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Telemisis
Copyright
2004-2010 Telemisis Ltd
All rights reserved. This document or any part thereof may not, without written consent of Telemisis, be
copied, reprinted or reproduced in any material form including but not limited to photocopying, transcribing,
transmitting or storing it in any medium or translating it into any language, in any form or by any means, be
it electronic, mechanical, xerographic, optical, magnetic or otherwise.
The information contained in this document is proprietary and confidential and all copyright, trade marks,
trade names, patents and other intellectual property rights in the documentation are the exclusive property
of Telemisis Ltd unless otherwise specified. The information (including but not limited to data, drawings,
specification, documentation, software listings, source or object code) shall not at any time be disclosed
directly or indirectly to any third party without Telemisis prior written consent.
The information contained herein is believed to be accurate and reliable. Telemisis accepts no
responsibility for its use by any means or in any way whatsoever. Telemisis shall not be liable for any
expenses, costs by damage that may result from the use of the information contained within this document.
The information contained herein is subject to change without notice.
Telemisis GTT3 is designed for indoor/dry environments use only.
Page 2 of 81
Version 3.2
Contents
1
INTRODUCTION ................................................................................................................................................................... 7
1.1
Version 3.2
Page 3 of 81
9.1
9.2
9.3
9.4
10
10.1
10.2
10.3
10.4
10.4.1
11
12
12.1
FUEL SENSOR OPTIONS .................................................................................................................................................... 46
12.1.1
Fozmula Hydrostatic Sensor Types and Lengths.................................................................................................... 46
12.1.2
Identifying Fozmula and SensorTechnics Sensors ................................................................................................. 46
12.2
TOOLS REQUIRED ............................................................................................................................................................ 47
12.3
INSTALLATION OVERVIEW ............................................................................................................................................... 47
12.4
COMMON PROCEDURES ................................................................................................................................................... 48
12.4.1
Pre-Visit Preparation ............................................................................................................................................. 48
12.4.2
Server Configuration Before Installation ............................................................................................................... 49
12.4.3
Wiring ..................................................................................................................................................................... 49
12.4.4
On-site Preparation and Planning ......................................................................................................................... 49
12.4.5
Automatic Calibration ............................................................................................................................................ 50
12.5
FOZMULA SENSORS INSTALLATION ................................................................................................................................. 50
12.5.1
Schematic of the Fozmula Sensor ........................................................................................................................... 52
12.5.2
ABS Box Installation .............................................................................................................................................. 52
12.5.3
Wiring ..................................................................................................................................................................... 56
12.5.4
Installing the Sensor in the Box .............................................................................................................................. 56
12.6
SENSORTECHNICS SENSORS INSTALLATION .................................................................................................................... 56
12.6.1
Wiring ..................................................................................................................................................................... 59
12.7
CONNECTING UP THE GTT END ....................................................................................................................................... 59
12.8
TESTING ........................................................................................................................................................................... 59
12.9
FUEL SENSOR RESET FUNCTION ...................................................................................................................................... 60
13
14
15
16
COMMISSIONING .......................................................................................................................................................... 74
17
TROUBLESHOOTING .................................................................................................................................................... 75
18
Page 4 of 81
Version 3.2
19
20
21
FIGURES ........................................................................................................................................................................... 80
22
TABLES ............................................................................................................................................................................. 80
Version 3.2
Page 5 of 81
Should you have any comments or suggestions for improving this guide please contact:
tom.coleman-winter@telemisis.com
Other SiteWatch Guides are:
SiteWatch System Administration Guide for system administrators.
SiteWatch Server Administration Guide for system administrators.
SiteWatch User Interface Guide for system users.
SiteWatch Asset and Equipment Configuration Guide for advanced system users.
Further copies of SiteWatch guides are available from:
tom.coleman-winter@telemisis.com
Telemsisis technical support can be contacted on support@telemisis.com or by calling +44 (0)
3333660088.
To comply with the requirements of the EC WEEE (Waste Electrical & Electronic Equipment) directive all
SiteWatch/GenTrak hardware at the end of their useful life should either be returned to their supplier or disposed of
or recycled in the appropriate manner.
Page 6 of 81
Version 3.2
1 Introduction
The Telemisis Telemetry Solution, branded SiteWatch or GenTrak enables remote monitoring and control
of fixed or mobile equipment and unmanned sites containing technical equipment e.g. generators, cellular
basestations, water pumping stations etc. It uses the mobile phone network GPRS and Text Messaging
Services for communication and, optionally, GPS (Global Positioning System) for location tracking. All
data is channelled to the Telemetry server via the cellular data network or, optionally, the Iridium satellite
network.
For convenience we will use the term SiteWatch throughout this document but note that the majority of the
content of this manual relates to both SiteWatch and GenTrak.
SiteWatch GTT3 telemetry units interface with a range of equipment including Intelligent Generator
Controllers, compressors, chillers, air-conditioning equipment, security devices and other devices via
analogue and digital connections.
Please refer also to specific site commissioning procedure if applicable.
Note: this manual no longer includes any specific instructions for GTT2 units.
1.1
GTT3 Features
Version 3.2
Page 7 of 81
2 GTT Units
2.1
Page 8 of 81
Version 3.2
2.2
External
Power On
Press for 3
secs to
hibernate
Power ON to
XT65
Start
GSM Network
Status
Power In
System
Status
Insert
SIM
State
PWR
(External Power)
ON
N
NEETT
(Network Status)
OFF = Cellular module not powered. If this LED is OFF and other
LEDs are on then there may be a problem. If the PWR LED is off
then the problem may be low battery.
0.5 Second on and off flashing = Registering with GSM network.
Short flash every three seconds = Registered with GSM network.
Occasional flashes = data being transmitted to Server
SSTTA
ATT
(System Status)
Page 9 of 81
Button
Description
START
STOP
To turn the GTT unit off press for about 3 seconds until
the BATT/ON LED goes off.
2.3
The GTT3 Unit back-panel connections are shown in Figure 2 and Figure 3. Note that the connector
type is DF-11, between 4 and 10-way, depending upon block type.
OUTPUT
(5-12)
INPUT
(5-12)
INPUT
(13-20)
INPUT
(21-28)
GSM
A/D
1- 4
OUTPUT INPUT
1-4
1-4
COM1
GPS
CAN
3.3V OUTPUT
0-24V INPUT
0-24V INPUT
0-24V INPUT
(5-12)
(5-12)
(13-20)
(21-28)
GND 5 7 9 11
5 7 9 11 GND
13 15 17 19 GND
21 23 25 27 GND
GND 6 8 10 12
6 8 10 12 Vo(3.3)
14 16 18 20 Vo(3.3)
22 24 26 28 Vo(3.3)
1 GND 3
GND 1 3
GND
2 GND 4
GND 2 4
Vo(3.3) 2 4
1 3
0-15V A/D
3.3V OUTPUT
0-24V INPUT
INPUT (1-4)
(1-4)
(1-4)
Figure 3 GTT3 Unit Input and Output Pin Connections (DF-11 type)
Page 10 of 81
Version 3.2
3.2
When the cellular module powers up it operates as follows. Note that you should follow the documented
installation and power-up procedures when on-site or the GTT test procedures as defined in section 3.5.
1. Internal hardware tests are executed
2. The internal cellular module and ARM microprocessor start and synchronise with each other. The
installed firmware in the cellular module starts.
