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requirement
Number of filling
scales
Diameter of
carousel filling
station (mm)
7
9
12
18
24
2410
2810
3310
4010
5360
6310
Performance
bottles/hour
27 l (11 kg)
50 l (21 kg)
190
140
320
240
420
305
580
410
880
660
1180
890
Compact units
Compact Units are designated as Ninnelt
products which fulfill several tasks and
mounted on one frame. It works as one unit
with different tasks.
In a compact lling station as a closed cabinet
or steel container are installed one or more lling devices and
an evacuation rack with a hand or pneumatic pump.
Overlled or leaking gas cylinders can be emptied
into another cylinder or in a storage gas tank.
Here are the dierent combinations of lling
equipment, lling connections and evacuation
units available, depending on customer requirements.
This structure can be also extended, e. g. with a fuel dispenser,
tanks, a tank with a pump, decanting equipment
Variants:
- Execution according country-specic standards
- Manufacturing of the Stations according to customer specication
- Station with larger performance on request
(up to 6 Filling Scales extendable)
- Ex-proof electric lighting on request
Accessories:
Filling Devices and Check Scales
With our filling equipment all types of gas
cylinders can be filled. For the different cylinder
valves there is a lot of filling connections available.
We differ in filling devices the mechanical
and the electronic type series.
The shuto of liquid gas supply reaching the
adjusted weight can be done by mechanical lling
equipment type WAB in two ways.
In the mechanical shuto no additional power
source is needed. The lling device is ready for
use immediately after installation and connecting
the liquid gas pipeline. In type WAB with pneumatic
shuto an additional compressed air supply is necessary.
Calibratable electronic lling devices are operated
over a digital indicator. This indicator is a proprietary
development of Ninnelt Company and it is equipped
with a module for wireless data transmission. Our
check scales are equipped with this digital indicator
too.
The lling devices and check scales are equipped with an extensive
range of accessories to the respective requirements.
WAB 90p
WAEK/IT fr Campingaschen
WAER 100ex
WER 100ex
WAEK/IT 100ex
Accessoires:
Leak Testing Devices
The Leak Testing Unit checks the tightness of
the cylinder valve after filling. It is also a visual
water check of the total cylinder through an
immersion bath possible.
The tightness of the cylinder valve can be examined
visually or electronically. During visual inspection
a Plexiglas bell is placed over the cylinder
valve. With opening of the valve, water ows
into the bell. If bubbles are formed the leaky cylinder
valve must be replaced. Through raising the
checking bell the water ows o over the cylinder.
By the manual electronic check the testing bell is
placed manually over the cylinder valve.
The gas in the testing bell after the actuation of a
key is extracted and the gas concentration in the
air ow is detected by a gas sensor. If the gas concentration
is too high you will see a visual signal.
With the automatic electronic leak testing there
is no personnel required. The gas cylinders to be
tested suitable for dierent bottle heights
are transported by the chain conveyor to the device.
Here the cylinder is centered and the testing bell
moves automatically onto the cylinder valve,
the gas consistency is being initiated.
Leaky bottles are being pushed by means of
a pneumatic ejection system onto a roller conveyor.
The controller is pneumatic and built-in a
switchgear cabinet.
Compressed air
Compressed air consumption
6 bar
AED - 30 l per cylinder
MED 4 l per cylinder
Power supply
230 V, 50 Hz
Operation temperature
-40C + 65C
Performance
Weight
Heater temperature
150200C
Air heater
3,55,0 kW
Performance
Weight
10
Accesoires:
Cylinder Evacuation Units
With an Evacuation Unit faulty filled or leaking
gas cylinders can be emptied in a simple
manner. The discharged medium is pumped
into a storage tank.
An evacuation unit consists of a sturdy steel
frame, which for one or more cylinders is designed.
In this frame, the gas cylinders are manually
inserted upside down.
Heavy big bottles can be placed on a tilting device
which is placed at ground level, and the rotation
occurs via a hand wheel or lever.
The unit can be equipped for dierent gas cylinder
valves with appropriate discharge connections.
The evacuation of several gas cylinders can
be performed simultaneously. Are the gas cylinders
emptied, the discharge process is terminated
by means of an automatic switch o. Alternatively,
upon reaching a minimum pressure, which
can be read on the manometer, shutdown can be
made by hand.
For exhaustion are used pneumatic driven pumps.
If only a few gas cylinders are to be evacuated, a
hand pump can be installed. Special solutions are
possible.
11
Application
There are some reasons to evacuate an auto gas tank.
It is required if any gas tank maintenance or valve exchange
should be carried out. Also in cases when the car with the
LPG tank should be placed after painting into a kiln. Therefore
the auto gas tank should be dismounted or evacuated.
Design Features
Mobile execution with all required accessories for operation.
Compressed air driven pump for delivery of liquid
and gas phases.
Operation und Function
Through turning two ball valves it will be determined whether
the auto gas tank should be evacuated or relled.
The same quantity of gas of the evacuated gas will be
relled into the auto gas tank. No quantity of gas will be lost.
