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324.20
Contents
Page
1.
General
1.1
Safety information
2.
2.1
Valve rod
2.2
Valve disc
2.3
Diaphragm
2.4
Tightening torque
2.5
Lubricant
3.
3.1
Fitting position
3.2
3.3
3.4
3.5
3.6
4.
Spare parts
4.1.1
4.1.2
4.2.1
Spare parts drawing for regulating assembly RE 2 for DN 65, DN 80, DN 100
4.2.2
Spare parts list for regulating assembly RE 2 for DN 65, DN 80, DN 100
4.3
324.20 p.02
10
1. General
All persons involved with the assembly, operation and / or maintenance of gas pressure regulators must read and
understand all of the following documents:
Technical product information (brochure RMG 324.00) this RMG document contains the technical data
and dimensions of the equipment and a description of its design and mode of operation.
General operating manual for gas pressure regulators and safety devices this RMG document contains
information on assembly and operation as well as general information on troubleshooting.
Operating and maintenance instructions / spare parts (brochure RMG 324.20) this RMG document
contains more detailed information on assembly and operation of the gas pressure regulator.
There are national laws and regulations for all sorts of jobs on gas equipment, from planning to maintenance.
Be sure to comply. (In Germany, for instance, DVGW work sheets G 600, G 459/II, G 491 and G 495.)
Inspection and maintenance intervals depend mostly on operating conditions and the nature and properties of the gas.
There are no general rules or recommendations for intervals. For Germany, we recommend to consider maintenance
intervals as stated in DVGW work sheet G 495 in a first instance. However, in the mid-term, intervals must be adapted
to the requirements of each specific equipment.
During maintenance, components must be cleaned and then checked thoroughly. This is necessary even if there
have not been any unusual observations during operation and / or functional testing. Checks must focus, in particular,
on diaphragms and seals and all movable parts and their respective bearings. Any and all defective parts must be
replaced with new ones. The same applies to O rings removed during disassembly.
Do not use any spare / wear parts and / or oils & lubricants not specifically recommended in the RMG operating
and maintenance instructions for spare parts. In the event spare / wear parts and / or oils & lubricants other than
those specifically recommended are used, RMG shall not be held liable for any defects and / or consecutive damages
attributable to such use of illegal parts, lubricants, oils etc.
Item numbers mentioned in the specific operating and maintenance instructions correspond with the numbers in the
spare parts lists and drawings.
Some parts in the lists and drawings are marked with a letter W. We recommend to always have a reserve of those
parts in stock for maintenance purposes.
Those spare parts are put together in another separate list at the end of the spare parts list.
Eye catcher
Used for:
! Danger
! Caution
Note
324.20 p.3
2.
! Danger
2.1
2.2
2.3
Diaphragm (58)
With valve discs (66, 67) closed, align plate-shaped diaphragm (58) as shown in the detailed view. With valve discs (66,
67) open, mount plate-shaped diaphragm (58) between diaphragm housing pot (74) and diaphragm housing cover (53).
Diaphragm housing pot (74)
2.4
Tightening torque MA
Component
Item no.
Tightening torque MA
10, 60, 62
20 Nm
9 Nm
Hex nuts (62, 65) and stud (61) must be secured with low-strength thread locker.
The components to be secured must be mounted free of grease.
2.5
Lubricant
Component
O rings and seal elements
Lubricant
Silicone grease
27081
Assembly paste
27091
324.20 p.04
3.
3.1
Note
3.2
3.3
RMG 324 is a zero-pressure gas regulator. Be sure to fit this equipment in a horizontal position
with the spring dome down. See sectional drawings 4.1.1 and 4.2.1.
! Caution
! Danger
Be sure to connect a vent line here (thread G 3/8), whenever there is a danger that failure
of the regulator (e.g. measuring diaphragm is damaged) releases gas to the environment.
3.4
3.5
3.6
Visually check the stepped bore: Any dirt? Obstructions? Remove and clean as required.
Screw down the threaded pin (13) all the way to the stop
Install the screwed connection parts (14, 15, 16). Make sure the elastomer seal is not damaged.
Installation of the pipes of the measuring line (external =12 mm). Install the measuring line as described
in RMG's general operating manual for gas pressure regulators and safety devices.
324.20 p. 05
4.1.1 Spare parts drawing for main valve RMG 324 DN 65, DN 80, DN 100
(Drawing shows required fitting position spring dome down)
W2
W3
W4
B-B
Version with internal pd
measuring impulse connection
12
MA
10
11
B-B
Version with external pd
measuring impulse connection
MA
15, 16
324.20 p.06
14
13
10
11
4.1.2 Spare parts list for main valve RMG 324 DN 65, DN 80, DN 100
Item
no.