3. The GTT sends a registration request via text message to the SiteWatch server address that is
included in the firmware (actually this is the phone number of a cellular GSM modem attached to
the server). You may have a special version of firmware that bypasses this stage and connects
directly to a designated server in which your unit will be marked with a sticker specifying the
servers IP address. Alternatively, the default registration server provides details of the network
GPRS settings and the server IP address in the response to the registration request.
4. The GTT saves the network settings information and attempts to establish a connection to the
SiteWatch server over the GPRS network. If this process fails repeatedly then the unit will attempt
to connect after half an hour or so to the designated server using SMS text messaging.
5. If this process fails then there are various means of troubleshooting and re-configuration steps that
can be taken to solve the connection problems. Please refer to the troubleshooting section for
further help.
6. Once the unit has successfully connected to the SiteWatch server it will be hosted on the default
node in the system hierarchy until configured and associated with an Asset.
At all times during this process you may observe the LED states and/or examine the debug output from the
GTT debug port to determine what, if anything is going wrong.
3.3
Your SIM Card subscription must be provisioned at a minimum with text messaging sending and receiving
capability. If the registration server is in another country from where the unit is being installed then the
ability to send international text messages must also be enabled if the unit has been provisioned with
firmware that carries out a registration procedure. In addition, if you wish your GTT unit to use the
GSM/GPRS packet data network to communicate with the SiteWatch server then the subscription should
be enabled for GPRS Internet access. Note that WAP access via GPRS is not sufficient; general
internet access must be provided.
The following outgoing TCP ports 8080 (GTT connection to server) and 9056 (GTT remote firmware
update) should be enabled for the GPRS connection. You may need to check with your cellular operator
that these ports are not blocked by their firewall.
3.4
If you are using a new type of SIM card or a SIM card from a different network operator than you have
tested before then it is imperative that you confirm basic operation of the cellular subscription linked to the
SIM card before proceeding further.
Version 3.2
Page 11 of 81
3.4.1
First, insert the SIM card [A] into a mobile phone and check that the phone registers with the local network
as expected. If a PIN code is required by the SIM then you must ensure that this PIN code lock
setting is removed. It does not matter if a lock code is applied to the phone; its the SIM card that matters.
3.4.2
Once you have proven text messaging capability you should prove that the subscription is configured
correctly for GPRS internet access by using the phone itself or a connected laptop to prove that the
SiteWatch server can be accessed. If you cannot for instance access www.google.com then you must
resolve this problem before proceeding unless you intend to operate the SiteWatch units using text
messaging alone.
Proving basic internet access using these procedures is particularly important if you are using a roaming
SIM card.
If your units will be connecting to one of Telemisis SiteWatch servers, enter the following URL into your
mobile or laptop:
http://test.telemisis.com:8080
Page 12 of 81
Version 3.2
If you receive back a simple web page containing the text Test Successful then you can be nearly sure
that your SIM card subscription should enable your SiteWatch unit to connect with the Telemisis server.
However, there still remains a small chance that your chosen cellular network can block connections to the
SiteWatch server. Should you see the Error Code 4 on the GTT SYS LED when you have inserted the SIM
card, then contact Telemisis support for further help.
For a final definitive test you can carry out the instructions below for testing the connection using telnet.
If your units will be connecting to your own SiteWatch server, you should check that the SIM card
subscription will enable the GTT to connect to the server by attempting to establish a telnet connection to
the server using the SIM card in a data card or mobile phone and attached to a laptop or desktop
computer. Once you have established a GPRS connection to the mobile network through your data card or
mobile phone, start the Windows command line application cmd and enter the following command:
telnet <SiteWatch public IP address> <SiteWatch Connection Port>
The public IP address will have been allocated by your ISP or by your mobile networks IT department in
the case that your SiteWatch server is connected to a mobile networks internal data network. The
SiteWatch Connection Port will be configured in your SiteWatch system; by default it will be either 82 or
8080.
If the connection cannot be established from the mobile device to the SiteWatch server then you will see
the message Connection failed. In these circumstances you should contact the provider of the SIM card
or their roaming partner to determine the reason for the failure.
3.5
Once you have proven the basic network services provided by the local operator and their SIM card, you
can proceed with the testing of the SIM card in the SiteWatch unit.
Connect a dual-technology antenna and ensure that it is placed in a position that has a good view of the
sky.
Plug in the SIM card with the cut corner facing inwards and the contacts upwards. Ensure that it is firmly
located in the slot.
Warning: take care when inserting the SIM card to ensure that it locates directly into the SIM card
carrier. It is possible if the SIM is inserted at a slight angle to the horizontal that it may miss the
carrier and fall into the internals of the GTT. If this happens you will need to remove the front panel
of the unit to retrieve the SIM card.
Warning: if you insert a SIM card into a live unit you must restart the unit after inserting the SIM. To
restart the unit, press and hold the STOP button for 2-3 seconds until all of the LEDs go OFF except
for the red POWER LED. In some circumstances the unit may restart when you release the STOP
button but in other circumstances you will need to press either the START or RESET button.
If you know that the internal battery is connected then there is no need to undo the front panel. GTT units
are normally shipped with the battery connected. If the GTT unit has been without external power for a
reasonable period then there is a chance that the battery is exhausted. This doesnt matter, except that you
will need to have a power supply to get started with further tests.
The GTT may be in hibernation mode if it is fresh from the production line. Using a fine screwdriver or
other small, rigid device press the START button. If the LEDs start flashing then the battery has some
charge. If the LEDs dont flash then connect a power supply and press the START button if the LEDs dont
start flashing by themselves. Note that the unit will operate without the internal battery being connected and
it is not possible to determine from the LEDs whether the battery is connected or not. Refer later, if
necessary, to the GTT battery status on the SiteWatch server or remove the front panel and check or wait
five minutes to give the battery time to charge and then remove the power. If the LEDs remain active then
you know that the battery is installed correctly.
Version 3.2
Page 13 of 81
If your unit is installed with firmware which executes a registration process then, if the registration process
fails the code 2 or 3 will be displayed on the STATus LED.
Once registered, or if your firmware is configured with the settings for the SiteWatch server already, the
unit should attempt to connect to the server using the GPRS network. If the connection cannot be
established then code 4 will be displayed on the STATus LED.
If you cannot resolve the communications issues and get to the point where the unit has not
connected to the SiteWatch server then you should not proceed with on-site installation before the
problem has been resolved.
3.6
3.7
Planning
Plan in advance what cables and connectors will be required
Plan the cable runs to provide maximum protection from pinching, crushing and overheating.
Locate suitable locations for each SiteWatch/GenTrak unit.
Find suitable locations for antennas
Note that the power supply cable to the GTT must not be longer than 3 metres.
Page 14 of 81
Version 3.2
Click Connect to start monitoring the data. Click Start Log if you need to collect a debug log to send to
Telemisis.
Version 3.2
Page 15 of 81
4.1.2 HyperTerminal
Note that HyperTerminal is not as reliable as Bray. Also, HyperTerminal is not included with Windows Vista
so we normally recommend that Bray is used where possible.
This is what you will see if the SIM is installed but the stored GPRS settings are incorrect or if the SIM is
not enabled for GPRS network access. Note also, that you can see the signal level of the local network
+CSQ=13, where 0 means no signal and 63 is excellent. Note also the warning that the SIM card has
changed. If the installed firmware includes the GTT registration option then a change of SIM will force a reregistration to occur.
