EQUIPMENT NOS

VESSEL DESCRIPTION
Part A : - Carry out all the jobs on the vessels as per scope of work
detailed in Appendix A attachment 5 including opening of the vessel
and specific jobs detailed against each equipment
132-V-203

HOT HIGH PRESSURE

SEPARATOR

132-V-204

COLD HIGH PR SEPARTOR

132-V-205

HIGH PR. CENTRIFUGAL SEPARATOR

132-V-206

RECYCLE
COMPRESSOR KOD

132-V-209

HOT LOW PRESSURE

SEPARATOR

132-V-210

COLD LOW PRESSURE SEPARATOR

132-V-211

SOUR WATER DEGASSER

132-V-212

RICH AMINE FLASH

132-V-215

LOW PR. CENTRIFUGAL SEPARATOR

132-V-216

AMINE SCRUBBER KOD

132-V-217

PRODUCT STRIPPER REFLUX DRUMS

132-V-218

FRACTIONATOR REFLUX DRUM

132-V-219

OFF GAS KOD

132-V-220

INTERSTAGE KOD

132-V-221

DEETHA NISER
REFLUX DRUM

132-V-222

WATER DRAW OFF

POT

132-V-223

STABILISER REFLUX
DRUM

132-V-224

SPONGE OIL ABSORBER REFLUX DRUM

132-V-226

WATER DEGASSER
DRUM

132-V-227

NAPHTHA SPLITTER
REFLUX DRUM

132-V-228

FIRST STAGE SUCTION

DRUM

132-V-229 A

SECOND STAGE
SUCTION DRUM

132-V-229 B

SECOND STAGE
SUCTION DRUM

132-V-229 C

SECOND STAGE
SUCTION DRUM

132-V-230 A

3RD STAGE
SUCTION DRUM

132-V-230 B

3RD STAGE
SUCTION DRUM

132-V-230 C

3RD STAGE
SUCTION DRUM

132-V-231

CHLORINE GUARD BED

132-V-233

CONGEALING RELIEF BREAK VESSEL

132-V-234

FLARE KOD

132-V-237

FUEL GAS KOD

132-V-238

AMINE SUMP

132-V-241

CRU OF GAS KOD

132-V-242

CONDENSATE
FLASH DRUM

132-V-244

CAUSTIC CBD DRUM

138-V-100

CAUSTIC PREWASH

138-V-101

EXTRACTOR

138-V-102

SAND FILTER

138-V-103

OXIDISER

138-V-104

DESULPHIDE SEPARATOR

138-V-105

DSO GAS KOD

138-V-106

SPENT CAUSTIC DEGASSING DRUM

138-V-109

AMINE SETTLER

138-V-110

DESULPIDE SAND FILTER

138-V-111

CAUSTIC SETTLER

132-G-201

FEED FILTER

132-G202A/B

NOT SPECIFIED

PART B : Following vessel does not require opening of the man ways, entry & internal inspection.
Carry out spading and external scaffolding wherever necessary for UT gauging .Also Carry out
jobs on the following vessels as per scope of work detailed against each equipment

132-V-201
132-V-202
132-V-207
132-V-208
132-V-213

RAW FEED SURGE DRUM

REACOR FEED SURGE DRUM
INJECTION WATER DRUM
SULPHIDING
BACK WASH OIL SURGE DRUM

132-V-214
132-V-232
132-V-239
132-V-240
132-V-245
132-V-248
132-V-250
132-V-251
132-V-252
132-V-253
132-V-254
132-V-255
138-V-107
138-V-108

LEAN AMINE SURGE DRUM

INSTRUMENT AIR SURGE DRUM
E-201 CONDENSATE POT
E-214 CONDENSATE POT
CAUSTIC SURGE DRUM
ANTI FOAM AGNT DOSING
2ND STAGE RX FEED SURGE DRUM
ANTI OXIDANT DOSING TANK
METAL DEACTIVATOR DOSING TANK
STATIC DISSPATOR DOSING TANK
FRAC FD FURNACE DECOKING DRUM
TSP DOSING TANK
WATER BREAK TANK
CATALYST ADDITION PDT

PART C: Following vessels does not require any spading, opening. Provide external scaffolding
wherever required and offer for external UT gauging
132-V-255-1A
I st stage suction volume BOTTLE OF 133-K-203A
132-V-255-1B
1st stage suction volume
132-V-255-1C
I st stage suction volume BOTTLE OF 133-K-203C
132-V-255-2A
I st stage suction volume BOTTLE OF 133-K-203A
132-V-255-2B
132-V-255-2C
132-V-256-1A
132-V-256-1B

