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To supply a quality wash garment on time that complies with all the
buyer's requirements and at the most cost effective way. To achieve
the finish required by the customer as per their approved wash
standard.
2. PROCEDURE
2.1 BEFORE Bulk WASHING
For a new style wash development must start on leg panels before
washing bulk.
Sewing factory must give a set of leg panels to the washing room,
with the approved standard from the buyer.
If washing room finds too many shades on this blanket they should
inform Sewing factory immediately.
Style & cut lots should be kept separately when receiving from
sewing factory.
Check the production sheet (tech pack) for wash effect before
starting bulk.
Wash first test wash / first bulk load for approval using one sticker (color)
shade.
If the first load color is achieved as per approved shade band, show to
buyer QA for approval. Make internal plan to complete washing style at
least 3 days before loading. If the buyer QA approved washing color, the
washing in charge must ensure that operators follow the same washing
formula.
Ensure that operators understand & are given the right formula &
instructions.
For the styles that are running in washing room, the washing manager
must prepare a sample for the QC to check production. The sample should
be the same as the approved shade band.
Wash the sample according to the buyer standard and ensure that
the washing formula is recorded properly.
2.3
Keeps a leg panel from every process of the wash process for bulk
washing process.
BULK PRODUCTION
Make1st test wash / 1st bulk load according to the shade band
approved by the buyer.
For first load follow the leg panels from the 1st test wash / sample
wash to approve every process.
Ensure that the valve of water line be closed when not using.
After Each and every dry process garment must be 100 % checked
Ensure that the right color send to Sewing factory for finishing.
Gum boots
Gloves
Plastic apron
Masker
Eye goggles
3. PRODUCTION FLOW
Fabric analysis
Friday, June 5, 2015
Washing sample
Preparation of Blanket sample (A4 size from each fabric roll and
stitch in one blanket)
After Separating shade lot the garment send to the Dry process
Making the first load in bulk production (Try to include all shade lot
in pilot run)
Analyze the color shade, tone, dry process effect and washing
effect.
Friday, June 5, 2015
3.5 : Preparation
Receiving the garment from factory and separating shade lot wise.
During the extraction Supervisor must check the extraction time &
speed to achieve
proper color & consistency.
3.8: Drying
All garment must checked 100% with duplicate shade band from
first load
4. NEW DEVELOPMENT
Friday, June 5, 2015
At the time of receiving the sample, washing room must record the
Progressive sample no. with all detail such as Buyer name/fabric
type/receiving date/Contact person buyer end/Approx. submission
date
Woven
After dry process QC must check properly the panel/ mock before
washing and if it is not up to the std. Sample, send back to concern
person for improvement, and keep one panel before washing to
compare after washing. If it is good then send for washing.
If Panels/ mock are up to the Std. Target sample then follow the
same washing method and start washing the sample garment and
check after each step with keeping panel during panel washing. And
record the washing method