P003671-BH12-000-362BH12-MF0007 Rev 0

Client:
Client Document No.:
Rourkela Steel Limited
RSP/DC/05/15/01/BE/0000
Rourkela, Odisha
3.0 MTPY INTEGRATED STEEL PLANT

BLAST FURNACE COMPLEX - BF5
HOT BLAST SYSTEM
HOT BLAST
TUYERE STOCK
MECHANICAL
TUYERE STOCKS
INSPECTION RECORD
SUPPLY BY DCI
Old DC Document No.: 2B0987H1-M362-J0002
All rights reserved; confidential. This document is prepared

by Danieli Corus BV entailing valuable proprietary knowhow of Danieli Corus BV and is supplied only for the
specific use as authorized by written agreement. This
document shall not be disclosed, used or reproduced either
wholly or in part except in connection with such authorized
use and then only with the prior written consent of Danieli
Corus BV. This document must not be used until signed as
checked and approved by Danieli Corus BV.
2012 Danieli Corus BV
Item ID.: 08161072/B
Created:
M. SARBRANT
Checked:
PSu
Approved:
PSu
Project No.:
Status:
Date:
P003671
FINAL
17-AUG-2016
Danieli Corus Document No.:
P003671-BH12-362BH12-000-MF0007
Rev:
based on:
REVISION SUMMARY
Rev
0
Date
17-AUG-2016
Section
---
Page
---
Description
Page14 Item 44; Page 18 Item 16
The revised parts are set in bold and italic
Project: BLAST FURNACE COMPLEX - BF5

DC Document No.: P003671-BH12-362BH12-000-MF0007
Page 2 of 13
Date: 8/17/2016
Revision: 0
TABLE OF CONTENTS
1
Inspection Record - Upper Compensator
Inspection Record - Intermediate Piece
Inspection Record - Lower Compensator
Inspection Record - Reducing Elbow
10
Inspection Record - Lower Elbow
12
Inspection Record - End Cover
15
Inspection Record - Sight Hole Cover
17
Inspection Record - Blow Pipe
18
Inspection Record - Blow Pipe Tip
20
10
Inspection Record - Bridle Assembly
22
11
Inspection Record - Cleat
25
12
Inspection Record - Lug
26
13
Inspection Record - Flange Template
27

Page 3 of 13
Date: 8/17/2016
Revision: 0
UC-01
UC-02
UC-03
UC-04
UC-05
UC-06
UC-07
UC-08
UC-09
UC-10
UC-11
UC-12
UC-13
UC-14
UC-15
UC-16
UC-17
UC-18
UC-19
UC-20
1
Check Quadrants A, B, C, D
A
B
C
D
320
320
320
320
2
2
2
2
Max. Deviation 1mm Between 4 Quadrant Measurements
318
322
318
322
318
322
318
322

...................................
Manufacturer QA Manager
Min/Max
Tolerance
Nominal
Dimension ID
1. Upper Compensator
Reference dwg.
P002076-BH12-362BH12-000-MG0001 - Upper Compensator
368
383 387 366 370
385
10
11
1.6
800
6
P.C.D.
753.4 756.6 798.4 801.6
1.6
755
100% QC by Supplier
5
4
P.C.D.
Max.
0.5
Flatness
7
Top Flange
Max.
0.5
Flatness
8
Bottom Flange
Roughness
Ra 3.2
Comparator
Pass/Fail
Ra 3.2
Comparator
Pass/Fail
10
Bottom Flange
Roughness
9
Top Flange
34.8
+1.0
-0.2
36.0
35
11
"610
"500
...................................
DC Inspector
+1.0
2
2
-0.1
34.8 36.0 608 612 498 502
35
50% QC by Supplier
13*
14*
12
*) before assembly
17
"561
18
0.1
"48.5
19
0.2
"48
20
900
458 462 559 563 48.4 48.6 47.8 48.2 898 902
Page 4 of 13
Pass/Fail
16
"460
15
Uniformness
of Bellow
Pitches
Manufacturer: Lonestar Industries
INSPECTION RECORD TUYERE STOCKS
29
30
21
31
970
23
14
15
24
16
69
50% QC by Supplier
+1.0
2
-0.1
25.9 27.0 968 972
26
22
70
25
+1.0
-0.1
71 25.9 27.0
26
26
27
Top P.C.D.
Max.
0.5
Concentricity
Max.
0.5
Concentricity
28
Bottom P.C.D.
29
Top Flange
Max.
0.5
Concentricity
Max.
0.5
Concentricity
30
Bottom Flange
31
32
33
DC Inspector
103.6 105.2
0.8
104.4
...................................
99.3
0.8
98.5
1120 1130 97.7
1125
Date: 8/17/2016
Revision: 0
1
A
B
C
D
354
354
354
354
2
2
2
2
352
356
352
356
352
356
352
356

