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FLUSARC 36
SF6 Gas-insulated switchboards
Instructions
Installation - Commissioning
FLUSARC 36
Contents
1.1
1.2
1.3
1.4
1.5
1
1
1
1
1
2.1
2
2
2
2
2
2
2
3.1
3.2
3.3
3
3
4
Storage - Packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1
4.2
4.3
4.4
4.5
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flusarc 36 Unit packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specific transportation requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temporary storage less than 6 months . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
5
5
6
6
5.1
5.2
Reminder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unpacking and handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valorizing packaging waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
7
7
7
6.1
6.2
8
8
7.1
2.2
2.3
5.3
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10
8.1
8.2
8.3
Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ground bar connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly of the busbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supplies required for the assembly of the busbar . . . . . . . . . . . . . . . . . . . . . . .
Switchboard status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Busbar assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Busbar System protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
11
11
11
11
12
15
16
8.1
8.2
16
16
10
17
10.1
10.2
10.3
10.4
10.5
10.6
17
17
17
18
18
19
10
21
10.1
10.2
10.3
10.4
10.5
Metering Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handling and Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fixing to the floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ground bar connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting plugs on busbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
21
21
21
22
i
FLUSARC 36
10.6
22
12
23
12.1
23
23
23
25
13
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
13.1
13.2
13.3
13.4
13.5
13.6
13.7
Reminder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carry out an inventory of all tools and accessories on completion of the work
Pre-commissioning information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Principle pre-commissioning checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Energizing the Flusarc 36 switchgears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VPIS (Voltage Present Indicating System) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Voltage Present Indications verifications with a standard unit . . . . . . . . . . . . . .
Energizing the switchboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
26
26
26
26
26
27
27
13
28
13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8
13.9
28
28
29
29
30
31
32
33
34
15
36
15.1
15.2
15.3
36
36
37
16
38
16.1
16.2
16.3
16.4
16.5
16.6
16.7
38
38
39
40
40
41
42
16
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43
12.2
12.3
ii
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FLUSARC 36
1.2
1.3
Symbols of information
06
21
Nm
10
ATTENTION
DANGER
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury.
1.5
Protection equipments
1.4
WARNING
WARNING indicates a potentially hazardous
situation which, if not avoided, can result in
death or serious injury.
NOTICE
NOTICE is used to address practices not
related to physical injury. The safety alert
symbol shall not be used with this signal
word.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided, can result in
minor or moderate injury.
Contacts
www.schneider-electric.com
SDIOPM0130600-02 revision: 00
FLUSARC 36
2.1
* Installation altitude
HV equipment is defined in accordance with
European Standards and can be used up to
an altitude of 2,000 m.
* Atmospheric pollution
The ambient air must not contain any dust
particles, fumes or smoke, corrosive or
flammable gases, vapours or salts.
2.2
Tools (not supplied) required for the operations described in this notice
- Crowbar
- Scissors
- Open-ended spanners sizes 7, 13 and 17
- 2 x open-ended spanner - size 16
- Ratchet handle + extension with socket sizes 8, 10, 13 and 16 mm
- Torque wrench
2.3
Steel
Class < 8.8
Steel
Class > 8.8 < 10.9
M6
0.8
4.3
8.8
6.6
M8
1.8
10.5
21.0
15.8
M 10
3.5
14.0
42.0
35.0
M 12
6.0
70.0
60.0
M 16
12.0
170.0
134.0
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FLUSARC 36
3.1
3.2
Legend
1
2
Lifting ring
Technical data rating
plate
3
4
5
6
Fuse compartment
Voltage presence
indicator
Manometer
Cable compartment cover
7
8
9
- 10
7
8
10
9
6
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FLUSARC 36
Legend
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Voltage indicator
Fault indicator
1
2
2
6
3
4
3
8
11
4
5
10
15
9
13
14
12
17
16
20
18
3
19
4
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FLUSARC 36
4.1
4 Storage - Packing
Transport
4.2
4.3
2
J
Handling
>45
NOTICE
During the switchgear handling, it is
recommende not to stress the possible
cables connection bushings placed outside.
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FLUSARC 36
4.4
NOTICE
Respect the instructions given on the sheet
attached to the front panel of the switchboard.
4.5
+ 50 C
- 25 C
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FLUSARC 36
5.1
Reminder
CAUTION
5.2
1m
1m
J
J
5.3
Acceptance
NOTICE
In case of anomalies, make the necessary
reserves with the carrier.
