944 3 0103 en

944-3-0103-EN
OPERATING INSTRUCTIONS
STRIPMATIC 944
Published by
Hanke Crimp-Technik GmbH
Hirschfelder Ring 8
02763 Zittau
GERMANY
Fon: +49 3583 5183-0
Fax: +49 3583 5183-30
E-Mail: info@hankect.de
http://www.hankect.de
Version 1.3
Issue August 2003
Document Number 944-3-0103-EN
We reserve the right of modifications
Reprint of these operation instructions, also in excerpt, and in any form whatsoever, is strictly prohibited without
written permission by the publisher.
2003 by Hanke Crimp-Technik GmbH
OPERATING INSTRUCTIONS CRIMP PRESS STRIPMATIC 944
Contents
1
944-3-0103-EN
SAFETY FIRST
Explanation of symbols
Safety
Take care of environmental regulations
5
5
6
GENERAL NOTES
Judgment by the user

Use of this document
Conventions
Identification of the machine
7
7
7
7
INTRODUCTION
Completeness of the delivery

Spare part orders and service requests
8
8
STARTUP
Important indications for startup

Electrical connection
Pneumatic connection
Protection devices
Operation elements
Main switch EMERGENCY STOP button
Type buttons
Readiness for use and function keys
Spool carrying arm
9
9
9
9
10
10
11
11
12
OPERATING INDICATIONS
13
Installation of the quick-change crimp applicator

Preparation
Preparation (without DCC-System)
Preparation with DCC-System
Flow-Chart Step mode
Use of the handwheel
Setting of the stripping unit
Set wire section
Set stripping length
Set positioning depth
Set holding force
Set position of the clamps
13
14
14
14
15
18
19
19
20
20
20
20
21
CLEANING AND MAINTENANCE
22
General indications of safety for maintenance

Working on the electric equipment
General indications
Maintenance jobs
Daily
Monthly
Quaterly
22
22
22
23
23
23
23
23
SERVICING OF THE PRESS
24
Changing the cogged belt

Changing of fuses
24
24
2000 Hanke Crimp-Technik GmbH

Adjustment of the upper dead center
Adjustment of the guide
25
26
SERVICING OF THE STRIPPING UNIT
27
Change of the stripping knifes

Stripping knife, short
Stripping knife, long
Change of separating knifes
Separating knife, short
Separating knife, long
Change of switching foil
Adjustment of clamps
27
27
27
28
28
28
28
29
SPECIAL EQUIPMENT
30
Precision adjustment
Crimp force monitor
DCCS - Defective Crimp Cutting System
30
30
30
10
WHAT TO DO IN CASE OF...?
32
11
TECHNICAL DATA
33
12
PRODUCT ANALYSIS
34
13
SERVICE AND DISTRIBUTION ADDRESSES
35
II
944-3-0103-EN
Safety first
1.1
Explanation of symbols
This symbol means that there is danger for possible severe personnel and/or
material damages
This symbol means danger for possible material damages.
Under this symbol you can find general tips and useful information.
1.2
Safety
It is important that all indications of these operating instructions are fully understood. If any function
descriptions, indications or technical explanations are not completely understood, please terminal
our plant in Zittau, Germany:
Hirschfelder Ring 8
02763 Zittau (GERMANY)
Fon: +49 (0) 3583 5183-0
Fax: +49 (0) 3583 5183-30
E-Mail: info@hankect.de
The crimp press is equipped with all required safety devices. However no system can be completely
protect against abuse. All modifications and expansions that are not carried out in the factory of the
manufacturer, or any other measures that have not been authorized in writing, will lead to the loss of
any and all warranty and liability rights.
This crimp press has been built according to the latest state of technology and is operationally safe and
comply with the basic safety requests according to CE-guideline.
The press is suitable for manufacturing of crimp connections.
Any other use is considered inappropriate.
The consequences of inappropriate uses are:
Dangers of bodily harm or death,
Dangers for the machine,
Dangers for other material properties
The machine may only be operated by specially trained personnel, which readed the operating instructios and are able to work according them.
All persons who are charged with the operation, maintenance, repair, and inspection of the crimping
press, must have read and understood the operation instructions, especially this chapter on "Safety."
The responsibilities for the operation of the machine must be clearly established and observed.
944-3-0103-EN
The following safety advises have to observed all time:

