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SWS

Changing | Quick-Change System

Modular. Robust. Flexible.


Quick-change system SWS
Pneumatic tool changing system with patented locking system

Field of Application
Can be used wherever short changeover times between a
handling device and a tool (pallet, gripper) are required

Advantages Your benefit


Many sizes for almost every robot size: there is always the
matching unit for your application
Patented fail-safe locking mechanism for safe connection
between quick-change head and quick-change adapter
Manual emergency unlocking possible no counter-forces
from springs
All functional components made from hardened steel for
a greater change system load bearing capacity
Wide range of electric, pneumatic, and fluid modules for
manifold energy transmission possibilities
Integrated pneumatic feed-through for safe energy
supply of the handling modules and tools
Possibility of transmission of fluid systems with selfsealing couplings possible
Adapter coding via plug connector possible
Suitable storage racks for all sizes of standardized storage
modules suitable for every size
ISO flange pattern for easy assembly to most types of
robots without needing additional adapter plates

Sizes
Quantity: 15

42

Handling weight
1.4 .. 450 kg

Moment load Mx
2.8 .. 9870 Nm

Moment load Mz
3.45 .. 8460 Nm

SWS
Changing | Quick-Change System

Functional Description
SWA mounted onto your tool. A pneumatically driven
locking piston, with its patented design, ensures that the
connection is secure. After coupling, pneumatic and
electric feed-throughs automatically supply your robot
tool.

Due to the automatic change of the robot tool (e.g.


gripper, pallets, suction spiders, pneumatic or electrically
driven tools, welding guns ) flexibility of your robot
increases. The quick-change system (SWS) consists of a
quick-change head (SWK) and a quick-change adapter
(SWA). The SWK, mounted onto the robot, couples up the

SWS

Sensor monitoring of the locking device


optional, for process reliable monitoring of the locking
condition

Housing
weight-optimized through application of high-strength
aluminum alloy

Drive
pneumatic, efficient, and easy to handle

Locking mechanism
force-free locking and unlocking, self-locking in locked
position

Air feed-through
without interfering contours due to the integration into
the housing. Also suitable for vacuum.

43

SWS
Changing | Quick-Change System

Detailed Functional Description


Sectional diagram SWS-001
1

Drive
pneumatic, efficient, and easy to
handle

Locking mechanism
force-free locking and unlocking,
self-locking in locked position

Housing
weight-optimized through application of high-strength aluminum
alloy

Centering and mounting


possibilities
by using a standardized ISO 9409
interface for robots

Electric feed-throughs
no interfering contours, integrated
in the housing

Air feed-through
no interfering contours due to the
integration into the housing. Also
suitable for vacuum.

Quick-change system in unlocked position


1

Adapter plate

Locking mechanism

Quick-change head SWK

Locking ring

Electrical module, robot-side

Quick-change adapter SWA

Electrical module, tool-side

Section view in Ready-to-Lock position


1

Piston

No-Touch-Locking

Quick-change head SWK

Locking ring

Locking piston

Quick-change adapter SWA

Detailed view of the locking ball position in Ready-to-Lock position


1

44

Hardened steel balls are on the 1st


taper of the cam. The head and
adapter need no touch to lock.

SWS
Changing | Quick-Change System

Section view of the quick-change system in locked position


1

Actuation of the piston forces the


balls out and into the hardened
steel ring, pulling the adapter to
the head.

Close-up of locking ball in locked position


1

Hardened steel balls on the 2nd


taper of the cam create extremely
high locking forces.

Fail-Safe reverse taper

1st taper

Fail-Safe reverse taper

1st taper

Section view of the quick-change system in fail-safe position


1

The tool plate will not release from


the head plate unless unlock air
pressure is applied.
Separation of head and adapter in
fail-safe position is only possible
by pneumatic actuation of the
piston.

Close-up of locking ball while in fail-safe position


1

In the case of pressure loss the


locking piston is held in place via
the cylindrical part of the locking
piston. The piston seal friction
prevents the piston from moving
due to its own weight or vibrations. The head and adapter can
only be separated by pneumatic
actuation of the piston.

45

SWS
Changing | Quick-Change System

General Notes to the Series


Actuation: pneumatic, with filtered compressed air as per
DIN ISO 8573-1: 7 4 4
Operating Principle: Locking balls actuated by pistons
Energy feed-through: Variable via attachment modules,
depending on the type
Housing: The housing is made of high-tensile, hardcoated aluminum alloy. The functional parts are made of
hardened steel.
Scope of delivery: Operating and maintenance instructions, manufacturers declaration

Application example
Insertion tool for assembly of small to
medium-sized workpieces. The tool can
be used in both, clean and dirty environments. Due to its quick-change system,
other tools can alternately be fixed to
the robot flange.
1

Quick-change system SWS

Electric feed-through

Tolerance compensation unit TCU

3-finger centric gripper PZN-plus

46

Warranty: 24 months (details, general terms and conditions and operation manuals can be downloaded at
www.schunk.com)
Harsh environmental conditions: Please note that the use
under harsh environmental conditions (e.g. in the coolant
area, cast and grinding dust) can considerably reduce the
service lifetime of the units, and we will not take over any
warranty. However, in many cases we can find a solution.
Please contact us.
Handling weight: the weight of the total load attached to
the flange. The design must take into account the permissible forces and moments. Please note that the life span
will be reduced if the maximum handling weight is
exceeded.

SWS
Changing | Quick-Change System

SCHUNK offers more ...


The following components make the SWS even more
productive the perfect complement for highest
functionality, flexibility and process reliability.

Optional Modules

Cable Connector

Pneumatic Optional Modules

Storage Rack SWM

Extension Cable

Adapter Plates

Inductive Proximity Switches

Dust Cover

Universal Gripper PGN-plus

Collision and Overload Sensor


OPR

Deburring Spindles

Compensation Unit

Further information regarding the products can be found on the following products pages or at www.schunk.com. Please contact us for further
information: SCHUNK technical hotline +49-7133-103-2696

Options and special Information


No-Touch-Locking: Locking without touching. Ensures that the SWS is securely locked even when the SWK and SWA do not
contact.
Patented fail-safe locking mechanism: Large piston diameter and outward ball travel increase moment load. All locking
parts are made of Rc 58 stainless steel.

47

SWS
Changing | Quick-Change System

Selection of a Quick-Change System SWS


1. Determining the Size

2. Pneumatic and electrical System

Quick Method:
When low or medium forces and moments act upon the
SCHUNK quick-change system, you should choose a quickchange system with a payload that is comparable to that
of your robot.
If high moments and forces act upon the SCHUNK quickchange system, please use the following method, which
is more precise.

Determine the number of required pneumatic connections


and electrical contacts. Larger quick-change systems feature
a higher number of pneumatic connections and electrical
contacts.

