CORPORATE &

MARKETING OFFICE
JINDAL CENTRE
12, Bhikaiji Cama Place
New Delhi - 110 066, India
Phone: +91 (11) 26188345, 26188360-74
Fax : +91 (11) 26170691
Email: marketing@jindalsaw.com
website: www.jindalsaw.com
CIN: U28910UP2015PLC073321

A NEW
CHAPTER IN
OUR SUCCESS
STORY
CLAD LINE PIPES

REGD. OFFICE
A-1, UPSIDC, Indl. Area,
Nandgaon Road, Kosi Kalan,
Distt. Mathura - 281403,
U.P., India

THE PIONEERS WHO PROVIDE

TOTAL PIPE SOLUTIONS
THIS IS HOW THE STORY BEGAN O.P. JINDAL GROUP
In the short span of three decades, The O. P. Jindal
Group has grown from a single-unit steel plant in
Hissar, Haryana, India, to become what it is today
- a multi-billion dollar, multi-location and
multi-product steel conglomerate.
Founded in 1952 by Sh. O. P. Jindal, a
first-generation entrepreneur, the group today is a
leading steel producer with interests spanning
across the spectrum from mining iron ore to
manufacturing value-added steel products.
Ranked fourth amongst the top Indian Business
Houses in terms of assets, the Group today is a
US$ 18 billion conglomerate, spread over
13 plants at 10 strategic locations in India and
various facilities across the globe.

INTRODUCING CLAD LINE PIPES.

ADDING A WHOLE NEW
DIMENSION TO THE PORTFOLIO

Major group companies include Jindal SAW

Limited, JSW Steel Ltd., Jindal Steel & Power Ltd.
and Jindal Stainless Ltd. All the Group companies
are well-poised to make progress and around the
huge opportunities present in India.

RANKED
FOURTH
AMONGST THE
TOP INDIAN
BUSINESS
HOUSES
IN TERMS
OF ASSETS

Jindal Saw (JSAW) has set up the first-ever

manufacturing facility for the welded clad line pipes in
India. Its strategic manufacturing locations (Gujarat)
have been well chosen to cater to domestic and global
market which is well-connected by Road and Port facility.
Jindal Saw Ltd. has adopted the most advanced
manufacturing techniques/processes to produce the
widest size range of line pipe. Jindal Saw has an installed
capacity of 10000 M.T. annually. The highly advanced
and sensitive production facility ensures highest
standard of product parameters in terms of accuracy,
geometry, length and surface finish. JSAW is focusing on
providing shorter delivery lead times. JSAW team is
enriched with years of experience and focuses on
fulfilling customers demands flawlessly.

TRUST.
PLAYING THE
LEAD ROLE.
JINDAL SAW
Part of the multi billion dollar O. P. Jindal Group, Jindal SAW Ltd. started operation in 1984 and
is now the undisputed leader in the Pipe market.
From mining of iron ore to manufacturing value added steel products, Jindal SAW has built an
enviable track record of stability, trust and growth for the last 30 years and a global presence that
sets new benchmarks for the best. Jindal SAW pipes are energy-efficient, reduce dependence on
fossil fuels, and help conserve natural resources.
Jindal SAW manufactures submerged arc welded longitudinal as well as spiral line pipes, alloy
carbon steel seamless pipes and tubes for energy transportation sector, for industrial applications
and JSAW also manufacture Ductile Iron (DI) pipes for water and wastewater transportation.

Check this sentence

CAPACITY OF
10000 M.T. ANNUALLY

THE CHARACTER SKETCH

OF CLAD LINE PIPES

IT IS DYNAMIC, VERSATILE AND RELIABLE.

PRODUCT
PORTFOLIO
PIPE MILL
CAPACITY CHART
Clad line pipes are typically produced by cladding low alloy carbon steel
substrate with stainless steel or nickel base alloy (known as corrosion
resistant alloy - CRA). Corrosion Resistant Alloys (CRA) are used to withstand
corrosion situations such as high temperatures, pressures, stresses, corrosive
fluid flow and to provide long term corrosion resistance to pipe line. CRA such
as SS 304L, SS316L, SS 317L, UNS 8825, UNS 6625 are Metallurgically
bonded with low alloy carbon steel substrate, this bi-metallic pipe provides
excellent strength and toughness of alloy carbon steel along with excellent
corrosion resistance of CRA. Corrosion Resistant Alloy welded line pipes are
commonly used in Oil and Gas, refineries and process plants.

Clad Line Pipe with size ranges from 16 to 42 are produced with clad
plates of wall thickness up to 25.4mm of base metal with 2.5 to 4.0mm
Clad layer. Line pipes are supplied in 12 meter single or double
Random Lengths.