1. Apart from the indications in these operation instructions, observe the general safety and accident prevention regulations of your country!!
2. Before beginning operation, familiarize yourself with all installations and operation elements
and their functions!
3. Inspect the protection devices once per shift for visible damage or defects. Eliminate damages immediately
Do not continue operation!
4. Safety devices may never be disassembled or put out of service.
You are in danger of the most severe injuries if you remove or make ineffective the
safety installations!
After disassembly of safety installations for reasons of necessary preparation, repair
or maintenance jobs, they must be reassembled correctly and immediately after
conclusion of the jobs!
In case of preparation, repair or maintenance jobs, always pull the main electricity
connection!
Access to the main electrical connection of the machine must always be kept free!
1.3

During all work with or at the crimp press all laws for waste avoiding and correct recycling and
removal of the waste have to be fulfilled.
Especially during setting to operation, maintenance or repair jobs water endangering materials
like
lubricative grease and oil
solvent containing cleaning liquids
may not reach the ground or the sewerage!

This materials must be stored and removed in suitable containers!
944-3-0103-EN
General Notes
2.1
Judgment by the user

Dear reader,
Our operating instructions are updated regularly. If you have any proposals to improve them you
would help us in generating a user friendly operating instruction. Use the fax sheet in the appendixes.
2.2
Use of this document

This operating instruction will familiarize the reader with
the work method
the operating
the safety advises
the maintenance
of this machine.
2.3
Conventions
Different type modes are used in the text, for quick orientation in this operating instruction.
Key inputs are always marked with < >, for example <OK> for the OK key. Messages in the display
are always marked with for example. Quantity : 0001.
2.4
Identification of the machine

The identification plate as well as the CE-marking are located on the right side wall of the machine.
Figure 1
944-3-0103-EN
Introduction
These operation instructions are for the crimping press with stripping device STRIPMATIC 944.
They are valid for machines of the series
944 - starting with the serial number 944 020
The manufacturer may not be held responsible for damages due to the failure to comply with the
operation instructions. We must reserve the right to technical modifications because of quality improvement or the expansion of application, or for manufacturing reasons. In these cases, Hanke
Crimp-Technik is under no obligation to make complementary deliveries.
We are convinced that there will be no operation difficulties if these operation instructions are carefully observed.
However, if there should still be questions or technical problems, our customer service will always
be at your disposition.
3.1
Completeness of the delivery

Your delivery should contain the following listed parts:
Crimping press 944
Spool carrying arm with guiding sheet
Operating instruction 944-3-0103-EN
Spare parts lists
Please verify the delivery first for completeness and occult or open transport damages.
3.2
Spare part orders and service requests

Please observe:
In case of questions, spare part orders and service requests, please indicate:
Parts numbers from the enclosed spare parts documents
Machine number
944-3-0103-EN
Startup
4.1
Important indications for startup

All protection devices must be installed at the machine.
In case of any irregularity or accident, immediately activate EMERGENCY STOP.
4.2
Electrical connection
All work in the electrical installation, such as the power connection, maintenance, and repairs,
may only be performed by qualified personnel.
Even with the main switch off, some parts of the machine may be under tension.
Connection must be made by means of the enclosed supply cable. It must be observed that the operating voltage matches the voltage of the network. For special voltages a transformer is part of the delivery.
The press may not contain a crimp applicator tool..
4.3
The crimppress has to be supplied with compressed air. The air connection device can be found on
the right side of the press. The air pressure must be between 6 and 8 bar.
4.4
Protection devices
The machine may be used only with the delivered protection devices!
Never reach with your hands in the area of danger!
When working with the stripping device make sure that the protection devices for the
stripping unit are installed.
944-3-0103-EN
4.5
Operation elements
EMERGENCY
STOP
Main switch
Display
Type
buttons
Readiness
on / off
Function key
LED's
4.5.1
Main switch EMERGENCY STOP button

With the switch on the left side the press is turned on and off. With the EMERGENCY STOP
button on the right side the machine is turned of in case of danger or trouble.
After switching on the yellow LED STANDBY will glow and after about 5 sec. on the display will
be shown HANKE Crimp-Technik.
944-3-0103-EN
4.5.2
Type buttons
The type buttons are <ESC>, <up>, <down> and <OK>. They have several functions which will be
described in the following text at the appropriate position.
4.5.3
Readiness for use and function keys

