.
Close the clamshell mechanism. Push on the clamshell mechanism until you hear a clicking
sound.
1-20 Troubleshooting
Rev. A
Confidential
Function
Slip detection
Slip detection
Slip detection
*The roll paper near-end detector mechanism is installed in the paper supply unit.
Autocutter detector assembly
Figure 1-17
Rev. A
Troubleshooting 1-21
Confidential
1-22 Troubleshooting
Rev. A
Confidential
Chapter 2
CAUTION:
Always remove the power supply unit from the printer before working. Power is flowing
in the internal circuit board even if you turn the printer off with the power supply switch.
You can damage the printer if you work with the power supply still attached.
Remove all peripheral equipment connected to the printer before starting your work.
Do not perform any work that is not described in this chapter. Doing so can result in
injuries or damage to the printer.
Do not touch the FPC or the FFC pins with your hands.
Rev. A
Confidential
Assembling the Mechanism Assembly (M-U675)
Pre-assembly Procedures
Pre-assembly of the Validation Detector Assembly
1. Solder lead wires S, T, R to the validation circuit board.
697 Validation detector assembly
757 Lead wire (type R)
758 Lead wire (type S)
759 Lead wire (type T)
Figure 2-1
Rev. A
Confidential
Figure 2-2
Rev. A
Confidential
Pre-assembly of the Lever Drive Coil Assembly
1. Attach lever drive coils (type A, B) to the lever coil mounting plate sub assembly. The rack
for lever drive coil (type A, B) should face upward. Do not confuse type A and B. Type A
uses brown lead wires. Type B uses gray lead wires.
2. Assemble the paper feed trigger attraction plates to the lever drive coils (type A, B).
3. Hook paper feed trigger claw springs onto the lever coil mounting plate sub assembly and
paper feed trigger attraction plate. One side of the hook on the paper feed trigger claw
spring is single and the other side is double. Attach the double side onto the paper feed
trigger attraction plate.
4. Lubricate the areas where the paper feed trigger attraction plate contacts other parts (eight
places).
G-36
732
Paper feed trigger attraction plate
732
Paper feed trigger attraction plate
G-36
621
Lever drive coil (type A)
G-36
622
Lever drive coil (type B)
731
Paper feed trigger claw spring
731
Paper feed trigger claw spring
695
Lever coil mounting plate sub assembly
Figure 2-3
Rev. A
Confidential
779
Motor shield spacer
739
Paper feed motor
780
Motor shield case
726
Screw (C.B.S-tite F, 3X6)
Figure 2-4
Rev. A
Confidential
Pre-assembly of the J/S Change Solenoid Assembly
1. Attach the J/S change solenoid to the J/S solenoid mounting plate. When doing so, tighten
the screw while the J/S change solenoid is touching the nib on the right side of the J/S
solenoid mounting plate.
2. Attach the J/S change lever to the J/S solenoid mounting plate, and hook the J/S change
spring.
3. Lubricate the sliding part of the J/S change solenoid mounting plate and the J/S change
lever in four places.
651
J/S change spring
G-36
G-36
716
Screw (C.C., 2X3)
774
J/S solenoid mounting plate
727
J/S change solenoid
Figure 2-5
Rev. A
Confidential
Figure 2-6
Rev. A
Confidential
Pre-assembly of the Lever Motor T. P. Detector Assembly
1. Solder lead wires F, G, H to the lever motor T. P. detector assembly.
Rev. A
Confidential
793
Screw (C.P.(S-P2), 2.5X5)
Figure 2-8
Rev. A
Confidential
3. Attach the MICR fixing sheet to the MICR fixing. Set the hole on the MICR fixing sheet over
the MICR fixing nib and attach so that the MICR fixing sheet does not protrude from the
MICR fixing.
4. Attach the MICR fixing to the MICR lever. The tabs on the MICR fixing should fit into the
MICR grooves.
5. Assemble by inserting the MICR roller shaft. (Attach the shaft with one E-ring.)
787 MICR lever
Nibs
Tabs
Looking directly from the bottom
Figure 2-9
Rev. A
Confidential
6. Insert the two MICR lever guide shafts into the MICR frame, starting with the end with the
smaller diameter.
7. Lubricate the areas where the MICR lever and the MICR frame are in contact (six places).
8. Attach the MICR frame to the MICR lever as shown in the drawing.
787 MICR lever
G-47
G-47
G-47
Figure 2-10
Rev. A
Confidential
9. Fit the MICR solenoid into the MICR case.
10. Align and fit the MICR solenoid nib into the MICR frame assembly.
11. Position and attach the MICR lever fixing plate to the MICR lever nib. (Use two screws to
attach.)
Note:
Tighten the screws while holding the MICR solenoid. Check that the MICR lever will fall under its
own weight.
784 MICR lever fixing plate
794
Screw (C.P.(S), 2.6X8)
Figure 2-11
Rev. A
Confidential
12. Insert to attach the MICR roller shaft from the opposite direction of the MICR lever fixing
plate. Attach with one E-ring.
13. Attach the MICR lever spring on the hooks.
14. Check that opening and closing the MICR head assembly has a clicking feel to it.
15. Insert the MICR shield cover into the three slits in the MICR frame.
16. Hook the MICR connector assembly lead wire to the hook on the MICR frame.
785 MICR shield cover (type A)
790
MICR lever spring
Figure 2-12
Rev. A
Confidential
Pre-assembly of the Carriage Frame Unit
1. Lubricate the carriage motor shaft.
2. Insert the carriage drive pulley into the carriage motor shaft.
3. Lubricate the inside of the carriage drive pulley.
4. Attach the belt drive cap to the carriage drive pulley and secure it with one E-ring. Place the
belt drive cap with flat surface face up to install it.
720
E-ring (2)
603
Belt drive cap
633
Carriage drive pulley
G-36
G-36
733
Carriage motor
Figure 2-13
Rev. A
Confidential
709
Carriage assembly
605
Oil ring
O-10
Rounded side
O-10
Figure 2-14
Rev. A
Confidential
3. Insert the carriage belt into the carriage assembly. Fit the belt along the grooves in the
bottom side of the carriage assembly. For the direction of the belt, see the illustration below.
629
Carriage belt
709
Carriage assembly
Figure 2-15
Rev. A
Confidential
Figure 2-16
Rev. A
Confidential
Pre-assembly of the Carriage Frame
1. Lubricate five shafts on the carriage frame sub assembly.
2. Insert the ribbon feed spring into the shaft shown in the figure below. Set the ribbon feed
spring claw upward and insert all the way by rotating the ribbon feed spring clockwise.
3. Lubricate the surface of the ribbon feed spring.
4. Attach the ribbon take-up gear assembly to the top of the ribbon feed spring. Align the
ribbon feed spring claw and the ribbon take-up gear assembly and insert.
5. Attach the carriage transmission pulley to the shaft shown in the figure below.
6. Apply lubrication to the hole in the carriage transmission pulley.
7. Attach the belt drive cap. Place the belt drive cap with the flat surface face up to install it.
712 Ribbon take-up gear assembly
G-36
601
Ribbon feed
spring
632
Carriage transmission pulley
Carriage frame
sub assembly
G-36
G-36
Figure 2-17
Rev. A
Confidential
8. Insert the carriage drive transmission gear into the shaft shown in the figure below.
9. Insert the ribbon reduction gear into the shaft shown in the figure below.
10. Insert the ribbon intermediate gear into the shaft shown in the figure below. The smaller
diameter ribbon intermediate gear should be on the lower side.
11. Attach the ribbon drive plate assembly above the ribbon reduction gear and the ribbon
intermediate gear. Set the gear side of the ribbon drive plate assembly downward.
12. Attach the gear train cover to the carriage drive transmission gear.
13. Fasten the belt drive cap, carriage drive transmission gear, and ribbon drive plate assembly
with three E-rings.
720
E-ring (2)
720
E-ring (2)
768
Gear train cover
706
Ribbon drive plate assembly
682
Ribbon reduction gear
Figure 2-18
Rev. A
Confidential
14. Insert the hole in the carriage motor onto the carriage frame sub assembly nib. Temporarily
fasten the screw on the lead wire side.
15. Loosen the screw you temporarily tightened in the previous step (less than one turn).
16. Hook the belt tension spring on the carriage motor and carriage frame sub assembly.
Nib
733
Carriage motor
775
Screw
(C.P.S-tite(P4), 3x6)
630 Belt tension spring
Figure 2-19
Rev. A
Confidential
17. Attach the carriage assembly to the carriage frame sub assembly. When doing so, set the
carriage spring under the bent part on the carriage frame sub assembly as shown in the
illustration. Insert the carriage guide shaft and secure it with one E-ring.
18. Lubricate the right and left sides of the carriage guide shaft.
19. Hook the carriage belt onto the carriage drive pulley (shown with 1 in the illustration) and
carriage transmission pulley (shown with 2 in the illustration) in that order.
20. Tighten the screw (the screw loosened in step 15) on the lead wire side of the carriage motor.
21. Secure another screw to firmly tighten the carriage motor.
688
Carriage
frame sub
assembly
O-10
709
Carriage assembly
775
Screw (C.P.S-tite(P4), 3x6)
631
Carriage guide shaft
O-10
Figure 2-20
Rev. A
Confidential
22. Align the intermediate circuit board assembly to the carriage frame sub assembly with two
dowels, and attach the intermediate circuit board cover.
23. Tighten the intermediate circuit board assembly and intermediate circuit board cover
together with two screws.
24. Attach the H. P. detector assembly to the carriage frame sub assembly with one screw. Pass
the H. P. detector assembly lead wires to the bottom through the hole in the carriage frame
sub assembly.
775 Screw (C.P.S-tite(P4), 3x6)
707 H.P. detector assembly
688
Carriage
frame sub
assembly
708
Intermediate
circuit board assembly
769
Intermediate circuit board cover
775 Screw (C.P.S-tite(P4), 3x6)
775
Screw (C.P.S-tite(P4), 3x6)
Figure 2-21
Rev. A
Confidential
25. Pass the flexible plastic cable (FPC) for the print head unit (Eb) through the slit in the
carriage assembly. When you do this, the FPC should be below the two hooks on the
carriage assembly. Install the print head unit (Eb) onto the carriage assembly. Connect the
FPC to the intermediate circuit board assembly connector.
26. Attach the nose guide on the print head unit (Eb) while aligning the three nibs. Secure the
nose guide with one screw.
27. Attach the head seal to the print head unit (Eb).
28. Lubricate the carriage motor gear and the top of the E-ring fastening the ribbon drive plate
assembly.
Hooks
Slit
623
Nose guide
FPC
608
Screw (C.P.P-tite, 3X12)
689
Print head unit (Eb)
FPC
795
Head seal
G-36
G-36
Figure 2-22
689
Print head unit (Eb)
FPC
688
708
Carriage frame sub assembly Intermediate circuit board assembly
Figure 2-23
Rev. A
Confidential
29. Solder four carriage motor cables and three H. P. detector assembly cables to the
intermediate circuit board assembly.
30. Solder intermediate cables A, B, C to the intermediate circuit board assembly.
31. Cover intermediate cables A, B, C with the intermediate cable tube. Fold the intermediate
cables A, B, C to the right side.
Three cables
for H.P. detector
assembly
771
Intermediate cable tube
Four cables
for motor
carriage
734 Intermediate cable (type A)
735 Intermediate cable (type B)
736 Intermediate cable (type C)
Figure 2-24
Rev. A
Confidential
Figure 2-25
Rev. A
Confidential
Pre-assembly of the Rear Cover Detector Assembly
1. Solder lead wires X, Y, Z to the cover detector circuit board.
692 Rear cover detector assembly
Figure 2-26
Rev. A
Confidential
Figure 2-27
Rev. A
Confidential
Pre-assembly of the Assist Paper Guide Assembly
1. Attach the backup paper guide cap to the center of the assist paper guide.
2. Attach the paper hold roller and assist paper guide spring to the assist paper guide. When
doing so, attach the assist paper guide spring in the direction shown in the figure.
3. Pass the paper hold roller shaft through the assist paper guide and fasten C-rings in 2 places.
4. Lubricate the center of the hole in the paper hold roller.
678 Backup paper guide cap
664 Assist paper guide
G-36
772
C-ring (5103-21)
665
Paper hold roller
Figure 2-28
Rev. A
Confidential
724
E-ring (2.3)
640
Sub paper hold roller shaft
663
Sub paper
hold roller
639
Paper guide lever shaft
724
E-ring (2.3)
652 Paper guide lever spring
Figure 2-29
Rev. A
Confidential
4. Attach the sub paper feed roller assembly and the crank shaft holders to the paper feed
frame assembly.
5. Lubricate the areas where the sub paper feed roller assembly and the crank shaft holder are
in contact.
6. Attach the parallel pin and paper feed gear to the sub paper feed shaft with two E-rings.
722
E-ring (4)
G-48
730
Crank shaft
holder
G-48
699
Sub paper feed roller assembly
602
Figure 2-30
Rev. A
Confidential
7. Hook the paper guide lever spring to the paper guide lever and paper feed frame. Insert the
tip of the short side of the spring into the lever groove, and bend the spring to hook the tip of
the long side on the inside in the gap in the frame.
698 Paper feed frame assembly
Figure 2-31
Rev. A
Confidential
8. Snap-fit the paper feed frame assembly to the paper end detector to attach.
710 Paper end detector assembly
Figure 2-32
Rev. A
Confidential
9. Attach the paper feed roller to the paper feed frame assembly.
10. Attach the crank shaft holder, parallel pin, and the paper feed gear to the paper feed roller
with two E-rings.
11. Lubricate the sliding parts of the paper feed roller and crank shaft holder.
12. Attach the paper feed gear to the axis shown in the figure for the paper feed frame assembly
with one E-ring.
G-48
G-48
666
Paper feed roller
730
Crank shaft holder
602
Figure 2-33
Rev. A
Confidential
13. Attach the assist paper guide to the paper feed frame assembly using the paper feed roller
springs.
14. Set the hooks for the paper feed roller springs into the grooves for the shaft and hang the
loop of the spring onto the protrusion on the paper feed frame assembly. Be careful of the
direction of the attachment of the spring.
654
Paper feed roller spring
654
Paper feed roller spring
Figure 2-34
Rev. A
Confidential
15. Insert the slip feed roller holder into the slip feed roller.
16. Attach the slip feed roller to the platen lever assembly with one E-ring. Insert the pinshaped nib of the slip feed roller holder into the third hole from the left on the platen lever
assembly.
17. Push the slip drive gear into the slip feed roller from the side with the larger diameter.
18. Apply lubrication to both sides of the slip feed roller and the slip feed roller holder. Rotate
the roller several times to allow the oil to work its way completely around.
72 E-ring (3)
624 Platen lever assembly
668
649 Slip drive gear
668
Slip feed roller
G-48
659
Slip feed roller holder
G-48
Figure 2-35
Rev. A
Confidential
19. Insert the nylon lock nut (M3) onto the platen lever assembly on the side where the platen
ground plate (type A) is to be attached. The rounded side of the nylon lock nut (M3) should
be facing the direction shown in the illustration.
20. Insert the platen ground plate (type A) into the platen lever assembly.
21. Insert the two platen springs into the platen lever assembly.
22. Insert another nylon lock nut (M3).
23. Attach the platen assembly to the platen lever assembly. Secure the two platen adjustment
screws.
24. Attach the slip paper guide to the platen lever assembly. Hang the slip paper guide on the
hooks in three places on the platen lever assembly and fit the 2 nibs.
685
Platen adjustment screw
711 Platen assembly
718
Nylon lock nut
604
Platen spring
685 Platen
adjustment screw
604
Platen spring
Figure 2-36
Rev. A
Confidential
25. Attach the platen lever assembly, platen ground plate B, and the platen lever spring to the
paper feed frame assembly. Insert the platen lever spring onto the cross-shaped protrusion
on the paper feed frame, and insert the other end onto the protrusion on the platen lever
assembly.
26. Insert the left and right platen lever shafts into the holes in the platen lever assembly and
attach with two E-rings.
721 E-ring (3)
721 E-ring (3)
626
Left platen lever shaft
727
J/S change solenoid
625
Platen lever spring
675
Platen ground plate
(type B)
Figure 2-37
Rev. A
Confidential
27. Insert the lead wires for the paper end detector assembly in their specified positions.
Figure 2-38
Rev. A
Confidential
28. Attach the cover ground plate to the paper feed frame assembly.
29. Cover the paper feed frame assembly using the paper feed cover and tighten the two plate
assembly lever screws.
30. Hang the assist paper guide spring onto the paper feed frame cover. Check the operation of
the assist paper guide.
31. Insert the paper release lever into the platen lever assembly and attach to the release lever
shaft with one E-ring.
32. Attach the guide roller shaft and sub paper hold roller to the paper feed frame assembly
with two E-rings.
609
Screw (C.B.P-tite, 3X6)
719
E-ring (1.5)
669
Paper feed frame cover
676
Cover ground plate
638 Release lever shaft
609
Screw (C.B.P-tite, 3X6)
720
E-ring (2)
720
E-ring (2)
Figure 2-39
Rev. A
Confidential
33. With one E-ring, attach the paper feed frame fixing L lever assembly and the paper feed
frame fixing lever spring to the paper feed release assembly. Hang the spring onto the paper
feed frame fixing L lever assembly and hang onto the protrusion on the paper feed frame so
that it passes below the cover ground plate.
34. With one E-ring, attach the paper feed frame fixing R lever assembly and the paper feed
frame fixing lever spring to the paper feed release assembly. Hang the spring onto the paper
feed frame fixing R lever assembly and hang the spring onto the protrusion of the paper feed
frame assembly.
701
Paper feed frame fixing L lever
assembly
722
E-ring (4)
702
Paper feed
frame fixing R
lever assembly
655
Paper feed frame fixing
lever spring
655
Paper feed
frame fixing
lever spring
722
E-ring (4)
Figure 2-40
Rev. A
Confidential
35. Attach the parallel pin and paper feed gear to the paper feed roller with one E-ring.
602
602
Parallel pin (1.6X10)
Figure 2-41
Rev. A
Confidential
Pre-assembly of the Carriage Cover Frame Assembly
1. Solder the paper ejection detector cable assembly (type B) to the paper ejection detector
assembly. After soldering, pass the cables through the slit in the paper ejection detector
assembly.
690
Paper ejection detector assembly
Slit
738
Paper ejection detector cable (type B) assembly
Figure 2-42
Rev. A
Confidential
2. Attach the paper ejection detector assembly and the paper ejection detector holder. Then
secure them with one screw.
3. Route the paper ejection detector cable assembly (type B) as shown in the illustration.
609
Screw (C.B.P-tite, 3X6)
690 Paper ejection detector assembly
Rev. A
Confidential
4. Hook the paper ejection detector cable assembly (type B) onto the hooks on the carriage
cover frame assembly. Check the starting position for inserting the cable.
5. Attach the paper ejection detector assembly to the carriage cover frame assembly with one
screw.
725 Screw (C.C.S-tite, 2.5X5)
635 Paper ejection detector holder
713
Carriage cover frame assembly
738
Paper ejection detector cable (type B) assembly
Figure 2-44
Rev. A
Confidential
Label
Rev. A
Confidential
Pre-assembly of the Autocutter Assembly
1. Solder the cutter lead wire assembly to the cutter motor assembly. Solder the red lead wire
to the red terminal and solder the black lead wire to the opposing terminal.