More precise Method:


The forces and moments are a critical factor for choosing
a suitable quick-change system. Proceed as follows to
estimate the most unfavorable moment:
Search for the approximate center of gravity (CG) of the
heaviest end effector that will be used. Calculate the
distance (D) from the CG to the bottom of the tool plate.
Calculate the weight (W) of the heaviest end effector.
Multiply W by D to determine the approximate static
moment (M) (or a moment based on 1g acceleration).
Choose a quick-change system with a high moment
load that is equal to or greater than M.
Due to their potentially high acceleration, robots can generate
moments that are two to three times higher than M. The quickchange systems are designed for absorbing dynamic moments
that are three times higher than their static moments.

3. Temperature and Chemicals


SCHUNK quick-change systems use nitrile seals for the pneumatic supply to the tool plate. O-rings seal the pneumatic
locking mechanism. These O-rings are resistant to most
chemical influences and also withstand temperatures in the
range from -25 to 65 C. Please contact your SCHUNK representative if you need information on temperatures or chemical influences in particular environments.

4. Precision Applications
Always be sure to comply with the specifications if you work
with applications that require high repeat accuracy.
Please note: a quick-change system affects the force and the
moment, the payload, size, and repeatability of the robot.
Please contact your SCHUNK representative if you need more
information.

SWS Sizes
Designation

Recommended
handling weight [kg]

Static moment [Nm]

Static moment [Nm]

Mx and My

Mz

Mx and My

Mz

Pneumatic
feed-throughs

Air connections
locked and unlocked

SWS-001

1.4

2949

3.45

0.983

1.15

4 x M5

M5

SWS-005

8.2

37.2

50.7

12.4

16.9

6 x M5

M5

SWS-011

16

74.7

101.7

24.9

33.9

6 x M5

M5

SWS-020

25

169.5

234

56.5

78

12 x M5

M5

SWS-021

25

169.5

234

56.5

78

8 x G1/8"

M5

SWS-025

15

101.7

140.4

33.9

46.8

8 x G1/8"; 26 x M5

M5

SWS-027

38

254.1

298.2

84.7

99.4

8 x G1/8"

G1/8"

SWS-040Q

50

678

678

226

226

8 x G1/8"

G1/8"

SWS-041

50

471

648

157

216

6 x G3/8"; 4 x G1/8" G1/8"

SWS-060

75

591

882

197

294

8 x G1/8"

G1/8"

SWS-071

79

1185

1185

395

395

8 x G1/4"

G1/8"

SWS-076

100

1626

2103

542

701

5 x G3/8"

G1/8"

SWS-110

150

2352

2352

784

784

8 x G3/8"

G1/8"

SWS-150

200

4080

3390

1360

1130

10 x G3/8"

G1/8"

SWS-210

270

8130

6780

2710

2260

SWS-300

450

9870

8460

3290

2820

10 x G3/8"

G1/4"

SWS-310

510

9870

9480

3290

3160

SWS-510

700

14580

10500

4860

3500

SWS-1210

1350

16260

16260

5420

5420

SWS-1510

4080

48900

41700

16300

13900

48

SWS
Changing | Quick-Change System

Sample Order SWS 005/011/020/.../300


SW

K - 040 - R19 -

G19

SW

K - 110 - R19 - G19 - SM

Designation
SW
Page
K = Head (robot side)
A = Adapter (tool side)
Size
005/011/020//300
Optional modules
Rxx, Sxx, Gxx, Kxx = Electro modules
Pxx = Pneumatic module (anodized aluminum housing, not suitable for liquids)
Vxx = Vacuum module
Fxx = Fluid pneumatic modules (stainless steel, self-sealing)
000 = Option not used

Sample Order SWS 011H/020H/021H/040Q/076/110

Designation
SW
Page
K = Head (robot side)
A = Adapter (tool side)
Size
011H/020H/021H/040Q/110
Optional modules
Rxx, Sxx, Gxx, Kxx = Electro modules
Pxx = Pneumatic module (anodized aluminum housing, not suitable for liquids)
Vxx = Vacuum module
Fxx = Fluid pneumatic modules (stainless steel, self-sealing)
000 = Option not used
Proximity switch monitoring
SM = Inductive proximity switch PNP (SWK-110)
SG = Inductive proximity switch PNP (for SWK-040Q, SWK-076)
SQ = Inductive proximity switch PNP (for SWK-011H, SWK-020H, SWK-021H)
0 = No proximity switch
Additional variants available on request

49

SWS 001
Changing | Quick-Change System

Forces and Moments

M x max. 2.8 Nm

Mz max. 3.45 Nm

My max. 2.8 Nm

This is the max. sum of all forces and


moments (from acceleration or deceleration,
process forces or moments, emergency stop
situations, etc.) which are permitted to act
on the tool change system in while still
ensuring proper functioning.

Technical data
Description
Recommended handling weight

[kg]

SWK-001-000-000

SWA-001-000-000

SWK-001-E04-E04

Quick-change head

Quick-change adapter

Quick-change head

SWA-001-E04-E04
Quick-change adapter

1.4

1.4

1.4

1.4

Locking force

[N]

170

170

170

170

Repeat accuracy

[mm]

0.01

0.01

0.01

0.01

Weight

[g]

30

20

80

40

min. / max. locking distance

[mm]

Air connection thread


Pneumatic feed-through

4x M5

4x M5

4x M5

4x M5

Main connection lock / unlock

M3

M3

Number of electrical feed-throughs

Voltage

[V]

50

50

Current strength

[A]

max. permissible XY offset

[mm]

0.3

0.3

0.3

0.3

max. permissible angular offset

[]

0.8

0.8

0.8

0.8

min. / max. ambient temperature

[C]

5/60

5/60

5/60

5/60

min. / max. operating pressure

[bar]

4.5/6.9

4.5/6.9

4.5/6.9

4.5/6.9

50

SWS 001
Changing | Quick-Change System

Main view

The drawing shows the basic design of the quick-change system with an
electrical optional module.

A, a Air connection locked

Pneumatic feed-through

B, b Air connection unlocked

BO
CM

1
2
BT

IT
IO
IP

Channel for quick-change rack

Robot side connection


Tool side connection
Connection for electric
feed-through

DIN ISO-9409 bolt-hole circle


diameter
Fit for a centering pin
Fitting for centering

51

SWS 001
Changing | Quick-Change System

Optional electrical modules

IT

Modular Quick-Change Magazine SWM-S-001

IK

Robot-side

Tool-side

Modules for transmission of electrical signals from the robot through the
tool changer to the tools.
Description

ID

No. Pins

Elec. Rating

9960359

50 V AC/3 A

9960360

50 V AC/3 A

Robot-side
SWO-E04-K

Description

Tool-side
SWO-E04-A
i

52

The modular storage rack is designed for the specific size. The systems
modular design allows you to design your individual storage rack. This
provides you with a storage rack that meets your individual requirements,
taking into account the number of tools, storage positions and tool size.