I st stage suction volume

bottle of 133-K-203B
I st stage suction volume bottle of 133-K-203C
I st stage discharge volume bottle 133-k-203A
I st stage discharge volume bottle 133-k-203B

VESSEL ID

HEIGHT

HT PRESSURE

SCOPE OF WORK:
132-V-203
Remove and service the gaug
Open insulation for CUI includ
2.9

8.18

244.5

2.34

4.63

234.9

0.6

3.048

224

2.44

3.2

234.8

3.05

12.15

41.15

1.88

7.57

38.4

1.5

3.7

12.7

3.06

5.2

12.45

0.29

1.67

36.2

0.97

2.75

35.2

2.5

5.7

22.3

2.54

10.17

5.4

1.33

3.2

715

0.92

3.2

7.15

2.45

5.4

18.2

0.6

21.5

6.5

14.43

132-V-204

Remove and replace the dem

Remove and service the gaug
Clean all the weld seams of b
both sides of weld seams for
if any cracks are found
Open corrosion probe on bott

132-V-205

Remove and service the gaug

Open insulation for CUI includ
Carry out cleaning of the vess

132-V-206

Remove and service the gaug

Remove and replace the dem
Open insulation for CUI includ
Clean all the weld seams of b
both sides of weld seams for
if any cracks are found

132-V-209

Carry out hydro testing at 41.

2 Remove and service the ga
3 Open insulation for CUI exce

132-V-210

Remove and replace the dem

2 Remove and replace the co
3 Carry out hydro testing at 3
4 Remove and service the ga
5 Clean all the weld seams of
both sides of weld seams for
if any cracks are found

132-V-211

Carry out hydro testing at 12.

2 Remove and service the ga
3 Clean all the weld seams of
both sides of weld seams for
if any cracks are found

132-V-212

Carry out hydro testing at 12.

2 Remove and service the ga
3 Open insulation for CUI incl

1.6

3.3

14.7

0.9

2.7

5.07

2.2

6.4

4.55

1.4

3.2

47.5

0.95

3.2

89.1

0.95

3.2

89.1

0.95

3.2

89.1

0.95

3.2

206

0.95

3.2

206

0.95

3.2

206

4.95

35.4

2.8

8.4

4.55

4.25

14.2

4.55

1.4

2.85

10.4

1.4

6.5

4.5

0.91

2.87

34.98

1.4

4.8

1.4

6.5

4.55

4 Clean all the weld seams of

both sides of weld seams for
if any cracks are found
132-V-215

Carry out hydro testing at 36.

2 Remove and service the ga
Open insulation for CUI includ
4 Carry out cleaning of the ve

132-V-216

Remove and replace the dem

2 Carry out hydro testing at 3
3 Remove and service the ga
4 Clean all the weld seams of
both sides of weld seams for
if any cracks are found

132-V-217

Carry out hydro testing at 22.

Remove and service the gaug
3 Clean all the weld seams of
both sides of weld seams for
if any cracks are found

132-V-218

Remove and replace the coale

2 Carry out hydro testing at 5
3 Remove and clean the gaug
4 Clean all the weld seams of
both sides of weld seams for
if any cracks are found

132-V-219

Remove and replace the dem

2 Carry out hydro testing at 7
3 Remove and service the ga
4 Clean all the weld seams of
both sides of weld seams for
if any cracks are found

132-V-220

Remove and replace the dem

2 Carry out hydro testing at 7
3 Remove and service the ga
4 Clean all the weld seams of
both sides of weld seams for
if any cracks are found.

132-V-221

Carry out hydro testing at 18.

2 Remove and service the ga

2.1

6.1

25.73

1.5

13.1

26.7

2.1

4.6

25.45

0.61

4.3

10.4

1.2

0.75

5.5

3.1

3 Clean all the weld seams of

both sides of weld seams for
if any cracks are found
132-V-222

Carry out hydro testing at 21.

2 Remove and service the ga
3 Open insulation for CUI incl

132-V-223

Carry out hydro testing at 14.

2 Remove and service the ga

132-V-224

Carry out hydro testing at 14.

2 Remove and service the ga

132-V-226

Carry out hydro testing at 5.0

2 Remove and service the ga

132-V-227

Carry out hydro testing at 4.5

2 Remove and service the ga

132-V-228

Carry out hydro testing at 47.