Page 16 of 81
Version 3.2
Version 3.2
Page 17 of 81
Motion
Gate
Fuel
Tank
Generator
Relay
Panel
Cabinet
PSU
GTT
DDF
5.1
Installation Steps
Version 3.2
5.2
Antenna Installation
Antenna
GPS
Red
Sleeve
GSM
Green
Sleeve
Version 3.2
Page 19 of 81
OUTPUT
(5-12)
INPUT
(5-12)
INPUT
(13-20)
INPUT
(21-28)
GSM
A/D
1- 4
OUTPUT INPUT
1-4
1-4
COM1
GPS
5.3
Version 3.2
PWR
(External Power)
ON
NET
(Network Status)
STAT
(System Status)
5.4
First you must locate suitable mounting points that are free from moisture, excessive fine dust and not
subject to high temperatures above the operating range of the hardware. Note that sustained high
temperatures may result in intermittent operation of the GTT and may cause long-term damage to
the hardware and battery. Mount the GTT unit using one of the following methods:
Double-Sided Adhesive Pad
1. Thoroughly clean the mounting surface and the back of the GTT with degreaser and allow to dry. A
degreasing wipe is supplied along with each adhesive pad.
2. Fit pad to GTT unit (do not touch pad surface)
3. Fix GTT unit to mounting surface as shown in Figure 9
Page 21 of 81
5. Secure the mounting bracket using the relevant fixings with appropriately sized retaining washers.
Page 22 of 81
Version 3.2
6 Cable Installation
Telemisis recommends that the following practices are adopted in the site installation:
Use a separate fused power source for each piece of equipment that requires DC power
Monitored equipment and circuits such as motion sensors, gate sensors, tamper circuits etc should
be supplied with circuit voltage from a separate fused supply source
Ensure that all power circuits use suitably dimensioned power wiring
Where possible use Latch-Low type circuits for monitoring. This ensures that breaks in the wiring
are detected as well as the circuit alarm condition
Wherever possible use connector blocks or cage clamps to connect circuits to the GTT and power
supplies
Route external wiring through conduits or ducting and do not expose wires to prolonged sunlight or
heat
Never run signal cables such as analog or digital signals, RS232 or RS485 links etc in the same
ducting as cables carrying alternating current (AC)
Always connect wiring with power off and then check the circuits using a multi-meter before
connecting power
6.1
Cables must be run either through ducting or PVC pipes to protect them. All such ducting and pipe work
must be installed level and square. When cables have been pulled through, label them with the
destination.
Note: The GTT unit MUST only be operated in negative ground electrical systems. Check the
ground polarity before installation.
Note: Under no circumstances must the antenna cable or cables be looped or coiled.
6.2
Screened Cable
Where screened cable is available for use in SiteWatch installations then it is good practice to ground the
screening.
Attach the screening where best site ground is afforded.
Screening should be attached to site ground at one end of each cable length only. If screening is
grounded at each end then it can become a conduction path of electrical noise and
interference.
With the outer insulation of the cable stripped back from the conducting cores, the foil screening
and its drain wire (conducting core) will be visible.
Trim back the foil screening.
At the required end of termination, attach the drain wire to site ground insulating any exposed drain
wire to avoid possible short circuits.
The drain wire can be extended where required.
Version 3.2
Page 23 of 81
6.3
Analogue devices can include fuel sensors, temperature monitors or any other device outputting a
variable voltage that needs to be monitored:
Blue
Grey
5
GND
GND 6
Black
Black
Brown
Green
Name
Colour
Purpose
Analogue1
Blue
Analogue input #1
Analogue2
Brown
Analogue input #2
3,4
Ground
Black
Ground
Analogue3
Grey
Analogue input #3
Analogue4
Green
Analogue input #4
Page 24 of 81
Version 3.2
6.4
Black
Grey
5
3
4
Black
Green
Blue
Brown
Name
Colour
Purpose
1,2
Ground
Black
Ground
Output1
Blue
Digital output #1
Output2
Brown
Digital output #2
Output3
Grey
Digital output #3
Output4
Green
Digital output #4
6.5
Black
Grey
5
3
Red
Blue
Green
Brown
Version 3.2
Page 25 of 81
Pin
Name
Colour
Purpose
Ground
Black
Ground
3v3 out
Red
Digital1
Blue
Digital input #1
Digital2
Brown
Digital input #2
Digital3
Grey
Digital input #3
Digital4
Green
Digital input #4
The tail assemblies are designed to be direct replacements for the standard GTT3 or daughterboard input
tail assemblies.
6.6
Black - GND
Brown
Green
Grey
White
Red
3 Volt out
Purple
Orange
Yellow
6.7
Digital outputs are connected to the GTT daughterboard as follows. Mainboard digital outputs are similar
but limited to only 4 outputs.
Page 26 of 81
Version 3.2
Black - GND
White
1
10
Brown
Black - GND
Blue
Orange
Yellow
Green
Grey
Purple
6.8
GTT3 units are equipped with either two or three COM ports depending upon the factory options ordered.
The standard configuration however is for COM1 to be RS232, COM2 is RS232 and COM3 is RS485. The
SiteWatch server will automatically assign these COM ports according to options selected in the Unit
Configuration.
GTT COM ports will be automatically configured with communication interface settings to match the most
commonly found default settings of the attached device. Refer to Table 16 for a list of equipment
controllers and their normal interface settings. Note: if your controller uses different interface settings
and you cannot change them to match the Telemisis settings then you may modify the specific
interface settings in the Unit Configuration page of the SiteWatch server.
GTT3 Port
Name
Notes
COM1/RS232
RS232
COM2/RS232
RS232
COM3/RS485
RS485
Version 3.2
Page 27 of 81
Green
+
Red
GND
GND
Black
Black
GND
TXD
GND 6
RTS
RXD
CTS
Name
Ground
TxD
CTS
RTS
RxD
Purpose
Ground connection
Data OUT from GTT
Flow control signal to GTT
Flow control signal from GTT (permanently set ACTIVE by GTT)
Data IN to GTT
Page 28 of 81
Version 3.2
RXD
Gnd
TXD
Gnd
Name
Ground
TxD
RxD
Purpose
Ground connection
Data OUT from GTT
Data IN to GTT
Version 3.2
Page 29 of 81
Power Supply
Note: if you use an alternative power source than the Telemisis site power supply, you MUST
ensure that it can deliver at least 1A at 12VDC. Less powerful supplies may cause intermittent
faults with your GTT under some circumstances.
240VAC from
Grid/Genset
12VDC UPS
Power
Supply Circuit
Charger
Sensors
12VDC
7AH Battery
GTT
7.1
Before mounting the Telemisis Power Supply, decide on the mounting point and the routing of input and
output cables to the supply. Knock out one or two cable routing holes and install the supplied grommet(s).
Install the power supply on a flat, vertical surface near to the GTT mounting point if possible. Bolt or screw
securely to the surface.
Install the battery inside the PSU but do not yet connect the terminals. Ensure that the terminals are
located at the right-hand side of the PSU and away from the main transformer otherwise there is a
chance of short-circuit.
Locate the Fused Output Module (FOM) on the lid or adjacent to the battery using the sticky mounting feet.
Ensure that the lid will close.