SWM-TSS-MM-7869

For other modules and technical data, see chapter Options and at
www.schunk.com

ID

Storage plate
0303276

Notes

53

SWS 005
Changing | Quick-Change System

Forces and Moments

M x max. 37.5 Nm

Mz max. 51 Nm

My max. 37.5 Nm

This is the max. sum of all forces and


moments (from acceleration or deceleration,
process forces or moments, emergency stop
situations, etc.) which are permitted to act
on the tool change system in while still
ensuring proper functioning.

Technical data
Description
Recommended handling weight

SWK-005-000-000
[kg]

SWA-005-000-000

Quick-change head

Quick-change adapter

Locking force

[N]

690

690

Repeat accuracy

[mm]

0.015

0.015

Weight

[kg]

0.27

0.09

min. / max. locking distance

[mm]

6x M5

6x M5

Air connection thread


Pneumatic feed-through
Main connection lock / unlock

M5

max. permissible XY offset

[mm]

max. permissible angular offset

[]

min. / max. ambient temperature

[C]

5/60

5/60

min. / max. operating pressure

[bar]

4.5/6.9

4.5/6.9

54

SWS 005
Changing | Quick-Change System

Main view

The drawing shows the basic design of the quick-change system without
dimensional consideration of the options described below.
i

The robot-side plate mounted on the SWK is a cover for the piston
chamber. It is essential that it is supported by the adapter plate. See
the further product information for a note on how to design this
adapter plate.

A, a Air connection locked


B, b Air connection unlocked

1
2
5

Robot side connection


Tool side connection
Through hole for screwing on
with screws

AS
BN
BO
CL
IO
IP

Mounting surface for options


Bolt circle
Pneumatic feed-through
Cover
Fit for a centering pin
Fitting for centering

55

SWS 005
Changing | Quick-Change System

Adapter plate ISO-A31.5-R

1
2
CM

Robot side connection


Tool side connection

Adapter plate ISO-A40-R

IO
IP

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description

IO
IP

Fit for a centering pin

IL
IM

A.../B... robot-side

Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Description

0302218

ID

A-SWK-005-ISO-A40

Adapter plate ISO-A50-R

Robot side connection


Tool side connection
DIN ISO-9409 bolt-hole circle
diameter

Robot side adapter plate


ID

Robot-side
A-SWK-005-ISO-A50

Tool side connection

Robot-side

A-SWK-005-ISO-A31.5

Description

Robot side connection

Robot side adapter plate


ID

Robot-side

1
2
CM

1
2
CM

0302220

0302219

Optional electrical modules

IO
IP

Fit for a centering pin


Fitting for centering

IT
IK

E..., robot-side
E..., tool-side

A.../B... tool-side

Modules for transmission of electrical signals from the robot through the
tool changer to the tools.
Description

ID

No. Pins

Elec. Rating

SWO-B15-K

9937326

15

50 V AC/3 A

SWO-E10-005-K

9935799

10

50 V AC/3 A

SWO-E2A-K

9941289

20

50 V AC/3 A

SWO-E3A-K

9941631

30

50 V AC/3 A

SWO-B15-A

9937327

15

50 V AC/3 A

SWO-E10-005-A

9935800

10

50 V AC/3 A

SWO-E2A-A

9941290

20

50 V AC/3 A

SWO-E3A-A

9941632

30

50 V AC/3 A

Robot-side

Tool-side

56

For other modules and technical data, see chapter Options and at
www.schunk.com

SWS 005
Changing | Quick-Change System

Cable connector

IT

D-sub connecting plug

Description

Modular storage rack SWM-S

IK

D-sub connector

ID

Straight cable connector, robot-side


KAS-A15-K-0

0301264

Straight cable connector, tool-side


KAS-A15-A-0
i

0301265

For other cable connections, see chapter Options and at


www.schunk.com

IT
IK
IL
IM

IN
IO
IP

Storage plate
Intermediate plate blank
Workpiece stop

Fixing block
3-position adapter
Vertical profile

Quick-change adapter SWA

The modular storage rack is designed for the specific size. The systems
modular design allows you to design your individual storage rack. This
provides you with a storage rack that meets your individual requirements,
taking into account the number of tools, storage positions and tool size.
Description

ID

Intermediate plate blank


SWS-005/011 SWM-TSS-3314

0302575

Storage plate
SWM-TSS-3310

0302571

SWM-TSS-3312

0302573

Workpiece stop
SWM-TSS-M5-3303

0302577

Adapter plate design

IT

Recommended adapter plate


depth

IP

Fitting for centering

Recommended adapter design. An adapter is necessary in order to seal


the piston chamber.

57

SWS 011
Changing | Quick-Change System

Forces and Moments

M x max. 75 Nm

Mz max. 102 Nm

My max. 75 Nm

This is the max. sum of all forces and


moments (from acceleration or deceleration,
process forces or moments, emergency stop
situations, etc.) which are permitted to act
on the tool change system in while still
ensuring proper functioning.

Technical data
Description
Recommended handling weight

Unit
[kg]

Piston stroke monitoring

SWK-011-000-000

SWK-011-H-000-000

SWA-011-000-000

Quick-change head

Quick-change head for hollow wrist robot

Quick-change adapter

16

16

16

optional

integrated

Locking force

[N]

1100

1100

1100

Repeat accuracy

[mm]

0.015

0.015

0.015

Weight

[kg]

0.13

0.29

0.09

min. / max. locking distance

[mm]

6x M5

6x M5

6x M5

Air connection thread


Pneumatic feed-through
Main connection lock / unlock

M5

M5

max. permissible XY offset

[mm]

max. permissible angular offset

[]

min. / max. ambient temperature

[C]

5/60

5/60

5/60

min. / max. operating pressure

[bar]

4.5/6.9

4.5/6.9

4.5/6.9

58

SWS 011
Changing | Quick-Change System

Main view

The drawing shows the basic design of the quick-change system without
dimensional consideration of the options described below.
i

The robot-side plate mounted on the SWK is a cover for the piston
chamber. It is essential that it is supported by the adapter plate. See
the further product information for a note on how to design this
adapter plate.

A, a Air connection locked


B, b Air connection unlocked

1
2
5

Robot side connection


Tool side connection

AS
BN
BO
IO
IP

Mounting surface for options


Bolt circle
Pneumatic feed-through
Fit for a centering pin
Fitting for centering

Through hole for screwing on


with screws

59

SWS 011
Changing | Quick-Change System

Main view SWK-011-H

Adapter plate ISO-A31.5-R

A, a Air connection locked


B, b Air connection unlocked

AS

Mounting surface for options

BO
DK
EM
EN

Pneumatic feed-through
Optional proximity switch
Monitoring position unlocked

1
2
CM

Monitoring position locked

Via axial air connections it is excellently suitable for hollow wrist robots.