Denomination
Number W
Material
DN 65
Part no.
DN 80
DN 100
GLM
10031282
10030741
10031223
O ring
KG
20461
20246
20518
O ring
KG
20245
20246
20518
O ring
KG
21177
21177
21177
10
Hex nut
St
5559
5559
5559
11
Disc
St
14153
14153
14153
St/KG
100851
100851
100851
St/NSt
12133693
12133693
12133693
Plug
Version with external pd
measuring impulse connection
RMG retrofit kit
consisting of:
13
Threaded pin
NSt
101195
101195
101195
14
Connector
St/KG
31950
31950
31950
15
Union nut
St
30804
30804
30804
16
Cutting ring
St
30904
30904
30904
...
...
...
...
...
...
steel
stainless steel
spring steel
stainless spring steel
bronze
copper
LM ...
Ms ...
GS ...
GGG ...
GBz ...
GLM ...
GMs
GZn
AlBz
K
KG
SSt
...
...
...
...
...
...
cast brass
cast zinc
aluminium bronze
plastic
gummous synthetic materials
foamed materials
324.20 p. 07
4.2.1 Spare parts drawing for regulating assembly RE 2 for DN 65, DN 80, DN 100
MA
66
79
82 W
80
65
78
MA
AF 7
81 W
W 64
77
63
76 W
62
MA
75
61
60
74
MA
73
W 64
W 58
57
MA
56
72
W 55
54
71
MA
70
53
69
W 52
68
51
67
50
AF13
324.20 p.08
4.2.2 Spare parts list for regulating assembly RE 2 for DN 65, DN 80, DN 100
Item
no.
Denomination
Number W
Material
DN 65
Part no.
DN 80
DN 100
50
Cap
26402
26402
26402
51
Locking ring
FSt
19116
19116
19116
52
O ring
KG
20588
20588
20588
53
St
10031375
10031375
10031375
54
Hex nut
St
101873
101873
101873
55
O ring
KG
18417
18417
18417
56
Spring plate
LM
10030750
10030750
10030750
57
Diaphragm disc
St
10030749
10030749
10030749
58
Diaphragm
KG
10031414
10031414
10031414
60
Hex screw
St
10065
10065
10065
61
Stud
St
101409
101409
101409
62
Hex nut
Ms
101333
101333
101333
63
10031476
10031508
10031493
64
101332
101349
101349
65
Hex nut
St
13114
13114
13114
66
Valve disc
LM/KG
10031714
10031716
10031718
67
Setpoint adjuster
Ms
10031234
10031234
10031234
68
Spring plate
LM
10031513
10031513
10031513
69
Pressure spring
FSt
10031422
10031422
10031422
70
Locking ring
St
19117
19117
19117
71
Threaded adapter
101201
101201
101201
72
Hex nut
32
St
5559
5559
5559
73
Hex screw
32
St
10065
10065
10065
74
St
10030742
10030742
10030742
75
Valve seat
LM
10031379
10031373
10031381
76
O ring
KG
21177
21177
21177
77
Valve disc
LM/KG
10031713
10031715
10031717
78
Valve rod
NSt
10031239
10031510
10031229
79
Hex nut
NSt
100852
100852
100852
80
Hex nut
St
13114
13114
13114
81
Sealing washer
KG
101855
101855
101855
82
Sealing washer
KG
101854
101854
101854
324.20 p.09
4.3
Item
no.
Denomination
Number
DN 65
Part no.
DN 80
DN 100
O ring
20461
20246
20518
O ring
20245
20246
20518
O ring
21177
21177
21177
52
O ring
20588
20588
20588
55
O ring
18417
18417
18417
58
Diaphragm
10031414
10031414
10031414
64
101332
101349
101349
76
O ring
21177
21177
21177
81
Sealing washer
101855
101855
101855
82
Sealing washer
101854
101854
101854
324.20 p.10
CANADA
Osterholzstrasse 45
USA
Otto-Hahn-Strasse 5
TURKEY
Julius-Pintsch-Ring 3
Malky-Temelli -Sincan
ANKARA - TURKIYE
Osterholzstrasse 45
34123 Kassel, Germany
Tel: +49 (0)561 5007-0
Fax: +49 (0)561 5007-207
ENGLAND
Honeywell Process Solutions
Bryan Donkin RMG Gas Controls Ltd.
Enterprise Drive, Holmewood
Chesterfield S42 5UZ, England
Tel: +44 (0)1246 501-501
Fax: +44 (0)1246 501-500
RMG 324.20
2012-09
2012 Honeywell International Inc.