7.2
Cable Routing
Remove the cartridge fuse and connect the main supply cable from the site mains supply. The main supply
should be rated at least 2Amps.
Route the power cables from each of the fused outputs to the Wago cage blocks or other connector bank.
A single multi-core cable can be used for this purpose or separate cables but ensure that each cable core
is correctly sized for the required application.
The power cable to the GTT must be connected to a FOM output equipped with a 2A fuse. If necessary,
replace the standard 500mA fuse with a 2A fuse. Note that the power supply cable to the GTT must not
be longer than 3 metres.
Wire the tamper circuit to the GTT as shown in your site schematics
Page 30 of 81
Version 3.2
7.3
Testing
After installing all cables, double-check for short-circuits. Install the cartridge fuse and connect the battery
and turn on the main AC supply to the PSU. Finally check all of the outputs to ensure that they have the
correct voltage greater than 13.5V.
Version 3.2
Page 31 of 81
Telemisis supplies a range of cables and cable assemblies for I/O integration as follows:
8.2
I/O Type
Part Number
CA-DF11-6W-ADI-1
CA-DF11-6W-IO-1
CA-DF11-6W-IO-1
CA-DF11-10W-I-1
CA-DF11-10W-O-1
CA-Telipp-6W-1
CA-Telipp-10W-1
I/O Type
# and Location
Minimum
Values
Maximum
Values
Input Impedance /
Current
Internal Description
Analogue
Input
4 on
Mainboard
0V
15V
Voltage Divider
Digital
Input
4 on
Mainboard
0 0.5V
(off state)
1.5 - 24V
(on state)
Digital
Output
4 on
Mainboard
0V
(output off)
VPullUp Max
60v (output on)
Sink up to 500mA
each.
Digital
Input
24 on
Daughterboard
0 0.5V
(off state)
1.5 - 24V
(on state)
Digital
Output
8 on
Daughterboard
0V
(output off)
VPullUp Max
60v (output on)
Sink up to 500mA
each.
8.3
Analogue Inputs
The analogue inputs work by virtue of a voltage divider. This allows for any signal up to 15v to be
monitored. The input impedance is 56.3 kOhm which should be borne in mind when coupling the device to
sources. Typical output impedance of devices like voltage based fuel sensors is 100 Ohms which works
perfectly.
Note: take great care not to plug analog inputs cable into the digital inputs or digital outputs
positions otherwise permanent damage to your GTT may be caused.
Page 32 of 81
Version 3.2
8.4
The rugged digital inputs should be used as the preferential digital input, due to their ability to handle up to
24v signals. The GTT contains an internal Pull-Up resistor on these inputs, such that they can be switched
with NC/NO contacts and when left in an open state they will always read LOW (off). Therefore, if not
driven HIGH any other condition will be considered low, either when held at 0V or left floating.
The GTT Unit can be used to interface with existing alarm systems or terminate alarm contact pairs from
other sources.
There are 3 methods in which the GTT can interface with sensors using either Normally Open (NO) or
Normally Closed (NC) types of circuits.
1. Externally powered contact with power from device (EMU-IN1)
2. Externally powered contact with power from common power suply (EMU-IN2)
3. Direct sense from GTT Powered Contact (GTT_IN)
Version 3.2
Page 33 of 81
Note that contact based inputs to the GTT will be terminated on a circuit with relatively high
impedance. The power supply of any external equipment driving the circuits must be capable of
delivering sufficient current so that the line voltage does not drop significantly.
The alarm circuits, EMU and GTT must have a common and reliable ground connection.
8.5
The rugged digital outputs are intended to sink current, in order that loads can be switched. If they are
required to provide a voltage output, they must be fitted with external pull up resistors. A suitable value
resistor is 10 kOhm and the EXT_POWER Source (VPullUp) can be up to 60V, though it is recommended
not to exceed 24V supplies in order to moderate current consumption.
Page 34 of 81
Version 3.2
9 Peripheral Components
9.1
Note that the following instructions are mainly taken directly from the manufacturers instructions. You
should refer also to those instructions.
Mount your detector at an appropriate position to cover the area required and ensure that you follow the
manufacturers instructions. Route the cable from the shelter/GTT through cable entry gland.
Provide power to the detectors + and connections then connect the +ve to one of the terminals marked
CCTV The other terminal marked CCTV should be connected back through connector blocks or cage
clamp (see site wiring schematic) and on to the relevant terminal on the GTT. The unit will need to be
programmed as per the programming instructions below.
Note that when the detector detects motion, the voltage on the GTT monitoring circuit will drop from the
supply voltage to zero volts for a period of 2 seconds. This voltage drop causes the GTT to raise a motion
detected alarm.
9.2
Following the instructions on the next page program the options using the button and bi-colour LED on the
underside of the detection head. Configure to the settings below.
Range 15M
Pulse 2
LED On/TP for walk testing then off/Tp when finished
S to 24 hour
CCTV Video mode to 7
Timer leave on 2 (this is default)
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Version 3.2
9.3
Mount your detector at an appropriate position to cover the area required and ensure that you follow the
manufacturers instructions. Route the cable from the shelter/GTT through the cable entry point.
Provide power to the detectors + and connections then connect the +ve to the terminal marked NC. The
other terminal marked COM should be connected back through to connector block or cage clamp (see site
Version 3.2
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wiring schematic) and on to the relevant terminal on the GTT. The unit will need to be configured as per the
manufacturers instructions below.
9.4
Install the sensors according to the manufacturers instructions and wire to the GTT as described in your
site schematics. You should normally pass a DC voltage through the circuit, from the site PSU or other
source, and configure the GTT as a latched-low digital input
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Version 3.2
Type
Typical
Value
Description
0-24V
Running
Status
Run Indicator
Alarms
Oil Pressure
0-24V
0-24V
Low Water
0-24V
0-24V
High Temp
0-24V
0-24V
Emergency
Stop
Normally
closed circuit
0-24V
0-24V
Battery
Voltage (12V)
0-15V
0-15V
Voltage (24V)
0-30V
0-15V
> 3V Running
Inhibit starting via a relay in series with the remote start signal and thus the ATS will normally
control the starting sequence and the SiteWatch system provides an override function only.
Integration with a remote/local start/stop switch with a relay controlled by the GTT. If the
start/stop switch provides an absolute override then the generator may be remotely controlled
but the breaker status must be independently managed.
Via a relay driving signal to external start/stop input in generator control circuitry.
Via Dummy signal in parallel with ATS start signal, to start generator on demand.
10.1
Running Indicator
Most generator control panels and intelligent controllers offer a voltage-free output running indicator.
Voltage free contacts can be monitored by the GTT through connection to either an analogue or digital
input.
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In the case of a digital input, connect a DC voltage supply source between 3 and 24V to the running status
output and connect back to the GTT digital input. Configure the digital input to be of type latch-low.
In the case of an analogue input, connect a DC voltage source between 3 and 15V to the running status
output and connect back to the GTT analogue input. Configure the analogue input to be of type latch-low
and set the alarm threshold to be 10V.
10.2
Start Control
Many generator panels support an external start input. Normally, this will be connected to an Automatic
Transfer Switch which will pull the circuit to ground when the generator is required to start. Using an
appropriate relay configuration, the GTT may be wired in parallel to the ATS to independently control the
start function:
Note that whilst it is possible to give general guidelines on how this can be achieved, it is strongly
recommended that each case is considered individually in order to consider all the side-effects that may
occur in such an arrangement.