12
Function
NIFP
120
NIFP
200
NIFP
70
Compact Loading
Arm for Gas Bottles
Lifting capacity
(load + tools)
70 kg
120 kg
200 kg
Eccentric load
Required energy
connection
6 bar / DN 12
approx.
110 kg
Weight
approx.
130 kg
approx.
180 kg
Performance
120 bottles
per hour
Turn in
150 bottles
per hour
Compressed air
connection
58 bar
Bottle diameter
100320 mm
Bottle height
3001500 mm
Power supply
380-415 V,
50/60 Hz
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Accessories: Compressors
Type Corken/Ninnelt, for stationary systems,
all valves are connected to a steel pipework. .
Unit with suction and pressure gauge, oil pressure gauge, mechanical liquid trap, strainer, 4-way
ball valve, V-belt tensioning device, belt, belt pulley for driving motor, belt protection, Ex-phase
AC motor 400/690 V 50 Hz, EEx e 11 T3, IP 54,
design type B 3, on a common ground plate, assembled ready for connection, completely welded,
assembled, primed and painted, with inspection
certi cate 3.1.B to EN 10 204 (DIN 50,0493.1).
Execution: with safety valve 19 bar in the pressure
line. Compressor cylinder and cylinder head out
of spheroidal cast iron ASTMA536.
Execution A
= with single piston rod packing
Execution B
= double piston rod packing (D)
Type
Corken/
NINNELT
Order no.
Execution B
Type
Corken/
NINNELT
63330
91
63316
D 291
63306
291
63303
D 491
63311
491
63400
D 691
21064
691
63384
D 891
Connection
Order no.
Execution A
14
91
291/
D291
491
691
891
2ANSI
Complete Aggregate
(Flange DIN)
20
25
32
40
50
2
63,5
14,1
0,21
24,1
790
8
177
2,2
11,4
140
2
63,5
28,0
0,21
24,1
790
8
177
5,0
22,9
270
2
76,2
60,3
0,21
24,1
790
15
177
10
48,8
400
2
101,6
102,3
0,21
24,1
790
30
177
17,5
82,0
650
2
101,6
192,0
0,21
32,1
790
37
177
30
157,6
900
Compressor Types
Number of cylinders
Stroke (mm)
Maximum piston displacement (m/h)
Minimum inlet pressure (bar)
Maximum working pressure (bar)
Rotation speed (rpm)
Maximum power consumption (kW)
Maximum outlet temperature (C)
Motor horsepower (kW)
ow (m/h)
M
Weight (kg)
Accessories: Pumps
Side Channel Pump Aggregate, PN 25, for problem-free pumping of clean liquids at unfavourable
suction side conditions, ange connection corresponds to DIN 2635, for stationary systems, with
test report 2.2 to EN 10 204 (DIN 50.049-2.2).
Horizontal, self-priming, priming side pumps in
segmental type construction NPSH inducer stage,
direction of rotation anti-clockwise, when looking
from the drive end, suction nozzle horizontal dis charge nozzle vertically upward.
Capacity, m/h
Type
Motor,
kW
Connection, DIN
Order no.
Inlet
Outlet
at
at
Maximum
Pressure,
P, bar
63203
63387
63204
63177
63205
63206
63207
21920
63209
21476
63208
21477
21480
21482
63199
21487
63210
63148
1206/5
1208/5
3106/5
3108/5
3606/5
3606/5
3608/5
3608/5
4106/5
4107/5
4108/5
4108/5
5104/5
5106/5
5108/5
6104/5
6106/5
6108/5
2
2,5
3,6
3,6
3,6
5
5
6,8
10
10
6,8
10
13,5
13,5
17,5
24
24
30
40
40
65
65
65
65
65
65
80
80
80
80
100
100
100
100
100
100
20
20
32
32
32
32
32
32
40
40
40
40
50
50
50
65
65
65
1,1
1,6
3,75
4,2
4,9
4,9
5,8
5,8
9,0
9,6
10,2
10,2
15,7
18,8
20,0
26,4
30,7
33,0
0,4
1,05
2,6
3,75
3,8
3,8
4,9
4,9
7,4
8,4
9,0
9,0
11,8
16,7
18,7
21,6
27,5
30,5
8
10,2
12
15,8
8,5
8,5
11,4
11,4
9,3
11
12,4
12,4
8,7
12,7
17
10
14,7
19,3
15
Endurance test of
Endurance
test of
compressor
units
compressor units
Endurance test of
compressor units
Careful assembly
Careful Careful
assembly
assembly
Evacuation Units
Components
are are
being
adjusted
Components
being
adjusted
adjusted
Delivery
andand
installation
- on- time
Delivery
installation
on time
In collaboration with
other companies
In accordance with the rules, requirements, guidelines and according to the wishes of
the customer
ATEX Directive 94 / 9 / EC
ATEX Directives 1999/92 / EC
In collaboration with
In collaboration
In collaboration
withwith
otherother
companies
companies
other companies
In accordance
the rules,
requirements,
guidelines
according
to the
wishes
In accordance
with with
the rules,
requirements,
guidelines
andand
according
to the
wishes
of of
the customer
ATEX directives 94 / 9 / EC
the customer
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