Figure 2-46
Rev. A
Confidential
2. Apply G-36 oil to the cutter worm gear (part touching the frame).
3. Attach the cutter worm gear, autocutter deceleration gear, clutch washer, and cutter clutch
spring to the cutter cover sub assembly. When doing so, the narrow side of the cutter clutch
spring is the motor side.
4. Insert and touch the autocutter deceleration shaft from the hole in the motor side.
G-36
Figure 2-47
Rev. A
Confidential
5. Attach the cutter motor assembly to the cutter cover sub assembly (screw in 1 place). Attach
in the direction from which you can see the label of the cutter motor assembly from the
cutter cover sub assembly window.
6. Attach the micro switch to the cutter cover sub assembly in the direction shown in the figure
(screw in 1 place).
7. Hang the lead wire of the motor and micro switch onto the parts shown in the figure.
119
Micro switch
191 Cutter motor assembly
181
Screw (C.B., 2X2.5)
Figure 2-48
Rev. A
Confidential
8. Apply G-36 oil to the area of the autocutter deceleration gear and the motor gear that are
touching.
9. Apply G-36 oil to the area of the cutter clutch spring and cutter cover sub assembly that are
touching.
10. Apply G-36 oil to the autocutter deceleration shaft from the gap in the cutter clutch spring.
11. Apply G-36 oil to the two places on the cutter worm gear and cutter cover sub assembly that
are touching.
Step 8.
G-36
G-36
G-36
G-36
Step 9.
Step 11.
Step 10.
Figure 2-49
Rev. A
Confidential
12. Apply G-36 oil to the axis that the cutter drive gear assembly fits.
13. Attach the cutter drive gear assembly (1 plain washer; 1 E-ring). Position the cavity in the
cutter drive gear assembly with the actuator of the micro switch.
14. Apply G-36 oil around the entire circumference of the gear for the cutter drive gear
assembly.
180 E-ring (2.5)
193 Plain washer (3X0.5X7)
Cavity
Actuator
G-36
G-36
Figure 2-50
Rev. A
Confidential
15. Apply G-36 oil around the entire circumference of the blade groove attached to the cutter
frame sub unit.
Groove
G-15
Figure 2-51
Rev. A
Confidential
16. While positioning the two hooks, tilt and attach the cutter cover sub assembly to the cutter
frame sub unit.
17. With the cutter cover sub assembly tilted, look inside the cover through the space shown
below, and rotate the knob indicated in the figure to position the drive pin with the groove
in the blade.
Knob
Hook
Cover
Frame
Look through the space
Drive pin
groove
Figure 2-52
Rev. A
Confidential
18. Position the cutter cover sub assembly with the cutter frame sub unit and fasten with 1
screw.
Figure 2-53
Rev. A
Confidential
19. Adjust the position of the blade. Rotate the knob in the direction of the arrow to position the
shaft with the round hole (marked with a triangular hole) in the center of the arced slit.
Rotate the knob in the arrow marked on the knob to adjust until center of the drive pin
comes to the center of the slit.
Slit
Drive pin
Knob
Figure 2-54
Rev. A
Confidential
726
Screw (C.B.S-tite F, 3X6)
Main frame
726
Screw (C.B.S-tite F, 3X6)
Figure 2-55
Rev. A
Confidential
3. Attach the sub slip feed roller holder to the farthest right hole in the sub slip feed lever sub
assembly with one screw.
725 Screw (C.C.S-tite, 2.5X5)
660 Sub slip feed roller holder
687
Sub slip feed lever sub assembly
Figure 2-56
Rev. A
Confidential
4. Attach the sub slip feed lever spring to the main frame.
5. Attach the sub slip feed lever sub assembly to the main frame. Insert the sub slip feed lever
shaft from left side and fasten it with one E-ring.
687
Sub slip feed lever sub assembly
656
Sub slip feed lever spring
Main frame
719
E-ring (1.5)
Figure 2-57
Rev. A
Confidential
6. Install the form stopper into the main frame, and attach the form stopper shaft with one Ering. Insert the form stopper shaft from the outer side of the main frame.
7. Hook the form stopper spring to the main frame and form stopper rack.
620 Form stopper spring
620
618
Form stopper
618
Figure 2-58
Rev. A
Confidential
8. Attach the lever drive shaft assembly to the main frame. Insert the D cut side of the lever
drive shaft assembly to the left and attach to the main frame.
9. Insert the crank shaft holders from the left and right outer sides and attach with one E-ring.
693
Lever drive shaft assembly
Figure 2-59
Rev. A
Confidential
10. Press the lever drive shaft gear into the lever drive shaft assembly.
11. Assemble the sub slip feed roller assembly into the main frame.
12. Press the slip drive gear onto the sub slip feed roller assembly. Press in starting from the slip
drive gear whose diameter is larger. (See the illustration below.)
617
Lever drive shaft gear
694
Sub slip feed roller assembly
Main frame
Figure 2-60
Rev. A
Confidential
13. Snap fit the lever drive motor detector plate to the gear on the lever drive motor assembly.
When doing so, align the rib on the gear and attach.
14. Lubricate the shaft to which the lever motor reduction gear is attached.
15. Use one E-ring to attach the lever motor reduction gear to the shaft. The arrow on the lever
motor reduction gear should be facing the outside.
Rib
614
Lever drive
motor detector plate
615
Lever motor
reduction gear
724
E-ring (2.3)
G-36
Figure 2-61
Rev. A
Confidential
16. Lubricate the inside of the sub slip feed lever shaft in two places.
17. Lubricate the sub slip feed roller holder.
18. Lubricate the form stopper shaft rotating unit in two places.
19. Lubricate the main frame and sub slip feed roller where they contact.
20. Lubricate the form stopper and sub slip feed lever sub assembly shaft where they contact.
21. Lubricate the cam on the lever drive shaft assembly.
Note:
Apply G-48 grease from step 16 to 20 but apply G-36 to the cam in step 21.
Step 20
G-48
Step 21
Step 18
G-36
G-48
Step 19
G-48
Step 16
G-48
G-48
G-48
Step 19
Step 17
Figure 2-62
Rev. A
Confidential
22. Attach the validation detector assembly to the slip guide lower frame with one screw.
Note:
The parts used and the shape of the slip guide lower frame will vary based on the specifications. Use
only the one that matches your configuration.
23. Attach the validation stopper and validation stopper spring to the slip guide lower frame.
24. Hook the cable line of the slip B.O.F. detector assembly to the slip guide lower frame.
672 Validation stopper
662
Slip guide lower frame
697
Validation detector assembly
609
Screw (C.B.P-tite, 3X6)
696
Slip B.O.F. detector assembly
673
Validation stopper spring
673
662
672
Figure 2-63
Rev. A
Confidential
25. Attach the slip guide lower frame to the main frame using two screws. When doing so, pass
the cable wire on the slip B.O.F. detector assembly through the hole in the main frame.
Main frame
Hole
Figure 2-64
Rev. A
Confidential
26. Insert the sub slip hold sleeve onto both ends of the shaft for the sub slip hold rollers.
27. Temporarily attach the front frame and the slip guide upper frame. When doing so, align the
nibs shown in the illustration with the nib holes.
28. Temporarily attach the sub slip hold roller so that the D cut side is on the right side.
Hole
661 Slip guide upper frame
Nib
Nib
Hole
667 Sub slip hold roller
770
Sub slip
hold sleeve
770
Sub slip hold sleeve
613 Front frame
Figure 2-65
Rev. A
Confidential
29. Attach the slip guide upper frame to the slip guide lower frame. When doing so, align the
nibs and the claw shown in the illustration with the corresponding holes and slit.
661 Slip guide upper frame
Claw
Nibs
662
Slip guide lower frame (type B)
Nib
Nibs
Figure 2-66
Rev. A
Confidential
30. While aligning the three nibs shown in the illustration, attach the front reinforcement frame
to the front frame and secure them with six screws. When doing so, make sure the nibs and
claw you aligned in the previous step (step 29) are still aligned.
31. Tighten the two screws to secure the slip guide upper frame.
32. Attach the endorsement platen shutter to the slip guide upper frame.
654 Paper feed roller spring
691
Front cover detector assembly
611
Carriage spring
Nibs
691
Front cover detector assembly
Figure 2-67
Rev. A
Confidential
33. Insert the slip hold roller spring onto the slip hold roller shaft from the D cut side.
34. Insert the slip hold roller sleeve onto the slip hold roller shaft from the D cut side.
35. Insert the two slip feed roller shaft holders onto the slip hold roller shaft with the flange
facing inward.
610 Slip feed roller shaft holder
767
Slip hold roller spring
766
Slip hold roller sleeve
610
Slip feed roller shaft holder
Figure 2-68
Rev. A
Confidential
36. Attach the slip hold roller shaft to the main frame in the order shown in the illustration.
Align the D cut portions of the slip feed roller shaft holder with the cutouts in the main
frame.
3
2
PUSH
Figure 2-69
Rev. A
Confidential
37. Attach the slip feed roller shaft holders to both sides of the sub slip hold roller starting from
the small diameter. Secure the holders with two E-rings.
38. Push the slip drive gear into the slip hold roller shaft starting from the side whose diameter
is larger.
39. Press the slip drive gear into the sub slip hold roller starting from the larger diameter.
721
E-ring (3)
610
Slip feed roller
shaft holder
Figure 2-70
Rev. A
Confidential
40. Insert three slip transmission gears onto the shafts on the main frame.
41. Insert the paper feed reduction gear onto the shaft on the main frame starting from the gear
whose diameter is smaller.
647
Slip transmission
gears
Figure 2-71
Rev. A
Confidential
42. Lubricate the shaft shown in the figure.
43. Inset the J/S change gear onto the shaft shown in the figure.
44. Insert the paper feed reduction gear into the shaft shown in the figure with the gear whose
diameter is largest in.
45. Insert the take-up drive gear into the shaft shown in the figure.
46. Insert the paper feed transmission gear into the shaft shown in the figure.
47. Attach the gears with four E-rings (3).
G-36
Figure 2-72
Rev. A
Confidential
48. Attach the lever drive coil assembly to the slip guide lower frame with two screws.
609 Screw (C.B.P-tite, 3X6)
609 Screw (C.B.P-tite, 3X6)
Lever drive coil assembly
Figure 2-73
Rev. A
Confidential
49. Perform phase adjustment. (See page 3-2, "Phase Adjusting." )
Note:
Perform the following step only if your printer has a MICR unit.
50. Attach the shielded paper feed motor to the main frame with two screws. Attach so that the
motor cable is facing the direction shown in the illustration.
Figure 2-74
Rev. A
Confidential
Note:
Perform the following steps only if your printer does not have a MICR unit.
51. Attach the paper feed motor to the main frame with two screws. Check that the circuit
board side of the motor is facing downward as shown in the illustration.
739 Paper feed motor
Figure 2-75
Rev. A
Confidential
52. Align the J/S change solenoid with the nibs and attach to the main frame with one screw.
53. Lubricate the J/S change gear.
54. Attach the E-ring (2.3) to the J/S change gear shaft.
G-36
Figure 2-76
Rev. A
Confidential
55. Snap fit the slip T.O.F. detector assembly to the slip guide upper frame.
56. Pass the slip T. O. F. detector assembly lead wires through the two hooks and pass them
through the hole in the main frame.
703
Slip T.O.F. detector assembly
Hooks
Hole
Figure 2-77
Rev. A
Confidential
57. Align the two nibs and attach the lever motor T. P. detector assembly to the main frame with
one screw. The detector assembly should not touch the lever drive motor detector plate.
614 Lever drive motor detector plate
614
704
704
Lever motor T.P. detector assembly
726
Screw (C.B.S-tite F, 3X6)
Figure 2-78
Rev. A
Confidential
58. Using two screws, attach the main circuit board assembly to the main frame. Place the board
so the side of the main circuit board assembly with two connectors faces the front of the
main frame, and the soldered side faces upward. Align with the nibs in two places.
726 Screw (C.B.S-tite F, 3X6)
705
Main circuit board assembly
Two connectors
Figure 2-79
Rev. A
Confidential
59. Solder the lead wires of the cables to the main circuit board assembly.
Note:
See Figure 2-93 on page 2-93 and Table 2-1 for details on where to solder.
60. Hook the lead wires on the side of the paper feed motor as shown in the illustration below.
Figure 2-80
Rev. A
Confidential
Note:
Perform the following step only if your printer has a MICR unit.
61. Attach the MICR unit to the slip guide lower frame with two screws. Pass the MICR unit
cable through the hole in the main frame.
Figure 2-81
Rev. A
Confidential
Note:
Perform the following step only if your printer does not have a MICR unit.
62. Attach the MICR plate shutter to the slip guide lower frame with one screw.
679
MICR shutter
776
Screw (C.B.P-tite, 3X8)
Figure 2-82
Rev. A
Confidential
63. Pass intermediate cables A, B, C through the hole in the main frame. Attach the carriage
frame unit to the main frame with four screws. Fit the nibs in the carriage frame unit to the
main frame notches.
Note:
Check that the carriage assembly moves smoothly and that the ribbon drive plate assembly moves
smoothly with the carriage assembly.
726
Screw (C.B.S-tite F, 3X6)
Main frame
Hole
726
Screw (C.B.S-tite F, 3X6)
Figure 2-83
Rev. A
Confidential
64. Attach the paper feed frame stopper and belt plate to the main frame sub assembly.
65. Solder the intermediate cables (type A, B, and C) to the main circuit board assembly.
Note:
See Figure 2-93 on page 2-93 and Table 2-1 for details on where to solder.
66. Align the front cover detector assembly with the nib on the main frame and attach (with one
screw).
67. Solder the lead wires of the front cover detector assembly to the main circuit board
assembly.
Note:
See Figure 2-93 on page 2-93 and Table 2-1 for details on where to solder.
Figure 2-84
Rev. A
Confidential
68. Attach the rear cover detector assembly and the R cover detector cap to the main frame with
one screw.
69. Solder the lead wires of the rear cover detector assembly to the main circuit board and route
the wires.
636
R cover detector cap
715
Screw (C.P.S-tite F, 3X5)
692
Rear cover detector assembly
Figure 2-85
Rev. A
Confidential
70. Attach the drive lever coil cover to the slip guide lower frame.
671 Drive lever coil cover
Figure 2-86
Rev. A
Confidential
71. Insert the paper feed frame shaft into the platen unit.
72. Attach the platen unit to the main frame. Attach the platen unit as you widen both sides of
the frame and fit the D shaped portions on both ends of the shaft into the D shaped cutting
holes on the frame.
73. Tighten one screw from the right side of the main frame and fasten the paper feed frame
shaft.
74. Position the two nibs and attach the assist frame sub assembly with two screws.
Note:
The assist frame sub assembly is not included in the mechanism assembly supplied as a service part.
For that reason, replace the mechanism assembly (M-U675) after attaching the assist frame sub
assembly to the mechanism assembly when replacing the mechanism assembly.
75. Apply oil where the platen lever assembly touches the main frame.
Platen unit
102
Screw (C.B.S-tite F, 3X4)
643 Paper feed frame shaft
717
Screw (C.C., 3X5)
G-36
166
Assist frame sub assembly
Main frame
Figure 2-87
Rev. A
Confidential
76. Fasten the ground wire assembly to the main frame with one screw.
208 Ground wire assembly
107
Screw (C.P.S-tite(0), 3X6)
Figure 2-88
Rev. A
Confidential
77. Solder the lead wires of the paper end detector assembly to the main circuit board assembly.
Note:
See Figure 2-93 on page 2-93 and Table 2-1 for details on where to solder.
78. Lubricate the areas shown in the illustration.
G-48
G-36
G-36
G-36
G-36
G-36
G-36
Figure 2-89
Rev. A
Confidential
79. Install the carriage cover on the main frame. Hook the carriage cover on the carriage guide
shaft, and align the screw hole and one nib. Tighten the left side and right side screws in that
order.
Carriage cover
714 Screw (C.B.S-tite F, 3X4)
714
Screw (C.B.S-tite F, 3X4)
Figure 2-90
Rev. A
Confidential
80. Connect the paper ejection detector cable assembly (type A) and the paper ejection detector
cable assembly (type B).
81. Fasten the lead wires for the paper ejection detector cable assembly (type A) and the front
cover detector using a nylon clip. Secure one screw to fasten the clip.
737
Paper ejection detector cable (type A) assembly
607
Nylon clip
726
Screw (C.B.S-tite F, 3X6)
Figure 2-91
Rev. A
Confidential
738
Paper ejection detector cable (type B) assembly
607
Nylon clip
106
Screw (C.B.S-tite F, 3X6)
737
Paper ejection detector cable (type A) assembly
Figure 2-92
Rev. A
Confidential
Reference
The following shows the areas to solder on the main circuit board assembly for M-U675.
Paper ejection detector
assembly
Front cover
detector
assembly
Rear cover
detector
assembly
N.E.
detector
assembly
Paper feed
motor
Carriage
unit
J/S change
gear
Lever drive
coil (type B)
Lever drive
motor assembly
Figure 2-93 Areas to solder on the main circuit board assembly for M-U675
Note:
The colors of the lead wires to be soldered are shown as abbreviations on the circuit board. Refer to the
following table for a list of the abbreviations and color names.
Table 2-1 Meaning of abbreviation
Abbreviations
Color
Pur
purple
Gry
gray
Blk
black
Red
red
Org
orange
Blu
blue
Wht
white
Pnk
pink
Bwn
brown
Rev. A
Confidential
Assembling the TM-U675/U675P
Pre-assembly
Pre-assembly of the Insulator Spacer Assembly
1. Attach the insulator spacer to the rubber insulator spacer.
113 Rubber insulator spacer
Figure 2-94
107
Screw
(C.P.S-tite(0), 3X6)
107
Screw (C.P.S-tite(0), 3X6)
A-1 Connector plate (type BA)
A-3
Parallel I/F circuit board
assembly
Figure 2-95
Note:
The connector plate (type AA) is not supplied as a service part.
The service part RS232 I/F circuit board unit is supplied with the connector plate (type AA)
attached.
Rev. A
Confidential
116
N.E. detector holder
Figure 2-96
Rev. A
Confidential
Assembly of the TM-U675
1. Attach the main circuit board unit to the main plate sub assembly with six screws.
Note:
Components mounted on the main circuit board unit differ according to the configuration. Use the
main circuit board that is appropriate for your configuration.
2. Attach the strengthening plate B to the main plate sub assembly with three screws.
106 Screw (C.B.S-tite F, 3X6)
133
Main plate sub assembly
107
Screw (C.P.S-tite(0), 3X6)
107
Screw (C.P.S-tite(0), 3X6)
201
Main circuit board unit
107
Screw (C.P.S-tite(0), 3X6)
107
Screw (C.P.S-tite(0), 3X6)
Figure 2-97
Rev. A
Confidential
3. Insert the two tabs on the mechanism assembly (M-U675) into the two slits in the
strengthening plate.
4. Position the nibs and nib holes shown in the illustration and attach the two insulator spacer
assemblies. The flange of the metallic insulator spacer should be facing downward.
5. Fasten the mechanism assembly (M-U675) using one screw.
Note:
The assist frame sub assembly is not included in the mechanism assembly supplied as a service part.
106 Screw (C.B.S-tite F, 3X6)
Nib holes
Insulator spacer
assemblies
Flange of
the metallic insulator spacer
Nibs
Figure 2-98
Rev. A
Confidential
6. Connect the power switch cable assembly to the main circuit board unit.
7. Connect the control panel cable to the main circuit board unit.
8. Pass the N. E. detector assembly unit lead wire through the hole in the plate and connect to
the main circuit board unit.
