Foundation Fieldbus

SIMATIC PCS 7
FOUNDATION Fieldbus
Industry Sector, IA AS S SUP PA
SIMATIC PCS 7
Takes you beyond the limits!
Siemens AG 2011. All Rights Reserved.
Topics
Overview
SIMATIC FF Link
Infrastructure Components
New AFD Series
FF Engineering
Parameterization / Diagnostics
Live Demonstration
SIMATIC PCS 7
Page 3

Industry Sector, IA AS PA PRM 1
2012-01-23
FOUNDATION Fieldbus
Multi Client
Seamless system integration (such as PROFIBUS PA, HART,

I/O) via high speed system backbone
Central configuration & parameterization
Complete asset management support via PCS 7 Maintenance
Station / PDM
H.I.S.T (Host Interoperability Test) certified
Host according FF-569
Device tag & address assignment
Configuration of Link Master devices
Block tag configuration
Standard & enhanced Blocks
Function block linkage configuration
Device description service
Control In The Field
Redundancy on all levels

Redundant controller
Redundant backbone
Redundant linking device / Link Master
FF-H1 coupler / ring redundancy
Page 4
2012-01-23
Engineering
Station
Maintenance /
OS Server
AS 41x HF
FF Link
Drives
PROFIBUS DP System backbone
FOUNDATION Fieldbus
ET200M HF
ET200iSP
PA Link
PROFIBUS PA

SIMATIC PCS 7 has successfully passed the

Host Interoperability System Test
Registered Hosts on www.fieldbus.org
SIMATIC PCS 7 on www.fieldbus.org
Compliance level 61a - Integrated Host
Page 5

2012-01-23
Topics
Overview
SIMATIC FF Link
Infrastructure Components
New AFD Series
FF Engineering
Live Demonstration
SIMATIC PCS 7
PROFIBUS PA / FOUNDATION Fieldbus H1

OSI Reference Model
Controller
(Master)
Layer Model
(ISO Standard since 1983)
Application
Presentation
Session
Transport
Network
Data Link
IB + 9mA
FOUNDATION Fieldbus H1
PROFIBUS PA
PROFIBUS DP
IEC 61158-2
Manchester Bus Powered
(MPB)
Link
FMS / FAS
DPV0 .. 2
Remote IO
IB
IB - 9mA
t
Physical
Device
Page 7
DLL
FDL
MBP

2012-01-23
Linking device hardware platform

The FF Linking device is based on the same hardware platform as the well
proven SIMATIC PA Link
FF-Link = IM153-2 + Field Device Coupler
PA
PALink
Link
IM 153-2
DP Link
Field Device Coupler

FDC 157
FF
FFLink
Link
IM 153-2 FF
FF Link
Field Device Coupler

FDC 157
+
FF Stack
DP Slave
PA Master
Page 8
Manchester encoding
Bus powering 1000mA
2012-01-23
Manchester encoding
DP Slave
FF Link Master Bus powering 1000mA

FF Link quantity structures

Property
Value / Comment
Links per DP master system
123 (typ. 30 to 40)
Link Master per link
1 LAS (1 backup link master in redundant configuration)
Segments per link
I/O channels per link
40AI, 40AO, 40DI, 40DO
I/O data per link
244 bytes input / 244 bytes output (AI,AO = 5 bytes, DI/DO = 2 bytes)
Bus power per segment
1000 mA at 30V
Devices per segment
31 (typ. 8 to 10 due to FF cycle time)
Page 9

2012-01-23
Topics
Overview
SIMATIC FF Link
Infrastructure / Configurations
New AFD Series
FF Engineering
Live Demonstration
SIMATIC PCS 7
No 3rd party components required

FF-H1
FF-H1 Link
Link Master
Master
Power
Power conditioner
conditioner
SIMATIC FF Link
SIMATIC
SIMATIC NET
NET
FF-H1
FF-H1 type
type A
A cable
cable
(yellow
and
(yellow and blue)
blue)
FOUNDATION
Fieldbus - H1
Active
Active Field
Field Distributor
Distributor
(junction
(junction box
box with
with automatic
automatic
bus
bus termination)
termination)
Field
Field Devices
Devices
Page 11