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FLUSARC 36
6.1
Side view
6.2
Side view
Grids
Grids 40x40 cm
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FLUSARC 36
NOTICE
Before install the switchgear be carefully that
the bearing surface is perfectly horizontal and
correctly leveled, with a planarity tolerance
lower than 2 per thousand.
7.1
Top view
40
Nm
40
Nm
40
Nm
FLUSARC 36
40
Nm
40
Nm
40
Nm
40
Nm
40
Nm
2
Top view
40
Nm
FLUSARC 36
40
Nm
M Unit
4
1
40
Nm
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4
40
Nm
FLUSARC 36
8.1
Installation procedure
NOTICE
2
J
40
Nm
3
J
10
Top view.
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FLUSARC 36
8.2
8.3
J
J
NOTICE
During the intervention, the time during which
the adapter cones are not covered by their
end plug must be reduced to a minimum.
End connector.
CAUTION
Do not use a cutter if its blade might damage
the surface of the components.
Intermediate connector.
Switchboard status
Before any interventions on the busbar, the
switchboard must be installed in its final
location, coupled and fixed to the floor.
SDIOPM0130600-02 revision: 00
WARNING
The switchboard must not be energised
before the busbar is fitted.
11
FLUSARC 36
Busbar assembly
CAUTION
NOTICE
This operation must be carried out in a dust,
pollution and humidity-free area.
Brand
NKT Busbar
NKT code
Length (mm)
26-451-78
580
26-451-42
550
26-451-13
500
26-451-27
400
26-451-16
600
26-451-82
656
26-451-83
595
26-129-53
Cross
26-129-52
End
1250
NKT Adapter
1250
10
Nm
12
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FLUSARC 36
SDIOPM0130600-02 revision: 00
13
FLUSARC 36
50
Nm
30
Nm
14
J
J
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FLUSARC 36
Busbar system.
SDIOPM0130600-02 revision: 00
15
FLUSARC 36
9.1
Front view
9.2
Side view
72
Nm
CAUTION
Before executing the earthing, eliminate any
possible traces of oxidation from the
connections'contact surface.
16
NOTICE
The grounding network connection cable and
fixings are not supplied by Schneider
Electric.
SDIOPM0130600-02 revision: 00
FLUSARC 36
CAUTION
Before accessing to the apparatus inside,
make sure that the vacuum circuit breakers
are open and that the opening and closing
springs inside the CBs unit are discharged,
that the switch disconnectors is open and that
the earthing switch is positioned on earth.
NOTICE
The operations indicated in this paragraph
must be exclusively carried out by specialist
technicians, in full observance of all the rules
in force about electrical safety.
NOTICE
The here following described procedure
reports the installation of a single cable. The
same procedure shall be executed for all the
other cables.
J
J
SDIOPM0130600-02 revision: 00
NOTICE
For information only!
Refer to cable terminal supplier
documentation for up to date instructions.
NOTICE
The cable connector manufacturer's
installation instructions (and torque settings)
must be scrupulously respected. The
described information and procedure are
exemplary only.
17
FLUSARC 36
Type C (630 A)
20 - 35 mm
Screw thread depth
1 - Cross member - Male
2 - Support plate
3 - Screw contact
18
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FLUSARC 36
CAUTION
SDIOPM0130600-02 revision: 00
J
J
19
FLUSARC 36
J
J
20
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FLUSARC 36
NOTICE
There are 5 types of metering panels in Flusarc
36 range. This chapter describes, as example,
the installation of M3 and M5. The installation
of other panels is identical.
Designation
M1
M2
M3
M4
M5
50
50
50
50
B2
1100
n.4 14
21
FLUSARC 36
J
J
J
2
1
22
SDIOPM0130600-02 revision: 00
FLUSARC 36
12.1 Dimensions (mm) of the fuses in accordance with standards IEC60282-1 and
IEC62271-105
45
striker pin
88 max.