With the green <ON> and the red <OFF> buttons the readiness for use of the press is switched on
and off. The yellow or black function key <KEY> has several functions which will be described in the
following text at the appropriate position.
After turning on the readiness the green LED READY glows and the display shows Menge
The machine can only be switched on if all protection devices are closed, and all units (stripping
unit and/or DCC System) are in their original positions.
944-3-0103-EN
4.6
Spool carrying arm

The spool carrying arm is fixed to the left side of the press by means of the distance piece (see
drawing 962 1006). If you wish to process transversally transported contacts, you have to put the
spool-carrying arm from the front into the boring of the spool-carrying arm, and lock it with the locking lever. The guide sheet must be put on the fixture on the left side of the crimping press, and fastened with the locking lever.
In case of longitudinally transported contacts, the axle of the spool-carrying arm must be put into the
boring of the spool-carrying arm from the left side. The guiding sheet must be put from behind onto
the bolts on the right side of the crimping press.
944-3-0103-EN
Operating indications
5.1
Installation of the quick-change crimp applicator

Switch off the crimping press and disconnect the power plug!
1. Open the safety doors.
2. Loosen the pressure bolt (Figure 1 - 4).
3. Open the pressure strip (Figure 1 - 3).
4. Hang the crimp quick-changing tool with the tensioning lug into the upper seat on the press head
(Figure 1 - 1) and place it below on the reception plate under the fixed tensioning claw (Figure 1 2).
The crimp quick-changing tool must rest flat. Before installation, please clean the tool base plate
and the reception plate of the press.
5. Press the pressure strip to the tool. Ensure that the tensioning claws reach into the grooves of the
tool base plate.
6. Tighten the pressure bolt.
7. Disassembly is done in reverse order.
Figure 2
944-3-0103-EN
5.2
For crimp quick-change tools with pneumatic feed (for instance GLOBAL-STAR), a connection for
compressed air already exists in the crimping press. This compressed air connection is located on
the inner left side wall at the level of the press head. In order to supply the crimp quick-change tool
with compressed air, simply plug the coupling piece in the coupling entry. To remove the coupling
plug, push the coupling release upwards.
5.3
Preparation
5.3.1
Preparation (without DCC-System)
Preparation jobs may only be carried out by trained personnel!

After installation of the crimp quick-change tool, check if all parameters of the tool and the press are
adjusted correctly. Proceed in the following manner:
1. Switch <POWER> on. After 2 sec. the display shows
HANKE
Crimp-Technik
2. Switch readiness on (The green button). After 2 sec. the display shows
Count
12
3. Press button <ESC>, <>, <> or <OK> .

Count
10
Step mode
4. Press button <OK> .
Step mode
Wire catch
5. Press button <KEY> .
Step mode
Blade move
Step mode
Stripper move
10
944-3-0103-EN

Step mode
Slow mode
8. Now with buttons <>, <> the ram can be inched up and down.
(Always position the ram in the upper dead center when done with inching)
9. Press button <KEY> (shorter than 1 sec.)
Step mode
Stripper move
Step mode
Blade move
Step mode
Wire catch
12. Press button <KEY> , to repeat the step operation,
or button <ESC> to leave the preparation mode.
The press only performs the steps if the protective covers are closed. You can open the covers (red LED COVER blinks), to do adjustments (e.g. wire section). After adjusting close
the cover again.
5.3.2
Preparation with DCC-System

After installation of the crimp quick-change tool, check if all parameters of the tool and the press are
adjusted correctly. Proceed in the following manner:
1. Switch <POWER> on. After 2 sec. the display shows
HANKE
Crimp-Technik
2. Switch readiness on. After 2 sec. the display shows
Count
944-3-0103-EN
10
11

3. Press button <ESC>, <>, <> or <OK>
Count
10
Step mode
4. Press button <OK>
Step mode
Wire catch
Step mode
Blade move
Step mode
Stripper move
Step mode
Slow mode
8. Now with buttons <>, <> the ram can be inched up and down.
(Always position the ram in the upper dead center when done with inching)
9. Press button <KEY> longer than 1 sec..
Step mode
DCC forward
Step mode
DCC cut
Step mode
DCC backward
Step mode
Stripper move
12
944-3-0103-EN

13. Press button <KEY>
Step mode
Blade move
Step mode
Wire catch
15. Press button <KEY> , to repeat the step operation,
or button <ESC> to leave the preparation mode.
The press only performs the steps if the protective covers are closed. You can open the covers (red LED COVER blinks), to do adjustments (e.g. wire section). After adjusting close
the cover again.
944-3-0103-EN
13
5.4
Flow-Chart Step mode

