PETs Arming and Disarming Procedure Scaffolding (1) REV1.

WORK PLAN
Arming and Disarming

Procedure Scaffolding
Date:
28/03/2014
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APPROVED:
Head of Discipline
Head of Project
Project Manager
Customer
Review
A
Made By
A. OSORIO
CUSTOMER FEEDBACK:
Description
Date
Revised
28/03/14
C. TIPIAN
Approved
WORK PLAN
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1. INDEX
1. INDEX ............................................................................................ 2
2. OBJECTIVE................................................................................... 3
3. SCOPE .......................................................................................... 3
4. REFERENCES............................................................................... 3
5. DEFINITIONS................................................................................. 3
6. RESPONSIBILITIES ....................................................................... 3
7. DESCRIPTION OF REQUIREMENTS ............................................ 5
8. TRAINING ....................................................................................... 6
9. SAFETY AND ENVIRONMENT ...................................................... 6
10. ASSEMBLY PROCEDURE...................................................... 9
11.ANEXOS ......................................................................................... 33
- ANNEX 1 SCAFFOLDING CARD OPERATION ......................... 34
- ANNEX 2 CHECK LIST OF TOWERS ........................................ 35
- ANNEX 3 RISK ANALYSIS.......................................................... 36
- ANNEX 4 HARNESS SAFETY INSPECTION ............................. 37
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1. OBJECTIVE:
Set the steps in the assembly and disassembly of scaffolding safely minimizing risks and
complying with standards PERU LNG in WASTEWATER TREATMENT PLANT IMPROVEMENTS
PROYECT, Melchorita project.
2. SCOPE:
All personnel involved in the development of this activity during the work of assembly and
disassembly of scaffolding in Treatment Plant Wastewater belonging to PERU LNG.
3. REFERENCES
Law 29873: Occupational Safety and Health at Work.
S.D. 005-2012-EM: Regulation of Law 29873 - Law on Safety and Health at Work.
S.D. 003-98-SA: Supplemental Security Standards for Hazardous Work
4. DEFINITIONS
a) PDR: Safety officer.
b) ATS: Analysis of safe work.
c) Risk: Combination of the probability and consequence of an event identified as
endangered.
d) Safety: Absence of intolerable risk of harm.
e) Induction: It consists of providing the worker with a wealth of information, objectives,
policies, regulations, standards, work procedures, as well as the issue of education and
training of the work and own method of work performed by each worker.
f) Inspection: An instrument to discover the problems and assess risk before an accident
or loss of equipment and operational process to occur.
5. RESPONSIBILITIES:
Resident Engineer Work
Responsible for the dissemination, evaluation, implementation and enforcement of this
established procedure.
Provide facilities, to be given the necessary resources.
Coordinate the tasks to be carried out by all those involved in this procedure.
Perform and assist with inspections to be carried out in the workplace, on the use of PPE,
operation of equipment and working conditions.
Participate in the continuous improvement of this procedure, in addition to the identification and
analysis of critical tasks by applying continuous improvement making a proper assessment staff
and raising awareness on security issues.
Correct any condition or event existed substandard or generated.
Verify That the ATS must be made, signed by the work supervisor and workers Involved
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Building Supervisor.
Daily inspection of facility equipment, tools and materials to be used for the work indicated.
Make the necessary coordination for the application for permission to carry out work on
smoothly and safely.
Correct and inform the Security Supervisor Imeser any substandard condition or act that exist
or be generated and who in turn coordinates with the Safety Supervisor Tepsi Andina.
Participate in the development of ATS in conjunction with other workers identifying all hazards
to which they will be exposed and will ensure that the necessary controls are applied; in turn
sign the same as the group leader.
Participation in these procedures, the identification and analysis of critical tasks by applying
continuous improvement.
Workers Personal.
Continue to support supervisors in the work they are told.
Know, understand and apply this procedure.
Each employee must strictly adhere to the sequence of the work prescribed in the procedure to
avoid mistakes and cause incidents.
Correct and report immediately to the Supervisor of Works or Safety Supervisor Imeser if some
act or condition substandard at work, which in turn coordinated with the Safety Supervisor Tepsi
Andina is generated.
Staff engaged in the work shall also participate in the development of the ATS for a better
understanding of the work, its risks and safety controls.
Use the recommended personal protective attachment and binding.
Supervisor Safety - EHS.
Ensure that staffs are aware of the dangers present in the implementation of this procedure and
to implement the necessary control measures in the ATS.
Inspect and monitor compliance with preventive measures in the execution of the work.
Advise on the implementation and application of this procedure to verify compliance.
Check the conditions under which the activities involved are made in this proceeding.
Participate in the development and analysis of critical tasks.
6. DESCRIPTION REQUIREMENTS.
a) Request for EPP:

tem
DESCRIPTION OF EQUIPMENT
QUANTITY
01
Helmet Safety normed Z-89.1 2009 class E
04 units
02
Safety Glasses normed Z-87.1
08 units
03
Steel Toe Shoes ANSI 41
04 units
04
Leather gloves to maneuver
08 pairs
05
06
Uniform safety reflective tape

Orange vest with reflective tapes
08 units
08 units
07
Respirators NIOSH P100 filter for dust
04 units
WORK PLAN
08
09
10
Safety harness with certified ANSI A10.32 and

ANSI Z359.1
Lifeline double hook with ANSI Z359.13
NRR 23 dB hearing Orejaras OPTIMETM 98
customizable to Hull Model H9P3E.
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04 units
04 units
04 units
b) Requirement of signaling elements:

tem
01
02
03
04
05
c)
tem
Safety belt yellow
Safety red tape
Safety net
Perimeter fence poles
Safety signposts
QUANTITY
02 rolls
01 rolls
02 rolls
50 units
10 units
Tool Requirement:
QUANTITY
01
Nylon rope 5/8 "
50 mts
02
Twisted steel 3/8 ".
50 mts
03
Steel cable of 5/8 "
50 mts
04
Anchor connector strips
10 units
05
Braided nylon rope 3/8 "
50 mts
7. TRAINING:
It is the responsibility of the supervisor to ensure that staff Imeser be enabled in armed and
unarmed Scaffolding - UNISPAN
Also people who are trained to work at heights must be enabled by Tepsi Andina staff
8. SAFETY AND ENVIRONMENT:
Before starting work for the first time by the staff, the procedure shall be published by the
Supervisor Imeser.
Staff should know the risks and know how to apply make checks involving work at height from
1.80 m.
The area should be released by the supervisor before authorizing the work to be undertaken in
height.
The personnel assigned to the work shall have the PPE lines described above according to the
task being performed and the restrictions of the workspace.
Request the respective Working Permit area responsible. Perform Job Safety Analysis (ATS),
highlighting the conditions and / or factors present at the site and could increase the risk of the
task. Ask the appropriate preventive measures. One ITEM recommendations will be placed on
the need to adopt awkward positions in the ATS.
Knowledge of the proper use of protective equipment for work at the same level or height
(safety harness) if applicable.
There will be permanently a portable extinguisher PQS (certified) during the work. No less than
6 Kg According NFPA Standard 10 and NTP INDECOPI 350.043-1/1998
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The work area of work must be neat and clean, without the presence of foreign elements (if this
were the case , all materials shall be classified according to the Waste Management and stored
in the respective color containers for disposal) should be mounted to work the next day
scaffolding Supervisor will coordinate with the area . The authorizing supervisors not close the
work permits if not ensure compliance with the conditions of housekeeping of the area.
Do not use scaffolding when there is a red card by the Safetys officer Imeser, or in
this case Tepsi Andina.