2 Remove and service the ga
3 Carry out replacement of th

6.8

4.69

1.6

5.9

24.93

0.61

2.15

9.43

1.4

5.2

24.93

0.635

1.351

NOT GIVEN

0.4

1.5

38

ernal inspection.
Also Carry out

3.5
3.5
1.8
3
2.4

10.8
10.8
5
7.2
7.8

5.46
8.7
6.26
5.4
5.2

FOR 132-V201/202/2
07/208/21
3/214/232/
239/240/2
45/248/25
0/251/252/
253/255.1
SCOPE OF
38-VWORK :
107/108/
Erect external scaffolding, carry out spading and offer th
Remove and service the gauge glasses
Open insulation for CUI except insulation rings and UT g

3
3.7
0.437
0.445
3
1.7
3
1.1
1.1
1.1
2
1.1
0.65
0.328

9
11.1
1.6
1.86
8
2.055
8.55
1.255
1.255
1.255
2.39
1.255
1.55
0.6

9.05
14.58
34.5
8.5
FULL OF WATER
FULL OF WATER
30.43
FULL OF WATER
FULL OF WATER
FULL OF WATER
FULL OF WATER
FULL OF WATER
FULL OF WATER
9.85

132-V-254 SCOPE
Carry out water fill up test

al scaffolding
0.6
0.6
0.6
0.6

2.4
2.4
2.4
2.4

This vessel does not require any spading & opening. Off
SAME AS ABOVE
SAME AS ABOVE
SAME AS ABOVE

0.6
0.6
0.6
0.6

2.4
2.4
2.4
2.4

SAME
SAME
SAME
SAME

AS
AS
AS
AS

ABOVE
ABOVE
ABOVE
ABOVE

emove and service the gauge glasses

pen insulation for CUI including insulation rings and UT gauging

emove and replace the demister and Coalescer element

emove and service the gauge glasses
ean all the weld seams of bottom shell and bottom dish and carry out buffing of 6 inches on
oth sides of weld seams for WFMPI for identification of Wet H2S cracking. Carry out SWUT
any cracks are found
pen corrosion probe on bottom and fix back/replace after inspection

emove and service the gauge glasses

pen insulation for CUI including insulation rings and UT gauging
arry out cleaning of the vessel by hydrojetting

emove and service the gauge glasses

emove and replace the demister assembly.
pen insulation for CUI including insulation rings and UT gauging
lean all the weld seams of bottom shell and bottom dish and carry out buffing of 6 inches on
oth sides of weld seams for WFMPI for identification of Wet H2S cracking. Carry out SWUT
any cracks are found

arry out hydro testing at 41.15 kg/cm2.

Remove and service the gauge glasses
Open insulation for CUI except insulation rings and UT gauging

emove and replace the demister with new one.

Remove and replace the coaleascer element with new one.
Carry out hydro testing at 38.4 kg/cm2.
Remove and service the gauge glasses
Clean all the weld seams of bottom shell and bottom dish and carry out buffing of 6 inches on
oth sides of weld seams for WFMPI for identification of Wet H2S cracking. Carry out SWUT
any cracks are found

arry out hydro testing at 12.7 kg/cm2.

Remove and service the gauge glasses
Clean all the weld seams of bottom shell and bottom dish and carry out buffing of 6 inches on
oth sides of weld seams for WFMPI for identification of Wet H2S cracking. Carry out SWUT
any cracks are found

arry out hydro testing at 12.45 kg/cm2.

Remove and service the gauge glasses
Open insulation for CUI including insulation rings and UT gauging

Clean all the weld seams of bottom shell and bottom dish and carry out buffing of 6 inches on
oth sides of weld seams for WFMPI for identification of Wet H2S cracking. Carry out SWUT
any cracks are found

arry out hydro testing at 36.2 kg/cm2.

Remove and service the gauge glasses
pen insulation for CUI including insulation rings and UT gauging
Carry out cleaning of the vessel by hydrojetting

emove and replace the demister with new one

Carry out hydro testing at 35.2 kg/cm2.
Remove and service the gauge glasses
Clean all the weld seams of bottom shell and bottom dish and carry out buffing of 6 inches on
oth sides of weld seams for WFMPI for identification of Wet H2S cracking. Carry out SWUT
any cracks are found

arry out hydro testing at 22.3 kg/cm2.

emove and service the gauge glasses
Clean all the weld seams of bottom shell and bottom dish and carry out buffing of 6 inches on
oth sides of weld seams for WFMPI for identification of Wet H2S cracking. Carry out SWUT
any cracks are found

emove and replace the coalescer element.

Carry out hydro testing at 5.4 kg/cm2.
Remove and clean the gauge glasses
Clean all the weld seams of bottom shell and bottom dish and carry out buffing of 6 inches on
oth sides of weld seams for WFMPI for identification of Wet H2S cracking. Carry out SWUT
any cracks are found

emove and replace the demister assembly.

