Battery Charger Sizing SS 1 Rev 03 PDF

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DOCUMENT TITLE
DC BATTERY & BATTERY CHARGER SIZING CALCULATION FOR SS-1 & SS-2
DOCUMENT NO.
EL00211 REV.- 03
REFERENCE
DOCUMENT NO.
1.Overall Electrical Single Line Diagram For SS-1(DHC Tail End) (Drawing No.EL00001,
Rev.-F )
2.Technical Specification of Battery ,Battery Charger & DC Distribution Board Volume - IV
of V Page-55 of 272 Section 2.3
TABLE OF CONTENT
SL.No.
DESCRIPTION
WORKSHEET No.
BASIS & ASSUMPTIONS
REFERENCE CATALOGUE
DC LOAD CALCULATION
BATTERY LOAD CYCLE DIAGRAM
BATTERY AMP-HOUR SIZING
CALCULATION FOR QUANTITY OF CELLS
BATTERY CHARGER SIZING
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DOCUMENT TITLE
DOCUMENT NO.
EL00211 REV.- 03
1.Overall Electrical Single Line Diagram For SS-1(DHC Tail End) (Drawing No.EL00001, Rev.-F )
REFERENCE DOCUMENT
2.Technical Specification of Battery ,Battery Charger & DC Distribution Board Volume - IV of V PageNO.
55 of 272 Section 2.3
WORKSHEET1
BASIS&ASSUMPTIONS
1.0
a)
b)
c)
d)
2.0
PURPOSE
Thepurposeofthiscalculationis
Toestablishbatteryloadcyclefor110VDCBattery.
Todeterminethenumberofcellsfor110VDCBattery.
TodeterminetheAmpereHourratingof110VDCBattery.
TodeterminetheratingofBatteryCharger.
DESIGNBASIS&ASSUMPTIONS
2 1 ThesizingofBatteryhasbeendoneonthebasisofIEEE
The sizing of Battery has been done on the basis of IEEE 485:1997
485 :1997
2.1
2.2 ThesizingofBatteryChargerhasbeendoneonthebasisofIEEE946:1995.
2.3 110VDCBatteryBankshallbecomprisedofabankof2.0VratedLeadacidplantetypebattery.
(Reference: Technical Specification of Battery ,Battery Charger & DC Distribution Board Volume IV of V Page55 of 272 Section
2.4 110 V Lead acid plante type Battery Bank and Float cum Boost Charger has been considered for catering Control, Protection &
IndicationLoadof6.6KVSwitchboardofSS1,ACBsofPMCCPanel&othermiscllenousloads.
2.5 TheEndCellVoltageofeachBatteryCellis1.85Volts.
(EndCellVoltage(ECV)istakenas1.85VasperDesignCriteriaofTechnicalSpecificationVolumeIVofV,Clause2.3.2,Pg56
of272)
2.6 Batteryissizedforabackupdurationof10hourforLoadDutyCycle.
(Reference:SincenothinghasbeenspecifiedinTechnicalSpecification,wehaveassumed1hourbackupdurationforLoadduty
Cycle).
2.7 DCOutputVoltageshallbeadjustablebetween+10%&10%ofNominalratedvoltage.
(Reference:TechnicalSpecificationofDCSystem,VolumeIVofV,Clause2.3.3.2.5,ii,Page61of272).
2.8 AnAgeingFactorof1.25hasbeenconsidered.
2.9 A nominal Design Margin of 10% has been considered for standard over sizing of battery to allow for unforseen operating
conditions of the battery due to improper maintenance, recent discharge or ambient temperature lower than the anticipated
orboth.
(Reference:asperIEEE485:1997,Clause6.2.2)
2.10 Battery is designed to be operated at a temprature range of 19 deg C to 33 deg C.However, design operating temprature has
beenconsideredas27degC.
(Reference:TechnicalSpecificationofDCSystem,VolumeIVofV,Clause2.3.3.1.2,Page59of272).
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DOCUMENT NO.
EL00211 REV.- 03
REFERENCE DOCUMENT
2.Technical Specification of Battery ,Battery Charger & DC Distribution Board Volume - IV of V PageNO.
55 of 272 Section 2.3
WORKSHEET1
2.11 TemperatureCorrectionFactorhasbeentakenas1.25at8degCasperIEEE485:1997
2.12 Value of Capacity factor (KT) at 1min & 600min has been obtained from Manufacturer's Catalogue as attached herewith in
"Reference Catalogue" worksheet. Further, the value of Capacity Factor (KT) at 588min & 599min are derived from the above
twoterminalvaluesbythemethodofextrapolation.