No shall work more than 1.80 m in height without complying with the implementation of fall
protection systems required as risk analysis, depending on the type of work to be done.
When a scaffold is arming or disarming place a red card.
SCAFFOLDING MATERIALS LIFTING A TOP AREA
Preliminary Activity
Before performing any maneuver, he must first visit the site to inspect the site conditions, the available
workspace, the surface location of the lift, the geometric characteristics of the load paths, and surface
discharge.
To initiate transactions should check weather conditions such as wind, fog, storm, etc.
Conditions of Elements Hoist scaffolding materials.
Lifting elements before being used must be pre Inspected at (slings, shackles, slings, etc.). Lifting
items that do not meet the technical specifications of the facilities will be removed and identified as
unfit for use.
The lifting elements which will be approved monthly by the quality supervision and safety Imeser will
be marked with a ribbon "color of the month."
Conditions during Hoist Scaffold Materials.
It should be verified that the maneuver area is properly marked with fences, ribbons, cones, perimeter
fence, in order to prevent entry of unauthorized personnel.
The load of the scaffold elements, said elements to hoist must not exceed 150 kg
Type shall be placed nylon ropes 5 / 8 "(wind) of sufficient length to load in order to control them,
while the load is in the air or in the placement process to its final position. It will prevent the load from
hitting, or being hit by an object snaps, see figure.
Under no circumstances the entry of persons under a suspended load is permitted.
Loads must be lifted slowly, avoiding sudden operations.
must not leave a suspended load.
At the top of the lifting point will be located at least 02 people to lift the load and at the bottom a person
will wind function will be located.
Under no circumstances work is undertake armed or disarmed scaffold , whose wind factor is higher
than recommended by the safety regulations of Colp.
9. PROCEDURE FOR ARMED AND UNARMED SCAFFOLDING:
Armed with basic module:
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01. - DISPOSITION OF BASES

The adjustable bases should reticular placed on measure and arranged on a resistant
floor, if required distribution boards be used to distribute the pressure that exercises
field scaffolding.
02. - PLACEMENT OF BASE COLLAR

collar bases serve as vertical support, and to facilitate the placement of horizontal and
diagonal from the base of the scaffold.
03. TRAINING BASE FRAME

Join the collar and bases in horizontal direction with cross for horizontal. This one will
made with small holes getting a 90 angle including (without hitting the wedge).
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04. - LEVELING LAYOUT

Using a spirit level or similar, scaffolding stakeout by thumbscrews will level adjustable base, always begin by the
highest point of the scaffold.
05. - MODULES BUILDING BASES
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Feeding the vertical elements in the neck to allow the horizontal and diagonal
connecting to a maximum length 2 m with respect to lower level.
06. - UNION OF VERTICAL ELEMENTS

Horizontal through both structural as bearing (where after placed platforms) connect
the vertical. This one will made to a maximum height of 2 m frame base formed before.
07. - DIAGONAL X BRACE
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Diagonals always be arranged for vertical bracing horizontal level or platform level to platform
level.
08. - BEATING OF WEDGES

To ensure the rigidity of the assembly, Wedges horizontal and diagonals shall beat.
09. - SAFETY ITEMS
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Safety locks, rails and baseboards

Placement of baseboards, both longitudinal and lateral, will be done by inserting the waistband skirting
between the vertical and wedge perpendicular to it.
To prevent lifting platforms use the safety lock.
It should mount a double rail protection 0.5 m and ei 1 m height from the platform work; this can be done by
horizontals elements.
Mount with safety harness:

1. - Mounting Position Placement
Standing on the ladder and pulling the stem through the trap door of the platform is
protected the lower body
2. - Vertical Collection
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Mounting the vertical level of the upper module on the outside, taken from the inside,
as shown in the picture.
3. - Vertical Placement
In the same vertical position on the pin is inserted in the lower strut
4. - Upper Horizontal Placement
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Proceeds aa placement of the upper horizontal cantilever rail protection mode
5. - Vertical Placement Opuestos

The harness with carabiner hooked to the horizontal level platform proceeds to the vertical
placement of the other end of the module
6. - Beating of Wedges
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To finish the wedges so that we will have hit the railing to a meter in height
7. - Side Rail Placement

