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2010 Edition

Quality Products for the LP Gas Industry


REGULATORS
PIPING
VALVES
PUMPS

INLET

METERS

MAX IN
250 PSI

T IG

HT E N

CONTROLS
LV

4403

KEEP VENT
SCREEN CLEAN
R

VENT

HEATERS
VAPORIZERS

We Feature RegO Products

CYLINDERS

FOREWARD
LP-Gas Equipment, Inc. has been serving the propane industry since 1957. During
this period, our industry has grown to become a vital part of todays overall energy
picture. From small beginnings and adapted technologies, we have matured into a
very sophisticated field. We, at LP-Gas Equipment, Inc., are proud to be part of this
growth which can only be measured by the success of our number one asset - you,
our customer. Our function is to serve your needs by providing quality equipment and
the specialized technical know-how to help you be successful in your marketplace.
Through active involvement in current trends and progressive research into new
products for future needs, we intend to build on our many years of experience and
develop with you an even brighter tomorrow.
We present this catalog to our customers as a working tool to aid in the selection and
purchasing of the wide variety of equipment used in todays propane industry.
As reflected in the index, you will find related equipment grouped together and not
necessarily grouped by product brand names. This should make it easier for you to
match the exact part to your needs without searching back and forth from brand to
brand.
We have made every effort to include pictures with the various descriptions to help
identify the parts.
Due to the obvious limitations in constructing any catalog, there are many items that
we handle that do not appear in the catalog. If you dont see what you need, if you
have questions about any of our products, their use, or their function, please give us a
call. We will be happy to talk over any application needs you have.

TERMS AND CONDITIONS OF SALE


(A part of every sale made by vendor : LP-Gas Equipment, Inc.)

1. DELIVERIES.
Insofar as possible, deliveries will be made as indicated.
However, we reserve the right to make partial shipments
unless otherwise instructed. Goods not shipped will
be shipped as soon as possible and billed later. Unless
otherwise indicated, vendor will select mode of delivery,
and transportation company will be deemed the agent of the
buyer.
2. CLAIMS.
Claims for shortage, imperfect material, or adjustments for
any cause, must be made within 30 days from the date of
invoice. Claims for damage or loss in shipment must be
handled directly with the transportation company.
3. RETURNS.
The goods covered by our invoice will not be accepted for
return without our written permission and are subject to a
restocking charge.
4. PRICING.
Prices of articles supplied hereunder are subject to revision
without notice and invoicing will be at prices in effect at time
of shipment. Prices are subject to correction for error.
5. PURCHASE ORDERS AND AGREEMENTS
The vendor shall not be bound by any statement or promise
made by any representative relative to this transaction which
is embodied herein. All contracts and agreements are subject
to the approval of an officer of LP-Gas Equipment, Inc. at its
home office. Any terms or conditions of customers orders
which are in addition to or inconsistent with the vendors
terms and conditions shall not be binding on the vendor and
shall not apply to this sale.
6. PAYMENT AND TITLE
Terms of payment for materials and goods are net 30 days.
In the event of failure to pay for materials or services
performed within the terms of payment as stated on the
invoice, a penalty charge shall be added to any amount
in default together with all reasonable costs of collection,
including attorneys fees. The title and ownership and right
of possession of the materials and goods listed shall remain
in and shall not pass from the vendor until the purchase price
and any interest due shall have been paid in full, and the
installation of said equipment is subject to this condition.
Should said property be damaged by fire, water, or any
cause, before payment is completed, the buyer agrees to
pay the vendor the value of such damage, and in the case
of destruction thereof from any cause, the full value of said
property.

ii

7. WARRANTIES
Materials and goods purchased from LP-Gas Equipment
are subject only to warranties and guarantees of the original
manufacturer. Defect in material or workmanship will be
corrected by repair or replacement F.O.B. factory. The
vendor shall not be responsible for consequential damages or
any further loss resulting from such defect.
8. LIABILITY
The vendor shall not be liable for loss, damage, delay, or
failure of delivery resulting from fire, strikes, riot, or civil
commotion, inability to obtain material, casualties, delays in
transportation, or any other causes beyond our control, nor
liable for consequential damages from any cause whatsoever.
Under no circumstances shall the vendor be responsible for
loss of liquids or gas.

PROCEDURE FOR RETURN OF


INCORRECT OR DEFECTIVE MATERIALS
1. Return freight must be prepaid.
2. Obtain permission before returning materials. To expedite
handling, include the following information:

a. Description of merchandise to be returned

b. Reason for return

c. Date of purchase and invoice number
3. If merchandise is in warranty, include the following
information

a. Serial and model number

b. Description and date of failure

c. Date of original installation and invoice number

d. Date of replacement and invoice number
4. Items must be returned in first-class condition

a. When there has been no error on the part of LP-

Gas Equipment, Inc., returned items will be subject

to a restocking charge

b. For special orders or items not regularly stocked,

authorization to return will be based on

manufacturers policy

c. Surplus materials will be subject to 25%

restocking charge. Credit will be allowed on the

basis of invoice charge or current prices, whichever

is lower.
5. Materials claimed defective

a. Will be accepted subject to inspection by

manufacturer

b. If in warranty and found to be defective, may be

replaced on a no charge basis, or credit allowed at

invoice price.

FREE DIRECT LINE SERVICE


Our Commitment
People connecting to people
creates the solutions for the dayto-day success of your business.
We are here to provide those
solutions with the right products
and the right answers.
We dont take this commitment
for granted. We stock products
that are fitted for our industry. And
we back them up with product
knowledge and support services
aimed at your success.
The propane industry is changing.
Some think change is hard.
We see change as opportunity.
We look forward to a continued
proactive role in creating a
brighter future.

Were as Close as Your Phone

CALL TOLL FREE


Minnesota
Out of State

800-652-9072
800-328-9222

(651) 646-1177
FAX (651) 646-1676
iii

SECTIONAL INDEX
Regulators & Accessories

Regulator Examples......................................1

Single Stage..................................................2

Twin Stage....................................................2

First Stage.....................................................2

Second Stage.................................................4

2 PSIG...........................................................4

Line Pressure.................................................5

Industrial Second Stage.................................5

Pounds to Pounds..........................................6

Industrial First Stage.....................................7

Regulator Relief Valves................................8

Automatic Changeover.................................8

Speciality RV................................................8

Pigtails..........................................................9

Brackets.........................................................9

Regulator Venting.......................................10

Tee Blocks...................................................11

Pressure Test Kits........................................11
Shutoff Valves

Cylinder Valves..................................... 12-14

Multivalves........................................... 15-16

Globes and Angles......................................17

Hose End Valves.........................................18

Hose End Swivels.......................................18

Liquid Transfer Valves................................19

Needle Valves..............................................19

Multipurpose Valves...................................20

Ball Valves............................................ 20-22

Plugaroo Valves..........................................22
Bulk Storage

Bulk Storage Plants............................... 23-26

Internal Valves...................................... 27-32

Loading Risers............................................33

Emergency Shut Off Valves.................. 34-36
Safety Relief Valves ........................................... 37-44

Relief Valve Caps........................................44
Excess Flow Valves.............................................. 45-48

Chek-Lok....................................................48
Filler & Check Valves......................................... 49-52
Adapters and Caps

ACME Adapters.................................... 53-56

POL Adapters........................................ 57-58

Cylinder Connectors...................................58
Gauging Equipment

Pressure Gauges..........................................59

Pressure Test Kits, Manometers............ 59-60

Float Gauges......................................... 61-65

Rotogages....................................................66

Fixed Liquid Level......................................67

Thermometers.............................................67
Meters

Vapor Meters...............................................68

Neptune Liquid Meters......................... 69-71

Residential Controls

Gas Valves............................................. 72-73

Electronic Modules.....................................74

Hot Surface Ignitors....................................74

Thermostats, Fan Limits.............................75

Thermocouples............................................76

Pilots & Accessories............................. 77-78

Test Equipment...........................................78
Orifices & Drills.................................................. 79-81
Service Equipment

Flare Tools...................................................82

Leak Detector, Methanol, Pipe Dope..........83

Gloves, Chock Blocks.................................84

Paint...................................................... 85-86
Electrical Test Meters .............................................87
Signs and Decal ................................................. 88-90
Reels & Swivels ................................................. 91-93
Pumps, Compressors, Motors

Corken................................................... 94-98

Blackmer............................................. 99-100

Strainers & Flex Connectors.....................101

Motors and Drives.....................................102

Pump Hook Up Kits..................................103

Dispensing Units............................... 104-105

Krug Products...........................................106
Cylinders and Accessories

Storage Cabinets.......................................107

Cylinders........................................... 108-109

Tank Brackets............................................110

Cylinder Caps & Collars........................... 111

Bottle Wrench........................................... 111

Cylinder Dolly.......................................... 111

Pit Gauge, Lock Cap, Stamp Set...............112

Scales........................................................112
Vaporizers

Direct Fired Vaporizers.............................113

Electric Vaporizers.............................114-115

Oil Separators............................................116

Propane/Air Mixers............................117-118
Pipe and Fittings ............................................119-125
Copper Tubing and Fittings ......................... 126-130
Corrugated Stainless Steel ........................... 131-132
Polyethylene Tubing . .................................... 133-136
Hose, Fittings, Quick Connectors ................ 137-142
Gas Lights................................................................143
Torches .......................................................... 144-145
Heating Equipment

ADP Unit Heaters.....................................146

Empire Heaters.................................. 147-152

Fireplace Products............................. 153-156
General Information

Line Sizing........................................ 157-160

Technical Data.................................. 161-164
Valve Kits......................................................... 165-175
Index ..................................................................176

iv

Regulators
The LP Gas Regulator - Workhorse of the Industry
The LP Gas regulator is called upon to deliver a very precise operating pressure to a load which can vary from pilot flow to wide
open flow and at the same time compensate for extreme changes in tank supply pressure. In a properly sized propane system, this is
accomplished consistently and automatically without user intervention or in most cases without user knowledge of the dynamics.

Amazing Indeed!

Some Examples of Regulator Systems


Single Stage
11 W.C.
Regulator
9103

L375-.059

Single Stage Systems

Pounds to Pounds Systems

Pounds to pounds regulators are used extensively on industrial burners such as torches,
tar kettles and crop dryers.

Single stage regulators may only


be used on portable appliances
and outdoor cooking appliances.
No fixed piping systems.

Two Stage Systems


Twin Stage Systems

Twin stage regulators incorporate the 1st stage


and 2nd stage in one compact body. They are
used for smaller systems with relatively short
piping runs.

Two stage regulators are used where the storage is remote from
the load. Two stage offers superior, uniform pressure control.

Twin Stage
11 W.C.
Regulator

Second Stage
2 PSI
Regulator

2 PSIG Systems
2 PSIG systems use three
regulator stages which
allows smaller, more
compact piping in the
building.

Line Pressure
11 W.C.
Regulator

First Stage
10 PSI
Regulator

Regulators
Single Stage Regulators
These compact regulators are designed for smaller outdoor applications.
Single stage regulators may not be installed in fixed piping systems per NFPA 58.

Part
Number

BTU/HR*
Capacity

Inlet
Connection

302V

125,000

1/4 FNPT

302V9LS

125,000

MPOL

LV2302A2

302V9LS

LV2302P

150,000

1/4 FNPT

Outlet
Connection

Outlet
Pressure

3/8 FNPT

11 W.C.

MPOL

LV2302A2

* Propane capacity based on 25 PSIG inlet pressure and 9 W.C. delivery pressure.

Twin Stage Regulators


These compact regulators are designed for small domestic applications.
Models available with 11 W.C. or 2 PSIG discharge pressures.

LV404B34V9

Part
Number

BTU/HR*
Capacity

Inlet
Connection

Outlet
Connection

LV404B34V9

450,000*

1/4 FNPT

LV404B39V9

450,000*

FPOL

LV404B46

525,000*

1/4 FNPT

LV404B9V9

525,000*

1/4 FNPT

1/2 FNPT

LV404Y9

800,000**

FPOL

1/2 FNPT

Outlet
Pressure

1/2 FNPT
3/4 FNPT

11 W.C.

2 PSIG

* Propane capacity based on 25 PSIG inlet pressure and 9 W.C. delivery pressure.
** Propane capacity based on 25 PSIG inlet pressure and 1.5 PSIG delivery pressure.

LV404B39V9
and
LV404Y9

Domestic First Stage Regulators


These regulators are used for first stage regulation in two-stage bulk tank systems.
They reduce container pressure to an intermediate pressure of 5 to 10 PSIG.
Part
Number

BTU/HR*
Capacity

Inlet
Connection

LV3403TR

1,500,000

1/4 FNPT

LV4403SR4
LV4403TR4
LV4403SR9
LV4403TR9

1/2 FNPT
2,500,000
FPOL

Outlet
Connection

Outlet
Pressure
10 PSIG
5 PSIG

1/2 FNPT

10 PSIG
5 PSIG

10 PSIG

* Propane capacity based on inlet pressure 20 PSIG higher than the set pressure and
delivery pressure 20% lower than the setting.

LV4403TR9

LV3403TR

Regulators
Regulator Capacity Charts - Twin Stage & First Stage
The capacity of any given regulator drops drastically at reduced inlet pressures. The standard capacities listed on page 2 are only
intended as a comparative guide and should not be used for final regulator selection. Use the following flow charts with particular
attention to the lowest expected temperature and associated tank pressure.

DELIVERY PRESSURE
Inches of Water Column

LV404B9V9 Twin Stage Regulator


INITIAL SETTING

13
12
11
10
9

CFH/hr
BTU/hr

EXAMPLE:
The standard capacity for the LV4403TR9 regulator
is listed at 2,500,000 BTU/HR. At around -12 OF, the
tank pressure falls to approximately 15 PSIG.

150 PSI INLET


100 PSI INLET

Under these conditions, the LV4403TR9 capacity


chart shows the delivery pressure dropping to
approximately 8 PSIG with a flow of only 1,250,000.
This capacity is 1/2 the standard capacity.

10 PSI INLET
25 PSI INLET

30
75,000

60

75 PSI INLET

90
120 150
180
210 240 270
225,000
375,000
525,000
675,000

DELIVERY PRESSURE
PSIG

FLOW PROPANE

Note: Under heavy load conditions, the temperature


of the gas in the storage tank will be considerably less
than the ambient air temperature as the liquid boils to
keep up with the demand. This reduces the available
tank pressure even futher.

LV3403TR First Stage Regulator

12

INITIAL SETTING

11

150 PSIG INLET


100 PSIG INLET

10

50 PSIG INLET

CFH/hr
BTU/hr

25 PSIG INLET

100
250,000

200
500,000

300
750,000

400
500
1,000,000 1,250,000

600
1,500,000

LOW TEMP =
LOW TANK PRESSURE =
LOW REGULATOR INLET PRESSURE

700
1,750,000

FLOW PROPANE

Vapor Pressure Of Propane

DELIVERY PRESSURE
PSIG

LV4403TR9 First Stage Regulator


12
11
10
9
8
7

CFH/hr
BTU/hr

150 PSI INLET


125 PSI INLET
100 PSI INLET

INITIAL SETTING

50 PSI INLET
25 PSI INLET

15 PSI INLET

100

200 300 400 500 600 700 800 900 1000


500,000
1,000,000
1,500,000
2,000,000
2,500,000
FLOW PROPANE

DELIVERY PRESSURE
PSIG

1584M, X1584M Regulator

INITIAL SETTING

50 PSIG INLET
100 PSIG INLET
150 PSIG INLET

14
10
6
2

10 PSIG INLET

CFH/hr
500
BTU/hr 1,250,000

1000

25 PSIG INLET

1500
2000
3,750,000

2500
3000
3500
6,250,000
7,750,000

FLOW PROPANE

Temperature
O
F

Pressure
PSIG

-40
-30
-20
-10
0
10
20
30
40
50
60
70
80
90
100
110
120

1.3
5.5
10.7
16.7
23.5
31.3
40.8
51.6
63.3
77.1
92.5
109.3
128.1
149.3
172.3
197.3
225.0

Regulators
Domestic Low Pressure Second Stage Regulators

W A RN I N G

T IG

Designed to reduce first stage pressure of 5 to 20 PSIG down to burner pressure, normally 11 W.C.

HT E N

LV

LV3403B4

Inlet
Connection

Outlet
Connection

INLET

LV4403B66RA

1/2 FNPT

LV4403B46

935,000

LV4403B46R***
LV4403B66

11 W.C.

LV4403B66R***

3/4 FNPT

LV4403B66RA****
LV5503B4
LV5503B8

3/4 FNPT

1,000,000
1/2 FNPT

1,600,000

LV5503B6
R

3/4 FNPT

2,300,000

1 FNPT

* Propane capacity based on 10 PSIG inlet pressure and 9 W.C. delivery pressure.
** Vent located above outlet.
*** Back Mount design.
**** Right Angle design
R

LV4403B4

LV4403B46R

LV5503B4

2 PSIG Second Stage Regulators


Designed to reduce first stage pressure of 10 PSIG down to 2 PSIG.
A line pressure regulator is required downstream to reduce 2 PSIG to 11 W.C.
Part
Number
R

LV4403Y4
LV4403Y46R**

LV4403Y4

143-80HP

VENT

MAX IN
10 PSI

1/2 FNPT

LV4403B4VO**

LV3403B4

KEEP VENT
SCREEN CLEAN

450,000

LV4403B4

4403

Outlet
Pressure

OUTLET

BTU/HR*
Capacity

Part
Number

BTU/HR*
Capacity

Inlet
Connection

Outlet
Connection

750,000

1/2 FNPT

1/2 FNPT

750,000

1/2 FNPT

3/4 FNPT

LV5503Y6

1,210,000

3/4FNPT

3/4FNPT

LV5503Y8

1,210,000

3/4 FNPT

1 FNPT

143-80HP 1-1/4

2,373,840

1-1/4

1-1/4

243-8 1-1/4

3,165,120

1-1/4

1-1/4

243-8 1-1/2

6,330,240

1-1/2

1-1/2

243-8 2

6,330,000

243-12 1-1/2

9,495,360

1-1/2

1-1/2

243-12 2

11,077,920

121-8 2

61,719,840

121-12 2

77,545,440

* Propane capacity based on 10 PSIG inlet and 10% droop.


** Back Mount design.

Outlet
Pressure

2 PSIG

243-8 2

Regulators
Line Pressure Regulators For 2 PSIG Systems
Designed to reduce 2 PSIG line pressure down to 11 W.C.
1/2 & 3/4 sizes include a vent limiting device which allows them to be used indoors.
1-1/4 size cannot be fitted with vent limiter.
Regulator must be mounted in the horizontal position when using the vent limiting device.
Part
Number

BTU / HR*
Overall Capacity

BTU / HR**
Per Appliance

Inlet
Connection

Outlet
Connection

Outlet
Pressure

325-3

395,640

221,558

1/2 FNPT

1/2 FNPT

11 W.C.

325-5

870,408

474,760

3/4 FNPT

3/4 FNPT

11 W.C.

325-7

1,582,560

1,424,304

1-1/4 FNPT

1-1/4 FNPT

11 W.C.

325-3

* Propane capacity based on 1 PSIG pressure drop across regulator.


** Largest single appliance size for reasonable lockup and delivery pressure.

Industrial Second Stage Regulators


Designed to reduce 10 PSIG line pressure down to 11 W.C.
Other spring ranges available for special applications.
Part
Number

BTU / HR*
Capacity

Inlet
Connection

Outlet
Connection

143-80 3/4

1,614,211

3/4 FNPT

3/4 FNPT

143-80 1

1,899,072

1 FNPT

1 FNPT

143-80 1-1/4

2,848,608

1-1/4 FNPT

1-1/4 FNPT

243-8 1-1/4

4,589,424

1-1/4 FNPT

1-1/4 FNPT

243-8 1-1/2

11,077,920

1-1/2 FNPT

1-1/2 FNPT

243-8 2

11,077,920

2 FNPT

2 FNPT

243-12 1-1/2

12,976,922

1-1/2 FNPT

1-1/2 FNPT

243-12 2

20,573,280

2 FNPT

2 FNPT

121-12 2

80,710,560

2 FNPT

2 FNPT

Outlet
Pressure

6 -14 W.C.

* Propane capacity based on 10 PSIG inlet pressure and 11 W.C. delivery pressure.

243-8
243-12

143-80

121-12

Regulators
A Word About High Pressure Regulators
Downstream Overpressure Protection
Unlike their Domestic First Stage cousins, the High Pressure Pounds to Pounds regulators do not offer built-in
overpressure protection for downstream equipment. These regulators normally operate with high inlet pressures
and have relatively large orifice sizes. These regulators do not have built-in full capacity relief devices.
When installing High Pressure Pounds to Pounds regulators, care must be taken to protect downstream equipment from damage should the High Pressure regulator fail. If for instance a regulator seat should fail, uncontrolled inlet pressure will be allowed into the downstream piping. An external pressure relief valve installed
downstream from these regulators is often required for adequate system protection.
See Vapor Relief Valve Section

High Pressure Pounds To Pounds Regulators


Designed to reduce tank pressure down to between 3 and 100
PSIG. Ideal for a variety of pounds to pounds applications.
The 597 series is suitable for liquid or vapor service.
Part
Number

BTU / HR**
Capacity

597FA

500,000

597FB

820,000

597FC

1,000,000

597FD

1,250,000

In & Out
Connection

Outlet
Pressure
3 - 15 PSIG

1/4 FNPT

10 - 25 PSIG
20 - 45 PSIG
40 - 100 PSIG

** Propane capacity based on inlet pressure 20 PSIG higher and delivery


pressure 20% lower than set pressure.

597 Series

High Temp/High Pressure Pounds To Pounds Regulators


X1580 series regulators have special construction for high temp LP Gas service such as
crop drying, heat treating or asphalt mixing. Designed to reduce tank pressure down to
between 3 and 125 PSIG. Ideal for a variety of pounds to pounds applications.
Part
Number

X1580 Series

BTU / HR**
Capacity

X1584MN

7,000,000

X1584ML

7,500,000

X1586MN

11,000,000

X1586ML

12,000,000

X1588MN

11,000,000

In & Out
Connection
1/2 NPT

3/4 NPT
1 NPT

Outlet
Pressure
3 - 30 PSIG
25 - 50 PSIG
3 - 30 PSIG
25 - 50 PSIG
3 - 30 PSIG

** Propane capacity based on inlet pressure 20 PSIG higher and delivery


pressure 20% lower than set pressure.

Regulators
Industrial First Stage Regulators
Designed to reduce tank pressure down to between 5 and 20 PSIG. These regulators are used for the first cut
from tank or vaporizer in multi million BTU applications. Other spring ranges and flow capacities available to
meet specific needs.
These regulators do not provide overpressure protection for the downstream equipment. An external pressure
relief valve installed downstream from these regulators is often required for adequate system protection.
See Vapor Relief Valves Section

1580 Series

Part
Number

BTU / HR*
Capacity
15 PSI In

BTU / HR*
Capacity
50 PSI In

1584MN

3,500,000

7,000,000

1584ML

----

7,500,000

1584MH

----

8,000,000

45 - 125 PSI

1586MN

7,500,000

11,000,000

3 - 30 PSIG

1586ML

----

12,000,000

1586MH

----

14,000,000

45 - 125 PSIG

1588MN

7,500,000

11,000,000

3 - 30 PSIG

1588ML

----

12,000,000

1588MH

----

14,000,000

627/7710

5,222,448

17,560,086

1 FNPT

10 - 20 PSIG

630-78

9,495,360

25,320,960

2 FNPT

8 - 20 PSIG

99-513 7/8 or.

12,343,968

53,807,040

2 FNPT

5 - 15 PSIG

99-504 1-1/8 or.

20,573,280

90,205,920

2 FNPT

5-15 PSIG

In & Out
Connection

Outlet
Pressure
3 - 30 PSIG

1/2 FNPT

3/4 FNPT

1 FNPT

25 - 50 PSIG

25 - 50 PSIG

25 - 50 PSIG
45 - 125 PSIG

* Propane capacity. Rated capacites vary greatly with differing inlet pressures. The 15 PSIG values
are offered for selection of the proper regulator in cold weather, reduced tank pressure situations.

99-504

630-78

627/7710

Regulators
Vapor Relief Valves
Designed to provide overpressure protection after high pressure regulators per requirements of NFPA 58.
Proper selection of the relief device requires that the failure flow rate of the high pressure regulator be known.
Other spring ranges and flow capacities available to meet specific needs.

3139-10

Part
Number

Spring
Range

Size

CFH Flow Propane


at 20 PSIG

Pipeaway
Adapter

3139-18

18 PSIG (fixed)

1/4 MNPT

1357

3139-10 3/8 FNPT

289H-43

10 - 20 PSIG

1 FNPT

20,096

Use 1 pipe

289H

PROTECT VENT PIPE


WITH RAIN CAP

3139-18

Typical external relief installation

FIRST STAGE
REGULATOR

SECOND STAGE
REGULATOR
289H RELIEF

Automatic Changeover Regulators


Designed for two cylinder applications. Provides automatic changeover from service to reserve cylinder.
7525

LP-GAS
UL LISTED CHANGEOVER
REGULATOR
450L
R

ROTATE KNOB TO OPPOSITE


SIDE BEFORE REMOVING
EMPTY CYLINDER

7525B34

T IG

KEEP
VENT
SCREEN
CLEAN
R

VENT

7525B34

7525B4
5755B4*

400,000
500,000

Inlet
Connection

Outlet
Connection

Service
Indicator

Outlet
Pressure

INLET

1/4 Inverted
Flare

MAX IN
250 PSI

1/2 FNPT

Integral

11 W.C.

HT E N

WARNING

BTU /
HR**
Capacity

WHEN RED CALL DEALER

Part
Number

HT E N

ROTATE KNOB TO OPPOSITE


SIDE BEFORE REMOVING
EMPTY CYLINDER

T IG

7525

LP-GAS
UL LISTED CHANGEOVER
REGULATOR
450L

WHEN RED CALL DEALER

LV

4403

* Includes pigtails and mounting bracket.


** Propane capacity based on 25 PSIG inlet pressure and 9 W.C. delivery pressure.

KEEP VENT
SCREEN CLEAN

VENT

7525B4

Specialty RV Regulators
Smaller, compact twin-stage and automatic changeover regulators mainly for RV applications.
Outlet
Pressure

299-00

160,000

1/4 FNPT

3/8 FNPT

11 W.C.

254-00

130,000

1/4 Inv Flare

3/8 FNPT

11 W.C.

MA
R
VENT

* Propane capacity based on 25 PSIG inlet pressure and 9 W.C. delivery pressure.

299-00

C MODEL 2
50
S IN
OL

L GAS CON
AL
TR
SH

GAS CON
TR
ALL
O
SH

Outlet
Connection

ARCOS TE
XA
NM
SA

RCOS TEXA
MA
S
AN

Inlet
Connection

MA
R

MODEL 29
0
INC
S
LS

BTU / HR*
Capacity

Part
Number

VENT

254-00

Regulator Accessories
Pigtails/Hogtails
Copper pigtails with brass connectors provide an effective method of connecting regulators to storage tank outlet valves.
912 Pigtails are 1/4 O.D. copper

Part Number
1/4 Tube
Connections

MPOL X
MPOL

1/4 Inverted
Flare
X MPOL

1/4 MNPT
X MPOL

1/2 MNPT
X MPOL

3/8 Tube

Approximate
Length

7/8 Hex
Short Nipple

1 1/8 Hex
Long Nipple

7/8 Hex
Short Nipple

----

----

913PS05

12

912PS12

----

913PS12

20

912PS20

912PA20

913PS20

30

912PS30

----

913PS30

36

912PS36

912PA36

913PS36

48

912PS48

912PA48

913PS48

20

912FS20

912FA20

----

30

912FS30

----

----

36

912FS36

----

----

----

----

913JS05

12

912JS12

----

913JS12

20

912JS20

----

913JS20

36

912JS36

----

----

12

----

----

913LS12

913 Hogtails are 3/8 O.D. copper

913PS12

912JS12

912FS20

Regulator Brackets
Specially designed to mount RegO regulators where a bracket is required.
Part
Number

Material

2503-22

Cadmium
Plated
Steel

2503-19

Aluminum

2302-31

For Use With Regulator


2302 Series / LV404B34 /
LV3403B4 / LV3403TR
LV404B9 Series, LV5503 Series
LV4403 Series

2503-19

2503-22

2302-31

Regulator Accessories
Regulator Vent Piping

DO NOT USE THE


RUBBER SUPPRESSOR
FOR VENTS OVER 1/4

The vent line must be as large as the vent opening on the regulator.
The termination must be protected from the elements and insects.

For Indoor Venting

TERMINATE WITH A VENT SCREEN

Use the appropriate size standard pipe and terminate the run outdoors with a vent
screen. Do not use PVC indoors.
3/4 NPT

For Outdoor Venting

Use either the appropriate size pipe or the equivalent size


UL651 SCH 40 Rigid PVC Conduit and terminate the run with a vent screen.

4403-30
Screen

Y602-9
Screen

UL 651 SCH 40 Rigid PVC Conduit

uit

Cond
C
V
P
rical L 651)
t
c
e
l
le E
gs (U
Samp nd Fittin Locally
a
hase
Purc

Pipe and fittings are nonmetallic PVC. They are resistant to sunlight and
are UL Listed for exposed or outdoor usage. Lightweight and easy cement
joint installation.

Remote Regulator Venting Examples


Outdoors
Use Steel Pipe or UL 651 PVC

Indoors
Use Steel Pipe and Fittings

Regulator vent discharge must be remote from


building openings, air intakes & ignition sources.

Regulators installed inside buildings


must be vented to the outdoors.

Screen

T IG

W A RN I N G

HT E N

LV

4403
KEEP VENT
SCREEN CLEAN

VENT

MAX IN
10 PSI
INLET

Refer to NFPA 58 for Point of Discharge requirements.

10

Screen

Regulator Accessories
Multiple Cylinder Manifolds
Use with suitable pigtails to connect multiple cylinders together. Ideal for loads that
require more than one cylinder to be in service at a time.
Part
Number
1350E
1350R
1450E
1450R

1350E

Inlet
Connections

Outlet
Connection

FPOL

MPOL

1/4 Inverted
Flare

1/4 MNPT

Disc
Check
No
Yes
No

1450R

Yes

Pressure Test Equipment


INLET

12
2

LV

4403

ACCESS
VALVE

KEEP VENT
SCREEN CLEAN
R

Leak Testing Made Simple


Permanantly installed access valve with automatic shutoff and

VENT

First Stage Regulator


with Access Valve

dust cap eliminates breaking into the system.


Flexible hose with 90 degree knurled swivel adapter provides
hand tight hookup even in tight quarters.
15 PSI pressure gauge for accurate pressure test.
Bleed valve to reduce system pressure before testing.
Low Pressure Test Kit
For checking low pressure systems.
Gauge has dual 35 w.c. & 20 oz.
scales. Includes 3 ft. flexible hose
with belled end

T IG

HT E N

APTK
TEST KIT

W A RN I N G

PSI

15

10

MAX IN
250 PSI

High Pressure Gauge Adapter


For checking high pressure systems. MPOL X FPOL with 300#
pressure gauge and bleeder.

19062
1/8 NPT

19063
1/4 NPT

Access valves include caps with


resilient seat for gas tight seal.
Low Pressure Manometer Kit
For checking low pressure systems.
16 w.c. magnetic flex manometer, 3
ft. hose, green dye & tubing adapters.

Rego 1212-KIT

150

10

20

15

10

12
14

300

16

18
O U N C ES

20

IN C HE S

2434A

1212 KIT

2962

11

Cylinder Valves
Cylinder Valves - Small Cylinders With OPD
These OPD valves are designated for very specific dip tube lengths as shown in the table. Check the
D.T. data stamped on the cylinder to determine the correct dip tube length required.

OPD
U

Part
Number

Dip Tube
Length With
Deflector

80-9890

3.0

80-8107

4.0

80-8109

4.8

80-8110

6.5

Service Connection
Container
Connection

Type

3/4 MNGT

Type I

Description

1-5/16
M ACME and
FPOL

Pressure
Relief
Valve Setting

375 PSIG

Accessories
ACME Dust
Cap

907-12
Order
Separately

80-8107

Type I QCC ACME Adapters


CGA 791 Standard

OPD
U

G-1855-A02 Black Handle for BBQ Grills


Thermally sensitive. Built-in excess flow.
Use for appliances up to 70,000 BTU/HR.
G-1855-A03 Green Handle for larger appliances
Thermally sensitive. Built-in excess flow.
Use for appliances 71,000 - 200,000 BTU/HR.

G-1855-A02

ME-519-25H Red Handle w/1/4 Hose Barb


Thermally sensitive. Built-in excess flow.
Use for appliances 71,000 - 400,000 BTU/HR.
QCC Cap

ME-519-25H
Fill Adapter
QCC X FPOL

Male QCC Adapter


QCC X 1/4FNPT

907-12

ME393-1

7193T-10

Fill Adapter
QCC X 1/4 MNPT

7193U-10

Type II Quick Connect Adapters


CGA 810 Standard
Regulator Connector
M Quick Conn X 1/4 MNPT

Fill Adapter
M Quick Conn X FPOL

OPD
U

5LPA-8C

5LPA

12

Cylinder Valves
Heavy Duty Cylinder Valve - Vapor Service
This heavy duty cylinder valve is designed for vapor withdrawal of
DOT cylinders up to 100 lbs. propane capacity.
Part
Number

Container
Connection

Service
Connection

Pressure
Relief
Valve Setting

Dip Tube
Length With
Deflector

9103D11.6

3/4 MNGT

FPOL

375 PSIG

11.6

9103

L375-.059

9103D11.6

Cylinder Valve for RV - Vapor Service


Designed for vapor withdrawal service on permanantly mounted RV
tanks. Valve has a large capacity relief set at 312 PSIG.
9106

Part
Number

Container
Connection

Service
Connection

Pressure
Relief
Valve Setting

9106CO

3/4 MNGT

FPOL

312 PSIG

Flow
Capacity
SCFM/Air
645

9106CO

Cylinder Valves - Liquid Withdrawal


Designed for liquid withdrawal service in industrial applications on
cylinders up to 100 lbs. propane capacity.
Part
Number
9107K8A
8556

L375-.059

Container
Connection
3/4 MNGT

Liquid
Service
Connection

Vapor
Service
Connection

Dip Tube
Length With
Deflector

Liquid
Withdrawal
Tube Length

Liquid
LP-Gas
Closing Flow

CGA 555

None

11.6

44

1.7 GPM

CGA 555

FPOL

None

44

2.3 GPM

CGA 555
Outlet for
Liquid Service

12982
Liquid Outlet Adapter
CGA 555 X 1/4 MNPT

Pressure
Relief
Valve Setting
375 PSIG

CGA 555
Outlet for
Liquid Service

Female POL
Outlet for
Vapor Service

970
Vapor Outlet Adapter
MPOL X 1/4 MNPT

8556

9107K8A

13

Cylinder Valves
Cylinder Valves - Vapor Service - No Relief
Choose either Standard or MultiBonnet versions. Valves have no
integral relief valve and may only be used on containers that have an
independent pressure relief valve.
Part
Number
9101C1
9101D11.1
9101R1
9101R11.1

Bonnet
Style

Container
Connection

Standard Bonnet

MultiBonnet

Dip Tube
Length With
Deflector

Service
Connection

None

Standard
3/4 MNGT

11.1

FPOL

None

MultiBonnet

11.1

9101C1

9101R1

9101H5

9101Y5H

Service Valves for Motor Fuel - EFV - No Relief


Designed specifically for vapor or liquid withdrawal service on ASME
motor fuel containers.
Part
Number

Container
Connection

901C5

FPOL

9101H5
9101H6

Service
Connection

3/4 MNGT

3/8 SAE
Flare
60O Angle
3/8 SAE
Flare

9101Y5H

Liquid Tube
Connection

Liquid
LP-Gas
Closing Flow
2.6 GPM

None

3.6 GPM

1/4 NPT

2.6 GPM

None

3.6 GPM

Service Valves for DOT Forklift Cylinders


Designed specifically for vapor or liquid withdrawal service on DOT forklift containers.
Part
Number
9101P5H
9101P6

Container
Connection
3/4 MNGT

Service
Connection
3/8 MNPT

Liquid Tube
Connection

Liquid
LP-Gas
Closing Flow

None

2.6 GPM

1/4 NPT

1.5 GPM

Accessory Lift Truck Check Connectors

7141F

7141M

7141M-3R Flat Gasket

9101P6
9101P5H

14

7513-25 Oring

Multivalves
Multivalves For DOT & ASME - Vapor Service
Designed for vapor withdrawal service from ASME and DOT containers. They allow on-site cylinder filling
without interrupting gas service.
Part
Number

Bonnet
Style

8555D11.6

Standard

8555R11.6

MultiBonnet

6532R12.0

MultiBonnet

6533R11.7

MultiBonnet

6542R12.0

MultiBonnet

6543R11.1

MultiBonnet

Container
Connection

Service
Connection

Filling
Connection

Dip Tube
Length With
Deflector

Max*
Container
Size

Container
Type

Pressure
Relief
Valve Setting

11.6

200 lbs.

DOT

375 PSIG

12.0

43 sq. ft.

ASME

250 PSIG

11.7

420 lbs.

DOT

375 PSIG

12.0

53 sq. ft.

ASME

250 PSIG

11.1

420 lbs.

DOT

375 PSIG

3/4 MNGT
FPOL

1-3/4 Male
Acme

1 MNGT

* DOT valves have relief settings of 375 PSIG. Max container capacity is based on propane capacity.
ASME valves have relief settings of 250 PSIG. Max container capacity is based on outside surface area.

Multivalve For DOT - Liquid Service


Designed for liquid withdrawal service from DOT containers up to 100 lbs. propane capacity. It allows onsite cylinder filling into the vapor space without interrupting gas service.
Part
Number
8555DL11.6

Bonnet
Style

Container
Connection

Service
Connection

Filling
Connection

Dip Tube
Length With
Deflector

Liquid
Withdrawal
Tube Length

Liquid
LP-Gas
Closing Flow

Pressure
Relief
Valve Setting

Standard

3/4 MNGT

CGA 555

1-3/4 Male Acme

11.6

44

1.7 GPM

375 PSIG

Large Capacity Relief

CGA 555
Outlet for
Liquid Service

Female POL
Outlet for
Vapor Service

6543R11.1
8555DL11.6

8555D11.6

15

Multivalves
Multivalves For ASME Single Opening Containers
These Multivalves are designed for use in single opening ASME containers equipped with a 2-1/2 MNPT riser for either underground or aboveground service. Two models are offered. Select the model with the correct relief valve size to match the required
flow rate for the container being serviced.

Part
Number

Container
Connection

Service
Connection

Filling
Connection

G8475RV
2-1/2
FNPT

FPOL

1-3/4
Male ACME

G8475RW

Vapor
Equalizing
1-1/4
Male ACME
With
4200 CFH
EFV

Float
Gauge
Opening

Dip
Tube
Length

Pressure
Relief
Valve Setting

*Max
Container
Size
83 sq .ft. Aboveground

Fits
JUNIOR
Size

30

250 PSIG

276 sq. ft. Underground


192 sq. ft. Aboveground
639 sq .ft. Underground

* Tank size reference: A 500 gallon tank has 98 sq. ft. surface area. A 1000 gallon tank has 174 sq. ft. surface area.

G8475RW

Multivalves For Vapor Withdrawal


These Multivalves provide vapor service for ASME containers in a
compact design with multi-function components.

Part
Number
8593AR16.0
7556R12.0

Container
Connection
1-1/2
MNPT

Service
Connection

FPOL

Filling
Connection

Vapor
Equalizing

1-3/4
Male ACME

1-1/4
Male ACME
With
4200 CFH
EFV

3/4 MNGT

None

7556

16

Dip
Tube
Length
30
12.0

8593

Shutoffs
Heavy Duty Globe And Angle Valves
RegO Globe and Angle bodies are made from rugged ductile iron. Spring loaded teflon packing provides exceptional leakfree service. Positive shutoff is provided by the synthetic rubber swivel style seat disc. All the valves incorporate a plugged
1/4 FNPT boss on the downstream side of the body for attaching either a hydrostatic relief or a vent valve.

Globe

Angle

Inlet and
Outlet
Connection

A7505AP

A7506AP

A7507AP

Part Number

Propane Flow (GPM)


at 1 PSIG Pressure Drop
Globe

Angle

3/4 FNPT

12.0

17.7

A7508AP

1 FNPT

17.8

22.0

A7509BP

A7510BP

1-1/4 FNPT

36.5

54.0

A7511AP

A7512AP

1-1/2 FNPT

43.0

55.5

A7511FP

-----

1-1/2 Flanged

46.0

-----

A7513AP

A7514AP

2 FNPT

75.0

88.5

A7513FP

A7514FP

2 Flanged

78.0

133.0

A7517AP

A7518AP

3 FNPT

A7517FP

A7518FP

3 Flanged

197.0

303.0

A7507AP
MADE IN U.S.A.

400

WOG

400
WOG

A7518AP
A7509BP
400

WOG

Compact Globe And Angle Valves


Lighter pattern valve with flange seal stem packing. Valves incorporate a plugged 1/4 FNPT boss on the downstream
side of the body for attaching either a hydrostatic relief or a vent valve.
Part Number
Globe

Angle

7704P

7704LP

A7704P

A7704LP

7705P

7706P

A7705P

A7706P

Inlet and
Outlet
Connection
1/2 FNPT

3/4 FNPT

Bonnet
Material
Brass

7705P

Steel

400

7706P

WOG

Brass

400

WOG

Steel

Quick Acting Valves


Designed to provide instant shut-off and fast opening. Vent valve included on downstream side of the body. Locking handle
on L series valves prevents accidental opening of valve.
Part
Number
7554SAV
7554LAV
7554SV
7554LV

Inlet and
Outlet
Connection
1/2 FNPT

3/4 FNPT

A7707L

1 FNPT (Straight)

A7708L

1 FNPT (Angle)

Locking
Handle
No
Yes
No
Yes
Yes

7554SV

17

7554LV

A7708L

Shutoffs
Quick Acting Minimum Loss Hose-End Valves
Instant shutoff and fast opening with the valve seat located in the bottom of
the extended ACME connector. Thumb latch on handle prevents accidental
opening. Spring loaded chevron packing gives superior leak free service.
Part
Number

Inlet
Connection

Outlet
Connection

Flow at
1 PSIG Drop

A7797A

1 FNPT

1-3/4
F ACME

16.0 GPM

PRESS

Spring-loaded Thumb
Button Opens Latch

A7797A

Minimum Loss
Valve Seat
Handle Pivots to
Full Open Position
A7797A in Bobtail Delivery Application

Hose-End Swivels
Rugged leak free design allows complete 360O rotation
of hose end valves for easy connections to fillers. Especially helpful with stiff hoses in the cold of winter.

Typical Swivel Application

ME850SS-6 3/4 Swivel


ME850SS-8 1 Swivel

Quick Acting Cylinder Charging Valves

Cylinder Filling Connectors


7193D-10 POL

Brass body with compact design for cylinder charging.


Part
Number

Inlet
Connection

Outlet
Connection

7193L-10A Lift Truck

7901T

1/4 FNPT

1/4 FNPT

7193U-10 QCC

7901TA

3/8 FNPT

3/8 FNPT

7901TB
7901TC

1/2 FNPT

1/4 FNPT
1/2 FNPT

7193T-10 FPOL X QCC


7901TB

18

12982 & 5760A


FPOL X F Liquid

Shutoffs
Liquid Transfer Valves
Primarily used in conjunction with ChekLok adapters to transfer liquid
from bulk storage tanks through the tank mounted ChekLok excess
flow valves. 1/4 side tap provided for hydrostatic relief valve.
Part
Number

Bonnet
Material

7550P

Brass

A7550P

Steel

7550PX

Brass

A7550PX

Steel

7551P

Brass

A7551P

Steel

Inlet
Connection

Outlet
Connection

Liquid
LP-Gas
Closing Flow

7550P

None

3/4 MNPT
3/4 FNPT

16.0 GPM

1/2 FNPT

None

New Style ChekLok

Old Style ChekLok

7590U-10

7572C-14A

The old style ChekLok valves


are obsolete. Use new style.

7590U - 3/4 Tank Connection


7591U - 1 1/4 Tank Connection

Liquid Transfer Diagram

Needle Valves
Used for accurate throttling in torch and small
burner applications and pressure gauge valves.
Part
Number

Inlet
Connection

Outlet
Connection

1224WA

1/4 MNPT

1/4 MNPT

25NVBR

1/4 FNPT

1/4 FNPT

NV108-4

1/4 MNPT

1/4 FNPT

1316WA

9/16 -18 LH

1/4 MNPT

1318WA

1/4 MNPT

9/16 -18 LH

1316WA

Hotplate Valve
Porcelain handle gas cock with hood orifice.
Part Number

25NVBR

314

Inlet

Outlet

1/8 MNPT

Hood Orifice

NV108-4
CCC 52-1065

19

Shutoffs
Multipurpose Valves With Filler Connection
Designed specifically for use as a manual filler for anhydrous ammonia
applicator containers. Manual valve must be fully open and back seated
for the excess flow to be effective.
Part
Number

Inlet
Connection

A8016DP
A8018DP

1-1/4 MNPT

Outlet
Connection
None
1 FNPT

Filling
Connection

A8016DP

Liquid
LP-Gas
Closing Flow
44 GPM

1-3/4 M
ACME

50 GPM

Multipurpose Valves Liquid Withdrawal


Designed specifically for liquid withdrawal for LP Gas and anhydrous
ammonia containers.
Part
Number

Inlet
Connection

A8017DP
A8017DLP
A8017DH*

1-1/4 MNPT

Outlet
Connection

Liquid
LP-Gas
Closing Flow

1 FNPT

55 GPM

3/4 FNPT

49 GPM

1 FNPT

A8020D

A8018DP

49 GPM
78 GPM

A8017DP
A8020D

* A8017DH has special back pressure check valve in the shutoff seat which allows
trapped product in the downstream piping to return to the storage tank.

