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Electrochimica Acta
journal homepage: www.elsevier.com/locate/electacta
Department of Chemistry, Lakehead University, 955 Oliver Road, Thunder Bay, ON P7B 5E1, Canada
Department of Chemical Engineering, University of New Brunswick, 15 Dineen Drive, Fredericton, NB E3B 5A3, Canada
a r t i c l e
i n f o
Article history:
Received 26 April 2013
Received in revised form 6 June 2013
Accepted 6 June 2013
Available online xxx
Keywords:
Black liquor
Lignin extraction
Water electrolysis
Ion exchange
Mass transport
a b s t r a c t
A novel membrane-assisted electrochemical approach for the precipitation of lignin from black liquor
has been developed. Without the addition of acid or CO2 , the pH in the black liquor solution was lowered
to 4.7 due to water electrolysis, leading to pH-dependent lignin precipitation. Simultaneously, Na+ ions
traversed the membrane to the cathode compartment to balance the OH that was generated in the
cathodic reaction, facilitating caustic recovery. Owing to lignin precipitation and oxidation, greater than
70% of the chemical oxygen demand (COD) was removed, which surpasses the efcacy of COD reduction
via conventional acidic precipitation. In addition, it has been demonstrated that the pH change was signicantly inuenced by the electrolyte condition in the system. With decreasing cation concentration in
the cathode compartment, Na+ transport through the membrane was facilitated, which inhibited competitive H+ transport and improved the performance of the electrochemical cell. This novel approach may
serve as a promising alternative for the cost-effective extraction of lignin and recovery of NaOH from the
black liquor with modulation feasibility.
2013 Elsevier Ltd. All rights reserved.
1. Introduction
Black liquor is a highly viscous aqueous waste that is generated by the alkaline Kraft process in wood pulping, consisting of
inorganic pulping chemicals as well as organics from extracted
wood constituents [1]. The solid content of black liquor varies
between 15% and 40% by weight, whereas lignin makes up 3045%
of the total solid composition [2,3]. Lignin is an amorphous complex
polyphenolic plant constituent that is the second most abundant
plant derived polymer (after cellulose) [4]. Although million tons
of lignin is produced every year in black liquor, only a minimal
amount is separated through direct extraction from plants [5]. In
the Kraft process, over 90% of lignin is simply burned to recover
the chemicals from black liquor. Extract some lignin from black
liquor would reduce the load of the Kraft recovery system, and it
thus to increase pulping capacity. On the other hand, the presence
of lignin in wastewater streams signicantly increases the chemical oxygen demand (COD) and biological oxygen demand (BOD),
which are responsible for serious damage to the environment and
human health [6]. Conversely, there is strong potential for deriving great economic value from the lignin in black liquor, which
Corresponding author. Tel.: +1 807 343 8318; fax: +1 807 346 7775.
E-mail address: aicheng.chen@lakeheadu.ca (A. Chen).
1
ISE member.
0013-4686/$ see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.electacta.2013.06.031
612
2. Experimental
2.1. Chemicals
The chemicals utilized in this study included iridium chloride hydrate IrCl3 3H2 O (Pressure Co.), tetrabutyl orthotitanate
(Fluka), isopropyl alcohol (SigmaAldrich), tantalum pentachloride Ta2 Cl5 (NOAH Technologies Corporation), sodium hydroxide
(Anachemia), sodium sulfate (Fisher Scientic), sulfuric acid
(Aldrich), and diethyl ether (Aldrich), all of which were analytical
grade chemicals. Acetonitrile (Caledon Laboratory, Ltd.) was HPLC
grade. Pure water (18 M cm) was obtained from a NANO pure
DiamondTM UV ultrapure water purication system. The lignin
sample used for comparison was prepared from black liquor by
passing carbon dioxide (CO2 ) through a black liquor solution that
was provided by a local pulp and paper mill. The precipitated
Fig. 1. Schematic diagram of the experimental setup designed for the membrane-assisted electrochemical treatment of black liquor.
