Fn 6 :1. Fitting of Keyless propeller complete procedure.

2. Crankshaft deflection detail description, what advice you will give to 3E & 4E so that they don't make mistakes.
3. Boiler water chloride level & alkalinity going down reasons, chloride & alkalinity level going up reasons.
4. Steam pipe bolt is very tight, how will you remove, and if bolt head breaks while removing, how will u remove stud.
5. Details about 1G 2G 4G & 6G welding, 4G in detail
Function 6....bnd....
1.cold strat of boiler..
2.turbo charger surging what action u will take as 2nd engineer..
3.t/c worn out .2 condion.if exhaust bypass is there 1 t/c ,second if bypass is not dere.as 2nd what will be action.....
4.single failure concept of s/g
5.AE lube oil cooler how will u come to now its leaking and how will u trace which tube is leaking..?..
SKM:20th may 2016 MEP
1. Precautions while taking out piston of large 2 stroke engine
2. On what basis overhaul is done on any parts example injector - answer he wanted was depending on type of fuel oil used ,
workmanship , lube oil used , atmosphere used in and the time used for
3.how is output of monitored and regulated in selective catalytic reduction (SCR ) module
4. Chief engineer told you take bottom end bearing clearance in half an hour how will you do it
5. How will reduce the starting time of purifier startup - gear ratio and friction pads are not the answers
16.05.2016, Internal- sinha sir,, External - biswas sir,
1- bottom end bearing survey, how many people u need,how many chain blocks, n capacity of chain block, n many X- questions
2-bioiler safety v/V setting, materials,safety precautions,are two safety v/V set at same pressure? many X questions
3-how to order cutting tools for lathe? For thread cutting?
4- types of welding? difference between 1G,&2G welding? as a 2nd engineer, how u will know that welder z certified for that
type of welding or not?.
Bkrc
1. Liner removal procedure
2. Crosshead bearing survey
3. Keyless propeller withdrawal procedure
4. Gouging in welding
5. Annealing and tempering.
Fun6
1.reversing problem in Sulzberger RTA engine not reversed
2.how lo metered in load dependant lubricator Sulzer RTA
3 p alk T alk ,caustic alk . Tod test why
4.manual desludge in alcap
5 fwg air ejector brine pump
Destillate pump fun
Vaccine not Deb reason
6/4/16 BND : main engine not starting with air possible faults , egb fire indication ,action , aux. Engine lub oil cooler leaky
symptoms, centrifugal pump overhaul n clearances , drydock rudder complete inspection .
Function 6
1. Engine starting by air not by fuel
2. Oil traces found in boiler water gauge glass
3. Vessel coming out of dry-dock what checks will be done
4. Purifier bowl not closing after desludging
5. How to remove stuffing box without opening cylinder head (asked by murty while telling answer he said u have mugged from
book told him I have done this b4 but idiot is arguing )