Carry out hydro testing at 7.15 kg/cm2.
Remove and service the gauge glasses
Clean all the weld seams of bottom shell and bottom dish and carry out buffing of 6 inches on
oth sides of weld seams for WFMPI for identification of Wet H2S cracking. Carry out SWUT
any cracks are found

emove and replace the demister assembly

Carry out hydro testing at 7.15 kg/cm2.
Remove and service the gauge glasses
Clean all the weld seams of bottom shell and bottom dish and carry out buffing of 6 inches on
oth sides of weld seams for WFMPI for identification of Wet H2S cracking. Carry out SWUT
any cracks are found.

arry out hydro testing at 18.2 kg/cm2.

Remove and service the gauge glasses

Clean all the weld seams of bottom shell and bottom dish and carry out buffing of 6 inches on
oth sides of weld seams for WFMPI for identification of Wet H2S cracking. Carry out SWUT
any cracks are found

arry out hydro testing at 21.5 kg/cm2.

Remove and service the gauge glasses
Open insulation for CUI including insulation rings and UT gauging

arry out hydro testing at 14.43 kg/cm2.

Remove and service the gauge glasses

arry out hydro testing at 14.7 kg/cm2.

Remove and service the gauge glasses

arry out hydro testing at 5.07 kg/cm2.

Remove and service the gauge glasses

arry out hydro testing at 4.55 kg/cm2.

Remove and service the gauge glasses

arry out hydro testing at 47.50 kg/cm2.

Remove and service the gauge glasses
Carry out replacement of the demister assembly

arry out spading and offer the vessel for external UT gauging.
ge glasses
pt insulation rings and UT gauging

any spading & opening. Offer vessel for external UT gauging only

132-V-229 A

Remove and service the gauge glasses

2 Carry out replacement of the demister assembly

132-V-229 B

Remove and service the gauge glasses

2 Carry out replacement of the demister assembly

132-V-229 C

Remove and service the gauge glasses

2 Carry out replacement of the demister assembly

132-V-230 A

Remove and service the gauge glasses

2 Carry out replacement of the demister assembly

132-V-230 B

Remove and service the gauge glasses

2 Carry out replacement of the demister assembly

132-V-230 C

Remove and service the gauge glasses

2 Carry out replacement of the demister assembly

132-V-231

Remove chloride bed catalyst and this shall be replaced with new one.
2 Remove and replace the top and bottom SS wire screens.
3 Carry out hydro testing at 35.4 kg/cm2.
4 Remove and service the gauge glasses

132-V-233

Remove the leaky steam coil (2 Sch 160) and carry out the repairs. Carry
steam coil at 9.75 kg/cm2. Refix after hydrotest.
2 Carry out hydro testing/N2 testing of vessel at 4.55 kg/cm2.
3 Remove and service the gauge glasses

132-V-234

Carry out power brushing of all weld joints 6 on either side of the weld jo
area and carry out WFMPI testing of welds.
2 Carry out internal shot blasting and painting with two coats of CTE pain
specification AES 5430.
3 Carry out hydro testing at 4.55 kg/cm2.
4 Remove and service the gauge glasses

132-V-237

Remove and replace the demister with new one.

2 Carry out power brushing of all weld joints 6 on either side of the weld
area and carry out WFMPI testing of welds.
3 Carry out internal shot blasting and painting with two coats of CTE pain
specification AES 5430.
4 Carry out hydro testing at 10.4 kg/cm2.

6 inches on

6 inches on

f 6 inches on

f 6 inches on

f 6 inches on

5 Remove and service the gauge glasses

132-V-238

Carry out hydro testing at 4.55 kg/cm2.

2 Remove and service the gauge glasses

132-V-241

Carry out replacement of the demister with new one.

2 Carry out hydro testing at 4.8 kg/cm2.
3 Carry out power brushing of all weld joints 6 on either side of the weld
area and carry out WFMPI testing of welds.
4 Carry out internal scrape cleaning and painting of the vessel with two c
painting specification AES 5430.
5 Remove and service the gauge glasses

132-V-242

Carry out repair of nozzle SP1 (2 Sch160 pipe and 2300 WNRF )
2 Carry out hydro testing at 4.8 kg/cm2.
3 Remove and service the gauge glasses
4 Open insulation for CUI and UT gauging

132-V-244

Carry out internal shot blasting and painting of the vessel with two coat o
painting specification AES 5430.
2 Carry out hydro testing at 4.55kg/cm2.
3 Remove and service the gauge glasses

138-V-100

Remove and replace the demister assembly.