of the black liquor solution. Prior to each conductivity measurement, the membrane was rinsed with deionized water and then
sandwiched between two platinum plate electrodes supported
Teon plates. Subsequently, this cell was placed in deionized water
and impedance spectrum was recorded from 100 Hz to 10 mHz
with an amplitude of 10 mV. The conductivity () was calculated
using the following equation:
=
L
R A
(1)
where L is the distance between the two electrodes; A is the geometric area of the membrane; and R is the membrane impedance
value derived from the low intersect of the high frequency
semicircle.
2.4. Instrumental analysis
The lignin precipitated from the electrochemical treatment and
acidication of the 10% black liquor solution was separated by
centrifugation, respectively. The COD test was carried out using
174-318 accu-TEST standard range (20900 mg/l) twist cap vials. A
2.5 ml centrifugate solution was transferred to a vial that contained
a chromic acid solution, heated to 150 C for two hours and then
allowed to cool. The UV absorbance was recorded at 600 nm using a
HACH-DR 2800 portable spectrophotometer. Further, an additional
1 ml centrifugate solution was extracted three times with 5 ml of
diethyl ether, respectively. The resulting product was analyzed
using HPLC (Varian Prostar 230 with a Symmetry C8 column containing dimethyloctylsilyl bonded amorphous silica-acetonitrile).
In order to determine the caustic recovery, the sodium ion concentrations of the cathode and anode compartments were measured
using inductively coupled plasma (ICP, Perkin-Elmer Optima 5300
DV).
613
Fig. 2. SEM images of the Ti/Ta2 O5 -IrO2 electrode (A) general view, (B) at area, (C) ridge part, and the corresponding (D) EDS spectrum.
614
40
-2
a
b
c
30
2H2 O O2 + 4H+ + 4e
20
10
0
-10
-1.0
-0.5
0.0
0.5
1.0
1.5
(2)
12
a
b
c
Accordingly, as is depicted in Fig. 4B (curve a), the pH at the cathode compartment increases from 12.7 to 13.2 due to the reaction
of (Eq. (4)). However, the slope for pH change gradually decreases
with increasing reaction time, suggesting competitive cation transport between Na+ and H+ . It has been demonstrated that the cation
transport is largely determined by the electrolyte condition within
the membrane system [32,33]. With the alteration of the Na+ concentration gradient between the anode and cathode compartments,
the membrane resistance for Na+ transport to the cathode compartment greatly increases. In order to balance the negative charge of
OH that is produced by (Eq. (4)), there is increasing H+ transport
to the cathode compartment, which leads to the pH slope reduction. It is suggested that the change in pH might be modulated by
the modication of the electrolyte condition with respect to the
cation transport. Consequently, when the initial Na+ concentration
in the cathode compartment decreases from 0.45 M to 0.13 M, the
pH decrease rate signicantly improved in the anode compartment
as shown in Fig. 4A (curve b), and the pH increases linearly with a
larger slope, as shown in Fig. 4B (curve b).
2H2 O + 2e 2OH + H2
pH
(4)
The change in pH may also be accelerated by increases the current density. As illustrated in Fig. 4A (curve c) and B (curve c), the
corresponding pH changes at the anode and cathode compartments
are facilitated at a current density of 150 mA/cm2 as compared to
those at 100 mA/cm2 . These facts may also be suggested in the
chronopotentiometry curves as shown in Fig. 5. With the increasing reaction time, the electrode potential initially linearly increased
due to the electrolyte pH change in the two compartments of membrane system. The potential change rate increases via a reduction
in the Na+ concentration at the cathode compartment, or by an
increase in the current density, consistent with the pH trend shown
in Fig. 4. Interestingly, the potential begins to decrease at the exact
point in time where the anodic pH drops to below 7, which further
conrms electrolyte-dependent effects on cell performance.