Apollo Bronze Ball Valves


Bronze, threaded 600 W.O.G. ball valves. Both series feature RPTFE
seats and stem seals, adjustable packing glands and blow-out-proof stem
seal design.
Part Number

Inlet And
Outlet
Connection

Length Through
Valve C

Standard
Port

Full Port

80-101-01

77-101-01

1/4 FNPT

80-102-01

77-102-01

3/8 FNPT

80-103-01

77-103-01

1/2 FNPT

2.25

80-104-01

77-104-01

3/4 FNPT

3.00

3.12

80-105-01

77-105-01

1 FNPT

3.37

3.62

80-106-01

77-106-01

1-1/4 FNPT

4.00

4.25

80-107-01

77-107-01

1-1/2 FNPT

4.37

4.75

80-108-01

77-108-01

2 FNPT

4.68

5.37

80-109-01

77-109-01

2-1/2 FNPT

6.50

6.50

80-100-01

-----

3 FNPT

6.75

-----

80 Series

80 Series

77 Series

2.06

2.25

20

600 WOG

77 Series

Shutoffs
Red Cap Gas Ball Valves
The R602 and R602S gas ball valves are designed specifically for gas service. They incorporate forged brass bodies
for additional strength, hard chrome plated balls, teflon seats and Dacromet treated handles.
AGA Certification
The R602 & R602S valves have been tested to comply with the AGA 3.88 standard. This standard covers manually
operated gas valves for use in House Piping Systems. Pressures up to 5 PSIG.
The R602 & R602S valves have been AGA certified tested to ANSI Z.21-15 standard. This standard covers manually
operated gas valves for use as Appliance Shutoffs. Pressure at 1/2 PSIG.
UL Listings
The R602 & R602S (1/2 & 3/4 sizes only) are UL listed under YRPV.MH15525. This category covers manual gas
shut-off valves intended for use in lines conveying fuel gas. Maximum working pressure 200 PSIG.

Red Cap Pipe X Pipe Ball Valves


Part Number

Max Rating
AGA

Standard

With Side Tap

Inlet and
Outlet
Connection

R602 3/8

-----

3/8

2 PSIG

R602 1/2

R602S 1/2

1/2

2 PSIG

R602 3/4

R602S 3/4

3/4

2 PSIG

R602

R602S

Red Cap Flare X Flare Ball Valves


Part Number

Max Rating
AGA

Standard

With Side Tap

Inlet and
Outlet
Connection

R602 FF 66

R602S FF 66

3/8

2 PSIG

R602 FF 88

R602S FF 88

1/2

2 PSIG

R602 FF 1010

-----

5/8

2 PSIG

R602FF

Red Cap Flare X Pipe Ball Valves


Part Number

R602FM

Outlet
Pipe
Connection

Max Rating
AGA

Flare X MNPT

Flare X FNPT

Inlet
Flare
Connection

R602 FM 68

R602 FP 68

3/8

1/2

2 PSIG

R602 FM 88

R602 FP 88

1/2

1/2

2 PSIG

-----

R602 FP 1012

5/8

3/4

2 PSIG

R602FP

21

Shutoffs
Three Way Mixing Ball Valves
Mixing valves are side entry valves in relation to the
plane of ball rotation. As such, they only require a 90O
rotation of the handle to change discharge ports. Both
discharge ports are open between handle positions.

70-604-01

70-601-01 1/4 Bronze Side Entry


70-604-01 3/4 Bronze Side Entry
Bronze, threaded, 400 W.O.G.
Sizes through 2 available by special order

Typical Three Way Applications


Dispensing systems
Isolating meter flow from cylinder flow

Cylinder purging
Cycling between purge and discharge
Blowoff

3-Way
Valve

To
Cyl.
Fill

O
U
T

I
N

Set Press.
15 PSIG

To
Bulk
Fill

From
Pump

Vapor
Source

Plugaroo Combination Plug and Check Valves


175# working pressure plug valves with integral check. Well suited for mixer installations. Available in FNPT or 125# flanged versions.

Part
Number

Inlet and
Outlet
Connection

End
To
End

173 2

2 Screwed

6 1/2

173 3

3 Screwed

8 1/4

173 4

4 Screwed

9 3/4

175 2

2 Flanged

175 3

3 Flanged

175 4

4 Flanged

175 6

6 Flanged

10

173 2

175
Cutaway
Open Position

22

Closed Position

Bulk Storage Plants


Typical Bulk Plant
The graphic shows the layout of a typical propane bulk plant. The main functions of storage, transport fill and bobtail loading are depicted. Although each existing bulk plant is unique in their physical layouts, the basic installations are all similar
in providing the functions described.
The components on the following pages of this catalog make up the basis for a complete operative bulk plant.

Major Components
Key
1
2
3
4
5
6
7
8
9
10
11
12

23

Description
3 Internal Valve
2 Internal Valve
1-1/4 Internal Valve
Back Check
Excess Flow Valve
Emergency Shutoff
3 Angle Valve
1-1/4 Angle Valve
3-1/4 MAcme w/Cap
2-1/4 MAcme w/Cap
1-1/4 Globe Valve
2 Globe Valve

Key
13
14
15
16
17
18
19
20
21
22
23

Description
2-1/4 FAcme w/Plug
3-1/4 FAcme w/Plug
3 Pump
2 Bypass
Hydrostatic Relief
Pressure Gauge
3 Strainer
Thermometer
Float Gauge
Pressure Gauge
Relief Valve w/Stack

Transport
Riser
10
8
9

22

14

12

Pumpset

13

17

11

Bobtail
Loading
Riser

18

4
1

21
20

19

3" Liquid
1-1/4" Vapor

23

15
3" Liquid

16

Bulk Storage Plants


Large Container Mounting
150

100

Large propane storage containers must be mounted on concrete piers. Typical


mounting is depicted. Steel supports may only be 6 high unless fireproofed.

200
250

50

300
USG

R
FO

US

EI

NA

VE
BO

GR

OUN

RI Z O
D HO

YL INDRIC AL
NTAL C

45

TAN K OV ER

1200 G
A LL O
NS W
ATE
R

55

50

CA
PA
C

DO NOT USE FOR FILLING


MAXIMUM LEVEL AT
LIQUID TEMPERATURE

80

.500 LPG
.550
-200

UL

20

.600
NH3

40

20

60

10

The pier footing must be below frost line. A 4 foot height from grade to the
bottom of the tank is desirable to facilitate tank valves, piping and especially
pump suction elevation.

ITY

40
% 60 65
TANK VOLUME 70 75

35

30

25

20
15

100

85

40

80

LPG OR NH3
LIQUID CONTENT
ONLY

60

90

80

100

95
97

3
TM

D IAL NO . 5 -1403
.S.
RO C
AS U
HES T
, T EX
ER GA U
G ES, I NC. OF T E XAS , DALLAS

20

10
0

-10

40
20

60

30

80

THERMOMETER

-20
-30

Expansion
Material
Detail

40

100
120

0
-20

A.

-40 160
OF
-40 OC

A 3/4 sheet of expansion material is placed between the tank and the concrete
both as a cushion for irregularities and as an isolation for corrosion protection.

50

140
60

70

Tank

Expansion Material
3/4 X 15 X 5ft.
(2 pieces per pier)

Concrete

Expansion
Material

Underground Tank Mounting

Underground tank installations require anchorage with a


concrete footing of sufficient weight to prevent flotation.
A typical anchorage system is shown.
Components sized per tank size. Call for details.
Anchor Eye

Turnbuckle

Wire Rope

Thimble

24

Crosby Clip

Large Container Connections


Connections for Containers over 4000 Gallons
The container connection requirements as specified in NFPA 58 for containers over 4000 gallons water capacity are listed
below. The spirit of the requirements is to provide remote closure and automatic (fire) closure AT THE CONTAINER
CONNECTIONS. The requirements are effective July 1, 2011.

Permissible Options for Connections


After Year 2001
Installations

Before Year 2001


Installations

Vapor Inlet

Option A or
Option B or
Option C

No
requirement

Vapor Outlet

Option B or
Option C

No
requirement

Liquid Inlet

Option D or
Option E

Option D or
Option E or
Option F or
Option G

Option E

Option E
or
Option H

Service

Vapor
Liquid Out

Liquid Outlet

Liquid In

Connection Illustrations
Option C

Option B

Option D

400
WOG

400
WOG

400
WOG

Option A

Positive Shutoff &


Check Valve

Positive Shutoff &


Excess Flow Valve

Internal Valve

OR

Excess Flow Valve &


API 607 Ball Valve

Option F (liquid in)


and
Option H (liquid out)

Option G

400
WOG

400
WOG

Option E

Positive Shutoff &


Check Valve

Internal Valve

OR

Excess Flow Valve &


API 607 Ball Valve

PUSH
TO
CLOSE

Positive Shutoff & Excess Valve &


Emergency Shutoff

25

Positive Shutoff &


Excess Flow Valve &
Check Valve

Plant Closure Systems


Pneumatic Control
Pneumatic remote closure is the preferred
method for internal valve actuation. The
pneumatic actuator attaches directly to the
internal valve body and strokes the valve
open and closed. This arrangement offers
several distinct advantages:

The tank valves remain normally closed

Manual Open with


Pneumatic Latch

400
WOG

and are only opened during transfer operations.


The pneumatic controls can be installed
at any convenient location.
The emergency shut off valves at the
loading and unloading risers can be incorporated into the plant pneumatic system.
The plant operator actuates only one control from a central, convenient location.

EMERGENCY
SHUTOFF VALVE
PUSH TO CLOSE

CHARGING
VALVE

Pneumatic
Open and Close

Cable Control
For plants with basic systems such as a single storage tank, remote closure can be accomplished readily with cabling. The
internal valves are controlled separately from the emergency valves on the risers. Possible cabling arrangements are depicted below.

Emergency Valve Control

A single emergency shutoff valve with remote closure


controlled by a taut wire cable.
Pulling the cable anywhere along its length will trigger
the valve release mechanism.

Internal Valve Control

Two internal valves with remote closure controlled by


a single taut wire cable.
Pulling the cable anywhere along its length will trigger
both valve release latches.

26

Internal Valves
Internal Valve Overview
Internal valves are used primarily in the openings of storage tanks. With their normally closed design and shutoff seat internal to the storage tank, these valves provide a very safe primary shutoff at the container opening. The valves are supplied
with a handle for manual operation. Accessories allow them to be actuated manually, by cable or with air.

Valve Operation

The handle does not open the main seat of the valve. The handle only lifts the pilot stem allowing product to bleed downstream of the main seat. After the pressure equalizes across the main seat, the valve spring opens the valve fully. A pressure
drop in the downstream piping, such as in a pipe breakage, causes the higher inlet pressure to close the main seat.
Rapid Bleed

Valve Fully Closed


Inlet pressure and the
closing spring provides bubble-tight
closure.

Slow Bleed

Full Flow

Rapid Bleed
The handle is moved to
the mid-point position
providing rapid bleed past
the partially open pilot
seat.

Valve Fully Open


After pressure equalization,
the handle is moved to the
full open position and the
excess flow spring holds the
main valve wide open.

Excess Flow Closed


A large pressure drop across
the valve moves the main
seat to the closed position.
A slow bleed occurs through
the fully open pilot seat.

Internal Valve Installation Note


Internal Valves should be installed in half couplings. Full
couplings, standpipes and standard size pipelines create undue
restriction to the flow around the valve seat. Premature excess
flow closure and extreme pressure drops will occur when
installed in other than half couplings.

Valve
in
Full
Coupling

Valve
in
Half
Coupling

Valve in Standpipe
or
Pipeline

When installing Internal Valves in standpipes or pipelines,


follow these recommended configurations closely to avoid
problems.

Recommended Configuration
A
Pipe Size

B
Reducer

C
Length

A3209 Series
(1-1/4 MNPT)

2 X 1-1/4

A3212 Series
(2 MNPT)

3 X 2

12

A3213 Series
(3 MNPT)

5 X 3

14

Valve

27

Internal Valves
1-1/4 Threaded Internal Valves
Designed for use as the main valve on small capacity pumping systems, the vapor equalizing opening
on bobtail trucks or on inline installations.
Closing Flow

Part
Number

Inlet
Connection

Outlet
Connection

A3209D050
A3209D080

1-1/4 FNPT

A3209DT080

NH3

50 GPM

45 GPM

80 GPM

72 GPM

65 GPM

45 GPM

80 GPM

72 GPM

Thermal
Latch

Pneumatic
Actuator

A3209TL

A3209PA
or
A3209PAF
(1/4 FNPT)

INTERNAL
VALVE

A3209DT050

1-1/4 MNPT

LP-Gas

Accessories

A3209D050
1.5

A3209TL

A3209D050
with A3209PAF

2.9

A3209DT050

A3209D050
with A3209TL

A3209PA

1-1/4 Application Examples


A3209D used on Liquid Feed to Pump
(cable or pneumatic actuation)

A3209D with Pneumatic Actuator used


on Vapor Return of Bobtail

30
20

40

50

60

70

TANK VOLUME
O

80

F
90

10

LPG OR NH 3
LIQUID CONTENT
ONLY

95

28

Internal Valves
2 & 3 Threaded Internal Valves
Designed for liquid withdrawal and vapor equalizing on bobtail trucks, transports and stationary storage tanks. Valves may be operated manually or pneumatically.

Part
Number
(Standard
Valves)

Part
Number
(T Body
Valves)

A3212R105

A3212RT105

A3212R175

A3212RT175

A3212R250

Inlet
Connection
MNPT

Outlet
Connection
FNPT

Closing Flow
(GPM)
Half Coupling

Closing Flow
(GPM)
Full Coupling

LP-Gas

NH3

LP-Gas

NH3

105

95

65

59

175

158

100

90

A3212RT250

250

225

130

117

A3213R150

A3213RT150

150

135

125

113

A3213R200

A3213RT200

200

180

160

144

300

270

250

225

400

360

325

293

A3213R300

A3213RT300

A3213R400

A3213RT400

Accessories
Rotary
Pneumatic
Actuator

Pneumatic
Actuator

Thermal
Latch

A3213PA
(3/8 FNPT)

A3213TL

A3212RA

A3213RA

INTERNAL
VALVE

INTERNAL
VALVE

A3212R

N
PE

A3213T

A3213R with
A3213RA Rotary
Actuator

A3213TL
A3213PA
A3212R in Tank Coupling

29

2R

21

A3

Internal Valves
3 Flanged Internal Valves
Designed for liquid withdrawal on bobtail trucks and transports. Valves may be operated manually or pneumatically.
Part Number
Single Flange

Double Flange

Operating
Lever
Position

A3217AR160

A3217DAR160

Right Side

A3217AL160

A3217DAL160

Left Side

A3217AR210

A3217DAR210

Right Side

A3217AL210

A3217DAL210

Left Side

A3217AR260

A3217DAR260

Right Side

A3217AL260

A3217DAL260

Left Side

A3217AR410

A3217DAR410

Right Side

A3217AL410

A3217DAL410

Left Side

Inlet
Connection

3 300#
ANSI RF
Modified
Flange

Outlet
Connection

3 300#
ANSI RF
Flange

Closing Flow (GPM)


LP-Gas

NH3

160

145

210

190

260

236

400

372

Pneumatic
Actuator
A3217ARPA
A3217ALPA
A3217ARPA
A3217ALPA
A3217ARPA
A3217ALPA
A3217ARPA
A3217ALPA

Typical
Mounting

A3217
Single Flange

A3200L

A3217DAL
Double Flange

A3217 with
A3217FPA

A3217AL
Left Hand

A3217FPA

30

A3217AR
Right Hand

Internal Valves
4 Flanged Internal Valves
Designed for liquid withdrawal on transports or large storage tanks. Valves may be operated manually or pneumatically.

Part Number
A3219FA400L

A3219FA600L

Inlet
Connection

Outlet
Connection

4 300#
ANSI RF
Modified
Flange

4 300#
ANSI RF
Flange

Closing Flow (GPM)


LP-Gas

NH3

400

360

600

Pneumatic
Actuator

Remote
Thermal
Release

A3219FPA

A3219RT

540

A3219FA600L
with
4 Transport Pump
A3219FA600L

A3219FA600L
with
A3219FPA
Pneumatic Operator

A3219FPA
Pneumatic Operator

A3219RT Providing
Remote Diagonal Closure
with Fusible Element

A3219RT
Remote Thermal Release
T
9R

21

A3

T
9R

21

A3

31

Internal Valves
Flomatic Pressure Actuated Internal Valves
Designed for liquid withdrawal on bobtail trucks and transports. Valves
are fully automatic opening and closing with pump discharge pressure.
Accessories
(Included With Flomatic)
Inlet
Connection

Outlet
Connection

A7883FK

3 300#
ANSI RF
Modified
Flange

3 300#
ANSI RF
Flange

A7884FK

4 300#
ANSI RF
Modified
Flange

4 300#
ANSI RF
Flange

Part Number

Filter

3-Way Valve

A7884-201

A7853A

Pneumatic
Actuator

A7853PA

A7883FK

Air

Flomatic
Valve

A7853PA

Filter

3-way vent line

To Flomatic

Pressurizing hose

Control Cable
with fuse link
and return spring

Pump

A7884-201
A7853A

3-way Valve

Flomatic Valve Closed


Piston
Inlet Ports

From Pump

Flomatic Valve Open

Priming
Channel

Pump
Pressure

Pump

Pump

32

Loading And Unloading Risers


Loading and unloading risers incorporate heavy steel frame and legs to protect plant piping in the event of a pull-away.
Forged steel pipe couplings are welded in the vertical plane to accept plant and discharge piping. Discharge nipples as illustrated below are recommended to provide extended leverage to ensure a reliable shear point. Units come completely welded
and ready to set in place.

2 Hole Riser

3 Hole Riser

Fitted with 3, 2 or 1-1/4 Couplings

Fitted with 3, 2 or 1-1/4 Couplings

36"

48"

72 1/4"

72 1/4"

Bobtail Loading Riser

Transport Unloading Riser

Vapor Return

Vapor Return
Fill

Fill

Back
Check

Emergency
Shutoff

Emergency
Shutoffs

33

Emergency Shutoff Valves


Emergency Shutoff Valves
For installation in liquid and vapor transfer lines at bulk plants to provide for quick shutoff in the event of accidental pullaway, line breakage or hose rupture. Valves may be opened and closed by use of the operating lever, by remote cable control
or by means of a pneumatic actuator. All arrangements incorporate a fusible element for fire emergency shutoff.

LVE

1325

VA

3 FNPT

6016-60C

16

6024

6016-60D

FF

711

60

2 FNPT

UT
-O

6016

Y SH

259

NC

1-1/4 FNPT

Pneumatic
Open/Close

GE

6010

Pneumatic
Shutdown

ER

LP-Gas Liquid Flow


Capacity (GPM)

EM

In & Out
Connection

PUSH
TO
CLOSE

Part
Number

6016

PUSH
TO
CLOSE

LV

F VA

UT
-OF

Y SH

NC

GE

ER

EM

601

6016 with
6016-60C

6010 with
6016-60D

Pull-Away Valves
Provides pull-away protection for transfer operations. Stops gas escape
from both upstream and downstream lines in the event of a pull-away.
Inlet and
Outlet
Connections

Length
Of
Valve

LP-Gas Flow
at 10 PSIG
Differential

3/4 FNPT

3-7/8

16 GPM

A2141A8

1 FNPT

4-9/16

30 GPM

A2141A10

1-1/4 FNPT

5-5/8

75 GPM

A2141A16

2 FNPT

14-5/16

350 GPM

Part
Number
A2141A6L

A2141A6L

A2141A8
Typical Bulk Fill
Pull-Away

Typical Dispenser
Pull-Away

MADE IN U.S.A.

I
N

O
U
T

400

WOG

34

Emergency Shutoff Accessories


Sight Flow Indicators
Allows bulk plant operators to visually inspect liquid flow conditions.
Integral swing check prevents reverse flow and product loss if the hose
fails during a loading operation.
Inlet And
Outlet
Connections

Length
Through
Valve

A7794

2 FNPT

5-3/4

A7796

3 FNPT

7-3/8

Part
Number

A7796

Valve Cabling Accessories


Stainless steel cable and accessories for remote control of internal valves and emergency shutoff valves.

1/8 SS Cable

7605-73

1/16 Cable Sleeve

7605-74

1/8 Cable Sleeve

7605-74
Sleeve

UL

7606RM-18

212O

1/16 SS Cable

ELSIE

7606RM-1

7605-75
1/8 Crosby Clip

212 Degree
Fusible Link

Pipe Clamps & Eyebolts


Part
Number
B3198H-1-1/4

Fits
Over
Pipe Size
1-1/4

B3198H-2

B3198H-3

B3198H-2

EYE-06-3

35

Matching
Eyebolt
EYE-06-3
3/8 X 3
EYE-08-4
1/2 X 4

Pneumatic Accessories
Pneumatic Tubing Accessories
Pneumatic control of internal valves and emergency shutoff valves.

Post Mounted
Discharge Assembly

Rack Mounted
Charging Assembly

Diaphragm Actuated Control Valves


Control valves are diaphragm actuated
for leak-free reliable service.

Nitrogen Regulator
Charging Valve

EMERGENCY
SHUTOFF VALVE

EXHAUST

PUSH TO CLOSE

OPEN

EXHAUST

CLOSED
SUPPLY

SUPPLY
SYSTEM

Latching Valve

CLOSED

NORMAL

To
System

OPEN

SYSTEM

ACTUATED

3-way Valve

125T Charging Valve


Charging valves are spring return with
push to charge action.

1464X4
Union Tee
1924-01-1FF
Nylon Tubing

125A Latching Valve


Latching valves are pilot actuated,
latched open with system pressure.

1469X4X4
Union Elbow
1468X4X4
1/4 MNPT Adapter

1462X4
Union

222P-4-2
Adapts 1/4 FNPT
To
1/8 MNPT

36

125V 3-way Valve


3-way valves have plunger detents which
hold the valve in the On or Off position
until the operator manually moves the plunger.

Relief Valves
Relief Valves For Transports And Delivery Trucks

A8434-11B

Designed for use as a primary relief valve in transports and delivery trucks
with 2 and 3 NPT couplings. Low profile design.
Flow Capacity SCFM/Air
Part
Number

Start To
Discharge
Pressure

A8434N

265 PSIG

A8434G

250 PSIG

A8436N

265 PSIG

A8436G

250 PSIG

UL

Suitable For
Tanks With
Surface Area
Up To:

ASME
3659

3700

3456
9839

10210

9598

Protective
Cap
(Included)

175 Sq. Ft.

A8434-11B

602 Sq. Ft.

A8436-11B

A8434G
A8434 & A8436 Wrenches

Bobtail Application

A
A 8 43 4 G

A
B

30
20

40

50

60

80

A8434-40

1-3/8

3-5/16

A8436-40

Octagonal
Wrenching
Flats

70

TANK VOLUME

10

Wrench
Number

Relief Valves For DOT Forklift Cylinders


Designed for use as a primary relief valve on forklift cylinders.
Part
Number

Start To
Discharge
Setting

Container
Connection

Protective
Cap

8545AK

375 PSIG

3/4 MNPT

See
Diagrams

Cap for Relief


R

Deflectors
45 Elbow

90O Elbow

7545-14A

7545-12

Deflection Elbows

3100-54

7545-14A

8545AK

7545-12

7545-12

8545AK
7545-14A
Typical Lift Truck Relief
Valve Installation

8545AK

7545-40

43%

27%

1/4

PROPANE

RIZOTAL
HO

3/8
1/4
7384

VERTICAL

9103-54

Caps for Deflection Elbows


R

1/8

37

1/8
12%

10%

DO NOT
USE FOR
FILLING

Relief Valves
Relief Valves For Motor Fuel Containers
Designed for use as a primary relief valve on smaller ASME and DOT fuel containers.

Part
Number

Container
Type

8544G
8543G
8544T

250 PSIG
ASME
312 PSIG

8543T
8544K

Start To
Discharge
Setting

DOT/ASME

375 PSIG

Flow Capacity SCFM/Air


UL

ASME

Protective
Cap
(Included)

1020

936

7544-41

7545-40

7544-11A

1-1/4

1465

1400

7543-40C

----

7543-10

1282

1158

7544-41

7545-40

7544-11A

1-1/4

1990

1731

7543-40C

----

7543-10

1545

----

7544-41

7545-40

7544-11A

8544G in Motor Fuel Tank

Protective
Plug
(Optional)

Pipeaway
Adapter
(MNPT)

7543-10

8543G in 420 lb. Cylinder

Container
Connection
(MNPT)

8544G

1/2
3/
4
F

1/
4

90

7545-40

Relief Valves For ASME Storage Tanks


Designed for use as a primary relief valve in ASME storage tanks.
Low profile design reduces chance of external damage or sheering.
The 7534G has 3 MNPT external threads for attachment of vent stacks. The accessory 7534-20 pipeaway
adapter has a break-off groove to prevent damage to the relief valve from external sheer on the vent stack.
Start To
Discharge
Pressure

Flow Capacity SCFM/Air

Suitable For
Tanks With
Surface Area
Up To:

Protective
Cap*

1806

80 Sq. Ft.

7583-40X

2620

2565

113 Sq. Ft.

8684-40

1-1/4 MNPT

4385

4035

212 Sq. Ft.

7585-40X

2 MNPT

11675

10442

708 Sq. Ft.

7534-40

Container
Connection

UL

ASME

7583G

3/4 MNPT

1980

8684G

1 MNPT

Part
Number

8685G

250 PSIG

7534G
* See the relief valve cap page
for additional cap options.
**3 FNPT Outlet Connection.

Pipeaway
Adapter
-----

7534-20**

8684G Installed

8684G

38

7534G

Relief Valves
External Relief Valves For Propane ASME Storage Tanks
Designed for use as a primary relief valve in ASME storage tanks. All the working components of these relief valves are
outside the container connection, so the valve must be protected from physical damage. The accessory pipeaway adapters
have a break-off groove to prevent damage to the relief valve from external sheer on the vent stack.

UL

ASME

Suitable For
Tanks With
Surface Area
Up To:

3/4 MNPT

2060

----

85 Sq. Ft.

1 MNPT

3340

----

154 Sq. Ft.

1-1/4 MNPT

4130

----

200 Sq. Ft.

1-1/4 MNPT

5770

----

300 Sq. Ft.

3135-54

3135-10

2 FNPT

3133G

1-1/2 MNPT

6080

----

320 Sq. Ft.

3133-54

3133-10

2 FNPT

A3149G

2-1/2 MNPT

10390

9153

613 Sq. Ft.

3149-40

Integral

3 FNPT

Part
Number

Start To
Discharge
Pressure

3131G
W3132G
3132G
3135G

250 PSIG

Flow Capacity
SCFM/Air

Container
Connection

3131G

Protective
Cap

Pipeaway Adapter
Part Number

Size

3131-54

3131-10

1 FNPT

3132-10

1-1/4 FNPT

3132-10

1-1/4 FNPT

3132-54

3135G

A3149G

3135-10

External Relief Valves For NH3 ASME Storage Tanks


Primarily for use on NH3 stationary storage tanks, these relief valves provide maximum safety with minimum product loss.
All the working components of these relief valves are outside the container connection, so the valve must be protected from
physical damage.

Part
Number

Start To
Discharge
Pressure

AA3126L250
AA3130UA250

250 PSIG

AA3135UA250
AA3130UA265
AA3135UA265

265 PSIG

Container
Connection

Flow Capacity SCFM/


Air

Suitable For
Tanks With
Surface Area
Up To:

Protective
Cap

Part Number

Size

Pipeaway Adapter

UL

ASME

1/2 MNPT

277

----

23 Sq. Ft.

7545-40

AA3126-10

1/2 MNPT

3/4 MNPT

2045

1838

249 Sq. Ft.

AA3130-40P

AA3131-10

1 FNPT

1-1/4 MNPT

6430

5080

1010 Sq. Ft.

AA3135-40P

AA3135-10

2 FNPT

3/4 MNPT

2125

1912

261 Sq. Ft.

AA3130-40P

AA3131-10

1 FNPT

1-1/4 MNPT

6615

5370

1045 Sq. Ft.

AA3135-40P

AA3135-10

2 FNPT

AA3135UA250

AA3130UA250

39

AA3131-10

Relief Valves
DuoPort Pressure Relief Manifolds
Designed especially for use as a primary relief device on smaller stationary storage
containers with 2 NPT threaded couplings. These manifolds allow servicing or replacement of either of the two relief valves without evacuating the container or loss of
service. The operating lever selectively closes off the entrance port to the relief valve
being removed while the remaining valve provides protection for the container and its
contents. The rating of each manifold is based on actual flow through the manifold and a
single pressure relief valve, taking friction loss into account. It is not merely the rating of
the relief valve alone.

Part
Number

Container
Connection

8542G
AA8542UA250

Application
LP-Gas

2 MNPT

AA8542UA265

Start To
Discharge
Pressure

Part
Number

Quantity

Inlet
Connection

3135MG

250 PSIG

NH3

Pipeaway
Adapters

Flow Capacity
SCFM/Air*
UL

3135-10

5250 (1)

Relief Valve Included

265 PSIG

AA3135UA250

1-1/4 MNPT

5865 (1)

AA3135-10

AA3135UA265

5975 (1)

* Flow rating based on number of reliefs shown in parenthesis ().

MultiPort Pressure Relief Manifolds


Designed especially for use as a primary relief device on large stationary pressurized
storage containers with flanged openings. These manifolds incorporate an additional
relief valve, not included in the flow rating, allowing for servicing or replacement of
any one of the relief valves without evacuating the container. The handwheel on the
manifold selectively closes off the entrance port of the relief valve being removed
while the remaining relief valves provide protection for the container and its contents.
All manifold flow ratings are based on flow through the relief valves after one has
been removed for service or replacement.

Order Studs Separately


Part
Number

Size

7560-55

3/4 X 4-1/2

7560-56

3/4 X 3-1/2

Part
Number
A8563G
A8564G

Container
Flange
Connection

3 300#

AA8573G
A8573G
A8574G

For Use
With

For Connection To:

All RegO
MultiPorts

Application

Weld Neck Flange


Mount

Std Tank Pad Mount

Start To
Discharge
Pressure

Relief Valve Included


Quantity

Part
Number

A3149MG

A3149MG

LP or NH3

NH3

Number
Required

250 PSIG

4 300#
LP or NH3

AA3135MUA250

A3149MG
4

A3149MG

* Flow rating based on number of reliefs shown in parenthesis ().

40

Inlet
Connection

Pipeaway
Adapters

2-1/2
MNPT

Integral
3 FNPT

1-1/4
MNPT

AA3135-10

2-1/2
MNPT

Integral
3 FNPT

Flow Capacity
SCFM/Air*
UL

ASME

18,500 (2)

16,292 (2)

27,750 (3)

24,438 (3)

11,400 (2)

-----

18,500 (2)

16,292 (2)

27,750 (3)

24,438 (3)

Relief Valves
4 Flanged Pressure Relief Valves
Exchange Service Only
These valves are commonly found on older large storage tanks.
The valve is sandwiched between a flange welded in the tank and a retaining
flange on top of the valve which is tapped 4 FNPT to accept the vent stacks.

3/4 X 4-1/2
Studs

4 Relief Stack
# 90011294
4 Composition
Weather Gasket

SET 250 PSIG


CAP

New MBF-A
4 Relief

Tank Pad

# 90011270
3 Modified Flex
Sealing Gasket

250# Set Pressure


15452 SCFM
Typical Mounting
Reconditioned
4 Relief
Exchange Only
(no longer manufactured)

Relief Valve Sizing for Common Large ASME Tanks


The relief valves used for protection on ASME storage containers have a minimum required flow rate determined by the
outside surface area of the container. The following chart lists the common large ASME storage containers and their associated
required relief flow rates. When selecting relief valves for a particular tank, make sure the flow rate on the relief valve equals
or exceeds the rquired flow from the chart.
Tank
Gallons

Tank I.D.
Inches

O.A.L

Outside
Surface
Area sq. ft.

Required
Flow
SCFM/AIR

Tank
Gallons

Tank I.D.
Inches

O.A.L

Outside
Surface
Area sq. ft.

Required
Flow
SCFM/AIR

2,000

46

23 10-3/8

306

5,856

35,000

130 1/4

54 0

1,865

25,786

3,000

46

35 5-3/8

441

7,907

40,000

130 1/4

61 2-1/2

2,114

28,577

4,000

65

24 11-1/2

431

7,759

45,000

130 1/4

68 5

2,363

31,309

5,000

65

31 4-1/2

543

9,371

50,000

130 1/4

75 7-1/2

2,612

33,999

6,000

72.4

30 8-1/4

590

10,030

55,000

130 1/4

82 10

2,861

36,625

8,000

72.4

38 11-1/4

748

12,207

60,000

130 1/4

90 0-1/2

3,110

39,219

10,000

93-11/16

29 9-7/8

741

12,099

65,000

130 1/4

97 3

3,359

41,775

12,000

93-11/16

37 2-3/8

924

14,479

70,000

130 1/4

104 5-1/2

3,607

44,288

15,000

93-11/16

44 6-3/4

1,106

16,795

75,000

130 1/4

111 8

3,856

46,780

18,000

108

41 5

1,186

17,796

80,000

130 1/4

118 10-1/2

4,105

49,243

30,000

108

65 9-1/2

1,884

26,602

85,000

130 1/4

126 1

4,354

51,679

30,000

130

46 9-1/2

1,616

22,926

90,000

130 1/4

133 3-1/2

4,603

54,091

41

Relief Valves
Relief Valve Sizing for Common Domestic ASME Tanks

NATIONAL BOARD NO.

The relief valves used for protection on ASME storage containers have a minimum
required flow rate determined by the outside surface area of the container.
The following chart lists the common domestic ASME storage containers, their required relief flow rates and their associated relief valves.
Tank
Gallons

Outside
Surface
Area sq. ft.

Required
Flow
SCFM/AIR

39

1078

120
150

48

1286

250

62

1580

Standard
Relief Valve

Relief
Valve
Pipe Size

MODEL

NO NAME TANK COMPANY

Relief UL
Flow Rate
SCFM/AIR

250 P.S.I. @ 125 OF


MAX. ALLOWABLE
WORKING PRESSURE

VARIOUS

MFG. SERIAL NO.

97

O.S. SURFACE
AREA S.F.

500

WATER
GALS.

7583G

3/4

INSP.
STAMP

1980

HEMI

D.R.

4,167

WATER
LBS.

37.42" 0.291" 0.210" 118.75"


O.S. DIA

SHELL THK.

HEAD THK.

LENGTH

THIS CONTAINER SHALL NOT CONTAIN A PRODUCT HAVING


A VAPOR PRESSURE IN EXCESS OF 215 PSI AT 100 OF

325

79

1930

500

98

2300

8684G

2620

1000

174

3684

8685G

1-1/4

4385

AG
TYPE

1989

YR. BUILT

80%

D.T.

Typical Tank Data Plate

Rate of Discharge for LP-Gas Pressure Relief Valves Used on ASME Containers
Minimum required rate of discharge in cubic feet per minute of air for relief valves to be used on containers other than those constructed in accordance with Interstate Commerce Commission specification.
Surface
Area
Sq. Ft.

Flow
Rate
CFM
Air

Surface
Area
Sq. Ft.

Flow
Rate
CFM
Air

Surface
Area
Sq. Ft.

Flow
Rate
CFM
Air

Surface
Area
Sq. Ft.

Flow
Rate
CFM
Air

Surface
Area
Sq. Ft.

Flow
Rate
CFM
Air

Surface
Area
Sq. Ft.

Flow
Rate
CFM
Air

Surface
Area
Sq. Ft.

Flow
Rate
CFM
Air

20 or less

626

85

2050

150

3260

230

4630

360

6690

850

13540

1500

21570

25

751

90

2150

155

3350

240

4800

370

6840

900

14190

1550

22160

30

872

95

2240

160

3440

250

4960

380

7000

950

14830

1600

22740

35

990

100

2340

165

3530

260

5130

390

7150

1000

15470

1650

23320

40

1100

105

2440

170

3620

270

5290

400

7300

1050

16100

1700

2390

45

1220

110

2530

175

3700

280

5450

450

8040

1100

16720

1750

24470

50

1330

115

2630

180

3790

290

5610

500

8760

1150

17350

1800

25050

55

1430

120

2720

185

3880

300

5760

550

9470

1200

17960

1850

25620

60

1540

125

2810

190

3960

310

5920

600

10170

1250

18570

1900

26180

65

1640

130

2900

195

4050

320

6080

650

10860

1300

19180

1950

26750

70

1750

135

2990

200

4130

330

6230

700

11550

1350

19780

2000

27310

75

1850

140

3080

210

4300

340

6390

750

12220

1400

20380

80

1950

145

3170

220

4470

350

6540

800

12880

1450

20980

From NFPA Pamphlet #58.

Surface area = Total outside surface area of container in square feet.


Flow Rate CFM Air = Required flow capacity in cubic feet per minute of air at
standard conditions, 60OF and atmospheric pressure (14.7 psia).

42

Relief Valves
Brass Hydrostatic Relief Valves
Designed especially for the protection of piping and shutoff valves where there is the possibility of trapping LP-Gas.
They may be installed in pipelines and hoses located between shutoff valves or in the side boss of RegO shutoff valves.
Part
Number

Inlet
Connection

Start To
Discharge
Pressure

3127G

250 PSIG

3127H

275 PSIG

3127J

350 PSIG

3127K

375 PSIG

3127L

1/4 MNPT

Protective
Cap

9103-54
or
7545-40

400 PSIG

3125-40P

3127T

312 PSIG

3127U

450 PSIG

9103-54
or
7545-40

Inlet
Connection

Protective
Cap

3129G

250 PSIG

3129J

350 PSIG

3129-40P
Cap

3129K

400 PSIG

3125L

Start To
Discharge
Pressure

Part
Number

1/2
MNPT

or

375 PSIG

3129L

400 PSIG

3129U

450 PSIG

Pipeaway
Adapter
Part
Number

3129-10

7545-40
as a
Plug

Size

1/2
FNPT

The 3125L is a compact design for cramped space installations.

Typical
Installation

Pipeaway
3127

Stainless Steel Hydrostatic Relief Valves


Designed especially for the protection of piping and shutoff valves where there is the possibility of trapping liquid.
They may be installed in pipelines and hoses located between shutoff valves or in the side boss of RegO shutoff valves.
Part
Number

Inlet
Connection

SS8001G

SS8001J

SS8001L
SS8021L
SS8001U
SS8021U

Protective
Cap

250 PSIG

SS8021G

SS8021J

Start To
Discharge
Pressure

350 PSIG
1/4 MNPT

8001-54
400 PSIG

450 PSIG

Pipeaway
Threads

Part
Number

-----

SS8002G

1/4 NPSM

SS8022G

-----

SS8002J

1/4 NPSM

SS8022J

-----

SS8002L

1/4 NPSM

SS8022L

-----

SS8002U

1/4 NPSM

SS8022U

Inlet
Connection

Start To
Discharge
Pressure

Protective
Cap

-----

250 PSIG

3/8 FNPT
-----

350 PSIG
1/2 MNPT

8022-54
400 PSIG

450 PSIG

Pipeaway
Threads

3/8 FNPT
----3/8 FNPT
----3/8 FNPT

SS8001 and SS8002 bodies have no discharge threads.


SS8001

SS8021 and SS8022 bodies have discharge threads.

43

SS8021

Relief Valve Caps


Caps For Internal Relief Valves on Domestic Tanks
Yellow closure caps

Caps with rings (included with new relief valve)


7583-40 Cap
on 7583G

8684-40 Cap
on 8684G

7585-40X Cap
on 8685G

3131-54 Cap
on 7583G

3131-54 Cap
on 8684G

3132-54 Cap
on 8685G

Caps For External Relief Valves


Cap
Part No

Relief
OD

3125-40P

5/8

3125 1/4 NPT

8001-54

3/4

SS8001 1/4 NPT

9103-54

7/8

3127 1/4 NPT

8022-54

This cap fits directly


over the forklift relief
valve.

3129 1/2 NPT

3131-54

1-3/4

3131 3/4 NPT

3132-54

2-11/32

3132 1-1/4 NPT

3135-54

2-3/4

3135 1-1/4 NPT

3133-54

3-1/8

3133 1-1/2 NPT

3100-54

1/2 and 3/4


Valves

85A

3/4 thru
1-1/4 Valves
REL

IE F VA L V

Can be used as a plug on


3129 1/2 NPT

Flip Top
Weather Caps

85A
NO

O
T RE
MOV E C

VE

1-1/4 Relief
1000 Gal Tanks
8545AK

CAUTION

DO

8545AK

Used On

85

7545-40

Shower Cap Style


Part No

These caps fit over the deflection elbow threaded into the relief
valve.
9103-54

SS8002 1/2 NPT

1-1/8

7545-40

Caps For Forklift Relief Valves

Used On
RegO #

3129-40P

1 Relief
500 Gal Tanks

3/4 Relief
Small Tanks

1-1/4 Relief
1000 Gal Tanks

1 Relief
500 Gal Tanks

3/4 Relief
Small Tanks

44

Fits Over
NPT Size

Clamping
Range (inches)

WC0

3/4

1 to 1-3/16

WC1

1-1/4 to 1-7/16

WC2

1-1/4

1-1/2 to 1-11/16

WC3

1-1/2

1-3/4 to 1-15/16

WC5

2-1/4 to 2-7/16

WC8

2-1/2

3 to 3-3/16

WC10

3-1/2 to 3-11/16

WC14

4-1/2 to 4-11/16

Part No

Excess Flow Valves


Excess Flow Valves - General Information
Excess flow valves permit the flow of liquid or vapor in either direction. The flow is only controlled in one direction (the direction
of the arrow stamped on the valve). If the flow in that direction exceeds a predetermined rate, the valve automatically closes.
The valve disc is held in the open position by a spring. When the flow creates a pressure drop across the valve disc that overcomes
the preset load on the spring, the valve disc moves to the closed position. It remains closed until the force on both sides of the
valve disc are approximately equal (a small bleed hole in the disc of each valve permits equalization). The spring then automatically reopens the valve. When a line is completely broken, the pressure cannot equalize and the excess flow valve remains closed
until the line is repaired. Because the bleed hole is in the valve disc, excess flow valves do not provide 100 percent shutoff.

Excess Flow Valves - Installation


Since excess flow valves depend on flow in order to close, the line downstream of the excess flow valve should be large enough
not to excessively restrict the flow. If the piping is too small, unusually long or restricted by too many elbows, tees and other
fittings, consideration should be given to the use of larger size pipe fittings.
All installations must be in accordance with NFPA Standards 58 and 59, as well as state and local regulations.

Excess Flow Valves - Example Installations

Inline Service Installations

Standpipe Service Installations

1519C4

Standpipe Attached
to Excess Flow

A2137A

3282C

1519C2

Liquid Service Installations


A7537P4
in
Tank Bottom

Inline Excess Flow


Protecting Reduced
Pipe Run
MADE IN U.S.A.