Robot side connection


Tool side connection

IO
IP

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description

ID

Robot-side
A-SWK-011-ISO-A31.5
i

Adapter plate ISO-A31.5-SIP-R

1
2
CM

Adapter plate ISO-A40-R

IO
IP

Robot side connection


Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description
A-SWK-011-ISO-A31.5-SIP

60

1
2
CM

Robot side connection


Tool side connection

IO
IP

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


ID

Robot-side

0302221

Adapter plate for quick-change head without piston stroke control

Description

ID

Robot-side
0302226

Adapter plate for quick-change head with piston stroke control

A-SWK-011-ISO-A40
i

0302222

Adapter plate for quick-change head without piston stroke control

SWS 011
Changing | Quick-Change System

Adapter plate ISO-A40-SIP-R

1
2
CM

Adapter plate ISO-A50-R

IO
IP

Robot side connection


Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description
A-SWK-011-ISO-A40-SIP

ID

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

ID

Robot-side
0302227

A-SWK-011-ISO-A50

Adapter plate for quick-change head with piston stroke control

Tool side connection

0302223

Adapter plate for quick-change head without piston stroke control

Optional electrical modules

IO
IP

Robot side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description

Tool side connection

Description

Adapter plate ISO-A50-SIP-R

1
2
CM

IO
IP

Robot side connection

Robot side adapter plate

Robot-side
i

1
2
CM

IT
IK

E..., tool-side

A.../B... robot-side
A.../B... tool-side

Modules for transmission of electrical signals from the robot through the
tool changer to the tools.
Description

ID

IL
IM

E..., robot-side

ID

No. Pins

Elec. Rating

Robot-side

Robot-side

SWO-A15-K

9936357

15

50 V AC/3 A

A-SWK-011-ISO-A50-SIP

SWO-E10-010-K

9935801

10

50 V AC/3 A

SWO-E20-K

9936525

20

50 V AC/3 A

SWO-A15-A

9936356

15

50 V AC/3 A

SWO-E10-010-A

9935802

10

50 V AC/3 A

SWO-E20-A

9936526

20

50 V AC/3 A

0302228

Adapter plate for quick-change head with piston stroke control

Tool-side

For other modules and technical data, see chapter Options and at
www.schunk.com

61

SWS 011
Changing | Quick-Change System

Cable connector

IT

D-sub connecting plug

Description

Modular storage rack SWM-S

IK

D-sub connector

ID

Straight cable connector, robot-side


KAS-A15-K-0

0301264

Straight cable connector, tool-side


KAS-A15-A-0
i

0301265

For other cable connections, see chapter Options and at


www.schunk.com

IT
IK
IL
IM

IN
IO
IP

Storage plate
Intermediate plate blank
Workpiece stop

SWS-005/011 SWM-TSS-3314

ID
0302575

Storage plate
SWM-TSS-3310

0302571

Workpiece stop
SWM-TSS-M5-3303

Description

ID

Piston stroke control


SWK-011-SIP

62

0302318

Vertical profile

The modular storage rack is designed for the specific size. The systems
modular design allows you to design your individual storage rack. This
provides you with a storage rack that meets your individual requirements,
taking into account the number of tools, storage positions and tool size.

Intermediate plate blank

The drawing shows the minimal height of the adapter plate that is
necessary when installing a piston stroke control.

3-position adapter

Quick-change adapter SWA

Description

Piston stroke control

Fixing block

0302577

SWS 011
Changing | Quick-Change System

Piston stroke control

Description

ID

often combined

Inductive proximity switches


IN 41-S-M8

9941216

Connection cables
KA BG08-L 3P-0300-PNP

0301622

KA BG08-L 3P-0500-PNP

0301623

KA BW08-L 3P-0300-PNP

0301594

KA BW08-L 3P-0500-PNP

0301502

Two sensors (closer/NO) are required for each unit, plus extension
cables as an option. Please note the minimum permitted bending
radii for the sensor cables, which are generally 35 mm.

Adapter plate design

IT

Recommended adapter plate


depth

IP

Fitting for centering

Recommended adapter design. An adapter is necessary in order to seal


the piston chamber.

63

SWS 020
Changing | Quick-Change System

Forces and Moments

M x max. 169.5 Nm

Mz max. 220 Nm

My max. 169.5 Nm

This is the max. sum of all forces and


moments (from acceleration or deceleration,
process forces or moments, emergency stop
situations, etc.) which are permitted to act
on the tool change system in while still
ensuring proper functioning.

Technical data
Description
Recommended handling weight

Unit
[kg]

Piston stroke monitoring

SWK-020-000-000

SWK-020-H-000-000

SWA-020-000-000

Quick-change head

Quick-change head for hollow wrist robot

Quick-change adapter

25

25

25

optional

integrated

Locking force

[N]

2300

2300

Repeat accuracy

[mm]

0.015

0.015

0.015

Weight

[kg]

0.68

0.68

0.31

min. / max. locking distance

[mm]

12x M5

12x M5

12x M5

Air connection thread


Pneumatic feed-through
Main connection lock / unlock

M5

M5

max. permissible XY offset

[mm]

max. permissible angular offset

[]

min. / max. ambient temperature

[C]

5/60

5/60

5/60

min. / max. operating pressure

[bar]

4.5/6.9

4.5/6.9

4.5/6.9

64

SWS 020
Changing | Quick-Change System

Main view

The drawing shows the basic design of the quick-change system without
dimensional consideration of the options described below.
i

The robot-side plate mounted on the SWK is a cover for the piston
chamber. It is essential that it is supported by the adapter plate. See
the further product information for a note on how to design this
adapter plate.

A, a Air connection locked


B, b Air connection unlocked

1
2
5

Robot side connection


Tool side connection

AS
BN
BO
IO
IP

Mounting surface for options


Bolt circle
Pneumatic feed-through
Fit for a centering pin
Fitting for centering

Through hole for screwing on


with screws

65

SWS 020
Changing | Quick-Change System

Main view SWK-020-H

A, a Air connection locked


B, b Air connection unlocked

BO

Adapter plate ISO-A40-R

DK
EM
EN

Optional proximity switch


Monitoring position unlocked
Monitoring position locked

1
2
CM

Pneumatic feed-through

Via axial air connections it is excellently suitable for hollow wrist robots.