9. Pass the autocutter cable assembly through the hole in the plate and connect it to the main
circuit board unit.
209 Autocutter cable assembly
205 N.E. detector assembly lead wire
207
Control panel cable
Figure 2-99
Rev. A
Confidential
10. Pass the power switch cable assembly between the L-shaped piece in the main plate sub
assembly and the QM6 element on the main circuit board unit, as shown in the illustration.
11. Use insulated tape on the areas shown in the illustration to secure the power switch cable
assembly temporarily.
12. Connect the two circuit board FFCs to the main circuit board unit and the mechanism
assembly (M-U675) in that order. Bend the FFCs so that the fold is on the main circuit board
side.
203
Power switch cable assembly
Tape
206
Circuit board FFC
203 Power switch cable assembly
QM6
Figure 2-100
Rev. A
Confidential
Note:
Perform the following step only if your printer has a MICR unit.
13. Connect the MICR cables (two connectors). Put the excess cable into the opening as shown
in the illustration.
Figure 2-101
Rev. A
Confidential
14. Fix the control panel circuit board assembly to the mechanism assembly (M-U675) with one
screw.
15. Connect the control panel cable to the control panel circuit board assembly. Route the
wiring so that the control panel cable is positioned under the L-shaped part shown in the
illustration.
102 Screw (C.B.S-tite F, 3X4)
204
Control panel circuit
board assembly
207
Control panel cable
L-shaped part
Figure 2-102
Rev. A
Confidential
16. Attach the rubber feet to the lower case.
17. Attach the mechanism assembly (M-U675) to the lower case with four screws. Align the
mechanism assembly (M-U675) with the lower case nibs.
CAUTION:
Be careful not to allow the power switch cable assembly to become pinched.
108 Screw (C.B.B-tite, 4X12)
109
Screw (C.B.B-tite, 4X25)
108 Screw (C.B.B-tite, 4X12)
112
Plain washer (4.2X1X12)
124
Rubber foot
124
Rubber foot
127
Lower case
124
Rubber foot
Figure 2-103
Rev. A
Confidential
18. Remove the tape that is temporarily holding the power switch cable assembly and attach the
switch to the lower case. Assemble so that the O mark is on the left side and the I mark
is on the right side.
203 Power switch cable assembly
Figure 2-104
Rev. A
Confidential
19. Attach the roll paper receive roller to the roll paper holder.
20. Attach the N. E. detector assembly to the roll paper holder.
21. Fit the N. E. detector spacer onto the N. E. detector adjustment screw, and attach the N. E.
detector assembly to the paper roll holder.
22. Fit the holder spring onto the holder plate, and attach to the roll paper holder.
125
N.E. detector adjustment screw
121
N.E. detector spacer
141
143
142
142
Holder spring
Figure 2-105
Rev. A
Confidential
G-36
G-36
Figure 2-106
Rev. A
Confidential
27. Attach the break cap to the break plate sub assembly (one screw).
102 Screw (C.B.S-tite F, 3X4)
168 Break cap
174 Break plate sub assembly
Figure 2-107
Rev. A
Confidential
28. Attach the break plate sub assembly to the back frame (one E-ring).
Figure 2-108
Rev. A
Confidential
29. Attach the back frame to the lower case and tighten with 4 screws.
While doing so, secure the ground wire assembly with the screw shown in the illustration.
103
Screws (C.P.T-B, 3X10)
208
Ground wire assembly
103
Screws (C.P.T-B, 3X10)
107
Screw (C.P.S-tite(0), 3X6)
Figure 2-109
Rev. A
Confidential
30. Connect the N. E. detector lead wire to the micro switch on the N. E. detector assembly.
205
N.E. detector assembly
lead wire
Figure 2-110
Rev. A
Confidential
31. Attach the roll paper holder to the lower case. Touch the roll paper holder against the
mechanism assembly and tighten the two screws while pushing to the back left side.
103 Screws (C.P.T-B, 3X10)
Figure 2-111
Rev. A
Confidential
32. Pass the take-up frame assembly through the hole in the back frame and attach it to the roll
paper holder (two screws). At this time, place the take-up frame assembly against the main
mechanism and rib on the roll paper holder.
103 Screws (C.P.T-B, 3X10)
Figure 2-112
Rev. A
Confidential
33. Hang the paper take-up belt onto the take-up pulley. Then, hang to the take-up gear of the
mechanism assembly. Place the lower side of the belt onto the belt plate. Hang the take-up
pulley first. Then, hang on the take-up drive gear on the mechanism assembly (M-U675).
Figure 2-113
Rev. A
Confidential
34. Attach the corresponding cover plate sub assemblies to the left and right sides of the cover
frame sub assembly (two screws).
35. Insert the coil unit of the right and left hook springs onto the shafts of the cover frame sub
assembly and hang the hooks on the slits in the cover frame sub assembly. Hang the other
ends of the right and left hook springs on the grooves of the right and left hook buttons and
attach the right and left hook buttons to the shafts with two E-rings.
102 Screw (C.B.S-tite F, 3X4)
slit
shaft
Figure 2-114
Rev. A
Confidential
36. Attach the autocutter unit to the cover frame sub assembly using two screws.
102 Screw (C.B.S-tite F, 3X4)
102 Screw (C.B.S-tite F, 3X4)
Autocutter unit
Figure 2-115
Rev. A
Confidential
37. Pass the autocutter cable assembly through the hole in the back frame, and hang it on the
hook shown below.
Hook
Figure 2-116
Rev. A
Confidential
38. Attach the cover frame sub assembly with two E-rings. Apply G-36 oil to the two places
where the holes touch the shafts.
G-36
164
E-ring (4)
175 Cover frame sub assembly
G-36
164
E-ring (4)
Figure 2-117
Rev. A
Confidential
39. Hook the break spring on the back frame and break plate sub assembly.
174
Break plate
sub assembly
Figure 2-118
Rev. A
Confidential
40. Connect the autocutter cable assembly and the cutter lead wire assembly.
41. Insert the connector that you have just connected to the cutter plate cover, as indicated in the
figure. Pass one side of the lead wire through the slit in the cutter plate cover.
42. At the same time, position the other end of the lead wire into the cut-out portion in the cutter
plate cover; fasten the cutter plate cover to the cover frame sub assembly with one screw.
Slit
Figure 2-119
Rev. A
Confidential
43. Fit the support plate and the table holder into the lower case.
44. Apply G-48 oil to two shafts where the left hook button and right hook button hang.
G-48
G-48
Figure 2-120
Rev. A
Confidential
45. If you have a new upper case, there is a plate for support to prevent damage during
shipment. Cut this plate in the manner shown in the illustration below.
46. Snap fit the back case to the upper case to attach.
129 Back case
CUT
CUT
Figure 2-121
Rev. A
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Figure 2-122
Rev. A
Confidential
48. Before aligning the tabs on the upper and lower cases, pass the cable wire for the paper
ejection detector cable assembly (type A) through the slit in the upper case.
Note
Do not confuse with the cable wire for the paper ejection detector cable assembly (type B).
737
Paper ejection detector
cable assembly (type A)
Slit
Figure 2-123
Rev. A
Confidential
49. Align all tabs on the upper and lower cases. When doing so, do not allow the cable wire to
become pinched between the cases.
50. Push the cable wire for the paper ejection detector cable assembly (type A) connector into
the hole in the upper case. Then, route the cable wire for the paper ejection detector cable
assembly (type B) as shown in the illustration at right, so that it is not in the way of the
ribbon cassette.
Figure 2-124
Rev. A
Confidential
51. Pass the flat cable for the control panel unit through the slit in the front case and attach the
control panel unit to the front case. Snap fit the switch panel unit in the order indicated in
the illustration.
134 Control panel unit
2
1
Slit
130
Front case
Figure 2-125
Rev. A
Confidential
CAUTION:
If the flat cable for the control panel unit is not on top of the cable wire for the
control panel cable, there is the possibility that the flat cable could be too short.
55. Fasten the front case using two screws.
104 Screw (C.C., 4X20)
110
Clamp
Flat cable
for control panel unit
Cable wire
for control panel cable
Figure 2-126
Rev. A
Confidential
56. Open the autocutter unit and place the take-up assembly above the main unit mechanism.
Lubricate the sliding parts of the take-up assembly and the take-up frame assembly.
G-36
G-36
Figure 2-127
Rev. A
Confidential
57. Affix the operation label (type FA) to the roll paper cover.
58. Attach the roll paper cover. Hang the 4 claws on the back frame and set the 2 hinges into the
holes in the back case.
Claws
Claws
Hinge
Figure 2-128
Rev. A
Confidential
59. Attach the front sound absorption material to the ribbon cassette cover.
60. Attach the ribbon cassette cover to the upper case. Align the hinges on the ribbon cassette
cover with the nibs and attach.
131 Ribbon cassette cover
1
144
Front sound absorption material
Figure 2-129
Rev. A
Confidential
61. Attach the I/F circuit board unit to the main circuit board unit with two screws.
107
Screws (C.P.S-tite(0), 3X6)
Figure 2-130
Rev. A
Confidential
62. Attach the lower plate and the IC cover to the main plate sub assembly with five screws.
When doing so, check that the wiring of the power switch cable assembly is as shown in
Figure 2-99.
111 IC cover
Figure 2-131
Rev. A
Confidential
63. Attach the three screws for fastening the display module (option).
Figure 2-132
Rev. A
Confidential
64. Fasten the upper case and lower case by tightening the two screws.
Figure 2-133
Rev. A
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Figure 2-134
70. Perform the following adjustments and settings. (See Chapter 3, Adjusting and Setting.)
Rev. A
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Rev. A
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Chapter 3
CAUTION:
Always remove the power supply unit from the printer before working.
There is power flowing in the internal circuit board even if you turn off the printer power
supply switch. You can damage the printer if you work when the power supply is still
attached.
Remove all peripheral equipment connected to the printer before starting your work.
Do not perform any work that is not described in this chapter. Doing so can result in injuries
or damage to the printer.
Do not touch the flexible plastic cable (FPC) or the FFC pins with your hands.
Rev. A
Confidential
Phase Adjusting
Perform phase adjustments when you have removed or replaced any of the following.
Items Requiring Phase Adjustment
The lever drive gear.
The lever drive transmission gear.
The platen lever drive cam.
Figure 3-1
Rev. A
Confidential
2. While pressing the tab of the lever drive coil (type B), rotate the lever motor reduction gear
in the direction indicated in the illustration, so that the protrusion on the lever drive gear
faces the very bottom of the printer.
Figure 3-2
3. Remove your finger from the claw of the lever drive coil (type B). Check that the claw
returns to its original position. Redo from step 1 if it has not returned to its original position.
Figure 3-3
Rev. A
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4. Rotate the lever motor reduction gear. Continue until the lever drive gear no longer rotates.
Figure 3-4
Rev. A
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5. While the printer is in that state, attach the lever drive transmission gear to the lever drive
transmission gear axis using one E-ring.
E-ring
Lever drive
transmission gear
Figure 3-5
Rev. A
Confidential
6. Lubricate the platen lever drive cam shaft. Assemble the platen lever drive cam to the platen
lever drive cam shaft using one E-ring. Set so that the three gear teeth of the platen lever
drive cam are facing downward.
G-36
E-ring
Platen lever drive cam
E-ring
Three teeth of
the gear
Lever drive
transmission gear
Figure 3-6
Rev. A
Confidential
Platen lever
drive cam
Tab of the lever
drive coil ( type B )
Figure 3-7
Rev. A
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Adjusting the Platen Gap
Adjust the platen gap when you have performed either of the following:
Platen Gap Adjustment
Replaced or removed the print head unit.
Disassembled or re-assembled the TM-U675/U675P printer.
Figure 3-8
Rev. A
Confidential
5. Using the thickness gauges, adjust the platen stopper screws so that the positions indicated
below are 0.5 0.05 mm.
Adjustment Screw
Gauge
Adjustment Screw
0.5 +/- 0.05 mm
Print Head
20 mm
40 mm
The stopper screws for the platen set are located here.
Figure 3-9
Note:
Adjust the platen gap to meet the following conditions (0.5 0.05 mm).
The 0.45 mm thickness gauge falls under its own weight.
The 0.50 mm thickness gauge is pinched and will not fall between the platen and the print
head unit.
6. Attach the ribbon cassette cover and the carriage cover set frame.
Rev. A
Confidential
Setting Threshold Values for Detectors
Perform this setting when you have removed or replaced any of the following.
Items Requiring Setting
The slip T. O. F. detector assembly.
The slip B. O. F. detector assembly.
The paper ejection detector assembly.
The validation detector assembly.
The mechanism assembly.
The main circuit board assembly (for TM-U675/U675P).
CAUTION:
Work indoors to avoid direct sunlight when doing the following. Use normal fluorescent
lighting available in most rooms. You will not be able to make accurate adjustments if
there is natural light (sunlight) or man-made light sources (lamps, etc.) other than
fluorescent lighting.
Allow all the light from the fluorescent lighting to enter the printer when working. You will
not be able to make accurate adjustments if you allow a shadow to fall on the printer or
you turn OFF the fluorescent lighting while working.
1. Install the roll paper.
Note:
You must have roll paper installed to make accurate settings.
2. Remove slip paper if it is inserted.
Note:
You cannot make accurate settings if there is slip paper present.
3. Connect the power supply to the printer.
4. Open the roll paper cover.
5. Turn on the power switch for the printer while holding down the FEED button and the
RELEASE button at the same time.
6. Press the RELEASE button 7 times.
7. Close the roll paper cover.
8. The printer will automatically set the detectors. The main circuit board will store the setting
values.
Rev. A
Confidential
Appendix A
Size
Purpose
Gap gauges
<Thickness>
0.45 mm x 1
0.50 mm x 1
Crosshead screwdriver
No. 0, 1 and 2
Other assembly/
disassembly
Flathead screwdriver
Other assembly/
disassembly
Tweezers
Other assembly/
disassembly
Soldering iron
Other assembly/
disassembly
Wrist band
Other assembly/
disassembly
E-ring holder
Other assembly/
disassembly
5.5 mm
Other assembly/
disassembly
Rev. A
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Rev. A
Confidential
Appendix B
Maintenance
Maintenance and Inspection
Perform maintenance and inspection to prevent trouble and maintain the fine, initial
performance of this printer for a long time.
There are two types of maintenance and inspection of this printer, based on the technical skill
required: Daily Inspection and Periodic Inspection.
Daily Inspection
Periodic Inspection
Items that are inspected and handled by a person who has technical
knowledge.
Daily Inspection
Table B-1 Daily inspection checklist
Items to Check
Checkpoints
Handling
Printer setup
Reconnect cables.
Rev. A
Confidential
Periodic Inspection
Table B-2 Periodic inspection checklist
Items to Check
Checkpoints
Handling
When to Perform
Twice a year
Twice a year
Twice a year
Spring shapes
Twice a year
Autocutter status
Twice a year
MICR status
Once a year
or every
72,000 passes
Lubrication status
Twice a year
Operation check
Twice a year
Rev. A
Confidential
MICR Cleaning
It is recommended that you clean the MICR head periodically (generally once a year or every
72,000 passes) to maintain the accuracy of the MICR reading.
Use a damp-type cleaning sheet to clean the MICR head.
CAUTION:
Do not use an adhesive-type cleaning sheet.
Note:
Generally, clean once a year or every 72,000 passes. Adjust the timing of each cleaning according to the
operating conditions.
Rev. A
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7. The following message prints on the roll paper (receipt side) and the SLIP LED flashes.
**** RECOGNITION MODE ****
Please set check.
8. Insert the cleaning sheet into the printer in the same way as a check.
CAUTION:
Insert the cleaning sheet in the correct direction.
9. After the cleaning sheet is ejected, press the RELEASE button once and remove the sheet.
CAUTION:
Do not reuse cleaning sheets.
10. Turn OFF the power supply to the printer.
CAUTION:
Insert the cleaning sheet in the correct direction.
3. After the cleaning sheet is ejected, press the RELEASE button once and remove the sheet.
CAUTION:
Do not reuse cleaning sheets.
Rev. A
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Appendix C
Installation
You can connect up to four cables to the printer. They all connect to the connector panel (on the
bottom rear of the printer), which is shown below.
Note:
This illustration shows the serial interface model. If you have the parallel interface model, your interface
connector will look different.
Before connecting any of the cables, make sure that both the printer and the host PC are turned
off.
Rev. A
Confidential
Note:
Your printer has inch-type hexagonal lock screws installed. If your interface cable requires
millimeter-type screws, replace the inch-type screws with the enclosed millimeter-type screws using a
hex screwdriver (5 mm).
inch screw
millimeter screw
3. If your interface connector has a grounding wire, attach it to the printer using the screw
labeled FG, which is next to the interface connector.
4. Attach the other end of the cable to the host PC.
WARNING:
Use a drawer that matches the printer specification. Using an improper drawer may
damage the drawer as well as the printer.
Do not connect a telephone line to the drawer kick-out connector; otherwise the printer
and the telephone line may be damaged.
Plug the drawer cable into the drawer kick-out connector on the connector panel in the location
indicated below.
Rev. A
Confidential
WARNING:
Be sure not to connect this cable to the drawer kick-out connector, which is next to the
power connector.
Also do not connect a telephone line to the display module connector.
Note:
The DM connector can be used only with the serial interface model of this printer.
1. Make sure that the printer is turned off.
2. Plug the cable connector (provided with the direct connection display module) securely into
the printer's display module connector until it clicks.
DM connector
Rev. A
Confidential
Power Connection
Use the optional EPSON PS-170 power supply or equivalent for your printer.
WARNING:
Make sure you use the EPSON PS-170 power supply or equivalent. Using an incorrect
power supply may cause fire or electrical shock.
CAUTION:
When connecting or disconnecting the power supply from the printer, make sure the
power supply is not plugged into an electrical outlet. Otherwise you may damage the
power supply or the printer.
If the power supplys rated voltage and your outlets voltage do not match, contact
your dealer for assistance. Do not plug in the power cord. Otherwise you may damage
the power supply or the printer.
1. Make sure the printers power switch is turned off, and the power supplys power cord is
unplugged from the electrical outlet.
2. Check the label on the power supply to make sure the voltage required by the power supply
matches that of your electrical outlet.
3. Plug the power supply cord into the connector shown below.
Note:
To remove the DC cable connector, make sure the power supplys power cord is unplugged; then grasp the
connector at the arrow and pull it straight out.
Rev. A
Confidential
Appendix D
Product Overview
Component Functions
Paper roll
cover
Control
panel
Front
cover
Figure D-1
Interface
connector (*)
DM connector
Power supply
connector
Drawer kick-out
connector
Figure D-2
DIP
switch
cover
Figure D-3
Rev. A
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Outline of Printer Mechanism
Printing Mechanism
This mechanism consists of the print head unit, which has nine wires vertically arranged in one
row, the head carriage assembly, platen, carriage motor, carriage drive pulley, carriage guide
shaft, carriage transmission pulley, and carriage transmission belt. (See Figure D-4.)
Platen
Carriage guide shaft
Print head unit
Carriage transmission
pulley
Carriage motor gear
Figure D-4
Rev. A
Confidential
Figure D-5
Printing operation
Wire movement when printing one dot
1. When an electrical pulse is applied to the drive coil, the steel core is excited, and the
operation plate is pulled in the direction indicated by black arrow. At this time, the dot wire
is pressed against the operation plate by the force of the wire return spring. The force of the
operation plate pushes the dot wire out towards the platen (in the direction indicated by
black arrow).