Special Purpose
Chek-Lok Installations
(Typical Domestic Tank)

400

WOG

A3500P4
Mounted Under Flange
Standpipe Welded
Into Tank

45
7590U

Excess Flow Valves


Excess Flow Valves - Stand Pipe Service
Designed especially for filling, withdrawing or vapor equalizing in half and full coupling
installations. Ideal for container service where weld-in dip pipes are not provided. For top
mounting, the tapped inlet allows for an optional dip pipe connection to withdraw liquid
from the top of the tank.
Approximate Closing Flows
Vapor SCFH (Propane)
Part
Number
1519C2
A2137
A2137A
2139
2139A

Inlet
Connection
NPT

Outlet
Connection
NPT

Body
Material

Liquid
(GPM
Propane)

25 PSIG
Inlet

100 PSIG
Inlet

1-1/2 Male
&
1 Female

1 Male

Brass

25

5,000

8,800

2 Male
&
1-1/4 Female

2 Male
&
1-1/4 Female

Steel

50

10,000

17,000

70

14,000

25,000

3 Male
&
2 Female

3 Male
&
2 Female

Brass

125

26,500

46,000

160

32,700

57,200

1519C2

A2137A

Excess Flow Valves - In Line Service


Designed for liquid or vapor service lines. They are intended for long lines or branch piping
where tank mounted excess flow valves cannot suffice. Female tapping in inlet and outlet provides easy in line installation.
Approximate Closing Flows
Vapor SCFH (Propane)
Part
Number

Inlet
Connection
FNPT

Outlet
Connection
FNPT

Body
Material

1519A2

Brass

A1519A2

Steel

1-1/2

1-1/2

Brass

1519A3
1519A4

Brass

A1519A4

Steel

1519B4

Brass

Liquid
(GPM
Propane)

25 PSIG
Inlet

100 PSIG
Inlet

25

5,000

8,800

60

11,500

20,200

100

19,000

34,500

133

27,700

50,300

A1519B4

Steel

1519C4

Brass

170

28,590

48,600

Steel

225

45,000

82,000

A1519A6

1519A2

1519C4

46

Excess Flow Valves


Excess Flow Valves - General And Branch Piping Service
Designed for filling, withdrawing or vapor equalizing in half and full coupling installations.
Commonly used for long lines and branch piping where tank mounted excess flow valves are
inadequate.
Approximate Closing Flows
Vapor SCFH (Propane)
Part
Number

Inlet
Connection
MNPT

Outlet
Connection
FNPT

Body
Material

Liquid
(GPM
Propane)

25 PSIG
Inlet

100 PSIG
Inlet

1,050

1,700

10

2,100

3,700

15

2,800

5,000

20

3,700

6,900

30

5,850

10,000

40

7,600

13,600

50

9,000

16,300

90

15,200

28,100

75

14,200

24,800

100

18,100

32,700

122

22,100

37,600

12472
3272E
3272F

3/4

3/4

Brass

3272G
A3272G

Steel

3282A
3282B
3282C

1-1/4

1-1/4

A3282C
7574

Brass

Steel
1-1/2

1-1/2

Brass

3292A

Brass

A3292A

Steel

3292B

A3292B

Brass
Steel

A3292C

3272G

3282C

Excess Flow Valves - Domestic Tank Service


Designed for bottom mounting in consumer storage tanks for liquid service. They may also be
top mounted for vapor service. Male outlet allows easy attachment of globe or angle valves.
Approximate Closing Flows
Vapor SCFH (Propane)
Part
Number

Inlet
Connection

A8013D
A8013DA

Body
Material

3/4 MNPT
1-1/4 MNPT

A8013DB
2723C

Outlet
Connection

1 MNPT

3/4 MNPT

25 PSIG
Inlet

100 PSIG
Inlet

8,700

14,700

55

10,900

19,300

20

3,900

6,900

39
Steel

1-1/4 MNPT
1-1/4 MNPT
&
3/4 FNPT

Liquid
(GPM
Propane)

Brass

44

A8013D

2723C

47

Excess Flow Valves


Excess Flow Valves - Low Pressure Drop Applications*
Designed for mounting in half or full couplings in container applications. The exceptionally
low pressure drop makes them ideal for pump suction lines. When used with a riser pipe, caution must be used so the side ports of the valve are not restricted.
Approximate Closing Flows
Vapor SCFH (Propane)

For Use
With
This Type
Coupling

Inlet
Connection
MNPT

Outlet
Connection
NPT

Liquid
(GPM
Propane)

25 PSIG
Inlet

100 PSIG
Inlet

A8523

Half

3/4

3/4 MNPT

15

5,170

8,800

A8525

Half

1-1/4

1-1/4 MNPT

35

12,540

21,560

A7537L4

Half

A7537L4F

Full

A7537N4

Half

A7537N4F

Full

A7537P4

Half

A7537P4F

Full

A7539R6

Half

A7539R6F

Full

A7539T6

Half

A7539T6F

Full

A7539V6

Half

A7539V6F

Full

Part
Number

75

2 MNPT
and
1-1/4 FNPT

3 MNPT
and
2 FNPT

13,000

25,600

125

25,000

150

30,500

150

32,100

55,500

200

39,400

68,300

250

51,100

88,700

A7539V6

42,500

52,000

A7539V6F

*Very important for pump suction lines where head is at a premium.


As an example, the A7539 3 Series excess flow valves produce only a .47 PSI drop at 130 GPM propane. A comparable
competitive valve produces 2 PSI drop at the same flow rate.

Chek-Lok Valves

Chek-Lok excess flow valves are designed to provide a convenient


means of withdrawing liquid from stationary containers prior to
moving the container.
Part
Number

Inlet
Connection

7590U

3/4 MNPT

7591U

1-1/4 MNPT

Outlet
Connection
1-5/8
UNF

Liquid LP-Gas
Closing Flow
20 GPM
35 GPM

Use With
Adapter

7550P

Old Style
Adapters

7590U-10
7572C-14A

7590U-10

7590U
or
7591U
7590U

7572C-15A

7590U-10

48

Filler Valves
Double Check Filler Valves - 3/4
For filling forklift, motor fuel and RV tanks.
Part
Number

Inlet
Connection

7647H

1/2 FNPT

7647SC

1-3/4 M ACME

7647DC

1-3/4 M ACME
&
FPOL

7647SA

30 Degree
1-3/4 M ACME

FPOL
&
ACME
Connections

Tank
Connection

7647SA

7647H

3/4 MNPT

7647SC
7647DC

Double Check Filler Valves - 1-1/4


For filling domestic and larger motor fuel tanks.
Part
Number

Inlet
Connection

Tank
Connection

7579
7579P

Comment
Standard

1-3/4
M ACME

1-1/4 MNPT

6579

Swing
Check

3/4 Dip Pipe

6579
3/4 Dip
Pipe Tap

Swing Check

7579P

7579

Large Double Check Filler Valves


For filling bobtails, transports and large storage tanks.
Part
Number

M ACME
Connection

Tank
Connection

7579S

1-3/4

1-1/2

6587DC

2-1/4

3197C

3-1/4

7579S

1-1/2 NPT
Thread

6587DC

3197C

Single Check Filler Valves


Single Check filler valves must never be installed directly into
container couplings. They must be used with an appropriate back
check valve.
Part
Number

M ACME
Connection

Tank
Connection

3174C

1-3/4

1-1/4

6584C

2-1/4

3194C

3-1/4

3174C

49

Single
Check

3194C

Vapor Equalizing & Check Valves


Double Check Vapor Equalizing Valves
Provides a pressure equalization connection for filling operations.
The attachment of a vapor hose coupling with its protruding nozzle opens
the upper check. The lower excess flow valve closes automatically when
flow out of the container exceeds the rated flow.

M ACME
Inlet

Tank
Connection

Closing Flow at
100 PSIG Inlet
(SCFH Propane
Vapor)

7573D

1-1/4

3/4 MNPT

4,100

3183AC

1-3/4

1-1/4 MNPT

10,000

Part
Number

Upper Seat
Open

7573D
Vapor Equalizing
Coupling Opens
Upper Seat

Single Check Vapor Equalizing Valves


Single Check vapor equalizing valves must never be installed directly
into container couplings. They must be used with an appropriate
excess flow valve.
Part
Number

M ACME
Inlet

Tank
Connection

3170

1-1/4

3/4 MNPT

3180C

1-3/4

1-1/4 MNPT

No Lower Excess Flow Valve.


Not for direct tank mounting.

3180C

Check Valves Metal-to-Metal Seats


Provides protection when the desired flow is in one direction. May be used
directly in container openings or for in-line applications.
Metal-to-metal seats will allow slight leakage after closure.
Part Number
Brass

Steel

Inlet
Connection
FNPT

Outlet
Connection
MNPT

Comment

3146

A3146

3/4

3/4

-----

3176

A3176

1-1/4

1-1/4

-----

-----

A3186

-----

-----

A3196

-----

6586C

A6586C

Swing Away
Check

3176

6586C

50

Check Valves
Check Valves Soft Seats
Soft seat for bubble tight closure.
Provides protection when the desired flow is in one direction. May
be used directly in container openings or for in-line applications.
Part Number

Material

Inlet
Connection
NPT

3146S

Brass

3/4

3/4

A3276BC

Steel

1-1/4

1-1/4

A3187S

Steel

2 Male &
1-1/4 Female

2 Male &
1-1/4 Female

Steel

3 Male &
2 Female

3 Male &
2 Female

A3198S

Outlet
Connection
NPT

3146S

A3187S
A3198S

A3276BC

Check Valves for Flange Mounting


Steel body design used with internally threaded flanges in container
bottoms or in-line pipe service. Low pressure drop design for high
capacity systems.
Part Number

Flange
Connection
NPT

A3400L4

A3400L6

A3400L6
Wrench
Flats
Slotted

Typical
Tank
Installation
Typical In-line Installation

Ball Cone Check Valves


Bronze body with reinforced TFE Ball-Cone seat.
Fast seating action and good flow performance.
Part
Number

Inlet & Outlet


Connection

End To
End

61-101-01

1/4 FNPT

2-1/16

61-103-01

1/2 FNPT

2-5/16

61-104-01

3/4 FNPT

2-7/8

61-105-01

1 FNPT

3-1/4

400 WOG
61-103-01

51

Filler Hose Adapters


Filler Hose Adapters

3175B installed
over leaking filler

Designed to temporarily repair leaking filler valves on


consumer containers. Integral check valve prevents
product loss and allows disconnection of the regular hose
coupling.
Part
Number
7577V
3179B

Filler
Connection

Hose
Connection

1-3/4
F ACME

1-3/4
M ACME

Bleeder

Overall
Height

7577V

3-5/8
2-3/8

3179B

Unloading Adapters
Used to evacuate LP-Gas containers for relocation or repair.
The 3119A, 3120 and 3121 thread directly over 1-3/4 ACME
filler valves to withdraw liquid through a dip pipe attached
below the filler valve.
Part
Numbe

For Use
With

3119A
3120
3121

1-3/4 ACME
Filler Valves

Style

Hose
Connection

In-line

1-3/4 M ACME

Angle

3/4 FNPT

1
4

1
2

1
4

1
2

1
4

3120
3119A
These adapters make use of the crank and lever principal
to force the filler valve to the open position when it is
necessary to evacuate liquid from an LP-Gas container.
The operating lever is rotated clockwise 180 degrees
to facilitate a 1/4 downward movement of the of the
plunger and counterclockwise 180 degrees to facilitate a
1/2 downward movement of the plunger.

Fillers requiring 1/4 movement to open both checks.


Part Numbers: 2418, 2550, 3178, 2555 and 2557
Fillers requiring 1/2 movement to open both checks.
Part Numbers: 1475, 2593, 2594, 3179, 7579, 7579P,
8475, 8593 and 8594.
Filler Open
with 3120
Engaged

1
2

3121 Adapter
The 3121 adapter makes use of a handwheel operated
stem to force the filler valve to the open position.

Filler
Closed

ECII
ECII

3121
Counterclockwise Position
(Stem Protruding)

52

3121
Clockwise Position
(Stem Retracted)

ACME Adapters
ACME SIZING GUIDE

3-1/4 ACME Size


Example

ACME adapters are used extensively in the LP-Gas industry anywhere there is a
need to regularly make and break connections such as filling and vapor recovery
piping.
The examples given here are offered as a guide in standard selection of the
correct ACME size. When in doubt, measure the male ACME thread as shown in
the adjacent diagram.

1-5/16 ACME

3-1/4

1-1/4 ACME
Vapor Return

1-1/4 ACME

1-3/4 ACME
Fill

OPD
UL

Domestic Tanks

Lift Truck Cylinders

Small Cylinders

2-1/4 ACME
Vapor

2-1/4 ACME
Vapor

3-1/4 ACME
Liquid

3-1/4 ACME
Liquid

Bobtail &
Transport Fill

Bulk Plant Fill

1075
2

3-1/4 ACME
Liquid
2-1/4 ACME
Vapor

go
Re

go
Re

REMOVE
COVER
TO CALIBRATE

1-3/4 ACME
Delivery Hose

ENAV-OROC

o ge
R

o ge

o ge

2-1/4 ACME
Vapor Return

STRAINER

o ge

3-1/4 ACME
Liquid Fill

Transport

Bobtail

53

ACME Adapters
Extended Hose Couplings
Designed for filling and vapor equalizing of LP-Gas and anhydrous ammonia. ACME threads are machined on a steel insert permanently cast
in the aluminum handle.
Part
Number

Type of
Service

A7575L2

Hose
Connection

Coupling
Connection

Approx.
Length

1/2 MNPT

A7575L3

Liquid

A7575L4
A7575L5

3/4 MNPT

1-3/4
F ACME

1 MNPT

1-1/4 MNPT

A7571LA

Vapor*

A7571LB

1/2 MNPT

1-1/4
F ACME

3/4 MNPT

* Vapor couplings incorporate a protruding nozzle to open the upper check of


vapor equalizing valves.

A7575L4

A7571LB

ACME Hose Adapters - Liquid Service


Designed for filling connections in LP-Gas systems.
The nut has female ACME threads which swivels on the male NPT tailpiece.
Brass
Part
Number
3175B

Steel
Part
Number

Coupling
Connection
F ACME

Type of
Service

----

3175

A3175

3175A

A3175A

3185

A3185

3195

A3195

3175

Hose
Connection
MNPT
1/2

1-3/4
Liquid
Filling

3/4
1

2-1/4

1-1/4

3-1/4

A3175

A3195

ACME Hose Adapters - Vapor Service


Designed for vapor equalizing connections in LP-Gas systems.
The nut has female ACME threads which swivels on the male NPT tailpiece.
The tailpiece incorporates a protruding nozzle to open the upper check on vapor equalization valves.
Part
Number

Type of
Service

3171

1-1/4

3171A
3181
3181A
3191

Coupling
Connection
F ACME

Vapor
Equalizing

1-3/4
3-1/4

Hose
Connection
MNPT

Material

3/8
1/2
3/4

Brass

3171

1-1/4

54

3191

ACME Adapters

Male ACME X MNPT Adapters


Male
ACME
Size

Male
NPT
Size

Brass

Steel

Spare
Gasket

1-1/4

3/4

5763D

-----

A2797-20R

1/2

-----

A5765C

3/4

5765D

3/4

-----

5765E

-----

1-1/4

5765F

1-1/4

-----

1-1/4

5767F

1-1/4

-----

1-1/2

5767G

5767H

5769H

-----

2-1/2

5769J

5769K

-----

1-3/4

2-1/4

3-1/4

Part Number

Male ACME X FNPT Adapters


Male
ACME
Size

A5765D

1-3/4
A2697-20R

A5765E

A5765F

A5767F

2-1/4

A3184-8R
3-1/4

A5769H

Female
NPT
Size

Part Number
Brass

Steel

1/4

5764A

-----

3/8

5764B

-----

1/2

5764C

-----

3/4

5764D

-----

3/4

-----

A5764D

5764E

-----

-----

A5764E

5766E

-----

1-1/4

5766F

-----

1-1/2

5768G

-----

5768H

-----

-----

2-1/2

5768J

A5768H

Spare
Gasket

A2697-20R

A3184-8R

A3194-8R

-----

M ACME X M ACME Unions

A3194-8R

A5769K

Part
Number

3195-50

Material

5765M
5767M

ACME Spanner Wrench

5769M

Heavy Duty Aluminum Spanner Wrench


for use on 3-1/4 and 2-1/4 ACME fittings. All aluminum body design provides
non-sparking service for safety.

Brass

ACME
Size

Spare
Gasket

1-3/4

A2697-20R

2-1/4

A3184-8R

3-1/4

A3194-8R

ACME Reducer Coupling


3-1/4 female ACME swivel
X 1-3/4 male ACME
A5776

55

ACME Adapters
ACME Caps
Part
Number
3144-9P
3144-91

Size
F ACME
1-1/4

Ring Fits
Pipe Size
Up To:

3/4
Less Chain

3174-91

3/4

3174-93L

3/4 Lanyard
1-3/4

Less Chain

A8016-93

1-1/4

3175P

1-1/4

A3184-90
3194-90
A3194-90

2-1/4

3-1/4

3174-93
Cycolac

1-1/4

A8016-9P

3184-90

3174-9P

Less Chain

3174-9P

3174-93

Material

3174-93L
White Nylon
NH3 Service

3194-90

Brass

Steel

Brass

Steel

3174-93L
Top View

ACME Plugs
Part
Number

Size
M ACME

C5763N

1-1/4

C5765N
5765PR

1-3/4

A5764W
C5767N

2-1/4

C5769N

3-1/4

Material

Comment

Nylon

With
Chain & Ring

Brass

No Chain

Steel

3/8 NC
Bolt Thread

Nylon

With
Chain & Ring

C5769N

ACME Gaskets & Orings


Part Number
Gasket

Oring

ACME
Size

A2797-20R

A2797-25R

1-1/4

A2697-20R

A2697-25R

1-3/4

A3184-8R

A3184-20R

2-1/4

A3194-8R

A3194-20R

3-1/4

56

A5764W

Adapters & Caps


Male POL Swivel Adapters
Part Number

Excess Flow

Connection

Oring Seal

Attach By:

No

Wrench

G-1653-3

Handwheel

9/16 LH

No

Wrench

970JR

1/4 Barb

No

Wrench

3199

9/16 LH

No

Wrench

No

Wrench

G-1653-3

Wrench

G-1653-3

Handwheel

G-1653-3

Handwheel

970
970AW
970G

3199W
970AXS
G-1653

1/4 MNPT
No

Approx.
.90 GPM

G-1655

1/4 MNPT

1/4 Barb

970JR

970

970AW

G-1655
POL
Oring

3199

POL Adapters

POL Excess Flow for ASME Tank Manifolds


Male POL X 1/2 MNPT.
1.9 GPM

Male POL X Male SAE Flare


Part Number

Flare Size

2906F

3/8

2906E

1/2

2906H

5/8

2906F
3188B
Male POL X Pipe

Female POL X Male Pipe


Part Number

Part Number

MNPT Size

Pipe Size

5761A

1/4

2906A

1/4 Female

5761B

3/8

2906G

1/2 Female

5761C

1/2

2906D

3/8 Male

5761D

3/4

5761A

2906G

Female POL X Female Pipe

POL Caps

Part Number

Part
Number

Comment

1708C

With Chain

2004

Less Chain

2004

1708C

57

FNPT Size

5760A

1/4

5760B

3/8

5760C

1/2

5760D

3/4

5760C

Adapters
POL Plugs

WA

Material

N970P

Cycolac

3705RC

Brass

2014

ING

Connection

T I G HT

M POL

E
N

2014

T I G HT
E
N

Part
Number

RN

BE
SU
IS
RE
V
PL CLO
SE ALVE
UG
TR GED D AN
A
D
D
ST
OR NSPO URIN
PL
A
R
G
GE
T
U
CY G SL . RE OR
M
O
LIN
DE WLY. OVE
KE
DO R U
E
P
INN
P
O
R
DOTT
ORAKE IGHT
S
.

3705RC

N970P

ACME Lift Truck Connectors

CGA 555 Swivel Adapter


The 12982 adapter is used to connect to the CGA
555 male liquid outlet on cylinder valves.
Part Number

Connection

12982

1/4 MNPT

Inlet
Connection

Outlet
Connection

Rubber

Brass

7141M

3/8 FNPT

1-1/4 M ACME

7141M-40

7141FP

7141F

1-1/4 F ACME

1/4 FNPT

-----

-----

12982

L375-.059

Protective Cap

Part
Number

7141F

7141M
7141M-3R Flat Gasket

7513-25 Oring

Small Cylinder Connectors


Connects regulators and hoses to the special outlets on small cylinder valves.
Part
Number

For Use
On:

Valve
Connection

G-1855-A02
G-1855-A03

Type I

1-5/16 F ACME

ME518-25H
5LPA-8C

G-1855-A02

Type II

M Quick Connect

Handle
Color

BTU/HR
Flow

Black

Up to 70,000

Green

71 - 200,000

-----

-----

ME518-25H

58

Tailpiece
1/4 MNPT
1/4 Barb
1/4 MNPT

5LPA-8C

Gauges
Steel Case Gauges
Part No.

Dial

Brass Case Gauges

Range

P500-15

15#

P500-30

30#

P500-60

Conn.

100

60#

P500-100

150

Dial

200
250
300

P602-60

60#

P602-100

100#
300#

P500

Part No.

P734-5

Range

P580L-30

30#

P580L-400

2.5

400#
400#

Conn.

Steel

1/4
Lower

SS

1/4 Back

0
150

350

50

12

14

400

400

Dial
2.5

2050R-400

10

20

CH
IN
NC
ES PE
RE
N
R SQUA
CH
UM
ES O
OL
F WATER C

OU

35

Removable
Mounting
Plate

2434-2

Range
60#
400#

Connection

150

200

250
300

100

350

50
0

AMMONIA
SS TUBE

400

1/4 Lower

2050R-400

20

10

18

IN

Anhydrous Ammonia SS Case Gauges


2050R-60

35

P734

USG

Part No.

15

14

250

1063

12

16

350

50

P580L

10

300

100

USG

8
4

20

CH
IN
NC
ES PE
RE
N
R SQUA
CH
UM
ES O
OL
F WATER C

OU

20

15

16
18
0

1/4 Barb

25

100

200

1/4 Lower

20
10

IN

300

35 W.C. & 20 oz.


Dual Scale
35 W.C. & 20 oz.
Dual Scale
15

250

Connection

5#

2434-2

200

Range

25

1063

Case

2.5

10

Dial

Dial

P734

Liquid Filled Gauges


Part No.

P602

30

1/8
Lower

300#

10

P500-300B

30#

P500-30B

USG

1/4
Lower

Low Pressure Steel Case Gauges

300#

250
300

30

4.5

200

50

30#

P602-300

USG

Conn.

300#

P500-300A

150

Range

P602-30

50

1/4
Lower

100#

P500-300

Part No.

150

100

12
14
16

18

20

O U N C ES

2434A Test Set


Dual 35 W.C. & 20 oz.
pressure gauge and 3 ft. hose with bell
adapter.

IN C HE S

Rego 1212-KIT

2020 Magnehelic Pressure Gauge


INCHES OF WATER

10

15

20
MAGNEHELIC

0-20 W.C. scale with dual taps for


differential readings. Magnehelic
movement provides extreme
accuracy and durability.
A432 optional carrying case.
Includes hanger bracket, 9 ft. hose
and terminal tube holder.

59

1212KIT Flex Tube Manometer Kit


Flex tube manometer, hose, adapters
with convenient carrying case.

Gauges
Electronic Manometer

12

A digital, time saving alternative to


U-tube pressure measurement.

PSI

15

10

Ad-Vantage Leak Test Kit

APTK
TEST KIT

Use to measure gas or draft


pressures in light commercial and
residential systems.

ACCESS
VALVE

Leak Testing Made Simple


Permanantly installed access valve with automatic shutoff and
dust cap eliminates breaking into the system.
Flexible hose with 90 degree knurled swivel adapter provides
hand tight hookup even in tight quarters.
15 PSI pressure gauge for accurate pressure test.
Bleed valve to reduce pressure before testing.

EM151
LO BAT

In-Wg

EM151
ZERO

ACCESS VALVES
19062
1/8 NPT

Scale

(Hold for OFF)

SPECS

EM151

Range

-20 to +20 W.C.

Accuracy

+/- 1.0% FS

Battery Life

50 hours

Auto Power
Off

Yes

Warranty

19063
1/4 NPT

1 Year

Gauge Accessories
A2805C
Combination valve for gauge
mounting and fixed liquid
level tube. 3/4 MNPT tank
connection with 1/8 FNPT
dip tube tapping, 1/4 gauge
port and bleeder.

1494-1 Test Block


1/2 MNPT X 1/2 FNPT
with 1/4 tap for gauge.

150

Gauge Adapters
Male SAE flare X female
SAE flare with 1/4 barb
gauge connection.
1328 3/8
1331 1/2
1332 5/8

2962 High Pressure Adapter


Male POL X female POL with
300# pressure gauge. Bleeder
allows you to bleed down to
correct pressure for tests.

300

Gauge Adapters
Part
Number

Inlet
Connection

1449

1/4 MNPT

222P-4-2

1/8 MNPT

1449
Gauge
Connection

Material

Comment

Steel

Orificed at # 80 Drill For


Pressure Snubbing

Brass

Adapts Standard Gauge For


1/8 Pressure Taps

1/4 FNPT

60

#80 Orifice
1/4 NPT

222P-4-2
1/8 NPT

Gauges
Float Gauges

NOTE "H" DIMENSION

Top

Mounting Positions - Horizontal Tanks


The common mounting positions for float gauges are depicted
in the sketch.The swing arm rotates around the diameter of the
tank so it is important to have the pivot point dead center of the
tank. The H dimension (H = the distance between the tank
surface and the gasket surface) must be known to establish the
correct length to the pivot point.

H
Center
45O
End

Mounting Position - Vertical Cylinders


The D dimension must be known so the swing arm does not
run into the side wall of the cylinder. The H dimension (H =
the distance between the tank surface and the gasket surface)
must also be known to establish the correct length to the pivot
point.

Mounting Styles - Junior, Senior or Threaded

E98

E97

2001

2 1/2"

2 1/32"

Junior Bolted
Pattern

B7281-24

Senior

Junior

Senior Bolted
Pattern

3/4, 1 or 1-1/4
Threaded With
Junior Dial

3/4 or 1
Threaded With
Snap-on Dial

Standard Junior Head Gauges - Horizontal Tanks


Tank Size

Diameter

Part Number
Top Mount

Side or End

Upper 45O

120 Gal

24

6281-J-STD

6284-J-STD

6284B-J-STD

250 Gal

30

6281-M-STD

6284-M-STD

6284B-M-STD

500 Gal

37.5

6281-O-STD

6284-O-STD

6284B-O-STD

1000 Gal

41

6281-Q-STD

6284-Q-STD

6284B-Q-STD

Junior

2 1/32"

Junior Pattern Gauges

Standard Senior Head Gauges - Horizontal Tanks


Tank Size

Diameter

Part Number
Top Mount

Side or End

Upper 45O

Senior

2 1/2"

120 Gal

24

6280-J-STD

6283-J-STD

6283B-J-STD

250 Gal

30

6280-M-STD

6283-M-STD

6283B-M-STD

500 Gal

37.5

6280-O-STD

6283-O-STD

6283B-O-STD

1000 Gal

41

6280-Q-STD

6283-Q-STD

6283B-Q-STD

61

Senior Pattern Gauges

Gauges
Float Gauges
Standard 1-1/4 Threaded Gauges - Horizontal Tanks

Standard 1 Threaded Gauges - Horizontal Tanks

Tank Size

Tank Size

Part Number

Diameter

Top Mount

8944-1003

120 Gal

24

B8981-J-STD

250 Gal

30

B8981-M-STD

500 Gal

37.5

B8981-O-STD

1000 Gal

41

B8981-Q-STD

E97

1 Threaded

Diameter

Part Number
Top Mount

120 Gal

24

B7281-J-STD

250 Gal

30

B7281-M-STD

500 Gal

37.5

B7281-O-STD

1000 Gal

41

B7281-Q-STD

B7281-24

E98

1-1/4 Threaded

Forklift Gauges - Universal Float & Dial


Part Number
Junior Pattern

1-1/4 Threaded

3/4 Threaded

14#

6284-32

------

-----

20#

6284-33

7284-33

G-12854

33#

6284-34

7284-34

G-12854

43#

6284-35

7284-35

G-12854

Tank Size

Gauges - 420# Vertical Cylinders


Part Number

Gauge Type

Dial

Stem

Float*

For D Dim.

6281-213B

Junior Pattern

5-85%

23-15/16

19-1/2

9-1/2

6281-24-1/4-41

Junior Pattern

5-95%

24-1/4

18-3/4

10-1/2

6280-1

Senior Pattern

5-95%

23-1/2

21-1/2

7-1/2

1 Threaded

10-80%

24-1/4

16-7/8

9-1/2

B8981-1010

* 6280-1 gauge has a 15O offset bend on the stem toward the float arm which moves the pivot point
approximately 1 toward the center of the tank.

420# Cylinder

Gauges - To Replace 3/4 Rotogauges


Tank Size

B7384-1034

24

B7384-1035

30

B7384-1031

36

B7384-1032

41

B7384-1031

Part Number

3/4 Rotogauge

62

Replacement Float Gauge

Gauges
Rochester Glue-on Universal Dial Kits
These Universal Dial Kits are meant to replace old obsolete Senior and
Junior dials that cannot be repaired with the standard 2 screw dials.
The user should obtain silicone adhesive from a local source.
Part Number

Attachment

Service

Dial Face

50

40

60

30

Size

3181S01749

Glue-on

LP-Gas

60
70

20

80
90

10

90

10

50

30

80

95

95

3180S17001

40

70

20

Senior

5 - 95%

Junior

3180S17001

3181S01749

Rochester Dials for Horizontal Tanks


Standard Senior and Junior dials that are attached with the 2 screws.
Dials are Remote Ready with removable dust cap.

80

90

70
3

50
40

Part Number
5986S02733
5909S02733

Attachment

Service

Dial Face

2 Screw

LP-Gas

5 - 95%

Size

80

50
40

5
20

95

60

REMOTE
READY

30

90

70

95

60

REMOTE
READY
5

30
20

10

10

Senior
Junior

5986S02733

5909S02733

Rochester Fractional Dials for Horizontal Tanks


Fractional dials commonly found on motor fuel and RV tanks.
Available with 2 screw or snap-on mounting.
Part Number

Attachment

Service

Dial Face

LP-Gas

E - 1/4 1/2 - 3/4


-F

1/2

1/2

3/
4
F

1/
4

Size
E

5323S01789

2 Screw

5386S02383

Snap-on

3/
4
F

1/
4

Junior

90

90

5323S01789

5386S02383
(G12653)

Rochester Dials for Vertical Cylinders


Dials for vertical cylinders with 10 - 80% faceplate.
Available with 2 screw or snap-on mounting.
Attachment

80

50

5909S02772

2 Screw

5364S01951

Snap-on

REMOTE
READY

40

Service

Dial Face

Size

LP-Gas

10 - 80%

Junior

60

30

Part Number

50

40
70
60

70

20

80

10
30

10

20

5909S02772

5364S01951

Rochester Dials for Forklift Cylinders

33#

5343S01815

5343S01815

5343S01912

-----

-----

5714S02591

5343S01791

5343S01791

5343S01992

7384

1/8

Junior

1/4 1/2

1/4
DO NOT
USE FOR
FILLING

7384

1/8
12%

43#

-----

-----

5714S02591

5343S01824

5343S01824

5343S01993

VE

R T ICAL

L.P.
GAS
FUEL

5374S02445

5343S01791
1/8 1/4

7384 H

63

K
K A
DD O

10%

3/8

TI C A L
V ER

33# Snap-on

IZONTA
OR

1/4

27%

20# Snap-on

3/4 Threaded

43%

20#

1 1/4 Threaded

3/8

TICAL
VER

Tank Size

Junior Pattern

Size

RIZONTAL
HO

Part Number

OR

33.5#
PROPANE

I Z O N TA L

1/8 1/4

3/8

5343S01992

Gauges
Rochester Remote Reading Dials
Advanced Matrix Film senders with potted lead wires.

4
F

4
F

85%

85%

2-Screw Dials

0 - 90

G12846

LL

5628S02537P

1/2

1/2

For Use On:

FU

Ohm Range

FU
LL

Part Number

Snap-on

5630S02538P

70 - 10

5663S02527P

20 - 150

5943S02527P

20 - 150

2-Screw Dials

5628S02537P

Snap-on

5652S02537P

Taylor Replacement Dials

20

40

50 60
DO NOT ING
FOR FILL
MAX

2701

AL
HORIZONT AL
CYLINDRIC ND
GROU

ABOVE

R
I SI B L E , JCTS

85
90

130
BU
50 50
O
PR 94

80

40
60
80
100
120

Replacement
Dials
Are Remote
Ready

75

LEVEL
AT -20
LIQUID 0
TEMP20

UL

10

70

TANK CAP
AC
TAL
IT
TO
NT
USE Y

PE
RC
E

30

TAYL OR PR ODU

G A R L A N D , TE X A

.S
SU

. A.

80

90

70
60

50
40

Choose Style A or Style B Mounting

UL

REMOTE
READY
E

30
20

Pre-2002

10

Remote Ready

Rear View
of Dials

Remote Ready Dials


Part Number

Size

Style

130022 (5-2767)
Junior
130023 (5-2768)

Part Number

Style B - Guide hole in back of


dial at 5% position.

Description

15-4

Senior Gasket

15-7

Junior Gasket

40-415

Senior Screw

40-414

Junior Screw

40-416

Dial Screw

40-414

Style A
Part No. 130022
Large pinhole at 95%

Style A - Guide hole in back of


dial at 95% position.

Junior & Senior Parts

40-416

Post-2002

Style B
Part No. 130023
Large pinhole at 5%

Robertshaw RS-228 Wireless Tank Monitor


Easy wireless installation - no wires between units.
Transmitter mounts on tank and connects to Remote Ready dial.
Monitor mounts in convenient location and displays both graphical and
numerical tank level.

Transmitter

18 0 0

Monitor

LOW BAT

IN OUT

80
70

90
95

60
50
40

30
20

15-7

64

10

Gauges
Magnetel Bulk Storage Float Gauge
The Magnetel 8 Dial Liquid Level Gauge is designed
specifically for large bulk storage tanks. Available
in top, end or side mounting for tanks up to 160
diameter.
Commonly mounted with a #22-29 8-bolt adapter
threaded into a 2-1/2 MNPT coupling in the tank.

C6342-11
22-29
35

Stock Part Numbers


C6342-11 84
84
C6342-11 108 108
C6342-11 130 130

25

20

End or Side Mount


End or Side Mount
End or Side Mount

30

40

45

50

55

60 65
70

TANK VOLUME

SPEC. GRAVITIES

FOR FILLING
DO NOT USE
LEVEL
MAXIMUM
TEMPERATURE

.500

-20
0
20

15

UL

.525

L.P. GAS
TENT

LIQUID CON
ONLY

5
3

85

40
60

90

80

100

10

75

80

.550
.575
.600

95
97

TM

.
.S. A
AS U
TEX
DIAL NO.
LAS,
S, DAL
R OC HE S
TER GAUGES, INC. OF TEXA

5- 1 4 0 3

Rough Rider Mobile Gauge


40 50

30

TANK

VOLU

MAXI DO NOT
USE
MUM
LEVE FOR FILLI
L AT
LIQU NG
ID TEMP

.550

10

LP
LIQUID G OR NH
3
CO
ONLY NTENT

AU

S,

AL

DI

GE

IN

C.

OF

NO
. 5
-126
2
TE X

95

80

60

40

20

LPG

.600
NH3

40

60
70

ME

.500

U
L

ER G

Stock Part Numbers


PM6339-11 72 72
PM6339-11 79 79
PM6339-11 84 84

20

RO C H E S T

The Rough Rider is built to withstand the vibration


and shock inherent in mobile transport and bobtail
service. The float arm employs a spring controlled
shock absorber to reduce the stress that destroys
conventional gauges.
4 Dial is standard. 8-bolt mounting flange.

20

60
80

PM6339-11

End or Side Mount


End or Side Mount
End or Side Mount

Replacement Parts For Magnetel


Mounting Gasket
15-19

Float Bulb
6020S

Stud & Nut


56-404 Stud
44-403 Nut

4 DIAL MOUNTING DETAIL

8 DIAL MOUNTING DETAIL

4 Dial
5-1262
Dial Crystal
3-00408

8 Dial
5-1403B
Dial Crystal
3-00022

Dial Bracket
93S-1

Dial Bracket
93-403

Dial Mounting Screw


40-413

Dial Mounting Screw


40-413
8 Crystal Gasket
15-10

4 Crystal Gasket
15-451

65

Gauges
1 Rotogages
Rego Rotogages mount in 1 coupling in
stationary or mobile storage containers to give
a visual indication of the liquid level.
Order gauge assemblies by using the
appropriate stem length (X) from the chart so
that the gauge will rotate around the centerline
of the storage tank diameter.
Order the correct dip tube and dial separately.

X
X
A9093TS

1 Rotogage Assemblies
Part Number

Tank
Connection

X
Dimension

Stationary

Mobile

A9091RS

A9091RS

19

A9092RS

A9092RS

26-1/4

A9093RS

A9093TS

A9094RS

A9094TS

1 MNPT

Support Tube
Support tubes are standard
on all TS mobile gauges
for added strength against
shock and bounce.

35-1/2
45

CY

95
90

A9095RS

A9095TS

55

A9091-18L

80

85

60

Service
LP-Gas

Container Size
All Sizes

A9091-18LX*

LP-Gas

Over 1200 Gal

A9091-18N

NH3

All Sizes

50
40

LIN

D R IC

100%

AL

TAN

CAUTION
DO NOT FILL
BEYOND PERCENTAGE
SHOWN
FOR GRAVITY AND
TEMP OF FUEL

90

1300
1200
1000
TEMP 800
O
600
F
400
1
1
09 8LX
200
A9
.584
.505
.508
SPECIFIC
GRAVITY
AT 60 OF

400
200

.584
.505
.508
SPECIFIC
GRAVITY
AT 60 OF
CYLINDRICAL
TANK

NO.

30
R

AB

10
5

OV

UL

2 1

70
60

ROTOGAGE

40

20
15
10

A9091-18LX

* Dial allows higher filling level per NFPA 58.

Tube Length

A9091-M24.0

24

A9091-M36.0

36

A9091-M48.0

48

A9091-M60.0

60

A9091-M72.0

72

30

KS
TAN
5
U N D A N D TR UCK
2
0%

Part Number
50

LISTED
LIQUID-LEVEL GAUGE
478L

ELON COLLEGE, NC 27244

E G
RO

85
80

LP-GAS
R

20
15

Rotogage Dip Tubes

95

1300
1200
1000
800 TEMP
O
600
F

70

Rotogage Dials
Part Number

A9093RS

Typical Rotogage Mounting Arrangements

End Mount

Side Mount

3/4 Rotogages
For mounting in 3/4 coupling in stationary or
mobile containers up to 60 diameter.
Order gauge and dip tube.
Part Number

Tank
Connection

Dip Tube

2070CO

3/4 MNPT

2072-M36

2070CO

66

Side Mount in Recess

Gauges
3162C-6
Replacement
Plug

Fixed Liquid Level Gauges


Used both as a fixed liquid level gauge for containers and as a bleeder
valve to vent trapped product from liquid lines and couplings.
3165 models are brass with knurled thumb screw.
3169 models are stainless steel with T handle.
Part Number
3165C
3165CF12.0
TSS3169
TA3169F12.0

Service

Connection

LP-Gas
LP-Gas or
NH3

Actuation

Knurled
1/4 MNPT

Tee
Handle

Warning
Plate

Dip Tube

3165C

None
12

2550-40P

None
12

TSS3169

3165CF12.0

Well Insertion Thermometers


Thermometers have 2 hermetically sealed dials in
stainless steel case. Actuated by a sensitive bi-metal helix
coil in 1/4 diameter stem. 1/2 MNPT connection for
mounting in a fluid filled well.

20

10
0

40
20

-10

60

30

80

THERMOMETER

-20

Part Number
1750-114
1750-115

Connection

Temp Range

1/2 MNPT

-40 - 160OF

Stem Length

-20
-30

40

100
120

0
-40 160
O
F
-40 C
O

50

140
60

70

1750-114

4
6

20
10
100
90

BT-10

-10

Used to accurately determine the product temperature


in railroad tank cars. Thermometer is button top etched
glass with yellow background and black lettering.
The protective armor is nickel plated brass of open
face design with threaded cap and top ring for chain
attachment.

30

Tank Car Thermometers

BT-10
ARMOR

-30 - 120OF
-----

Length

-20

Temp Range

-30

Part Number

12

67

ARMOR

Meters
Sensus Vapor Meters

Typical S275TC Meter Set

Sensus positive displacement meters are designed to


accurately measure low to intermediate volumes of gas at
relatively low pressures. All the meters have temperature
compensation that will automatically correct for changes
in flowing gas temperature and convert line volumes to the
common base of 60OF.

T IG

W A RN I N G

HT E N

LV

4403

The 415TC model can be used at elevated pressures with


extended capacities as noted in the chart. Capacities are given
in the common pressure drops of 1/2 W.C. and 2 W.C.

VENT

OUTLET

KEEP VENT
SCREEN CLEAN
R

Cubic
Feet

MAX IN
10 PSI

Cubic
Feet

INLET

S275TC
Mounting Bracket for S275TC Meter

415TC
With
Meter Swivels

001-60-580-02 for old style meters.


001-60-580-06 for new style meters.

Part
Number

Connections

Maximum
Case Pressure
PSIG

S275TC*

3/4 FNPT

R415TC

1-1/4
Male NPT
Swivels

10

INLET

FEET
CUBIC

R415TC

Capacity
CFH Propane
11 W.C.

Capacity
CFH Propane
11 W.C.

Capacity
CFH Propane
2 PSIG

Capacity
CFH Propane
10 PSIG

1/2 W.C. Drop

2 W.C. Drop

2 W.C. Drop

2 W.C. Drop

176

-----

-----

---------

261

523

550

25

670

*The S275 meter is designed for a maximum 1/2 W.C. drop.

Pressure Compensating Meter Indexes

Pressure compensating indexes give a corrected reading to the standard base pressure when the meter is operated at elevated
pressure. Conversion to 2 PSIG simply requires the index and drive to be changed with the correct parts.
For S275TC meter @ 2PSI order:
# 001-63-539-80 2 psi index
# 001-63-086-03 11T matching drive gear

1 0 9

2
3
4

0
100, 00

901

8 8
7 7
6

10,000

1 0 9

2 2
3 3
4

8 8
7 7
6

2
3

2F

80

1/

T.

2 PSI Index

5
P E 5
P E 5
P E 5
R RE V
R RE V
R RE V P ER RE
.
FT

Typical
Meter
Index
Box

1,000

901

2PSI
14.4 ATMOS
14.73 BASE
RATIO 447.62/1

CUBIC FEET
CL 175-250

Matching Drive Gear

68

61

00,000
1,0

For R415TC meter @ 2PSI order:


# 001-41-539-80 2 psi index
Reuse the matching drive gear in the meter

CUBIC
FEET

Meters
Neptune Liquid Meters
Size

Flow Range

3.5 - 18 GPM

1-1/4

5 - 30 GPM

1-1/2

15 - 60 GPM

20 - 100 GPM

Neptune liquid flow meters are the industry standard for cost control, loss
prevention and invoicing. They come standard with strainer, vapor release,
inlet check valve, differential valve and thermometer well. The oscillating
piston design offers accuracy and reliability in a compact package. Temperature
compensation models automatically corrects the liquid volume to 60OF. Meters
can be fitted with direct reading registers, printing registers or a variety of pulse
transmitters for remote reading applications.

00000

10

STRAINER

O
U
T

I
N

2 Type 4D with ATC

1 Type 4D with ATC

Neptune Registers
Mechanical Printing

Electronic

Mechanical Non-printing

00000

10

10

600

CEL

P/CAN

STO

/ENTER

START

833

E4000

69

Meters
Neptune Liquid Meter Parts Identification
Measuring
Chamber

Gear Train

Strainer

Star Gear
Differential
Diaphragm
Change Gear

Neptune 2 Meter Parts


5

10

11

12

13

14

15

16

17

19

18

Neptune 2 Parts

Neptune 2 Parts

Index

Description

2 Meter

Inlet Check

84813-702

11

Cup Seal

100025-002

O-ring

100139-032

12

Star Gear

82976-001

O-ring

100139-018

13

O-ring

100138-003

Diaphragm

83179-000

14

Gear Train

83502-000

Seat Assy

89274-006

15

Measuring Chamber

45806-101

O-ring

100139-022

16

Diff Dia

Strainer

101405-004

17

O-ring

100139-001

Float Assembly

82476-001

18

O-ring

100139-018

Gasket

84806-000

19

O-ring

100139-013

10

Stud

84435-000

Index

70

Description

2 Meter

1000624

Meters
Neptune 3/4 4D

Neptune 1 4D

Neptune 3/4 & 1 Parts


Description

3/4 Meter

1 Meter

O-ring

100139-012

100139-012

Float Assy

87188-001

87188-001

Strainer

87185-000

101738-001

O-ring

100139-007

100139-007

Gear Train

80905-012

80905-017

Gasket

4861-016

4861-016

Measuring
Chamber

42075-101

101748-001

Diff Valve

100028-001

100028-001

Index
1
2

5
3

1
2

6
7

3
4

5
6

Neptune 1-1/4
&
1-1/2 Parts

10

11 12

13
14

16

15

17

18

Neptune 1-1/4 & 1-1/2 Parts

Neptune 1-1/4 & 1-1/2 Parts

Index

Description

1-1/4 Meter

1-1/2 Meter

Index

Inlet Check

84983-704

84983-704

10

O-ring

100146-003

100146-003

O-ring

100139-010

Diaphragm

1-1/4 Meter

1-1/2 Meter

Stud

84435-000

84435-000

11

Cup Seal

100025-002

100025-002

100139-010

12

Star Gear

82976-001

82976-001

83179-000

83179-000

13

O-ring

100138-003

100138-003

Seat Assy

89274-006

89274-006

14

Gear Train

83501-000

84981-000

O-ring

100139-022

100139-022

15

Measuring Chamber

43260-101

83271-101

Strainer

101433-704

101433-704

16

Diff Dia

1000624

1000624

Float Assembly

82476-001

82476-001

17

O-ring

100139-001

100139-001

Gasket

4862-008

4862-008

18

Gasket

82060-000

82060-000

71

Description

Residential Controls
2

Robertshaw Heating Gas Valves - Pilot Models

700-204

Hydraulic

700-207

Hydraulic Remote

3/4

None

1/2

1/2

1/2

3/4

None

1/2

1/2

T
E
S

OF

None

700-204
1/2
OFF

120 Volt

1/2

ON

700-451

None

3/4

3/4

ES

PR

720-402

OFF

Millivolt

Side Outlet
With Plug

3 4

Uni-Kit

OUT

1/2

P
I
LO
PT

Step Open
Uni-kit

PILO

LO
1

700-505

1/2

24 Volt

720-406
700-501

3/4

Uni-Kit

720-402
720-474

Straight
Thru

SE

720-400

Inlet
Size

Regulator

F
OF

Operator

PILOT

Part
Number

ON

Combination gas valves feature a manual valve (gas cock), inlet/outlet screens, pilot gas
filter, and pilot adjustment key. Safety magnets are slotted for ECO attachment. Uni-kit
models have a pressure regulator set for natural gas and include conversion parts for LPGas applications.