2012-01-23
Possible configurations for scalable availability

FF Link
Non-redundant configuration
FF Link
Redundant link connected to H-System
PROFIBUS DP backbone
FF-H1
Equivalent to redundant H1 cards
FF-H1
FF Link
Redundant link with redundant power conditioners

Equivalent to redundant H1 cards with redundant
power conditioning
FF-H1
Integrated diagnostics for asset management

FF Link
FF-H1
FF-H1 ring redudancy
Unique selling point !!!

Page 12
2012-01-23

Topics
Overview
SIMATIC FF Link
New AFD Series
FF Engineering
Live Demonstration
SIMATIC PCS 7
SIMATIC Active Field Distributor

features
IP65 housing with PG connectors
Enhanced temperature range: -25 70
Zone 2 certified
Automatic partial segment isolation
Automatic bus termination
Short-circuit proof spurs (4x 60mA)
LED Diagnostics
Page 14
2012-01-23

High available trunk with ring topology
Field Device Coupler,

redundant (M = master)
FF Link
(redundant)
Short-circuit or
wire break on trunk line
Active Field Distributor (AFD)
AFD
bus termination
Page 15
2012-01-23

Enhanced online changeability does not only reduce plant down

times but
Add devices
Enhance line
Enhance ring
bus termination
also reduces installations cost because reservation of spare ports is not necessary !
Page 16
2012-01-23

Integrated repeater completely separates trunk and

spurs
Active Field Distributor
Fieldbus Trunk
Galvanic isolation
(between trunk &
spurs)
No
feedback
of signal
disturbances
Fieldbus Repeater
No
feedback
of load
changes
Improved signal quality

by re-production
Spurs (E Ex i)
Elimination of feedback
Page 17

2012-01-23
Segmentation due to integrated fieldbus repeater

FF Link
Master
(redundant)
Power Conditioner
(redundant)
Trunk Segment
Complete physical layer

separation of trunk and
spur segments
Active Field Distributor (AFD)
AFD
Critical loops can be

separated on the same
trunk
Increased overall
dimensions
Sub Segment 1
Sub Segment 2
Sub Segment 3
bus termination
Page 18
2012-01-23

Intrinsically Safe Solutions with

AFDiS
M
FF-H1 (EEx e)
AFDiS
AFDiS
[E Ex ia]
spurs
High power trunk solution for intrinsic safe PROFIBUS PA and FF-H1 installations
Robust IP66 housing for outdoor usage
Operation in zone 1
Enhanced operation temperature range from -40 70
6x intrinsically safe (zone 0 according FISCO model) and short-circuit proof spur outputs
Automatic bus termination feature for line and ring topology support
Page 19

2012-01-23
AFDiS
Unique selling points
5
6
Advanced short-circuit
protection logic (incl.
chatter suppression)
7
Automatic bus
Termination
LED status
on housing lid
8
Integrated repeater
1
6 channel barrier
4
Sensor equipped IP30
cover allows
disconnect / reconnect
in zone 2
Page 20
2012-01-23
Grounding bar for fast

and easy
installation
3
Optional modules
for efficient
Siemens
AG 2011. All Rights Reserved.
capacitive
grounding
AFDiS
Integrated repeater allows enhanced configurations
Spur lengths according IEC 61158-2
FISCO
safe area / zone 2
Count of spurs (>1m, device connected)
012 1314 1518 1924 25...31
Max. spur lengths according IEC [m]
60
Max. spur lengths using AFDiS [m]
60
120
90
60
30
120
The first spur connection can be chosen to be used as sub segment up to 500m (powered with 60 mA)
Redundant FF Link
FOUNDATION Fieldbus H1 (EEx e)

AFDiS
Sub segment (60 mA / up to 500m)
AFDiS
40 mA
Ex i spurs
automatic termination
termination
Page 21
2012-01-23