...................................
IP-01
IP-02
IP-03
IP-04
IP-05
IP-06
IP-07
IP-08
IP-09
IP-10
IP-11
IP-12
IP-13
IP-14
IP-15
IP-16
IP-17
IP-18
IP-19
IP-20
Min/Max
Tolerance
Nominal
Dimension ID
2. Intermediate Piece
Reference dwg
P002076-BH12-362BH12-000-MG0002 - Intermediate Piece
1.6
675
798.4 801.6 673.4 676.6
1.6
800
100% QC by Supplier
2
3
P.C.D.
P.C.D.
Max.
0.5
Flatness
4
Top Flange
Max.
0.5
Flatness
5
Bottom Flange
Ra 3.2
Comparator
Pass/Fail
Ra 3.2
Comparator
Pass/Fail
...................................
DC Inspector
Roughness
7
Bottom Flange
Roughness
6
Top Flange
858 862
860
58
60
62
725
11
26
12
30
13
35
35
15
650
16
50% QC by Supplier
14
17
460
Page 5 of 13
+1.0
+1.0
+1.1
+1.0
+1.0
1
2
2
-0.1
-0.1
-0.3
-0.2
-0.2
25.9 27.0 724.9 726.0 25.9 27.0 29.7 31.1 34.8 36.0 34.8 36.0 648 652 458 462
26
10
18
Top P.C.D.
Max.
0.5
Concentricity
Max.
0.5
Concentricity
19
Bottom P.C.D.
20
Top Flange
Max.
0.5
Concentricity
Max.
0.5
Concentricity
21
Bottom Flange
22
23
0.8
88.1
...................................
DC Inspector
103.6 105.2 87.3 88.9
0.8
104.4
Date: 8/17/2016
Revision: 0
1
A
B
C
D
320
320
320
320
2
2
2
2
318
322
318
322
318
322
318
322

...................................
LC-01
LC-02
LC-03
LC-04
LC-05
LC-06
LC-07
LC-08
LC-09
LC-10
LC-11
LC-12
LC-13
LC-14
LC-15
LC-16
LC-17
LC-18
LC-19
LC-20
Min/Max
Tolerance
Nominal
Dimension ID
3. Lower Compensator
Reference dwg.
P002076-BH12-362BH12-000-MG0003 - Lower Compensator
383
387
385
366 370
368
10
11
801.6
1.6
800
6
P.C.D.
798.4
Page 6 of 13
673.4 676.6
1.6
675
100% QC by Supplier
5
4
P.C.D.
Max.
0.5
Flatness
7
Top Flange
Max.
0.5
Flatness
8
Bottom Flange
Roughness
Ra 3.2
Comparator
Pass/Fail
Ra 3.2
Comparator
Pass/Fail
10
Bottom Flange
Roughness
9
Top Flange
35
"610
"500
50% QC by Supplier
13*
14*
12
*) before assembly
Date: 8/17/2016
Revision: 0
...................................
DC Inspector
+1.0
+1.0
2
2
-0.2
-0.2
34.8 36.0 34.8 36.0 608 612 498 502
35
11
Pass/Fail
Min/Max

