Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Uncertainties:
Applications & Case Studies
Kim D. Summerhays
Technical Director
MetroSage
Topics
Task-Specific Measurement Uncertainty
Gauge R&R vs. Measurement Uncertainty
Ways to Assess Measurement Uncertainty
Task-Specific CMM
Measurement Uncertainty
Specific to a particular measurand.
Specific to a particular level of
confidence.
Sample Statement: The uncertainty
of the diameter of this nominal 10-mm
diameter hole, measured with this
particular CMM under these specific
conditions is 0.004 mm at 95%
confidence.
Topics
Task-Specific Measurement Uncertainty
Gauge R&R vs. Measurement Uncertainty
Ways to Assess Measurement Uncertainty
An Automotive Case Study
CMM Measurement Traceability
Optimizing Tolerance Schemes
Economics of Measurement Uncertainty
from
from
Bias (Micrometers)
12
10
8
6
4
2
0
18.5
19
19.5
20
20.5
21
Temp (Degrees C)
Hole #6
Hole #5
Hole #3
Aluminum Part
Glass Scales
Hole #4
21.5
Hole #6 Bias
Micrometers
Hole #5 Bias
8
Hole #3 Bias
Hole #4 Bias
2
0
18.5
19
19.5
20
20.5
Temp (Degrees C)
21
21.5
Topics
Task-Specific Measurement Uncertainty
Gauge R&R vs. Measurement Uncertainty
Ways to Assess Measurement Uncertainty
An Automotive Case Study
CMM Measurement Traceability
Optimizing Tolerance Schemes
Economics of Measurement Uncertainty
CMM Measurement
Influence Quantities
z
z
Topics
Task-Specific Measurement Uncertainty
Gauge R&R vs. Measurement Uncertainty
Ways to Assess Measurement Uncertainty
An Automotive Case Study
CMM Measurement Traceability
Optimizing Tolerance Schemes
Economics of Measurement Uncertainty
Traceability
The property of the result of a
measurement or the value of a
standard whereby it can be related
to stated references, usually
national or international standards,
through an unbroken chain of
comparisons all having stated
uncertainties.
-ISO VIM 6.10
The Problem:
Demonstrating measurement
traceability to national or
international standards
PUNDIT/CMM
Task-Specific Measurement
Uncertainty Report
Topics
Task-Specific Measurement Uncertainty
Gauge R&R vs. Measurement Uncertainty
Ways to Assess Measurement Uncertainty
An Automotive Case Study
CMM Measurement Traceability
Optimizing Tolerance Schemes
Economics of Measurement Uncertainty
Amplitudes:
Feature-dependent: 4 to 11 m
CMM Definition
Style:
Moving Bridge
Dimensions:
X: 550mm Y: 500mm Z: 400mm
Error Model:
Simulation by Constraints
Probe Definition
Styli:
Fixed Orientation, Multi-Tip
Dimensions:
All stylus lengths 80mm
Error Model:
Switching Probe
Task-Specific
Measurement Uncertainty Analysis
Diameter Uncertainty for Nominal
66.7mm ID Cylindrical Feature
Task-Specific
Measurement Uncertainty Analysis
Topics
Task-Specific Measurement Uncertainty
Gauge R&R vs. Measurement Uncertainty
Ways to Assess Measurement Uncertainty
An Automotive Case Study
CMM Measurement Traceability
Optimizing Tolerance Schemes
Economics of Measurement Uncertainty
Topics
Task-Specific Measurement Uncertainty
Gauge R&R vs. Measurement Uncertainty
Ways to Assess Measurement Uncertainty
An Automotive Case Study
CMM Measurement Traceability
Optimizing Tolerance Schemes
Economics of Measurement Uncertainty
4 Possible
Outcomes:
LOSS
LOSS
LOSS
3 out of 4
Yield
Losses
% CHANCE ?
% CHANCE ?
% CHANCE ?
Economics of Measurement
Uncertainty
Factors for Consideration:
9 Production Capability
9 Measurement Capability
9 Cost of Rejecting a Good Part (Type I Error)
9 Cost of Accepting a Bad Part (Type II Error)
Workpiece Tolerance =
Simple Acceptance Zone
Upper
Specification
Limit
Simple
Rejection
Zone
Factoring in Measurement
Uncertainty
Lower
Specification
Limit
Simple
Rejection
Zone
Workpiece Tolerance =
Simple Acceptance Zone
U
Measurement Result
Upper
Specification
Limit
Simple
Rejection
Zone
Factoring in Measurement
Uncertainty
Lower
Specification
Limit
Simple
Rejection
Zone
Workpiece Tolerance =
Simple Acceptance Zone
U
Measurement Result
Upper
Specification
Limit
Simple
Rejection
Zone
Factoring in Measurement
Uncertainty
Lower
Specification
Limit
Simple
Rejection
Zone
Upper
Specification
Limit
Workpiece Tolerance =
Simple Acceptance Zone
U
U Simple
Rejection
Zone
Measurement Result
Lower
Specification
Limit
Workpiece Tolerance
Upper
Specification
Limit
Stringent
Rejection Zone
Stringent
Rejection Zone
U
U
Relaxed Acceptance Zone
Lower
Specification
Limit
Workpiece Tolerance
Upper
Specification
Limit
Acceptance Zone
Topics
Task-Specific Measurement Uncertainty
Gauge R&R vs. Measurement Uncertainty
Ways to Assess Measurement Uncertainty
An Automotive Case Study
CMM Measurement Traceability
Optimizing Tolerance Schemes
Economics of Measurement Uncertainty