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Version 3.2
Terminal
To
Description
A1
A2
Start Control
11,14
10.3
Start Inhibit
Many generator panels support an external start inhibit. Normally, this will be connected to an emergency
stop switch will pull the circuit to ground when the generator is required to start. Using an appropriate relay
configuration, the GTT may be wired in parallel to stop switch to independently control the start inhibit
function:
Note that whilst it is possible to give general guidelines on how this can be achieved, it is strongly
recommended that each case is considered individually in order to consider all the side-effects that may
occur in such an arrangement. Refer to the previous instructions on relay configuration and installation.
Note that some configurations may allow start inhibit control without the need for a relay.
10.4
The PW1.0 does not support Modbus remote control and may only therefore be managed via contact
based integration. The following set of connections is recommended:
PW 1.0 Interface
GTT
Interface
Typical Value
Description
Genset running
indicator. Active
High
I/P 1
Inactive < 1V
Common generator
alarm
I/P 2
Emergency stop
status
I/P 3
Via relay
Remote Start
O/P 1
Floating, GTT
grounds pin
to start
Active 12-24V
Inactive < 1V
Active 12-24V
Version 3.2
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Function
Description
A1
A2
Ground
To GTT input 3
Function
Description
A1
A2
Ground
To GTT input 3
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Version 3.2
11.1
Controller
Type
Tecnoelettra
TE804
RS232 9600bps
TE803
RS232 9600bps
RGK60
RS232 9600bps
RGAM20
RS232 9600bps
Lovato
MICS
DEIF
Telys 1
RS485
Telys 2
RS485
AGC
RS232 9600bps
BGC
RS232 9600bps
EC1
RS232 9600bps
GC1
RS232 9600bps
GC1F
RS485
Deep Sea
5210
RS232 9600bps
RS232 9600bps
556
RS232 9600bps
557
RS232 9600bps
5220
RS232 9600bps
GenXfer
RS232 9600bps
GenCharge
RS232 9600bps
AEZ
GCM02
RS232 9600bps
Woodward
EGCP2
Sices
DST4400
RS232 9600bps
2HEnergy
Compact Mage
RS232 9600bps
Comap
All models
RS232 9600bps
Crompton
York Chillers
RS422
RS232 9600bps
Marathon
Engine Controller
RS232 4800bps
Kobelco
Compressor PLC
RS232 9600bps
Multicom
UPS controller
RS232 9600bps
DEIF
Aggreko Gempac
RS232 9600bps
DEIF
AGC3 QSK60
RS232 9600bps
Cummins
QSK19G
RS485 19200bps
Version 3.2
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Cable
Colour
Controller Plug
GTT Plug
RJ11
DF11
4pin/4contact
6 way
Black
Green
Yellow
D9-female
DF11
1 or 2
TE804/RGK60
TE803/RGAM20
DEIF RS232
Including
Black
GEMPAC
Yellow
2 (looped to 3)
Green
3 (looped to 2)
Grey
Red
Terminals
DF11
Green
RS485 B-
Black
RS485 GND
2,4
RS485 A+
D9-male
DF11
Green
Black
Red
Black
Terminals
DF11
RS485 B-
RS485 GND
2,4
DEIF RS485
Red
MICS TELYS 1
MICS TELYS 2
Green or Orange
Black or White
Red or Blue
RS485 A+
D9-male
DF11
Black
1 or 2
Yellow
Green
Red
CROMPTON
Grey
D9-male
DF11
Black
1 or 2
Yellow
2 (looped to 3)
Green
3 (looped to 2)
DEEPSEA
Serial
Red
Grey
RJ-45
DF11
DEEPSEA
P810 port
CUMMINS
Orange
2 (looped to 4)
Blue
4 (looped to 2)
Green
White/Brown
1 or 2
Brown
Terminals
DF11
TT1
TT2
Version 3.2
11.2
The Telys2 requires the red (or blue) core from the RS485 port on the GTT to be connected to the A (+)
terminal, and the green (or orange) core to be connected to the B (-) terminal.
Note also that the RS485 connection is particularly sensitive to ground differentials. If you can measure
more than about 8-10 ohms between the GTT chassis and the Telys2 chassis then you may find that you
have communications problems on the RS485 link. This is characterised by streams of FF characters on
the Modbus interface and the MB ERR:0 being reported in debug output. To solve this, either ensure that
the GTT and the Telys share the same power source or link the chassis grounds of the two devices.
Configure the Telys2 with the following communications parameters: 9600bps, 8 bit, 1 stop bit, no parity,
JBUS=1. Set switch marked R31 (terminating resistor) to position = ON.
11.3
DeepSea Specifics
Deepsea panels all require the RTS line from the GTT to be held in a high state i.e. they operate with
hardware flow control. Telemisis cables manufactured after April 2009 all have this configuration.
Telemisis provide two types of Deepsea specific cable standard RS232 serial and a special cable to
connect to the Deepsea P810 port. If using the latter then you should be able to connect the cable to any
compatible Deepsea controller without the need to perform any further configuration.
Note: Deepsea 72xx controllers do not include Modbus remote operation and cannot therefore be
interfaced with GTT units except by means of contact-based I/O.
Standard serial port interfacing requires the Deepsea controller to be correctly configured. Using your
Deepsea 5xxx configuration tool (or Link 5000+ for 5500 series) follows the general instructions below:
1. Connect laptop to Deepsea panel and start the configuration software
2. Read current configuration to laptop
3. Select Setup and configure Remote Control Enable and Remote Switching Enable
4. Enable RS485 and set baud rate to 19200 and Slave ID to 10
5. Select Edit Config tab and set No Modem. Confirm that slave ID and baud rate are set correctly
6. Select Setup and deselect RS485 Enabled
7. Go to Config Manager tab and select Write to Controller
8. For 55xx series panels, power cycle the controller
11.4
Testing the IC
Check that all the expected types of data are being reported to the server.
If possible, generate an alarm from the IC and check that it is reported as expected by text, email and/or to
the SiteWatch/GenTrak UI.
Check that the mode change commands and the Start/Stop commands work correctly.
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Version 3.2
12.2
Tools Required
Quality power drill
6mm HSS drill
2.5mm HSS drill
Centre punch and hammer
8mm socket with drill mount stem
Marker pen
Medium cross-head screwdriver
Electricians tape
Small terminal driver
29mm HSS hole-saw and arbor
Step drill or 16mm spade drill
Cable minimum 4 cores
Multi-meter
Safety glasses
12.3
Installation Overview
Note: refer to other sections of this manual for related topics such as calibration.
To install a fuel sensor follow, these stages:
Pre-visit preparation
On-site preparation and planning
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12.4
Common Procedures
Mounting
Flange
Outer
Gasket
Cable
Gland
Inner
Gasket
Self Drilling
Screws
Version 3.2
Version 3.2
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Identify where on the tank top the fuel sensor is to be installed and ensure the surface is reasonably clean
(unlike our example). Note: it is recommended that fuel sensors are installed at least 20-30 cm away
from breather holes and filling apertures and never within 10cm of the edge of a tank.
12.5
The following stages may be carried out either before the visit or at the site. However, in preparation for
possible poor weather it is normally easier to carry out at least some of these tasks before attending site.
Ream out the flange holes to 6mm.