IO
IP

Robot side connection


Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description

ID

Robot-side
A-SWK-020/021/025-ISO-A40
i

Adapter plate ISO-A50-R

Adapter plate ISO-A40-SIP-R

1
2
CM

Robot side connection


Tool side connection

IO
IP

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description
A-SWK-020/021/025-ISO-A40-SIP

66

1
2
CM

IO
IP

Robot side connection


Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


ID

Description

ID

Robot-side

Robot-side

0302200

Adapter plate for quick-change head without piston stroke control

0302229

Adapter plate for quick-change head with piston stroke control

A-SWK-020/021/025-ISO-A50
i

0302201

Adapter plate for quick-change head without piston stroke control

SWS 020
Changing | Quick-Change System

Adapter plate ISO-A63-R

Adapter plate ISO-A50-SIP-R

1
2
CM

Robot side connection


Tool side connection

IO
IP

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description
A-SWK-020/021/025-ISO-A50-SIP

IO
IP

Robot side connection


Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description

ID

ID

Robot-side

Robot-side

1
2
CM

0302230

Adapter plate for quick-change head with piston stroke control

A-SWK-020/021/025-ISO-A63
i

0302202

Adapter plate for quick-change head without piston stroke control

Adapter plate ISO-A63-SIP-R

1
2
CM

Robot side connection


Tool side connection

IO
IP

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description

ID

Robot-side
A-SWK-020/021/025-ISO-A63-SIP
i

0302231

Adapter plate for quick-change head with piston stroke control

67

SWS 020
Changing | Quick-Change System

Optional electrical modules

IT

E-module with bayonet fitting,


robot-side

IL

E-module with metric threads,


robot-side

IK

E-module with bayonet fitting,


tool-side

IM

E-module with mil-spec.


threads, tool-side

Modules for transmission of electrical signals from the robot through the
tool changer to the tools.
Description

ID

No. Pins

Elec. Rating

SWO-K19-K

9937328

19

50 V AC/3 A

SWO-K19P-K

9949315

15

50 V AC/3 A

SWO-K26-K

9937798

26

50 V AC/3 A

SWO-KF19-K

9959886

19

50 V DC/3 A

SWO-KM14-K

9940812

12

250 V AC/5 A

SWO-K19-A

9937329

19

50 V AC/3 A

SWO-K26-A

9937799

26

50 V AC/3 A

SWO-KF10-A

9961308

10

50 V DC/3 A

SWO-KF14-A

9961307

14

50 V DC/3 A

SWO-KF19-A

9959887

19

50 V DC/3 A

SWO-KM14-A

9941480

12

250 V AC/5 A

Robot-side

Tool-side

68

For other modules and technical data, see chapter Options and at
www.schunk.com

SWS 020
Changing | Quick-Change System

Cable connector / cable extension

Cable connector for SWO-KM14


Description

ID

Cable outlet

Length

Robot-side
Cable connector without cable
KAS-14B-K-0

0301276

KAS-14B-K-90

0301278

90

Tool-side
Cable connector without cable
KAS-14B-A-0

0301277

KAS-14B-A-90

0301279

90

Cable connector for SWO-RF19 / GF19 / SF19 / KF19/ RF14 / GF14 / KF14 / RF10 / KF10
Description

ID

Cable outlet

Length

Robot-side
Cable connector with cable

IT

Connection plug / socket


straight

IL

Connection plug / socket


straight with extension cable

IK

Connection plug / socket at an


angle

IM

Connection plug / socket at an


angle with extension cable

KV-5-SWK-19F-0

0302170

5m

KV-10-SWK-19F-0

0302171

10 m

KV-5-SWK-19F-90

0302172

90

5m

KV-10-SWK-19F-90

0302173

90

10 m

Tool-side

Other cable lengths on request.

Cable connector with cable

Cable connector for SWO-R19 / G19 / S19 / K19 / KG19 / R14 / G14 / S14 / R10 / G10 / S10

KV-3-SWA-19F-0

0302174

3m

Description

KV-3-SWA-19F-90

0302175

90

3m

ID

Cable outlet

Length

Robot-side
Cable connector without cable

KAS-19B-K-0-C

0301283

KAS-19B-K-90-C

0301294

90

For other cable connections / extensions, see chapter Options and


at www.schunk.com

Cable connector with cable


KV-3-SWK-19B-0

0302176

3m

KV-5-SWK-19B-0

0302177

5m

KV-3-SWK-19B-90

0302179

90

3m

KV-5-SWK-19B-90

0302180

90

5m

Tool-side
Cable connector without cable
KAS-19B-A-0-C

0301284

KAS-19B-A-90-C

0301295

90

Cable connector with cable


KV-3-SWA-19B-0

0302178

3m

KV-3-SWA-19B-90

0302181

3m

Cable connector for SWO-R26 / G26 / S26 / K26 / R17 / R21 / S21 / K21
Description

ID

Cable outlet

Length

Robot-side
Cable connector without cable
KAS-26B-K-0-C

0301290

KAS-26B-K-90-C

0301296

90

Cable connector with cable


KV-3-SWK-26B-0

0302182

3m

KV-5-SWK-26B-0

0302183

5m

KV-3-SWK-26B-90

0302185

90

3m

KV-5-SWK-26B-90

0302186

90

5m

Tool-side
Cable connector without cable
KAS-26B-A-0-C

0301291

KAS-26B-A-90-C

0301297

90

Cable connector with cable


KV-3-SWA-26B-0

0302184

3m

KV-3-SWA-26B-90

0302187

3m

69

SWS 020
Changing | Quick-Change System

Modular storage rack SWM-S

IT
IK
IL
IM

IN
IO
IP

Storage plate
Intermediate plate blank
Workpiece stop

Fixing block
3-position adapter
Vertical profile

Quick-change adapter SWA

The modular storage rack is designed for the specific size. The systems
modular design allows you to design your individual storage rack. This
provides you with a storage rack that meets your individual requirements,
taking into account the number of tools, storage positions and tool size.
Description

ID

Intermediate plate blank


SWS-020/021 SWM-TSS-3319

0302576

Storage plate
SWM-TSS-3313

0302572

SWM-TSS-3305

0302574

Workpiece stop
SWM-TSS-M5-3303

70

0302578

SWS 020
Changing | Quick-Change System

Piston stroke control

Dust cover SWD-020

IT
IK

IL

Protection cover SWD

Optional electrical module

Quick-change adapter SWA

The protection cover protects the quick-change adapter in the storage


rack against dust and chips. The cover has an integrated clip mechanism
which is actuated by locking / unlocking the changing head, allowing the
robot to remove the cover from one adapter and placed on another
adapter.
Description

The drawing shows the minimal height of the adapter plate that is
necessary when installing a piston stroke control.
Description

ID

Piston stroke control


SWK-020-SIP

0302325

ID

Dust cover
SWD-020-K00-000

0302252

Piston stroke control

Description

Adapter plate design

ID

IT

often combined

Inductive proximity switches


IN 41-S-M8

0301622

KA BG08-L 3P-0500-PNP

0301623

KA BW08-L 3P-0300-PNP

0301594

KA BW08-L 3P-0500-PNP

0301502

IP

Fitting for centering

Recommended adapter design. An adapter is necessary in order to seal


the piston chamber.

9941216

Connection cables
KA BG08-L 3P-0300-PNP

Recommended adapter plate


depth

Two sensors (closer/NO) are required for each unit, plus extension
cables as an option. Please note the minimum permitted bending
radii for the sensor cables, which are generally 35 mm.

71

SWS 021
Changing | Quick-Change System

Forces and Moments

M x max. 169.5 Nm

Mz max. 230 Nm

My max. 169.5 Nm

This is the max. sum of all forces and


moments (from acceleration or deceleration,
process forces or moments, emergency stop
situations, etc.) which are permitted to act
on the tool change system in while still
ensuring proper functioning.