Production menu 944 and 944 with DCC-System
HANKE
CRIMP-TECHNIK
Quantity
(1234)
Quantity
(1234)
Step mode
Step mode 1
take wire
Tongs are
closed
Reset Quantity
Daycounter
is not returned to 0
Step mode 2
Blades closed
Blades are
closed
Daycounter
is returned
to 0
Step mode 3
Stripper right side
Unit goes
to right side
Close door
Slow mode
^^^^^^^^^^^^^^^^^^^^
The doors must be
closed
Motor goes
to
Low speed
if KEY-button
is pressed shorter
as 1 sec.
if KEY-button
is pressed longer
as 1 sec.
Step mode
DCC forward
DCC goes into
applicator
Step mode
DCC cut
DCC is
cutting
Step mode
DCC backwards
DCC goes
backwards
Step mode 4
Stripper left side
Unit goes
to left side
Step mode 5
Open blades
Blades and tongs
are opened
14
944-3-0103-EN
5.5
Use of the handwheel

Optional the STRIPMATIC 944 is equipped with a safety handwheel. With this handwheel a installed crimp applicator can be adjusted easily and precisely.
The handwheel replaces the inching buttons (<up>, <down>).
Always position the ram in the upper dead center when done with inching to avoid damage of the
crimp applicator.
5.6
Setting of the stripping unit

Figure 3
Before turning the scale knobs make sure to loosen the fixing screw. When done with setting
tighten the fixing screws again.
Tighten the fixing screws only with hand! Never use a tool like e.g. pliers!
944-3-0103-EN
15
5.6.1
Set wire section

Symbol:
To avoid cutting into the strands the stripping knives should cut about 2/3 into the insulation.
The stripping unit has a retrieval for the stripping knives, which means the knives cut to the adjusted dimension and then open 0,1 mm.
With the scale knob (Figure 2 - 3) the cutting depth of the stripping knives is adjusted.
Turn knob to the right to decrease the cutting depth (=bigger wire section).
Turn knob to the left to increase the cutting depth (=smaler wire section).
5.6.2
Set stripping length

Symbol:
With the scale knob (Figure 2 - 1) the stripping length is adjusted. You can set the desired stripping length directly.
Turn knob to the right: wire will be stripped longer.
Turn knob to the left: wire will be stripped shorter.
5.6.3
Set positioning depth

Symbol:
With this adjustment the position of the wire in reference to the terminal is adjusted, which means the end of the stripping to the beginning of the conductor crimp.
The position is set with the scale knob (Figure 2 - 2).
Turn knob to the right. The wire end will be moved away from the connection area and the insulation end will be moved away from the conductor crimp.
Turn knob to the left. The wire end will be moved towards he connection area and the insulation
end will be moved towards the conductor crimp.
5.6.4
Set holding force

With the air pressure reducer on the right side of the Crimppress, you can adjust the holding force of the wire clamps.
Set the air pressure reducer to the desired presure.
16
944-3-0103-EN
5.6.5
Set position of the clamps
Figure 4
The clamps for the wire can be set in height by the adjustment ledge (Figure 3 - 2). This is necessary to ensure for different wire sizes that the wire is always positioned in the middle of the stripping
knives. The bigger the wire is, the deeper the clamp has to be set.
To change the height proceed as follows:
1. Loose countersunk screw (Figure 4 - 1).
2. Put wire which has to be used between the clamps and push clamps together with hand.
3. Align both clamps, that the wire is positioned centered to the stripping blades.
4. Tighten countersunk screw.
944-3-0103-EN
17
Cleaning and maintenance
6.1
General indications of safety for maintenance

The servicing schedule of the operating manual has to be followed!
Take care of maintenance and repair instructions for the single components, which are part of
this operating manual!
Before starting with maintenance or repair jobs, the access to the working area of the crimping
and stripping machine has to be closed for unauthorized personnel! Signs have to be placed,
which show that the maintenance or repair job is in progress!
Lubricants and cleaning material which bear environmental danger have to be removed properly!
6.2
Working on the electric equipment

Repair jobs on the electric equipment of the crimping and stripping machine have to be performed only by qualified personnel!
The electrical equipment has to be checked regularly!
Loose connections have to be fixed!
Damaged wire/cable has to be replaced immediately!
Switch box has to be kept close all time! Access may only be permitted to authorized personnel
with key/tools!
Switch box and other housings for electrical equipment may never be cleaned by means of water jet!
6.3

During all work at and with the crimping and stripping machine the regulations of law for waste
reduction and waste management have to be followed.
Especially during setting into operation, maintenance and repair jobs no water endagering materials like
lubricative grease and oil
solvent containing cleaning liquids
may burden the soil or reach the canalization!