2. The dot wire prints a dot when it strikes the platen through the ink ribbon and paper.
Rev. A
Confidential
3. When the electrical pulse to the drive coil ends, the dot wire and operation plate are
returned to the standby status by the spring force of the wire return spring and operation
plate spring. (See Figure D-6.)
Paper
Operating plate
Wire guide
Ink ribbon
Platen
Core
Drive coil
Figure D-6
Rev. A
Confidential
Tn4(H)
Tn+1 Tn+3
Tn+5
Tn+2
Tn+4
Tn
Carriage motor phase
switching timing
Print solenoid 1
2
3
4
5
6
7
8
9
Figure D-7
Rev. A
Confidential
Platen open/close operation
The platen adjustment screw attaches the platen to the platen lever. The platen opens and closes
to prepare for feeding a slip, check, or validation sheet. When the lever coil is energized while
the lever drive motor rotates, it releases the linkage of the lever ratchet wheel to the paper feed
trigger attraction plate, and the lever drive gear rotates the prescribed amount in the direction
shown by the arrow. This rotation is transmitted by the lever drive transmission gear, rotating
the platen lever open/close cam 180. The platen lever moves in the direction indicated by
arrow a around the platen lever shaft, and the platen and slip feed roller open. (See Figure D-8.)
To close the platen, the lever drive coil is energized again while the lever drive motor rotates,
turning the lever drive gear the prescribed amount in the direction of the arrow. This rotates the
platen lever open/close cam 180, and the platen lever is moved in the direction shown by arrow
b around the platen lever shaft by the slip retainer spring. The slip feed roller and slip hold
roller make contact at this time, closing the platen.
Validation paper
Platen lever shaft
Platen
Platen lever
Platen lever
drive cam
a
b
Lever drive
transmission
gear
Figure D-8
Rev. A
Confidential
Function
Carriage detection
mechanism
Slip detection
Slip detection
Slip detection
Validation detector
mechanism
*The roll paper near end detector mechanism is installed on the paper supply unit.
Autocutter detector assembly
Figure D-9
Rev. A
Confidential
Home position detection mechanism
The home position detection mechanism is located at the left end of the head carriage assembly.
This mechanism keeps track of the head carriage assembly movement position. The initial
setting is made by sensing the detection plate at the rear of the head carriage assembly.
The home position detector consists of an LED and photo IC. When the head carriage assembly
is moved, the detection plate passes between the LED and photo IC. The photo IC output level
changes when the light rays are interrupted. This change in output level is used as a detection
signal for the head carriage movement position.
Printer side
+5V
High
When light is
interrupted
Low
GND
GND
Figure D-10
When light is
interrupted
Low
GND
GND
Screening plate
Figure D-11
Rev. A
Confidential
Screening plate
Carriage drive
transmission gear
Carriage belt
Figure D-12
Slip paper
Paper guide
+5V
High
When light is
interrupted
Low
GND
GND
Document table
Slip paper
Figure D-13
Rev. A
Confidential
The T.O.F. detector is comprised of an LED and phototransistor. Reflected light is used to
determine whether or not a slip has been inserted.
When a slip is inserted, light emitted by the LED is reflected, resulting in a change in the
phototransistor output level.
This change in output level is used as a detection signal to determine whether or not a slip has
been inserted.
Printer side
+5V
High
When light is
interrupted
GND
Low
GND
Figure D-14
GND
Low
GND
Figure D-15
Rev. A
Confidential
High
When light is
interrupted
GND
Low
GND
Figure D-16
Rev. A
Confidential
Roll paper near end detector mechanism
The roll paper near end detector mechanism is made up of the N.E. detector lever and a
microswitch. It is attached to the right side of the paper feed unit, and it detects the amount of
roll paper remaining.
The tip of the N.E. detector lever is pushed against the edge of the roll paper by a spring built
into the microswitch. Therefore, the N.E. detector lever touches the edge of the roll paper when
there is a substantial amount of roll paper remaining, which keeps the microswitch turned ON,
as shown in the following illustration. The tip of the N.E. detector lever moves in the direction
of the arrow as the amount of roll paper remaining becomes lower than the prescribed amount.
The tip of the N.E. detector, thus, moves toward the core of the roll paper center thereby turning
OFF the microswitch to generate a detection signal.
Unit case
Roll paper
Micro switch
Figure D-17
GND
Low
GND
Figure D-18
Rev. A
Confidential
Figure D-19
Printer side
+5V
High
When light is
interrupted
Low
GND
GND
Figure D-20
Rev. A
Confidential
Front cover open detection mechanism
The front cover open detector is located at the right side of the printer mechanism, and detects
opening and closing of the front cover. This detector consists of an LED and phototransistor. A
screening part, located on the rear of the cover, interrupts light rays when the cover is closed.
When the cover is opened, the light rays reach the phototransistor, resulting in a change in its
output level. This change in output level is used as a detection signal to determine when the
front cover is open.
Printer side
+5V
When light is emitted
High
When light is
interrupted
Low
GND
GND
Figure D-21
Low
GND
GND
Figure D-22
Rev. A
Confidential
Release lever
Main frame
Figure D-23
Rev. A
Confidential
autoloading. The semi-autoloaded paper roll passes through the paper path past the platen
lever, and then passes to the front side of the platen to be guided to the auxiliary paper guide. It
is guided outside the paper feed unit after passing the area where the paper feed roller and
paper pressing roller are pressed together. The roll paper that has passed out of the paper feed
roller is directed up by the protrusions in center of assist paper guide, and the assist paper guide
is rotated in the direction of arrow f and is closed. (See Figure D-25.)
In this configuration, you cannot insert roll paper to the paper feed roller in slip mode.
Roll paper
Protrusions
Paper hold roller
Paper hold roller shaft
Paper guide roller
Assist paper guide
f
e
Paper feed roller shaft
Platen
Platen lever
Figure D-24
Rev. A
Confidential
Roll paper
Protrusions
Guide roller
Figure D-25
Rev. A
Confidential
The paper feed rollers and paper hold rollers and the sub paper feed rollers and sub paper hold
rollers are pressed together. They feed the roll paper that has been fed by the roll paper insert
operation. (See Figure D-26.) The paper feed roller feeds paper the prescribed amount, but the
sub paper feed roller is set to a paper feed amount that is slightly less than that amount. The
difference in feed amounts is built into the sub paper feed roller. (See Figure D-27.) The sub
paper feed clutch spring and related parts slip to prevent slack in the roll paper.
Paper feed roller
Roll paper
Paper feed
Paper feed transmission gear
reduction gear
J/S change gear
Figure D-26
E-ring
E-ring
Sub paper feed shaft
Figure D-27
Rev. A
Confidential
Take-up shaft
Take-up frame
Take-up drive gear
Main frame
Take-up belt
Take-up pulley
Take-up gear
Figure D-28
Rev. A
Confidential
Take-up operation
The take-up drive force for the printed roll paper is supplied by the paper feed motor, and is
sequentially transmitted to the take-up shaft by the paper feed transmission gear, J/S change
gear, paper feed reduction gear, take-up drive gear, take-up belt, take-up pulley, take-up clutch,
and take-up gear. (See Figure D-29.) Take-up force is transmitted to the take-up shaft by the
movement of the take-up clutch spring between the take-up pulley and take-up gear. This
rotates the take-up shaft in the direction indicated by arrow a, winding up the printed paper roll.
Take-up shaft
Take-up belt
Paper feed
reduction gear
Take-up frame
Paper feed
transmission gear
Paper feed motor gear
Take-up pulley
(Take-up clutch)
Take-up gear
Figure D-29
Rev. A
Confidential
Clamshell mechanism
The clamshell mechanism consists of a paper feed unit, paper feed frame shaft, and paper feed
frame fixing lever. This mechanism is used in the event of a quality problem, such as a paper
jam.
Paper feed frame fixing levers
Main frame
Figure D-30
Opening mechanism
1. Press the on the two paper feed frame fixing levers (indicated by "arrow a" in Figure
D-30).
2. The paper feed frame fixing lever comes off the main frame, allowing the entire paper
feed unit to rotate on the paper feed frame shaft. (See Figure D-31.)
3. Rotate the entire paper feed unit approximately 90 in the direction indicated by arrow
b. (See Figure D-31.)
Rev. A
Confidential
Paper feed unit
Main frame
Figure D-31
Closing mechanism
1. When a paper jam or other problem has been fixed, rotate the entire paper feed unit in
the opposite direction from when the mechanism was opened.
2. Lightly press down on the upper part of the paper feed unit to lock the paper feed frame
fixing lever to the main frame.
Rev. A
Confidential
PUSH
b
Release lever
a
Paper feed frame
Paper hold roller
Figure D-32
Rev. A
Confidential
Specifically, the release lever is provided by the paper feed motor and very near the paper hold
roller shaft to remove paper that interferes with the contact between the paper hold roller and
paper feed roller. When you push the part of the release lever labeled PUSH in the direction
indicated by arrow b, the release lever rotates around the pivot in the direction of arrow c, and
the end of the release lever pushes out the end of the paper hold roller shaft in the direction
indicated by arrow a. After the paper is released, the paper hold roller and release lever are
returned to their original positions by two paper hold roller springs built into both ends of the
paper hold roller shaft.
Roll paper
"PUSH"
Release lever
pivot point axis
c
Paper hold roller
Release lever
a
Paper hold
roller axis
Roll paper
Figure D-33
Rev. A
Confidential
T.O.F. detector
assembly
Sub slip hold roller
B.O.F. detector
assembly
Slip paper
Lever drive coil
Form stopper
Figure D-34
Rev. A
Confidential
Paper feed reduction gear
Main frame
Paper feed reduction gear
Figure D-35
Rev. A
Confidential
When the T.O.F. detector and B.O.F. detector determine that a slip has been inserted, the lever
drive coil is energized while the lever drive motor is rotated. At this time, the linkage between
the paper feed trigger attraction plate and lever drive ratchet wheel is disconnected, the lever
drive shaft and lever drive cam rotate, and the sub slip feed lever moves in the direction
indicated by arrow a. (See Figure D-34.) This pushes up the sub slip feed roller, compressing the
sub slip hold roller. At the same time as this, the sub spring feed lever moves the form stopper
in the direction indicated by arrow b (See Figure D-34), completing preparations for feeding the
slip away from the form stopper slip path. (See Figures D-34, 36.)
Platen lever
drive cam
Lever drive
transmission gear
Lever drive
rachet wheel
Figure D-36
After this, the paper feed motor is rotated a number of steps corresponding to the slip paper
format in the direction indicated by the arrow. The rotation force is transmitted to the slip feed
roller and sub slip feed roller by the gears, positioning the slip paper at the top. (See Figure
D-37.)
Rev. A
Confidential
Slip drive gears
J/S change
gear
Slip transmission
gears
a
e
d
Paper feed motor
b
J/S change
lever
Figure D-37
Rev. A
Confidential
When the slip paper is fed forward, the respective gears rotate in the directions indicated by
arrow a, arrow b, arrow c, arrow d, arrow e, and arrow f. This rotates the slip feed roller and slip
hold roller in the directions indicated by arrows g and h, feeding the slip paper in the direction
indicated by the arrow. When the slip paper is fed in the reverse direction, the operation is
performed in the opposite direction. (See Figure D-37.)
Validation Mechanism
Feeding validation paper
When you use validation paper, the force of the drive of the paper feed motor switches to the
slip paper feed gear using the J/S change mechanism.
The open/close operation (see "Platen open and close operation") moves the platen lever frame
in the direction of arrow a and the slip paper roller and platen are opened. Validation paper can
be inserted from the top of the printer mechanism in this state. When the trailing edge of
validation paper is detected, the detection signal is output. This signal is received, the lever
drive motor is started, and the platen lever moves in the direction of arrow b (in Figure D-8).
This causes the slip feed roller and the slip hold roller to grasp the validation paper. The platen
closes to ensure the appropriate platen gap, and printing is possible. When the printing of one
line of characters is completed, the paper feed motor is driven to rotate the slip feed roller to feed
the validation paper the prescribed amount in the upward direction.
Rev. A
Confidential
This ribbon feed mechanism only feeds the ribbon when the head carriage assembly is moved
from the right side to the left side.
Ribbon reduction gear
Transmission gear
Carriage transmission
pulley
Ribbon take-up shaft
Figure D-38
Rev. A
Confidential
The ribbon take-up gear has an internal one-way clutch, preventing it from rotating in the
direction indicated by arrow G and this, in turn, prevents ribbon slack. (See Figure D-39.)
Ribbon take-up shaft
Transmission gear
Carriage transmission
pulley
A
C
F
B
Figure D-39
Rev. A
Confidential
MICR character reading, and printing on front
When using the MICR process, the force of the drive of the paper feed motor switches to the slip
paper feed gear using the J/S change mechanism. A check is inserted just like any other slip.
When a check is inserted along the right edge of the slip guide lower frame in the direction
indicated by the arrow in the figure below, it is fed up to the form stopper and positioned.
After the T.O.F. and B.O.F. detectors determine that a check has been inserted, the sub slip feed
roller and sub slip hold roller take hold of the check in an operation like that described for
positioning the slip paper. This prepares for movement of the form stopper in the direction
indicated by the arrow to feed the check. The MICR solenoid is then energized, moving the
MICR lever in the direction indicated by the arrow, and the MICR fixing mounted to the MICR
lever pushes the check against the MICR head.
Next, the paper feed motor rotates at the MICR reading speed in the same way as for slip paper
feed, transporting the check. When the MICR characters on the check pass over the MICR
magnet in front of the MICR unit, they are magnetized. The check is transported farther, and
when the characters pass through the MICR unit, they are read by the MICR head, shown in
Figure D-41.
In the event the MICR characters cannot be recognized during the MICR reading process, the
check is ejected out the rear (see Note 1).
Upon completion of MICR reading, the check is fed to the position corresponding to the format
for printing on the front of the check, and the head carriage assembly prints in the prescribed
format on the front of the check. After printing, the check is fed forward and ejected, completing
the operation. The slip feed roller rotates during the front printing process, feeding the check
forward in the same way as for a slip (see Note 2).
B.O.F. detector
Check paper
Form stopper
MICR magnet
MICR fixing
Slip guide lower frame
Figure D-40
Rev. A
Confidential
Note 1
Insert the check again if the MICR characters cannot be recognized the first time.
Note 2
When endorsement printing and printing on the front of the check are not performed, the check
is fed forward and ejected upon completion of the MICR reading process.
MICR lever
MICR solenoid
MICR head
MICR fixing
MICR lever
Figure D-41
Rev. A
Confidential
Cutter Mechanism
This is an autocutting mechanism that cuts the roll paper with the driving force of the motor and
has an emergency cutter to cut roll paper manually.
Autocutter Mechanism
The basic idea of the autocutter mechanism on this printer is the scissors principle to cut paper
at the intersection of two blades. The autocutter on this printer has one stationary blade and two
movable blades: a scissors blade that moves rotatively and a sliding blade that moves in a
straight line. In operation, it employs a compound blade type autocutter mechanism that leaves
the area between the scissors blade and the sliding blade uncut. The structure requires that the
stationary blade, the scissors blade and the sliding blade be established on the cutter frame and
the drive mechanism be established on the cutter cover.
Scissors blade
Sliding blade
Uncut portion
Stationary blade
Roll paper
Figure D-42
Rev. A
Confidential
Drive Mechanism
The cutter motor is fastened to the cutter cover. The cutter motor gear is pressed into the motor
axis. The cutter motor is a DC brush motor. The cutter drive gear is rotatably supported on the
cutter drive gear shaft that is attached to the cutter cover. The cutter drive gear is held by an Ering. The autocutter deceleration shaft is held at both ends at the cutter cover. The autocutter
deceleration gear and the cutter worm gear are rotatably supported on the autocutter
deceleration shaft. The side walls relative to the autocutter deceleration gear and the cutter
worm gear are the clutch plates and the autocutter deceleration gear pushes the cutter worm
gear by the force of the cutter clutch spring. There is a thin metal washer between the autocutter
deceleration gear and the cutter clutch spring to allow smooth rotation. The force of the cutter
motor is transmitted to the autocutter deceleration gear and cutter worm gear from the cutter
motor gear to rotate the cutter drive gear.
A micro switch is attached to the cutter cover. The micro switch detects the position of the
blades (scissors blade and sliding blade). The cutter drive gear is a cam. The micro switch,
linked to the cam, is turned ON and OFF. The cutter motor and micro switch are connected to
the intermediate cable coming from the printers circuit board by the cutter lead wire.
Scissors blade transmission shaft
Movable blade spring washer
Scissors blade
Sliding blade
Stationary blade
Sliding blade bearing
Scissors blade
spacer
Cutter frame
Sliding blade link
Autocutter deceleration gear
Cutter clutch spring
(omit an illustration)
Sliding blade
transmission shaft
Clutch
Cutter motor
Figure D-43
Rev. A
Confidential
Cutter Blade Mechanism
The following parts are established on the movable cutter blade shaft that is that is attached to
the cutter frame.
Stationary blade
Scissors blade spacer
Scissors blade
Movable blade pressure spring
Movable blade spring washer
An oblong hole is designed to abut the movable blade drive shaft that is fastened to the cutter
drive gear on the scissors blade. Reciprocal rotation of the cutter drive gear supportingly rotates
the movable blade shaft of the scissors blade. The sliding blade bearing and sliding blade are
established on the sliding blade shaft and sliding blade link shaft that are attached to the cutter
frame. Abutting of the shaft on both sides of the oblong hole on the sliding blade guides the
sliding blade. The sliding blade spacer spring and sliding blade spring are attached to the
sliding blade shaft and are held to the cutter frame by the bush-nut (stopper ring). The sliding
blade link is rotatably supported on the sliding blade link shaft. The scissors blade transmission
shaft mounted on the sliding blade and the scissors blade transmission shaft mounted on the
scissors blade abut the two oblong holes in the sliding blade link, thereby comprising the link
structure. Coupled with the reciprocal rotation of the scissors blade, the sliding blade moves
reciprocally in a direct linear direction. When the scissors blade (and the sliding blade) is at its
idle position, the micro switch is OFF (open).
Clutch Mechanism
These parts and drive mechanisms can be damaged when foreign matter enters between the
movable blades (scissors blade and sliding blade) and the stationary blade. A power
transmission clutch has been established to protect these parts in the event that foreign matter
enters between the movable blades (scissors blade and sliding blade) and the stationary blade on
this printer. Sliding occurs between the autocutter deceleration gear and cutter worm gear and
the motor lock is held in check. If the cutter blades (scissors blade and sliding blade) do not
return within a predetermined amount of time, an error is detected to stop, cut the flow of
power to the motor, and enter a reverse rotation energizing of the motor to automatically
recover the movable blades (scissors blade and sliding blade).
Autocutter Operation
The following describes the order of operation of the autocutter.
1. Voltage is charged to the terminals of the cutter motor and the cutter motor gear rotates.
2. The cutter blade drive shaft moves the scissors blade toward the stationary blade.
3. The sliding blade, linked to the movement of the scissors blade, also moves toward the
stationary blade.
Rev. A
Confidential
4. The movable blades (scissors blade and sliding blade) intersect at the stationary blade
thereby cutting the roll paper from both edges.
5. The area between the scissors blade and the sliding blade remains uncut and the movable
blades (scissors blade and sliding blade) retract.
6. When the movable blades (scissors blade and sliding blade) are at their idle positions, the
micro switch detects that status and stops the motor to stop the movable blades (scissors
blade and sliding blade).