Technical data
Description
Recommended handling weight

[kg]

Piston stroke monitoring

SWK-021-000-000

SWK-021-H-000-000

Quick-change head

Quick-change head for hollow wrist robots Quick-change adapter

SWA-021-000-000

25

25

optional

integrated

25

Locking force

[N]

2300

2300

Repeat accuracy

[mm]

0.015

0.015

0.015

Weight

[kg]

0.5

0.7

0.3

min. / max. locking distance

[mm]

8x G1/8

8x G1/8

8x G1/8

Air connection thread


Pneumatic feed-through
Main connection lock / unlock

M5

M5

max. permissible XY offset

[mm]

max. permissible angular offset

[]

min. / max. ambient temperature

[C]

5/60

5/60

5/60

min. / max. operating pressure

[bar]

4.5/6.9

4.5/6.9

4.5/6.9

72

SWS 021
Changing | Quick-Change System

Main view

The drawing shows the basic design of the quick-change system without
dimensional consideration of the options described below.
i

The robot-side plate mounted on the SWK is a cover for the piston
chamber. It is essential that it is supported by the adapter plate. See
the further product information for a note on how to design this
adapter plate.

A, a Air connection locked


B, b Air connection unlocked

1
2
5

Robot side connection


Tool side connection

AS
BN
BO
IO
IP

Mounting surface for options


Bolt circle
Pneumatic feed-through
Fit for a centering pin
Fitting for centering

Through hole for screwing on


with screws

73

SWS 021
Changing | Quick-Change System

Main view SWK-021-H

A, a Air connection locked


B, b Air connection unlocked

BO

Adapter plate ISO-A40-R

DK
EM
EN

Optional proximity switch


Monitoring position unlocked
Monitoring position locked

1
2
CM

Pneumatic feed-through

Via axial air connections it is excellently suitable for hollow wrist robots.

IO
IP

Robot side connection


Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description

ID

Robot-side
A-SWK-020/021/025-ISO-A40
i

Adapter plate ISO-A50-R

Adapter plate ISO-A40-SIP-R

1
2
CM

Robot side connection


Tool side connection

IO
IP

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description
A-SWK-020/021/025-ISO-A40-SIP

74

1
2
CM

IO
IP

Robot side connection


Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


ID

Description

ID

Robot-side

Robot-side

0302200

Adapter plate for quick-change head without piston stroke control

0302229

Adapter plate for quick-change head with piston stroke control

A-SWK-020/021/025-ISO-A50
i

0302201

Adapter plate for quick-change head without piston stroke control

SWS 021
Changing | Quick-Change System

Adapter plate ISO-A63-R

Adapter plate ISO-A50-SIP-R

1
2
CM

Robot side connection


Tool side connection

IO
IP

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description
A-SWK-020/021/025-ISO-A50-SIP

IO
IP

Robot side connection


Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description

ID

ID

Robot-side

Robot-side

1
2
CM

0302230

Adapter plate for quick-change head with piston stroke control

A-SWK-020/021/025-ISO-A63
i

0302202

Adapter plate for quick-change head without piston stroke control

Adapter plate ISO-A63-SIP-R

1
2
CM

Robot side connection


Tool side connection

IO
IP

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description

ID

Robot-side
A-SWK-020/021/025-ISO-A63-SIP
i

0302231

Adapter plate for quick-change head with piston stroke control

75

SWS 021
Changing | Quick-Change System

Optional electrical modules

IT

E-module with bayonet fitting,


robot-side

IL

E-module with metric threads,


robot-side

IK

E-module with bayonet fitting,


tool-side

IM

E-module with mil-spec.


threads, tool-side

Modules for transmission of electrical signals from the robot through the
tool changer to the tools.
Description

ID

No. Pins

Elec. Rating

SWO-K19-K

9937328

19

50 V AC/3 A

SWO-K19P-K

9949315

15

50 V AC/3 A

SWO-K26-K

9937798

26

50 V AC/3 A

SWO-KF19-K

9959886

19

50 V DC/3 A

SWO-KM14-K

9940812

12

250 V AC/5 A

SWO-K19-A

9937329

19

50 V AC/3 A

SWO-K26-A

9937799

26

50 V AC/3 A

SWO-KF10-A

9961308

10

50 V DC/3 A

SWO-KF14-A

9961307

14

50 V DC/3 A

SWO-KF19-A

9959887

19

50 V DC/3 A

SWO-KM14-A

9941480

12

250 V AC/5 A

Robot-side

Tool-side

76

For other modules and technical data, see chapter Options and at
www.schunk.com

SWS 021
Changing | Quick-Change System

Cable connector / cable extension

Cable connector for SWO-KM14


Description

ID

Cable outlet

Length

Robot-side
Cable connector without cable
KAS-14B-K-0

0301276

KAS-14B-K-90

0301278

90

Tool-side
Cable connector without cable
KAS-14B-A-0

0301277

KAS-14B-A-90

0301279

90

Cable connector for SWO-RF19 / GF19 / SF19 / KF19/ RF14 / GF14 / KF14 / RF10 / KF10
Description

ID

Cable outlet

Length

Robot-side
Cable connector with cable

IT

Connection plug / socket


straight

IL

Connection plug / socket


straight with extension cable

IK

Connection plug / socket at an


angle

IM

Connection plug / socket at an


angle with extension cable

KV-5-SWK-19F-0

0302170

5m

KV-10-SWK-19F-0

0302171

10 m

KV-5-SWK-19F-90

0302172

90

5m

KV-10-SWK-19F-90

0302173

90

10 m

Tool-side

Other cable lengths on request.

Cable connector with cable

Cable connector for SWO-R19 / G19 / S19 / K19 / KG19 / R14 / G14 / S14 / R10 / G10 / S10

KV-3-SWA-19F-0

0302174

3m

Description

KV-3-SWA-19F-90

0302175

90

3m

ID

Cable outlet

Length

Robot-side
Cable connector without cable

KAS-19B-K-0-C

0301283

KAS-19B-K-90-C

0301294

90

For other cable connections / extensions, see chapter Options and


at www.schunk.com

Cable connector with cable


KV-3-SWK-19B-0

0302176

3m

KV-5-SWK-19B-0

0302177

5m

KV-3-SWK-19B-90

0302179

90

3m

KV-5-SWK-19B-90

0302180

90

5m

Tool-side
Cable connector without cable
KAS-19B-A-0-C

0301284

KAS-19B-A-90-C

0301295

90

Cable connector with cable


KV-3-SWA-19B-0

0302178

3m

KV-3-SWA-19B-90

0302181

3m

Cable connector for SWO-R26 / G26 / S26 / K26 / R17 / R21 / S21 / K21
Description