10-03-2016, V.rai & k chakrborty, Fun 6

1)blr accumulatin test in detail
2)pilot on board cylinder head crack action as 2/e
3)air compressor bursting disc rapture during manuvering how u will run compressor
4)fitted bolt in intermedate shaft how fitted n characteristic of fitted bolt
5)crack in hull in the way of frame how you will repair
Fun 6 chakravarty
1.omd alarm
2.eedi
3.mlc
4.annealing of stainless steel
5.heat resisting alloys
6.stainless steel corrosion
30-11-2015, Int- sinha, ext- chakraborty, Fun:6
1.fitted bolts.
2.annealing nd diff bw annealing nd normalising.
3.induction hardening.
4.overhauling procedure of screw pp..where used. How pr is build up.
Fn 6 chakrabarty
How tempering is done
Tools needed to be kept ready for DD
What is caustic embrittlement and where it occurs...
Can't remember the rest, will post as it comes back...
Got Fn 6, surveyor was in giving mood... Out of 6 guys 2 fresher
Fn6 bhaumik
1-how to weld 16 mm plate in hull,step by step welding, in and out.
2- L.O in refer system, how to remove, I said hot nitrogen flushing, but he said , is this method easy??? Find some other
answers
3-engine grounding, now afloat, what checks inside crankcase?
4- when Telegraph handle is given stern, engine doesn't start, what checks done immediately..
Few other ques of chakravarty on 25.02.2016 , Fun 6
1.enclosed space entry?(duct keel).
2.lub oil properties?dispersency?
3.crack?how to arrest a crack?
4.crank pin ovality,how to check?wear limit?how to correct
4th attempt Mep , Vikrant rai an d bhattacharya, 23 Feb 2016
1. How to do main bearing inspection.
2. After liner calibration found liner oval in FWD aft dir. Reason and action.
3. How to check trueness of a shaft
4. After thoroughly cleaning a shell and tube type cooler the performance is still same. It has not increased. What will u inspect?
Function 6...1.what is ctean no.nd why it is not use for only diesel oil not for fuel oil? 2.how can reduce the time delay of purifier
at start....3.what compostion of monel metal,brass,bronze,white metal..4.what is break down maint., preventive maint.,
22.02.16, Fn.6, SKM
1.You are joining a new ship in Korea...how will you find out whether any asbestos is used onboard.(I told him from Green ship
certificate but he said we can't rely on certificate).
2.how will you remove siezed piston from liner in A.E.
3.what is meant by cetane no. What does that no. denote.

4.why VTG turbocharger is attached in recent main engines.(he wants to hear high speed at low loads)
5.why block frames are used in recent engines instead of A frames even if there is no problem with it.
Fun:6
1.chrome liner checks
2.welding on deck bollard checks
3.turbocharger sudden surge reason
4.blr safety v/v checks
5.frequent refer HP cut out reason
Fun 6: BKRC .. 1.2.16
1.piston crown renewed hw to pr test.
2. AE lo cooler leaking hw yo find out n action.
3. Tube leaking in boiler hw to check and action.
4. Exh valve knocking reasons and action.
5. Xhead bearing survey.
1.How is honing done2.aneealing.scavenge fire occasionaly happening after every 2-3 days .reason.4.crack arresting nd
metallocking.5.ae seize liner how to take out.
Fun 4b and 6, Chakrobarthy, 11.01.16
1Boiler water test , conductivity test , why it is done?
2Compression ratio...its importance
3What is super longstroke, its importance?
4Screw pp , advantage over other positive displacement pump?
5Tempering
6.During round both gauge glass is not showing water, your action?
7. Hydrostatic lubrication. ...where in engine?
Fn4 and fn6
1.why in refer compressor suction in crankcase why not directly to valve
2.why back pressure in purifier.
3.why orifice in outlet of exhaust valve cooling.
4.compressor bursting disc burst.. pilot onboard..other compressro not coping up with movements wts the action u take
5.fuel oil drain tank valve choke.. in sailing.. wt u do.. ship in sailing..
6.after overhaul how do u check axial damper working correctly.. where it is located
7.in 4stroke engine wt take transverload
8.how do u differniate hand n machine reamer
func 6
piston removal precaution
clo consumpn
liner wear,
pfr speed to increase
30.12.2015, Mr. N.K.Das & Mr. S.K.Sinha, Fn6:
1. Anchor drop test.
2. Rudder hydraulic testing.
3. Fuel cutting off for a particular unit in M/E.
4. Boiler leaky tube repair.
5. Boiler complete blowdown procedure.
Got fn6. Will post 2 more qs when I recall.
Bnd 22.12.2015, Fun 6
1. How to run engine if turbocharger gets damaged.. Only 1 T/C is there and no bypass
2. Checks just after coming out of dry dock