Check window
Cutter blade knobs
Figure D-44
Rev. A
Confidential
Emergency Cutter
There are cases in which the autocutter mechanism will not operate normally, if trouble occurs.
In such cases, you can manually cut roll paper using the emergency cutter. The emergency
cutter is mounted on the cutter cover.
Roll paper
Emergency cutter
Movable blades
(Scissors blade and sliding blade)
Stationary blade
Figure D-45
Rev. A
Confidential
Outline of Circuits
Connection of Units
This printer consists of the following main units:
Impact head
Impact mechanism drive unit
MICR head unit (factory option)
Main circuit board unit
Memory circuit board unit
DM
DKD
CN8
CN9
Power
supply unit
CN18
I/F board
CN29
Switch
CN2
CN22
Main circuit
board assembly
Roll paper
NE sensor
CN5
Autocutter
unit
CN7
CN27
MICR
solenoid
CN1
MICR
head
Memory circuit
board
(ROM, RAM)
CN6
Control panel
LEDs
CN28
CN30
Figure D-46
Rev. A
Confidential
Circuit Block Diagram
In the circuit block diagram below, the circuit units in this printer are divided into main units.
SW
Power
supply unit
5V
VCC
CN18
Power supply
Power supply
24VB
Impact head,
MICR head
voltage supply,
autocutter
Power supply
Q45
Memory board
24VC
Slip transport/
carriage motor
solenoids drive
voltage supply
Power supply
DM
I/F board
DKD
LED/SW
Mechanism unit
Q5
G/A
(U30)
CPU
(U3)
U17
U14
SLIP carriage
CN30
Autocutter
Sensor
Solenoid
Impact head
CN28
QM3
QM6
Figure D-47
Rev. A
Confidential
Specification
Application
Capacity
Standard: 4 Mbit
8 Mbits may be used, depending on specifications. Circuit also is compatible with
16 Mbits (reserved)
Access Speed
55 ns
Specification
Application
Capacity
Standard: 4 Mbit
8 Mbits may be used, depending on specifications. Circuit also is compatible with
16 Mbits (reserved)
Access Speed
55 ns
Specification
Application
Receive buffer
Print buffer
Capacity
1 Mbit
Circuit also is compatible with 2 Mbits (reserved), which can be used as external
memory.
Access Speed
55 ns
Other
SRAM is used.
Flags and stacks use CPU internal RAM (256 bytes)
Specification
Model
Firmware Support
Not determined
Program Updates
Program downloads can be performed over communication lines (via the interface board).
Rev. A
Confidential
Memory Map
000000H
CPU I/O
0003FFH
000400H
RAM (INT)
000BFFH
000C00H
RAM (EXT)
CS1=0
Gate Array
CS0=0
Font ROM
4M or 8M
CS3=0
Program ROM
4M or 8M
CS2=0
1FFFFFH
400000H
4000FFH
800000H
8FFFFFH
F00000H
FFFFFFH
Figure D-48
CPU
GA (gate array)
Reset circuit
Rev. A
Confidential
Detection circuits
Input circuit
Rev. A
Confidential
CPU and Peripheral Logic Circuits
CPU
Table D-6 CPU specifications
Item
Specification
16 bits
32 bits
External Clock
(root oscillation)
9.83 MHz
Bus Speed
19.66 MHz
Product Number
TMP94C251F (Toshiba)
Internal RAM
7
Four slip sensors (TOF detector, BOF detector, ejection detector, validation
detector), and one each for MICR head reading, power source voltage
monitoring, impact head thermistor voltage
1
Carriage motor reference voltage
Pin
Name
No.
DAREFH
DAREFL
Description
Circuit Signal
I/O
I/O Definition
H
VCC
GND
DAOUT0
THPF_DA
OUT
5/256
0/256
DAOUT1
CR_DA
OUT
5/256
0/256
DVCC
VCC
PC0
ROL_NE
IN
Paper
detected
No paper
PC1
ROL_RE
IN
No paper
Paper detected
PD0
Thermal PF_PHASE1
THPF_PH1
OUT
PD1
Thermal PF_PHASE2
THPF_PH2
OUT
PD2
10
Thermal PF_I01
THPF_I01
OUT
PD4
11
Thermal PF_I02
THPF_I02
OUT
PD5
12
Thermal PF_I11
THPF_I11
OUT
PD6
13
Thermal PF_I12
THPF_I12
OUT
DVSS
14
GND
PE0
15
DSW2-5
DSW2-5
IN
OFF
ON
Name
Rev. A
Confidential
Pin
Name
No.
PE1
16
EP_TP
EP_TP
IN
E/P timing
pulse
interrupt
PE2
17
SW_SLIP_PF
SW_SLIP
IN
None
Depressed
PE4
18
SW_RECEIPT_PF
SW_RPT
IN
None
Depressed
PE5
19
DREQ
IN
PE6
20
SD_INT
IN
PF0/TXD0
21
TXD
OUT
PF1/RXD0
22
RXD
IN
PF2/CTS0/
SCLK0
23
CLKIN
IN
PF4/TXD1
24
CLKREQ
OUT
PF5/RXD1
25
CTS
IN
PF6/CTS1/
SCLK1
26
IF_DET
IN
DVCC
27
VCC
NMI
28
VCC connection
VCC
IN
P86/WAIT
29
HCTS
HCTS
IN
AM0
30
CLK
31
Not used
TEST0
32
TEST1
33
CLVSS
34
VSS
CLVCC
36
VCC
DVSS
37
GND
X1
38
9.83 MHz
X2
39
9.83 MHz
AM1
40
RESET
41
Hard reset
RESET
WDTOUT
42
TIMI
DVCC
43
VCC
PB0/CAS1
44
LED_ERROR
LED_ERROR
OUT
On
Off
PB1/UCAS1
45
LED_SLIP
LED_SLIP
OUT
On
Off
Rev. A
Description
Circuit Signal
I/O
I/O Definition
H
Name
NC
Confidential
Table D-7 CPU terminals and functions
Port (Terminal)
Pin
Description
Circuit Signal
Name
No.
PB2/HLCAS1
46
LED_PAPER
LED_PAPER
PB3/HUCAS1
47
SEN_PWR
(sensor power On/Off)
PB4/WE1
48
PA0/CAS0
I/O
I/O Definition
H
OUT
On
Off
SEN_PWR
OUT
Power off
Power on
PTLED_COM
PTLED_COM
OUT
Power on
Power off
49
MICR_SOL1
OUT
PA1/UCAS0
50
MICR_SOL2
OUT
PA2/OE0
51
SLIP_SOL1
OUT
PA3/OE1
52
SLIP_SOL2
OUT
PA4/WE0
53
EP-Power ON/OFF
EP_ON
OUT
DVSS
54
GND
P85/CS5
55
CS spare
CS_RES
OUT
P84/CS4
56
CS_EJ
OUT
Not selected
EJM selected
P83/CS3
57
GA
CS_CG
OUT
Not selected
Font selected
P82/CS2
58
CS_PGM
OUT
Not selected
Program
selected
P81/CS1/RAS0
59
RAM
CS_RAM
OUT
Not selected
External RAM
selected
P80/CS0
60
ROM2 (FONT)
CS_GA
OUT
Not selected
GA selected
DVCC
61
VCC
P76/BUSAK
62
EP_MOTOR1
OUT
Not driven
Driven
P75/BUSRQ
63
EP_MOTOR2
OUT
Brake
P74
64
Solenoid drive 1
LEVER1
OUT
Open
Driven
P73
65
Solenoid drive 2
LEVER2
OUT
Open
Driven
P72/WRLH
66
WRH
OUT
P71/WRLL
67
WRL
OUT
P70/RD
68
RD
OUT
DVSS
69
GND
P00/D0
70
D0
P01/D1
71
D1
P02/D2
72
D2
P03/D3
73
D3
P04/D4
74
D4
P05/D5
75
D5
P06/D6
76
D6
P07/D7
77
D7
DVCC
78
VCC
Name
Rev. A
Confidential
Pin
Description
Circuit Signal
Name
No.
P10/D8
79
D8
P11/D9
80
P12/D10
81
P13/D11
I/O
I/O Definition
H
D9
D10
82
D11
P14/D12
83
D12
P15/D13
84
D13
P16/D14
85
D14
P17/D15
86
D15
DVSS
87
GND
DVCC
88
VCC
DVSS
89
GND
P67/A23
90
A23
P66/A22
91
A22
P65/A21
92
A21
P64/A20
93
A20
P63/A19
94
A19
P62/A18
95
A18
P61/A17
96
A17
P60/A16
97
A16
DVCC
98
VCC
P57/A15
99
A15
P56/A14
100
A14
P55/A13
101
A13
P54/A12
102
A12
P53/A11
103
A11
P52/A10
104
A10
P51/A09
105
A9
P50/A08
106
A8
DVSS
107
GND
P47/A07
108
A7
P46/A06
109
A6
P45/A05
110
A5
P44/A04
111
A4
P43/A03
112
A3
P42/A02
113
A2
Rev. A
Name
Confidential
Table D-7 CPU terminals and functions
Port (Terminal)
Pin
Description
Circuit Signal
Name
No.
P41/A01
114
A1
P40/A00
115
DVCC
116
VCC
PZ0
117
PZ1
I/O
I/O Definition
H
A0
DSW1-1
DSW1-1
IN
OFF
ON
118
DSW1-2
DSW1-2
IN
OFF
ON
PZ2
119
DSW1-3
DSW1-3
IN
OFF
ON
PZ3
120
DSW1-4
DSW1-4
IN
OFF
ON
PZ4
121
DSW1-5
DSW1-5
IN
OFF
ON
PZ5
122
DSW1-6
DSW1-6
IN
OFF
ON
PZ6
123
EJ memory WP signal
EJ_WP
OUT
PZ7
124
LED_POWER
OUT
ON
OFF
PH4/INT0
125
WAKE
IN
PH0/TC0
126
DKD1
DKD1
OUT
OFF
ON
PH1/TC1
127
DKD2
DKD2
OUT
OFF
ON
PH2/TC2
128
Drawer sensor 1
DKDS1
IN
Terminal
24V
Terminal GND
PH3/TC3
129
DSW1-7
DSW1-7
IN
OFF
ON
DVSS
130
GND
PG0/AN0
131
24 VDC monitor
24V_RD
IN
PG1/AN1
132
TH_THERM
IN
PG2/AN2
133
IM_THERM
IN
PG3/AN3
134
MICR data
MIRD
IN
PG4/AN4
135
TOF
SLIP_TOF
IN
PG5/AN5
136
BOF
SLIP_BOF
IN
PG6/AN6
137
Validation detector
SLIP_VARI
IN
PG7/AN7
138
Ejection detector
SLIP_HAI
IN
VREFH
139
VCC
VREFL
140
GND
ADVSS
141
GND
ADVCC
142
VCC
DAVSS
143
GND
DAVCC
144
VCC
Name
Rev. A
Confidential
Pin
No.
Description
Circuit Signal
Name
Spec.
Meaning
of H
Meaning
of L
DREQ
DMA request
DREQ
DREQ
CLKREQ
Synchronous serial
CLK_REQUEST
CLKREQ
CLKREQ
VDD1
VCC
VCC
CLKIN
CLKIN
CLKIN
TXD
TXD
TXD
RXD
RXD
RXD
SD_INT
SD_INT
SD_INT
RTS
RTS
RTS
PC7
Port PC/MSL1
MSL1
IN
Yes
No
PC6
10
Port PC/MSL2
MSL2
IN
Yes
No
PC5
11
Port PC/MSL3
MSL3
IN
Yes
No
PC4
12
Port PC/DSW2-1
DSW2-1
IN
DSW-OFF
DSW-ON
PC3
13
Port PC/DSW2-2
DSW2-2
IN
DSW-OFF
DSW-ON
PC2
14
Port PC/DSW2-3
DSW2-3
IN
DSW-OFF
DSW-ON
VSS1
15
GND
PC1
16
LEVER_DT
IN
Light
received
Light
blocked
PC0
17
TH_R_COVER
IN
PG7
18
F_COVER
IN
Open
Closed
PG6
19
R_COVER
IN
Open
Closed
PG5
20
AC_RESET
IN
Stopped
Operating
PG4
21
EP_RES
IN
Detected
PG3
22
Port PG/DSW2-6
DSW2-6
IN
PG2
23
CR_MOT_DT
IN
Light
blocked
Light
received
PG1
24
CR_MOT_HP
IN
Light
received
Light
blocked
SW24V1
25
24V enabler 1
24VSW1
OUT
24V
supplied
24V
Rev. A
interrupted
Confidential
Table D-8 GA terminals and functions
Terminal
Name
Pin
No.
Description
Circuit Signal
Name
Spec.
Meaning
of H
Meaning
of L
SW24V2
26
24V enabler 2
24VSW2
OUT
24V
supplied
24V
OUT
Blocked
Driven
OUT
Blocked
Driven
interrupted
PB7/HEAD9
27
Impact/shuttle head 9
SHEAD9
VDD2
28
VCC
PA7/HEAD8
29
Impact/shuttle head 1
SHEAD1
VSS2
30
GND
PA6/HEAD7
31
Impact/shuttle head 2
SHEAD2
OUT
Blocked
Driven
PA5/HEAD6
32
Impact/shuttle head 3
SHEAD3
OUT
Blocked
Driven
PA4/HEAD5
33
Impact/shuttle head 4
SHEAD4
OUT
Blocked
Driven
PA3/HEAD4
34
Impact/shuttle head 5
SHEAD5
OUT
Blocked
Driven
PA2/HEAD3
35
Impact/shuttle head 6
SHEAD6
OUT
Blocked
Driven
PA1/HEAD2
36
Impact/shuttle head 7
SHEAD7
OUT
Blocked
Driven
PA0/HEAD1
37
Impact/shuttle head 8
SHEAD8
OUT
Blocked
Driven
PI4/
HEADCOM1
38
HEADCOM1
OUT
Driven
Blocked
PI3/TIMI
39
Timer in input
TIMI
IN
VSS3
40
GND
PI2/
HEADCOM2
41
HEADCOM2
OUT
Driven
Blocked
PE5
42
CR motor I10
CR_I10
OUT
PE4
43
CR motor I20
CR_I20
OUT
PE3
44
CR motor I11
CR_I11
OUT
PE2
45
CR motor I21
CR_I21
OUT
PE1
46
CR motor PH1
CR_PH1
OUT
PE0
47
CR motor PH2
CR_PH2
OUT
PD7
48
PF_I10
OUT
PD6
49
PF_I20
OUT
PD5
50
PF_I11
OUT
PD4
51
PF_I21
OUT
PD3
52
PF_PH1
OUT
VDD3
53
VCC
PD2
54
PF_PH2
OUT
PD1
55
PF_HOLD
OUT
HOLD
PD0
56
DSW1-8
DSW1-8
IN
DSW-OFF
DSW-ON
VSS4
57
GND
PI1/
58
LEV_M1
OUT
Not
driven
Driven
Rev. A
Confidential
Pin
No.
Description
Circuit Signal
Name
Spec.
Meaning
of H
Meaning
of L
PI0/
59
DSW2-4
DSW2-4
IN
DSW-OFF
DSW-ON
PE7
60
AC motor 1
AC_M1
OUT
PE6
61
AC motor 2
AC_M2
OUT
VDD4
62
VCC
XOUT
63
Oscillator output
10.0 MHz
XIN
64
Oscillator input
10.0 MHz
VSS5
65
GND
RESET
66
RESET input
RESET
PJ0
67
EJ-Memory ALE
EJ_ALE
PJ1
68
EJ-Memory CLE
EJ_CLE
PJ2
69
EJ-Memory R/B
EJ_R/B
TEST
70
GA test pin
GND
A7
71
Address-7
A7
A6
72
Address-6
A6
A5
73
Address-5
A5
A4
74
Address-4
A4
A3
75
Address-3
A3
A2
76
Address-2
A2
A1
77
Address-1
A1
VDD5
78
VCC
A0
79
Address-0
A0
D7
80
Data-7
D7
D6
81
Data-6
D6
D5
82
Data-5
D5
D4
83
Data-4
D4
D3
84
Data-3
D3
D2
85
Data-2
D2
D1
86
Data-1
D1
D0
87
Data-0
D0
WR
88
Write
WRL
OUT
RD
89
Read
RD
IN
VSS6
90
GND
OUTH
91
OUTH
OUTH
OUT
NC2
92
VSS
GND
IN
Rev. A
Always
"H" after
reset
Confidential
Table D-8 GA terminals and functions
Terminal
Name
Pin
No.
Description
Circuit Signal
Name
Spec.
Meaning
of H
Meaning
of L
GACS
93
GA CS
CS_GA
IN
Not
selected
GA
selected
PH5/STB1
94
TH_STB1
OUT
Not
selected
Block 1
selected
PH4/STB2
95
TH_STB2
OUT
Not
selected
Block 2
selected
PH3/DI1
96
TH_D1
OUT
Printed
Not
printed
PH2/DI2
97
TH_D2
OUT
Printed
Not
printed
VSS7
98
GND
PH1/SCLK
99
H_SCLK
OUT
Data
input at
leading
edge
PH0/LAT
100
TH_LAT
OUT
Retained
Latched
Rev. A
Confidential
Reset Circuit
Stable operation of the CPU and GA requires a certain reset period immediately after power up.
All operations return to their initial status after the reset operation. The reset IC (U1) on this
printer monitors the logic power source (VCC, Standard output: +5V), and sets the reset signal
to LOW when the VCC is 4.2V or lower. The reset signal is restored from LOW to HIGH 50 ms
after the VCC exceeds 4.2V. The CPU and GA operate normally after reset.
The main specifications of the reset IC are shown below:
Table D-9 Reset IC specifications
Item
Min.
Typ.
Max.
4.0
4.2
4.5
30
50
100
30
50
75
2.0
Reset also can be performed by sending the reset signal from the host interface.
Rev. A
Confidential
The host interface reset signal (DSR signal and pin 25 input signal) is connected through DSW
2-7 and 2-8. When the reset signal (LOW) is applied here, the printer is reset. In the reset status,
the CPU and GA are initialized, but the power remains on, and this status differs from when the
power is turned on again. It is necessary to keep this in mind. The reset circuit is shown below.