These materials have to be stored in appropriate containers and have to be removed properly!
Regular cleaning and maintenance preserve the working order of the machine.
Before performing maintenance work:
Switch off the press and disconnect the power plug, in order to avoid injuries
caused by accidental activation of the press!
Safety devices that were removed during maintenance must be installed again
immediately after finishing these jobs.
18
944-3-0103-EN
6.4
General indications
Perform maintenance tasks regularly.
Recommended lubricant:
Lubricants according to DIN 51 502 KP2K-20 (e.g. Mobil Greasrex 47) for greasing all lubrication
points.
6.5
Maintenance jobs
6.5.1
Daily
Remove cutting and insulation pieces from ram guidance and guidances of the stripping unit with a
brush.
Do not use compressed air! The stamping and insulation rests may enter into the stripping
unit, where they could cause malfunctions.
6.5.2
Monthly
Check the press ram guide and readjust, if necessary (cf. point. 7.4)
6.5.3
Quaterly
Grease the lubrication points (Figure 5). 3 strokes with the grease gun. The greasing nipples are lo-
cated under the protection cover.
Hanke Crimp-Technik accepts no liability for damages and disruptions caused by dry operation of the press ram and the eccentric.
Figure 5
944-3-0103-EN
19
Servicing of the press

Before performing any maintenance jobs:
Switch off the press and disconnect the power plug, in order to avoid injuries
caused by accidental activation of the press!
Safety devices that were removed during maintenance must be installed again
immediately after finishing these jobs.
7.1
Changing the cogged belt

In order to change the cogged belt, proceed as follows (drawing no. 962 1002):
1. Switch off the press and disconnect the power plug.
2. Remove the countersunk screw (13).
3. Remove the grub screw.
4. Remove the handwheel (8) with the dummy block (12).
5. Remove the Allen screws (3 pieces).
6. Remove the handwheel support and the three distancing bolts upwards.
7. Remove the oval-head screws (19).
8. Remove the cover (3).
9. Remove the 4 cylinder screws (17).
10.Push the motor (9) towards the press housing.
11.Tighten the new cogged belt, pulling the motor away from the press housing, and tighten the
cylinder screws while the motor is being pulled.
12.Reinstall the cover and the handwheel support and the handwheel.
7.2
Changing of fuses
On the control board in the switch cabinet are 2 fuses.
20
944-3-0103-EN
7.3
Adjustment of the upper dead center

The stopping point for the upper dead center is adjusted by means of an eccentric drum,
which activates a proximity switch. The eccentric drum is located on the back side of the
crimping press, behind the motor.
1. Switch off the press and disconnect the power plug!
2. Adjust the drive shaft by means of the handwheel so that the groove of the eccentric drum points
downward.
3. Loosen the grub screw in the groove by means of a long Allen wrench (SW 3).
4. Adjust the drum as follows:
4.1.The press stops before reaching the upper dead center:
drum slightly to the right (clockwise), viewing the drum from behind.
Turn the eccentric
4.2.The press stops after the upper dead center:

Turn the eccentric
drum slightly to the left (counterclockwise), viewing the drum from behind.
5. Retighten the grub screw.
6. Control the adjustment and correct again, if necessary.
Figure 6
944-3-0103-EN
21
7.4
Adjustment of the guide
Figure 7
In case you detect during your monthly checkup that the press head has too much play, you
must adjust the play in the following manner:
1. Switch off the press!
2. Remove the protection sheets.
3. Remove the three Allen screws of the right-hand guide strip (Figure 7). Adjust play by using a
gauge metal strip (thickness 0,02 mm). Insert at four sides a strip of the metal gauge about
15 mm deep.
4. Adjust the play by means of a feeler gage band (thickness 0.02 mm). Introduce a strip of the
feeler gage band on all four surfaces to a depth of approx. 15 mm between the press head
and the guide.
5. Press the guide parallel against the press head.
6. Tighten all three Allen screws firmly.
7. Remove the feeler gage band.
8. Control the play and adjust again, if necessary.
9. Install the protection sheets again.
22
944-3-0103-EN
Servicing of the stripping unit