3. What will be your action as 2/E if u hear fuel drain tank alarm
4. How to blowdown boiler for survey
5. If there is a red signal and amber signal alarm in panel in ECR wat will be your action as 2/E
22.12.15, Fn.6, BND
1.In man b&w engine how zero admission of fuel pump is tested.
2.How do you renew a damaged piston with a new one.
3.In auto desludge purifier ,bowl is not closing after desludge.reasons and remedies.
4.Reasons and remedies for (a) Blr not atomising, (b) Blr not firing.
5.what is diff between set value and desired value in control system.
Fn 6 chakraborty
How tempering is done
Tools needed to be kept ready for DD
What is caustic embrittlement and where it occurs...
Can't remember the rest, will post as it comes back...
Got Fn 6, surveyor was in giving mood... Out of 6 guys 2 fresher
Function 6...1.if 2 cylinder exhaust temp. Is increasing what will ur first action as 2nd engineer....2.generator fuel pump zero
setting...3..economiser tube is leaking then how will u plug...4.yaad nhi
4May 2016, surveryor- chakravarty, func 6
if no water in boiler gauge glass ten wat will b ur action
beding of a new propeler in dry dock
tempering and on what equipment v do tempering on board ship
11th june, Rkd Nd Rao, Fn 6
1. Liner siezed, how will u take out?
2. Reefer lo charging procedure
3. Chain tightening procedure for MC-C engine.
4. Causes of slippage of journal pin snd web? How to find out and rectify?
Chqkraborty , Fn 6
1. Function Floating lever in steering gear
2. How will you get 100% redundancy in rotary vane steering gear.
3. Cross sectional view of gear pump. Direction of flow. Direction of rotation. How pressure is developed?
4. Cascade control
5. Tempering
Fn 6 , Chakrabarti and Rao
1. Boiler gauge glass showing no water , your immediate action .
2. Endurance limit.
3. Alloys added for high temp resistance
4. Induction hardening
BND, FN 6
1. With respect to cold corrosion, what measures you will take to save the main engine from cold corrosion.
2. Crankcase inspection of main engine , where to check for cracks.
3. Some traces of oil is found in guage glass of boiler, how will you proceed for complete blow down of boiler.
4. Turbocharger isolation, with bypass arrangement.
5.what are the maintenance done on compressed air system.
1. You touched ME crankcase door of 1 unit, you found it hot. How will you confirm as a watchkeeper that there is some hotspot
inside.
2. The Main air compressor is unable to build pressure above 15 bar only.. reasons.
1. If in a centrifugal pump , rpm is twiced, what changes would occur.

3 In refrigeration system, H.P. pipe starts leaking through a hole, what will be your actions?
4. In a Boiler, chemicals has been added, and there is precipitate formed as a result., what will you do?
5. You opened up a centrifugal pump, he showed in a diagram, you found a C - like section in a volute casing, like a division,
what is its purpose?
Answer for this questions
F6 , Bhattacharya sir.
1. How u will check t8ness of tie rod in port.
2. After cleaning condenser, efficiency not increasing also. Reason?
3. Meat room slnd vv wire burn, no spare onbd. How to tackle till next port .
4. Piston ring radial clearance original 22 mm. At what clearance it should discard
5. How to join 12mm and 16 mm steel plate .
17th May 2016,Function 4, RKD and V.Roy ., FUNCTION-6
1. Procedure to cutout one unit.
2. Chain tightening.
3. Boiler blowdown procedure.
4. Boiler hydraulic testing.
5. Boiler tube leaking, how to blank
Bhattachtarya 4b
1)Properties of stern tube lo explain each term
2)properties of refrigerant explain each term
3)how to check tdc in life engine if flywheel marking is not there
4) wat do u mean by deep honed liner? Wars d use of it?
5)boiler alkalinity level decreasing wats d reason?
6)cylinder crack in manouvering?wat action to take?
7)Wat is reamer? How it is attached in lathe?
Bnd, Fun 6
Aux engine fuel pump fitting and what will u check after fitting.he want to ask about timing adjustment.
Vit individual unit adjustment
Vit pmax adjustment
Boiler spatter cause and fault find out and remedy
Purifier frequently desludging. Causes.Liner checks
And liner crack find out from ecr
How to reach port.if found crack.
Or baki kuch or questions bhul gya
Then after 1 hour called again
Vk rai asked 2 simple question
1.4th engineer told aux engine 1 unit exhaust temp high pmax hingh fuel rack high
Second unit pmax hight exhaust low. Find out reasons
Lots of cross questions
2.fwd aft side liner weardown for individual unit and for all unit reason.
Internal v. Rai ,ext bhoumik. Fn -6
1. Welding of 2 plates in dry dock of any cargo hold tank. Full procedure.
2. Where you will check for any leakage in reffer comp. in your normal e/ r round .
3. Accumulation press test of boiler .why it is done.
4. How will you proceed for any crack detection.
Chakraborty , Fn 6
What is low hydrogen Welding?
What dispersal property of lube oil?
What is hydrogen fire??