442
33
33
125
160
200
Rated voltage
(kV)
250
315
400
500
630
800
Uk = 4%
1000
1250
1600
Uk = 5%
2000
Uk = 6%
6 / 7.2
20
25
32
40
50
63
80
100
125
160
200
10 / 12
16
16
20
25
32
40
580
63
80
100
100
125
16 / 17.5
10
10
16
16
20
25
32
40
50
63
80
20 / 24
10
10
16
16
16
25
25
32
40
63
63
30 / 36
6,3
10
10
16
16
20
25
25
32
40
40
50
63
SDIOPM0130600-02 revision: 00
23
FLUSARC 36
J
J
NO
YES
Interlock
Interlock
Cover
J
DANGER
Do not force interlocks to put in service the
Units without fuses inserted.
24
SDIOPM0130600-02 revision: 00
FLUSARC 36
Centering disc
Clamp
Striker
NOTICE
NOTICE
The packaging is to be disposed of via
General Industrial Waste recycling channels.
NOTICE
If a fuse blows, it is recommended to replace
all three.
SDIOPM0130600-02 revision: 00
25
FLUSARC 36
13 Commissioning
13.1 Reminder
Prior to dispatch, Flusarc 36 switchgears are
mechanically and electrically tested.
13.2 Carry out an inventory of all tools and accessories on completion of the work
Recover, verify and tidy away all assembly
tools and objects not required in the
switchboard.
Date
Remarks
Signature
Date
Remarks
Signature
Date
Remarks
Signature
CAUTION
This equipment cannot be used to check for
an absence of voltage.
26
SDIOPM0130600-02 revision: 00
FLUSARC 36
J
J
J
SDIOPM0130600-02 revision: 00
27
FLUSARC 36
NOTICE
For information only!
Refer to specific order electrical diagram for
correct and up to date wirings.
Motor
0
0
0
0
0
0
PC
RA
RC
0
0
KT
Y
0
0
75.L
Diode 1N4007
14.2 Single diagram of the C Unit with motorization kit [See legend 14.1]
Flair 21D
Flair 21D
28
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FLUSARC 36
Terminal box
Terminal box
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29
FLUSARC 36
14.5 Standard diagram for motorised mechanism (24VDC) [See legend 14.1]
CONTROL CARD
940006044
30
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FLUSARC 36
14.6 Standard diagram for motorised mechanism (48VDC) [See legend 14.1]
CONTROL CARD
940006025
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31
FLUSARC 36
14.7 Standard diagram for motorised mechanism (110VDC) [See legend 14.1]
CONTROL CARD
940006026
32
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FLUSARC 36
14.8 Standard diagram for motorised mechanism (230VAC) [See legend 14.1]
CONTROL CARD
940006045
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33
FLUSARC 36
For 24VDC
+ F2
- F1
For 48VDC
+ F2
- F1
34
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FLUSARC 36
For 110VDC
For 230VAC
SDIOPM0130600-02 revision: 00
35
FLUSARC 36
NOTICE
For information only!
Refer to specific order electrical diagram for
correct and up to date wirings.
89.1
0
0
0
89T.1
FU
L1; L2
Y01
Tripping relay
36
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FLUSARC 36
15.3 Single diagram for the T1 Unit with tripping coil [See legend 15.1]
SDIOPM0130600-02 revision: 00
37
FLUSARC 36
NOTICE
For information only!
Refer to specific order electrical diagram for
correct and up to date wirings.
0
0
0
Motor
0
0
0
PC
RA
RC
0
0
KT
Y
0
0
75.L
Diode 1N4007
16.2 Single diagram of the CB Unit with self supplied relay [See legend 16.1]
38
(*)
SDIOPM0130600-02 revision: 00
FLUSARC 36
16.3 Standard diagram for CB unit auxiliary contacts [See legend 16.1]
SDIOPM0130600-02 revision: 00
39
FLUSARC 36
Terminal XCB
Cubicle CB
Terminal XCB
40
Cubicle CB
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FLUSARC 36
SDIOPM0130600-02 revision: 00
41
FLUSARC 36
16.7 Standard diagram for motorized CB unit auxiliary contacts [See legend 16.1]
42
SDIOPM0130600-02 revision: 00
FLUSARC 36
17 Notes
If you have any comments on the use of this document or on the use of the equipment and services that are described in it, please send
us your remarks, suggestions and wishes to:
Schneider Electric Energy Manufacturing Italia S.r.l.
Strada Comunale della Braglia, 12
26862 Guardamiglio (Lodi) ITALY
SDIOPM0130600-02 revision: 00
43
As standards, specifications and designs change from time to time, please ask for confirmation
of the information given in this publication.
SDIOPM0130600-02 revision: 00
04-2012