...................................
LC-01
LC-02
LC-03
LC-04
LC-05
LC-06
LC-07
LC-08
LC-09
LC-10
LC-11
LC-12
LC-13
LC-14
LC-15
LC-16
LC-17
LC-18
LC-19
LC-20
458 462
0.1
"48.5
18
0.2
"48
19
902
900
20
559 563 48.4 48.6 47.8 48.2 898
Tolerance
"561
"460
Uniformness
of Bellow
Pitches
Nominal
17
16
15
Dimension ID
3. Lower Compensator
Reference dwg.
P002076-BH12-362BH12-000-MG0003 - Lower Compensator
29
30
21
31
970
23
Page 7 of 13
14
15
24
50% QC by Supplier
+1.0
2
-0.1
25.9 27.0 968 972
26
22
16
69
70
25
71
+1.0
-0.1
25.9 27.0
26
26
Max.
0.5
Concentricity
27
Top P.C.D.
Max.
0.5
Concentricity
28
Bottom P.C.D.
Max.
0.5
Concentricity
29
Top Flange
Max.
0.5
Concentricity
30
Bottom Flange
31
87.3
32
105.2
DC Inspector
103.6
0.8
104.4
Date: 8/17/2016
Revision: 0
...................................
88.9
0.8
88.1
Roughness
Ra 6.3
Comparator
Pass/Fail
Ra 3.2
Comparator
Pass/Fail
Roughness

...................................
RE-01
RE-02
RE-03
RE-04
RE-05
RE-06
RE-07
RE-08
RE-09
RE-10
RE-11
RE-12
RE-13
RE-14
RE-15
RE-16
RE-17
RE-18
RE-19
RE-20
Min/Max
Tolerance
Nominal
Dimension ID
4. Reducing Elbow
1.6
798.4 801.6
0.5
800
Max.
Flatness
3
Botom Flange
Reference dwg.
P002076-BH12-362BH12-000-MG0004 - Reducing Elbow
Ra 3.2
Comparator
Pass/Fail
Roughness
Pass/Fail
D2 " 2
30!
Max.
0.5
Flatness
856
860
858
100% QC by Supplier
7
8
Top Flange
5.4
5.6
0.1
5.5
9
"419
"414
"461
12
"466
13
505
14
58
60
15
62
30
17
850
18
26
19
760
20
Page 8 of 13
+1.0
0.2
0.2
2
2
-0.1
49.8 50.2 29.8 30.2 848 852 25.9 26.1 758 762
50
16
................................... ...................................
DC Inspector
+0.0
+0.0
+0.5
+0.5
1.6
-0.5
-0.5
-0.0
-0.0
413.5 414.0 418.5 419.0 461.0 461.5 466.0 466.5 503.4 506.6
11
10
698
702
700
21
649
653
651
22
566
570
568
23
310
314
312
24
50% QC by Supplier
25
+1.0
-0.2
60.3 61.5
60.5
Max.
0.5
Concentricity
26
Bottom Flange
27
30
28
+1.0
2
-0.1
384.4 388.4 29.9 31
386.4
29
32
30
30
31
32
104.4
33
252.5
...................................
DC Inspector
+1.0
+1.1
0.2
0.8
0.8
-0.1
-0.3
599.9 601.0 31.8 32.2 29.7 31.1 103.6 105.2 251.7 253.3
600
Date: 8/17/2016
Revision: 0
1.6
458.4 461.6
Tolerance
Min/Max
Max.
0.3
Flatness

...................................
LE-01
LE-02
LE-03
LE-04
LE-05
LE-06
LE-07
LE-08
LE-09
LE-10
LE-11
LE-12
LE-13
LE-14
LE-15
LE-16
LE-17
LE-18
LE-19
LE-20
460
1
P.C.D.
Nominal
Dimension ID
5. Lower Elbow
Max.
0.5
Perpendicity
Reference dwg.
P002076-BH12-362BH12-000-MG0005 - Lower Elbow
Max.
0.5
Flatness
450
452
+0.1
-0
30.0 30.1
+2
-0
30
450
Ra 1.6
Comparator
Pass/Fail
Roughness
Ra 1.6
Comparator
Pass/Fail
Roughness
1.6
505
10
470
11
460
12
420
13
410
+0.5
+0.5
+0
+0
-0
-0
-0.5
-0.5
503.4 506.6 470.0 470.5 460 460.5 420 420.0 410 410.0
100% QC by Supplier
14
15
DC Inspector
10.2
22
16
15
17
15
18
32
19
+1.0
+1.0
+1.0
+1.0
-0.1
-0.2
-0.2
-0.1
10.4 21.8 23.0 14.8 16.0 14.8 16.0 31.9 33.0
0.1
10.3
...................................
Ra 3.2
Comparator
Pass/Fail
Roughness
20
598
2
602
600
21
418
2
422
420
49.5
50.1
0.5
50
22
Page 9 of 13
46.5
96
24
25
25
-0.5
0.2
0
47.1 95.5 96.0 24.8 25.2
0.5
47
23
50% QC by Supplier
74
75
26
76
42.8 43.2
0.2
43
27
DC Inspector
0.2
...................................
9.8
29
240
30
0.2
263
31
0.2
310
40
32
33
57.5
34
500
30
35
440
36
305
37
50% QC by Supplier
38
775
39
1100
30
40
41
280
+1.0
+1.0
1
2
0.2
2
2
2
2
1
-0.2
-0.1
10.2 239.8 240.2 262.8 263.2 309.8 310.2 39.8 41.0 56.5 58.5 498 502 29.8 30.2 438 442 303 307 773 777 1098 1102 29.9 31.0 279 281
0.2
10
28
74
75
42
76
43
43
45
0.8
252.5
44
0.8
89.7
42.8 43.2 88.9 90.5 251.7 253.3
0.2
46
Max.
1.5
47
Max.
1.5
Concentricity Concentricity
Date: 8/17/2016
Revision: 0
0.2