2.12 Float Charge Voltage is 2.25 Volts per Cell .( As per Manufacturer's Catalogue ) we have consider one of the mfg. details for
calculatuion,afterfinalisationwewillrevsieditsubmitagain
2.13 Boost Charge Voltage 2.60 Volts per Cell. ( As per Manufacturer's Catalogue ) we have consider one of the mfg. details for
calculatuion,afterfinalisationwewillrevsieditsubmitagain.
2.14 While sizing of Battery Charger, it has been considered that battery shall have maximum recharge time of 10 hours as
describedherewithin"ReferenceCatalogue"worksheet.
2.15 ThisDCSystemwillfeedpowertofollowingloads:
a)Control,ProtectionandIndicationcircuitof6.6KVHTPanel,
b)TrippingCoilofincomer&buscouplerACBsofPMCCPanel
2.16 Thevariousloadsforthebatterydutycycleisconsiderasunder
Thefollowingdutycycleisconsidered
a)ThebatteryfeedsthecontinuousloadsofIndicatinglamps,Relays,Contactmultiplicationequipment,etc.b)All
thebreakersaretripped
c)Attheendofthedutycycle,toresumepowertothebatterycharger,MVbreakersareconsideredtobeclosed
2.17 LoadCycleScenario
a) FollowingDCloadsareconsideredForFirst0to1minuteofLoadDutyCycleasperstandardengineeringandsystem
requirement.
1)TrippingCoilof6.6KVHTBoardIncomerVCB1No.
2)TrippingCoilof6.6KVHTBoardTransformerOutgoingVCB5No.(Includingspare)
3)Trippingcoilof6.6KVHTBoardCapacitorOutgoingVCB1No.
4)TrippingCoilofPMCCincomerACB&BuscouplerACB
5)MasterTripRelayforallincoming&outgoingfeeder.
b) DCloadsona/cofcontrol,indication,annunciationandprotectiondeviceshavebeenconsideredforEntire0to600minute
dutycycleasperstandardengineeringandsystemrequirement.1)
Allprotectionrelay,Aux.Relay,IndicatingLamps,Annunciator,hooterAux.Contactor
c) FollowingDCloadsareconsideredatLast599to600minutedutycycle:
1)ClosingCoilof6.6KVHTBoardIncomer1No.
2)ClosingCoilof6.6KVHTBoardTransformerOutgoingVCB5No.(Includingspare)
3)ClosingCoilof6.6KVHTBoardCapacitorOutgoing1No.
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DOCUMENT NO.
EL00211 REV.- 03
REFERENCE DOCUMENT 1.Overall Electrical Single Line Diagram For SS-1(DHC Tail End) (Drawing No.EL00001, Rev.-F )
2.Technical Specification of Battery ,Battery Charger & DC Distribution Board Volume - IV of V Page-55 of
NO.
272 S ti
23
Worksheet2
REFERENCECATALOGUE
1.0
ENDCELLVOLTAGE(ECV)
EndCellVoltage(ECV)istakenas1.85VasperDesignCriteriaofTechnicalSpecificationVolumeIVofV,Clause2.3.2,Pg56of272
2.0 TEMPRATURECORRECTIONFACTOROFBATTERYASPERIEEE485
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EL00211 REV.- 03
NO.
272 S ti
23
Worksheet2
3.0
CAPACITYFACTOR(KT)
FromaboveCapacityFactorChartofchabbi,CapacityFactorsat27degCarederivedasbelow:
Time
(Minute)
ECV1
(1.75V)
01
0.75
ECV2
(1.85V)
ECV3
(1.80V)
1.18
0.94
598
9 80
9.80
599
9.90
600
10
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NO.
272 S ti
23
Worksheet2
4.0
FLOATCHARGEVOLTAGE(FCV)&BOOSTCHARGEVOLTAGE(BCV)
AsperManufacturer'sCatalogue
6.0
6.0
BATTERYRECHARGETIME
FloatchargeVoltageat27degC
2.25
BoostchargeVoltageat27degC
2.60
BATTERYRECHARGETIME
AsperManufacturer'sCatalogue,BatteryRechargetimehasbeenconsideredas10hours.
6 of 15
Volts/Cell
Volts/Cell
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EL00211 REV.- 03
DOCUMENT NO.
REFERENCE DOCUMENT NO.