Which tools in engine room are tempered? Advantages of tempering

Cleared class II thnx to everyone for support
Rkd,F6
-bedding of main bearing
-liner removal
-how sensing bulb positioning affect refrigeration system
Rkd(one more question )
-zero setting of fuel pump
Surveyor:Mukhopadhyay13.01.2016,Fn6
piston decarb what all to check before cleaning ,
how to take butt clearance how you ensure the ring is at correct position in the liner any tool for that ,
boiler safety vv set pr, accumulation pr ,blowdown pr ,
fwg condenser temp very low reason. Some more I don't remember
Fun6 BND
1.reversing problem in Sulzberger RTA engine not reversed
2.how lo metered in load dependant lubricator Sulzer RTA
3 p alk T alk ,caustic alk . Tod test why
4.manual desludge in alcap
5 fwg air ejector brine pump
Destillate pump fun
Vaccine not Deb reason
08/04/2016,Bhowmick.Fn6.
1) chrome liner checks in drydock..
2) engine running, exhaust temp of two units showing deviation...as a 2e, wat immediate checks?
3) fuel oil D.B tank survey..
4) main switchboard survey.
01-04-2016 Function 4 and 6 ,Subminal chkraborty
4) FWG production reduced...reasons
5) fitted bolt
6) annealing process...
7) case hardening
8) OMD alarm... Ur action??
Date : 31st March 2016 External :- Sarkar and Vikrant Rai . Fn:6
1. Propeller fitting method ,how to ascertain that it has gone up to the correct position.
2. Chain elongation , how to measure, after tightening what to do with fuel pp.
3. Crack in turbocharger casing.
4. One more I don't remember.
Fn6, bnd
1.Slow down and shut down alarms and parameters in me.
2. Oil in gauge glass,,action
3. Checks before entering drydock
4. Purifier vibrating,,reasons
5. Bad weather precaution
Biswas ques 11.03.16
Crank pin bearing survey name of tools
Gen fuel pump timing...flexible hose wala method ...when fuel stops coming that's start of injection
After survey of propeller what checks u are going to do...bedding of propeller ..in this the high points of asparities will not have