2 Carry out power brushing of all weld joints 6 on either side of the weld
area and carry out WFMPI testing of welds.
3 Carry out hydro testing at 25.73 kg/cm2
4 Remove and service the gauge glasses

138-V-101

Open 7 nos. tray manways; box up the same after completion of the repa
2 Carry out hydro testing at 26.70 kg/cm2
3 Remove and service the gauge glasses

138-V-102

Remove sand, clean and load the same or new sand after completion of i
carry out simple manual sieving of new sand using a Number 8 ASTM siev
ASTM sieve, with sieves as per ASTM Specification E11, containing openin
and 1.19mm2, respectively. (At least 95% must pass through Number 8 A
100% shall be retained on Number 16 ASTM sieve) .The mentioned sieve
by the contractor.
2 Carry out hydro testing at 25.45 kg/cm2
3 Remove and service the gauge glasses

138-V-103

Remove the rasching ring inside the vessel and same shall be replaced w
2 Carry out hydro testing at 10.40 kg/cm2

f 6 inches on

f 6 inches on

f 6 inches on

f 6 inches on

f 6 inches on

f 6 inches on

3 Remove and service the gauge glasses

138-V-104

Carry out removal of the anthracite coal inside the vessel and load the ne
completion of the inspection. Also carry out simple manual screening of n
screen equivalent to a Number 8 sieve ASTM Specification E11, containin
approximately 3/32inch (2.4 mm) square; to remove fines before filling. T
shall be arranged by the contractor.
2 Carry out hydro testing at 6.8 kg/cm2
3 Remove and service the gauge glasses

138-V-105

Carry out Replacement of composite repaired inlet and outlet nozzle.(3 1

1 no)
2 Carry out hydro testing of the vessel at 1.5 times the operating pressur
3 Remove and service the gauge glasses

138-V-106

Carry out hydro testing at 4.69 kg/cm2

2 Remove and service the gauge glasses
3 Open two nos. tray man ways and offer for inspection. Box up the same
the inspection.
4 Carry out painting of the vessel with 2 coats of CTE as per AES 5430

138-V-109

Carry out hydro testing at 24.93 kg/cm2

2 Carry out power brushing of all weld joints 6 on either side of the weld
area and carry out WFMPI testing of welds.
3 Remove and clean the gauge glasses

138-V-110

Remove the sand from the filter and same shall be replaced with new one
simple manual sieving of new sand using a Number 8 ASTM sieve and Nu
sieve, with sieves as per ASTM Specification E11, containing openings of

1.19mm2, respectively. (At least 95% must pass through Number 8 ASTM
shall be retained on Number 16 ASTM sieve) .The mentioned sieves shall
contractor.
2 Carry out hydro testing at 9.43 kg/cm2
3 Remove and service the gauge glasses

138-V-111

Carry out hydro testing at 24.93 kg/cm2

2 Carry out power brushing of all weld joints 6 on either side of the weld
area and carry out WFMPI testing of welds.
3 Remove and service the gauge glasses
4 Carry out painting of the vessel with 2 coats of CTE as per AES 5430

132-G-201

Open top cover along with outlet piece, remove and clean filter elements
ultrasonic cleaning method (Refer Annexure I)
2 Fit back the filters after cleaning and box up the top cover.
3 Carry out hydro testing of the vessel

132-G202A/B

Open top cover, remove and clean filter elements(22 each) by ultrasonic
(Refer Annexure I)
2 Fit back the filters after cleaning and box up the top cover.
3 Carry out hydro testing at 38 kg/cm2.
4 Open insulation for CUI except insulation rings and UT gauging

eplaced with new one.

re screens.

arry out the repairs. Carry out hydrotest of

4.55 kg/cm2.

either side of the weld joint & for nozzle weld

ith two coats of CTE paint as per BPCL painting

on either side of the weld joint & for nozzle weld

ith two coats of CTE paint as per BPCL painting

on either side of the weld joint & for nozzle weld

g of the vessel with two coat of CTE paint as per

nd 2300 WNRF )

he vessel with two coat of CTE paint as per

on either side of the weld joint & for nozzle weld

er completion of the repair/ inspection.

and after completion of inspection work. Also

ng a Number 8 ASTM sieve and Number 16
on E11, containing openings of 2.38 mm2
pass through Number 8 ASTM sieve and
ve) .The mentioned sieves shall be arranged

same shall be replaced with new one.

he vessel and load the new one after

ple manual screening of new coal using simple
ecification E11, containing openings of
move fines before filling. The mentioned sieves

et and outlet nozzle.(3 150- 1 no and 3 300-

mes the operating pressure.