With the placement of the upper side rail as a horizontal, completed the rail
protection with a meter
8. - Termination Module
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Horizontal placement of 50 cm on the platform, so ending the double handrail

required by regulation
Once armed body of scaffolding in place we proceed to verify the squareness and
horizontality.
The above steps are repeated in the assembly of the other bodies, until the required
number of bodies.
At the end of the armed scaffold, operators must download the tools, properly insured and
properly using two lifelines. No standing under the suspended load.
Once finished the work of assembling scaffolding, will proceed to verify correct
implementation with a CHECK LIST, together with the Supervisor of work, that he gives
his Visto Bueno (VoBo), and can place a green card.
It must be very careful about when we are armed with the tools and / or sensitive
equipment (sensors, gauges, sensor drivers, micas, relief valves, etc.), as they may
accidentally hit if it were the case it should be immediately reported to the immediate
supervisor.
At no time staff working at height shall be provided with tools and / or objects in the hand,
used to this soguillas nylon 1 / 4 " to hoist load to a specific weight.
Disarming scaffolding:
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The operation will start disassembly as follows:

02 providers operatives removed from his position on the top floor platforms and secured
with nylon ropes 5 / 8 " on both ends to separate the descent of one to one.
The 02 operators work performed jointly by removal element, once ready, the watch gives
the order to move the item to the bottom of the scaffold
When lowering the elements, the watchman and assistant receiver should NOT be placed
under the load suspended until it is on the floor leaning on one end starts.
They then repeated with the spreaders to be lowered a couple of panels and then one by
one.
The classification of scaffolding will be done by two people at the bottom of the structure
scaffold (floor).
This process is repeated in other bodies of scaffolding and lower side to reach the base.
A way to be disarming the scaffold is gradually released the mooring structure or support.
Completing the Disarming will Scaffolding staff take security measures to demobilize the
tools, accessories and equipment used, and then proceeds to remove tapes used for
signaling.
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Structural elements:
Vertical.
Circular section of 48.3 mm diameter and

3.2 mm thick.
Rosettes are provided every 50 cm welded
perforations 8 which use the smallest to
form right angles, while the remaining 4
form any other angle.
Its load capacity is 4 Ton, braced every 2 m
in height.
Horizontal Standard.
Circular section of 48.3 mm diameter and 3.2 mm thick.

Heads are provided with wedges that are inserted into the holes of the rosette for a perfect
union.
Even when placed as railings always act as a structural element.
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Horizontal U
They have a U to attach platforms. Like the rest of the horizontal head incorporates at its
ends to fit the rosette.
Horizontal reinforced.
Additional resistance to bending due to a plate welded to the bottom chord.

Bridge beams.
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For lengths greater than 1.09 m horizontal become bridge to withstand greater load
beams.
There are bridge beams with round cord and condom U.
Allowable Loads.
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Diagonals.
Are provided with an articulated head, is of circular cross section 48.3 mm in

diameter and 3.2 mm thick. Are placed in a plane perpendicular to the ground.
They are designed to fulfill a double mission:
Bracing between studs, you need to vertical and horizontal at each end.
Structural as supporting element with a capacity of 600 kg. On the facades just
diagonalize a module and leave four.
Diagonalization standard variable modules corresponds in the horizontal direction
but a constant 2 m vertically.
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Supports:
Adjustable Base.
Are made of galvanized steel, equipped with a plate 150 x 150 x 5 mm steel,
whose mission is to spread the load of the vertical to the ground. With a solid
adjustable screw allows taking differences of the land on which the scaffold is built.
Base inclined surface.
Galvanized steel can be adapted to sloped surfaces. The motherboard has 4 holes for
anchoring to the surface preventing movement
The variable angle you can take this base is 0 to 180 .
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Wheels.
Collars.
Are made of galvanized steel and are of 2 types:

Collar indispensable to place at the start of the element structure allows us to have
it horizontal to the ground plane arriostren us.
High collar only required for mobile towers.
Access Platform.
Robotic ensures consistent manufacturing of parts, both in the forming of the folding and
welding and plating.
They are made of 2 types, one with outer protective PVC and inside is a conglomerate
called robust wood and the other is aluminum.
WORK PLAN
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They have an opening, we call trapdoor platforms may have

2 types of hitch round cord and U.
The platforms have a standard width of 61 cm, is considered in the designs of these
platforms replace steel 2 32 cm.
The lengths of the platforms are 207, 257 and 307 cm.
Below we show distribution platforms according to the working width we want.