3.3. Modulated electrochemical treatment of black liquor solution
In order to illustrate the effect of mass transport, the electrochemical impedance spectroscopy (EIS) of different systems was
12.8
(3)
a
b
c
pH
12.6
12.4
3
0
10
20
30
t / min
40
50
60
12.2
10
20
30
40
50
60
t / min
Fig. 4. pH changes of (A) anode and (B) cathode during the electrochemical treatment of the lignin solution. Anode compartment: 100 ppm lignin + 0.05 M NaOH + 0.20 M
Na2 SO4 ; cathode compartment: (a) 0.05 M NaOH + 0.20 M Na2 SO4 at 100 mA/cm2 current density; (b) 0.05 M NaOH + 0.04 M Na2 SO4 at 100 mA/cm2 current density; and (c)
0.05 M NaOH + 0.04 M Na2 SO4 at 150 mA/cm2 current density.
3.0
a
b
c
2.7
2.4
2.1
1.8
1.5
0
10
20
30
t / min
40
50
20
a
b
c
90
12
d
e
f
60
30
4
0
-Zim /
-Zim /
16
615
0
0
10
20
30
Zre /
40
50
40
80
120
Zre /
160
200
Fig. 6. EIS curves of the lignin and black liquor solutions recorded at a potential of 750 mV. (a) 0.05 M NaOH + 0.20 M Na2 SO4 solution in anode and cathode compartments, respectively; (b) 100 ppm lignin in 0.05 M NaOH + 0.20 M Na2 SO4 solution (anode compartment), 0.05 M NaOH + 0.04 M Na2 SO4 solution (cathode compartment); (c)
100 ppm lignin in 0.05 M NaOH + 0.20 M Na2 SO4 solution (anode compartment), 0.05 M NaOH + 0.20 M Na2 SO4 solution (cathode compartment); (d) 10% black liquor solution
(anode compartment), 0.05 M NaOH solution (cathode compartment); (e) 10% black liquor solution (anode compartment), 0.05 M NaOH + 0.04 M Na2 SO4 solution (cathode
compartment); and (f) 10% black liquor solution (anode compartment), 0.05 M NaOH + 0.20 M Na2 SO4 solution (cathode compartment).
14
a
b
c
12
13.8
13.5
pH
10
pH
a
b
c
13.2
8
6
12.9
4
0
50
100
150
t / min
200
250
12.6
50
100
150
200
250
t / min
Fig. 7. pH changes of (A) anode and (B) cathode compartments during the electrochemical treatment of 10% black liquor solution (anode compartment), cathode compartment:
(a) 0.05 M NaOH + 0.20 M Na2 SO4 at 100 mA/cm2 ; (b) 0.05 M NaOH + 0.04 M Na2 SO4 at 150 mA/cm2 ; (c) 0.05 M NaOH at 150 mA/cm2 .
616
Table 1
Comparison of the performance for 10% black liquor solution treatment using different operation methods and conditions.
Treatment
Cathodic solution
t (min)
COD (mg/l)
Na+ recovery
Final pH
EC
EC
EC
Acid
100
150
150
220
80
75
4781
5310
5520
5975
1.01
1.06
1.09
1.45
51%
43%
49%
4.72
4.70
4.69
4.70
60
a
b
c
50
Na recovery/%
40
30
20
10
0
50
100
150
200
250
t / min
Fig. 9. Caustic recovery yields during electrochemical treatment of 10% black liquor
solution (anode compartment), cathode compartment: (a) 0.05 M NaOH + 0.20 M
Na2 SO4 at 100 mA/cm2 ; (b) 0.05 M NaOH + 0.04 M Na2 SO4 at 150 mA/cm2 ; (c) 0.05 M
NaOH at 150 mA/cm2 .
and led to further COD removal [35] in contrast to an acidic treatment. The vanillin and vanillic acid were detected using HPLC (data
not shown), in agreement with previous electrochemical studies
of lignin oxidation [28,35]. It should be noted that although the
current density for the 220 min-treatment was lower than other
electrochemical treatments, its reaction time was much longer,
leading to the generation of more intermediates and increased COD
removal.