2.Technical Specification of Battery ,Battery Charger & DC Distribution Board Volume - IV of V Page-55 of 272 Section 2.3
Worksheet3
DCLOADCALCULATION(inWATT)SUBSTATION
Feeder
LoadDescription
Quantity
ContinousLoad
TotalContinousLoad
TrippingLoad
ClosingLoad
0~600min
0~600Min
0~1min(FirstMinute)
599~600min(LastMinute)
6.6KVHTPANEL
6.6KVIncomer
(VCB)
TrippingCoil
200
ClosingCoil
200
Springchargingformotor
200
Aux.Contactor
10
10
BreakerContactmultiplicationRelay52X
Antipumpingrelay94(PLA)
MasterTripRelay86(VAJHM23)
TripCktSupervisionRelay95(VAX31)
AC&DCFailRelay80
MicomP127Relay
AuxiliaryRelay(VAA11)
27
DigitalMultiFunctionMeter
0
0
Annunciator(8Window)
12
12
Hooter
15
15
AuxContactor
10
10
IndicationLamps
14
28
TimerR1/R2
TrippingCoil
1000
ClosingCoil
1000
Springchargingformotor
200
30
SensitiveEarthFaultRelay50G(CTUM15)
10
BuchorzRelayAlarmRelay
17
6.6KVHTPANEL
6.6KVOutgoing
(VCB)for
Transformer(X5
Nos.)
15
MicomP127Relay
20
15
135
20
12
60
Hooter
15
75
AuxContactor
10
10
IndicationLamps
70
140
TimerR1/R2
10
30
TrippingCoil
200
200
200
6.6KVHTPANEL
6.6KVOutgoing ClosingCoil
(VCB)forCapacitor
Panel(X1no.) Springchargingformotor
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Worksheet3
DCLOADCALCULATION(inWATT)SUBSTATION
Feeder
LoadDescription
Quantity
ContinousLoad
TotalContinousLoad
TrippingLoad
ClosingLoad
0~600min
0~600Min
0~1min(FirstMinute)
599~600min(LastMinute)
MicomP127Relay
12
12
Hooter
15
15
AuxContactor
10
10
IndicationLamps
18
TimerR1/R2
BatteryChargerPanel
IndicationLamps
16
18
18
Hooter
TrippingCoil
200
27UnderVoltageRelay
MicroLogicRelease
TrippingCoil
200
ClosingCoil
MicroLogicRelease
PMCCPanel
Incomerfrom
Transformer
Buscoupler
a)
ContinousLoadin(W)For0~600Minute
b)
FirstMinuteLoadin(W)Between(0~1Min)
c)
LastMinuteLoadin(W)Between(599~600Min)
827.48
1813.50
2000.00
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EL00211 REV.- 03
REFERENCE
DOCUMENT NO.
Worksheet4
BATTERYLOADCYCLEDIAGRAM
TOTALLOADSUMMARYOF110VDCSYSTEM(SS1ORSS2SUBSTATION)
Sr.No.
LOADPROFILE(WATT/AMP)
DESCRIPTION
REMARKS
CONTINUOUSLOAD
TRIPPING*
CLOSING/CHARGING*
110VDC
(0~600MIN)
(0~1MIN)
(599~600MIN)
DCLoadInWattage
827.48
1,814
2,000
InWATT
DCLoadInAmpere
7.52
16.49
18.18
InAMPERE
NOTES:
*:Momentaryloads
LOADCYCLECALCULATION:
SYSTEMVOLTAGE(VDC)
110
a)CONTINUOUSLOAD(AMPS)FROM0to600MINUTES
b)FIRSTMINUTELOAD(AMPS)FROM0to1MINUTE
16.49
c)LASTMINUTELOAD(AMPS)FROM599TO600MINUTE
18.18
BATTERYDUTYCYCLE
600
BATTERYDUTYCYCLETABLE:
TIME(MINUTES)
CURRENT(AMPS)
0.00
24.01
24.01
7.52
599
7.52
599
25.70
600
25.70
600
25.70
9 of 15
Volts
TOTAL
7.52
Amps A2
7.52
24.01
Amps A1
7.52
25.70
Amps A3
MINUTES
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DOCUMENT NO.
EL00211 REV.- 03
REFERENCE
DOCUMENT NO.