ON

TH
TP

TH

TP

Robertshaw Small Capacity Valves - Pilot Models


Small capacity gas heating valves are designed for space heaters, recreational vehicles
and applications with limited space. All models include a manual valve (gas cock),
automatic pilot safety, pilot valve, pilot gas filter and pilot adjusting key.
Part
Number

Operator

710-203

Hydraulic

710-401

24 Volt AC
12 Volt DC

710-501

Millivolt

R-3319

Millivolt Operator &


Low Mass Dropout

Regulator

Inlet
Size

Straight
Thru

None

1/2

1/2

Hi-Lo LP

1/2

3/8

Main Valve Operated by Powerpile

R-3319

Safety Operated
with Low Mass Thermocouple

700-501

Side Outlet
With Plug

1/2

None

710-203

710-501

Safety Operated
with Powerpile Jumper

72

NT

VE

Residential Controls
Robertshaw Universal Electronic Gas Valve
The 720-079 works equally as well on intermittant pilot, direct spark or hot surface applications. The valve features manual
valve, pilot valve (where applicable), dual automatic valves and a main gas pressure regulator all in a small compact body. A
pilot plug is included for non-pilot applications.
Part
Number

Inlet
Size

Straight
Thru

Side Outlet
With Plug

Hot Surface
or
Intermittant Pilot
or
Direct Spark

Uni-Kit

1/2

3/4

1/2

720-079
OF

Regulator

ON

Operator

720-079

T
PILO
ESS

T PR

OU

Robertshaw Water Heater Controls

110-285

Shank Length

110-262

1/2 Inverted Flare - RH

160
1/2 FNPT
180

WARNING

1 3/8

1/2 Inverted Flare - LH

READ ALL INSTRUCTIONS


BEFORE
LIGHTING

WARM

1/2 Inverted Flare - RH

1 1/2

1/2 Inverted Flare - LH

ROB
E RT

Robertshaw Water Heater Controls - Mobile Home

110-203

SH A W

O FF

For mobile home applications only. Convertible LP/Nat regulator


Part Number

VACATION

110-280

Outlet

HOT

110-265

Inlet

N
TIO
AU

110-262

High Stop OF

Part Number

WARNING

High Stop OF

Inlet

Outlet

Shank Length

160

1/2 FNPT

1/2 Inverted Flare

1 1/4

110-203

Robertshaw Add-on Pressure Regulator Kits


Type

700 Series
(7000)

710 Series
(7000 LC)

1751-003

3.5 W.C. Nat

1751-004

3.5 W.C. Nat &


11.0 W.C. LP

1751-007

Reg Cover Plate

1751-013

11.0 W.C. LP

1751-016

11.0 W.C. LP

1751-018

3.5 W.C. Nat

1751-019

11.0 W.C. LP
Step Opening

1751-024

3.5 W.C. Nat

1751-025

11.0 W.C. LP

Part Number

720 Series
(7200)

73

722 Series
(2000)

1751-003
1751-004
1751-013

1751-007

1751-016
1751-018
1751-019
1751-024
1751-025

Residential Controls
Robertshaw Electronic Modules
Ignition modules feature solid state logic and flame sensing to provide automatic sequencing that will
ensure proper operation of gas fired heating systems. Both remote (two rod) and local (one rod) modules
are available with various timing sequences to fit spark or hot surface ignition systems. All provide
lockout should ignition fail to occur.
Universal Spark Pilot Module
Part Number
780-002

120 VAC
NEUT RAL

Sensing

Pre-purge

Trial Time

# Trials

Either

None

60 sec

L2

780- 910

780-910

120 VAC
HOT
L1

V
A
L
V
E

Sensing

Pre-purge

Ignitor
Warmup

Trial Time

# Trials

Either

34 sec or less

17 or 34 sec

4 or 7 sec

1 or 3

B
U
R
N
E
R

V
A
L
V
E

GND

J
U
M
P
E
R

HSI

FACT ORY MODE


FACT ORY PART L: HS845 -34P-I L-4T
NO: 100-8 37-00
INPUT = 120 &
HSI = 120V, 5A 24 VAC, 60 Hz
VALVE = 24V, MAX
1.5A MAX
TH CURR ENT
= .20 AM + VALVE

Universal Hot Surface Module


Part Number

HSI

S
E
N
S
E

WARNIN G

HIGH VOLTAGE PRESENT


DISCONN ECT POWER :
BEFORE SERVICIN G

NOT FIELD REPA


IRABL E

NOTI CE
:

LED

HEART BEAT
1 FLASH
2 FLASH ES
3 FLASH ES

TR
24
V
A
C

STATU S

NORMA L OPERAT
ION
IGNITIO N LOCKOU
WEAK FLAME SIGNALT
INTERN AL ERROR
TR
24
V
A
C

780-910

Robertshaw Hot Surface Furnace Ignitors


High purity silicon carbide ignitors with 17 second warmup. Three models (41-401, 41-402, 41-403) fit majority of hot surface
furnaces. Models with no terminal connectors include ceramic wire nuts for universal installation
Ceramic
Block
Style

Terminal
Connector
Type

41-401

41-402

None

41-403

None

2"

1-1/4"

41-404

41-405

None

41-406

None

41-412

Part Number

41-405

CERAMIC BLOCK STYLES


B

A
1-5/8"

41-402

41-401

1-1/4"

1-7/8"

1-1/4"

41-404

41-403

TERMINAL CONNECTOR TYPE


A

41-406

41-412

Robertshaw Hot Surface Mini Ignitors


The hot surface Mini Ignitors offer a high strength, compact, fast 3 second
warmup ignitor for dependable ignition in a myriad of heating systems.

74

Part Number

Package

41-603

Ignitor only

41-605

Ignitor with York conversion


brackets & wire harness

Housing
Length
2.5

Residential Controls
24 Volt Wall Thermostats

OFF

50 60 70 80 90
10

200-401

Robertshaw

Heating

48-68

Sealed Contacts

T87K1007

Honeywell

Heating

40-90

Solid State Relay

T87N1000

Honeywell

Heat/Cool

40-90

Solid State Relay


Positive Off

UH-320

Robertshaw

Heating

35-75

Open Contacts
Positive Off

50
WHITE-RODGERS
50

50

60 70 80

10

21

32OC

7204

70

7204
200-501

Function

Range F

White Rodgers

Heating

50-90

Robertshaw

Heating

FA
N

80

70

80

90

ON

90

Honeywell

Honeywell
60
90

70

80

80

T87N

Features

48-68

90

80

AT

T87K

Brand

70

B E RT S AW
H

200-401
HE

70

Part Number

60
RO

90

60

Millivolt Wall Thermostats

80

90

50-90

70

TO

Heating

7204

60

32OC

AU

White Rogers

Open Contacts
Positive Off

21

60

Features

OF
F

Range OF

COO
L

Function

60

Brand

90

Part Number

Open Contacts
Positive Off

35 45 55 65 75
50 60 70 80 90
R

Sealed Contacts

TMV

Empire

Heating

48-86

Sealed Contacts
Positive Off

OFF

TMV

UH-320

Transformer
Part Number
620-403

Primary

Secondary

Power

Features

120v

24v

40 VA

Universal
Mount

620-403

765-001

Limit Discs
Cut In OF

Part Number

Part Number

Temp Range OF

Cut Out OF

3F05-1

90-130

3F05-2

140-180

765-001

90

775-002

140

765-002

110

775-003

150

765-003

120

775-006

180

765-004

130

775-007

190

765-005

140

775-008

200

765-007

160

775-010

230

765-009

180

775-011

250

775-012

300

140

Fan Discs
Part Number

Adjustable Fan Discs

18

16

17

75

150

3F05-1

Residential Controls
Thermocouples

1980-30

Thermocouples generate a thermoelectric current that senses the pilot


flame on gas-fired systems. The millivolt output from the thermocouple
keeps the electric safety magnet in the gas control open.

Q340A1074

Various mounting styles are available to provide secure mounting and


proper position at the pilot burner.
Length

Robertshaw
Snap-Fit

Honeywell

Baso
Slim Jim

Baso
Husky

18

1980-18

Q340A1066

K19AT-18

K16BT-18

24

1980-24

Q340A1074

K19AT-24

K16BT-24

30

1980-30

Q340A1082

K19AT-30

K16BT-30

36

1980-36

Q340A1090

K19AT-36

K16BT-36

48

1980-48

-----

K19AT-48

K16WT-48

60

1980-60

-----

-----

-----

72

1980-72

-----

-----

-----

Powerpiles
Part Number
1950-001
1950-532
1951-001
1951-536

K19AT-24

K16WT-48

750 Millivolt Output


Type
Two-lead

Coaxial

With PG9

Length

Yes
No

Coaxial

36

Yes

PG9 Adapter

No

Two-Lead

Junction Block Thermocouple

TK5-24J
24 Length

Junction block provides interruptable connection for


remote limit switches etc.

Metric Thermocouples

Low Mass Thermocouples

These thermocouples have metric threads on the


control end and double band contruction for clamp
style pilot attachment.

Used with dual pilot assemblies to facilitate fast drop


out of the gas valve main safety.

Part
Number
R-2373
R-237
R-2371
R-1970

Pilot
Connection
Double
Band
for
Clamp Style
Pilots

Valve
Connection

Metric
8M X 1

Length

Part
Number

Pilot
Connection

Valve
Connection

18

R-3473

24

1960-027

US
7/16-27
Threaded

US
11/32-32
Threaded

27

Fast Drop Out


Thermocouple
Length
18
27

750 MV Powerpile

39

76

Dual Pilot Assy

Pilot Assemblies
Robertshaw Pilot Assemblies

General Pilot

All pilot assemblies include a natural gas and propane orifice.


Choose bracket style, hood and flame pattern.
1800-100

1830-110

1830-111

Assembly includes natural


gas and propane orifice.

1830-112
1810-100

1820-039

1820-029

1830-312

Honeywell Pilot Assemblies

Direct Vent Pilot Assemblies

All pilot assemblies include a natural gas and propane orifice.


Choose bracket style, hood and flame pattern.

Q314A4586

Q314A6094

R-2223

Dual Pilot

R-2890

R-3466 LP

M-151
Gasket

R-3623 LP
Powerpile
(order separately)

Two mirrored configurations are offered. Pilots have a


flat mounting plate for gasketed direct vent use.
Select the correct model by comparing the hood and
mounting plate orientations.

Q314A6102

Fireplace Log Pilots

PCA36

Thermocouple

Powerpile
Electrode (order separately)

Metric Direct Vent Pilot

Popular metric direct vent pilot.


Orifice, electrode, gasket and nuts sold
separately.

Thermocouple
Electrode

SIT SD Pilot

Baso Pilot Assemblies

Gasket

All pilot assemblies include a natural gas and propane orifice.


Choose bracket style, hood and flame pattern.

J999MKA-2

J999MHA-2

J999MYA-2

77

CF-M10-25
M10 X 1
Breakaway Nut

M10 X 1
Electrode Nut

M10 X 1
Thermocouple
Nut

Residential Controls
Pilot Tubing & Accessories

Break-away Fittings

Tubing

Thread
Size

Tube Size

CF-639

1/8

1/8

CF-640

3/16

3/16

Part Number

Size (OD)

Material

Length

1/8
3/16

Aluminum

1/4
1/4

CF-641

50 ft.

CF-643

Copper

1/4

R-1633

Pilot Tubing

Length

5/8

1/4
1 1/8

1/8

CF-M10-25

M10 X 1

1/4

7/8

Compression Fittings
Part Number
Nut

Ferrule

OD Tube Size

61C-2

60C-2

1/8

61C-3

60C-3

3/16

61C-4

60C-4

1/4

4590-817

60C-4

1/4

61C-4

CF-641

R-1633

CF-M10-25
Metric

Full Function Digital Multimeter

Used to make closed circuit tests of the


thermocouples using a suitable millivolt meter.

10-038

CF-643

4590-817
Long Comp Nut

Millivolt Test Block

Part Number

60C-4

Function

Range

DC Volts

400mV, 4V, 40V, 400V, 1000V

Use on

AC Volts

400mV, 4V, 40V, 400V

Thermocouple

50-500 Hz

DM383B DIGITAL MULTIMETER

D ATA
HOLD

10-038

750V
40

400uA, 4mA, 40mA, 400mA


DC Current

MAX

4A

OHMS

4M

400K
40K

10A

HOLD

40M 400m

DCV

40

400

4K

1000

400

750
400

400uA, 4mA, 40mA, 400mA

Telescopic Lighter
Great for those hard to reach pilots.
Alligator clip holds match securely.
Extends to 25 and retracts to 5 for
handy pocket storage.

AC Current
50-500 Hz

10A MAX
FUSED

ACA

500mA
FUSED

mA A

CAT II 1000V
CAT III 600V

COM

DM383B
Thermocouple Testing
Use the DC Volts 400m range which
provides a best resolution of 0.1 millivolt.

10-038
ADAPTER

CONTROL
BODY

78

400
4m
40m
10A 10A 4A 400m

400 Ohm, 4K Ohm, 40K Ohm


400K Ohm, 4M Ohm

Safety Magnet Check


TO MILLIVOLT
METER

4A

DCA

C
A
V

400m
400m

4A

40M Ohm

BTL-11

4m
40m

10A

Resistance

40
400

Powerpile Testing
Use the DC Volts 4v range which provides a
best resolution of 1 millivolt.

Orifices
Flat Tip Knurled Plug Orifice
Part Number

Length

Threads

PO-519

15/32

1/8 MNPT

PO-520

17/32

1/4 MNPT

PO-521

5/8

3/8 MNPT

PO-522

11/16

Bullet Tip Plug Orifice

PO-519

PO-501

1/2 MNPT

Hex Size

Length

1/4

11/32

1/4-28

PO-544

5/16

21/32

5/16-18

PO-555

3/16

9/32

PO-516

.136
Round

15/64

PO-560

7/32

.280

8-32

1/4

1/4-40

9/16

1/2-20

PO-532

5/8

45/64

5/8-18

PO-534

7/8

13/16

3/4-16

5/16-27
3/8-27

PO-501

3/8-24

PO-504
PO-528

PO-530

PO-518

PS-676
OB-205
OB-207
OB-208

Hex Size

Barrel
Diameter

Barrel
Length

Threads

PO-531

3/8

.870

.250

.433

1/16-27

PO-538

1/2

1.180

.430

9/16

.370

9/16

1/2

5/8

9/16

3/8

.719

5/16

PO-523
1/8-27
NPT

PO-511
PO-543

3/8
5/16

1.058

.360

.433

.937

.500

.318

1.063

.425

.408

PO-557

7/16-27

PO-537
1/4-18
NPT

3/8

7/16

1/2

5/8

PO-554
PO-558
PO-556

9/16

PO-525

PO-505

79

Threads

6-32

PO-516

10-32
11/32

PO-527

Overall
Length

1.115

1/4

PO-508

Round Barrel Plug Orifice

PS-675

1/2-27

PO-509

9/16

PO-510

7/8

1/4-32

PO-553

PO-505

19/32

5/16-32

Length

7/16

PO-561

5/8

PO-507

3/8

Hex Size

7/16

Part
Number

3/8

Part
Number

3/8

PO-542

PO-507

.286-36

3/8

PO-536

Threads

PO-512

Threads

11/32

PO-529

Length

Flat Tip Hex Plug Orifice


5/16

PO-515

Hex Size

PO-533

Chamfered Tip Plug Orifice


Part
Number

Part
Number

1/4-28
5/16-24

7/32

5/16-32

5/16

11/32-32

7/16

11/32-27

13/32

3/8-32

7/16

1/8 MNPT

3/8

7/16-27
7/16-24

1/2

9/16-18

43/64

1/8-27

7/16

1/2-24

1/2

9/16-27

9/16

1/2-27

19/32

1/4 MNPT

PO-559

11/16

17/32

5/8-27

PO-535

7/8

9/16

3/4-27

PO-511

Orifices
Cap Orifice
Part
Number

Specialty Pilot Orifices

Hex Size

OverallLength

CO-401

.685

CO-400

.725

CO-403

.750

CO-408

1/2

Barrel
Diameter

.812

Threads
1/8 NPT

3/8-27
.428

CO-402

.725

3/8-40

CO-406

.812

3/8-27

CO-409

.815

3/8-40

CO-405

9/16

.925

.550

Length

For Tubing
Size

SD-4413

11/16

1/4

CO-400

SD-4413

General Controls Pilot Orifices


OverallLength

GE-751

1.000

GE-752

1.000

GE-753

.750

GE-754

.875

1/4
F Comp

5/16-32

GE-757

.225

----

8-32

Inlet

MI-108
MI-110

.830

3/16
M Comp

12-28

PS-692

1.125

3/16
F Comp

PS-693

1.140

PS-691

1.125

Part
Number

OverallLength

BA-717

1.000

BA-713

1.375

BA-721

1.000

BA-718

1.250

BA-715

1.750

1/4
M Comp

BA-720

Outlet
Retainer
Clip

Retaining
Clip

1/4
F Comp

PS-692
PS-693

1/4-28

BA-717
BA-721

1.000

Inlet

Outlet

3/16
Breakaway

5/16-32
7/16-27

1/4
Inverted

BA-715
7/16-27

BA-716
BA-719

1/8 FNPT
1.125

1/8 MNPT

GE-751

GE-752

GE-757

Part
Number

Length

GR-821

.510

GR-813

.535

GR-803

.500

GR-804

.875

GR-800

.450

GR-801

.332

BA-713
BA-718

5/16-32
1/4
Breakaway

Robertshaw Insert Orifices

GE-754

Length

Outlet

BA-716

Adapter Needles
Part
Number

Inlet

BA-719

Part
Number

GE-753

PS-677

PS-677

Penn Baso Pilot Orifices

Specialty Metric Insert


Part
Number

OverallLength

PS-691

1/2-20

CO-403
CO-408
CO-407

Part
Number

BA-720

For Tubing
Size

GR-821

GR-813

GR-803

GR-804

GR-800

GR-801

1/4

Robertshaw Threaded Orifices

MI-108

11/16

Part Number
GR-820

MI-110

80

Length

Inlet

Outlet

.682

1/4 M Comp

5/16-24

GR-820

Orifices
Honeywell Pilot Orifices
Part
Number

OverallLength

MH-850

1.010

MH-854

1.125

MH-855

.812

1/8 FNPT

MH-851

1.500

1/4
Breakaway

MH-852

1.250

1/8 FNPT

Inlet

Honeywell Insert Orifices


Part
Number

Outlet

MH-850

MH-856

1/4
Breakaway

MH-851

MH-857
MH-858

MH-854

MH-852

OverallLength

Inlet

1.875

1/4
Breakaway

WR-904

1.625

1/8 FNPT

WR-905

1.125
X
1.937

1/4
Compression

1.375

1/4
Breakaway

WR-901

1.125

1/8 FNPT

WR-902

1.250
X
1.125

1/4
Compression

WR-900

WR-900

.437

WR-901

MH-858

MH-855

TL-063

Driving Tool

TL-061

TL-062

Outlet

Crimper

WR-903
Ream Out Hole

7/16-20

TL-064

Narrow Crimper

WR-904
Insert Adapter

TL-070
Reamer

WR-905
1/2-20

Crimp
Adapter End

MI-100

WR-906

Insert
Adapter

Completed
Installation

WR-902

TL-074
Anvil

Tapered Broaches

Range

Part Number

Range

G-1939

#19 - #39

G-3015

.003 -.013

G-1960

#19 - #60

G-1008

.008 - .017

G-4080

#40 - # 80

G-1010

.010 - .017

G-1012

.012 - .017

G-3020

.003 -.013

80

Individual Drills

MH-857

Orifice Spudding Tools

Drills And Drill Sets


Part Number

MH-856

1/4
Breakaway

Handpiece

WR-903

WR-906

.375

For Tubing
Size

7/16-27

White Rodgers Pilot Orifices


Part
Number

Length

G-3015, G-1008,
G-1010, G-1012

G-3020

Same as G-3015 but with handle

G-4080

81

Flare Tools
Deluxe Flare Tool

Papco Flare Tool

Faceted, hard chrome finished cone rolls out and burnishes


perfect 45O flare above the tube holding mechanism.
Original wall thickness is maintained at the baseline of the
flare. Large handle for good leverage and precision threads
on feed screw make flaring effortless.
1/8 thru 3/4 capacity.

One piece unit with swing away cone assembly


facilitates quick easy flaring even in tight quarters.
3/16 thru 5/8 capacity.

420

Grabber Flare Tool

945TH

Self adjusting tube holder permits flaring any size


tubing within its range. Automatically burnishes flare
face.
3/16 thru 5/8 capacity.

Rol-Air Flare Tool


Flares roll out above the die bar by super smooth faceted
cone. Automatically burnishes flare face. Slip-on yoke
permits use in tight quarters. Heat treated dies grip tubing
without scoring.
3/16 thru 5/8 capacity.

525F

Large Size Flare Tool


Flares up to 1-1/8 O.D. tubing. Yoke fits over flare
bar and locks into place. Long handle and precision
threaded feed screw.
3/4, 7/8, 1, and 1-1/8 O.D. capacity.

500FC

Tips for Flaring


An incorrect flare is one of the most common


sources of leaks. To help prevent leaks, cut
tubing with a sharp wheel for a clean right
angle cut. To avoid tube constriction, dont
feed the screw too fast.

Since unremoved burrs can break off into the


tubing or scratch the flared surface, remove
burrs with a deburring tool.

A flare tool with burnishing cone puts a high


polish on the flare and rolls out a perfect 45
flare for a good seal. Over or under flaring
prevents a good seal. Use a drop of oil on the
flaring cone and feed screw for precise action.

1
8

60290

8
3

4
7

Papco Cutting Tool


Enclosed feed mechanism and wide rollers provide
clean cuts on all grades of copper or aluminum tubing.
Includes fold away reamer and spare cutting wheel.
1/8 thru 1-1/8 capacity.
512

82

Service Equipment
Sherlock Leak Detector

Teflon Tape

Sherlock Low Temp leak detector is designed


specifically for finding gas leaks at sub freezing
temperatures. No mixing required.

Specially selected teflon tape is high


density for excellent sealing on gas
applications.

L E A K D E T E C TO

TF

D E T EC T O R
W I N TO

R L O CK

eadSeal
Thr
T

L EA K

BRUSH - TOP DISP

SHE

e
ap

S H E RL O C K

N PR O D U C T S

1 pt Bottle w/Brush Top


Empty

TT31202 1/2 X 520


TT31212 3/4 X 280

1 gal Bulk Container

Pure Anhydrous Methanol

Pure Anhydrous
Methanol

Pure anhydrous methanol is extremely effective in neutralizing moisture


in propane storage containers. It has a high affinity for water and a boiling
point lower than water.
Available in 1 gal, 2-1/2 gal, 5 gal or 55 gal.

Pipe Joint Compound


GASOILA

PLS 2

Y70AA-1 Gas Valve Grease provides excellent


lubricaton for gas valves from 32O to 175OF.
2-1/2 oz tube

THREAD
SEALANT

PIPE
THREAD
& GASKET
SEALER
ONE QUARTER PINT

Gas Valve Grease

SOFT-SET

WITH TEFLON

ONE QUARTER PINT

GAS
VALVE
GREASE

Gasoila 1/4 pt
Gasoila is a blue/white,
opaque, viscous, nonhardening, smooth paste with
Teflon.

341

PLS2 1/4 pt
PLS2 is a gray, opaque,
viscous, non-hardening,
smooth paste with a high
solids content.

Y70AA-1

"SERVING THE PROFESSIONAL SINCE 1937"

RECTORSEAL
SLOW
DRY

RECTORSEAL
Thread Sealing Paste with VIRGIN "TEFLON"

SOFT
SET
NONSEIZING

No.

100

Zoom Spout Oiler

LOW
FRICTION

VIRGIN

Pipe Thread Sealant


NET CONTENTS: 4 FL. OZ. (118 ML)

CAUTION!

Pipe Thread Sealant

High grade, light weight oil with


retractable zoom spout to get
into the tighest spots.

NON-HARDENING

COMBUSTIBLE AT 180OF SETA CC

Rectorseal #5 1/4 pt
Rectorseal #5 1/2 pt.
Rectorseal #5 is a slow
dry, soft set, yellow paste
for general piping service.

Rectorseal #100 1/4 pt


Rectorseal #100 1/2 pt.
ZOOM
SPOUT

Rectorseal #100 is a white,


opaque, viscous, nonhardening, smooth paste with
Teflon.

OILER

83

17-076

Service Equipment
Safety Approved Flashlight
Mine Safety and UL approved flashlight incorporates circuit breakers that separate a
broken bulb from the battery source instantly. Eliminates the source of ignition from
a glowing filament in a cracked or broken bulb.

1259

Truck Wheel Chock Blocks


Heavy duty ribbed aluminum construction. Sold in pairs with 3 ft. connecting chain.
LWC Light Wheel Chock for pickups and small service trucks.
HWC Heavy Wheel Chock for bobtails and large service trucks.
Model

Description

Width

Length

Height

Weight

LWC

Light Weight Chock

10 lbs

HWC

Heavy Weight Chock

10-3/4

16 lbs

HWC

Railcar Chock Blocks

Rail Sign Post

Cast Steel blocks with heat treated spurs which bite into track to keep chocks
from slipping. 25 lbs. shipping weight. Sold in pairs with 3 ft. chain.

STOP

TA N K C A R
CONNECTED

Easy on, easy off


sign post holds
safety sign during
railcar unloading.
Sign not included.

Spurs
Style B Chocks for Exposed Rail

Underside View

Edmont Seamless Monkey Grip Gloves


Raised Finish Winter Monkey Grip gloves have a textured
surface that provides an excellent grip for easier, safer
handling of wet and dry materials. Tough, flexible vinyl
coating provides a seamless surface to resist liquid
penetration and abrasion. A soft, comfortable non-woven
inner lining insulates against the cold.
23-171 Knitwrist fully coated large.
23-173 Safety Cuff fully coated large.

23-173

23-171

Edmont Tuf-Duk Gloves


Winter Tuf-Duk gloves are vinyl impregnated in two-tone
brown and gold. The material repels liquid but the gloves are
not liquid proof because of the seams. Provide excellent grip
and long wear.
31-791 Drivers Style large.

31-791

84

MasterKote Paint
R

QUALITY COATINGS SINCE 1955

USE MASTERKOTE
WHEN YOUR COMPANY'S IMAGE MATTERS

Paint Cost
The cost of the paint is only about 25% of doing the paint job. With this in mind, it doesnt make much sense to buy anything
but a top quality paint. The price per gallon is not a reliable indicator of the total cost of painting. You should also consider
the solids per gallon. (See the What About Paint Coverage inset).

Silicone Alkyd Enamel


Highest Quality. The best choice for large storage tanks.
You cant beat silicone for resistance to weathering, especially ultra-violet light.
It gives the pigments far better protection. Superior durability for large storage
tanks. Outperforms standard enamels.

QUALITY COA
TINGS SINCE 1955

HEAVY DUTY

SILICONE ALKYD
GLOSS ENAMEL

9010 White

9010

Outstanding Gloss
and Color Retention

Interior/Exterior
Checks Rust

Master Products Company


Goldsboro, N.C.

Polyurethane Enamel

9001White
9003 Aluminum
9006 Trinity Gray
4503 Yellow
4703 Red

Excellent durability. The best choice for domestic tanks.


The toughness of the polyurethane film gives outstanding exterior durability and
chemical resistance plus better gloss and fade resistance than standard enamels.

QUALITY COA
TINGS SINCE 1955

HIGH GLOSS
Polyurethane
Industrial Enamel

9001

INDUSTRIAL
USE ONLY
Master Products Company
Goldsboro, N.C.

Alkyd Enamel

Good durability. Good choice for domestic tanks.


Formulated with durable alkyd resins and exterior grade pigments. The alkyd
enamel provides high gloss that resists wear and weather with good one coat
hiding.

QUALITY COA
TINGS SINCE 1955

ALUMINUM

351 Aluminum

Equipment and
Tank Enamel

351

INDUSTRIAL
USE ONLY
Master Products Company
Goldsboro, N.C.

Primer

PREMIUM

RUST-OLEUM

Ringmaster

US

T RIA

7780 Primer

IN

High quality primer for all steel products.


Heavy on the rust inhibitive additives makes this primer an exceptional first coat
for all steel surfaces. Provides both barrier and great adhesion for the final paint
coat.

ERFORMAN
HP
CE
IG

PROFESSIONAL
L STRE

NG

OIL BASED ENAMEL


Tough, rust preventitive finish
for industrial applications.

7780-402 PRIMER

QUALITY COA
TINGS SINCE 1955

Phenolic protection you can count on.


Ringmaster phenolic is a must for cylinder bottom protection. It penetrates rust
and coats the cylinder bottom and all the crevices around the footring for a hard,
long lasting protective finish.

85

RINGMASTER
Black Phenolic
Paint

(Contains No Tar Or Asphalt)

INDUSTRIAL
USE ONLY
Master Products Company

Goldsboro, N.C.

Ringmaster

Painting Tools
Keep it easy

The 5 gallon bucket with a metal grid


and bucket bonnet is a real easy system
for daily tank painting.

BUCKET
BONNET

The metal grid allows you to maintain


an even paint load on the roller and
keeps the drips in the bucket.
900-576 Roller Handle
86M-9 Roller Cover

At the end of the day, simply hang the


roller on the grid and cover the bucket
with the bonnet.

MC-5 5 Gal Steel Pail


MG-5 Metal Bucket Grid
PCB-3 Bonnet (3 pk)

114-S Wire Brush


w/Scraper

PROAM-20 2 Brush

What About Paint Coverage?


We are looking for at least 2 1/2 mils coverage for good steel protection.

MASTERKOTE PAINT CONTAINS APPROXIMATELY 50% SOLIDS BY VOLUME


Here's what happens when we roll the paint out.
TOTAL
VOLUME

1 GAL
231 cu in

SOLIDS
IN GALLON

.50 GAL
115.5 cu in

COVERAGE
PER COAT

642 sq ft
1 1/4 mil thick

The 50% vehicle in the


gallon evaporates.
The 50% solids in the gallon
spread out to a 1 1/4 mil
film covering 642 sq.ft.
A second coat provides
an additional 1 1/4 mils.
Total coverage 2 1/2 mils.

Use ONE gallon to apply two coats on a 1000 gal tank to get 2 1/2 mil protection.
TANK SIZE
GALLONS

APPROX
SQ. FT.

30,000
18,000
12,000
1,000
500
325
250
120

2,000
1,200
1,000
200
100
78
62
38

GALLONS
REQUIRED
8
6
5
1
2 tanks
2 tanks
4 tanks
7 tanks

86

The chart assumes that we are trying


to protect the tank with 2 1/2 mils of
the finished coat. The numbers are
based on Masterkote paint which
averages 500 sq. ft. per gallon and
requires two coats for proper finish.
Lesser quality paints will require more
paint to attain the same protection.
ASK ABOUT THE SOLIDS IN THE CAN!

Electrical Test Meters


Full Function Digital Multimeter

Function

Read volts, amps, continuity with this high


accuracy large display ruggedized meter.
Includes digital multimeter with boot, 9v battery,
10A and 5A fuses, and rubberized test lead set.
5 YR warranty.
Safety Magnet Test

40

MAX

OHMS

4M

400K
40K

HOLD

40M 400m

40

DC Volts

400mV, 4V, 40V, 400V, 1000V

AC Volts

400mV, 4V, 40V, 400V

50-500 Hz

750V

DCV
400

4K

400uA, 4mA, 40mA, 400mA

1000

400

750
400
40

400

4m

10-038
ADAPTER

TO MILLIVOLT
METER

D ATA
HOLD

DM383B

Range

DM383B DIGITAL MULTIMETER

DC Current

400m

40m
400m
4A

DCA

400
4m
40m
10A 10A 4A 400m

ACA

10A MAX
FUSED

mA A

COM

4A
10A

CAT II 1000V
CAT III 600V

500mA
FUSED

CONTROL
BODY

C
A
V

400uA, 4mA, 40mA, 400mA

AC Current
50-500 Hz

Thermocouple Testing
Use the DC Volts 400m range which provides a best resolution of 0.1 millivolt.
Powerpile Testing
Use the DC Volts 4v range which provides a best resolution of 1 millivolt.

4A
10A

Resistance

400 Ohm, 4K Ohm, 40K Ohm


400K Ohm, 4M Ohm
40M Ohm

Combustible Gas Leak Detectors


Pinpoints gas leaks fast and easy. LED and alarm indicators.
SPECIFICATION

CD100A

CD200

8 X 4 X 1-1/2

8-3/4 X 3-1/4 X 2-1/2

18

18

Sensitivity

50 ppm

50 ppm

Lighted Tip

Yes

Yes

Thumbwheel

Thumbwheel

Single Flashing LED

Six graduated LEDs

No

Yes

Ear Phone

Option

Included

Carrying Case

Option

Included

Battery

9 volt

4 - AA

Size
Flexible Probe

Combustible
Gas Leak Detector

ALARM

COMBUSIBLEGAS
LEAKDETECTOR

OFF

ON

ALM

READY

CD100
TIC
LOW BAT

PWR OFF

ON / OFF
TIC ADJ

Tic Adjustment
Tic Indicator
Adjustable Alarm

CD100A

Electronic Manometer

SPECIFICATION

A digital, time saving alternative to


U-tube pressure measurement.

Range

Use to measure gas or draft


pressures in light commercial and
residential systems.

Battery Life

T IC
ADJ U S T

CD200

ALARM SET

CD200

EM151
-20 to +20 W.C.

Accuracy

LO BAT

+/- 1.0% FS

In-Wg

EM151
ZERO

50 hours

Auto Power Off

Scale

(Hold for OFF)

Yes

Warranty

1 Year

EM151

87

Signs
Filling Information Signs
WC

NOTICE
FOR YOUR SAFETY

CYLINDER FILLING
CAPACITY CHART

2.39
4.78
7.17
9.56
11.9
14.3
16.7
19.1
21.5
23.9
26.2
28.6
31.0
33.4

LBS. PROPANE

1
2
3
4
5
6
7
8
9
10
11
12
13
14

WC

35.8
38.2
40.6
43.0
45.4
47.8
59.7
71.7
78.8
83.6
95.6
105.1
119.5
239

LBS. PROPANE

WE ARE PROHIBITED FROM FILLING


CYLINDERS THAT ARE:

15
16
17
18
19
20
25
30
33
35
40
44
50
100

1. NOT APPROVED FOR LP-GAS.


2. OVER 12 YRS. OLD WITHOUT RE-CERTIFICATION &
VISUAL RE-CERTIFICATION FOR EACH ADDITIONAL 5
YEARS OF SERVICE.
3. DAMAGED, BURNED, OR BY VISUAL INSPECTION,
APPEAR UNSAFE.
4.

NO SMOKING - NO OPEN FLAME

P-101
Cylinder Filling Chart
12 X 12 Poly
RECOMMENDED PROCEDURE FOR FILLING MOTOR FUEL AND MOTOR HOME TANKS

P-102
Cylinder Conditions
12 X 12 Poly
R E C O M M E N D E D F I L L I N G P R O C E D U R E F O R P O RTA B L E C Y L I N D E R S

CAUTION!

CAUTION!

OPERATOR SHALL BE IN AT TENDANCE DURING ENTIRE FILLING OPERATION

O P E R ATO R S H A L L B E I N AT T E N D A N C E D U R I N G E N T I R E F I L L I N G O P E R AT I O N

1. Stop engine -- set parking brake -- chock wheels.

1. Before starting filling procedure, check Tare Weight (T.W.) of cylinder


empty and the Water Capacity (W.C.) of cylinder. Both are stamped
on the cylinder collar.
2. Determine the propane capacity from chart or multiply water capacity
(W.C.) X .42.
3. Add Tare Weight and propane capacity together to determine TOTAL
FILLED WEIGHT of cylinder.
4. Set scale to indicate Total Filled Weight, plus weight of hose and
hose end valve.
5. Open storage tank valves.
6. Open valve on cylinder.
7. Open valve on hose.
8. Start pump.
9. Close hose end valve as soon as scale beam raises or indicator tips.
10. Stop pump.
11. Close cylinder valve.
12. Disconnect hose from cylinder.
13. Check weight of filled cylinder after filling connector has been disconnected. If overfilled, remove to a stand pipe or evacuation system
and remove excess propane.
NEVER LEAVE CYLINDER OVERFILLED
14. Install POL PLUG and WARNING LABELS.
15. Close storage tank valves.

2. Attach static ground to vehicle being filled.

3. If motor home -- Turn off pilots -- close tank outlet valves.


4. Connect fill hose to tank.

5. Open storage tank valves.

6. Open liquid level gauge -- (80% bleeder).


7. Slowly open valve at end of hose.
8. Start pump.

9. Close hose end valve when liquid appears (white cloud) at liquid level
gauge (80% bleeder).
9b. If tank is equipped with 80% stop fill, propane will stop entering tank
at this point.
10. Stop pump.

11. Close liquid level gauge (80% bleeder).

12. Disconnect hose from tank after pressure between valve and tank is
reduced to 0 pressure.
13. Replace all protective caps.

14. Close storage tank valves and lock system.

S1279 Refilling Info Decal


Covers in depth the procedures for filling cylinders and
permanently mounted vehicle tanks. 11 X 17 Vinyl

NOT EQUIPPED WITH A COLLAR OR CAP TO PROTECT


THE VALVE WHILE IN TRANSIT.
FEDERAL & STATE REGULATIONS REQUIRE HAULING
PROPANE CYLINDERS SECURED IN A VERTICAL POSITION

P-108
Motor Fuel Procedure
12 X 12 Poly

P-109
Cylinder Procedure
12 X 12 Poly

Vehicle Signs and Decals


CAUTION

WE STOP AT ALL RR CROSSINGS

THIS VEHICLE MAKES FULL STOPS


AT ALL RAILROAD CROSSINGS

17042D 2 X 36 Vinyl

17042 5-1/2 X 20 Steel

CAUTION
- CYLINDER MUST BE HAULED
IN UPRIGHT POSITION

Cyl 20 GA
Cylinder Must Be Hauled
10 X 14 Steel

1075
2

1075D 11 x 11 Vinyl
1075G 11 x 11 Magnetic
1075P 11 x 11 Poly

HM-183
SECT.
SECT.

180-415
108-417

ANNUAL
INSP.

Test Date
MO.

TYPE OF TEST PERFORMED AS ABOVE DATE

V - External Visual Insp. I - Internal Visual Insp. P - Pressure Test


L - Lining Test K - Leakage Test T - Thickness Test

11223344K
55667788T
99000VPIL

V-31 Annual 6 x 15.5 Vinyl

1075

1075
2

CG-126 Flip Type Placard


1075 - 1005
13.5 X 13.5 Aluminum

HM-183
SECT.
SECT.

180-415
108-417

5 YEAR
INSP.

Retest Date
MO.

TYPE OF TEST PERFORMED AS ABOVE DATE

V - External Visual Insp. I - Internal Visual Insp. P - Pressure Test


L - Lining Test K - Leakage Test T - Thickness Test

MPH69 Slide-in
Placard Holder
(Placard sold separately)

11223344K
55667788T
99000VPIL

V-32 Five Year 6 x 15.5 Vinyl

88

EMERGENCY
SHUTOFF

QT

V-65 3 X 4.5 Vinyl

V-134 2.5 X 6 Vinyl

NQT

V-66 3 X 6.5 Vinyl

Signs
Cylinder Stickers
LIQUIFIED
PETROLEUM
GAS
UN 1075

DANGER --FLAMMABLE GAS UNDER PRESSURE LEAKING LP-GAS CAN CAUSE A FIRE OR EXPLOSION IF IGNITED CONTACT
LP-GAS SUPPLIERS FOR REPAIRS OR DISPOSAL OF THIS CYLINDER OR UNUSED LP-GAS FOR OUTDOOR USE ONLY*
DO NOT USE OR STORE CYLINDER IN A BUILDING, GARAGE OR ENCLOSED AREA.
TYPE 1
When Connecting for Use:

Know the odor of LP-gas. Under certain circumstances, you


may not be able to smell the odorant. If you hear or smell leaking
LP-gas, immediately get everyone away from the cylinder and
call the fire department.
Caution your LP-gas supplier to:
purge the cylinder of trapped air prior to first filling
check the cylinder requalification date
be certain not to overfill the cylinder

Use only in compliance with applicable codes.


Read and follow appliance manufacturer's instructions.
If regulator has an internal threaded coupling nut and the
cylinder valve has large outside threads, tighten the coupling
nut by turning clockwise (TYPE 1-Figure 1).

LP-gas is heavier than air and can settle in low places while
dissipating.
Contact with the liquid contents of the cylinder will cause freeze
burns to the skin.
Donotallowchildrentotamperorplaywiththecylinder.
When the cylinder is not connected for use, keep the valve
turned off. If your cylinder valve looks like the
POL TYPE (Figure 3) and is of 45 lb. LP-Gas capacity or less,
the outlet must also be plugged.
Do not use, store or transport cylinder where it could be exposed to high temperatures. Relief valve can open allowing a
large amount of flammable gas to escape.

FLAMMABLE
GAS
2

When transporting, keep cylinder secured in an upright position


with cylinder valve turned off. If the cylinder is of 45 lb. LP-Gas
capacity or less and looks like the POL TYPE (Figure 3), the
outlet must also be plugged.
Self-contained outdoor cooking appliances must be limited to
one cylinder of 20 lbs LP-Gas capacity or less.

HOSE

(Figure 1)

Customer Warning:

PRESSURE RELIEF VALVE

If regulator has a plug-in connection, pull valve sleeve back,


insert male plug fully and release valve sleeve
(TYPE 2-Figure 2). If the regulator has an external threaded
coupling nut, it has left-hand threads and must be tightened
by turning counter clockwise (POL TYPE-Figure 3).
Turn off all valves on appliance.
Do not check for gas leaks with a match or open flame.
Apply soapy water at areas marked "X" after opening
cylinder valve. If bubbles appear, close valve and have an
LP-gas service person make neede repairs. Also check
appliance valves and connections for leakage before lighting
appliance.
Light appliance(s) following manufacturer's instructions.
When appliance(s) is not in use, keep cylinder valve closed.

X
HANDWHEEL
PLASTIC
COUPLING

ACME
THREADS
X

PROPANE

X
X

NFPA HAZARD RATING

VENT

LIQUID LEVEL
INDICATOR
(OPTIONAL)

REGULATOR

HEALTH
HAZARD

PROPANE CYLINDER

TYPE 2

HOSE

(Figure 2)
PRESSURE RELIEF VALVE

POL TYPE

VENT

CONSULT CORRESPONDING MSDS FOR

DO NOT REMOVE, DEFACE OR OBLITERATE THIS LABEL

X LIQUID LEVEL
INDICATOR
(OPTIONAL)

Goggles

FURTHER INFORMATION AND INSTRUCTIONS.

X
X

0 --- Minimal

2 --- Moderate

HANDWHEEL

PERSONAL PROTECTION

1 --- Slight

4 --- Severe
3 --- Serious

Extremely Flammable Gas


Heavier than Air
Simple Asphyxiant
Odorized to warn of its presence
Contact with Liquid will cause
Freezing of Tissue
-- P.E.L. 1000 PPM
-- Store container outside and keep cool
(under 1300F)
-- Turn off container valve when not in use

REACTIVITY

REGULATOR

HOSE

(Figure 3)

LIQUID LEVEL
INDICATOR
(OPTIONAL)

PROPANE CYLINDER

PRESSURE RELIEF VALVE

* EXCEPT AS AUTHORIZED BY NFPA 58 OR B 149.2 ((in Canada)

HANDWHEEL

SPRING-LOADED
SLEEVE X

------

FIRE
HAZARD

VENT

AFFIX TO ALL PORTABLE CONTAINERS USED BY COMMERCIAL CUSTOMERS

REGULATOR

Gloves

HZ 116

PROPANE CYLINDER

SDOT
DOT Compliance
1.25 x 3.75 Vinyl

SP-53R
Duty to Warn
3 x 7 Vinyl

DA
NG
T
LP ER-F
AC
NT
DO -GAS LAMM
CO *
NO SUP ABLE
D LY
T
P
Cu
ITE ON
stom USE LIER GAS
UN
IGN SE
S
er W OR
N IFOOR U
STOFOR RE DER PR
arn
IO
S
ing
ES
D
R
SUR
:
E CYL PAIRS
PLO UT
OR EXFOR O
INDE OR DISP E LEAKING LP-GA
S
S CAN CAUSE A FIRE
R IN
LP-GA
A BUILOSAL OF THIS CYLINDER
OR UNUSED
DING, G
ARAGE OR ENCLOSED AREA.
TYPE 1
Custom
er Warnin
g:

HZ-116
OSHA Compliance
2.2 x 5 Vinyl

1
TYPE 2

(Figure 2)

POL TYPE

REACTIVITY
1 --- Slight
0 --- Minimal

4 --- Severe
3 --- Serious
2 --- Moderate

LE
MAB
FLAMGAS

Extremely Flammable Gas


Heavier than Air
Simple Asphyxiant
Odorized to warn of its presence
Contact with Liquid will cause
Freezing of Tissue
-- P.E.L. 1000 PPM
-- Store container outside and keep cool
(under 1300F)
-- Turn off container valve when not in use

FIRE
HAZARD

(Figure 1)

UN 1075

FLAMMABLE
GAS

PERSONAL PROTECTION

CONSULT CORRESPONDING MSDS FOR


FURTHER INFORMATION AND INSTRUCTIONS.