Remember that in this design features a robust 2 replaces steel platforms.
WORK PLAN
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Plinth.
The baseboard is the element of security is to prevent falling objects from the level
of platforms.
Made of wood, 15 cm. tall and 3 cm. thick fitted with metal plates at their ends for
placement between mullion and transom wedges.
Must placement as protection element according to HD-1000 European Standard.
The baseboards are 2 types, depending on the platform hitch can be "U" or "O".
Brackets.
St 37-2 steel galvanized. Yield strength 320 N/mm2. The brackets are adapted to the
system in its upper part by a head coined vertical rosette at the bottom directly into the
vertical support, with the exception of the bracket of 1.09 m.
Useful when you want to extend the working platform or save an irregularity in the
structure or avoid interference.
Have flown in to allow the spigot end of the corresponding vertical placement, with the
exception of 1.09 requiring a vertical flange or base.
0.73 bracket allows installation of diagonal support to which has projecting steel tube in the
bottom of the pin.
Bracket to suit flight requirements of 1.09 m. distance between supports is 50 cm so that
the lower support is also head a rosette.
As brackets are round horizontal profile cord and "U"
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Lattice beams.
Ideal for creating bridges to vehicular or pedestrian traffic.

1. Beam lattice round cords with two heads
Made of galvanized steel, 45 cm high. Cords circular section
48.3 mm and 3.2 mm thick.
Rectangular lattice of 30 x 20 x 2.5 mm. Heads with wedges provided in the
upper chord to engage the rosettes of the vertical. The bottom chord is attached
by staples truss. With intermediate spikes.
2. Beam lattice with four heads round cords
Same features as above but disposing of heads at the four corners and locking
pin unbuffered.
WORK PLAN
Accessories for the system
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Auto Stability
The stability of a scaffold will always depend on its lower side. We take for
example a tower structure to be the easiest to visualize. The stability criterion for a
mobile scaffold is as follows:
H 4*Y
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For fixed scaffolding stability criterion varies, because this scaffolding will always remain
in the place where it was assembled. The stability criterion for a fixed scaffolding is as
follows:
H 5*Y
11. ANNEXES
Annex 01: Cards scaffold operation.
Annex 02: AS-FR-0004: Check list of Scaffolding.
Appendix 03: Risk Analysis of Armed and Unarmed Scaffolding
Annex 04: AS-FR-0005-Inspection of safety harness
Annex 05: Facade Maintenance Plan for
WORK PLAN
ANEXO 01
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ANEXO 02
ANEXO N 1 Y 2: LISTA DE VERIFICACIN DE ANDAMIOS*
Inspector
: _________________________________________________
Fecha
: ___ / ___ / 20__
Hora
: ___________
Marque con un segn corresponda