Before performing any maintenance jobs:
Switch off the press and disconnect the power plug, in order to avoid injuries caused
by accidental activation of the press!
Safety devices that were removed during maintenance must be installed again immediately after finishing these jobs.
Maintenance jobs may only be performed by especially trained personnel!
Figure 9
Figure 8
8.1
Change of the stripping knifes
8.1.1
Stripping knife, short

The short stripping knife will be replaced as follows:
1. Push stripping unit to the right stop.
2. Dismount exhausting tube and support (Figure 8-1).
3. Loose countersunk screw (Figure 9 - 1).
4. Replace stripping knife.
5. Tighten countersunk screw.
6. Mount exhausting tube and support.
7. Push stripping unit to the left stop.
8.1.2
Stripping knife, long

The long stripping knife will be replaced as follows:
1. Dismount exhausting tube and support (Figure 8-1).
2. Dismount holder angle with release switch (Figure 8-2).
3. Loosen two countersunk screws (marked with A at the stripping unit)
944-3-0103-EN
23

4. Push both guidance bolts trough hole A with a suitable tool.
5. Remove stripping and cutting gadget from the stripping unit.
6. Turn stripping and cutting gadget 180 against each other (see figure 9).
7. Loosen hexagon screw.
8. Replace long stripping knife.
9. Tighten hexagon screw.
10. Turn stripping and cutting gadget against each other till they are parallel.
11. Push gadget against front plate and move it into the unit.
12. Mount the two guidance bolts a soon as the gadget in its end position.
13. Tighten the two guidance bolts with the countersunk screws.
14. Mount holder angle with release switch.
15. Mount exhausting tube and support.
8.2
Change of separating knifes
8.2.1
Separating knife, short

To replace the short separating knife (Figure 9-4) follow point 8.1.1
8.2.2
Separating knife, long

To replace the long separating knife (Figure 9-3) follow point 8.1.2.
Loose countersunk screw (Figure 9-2).
8.3
Change of switching foil

1. Dismount holder angle with release switch (Figure 8-2).
2. Loose plastic screw and replace switching foil.
3. Tighten plastic screw.
4. Mount holder angle with release switch.
24
944-3-0103-EN
8.4
Adjustment of clamps
Figure 10
The shorter the distance between the applicator punches and the clamps is, the easier is the handling.
Therefore the clamps are adjustable. To adjust the clamps, perform the following steps.
1. Loosen both countersunk screws (Figure 10-3 and 10-4).
2. Move upper (Figure 10-2) and lower clamp (Figure 10-1) together. Make sure that the upper
clamp is positioned parallel to the lower clamp.
3. Adjust clamps as close as possible to the applicator punches.
4. Tighten countersunk screws.
944-3-0103-EN
25
Special equipment
9.1
Precision adjustment
Figure 11
Some presses are equipped with a precision adjustment. This permits the adjustment of the
crimping height in the range of 0.1 mm in increments of 1/100.
The precision adjustment of the crimping height can be adjusted in the following manner:
1. Switch off the press and disconnect the power plug.
2. Open the protection cover.
3. Bring the press head down by means of jogging mode or turning the handwheel1.
4. Adjust the crimping height.
5. Close the protection cover.
9.2
Crimp force monitor

Some presses are equipped with a crimping force monitor. Please observe the corresponding
instructions in the enclosed operation instructions for the crimping force monitor.
9.3
DCCS - Defective Crimp Cutting System

The DCCS system is only supplied together with the crimp force monitor. In case of an error
message by the crimp force monitor, the DCCS cuts off the defectively crimped contact. The
DCCS can be adjusted in the following manner:
1. Switch off the press and disconnect the power plug!
2. Remove the back protection cover.
3. Push the cutting unit by hand into the front final position.
4. Adjust the desired cutoff position by means of the adjusting screw.
5. Place the cutting unit in its original position.
6. Install the protection cover.
26
optional
944-3-0103-EN
During adjustment, please ensure that the DCCS does not move too much to the front against
the gripping clamps.
944-3-0103-EN
27
10
What to do in case of...?
Operation faults that you can eliminate yourself
Problem
Crimping press cannot be
switched on
Press does not complete

cycle
Possible causes
Power plug not plugged in
Remedies
Connect plug
Fuse(s) burnt
Change fuse(s)
Protection doors not closed
Close protection doors

correctly
EMERGENCY switch
activated
Put stripping unit or DCCS system in original position.
EMERGENCY switch
activated
Stripping unit or DCCS
system is not in the original position
Key switch in preparation mode
Stop signal from the crimp monitor unit
No compressed air
The distance between the switching foil and the proximity switch is
insufficient
The proximity switch is too far outside and therefore always occupied
The board is defect
Motor overheats
Put the key switch in original position.

