ATTACHMENT - 1

Document No. 081113B-CL-300 Rev. A

Wall Thickness Calculation of 48HASS GAS PIPELINE (Location Class-4, D.F.=0.4, Corr. Allow.=1mm)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

DESIGN INPUT
Design Code
Pipeline Size / Nominal O.D
Corrosion Allowance
Location Class
Design Factor

D
A

Steel Coefficient of Expansion,

Modulus of Elasticity

0.0000117
2.07E+05
3.05E+07

P
Td
Ti

960.0
182.2
27.9
1
1

Pressure and Temperature Data

Design Pressure
Design Temperature
Installation (backfill) Temp
Weld joint factor
Temperature Derating Factor

E
T

A. WALL THICKNESS
Grade
SMYS of Line Pipe
Wall Thickness Calculated
tmin = P x D / (2x Sx Fx E x T) + A

1219

mm

per deg C
Mpa
Psi

6.50E-06

in/in/ OC

psi g
F
F

66.2
85
13

bar g
C
C

X65
65000
23.5

S
tmin

Next higher API wall thickness p.62

D/t Check ( Should be < 96)

B. EQUIVALENT STRESS CHECK FOR NON CORRODED PIPE CONDITION

Wall thickness (t)

PD
2t

Hoop Stress =

S h=

Thermal Stress =

S th = ( T d T i ) E

37

Longitudinal Stress = SL = Sth - v.Sh

38

Sallowable = SMYS * 0.9

39
40
41
42
43
44
45
46
47
48

Von Mises Equivalent Stress

Se= S

Von Mises Equivalent Stress

49
50
51
52
53
42
43
44
45
46
47
48

ASME B31.8
48
in
1
mm
4
0.4

2 + S 2 Sh S L
L

1
+3T 2 2

Sallowable

psi
mm

0.926 inch

23.8
51

mm

0.938 inch

23.8

mm

169.32
24558
174.38
25291

Mpa
psi
Mpa
psi

123.58

Mpa

403.34

Mpa

151.71

Mpa

OK

C. EQUIVALENT STRESS CHECK FOR CORRODED PIPE CONDITION

Wall thickness - Corrosion Allowance (t-A)

22.8

mm

176.74
25634
174.38
25291

Mpa
psi
Mpa
psi

Longitudinal Stress = SL = Sth - v.Sh

121.36

Mpa

Sallowable = SMYS * 0.9

403.34

Mpa

156.57

Mpa

PD
2t

Hoop Stress =

S h=

Thermal Stress =

S th = ( T d T i ) E

Von Mises Equivalent Stress

Se= S

Von Mises Equivalent Stress

2 + S 2 Sh S L
L

1
+3T 2 2

Sallowable

OK

D. CHECK ON THINNING DUE TO COLD BENDS: BEND RADIUS = 40 D

Inner bend radius divided by diameter, (n)
40.0
% of Wall thining = 50 / (n+1)
1.220 %
Pipe thk. before bending = cal thk/(1-thinning %)
Available thickness for bending (= Selected thk)
Adequacy Check (Pipe thk before bending < Available thk)

23.8
23.8
OK

'file:///var/www/apps/conversion/tmp/scratch_1/328724510.xls'#$48" hass

Page 1 of 7

mm
mm

ATTACHMENT - 2
Document No. 081113B-CL-300 Rev. A
Wall Thickness Calculation of 24HASS Diesel PIPELINE (D.F.=0.72, Corr. Allow.=1mm)
1
2
3
4
5

DESIGN INPUT
Design Code
Pipeline Size / Nominal O.D

ASME B31.4
24
in

6
7
8

Corrosion Allowance
Design Factor

A
F

1
0.72

mm

9
10

Steel Coefficient of Expansion,

Modulus of Elasticity

0.0000117
2.07E+05

per deg C
Mpa

11
12

3.05E+07

Psi

Pressure and Temperature Data

13
14

Design Pressure
Design Temperature

720.0
182.2

15
16

Installation (backfill) Temp

Weld joint factor

27.9
1

17
18
19
20

P
Td
Ti
E

A. WALL THICKNESS
Grade
SMYS of Line Pipe

610

mm

6.50E-06

in/in/ OC

psi g
F

49.6
85

bar g
C

13

S
tmin

21
22
23

Wall Thickness Calculated

tmin = P x D / (2x Sx Fx E ) + A

24

D/t Check ( Should be < 96)