...................................
EC-01
EC-02
EC-03
EC-04
EC-05
EC-06
EC-07
EC-08
EC-09
EC-10
EC-11
EC-12
EC-13
EC-14
EC-15
EC-16
EC-17
EC-18
EC-19
EC-20
0.2
274
0.2
260
289.8 290.2 273.8 274.2 259.8 260.2
Tolerance
Min/Max
290
Nominal
Dimension ID
6. End Cover
Reference dwg.
P002076-BH12-362BH12-000-MG0006 - End Cover Sight Hole
Ra 1.6
Comparator
Pass/Fail
Roughness
3.9
4.1
0.1
+0
-0.1
35.7 35.8
35.8
Ra 1.6
Comparator
Pass/Fail
Roughness
100% QC by Supplier
+1.6
-0
110.0 111.6
110
Ra 1.6
Comparator
Pass/Fail
Roughness
12.9
DC Inspector
Ra 1.6
Comparator
Pass/Fail
Roughness
11
...................................
13.1
0.1
13
10
0.2
55
13
1.6
110
14
0.1
18
15
0.2
260
16
0.2
43
17
280
18
50% QC by Supplier
60
19
Page 10 of 13
0.2
65
21
86.2 64.8 65.2
0.2
86
20
39.9 40.1 54.8 55.2 108.4 111.6 17.9 18.1 259.8 260.2 42.8 43.2 279.0 281.0 59.0 61.0 85.8
0.1
40
12
86.2
0.2
86
23
66.9 67.1 85.8
0.1
67
22
5.9
6.1
0.1
24
25
26
0.8
77.8
...................................
DC Inspector
77.0 78.6 77.0 78.6
0.8
77.8
Date: 8/17/2016
Revision: 0
Ra 1.6
Comparator
Pass/Fail
Roughness

...................................
SHC-01
SHC-02
SHC-03
SHC-04
SHC-05
SHC-06
SHC-07
SHC-08
SHC-09
SHC-10
SHC-11
SHC-12
SHC-13
SHC-14
SHC-15
SHC-16
SHC-17
SHC-18
SHC-19
SHC-20
Min/Max
Tolerance
Nominal
Dimension ID
7. Sight Hole Cover
3.3
0.1
3.1
+0.1
0
3.8 3.9
3.8
10.7 10.9
0.1
10.8
100% QC by Supplier
3.2
Reference dwg.
P002076-BH12-362BH12-000-MG0007 - Sight Hole Cover Sight Glass
Ra 1.6
Comparator
Pass/Fail
Roughness
0.2
67
9
63
0.2
50% QC by Supplier
0.2
77
0.2
55
10
Page 11 of 13
...................................
DC Inspector
81.8 82.2 76.8 77.2 66.8 67.2 62.8 63.2 54.8 55.2
0.2
82
Date: 8/17/2016
Revision: 0
1502 1498
Min/Max
50