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Version 3.2
Mark and drill the hole for the cable gland on one side of the box. It doesnt matter which. Note which step
of the drill you need to use (15mm hole) and, if you prefer, mark the depth on the drill using electricians
tape.
Check that the flange aligns well the centre hole and the bolt holes. The bolt holes are not symmetrically
drilled in the flange so take care with the orientation of the flange.
Version 3.2
Page 51 of 81
Or if you prefer, drill the centre hole first from the rear and then use the flange from the top side of the box
for accurate hole marking (unless you are following method B):
Version 3.2
The installation procedure does not require high tolerance alignment of parts but does require some
care to ensure that the assembly is water-tight
When drilling, take care to cover open holes with electricians tape and to blow away swarf before
removing the drill from the hole
If you are installing onto a cylindrical tank, the nitrile gasket will make a good seal but you will have
to be careful with the alignment of the bolt holes
Whether you use method A or B, the procedure for drilling the centre hole in the tank is the same. Using
the punch, make a mark and carefully drill out the 29mm hole. When the hole-saw breaks through the
metal plate the circle of metal is normally retained in the hole-saw and will therefore not drop down into the
tank. Even if it does drop-down, it doesnt really matter. Before pulling out the hole-saw blow the swarf
away from the hole.
In the pictures below, the installation has been done in a slightly different order and the pilot holes for the
mounting bolts were drilled first. This illustrates that there are many ways to install the mounting box.
Dont forget to knock out the circle of metal from inside the hole-saw when you withdraw the saw from the
hole.
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When you are experienced in the installation you can probably drill all the holes at once. However, it is
safer to drill the centre hole first as shown above and then double check the positions of the bolts before
drilling the 2.5mm bolt pilot holes. Check the positions of the bolt holes by inserting the flange into the box
and locating it in the hole in the tank. Dont fit the nitrile gasket at this point because the flange wont then
locate in the hole in the tank. Locating the flange in the tank hole automatically centres the box and
enables you to check the positions of the holes.
Cover the centre hole and each pilot hole as you drill them with electricians tape.
Drill each pilot hole and carefully check the alignment using the box or the gasket. It is not essential that
the alignment is perfect but generally each hole should be within about 1mm of its intended centre. You
dont have to drill the pilot holes all the way through the metal. If you do drill through then blow the swarf
away before withdrawing the drill.
Line up the flange and the thin gasket and pass two screws through the holes and through the holes in the
box. Slide the thick nitrile gasket over the two screws so that the drill tips protrude at least 10mm. Locate
the screw tips into their pilot holes and push the box down flush. Using the 8mm boss, drill through the
tank and thread the screw 5-10mm further into the tank. Check again the alignment of the centre hole and
then repeat for the second hole. If all is well, repeat the process for the other 3 screws and tighten. Do not
overtighten as you may strip the thread !
Page 54 of 81
Version 3.2
Using the 8mm boss, take one of the self-drilling screws and drill down through the pilot hole until the
thread of the screw just begins to cut into the surface of the tank. Blow away the swarf taking care to
ensure that it does not drop into the large hole (this should have been covered with electricians tape).
You can perform this stage with the box still in place if you prefer.
Remove the screw and place through the hole in the box that you just drilled. Take the thick Nitrile gasket
and, after first double checking the orientation, finger tighten the screw through the gasket until about
5mm of the screw pokes through. Now replace the box and line up the bolt with its hole. Finger-tighten the
screw into its thread.
Double check your alignment of the centre hole it doesnt have to be exactly centred, just ensure that
the flange hole is completely clear through. On the opposite side of the box, drill a second 6mm hole just
into the surface of the steel. Do NOT drill all the way through as this will create a hole which is too big for
the mounting bolts. Using the 8mm boss, take another self-drilling screw and drill down through the pilot
hole until the screw bites and screws down. Screw all the way down but do not completely tighten. Tighten
up the other screw so that the box is held securely. Tighten to other screw. Blow away the swarf taking
care to ensure that it does not drop into the large hole.
Now you can install the other three screws boss directly without the need for pilot holes. Ensure all screws
are tight but do not over-tighten as you may strip the thread !
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12.5.3 Wiring
If the GTT and fuel sensor need to be calibrated on site, run the wire between the GTT/generator and the
fuel tank and leave both ends close to the equipment so that the calibration procedure can be run before
the fuel sensor is actually placed in the tank.
Fuel
Sensor
DF 11
GTT
Common
Ground
PinA(GND-black)
GND
PinC (Sig-green)
AD 4
PinD (12V-red)
12.6
Where appropriate, refer also to the instructions above when preparing the box and the tank for installation.
Mark the mounting and through hole centres in the middle of the base of the sensor enclosure using the
nitrile gasket as a template.
Drill out the 5 mounting holes in the plastic enclosure to 6mm diameter.
Drill the base centre and the side cable gland mounting hole to 18mm diameter.
In the base of the enclosure, 10mm outside of the area covered by the nitrile gasket, drill a fine breather
hole of about 1 or 2mm diameter for atmospheric pressure equalisation.
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Version 3.2
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ii. From fuel sensor Black, connect the appropriate cross-site colour to the GTT Digital
Output #6. (colour brown) (Assigned by GTT mapping template to facilitate reset circuit)
iii. From fuel sensor Yellow, connect the appropriate cross-site colour to the GTT Analogue
input #3 (colour grey). (Assigned by GTT mapping template)
Page 58 of 81
Version 3.2
Special Note
Alongside the wire tails is a pressure equalising tube with filter attached, this permits the sensor to adjust
readings by compensating for atmospheric pressure variances. If the sensor is installed in an airtight
environment then automatic adjustment cannot take place so a breather hole should be drilled in the
mounting enclosure as described in the instructions above. Note also that during installation you should
take care not to dislodge the filter or to pinch or kink the breather tube.
N.B.in the future, to remove the sensor fully from the tank the enclosure will have to be unscrewed
from the tank top.
12.6.1 Wiring
Between the sensor assembly and the GTT/generator canopy, the following wire cores are required:
Ground. This can be derived from the power supply or any other suitable point that has ground
continuity with the GTT. Note that good ground continuity between the GTT/generator canopy
and the sensor assembly is essential. Never attempt to connect the ground of the cable at
the tank end to the tank itself.
Sensor power supply. This is normally derived from the same power supply that serves the GTT.
Sensor signal, 0.5-5V output of the fuel sensor
Almost any suitable wire gauge may be utilised but for distances of greater than 10m, heavier wire gauges
are highly recommended so that cable losses and effects of temperature variations are minimised.
Fuel
Sensor
DF 11
GTT
Common
Ground
Pin1(GND-black)
GND
Pin2 (Sig-yellow)
AD 4
Pin3 (Pwr-red)
DC Supply from
Generator Battery
12.7
If you have carried out the calibration procedure then the GTT end will already be connected. If not, simply
wire up the GTT end as shown in the calibration procedure.
12.8
Testing
Ensure that the units configuration at the server is complete in respect of the assignment of a generator
type and a fuel tank.
Check that the fuel reading in terms of percentage and actual volume is consistent with the actual volume
of fuel in the tank.
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12.9
Under some circumstances it may be desirable for the SiteWatch system to be able to execute a power
reset of the fuel sensor. This is achieved by wiring the ground line of the fuel sensor directly to one of the
GTT rugged digital outputs. The state of that output should then be configured for Set Low in normal
circumstances. Changing the state to Set High will remove the power source to the sensor and changing it
back to Set Low will reconnect the power.