BATTERYDUTYCYCLE:
BATTERY DUTY CYCLE
30.00
25.70
25.00
CURRENT- AMP
24.01
20.00
15.00
10.00
7.52
7.52
5.00
0.00
0
50
100
150
200
250
300
350
TIME-MINUTE
10 of 15
400
450
500
550
600
650
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2.Technical Specification of Battery ,Battery Charger & DC Distribution Board Volume - IV of V Page55 of 272 Section 2.3
Worksheet5
BATTERYAMPEREHOURSIZINGCALCULATION
NOMINALSYSTEMVOLTAGE
110
VDC
(ASPERTECHNICALSPECIFICATION)
MINIMUMSYSTEMVOLTAGE(10%)
99
VDC
MAXIMUMSYSTEMVOLTAGE(+10%)
123.2
VDC
NOMINALCELLVOLTAGE(NCV)
2.0
VDC
(ASPERIEEE1115ANDTECHNICALSPECIFICATION)
ENDCELLVOLTAGE(ECV)
1.85
VDC
(ASPERMANUFACTURER'SCATALOGUE)
FLOATCELLVOLTAGE(FCV)
0.00
VDC
BOOSTCELLVOLTAGE(BCV)
2.60
VDC
AGINGFACTOR
1.25
DESIGNMARGIN20%
1.20
(ASPERIEEE4851997)
TEMPERATURECORRECTIONFACTOR
1.25
(ASPERIEEE4851997)
(ASPERIEEE4851997)
BATTERYDUTYCYCLE
:
600
A1
24.01
A2
7.52
A3
25.70
BATTERYBACKUPTIME
MINUTES
MINUTEFOLLOWEDBY
AMPSFOR
599
MINUTEFOLLOWEDBY
AMPSFORLAST
MINUTE
CAPACITYFACTOR(KT)ASPERMANUFACTURER'SCATALOUGE
DURATION(MINUTE)
CAPACITYFACTOR
1.18
598
9.80
599
9.90
600
10.00
(ASSUMEDBYSEI)
AMPSFORFIRST
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2.Technical Specification of Battery ,Battery Charger & DC Distribution Board Volume - IV of V Page55 of 272 Section 2.3
CALCULATIONOFBATTERYAMPEREHOURASPERIEEE485
(1)
(2)
(3)
(4)
(5)
(6)
(7)
PERIOD
LOADS(AMPS)
CHANGEINLOADS(AMPS)
DURATIONOF
OPERATION
(MINUTES)
TIMETOENDSECTION
(MINUTES)
CAPACITYRATINGFACTORATt
MIN.RATE(Kt)
REQUIREDSECTIONSIZE(3)x
(6)RATEAHHRS
POS.VALUE
NEG.VALUE
28.33
0.00
SECTION1FORFIRSTPERIODONLYANDIFA2>A1THENGOTOSECTION2
1
A1
24.01
A10
24.01
M1=1
T=M1
1.18
SECTION1SUBTOTALAH
0.00
28.33
28.33
SECTION1TOTALAH
SECTION2FORFIRSTTWOPERIODSONLYANDIFA3>A2THENGOTOSECTION3
1
A1
24.01
A10
24.01
M1
A2
7.52
A2A1
16.49
M2
598
T=M1+M2
599
9.90
237.69
0.00
T=M2
598
9.80
0.00
161.57
SECTION2SUBTOTALAH
237.69
161.57
76.12
SECTION2TOTALAH
SECTION3FORFIRSTTHREEPERIODSONLYANDIFA4>A3THENGOTOSECTION4
1
A1
24.01
A10
24.01
M1
A2
7.52
A2A1
16.49
M2
598
A3
25.70
A3A2
18.18
M3
T=M1+M2+M3
600
10.000
240.09
0.00
T=M2+M3
599
9.900
0.00
163.22
T=M3
1.180
SECTION3SUBTOTALAH
21.45
0.00
261.54
163.22
SECTION3TOTALAH
MIN.CAPACITYREQD.AT27C
98.33
AH
AHt2= AHt1(1+(k(t2t1)/100))
BYAPPLYINGTEMP.CORRECTIONFACTOR
122.91
AH
AHt1=
98.33
BYAPPLYINGAGINGFACTOR
153.64
AH
k=
0.43
BYAPPLYINGDESIGNMARGIN
184.37
AH
t2=
27
t1=
BATTERYAHcalculated
184
AH
BATTERYAHSELECTED/PROVIDED@27C
200
AH
12 of 15
(AsperIS:2651)
106.36
AH@8C
(ASPERSPECIFICATIONVOLUMEIVOFVPAGE57OF272)
98.33
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EL00211 REV.- 03
REFERENCE DOCUMENT
NO.