ID

Cable outlet

Length

Robot-side
Cable connector without cable
KAS-26B-K-0-C

0301290

KAS-26B-K-90-C

0301296

90

Cable connector with cable


KV-3-SWK-26B-0

0302182

3m

KV-5-SWK-26B-0

0302183

5m

KV-3-SWK-26B-90

0302185

90

3m

KV-5-SWK-26B-90

0302186

90

5m

Tool-side
Cable connector without cable
KAS-26B-A-0-C

0301291

KAS-26B-A-90-C

0301297

90

Cable connector with cable


KV-3-SWA-26B-0

0302184

3m

KV-3-SWA-26B-90

0302187

3m

77

SWS 021
Changing | Quick-Change System

Modular storage rack SWM-S

IT
IK
IL
IM

IN
IO
IP

Storage plate
Intermediate plate blank
Workpiece stop

Fixing block
3-position adapter
Vertical profile

Quick-change adapter SWA

The modular storage rack is designed for the specific size. The systems
modular design allows you to design your individual storage rack. This
provides you with a storage rack that meets your individual requirements,
taking into account the number of tools, storage positions and tool size.
Description

ID

Intermediate plate blank


SWS-020/021 SWM-TSS-3319

0302576

Storage plate
SWM-TSS-3313

0302572

Workpiece stop
SWM-TSS-M5-3303

78

0302578

SWS 021
Changing | Quick-Change System

Piston stroke control

Dust cover SWD-021

IT
IK

IL

Protection cover SWD

Optional electrical module

Quick-change adapter SWA

The protection cover protects the quick-change adapter in the storage


rack against dust and chips. The cover has an integrated clip mechanism
which is actuated by locking / unlocking the changing head, allowing the
robot to remove the cover from one adapter and placed on another
adapter.
Description

The drawing shows the minimal height of the adapter plate that is
necessary when installing a piston stroke control.
Description

ID

Piston stroke control


SWK-021-SIP

0302328

ID

Dust cover
SWD-021-K00-000

0302253

Piston stroke control

Description

Adapter plate design

ID

IT

often combined

Inductive proximity switches


IN 41-S-M8

0301622

KA BG08-L 3P-0500-PNP

0301623

KA BW08-L 3P-0300-PNP

0301594

KA BW08-L 3P-0500-PNP

0301502

IP

Fitting for centering

Recommended adapter design. An adapter is necessary in order to seal


the piston chamber.

9941216

Connection cables
KA BG08-L 3P-0300-PNP

Recommended adapter plate


depth

Two sensors (closer/NO) are required for each unit, plus extension
cables as an option. Please note the minimum permitted bending
radii for the sensor cables, which are generally 35 mm.

79

SWS 027
Changing | Quick-Change System

Forces and Moments

M x max. 255 Nm

Mz max. 183 Nm

My max. 255 Nm

This is the max. sum of all forces and


moments (from acceleration or deceleration,
process forces or moments, emergency stop
situations, etc.) which are permitted to act
on the tool change system in while still
ensuring proper functioning.

Technical data
Description
Recommended handling weight

SWK-027-000-000-SIP
[kg]

Piston stroke monitoring

SWA-027-000-000

Quick-change head for hollow wrist robots

Quick-change adapter

38

38

integrated

Locking force

[N]

Repeat accuracy

[mm]

0.01

0.01

Weight

[kg]

1.1

0.29

min. / max. locking distance

[mm]

8x G1/8

8x G1/8

Air connection thread


Pneumatic feed-through
Main connection lock / unlock

3500

M5

max. permissible XY offset

[mm]

max. permissible angular offset

[]

min. / max. ambient temperature

[C]

5/60

5/60

min. / max. operating pressure

[bar]

4.5/6.9

4.5/6.9

80

SWS 027
Changing | Quick-Change System

Main view

The drawing shows the basic design of the quick-change system without
dimensional consideration of the options described below.

A, a Air connection locked


B, b Air connection unlocked

1
2
5

Robot side connection


Tool side connection
Through hole for screwing on
with screws

AS
BL
BN
BO
CQ
IO
IP

Mounting surface for options


Center bore
Bolt circle
Pneumatic feed-through
Sensor connection
Fit for a centering pin
Fitting for centering

81

SWS 027
Changing | Quick-Change System

Optional electrical modules

Cable connector / cable extension

IT

E-module with bayonet fitting,


robot-side

IL

E-module with metric threads,


robot-side

IT

Connection plug / socket


straight

IL

Connection plug / socket


straight with extension cable

IK

E-module with bayonet fitting,


tool-side

IM

E-module with mil-spec.


threads, tool-side

IK

Connection plug / socket at an


angle

IM

Connection plug / socket at an


angle with extension cable

Modules for transmission of electrical signals from the robot through the
tool changer to the tools.
Description

ID

No. Pins

Elec. Rating

Robot-side
SWO-K19-K

9937328

19

50 V AC/3 A

SWO-K19P-K

9949315

15

50 V AC/3 A

SWO-K26-K

9937798

26

50 V AC/3 A

SWO-KF19-K

9959886

19

50 V DC/3 A

SWO-KM14-K

9940812

12

250 V AC/5 A

Tool-side
SWO-K19-A

9937329

19

50 V AC/3 A

SWO-K26-A

9937799

26

50 V AC/3 A

SWO-KF14-A

9961307

14

50 V DC/3 A

SWO-KF19-A

9959887

19

50 V DC/3 A

SWO-KM14-A

9941480

12

250 V AC/5 A

For other modules and technical data, see chapter Options and at
www.schunk.com

Other cable lengths on request.


Cable connector for SWO-R19 / G19 / S19 / K19 / KG19 / R14 / G14 / S14 / R10 / G10 / S10
Description

ID

Cable outlet

Length

Robot-side
Cable connector without cable
KAS-19B-K-0-C

0301283

KAS-19B-K-90-C

0301294

90

Cable connector with cable


KV-3-SWK-19B-0

0302176

3m

KV-5-SWK-19B-0

0302177

5m

KV-3-SWK-19B-90

0302179

90

3m

KV-5-SWK-19B-90

0302180

90

5m

Tool-side
Cable connector without cable
KAS-19B-A-0-C

0301284

KAS-19B-A-90-C

0301295

90

Cable connector with cable


KV-3-SWA-19B-0

0302178

3m

KV-3-SWA-19B-90

0302181

3m

Cable connector for SWO-R26 / G26 / S26 / K26 / R17 / R21 / S21 / K21
Description

ID

Cable outlet

Length

Robot-side
Cable connector without cable
KAS-26B-K-0-C

0301290

KAS-26B-K-90-C

0301296

90

Cable connector with cable


KV-3-SWK-26B-0

0302182

3m

KV-5-SWK-26B-0

0302183

5m

KV-3-SWK-26B-90

0302185

90

3m

KV-5-SWK-26B-90

0302186

90

5m

Tool-side
Cable connector without cable
KAS-26B-A-0-C

0301291

KAS-26B-A-90-C

0301297

90

Cable connector with cable

82

KV-3-SWA-26B-0

0302184

3m

KV-3-SWA-26B-90

0302187

3m

SWS 027
Changing | Quick-Change System

Cable connector for SWO-KM14


Description

ID

Cable outlet

Length

Robot-side
Cable connector without cable
KAS-14B-K-0

0301276

KAS-14B-K-90

0301278

90

Tool-side
Cable connector without cable
KAS-14B-A-0

0301277

KAS-14B-A-90

0301279

90

Cable connector for SWO-RF19 / GF19 / SF19 / KF19/ RF14 / GF14 / KF14 / RF10 / KF10
Description