Please follow your specific site wiring configuration for this feature.
Page 60 of 81
Version 3.2
13.1
Sensor End
Before the calibration procedure can operate successfully the fuel sensor must be out of the fuel tank and
be reporting a zero liquid level. Note: zero signal level does not necessarily mean zero volts as some
sensors report a positive voltage for an empty tank. The important issue is that the sensor must be
reporting the expected voltage for an empty tank.
Pass the end of the connecting wire through the gland but do not yet tighten the gland. Designate the
colours of the wire to the colours of the Packard connector assembly:
13.2
GTT End
Before proceeding, check that the automated calibration procedure is active. If the ARM LED is flashing
code 5 then the procedure is active.
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Option 1: If the site wiring configuration already takes into account the requirements of calibration then the
calibration procedure may be automatically completed as soon as the GTT connects to the SiteWatch
server.
Below is an example of the required connections. Refer to your specific site wiring instructions if necessary.
Meaning
Pin/Colour
Purpose
Wired to
Analogue 1
1 Blue
Ground reference IN
Analogue 2
2 Brown
Supply reference IN
12V supply
Ground
3,4 Black
Ground
Analogue 3
5 Grey
Sensor output IN
Analogue 4
6 Green
Calibration reference IN
Ground
1, 2 Black
Ground
3.3V source
3 Blue
3.3V OUT
The wiring at the GTT end (see above) for the calibration is as follows. In addition to the connections
shown, wire in the 12VDC supply to the 12V connection of the connector block.
Pin
Screw terminal
Purpose
Wired to
Ana 1 Blue
Ground reference IN
Ana 2 Brown
3.3V reference IN
Output 3
Ground
Ana 5 Grey
Ana 6 Green
Sensor output IN
Oput 1, 2 Black
Ground
Oput 3 Blue
3.3V OUT
Analogue 2
13.3
Testing
Using a multi-meter at the GTT end connector block, check the voltages between ground (screw terminal
1), 3.3V reference (screw terminal 2), 12V supply (screw terminal 3) and the sensor output. They should be
in the following ranges:
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Version 3.2
Purpose
Voltage Range
3.3V reference
3.2 to 3.4V
12V supply
11-15V
Sensor output
0-100mV or
40-550
13.4
Take accurate readings from your multi-meter as above and note them down. Later they can be entered
into a spreadsheet and the calibration settings can be entered manually.
Note that Fozmula hydrostatic type 2 sensors with a blue calibration button
Version 3.2
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Default State
GTT Interface
Start Inhibit
Output 5
Gen Running
Input 5
Batteries High
Batteries Low
Temperature High
Input 8
Input 9
Over-temp
Input 10
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Version 3.2
Preparation
Ensure that you have the correct firmware files from Telemisis before you start. Before you start, consider
whether the upgrade could be achieved over-the-air. Seek advice from Telemisis if you are unsure.
15.2
Ensure that you have the Keil uVision software installed. This will be included in the upgrade package that
you purchased from Telemisis.
First connect the n-Link programmer to the computer and the new hardware will be detected. At this point
do NOT connect the programmer to the GTT. Select No Not this time when asked if you would like to
search the internet for the software. Select Automatic installation and Continue Anyway as shown below:
After connecting the programmer to the GTT, now double-click the batch file icon in the firmware file set
supplied to you by Telemisis. Make sure that this folder is located on a writable disk drive otherwise the
programming software will not be able to write the results file.
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The uVision software will start up and the status box at the bottom should report as follows.
Load Gentrak.elf
Erase Done
Programming Done
The process should take about 30 seconds.
Note: do not attempt to reprogram the GTT again without first removing and replacing the JTAG
connector from the GTT.
15.3
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Version 3.2
Follow the on-screen prompts to install the driver software, selecting to install the supplied driver software
and selecting the usbmodem.inf file previously extracted. Depending upon the version of Windows that
you have you may have one of the above screens. If you have the left one, select Not at this time and
then go on to select Install from a specific location. If you see the right-hand one, select the second
option.
Search for the driver in a specific location and include the desktop in the search.
Click Next and you should see a screen like that below
Version 3.2
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You may see the screen below depending upon windows version, if you do click next
When completed you should see the following screen, then click finish
Page 68 of 81
Version 3.2
Next select the Hardware tab and select the Device Manager button as follows:
Under Modems you should see a device called Cinterion USB Modem. Right click on this and select
Properties:
Version 3.2
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Next right-click the Cinterion tab, Select Properties, then the Modem tab and note down the Port being
used by the modem, for example COM6.
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Version 3.2
Once the MES tools are installed open My Computer and you will see a new device called Module:
Right click on the Module icon and select the Properties option. This will give you the following dialog box:
Next select the Port tab and select the previously noted down COM port then click OK
Version 3.2
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Double click the A: drive to see what files are installed in the module. It should look like this:
Now simply drag the LTApp.jar file from your media to the A: drive. You will get a dialog come up asking if
you want to replace the file. Just select Yes. Note: if the file has a different name you MUST rename it
to exactly the name LTApp.jar. If you have also been provided with a file called LTApp.jad then you
should also copy this file although this is rarely necessary.
Page 72 of 81
Version 3.2
Note: there is a limited time to start to move the after the GTT has restarted between 30 to 60 seconds
only. If you miss the time window stop the GTT and re-start this section of the instructions.
Now stop and start the GTT.
15.4
Check the startup sequence of the GTT to ensure that both the XT65 and the ARM processor have both
started up and are synchronised. Check on the server that the correct firmware versions are reported or
alternatively send an INFO text message to the unit (if youre phone number is configured in the units
administration list).
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16 Commissioning
When all of the cables are connected:
1. Be sure that you have the following site data:
GTT IMEI
SIM telephone number
Intelligent Controller type
Any special instructions regarding wiring
2. Observe the GTT unit LEDs and confirm that the unit is operating correctly
3. Call the NOC GenTrak/SiteWatch administrator and check that the GTT is correctly setup at the
server
4. Confirm that the SiteWatch administrator has registered the site and acquire the site acceptance
number (if applicable to your procedures)
5. Carry out any other commissioning tests as required by your operational procedures
Receive clearance from the SiteWatch administrator or your operational centre before leaving the site.
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Version 3.2
17 Troubleshooting
Failure to Register with the Server
Check the firmware version in the GTT is correct.
Check that the SIM/subscription is able to send text messages and if the registration server is
another country that international messages can be sent.
Check that antenna connections are tight.
Failure to Connect to the Server
Analyse the LED fault code
Check that the SIM card is configured with a GPRS subscription
Check the antenna connections
Check the signal level reported in the debug output
Check that the server IP address is accessible to the SIM card subscription without any need to
provide VPN credentials etc. Refer to section 3.4.
Failure to Send SMS
Check the SMSC setting in the SIM card
Check credit
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Purpose
Always Available
These commands will work even if the unit has never made a connection to the
SiteWatch server. In this case, they will be accepted from ANY originating
number.
INFO
DEBUG:<Level>
ALARMRATE:N
N=0 Stops the cellular module from polling for alarms from external devices
N=10-86400 alarm poll rate in seconds.
Note: This is set by the GPRS server initialisation and this value will be
overwritten by the GPRS server if the terminal is reset or loses power / GPRS
signal.
