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PRESSURE DESIGN STRAIGHT PIPE ( RUN PIPE)

GENERAL
tm=t+c
Where
tm
t
c

minimum required thickness, including mechanical, corrosion, & erosion allowances, mm.
pressure design thickness for internal pressure, mm.
sum of the mechanical allowances (thread or groove depth) plus corrosion & erosion allowances, mm.

10.86
9.36
1.5

STRAIGHT PIPE THICKNESS UNDER INTERNAL PRESSURE

1.

t=(PxD)/2(SxExW+PxY)

2. t=P(d+2c)/2[SxExW-P(1-Y)]

9.36

Where
P
D
S
E
W
Y
d

Internal Design Gauge Pressure, N/mm2.

Outside Diameter of Pipe, mm.
2
Stress Value for Material, N/mm .
Quality Factor For Longitudinal Weld Joints in Pipes.
Weld Joint Strength Reduction Factor.
Coefficient for Materials.
Inside Diameter of Pipe, mm.

4.2
406.4
88.25
1
1
0.7
364.40

8.87

h
b
Th

subscript referring to run or header.

subscript referring to branch.
nominal thickness of run or header.

Tb

d1

199.35

d2

199.35

L4

42.19

Tb

11.38

Th

18.38

Tr

18.4

th

9.36

tb

Db

pressure design thickness of branch pipe, mm.

smaller angle between axis of branch and run.
outside diameter of branch pipe, mm.

5.12
90
219.10

Dh

406.40

21
13

199.35

Therefore d2

126.43
199.35

3.

42.19
43.09

L4 = lesser of 2.5(Th - c), mm or

2.5(Tb - c) + Tr, mm.

REQUIRED REINFORCEMENT AREA

1. A1 = thd1(2 - sin
), mm2

1865.70

AVAILABLE AREA

A2 + A3 + A4 >= A1

Where
A2

Area resulting from excess thickness in the run pipe wall, mm2.

1498.33

A3

Area resulting from excess thickness in the branch pipe wall, mm2.

401.51

A4

Area of other metal provided by welds & properly attached reinforcement, mm2.

-34.14

Dr

406.4

Sr

Stress value for reinforcement ring material, N/mm2.

88.25

ha

Height of the fillet weld between run pipe & reinforcement ring, mm.

3.00

hb

Height of the fillet weld between branch pipe & reinforcement ring, mm.

3.00

1. A2 = (2d2 - d1)(Th - th -c)

1498.33

2. A3 = 2L4(Tb - tb - c)/sin

401.51

3. A2 + A3

1899.85

A1 - ( A2 + A3 ) <= A4

NO
-34.14

1. Area of reinforcement ring, mm2.

2
2. Area of fillet weld, mm .

3441.64
18.00

NOTES:
1. All values are rounded of upto two decimal places.
2. Some nomenclatures which are not present in the figure have been added for carrying out calculations.
3. Height and base of the fillet welds is assumed to be equal.

PRESSURE DESIGN STRAIGHT PIPE ( BRANCH PIPE)

GENERAL
tm=t+c
Where
tm
t
c

minimum required thickness, including mechanical, corrosion, & erosion allowances, mm.
pressure design thickness for internal pressure, mm.
sum of the mechanical allowances (thread or groove depth) plus corrosion & erosion allowances, mm.

6.62
5.12
1.5

STRAIGHT PIPE THICKNESS UNDER INTERNAL PRESSURE

1.

t=(PxD)/2(SxExW+PxY)

2. t=P(d+2c)/2[SxExW-P(1-Y)]

5.12

Where
P
D
S
E
W
Y
d

Internal Design Gauge Pressure, N/mm2.

Outside Diameter of Pipe, mm.
Stress Value for Material, N/mm2.
Quality Factor For Longitudinal Weld Joints in Pipes.
Weld Joint Strength Reduction Factor.
Coefficient for Materials.
Inside Diameter of Pipe, mm.

4.20
219.1
88.25
1
1
0.4
193.10

4.80