Clearly, this signicant reduction in the COD value is due to the
oxidation and precipitation of lignin. Another signicant improvement inherent to the electrochemical treatment as compared to
traditional acidication methods is simultaneous caustic recovery
(Fig. 9 and Table 1). Owing to the electrolysis of water, there is
increasing OH that are generated at the cathode compartment,
facilitating the transport of Na+ from the black liquor solution
Fig. 8. The COD removal (A) values during the electrochemical treatment of 10% black liquor solution (anode compartment), cathodic compartment: (a) 0.05 M NaOH + 0.20 M
Na2 SO4 at 100 mA/cm2 ; (b) 0.05 M NaOH + 0.04 M Na2 SO4 at 150 mA/cm2 ; (c) 0.05 M NaOH at 150 mA/cm2 ; and the photographs (B) taken prior to and following acid
precipitation, and electrochemical treatment (0.05 M NaOH solution in the cathode at 150 mA/cm2 ).
Conductivity / Scm
-1
0.10
0.08
Acknowledgements
This work was supported by a Strategic Grant from the Natural Sciences and Engineering Research Council of Canada (NSERC).
A. Chen Acknowledges NSERC and the Canada Foundation of Innovation (CFI) for the Canada Research Chair Award in Material and
Environmental Chemistry.
0.06
0.04
0.02
0.00
617
References
Cycle numbers
Fig. 10. The conductivity change of Naon membrane after consecutive electrochemical treatment of the 10% black liquor solution (anode compartment), cathode
compartment 0.05 M NaOH at 150 mA/cm2 .
through the cation ion exchange membrane. There exist 50% Na+
in the black liquor solution that may be recovered in the electrochemical system developed in this study, contingent on mass
transport and electrochemical operational parameters.
Membrane durability and permeability properties are of great
importance for a membrane separation process [36]. Consequently,
the durability of the Naon membrane was investigated by monitoring its proton conductivity after the consecutive electrochemical
treatment of the black liquor solution. As shown in Fig. 10, the
initial membrane conductivity was 0.073 S cm1 , which is consistent with the value reported in the literature [37]. The membrane
conductivity was slightly decreased after ve cycles of the consecutive electrochemical treatment of the black liquor solution. This is
likely due to the adsorption of lignin and lignin derivatives on the
membrane surface.
4. Conclusions
In this study, we have developed a novel membrane-assisted
electrochemical approach for the precipitation of lignin from black
liquor. Without the addition of acid or CO2 , the pH in the black
liquor solution was lowered to 4.7 due to water electrolysis, leading to pH-dependent lignin precipitation. Simultaneously, Na+ ion
traverses the membrane to the cathode compartment to balance
the OH that is produced during the cathodic reaction, facilitated
caustic recovery from the black liquor solution. Owing to lignin
precipitation and oxidation, more than 70% of the COD value in
the black liquor solution was decreased at the set pH, which indicated a marked improvement of COD reduction compared with the
conventional acidic precipitation. Our study has also shown that
the electrochemical cell performance is signicantly inuenced by
the condition of the electrolytes. Due to the lignin-derived intermediate adsorption at the electrode surface, the electrochemical
oxygen evolution was partially suppressed, leading to a sluggish
pH transition in the system. With decreasing the cation concentration at the cathode compartment, mass transport was improved,
and thus Na+ transport through the membrane to the cathode compartment was enhanced. Otherwise, the H+ generated at the anode
compartment would competitively transport to the cathode compartment to frustrate the cell performance. Moreover, it has shown
that the solution conductivity and the applied current density also
play important roles in altering the pH of the system. In summary,
this novel membrane-assisted electrochemical approach may serve
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