AFDiS
Integrated power management avoids quick

load changes
During start-up Internal energy buffers for bump less feed in case of wire-break / short-circuits
are loaded first
Spurs are switched on one after the other to avoid reduce the overall load change speed on
segment
Energy
buffers
Spur 6
Spur 1
Page 22
2012-01-23

Advanced spur protection logic

First short-circuit
Short-circuit removed
Spur voltage
t
Spur current
40mA
(spur limit)
Typ. device
current consumption
5mA (test current)
3s
switch off and wait
Page 23
repeat
test connection
3s
wait another test
period
test ok
switch on
ensures low failure current and optimal chatter suppression

(e.g. during
disconnection / connection of devices)
2012-01-23
AFDiS
Integrated mechnisms to increase the robustness
Automatic bus termination
Open or shorted-out ends of trunk will be automatically terminated
Wrong termination in ring configuration can be considered as excluded
Repeater
Isolates trunk from spurs
Eliminates feedback of signal disturbances and heavy load changes
Improves signal quality by signal re-production
Short-circuit protection and chatter suppression
Protects the spurs against current peaks due and eliminates chattering (e.g. during
disconnection/connection of devices)
In case of short-circuit the spur is powered down to a test current of 5mA - fault current does
not persist
Robust IP66 aluminum housing and grouted printed circuit board

Page 24
Protects against harsh environmental conditions

2012-01-23

AFDiS
Approval Certificates
Page 25

2012-01-23
Topics
Overview
SIMATIC FF Link
New AFD Series
FF Engineering
Live Demonstration
SIMATIC PCS 7
Hardware configuration workflow

2
Add & configure
Configure FF Link
1
Add & configure devices
Import additional DDs

via PDM
Device Integration Manager
4
Connect device I/O data to
process image of controller
Page 27

2012-01-23
FF communication schedule generation

FF-blocks connected to process image are automatically managed by the system
In addition FF-blocks can be manually interconnected to establish Control In The Field loops (PDM
Connection Editor)
Macro cycle
2
AO
PID
PID_1
AO_1
AI
BKCAL_IN
AI_1
OUT
Page 28
2012-01-23
IN
OUT
CAS_IN
OUT
30
31
Additional devices
configured for
cyclic data exchange
with the controllers
process image
BKCAL_OUT

SIMATIC PDM
Connection editor for Control In The Field
Engineered connections
Page 29
2012-01-23

Fieldbus parameter settings
Timing
Timing settings
settings for
for
address
address and
and device
device tag
tag
change
change procedure
procedure
Automatic
Automatic or
or
custom
custom settings
settings
Retry
Retry Factor
Factor
Page 30
2012-01-23

Macrocycle configuration
Schedule and macro cycle are automatically

determined by the system according the following
conditions:
Interconnections (process image and CIF)
Device type specific timings
Fieldbus communication parameters settings
User defined conditions (max cycle time, ratio
between cyclic and acyclic communication)
Acyclic
Acyclic portion
portion
(70%
(70% == 280ms)
280ms)
Reserve
Reserve
(64ms)
(64ms)
Cyclic
Cyclic
communication
communication
(56ms)
(56ms)
Macro
Macro cycle
cycle
(400
(400 ms)
ms)
Page 31
2012-01-23

Link master assignment

DP/FF-Link is implicitly loaded as primary link master at default
Master IM153-2 is Link Active Scheduler (LAS)
Standby IM153-2 is backup LM (in redundant configuration)
Optionally, field devices can be assigned to be backup link master as well
Control In The Field applications keep on running without controller or linking device !
Page 32
2012-01-23

APL fieldbus channel drivers
Connect process image

with application via generic
fieldbus channel driver
included in
PCS 7 APL
FbAnIn
FbAnOu
FbDiIn
FbDiOu
Module drivers can be

generated automatically
Page 33

2012-01-23
Topics
Overview
SIMATIC FF Link
New AFD Series
FF Engineering
Live Demonstration
SIMATIC PCS 7
Complete Device Management support via