Cumplimiento
Estructura
El soporte o base es de buena calidad y estable.
Los soportes, diagonales, escaleras y tuberas estn libres de daos,
agujeros o defectos estructurales.
Tiene instalado barandas a 1.10 m de altura de la plataforma de trabajo.
Tiene instalado barandas intermedias a 0.55 cm de altura de la
plataforma de trabajo.
Los pasamanos son de cable de acero de o mayor.
La baranda intermedia es de cable de acero o soga.
La plataforma de trabajo tiene un ancho mnimo de 60 cm y con sus
respectivos rodapis.
Est amarrado horizontalmente a una estructura estable cada 3 metros
de altura.
Est nivelado y aplomado sobre una base firme.
El acceso a la plataforma de trabajo es por una escalera.
El andamio esta libre de piezas anexas soldadas.
Estn instaladas todas las trabas de las diagonales.
Los tendidos y lneas de conduccin de electricidad estn aislados.
En estructuras circulares (estanques) el traslape entre tablones es mayor
de 30 cm.
Cuando las condiciones climticas presentan nieve y/o escarcha, se ha
cubierto la plataforma de trabajo con aserrn u otro material absorbente y
sal industrial.
Las plataformas del andamio se encuentran libres de residuos,
despuntes, materiales, etc.
Esta con el color de tarjeta correspondiente.
Tablones
Estn libres de nudos sueltos o mayores de de dimetro (no deben
tener ms de dos nudos por cada 50 cm lineales).
Estn libres de partiduras, astillados o cualquier defecto que disminuya su
resistencia estructural.
Estn fijos y amarrados cada uno en sus extremos a sus soportes.
SI
NO
No
Aplica
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Cada tabln tiene topes laterales y sobresale de cada soporte una longitud
de 15 a 30 cm.
Andamio Tubular
La distancia entre verticales es menor de 1.8 metros.
La primera corrida de largueros, afianzados con abrazaderas a los
verticales, tiene una altura no mayor de 50 cm con respecto a la superficie
o piso.
La distancia vertical entre el primer larguero y la primera plataforma es de
1.5 metros aproximadamente.
La distancia horizontal entre travesaos es menor de 2 metros.
El ancho entre largueros es mayor o igual a 3 tablones.
En la plataforma superior de trabajo, los tablones (3 mnimos) estn
debidamente afianzados.
Nota:
Si una o ms respuestas son negativas (NO), la condicin debe ser corregida antes de autorizar el uso del
andamio.
Esta lista de verificacin debe realizarse diariamente y permanecer en terreno.
Observaciones:
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
______________________________________________________________________________
Firma y Nombre Supervisor de Imeser

*Otro tipo de andamios
Supervisor EHS
WORK PLAN
ANEXO 03
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WORK PLAN
ANEXO 04
ANEXO 05
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WORK PLAN

Arming and Disarming

Arming and Disarming

a) Request for EPP:

Helmet Safety normed Z-89.1 2009 class E

Safety Glasses normed Z-87.1

Steel Toe Shoes ANSI 41

Leather gloves to maneuver

Uniform safety reflective tape

Respirators NIOSH P100 filter for dust

Safety harness with certified ANSI A10.32 and

b) Requirement of signaling elements:

Nylon rope 5/8 "

Twisted steel 3/8 ".

Steel cable of 5/8 "

Anchor connector strips

Braided nylon rope 3/8 "

this case Tepsi Andina.

01. - DISPOSITION OF BASES

02. - PLACEMENT OF BASE COLLAR

03. TRAINING BASE FRAME

04. - LEVELING LAYOUT

05. - MODULES BUILDING BASES

06. - UNION OF VERTICAL ELEMENTS

07. - DIAGONAL X BRACE

08. - BEATING OF WEDGES

09. - SAFETY ITEMS

Safety locks, rails and baseboards

Mount with safety harness:

4. - Upper Horizontal Placement

Proceeds aa placement of the upper horizontal cantilever rail protection mode

5. - Vertical Placement Opuestos

7. - Side Rail Placement

Horizontal placement of 50 cm on the platform, so ending the double handrail

The operation will start disassembly as follows:

Circular section of 48.3 mm diameter and

Circular section of 48.3 mm diameter and 3.2 mm thick.

Additional resistance to bending due to a plate welded to the bottom chord.

Are provided with an articulated head, is of circular cross section 48.3 mm in

Are made of galvanized steel and are of 2 types:

They have an opening, we call trapdoor platforms may have

Below we show distribution platforms according to the working width we want.

Ideal for creating bridges to vehicular or pedestrian traffic.

Accessories for the system

: ___ / ___ / 20__

Marque con un segn corresponda

Firma y Nombre Supervisor de Imeser

Potrebbero piacerti anche

: _ / _ / 20__