CLAD PLATE ROUTE

Nominal OD

Pipe Wall Thickness (in mm)

NPS

Inch

mm

16

16

406.4

18

18

457.2

20

20

508.0

22

22

558.8

24

24

609.6

26

26

660.4

28

28

711.2

30

30

762.0

32

32

812.8

34

34

863.6

36

36

914.4

40

40

1016.0

42

42

1066.8

Remove this

6.47.9

8.09.5

9.611.9

1215.8

15.917.5

17.619.1

19.222.2

22.325.4

Pipe
Length

Clad Layer
Thickness &
Grades

12 m
Nominal

Up to
4.00 mm /
As per API
5LD

6 to 12 OR 6 and 12

COMMENDABLE
RESISTANCE
TOWARDS
HIGH TEMPERATURE,
PRESSURE, STRESS
AND CORROSIVE
FLUID FLOW

WELD OVERLAY ROUTE

Line pipe Size ranges from 6 to 42 can be
produced with wall thickness up to 50mm of base
metal with 2.5 to 4.0mm Clad layer. Clad layer is
deposited on the inside of low alloy carbon steel
seamless pipes with Hot TIG process.

Line pipes are supplied in 6 to 12 meter Nominal

lengths.

Review this

WHAT GOES BEHIND IN MAKING CLAD LINE PIPES CHARACTER STRONG.

MANUFACTURING
PROCESS

Dimensional accuracy is maintained through mechanically

expanding the line pipe along its full length. Weld overlay
process is also adopted for the production of clad line pipes.
Hot Weld TIG and ERSW processes are adopted to deposit
CRA layer over inner surface of low alloy carbon steel pipe.

Plate Receipt

Ovality
Correction

Hydro Testing

Plate Inspection

Mech
Expansion

End Beveling

Plate Ultrasonic Test

Straightening

MPI

Phased Array UT
& Repair of ERSW

Cu Sulphate Test

Tab Removal
& Pipe Cleaning

Edge Crimping

Weld Repair

Tab welding

Inside &
Outside SAW Welding

Radiography

Electro Slag
Welding

JCO Forming

Continuous Tack
Welding

Ultrasonic Testing

Penetrant Test

Radiography
Real Time
Radiography

Visual
Inspection

Pipe
Cleaning

Visual &
Dimensional Inspection

Pickling &
Passivation

Final Inspection

Marking /
Monogramming

End Protection
& Packing

INSPECTION & TESTING

THE FLOW AND THE TREATMENT

Metallurgically bonded Clad Line pipes are produced by clad plates

(Roll bonded clad plates/explosive bonded clad plates). JCO forming
process is used to produce line pipes followed inside and outside
Submerged Arc Welding along with Electro resistance slag welding
(ERSW) to deposit CRA layer on the longitudinal weld seam.

TOWARDS THE END,

THERE IS A WHOLE LOT OF
DRAMA INVOLVED

Better to have smallest possible

process flow chart

Jindal Saw Ltd clad line pipe manufacturing facility is equipped with Automatic inline Ultrasonic
Test Equipment for disbondment and lamination Inspection of plates, Film radiography and Real
Time radiography system for weld inspection, Magnetic Particle Inspection system, Phase- Array
weld Ultrasonic inspection system, Liquid Penetrant examination system, Video-scope for the
visual inspection of pipe inside surface.
Test Facility also Includes Mechanical Test Lab facility, Chemical Test lab facility, PMI Equipments,
Ferrite meter, Metallurgical Lab and Corrosion Test Lab. Varity of test can be conducted in-house
to the requirements of various international standards.
Testing Facilities
Out In-house Testing Facility
Destructive Testing
Tensile Test

Non Destructive Testing

Automatic Plate Ultrasonic Test

Guided Bend Test

Phase Array UT

Charpy Impact Test

Real Time Radiography

Microstructure Examination

Hydrostatic Test

Hardness Test

Magnetic Particle Inspection

Shear Bond Strength Test

Automatic Weld Ultrasonic Test

Chemical Analysis

X- Ray Examination
Dye Penetrant Test
Visual Inspection / Videoscopy
Corrosion Test

Other Tests

Interagranular Corrosion test in accordance with ASTM

A 262 Practice, Type A, B & E

Positive Material Identification Test

Pitting corrosion test in accordance with ASTM A G48

Method A

Ferrite Content Check (Ferrite Meter)

Hydrogen Induced Cracking Test as per NACE TM 0284

Surface Roughness Test

Sulphide Stress Corrosion Cracking Test as per NACE

TM 0177 Method A & B

Chloride Content Check

CORPORATE &
MARKETING OFFICE
JINDAL CENTRE
12, Bhikaiji Cama Place
New Delhi - 110 066, India
Phone: +91 (11) 26188345, 26188360-74
Fax : +91 (11) 26170691
Email: marketing@jindalsaw.com
website: www.jindalsaw.com
CIN: U28910UP2015PLC073321

A NEW
CHAPTER IN
OUR SUCCESS
STORY
CLAD LINE PIPES

REGD. OFFICE
A-1, UPSIDC, Indl. Area,
Nandgaon Road, Kosi Kalan,
Distt. Mathura - 281403,
U.P., India