VCC
Q1
DA1
3
U1
DAP202
DTA114EK
1
2
3
5
M/R VCC
SUB
4
GND VOUT
PST596
R2
10K
2
DSW2-7
DSW2-8
C3
0.1uF
1
2
RESET
Figure D-49
Rev. A
Confidential
VCC
COMMON (24V)
D6
1
QM2
2
SHEAD3
D7
4
4
3
QM3
D9
QM4
2
R45
HH3
HH1
HH7
2
R48
R47
3
10
SHEAD7
CN28
SHEAD1
1
4
D10
3
SHEAD8
R52
HH5
HH9
HH8
R54
2
R56
4
3
SHEAD6
QM6
QM7
2
D11
R61
HH6
HH4
EP_A
CR_HP
HH2
R63
5
SHEAD4
Q12
R65
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
HEAD #3
HEAD #1
HEAD #7
HEAD #5
HEAD COM(3,5,7)
THERM(10K)
THERM(103HT)
HEAD COM(1,2,9)
HEAD #9
HEAD COM(8,4,6)
HEAD #8
HEAD #6
HEAD #4
HEAD #2
E/P B
E/P C
E/P D
E/P E
E/P F
E/P G
E/P H
E/P COM
E/P COM
E/P COM
E/P A
HP_DET
CR_DET
VCC
GND
NC
1
1
3
Q13
EP_B
EP_C
EP_D
EP_E
EP_F
EP_G
EP_H
10
SHEAD9
QM5
2
SHEAD5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
SHEAD2 2
3
Figure D-50
Rev. A
Confidential
The SHEAD 1-9 signal lines (LOW active) are on the left side. These signals are directly driven
by the GA (directly connected to GA [U30]). Signals SHEAD 1-9 are input to the head drive
(QM3, 6, Q12: All NPN Darlington transistors) via the print driver (QM2, 4, 5, 7, Q13: All PNP
transistors). The driver is an NPN Darlington transistor. The driver is internally clamped at Vce
= 60V 10V by an internal Zener. The driver performs logical calculation at hgf>1000, providing
adequate flow for one solenoid. To utilize the regenerative current of the head solenoid
effectively, the regenerative current when the GND COMMON is turned off by D6, D7 is
channeled to the solenoid. With this printer, the head drive signal is controlled by the GA, and
at the same time, the COMMON (24V power source voltage side) is chopped, enabling efficient
head drive. The chopping circuit is shown below:
R182
24VB
Q47
ZD1
HEADCOM1
D47
D48
10K
R37
D6
Q7
D7
Q14
Figure D-51
The HEADCOM1 common drive signal driven by GA (U30) drives the Q7 MOSFET. Since it is
necessary to drive Q7 at high speed (100 KHz or less), a speed-up circuit is added (Q47
periphery, pulls out electric gate load of Q7). The operating principle of the speed-up circuit is
not described here. The relationship of the HEADCOM1 signal and SHEAD signals are shown
below. The chopping cycle of the HEADCOM signal differs, depending on the voltage and
temperature, but is virtually the same as the waveform in the diagram.
Solenoid current
S H E A D 1 to 9
HEADCOM 1
Figure D-52
Rev. A
Confidential
R78
R81
C36
R83
CR_DA
CR_I20
CR_I21
CR_PH2
CR_ACR_A+
28
27
26
25
24
23
22
21
20
19
18
24VC
Q18
24VSW1
G
G
G
G
G
G
G
G
G
G
G
LOGIC SPLY
RC1
ENABLE1
PHASE1
VREF1
I11
I10
OUT1B
SENSE1
E1
OUT1A
29
30
31
32
33
34
35
36
37
38
39
RC2
ENABLE2
PHASE2
VREF2
I21
I20
LOAD SPLY
OUT2B
SENSE2
E2
OUT2A
C126
R97
U14
G
G
G
G
G
G
G
G
G
G
G
CR_ACR_A+
17
16
15
14
13
12
11
10
9
8
7
M
CR_B-
CR_B+
40
41
42
43
44
1
2
3
4
5
6
VCC-PWR
CR_BCR_B+
CR_PH1
CR_I11
CR_I10
R99
R100
C47
R101
C46
D14
D18
D15
D19
C48
C45
Figure D-53
Since the driver is of the constant-current type, the motor can be directly driven by setting the
peak current. The peak current is set as described below, using the logical level of terminal I0
and I1.
Table D-10 Logical level of terminal I0, I1 and output current
I0
I1
Output Current
At this time, VREF uses the DA output of the CPU (U3), and is set to an arbitrary value (0 - VCC)
by firmware. RS is the resistance value (0.68 ) of R78 and R101. Accordingly, the current to the
motor is calculated by the logic level of I0, I1 (judged by VREF1, 2 terminal voltage).
Rev. A
Confidential
The drive signal to drive the phases is sent at the logical level of the PHASE1, 2 terminals. The
motor driver cannot operate unless signal 24VSW1 in the circuit diagram is set to HIGH
(controlled by the GA). When this signal is at a status other than HIGH, IC consumption is 0,
and no electricity goes to the motor.
24VC
VCC
C50
470pF
C49
3300pF
R102
1
1W
1%
R103
75K
24VC
R104
2
1K
PF_I21
PF_PH2
8
C53
0.1uF
PF_A-
1
28
27
26
25
24
23
22
21
20
19
18
U16A
NJM2904M
29
30
31
32
33
34
35
36
37
38
39
DTC114EK
5
6
Q18
24VSW1 2
RC2
ENABLE2
PHASE2
VREF2
I21
I20
LOAD SPLY
OUT2B
SENSE2
E2
OUT2A
30K
1%
PF_HOLD 2
U16B
NJM2904M
1
2
DTC114EK
G
G
G
G
G
G
G
G
G
G
G
SLIP-PF
LOGIC SPLY
RC1
ENABLE1
PHASE1
VREF1
I11
I10
OUT1B
SENSE1
E1
OUT1A
R106
2
1
3
Q30
PF_A+
R105
68K
1%
17
16
15
14
13
12
11
10
9
8
7
G
G
G
G
G
G
G
G
G
G
G
PF_B-
PF_B+
VCC-PWR
40
41
42
43
44
1
2
3
4
5
6
R113
3.3K
U17
A2917SEB
PF_PH1
D26
EC10QS06
D27
EC10QS06
PF_I11
1K
C57
3300pF
R119
1
1W
1%
D29
EC10QS06
D30
EC10QS06
C55
470pF
R118
75K
C54
6.3V
47uF
1
2
C56
0.1uF
R117
Figure D-54
The circuit configuration is the same as the carriage motor driver, but the current setting is fixed,
and is changed between two levels by the output (PF_HOLD) of the GA (U30) port. The current
calculation procedure is described below.
Current = VREF/(10 Rs)
RS: 1
VREF: VCC or voltage obtained by voltage division ratio of R105 and R106.
As for the carriage motor drive circuit, the driver IC is operated by setting the 24VSW1 signal
HIGH.
Rev. A
Confidential
24VC
LEV_MOT2
LEV_MOT1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
VCC-PWR
D32
D57
LEV_M1
R116
Q41
Q39
Figure D-55
Rev. A
Confidential
Lever Drive Circuit
This printer has two levers to drive the mechanism. The lever motor rotation enables lever A
and lever B to function. This controls the mechanism.
Lever A and lever B are solenoids driven by 24V. Simple drive of lever A and lever B is
performed by an NPN Darlington transistor. LEVER1 and LEVER2 are output signals from the
CPU.
24VC
VCC
D17
Q42
Q53
Q43
D44
LEVER2
D21
R174
LEVER-A
LEVER-B
R175
LEVER1
Q54
LEVER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Figure D-56
Rev. A
Confidential
Reset Status: 13V applied in opposite direction of operation, releasing hold status
U15
24VC
C51
13V
I
G
C52
D54
R213
VCC
R214
U29
Q31
R107
Q28
Q32
Q33
D55
R110
R232
Q36
D25
QM8
D31
Q37
D56
R233
D28
R111
R112
CN27
M_SOL1
M_SOL2
1
2
D62
D63
MICR_SOL1
Q57
MICR_SOL2
Figure D-57
To control the MICR solenoid, it is necessary to apply two voltage levels (24V, 13V) in opposite
directions. Therefore, the MICR solenoid has a complicated circuit configuration. The MICR
solenoid is driven by MICR_SOL1 and MICR_SOL2 (output signals from the CPU).
MICR_SOL1 determines the direction in which electricity is sent, and MICR_SOL2 drives the
MICR solenoid. The logic is described in the following table.
Table D-11 MICR_SOL1, 2, and MICR
MICR_SOL1
MICR_SOL2
Rev. A
Confidential
The MICR solenoid is not driven when MICR_SOL2 is HIGH. MICR_SOL1 is the solenoid drive
signal. This is to prevent a short when the transistors go on at the same time.
The MICR solenoid drive circuit is shown below.
24V
13V
Q32
PNP
Q28
PNP
INV
INV
QM8(9)
NPN
3
QM8(7)
NPN
MICR_SOL1
INV
MICR_SOL2
Figure D-58
S
S
N
S
S
S
N
N
N
S
S
N
N
S
S
S
S
S
S
S
S
S
S
N
N
N
N
N
S
S
S
S
S
S
N
N
N
N
N
N
N
N
N
Figure D-59
Rev. A
Confidential
The magnetic reader head recognizes the magnetized characters as shown below.
S S N N
I
V
Figure D-60
The voltage waveform output from the magnetic reader head is different for each character,
making it possible to recognize each individual character.
0
Figure D-61
Detection Circuits
This printer has detection circuits for paper and various mechanisms. The detection functions
are described in the table below.
Table D-12 Detection circuits
Type of
Sensor
Circuit
Slip detection
Transparent
photo
BOF
Slip detection
Transparent
photo
Paper
ejection
Slip detection
Reflective
photo
Validation
Slip detection
Reflective
photo
Paper
Insertion
Paper roll
detection
Reflective
photo
Near Paper
End
Paper roll
detection
Microswitch
Voltage
Power source
voltage
Voltage
potential
divider
Detector
Function
TOF
Rev. A
Confidential
Table D-12 Detection circuits
Type of
Sensor
Detector
Function
Impact Head
Temperature
Head
temperature
Thermistor
Thermal Head
Temperature
Head
temperature
Thermistor
Carriage
Motor
Step-Out
Mechanism
Transparent
photo
Home
Position
Mechanism
Photo IC
Lever Timing
Detector
Mechanism
Photo IC
Front Cover
Case
Transparent
photo
Rear Cover
Case
Transparent
photo
Rear Cover
TM-H6000
Case
Photo IC
EP Timing
Pulse
EP unit
Tacho-gene
EP Reset
EP unit
Read switch
DIPSW
DIPSW
Circuit
Rev. A
Confidential
24VB
D2
C9
Q5
AC_M1
IN1
IN2
D3
AC_M2
R27
VM
OUTA
OUTA
GND
VCC
R35
R32
AC_RESET
R34
C15
R33
AC_M2
Operation
OFF
Forward
Reverse
Brake
Rev. A
Confidential
Input Circuits
Logic Power Source Circuit
The logic power source circuit generates the power for this printer. The CPU, GA, and most
other circuits do not operate if voltage is not output by the logic power source circuit. The
power source circuit has an input of 24V, and uses a dedicated DC/DC converter IC (U11:
PQ1CZ1) to output 5V 4%.
AVCC
VCC
L2
L1
ZD3
D13
U11
1
2
3
4
5
C38
VIN
VOUT
COM
ADJ
ON/OFF
R82
G
C35
PQ1CZ1
R85
C37
24VB
R3
CY1
R253
C155
Figure D-63
Table D-13 Power source specifications
Item
Min.
Typ.
Max.
4.85
5.04
5.24
1.0
21.6
24
26.4
Over-Current
Protection (A)
1.55
2.6
Over-Voltage
Protection (V)
7.5
Remarks
The output voltage is determined by the potential division of R82 and R85. In other words, the
circuit operates so that the crossover voltage of R82 and R85 is 1.26 V.
The input voltage of 24V for the power supply circuit is supplied to U11 through the R2 fuse
resistor (KOA RF73B2HTE0.51). R3 may burn out in the event of a malfunction in the U11 area.
R3 will also burn out in the event of excessive VCC voltage (approx. 7.5 V or more). This fuse
resistor cannot be replaced. Therefore, the circuit cannot be repaired by replacing the R3 in the
event it has burned out due to a circuit malfunction.
Rev. A
Confidential
24VB
F1
L3
CN18
1
2
3
SH
C605
R244
Q61
C42
D16
C43
C44
C40
C41
R245
Rev. A
Confidential
Switch Circuit
The 24V supplied from the external power source is supplied to the required locations in this
circuit. The supply power source and application are described below. The 5V system is
controlled by the same switch.
Table D-14 Switch circuit
Type (circuit
network name)
Switch
(On/Off)
Control
Use
24VB
OUTH
GA (U30)
24VC
24VSW1
GA (U30)
24V(DM)
None
None
DM power, DK power
VCC
None
None
VCC-PWR
24VSW1
GA (U30)
VCC_SEN
SEN_PWR
CPU (U3)
VCC
VCC-PWR2
2
Q59
SEN_PWR
R207
Q44
1
2
3
4
R208
1
2
3
VCC-PWR
S1
G1
S2
G2
D1
D1A
D2A
D2
8
7
6
5
VCC_SEN
D1
D2
G
6
5
4
D4
D3
S
1
R243
Q60
3
2
24VSW1
3
2
CN29
1
2
1
2
SIN2-1
1
1
Q51
24VB
Q17
24VA
F1
C42
R96
1
R94
Q24
C44
C41
Q61
R244
C605
C40
2
2
P
2
D16
D1F20
1
1
2
3
4
C43
L3
1
CN18
1
2
3
SH
R245
D22
2 2
24VSW2
MIN1
2
1
24VC
Q45
F2
2
R176
Q46
R177
2
D45
2
24VSW1
Rev. A
Confidential
Display Functions
The LED displays are shown below. The CPU (U3) controls them.
Table D-15 Types of displays
Circuit Signal
Color
Application
LED_POWER
Green
LED_ERROR
Red
LED_PAPER
Red
LED_SLIP
Green
The circuit configuration is shown below. All lamps turn on when the signal outputs the HIGH
status.
Q3
R178
VCC
LED_SLIP
CN6
1
2
3
4
5
6
7
8
R179
LED_PAPER
Q4
R181
LED_ERROR
VCC
Q6
R180
R28
R29
R30
LED_POWER
Q58
R31
SW_SLIP
C14
SW_RPT
C13
Figure D-66
Types of Switches
The printer has two switches. As shown by the circuit for the display functions in the previous
section, input is enabled by two signals (SW_SLIP, SW_RPT). LOW status is input when the
panel switch is pressed. HIGH is input when the switch is not pressed.
Rev. A
Confidential
Malfunction Protective Circuit
This printer has the following three malfunction protection functions:
GA operation monitor
The CPU (U3) monitors GA clock oscillation. The CPU firmware reads a specific GA register at
an arbitrary time, and compares that value with the value previously read. If the results of the
comparison are different, the system is judged to be operating normally. The GA changes the
register value using clock oscillation. Therefore, if it is operating normally, the register value
continuously changes.
CPU operation monitor
CPU runaway causes a WDT (watch dog timer) overflow, resulting in output of LOW status
from the CPU WDT output terminal. This is connected to the GA TIMI input terminal, and
when the GA detects the LOW status for a certain time, it goes to the reset status and is not
restored.
Mechanism malfunction monitor
When the thermal head becomes abnormally hot, the GA TIMI input terminal goes LOW, and
the GA is reset and is not restored. The firmware judges this as a GA malfunction, and processes
it as an unrecoverable error.
GA TIMI input terminal also goes LOW when the impact head becomes abnormally hot, causing
the GA to go to the reset status, which will not be restored. The firmware judges this as a GA
malfunction, and processes it as an unrecoverable error.
Rev. A
Confidential
Interfaces
This printer has a variety of interfaces. There is a dedicated connector (CNB) for the EPSON
customer display. A general-purpose drawer can be connected to CN9 and used. The optional
interface board allows communication with more interfaces.
Interface Boards
This printer can accommodate an exchangeable interface board. The following types of interface
boards can be installed. As new interfaces are developed, they may become available for this
printer.
UB-S01 (RS-232C interface)
UB-S02 (RS-485 interface)
UB-P02 (IEEE-1284 interface)
DM
The EPSON DM series customer display can be connected to CN8. However, the DM can only
operate with CN8 when the UB-S01 serial interface is used.
The UB-U01 interface board has a dedicated DM connector that can be used.
DKD
A general-purpose drawer can be used.
Rev. A
Confidential
Important Parts
Fuses
Table D-16 Fuses
Fuse
Function
Standard
Fuse F1
Main fuse, provided for safety purposes. Fuse may burn out
when input circuit is unsafe.
Make sure to use the same type of fuse when it is replaced.
Replace the fuse after eliminating the cause of the burn out.
Burn out may lead to a malfunction.
Fuse F2
Fuse F4
Fuse F5
Fuse R3
Rev. A
Confidential
Function
ON
OFF
Ignored
"?" printed
45 bytes
4KB
Handshake
XON/XOFF
DTR/DSR
Bit length
7 bits
8 bits
Parity check
Yes
No
Parity selection
Even
Odd
Switch No.
[bps]
2400
ON
ON
4800
OFF
ON
9600
ON
OFF
19200
OFF
OFF
Rev. A
Confidential
DIP Switch 2
Table D-19 DIP switch 2 settings
Switch No.
Function
ON
OFF
Connected
Not connected
Multi
Standard
Compatible
Not compatible
Used internally
Fixed to OFF
Used internally
Fixed to OFF
Enabled
Disabled
Enabled
Disabled
SW2-3
ON
OFF
5 x 9/1 dot
33 lines
40 lines
35 lines
42 lines
ON
Rev. A
Confidential
Function
ON
OFF
Enabled
Disabled
45 bytes
4KB
Reserved
Fixed to OFF
Reserved
Fixed to OFF
Reserved
Fixed to OFF
Reserved
Fixed to OFF
Reserved
Fixed to OFF
Reserved
Fixed to OFF
DIP Switch 2
Table D-22 DIP switch 2 settings
Switch No.
Function
ON
OFF
Fixed to OFF
Multi
Standard
Compatible
Not compatible
Used internally
Fixed to OFF
Used internally
Fixed to OFF
Fixed to OFF
Fixed to ON
SW2-3
ON
OFF
5 x 9/1 dot
33 lines
40 lines
35 lines
42 lines
ON
Rev. A
Confidential
Outline of Specifications
Features
This product was designed as a high-performance POS printer where one unit can handle
printing slips, validations, and journals (journals and receipts using pressure-sensitive paper)
and to be highly reliable, durable, and long-lasting. The main features are listed below.
When combined with MICR (factory option), MICR reading + check table printing
(single-pass high-speed processing) are possible.
Sheets can be inserted in two ways: when using validation paper, use the drop-in
method by inserting from the top; when using slip paper, insert from the front.
Has highly operable roll paper, easy loading of roll paper, and one-touch T/U paper
take-up.
Using the packaged attachment provides the use of two types of paper width.
Printer status is automatically transmitted using the installed ASB (automatic status
back) function.
Rev. A
Confidential
Printer Unit
Printing Specifications
Printing method
Printing direction
Print speed
Paper Specifications
Inch values are approximate.
Roll paper
Paper type
Paper dimensions
Paper width
External diameter
Core
Paper Thickness
Regular Paper
0.06 mm0.085 mm
Multi-ply paper
Per sheet
0.05 mm0.08 mm
Total thickness
Max. 0.2 mm
Number of pieces
Rev. A
Confidential
1 sheet (no copies)
Paper thickness
Paper Thickness
Base paper
0.07 mm0.12 mm
0.04 mm0.07 mm
Approximately 0.035 mm
Total thickness
The following table shows the copying capacity. Ambient temperature influences copying
capacity, so use this printer within the guaranteed temperatures in the table.
Table D-28 Copying capacity
Copy Page Count
Guaranteed Temperatures
Original + 2 Copies
Original + 1 Copies
Ribbon Cassette
Use the following dedicated ribbon cassette.
Table D-29 Dedicated ribbon cassette
Type
Color
Ribbon Life
ERC-32 (P)
Purple
ERC-32 (B)
Black
Recognition Ratio
98% or more (at 25C {77F})
Standard evaluation checks made by EPSON were used for testing purposes.