pection. Box up the same after completion of

CTE as per AES 5430

on either side of the weld joint & for nozzle weld

be replaced with new one. Also carry out

ber 8 ASTM sieve and Number 16 ASTM
, containing openings of 2.38 mm2 and

through Number 8 ASTM sieve and 100%

e mentioned sieves shall be arranged by the

on either side of the weld joint & for nozzle weld

CTE as per AES 5430

and clean filter elements(12x5=60nos ) by

e top cover.

ts(22 each) by ultrasonic cleaning method

e top cover.
and UT gauging

PART -A
EQUIPMENT
HEAT EXCHANGER
HEAT EXCHANGER
HEAT EXCHANGER
HEAT EXCHANGER
HEAT EXCHANGER
HEAT EXCHANGER
HEAT EXCHANGER
HEAT EXCHANGER
HEAT EXCHANGER
HEAT EXCHANGER
HEAT EXCHANGER
HEAT EXCHANGER
HEAT EXCHANGER
HEAT EXCHANGER
HEAT EXCHANGER
HEAT EXCHANGER
HEAT EXCHANGER
HEAT EXCHANGER
HEAT EXCHANGER
HEAT EXCHANGER
AIR FIN FAN COOLER
AIR FIN FAN COOLER
AIR FIN FAN COOLER
AIR FIN FAN COOLER
AIR FIN FAN COOLER
AIR FIN FAN COOLER
AIR FIN FAN COOLER
AIR FIN FAN COOLER
AIR FIN FAN COOLER
AIR FIN FAN COOLER

DESCRIPTION
FEED STEAM HEATER
DIESEL PRODUCT / FEED PREHEAT
fractionator btms/ pre feed exchanger
LEAN AMINE HEATER
KERO REBOILER
LIGHT DIESEL REBOILER
DIESEL PRODUCT REBOILER
FRACT. BOTTOMS / FRACT. FEED
DEETHANISER OVHD CONDENSER
DEETHNAISER REBOILER
STABILISER REBOILER
NAPHTHA SPLITTER REBOILER
1ST INTERCOOLER
12ND STAGE INTERCOOLER
SPILLBACK COOLER
LIGHT DIESEL/BFW EXCH
RGC GLAND STEAM CONDENSER
RGC SURFACE CONDENSER
RGC EJECTOR CONDENSATE
SERVICE INJ WATER MAKE UP COOLER
REACTOR EFFULENT COOLER
HLPS VAPOUR COOLER
PRODUCT STRIPPER OV/HD CONDENSER
FRACTIONATOR OVHD CONDENSER
KEROSENE AIR COOLER
LIGHT DIESEL PRODUCT AIR COOLER
DIESEL PRODUCT AIR COOLER
HEAVY NAPHTHA AIR COOLER
NAPHTHA SPLITTER OVHD CONDENSER
LIGHT DIESEL P/A AIR COOLER

PART-B
HEAT EXCHNAGER
HEAT EXCHNAGER
HEAT EXCHNAGER
HEAT EXCHNAGER
HEAT EXCHNAGER
HEAT EXCHNAGER
AIR FIN FAN COOLER
AIR FIN FAN COOLER
AIR FIN FAN COOLER
AIR FIN FAN COOLER

RGC TWIN OIL COOLER

LUBE OIL COOLER
LUBE OIL COOLER
LUBE OIL COOLERS of Pump 132P202A/B
LUBE OIL COOLERS of Pump 132P205A/B
LUBE OIL COOLERS of Pump 132P208A/B
BACKWASH OIL AIR COOLER
BACKWASH OIL AIR COOLER
UNCONVERTED OIL AIR COOLER
UNCONVERTED OIL COOLER

PART - C

IST STAGE REACTOR FEED /

EFFLUENT
INTER-REACTOR /
FRACTIONATOR FEED EXCH
HHPS VAPOR / CLPS LIQUID
EXCH.
HHPS VAPOR / RECYCLE GAS
EXCH
2ND STAGE REACTOR FEED /
EFFLUENT EXCH
2ND STAGE REACTOR EFFLUENT
/ RECYCLE GAS

TOTAL NOS OF HEAT EXCHANGERS

TOTAL NOS OF AFC
NOTE:
PLUGGING JOB IN 132-EA-201A/B/C/D
TOTAL PLUGS 3696
MATERIAL DUPLEX STINLESS STEEL

TAG NOS
132-E-201
132-E-202
132-E-203
132-E-214
132-E-216
132-NE-218
132-E-220
132-E-222A\B\C
132-NE-225A/B
132-E-226
132-E-228
132-E-232
132-E-233A\B\C
132-E-234A\B\C
132-E-235
132-E-237
132-E-253
132-E-261
132-E-262 A/B
132-E-274 A/B
132-EA-201A/B/C/D
132-EA-202
132-EA-204 A/B
132-EA-205 A/B/C/D/E/F/G/H
132-EA-206
132-EA-207 A/B
132-EA-208
132-EA-210
132-EA-211 A/B
132-EA-212