(Figure 3)

LIQUIFIED
PETROLEUM
GAS

------

PROPANE

NFPA HAZARD RATING


HEALTH
HAZARD

Goggles

Gloves

THIS LP TANK IS EQUIPPED


WITH A SAFETY RELIEF VALVE.
DO NOT PLACE INSIDE ANY
ENCLOSED OR HEATED AREA

AFFIX TO ALL PORTABLE CONTAINERS USED BY COMMERCIAL CUSTOMERS

DANGER --FLAMMABLE GAS UNDER PRESSURE LEAKING LP-GAS CAN CAUSE A FIRE OR EXPLOSION IF IGNITED CONTACT
LP-GAS SUPPLIERS FOR REPAIRS OR DISPOSAL OF THIS CYLINDER OR UNUSED LP-GAS FOR OUTDOOR USE ONLY*
DO NOT USE OR STORE CYLINDER IN A BUILDING, GARAGE OR ENCLOSED AREA.

CYL 2 in 1
DOT & Duty to Warn
3 x 7 Vinyl

Customer Warning:
KnowtheodorofLP-gas.Undercertaincircumstances,you
maynotbeabletosmelltheodorant.Ifyouhearorsmellleaking
LP-gas,immediatelygeteveryoneawayfromthecylinderand
callthefiredepartment.
Caution your LP-gas supplier to:
purgethecylinderoftrappedairpriortofirstfilling
checkthecylinderrequalificationdate
becertainnottooverfillthecylinder

When Connecting for Use:


Useonlyincompliancewithapplicablecodes.
Read and follow appliance manufacturer's instructions.
Ifregulatorhasaninternalthreadedcouplingnutandthe
cylindervalvehaslargeoutsidethreads,tightenthecoupling
nutbyturningclockwise(TYPE1-Figure1).
Ifregulatorhasaplug-inconnection,pullvalvesleeveback,
insertmaleplugfullyandreleasevalvesleeve
(TYPE2-Figure2).Iftheregulatorhasanexternalthreaded
couplingnut,ithasleft-handthreadsandmustbetightened
byturningcounterclockwise(POLTYPE-Figure3).
Turnoffallvalvesonappliance.
Donotcheckforgasleakswithamatchoropenflame.
Applysoapywateratareasmarked"X"afteropening
cylindervalve.Ifbubblesappear,closevalveandhavean
LP-gasservicepersonmakeneederepairs.Alsocheck
appliancevalvesandconnectionsforleakagebeforelighting
appliance.

LP-gasisheavierthanairandcansettleinlowplaceswhile
dissipating.
Contactwiththeliquidcontentsofthecylinderwillcausefreeze
burnstotheskin.
Donotallowchildrentotamperorplaywiththecylinder.
Whenthecylinderisnotconnectedforuse,keepthevalve
turnedoff.Ifyourcylindervalvelookslikethe
POLTYPE(Figure3)andisof45lb.LP-Gascapacityorless,
theoutletmustalsobeplugged.
Donotuse,storeortransportcylinderwhereitcouldbeexposedtohightemperatures.Reliefvalvecanopenallowinga
largeamountofflammablegastoescape.

Whentransporting,keepcylindersecuredinanuprightposition
withcylindervalveturnedoff.Ifthecylinderisof45lb.LP-Gas
capacityorlessandlookslikethePOLTYPE(Figure3),the
outletmustalsobeplugged.
Self-containedoutdoorcookingappliancesmustbelimitedto
onecylinderof20lbsLP-Gascapacityorless.

V-128
NO OPD Sticker
Use for cylinders that
cannot be upgrade to
the new OPD valve
4.75 x 4 Vinyl

CAUTION
This container is NOT
equipped with an OPD
(overfilling prevention device)

Light appliance(s) following manufacturer's instructions.


Whenappliance(s)isnotinuse,keepcylindervalveclosed.

TYPE 1

HOSE

(Figure 1)
PRESSURE RELIEF VALVE

X
HANDWHEEL
PLASTIC
COUPLING

ACME
THREADS
X

X
X

VENT

LIQUID LEVEL
INDICATOR
(OPTIONAL)

REGULATOR

PROPANE CYLINDER

TYPE 2

HOSE

(Figure 2)
PRESSURE RELIEF VALVE

X
HANDWHEEL

SPRING-LOADED
SLEEVE X

X
X

VENT

LIQUID LEVEL
INDICATOR
(OPTIONAL)

REGULATOR

PROPANE CYLINDER

POL TYPE

HOSE

(Figure 3)

PRESSURE RELIEF VALVE


HANDWHEEL

EXCEPTASAUTHORIZEDBYNFPA58ORB149.2((inCanada)
DONOTREMOVE,DEFACEOROBLITERATETHISLABEL

X
X

X LIQUID LEVEL
INDICATOR
(OPTIONAL)

VENT
REGULATOR

PROPANE CYLINDER

CYL 3 in 1
DOT
Duty to Warn
OSHA
4.75 x 6.5 Vinyl

Cylinder Requalification Stickers


QTR. 1

Your RIN
preprinted here
Peel & stick
month here

This tank has been


visually reinspected in accordance
with 49 CFR 180.209(g)

01 01 01 01 01 01 01 01
02 02 02 02 02 02 02 02
03 03 03 03 03 03 03 03

04 04 04 04 04 04 04 04
05 05 05 05 05 05 05 05
06 06 06 06 06 06 06 06

5-V88-1

5-V88-2

5-V88-1

Visual Requalifier
Identification Number

/04 E

C-58
3 x 1.875 Vinyl

5-V88-2

QTR. 3

Date/Type
Visual Inspection
5-C86

QTR. 2

QTR. 4

07 07 07 07 07 07 07 07
08 08 08 08 08 08 08 08
09 09 09 09 09 09 09 09

10 10 10 10 10 10 10 10
11 11 11 11 11 11 11 11
12 12 12 12 12 12 12 12

5-V88-3

5-V88-4

5-V88-3

89

5-V88-4

Plant Signs
NOTICE

AUTHORIZED
PERSONNEL
ONLY

NO SMOKING
M AT C H E S O R
OPEN LIGHTS

S1317V
Authorized Personnel
10 X 14 Steel

157 10 X 14 Steel
157D 10 X 14 Vinyl
201 14 X 20 Steel

PROPANE
155-71D 2 Letters Vinyl (3 X 12)
155-714D 4 Letters Vinyl (5 X 18)
155-716D 6 Letters Vinyl (6.75 X 27)

FLAMMABLE

NO TRESPASSING

DANGER

949 4 X 24 Steel

V-24BB 4 X 22 Vinyl

LIQUEFIED PETROLEUM GAS


V-302BB 4 X 36 Vinyl

NO SMOKING
916D 2 Letters Vinyl (3 X 14)
916D-3 3 Letters Vinyl 4 X 22)

STOP

TA N K C A R
CONNECTED

945B
Tank Car Sign
11 X 17 Steel
(Shown with
accessory rail sign
post)

CAUTION
BURIED
GAS
LINE

HZ-704-1 7.5 X 7.5 Vinyl


HZ-704-3 15 X 15 Vinyl

CAUTION
- SHUT OFF ENGINE BEFORE
REFUELING

2929-9 20GA
Shut Off Engine
14 X 20 Steel

LP-1 4 x 5
Yellow Flag
21 Wire Staff
Marks Existing Lines
EMERGENCY
SHUTOFF VALVE
PULL TO CLOSE

LIQUID
LIQUID
LIQUID
LIQUID
LIQUID

VAPOR
VAPOR
VAPOR
VAPOR
VAPOR

V-90-5 Five Ea
1 x 4 Vinyl

V-91-5 Five Ea
1 x 4 Vinyl

LP-5 4 x 5
White Flag
21 Wire Staff
Marks Proposed Lines
EMERGENCY
SHUTOFF VALVE
PUSH TO CLOSE

P-81 10 x 12 Poly

P-82 10 x 12 Poly

PROPANE-CONTAINER
LIQUID VALVE
EMERGENCY SHUTOFF

PROPANE-CONTAINER
LIQUID VALVE
EMERGENCY SHUTOFF

PULL TO CLOSE

PUSH TO CLOSE

P-148 12 x 12 Poly

90

P-149 12 x 12 Poly

Reels
Hannay Hose Reels
Typical EPB
Hose Reel

Hannay LP-Gas hose reels are of heavy duty construction and are designed for operating pressures of 1,000 PSI. Complete units are built to
order from individual components matched to the hose capacity, piping
size, mounting arrangement and rewind direction required.
Many different configurations are available to suit individual needs. The
most common arrangement with top right rewind, 12v DC explosion
proof motor, manual rewind and 1-1/2 connections is shown.

Common Models and Dimensions


Reel
Model
Number

Reel Dimensions (inches)

1 I.D. Hose
Capacity
(Feet)

Ship Wt.
(lbs.)

EPB24-23-24

125

21

15.5

10.5

20.5

22.75

29.25

23.5

144

EPB30-23-24

150

27.5

22

10.5

20.5

22.75

33.75

23.5

157

EPB24-25-26

150

21

21

10.5

25.5

24.75

29.25

27.88

152

D
F

FH3 Roller & Spool Assembly

Guidemaster

Add convenience and ease of hose handling with the


FH3 roller and spool assembly. Especially helpful for
odd angle hose reeling.
FH3
Shown with top wind
brackets

For the ultimate ease in hose handling, use the Guidemaster hose guide.

Guidemater
Shown with bottom
wind brackets

91

Reels
Common Replacement Parts

Bevel Gears
9914.0372 Ring Gear
9914..0394 Pinion Gear

H-150G Riser Gasket

Back Bearing 1

Motor Sprockets

Chain Pitch Size


Chain
Pitch

A Roller
Width

B Link
Spacing

#35

27.5

22

#40

21

21

Front Bearing 1-1/2

9910.1117 #35 chain 11 tooth


1-11/16 long
9910.0917 #40 chain 9 tooth
1-5/16 long

Chain
9912.0001 #35 chain 10 ft. long
9912.0002 #40 chain 10 ft. long

12v DC XP Motors
9915.0003 1/2 HP 650 RPM
9915.0009 2/3 HP 500 RPM
Brake/Rewind
Assembly
9914.0200

12v Solenoid
9917.0025

XP Switch
EPS-1

Switch Bracket
ESH-2A

Rectangular Switch
EXPB-2A

92

Junction Box
JBC

Circuit Breaker
9917.0021 50 Amp
9917.0027 70 Amp

Reels
FH3 Roller Parts
FH-3 Roller Part Numbers

1
2

Part Number

Description

9940.0010

Roller Tubing (specify length)

9940.0009

Roller Rod (specify length)

9940.0008

Trunion Bearing

9940.0002

Black Cap (replaces obs. chrome cap)

9940.0012

Plastic-coated Step Bolt w/washers & Nut

9940.0005

Chrome Spool

9940.0006

Chrome Block

Key #

FH3 Roller Identification

FH-3 Roller Length Indetification

FH-3
Roller and Spool Assembly

Roller Number

Roller Length
w/bushings
A (inches)

Mounting Bolts
C to C
B (inches)

16

18.75

18

20.75

20.5

23.25

22.5

25.25

24.5

27.25

26.5

29.25

9940-010
(specify length)

A
B

Chiksan Swivel Joints


Chiksan swivel joints are high performance
malleable iron units for 1,000 PSI service.
All swivels are equipped with -175OF
AD stainless steel, spring loaded teflon
packing.
Unsurpassed for long, leak-free service
under the extreme temperature conditions
experienced in liquid propane service.
Stock Sizes:
3/4 thru 2 FNPT

93

NO. 7
LUBRICANT
CHIKSAN

AD Packing Sets
3178521 3/4 - 1
3178528 1-1/4 - 1-1/2
3178535 2
Ball Bearing Sets
1/4-40 3/4 - 1
1/4-54 1-1/4 - 1-1/2
3/8-48 2

#7 Grease
14-1/2 oz tube
-50 - 212 OF

Chiksan
Packing
ForSwivelJoints

AD Packing Set

Corken Pumps
Corken Coro-Flo Regenerative Turbine Pumps
The regenerative turbine pump is the most dependable LP gas pump on the market.
The free floating impeller with teeth cut on both sides picks up the fluid and creates
a spiraling motion around the circumference of each side. The fluid is slightly accelerated and pressurized in dozens of small steps creating a smooth, quiet, overall
product flow. With only a single pump seal and its free-floating impeller, the maintenence on these pumps is easy and very infrequent.

Corken C Series Coro-Flo Pumps


Extremely quiet and free of vibration and pulsation, the Coro-Flo pump provides trouble-free service and long life. For lowcapacity, medium-head pumping such as cylinder filling, the C-Series is the pump of choice.
Model
Number

Capacity
GPM Propane

Inlet

Outlet

Motor
HP

Shipping
Weight

C10-SM

1-1/4

1 - 1 Phase

80#

C12-SM

12

1-1/2

1 - 1 Phase

90#

C13-SM

20

1-1/2

2 - 1 Phase

130#

C14

38

1-1/2

3 - 3 Phase

150#

CO

RK

C12

EN

Corken F Series Coro-Flo Pumps


Same features and reliability as the C models but used for base mounting with standard foot mounted motors. Motor voltage, phase etc. can be selected to suit the individual application. Commonly used to feed vaporizing and aerosol systems.
Model
Number

Capacity
GPM Propane

Inlet

Outlet

Motor
HP

F10

1-1/4

3/4

F12

12

1-1/2

F13

20

1-1/2

F14

38

1-1/2

F15

19

1-1/2

Shipping
Weight

48#

CO

RK

EN

F12

Corken FF Series Coro-Flo Pumps


The FF075 and FF150 pumps are designed for larger capacity
or higher differential pressure applications. Exceptionally well
suited for larger motor fuelling, vaporizer feed systems in both
aboveground and underground tank applications.
Model
Number

Capacity*
GPM Propane

Inlet

Outlet

Motor
HP

FF075

32

1-1/2

7.5

FF150

44

1-1/2

7.5

EN

RK

CO

Shipping
Weight

FF075

CORKEN

140#

Typical Mounting

94

Corken Pumps
Corken Coro-Vane Sliding Vane Pumps

The sliding vane pump is the most popular type of pump in the LP gas industry for
higher flow rate applications. In this type of pump, a slotted rotor is eccentrically supported in a cycloidal cam creating a crescent cavity between the rotor and the cam.
The sliding vanes sweep the incoming fluid to the opposite side of the crescent where
it is squeezed through discharge holes in the cam toward the pump outlet.
Because the vanes must always firmly contact the cam, special porting is designed
into these pumps which routes discharge pressure under the vanes to keep them
retracted from the rotor.

Corken Coro-Vane Stationary Pumps

Corken Coro-Vane pumps utilize the sliding-vane design to ensure pumping efficiencies remain high throughout the life of
the pump. The vanes are self-adjusting for wear. Coro-Vane pumps are positive displacement pumps. They produce up to a
maximum differential pressure of 125 PSIG. Three models are offered with capacities up to 350 GPM.
Model
Number

Capacity*
GPM Propane

Inlet

Outlet

Motor
STD HP

Shipping
Weight

521

72

2-1/2 NPT

2 NPT

132#

Z3500

154

3 NPT

3 NPT

10

160#

Z4500

310

4 Flange

3 Flange

20

265#

ET

TL

INLET

OU

* Capacity based on 780 RPM and 40 PSID.


** Other inlet and outlet configurations available on request.

Z3500

Typical Z3500 Installation

150
200

100

250

50

300
USG

OUTLET

CORKEN

PA

ET

INLET

CORKEN

95

Corken Pumps
Corken Coro-Vane Truck Pumps
The Corken Z-Series truck pumps offer some remarkable improvements over competitive designs.
Rotor Centering - thrust bearings in addition to heavy duty roller bearings keep the rotor from grinding thru the endplates.
Blade Life - large diameter, low mass blade drivers wont drive thru the blades even at elevated speeds.
Cavitation - new design blades, push rods and liner allow speeds up to 800 RPM.
Model
Number

Capacity*
GPM Propane

Inlet

Auxilliary
Inlet

Outlet

Shipping
Weight

Z3200

121

3 Flange

2 NPT

2 NPT

140#

Z4200

400

4 Flange

2 NPT

Dual 2 NPT

275#

* Capacity based on 800 RPM and 50 PSID.

INLET

CORKEN

Z4200
Transport Pump
CORKEN
OUTLET

Z3200 Bobtail Pump


End View

Z3200 Bobtail Pump


Side View

INLET

Z4200 Transport Pump


Mounted on Internal Valve

Z3200 Bobtail Pump


Mounted on Internal Valve

C O RKEN

OUTLET

C O RKEN
INLET

OUTLET

CORO-VANE

go
Re

go
Re

Typical Transport Mounting


4 Z4200

96

go
Re

go
Re

Corken Pumps
Corken Pump Bypass Valves
Model
Number

Capacity Range
GPM Propane

Inlet &
Outlet

B166 3/4

Up to 40

3/4

B166 1

Up to 40

T166 1-1/4

30 - 100

1-1/4

T166 1-1/2

30 - 100

1-1/2

ZV200

70 - 250

B177 2
B177 2-1/2

Shipping
Weight

9#

B166, T166
23#

80 - 350

B166 Series
The B166 is used on cylinder filling pumps as well
as aerosol feed pumps. It incorporates a priming
valve for vapor elimination and operates with a
moderate pressure build-up.

45#

2-1/2

T166 Series
The T166 is used on larger capacity pumps such as
bulk delivery trucks. It incorporates a continuous
internal bleed for vapor elimination and operates
with a moderate pressure build-up.

B177 Series
The B177 is used on large capacity
pumps. It requires an external sensing line
and operates with a low pressure build-up.

Return to Tank
INLET

To Load
Typical Bypass
Arrangement

B177
ZV200 Bypass
The ZV200 is used on both truck and
stationary applications. It incorporates
continuous internal bleed for vapor elimination and operates with low pressure
build-up.

Inlet
CORKEN
R

ZV200 BYPASS
VALVE

ZV200

Corken Flo-Chek Valves


The Flo-Chek enables you to detect flow in gas or liquid lines and
prevents release of product from storage tank in the event of a line
failure. Flow-indicating and back-check valves feature all ductile iron
construction and are available in 1-1/4 through 4 NPT or 2 through
4 slip-on weld flange configurations.
Model
Number

Inlet &
Outlet

FC125

1-1/4

FC150

1-1/2

FC200

FC250

2-1/2

FC300

FC400

Shipping
Weight
8#

FC200

Reading The Flo-Chek Valve

30#

40#

No Flow

Erratic Flow

97

Full Flow

Corken Pumps
Corken Oil-Free Compressors
Corken gas compressors are designed for use in liquid transfer,
vapor recovery, scavenger and portable applications. Whether it is
gas recovery from cylinders or barge unloading, Corken has a compressor for your application.

491-107

The 107 bulk plant gas compressor unit is complete with pressure gauges, steel baseplate, mechanical liquid trap, four-way
valve, strainer, interconnecting piping, adjustable driver slide
base, v-belt drive and belt guard ready to receive an electric motor.
This standard unit is typically used for liquid transfer and vapor
recovery in applications including rail car and truck loading and
unloading.
Model
Number

Max Capacity
GPM Propane

Max Capacity
CFM

Inlet

Outlet

Motor
STD HP

Bare
Weight

107
Weight

91

50

8.3

3/4 NPT

3/4 NPT

145#

260#

291

101

16.5

3/4 NPT

3/4 NPT

190#

305#

491

215

35.5

1-1/4 NPT

1-1/4 NPT

15

300#

480#

691

361

60.2

2 NPT

1-1/2 NPT

25

670#

850#

Typical Compressor Transfer System


Tank Car Nipples with Integral
Emergency Shutoff

Emergency Shutoff

Sight Flow
Back Check
Check Valves

98

Blackmer Pumps
Blackmer Cylinder & Motor Fueling Pumps
These motor speed pumps are positive displacement sliding-vane design
in a wide range of capacities. F series models include a motor mounting bracket for close coupling to NEMA C-face motors.
1 models incorporate an integral back-to-tank bypass.
Model
Number

Capacity*
GPM Propane

Inlet &
Outlet

Motor
HP

Motor
Mounting

Shipping
Weight

LGF1

C-face

32#

LGF1P

13

1-1/2

C-face

32#

LGRLF1.25

16

C-face

43#

LGLF1.25

21

C-face

43#

LGL1.25

21

Foot

31#

LGL1.5

33

Foot

31#

1-1/4

1-1/2

1-1/2

LGF1P
LGRLF1.25
LGL1.5

LGF1P
with
motor

* Capacity based on cylinder filling applications.

Blackmer Stationary Pumps


LGLD2E

Blackmer stationary pumps are positive displacement design utilizing sliding-vanes. Three models offer ranges up to 270 GPM. These
are higher volume pumps that are commonly driven at reduced
speeds with V-belt drives.
Model
Number

Capacity*
GPM Propane

Inlet

Outlet

Motor
STD HP

Shipping
Weight

LGLD2E

67

2 NPT

2 NPT

60#

LGLD3E

133

3 NPT

3 NPT

10

166#

LGLD4

270

4 Flange

3 Flange

20

227#

LGLD4

* Capacity based on 660 RPM and 50 PSID.


** Other inlet and outlet configurations available on request.

Blackmer Truck Pumps


Blackmer TLGLF3 and TLGLF4 pumps are designed to mount
directly to a commercial internal control valve, in combination with
the tank of a bobtail or transport.

TLGLF3

Model
Number

Capacity*
GPM Propane

Inlet

Auxilliary
Inlet

Outlet

Shipping
Weight

TLGLF3

93

3 Flange

2 NPT

2 NPT

125#

TLGLF4

280

4 Flange

2 NPT

Dual 2 NPT

240#

* Capacity based on 650 RPM and 50 PSID.

TLGLF4

99

Pump Accessories
Blackmer Bypass Valves

Fisher Absolute Bypass Valves

Blackmer differential bypass valves are designed to


protect pumps and system components from excessive
pressure damage. Five sizes are offered to provide full
flow capacity up to 250 GPM.

Certain applications require a set line pressure that does not


vary with the pressure of the storage tank. Absolute bypasses
measure the difference between the line pressure and atmospheric pressure and fill the need for this type of application.

Model
Number

Capacity Range
GPM Propane

BV 3/4

BV 1-1/4

BV 2

5#

10#

1-1/2

Up to 180

Model
Number

Spring
Range

Inlet &
Outlet

*Propane
Capacity
(GPM)

Shipping
Weight

98H-30

70 - 140#

49.0

20#

98H-96

1-1/4

Up to 80

BV 1-1/2

Shipping
Weight

3/4

Up to 40

BV 1

Inlet &
Outlet

98H-100

50 - 100#

1-1/2
2

28.0

37#
48#

* Based on 10 psig buildup over setting.

16#

98H-30

BV2

Pump Checkout Procedure


Checking the performance of a liquid propane pump is readily accomplished by recirculating the product flow and throttling
the discharge to determine the pressure capability of the system. The pump should be able to increase the tank pressure by at
least 80 psi without motor overload or pressure fluctuation.
If the system doesnt have a pressure gauge, install one.
If the filling hose is too short to provide recirculation, get a longer one.

Valve A must be open. Verify that the excess flow valve


has not inadvertently closed.
C

The filling hose must be connected to valve C to allow


free circulation back to storage.
Valve B must be closed to eliminate the bypass circuit.
Pressure gauge D will show tank pressure with the
pump off. It will read a modest (20 psi) increase in pressure after pump is started with valve C open

A
D
CO

Throttling valve C will dead head the flow and allow


the operator to judge the highest pressure increase the
pump is capable of producing.

RK

EN

Reopening valve B will allow the operator to do a final


reset of the bypass valve.

100

Pump Accessories
Paget Strainers

Standard Threaded Specs

Designed to trap foreign material in pipeline systems and retain it in


the strainer body where it is removed through the blow-off connection. All strainers are ductile iron (1000 WOG) in accordance with
the guidelines of NFPA 58. Screens are 40 mesh stainless steel.
Stocked in 1/2 thru 3 screwed sizes.
Flanged connections available on special order.

Size FNPT

PAG 1/2

1/2

PAG 3/4

3/4

PAG 1

A
Pag 2
PA

Flanged models have 300#


flanges both ends.

ET

Part No

Blow-off FNPT

Size A

1/2

3-7/8

PAG 1-1/4

1-1/4

PAG 1-1/2

1-1/2

PAG 2

PAG 3

3/4

5-1/2
6

7-1/4

1-1/4

10

Standard Flanged Specs

Pag 4F
G
PA
T

Steel Flex Connectors


Steel Flex Connectors are used in piping systems where settling
and shifting would cause stresses on the piping components.
Also used to dampen the vibration in pump and compressor
systems.
The stainless steel inner tube is wrapped with double braided
stainless steel. Schedule 80 nipples are welded on.

Part No

Size

Blow-off FNPT

Size A

PAG 2F

11-1/4

PAG 3F

1-1/4

14

PAG 4F

1-1/4

17

PAG 6F

1-1/2

21-1/2

Standard Threaded Specs


These are standard diameter and length flex connecors.
Other lengths available by special order.

2 Flex Connector
Threaded

Inside
Diameter

Overall
Length

Working
Pressure PSI

Burst
Pressure PSI

1/2

12

2350

9400

3/4

13

1335

5340

14

1120

4480

1-1/4

15

800

3200

1-1/2

16

665

2660

20

865

3460

2-1/2

22

495

1980

24

455

1820

Flanged Connectors

2 Flex Connector
Flanged

Flanged models are available by special order. The flexible


material is the same as the threaded models. Order by
connector diameter and face-to-face dimension.

101

Pump Accessories
Motors and Drive Accessories
We stock a complete line of AC electric motors, direct drive accessories, V-belt drive accessories, starters and start-stop
stations. Give us a call for your particular application needs.
Motors: Explosion proof models for pumps and compressors thru 25HP.
V-belt Drives: Hubs and sheaves to match any RPM needs.
Direct Drive Couplings: Couplings and spiders for all popular drive shaft sizes.
Starters: Explosion proof manual and magnetic starters with accessory start-stop stations.
V-belt Drive Pump

Direct Drive Pump

N E KR O C

N E KRO
C

INLET

OUTLET

Direct Drive Couplings

V-belt Hubs and Sheaves

Explosion Proof Motors

Manual Motor Starters

Start-Stop Stations

102

Magnetic Starters

Pump Hook-up Kits


Filling Hook-up Kits

You Supply The Tank - We Will Send The Rest

Bottle Fill Kit Components


Pump with Motor & Switch
Bypass Valve
Bottom Outlet Valve with Excess Flow
Hydrostatic Relief
Flex Connector
Strainer
Inlet Pipe Union & Nipples
1/2 X 10 ft Filling Hose
Quick Acting Shutoff Valve
Soft Nose POL Connector

Fill Kit
Piping
Arrangement

400

WOG

Motor Fuel Kit


Hose End Valve

PA
G
E

Motor Fuel Fill Kit Components


Same componnents as the Bottle Fill except:
3/4 X 15 ft Filling Hose
Quick Acting Shutoff Valve
Female ACME Connector

Pressurizing Pump Sets


We assemble complete pressurizing pump sets for a wide variety of pressure and load requirements. These assemblies provide
a complete pump pressurizing package for continuos duty service with all components prepiped on a common base for ease of
installation.
Differential Pressure Applications

Absolute Pressure Applications

This style pump set is used where the load requires a


moderate boost in pressure above what the storage tank
can provide. A differential bypass regulates the boost
pressure. The dual check valve arrangement allows the
load to operate without the pump running with the option
of runing the pump when low storage tank pressures are
experienced.

This style pump set is used where an absolute line


pressure is required by the load. The absolute bypass
holds the delivery pressure to a constant value in contrast
to a differential value.
Common applications include hot mix plants, propane air
mixers or any vaporized gas application where a steady
pressure is required.

Common applications include grain dryers, construction


heater loads or any vaporized gas application requiring a
presssure boost.

150
200

100

250

50

300

Return To
Storage

Return To
Storage

USG

150
200

100

250

50

300
USG

To
Load

In

PA

ET

To
Load

103

Dispensing Units
Standard Dispensing Units

400

WOG

RKE

CO

Profitable, Ready To Use Gas-Pac


Designed to service the growing need for LP fuel to industrial forklift
users, motor fleets, campers, sportsmen and many others. The Gas-Pac
unit is ready to use and will service all types and sizes of cylinders and
tanks.
Features
12 GPM Pump with explosion proof motor listed by U.L.
Neptune 1 meter with 631 register.
3/4 X 18 ft motor fuel hose
1/2 X 5 ft cylinder filling hose
1000# platform scale
Inlet strainer
All metal welded constuction
Locking door
Refill, Haz-Mat, Propane & No Smoking decals
Options
Temperature compensated meter
Skid for tank mounting

Specifications
Depth
Width
Height
Weight

Standard Dispensing Unit

40
40
45
250#

Deluxe Walk-in Dispensing Units


Features
12 GPM Pump with explosion proof motor
listed by U.L.
Neptune 1 meter with 631 register.
3/4 X 18 ft motor fuel hose
1/2 X 5 ft cylinder filling hose
1000# platform scale
Inlet strainer
All metal welded constuction
Locking door
Refill, Haz-Mat, Propane & No Smoking
decals

Profitable, Ready To Use Gas-Pac


The Deluxe Walk-in Gas-Pac is ready to use and provides out-of-theelements filling for the operator. Large cabinet allows addition of an
accessory explosion proof light if desired.

400

WOG

Options
Temperature compensated meter
Skid for tank mounting
Emergency shut-off interlock assembly
activated by door closure
Explosion proof light
EN

RK

CO

Specifications
Depth
Width
Height
Weight

48
48
72
500#

Deluxe Walk-in Dispensing Unit

104

Dispensing Units
Dispensing Unit Skid Bases
We fabricate heavy duty skid bases for dispensing units to accomodate 500 or 1000 gallon tanks on a common base with
the unit. A skid unit is much easier to install and gives the installation a professional look. The elevated tank mounting
adds to the pump suction head for better pumping and long life of the dispenser components.

E
PAN
O
R
P
400

WOG

SKID BASE
ISOMETRIC VIEW

COR

KEN

18' 6"
4' 0"

DISTANCE SET TO TANK FOOT CENTERS

32"
19-1/4"

32"

SKID BASE DIMENSIONS

END VIEW

Dispenser Inlet Piping

Cylinder Filling Connectors


7193D-10 POL
7193L-10A Lift Truck
7193U-10 QCC
7193T-10 FPOL X QCC
12982 & 5760A
FPOL X F Liquid

Cabinet
Wall

PA

ACME Filling Connectors

3175

105

A7575L3

Krug Products
Krug Vapor Compressor

H50-GH Compressor
with gasoline carburetion

Designed for evacuating tanks for repair or moving.


Unit is portable. Easy to handle.
Saves wear and tear on truck pump.
4 HP overhead valve engine.
18 to 50 GPM depending on piping.
Gasoline or propane carburetion models.
1/2 FNPT inlet and outlet connections.
Shipping weight 70 lbs.

1075
2

H50-LPH Compressor
with propane carburetion
HONDA

GX

Hose Kits
Available for tank-to-tank or
tank-to-truck hookups.

Typical Unloading Arrangement


Tank to Truck

STRAINER

Krug Hand Pump


Used for liquid transfer where electicity is not
available. The piston style, hand operated pump is
easy to use and economical to maintain.
6 GPM at 40 strokes.
1 FNPT inlet and 3/4 FNPT outlet.

Hand Pump shown with typical


piping arrangement.

106

004

GOW

Cylinder Storage Cabinets


Forklift Cylinder Storage Cabinets
PR O PA NE

IN
NO SM OK

Built Sturdy With Features The Others Dont Have


These Are Not Erector Set Bolt Together Units
FEATURES
All Welded Construction
The unit comes assembled ready to go.
Top, Sides, Back Enclosed
Galvanized sheets on all sides keeps snow, rain, ice etc. from the
cylinders. Doors are expanded metal for ventilation and cylinder
viewing.
Dual Reinforced Doors
2 doors with 1 square tubing reinforcement eliminates sags and
wobbles. SS hinges make for rust-free smooth operation. Door
latch is positive acting and lockable.
Safe Short Profile Design
No back breaking overhead lifting of cylinders.
Top row of cylinders is at 3 ft. height.
Forklift models have three rows of heavy angle iron racks for
horizontal cylinder storage.
20# cylinder models have expanded metal shelves in 12, 16, & 18
capacity units. Three shelves on 27 capacity units.

Forklift Cylinder Storage Specs


Capacity
6 33#
9 33#

Length
47

12 33#

61

9 43#

47

12 43#

61

Depth

Height

Weight

37

120#

30

170#
53

36

220#

Sturdy Angle Iron Base


Wide footprint base rails provide good support - no sinking into
asphalt. Cabinet can be moved with forklift.

200#
250#

20# Cylinder Storage Cabinets

PR O PA NE

Painted
All steel parts are primed and painted with two coats of high
quality phenolic for unmatched protection.
Sign Panel
Ample panel on door for signs and decals.

KI NG
NO SM O

20# Cylinder Storage Specs


Capacity

Length

Depth

Height

30

53

Weight

12 20#

47

16 20#

61

18 20#

40

40

48-1/2

300#

27 20#

38

38

77

350#

200#
250#

Lower shelf will accommodate either 20# or 30#


cylinders

107

Propane Cylinders
Manchester Cylinders
Manchester offers a full range of DOT cylinders from 5 pounds thru 420 pounds.
Triple testing, steel shotblasting and powder coat paint provide uniform quality
throughout the entire product line.

OL
H

Vertical DOT Cylinders


Model

Description

OL

TW

WC

10054

5# with QCC & OPD

12

8.62

9.5

13.0

10228.4

10# with QCC & OPD

17.43

13.75

8.87

14

26.1

10393.1

11# with QCC & OPD

10504

20# with QCC & OPD

12.38

8.37

13

25.4

10834TC.1

20# with QCC & OPD & SG

1160.8

30# with QCC & OPD

1166TC.2

30# with QCC & OPD & SG

23.43

19.56

25.5

71.4

1220.13

40# with QCC & OPD

1222TC.2

40# with QCC & OPD & SG

29.43

25.56

30.5

95.2

14861

50# with POL & Outage

28.50

23.70

14.50

46

119

1427

100# with POL & Outage

46.31

41.00

15.06

70

238

Description

OL

TW

WC

10487TC

20# with QCC & OPD & SG

17.37

13.62

19.5

47.6

1175TC

30# with QCC & OPD & SG

23.43

19.56

27.7

71.4

12.16

Horizontal DOT Cylinders


Model

12.16

Vertical Buffer Cylinders

5455
9285

Capacity
20#

Material

OL

TW

Steel

19.13

12.19

19.5

Aluminum

20.38

12.28

17

1499
6762.1

Capacity
420#

10228.4

10504

WC
47.6

Buffer

Vertical 420# Cylinders


Model

10393.1

10487TC

Dont use standard forklift cylinders on buffer applications.


Buffer cylinders are commonly used indoors and are required to utilize
the same safety connector and separate relief valve as found on forklift
cylinders. Because the cylinder sloshes liquid during normal use, no
vapor eduction tube is installed below the vapor valve to prevent liquid
entrapment.
Model

10054

Design
DOT
ASME

OL

TW

WC

53.25

30

283

1000

108

1499

Propane Cylinders
Manchester Forklift Cylinders
Manchester forklift cylinders are built tough. Guard collars are MIG welded 13 gauge
with three easy-to-carry hand holes. Liquid tubes are internally braced for added tube
stability and support. Float gauges are easy-to-read universal vertical/horizontal design.

OL

Steel Forklift Cylinders


Model

Capacity

OL

5550

20#

19.13

14

5570

33#

27.25

22

5590

43#

33.25

28

12.19

TW

WC

27

47.6

36

80

43

104

TW

WC

17

47.6

23.5

80

25

104

Aluminum Forklift Cylinders


Model

Capacity

OL

9300

20#

20.38

14

9310

33#

28.56

22

9164

43#

33.25

28

12.28

5570

Forklift Cylinder Parts

9300

Relief Valve and Accessories


Deflection Elbows

Cap for Relief

Caps for Elbows


R

7545-14

7545-12

9103-54

3100-54

7545-40

Gasket & Oring

8545AK
8545AK
7141M-3R

Fixed Liquid Level

7513-25

Shutoff
ACME
Connectors

3165C
43%

27%

1/4

PROPANE

VERTICAL

RIZOTAL
HO

3/8
1/4
7384

1/8

DO NOT
USE FOR
FILLING

1/8
12%

10%

9101P5H

Bulk Filler

7141M
7141M

7647SC

Float Gauges

Tank
Size

Junior
Pattern

1-1/4
Threaded

3/4
Threaded

9300

6284-33

7284-33

G12854

9310

6284-34

7284-34

G12854

9164

6284-35

7284-35

7384-1007

109

7141F

Tanks and Cylinders


Forklift Cylinder Brackets
R

TB2-60

43%

27%

VERTICAL

1/8

TB2

Model

1/4

PROPANE

RIZOTAL
HO

3/8
1/4
7384

DO NOT
USE FOR
FILLING

1/8
12%

10%

TB2 Mount

Description

TB2

33# & 43# Horizontal

TB3

20# Vertical

TB2-60

Toggle & Nut

TB2-70

Locating Pin Assy

TB3

Manchester RV & Motor Fuel Tanks


Manchester offers a wide variety of RV and motor fuel tanks in a wide range of diameters, lengths and capacities for autos,
trucks and RVs. These tanks are available on a direct order basis from the factory. Call us with your particular application.
Popular RV Tanks

1/2

3/
4
F

1/
4

90

Popular Motor Fuel Slick Tanks

Model

Dia

OL

W.C.

LP

Wt.

6802

12

32

14.1 Gal

11.2 Gal

63#

6818

12

42

18.8 Gal

15.0 Gal

76#

6828

14

40

24.0 Gal

19.2 Gal

90#

Model

Dia

OL

W.C.

LP

Wt.

23117

20

42

50.7 Gal

40.6 Gal

146#

23127

20

48

58.5 Gal

46.9 Gal

167#

23147

24

48

83.1 Gal

66.5 Gal

221#

Model

Dia

OL

W.C.

LP

Wt.

2457

20

48

58.6 Gal

46.9 Gal

164#

26087

20

60

74.4 Gal

59.6 Gal

190#

20597

24

62

109.7 Gal

87.8 Gal

301#

1/2
3/
4
F

1/
4

90

Popular Motor Fuel Floor Mount Tanks


1/2
3/
4
F

1/
4

90
R

Horizontal ASME Tank Brackets


Heavy Duty tank mounting brackets for slick
motor fuel tanks. Designed for universal mouting
to the frame of the vehicle. Two or three brackets
required depending on the diameter and length of
the tank.

Model

Description

2518

16 Bracket

2506

18 Bracket

2507

20 Bracket

2509

24 Bracket

110

Tank & Cylinder Accessories


Specialty Stop Fill Valves

LT-3 Flange Kit

For installation in horizontal tanks to provide automatic stop fill when tank reaches 80% level.

Provides a 3/4 FNPT tap over the filling flange on motor fuel
and RV tanks to accept the V13414 stop fill valve in place of
the obsolete Brown Valve.
LT-3
Flange
Kit

V13414

Obsolete
Brown
Valve

3/4 MNPT tank connection X 1-3/4 M ACME.


Must be mounted at the 80% level of tank.

Cylinder Caps & Collars

Caps and collars are designed for installation on


threaded style cylinders to protect the shutoff valve.

3-1/2 Cap

LT-3 Diagram
V13414

LT-3 Flange

312-MV

Bottle Wrench

Cylinder Dolly

Makes cylinder valve replacement a snap.

The CD-505 is constructed of heavy gauge square


steel tubing designed especially for transporting 100
lb cylinders. Two ply pneumatic tires. 1 axle.

Part Number

Description

Part Number

Description

20-1

POL Plug

20-5

Plumbers Pot Wrench

20-2

Wrench

20-6

Forklift Wrench

20-3

Handle

20-20

QCC Valve Wrench

20-4

Chain Vise

20-3

20-1

20-20
QCC ADAPTER
AND WRENCH

20-6

20-5

20-2

20-4

CD-505

111

POL Locks

The Thorpe Pit Gauge is made of highly polished stainless steel 2-11/16 wide and 5-1/4 long. It comes with
a stylus on the indicator arm for gauging pits and dents
in cylinders. Use to check dent depth and corrosion during cylinder requalification.

Secures the POL outlet connection


of storage tanks against unauthorized usage.

000
50

.0

W. R. THORPE & CO.

LIN

.400
.450
.500

INCHES

Lock Installed

1/4

.250

.350

Plug Installed

3/16

.200

.300

POL Valve

1/8
.150

ESS

ICKN

TH
PIPE

ME530-03 Key

PIPE PIT GAUGE

ME530 POL Lock

5/16

9103

9103

9103

3/8
L375-.059

L375-.059

L375-.059

7/16

POL LOCK

POL LOCK

Thorpe Pit Gauge

POL LOCK

Tank & Cylinder Accessories

1/2

PPG 001

Gas Test Strips

LP-4 Lead Acetate Paper


Tests for the presence of corrosive compounds.

Checking Corrosion Depth

LEAD ACETATE
PAPER

LP-3 Red Litmus Paper


Tests for the presence of anhydrous ammonia.

RED LITMUS
PAPER

100 strips per tube.

Detecto Platform Scale


Heavy duty 1000 lb capacity platform scale for cylinder filling. Easy
to read, rust proof die cast beam.
Part Number

Platform

Height

Width

Depth

Shipping
Wt.

5401

19 X 28

45

24

35

132#

Steel Stamp Set


Use to recertify cylinders.
Includes characters 0 - 9 and the letter E.
(See also the re-certification stickers on page 89.)

5401

06091

112

Vaporizers
Algas Direct Fired Vaporizers
Algas direct fired vaporizers offer an even supply of vapor for loads that are too
large for the natural vaporization of propane storage tanks.
All models feature powder coated steel cabinets, stainless steel flues, automatic
anti-overflow valves and thermostatic controls.

Specifications
Algas SDI

Model
Number

Cap.
GPH
Propane

Inlet
FNPT

Outlet
MNPT

Height

Width

Depth

Weight

40/40H

40

3/4

35

19-1/4

16

155#

80/40H

80

3/4

35

30-1/2

16-1/2

220#

120/60H

120

3/4

44

30-1/2

16-1/2

275#

Larger models available through 800 GPH.

Model 40/40

Typical Piping Arrangement

Vapor By-Pass Line (Optional)

Storage
Tank

Exposure
Storage Tank
Storage Tank Shutoff
Point of Transfer
Nearest important building or
group of buildings or line of
property which may be built
upon.

Vapor
To Load

Liquid

Distance
from
Vaporizer
10 feet
15 feet
15 feet

25 feet

Common Algas Direct Fired Repair Parts


2

40/40 Vaporizer

3
Key

Description

80/40 Vaporizer

Old Version
up to Oct 2002

New Version
after Oct 2002

Old Version
up to Oct 2002

New Version
after Oct 2002

Inlet Kit

3-0016

3-0016

3-0016

3-0016

Outlet Kit

3-0017

3-0017

3-0017

3-0017

Burner
Regulator

920V

920V

920V

920V

Thermostat

3-3540

3-3540

3-3540

3-3540

Thermocouple

1980-36

1980-36

1980-36

1980-36

Pilot Assy

3-0631

3-0631

3-0644

41021

Burner Jet

40C14

33581

40C14

33581

113

Vaporizers
Algas Zimmer Electric Vaporizers
Dimensions

The Zimmer electric vaporizer is a compact, simple and reliable solution for smaller
LPG loads where a single storage tank falls short on vaporization capacity.
Designed for reliability, there are no switches, thermostats, floats, relays or other
electric controls. The self regulating internal heaters will operate with any voltage
from 100 - 240 volts, single phase. It is light-weight and wall or tank mountable for
easy and versatile installation.

Width

Height

Depth

Weight

35

15

12

60#

Specifications

LIQUID
IN

240 Volt Specs

ZIMMER

LPG vaporizer

Algas SDI

VAPOR
OUT

Wall Mount

ELECTRICAL

115 Volt Specs

Model

Inlet

Outlet

GPH

Amps

GPH

Amps

Z40P

1/2
FNPT

1/2
FNPT

20

19.5

15

27.3

GOW 006

ZIMMER

To Load

LPG vaporizer

20

600 WOG

30

40
50

10

600 WOG

60
USG

PA

ET

Algas SDI

PA

ET

600 WOG

Tank Mount

Tank Mount Piping Detail

Tank Vaporization Rate


The boiling liquid in a tank undergoing natural
vaporization will reduce the product temperature below air temperature.