25
26

B. EQUIVALENT STRESS CHECK FOR NON CORRODED PIPE CONDITION)

27
28

API wall thickness selected by DUSUP

Wall thickness (t)

Hoop Stress =

S h=

PD
2t

29
30
31

Thermal Stress =

32

Longitudinal Stress = SL = Sth - v.Sh

33

Sallowable = SMYS * 0.9

S th = ( T d T i ) E

34

Von Mises Equivalent Stress

Se= S

35
36

Von Mises Equivalent Stress

37
38

C. EQUIVALENT STRESS CHECK FOR CORRODED PIPE CONDITION)

Wall thickness - Corrosion allowance
(t-A)

39
40

Hoop Stress =

S h=

S allowable

Thermal Stress =

44

Longitudinal Stress = SL = Sth - v.Sh

45

Sallowable = SMYS * 0.9

48
49

S th = ( T d T i ) E

Von Mises Equivalent Stress

Se= S

Von Mises Equivalent Stress

2 + S 2 Sh S L
L

psi

6.9

mm

0.270 inch

9.5
64

mm

0.375 inch

9.5

mm

158.86

Mpa

23040
174.38
25291

psi
Mpa
psi

126.72

Mpa

322.67

Mpa

145.47

Mpa

OK

PD
2t

41
42
43

46
47

2 + S 2 Sh S L
L

1
+3T 2 2

X52
52000

1
+3T 2 2

S allowable

8.5

mm

177.49

Mpa

25743
174.38
25291

psi
Mpa
psi

121.13

Mpa

322.67

Mpa

157.08

Mpa

OK

50
51

E. CHECK ON THINNING DUE TO COLD BENDS: BEND RADIUS = 40 D

Inner bend radius divided by diameter, (n)
40.0
% of Wall thining = 50 / (n+1)
1.220 %

52
53

Pipe thk. before bending = cal thk/(1-thinning %)

Available thickness for bending (= Selected thk)

6.9
9.5

54

Adequacy Check (Pipe thk before bending < Available thk)

OK

'file:///var/www/apps/conversion/tmp/scratch_1/328724510.xls'#$24"hass

Page 2 of 7

mm
mm

ATTACHMENT - 3
Document No. 081113B-CL-300 Rev. A
Wall Thickness Calculation of 24LEHB Diesel PIPELINE (D.F.=0.72, Corr. Allow.=1mm)
1
2
3
4
5

DESIGN INPUT
Design Code
Pipeline Size / Nominal O.D

ASME B31.4
24
in

6
7
8

Corrosion Allowance
Design Factor

A
F

1
0.72

mm

9
10

Steel Coefficient of Expansion,

Modulus of Elasticity

0.0000117
2.07E+05

per deg C
Mpa

11
12

3.05E+07

Psi

Pressure and Temperature Data

13
14

Design Pressure
Design Temperature

720.0
182.2

15
16

Installation (backfill) Temp

Weld joint factor

27.9
1

17
18
19
20

P
Td
Ti
E

A. WALL THICKNESS
Grade
SMYS of Line Pipe

610

mm

6.50E-06

in/in/ OC

psi g
F

49.6
85

bar g
C

13

S
tmin

21
22
23

Wall Thickness Calculated

tmin = P x D / (2x Sx Fx E ) + A

24

D/t Check ( Should be < 96)

25
26

B. EQUIVALENT STRESS CHECK FOR NON CORRODED PIPE CONDITION)

27
28

API wall thickness selected by DUSUP

Wall thickness (t)

Hoop Stress =

S h=

PD
2t

29
30
31

Thermal Stress =

32

Longitudinal Stress = SL = Sth - v.Sh

33

Sallowable = SMYS * 0.9

S th = ( T d T i ) E

34

Von Mises Equivalent Stress

Se= S

35
36

Von Mises Equivalent Stress

37
38

C. EQUIVALENT STRESS CHECK FOR CORRODED PIPE CONDITION)

Wall thickness - Corrosion allowance
(t-A)

