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AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

Alexandre ARNAU

Maintenance Systems

Preventive maintenance

Contents

Post Flight Report (PFR) definition

PFR evolution

AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

Preventive maintenance

Conclusion

Preventive maintenance

Contents

Post Flight Report (PFR) definition

PFR evolution

AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

Preventive maintenance

Conclusion

Preventive maintenance

PFR definition
PFR generation
80 Kts + 150s
or
TOUCH DOWN 2 ENGINES are
SHUTDOWN

3RD ENGINE
START + 3 MIN
(OR CAS>80 Kts IF NO
FLIGHT NUMBER)
LIFT OFF

CRUISE

CMS LEG X

CMS LEG X-1

AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

15mn

CMS LEG X+1

CFRs

PFR

Ground Facilities

Airbus TLS
Operator MCC

Preventive maintenance

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PFR definition
PFR content

Class 1

Class 3 Class 4 or 5 Class 6 or 0


Pending items

Minor items

AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

An item can include :


Logbook

entries
Correlated FDCEs
Correlated fault messages

Preventive maintenance

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Contents

Post Flight Report (PFR) definition

PFR evolution

AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

Preventive maintenance

Conclusion

Preventive maintenance

PFR evolution

PFR current status

18
16
14

AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

12
10

2009 (Jan-Oct)

since Nov, 2009

4
2
0
Cockpit items

Cabin items

Pending items

Minor Items

Preventive maintenance

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PFR evolution
Cockpit items
Reduced by 50%

Cabin items

AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

Reduced by 40%

Pending items
Reduced by 75%
Making preventive maintenance manageable
Preventive maintenance

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Preventive maintenance
Evolution of PFR content with upcoming modifications

AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

Oct 2009 -> Jan 2011:


Retrofits on ATA 21, 32
and 28
Jan 2011 -> Apr 2011 :
Retrofits on ATA 73, 23
and 28
Apr 2011 -> Oct 2011:
Retrofits on ATA 29
Preventive maintenance

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Contents

Post Flight Report (PFR) definition

PFR evolution

AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

Preventive maintenance

Conclusion

Preventive maintenance

Preventive maintenance
Purpose
Increase aircraft operational reliability and reduce p ilot
reports (PIREPS) by fixing faults before they generate
cockpit effects

Class 4: within a time limit


Class 5: at maintenance opportunity

AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

Preventive maintenance actions are based on


Class 4 and 5 management

Preventive maintenance

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Preventive maintenance
Fault message management
Plan and prepare the repair taking into account:
Remaining time before warning (Class 4)
Maintenance opportunity (Class 5)
aircraft planning, needed down-time, resources, .

AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

New way of working:


Less reactive
Based on FDCE and logbook entry

More preventive
Based on CMS/AIRMAN indications of Class 4 & 5

Preventive maintenance

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Preventive maintenance
Class 4 management

AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

List of Class4 fault messages for one


aircraft, with time remaining (in hours) to
FDCE

Preventive maintenance

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Preventive maintenance
Class 4 management

AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

Follow-up of time remaining for a Class 4 Fault Message

Preventive maintenance

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Preventive maintenance
Class 4 best practice
Periodically review Class 4 and associated timers using
AIRMAN, and correct them at the best opportunity

AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

Plan convenient slots to troubleshoot Class 4 messages


around 150FH before timer elapses
When troubleshooting, do not forget to perform the BITE test
that will reset the timer

If timer expires (cockpit effect), use MEL for dispatch

Preventive maintenance

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AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

Preventive maintenance
Class 5 management

Preventive maintenance
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Preventive maintenance
Class 5 best practice
Class 5 with HIGH priority:
HIGH => next correlated class 5 message leads to FDCE

Refer to SIL 45-008 Appendix B for list of HIGH Class 5 and associated
NO GO FDCE
Plan corrective actions based on dispatch conditions for possible FDCE

Class 5 with LOW priority


AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

LOW => At least 2 other Class 5 can be correlated before FDCE


If

class 5 with LOW priority is not correlated to another, troubleshooting can


be postponed
When 2 LOW Class 5 are correlated, review possible FDCE dispatch
conditions and plan troubleshooting accordingly

Preventive maintenance

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Contents

Post Flight Report (PFR) definition

PFR evolution

AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

Preventive maintenance

Conclusion

Preventive maintenance

Conclusion
A380 Post Flight Report size has decreased
significantly since Entry Into Service.

AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

Preventive maintenance helps in reducing


unscheduled events.

Improved Airman monitoring of pending items


eases identification of priorities.

Preventive maintenance

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AIRBUS S.A.S. All rights reserved. Confidential and


proprietary document.
This document and all information contained herein is the sole
property of AIRBUS S.A.S.. No intellectual property rights are
granted by the delivery of this document or the disclosure of
its content. This document shall not be reproduced or
disclosed to a third party without the express written consent
of AIRBUS S.A.S. This document and its content shall not be
used for any purpose other than that for which it is supplied.

The statements made herein do not constitute an offer. They


are based on the mentioned assumptions and are expressed
in good faith. Where the supporting grounds for these
statements are not shown, AIRBUS S.A.S. will be pleased to
explain the basis thereof.

AIRBUS S.A.S. All rights reserved. Confidential and proprietary document.

AIRBUS, its logo, A300, A310, A318, A319, A320, A321,


A330, A340, A350, A380, A400M are registered trademarks.

Preventive maintenance

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