TYPE
BEU(H)
AES
AES
AES (H)
BEL V
BEL CONE V
BKU H
AESH
AESH
BEL
BEL
BEL
NA
NA
AES H
BEU
NA
FIXED TUBE

132-E-264 A/B
132-E-267 A/B/C
132-E-271 A/B

AEW
AEW
BEW

132-EA-203 A/B
132-EA-203ST A/B
132-EA-209 A/B
132-EA-209 ST A/B

AFC
AFC
AFC
AFC

132-E-207 A/B

AES H
AFC
AFC
AFC
AFC
AFC
AFC
AFC
AFC
AFC
AFC

TUBE OD TUBE TYPE

21 U TUBES
25
25
25
25
25
20 U TUBES
25
20
25
25
20
25
25
25
25 U TUBES
19.5
19.5
NA
25
25.4
25
25
25
25
25
25
25
25
32

19.5
16
20

25
25
25
25

132-E-208
132-E-210
132-E-211
132-E-212

132-E-213A/B

50 PART A
PART B
PART C

29
13
8 HE TOTAL

PART A
PART B
PART C

23
8
0 AFC TOTAL

TUBE MATL
SA-179
SA-213GR T5
SA-179
SA-179
SA-179
SA-213 Gr T5
SA-213 TP T9
SA-213TP 321
UNS6625 SB444
SA-179
SA-179
SA-179
SB-444 GRD 2 UNS-6625
SB-444GRD 2 UNS-6625
SA-789M UNS-S32750
SA-179
SA-249 TP 316L
SB-111 C70 600
NA
SA179
SA-789-S32205
SA 179(ANN)
SA-179
SA 179(ANN)
SA 179(ANN)
SA-179
SA-179
SA-179
SA-179
SA-179

SA213 TP 316L
SUS 316L TP-S
SA-213 TP 316L

SA
SA
SA
SA

179(ANN)
179
179
179

tube length BUNDLE WGHT SHELL ID

NA
8000 1.1MTR
6000
4550
0.85
4000
2010
0.625
6000
2818
0.625
4000 NA
0.75
5000
7830
0.975
NA
12000
1.75
4006
5500 NA
6000
4863
0.87
6000 NA
0.775
4000 NA
0.825
4000
8292
1.125
6000
2900
0.575
6000
3200
0.55
6000
2200
0.575
NA
2233
0.6
2000
0.46
6700 NA
1.8
NA
NA
6000
1100 452.6 mm
10500
19000
6500
5500 NA
10500
10400
10500
7500 NA
10500
6500 NA
12500
12500
12500 APPROX 7500
12500 APPROX 7500
5000
5600

3048
1450
1500

10500
10500
12500
12500

325
90

8000 NA
5675
3000 NA
3700 NA

0.38
0.25
0.2

NOS OF TUBES

TUBE THCK
SHELL I/L SHELL O/L TUBE I/L
756 2.5MM
6"300#
6"300#
6"300#
402 2.5mm
8"300#
8"300#
6"300#
218 2.5mm
8"300#
8"300#
8"300#
254 2.5MM
10"150# 3"150#
10"150#
460 2.5MM
10"300# 10"300# 8"150#
784
2 12"300# 12"300# 10"150#
708
2 10"300# 8"300#
8"300#
488
2 8"300#
8"300#
10"300#
743
1.6 10"300# 10"300# 10"150#
465
2.5 10"300# 10"300# 8"300#
566
2.5 6"300#
6"300#
10"300#
1653
2 10"300# 10"300# 6"150#
212
2.11 6"600#RTJ6"600#RTJ 8"300#
196
2.11 4"900# RTJ4"900# RTJ 8"600#RTJ
220
2 6"300#
6"300#
8"150#
93
2.5 6"300#
6"300#
6"300#
88
0.89 NA
NA
NA
1484
2 18"150# 14"150# 14"150#
NA
NOT GIVEN
184
2.5 NOT GIVEN
462
2.77
6"1500#RTJ
210
3
8"300#
260
2.5
6"300#
260
2.5
8"150#
160
2.5
4"300#
155
2.5
6"300#
300
2.5
4"300#
166
2.5
4"300#
235
2.5
8"300#
80
2.5
10"300#