Default set by server = 60.
Note: this command may not be available in some builds.
GPRS
XRBT
AT:<cmd>
FORCESMS
REFETCH
Clears current network GPRS APN information and reboots the unit. The unit
will then go through a registration procedure and fetch APN data from the
registration server. No response is sent
MODE:<mode>
SETSMSSVR:<Num>
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sent
EXTMODEM:<ext
mdm>,<apn>,<user>,<pass>
Downloaded At First
Connection to Server
XRBTRATE:nn
Sets the timer which controls when the GTT resets itself if it cannot connect to
the server. Default 900 seconds.
Note: this command may not be available in some builds.
SMSOFF
Stop sending text messages for alarms (including ringfence). SMS sending will
resume if the unit reboots.
RESUME
Equipment Commands
AUT
Sets the control panel into automatic mode e.g. the equipment will be started
automatically.
MAN
Sets the control panel into manual mode where the equipment needs to be
started and stopped manually.
START
STOP
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Meaning
ERROR CODE 1
On one second
Off one second
Off for 3 seconds
ERROR CODE 2
On / Off Twice
Then
Off for 3 seconds
The unit is communicating with the mobile phone network but it cannot send a
text message to the registration server. Note that this code is irrelevant to units
which have not been loaded with a registration firmware build. Try sending the
message text message TEST (without the quotes) to your registration server
(default +447833256997 although you may have been given an alternative
number in your own country). If it is not possible to send that message or you do
not get a text message (OK) response from the registration server then possible
causes include: Temporary network problem, SMS sending not enabled in
network for the SIM subscription, international access not enabled for the SIM.
Contact your support representative if you cannot resolve this problem.
ERROR CODE 3
The unit has been able to send the registration SMS message but a response has
not been received from the registration server. If this condition persists then
contact your support representative.
ERROR CODE 4
The unit has registered with the registration server but it cannot establish an active
communication with its designated SiteWatch server. This could be because: the
SIM is not enabled for GPRS service, the APN data provided by the registration
server is incorrect, the required TCP port is blocked in the network by a firewall or
there is a temporary network problem.
ERROR CODE 5
The automated calibration procedure has not been completed. If calibration is not
required, ensure that the calibration flag is set to OFF or CALIBRATED in the unit
configuration. Otherwise, you must ensure that the correct calibration voltages are
being applied to the correct analogue interfaces on the GTT. Refer to your site
schematics or other wiring instructions.
ERROR CODE 6
ERROR CODE 7
ERROR CODE 8
Hardware problem detected e.g. GPS chip not responding or no GPS Lock, ARM
microprocessor not responding
Page 78 of 81
Version 3.2
G GPS enabled
R - Tracking unit
G GPS enabled
R - Tracking unit
Y - Chiller build
! Debug on at startup
Version 3.2
Page 79 of 81
21 Figures
FIGURE 1 GTT3 INDICATORS AND SWITCHES
FIGURE 2 GTT3 UNIT CONNECTIONS REAR PANEL
FIGURE 3 GTT3 UNIT INPUT AND OUTPUT PIN CONNECTIONS (DF-11 TYPE)
FIGURE 4 CONNECTION OVERVIEW (EXAMPLE)
FIGURE 5 MUSHROOM TYPE GPS/GSM ANTENNA
FIGURE 6 DOME TYPE GSM/GPS ANTENNA
FIGURE 7 GSM HIGH GAIN ANTENNA
FIGURE 8 ANTENNA CONNECTIONS
FIGURE 9 MOUNTING GTT WITH ADHESIVE PAD
FIGURE 10 GTT UNIT WITH MOUNTING BRACKETS
FIGURE 11 FOIL SCREENED CABLE
FIGURE 12 ANALOGUE PORT DF-11 CONNECTION
FIGURE 13 ANALOGUE INPUTS PORT CONNECTOR (DF-11 6-WAY SHOWN)
FIGURE 14 GTT3 DIGITAL OUTPUTS PORT CONNECTOR (DF-11 6-WAY SHOWN)
FIGURE 15 GTT3 DIGITAL INPUTS PORT CONNECTOR (DF-11 6-WAY SHOWN)
FIGURE 16 DIGITAL INPUTS (DAUGHTERBOARD) 10 WAY CONNECTIONS
FIGURE 17 DAUGHTERBOARD DIGITAL OUTPUTS 10 WAY CONNECTIONS
FIGURE 18 GTT RS485 CONNECTIONS
FIGURE 19 RS232 CONNECTIONS FOR FIRST RS232 PORT
FIGURE 20 RS232 CONNECTIONS FOR OTHER RS232 PORTS
FIGURE 21 SITE PSU IN CONTEXT
FIGURE 22 DIGITAL INPUTS CIRCUIT EXAMPLES
FIGURE 23 EXAMPLE OUTPUTS CIRCUIT
FIGURE 24 GJD WIRING DIAGRAM
FIGURE 25 RELAY WIRING DIAGRAM
FIGURE 26 SENSORTECHNICS FUEL SENSOR
FIGURE 27 FOZMULA FUEL SENSOR
FIGURE 28 FUEL SENSOR MOUNTING COMPONENTS
FIGURE 29 PACKARD CONNECTOR KIT COMPONENTS (OR PRE-ASSEMBLED CABLE)
FIGURE 30 COMPLETE INSTALLATION
FIGURE 31 FUEL SENSOR ASSEMBLY (FOZMULA)
FIGURE 32 FUEL SENSOR CONNECTION DIAGRAM (FOZMULA)
FIGURE 33: PREPARED ENCLOSURE
FIGURE 34: BASE UNDERSIDE / GLAND NUT
FIGURE 35: SENSOR WIRE TAILS AND BREATHER TUBE.
FIGURE 36: SENSOR TAIL TERMINATIONS
FIGURE 37 FUEL SENSOR CONNECTION DIAGRAM (ST)
9
10
10
18
19
19
20
20
21
22
24
24
24
25
25
26
27
28
28
29
30
33
34
35
40
47
47
48
48
50
52
56
57
57
58
58
59
22 Tables
TABLE 1 GTT UNIT LED INDICATOR STATES
TABLE 2 GTT UNIT BUTTONS
TABLE 3 LED DISPLAY
TABLE 4 ANALOGUE PORTS PINOUT
TABLE 5 GTT3 MAINBOARD DIGITAL INPUTS PORTS PINOUT
TABLE 6 GTT3 MAINBOARD DIGITAL INPUTS PORTS PINOUT
TABLE 7 GTT3 COM PORTS
TABLE 8 RS232 PINOUT FOR FIRST RS232 PORT
TABLE 9 RS232 PINOUT FOR OTHER RS232 PORTS
TABLE 10 GTT3 IO SPECIFICATION
TABLE 11 GENERATOR MONITORING OPTIONS
TABLE 12 TELEMISIS SUPPLIED RELAY CONNECTIONS
TABLE 13 PW1.0 RECOMMENDED CONNECTIONS
TABLE 14 EMERGENCY STOP CONFIGURATION A
TABLE 15 EMERGENCY STOP CONFIGURATION B
TABLE 16 SUPPORTED CONTROLLERS
Page 80 of 81
9
10
21
24
25
26
27
28
29
32
39
41
41
42
42
43
Version 3.2
Version 3.2
44
62
62
63
64
78
Page 81 of 81