Reset the signal in the crimp
force monitor.
Supply compressed air to the
machine.
Readjust the distance.
Set the proximity switch correctly.
Change the board
Burnt fuse
Change fuse
Wrong power supply
Change to correct power supply
Fuses react
Short circuit in the line
Eliminate short circuit
Machine does not stop in the

upper dead center
Eccentric drum adjustment
Readjust the drum
28
944-3-0103-EN
11
Technical Data
Pressing force
20 kN
Drive
One-phase motor with worm gear
Transmission
7,5 : 1
Driving power
0.75 kW
Connection voltage
1 P E N, 240 V 2
Power consumption
5.25 A
Commercial power frequency
50 Hz
Control voltage
DC 24 V
Stroke
41 mm
Lower dead center
135,78 mm
Stop capacity
more than 4000 pcs. /h
Cable dismantled length
from 25 mm on with correction cut

from 17 mm on without correction cut
Stripping length
up to 14 mm
Conductor cross-section
up to 2.5 mm
Corrective cut
1 to 3 mm
Cycle time
1,5 s
Wire clamp time
1s
Noise volume
< 70 db(A) (without tool)
Dimensions
height 580 x width 220 x depth 410 (450) mm
Weight
approx. 180 kg
Other voltages are possible with transformer
larger cross-sections on request
944-3-0103-EN
29
12
Product analysis
Are you enthusiastic about our product? If not, we would like to know the reasons. We attempt to develop our
products according to your wishes. Therefore we ask you to give us the opportunity to take those wishes into
account for further development. Please use the following fax reply.
Hirschfelder Ring 8
02763 Zittau
Fon: +49 3583 5183-0
Fax: +49 3583 5183-30
Sender:
......................................................................
......................................................................
......................................................................
Product: STRIPMATIC 944

I am not impressed by:
the operation instructions
the machine
packaging
Others
I have the following improvement suggestions to make:
30
944-3-0103-EN
13
Service and Distribution addresses
Deutschland Germany
Hirschfelder Ring 8
Slowakei Slovakia
Hanke Crimp-Technik spol. s.r.o.
Priemyseln 3
02763 Zittau
07101 Michalovce
Fon: +49 (0) 35 83-51 83-0

Fax: +49 (0) 35 83-51 83-30
Email: info@hankect.de
www.hankect.de
Fon: +4 21 (0) 5 66-88 83 41

Fax: +4 21 (0) 5 66-44 22 90
Email: info@hankect.sk
www.hankect.de
Mexiko Mexico
Hanke Crimp-Technik de Mxico S. A. de C. V.
Pivada 99B Poninete # 106, Col. Arboledas de Loma Bella
Trkei Turkey
Hanke Crimp-Technik ht. hr. Tic. Ltd. ti.
Merkez Mah. Rifat Sok. Evrim Sitesi C-1/1
72490 Puebla, Puebla
34840 Avcilar Istanbul
Fon: +52-222-7563981
Fax: +52-222-7563981
Email: HankeMexico1@aol.com
www.hankect.de
Fon: +90-2 12-6 95 92 26

Fax: +90-2 12-6 95 92 27
Email: hanke@isbank.net.tr
www.hankect.de
Italien Italy
A.E.C. SrL
Corse Unione Sovietico, 612/13
England
Cablespeed Ltd.
The Business Centre, Euxton Lane
10135 Torino
Chorley, Lancashire PR7 6TE
Fon: +39 011 347 3535

Fax: +39 011 347 3542
Email: info@aecsrl.it
Fon: +44-12 57-23 33 15

Fax: +44-12 57-24 60 09
Email: sales@cablespeed.co.uk
www.cablespeed.co.uk
Benelux
EXMORE Benelux BVBA
Ketelaarstraat 8
Spanien Spain
MP-Tecnoimport S.L.
Nord 76 Loc. 20
2340 Beerse
08950 Esplugues de Ll.
Fon: +32-14-61 86 66
Fax: +32-14-61 68 75
Email: exmore@exmore.com
www.exmore.com
Fon: +34-9 34-73 79 75