Autocutter
Partial cut:
Rev. A
Confidential
Overall Specifications
Internal Buffer
Table D-30 Internal buffer capacity
Buffer
Capacity
Receive buffer
384KB
User NV memory
1KB
Electrical Specifications
Operating voltage
Current consumption
Current Consumption
Operation
Average:
Approx. 1.8 A
Peak:
Approx. 5.5 A
Average:
Approx. 0.2 A
Standby
Environmental Specifications
Temperature
Humidity
Rev. A
Confidential
Interface Features
RS-232C Serial Interface
Table D-36 RS-232C serial interface specifications
Item
Specifications
Serial
Synchronization
Asynchronous
Handshake
Signal level
Stop bit
1 bit fixed
Printer connector
Refer to DIP switches for data bit length, baud rate, and parity settings.
Specifications
8 bit parallel
Synchronization
Handshake
Signal Level
Connector
Rev. A
Confidential
Specifications
Serial
Synchronization
Asynchronous
Handshake
Signal level
Baud rate
Parity
Stop bit
1 bit or more
Connector
D-SUB25 (female)
Handshake, bit length, baud rate, and parity are set by the DIP switches.
The data stop bit is fixed at 1 bit.
Rev. A
Confidential
Rev. A
Confidential
Appendix E
Parts List
Note:
The assist frame sub assembly is not included in the mechanism assembly supplied as a service part.
For that reason, when replacing the mechanism assembly, replace it after attaching the assist frame sub
assembly to it. (See page 2-87.)
Alphanumeric List
name for service manual
qty
page
ref.#
76 mm kit
76MM KIT
F-1
161
F-3,4
166
PAPER GUIDE,ASSIST
F-8
664
F-8
653
CABLE ASSY,A/C
F-2
209
GEAR,DETECTION A/C
F-2
182
F-2
183
Back case
CASE,BACK,AA
F-1
129
Back frame
FRAME,BACK,A
F-2
167
F-8
678
CAP,BELT DRIVE
F-7
603
Belt plate
PLATE,BELT
F-3,4
684
SPRING,BELT TENSION
F-7
630
Break cap
CAP,BREAK,A
F-2
168
F-2
174
Break spring
SPRING,BREAK,A
F-2
171
Carriage assembly
CARRIAGE ASSEMBLY
F-7
709
Carriage belt
BELT,CARRIAGE
F-7
629
F-3,4
713
PULLEY,CARRIAGE DRIVE
F-7
633
F-7
634
SHAFT,CARRIAGE GUIDE
F-7
631
Carriage motor
MOTOR,CARRIAGE
F-7
733
Carriage spring
SPRING,CARRIAGE
F-7
611
PULLEY,CARRIAGE TRANSMISSION
F-7
632
Caution seal
SEAL,CAUTION
F-1
122
Rev. A
Confidential
name for service manual
qty
page
ref.#
FFC,CIRCUIT BOARD
F-1
206
Clamp
CLAMP
F-1
110
Clutch washer
WASHER,CLUTCH
F-2
185
PLATE,CONNECTOR,AA
F-1
123
CABLE,SWITCH PANEL
F-1
207
F-1
204
LABEL,SWITCH PANEL,AA
F-1
157
F-1
134
F-2
175
PLATE,COVER GROUND
F-8
676
F-5,6,8
730
C-ring (5103-21)
C-RING,5103-21
F-8
772
SPRING,CUTTER CLUTCH
F-2
186
F-2
188
F-2
189
F-2
179
F-2
192
MOTOR,CUTTER ASSY
F-2
191
COVER,CUTTER PLATE,AB
F-2
165
GEAR,CUTTER WORM
F-2
184
F-5,6
671
SHUTTER,ENDORSEMENT PLATEN
F-5,6
680
E-ring (1.2)
F-9
778
E-ring (1.5)
F-5,6,8
719
E-ring (2)
F-1
105
E-ring (2)
F-7,8
720
E-ring (2.3)
F-3,4,5,6,8
724
E-ring (2.5)
F-2
180
E-ring (3)
F-2
163
E-ring (3)
F-3,4,5,6,8
721
E-ring (4)
F-2
164
E-ring (4)
F-8
722
E-ring (5)
F-5,6,7
723
Form stopper
FORM STOPPER
F-5,6
618
SHAFT,FORM STOPPER
F-5,6
619
SPRING,FORM STOPPER
F-5,6
620
Rev. A
Confidential
qty
page
ref.#
Front case
CASE,FRONT,AA
F-1
130
F-3,4
691
Front frame
FRAME,FRONT
F-5,6
613
FRAME,FRONT REINFORCE
F-5,6
612
Front seal
SEAL,FRONT,AA
F-1
148
F-1
144
COVER,GEAR TRAIN
F-7
768
F-2
208
SHAFT,GUIDE ROLLER
F-8
641
H.P.DETECTOR ASSEMBLY
F-7
707
SEAL,CAUTION,HEAD B
F-1
162
Head seal
SEAL,HEAD
F-7
795
F-1
155
Hexagon nut
H.N.-1,3,F/ZN
F-1
120
PLATE,HOLDER,A
F-1
141
PLATE,HOLDER,B
F-1
160
Holder spring
SPRING,HOLDER,A
F-1
142
IC cover
IC COVER
F-1
111
CABLE,INTERMEDIATE,A
F-7
734
CABLE,INTERMEDIATE,B
F-7
735
CABLE,INTERMEDIATE,C
F-7
736
TUBE,CABLE INTERMEDIATE
F-7
771
F-7
708
F-7
769
F-3,4
728
LEVER,J/S CHANGE
F-3,4
650
F-3,4
727
SPRING,J/S CHANGE
F-3,4
651
F-3,4
774
LEAD WIRE,A
F-5,6
740
LEAD WIRE,B
F-5,6
741
LEAD WIRE,C
F-5,6
742
LEAD WIRE,D
F-5,6
743
LEAD WIRE,E
F-5,6
744
LEAD WIRE,F
F-5,6
745
LEAD WIRE,G
F-5,6
746
Rev. A
Confidential
name for service manual
qty
page
ref.#
LEAD WIRE,H
F-5,6
747
LEAD WIRE,I
F-5,6
748
LEAD WIRE,J
F-5,6
749
LEAD WIRE,K
F-5,6
750
LEAD WIRE,L
F-7
751
LEAD WIRE,M
F-7
752
LEAD WIRE,N
F-7
753
LEAD WIRE,O
F-8
754
LEAD WIRE,P
F-8
755
LEAD WIRE,Q
F-8
756
LEAD WIRE,R
F-5,6
757
LEAD WIRE,S
F-5,6
758
LEAD WIRE,T
F-5,6
759
LEAD WIRE,U
F-3,4
760
LEAD WIRE,V
F-3,4
761
LEAD WIRE,W
F-3,4
762
LEAD WIRE,X
F-3,4
763
LEAD WIRE,Y
F-3,4
764
LEAD WIRE,Z
F-3,4
765
F-2
177
BUTTON,HOOK,L
F-2
169
SPRING,HOOK,L
F-2
173
SHAFT,PLATEN LEVER,L
F-8
626
F-5,6
695
COIL,LEVER DRIVE,A
F-5,6
621
COIL,LEVER DRIVE,B
F-5,6
622
F-5,6
686
F-5,6
614
F-5,6
693
F-5,6
617
F-3,4
616
F-5,6
615
F-5,6
704
Lower case
CASE,LOWER,AA
F-1
127
Lower plate
PLATE,LOWER,A
F-1
136
F-5,6
705
Rev. A
Confidential
qty
page
ref.#
F-1
201
F-1
201
PLATE,MAIN,SUBU ASSEMBLY,A
F-1
133
MECHANISM ASSEMBLY
F-1
600
MECHANISM ASSEMBLY
F-1
600
INSULATOR SPACER
F-1
114
MICR assembly
ASSEMBLY,MICR
F-9
782
MICR case
CASE,MICR
F-9
783
CONNECTOR ASSEMBLY,MICR
F-9
786
MICR fixing
MICR FIXING
F-9
788
SHEET,MICR FIXING
F-9
791
FRAME,MICR ASSEMBLY
F-9
792
MICR lever
LEVER,MICR
F-9
787
F-9
784
F-9
796
SPRING,MICR LEVER
F-9
790
SHAFT,MICR ROLLER
F-9
777
COVER,MICR SHIELD,A
F-9
785
MICR shutter
SHUTTER,MICR
F-5
679
MICR solenoid
SOLENOID,MICR
F-9
789
Micro switch
MICROSWITCH
F-1
119
CASE,MOTOR SHIELD
F-4
780
COVER,MOTOR SHIELD
F-4
781
SPACER,MOTOR SHIELD
F-4
779
SCREW,DETECTOR ADJUSTMENT,N.E
F-1
125
F-1
205
HOLDER,N.E.DETECTOR
F-1
116
LEVER,N.E.DETECTOR
F-1
117
SPACER,N.E.DETECTOR
F-1
121
Nose guide
GUIDE,NOSE
F-7
623
Nylon clip
NYLON CLIP
F-3,4
607
F-8
718
Oil ring
OIL RING
F-7
605
LABEL,OPERATION,BA
F-1
140
LABEL,OPERATION,DA
F-1
149
LABEL,OPERATION,EA
F-1
158
Rev. A
Confidential
name for service manual
qty
page
ref.#
LABEL,OPERATION,FA
F-1
139
F-3,4
690
F-5,6
737
F-3,4
738
F-3,4
635
F-8
710
F-8
698
F-8
669
F-8
701
F-8
655
F-8
702
F-3,4
643
F-3,4
677
GEAR,PAPER FEED
F-8
648
MOTOR,PAPER FEED
F-3,4
739
F-3,4
729
ROLLER,PAPER FEED
F-8
666
F-8
654
F-5,6
637
F-5,6
732
F-5,6
731
LEVER,PAPER GUIDE
F-8
658
F-8
639
F-8
652
ROLLER,PAPER HOLD
F-8
665
F-8
642
LEVER,PAPER RELEASE
F-8
657
F-1
153
F-1
202
PP-A,1.6X10,S/NA
F-8
602
F-2
193
PLAIN WASHER,4.2X1X12,F/ZN
F-1
112
SCREW,PLATEN ADJUSTMENT
F-8
685
Rev. A
Confidential
qty
page
ref.#
Platen assembly
PLATEN ASSEMBLY
F-8
711
PLATE,PLATEN GROUND,A
F-8
674
PLATE,PLATEN GROUND,B
F-8
675
LEVER,PLATEN ASSEMBLY
F-8
624
F-3,4
628
SPRING,PLATEN LEVER
F-8
625
Platen spring
SPRING,PLATEN
F-8
604
F-1
203
COVER,POWER SWITCH,BA
F-1
156
F-7
689
F-3,4
636
F-3,4
692
SHAFT,RELEASE LEVER
F-8
638
COVER,RIBBON CASSETTE,AA
F-1
131
F-7
706
F-7
601
GEAR,RIBBON INTERMEDIATE
F-7
683
GEAR,RIBBON REDUCTION
F-7
682
F-7
712
F-2
176
BUTTON,HOOK,R
F-2
170
SPRING,HOOK,R
F-2
172
SHAFT,PLATEN LEVER,R
F-8
627
COVER,ROLL PAPER,BA
F-1
132
GUIDE,ROLL PAPER
F-1
159
HOLDER,ROLL PAPER,A
F-1
143
F-1
154
F-1
202
Rubber foot
RUBBER FOOT
F-1
124
SPACER,INSULATOR
F-1
113
C.B.,2.6X4,F/ZN
F-5,6
773
F-2
181
C.B.B-TITE,2X8,F/ZN
F-1
118
C.B.B.SCREW,4X12,F/ZN
F-1
108
C.B.B.SCREW,4X25 F/ZN
F-1
109
C.B.P-TITE SCREW,3X6,F/ZN
F-3,4,5,6,8
609
Rev. A
Confidential
name for service manual
qty
page
ref.#
C.B.P-TITE,3x8,F/ZN
F-1
101
C.B.P-TITE SCREW,3X8,F/ZN
F-5,6
776
C.B.S-TITE F,3X4,F/ZN
F-1,2
102
C.B.S-TITE F,3X4,F/ZN
F-2
178
C.B.S-TITE F,3X4,F/ZN
F-3,4
714
C.B.S-TITEF,3X6,F/ZN
F-1
106
C.B.S-TITEF,3X6,F/ZN
F-3,4,5,6,7
726
C.C.2X3,F/ZN
F-3,4
716
C.C.SCREW,3X5,F/ZN
F-3,4
717
C.C.SCREW,4X20,F/ZN
F-1
104
C.C.S-TITE SCREW,2.5*5,F/ZN
F-3,4,5,6
725
C.P.(S)SCREW,2.6X8.F/ZN
F-9
794
C.P.(S-P2),2.5X5,F/Zn
F-9
793
C.P.P-TITE SCREW,3X12,F/ZN
F-7
608
C.P.S-TITE F,3X5,F/ZN
F-3,4
715
C.P.S-TITE.(0),3X6,F/ZN
F-1,2
107
C.P.S-TITE(P4),3X6,F/ZN
F-7
775
C.P.S-TITE SCREW,3X6,F/ZN
F-1
155
C.P.T-B SCREW,3X10,F/ZN
F-1,2
103
F-5,6
696
GEAR,SLIP DRIVE
F-3,4,5,6,8
649
ROLLER,SLIP FEED
F-8
668
F-8
659
F-3,4,5,6
610
F-5
662
F-6
662
F-5,6
661
F-3,4
645
F-3,4
766
F-3,4
767
F-5,6
606
PAPER GUIDE,SLIP
F-8
670
F-5,6
703
GEAR,SLIP TRANSMISSION
F-3,4
647
Strengthening plate
PLATE,STRENGTHEN,B
F-1
135
F-8
699
Rev. A
Confidential
qty
page
ref.#
F-8
663
F-8
640
F-5,6
644
F-5,6
656
F-5,6
687
F-5,6
694
F-5,6
660
F-5,6
667
F-5,6
770
Support plate
PLATE,SUPPORT,A
F-1
137
Switch screw
SCREW,SWITCH,1
F-2
187
Table holder
HOLDER,TABLE,A
F-1
138
Take-up assembly
TAKE-UP ASSEMBLY
F-1
126
GEAR,TAKE-UP DRIVE
F-3,4
646
FRAME,TAKE-UP ASSEMBLY
F-1
147
Take-up gear
GEAR,TAKE-UP
F-1
146
Take-up pulley
TAKE UP PULLEY
F-1
152
Take-up spring
TAKE UP SPRING
F-1
151
Upper case
CASE,UPPER,AA
F-1
128
F-5,6
697
Validation stopper
STOPPER,VALIDATION
F-5,6
672
SPRING,VALIDATION STOPPER
F-5,6
673
Rev. A
Confidential
Reference Number List
name for service manual
qty
page
ref.#
C.B.P-TITE,3x8,F/ZN
F-1
101
C.B.S-TITE F,3X4,F/ZN
F-1,2
102
C.P.T-B SCREW,3X10,F/ZN
F-1,2
103
C.C.SCREW,4X20,F/ZN
F-1
104
E-ring (2)
F-1
105
C.B.S-TITEF,3X6,F/ZN
F-1
106
C.P.S-TITE.(0),3X6,F/ZN
F-1,2
107
C.B.B.SCREW,4X12,F/ZN
F-1
108
C.B.B.SCREW,4X25 F/ZN
F-1
109
Clamp
CLAMP
F-1
110
IC cover
IC COVER
F-1
111
PLAIN WASHER,4.2X1X12,F/ZN
F-1
112
SPACER,INSULATOR
F-1
113
INSULATOR SPACER
F-1
114
HOLDER,N.E.DETECTOR
F-1
116
LEVER,N.E.DETECTOR
F-1
117
C.B.B-TITE,2X8,F/ZN
F-1
118
Micro switch
MICROSWITCH
F-1
119
Hexagon nut
H.N.-1,3,F/ZN
F-1
120
SPACER,N.E.DETECTOR
F-1
121
Caution seal
SEAL,CAUTION
F-1
122
PLATE,CONNECTOR,AA
F-1
123
Rubber foot
RUBBER FOOT
F-1
124
SCREW,DETECTOR ADJUSTMENT,N.E
F-1
125
Take-up assembly
TAKE-UP ASSEMBLY
F-1
126
Lower case
CASE,LOWER,AA
F-1
127
Upper case
CASE,UPPER,AA
F-1
128
Back case
CASE,BACK,AA
F-1
129
Front case
CASE,FRONT,AA
F-1
130
COVER,RIBBON CASSETTE,AA
F-1
131
COVER,ROLL PAPER,BA
F-1
132
PLATE,MAIN,SUBU ASSEMBLY,A
F-1
133
F-1
134
Strengthening plate
PLATE,STRENGTHEN,B
F-1
135
Lower plate
PLATE,LOWER,A
F-1
136
Rev. A
Confidential
qty
page
ref.#
Support plate
PLATE,SUPPORT,A
F-1
137
Table holder
HOLDER,TABLE,A
F-1
138
LABEL,OPERATION,FA
F-1
139
LABEL,OPERATION,BA
F-1
140
PLATE,HOLDER,A
F-1
141
Holder spring
SPRING,HOLDER,A
F-1
142
HOLDER,ROLL PAPER,A
F-1
143
F-1
144
Take-up gear
GEAR,TAKE-UP
F-1
146
FRAME,TAKE-UP ASSEMBLY
F-1
147
Front seal
SEAL,FRONT,AA
F-1
148
LABEL,OPERATION,DA
F-1
149
Take-up spring
TAKE UP SPRING
F-1
151
Take-up pulley
TAKE UP PULLEY
F-1
152
F-1
153
F-1
154
F-1
155
C.P.S-TITE SCREW,3X6,F/ZN
F-1
155
COVER,POWER SWITCH,BA
F-1
156
LABEL,SWITCH PANEL,AA
F-1
157
LABEL,OPERATION,EA
F-1
158
GUIDE,ROLL PAPER
F-1
159
PLATE,HOLDER,B
F-1
160
76 mm kit
76MM KIT
F-1
161
SEAL,CAUTION,HEAD B
F-1
162
E-ring (3)
F-2
163
E-ring (4)
F-2
164
COVER,CUTTER PLATE,AB
F-2
165
F-3,4
166
Back frame
FRAME,BACK,A
F-2
167
Break cap
CAP,BREAK,A
F-2
168
BUTTON,HOOK,L
F-2
169
BUTTON,HOOK,R
F-2
170
Break spring
SPRING,BREAK,A
F-2
171
SPRING,HOOK,R
F-2
172
SPRING,HOOK,L
F-2
173
Rev. A
Confidential
name for service manual
qty
page
ref.#
F-2
174
F-2
175
F-2
176
F-2
177
C.B.S-TITE F,3X4,F/ZN
F-2
178
F-2
179
E-ring (2.5)
F-2
180
F-2
181
GEAR,DETECTION A/C
F-2
182
F-2
183
GEAR,CUTTER WORM
F-2
184
Clutch washer
WASHER,CLUTCH
F-2
185
SPRING,CUTTER CLUTCH
F-2
186
Switch screw
SCREW,SWITCH,1
F-2
187
F-2
188
F-2
189
MOTOR,CUTTER ASSY
F-2
191
F-2
192
F-2
193
F-1
201
F-1
201
F-1
202
F-1
202
F-1
203
F-1
204
F-1
205
FFC,CIRCUIT BOARD
F-1
206
CABLE,SWITCH PANEL
F-1
207
F-2
208
CABLE ASSY,A/C
F-2
209
MECHANISM ASSEMBLY
F-1
600
MECHANISM ASSEMBLY
F-1
600
F-7
601
PP-A,1.6X10,S/NA
F-8
602
CAP,BELT DRIVE
F-7
603
Platen spring
SPRING,PLATEN
F-8
604
Rev. A
Confidential
qty
page
ref.#
Oil ring
OIL RING
F-7
605
F-5,6
606
Nylon clip
NYLON CLIP
F-3,4
607
C.P.P-TITE SCREW,3X12,F/ZN
F-7
608
C.B.P-TITE SCREW,3X6,F/ZN
F-3,4,5,6,8
609
F-3,4,5,6
610
Carriage spring
SPRING,CARRIAGE
F-7
611
FRAME,FRONT REINFORCE
F-5,6
612
Front frame
FRAME,FRONT
F-5,6
613
F-5,6
614
F-5,6
615
F-3,4
616
F-5,6
617
Form stopper
FORM STOPPER
F-5,6
618
SHAFT,FORM STOPPER
F-5,6
619
SPRING,FORM STOPPER
F-5,6
620
COIL,LEVER DRIVE,A
F-5,6
621
COIL,LEVER DRIVE,B
F-5,6
622
Nose guide
GUIDE,NOSE
F-7
623
LEVER,PLATEN ASSEMBLY
F-8
624
SPRING,PLATEN LEVER
F-8
625
SHAFT,PLATEN LEVER,L
F-8
626
SHAFT,PLATEN LEVER,R
F-8
627
F-3,4
628
Carriage belt
BELT,CARRIAGE
F-7
629
SPRING,BELT TENSION
F-7
630
SHAFT,CARRIAGE GUIDE
F-7
631
PULLEY,CARRIAGE TRANSMISSION
F-7
632
PULLEY,CARRIAGE DRIVE
F-7
633
F-7
634
F-3,4
635
F-3,4
636
F-5,6
637
SHAFT,RELEASE LEVER
F-8
638
F-8
639
F-8
640
Rev. A
Confidential
name for service manual
qty
page
ref.#
SHAFT,GUIDE ROLLER
F-8
641
F-8
642
F-3,4
643
F-5,6
644
F-3,4
645
GEAR,TAKE-UP DRIVE
F-3,4
646
GEAR,SLIP TRANSMISSION
F-3,4
647
GEAR,PAPER FEED
F-8
648
GEAR,SLIP DRIVE
F-3,4,5,6,8
649
LEVER,J/S CHANGE
F-3,4
650
SPRING,J/S CHANGE
F-3,4
651
F-8
652
F-8
653
F-8
654
F-8
655
F-5,6
656
LEVER,PAPER RELEASE
F-8
657
LEVER,PAPER GUIDE
F-8
658
F-8
659
F-5,6
660
F-5,6
661
F-5
662
F-6
662
F-8
663
PAPER GUIDE,ASSIST
F-8
664
ROLLER,PAPER HOLD
F-8
665
ROLLER,PAPER FEED
F-8
666
F-5,6
667
ROLLER,SLIP FEED
F-8
668
F-8
669
PAPER GUIDE,SLIP
F-8
670
F-5,6
671
Validation stopper
STOPPER,VALIDATION
F-5,6
672
SPRING,VALIDATION STOPPER
F-5,6
673
PLATE,PLATEN GROUND,A
F-8
674
PLATE,PLATEN GROUND,B
F-8
675
Rev. A
Confidential
qty
page
ref.#
PLATE,COVER GROUND
F-8
676
F-3,4
677
F-8
678
MICR shutter
SHUTTER,MICR
F-5
679
SHUTTER,ENDORSEMENT PLATEN
F-5,6
680
GEAR,RIBBON REDUCTION
F-7
682
GEAR,RIBBON INTERMEDIATE
F-7
683
Belt plate
PLATE,BELT
F-3,4
684
SCREW,PLATEN ADJUSTMENT
F-8