...................................
BP-01
BP-02
BP-03
BP-04
BP-05
BP-06
BP-07
BP-08
BP-09
BP-10
BP-11
BP-12
BP-13
BP-14
BP-15
BP-16
BP-17
BP-18
BP-19
BP-20
51
1500
Tolerance
Nominal
Dimension ID
8. Blow Pipe
52
Pass/Fail
Ra 3.2
Comparator
Pass/Fail
Roughness
12.5!
D2 " 2
Reference dwg.
P002076-BH12-362BH12-000-MG0008 - Blow Pipe Injection Branch
Max.
0.3
Flatness
1.6
460
7
135
8
40
9
22
10
Page 12 of 13
0
+1.0
+1.0
-0.2
-0.2
-0.1
1624 1620 458.4 458.4 134.8 135.0 39.8 41.0 21.9 23.0
2
1622
100% QC by Supplier
124
1
126
125
11
124
1
126
125
13
14
1
126
125
124
50% QC by Supplier
17.9 18.1
0.1
18
12
124
1
126
125
15
88.9
DC Inspector
max.
1.5
Concentricity
17
Date: 8/17/2016
Revision: 0
...................................
90.5
0.8
89.7
16
BPT-01
BPT-02
BPT-03
BPT-04
BPT-05
BPT-06
BPT-07
BPT-08
BPT-09
BPT-10
BPT-11
BPT-12
BPT-13
BPT-14
BPT-15
BPT-16
BPT-17
BPT-18
BPT-19
BPT-20
Ra 0.8
Comparator
Pass/Fail
Roughness
149
151
150
100% QC by Supplier

...................................
Min/Max
Tolerance
Nominal
Dimension ID
9. Blowpipe Tip
139
0.5
317.6
50% QC by Supplier
224 226 138 140 317.1 318.1
225
Reference dwg.
P002076-BH12-362BH12-000-MG0009 - Blow Pipe Tip
Page 13 of 13
Date: 8/17/2016
Revision: 0

P003671-BH12-000-362BH12-MF0007 Rev 0

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Client Document No.:

Rourkela Steel Limited

3.0 MTPY INTEGRATED STEEL PLANT

All rights reserved; confidential. This document is prepared

Item ID.: 08161072/B

Danieli Corus Document No.:

The revised parts are set in bold and italic

Project: BLAST FURNACE COMPLEX - BF5

Inspection Record - Upper Compensator

Inspection Record - Intermediate Piece

Inspection Record - Lower Compensator

Inspection Record - Reducing Elbow

Inspection Record - Lower Elbow

Inspection Record - End Cover

Inspection Record - Sight Hole Cover

Inspection Record - Blow Pipe

Inspection Record - Blow Pipe Tip

Inspection Record - Bridle Assembly

Inspection Record - Cleat

Inspection Record - Lug

Inspection Record - Flange Template

Project: BLAST FURNACE COMPLEX - BF5

Project: BLAST FURNACE COMPLEX - BF5

383 387 366 370

753.4 756.6 798.4 801.6

Manufacturer: Lonestar Industries

INSPECTION RECORD TUYERE STOCKS

1120 1130 97.7

Project: BLAST FURNACE COMPLEX - BF5

798.4 801.6 673.4 676.6

Manufacturer: Lonestar Industries

INSPECTION RECORD TUYERE STOCKS

103.6 105.2 87.3 88.9

Project: BLAST FURNACE COMPLEX - BF5

Manufacturer: Lonestar Industries

INSPECTION RECORD TUYERE STOCKS

Project: BLAST FURNACE COMPLEX - BF5

559 563 48.4 48.6 47.8 48.2 898

Manufacturer: Lonestar Industries

INSPECTION RECORD TUYERE STOCKS

Project: BLAST FURNACE COMPLEX - BF5

Manufacturer: Lonestar Industries

INSPECTION RECORD TUYERE STOCKS

Project: BLAST FURNACE COMPLEX - BF5

Manufacturer: Lonestar Industries

INSPECTION RECORD TUYERE STOCKS

42.8 43.2 88.9 90.5 251.7 253.3

Project: BLAST FURNACE COMPLEX - BF5

289.8 290.2 273.8 274.2 259.8 260.2

86.2 64.8 65.2

Manufacturer: Lonestar Industries

INSPECTION RECORD TUYERE STOCKS

66.9 67.1 85.8

77.0 78.6 77.0 78.6

Project: BLAST FURNACE COMPLEX - BF5

7. Sight Hole Cover

Manufacturer: Lonestar Industries

INSPECTION RECORD TUYERE STOCKS

Project: BLAST FURNACE COMPLEX - BF5

Manufacturer: Lonestar Industries

INSPECTION RECORD TUYERE STOCKS

Project: BLAST FURNACE COMPLEX - BF5

224 226 138 140 317.1 318.1