To Load

Vaporization Capacity at 0OF of Popular ASME Propane Storage Vessels


Tank Size
Gallons

BTU/HR
60% Full

BTU/HR
40% Full

BTU/HR
20% Full

BTU/HR
10% Full

120

160,800

128,640

96,480

72,360

250

282,000

225,600

169,200

126,900

500

440,300

352,240

264,180

198,135

1000

791,300

633,040

474,780

356,085

For Other Air Temperatures, Use the Following Mutipliers


Air Temp

Multiplier

Air Temp

Multiplier

-15 F

0.25

+5 F

1.25

-10 F

0.50

+10 F

1.50

-5 F

0.75

+15 F

1.75

0F

1.00

+20 F

2.00

114

Vaporizers
Algas Torrexx Electric Vaporizers

The Torrexx Electric LPG Vaporizers provide an efficient, reliable


vaporization solution in a compact, self-contained design. The units are
Explosion Proof (Class1, GroupD, Division1), and are available in a
wide variety of operating voltages for versatile installation options.

1 FNPT
Vapor Outlet
All Models

Economizer Valve

The Economizer valve mounts on the discharge of the vaporizer and


remains closed until the tank pressure falls to 30 psig. This allows a
supplemental bypass pipe to feed the load directly from the tank saving
the energy of the vaporizer until required. 1 FNPT in and out.

Algas SDI
CAUTION

Torrexx
Side View

IN

OUT

From Bypass Tank Regulator

3/4 FNPT
Liquid Inlet
All Models

Torrexx
Front View

20

30

40
50

10
60

600 WOG

USG

To
Load

41051
Economizer

Torrexx Specifications
Model
Number

TX25

TX50

TX100

TX160

Cap
GPH Pro

12.5

25

50

80

Single Phase
Volts

Amps

Three Phase
Volts

Amps

120

32.4

----

----

208

14.1

----

----

240

16.2

----

----

208

28.1

----

----

240

32.4

----

----

----

----

208

16.3

----

----

240

18.7

208

56.2

----

----

240

54.1

----

----

----

----

208

32.4

----

----

240

37.4

----

----

480

18.7

----

----

208

49.6

----

----

240

61.9

----

----

480

26.0

Height

Width

Depth

Weight

45.4

128#

45.4

128#

9-1/8

11-1/2

45.4

128#

51.4

145#

TX240

120

----

----

480

42.9

56.4

155#

TX320

160

----

----

480

47.4

63.4

173#

115

Separators
Separators
Removes heavy ends from gas vapor streams. Especially effective after vaporizers.
Single Stage models provide primary extraction of
heavy end particles and solid material in a gas vapor
stream by centrifugal action in the chamber.
Available in Style A Vertical configuration only.

Two Stage models provide, in addition to the centrifugal action, a


filter element in the chamber for coalescing of fluids suspended in
the gaseous state, as well as collecting solids as small as 5 microns.
Available in Style A Vertical or Style B Horizontal configurations.

All Welded Contruction


Designed to be installed in a controlled

Style A Vertical
Two Stage
Filter Separator

pressure pipeline, 100 PSIG or less.


Self Cleaning
Prime Coat Painted
STYLE A

Style A Vertical
Single Stage
Separator

L
L

STYLE B

Style B Horizontal
Two Stage
Filter Separator

Style A
Vertical Configuration
Single Stage and Two Stage
Style A

12

30 CFM

100 CFM

900 CFM

Inlet Connection b

Outlet Connection b

1/2

1/2

1/2

Overall Height (L)

17-1/2

28-3/4

X Dimension

4-1/4

Y Dimension
Weight c

Max Ideal Capacity a

Drain Opening (NPT)

Style B
Horizontal Configuration
Two Stage Only
Style B

12

30 CFM

100 CFM

900 CFM

Inlet Connection b

1-1/2

45-1/4

Outlet Connection b

1-1/2

8-1/2

Drain Opening (NPT)

1/2

1/2

1/2

9-3/4

11

OAL Screwed (L)

18-1/2

19-1/2

28-1/2

18#

76#

202#

OAL Flanged (L)

21

24

30

Weight c

20#

65#

160#

Max Ideal Capacity a

Listed capacities are maximum to maintain best particulate


retension time for coalescence and separation.
b
Connections available, female NPT or 150# RF flange.
c
Weights shown are for single stage. Two stage adds 5#
approx.
a

116

Listed capacities are maximum to maintain best particulate


retension time for coalescence and separation.
b
Connections available, female NPT or 150# RF flange.
a

Propane/Air Mixers
LP-Gas Standby Systems
LP-Gas standby fuel installations provide reliable energy needs during natural gas curtailment. Natural gas supplies are often
restricted especially in the winter months when demand on the natural gas mains is at its maximum. The natural gas utilities have
a finite supply of pipeline capacity and experience shortages during peak demand days.
An LP-Gas standby system allows the end user to switch to a compatible propane/air mixture during natural gas curtailment. The
connected plant can continue normal operations with an equivalent clean burning fuel. The plant manager can also gain significent savings in their year-long fuel costs by contracting with the utility for an interruptible natural gas rate.

Standby System Plant

The layout of a typical standby system


plant is depicted showing the major
components.

Propane Storage

Storage Tank
Truck Unloading
Pressurizing Pump
Mixer

Mixer

INLET

OUTLET

Details of the system valving, spacing and distances are intentionally not
shown.

Pump

Truck
Unloading

To Load

Typical Propane/Air Mixing Systems


A typical arrangement for a propane/Air mixing assembly is depicted. The mixer is a typical venturi style with a mixed gas
holding tank and requires a pressurizing pump to provide the elevated vapor pressure for gas/air mixing.
All piping, valving and ancillary equipment must be selected and installed
according to the provisions of NFPA 58.

Pump Bypass
Line

G
O

00

POWERXP

600 WOG

Propane Storage

002

051

052

001
05

003
GSU

PA

Mixed Gas
Out

ET

Algas SDI

Pressurizing
Pump

117

Propane/Air Mixers
Algas Propane/Air Mixing Systems
The Algas XPV Propane/Air Mixing Systems are complete natural gas replacement units for commercial and small industrial natural
gas users. They are a combination of the Power XP Electric vaporizer and the Vaporaire Venturi Air/Gas mixer. The units come
completely pre-packaged with vaporizer, venturi arrangement, surge tank and all controls for easy installation.

Model
Number

Cap
MM BTU/HR

XPV2.5

2.5

Inlet

Outlet

Size (in.)
LXW X H

Weight

XPV5

XPV7

XPV10.5

10.5

3/4F NPT

2 FNPT

POWERXP

The smaller units utilize a single vaporizer/mixer combination. The larger units use multiple vaporizer/mixers factory connected in
parallel to provide greater capacity. All units are Explosion Proof (Class1, GroupD, Division1), and are available in a wide variety
of operating voltages for versatile installation options.

80x26x84

800#

80x26x90

900#

00

Liquid
In

Mixed Gas
Out

XPV14

14

100x32x96

1000#

XPV21

21

87x26x90

1200#

XPV28

28

103x32x96

1300#

Algas SDI

XPV-7

Propane/Air Check Valves


A check valve is required on both the natural gas and mixed gas lines upstream of the tie-in point. This prevents the natural gas
from entering the mixed gas lines and the mixed gas from entering the natural gas lines. The respective gas regulators aid in
preventing back flow but should not be depended on as the sole devices left to provide this function.
To Load
NAT

MIX
Shutoff

Regulator

Check

Check

Regulator

Shutoff

510T Swing Check


The 510T is a bronze body horizontal
swing check with a 300 lb. W.O.G.
rating and features a soft seat for tight
closure on back seating.

510T

510T Specs
Model
Number

Size
FNPT

2.5 PSI Line Pressure


.25 psi drop

5 PSI Line Pressure


.5 psi drop

CFH MIX

CFH NAT

CFH MIX

CFH NAT

Length
Through
Valve

510T

3364

4917

5062

7400

3-1/4

510T

1-1/4

5859

8564

8812

12890

3-9/16

510T

1-1/2

8246

12054

12411

18141

510T

14214

20777

21392

31270

4-3/4

118

Pipe
Carbon Steel Pipe
We stock a complete line of carbon steel pipe in the ASTM
specifications A-53-F, A-53-E and A-106. Standard lengths
are 21 ft. We will also cut to order and can thread up to 4.
Pipe will be shipped plain end unless specified differently on
the order.

Carbon Steel Pipe

Specifications

Schedule 40

Schedule 80

Nominal
Pipe Size

OD
Inches

ID
Inches

Weight
per Foot

ID
Inches

Weight
per Foot

1/8

.405

.269

.24

.215

.31

1/4

.540

.364

.42

.302

.54

3/8

.675

.493

.57

.423

.74

1/2

.840

.622

.85

.546

1.09

3/4

1.05

.824

1.13

.742

1.47

1.315

1.049

1.68

.957

2.17

1-1/4

1.660

1.380

2.27

1.278

3.00

ASTM A-53-E This general service


pipe is manufactured by the Electric
Resistance Weld (ERW) process.
Available in Standard Weight (Sch 40)
in sizes 2 through 8.

1-1/2

1.900

1.610

2.72

1.500

3.63

2.375

2.067

3.65

1.939

5.02

2-1/2

2.875

2.469

5.79

2.323

7.66

3.500

3.068

7.58

2.90

10.25

ASTM A-106 This carbon steel pipe is


manufactured in seamless only.
Available in Standard Weight (Sch 40)
in sizes 1/8 through 12 and in Extra
Heavy Weight (Sch 80) in sizes 1/8
through 8.

4.500

4.026

10.79

3.826

14.98

5.563

5.047

14.62

4.813

20.78

6.625

6.065

18.97

5.761

28.57

8.625

8.071

24.70

7.625

43.39

The description for each specification


and the sizes available for each specification are given below
ASTM A-53-F This general service
pipe is manufactured by the Continuous
Weld (CW) process.
Available in Standard Weight (Sch 40)
and Extra Heavy Weight (Sch 80) in
sizes 1/8 through 4.

Fusion Bond Coated Pipe


Fusion Bond Epoxy (FBE) provides corrosion protection of pipelines and pipe pilings in service in the harshest environments. This field-proven coating protects against soil stress, bacteria and fungus attack, soil acid, alkalis and all other
corrosive elements associated with below ground or underwater use. FBE is also resistant to cathodic disbondment in long
term performance under a wide range of in-service conditions and ambient temperatures.
Fusion Bond Epoxy has tough physical properties that
minimize damage during transit, installation and operation. This coating also demonstrates superior chemical
resistance in long term service in a variety of soil conditions. FBE protective coatings provide an excellent base
for ARO systems and joint coatings.
Fusion Bond Coating

119

Steel Pipe

Pipe Fittings
Threaded Pipe Fittings
Class 150 (Standard) Black Malleable Iron fittings are the economical choice for general piping systems at reduced pressure.
Fittings in this class are suitable for vapor lines under 125 PSIG.
Forged Steel (FS) fittings offer exceptional strength for distortion free make-up in higher pressure piping. These fitting are
machined from solid forgings with grain flow and strength designed in. The extended banding allows much greater distortion free
tightening than the equivalant malleable iron fittings.

90O Elbows
Pipe Size

90O Street Elbows

STD

FS

Pipe Size

1/8

120 02

-----

1/4

120 04

3/8

45O Elbows

STD

FS

Pipe Size

STD

FS

1/8

122 02

-----

1/8

123 02

-----

420 04

1/4

122 04

422 04

1/4

123 04

423 04

120 06

420 06

3/8

122 06

422 06

3/8

123 06

423 06

1/2

120 08

420 08

1/2

122 08

422 08

1/2

123 08

423 08

3/4

120 12

420 12

3/4

122 12

422 12

3/4

123 12

423 12

120 16

420 16

122 16

422 16

123 16

423 16

1-1/4

120 20

420 20

1-1/4

122 20

422 20

1-1/4

123 20

423 20

1-1/2

120 24

420 24

1-1/2

122 24

422 24

1-1/2

123 24

423 24

120 32

420 32

122 32

422 32

123 32

423 32

2-1/2

120 40

420 40

2-1/2

122 40

422 40

2-1/2

123 40

423 40

120 48

420 48

122 48

422 48

123 48

423 48

STD

Caps

FS

Couplings

Plugs
STD

FS

Pipe Size

STD

FS

1/8

190 02

-----

1/8

140 02

-----

450 04

1/4

190 04

490 04

1/4

140 04

440 04

150 06

450 06

3/8

190 06

490 06

3/8

140 06

440 06

1/2

150 08

450 08

1/2

190 08

490 08

1/2

140 08

440 08

3/4

150 12

450 12

3/4

190 12

490 12

3/4

140 12

440 12

150 16

450 16

190 16

490 16

140 16

440 16

1-1/4

150 20

450 20

1-1/4

190 20

490 20

1-1/4

140 20

440 20

1-1/2

150 24

450 24

1-1/2

190 24

490 24

1-1/2

140 24

440 24

150 32

450 32

190 32

490 32

140 32

440 32

2-1/2

150 40

450 40

2-1/2

190 40

490 40

2-1/2

140 40

440 40

150 48

450 48

190 48

490 48

140 48

440 48

Pipe Size

STD

FS

Pipe Size

1/8

150 02

-----

1/4

150 04

3/8

120

Pipe Fittings
Bushings
Pipe Size

STD

FS

Pipe Size

STD

FS

Pipe Size

STD

FS

1/4 X 1/8

180 04X02

480 04X02

1-1/4 X 3/4

180 20X12

480 20X12

2-1/2 X 3/4

-----

480 40X12

3/8 X 1/8

180 06X02

480 06X02

1-1/4 X 1

180 20X16

480 20X16

2-1/2 X 1

-----

480 40X16

3/8 X 1/4

180 06X04

480 06X04

1-1/2 X 1/4

-----

480 24X04

2-1/2 X 1-1/4

-----

480 40X20

1/2 X 1/8

180 08X02

480 08X02

1-1/2 X 3/8

-----

480 24X06

2-1/2 X 1-1/2

-----

480 40X24

1/2 X 1/4

180 08X04

480 08X04

1-1/2 X 1/2

-----

480 24X08

2-1/2 X 2

-----

480 40X32

1/2 X 3/8

180 08X06

480 08X06

1-1/2 X 3/4

-----

480 24X12

3 X 1/2

-----

480 48X08

3/4 X 1/4

180 12X04

480 12X04

1-1/2 X 1

-----

480 24X16

3 X 3/4

-----

480 48X12

3/4 X 3/8

180 12X06

480 12X06

1-1/2 X 1-1/4

-----

480 24X20

3 X 1

-----

480 48X16

3/4 X 1/2

180 12X08

480 12X08

2 X 1/4

-----

480 32X04

3 X 1-1/4

-----

480 48X20

1 X 1/4

180 16X04

480 16X04

2 X 3/8

-----

480 32X06

3 X 1-1/2

-----

480 48X24

1 X 3/8

180 16X06

480 16X06

2 X 1/2

-----

480 32X08

3 X 2

-----

480 48X32

1 X 1/2

180 16X08

480 16X08

2 X 3/4

-----

480 32X12

3 X 2-1/2

-----

480 48X40

1 X 3/4

180 16X12

480 16X12

2 X 1

-----

480 32X16

1-1/4 X 1/4

180 20X04

480 20X04

2 X 1-1/4

-----

480 32X20

1-1/4 X 3/8

180 20X06

480 20X06

2 X 1-1/2

-----

480 32X24

1-1/4 X 1/2

180 20X08

480 20X08
STD

FS

Reducing Couplings
Pipe Size

STD

FS

Pipe Size

STD

FS

Pipe Size

STD

FS

1/4 X 1/8

142 04X02

442 04X02

1 X 1/2

142 16X08

442 16X08

2 X 1-1/2

-----

442 32X24

3/8 X 1/8

142 06X02

442 06X02

1 X 3/4

142 16X12

442 16X12

2-1/2 X 1

-----

442 40X16

3/8 X 1/4

142 06X04

442 06X04

1-1/4 X 1/2

142 20X08

442 20X08

2-1/2 X 1-1/4

-----

442 40X20

1/2 X 1/8

142 08X02

442 08X02

1-1/4 X 3/4

142 20X12

442 20X12

2-1/2 X 1-1/2

-----

442 40X24

1/2 X 1/4

142 08X04

442 08X04

1-1/4 X 1

142 20X16

442 20X16

2-1/2 X 2

-----

442 40X32

1/2 X 3/8

142 08X06

442 08X06

1-1/2 X 1

-----

442 24X16

3 X 1-1/4

-----

442 48X20

3/4 X 1/4

142 12X04

442 12X04

1-1/2 X 1-1/4

-----

442 24X20

3 X 1-1/2

-----

442 48X24

3/4 X 3/8

142 12X06

442 12X06

2 X 1/2

-----

442 32X08

3 X 2

-----

442 48X32

3/4 X 1/2

142 12X08

442 12X08

2 X 3/4

-----

442 32X12

3 X 2-1/2

-----

442 48X40

1 X 1/4

142 16X04

442 16X04

2 X 1

-----

442 32X16

1 X 3/8

142 16X06

442 16X06

2 X 1-1/4

-----

442 32X20

121

Pipe Fittings

Tees
Pipe Size

Unions
STD

FS

Pipe Size

1/8

130 02

-----

1/4

130 04

3/8

Crosses
STD

FS

Pipe Size

1/8

170 02

-----

430 04

1/4

170 04

130 06

430 06

3/8

1/2

130 08

430 08

3/4

130 12

STD

FS

1/4

160 04

460 04

470 04

3/8

160 06

460 06

170 06

470 06

1/2

160 08

460 08

1/2

170 08

470 08

3/4

160 12

460 12

430 12

3/4

170 12

470 12

160 16

460 16

130 16

430 16

170 16

470 16

1-1/4

160 20

460 20

1-1/4

130 20

430 20

1-1/4

170 20

470 20

1-1/2

160 24

460 24

1-1/2

130 24

430 24

1-1/2

170 24

470 24

160 32

460 32

130 32

430 32

170 32

470 32

2-1/2

130 40

430 40

2-1/2

170 40

470 40

130 48

430 48

170 48

470 48

Steel Pipe Nipples


Steel pipe nipples are fabricated from A-53-F steel pipe. Stocked in Standard Weight (Sch 40) and Extra Heavy
Weight (Sch 80) in pipe sizes 1/8 to 3. Lengths from close to 12.

Convenient 25 pack assortments available in 1/2 & 3/4


pipe sizes. Each pack contains 25 nipples in assorted
lengths from close to 6
Seamless nipples fabricated from A-106 steel pipe are
avilable by special order. Call for delivery.

Steel Extra Heavy Swage Nipples

Swage Nipple Stock Sizes

Swage nipples are fabricated from either bar stock steel


or seamless pipe and comform to ASTM A-234.
Stocked in Extra Heavy (Sch 80) only.

Pipe Size

122

Reduced Sizes

Length

1/2

3/8

3/4

1/4, 1/2

1/4, 1/2, 3/4

1-1/4

1/2, 3/4, 1

1-1/2

1/2, 3/4, 1, 1-1/4

4-1/2

1/2, 3/4, 1, 1-1/4, 1-1/2

6-1/2

2-1/2

1-1/2, 2

1-1/2, 2, 2-1/2

3-1/2
4

Pipe Fittings
Dielectric Unions

Pipe Size

Dielectric unions provide electrical isolation between threaded piping


components. Available in Standard Weight and Forged Steel in pipe
sizes fron 1/2 through 3
STD

FS

Insulating
Sleeve

Insulating
Gasket

Insulating
Sleeve

EPCO

STD

FS

1/2

371 08

471 08

3/4

371 12

471 12

371 16

471 16

1-1/4

371 20

471 20

1-1/2

371 24

471 24

371 32

471 32

2-1/2

371 40

471 40

371 48

471 48

CLEVELAND

Flange Insulation Kits

Pipe Wrap Tape

Flange insulation kits provide electrical isolation between


flanged piping components. Available for Class 150# and
Class 300# flanges in pipe sizes from 1-1/2 through 12.

Pipe wrap tape is used for corrosion protection of metal


pipe, fittings and joints in underground systems. The tape
can be applied uniformly without wrinkles or gaps. Should
be used with pipe primer for best bonding and protection.
Tape stocked in 2 X 100 ft. rolls.
Primer stocked in gallon cans.

Insulating Washer

Insulating Sleeve
Insulating Gasket

Steel Washer

P IP E PRIM E R

2 X 100 ft. Tape

Primer

Magnesium Anode
The TG-1 anode is used to protect steel structures such as buried tanks
and piping from various reactive elements commonly encountered in
soils. The TG-1 anode is manufactured with the base metal magnesium
which is much more reactive than the elements in the soil. The anode will
give up its ions to the soil and spare the steel structure from destructive
corrosion.
TG-1

The TG-1 anode will produce between 1.4v to 1.5v potential in


most environments. Service life will vary with the resistivity of the
environment and the surface area protected. On an average istallation, the
TG-1 has a median life of ten years.

Part Number
TG-1

123

Magnesium
Weight

Shipping
Weight

17#

42#

Pipe Fittings
Carbon Steel Butt-Weld Fittings
Carbon Steel Butt-Weld fittings conform to the dimensions of ASME B16.9. The fittings are fabricated with accurate beveled
round ends to facilitate ease of a circumferential weld. The Butt-Weld fittings are as strong as, or stronger than, Grade B
Seamless Steel Pipe of corresponding thickness. The carbon steel material conforms to ASTM specification A-234 Grade B.
Furnished in Standard Wall. Extra Heavy available by special order.

90O Elbow

Tee

Cap

Part
Number

Pipe
Size

Part
Number

Pipe
Size

Part
Number

Pipe
Size

PF 720 12

3/4

PF 730 12

3/4

PF 750 12

3/4

PF 720 16

PF 730 16

PF 750 16

PF 720 20

1-1/4

PF 730 20

1-1/4

PF 750 20

1-1/4

PF 720 24

1-1/2

PF 730 24

1-1/2

PF 750 24

1-1/2

PF 720 32

PF 730 32

PF 750 32

PF 720 40

2-1/2

PF 730 40

2-1/2

PF 750 40

2-1/2

PF 720 48

PF 730 48

PF 750 48

PF 720 64

PF 730 64

PF 750 64

PF 720 96

PF 730 96

PF 750 96

Reducer
Part
Number

Pipe
Size

Part
Number

Pipe
Size

PF 742 16X12

1 X 3/4

PF 742 32X24

2 X 1-1/2

PF 742 20X12

1-1/4 X 3/4

PF 742 40X32

2-1/2 X 2

PF 742 20X16

1-1/4 X 1

PF 742 48X20

3 X 1-1/4

PF 742 24X12

1-1/2 X 3/4

PF 742 48X24

3 X 1-1/2

PF 742 24X16

1-1/2 X 1

PF 742 48X32

3 X 2

PF 742 24X20

1-1/2 X 1-1/4

PF 742 48X40

3 X 2-1/2

PF 742 32X12

2 X 3/4

PF 742 64X32

4 X 2

PF 742 32X16

2 X 1

PF 742 64X48

4 X 3

PF 742 32X20

2 X 1-1/4

PF 742 96X64

6 X 4

Thread-O-Let & Weld-O-Let


Thread-O-Lets and Weld-O-Lets are
designed for strong, easy to install taps
on piping runs. The 3000# forged steel
bodies are perfectly contoured to fit the
piping run for welding.
Thread-O-Lets provide a threaded branch.
Weld-O-Lets provide a weld branch.

Branch Pipe
Weld-O-Let
Main

Thread-O-Let
124

Weld-O-Let

Pipe Fittings
Forged Steel Flanges 150-Pound and 300-Pound
Forged Steel Flanges are available in blind, threaded, weld neck and slip-on configurations in nominal pipe sizes 1/2 through
24. Furnished with 1/16 raised face unless otherwise specified. Standard bolting dimensions of the popular small sizes are
listed below.

150-Pound Bolting Dimensions

300-Pound Bolting Dimensions


Nominal
Pipe
Size

Flange
O.D.

Diam
of Bolt
Circle

No
of
Bolts

Diam
of
Bolts

1/2

1/2

3-3/4

2-5/8

1/2

1/2

3/4

4-5/8

3-1/4

5/8

3-1/8

1/2

4-7/8

3-1/2

5/8

4-5/8

3-1/2

1/2

1-1/4

5-1/4

3-7/8

5/8

1-1/2

3-7/8

1/2

1-1/2

6-1/8

4-1/2

3/4

4-3/4

5/8

6-1/2

5/8

2-1/2

5-1/2

5/8

2-1/2

7-1/2

5-7/8

3/4

7-1/2

5/8

8-1/4

6-5/8

3/4

3-1/2

8-1/2

5/8

3-1/2

7-1/4

3/4

7-1/2

5/8

10

7-7/8

3/4

10

8-1/2

3/4

11

9-1/4

3/4

11

9-1/2

3/4

12-1/2

10-5/8

12

3/4

13-1/2

11-3/4

3/4

15

13

12

7/8

Nominal
Pipe
Size

Flange
O.D.

Diam
of Bolt
Circle

No
of
Bolts

Diam
of
Bolts

1/2

3-1/2

2-3/8

3/4

3-7/8

2-3/4

4-1/4

1-1/4

Threaded

Slip-on

Weld Neck

Blind

Spiraseal Style WR Gaskets


300 lb.

Pipe
Size

Gasket
O.D.

Gasket
I.D.

Ring
O.D.

Ring
O.D.

1-1/4

2-1/4

1-7/8

3-1/4

1-1/2

2-5/8

2-1/8

3-3/8

3-3/4

3-1/4

2-3/4

4-1/8

4-3/8

2-1/2

3-3/4

3-1/4

4-7/8

5-1/8

4-5/8

5-3/8

5-7/8

5-3/4

6-7/8

7-1/8

Pipe
Size

Gasket
O.D.

6-7/8

6-1/8

7-3/4

8-1/2

14

8-1/8

7-3/16

8-3/4

9-7/8

10-1/4

9-3/16

11

10

12-3/8

11-5/16

12

14-5/8

13-3/8

3 3/600

Style WR Gaskets have a spiral wound


sealing section with a solid metal outer
ring. Standard gaskets are manufactured
of 304 stainless steel winding and
Chlorcarb filler.

ASM

150 lb

E B1 6 2 0

FLEX

150 lb

300 lb.

Gasket
I.D.

Ring
O.D.

Ring
O.D.

15-7/8

14-5/8

17-3/4

19-1/8

16

18-1/8

16-5/8

20-1/4

21-1/4

12-1/8

18

20-5/8

18-11/16

21-5/8

23-1/2

13-3/8

14-1/4

20

22-5/8

20-11/16

23-7/8

25-3/4

16-1/8

16-5/8

24

26-7/8

24-3/4

28-1/4

30-1/2

125

Copper Tubing
Copper Tubing

Type K

We stock a complete line of soft annealed seamless


copper tubing in 100 ft. rolls.
Type K is manufactured to ASTM B88.
Refrigeration tubing is manufactured to ASTM B280.

Refrigeration

Nom
Size

Actual
O.D.

Wall
Thickness

Wt.
per
100

Nom
Size

Actual
O.D.

Wall
Thickness

Wt.
per
100

1/4

3/8

.035

14.5

----

3/8

.032

13.4

3/8

1/2

.049

26.9

----

1/2

.032

18.20

1/2

5/8

.049

34.4

----

5/8

.035

25.1

5/8

3/4

.049

41.8

----

3/4

.035

30.5

3/4

7/8

.065

64.1

----

7/8

.045

45.5

1-1/8

.065

83.9

----

1-1/8

.050

65.5

Part numbers are sized in 1/16

How to order brass fittings


Order O.D. Sizes

Call out flare size first


Ex: 48F-6-8
3/8 Flare

1/2 Male Pipe

Fittings fit the O.D.


of the copper

Fitting
Size

Tube
Size

Fitting
Size

Tube
Size

1/8

1/2

3/16

10

5/8

1/4

12

3/4

3/8

14

7/8

Tubing Straps
J Tube Straps
Copper clad steel to fit the
popular copper tubing sizes.
Part Number

For OD Size

J-8

3/8 & 1/2

J-10

5/8

Two Hole Straps


Solid copper two hole straps.

3GF SEAL
BONNET
Part Number

Part Number

For OD Tube

For OD Size

3GF-4

1/4

PF-624 1/4

3/8

3GF-6

3/8

PF-624 3/8

1/2

3GF-8

1/2

PF-624 1/2

5/8

3GF-10

5/8

45O Flare Fittings


14FS SHORT
FORGED NUT
Part Number

14FS SHORT
REDUCING NUT

For OD Tube

14FS-4

1/4

14FS-6

3/8

14FS-8

1/2

14FS-10

5/8

14FS-12

3/4

14FS-14

7/8

Part Number

For OD Tube

14FSV SWIVEL
CONNECTOR
Part Number

For OD Tube

14FS-6-4

3/8 X 1/4

14FSV-4

1/4

14FS-8-6

1/2 X 3/8

14FSV-6

3/8

14FS-10-8

5/8 X 1/2

14FSV-8

1/2

14FSV-10

5/8

126

45O Flared Fittings


48F MALE
CONNECTORS
For OD
Tube

42F STRAIGHT
UNIONS

46F FEMALE
CONNECTORS
Pipe
Size

Part Number

1/8

46F-4-2

1/4

46F-4-4

3/8

48F-4-8

Part Number

1/8

42F-4

1/4

1/4

42F-6

3/8

46F-6-2

1/8

42F-8

1/2

1/2

46F-6-4

1/4

42F-10

5/8

48F-6-2

1/8

46F-6-6

3/8

42F-12

3/4

48F-6-4

1/4

46F-6-8

1/2

42F-14

7/8

3/8

46F-6-12

3/4

48F-6-8

1/2

46F-8-4

1/4

48F-6-12

3/4

46F-8-6

48F-8-2

1/8

46F-8-8

48F-8-4

1/4

46F-8-12

3/4

3/8

46F-10-6

3/8

48F-8-8

1/2

46F-10-8

48F-8-12

3/4

46F-10-12

48F-10-4

1/4

48F-4-2
48F-4-4

1/4

48F-4-6

48F-6-6

3/8

1/2

48F-8-6

48F-10-6

5/8

48F-10-8

1/2
3/4

48F-12-8

1/2

3/4

48F-14-12

7/8

639F FLARED
SEAL PLUG
Part Number

For OD
Tube

1/4

3/8

1/2

5/8

3/8
1/2

1/2
3/4

3/8

48F-10-12

48F-12-12

For OD
Tube

For OD
Tube

Pipe
Size

Part Number

155F UNION
ELBOW
For OD
Tube

3/4

Part Number

3/4

155F-4

1/4

155F-6

3/8

155F-8

1/2

155F-10

5/8

155F-12

3/4

155F UNION
REDUCING ELBOW
For OD
Tube

639F-4

1/4

Part Number

639F-6

3/8

155F-6-4

3/8 X 1/4

639F-8

1/2

155F-8-6

1/2 X 3/8

639F-10

5/8

155F-10-6

5/8 X 3/8

639F-12

3/4

155F-10-8

5/8 X 1/2

127

42F REDUCING
UNIONS
For OD
Tube

Part Number
42F-6-4

3/8 X 1/4

42F-8-4

1/2 X 1/4

42F-8-6

1/2 X 3/8

42F-10-6

5/8 X 3/8

42F-10-8

5/8 X 1/2

42F-12-8

3/4 X 1/2

42F-12-10

3/4 X 5/8

42F-14-8

7/8 X 1/2

640F FLARED
CAP
Part Number

For OD
Tube

640F-4

1/4

640F-6

3/8

640F-8

1/2

640F-10

5/8

640F-12

3/4

45O Flared Fittings


144F FLARED
TEE
Part Number

For OD
Tube

144F-4

1/4

Part Number

144F-6

3/8

145F-4-4

144F-8

1/2

145F-6-4

144F-10

5/8

145F-6-6

144F-12

3/4

145F-6-8
2

144F FLARED TEE


COMBINATION SIZES
Size
1

Size
3

144F-6-6-4

3/8

1/4

144F-6-6-8

3/8

1/2

1/2

1/2

144F-6-10-10

5/8

5/8

144F-8-6-6

3/8

3/8

144F-8-8-4

1/2

1/4

1/2

3/8

144F-8-8-10

1/2

5/8

144F-8-10-10

5/8

5/8

144F-10-6-6

3/8

3/8

144F-10-8-8

1/2

1/2

5/8

3/8

144F-10-8-6

1/2

3/8

144F-10-10-8

5/8

1/2

3/4

1/2

3/8

144F-6-8-8

144F-8-8-6

1/2

144F-10-10-6

5/8

144F-12-12-8

3/4

Part Number

1/4

1/4

149F-4-2

1/4

149F-4-4

3/8

149F-6-2

1/8

1/2

149F-6-4

1/4

3/8

147F-6

3/8

147F-8

1/2

147F-10

5/8

1/8
1/4

1/2

1/2

149F-6-6

145F-10-8

5/8

1/2

149F-6-8

1/2

149F-6-12

3/4

149F-8-4

1/4

149F-8-6

150F FEMALE
ELBOWS

149F-8-8

149F-10-12

150F-6-2

1/8

149F-12-8

150F-6-4

1/4
3/8

1/2

150F-6-12

3/4

150F-8-4

1/4

150F-8-8

1/2

1/2
3/4

150F-10-6

3/8
5/8

Part Number
41IF-4

128

For OD
Tube
1/4

1/2
3/4

3/4

1/2

For OD
Tube

Pipe
Size

151F-6-6

3/8

3/8

151F-6-8

3/8

1/2

151F-8-6

1/2

3/8

151F-8-8

1/2

1/2

Part Number

1/2
3/4

41IF INVERTED
FLARE NUT

5/8

151F MALE
RUN TEE

3/8

150F-8-12

150F-10-8

149F-10-8

3/8

150F-6-8

150F-8-6

1/2

3/8

3/8

150F-6-6

3/8

149F-10-6

1/4

150F-4-6

1/2

3/8

3/4

Pipe
Size

Part Number

3/8

149F-8-12

For OD
Tube

For OD
Tube
1/4

1/4

145F-8-8

147F FLARED
CROSS

147F-4

Pipe
Size

Pipe
Size

150F-10-12

Part Number

For OD
Tube

For OD
Tube

Size
2

Part Number

149F MALE
ELBOWS

145F MALE
BRANCH TEE

45O

48IF INVERTED
FLARE MALE
CONNECTOR
Part Number
48IF-4

For OD
Tube

Pipe
Size

1/4

1/4

Brass Fittings
Compression Fittings
60C COMPRESSION
SLEEVE

61C COMPRESSION
NUT
Part Number

For OD Tube

For OD Tube

61C-2

1/8

60C-2

1/8

61C-3

3/16

60C-3

3/16

61C-4

1/4

60C-4

1/4

61C-6

3/8

60C-6

3/8

61C-8

1/2

60C-8

1/2

61C-10

5/8

60C-10

5/8

Part Number

Brass Pipe Fittings

Part Number

Pipe Size

207P-2

1/8

207P-4

1/4

207P-6

3/8

207P-8

1/2

216P-2

1/8

216P-4

1/4

Pipe
Size

3/16

1/4

1/4

68C-6-2
68C-6-4
68C-6-6

216P-6

3/8

216P-8

1/2

Part Number

3/8

3/8 X 1/8

Pipe Size

216P-6-4

3/8 X 1/4

208P-4-2

1/4 X 1/8

216P-8-6

1/2 X 3/8

208P-6-4

3/8 X 1/4

208P-8-6

1/2 X 3/8

1/2

Pipe Size

2205P-2

1/8

2205P-4

1/4

1203P
TEE
Part Number

Pipe
Size

1203P-2

1/8

1203P-4

1/4

1203P-6

3/8

1203P-8

1/2

215PNL
LONG NIPPLE
Part Number

Pipe
Size

215PNL-2-20

Length
2

Pipe Size

215PNL-2-25

215PN-4

1/4

215PNL-2-30

215PN-6

3/8

215PNL-4-25

2-1/2

215PNL-4-30
215PNL-6-15

1/8

1/4
3/8

129

2-1/2

3
1-1/2

3/8

1/4
3/8
1/2

216P REDUCING
HEX NIPPLE
Pipe Size

1/4

1/8

2205P
CROSS

216P-6-2

Part Number

68C-4-6

68C-8-8

1/4 X 1/8

215PN
CLOSE NIPPLE

68C-4-4

For OD
Tube

Pipe Size

216P-4-2

Part Number

68C-3-4

68C-8-6

Part Number

208P REDUCING
COUPLING

Part Number

68C-6-8

216P
HEX NIPPLE
Part Number

207P
COUPLING

68C MALE
CONNECTOR

1200P
ELBOW
Part Number

Pipe
Size

1200P-2

1/8

1200P-4

1/4

1200P-6

3/8

1200P-8

1/2

3/8
1/2

Brass Fittings
Brass Pipe Fittings
1202P STREET
ELBOW
Part Number

Pipe
Size

1202P-2

218P HEX
PLUG

209P
BUSHING
Pipe
Size

Part Number
209P-4-2

1/4 X 1/8

1/8

209P-6-2

3/8 X 1/8

1202P-4

1/4

209P-6-4

3/8 X 1/4

1202P-6

3/8

209P-8-2

1/2 X 1/8

1202P-8

1/2

209P-8-4

1/2 X 1/4

209P-8-6

1/2 X 3/8

209P-12-4

3/4 X 1/4

209P-12-6

3/4 X 3/8

209P-12-8

3/4 X 1/2

212P
UNION
Part Number

Pipe Size

Part Number

Pipe
Size

218P-2

1/8

218P-4

1/4

218P-6

3/8

218P-8

1/2

213P
CAP
Part Number

Pipe
Size

213P-2

1/8

212P-2

1/8

213P-4

1/4

212P-4

1/4

213P-6

3/8

212P-6

3/8

213P-8

1/2

Corrugated Stainless Steel Flex Connectors


Easy to install even in tight places, these rugged flexible connectors are recommended for use with fixed gas
appliances. The stainless steel tubing material provides superior corrosion resistance and physical strength for
long trouble-free service. The first three corrugations are enclosed within the nut to eliminate the stress fractures
commonly found in ordinary straight-neck connectors.

Gas
Appliance

20-3131-24

Part Number

Length

10-3131-24

24

10-3131-36

36

20-3131-24

24

20-3131-36

36

20-3131-48

48

30-3131-24

24

30-3131-36

36

Nominal
O.D. (In)

Nominal
I.D. (In)

Flare Adapter
Included*

3/8

1/4

3/8 MFlare X 1/2 MNPT

1/2

3/8

1/2 MFlare X 1/2 MNPT

Recommended
BTU/HR
64,000
53,440
136,000
113,716
96,800

5/8

1/2

11/16 MFlare X 1/2 MNPT

240,000
200,000

*Adapters are tapped 1/2 MNPT on the outside and 3/8 FNPT on the inside.

130

Corrugated Stainless Tubing


WardFlexTM Corrugated Stainless Steel Tubing
WardflexTM is a continuous, annular stainless steel gas piping system. It is
design certified by the American Gas Association for use in single family,
multi-family and light commercial construction.
The real advantage of WardflexTM is its flexibility. The restrictions
encountered with conventional piping are virtually eliminated. A
WardflexTM system eliminates the majority of connections required to
pipe a typical gas installation. The fewer the connections, the faster the
installation. With fewer connections, there is also less chance of leakage.
Corrugated Stainless Steel Tubing (CSST)
Part
Number

Description

10AX100

3/8 X 100 CSS Tubing

11.6 lb

10AX250

3/8 X 250 CSS Tubing

29 lb

15AX100

1/2 X 100 CSS Tubing

15.2 lb

15AX250

1/2 X 250 CSS Tubing

38 lb

20AX100

3/4 X 100 CSS Tubing

22.2 lb

20AX180

3/4 X 180 CSS Tubing

40 lb

25AX180

1 X 180 CSS Tubing

53 lb

Weight

LEX

DF

R
WA

Mechanical
Tees

Mechanical
Joints - Male

Part Number

Part
Number

Description

Weight

WFMJ10AXC

3/8 CSS X 3/8 MNPT

.320 lb

WFMJ10A

3/8 CSS X 1/2 MNPT

.350 lb

WFMJ15A

1/2 CSS X 1/2 MNPT

.365 lb

WFMJ20A

3/4 CSS X 3/4 MNPT

.622 lb

WFMJ25A

1 CSS X 1 MNPT

1.06 lb

Size

WFT15A

1/2 X 1/2 X 1/2

WFT15AX10A

1/2 X 1/2 X 3/8

WFT15AX10AX10A

1/2 X 3/8 X 3/8

WFT20AX15A

3/4 X 3/4 X 1/2

WFT20A

3/4 X 3/4 X 3/4

Mechanical
Couplings

Mechanical
Joints - Female
Part
Number

Description

Weight

Part
Number

Description

Weight

WFMJF10A

3/8 CSS X 1/2 FNPT

.340 lb

WFC10A

3/8 CSS Coupling

.436 lb

WFMJF15A

1/2 CSS X 1/2 FNPT

.430 lb

WFC15A

1/2 CSS Coupling

.498 lb

WFMJF20A

3/4 CSS X 3/4 FNPT

.760 lb

WFC20A

3/4 CSS Coupling

.882 lb

WFMJF25A

1 CSS X 1 FNPT

1.10 lb

WFC25A

1 CSS Coupling

1.56 lb

131

Corrugated Stainless Tubing


Indoor Termination
Fittings
Part
Number

Description

Weight

Manifolds

WFTF10A

3/8 Indoor Termination Fitting

.880 lb

WFTF15A

1/2 Indoor Termination Fitting

.880 lb

Part
Number

Description

Weight

WFTF20A

3/4 Indoor Termination Fitting

1.17 lb

WFMDX3D

3 Port - 1/2 Manifold

1.36 lb

WFTF25A

1 Indoor Termination Fitting

1.76 lb

WFMEX3DE

3 Port - 1/2 &


1 Port - 3/4 Manifold

1.78 lb

Outdoor Termination
Fittings
Part
Number

Stripwound
Hose

Description

Weight

Description

Weight

WFOTF10A

3/8 Outdoor Termination


Fitting

Part
Number

.880 lb

WFGF10A

3/8 X 12 Stripwound Hose

.210 lb

WFOTF15A

1/2 Outdoor Termination


Fitting

.880 lb

WFGF15A

1/2 X 12 Stripwound Hose

.370 lb

3/4 Outdoor Termination


Fitting

WFGF20A

3/4 X 12 Stripwound Hose

.440 lb

WFOTF20A

1.18 lb

WFGF25A

1 X 12 Stripwound Hose

.590 lb

WFOTF25A

1 Outdoor Termination Fitting

1.75 lb

Striker
Plates
Part
Number

Description

WFQSP

Quarter Striker Plate

WFHSP

Half Striker Plate

.310 lb

WFFSP

Full Striker Plate

.560 lb

WFLSP

Large Striker Plate

Quarter
Striker

Full
Striker

Weight
.80 lb

Large
Striker
Half
Striker

1.070 lb

Appliance
Stub-out

PVC Stripper
Part
Number

Description

Weight

Part
Number

Description

WFBWFS

PVC Stripper 3/8 & 1/2

.300 lb

WFASOXD

1/2 Stub-out

WFEWFS

PVC Stripper 3/4 & 1

.400 lb

Tubing
Cutter

Weight
.65 lb

Recessed
Outlet Box

Part
Number

Description

Weight

Part
Number

Description

Weight

WFTC

Tubing Cutter

.530 lb

WFFMKIT

1/2 NPT Valve Kit

1.31 lb

132

Polyethylene Tubing
Polyethylene Tubing
Polyethylene tubing is manufactured from a yellow PE 2406 material. It meets the
requirements specified in ASTM D 2513 for gas piping. Proper installation requires
close attention to the following limitations for polyethylene pipe:
1. Vapor service only with 30 PSIG maximum operating pressure.
2. Outdoor and underground service only.
3. IPS (Iron Pipe Size) and CTS (Copper Tubing Size) polyethylene are dimensionally quite different. Great care must be taken in selecting the fittings to
make sure they match the pipe being used.
Dimensions
Nominal
Size

Style

SDR*

Wall
Thickness

Outside
Diameter

Coil
Length

Weight
per Coil

1/2

CTS

7.0

.090

.625

500

35 lbs

3/4

IPS

11.0

.095

1.05

500

60 lbs

IPS

11.0

.119

1.315

500

95 lbs

1-1/4

IPS

10.0

.166

1.660

500

170 lbs

IPS

11.0

.216

2.375

500

315 lbs

*SDR means Standard Dimension Ratio. It is the ratio of the pipe O.D. to the wall thickness.

Flexible Riser System


For 1/2 CTS and 3/4 IPS polyethylene sizes
This system incorporates flexible, factory assembled risers with service head adapters. There are no joints underground. The
polyethylene tubing runs from the first stage regulator directly to the second stage regulator.
The system provides simple, leakproof joints that dont require special
pipe end prep or special tools.