685
F-5,6
686
F-5,6
687
F-7
689
F-3,4
690
F-3,4
691
F-3,4
692
F-5,6
693
F-5,6
694
F-5,6
695
F-5,6
696
F-5,6
697
F-8
698
F-8
699
F-8
701
F-8
702
F-5,6
703
F-5,6
704
F-5,6
705
F-7
706
H.P.DETECTOR ASSEMBLY
F-7
707
F-7
708
Carriage assembly
CARRIAGE ASSEMBLY
F-7
709
F-8
710
Platen assembly
PLATEN ASSEMBLY
F-8
711
F-7
712
F-3,4
713
Rev. A
Confidential
name for service manual
qty
page
ref.#
C.B.S-TITE F,3X4,F/ZN
F-3,4
714
C.P.S-TITE F,3X5,F/ZN
F-3,4
715
C.C.2X3,F/ZN
F-3,4
716
C.C.SCREW,3X5,F/ZN
F-3,4
717
F-8
718
E-ring (1.5)
F-5,6,8
719
E-ring (2)
F-7,8
720
E-ring (3)
F-3,4,5,6,8
721
E-ring (4)
F-8
722
E-ring (5)
F-5,6,7
723
E-ring (2.3)
F-3,4,5,6,8
724
C.C.S-TITE SCREW,2.5*5,F/ZN
F-3,4,5,6
725
C.B.S-TITEF,3X6,F/ZN
F-3,4,5,6,7
726
F-3,4
727
F-3,4
728
F-3,4
729
F-5,6,8
730
F-5,6
731
F-5,6
732
Carriage motor
MOTOR,CARRIAGE
F-7
733
CABLE,INTERMEDIATE,A
F-7
734
CABLE,INTERMEDIATE,B
F-7
735
CABLE,INTERMEDIATE,C
F-7
736
F-5,6
737
F-3,4
738
MOTOR,PAPER FEED
F-3,4
739
LEAD WIRE,A
F-5,6
740
LEAD WIRE,B
F-5,6
741
LEAD WIRE,C
F-5,6
742
LEAD WIRE,D
F-5,6
743
LEAD WIRE,E
F-5,6
744
LEAD WIRE,F
F-5,6
745
LEAD WIRE,G
F-5,6
746
LEAD WIRE,H
F-5,6
747
LEAD WIRE,I
F-5,6
748
Rev. A
Confidential
qty
page
ref.#
LEAD WIRE,J
F-5,6
749
LEAD WIRE,K
F-5,6
750
LEAD WIRE,L
F-7
751
LEAD WIRE,M
F-7
752
LEAD WIRE,N
F-7
753
LEAD WIRE,O
F-8
754
LEAD WIRE,P
F-8
755
LEAD WIRE,Q
F-8
756
LEAD WIRE,R
F-5,6
757
LEAD WIRE,S
F-5,6
758
LEAD WIRE,T
F-5,6
759
LEAD WIRE,U
F-3,4
760
LEAD WIRE,V
F-3,4
761
LEAD WIRE,W
F-3,4
762
LEAD WIRE,X
F-3,4
763
LEAD WIRE,Y
F-3,4
764
LEAD WIRE,Z
F-3,4
765
F-3,4
766
F-3,4
767
COVER,GEAR TRAIN
F-7
768
F-7
769
F-5,6
770
TUBE,CABLE INTERMEDIATE
F-7
771
C-ring (5103-21)
C-RING,5103-21
F-8
772
C.B.,2.6X4,F/ZN
F-5,6
773
F-3,4
774
C.P.S-TITE(P4),3X6,F/ZN
F-7
775
C.B.P-TITE SCREW,3X8,F/ZN
F-5,6
776
SHAFT,MICR ROLLER
F-9
777
E-ring (1.2)
F-9
778
SPACER,MOTOR SHIELD
F-4
779
CASE,MOTOR SHIELD
F-4
780
COVER,MOTOR SHIELD
F-4
781
MICR assembly
ASSEMBLY,MICR
F-9
782
MICR case
CASE,MICR
F-9
783
F-9
784
Rev. A
Confidential
name for service manual
qty
page
ref.#
COVER,MICR SHIELD,A
F-9
785
CONNECTOR ASSEMBLY,MICR
F-9
786
MICR lever
LEVER,MICR
F-9
787
MICR fixing
MICR FIXING
F-9
788
MICR solenoid
SOLENOID,MICR
F-9
789
SPRING,MICR LEVER
F-9
790
SHEET,MICR FIXING
F-9
791
FRAME,MICR ASSEMBLY
F-9
792
C.P.(S-P2),2.5X5,F/Zn
F-9
793
C.P.(S)SCREW,2.6X8.F/ZN
F-9
794
Head seal
SEAL,HEAD
F-7
795
F-9
796
Rev. A
Confidential
Appendix F
Exploded Diagrams
TM-U675/U675P
149
102
158
106
132
162
600
204
110
159
153
131
160
109
126
161
112
113
114
103
139
109
157
106
112
113
147
108
114
108
146
154
144
135
133
134
104
151
154
152
103
129
125
137
121
103
118
143
103
105
119
SERIAL
107
107
155
130
120
142
141
107
202
207
107
117
155
202
107
107
107
123
201
128
107
140
116
PARALLEL
206
106
138
205
136
124
203
124
106
106
127
103
106
111
156
Rev. A
122
148
103
124
Confidential
Autocutter Assembly
102
102
175
177
173
102
163
169
176
102
164
188
172
170
164
163
189
164
181
193
167
103
180
192
184
208
182
185
186
103
187
102
174
183
168
191
179
165
178
107
102
171
Rev. A
209
Confidential
725
690
713
635
609
166
102
738
643
714
714
610
739
717
721
628
645
692
691
616
721
714
636
760
761
762
763
764
765
715
767
677
766
610
684
726
726
717
646
721
729
726
721
647
728
724
647
649
651
607
721
647
729
721
650
726
726
716
727
774
Rev. A
Confidential
781
725
690
713
725
635
166
609
102
738
643
779
714
739
714
717
610
721
780
628
726
645
726
692
691
616
721
714
636
760
761
762
763
764
765
715
767
677
766
610
684
726
726
717
646
721
729
726
721
647
728
724
647
649
651
607
721
647
729
721
650
726
726
716
727
774
Rev. A
Confidential
726
620
721
610
703
719
748
749
750
726
725
660
618
687
656
661
770
615
619
614
724
686
613
773
740
667
741
612
617
770
726
730
694
671
732
726
621
726
644
726
732
637
622
731
609
672
721
693
730
723
731
610
609
726
721
649
695
719
704
726
726
745
746
747
662
726
737
726
697
757
758
759
679
606
705
776
696
609
673
Rev. A
742
743
744
726
Confidential
726
620
721
610
703
719
748
749
750
726
725
660
618
687
656
661
770
615
619
614
724
686
613
773
740
667
741
612
617
770
726
730
694
671
732
726
644
726
621
732
726
637
622
731
609
672
721
693
730
723
731
610
609
726
721
649
695
704
726
719
726
745
746
747
726
662
737
726
697
757
758
759
705
776
673
606
696 742
743
744
Rev. A
609
776
726
Confidential
Carriage Assembly
629
720
608
603
623
720
633
768
720
689
726
706
707
775
726
751
752
753
795
634
712
682
720
683
601
603
632
723
733
709
726
775
611
735
631
734
605
771
775
630
736
708
769
775
775
Rev. A
Confidential
PF Assembly
657
719
669
609
676
638
609
701
710
655
754
755
756
663
722
720
641
699
722
685
711
722
698
730
730
663
720
721
640
654
626
678
685
648
664
602
730
721
666
722
718
648
702
665
624
721
772
642
722
639
655
730
604
772
653
674
604
654
724
627
668
602
648
722
625
675
648
663
722
722
718
659
602
670
649
724
658
652
Rev. A
Confidential
MICR Unit
785
782
787
778
777
786
784
794
778
793
796
791
788
777
796
792
790
783
789
Rev. A
Confidential
Appendix G
G-36
G-36
G-36
A
SERIAL
PARALLEL
Rev. A
Confidential
Autocutter Assembly
G-36
G-36
G-36
G-36
G-36
G-36
G-36
G-36
G-36
G-36
G-15
G-15
Rev. A
Confidential
G-48
G-36
G-36
G-48
G-36
G-36
G-36
G-36
G-36
Rev. A
Confidential
G-48
G-36
G-36
G-48
G-36
G-36
G-36
G-36
G-36
Rev. A
Confidential
G-48
G-48
G-48
G-48
G-36
G-48
G-36
G-36
G-48
G-36
G-36
G-48
Rev. A
Confidential
G-48
G-48
G-48
G-48
G-36
G-48
G-36
G-36
G-48
G-36
G-36
G-48
Rev. A
Confidential
Carriage Assembly
G-36
G-36
G-36
G-36
G-36
G-36
G-36
G-36
G-36
G-36
G-36
G-36
G-36
G-36
G-36
O-10
G-36
O-10
Rev. A
G-36
Confidential
PF Assembly
G-48
G-48
G-48
G-36
G-48
G-36
G-36
Rev. A
Confidential
MICR Unit
G-47
G-47
Rev. A
Confidential
Appendix H
page H-4
page H-2
page H-3
page H-5
Rev. A
Confidential
Rev. A
Confidential
Rev. A
Confidential
Rev. A
Confidential
Rev. A
Confidential
Rev. A
Confidential
Rev. A
Confidential
Appendix I
Printer Handling
Using the Power Switch Cover
WARNING:
If an accident occurs when the power switch cover is attached, unplug the power cord
from the outlet immediately to avoid fire or shock.
You can use the enclosed power switch cover to make sure the power switch is not accidentally
pressed. The illustration below shows the power switch cover installed.
switch cover
If you need to turn the power on or off when the cover is installed, you can insert a thin tool into
one of the holes in the cover to operate the switch.
Rev. A
Confidential
Opening the Front Cover
You can open the front cover of the printer by using the tabs on each side of the cover.
tab
latch levers
Rev. A
Confidential
Manual
cutter
Figure I-4
4. Close the roll paper cover. Press down on the roll paper cover until you hear a click.
Rev. A
Confidential
3. Pull the latch levers on the right and left sides of the roll paper cover in the direction of the
arrow marked and push the cover so that it rotates toward the back to open the cover.
latch levers
Rev. A
Confidential
6. Be sure to note the correct direction that the paper should come off the roll.
paper slot
Rev. A
Confidential
9. When using 2-ply roll paper, insert the end of the journal paper into the take-up spool as
shown below. Be sure that 40 to 60 mm (1.5 to 2.25 in.) of paper extends beyond the spool
and that the right side of the paper is against the spools flange.
spool
Figure I-9 Inserting the end of the journal paper into the take-up spool
10. Insert the take-up spool and cut off the receipt paper, as shown below.
Note:
When installing or replacing the roll paper, use the manual cutter to cut the receipt paper. If you cut
the receipt paper using the emergency cutter on the autocutter after closing the roll paper cover, there
is the possibility of causing a paper jam.
Manual
cutter
Rev. A
Confidential
Removing Paper
If you need to remove roll paper before it is all gone, follow these steps:
1. Lift up the take-up spool with the journal paper attached.
2. Cut the paper off behind the paper insert slot.
3. Push the release lever (located on the right side of the paper roll).
Then pull out the remaining paper in the paper feed direction. Always pull paper in the paper
feed direction to prevent damage to the printer mechanism.
Rev. A
Confidential
Installing the Ribbon Cassette
To install the ribbon cassette for the first time or to replace a used ribbon, follow the steps below:
Note:
Be sure to turn on the power before installing a ribbon cassette.
1. Unpack the ribbon cassette and turn the knob in the direction shown to take up any slack.
knob
2. Open the front cover of the printer, using the tabs on each side of the cover.
tab
Rev. A
Confidential
5. Turn the knob two or three times to make sure the ribbon is seated correctly. You can also
look at the side of the slip unit to see if the ribbon is in the correct place. See below.
edge of
ribbon
cassette
Rev. A
Confidential
Inserting Slip Paper
When you insert slip paper, be sure that the right side of the paper is against the right side of the
paper guide, as shown below.
Rev. A
Confidential
CAUTION:
Do not insert checks with staples in them. This may cause paper jams, MICR reading
errors, and damage to the MICR head.
Note:
Be sure that the checks are flat, without curls, folds, or wrinkles.
1. Wait until the computer sends the FS a 0 command to the printer, causing it to enter the
MICR mode. The SLIP light blinks.
2. Turn the check over so that it is face up with the MICR characters on the right side. The MICR
characters must be next to the right edge of the paper inlet.
MICR
characters
on this side
face up
3. Insert the check straight into the paper inlet, using the right edge of the paper inlet as a
guide.
4. Insert the check as far as it will go. The printer will detect the check and start drawing it in.
5. When the printer starts drawing it in, let go of the check immediately. Otherwise, the check
may not be fed straight, and there could be a paper jam or a MICR reading error. The SLIP
light quits blinking but stays on.
6. When printing and MICR reading are finished, the printer ejects the check and the SLIP light
starts blinking again.
7. Remove the check by pulling it straight up; do not pull it at an angle. The SLIP light goes off.
Rev. A
Confidential
Adjusting the Roll Paper Near End Detector
The paper near end detector detects when paper is almost gone by measuring the diameter of
the paper roll. The detector has five settings. The factory setting (#5) leaves the least paper on the
roll when the near-end sensor is triggered. If you want more paper on the roll when the sensor is
triggered, choose one of the other settings, using the procedure below.
Note:
Because of variations in paper roll cores, it is not possible for the detector to measure exactly the length of
paper left on the roll when the detector is triggered.
1. Open the paper roll cover, and remove the paper roll.
2. Loosen the adjusting screw with a coin, and carefully move the detecting lever down. At the
factory the lever is set at the highest position (#5). As you move the lever down through the
five positions, you increase the amount of paper left on the roll when the near-end sensor is
triggered.
adjusting
screw
detecting
lever
3. When you have moved the lever where you want it, tighten the adjusting screw, and check
to be sure that the detecting lever moves freely.
4. Replace the paper roll.
Rev. A
Confidential
Control Panel
POWER
This light is on when the power is turned on.
ERROR
When this light is on but not blinking, it means that the printer is offline. Check to see if a cover
is open. When this light is blinking, there is an error. If you see this light blinking, turn off the
printer for a few seconds and then turn it back on. If the light is still blinking, see Chapter 1
Troubleshooting.
PAPER OUT
This light comes on when the printer is out or nearly out of roll paper. The printer has a paper
end detector, and it also has a near-end detector (which can be adjusted) to warn you that the
printer is nearly out of paper. See previous section if you want to adjust this detector.
This light blinks during the self-test printing standby state or macro execution standby state
(when the macro execution command is used).
SLIP
This light blinks when the printer is ready to receive slip paper. It stays on during printing on
slip paper and blinks again when slip paper should be removed.
FEED
Use this button to feed roll paper or to start a roll or validation paper self test. (See Figure I-20)
Rev. A
Confidential
RELEASE
Use this button to release slip paper or to start a slip or validation paper self test.
(See Figure I-20)
Rev. A
Confidential
Appendix J
Screw Types
Washer (assembled)
Head (side)
Head (top)
Body
Head (side)
Body
Washer (assembled)
C (Cross)
P (Pan)
S-tite
B (Bind)
C (Cup)
B-tite
(S-P1)/(S-P2)/(S-P3)/(S-P4)
(Spring lock washer + plain
washer )
P-tite
T-B
(P1)/(P2)/(P3)/(P4) (Plain
washer)
Rev. A
Confidential
Rev. A
Confidential
Appendix K
Parts Layout
Main Circuit Board Unit (Parts Side)
(memory board)
Rev. A
Confidential
Main Circuit Board Unit (Solder Side)
(memory board)
Rev. A
EPSON
SEIKO EPSON CORPORATION
Printed in Japan