SIMATIC PDM V7.0
Pr
p l o ce
a n ss
t/ d
ne ev
t v ice
iew
Online views
Maintenance
Station
re n
wa tio
rd ura nt
a
g
H nfi pla
co t h e
of
PDM
Pa
ra
vie met
w er
L if
Page 35
2012-01-23
eL
ist

SIMATIC PDM V7.0

Device parameterization
All smart instruments are
parameterized in the same
manner
Page 36
2012-01-23

Block Mode Control
PDM performs automatic

block mode control in case
of parameter download
Manual mode settings via

mode dialog
Page 37

2012-01-23
Improved LifeList
System assisted Offline / Online assignment
1
Open assign dialog
23
20
2
Choose configured
device (from HWCN)
Write offline
configuration to device
Page 38
2012-01-23

Integrated link and power conditioning diagnostics
No additional relay inputs (e.g. for power conditioner state) required !
Page 39
2012-01-23

PCS 7 Asset Management

Complete Asset Management support
for FF Link and Devices
Zero Engineering Concept
Page 40
2012-01-23

Topics
Overview
SIMATIC FF Link
New AFD Series
FF Engineering
Live Demonstration
Page 41

2012-01-23
FF Demo System
S7-417H
S7-417H
FF
FFLink
Link
(redundant)
(redundant)
AFDiS
AFDiS
SCALANCE
SCALANCE
X208
X208
SITRANS
SITRANS
TH400
TH400FF
FF
Page 42
2012-01-23
SITRANS
SITRANS
PPDSIII
DSIIIFF
FF

Thank you for your attention!
I IA AS S SUP PA
SIMATIC PCS 7

Foundation Fieldbus

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Copyright:

Formati disponibili

SIMATIC PCS 7

Industry Sector, IA AS S SUP PA

Siemens AG 2011. All Rights Reserved.

Siemens AG 2011. All Rights Reserved.

Seamless system integration (such as PROFIBUS PA, HART,

Control In The Field

Redundancy on all levels

Siemens AG 2011. All Rights Reserved.

SIMATIC PCS 7 has successfully passed the

Siemens AG 2011. All Rights Reserved.

PROFIBUS PA / FOUNDATION Fieldbus H1

Siemens AG 2011. All Rights Reserved.

Linking device hardware platform

Field Device Coupler

Field Device Coupler

Siemens AG 2011. All Rights Reserved.

FF Link quantity structures

Links per DP master system

123 (typ. 30 to 40)

Link Master per link

1 LAS (1 backup link master in redundant configuration)

Segments per link

I/O channels per link

40AI, 40AO, 40DI, 40DO

I/O data per link

Bus power per segment

Devices per segment

31 (typ. 8 to 10 due to FF cycle time)

Siemens AG 2011. All Rights Reserved.

No 3rd party components required

Siemens AG 2011. All Rights Reserved.

Possible configurations for scalable availability

Redundant link connected to H-System

Equivalent to redundant H1 cards

Redundant link with redundant power conditioners

Integrated diagnostics for asset management

FF-H1 ring redudancy

Unique selling point !!!

Siemens AG 2011. All Rights Reserved.

SIMATIC Active Field Distributor

IP65 housing with PG connectors

Enhanced temperature range: -25 70

Automatic partial segment isolation

Automatic bus termination

Short-circuit proof spurs (4x 60mA)

Siemens AG 2011. All Rights Reserved.

High available trunk with ring topology

Field Device Coupler,

Active Field Distributor (AFD)

Siemens AG 2011. All Rights Reserved.

Enhanced online changeability does not only reduce plant down

Siemens AG 2011. All Rights Reserved.

Integrated repeater completely separates trunk and

Improved signal quality

Siemens AG 2011. All Rights Reserved.

Segmentation due to integrated fieldbus repeater

Complete physical layer

Active Field Distributor (AFD)

Critical loops can be

Siemens AG 2011. All Rights Reserved.

Intrinsically Safe Solutions with

Robust IP66 housing for outdoor usage

Enhanced operation temperature range from -40 70

Siemens AG 2011. All Rights Reserved.