39
40

Hoop Stress =

S h=

S allowable

Thermal Stress =

44

Longitudinal Stress = SL = Sth - v.Sh

45

Sallowable = SMYS * 0.9

48
49

S th = ( T d T i ) E

Von Mises Equivalent Stress

Se= S

Von Mises Equivalent Stress

2 + S 2 Sh S L
L

psi

6.9

mm

0.270 inch

9.5
64

mm

0.375 inch

9.5

mm

158.86

Mpa

23040
174.38
25291

psi
Mpa
psi

126.72

Mpa

322.67

Mpa

145.47

Mpa

OK

PD
2t

41
42
43

46
47

2 + S 2 Sh S L
L

1
+3T 2 2

X52
52000

1
+3T 2 2

S allowable

8.5

mm

177.49

Mpa

25743
174.38
25291

psi
Mpa
psi

121.13

Mpa

322.67

Mpa

157.08

Mpa

OK

50
51

D. CHECK ON THINNING DUE TO COLD BENDS: BEND RADIUS = 40 D

Inner bend radius divided by diameter, (n)
40.0
% of Wall thining = 50 / (n+1)
1.220 %

52
53

Pipe thk. before bending = cal thk/(1-thinning %)

Available thickness for bending (= Selected thk)

6.9
9.5

54

Adequacy Check (Pipe thk before bending < Available thk)

OK

'file:///var/www/apps/conversion/tmp/scratch_1/328724510.xls'#$24"lehb

Page 3 of 7

mm
mm

ATTACHMENT - 4
Document No. 081113B-CL-300 Rev. A
Wall Thickness Calculation of 48-RM2 GAS PIPELINE (Location Class-4, D.F.=0.4, Corr. Allow.=1mm)
1
2
3
4
5

DESIGN INPUT
Design Code
Pipeline Size / Nominal O.D

6
7
8

Corrosion Allowance
Location Class
Design Factor

9
10

ASME B31.8
48
in

1219

mm

mm

(as per DUSUP instruction)

1
4
0.4

Steel Coefficient of Expansion,

0.0000117

per deg C

6.50E-06

in/in/ OC

11
12

Modulus of Elasticity

2.07E+05
3.05E+07

Mpa
Psi

13
14

Pressure and Temperature Data

Design Pressure

psi g

41.4

bar g

Design Temperature
Installation (backfill) Temp

P
Td

600.0

15
16

Ti

182.2
27.9

F
F

85
13

C
C

17
18

Weld joint factor

Temperature Derating Factor

E
T

1
1

19
20
21
22
23

A. WALL THICKNESS
Grade
SMYS of Line Pipe

24
25

Wall Thickness Calculated

tmin = P x D / (2x Sx Fx E x T) + A

26
27

Next higher API wall thickness p.62

D/t Check ( Should be < 96)

X65
S
tmin
t

65000
15.1

psi
mm

0.593 inch

15.9

mm

0.625 inch

77

28
29
30
31

B. EQUIVALENT STRESS CHECK FOR NON CORRODED PIPE CONDITION

Wall thickness (t)

32
33

Hoop Stress =

S h=

PD
2t

15.9

mm

158.86

Mpa

23040
174.38
25291

psi
Mpa
psi

34
35
36

Thermal Stress =

37

Longitudinal Stress = SL = Sth - v.Sh

126.72

Mpa

38

Sallowable = SMYS * 0.9

403.34

Mpa

145.47

Mpa

S th = ( T d T i ) E

39

Von Mises Equivalent Stress

Se= S

40
41

Von Mises Equivalent Stress

42
43
44

C. EQUIVALENT STRESS CHECK FOR CORRODED PIPE CONDITION

Wall thickness (t)

45
46

Hoop Stress =

47
48

Thermal Stress =

49
50
51
52
42
43

2 + S 2 Sh S L
L

1
+3T 2 2

OK

allowable

14.9

mm

169.53

Mpa

24589
174.38
25291

psi
Mpa
psi

Longitudinal Stress = SL = Sth - v.Sh

123.52

Mpa

Sallowable = SMYS * 0.9

403.34

Mpa

151.85

Mpa

S h=

PD
2t

S th = ( T d T i ) E

Von Mises Equivalent Stress

Se= S

Von Mises Equivalent Stress

2 + S 2 Sh S L
L

1
+3T 2 2

OK

allowable

44
45

D. CHECK ON THINNING DUE TO COLD BENDS: BEND RADIUS = 40 D

Inner bend radius divided by diameter, (n)
40.0
% of Wall thining = 50 / (n+1)
1.220 %