1/2 Flare
Flex
Riser

3/4 Pipe
Flex
Riser

Typical Residential Flexible Riser Installation


Adapter
Coupling

Flex Riser

Seal
Flex Riser

Compression
Nut

Polyethylene Tubing
Moisture
Seal
Tubing

133

Polyethylene Tubing
Flexible Risers (3ft thru 8ft)
For 1/2 and 3/4 Tubing
These flexible risers are used as the terminations on runs of 1/2 and 3/4 polyethylene systems mainly for residential
installations. As decribed on the previous page they provide a quick, simple and positive assembly.
1/2 Risers

1/2 Flex
Riser

Part Number

Tubing

Flare

063063F3F
063063F6F

3/4 Flex
Riser

Length
3 ft

1/2 CTS

1/2 Flare

063063F8F

6 ft
8 ft

3/4 Risers
Part Number

Tubing

Pipe

105105F3
105105F6

Length
3 ft

3/4 IPS

105105F8

3/4 MNPT

6 ft
8 ft

Rigid Anodeless Risers

Transition Risers

For 1, 1-1/4 & 2 Tubing

For 3 and Larger Tubing

Anodeless risers provide a positive transition joint


between polythylene pipe and the gas carrying steel pipe
of the riser outlet. The riser casing is epoxy coated for long
term corrosion protection and incorporates a water tight,
below ground seal.

Transition risers are required for the larger tubing sizes.


They have the same features as the anodeless models, but
are only available in a straight configuration. For most
common installations, a fusion elbow is attached to make
the turn to vertical.

NPT Thread
Steel
NPT

Moisture Seal

NPT Thread

Transition Fitting
Poly X MNPT

Poly Tailpiece
Connect with fusion or
mechanical coupling

Fused Joint

Gas Main
Part Number

Tubing Size

Pipe Size

132132

1 IPS

1 MNPT

166166

1-1/4 IPS

1-1/4 MNPT

238238

2 IPS

2 MNPT

Poly
Tailpiece

134

Fusion 90O
Elbow

Polyethylene Tubing
Con-Stab I.D. Seal Fittings
Con-Stab I.D. Seal fittings provide a very cost effective joining method for poly
pipe. These fittings seal on the internal surface of the pipe and seal regardless of the
external surface of the pipe. Simply chamfer the end of the pipe and push to install.
Tube stiffener, self-locking grabber and two seals ensure excellent seal.
Chamfer

Mark Depth

Couplings
Couplings are used to connect two pieces of the
same size polythylene tubing together.
Part Number

Align

Insert to depth line

Repair Couplings
Repair couplings have a stab coupling on both ends and are
handy for restoring that accidentally cut line.

Tubing Size

Part Number

Tubing Size

81063063

1/2 CTS

81063063L

1/2 CTS

81105105

3/4 IPS

81105105L

3/4 IPS

81132132

1 IPS

81166166

1-1/4 IPS

81238238

2 IPS

81105105
20-1/2

Reducing Couplings

Tees

Reducing couplings are used to connect two pieces


of different size polythylene tubing together.

Tees connect branch piping of the same size


polyethylene together.

Part Number

Tubing Size

Part Number

Tubing Size

3259-54-1304-00

3/4 IPS X 1/2 CTS

650047

1/2 CTS

3259-54-1404-00

1 IPS X 1/2 CTS

650048

3/4 IPS

3259-54-1413-00

1 IPS X 3/4 IPS

3259-50-1014-00

1 IPS

3259-54-1513-00

1-1/4 IPS X 3/4 IPS

3259-50-1015-00

1-1/4 IPS

3259-54-1514-00

1-1/4 IPS X 1 IPS

3259-50-1017-00

2 IPS

3259-54-1715-00

2 IPS X 1-1/4 IPS

650048

3259-54-1304-00

135

Polyethylene Tubing
Reducing Tees
Reducing tees connect branch piping of different
size polyethylene together.
Part Number
650041

Tubing Size
3/4 IPS X 3/4 IPS X 1/2 CTS

3259-49-1404-00

1 IPS X 1 IPS X 1/2 CTS

3259-49-1413-00

1 IPS X 1 IPS X 3/4 IPS

3259-49-1715-00

2 IPS X 2 IPS X 1-1/4 IPS

3259-49-1404-00

Chamfering Tools

ID & OD
Chamfer

Removes the sharp, rough end of the pipe


Produces smooth concentric chamfer

oly

pe

Pi

Chamfers I.D. & O.D. in one tool

Double ended tool


Used to chamfer
two different sizes

Eliminates seal damage for both stab &


mechanical fittings during installation
Part Number

Single ended tool


(chamfers and tests)

For Tubing Size

33-5481-00

3/4 IPS & 1/2 CTS

33-5516-00

1 IPS & 3/4 IPS

33-6580-15

1-1/4 IPS

33-6580-17

2 IPS

Test

Proper chamfer
O-ring has entered

Improper chamfer
O-ring not entered

Tubing Cutters

Detectable Tape

V-blade design cuts without deforming wall

Metallic Tape offers reliable location of


non-metallic tubing by metal detectors. When
buried at least 5 above the gas pipe, it also
provides a visual means of detection by the
excavator.
Tape is 5 mil in 1000 ft. rolls
LP-2

Instant release mechanism


Quick, automatic opening
Ratcheting action reduces cutting effort
Part Number
0832022
52015

Capacity

Tracer Wire

Up to 1-5/8 O.D.
Up to 3 O.D.

12 ga. solid copper coated steel, single


conductor wire used for tracing (detection) of buried polyethylene pipe.
The 30 mil bright yellow HPDE cover
provides superior insulation, corrosion protection and visual detection in
direct burial service.
Stock 500 ft. coils.
1000 ft. coils by special order.

Ro
t

er
erg
nb
he

0832022

52015

136

Hose
Propane Hose
For liquid or gaseous transfer of propane. 350 lb working
pressure. All sizes are UL21 and CGA Type 1 approved.
Cover is pin pricked for gas dissipation.
I.D

O.D

1/4

.610

3/8

.760

1/2

.937

3/4

1.25

Spirals

Lbs per ft.

Construction
Tube:
Cover:
Reinforcement:
Temp. Range:

.15
4

.22
.31
.51

Black Nitrile
Perforated Black Neoprene
Multiple Textile Spirals
-40OF to +180OF
(Propane should never be
conveyed over 140OF.)

Do not use male swivel couplings, screwtogether reattachable fittings or any


type of couplings that use O-ring sealing
surfaces
Hose is stocked in 750 foot reels. We will cut to length to
match your requirements. We also make custom fitted hose
assemblies. Let us know your end fitting requirements and
we will crimp the ends on for you.

1 X-treme Low Temp Bobtail Hose


This hose is an extremely flexible low temperature product
made specifically for bobtail delivery reel systems. It reels
on and off the truck easily and also has improved abrasion
resistance for longer life.

Construction
Tube:
Cover:
Reinforcement:
Temp. Range:

Black Nitrile
Perforated Black Neoprene
Multiple Textile Spirals
-65OF to +180OF
(Propane should never be
conveyed over 140OF.)

Hose is stocked in 100 ft., 125ft., and 150ft. lengths. Hose


is factory pressure tested and comes coupled with crimped
on 1 Male NPT fittings. Other lengths available by special
order.
Pressure test documentation is included with each assembly.

Large Transfer Hose

Construction
Tube:
This hose is manufactured with abrasion resistant cover and
textile braid reinforcement. Designed for long life in transport Cover:
Reinforcement:
unloading, bobtail loading and other similar large volume
Temp. Range:
transfer operations.

Black Nitrile
Perforated Black Neoprene
Multiple Textile Braids
-40OF to +180OF
(Propane should never be
conveyed over 140OF.)

Stocked lengths are 15 ft. and 20 ft. Other lengths available


by special order. Fittings may be crimped on or bolt on.
I.D

O.D

Braids

Lbs per ft.

1-1/4

1.815

.85

1-1/2

2.156

1.18

2.750

1.87

Crimped Fitting

Bolted Fitting

137

Hose
SS Wire Braid Propane Hose
Part Number

Nom I.D.

Lbs per ft.

4K

3/16

.11

5K

1/4

.13

6K

5/16

.18

8K

13/32

.21

10K

1/2

.29

Construction
This hose has a synthetic rubber high temperature tube, one
stainless steel wire braid and two textile braids. Extensively used
for liquid carburetion service or anywhere the extra strength of
the wire braid is desired.
Reusable couplings shown below are manufactured specifically
for this product.

Male Couplings For SS Wire Braid

Flare Couplings For SS Wire Braid

Part
Number

Fits
Hose
Size

Pipe
Size

Part
Number

Fits
Hose
Size

Female
Flare
Size

112-4-4

4K

1/4

123-4

4K

1/4

1/4

123-5

5K

5/16

3/8

123-6

6K

3/8

123-8

8K

1/2

123-10

10K

5/8

112-4-6
112-6-6
112-8-8
112-8-10
112-12-10

6K
8K
10K

112-8-8

1/2
1/2

123-6

27720-6-6

Angled Fittings

3/4

27720-6-6
27920-6-6

6K

45O
3/8

6K

90O
3/8

27920-6-6

Clamp Style Hose Couplings

Power-Swage Hose Couplings

Clamp style hose couplings offer a reliable assembly


that can be field installed. The outer clamps compress
the hose for a leak tight seal.

Power-Swage couplings are made for use in hydraulic


swaging machines. Orders for hose assemblies in sizes
3/8 thru 1 will be supplied with these couplings
unless otherwise specified.

Part
Number

Nom
Hose
Size

Conn
Size

M3162-8

1/2

1/2 MNPT

M3162-12

3/4

3/4 MNPT

M3162-16

1 MNPT

M3162-20

1-1/4

1-1/4 MNPT

M3162-24

1-1/2

1-1/2 MNPT

M3162-32

2 MNPT

M3162-32S

3-1/4 ACME

M3162-12

M3162-32S

138

Part
Number

Nom
Hose
Size

Pipe
Size

604

3/8

3/8

804

1/2

1/2

1204

3/4

3/4

1600

804

Hose
Hose Swivel Adapters
Hose swivel adapters are designed to prevent hose stress due to twisting during assembly and to reduce the need for unions at
the hose couplings. The female swivel end of these adapters is a straight pipe thread with a 30O seat. All male pipe fittings that
are used with these fittings must have the mating 30O bevel in order to effect a proper seal. Most hose couplings have this seat.
Male Hose Swivel Adapters

Female Hose Swivel Adapters

Part
Number

Pipe
Size

Part
Number

Pipe
Size

0107-6-6

3/8

0207-6-6

3/8

0107-8-8

1/2

0207-8-8

1/2

0107-12-12

3/4

0207-12-12

3/4

0107-16-16

0207-16-16

0207-8-8

0107-8-8

Hose-End Swivels
Rugged leak free design allows complete 360O rotation
of hose end valves for easy connections to fillers. Especially helpful with stiff hoses in the cold of winter.

Typical Swivel Application

ME850SS-6 3/4 Swivel


ME850SS-8 1 Swivel

C3 Crimping Tool

Aluminum Ferrules
Aluminum ferrules are used to permanently crimp
hose fittings on 1/4 & 3/8 hose.
Sizes .500 thru .800 in .025 increments.
Part
Number

Hose
O.D.

Part
Number

Hose
O.D.

KF500-81

.500

KF675-81

.675

KF525-81

.525

KF700-81

.700

KF550-81

.550

KF725-81

.725

KF575-81

.575

KF750-81

.750

KF600-81

.600

KF775-81

.775

KF625-81

.625

KF800-81

.800

KF650-81

.650

For 3/16, 1/4 and


3/8 I.D. hose ferrules.
Press in vise, turn 90O
and press again.

855 Heavy Duty Crimping Tool


Heavy duty frame and hardened steel
dies provide long service life and positive
crimping. For 1/4 & 3/8 hoses

139

Hose
Barbed Hose Fittings
Barbed hose fittings offer a large variety of end fitting sizes and styles for 1/4 and 3/8 I.D. hoses. When properly installed and
crimped with an associated ferrule, they provide a safe and flexible means of connecting equipment.

How to order barb fittings


Order I.D. Siszes

Part numbers are sized in 1/16


Call out barb size first
Ex: KF-04-06NS

1/4
1/4 Barb

Female
Flare
Part
Number
KF04-04NL
KF04-06NS
KF06-06NS
KF06-08NL

3/8 Flare Swivel

Female
Pipe
Hose
Size
1/4

3/8

Dash Size

Fractional Size

04

1/4

06

3/8

POL Barbs

Flare
Size

Part
Number

Hose
Size

1/4

KF04-02RN

3/8

KF04-04RN

3/8

KF06-04RN

1/2

KF06-06RN

1/4

3/8

Pipe
Size

Part
Number

Hose
Size

POL
Connection

1/8

970JR

1/4

7/8 Hex

1/4

G-1655

1/4

Handwheel

1/4
3/8

970JR

Male
Pipe
Part
Number

9/16
Left
Hose
Size

Pipe
Size

QCC Barb

Part
Number

Hose
Size

1/8

R12

1/4

1/4

R12A

3/8

KF04-06PS

3/8

R11

1/4

KF06-04PS

1/4

KF04-02PS
KF04-04PS

KF06-06PS

1/4

3/8

KF06-08PS

Size

Part
Number

Hose
Size

Flow
BTU/HR

ME518-25H

1/4

200,000

9/16 LH
9/16 RH

3/8

ME518-25H

1/2

Inverted
Flare

9/16 LH
Adapter

Barb
Splicer

Part
Number

Part
Number

Hose
Size

G-642

1/4

G-644

3/8

G-1655

Inlet

1300
1300S1

9/16 LH

R19

Outlet

Part
Number

Hose
Size

Flare
Size

1/4 MNPT

KA04-04MF

1/4

1/4

3/8 MNPT
9/16 LH

140

For auto changeover regulator inlets

Hose
Disposable Cylinder
Barbed Swivel Adapters
Part
Number

Hose
Size

Swivel
Connection

G-484

1/4

1-20 Fem

G-496

1/4

1-20 Male

1-20 Disposable Cylinder Adapters

G-492
1-20 Male X
1/4 FNPT

G-493
1-20 Male X
9/16 LH

G-488
1-20 Female X
1/4 MNPT

QCC Adapter
G-484

G-496

ME393-1
QCC Male X 1/4 FNPT

Rubber Pigtail
Factory assembled 20 long rubber pigtail for connection to
automatic changeover regulators.

Typical Pigtail Connection

40401-20
L GAS CON
AL
TR
SH

ARCOS TE
XA
NM
SA

C MODEL 2
50
S IN
OL

MA
R

VENT

40410-20
Need something longer? We can also make these up from
bulk hose stock to whatever length you require.

1-20 Adapter Hoses

POL Adapter Hoses

Factory assembled hose assembly for extending


disposable cylinder appliance hoses.
1-20 male swivel X 1-20 female swivel.

Factory assembled hose assembly for connecting


bulk cylinder to disposable cylinder appliances.
Handwheel POL X 1-20 swivel.

42421-60 -60 long


42421-144 -144 long

40407-60 -60 long


40407-144 -144 long

141

Quick Connectors
1000 Series Standard Quick Connectors
One-way general purpose quick connectors.
Socket has shutoff. Plug is open.
1000 Socket
Part Number
1000
11
1200
15

Pipe Size
1/4 FNPT

3/8 FNPT

Description

11 Plug

Assembled Specs

1/4 Socket
1/4 Plug

One-way
Shutoff

3/8 Socket
3/8 Plug

Assembled
Numbers

Pipe
Size

BTU/HR Propane
@ .3 W.C. Drop

Rated Pressure
PSIG

1000 & 11

1/4

52,000

1100

1200 & 15

3/8

52,000

1100

HK Series Heavy Duty Quick Connectors


Two-way heavy duty.
(liquid or vapor service) quick connectors.
Both socket and plug have shutoffs
Part Number
UL2-H16
UL2-K16
UL3-H21
UL3-K21
B4-H26
B4-K26

Pipe Size
1/4 FNPT

3/8 FNPT

1/2 FNPT

UL2-H16 Socket

Description

Two-way
Shutoff

1/4 Socket
1/4 Plug

UL2-K16 Plug

Assembled Specs
Assembled
Numbers

Pipe
Size

BTU/HR Propane
@ .3 W.C. Drop

Rated Pressure
PSIG

3/8 Plug

UL2-H16 & UL2-K16

1/4

54,684

2700

1/2 Socket

UL3-H21 & UL3-K21

3/8

93,744

2200

B4-H26 & B4-K26

1/2

157,302

1500

3/8 Socket

1/2 Plug

Gas Mate Series Quick Connectors


One-way shutoff for attaching appliances to gas lines.
Plug has heat-sensitive element that shuts off the flow in
the event of fire. For gas grills, small appliances, caster
mounted restaurant equipment.
AGA certified to 12 W.C. Pressure rated to 1,100 PSI.
Part Number
10o-006
100-506
100-008
100-508
100-010
100-510

Pipe Size
3/8 FNPT

1/2 FNPT

3/4 FNPT

100-008 Socket

100-508 Socket

Description
3/8 Socket

Assembled Specs

3/8 Plug

Assembled
Numbers

Pipe
Size

BTU/HR Propane
@ .3 W.C. Drop

Rated Pressure
PSIG

100-006 & 100-506

3/8

54,684

2700

3/4 Socket

10-008 & 100-508

1/2

93,744

2200

3/4 Plug

100-010 & 100-510

3/4

157,302

1500

1/2 Socket
1/2 Plug

One-way
Shutoff

142

Recreational
Falk Gas Lights
Falk Gas Lights are designed for home, cottage, cabins or wherever lighting is required.
Falks graceful curve design of solid polished brass highlights the quiet elegance of old
world styling as well as providing a lifelong attractive finish.
All Falk Gas Lights utilize a unique adjustable air shutter to maximize the brightest light
even in the highest of places. You can depend on Falk gas lights to produce the brighest
indoor lighting to meet your needs.

2703
Single Wall Light

2705
Double Wall Light

2707
Double Ceiling Light

Humphrey Gas Lights

M3769
Mantle

4
Globe

Humphrey gas lights are available in 9 Series with preformed mantle or 9T Series with tieon mantle. We stock two colors, Rustic Walnut and Pebble Gray. We can also special order
other colors; Polished Brass, Classic Chrome, Natural Almond or Hunter Green.

Replacement Parts
L9-50A
Propane Nozzle

9 Light

L13-2
Preformed
Mantle

L13-6-5PK
Tie-on Mantle
5 Pack

L13-8-5PK
Clip-on Mantle
5 Pack

OPK Pendant Kit


For mounting 1, 2, or
3 gas lights to a ceiling.

L12-2A
L12-11A
Nose For
Nose For
Preformed Mantle Tie-on Mantle
L6-20A
Half Frosted
Globe

L24-15-6PK
Nose Seals
6 Pack

143

L8-6C
Valve Assembly

L10-71A
Bunsen

Torches
Mr Heater Parts

F273116
Safety Shutoff

F273117
12 Thermocouple

F273164
Burner Screen

OPD
U

F273607
Hi-Med-Low Regulator

Mr Heater

F273606
Hi-Med-Low Regulator
w/Tank Union

Olympian Gas Matches


Three gas match models to choose from. All have
adjustable flame, fuel viewing window and are refillable.
GM-3 & GM-3X have battery operated continuous sparks.

GM-4 11 Overall Length

Universal

OLYMPIAN GM3

CONTINUOUS IGNITION

GM-3 14-3/4 Overall Length


BUTANE
FUEL
CONTINUOUS IGNITION

OLYMPIAN GM3X

N6000
2.5 oz. Refill

GM-3X with 15 Flexible Extension

NuWay Cast Iron Torches


Extermely popular with contractors. Two sizes to cover a wide range of uses. Torches have cast iron head, 18
handle and needle valve for flow adjustment. STD hose assembly shown below. Other hose lengths available.
STD TORCHES
Model 4V 200,000 BTU
Model 5V 500,000 BTU

5V

TORCHES w/100% SAFETY


Model 4VAC 200,000 BTU
Model 5VAC 500,000 BTU

5VAC

144

Torches
Manchester Handiboy Torch

Torch Hose

Light weight 500,000 BTU portable propane torch.


Bubble packed for easy point of purchase display.
Comes with rolled steel head, 20 handle with wood
grip, needle valve and 10 ft. hose.

1/4 X 10 ft. 350# hose


fitted POL X 1/4 MNPT

8062

Manchester Powerjet Torch

Needle Valves

The Manchester Powerjet torch provides a large power jet brush flame for weed
control, ice melting, fence clearing or other similar high heat outdoor procedures.The
torch features a main gas trigger control and a wind proof pilot with needle valve
adjustment at the operators handle. Heavy duty but light weight (2-1/2 lbs.).
750,000 BTU/HR.

Our most popular needle valve.


High quality brass.
User friendly knurned handwheel.
1/4 FNPT in and out.

8061

25NVBR

High Pressure Safety


High pressure safeties are designed for applications with gas pressures up to 25 psig. They prevent gas flow to the pilot and
main burners in the event of flame failure. On models with flow interruption, gas flows only to the pilot during lighting
operation.
High Pressure Safety specs
Model
H19H
H19P
H19NA-4
H19TA-3

H19H
Brass

H19P
Brass

H19TA-3
Aluminum

Pipe
Size

Side Port*

1/4 MNPT

1/8 MNPT

1/4 FNPT

1/8 FNPT

Flow
Interruptor
No**
Yes
No
Yes

* The side ports are furnished capped or plugged as appropriate.


** The side port on this safety is ported to the inlet of the valve.

145

Heaters
Cayenne Low Profile Unit Heaters - Power Vented
For warehouse, shop, garage or storage areas with limited space these heaters are ideal. Only 1 mounting clearance on the
top. All units are power vented to allow either vertical or horizontal venting. Direct spark ignition. High thermal effeciency(81% on FSA 30 & 45; 80% on FSA 60 & 75). Ten year warranty on heat exchanger.
Model
Number

BTU/HR
Input

FSA30

30,000

FSA45

45,000

FSA60

60,000

FSA75

75,000

Flue
Size

Gas
Conn

Height

Width

12
1/2

Depth

Shipping
Weight

24
25

17

25

60#
63#
87#
TM

91#

HEATERS

By Advanced Distributor Products

FSA45

ADP Commercial Unit Heaters - Power Vented


Standard profile unit heaters with all the features of the ADP Compact units.
Model
Number

BTU/HR
Input

SEP100

100,000

SEP145

145,000

SEP175

175,000

SEP200

200,000

SEP250

250,000

SEP300

300,000

SEP345

345,000

SEP400

400,000

Flue
Size

Gas
Conn

Width

Depth
Less Motor

150#

1/2

165#

23-1/8
5

32-3/16

3/4

Shipping
Weight
140#

20-3/16

31-5/16

41-1/8

Direct Spark Ignition

Induced
Draft
Blower

Height

175#
285#
305#
310#
310#

SEP145

Power Exhaust Blower

Vertical
or
Horizontal
Venting
Vertical Venting

146

Tubular Heat Exchanger

Induced
Draft
Blower

Horizontal Venting

Heaters
Empire Vent-Free Radiant Room Heaters
An Empire radiant gas heater is the ideal solution to zone heating problems. Empire radiant gas heaters are 99.9% fuel efficient,
easy to install and have safe push-button pilot lighting. The controls are top mounted for easy access, and you can distribute the
warm air throughout the room with optional blowers.
Model
Number

BTU
Input

SR-6

6,000

SR-10
SR-10T
SR-18
SR-18T
SR-30
SR-30T

Temperature
Controls
Manual 1 Heat Setting

10,000

18,000

30,000

Width

Depth

Height

6-1/2

22

11-7/8

Hydraulic Thermostat
Manual 3 Heat Settings
Hydraulic Thermostat
Manual 3 Heat Settings
Hydraulic Thermostat

18

24-1/8

SR-18 with Optional


Floor Stand

Accessories For Vent-Free Radiant Room Heaters


SRB-18

Blower for SR-18

SRB-18T

Blower for SR-18T

SRB-30

Blower for SR-30

SRB-30T

Blower for SR-30T

SRS-10

Stand for SR-6, SR-10, SR-10T

SRS-18

Stand for SR-18, SR-18T

SRS-30

Stand for SR-30, SR-30T

Wall Mount

Ceramics provide radiant


heat for added warmth

Empire Vent-Free Blue Flame Room Heaters


The Empire blue flame heater combines the economy of vent-free heating with the convenience of a thermostat. They feature the
visual appeal of a soft blue flame, 99.9% efficiency and a sleek modern design. The controls are top mounted for easy access, and
you can distribute the warm air throughout the room with optional blowers.
Model
Number

BTU
Input

BF-10

10,000

BF-20

20,000

BF-30

30,000

Temperature
Controls

Hydraulic Thermostat

Width
17-1/8

Depth

6-3/8

21-1/8

Height
22

BF-20 with Optional


Floor Stand

25-1/2

Accessories For Vent-Free Visual Flame Room Heaters


SRB-18T

Automatic Fan for BF-10, BF-20

SRB-30T

Automatic Fan for BF-30

SRS-18

Stand for BF-10, BF-20

SRS-30

Stand for BF-30

Blue flame ribbon burner produces an


alluring atmospheric warmth to any room

147

Heaters
Conventional Vent Heaters

Direct Vent Heaters


Direct Vent Heaters are the first choice where an ouside wall
is available. They feature thru-the-wall venting with sealed
combustion and outside air for the burner.

Conventional Vent Heaters commonly


use B-Vent piping and can utilize
existing chimneys or chases to
terminate thru-the-roof.

Products of
combustion

Air for
combustion

Empire Direct Vent Wall Furnaces


Empire Compact Direct Vent Wall Furnaces fit easily into any size room. Controls are millivolt powered so no electricity is
required. The cabinets are leather grain beige/tan color to work well with any decor. Optional blowers are available to further
circulate the warm air.
Model
Number

BTU
Input

DV-210-SG

10,000

DV-215-SG

15,000

Temperature
Controls
Wall Thermostat

Width
16-1/4
20-1/4

Depth
9-3/8

Height
21-3/8
24-7/8

Accessories For Compact Direct Vent Wall Furnaces


DVB-1

Blower for DV-210, DV-215

DV-822

Vinyl siding for DV-210, DV-215

VSK-1

Slim-Line vinyl siding kit DV-210, DV-215

DV-210-SG

Empire Direct Vent Wall Furnaces


Empire Direct Vent Wall Furnaces install easily on an outside wall, require a minimum of wall and floor space and provide
even, energy-efficient heat. Controls are millivolt powered so no electricity is required. The cabinets are leather grain to resist
fingerprints. Optional blowers are available to further circulate the warm air.
Model
Number

BTU
Input

DV-25-SG

25,000

DV-35-SG

35,000

Temperature
Controls

Width

Wall Thermostat

37

Depth

Height

11-1/2

27-3/4

Accessories For Direct Vent Wall Furnaces


DRB-1

Blower for DV-25, DV-35

DV-822

Vinyl siding for DV-25, DV-35

VSK-2

Slim-Line vinyl siding kit DV-25, DV-35

DV-35-SG

148

Heaters
Empire Counterflow Direct Vent Wall Furnaces
Empire Counterflow Direct Vent Wall Furnaces install on any outside wall and are easy and economical to use. They only require
one square foot of floor space. These furnaces feature a wall thermostat and a blower that circulates warmth at the floor level.
Leather-grain cabinetry resists fingerprints.
Model
Number
DVC-35-SPP
DVC-35-IP
DV-55-SPP
DV-55-IP

BTU
Input
35,000

55,000

Ignition
System

Temperature
Controls

Standing Pilot
Intermittant Pilot
Standing Pilot

Width
14-1/8

Depth
10-3/8

Height
72-1/2

Wall Thermostat
16

Intermittant Pilot

11-5/16

82-3/8

Accessories For Direct Vent Counterflow Furnaces


SOR-1

Side Outlet Register

SOK-1

Side Register w/ boot 10

DV-822

Vinyl Siding Kit

VSK-2

Slim-Line vinyl siding kit DVC-35, DV-55

DV-55

Empire Counterflow Vented Wall Furnaces


Empire Counterflow Vented Wall Furnaces install on any wall and only require one square foot of floor space. These furnaces
feature a wall thermostat and a blower that circulates warmth at the floor level. Optional duct extensions can be installed on
either side or at the rear of the furnace to direct a warm flow of heat to take the chill off adjoining rooms as well. Leather-grain
cabinetry resists fingerprints.
Model
Number
FAW-40-SPP
FAW-40-IP
FAW-55-SPP
FAW-55-IP

BTU
Input
40,000

55,000

Ignition
System

Temperature
Controls

Standing Pilot
Intermittant Pilot
Standing Pilot

Width

Depth

Height

14-1/8

10-3/8

72-1/2

16

11-5/16

82-3/8

Wall Thermostat

Intermittant Pilot

Accessories For Vented Counterflow Furnaces


SOR-1

Side Outlet Register

SOK-1

Side Register w/ boot 10

ROK-1

Rear Register w/ boot 10

DV-648

Oval to Round Flue Adapter

FVE-24

Vent Enclosure 24 (FAW-40)

FVE-34

Vent Enclosure 34 (FAW-40)

FVE-46

Vent Enclosure 46 (FAW-40)

DV-651

Vent Enclosure 14 (FAW-55)

DV-665

Vent Enclosure 24 (FAW-55)

DV-666

Vent Enclosure 36 (FAW-55)

FAW-55

149

Heaters
Empire Console Room Heaters
Empire Console Room Heaters modern design allows warm air from the heater to blanket the room from floor to ceiling. The
optional automatic blower cycles on and off with the heater. The unit is thermostatically controlled and requires no electricity for
automatic operation. Leather-grain cabinetry resists fingerprints.
Model
Number

BTU
Input

RH-25

25,000

RH-35

35,000

Temperature
Controls

Width

Depth

Height

37

11-1/2

26

Hydraulic Thermostat

Accessories For Console Room Heaters


DRB-1

Blower for RH-25, RH-35

DVP-1

Floor Pad 36 X 14

RH-35

Empire Room Heaters


Heat large areas economically with Empire Vented Room Heaters.
Choose from either Visual Flame or Closed Front models.
The Visual Flame models give the room a pleasant, comfortable atmosphere
while adding real warmth to the scene. You can see the flames inside the front
casing. Optional radiants or a log set add the visual effect of a fire-like glow.
The Closed Front models are an economically priced alternative without
the visual flame features.
All models have automatic thermostats.
The counterflow blower sends the heat to floor level.
Model
Number

BTU
Input

Temperature
Controls

RH-50B

Width

Depth

Height

34

16

29-9/16

34

20

29-9/16

34

16

29-9/16

34

20

29-9/16

Visual Flame Models With Blowers Installed


RH-50B

50,000

RH-65B

65,000

Hydraulic Thermostat

Closed Front Models - Less Blowers


RH-50C

50,000

RH-65C

65,000

Hydraulic Thermostat

Accessories
FRB-3

Automatic Blower for RH-50C, RH-65C

RAD-8

Radiant for RH-50B, RH-65B

RHL-2

Log Kit for RH-50B, RH-65B

RH-425

Floor Pad 36 X 21

RH-50C

150

Heaters
Empire Gravity Wall Furnaces
Economic gravity heat. Furnace recesses into the wall. The optional out-of -the-wall installation kit allows the heater to be flush
mounted. Options include a blower, millivolt wall thermostat or millivolt remote bulb thermostat and rear register kit. The
GWT-50 heats two adjoining rooms and requires free wall space on both sides of the wall.
Model
Number

BTU
Input

GWT-25

25,000

GWT-35

35,000

GWT-50

50,000

Temperature
Controls

Casing
Width

Casing
Depth

Height

Millivolt

16

66-1/8

Accessories For Gravity Wall Furnace


GWTB-2

Automatic Blower (GWT-50 will accept two blowers)

GWTR-1

Rear Register Kit (GWT-25, GWT-35 models only)

GWTW-2

Out-of-the-wall Kit (GWT-25, GWT-35 models only)

GWRB-T

Remote Bulb Thermostat

TMV

Wall Thermostat, Millivolt - Reed Switch

GWT-35

Empire High Efficient Heaters


Attractive slimline design gives 80+% efficient gas heat for medium-to
large-size rooms. Utilizes automatic ignition for ease of use. It can be
installed on virtually any wall as well as in any basement. With the vent
accessories, it can be vented up to 15 ft.

Power Vented for Flexible Venting Options


32 straight extension for DV-20E, DV-40E, DV-55E using DVT-2.
Up to 15 ft. extensions for DV-20E, DV-40E using DVE-1 or DVE-2.
Model
Number

BTU
Input

DV-20E

20,000

DV-40E

40,000

DV-55E

55,000

DV-20E

Temperature
Controls

Width

Depth

Height

Thermistor

37

15-3/4

26

Accessories For High Efficiency Heaters


DVE-1

54 Intake/Exhaust Extension Kit w/2 Elbows

DVE-2

54 Intake/Exhaust Extension Kit

DVT-2

Straight Extended Vent Terminal for Walls Up To 32 Thick


(Standard vent for walls up to 10 thick included with unit)

T24V

24-volt Thermostat

DVP-1

Floor Pad

Standard Venting up to 10 wall thickness

151

Heaters
Empire Floor Furnace
The Empire Floor Furnace is installed in the floor where cold air naturally collects. The furnace heats the cold air and circulates
it back through the house as warm air. The heater operates with a millivolt wall thermostat so no electricity is required.
Model
Number

BTU
Input

3588

32,500

5088

45,000

7088

65,000

Temperature
Controls

Millivolt Thermostat

Length

Width

Height

32-5/16

20-5/16

23-1/2

22-5/16

34-5/16

30-5/16

25-3/4

5088

Empire Fireplace Products Control Options


The Empire Direct Vent Fireplace products shown on the following pages list various control options ranging from a simple
wall mounted On-Off switch to full remote thermostatic control with wireless transmitter and receiver. These give the consumer
great versatility in the control option of their unit.

"SET"

TEMP

E
OT

RE

ROOM

50 60 70 80 90

ON

ECS

OFF
R

SET
ON

OFF

OFF

FWS-1
Wall Switch. On-Off control
from a remote location

TRW
Wall Mount
Remote

TMV
Reed Wall Thermostat
FREC
Electric Remote. Receiver plugs into
120v wall outlet near fireplace.
F

ROOM

"SET"

TEMP

ON
ON

OFF

OFF

72 F
O

MODE

am
928 pm

SET
SET

ECS

FRBC
Battery Remote. On-Off
control from a remote
location.

ADJ.

OFF

LEARN

REMOTE

ON

ECS

FRBTC
Battery Remote w/Thermostat
from remote location.

Battery Powered Receiver provided with models


FRBC, FRBTC, TRW.

152

OFF

FRBTP
Programmable remote. Controls temp, night
setback, on-off time, flame height and accent
lighting intensity.
For fireplaces suitably equipped with special
control and receiver.

Fireplace Products
Empire Tahoe Deluxe Direct Vent Gas Fireplace
The Empire Tahoe Deluxe Fireplaces offer quality, value and selection in an
attractive Heater Rated direct vent fireplace. The large heat-resistant, tempered
glass window provides an unobstructed view to the hand-painted log set and natural
dancing flame. Louvers at the top and bottom help circulate the warmed air. All
controls are discreetly concealed behind the lower louver. Deluxe models are offered
in millivolt (standing pilot) or direct ignition.
Model
Number

BTU/HR

Logs

Width

DVD32

18,000

5-piece

34

DVD36

20,000

5-piece

37

DVD42

25,000

7-piece

43

DVD48

28,000

7-piece

49

Height

Depth

Weight
96 lbs.

35-5/8
16-3/8
37-5/8

102 lbs.

Tahoe Direct Vent Fireplace

121 lbs.
135 lbs.

Empire Tahoe Premium Direct Vent Gas Fireplace


The Empire Tahoe Premium Fireplaces offer the same quality, value and selection as
their Deluxe counterparts but with a taller, deeper log set to complement the deeper
firebox. These models are available with millivolt (standing pilot), Intermittant
Pilot Ignition or the ultimate RF controls which vary the flame height and cycle the
blower from a wireless remote thermostat.
Model
Number

BTU/HR

Logs

Width

Height

Depth

Weight

DVP36

25,000

4-piece

37

37-5/8

16-3/8

128 lbs.

DVP42

28,000

4-piece

43

DVP48

30,000

4-piece

49

37-5/8

19-7/8

145 lbs.
155 lbs.

Tahoe Direct Vent Fireplace


with Mission Doors and Louvers
in Mantel

Empire Tahoe Luxury Direct Vent Gas Fireplace


The Empire Tahoe Luxury Fireplaces offer the same quality, value and selection as
their Premium counterparts but feature ceramic glass for better heat transfer, a dimmer
controlled accent lamp inside the fireplace, a unique banded brick liner, automatic
blower, and an inticately detailed 13-piece log set atop a Slope Glaze Excess Burner for
a fuller ember bed.
These models are available with millivolt (standing pilot) or the ultimate RF controls
which vary the flame height and cycle the blower from a wireless remote thermostat.
Model
Number

BTU/HR

Logs

Width

Height

Depth

Weight

DVX36

35,000

13-piece

37

37-5/8

16-3/8

159 lbs.

DVX42

37,500

13-piece

43

37-5/8

19-7/8

165 lbs.

153

Tahoe Direct Vent Fireplace


with Leaf Doors and Louvers
in Mantel

Fireplace Products
Empire Innsbrook Direct Vent Fireplace Insert
The Empire Innsbrook Direct Vent Insert turns the wood-burning fireplace into an
efficient gas fired heat source. The Innsbrook uses flexible co-linear vent pipes. One
draws air from the outdoors and the other sends flue products directly outdoors. The
flexible metal venting allows the insert to install easily in a site-built masonry or in a
manufactured fireplace.
Innsbrook models are offered in millivolt (standing pilot) ignition.
Model
Number

BTU/HR

Firebox Dimensions
E

Weight

DV-25IN-33L

25,000

18-5/16

12-3/4

17

27

83 lbs.

DV-33IN-33L

33,000

21-5/16

14-1/4

18-3/4

30

102 lbs.

DV-35IN-33L

35,000

23-5/16

14-1/4

21-3/4

33

112 lbs.

Innsbrook Insert
G

1-3/4
F

C
E
Model
Number

Surround Dimensions
A

DV-25IN-33L

40

28

25-5/8

19-3/4

DV-33IN-33L

43

31

28-5/8

22-3/4

DV-35IN-33L

46

34

30-5/8

24-3/4

Empire Classic Cast Iron Stoves


The Empire Heritage Cast Iron Stove is built to last a lifetime. Combining classic styling and modern technology, the Cast Iron
Stove adds that extra touch to any room. Stocked in Direct Vent, 30,000 BTU models. Choose from Matte Black, Matte Pewter,
Porcelain Black, Porcelain Mahogany or Porcelain Sand finishes. Add shelf kits, stone inlays or floor pads to finish the styling.
A standard on/off manual control is located at the top rear of the unit. Various remote control options can be added for ease of
operation.
Heritage Cast Iron Fireboxes
Model
Number

BTU
Input

DVP-30-CA30F

Weight

Matte Black

DVP-30-CA30W
DVP-30-CA30B

Color

DVP-30-CA30

Matte Pewter
30,000

Porcelain Black

DVP-30-CA30M

Porcelain Mahogany

DVP-30-CA30S

Porcelain Sand

240

Call for complete 4-color brochure

154

Fireplace Products
Empire Tahoe Decorative Trim Accessories
Personalize your Tahoe fireplace with your choice of decorative trim, doors, frames and louvers. These attractive accessories
are available for all sizes in the Tahoe series. From as simple as an outer frame kit all the way to a full door and louver set,
you can outfit the fireplace to suit the decor of any setting.
Outer Frames
These are 3-piece assemblies available in Black, Brass, Stainless Steel or Pewter finishes.
Adds beauty to the outer edge of the fireplace box and conceals the space between the
fireplace edge and the finished wall material.
Decorative Door Frames
The decorative door frames attach to the glass frame and
include mounting threads for attachment of decorative doors.
Choose either rectangular or arched models in Black, Brass,
Stainless Steel or Pewter finishes. Also available without
hinge threads in Arched Black only.
Decorative Doors
Doors mount on decorative door frames listed above.
Choose from either Leaf Rectangular, Leaf Arched,
Mission Rectangular or Mission Arched styles in Black,
Brass, Stainless Steel or Pewter finishes.
Decorative Louvers
Beautifully complements the frames and
doors for a full finished look. Choose Leaf,
Mission, Arched or Slat styles in Brass,
Stainless Steel or Pewter finishes.

Arched Door Frame

Rectangular Leaf Door

Leaf Louver

Arch Louver

Outer
Frame

Rectangular Door Frame

Rectangular Mission Door

Mission Louver

Window Trim
Covers the upper and lower window frame bars when a
decorative frame and door assembly is not used.

Assembled Unit Examples

Unit with Outer Frame, Decorative Rectangular


Door Frame, Rectangular Mission Doors and
Mission Louvers

Unit with Outer Frame, Decorative Arched Door


Frame, Arched Leaf Doors and Leaf Louvers

155

Fireplace Venting Options


There are many option for venting Direct Vent Fireplaces and Cast Iron Stoves. Whether rigid or flexible venting materials,
these venting systems provides the installer with great versatility for unit installations. Examples are depicted below. Call for
specifics on your particular installation.

