Project :

PEDC

Design Calculations for :

Calc by N M Patel
Checked by

Job No.
Date
Date

22/11/10

Body flange Design

DATA
Sr

Parameter

Nom

Unit

Value

1 Flange outerdiameter

CM

198

2 Flange inner diameter

CM

182

3 Pitch circle diameter

CM

193

Go

CM

184.5

5 Gasket width

CM

2.5

6 N/2

bo

mm

12.5

7 Bolt diameter

Db

M16

8 Nos of Bolts

Nb

60

9 Root area

Ar

cm2

1.3

Pd

Kg/cm2

4 Gasket Outer diameter

10 Design pressure
11 MOC

Flange
Bolts
Gasket

CS
CS
PTFE

12 Flange operating stress

Fos

Kg/cm2

1406

13 Flange Ambient stress

Fas

Kg/cm2

1406

14 Bolts operating stress

Fb

Kg/cm2

1750

15 Bolts Ambient stress

Fa

Kg/cm2

1750

16 Gasket stress

Kg/cm2

50

17 Gasket factor

18 Bolts Area

Ab

Bolts Details

Bolt Diameter
Db
M12
M16
M20
M22
M25
M32
M35
M40
M45
M50

1.5
cm2
Bolt Root Area
Ar,cm2
0.81
1.3
1.9
2.7
3.55
5.75
6.8
8.35
11.25
14.84

Page 1 of 3

78
Gasket Factor
MOC

Silicon
Teflon
CAF
NAF
SS Spiral
flat AL

1
1.5
2
2
3
4

y,Kg/cm2
14
50
112.5
110
316
616

Design
Effective gasket width

b=

Mean Gasket Width

G =B+b

8.84

mm

190.84

CM

26482.6

Kg

2.5 bo

Load Calculation
Bolt Load for Gasket

Wm2 =

Gasket Load

Hp=2 bGmP

3177.9

Kg

G 2 P
4

57178.55

Kg

60356.471

Kg

Hydroload

H=

bGY

Operating Bolt Load

Wm1=H+Hp

Required Area for Wm1

Wm1/fb

34.4894

Kg

Required Area for Wm2

Wm2/fa

15.1329

Kg

Higher Required Area

Am

34

cm2

Total Bolt Area

Ab =NbAr

78

cm2

Mean Load

W =0.5(Am +Ab)Fb

98000

Kg

Gasket width check

Min Gasket width

N min =

AbF b
2 YG

22.779

mm

52004.68

KG

5.5

CM

operatig Moments
1 Hydrostatic Load

H D =0 . 785 B P

Radial distance from bolt circle to circle on which HD acts hd= C-B/2
Moment due to HD

2 Gasket operating load

Md =

286025.74 Kg.cm

HG =Hp

Radial distance from gasket load reaction to bolt circle,hg=C-G/2

Moment due to HG
3 Difference between H-HD

Mg =
HT =

3177.9

KG

1.081

CM

3434.0028 Kg.cm
H-Hp

Radial distance from bolt circle to circle at which HT acts,

Ht =(2C-G-B)/4

54000.64

KG

3.290

CM

Moment due to HG

MT =

177677.82 Kg.cm

Total Moment

Mo =

467137.57 Kg.cm

Page 2 of 3

Bolt load
Bolt load

W=

98000

Moment due to W

Mb =

105897.1 Kg.cm

Controlling Moment > (Mo,Mb)

Mc =

467137.57 Kg.cm

Flange thickness,T in mm

T =10

T=

Where Y=(A+B/A-B)

0.5

[ ]
YM C

FosB

65.85

Y=

mm

Page 3 of 3

23.75

KG