150
94
28

252
50
240
52

1.24
1.6 3"150#
3"150#
2 1.5"150# 1.5"150#

2.5
2.5
2.5
2.5

TUBE O/L
3"300#
6"300#
8"300#
10"150#
14"150#
18"150#
8"300#
10"300#
10"150#
12"300#
14"300#
16"150#
8"300#
8"600#RTJ
8"150#
6"300#
NA
14"150#

6"1500#RTJ
8"300#
4"300#
4"150#
4"300#
6"300#
4"300#
4"300#
3"150#
10"300#

3"150#
4"150#
3"150#

4"150#
4"150#
3"150#

4"300#
6"300#
4"300#
6"300#

4"300#
2"600#
4"300#
2"300#

SHELL H/T
TUBE H/T RFET
36.9
35.88
31.98
287.96
36.9
43.95
9.75
2.75
29.25
19.5
27
18
29.4
52
49.6
29.4
21
14
29.25
23.4
27
20.1
29.25
49.5
70.5
47
147
98
37.8
25.21
34.95
52.5
15.6
15.6
WATER FILL
9.1
15.6
4.55
45.5
35.1
NA
222
NA
41.2
NA
11
NA
4.55
NA
26.4
4.68
23.9
30.16
4.55
25.35

NA
NA
NA
NA

16.9
9.1
15 1O.5
9.1
9.1
10.5
10.5
10.5
10.5
10.5
10.5
29.78
8.45
36.63
9.1

SATURATED
UT GUAGING ECT
PLUGGING
20% YES
25% yes
20 yes
50 YES
20 YES
50 YES
50 YES
50 YES
NA
20% Remove channel box, channel c
50 YES
sent to machine shop for repair
50 YES
50 YES
Sampath Amin:
NA RIGHT SIDE ACTIVITY
20 Remove channel box, channel c
REMAINS SAME FOR ALL 3
20 sent to machine shop for repair
EXCHANGERS
YES
20 Carry out Glass flake coating (8
Sampath Amin:
50 YES Send channel box and tube
sheets on cooling water side
YES bundle to machine shop for 20
repair
100
20
20 YES
20% YES
20% YES
20%
20%
20%
20%
20%
20%
20%

Sampath Amin:
Carry out external cleaning
of the air fin cooler using
foam method

20%
20%
20%
20%
20%
20%
20%
20%
20%

e channel box, channel cover, float head cover and channel cover and
machine shop for repair

e channel box, channel cover, float head cover and tube bundle and
machine shop for repair
ut Glass flake coating (800-1000 microns thick) of both the Tube
on cooling water side

EQUIPMT
COLUMN
COLUMN
COLUMN
COLUMN
COLUMN
COLUMN
COLUMN
COLUMN
COLUMN
COLUMN
COLUMN
COLUMN
COLUMN
COLUMN

NOS
132-C-201
132-C-202
132-C-203
132-C-204
132-C-205
132-C-206
132-C-207
132-C-208
132-C-209
132-C-210
132-C-211
132-C-212
132-C-213
132-C-214

TYPE
H2S ABSORBER
AMINE SCRUBBER
PRODUCT STRIPPER
FRACTIONATORS
KERO STRIPPER
LIGHT DIESEL STRIPPER
DIESEL STRIPPER
DEETHANIZER
STABILIZER
SPONGE OIL ABSORBER
NAPTHA SPLITTER
LPG AMINE CONTACTOR
HP Ammonia WATER WASH COLUMN
LP Ammonia WATER WASH COLUMN

DIA
2.15
660MM
2300 / 4600
4900
1800
2400
1800
1500 / 1900
1700 / 2200
900
2300
1500
1750
588

HEIGHT
NOS OF TRAYS
21150 NA
18950 NA
29350 NA
52900 53 + 2 Chimney
11880
12700
15900
46850
36300
18400 NA
26900
15500 NA
7000 NA
8420 NA

BED VOL
21.15M3

DEMISTER NOS OF MANWAYS

NA
3
2.09 NA
1
6.86, 23.35 M3
NA
4
NA
NA
6
10 NA
NA
2
10 NA
NA
2
10 NA
NA
2
22 4.77,8.84 M3
NA
4
44 NA
NA
3
3.18M3
NA
3
36 NA
NA
3
4.77M3
YES
4
8M3
NA
2
1.09M3
NA
NA

SIZE
24" 1500#
26"400#
24 X 300
24"300#
24" 150#
24"300#
24"300#
20"300/24"300#
24"300#
18"300#
24"300#
20"300#
24"1500#
NA

NO OF BED
2
2
3
NA
NA
NA
NA
2
NA
2
NA
3
1
1