Vertical
Termination
Horizontal
Flex

Horizontal
Termination

Horizontal
Rigid

Innsbrook Insert
Dual Flex Venting
System

Fireplace Coaxial
Vertical Flex
Venting System

Coaxial Flex Pipe

156

Line Sizing Charts


11 W.C. Line Sizing Chart - Pipe & Copper11 inches W.C. inlet with a 1/2 inch W.C. Pressure Drop
Maximum capacity of pipe or tubing in thousands of BTU/hr of LP-Gas
Size of Pipe
or Copper
Tubing, Inches
Copper
Tubing
(O.D.)
Pipe
Size

Size of Pipe
or Copper
Tubing, Inches
Copper
Tubing
(O.D.)
Pipe
Size

Length of Pipe or Tubing, Feet


3/8
1/2
5/8
3/4
7/8
1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
3

10
49
110
206
348
536
291
608
1146
2353
3525
6789
10687
19130

20
34
76
141
239
368
200
418
788
1617
2423
4666
7379
13148

30
27
61
114
192
296
161
336
632
1299
1946
3747
5972
10558

40
23
52
97
164
253
137
287
541
1111
1665
3207
5089
9036

3/8
1/2
5/8
3/4
7/8
1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
3

125
----------74
155
292
600
899
1731
2799
4878

150
----------67
141
265
544
815
1569
2545
4420

175
----------62
129
244
500
749
1443
2324
4102

200
----------58
120
227
465
697
1343
2171
3783

50
20
46
86
146
224
122
255
480
985
1476
2842
4495
8009

60
19
42
78
132
203
110
231
435
892
1337
2575
4071
7256

70
--38
71
120
185
102
212
400
821
1230
2369
3817
6734

80
--36
67
113
174
94
198
372
764
1144
2204
3478
6211

90
--33
62
105
161
87
185
349
717
1074
2068
3308
5858

100
--32
59
100
154
84
175
330
677
1014
1954
3138
5504

300
----------46
97
182
374
560
1078
1702
3038

350
----------43
89
167
344
515
992
1566
2795

400
----------40
83
156
320
479
923
1457
2600

80
57
118
240
419
370
774
1458
2991
4480
8630
13756
25488

90
54
111
225
393
347
726
1368
2806
4203
8096
12904
23872

100
51
104
212
371
328
686
1292
2652
3973
7652
12197
22563

350
26
53
108
188
167
348
656
1345
2017
3883
6187
10940

400
24
49
100
175
155
324
610
1252
1878
3615
5761
10186

Length of Pipe or Tubing, Feet


225
----------54
113
213
437
654
1260
2025
3568

250
----------51
107
201
412
618
1190
1879
3353

275
----------48
101
191
392
587
1130
1791
3196

2 PSIG Line Sizing Chart - Pipe & Copper2 PSIG inlet with a .2 PSIG Pressure Drop
Maximum capacity of pipe or tubing in thousands of BTU/hr of LP-Gas
Size of Pipe
or Copper
Tubing, Inches
Copper
Tubing
(O.D.)
Pipe
Size

Size of Pipe
or Copper
Tubing, Inches
Copper
Tubing
(O.D.)
Pipe
Size

Length of Pipe or Tubing, Feet


3/8
1/2
5/8
3/4
1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
3

10
176
363
738
1290
1140
2384
4491
9215
13809
26597
42391
74938

20
121
249
507
887
784
1638
3086
6333
9491
18280
29135
51504

30
97
200
407
712
629
1316
2479
5087
7623
14683
23402
41369

40
83
171
349
609
539
1126
2120
4352
6521
12560
20019
35389

3/8
1/2
5/8
3/4
1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
3

125
45
93
188
329
291
608
1145
2350
3523
8448
10814
19177

150
41
84
171
298
263
551
1038
2129
3191
7652
9795
17316

175
37
77
157
274
242
507
955
1963
2939
5659
9021
15946

200
35
72
146
255
225
471
888
1824
2731
5259
8384
14820

50
74
152
309
540
477
998
1880
3858
5781
11135
17747
31373

60
67
138
280
489
432
904
1703
3495
5235
10084
16075
29784

70
61
127
258
450
398
832
1567
3215
4816
9277
14788
27400

Length of Pipe or Tubing, Feet


225
33
67
137
239
212
442
833
1710
2560
4931
7860
13897

Data Calculated per NFPA #58 & #54

157

250
31
64
129
226
200
418
787
1616
2420
4661
7429
13135

275
29
60
123
215
190
397
748
1539
2306
4438
7074
12508

300
28
58
117
205
181
379
713
1464
2194
4223
6731
11901

Line Sizing Charts


10 PSIG Line Sizing Chart -Pipe & Copper10 PSIG inlet with a 1 PSIG Pressure Drop
Maximum capacity of pipe or tubing in thousands of BTU/hr of LP-Gas
Size of Pipe
or Copper
Tubing, Inches

Length of Pipe or Tubing, Feet


3/8
1/2
5/8
3/4
1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
3

Copper
Tubing
(O.D.)
Pipe
Size

Size of Pipe
or Copper
Tubing, Inches

10
558
1387
2360
3993
3339
6982
13153
27004
40461
77924
124198
219563

20
383
870
1622
2475
2296
4799
9040
18560
27809
53556
85360
150904

30
309
700
1303
2205
1843
3854
7259
14904
22331
43008
68548
121183

40
265
599
1115
1887
1577
3298
6213
12756
19113
36809
58668
103716

50
235
531
988
1672
1398
2923
5507
11306
16939
32623
51996
91921

60
213
481
896
1515
1267
2649
4989
10244
15348
29559
47112
83287

70
196
443
824
1394
1165
2437
4590
9424
14120
27194
43342
76622

80
182
412
767
1297
1084
2267
4270
8767
13136
25299
40323
71285

90
171
386
719
1217
1017
2127
4007
8226
12325
23737
37833
66883

100
161
365
679
1149
961
2009
3785
7770
11642
22422
35737
63178

350
82
185
345
584
488
1020
1922
3945
5911
11385
18146
32079

400
76
172
321
543
454
949
1788
3670
5499
10591
16880
29841

Length of Pipe or Tubing, Feet


3/8
1/2
5/8
3/4
1/2
3/4
1
1-1/4
1-1/2
2
2-1/2
3

Copper
Tubing
(O.D.)
Pipe
Size

125
142
323
601
1018
852
1780
3354
6887
10318
19871
31671
55990

150
130
293
546
923
772
1613
3039
6240
9349
18005
28697
50732

175
118
269
502
843
710
1484
2796
5741
8601
16564
26400
46671

200
111
251
467
790
660
1381
2601
5340
8002
15410
24561
43420

225
104
235
438
740
619
1296
2441
5011
7508
14459
23045
40740

250
90
222
414
700
585
1224
2305
4733
7092
13658
21769
38484

275
89
211
393
664
556
1162
2190
4495
6735
12971
20674
36549

300
89
201
375
634
530
1109
2089
4289
6426
12375
19724
34869

10 PSIG Line Sizing Chart -Polyethylene Tubing10 PSIG inlet with a 1 PSIG Pressure Drop
Maximum capacity of plastic tubing in thousands of BTU/hr of LP-Gas
Size of
Plastic Tubing
NPS
1
/2 CTS
1
/2 IPS
3
/4 IPS
1 CTS
1 CTS
1 IPS
11/4 IPS
2 IPS

SDR
7.00
9.33
11.00
11.50
12.50
11.00
10.00
11.00

10
1387
3901
7811
9510
10002
14094
24416
66251

20
954
2681
5369
6536
6874
9687
16781
45534

30
766
2153
4311
5249
5520
7779
13476
36566

40
655
1843
3690
4492
4725
6658
11534
31295

50
581
1633
3270
3981
4187
5901
10222
27737

60
526
1480
2693
3607
3794
5346
9262
25131

70
484
1361
2726
3319
3490
4919
8521
23120

80
450
1267
2536
3088
3247
4578
7927
21509

90
423
1188
2379
2897
3046
4293
7438
20181

100
399
1122
2248
2736
2878
4055
7026
19063

/2 CTS
1
/2 IPS
3
/4 IPS
1 CTS
1 CTS
1 IPS
11/4 IPS
2 IPS

7.00
9.33
11.00
11.50
12.50
11.00
10.00
11.00

125
354
995
1992
2425
2551
3594
6226
16895

150
321
901
1805
2197
2311
3257
5642
15308

175
295
829
1660
2022
2126
2996
5190
14084

200
274
772
1545
1881
1978
2787
4829
13102

225
257
724
1449
1765
1856
2615
4531
12293

250
243
684
1369
1667
1753
2470
4280
11612

275
231
649
1300
1583
1665
2346
4064
11028

300
220
620
1241
1510
1588
2238
3878
10521

350
203
570
1141
1389
1461
2059
3567
9680

400
189
530
1062
1293
1359
1916
3318
9005

LengthofTubing,Feet

Data Calculated per NFPA #58 & #54

158

Line Sizing Charts


11 W.C. Line Sizing Chart - CSST 11 inches W.C. inlet with a 1/2 inch W.C. Pressure Drop
Maximum capacity of Corrugated Stainless Steel Tubing in thousands of BTU/hr of LP-Gas
Size of Corrugated
Stainless Steel
Tubing, Inches
3/8
1/2
3/4
1

Size of Corrugated
Stainless Steel
Tubing, Inches
3/8
1/2
3/4
1

Length of Tubing, Feet


EHD**
10A

5
108

25A

918

15A
20A

225
528

10
81

160
371
682

15
68

20
60

130
302

113
261

508

436

25
55

101
233
386

30
51

40
45

92
213

80
184

200
23

300
19

350

300

Length of Tubing, Feet


EHD**
10A
15A
20A
25A

50
41

72
164
266

60
38

65
150
241

80
34

100
31

57
129
207

51
115
183

150
26
41
94
147

36
81
126

29
66
102

2 PSIG Line Sizing Chart - CSST 2 PSIG inlet with a 1 PSIG Pressure Drop
Maximum capacity of Corrugated Stainless Steel Tubing in thousands of BTU/hr of LP-Gas
Size of Corrugated
Stainless Steel
Tubing, Inches
3/8
1/2
3/4
1

Size of Corrugated
Stainless Steel
Tubing, Inches
3/8
1/2
3/4
1

Length of Tubing, Feet


EHD**
10A
15A
20A
25A

5
570
1660
4051
7934

10
429
1176

2850
5468

15
363
961

2320
4398

20
332
833

2004
3768

25
294
745

1790
3343

30
273
681

40
242
590

1632
3031

1410
2597

300
106
216
507
880

500
86
168
391
669

50
221
528

1259
2304

Length of Tubing, Feet


EHD**
10A
15A
20A
25A

60
205
482
1148
2089

80
182
418
992
1790

100
166
374
885
1588

150
141
306
721
1277

200
125
265
623
1094

* Table includes losses for four 90 degree bends and 2 end fittings. To compute flow
capacity for tubing runs with a larger number of bends and/or fittings, add the appropriate number of feet to the actual run length using the following formula:
L = 1.3(n)

L = Number of feet to be added to actual run length.


n = Number of bends and/or fittings over six.
** EHD - Equivalent Hydraulic Diameter - A measure of the relative hydraulic efficiency
between different tubing sizes. The greater the value of EHD, the greater the gas capacity
of the tubing.

Data Calculated per NFPA #58 & #54

159

Line Sizing Charts


Normal State Liquid Flow Chart

Gallons
per
Hour

Use this chart for flows direcly from storage (Normal State).
For elevated pressure systems, ask for our Elevated Pressure Liquid Flow Chart.
Maximum capacity of Type K Copper or SCH 40 iron pipe in GPH of LP-Gas
Based on 1 PSIG pressure drop and 0OF
Size of Type K Copper
or SCH 40 Pipe

Copper
Tubing
(I.D.)

Pipe Size

Copper
Tubing
(I.D.)

Pipe Size

Copper
Tubing
(I.D.)

Pipe Size

Length of Pipe, Feet


1/4
3/8
1/2
5/8
3/4
1

ID

79
164
330
569
801
1587

55
116
233
402
566
1193

45
95
190
328
462
974

39
82
165
284
400
843

35
73
147
254
358
754

32
67
134
232
327
689

29
62
124
215
302
637

27
58
116
201
283
596

90

26
54
110
189
267
562

100

1/2
3/4
1
1-1/4
1-1/2
2

330
696
1356
2748
4092
7884

234
492
954
1944
2892
5574

222
402
780
1590
2364
4548

162
348
678
1374
2046
3942

150
312
606
1230
1830
3534

132
282
552
1122
1668
3222

126
264
516
1044
1548
2982

114
246
480
9723
1452
2790

108
228
450
918
1362
2628

105
222
426
870
1296
2490

ID

125

22
46
93
161
226
477

150

--42
85
147
206
435

175

--39
79
136
191
403

200

--36
73
127
179
377

225

--34
69
120
168
355

250

--32
66
113
160
337

275

--31
63
108
152
321

300

350

400

1/2
3/4
1
1-1/4
1-1/2
2

96
198
384
780
1158
2232

--180
348
708
1056
2034

--168
324
660
978
1884

--156
300
612
918
1764

--150
282
582
864
1662

--138
276
552
822
1578

--132
258
522
780
1500

--126
246
504
750
1440

--120
228
468
690
1332

--108
216
438
648
1248

ID

450

--24
49
84
119
251

500

--23
46
80
113
238

550

----44
76
108
227

600

----42
73
103
217

650

----41
70
99
209

700

----39
68
95
201

750

----38
65
92
194

800

900

1000

1/2
3/4
1
1-1/4
1-1/2
2

----204
408
612
1176

----182
390
582
1116

----180
372
552
1068

----174
354
528
1020

----168
342
510
978

----162
330
492
942

----156
318
474
912

----152
306
456
882

----144
288
432
828

----132
276
408
786

1/4
3/8
1/2
5/8
3/4
1

1/4
3/8
1/2
5/8
3/4
1

10

20

30

40

50

60

70

80

--30
60
104
146
308

----36
63
89
188

--27
55
96
135
285

----34
60
84
177

24
52
104
180
253
533

--26
52
90
126
266

----33
56
80
168

Values based on Darcy's equation with a 20% reduction in flow to account for flashing of liquid during flow
through tank valves, dip pipes etc. in the piping.
Calculation assumes turbulent flow (i.e. Reynold's number > 4000) and the weight density of propane taken at 0OF.

160

Information About Propane


Vapor Meter Index Conversions
Meter reads in gallons
Meter reads in cubic feet

multiply reading by
divide reading by

36.39
36.39

Energy Equivalents

Propane Properties
Commercial
Propane

Physical Constants
Formula
Freezing Point, OF at 30 Mercury
Boiling Point, OF, 30 Mercury
Specific Gravity of Vapor, 60OF, 30 Mercury

C3H8
-306
-44
1.52

Specific Gravity of Liquid, 60O / 60OF


Weight per Gallon of Liquid at 60OF, lbs.
BTU per Gallon (Vaporized)
BTU per Pound (Vaporized)
BTU per Cubic Foot (Vaporized)

.51
4.24
91690
21591
2520

Cu. Ft. of Vapor /Gal of Liquid at 60OF, 30 Hg.


Cu. Ft. of Vapor /Pound of Liquid at 60OF, 30 Hg.

36.39
8.55

Multiply

By

BTU

777.0

Therms

100,000

KWH

3413

BTU/HR

Calories

3.968

BTU

Boiler HP

33,480

BTU/HR

By

To Obtain
CFH Of :

Natural
Gas

0.775
0.628
0.685

Air
Propane
Mixed Gas

Propane

1.237
1.598
1.09

Air
Natural Gas
Mixed Gas

To Obtain
Foot Pounds
BTU

Equivalents of Pressure
Multiply

By

To Obtain

lb/in2

1.732
27.727
6.895

oz/in2
in of water
(kPa) kilopascals

in of water

0.0361
0.577
0.249

lb/in2
oz/in2
(kPa) kilopascals

oz/in2

1.732

in of water

kg/cm2

14.22

psi

Converting Volumes Of Gas


Multiply
CFH Of :

to get cubic feet


to get gallons

Flow capacities thru pipes, valves,


regulators etc., given in CFH for
a particular gas, can be readily
converted to CFH of the desired gas
using the following multipliers.

Vaporization Capacity of Popular ASME Propane Storage Vessels


Tank Size
Gallons

BTU/HR
60% Full

BTU/HR
50% Full

BTU/HR
40% Full

BTU/HR
20% Full

BTU/HR
10% Full

Vapor Pressure Of Propane

120

160,800

144,720

128,640

96,480

72,360

Temperature
O
F

Pressure
PSIG

250

282,000

253,800

225,600

169,200

126,900

-40
-30
-20
-10
0
10
20
30
40
50
60
70
80
90
100
110
120

1.3
5.5
10.7
16.7
23.5
31.3
40.8
51.6
63.3
77.1
92.5
109.3
128.1
149.3
172.3
197.3
225.0

500

440,300

396,270

352,240

264,180

198,135

1000

791,300

712,170

633,040

474,780

356,085

12000

4,519,200

4,067,280

3,615,360

2,711,520

2,033,640

18000

5,351,900

4,816,710

4,281,520

3,211,140

2,408,355

30000

8,621,900

7,759,710

6,897,520

5,173,140

3,879,855

Air Temp

Multiplier

Air Temp

Multiplier

-15 F

0.25

+5 F

1.25

-10 F

0.50

+10 F

1.50

-5 F

0.75

+15 F

1.75

0F

1.00

+20 F

2.00

For Other Air Temperature, Use the Following Mutipliers

161

Base Pressure & Temp Conversions


These factors are used to convert volumes of gases at various observed pressures and temperatures to the standard 4 oz. base
pressure and/or the standard 60OF base temperature.
Pressure Example: 1000 Cubic Feet read at 10 PSIG equals 1652 (1000 X 1.652) Cubic Feet at a standard 4 oz. base pressure.
Temp Example: 1000 Cubic Feet read at 10OF equals 1106.8 (1000 X 1.106.8) Cubic Feet at a standard 60OF base temperature.
Base Pressure Conversion
Observed Gauge
Pressure (PSIG)

Multiplier To Convert
To 4 oz. Base

0
1/4
1/2
5/8
1

0.983
1.000
1.017
1.025
1.050

2
3
4
5
6

1.117
1.184
1.251
1.318
1.385

7
8
9
10
12

1.452
1.518
1.584
1.652
1.786

14
16
18
20
22

1.920
2.054
2.187
2.321
2.455

24
26
28
30
35

2.589
2.722
2.856
2.990
3.324

40
45
50
60
70

3.659
3.993
4.328
4.997
5.666

80
90
100
110
120

6.334
7.003
7.672
8.341
9.010

130
140
150
160
170

9.679
10.35
11.02
11.69
12.35

180
190
200

13.02
13.69
14.36

Base Temperature Conversion


Observed
Temp
O
F

Multiplier
To
60 OF Base

Observed
Temp
O
F

Multiplier
To
60 OF Base

Observrd
Temp
O
F

Multiplier
To
60 OF Base

0
1
2
3
4
5

1.1309
1.1285
1.1260
1.1236
1.1211
1.1187

36
37
38
39
40
41

1.0486
1.0464
1.0443
1.0422
1.0401
1.0381

72
73
74
75
76
77

.9974
.9755
.9737
.9719
.9701
.9682

6
7
8
9
10

1.1163
1.1139
1.1115
1.1091
1.1068

42
43
44
45
46

1.0360
1.0339
1.0319
1.0298
1.0278

78
79
80
81
82

.9664
.9646
.9628
.9611
.9593

11
12
13
14
15

1.1044
1.1021
1.0997
1.0974
1.0951

47
48
49
50
51

1.0257
1.0237
1.0217
1.0197
1.0177

83
84
85
86
87

.9575
.9557
.9540
.9522
.9505

16
17
18
19
20

1.0828
1.0905
1.0882
1.0859
1.0836

52
53
54
55
56

1.0157
1.0137
1.0117
1.0097
1.0078

88
89
90
91
92

.9488
.9470
.9453
.9436
.9418

21
22
23
24
25

1.0814
1.0791
1.0769
1.0746
1.0724

57
58
59
60
61

1.0058
1.0039
1.0019
1.0000
0.9981

93
94
95
96
97

.9401
.9384
.9367
.9351
.9334

26
27
28
29
30

1.0702
1.0680
1.0658
1.0636
1.0614

62
63
64
65
66

.9962
.9942
.9923
.9904
.9886

98
99
100
101
102

.9317
.9300
.9284
.9267
.9250

31
32
33
34
35

1.0593
1.0571
1.0550
1.0528
1.0506

67
68
69
70
71

.9867
.9848
.9829
.9811
.9792

103
104
105
106
107

.9234
.9217
.9201
.9185
.9169

162

Orifice And Drill Data


Capacity in BTU/HR of both Propane and Natural Gas is
tabulated for the common MTD drill sizes used in burner
work. Conversion sizing is readily accomplished by selecting
the correct BTU requirement for any particular drill size.
The Drill Size Data chart at the right is offered for reference
to other sizes.

Drill Size Data


Inch
Dia.

Mtd
Size

Dec
Inch

1/64

80
79
..
78
77

.0135
.0145
.0156
.016
.018

76
75
74
73
72

.020
.021
.0225
.024
.025

71
70
69
68
..

.026
.028
.0292
.030
.0312

67
66
65
64
63

.032
.033
.035
.036
.037

62
61
60
59
58

.038
.039
.040
.041
.042

57
56
..
55
54

.043
.0465
.0469
.0520
.0550

53
..
52
51
50

.0595
.0625
.0635
.0670
.070

49
48
..
47
46

.073
.076
.0781
.0785
.081

45
44
43
42
..

.082
.086
.089
.0935
.0937

41
40
39
38
37

.096
.098
.0995
.1015
.104

Orifice Capacity Chart - BTU/HR


Drill
Size

Propane
11 Water

Natural
3.5 Water

Drill
Size

Propane
11 Water

Natural
3.5 Water

.006
.007
.008
.009
.010
.011

249
338
445
570
703
845

88
119
157
201
248
298

45
44
43
42
41
40

47000
51600
55300
61100
64400
67000

16500
18150
19420
21470
22600
23550

.012
80
79
78
77
76

1005
1270
1470
1790
2260
2790

355
447
514
637
792
979

39
38
37
36
35
34

69200
72000
75500
79300
84500
86200

24250
25280
26500
27800
29700
30250

75
74
73
72
71
70

3080
3540
4020
4370
4730
5490

1078
1422
1418
1531
1656
1921

33
32
31
30
29
28

94000
98300
100600
115300
129500
137500

31400
33080
35400
40060
45400
48400

69
68
67
66
65
64

5960
6720
7150
7600
8560
9050

2090
2355
2550
2668
3000
3180

27
26
25
24
23
22

145000
151000
156000
161500
166000
172000

50800
53000
54800
56700
58250
60600

63
62
61
60
59
58

9570
10100
10600
11170
11750
12300

3355
3540
3730
3922
4120
4320

21
20
19
18
17
16

176500
181100
193000
200500
290999
219000

62200
63700
67700
70600
73500
76900

1/16

57
56
55
54
53
52

12930
15100
18850
21200
24700
28200

4530
5280
6620
7330
8670
9890

15
14
13
12
11
10

236500
242000
239500
250000
255000
261500

79600
81400
83200
85700
89500
91700

5/64

51
50
49
48
47
46
45

31400
34200
37200
40400
43000
45800
47000

11000
12000
13750
14160
15100
16050
16500

1/32

3/64

3/32

Values Based on:


Propane 2500 BTU per cubic foot.
Natural 1000 BTU per cubic foot.

163

Drill Size Data


Inch
Dia.
7/64

1/8

9/64

5/32

11/64

3/16

13/64

7/32

15/64

1/4

Drill Size Data

Mtd
Size

Dec
Inch

Inch
Dia.

Mtd
Size

Dec
Inch

36
..
35
34
33

.1065
.1093
.110
.111
.113

17/64

F
G
..
H
I

.257
.261
.2656
.266
.272

32
31
..
30
29

.116
.120
.125
.1285
.136

9/32

J
K
..
L
M

.277
.281
.2812
.290
.295

28
..
27
26
25

.1405
.1406
.144
.147
.1495

19/64

..
N
..
O
P

.2968
.302
.3125
.316
.323

24
23
..
22
21

.152
.154
.1562
.157
.159

21/64

..
Q
R
..
S

.3281
.332
.339
.3437
.348

20
19
18
..
17

.161
.166
.1695
.1719
.175

T
..
U
..
V

.358
.3593
.368
.375
.377

16
15
14
13
..

.177
.180
.182
.185
.1875

11/32

W
..
X
Y
..

.386
.3906
.397
.404
.4062

12
11
10
9
8

.189
.191
.1935
.196
.199

7/16
29/64
15/32
31/64

Z
..
..
..
..

.413
.4375
.4531
.4687
.4843

7
..
6
5
4

.201
.2031
.204
.2055
.209

3
..
2
1
A

.213
.2187
.221
.228
.234

..
B
C
D
E

.2343
.238
.242
.246
.250

5/16

11/32

23/64
3/8

25/64

Thread Identification
Thread Identification Guide
The table lists the thread sizing for the various fittings used in the propane industry. Using the table as a guide, service
personnel can identify the common size and style of fittings encountered in the field.
Note:
Steel pipe is sized by the nominal I.D. of the pipe. The O.D. is listed for reference.
Copper tubing is sized by the nominal O.D. of the tubing.
30O

Pipe Size
Size

45O

45O

45O Flare
Thread

Inverted Flare
Thread

Compression
Thread

Break Away
Thread

Thread

O.D.

1/8

1/8
-27

.405

5/16
-24

5/16
-28

5/16
-24

5/16
-24

3/16

---

---

3/8
-24

3/8
-24

3/8
-24

3/8
-24

1/4

1/4
-18

.540

7/16
-20

7/16
-24

7/16
-24

7/16
-24

5/16

---

---

1/2
-20

1/2
-20

1/2
-24

1/2
-20

3/8

3/8
-18

.675

5/8
-18

5/8
-18

9/16
-24

9/16
-20

7/16

---

---

11/16
-16

11/16
-18

5/8
-24

5/8
-24

1/2

1/2
-24

.840

3/4
-16

3/4
-18

11/16
-20

11/16
-16

5/8

---

---

7/8
-14

7/8
-18

13/16
-18

7/8
-18

3/4

3/4
-14

1.05

1-1/16
-14

1-1/16
-16

1
-18

1
-18

7/8

---

---

1-1/4
-12

1-3/16
-16

1-1/8
-18

1-1/8
18

1
-11-1/2

1.315

1-3/8
-12

1-5/16
-16

1-1/4
-18

1-1/4
-18

1-1/4

1-1/4
-11-1/2

1.66

---

---

---

---

1-1/2

1-1/2
-11-1/2

1.90

---

---

---

---

2
-11-1/2

2.375

---

---

---

---

2-1/2

2-1/2
-8

2.875

---

---

---

---

3
-8

3.500

---

---

---

---

164

Rego Repair Kits


Rego 2-1/2 Multivalves
1470 Series Valves
(Valve Nos. 1470, 1475, 1476,
1477, 1478, 1479, 1480, 1481)
Vapor Return Kit Shutoff Kit
2418-51
3100 Series

30

Filler Kit
1475-80
0

2418 Valve
Filler Kit
2418-50

Vapor Return Kit Shutoff Kit


2418-51
2100 Series

6303 Valve (No Float Gauge Port)


1475 Shown
2 1/2 F. NPT

Filler Kit
8475-80

Vapor Return Kit Shutoff Kit


2418-51
3100 Series

2550 Valve

6477 Series Valves

(Valve Nos. 6477, 6477A)

Filler Kit
2418-50

Filler Kit
8475-80

Vapor Return Kit


2418-51

Vapor Return Kit


8475-51A

Shutoff Kit
2100 Series

Shutoff Kit
3100 Series for 6477
8100 Series for 6477A

2 1/2 M. NPT
2 1/2 F. NPT
Tank Thread

8475 Series Valves (pre 1962)


0

30

(Valve Nos. 8475, 8477, 8575, 8577, G8475, G8477)


Filler Kit
8475-80

Vapor Return Kit Shutoff Kit


8475-51A
8100 Series

G8475 Series Valves (post 1962)

(Valve Nos. G8475, G8477)


Filler Kit
Vapor Return Kit Shutoff Kit
8475-80
8475-81A
19100 Series

G8475 Shown
2 1/2 F. NPT

165

Rego Repair Kits


Rego 1-1/2 Multivalves
8484 Series Valves

(Valve Nos. 8484, 8484A)


Vapor Return Kit
8475-51A for 8484
8475-81A for 8484A
Shutoff Kit
8100 Series for 8484
19100 Series for 8484A
1 1/2 M. NPT

2593 Series Valves

8593 Series Valves

Filler Kit
1475-80
Vapor Return Kit
2418-51

Filler Kit
8475-80

(Valve Nos. 2593, 2593K,


2594, 2594K)

Shutoff Kit
3100 Series

1 1/2 M. NPT

1 1/2 M. NPT

(Valve Nos. 8593, 8593A,


8593AR, 8593K, 8594,
8594A, 8594K)

Vapor Return Kit


8475-51A for 8593, 8593K
8594, 8594K
8475-81A for 8593A, 8593AR
Shutoff Kit
8100 Series for 8593, 8593K
8594, 8594K
19100 Series for 8593A,
8593AR

Rego Multivalves

2557 Series Valves

2555 Series Valves

(Valve Nos. 2557, 2557A)

(Valve Nos. 2555, 2555A)


Filler Kit
2557-1

2555A
Filler Kit
8555-80

Shutoff Kit
3100 Series

Shutoff Kit
8100 Series

2555

1 M. NPT

Filler Kit
2557-1
Vapor Return Kit
2418-51
Shutoff Kit
3100 Series
1 M. NPT

Note:
2555 suffix R had 1-1/4 Filler
2555 suffix W had POL Filler

Note:
2557 suffix R had 1-1/4 Filler
2557 suffix W had POL Filler

166

Rego Repair Kits


Rego Multivalves

8555 Series Valves

7555 Series Valves

(Valve Nos. 8555, 8555D,


8555R, 8555S)

Filler Kit
2557-1

Filler Kits
Pre-1962 Not Available
6542B-80 (1962 - Oct 1990)
8555-80 (Post Oct 1990)

Shutoff Kit
3100 Series
3/4 M. NGT
3/4 M. NPT

Note:
7555 suffix R had 1-1/4 Filler
7555 suffix W had POL Filler

Shutoff Kits
Pre-1962 Not Available
903-51 for 8555S
19100 Series for
8555D, 8555R

Rego Multivalves

6540 Series Valves

6530 Series Valves


3/4 M. NGT

(Valve Nos. 6532, 6532A,


6533, 6533A,)

1 M. NGT

(Valve Nos. 6542, 6542A,


6543, 6543A)
Filler Kit
6542B-80

Filler Kit
6542B-80
Shutoff Kit
19100 Series

Shutoff Kit
19100 Series

(Valve Nos. 6532D 6533D)


Filler Kit
6542B-80

(Valve Nos. 6542D 6543D)


Filler Kit
6542B-80

Shutoff Kit
903-51

Shutoff Kit
903-51

167

Rego Repair Kits


Rego Multivalves

6179 Filler
Filler Kit
7579-80
Chek-Lok

7556 Series Valves

(Valve Nos. 7556,


7556VR, 7556R)
Vapor Return Kit
8475-51A
Shutoff Kits
8100 Series for Pre - 1962
19100 Series for Post 1962

3/4 M. NGT

1 1/4 M. NPS

Rego Filler Valves


1 1/4 Filler

3/4 Filler

(Valve Nos. 7579,


7579P, 7579S, 6579)

3/4 Filler

(Valve Nos.
7547, 7747)

3/4 M. NPT

1 1/4 M. NPT
1 1/2 M. NPT (for S)

Filler Kits
7579-80 Standard Kit
7579-50 Kit w/Upper Body

(Valve Nos.
7647, 7647D)

Filler Kits
7547B-80 Standard Kit
7547B-50 Kit w/Upper Body

3/4 M. NPT

Filler Kit
7647B-80 Standard Kit

Rego Vapor Return Valves

7573 Identification Note


7573A has flat seat and 13/16
wrench flats on upper body.
3/4 M. NPT

3/4 M. NPT

7573D has tapered seat and internal 1/2 hex on upper body.

7573A Vapor Return

7573D Vapor Return

Vapor Return Kit


7573A-81

Vapor Return Kit


7573D-81

168

Rego Repair Kits


Rego Cylinder Valves
2000 Series Valves
(Valve Nos. 2100, 2110, 2410, 2127, 2128, 2133,
2143, 2433, 2533, 2918, 2924, 2925, 2926, 2927, 2928)
Valve had large bonnet and diaphragm assembly. Flat seat.
Repair parts are no longer available

3100 & 7100 Series Valves


(Valve Nos. 3101, 3102, 3103, 3109, 3115, 7103,
7104, 7112, 7133, 7139, 7140, 7146, 7149, 7153, 7183)
Diaphragm style stem seal. Flat seat.
Repair Kits
3100-80A Complete bonnet assembly. Renews valve to original assembly.
3100-80B Diaphragm assembly.
3100-81K Complete bonnet assembly. Converts valve to Oring stem seal.

8100 Series Valves


(Valve Nos. 8103, 8115, 8180)
Oring style stem seal. Flat seat.
Repair Kit
8100-50 Complete bonnet assembly.

900 Series Valves


(Valve Nos. 901, 903, 906, 9061)
Compact style bonnet assembly.
Oring style stem seal. Nylon push-on tapered seat.
Repair Kit
903-51 Complete bonnet assembly.

169

Rego Repair Kits


Rego Cylinder Valves
7130BR Tractor Valve

9100 Series Valves


(Valve Nos. 9101, 9103,
9105, 9106, 9107, 9115)

Bonnet Assembly

Oring style stem seal. Tapered seat.

Diaphragm Assembly

Repair Kits
19100-50B Complete bonnet assembly.
Renews valve to original assembly.
19104-50 Converts valve to MultiBonnet.

3100-50B

7130BR-1

8556 Dual Service Valve


Bonnet Assemblies
8100-50 (pre-1962 valves)
19100-50 (post 1962 valves)

2547 & 8547 Plumbers Pot Valve

Repair Kits
3100-80A Bonnet Assembly for 2547
3100-80B Diaphragm for 2547
8100-50 Bonnet Assembly for 8547

170

7128 Railroad Valve


Diaphragm Assembly
7128-5

Rego Repair Kits


Filler Repair Kits & Contents
8475-50
Body; Gaskets;
Seat disc & stem assy;
Spring; Washer.

2418-50

1475-80

Reference only.
Kit is obsolete.

Seat disc & stem assy;


Spring; Washer.

8475-80
Gaskets;
Seat disc & stem assy;
Spring; Washer.
6542B-50
Body; Gaskets;
Seat disc & stem assy;
Spring; Stem.

8555-50

6542B-80
Gaskets;
Seat disc & stem assy;
Spring; Stem.

8555-80
Gaskets;
Seat disc & stem assy;
Spring; Stem.

7579-50
Body; Gaskets;
Seat disc & stem assy;
Spring.

7547B-50
Body; Gaskets;
Seat disc & stem assy;
Spring.

7647B-80
Gaskets;
Seat disc & stem assy;
Spring.

7579-80
Gaskets;
Seat disc & stem assy;
Spring.

7547B-80
Gaskets;
Seat disc & stem assy;
Spring.

2557-1
Reference only.
Kit is obsolete.

Body; Gaskets;
Seat disc & stem assy;
Spring; Stem.

Vapor Return Repair Kits & Contents


8475-51A, 8475-81A

2418-51
Body; Gasket;
Seat disc & stem assy;
Spring; Washer.

7573A-81
Note flat seat.
Gaskets;
Seat disc assy.

Old style flat seated valves require


8475-51A with body.
8475-51A (with body)
Body, Gaskets, Seat assy, Spring
8475-81A (less body)
Gaskets, Seat assy, Spring
7573D-81
Note tapered seat.
Gaskets;
Seat disc assy.
New Style
Tapered Seat

171

Old Style
Flat Seat

Rego Repair Kits


Shutoff Repair Kits & Contents
19100 Series Repair Options
8100 Series

13/16 Hex
LH Threads

19104-50
MultiBonnet Assembly,
Handwheel

7/8 Hex
RH Threads

19104-80
Upper Packing
for MultiBonnet

19100-50B
Bonnet Assembly,
Handwheel

3100 Series Repair Options

8100-50
Bonnet Assembly,
Handwheel

903 Series
5/8 Hex
RH Threads

1-1/16 Hex
RH Threads

3100-80A
Bonnet,
Diaphragm Assy,
Stem

3100-80B
Diaphragm Assy

3100-81K
Conversion Kit:
Bonnet & Stem
Assembly

903-51
Bonnet Assembly,
Handwheel

7130BR Repair Options


2100 Series

Repairs the 7130BR


John Deere Tractor Valve

7128-5

1/2 - 18 NC 7/8 long stem


2100-25R
Reference only.
Kit is obsolete.

1-1/16 Hex RH Threads


7128-5
Repairs the 7128
Horizontal Railroad Valve
7130BR-1
Bonnet Assembly

172

3100-80B
Diaphragm Assy

Rego Repair Kits


STD Globe and Angle Valve Repair Kits
Valve
Number

Valve
Size

A7505AP

3/4

A7507AP
A7508AP

A7509BP
A7510BP

1-1/4

A7511AP
A7511FP
A7512AP
A7512FP

1-1/2

A7513AP
A7513FP
A7514AP
A7514FP
A7517AP
A7517FP
A7518AP
A7518FP

Kit Number

Kit Contents

A7505-50

Gaskets; jam ring; O-ring; pressure seal rings;


seat disc; washer

7505A-20

Complete bonnet assembly

A7507-50

Gaskets; jam ring; O-ring; pressure seal rings;


seat disc; washer

7507A-20

Complete bonnet assembly

A7509-50

Gaskets; jam ring; O-ring; pressure seal rings;


seat disc; washer

7509B-20

Complete bonnet assembly

A7511-50

Gaskets; jam ring; O-ring; pressure seal rings;


seat disc; washer

7511A-20

Complete bonnet assembly

A7513-50

Gaskets; jam ring; O-ring; pressure seal rings;


seat disc; washer

7513A-20

Complete bonnet assembly

A7515-50

Gaskets; jam ring; O-ring; pressure seal rings;


seat disc; washer

A7515-20

Complete bonnet assembly

A7513AP

Compact Globe and Angle Valve Repair Kits


Valve
Number

Valve
Size

Kit Number

Kit Contents

7704LP
7704P
A7704LP
A7704P

1/2

A7705-50

Gaskets; flange packing; friction washer;


seat disc

7705P
7706P
A7705P
A7706P

3/4

A7705-50

Gaskets; flange packing; friction washer;


seat disc

A7705P

Quick Acting Valve Repair Kits


Valve
Number

Valve
Size

7901T
7901TA
7901TB
7901TC

1/2

7554L Series

7554S Series
A7707L
A7708L

Kit Number

Kit Contents

7901T-80

Gasket; O-ring; seat retainer assembly

7901T-50

Bonnet assembly; gasket; lever

1/2
&
3/4

A7705-50

Gaskets; flange packing; friction washer;


seat disc

7554L-20

Bonnet assembly

1/2
&
3/4

A7705-50

Gaskets; flange packing; friction washer;


seat disc

7554S-20

Bonnet assembly

A7707-50

Gasket; groove pin; jam ring

A7707-75

Bonnet assembly

A7901T

A7708L
7554L(S)

173

Rego Repair Kits


Minimum Loss Quick Acting Valve Repair Kits
Valve
Number

A7797

A7797A

Valve
Size

Kit Number

Kit Contents

A7797-50

Gaskets; jam ring; O-ring; pressure seal rings;


seat disc; washer

A7797-75

Bonnet assembly; gasket; lever

A7797-10M

Lower ACME handle assembly

A7797-50

Gaskets; jam ring; O-ring; pressure seal rings;


seat disc; washer

A7797A-4

Bonnet assembly; gasket; lever

A7797-10M

Lower ACME handle assembly

A7797-10M

Internal Valve Repair Kits


Valve
Number

Valve
Size

Kit Number

A3209A

1-1/4

A3209A-50

A3209D050
A3209D080

1-1/4

A3209D-50

A3209R050
A3209R080

1-1/4

A3209R-50

A3210A065

1-1/4

A3210A-50

A3212A Series

A3212A-50

A3212R Series
A3212T Series

A3212R-50

A3213ASeries
A3213T Series

A3213A-50

A3217F Series

A3219F Series

Kit Contents

Bearing; cam; gasket; main seat disc assembly;


retaining ring; seal O-ring; seat disc

A3213R

Bushing; gasket; jam ring; main set disc


assembly; upper and lower retianing rings;
O-ring; seal rings; seat disc
Bearing; cam; gasket; O-rings; seat disc;
stem packing

A3217F-50

Dust seal; jam ring; stem O-ring; stem seals;


stem spring; stem washer

A3217F-80G
(Gasket flange)

Dust seal; inner stem bearing; jam ring; lower


flange seal gasket; main seat disc; outer stem
bearing; pilot seat disc; poppet seal O-ring;
retaining ring; roll pin; seat O-ring; stem
O-ring; stem seals; upper flange seal gasket;
wear button

A3219F-80G
(Gasket flange)

Bumper; cotter pins; dirt seal; inner and outer


stem bearings; lever release spring; main seat
disc; poppet seat disc; pivot pin locknut; poppet bearing; seal gland gasket; seat seal O-ring;
stem jam ring; stem O-ring; stem O-ring; stem
seal rings; stop screw; upper and lower flange
seal gaskets

A3219FA-80G
(Gasket flange)

Bumper; cotter pins; dirt seal; inner and outer


stem bearings; lever release spring; main seat
disc; poppet seat disc; pivot pin locknut; poppet bearing; seal gland gasket; seat seal O-ring;
stem jam ring; stem O-ring; stem O-ring; stem
seal rings; stop screw; upper and lower flange
seal gaskets

A3219FA

A7797A

A3217FR

Stem
Packing
A3219FA

174

Rego Repair Kits


Flomatic Valve Repair Kits
Valve
Number

Valve
Size

A7883F
A7884
A7884F

Kit Number

Kit Contents

3
&
4

A7883F-50
(Rebuilding kit)

Stem assembly kit; bleeder assembly; cylinder


cap screws; upper and lower piston cap screws;
lock washers; filters; springs; block vee packing; X-seal; gaskets; O-rings; retaining ring;
insert roll pin; screw seal; cap

A7883F

A7883F-80
(Soft parts kit)

A7884F

A7884F-80
(Soft parts kit)

A7883F

A7883F-150
(Gasket &
Seal Kit)

A7884F-150
(Gasket &
Seal Kit)

A7884F

Retaining ring; set disc; insert; block vee


packing; filters; X-seals; cylinder cap screws;
O-rings; gaskets

X-seal, seat disc; gaskets

A7884FK

Flomatic Valve Spare Parts


Valve
Number

Valve
Size

A7883F

A7884F

A7883F
A7884F

3
&
4

Kit Number

Description

A7883-29

Upper flange gasket

A7883-30

Lower flange gasket

7884-29

Upper flange gasket

7565-48

Lower flange gasket

A7883F-45

Bleeder assembly

7560-56

Studs, solid, flomatic to tank

A7884F-43

Studs, hollow, flomatic to pump

A7884-201

Filter

A7883F-45

A7884-60

A7884-201

A7884F-43

7560-56

Duoport & Multiport Kits


Valve
Number

Valve
Size

Kit Number

Kit Contents

8540-50

Bleeder valve assemblies; packing gland; set


screw; washer; gasket; key

A8560 Series
A8570 Series

3
&
4

8560-50

Bleeder valve assemblies; seat ring assemblies;


pressure seal rings; packing gland; jam ring;
washer; gasket

A8560 Series

7564-48

Flange gasket

A8570 Series

7565-48

Flange gasket

ALL

All

8560-26TP

Bleeder valve assembly

8542Series
AA8542 Series

A8564G

175

INDEX

A
Adapters
Acme................................ 53-56
Hose Barb..................... 140-141
POL.................................. 57-58
Algas Vaporizers................113-115
Anodes......................................123
A & F.................................... 79-81
Anthes Weather Caps..................44
Apollo Ball Valves.................20,22
B
Baso Pilots..................................77
Back Checks..........50-51,35,97,118
Ball Valves............................ 20-22
Blackmer Pumps................. 99-100
Bot-L-Rrench............................ 111
Brass Fittings.................... 126-130
Broaches......................................81
Breakaway Couplings.................34
Bypass Valves......................97,100
C
Check Valves.........50-51,35,97,118
ChekLok Valves.....................19,48
Chiksan Swivels..........................93
Chock Blocks..............................84
Compressors.........................98,106
Controls................................. 72-78
Copper Tubing..........................126
Corken................................... 94-98
Couplings
. Hose............................. 138-141
. Quick Connect.....................142
Cylinders............................108-110
Cabinets................................107
Caps & Collars..................... 111
Dolly.................................... 111
Valves............................... 12-14
D
Detecto Scales...........................112
Dial Kits................................ 63-64
Decals.................................... 88-90
Dent Gauge...............................112
Dielectric Unions......................123
Dispensing Unit........................104
Drills & Drill Sets.......................81
E
Electric Test Meters...............78,87
Emergency Shutoffs....................34
Empire Heaters.................. 147-152
Excess Flow Valves............... 45-48

F
Fan & Limit Controls..................75
Ferrules.....................................139
Filler Hose Adapters...................52
Filler Valves................................49
Fixed Liquid Level......................67
Flange Ins. Kits.........................123
Flare Fittings..................... 126-128
Flare Tools...................................82
Flashlights...................................84
Flex Connectors
Appliance............................130
Pump...................................101
Flexatallic Gaskets....................125
G
Gas/Air Mixers...................117-118
Gas Lights.................................143
Gas Lighters..............................144
Gaskets......................................125
Gas Test Strips..........................112
Gauges
Liquid Level..................... 61-66
Pressure............................ 59-60
Globe & Angle Valves................17
Gloves.........................................84
Grease.........................................93
H
Hannay.................................. 91-93
Heaters
Empire.......................... 147-152
Mr Heater.............................144
Heating Controls................... 72-78
Hose & Fittings................. 137-141
Hot Surface Ignitors....................74
Humphrey.................................143
I
Internal Valves...................... 26-32
J
Joints, Swivel..............................93
K
Krug Products...........................106
L
Labels.................................... 88-90
Leak Detector..............................83
Lift Truck Cylinders..................109
Lighters.....................................144
Lights........................................143
Litmus Paper.............................112
Lovejoy Couplings....................102

176

M
Manchester Cylinders........108-110
Manometers............................59,61
MasterKote Paint.................. 85-86
Maxitrol.........................................5
Meters
Neptune............................ 69-71
Equimeter...............................68
Methanol.....................................83
Motors.......................................102
N
Needle Valves..............................19
Neptune Meters..................... 69-71
Nuway Torches.........................144
O
Oil Separators............................ 116
Olympian Gas Match................144
Orifices
Charts...................................163
Main Burner..................... 79-80
Pilot.................................. 80-81
P
Paint...................................... 85-86
Paget Strainers..........................101
Papco Flare Tools........................82
Pigtails..........................................9
Pilot Assemblies..........................77
Pipe
Steel..................................... 119
Pipe Joint Compound............83
Pipe Fittings................ 120-125
Pipe Wrap Tape...................123
CSST........................... 131-132
Polyethylene................ 133-136
Placards................................. 88-90
Plugaroo Valves..........................22
Pneumatics..................................36
Pressure Gauges.................... 59-60
Pumps
Blackmer........................ 99-100
Corken.............................. 94-98
Krug.....................................106
Q
Quick Connectors......................142
R
Raincaps......................................44
Reamers.......................................81
Rectorseal....................................83
Reels...................................... 91-93
Registers, Neptune................ 69-71

R (cont.)
Regulators................................. 1-8
Regulator Accessories..............9-11
Relief Valves......................... 37-44
Robertshaw Controls............. 72-78
Rochester Gauges.................. 61-66
Rotogauges..................................66
S
Scales........................................112
Sensus Meters.............................68
Sensus Regulators..................... 4-5
Sherlock Leak Detector...............83
Sight Flow Indicators.............35,97
Signs...................................... 88-90
Stamp Set..................................112
Strainers....................................101
Switches
Fan Limit................................75
Hose Reel...............................92
Pump Motor.........................102
Swivel Joints...............................93
T
Technical Info................... 157-164
Tee Blocks................................... 11
Teflon Tape..................................83
Test Instruments........... 11,60,78,87
Test Strips..................................112
Thermocouples............................76
Thermometers.............................67
Thermostats.................................75
Tools
Bot-L-Rench........................ 111
Drills & Reamers...................81
Flare.......................................82
Torches.............................. 144-145
Transfer Valves............................19
Transformers...............................75
Tubing Tools...............................82
U
Uni-Kap Rain Caps.....................44
V
Valve Kits.......................... 165-175
Valve Grease...............................83
Vapor Compressor.....................106
Vapor Meters...............................68
Vaporizers..........................113-115
W
Weather Caps..............................44
Wheel Chocks.............................84
Winton Leak Detector.................83
WardFlex CSST................ 131-132

Bulk Plant Installations and Repair

Quality Products for the LP Gas Industry

881 HERSEY STREET ST. PAUL, MINNESOTA 55114


PHONE: (651) 646-1177 FAX: (651) 646-1676
IN MINNESOTA: 1-800-652-9072 OUT-OF-STATE: 1-800-328-9222
Visit us on the web
www.lp-gasequipment.com

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