Fax: +34-9 34-73 79 92
Email: mp-tecnoimport@infonegocio.com
Dnemark Danmark
Stener & Larsen Aps
Hejrevang 21I
Schweiz Switzerland
AAT amrein
Melenbergstrae 93
3450 Allerd
8645 Jona
Fon: +45-48-10 58 00
Fax: +45-48-14 44 04
Email: knielsen@stenerlarsen.dk
Fon: +55-2 10-98 32

Fax: +55-2 10-98 33
Email: aatamrein@bluewin.ch
944-3-0103-EN
31

sterreich Austria
Bhringer Industrievertretungen
Unterhauserstrae 8
USA
TOMKEN INDUSTRIES INC.
304 Main Avenue, Suite 366
A-4484 Kronstorf
Norwalk, CT 06851
Fon: +43 (0) 72 25-88 18

Fax: +43 (0) 72 25-88 35
Email: office@buehringer.at
www.buehringer.at
Fon: +1-2 03-8 47-88 67

Fax: +1-2 03-8 47-53 20
Email: tom@tomkenindustries.com
www.tomkenindustries.com
32
944-3-0103-EN

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944-3-0103-EN

OPERATING INSTRUCTIONS CRIMP PRESS STRIPMATIC 944

Judgment by the user

Completeness of the delivery

Important indications for startup

Installation of the quick-change crimp applicator

CLEANING AND MAINTENANCE

General indications of safety for maintenance

SERVICING OF THE PRESS

Changing the cogged belt

2000 Hanke Crimp-Technik GmbH

OPERATING INSTRUCTIONS CRIMP PRESS STRIPMATIC 944

SERVICING OF THE STRIPPING UNIT

Change of the stripping knifes

WHAT TO DO IN CASE OF...?

SERVICE AND DISTRIBUTION ADDRESSES

2001 Hanke Crimp-Technik GmbH

OPERATING INSTRUCTIONS CRIMP PRESS STRIPMATIC 944

This symbol means danger for possible material damages.

2003 Hanke Crimp-Technik GmbH

OPERATING INSTRUCTIONS CRIMP PRESS STRIPMATIC 944

The following safety advises have to observed all time:

Take care of environmental regulations

lubricative grease and oil

solvent containing cleaning liquids

may not reach the ground or the sewerage!

2003 Hanke Crimp-Technik GmbH

OPERATING INSTRUCTIONS CRIMP PRESS STRIPMATIC 944

Judgment by the user

Use of this document

Identification of the machine

2003 Hanke Crimp-Technik GmbH

OPERATING INSTRUCTIONS CRIMP PRESS STRIPMATIC 944

Completeness of the delivery

Spare part orders and service requests

Parts numbers from the enclosed spare parts documents

2003 Hanke Crimp-Technik GmbH

OPERATING INSTRUCTIONS CRIMP PRESS STRIPMATIC 944

Important indications for startup

The press may not contain a crimp applicator tool..

2003 Hanke Crimp-Technik GmbH

OPERATING INSTRUCTIONS CRIMP PRESS STRIPMATIC 944

Main switch EMERGENCY STOP button

2003 Hanke Crimp-Technik GmbH

OPERATING INSTRUCTIONS CRIMP PRESS STRIPMATIC 944

Readiness for use and function keys

2003 Hanke Crimp-Technik GmbH

OPERATING INSTRUCTIONS CRIMP PRESS STRIPMATIC 944

Spool carrying arm

2003 Hanke Crimp-Technik GmbH

OPERATING INSTRUCTIONS CRIMP PRESS STRIPMATIC 944

Installation of the quick-change crimp applicator

2003 Hanke Crimp-Technik GmbH

OPERATING INSTRUCTIONS CRIMP PRESS STRIPMATIC 944

Preparation (without DCC-System)

Preparation jobs may only be carried out by trained personnel!

3. Press button <ESC>, <>, <> or <OK> .

2003 Hanke Crimp-Technik GmbH

OPERATING INSTRUCTIONS CRIMP PRESS STRIPMATIC 944

Preparation with DCC-System

Preparation jobs may only be carried out by trained personnel!

2003 Hanke Crimp-Technik GmbH

OPERATING INSTRUCTIONS CRIMP PRESS STRIPMATIC 944