46
47

Pipe thk. before bending = cal thk/(1-thinning %)

Available thickness for bending (= Selected thk)

15.3
15.9

48
49

Adequacy Check (Pipe thk before bending < Available thk)

OK

50

Page 4 of 7

mm
mm

'file:///var/www/apps/conversion/tmp/scratch_1/328724510.xls'#$48" rm2

Page 5 of 7

ATTACHMENT - 5
Document No. 081113B-CL-300 Rev. A
Induction Bend thinning Calculation
As per BS 8010 Section 2.8

1
2
3
4
5
6
7
8

48" HASSYAN GAS PIPELINE

Design Data
Pipe outside diameter
Grade
SMYS of Line Pipe

9
10

Design pressure
Design factor

5D Induction Bend Radius

mm

1219
X65
65000

P
F

960
0.4

psi

1
1

11

Weld joint factor

12
13
14
15
16

Temp. derating factor

Corrosion Allowance

T
A

Calculations
Calculated required thk, t (mm)

22.5

17
18

t = P x D / (2x Sx Fx E x T) + A
n, Inner Bend radius divided by diameter

4.5

19

% of wall thinning (50)/(n+1)

5.0

20
21

Pipe Thk. Before bending (cal thk)/(1-thinning %)

The API available thickness for bend making (mm)

23.7
23.8

22

Adequacy Check (Pipe thk before bending < Available thk)

23
24
25
26

48" RM2 GAS PIPELINE

Design Data
Pipe outside diameter
Grade

27
28

SMYS of Line Pipe

Design pressure

29
30
31

psi

mm (as agreed with DUSUP)

(see note)

OK

1219

mm

X65
S
P

65000
600

Design factor

Weld joint factor

Temp. derating factor

E
T

0.4
1

32
33
34

Corrosion Allowance

35
36
37
38
39
40
41

Calculated required thk, t (mm)

t = P x D / (2x Sx Fx E x T) + A
n, Inner Bend radius divided by diameter
% of wall thinning (50)/(n+1)
Pipe Thk. Before bending (cal thk)/(1-thinning %)
The API available thickness for bend making (mm)
Adequacy Check (Pipe thk before bending < Available thk)

42

24"HASS DIESEL PIPELINE

43

Design Data

44
45
46

Pipe outside diameter

Grade
SMYS of Line Pipe

47
48
49
50
51
52
53
54
55
56
57
58
59
60

Design pressure
Design factor
Weld joint factor
Temp. derating factor
Corrosion Allowance

P
F
E
T
A

60

24"LEHB DIESEL PIPELINE

61

Design Data

62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78

Pipe outside diameter

Grade
SMYS of Line Pipe
Design pressure
Design factor
Weld joint factor
Temp. derating factor
Corrosion Allowance

79

Note: Wall thinning is limited to 5% as per appendix 2 of Doc. No. 081113B-SP-307 Induction Bends Specification

1
0

psi
psi

mm (as agreed with DUSUP)

Calculations
14.1
4.5
5.0
14.8
15.9

OK

Calculations
Calculated required thk, t (mm)
t = P x D / (2x Sx Fx E x T) + A
n, Inner Bend radius divided by diameter
% of wall thinning (50)/(n+1)
Pipe Thk. Before bending (cal thk)/(1-thinning %)
The API 5L available thickness for bend making (mm)
Adequacy Check (Pipe thk before bending < Available thk)

(see note)

610

mm

X52
52000
720
0.72

psi
psi

1
1
1

6.9
4.5
5.0
7.2
9.5

(see note)

OK

610

S
P
F
E
T
A

X52
52000
720
0.72
1
1
1

Calculations
Calculated required thk, t (mm)
t = P x D / (2x Sx Fx E x T) + A
n, Inner Bend radius divided by diameter
% of wall thinning (50)/(n+1)
Pipe Thk. Before bending (cal thk)/(1-thinning %)
The API 5L available thickness for bend making (mm)
Adequacy Check (Pipe thk before bending < Available thk)

mm

psi
psi

6.9
4.5
5.0
7.2
9.5

(see note)

OK

80
Page 6 of 7

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Page 7 of 7