perssuian blue colour...low points will have this colour according to him
What cks on key of propellor by u after survey is done....wanted to hear clearance and how it is taken..
Few other ques of chakravarty on 25.02.2016,Fun 6
1.enclosed space entry?(duct keel).
2.lub oil properties?dispersency?
3.crack?how to arrest a crack?
4.crank pin ovality,how to check?wear limit?how to correct?
Date: 25.02.2016,No internal External:Chakraborty, Func 6
1. Is duct keel an enclosed space. Entry procedure for enclosed space as 2nd engineer u vl adopt
2. How to arrest a crack
3. Wht is dispersency property of lube oil
4. Crankpin ovality reasons,limit, effects if ovality increases, how to rectify
Func 6,Vikrant rai and bnd
1. Rudder checks and all clearances limits in diameter.
2. Centrifugal pump starting bt automatic vacuum pump not starting... reasons and remedies.
3. Centrifugal pump overhauled ...wear ring clearance renewal limit and shaft and bearing clearance value.
22.02.16,Fn.6, SKM
1.You are joining a new ship in Korea...how will you find out whether any asbestos is used onboard.(I told him from Green ship
certificate but he said we can't rely on certificate).
2.how will you remove siezed piston from liner in A.E.
3.what is meant by cetane no. What does that no. denote.
4.why VTG turbocharger is attached in recent main engines.(he wants to hear high speed at low loads)
5.why block frames are used in recent engines instead of A frames even if there is no problem with it.
4b and 6,surveyor,V roy and bnd
1.Vit
2.BN,TBN,TAC AND STRONG ACID. Number
3.safeties of main compressor, and where we r placing bursting disc
4.main bearing clearness and their values
5.Boiler preparation for survey,boiler have steam @7 bar, and wich kind valves are at boler blowdown line, what are uses
6.rudder checks and clearness and their values
7.centrifugal pump survey, where we r taking clearences and their values
8.bolier water tests, and corrosion types, and what is caustic embrittlement and which part is effected in bowlr
9.main engine wet washing importance and procedures, line diagram
28.01.2016,Mitra and sinha,Fn 6:
1.main engine main bearing survey.
2.refrigeration copper pipe crack,how to repair.
3.pump shaft corrided,repair.
4.crank case relief door testing.
5.how to bond aluminium and steel in super structure.
Func-6 Dt 11-Jan-16,Chakrovarthy & V Rai
1- Vsl passing narrow channel starting air pipe of one unit red hot whats ur action?
2- Induction hardening & what it's advantage?
3- Microbial degradation of lub oil why & how u ll detect... Remedial action
4- what's submerged welding?
Bnd 22.12.2015,Fun 6
1. How to run engine if turbocharger gets damaged.. Only 1 T/C is there and no bypass
2. Checks just after coming out of dry dock
3. What will be your action as 2/E if u hear fuel drain tank alarm

4. How to blowdown boiler for survey

5. If there is a red signal and amber signal alarm in panel in ECR wat will be your action as 2/E
22.12.15,Fn.6,BND
1.In man b&w engine how zero admission of fuel pump is tested.
2.How do you renew a damaged piston with a new one.
3.In auto desludge purifier ,bowl is not closing after desludge.reasons and remedies.
4.Reasons and remedies for (a) Blr not atomising, (b) Blr not firing.
5.what is diff between set value and desired value in control system.
Fn-6 Chakravarty 30.11.15
1. What is ur action as 2/E if OMD alarm comes when engine is running? %of explosive limit for OMD alarm.
2. What is endurance limit?
3. What is tempering. Which marterials in E/R are tempered?
4. Flexible coupling & fixed coupling - where used in E/R & why?
5 . T/C singing in bad weather while engine is running. What r ur actions as 2/E?
08/07/2016, Mitra sir, Fn 6
1. Type of winch brake. How to test in DD
2. Bottom end bearing getting over heated. On dismantling, dark bulged patch. Action. No spare on board.
3. Top bracing testing. He did not accept friction type which I had on ship
Function -6
1. Complete procedure of measuring propeller drop
2. Removal of chrome liner in stern tube. Complete procedure with dia.
3. After receiving bunker of different sp.gravity, what u will do with purifier, how u will know the correct gravity disc size, after
changing gravity disc oil is overflowing. What checks u do, reasons.....lot of cross questions
4. Improved high lift safety valve opened for overhaul, what all important checks u will do. Where have to take extra precautions
5. M/E bottom end bearing opened and maintenance done on bearing. How u will check the interference of bearing
6. Oil entered into the system of refrigeration plant. How, where. What will happen to the system. How u will came to know the
problem. What u will do to put back the system into operation. And precautions. Some more cross questions.
Fn: 6
1 how to find crack on tailshaft taper using crack detection test?
2. How to check fuel pump lead , and cross questions
3.steering gear locking, different arrangements
4.condensor tubes failing on ship running in coastal waters, reasons
5. Air is suspected in ac ref system, full procedure for purging the air out of the system

Function-6 bhomik;das and rao

1.all clearance measured on rudder and propeller in D/D.
2.how to check fuel pump timing of 4-s engine
3.sgnificance of phosphate and it's test ....everything
4.what you will check inside main engine crank case after grounding...1 word answer