272 Section 2.3
Worksheet6
CALCULATIONFORQUANTITYOFCELLS
NominalVoltagePerCell
NominalBatteryBankVoltage
FloatVoltagePerCell
EndCellVoltage
AllowableSystemVoltage
MaximumNo.ofCells
MinimumNo.ofCells
=
=
=
=
=
=
2.0
110
2.25
1.85
110
121.00
VoltsDC
VoltsDC
VoltsDC
VoltsDC
VDC,+10%to15%
VDCto
93.50
VDC
MaximumSystemVoltage/FloatChargingVoltage
121.00
53.78
2.25
Cells
MinimumSystemVoltage/EndCellVoltage
/
1.85
MaximumBatteryVoltageconsidering55cellsandfloatvoltageof2.25Volts
123.75
VDC
MinimumBatteryVoltageconsidering55cellsandEndCellVoltageof1.85Volts
101.75
VDC
No.ofCellsselected
93.50
50.54
55
PermissibleEndCellVoltage=(90%of110V)/(MaxNo.ofCells)=
Calculated,No.ofCellsinBatteryBank
SelectedNo.ofCellsinBatteryBank
13 of 15
cells
1.84
53.78
Nos.
55
Nos.
VDC
SelectedECVofeachCell
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DOCUMENT NO.
EL00211 REV.- 03
REFERENCE DOCUMENT
NO.
1.Overall Electrical Single Line Diagram For SS-1(DHC Tail End) (Drawing
No.EL00001, Rev.-F )
2.Technical Specification of Battery ,Battery Charger & DC Distribution Board
Volume - IV of V Page-55 of 272 Section 2.3
Worksheet7
BATTERYCHARGERSIZING
INCOMING
:
Voltage
41510%
Freqyency
505%
110
OUTGOUING
Hz
Voltage
LOADCYCLE
VAC
VDC
:
ContiniousLoad(A2)
7.52
Amps
for
599
Min
FirstMinuteLoad(A1)
24.01
Amps
for
Min
LastMinuteLaod(A3)
25.70
Amps
for
Min
BATTERYCAPACITY:
Cellselected
200
AH
ChargingDuration
10
Hour
14 of 15
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DOCUMENT NO.
EL00211 REV.- 03
REFERENCE DOCUMENT
NO.
1.Overall Electrical Single Line Diagram For SS-1(DHC Tail End) (Drawing
No.EL00001, Rev.-F )
2.Technical Specification of Battery ,Battery Charger & DC Distribution Board
Volume - IV of V Page-55 of 272 Section 2.3
CHARGERTYPE
FloatcumTricklecumBoostCharger
DesignMargin20%
1.20
(ASPERIEEE4851997)
CHARGERRATING:
A=
(DMxL1)+
(BIFxAH)
(RT)
Where,
Therefore,
= Chargeroutputcurrentinampere
DM
= DesignMargin20%
1.20
L1
= ContinuousDCLoadCurrent
24
BIF
= BatteryInefficiencyfactorduetolosses
1.1
AH
= BatteryAmpereHourCapacity
200
RT
B tt
R h
Ti
= BatteryRechargeTime
10
L1
L1
= Chargeroutputcurrentinampere
(ASPERIEEE4851997)
(ASPERIEEE946:1992)
[ DC load of Control, Indication and Annunciation Circuit in normal operation] + [ Momentary Closing & Tripping
Load]+[FloatChargingCurrentofBattery]
24.41
Amps
HENCE,SELCTEDRATINGFORTHEBATTERYCHARGER
51.00
50
Amps
AMPS
BATTERYCHARGERSIZINGCALCULATIONFORFLOATCHARGER
CONTINUOUSDCLOADCURRENT(ICC)=
DESIGNMARGIN(25%)=
=
=
8
1.25
FLOATCHARGINGCURRENT(Itc)=
8.80
A(@160mApercellX55Nos.cells,asperManufcaturercatalogue)
THETOTALREQUIREDCAPACITYOFTHEFLOATCHARGERISCALCULATEDAS:=ICCx1.25+ITC
8
=
X 1.25 + 8.80
REQUIREDCAPACITYOFFLOATCHARGER=
18.20
BATTERYCHARGERSIZINGCALCULATIONFORBOOSTCHARGER
110
DCNOMINALVOLTAGE
BOOSTCHARGINGRATING
DESIGNMARGIN
= 20%OFAhOFBATTERY
= 0.2 X 200
= 40.0 A
= 20%
BATTERYCHARGERRATING
48
BATTERYCHARGERRATINGISSELECTEDFROMHIGHEROFFLOAT&BOOSTCHARGINGCURRENT,HENCE,
CALCULATEDCAPACITYOFBOOSTCHRGER
48 Amps
SELECTEDCAPACITYOFBOOSTCHRGER=
= 50AMPS
2NOS,100%RATEDFLOATCUMBOOSTCHARGERASPERSPECIFICATION
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BASIS & ASSUMPTIONS

BATTERY LOAD CYCLE DIAGRAM

BATTERY AMP-HOUR SIZING

CALCULATION FOR QUANTITY OF CELLS

BATTERY CHARGER SIZING

REFERENCE DOCUMENT NO.

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