ID

Cable outlet

Length

Robot-side
Cable connector with cable
KV-5-SWK-19F-0

0302170

5m

KV-10-SWK-19F-0

0302171

10 m

KV-5-SWK-19F-90

0302172

90

5m

KV-10-SWK-19F-90

0302173

90

10 m

Tool-side
Cable connector with cable
KV-3-SWA-19F-0

0302174

3m

KV-3-SWA-19F-90

0302175

90

3m

For other cable connections / extensions, see chapter Options and


at www.schunk.com

83

SWS 040
Changing | Quick-Change System

Forces and Moments

M x max. 471 Nm

Mz max. 648 Nm

My max. 471 Nm

This is the max. sum of all forces and


moments (from acceleration or deceleration,
process forces or moments, emergency stop
situations, etc.) which are permitted to act
on the tool change system in while still
ensuring proper functioning.

Technical data
Description
Recommended handling weight

[kg]

Piston stroke monitoring

SWK-040-000-000

SWK-040Q-000-000-0

SWA-040-000-000

Quick-change head

Quick-change head

Quick-change adapter

50

50

50

optional

integrated

Locking force

[N]

4500

5600

Repeat accuracy

[mm]

0.015

0.015

0.015

Weight

[kg]

1.1

1.25

0.6

min. / max. locking distance

[mm]

8x G1/8

8x G1/8

8x G1/8

Air connection thread


Pneumatic feed-through
Main connection lock / unlock

G1/8

G1/8

max. permissible XY offset

[mm]

max. permissible angular offset

[]

min. / max. ambient temperature

[C]

5/60

5/60

5/60

min. / max. operating pressure

[bar]

4.5/6.9

4.5/6.9

4.5/6.9

84

SWS 040
Changing | Quick-Change System

Main view

The drawing shows the basic design of the quick-change system without
dimensional consideration of the options described below.

A, a Air connection locked


B, b Air connection unlocked

1
2
5

Robot side connection

AS

Mounting surface for options

Tool side connection


Through hole for screwing on
with screws

BN
BO
EM
EN
IN
IO
IP

Bolt circle
Pneumatic feed-through
Monitoring position unlocked
Monitoring position locked
Optional proximity switch
Fit for a centering pin
Fitting for centering

85

SWS 040
Changing | Quick-Change System

Main view SWS-040

A, a Air connection locked


B, b Air connection unlocked

Through hole for screwing on


with screws

Adapter plate ISO-A100-R

AS
BN
BO
IO
IP

Mounting surface for options


Bolt circle
Pneumatic feed-through

1
2
CM

Fit for a centering pin


Fitting for centering

The drawing shows the basic design of the quick-change system without
integrated piston stroke monitoring. This is optional.

Robot side connection


Tool side connection

Robot side connection


Tool side connection

IO
IP

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description

ID

Robot-side
A-SWK-040-ISO-A80
i

86

0302203

Adapter plate for quick-change head without piston stroke control

Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Description

ID

Robot-side
A-SWK-040-ISO-A100

1
2
CM

Fit for a centering pin

Robot side adapter plate

Adapter plate ISO-A80-R

IO
IP

0302204

Adapter plate for quick-change head without piston stroke control

SWS 040
Changing | Quick-Change System

Optional electrical modules

IT

E-module with metric threads,


robot-side

IL

E-module with mil-spec.


threads, robot-side

IK

E-module with mil-spec.


threads, tool-side

IM

E-module with mil-spec.


threads, tool-side

Modules for transmission of electrical signals from the robot through the
tool changer to the tools.
Description

ID

No. Pins

Elec. Rating

SWO-G19-K

9940649

19

250 V AC/3 A

SWO-G19W-K

9949312

15

250 V AC/3 A

SWO-G26-K

9941560

26

250 V AC/3 A

SWO-G26W-K

9956897

21

250 V AC/3 A

SWO-GF19-K

9948655

19

125 V AC/3 A

SWO-GF19W-K 9957467

15

125 V AC/3 A

SWO-MT8-K

9937157

500 V AC/20 A

SWO-R19-K

9935815

19

250 V AC/5 A

SWO-R19W-K

9942041

15

250 V AC/5 A

SWO-R26-K

9935819

26

250 V AC/3 A

SWO-R26W-K

9942076

21

250 V AC/3 A

SWO-R32-K

9941387

32

250 V AC/3 A

SWO-R32W-K

9942418

32

250 V AC/3 A

SWO-RF19-K

9948654

19

125 V AC/3 A

SWO-RF19W-K 9949325

15

125 V AC/3 A

Robot-side

Tool-side
SWO-G19-A

9940650

19

250 V AC/3 A

SWO-G26-A

9941561

26

250 V AC/3 A

SWO-GF19-A

9948658

19

125 V AC/3 A

SWO-MT8-A

9937158

500 V AC/20 A

SWO-R19-A

9935816

19

250 V AC/5 A

SWO-R26-A

9935820

26

250 V AC/3 A

SWO-R32-A

9941388

32

250 V AC/3 A

SWO-RF19-A

9948657

19

125 V AC/3 A

For other modules and technical data, see chapter Options and at
www.schunk.com

87

SWS 040
Changing | Quick-Change System

Cable connector / cable extension

Cable connector for SWO-KM14


Description

ID

Cable outlet

Length

Robot-side
Cable connector without cable
KAS-14B-K-0

0301276

KAS-14B-K-90

0301278

90

Tool-side
Cable connector without cable
KAS-14B-A-0

0301277

KAS-14B-A-90

0301279

90

Cable connector for SWO-RF19 / GF19 / SF19 / KF19/ RF14 / GF14 / KF14 / RF10 / KF10
Description

ID

Cable outlet

Length

Robot-side
Cable connector with cable

IT

Connection plug / socket


straight

IL

Connection plug / socket


straight with extension cable

IK

Connection plug / socket at an


angle

IM

Connection plug / socket at an


angle with extension cable

KV-5-SWK-19F-0

0302170

5m

KV-10-SWK-19F-0

0302171

10 m

KV-5-SWK-19F-90

0302172

90

5m

KV-10-SWK-19F-90

0302173

90

10 m

Tool-side

Other cable lengths on request.

Cable connector with cable

Cable connector for SWO-R19 / G19 / S19 / K19 / KG19 / R14 / G14 / S14 / R10 / G10 / S10

KV-3-SWA-19F-0

0302174

3m

Description

KV-3-SWA-19F-90

0302175

90

3m

ID

Cable outlet

Length

Robot-side
Cable connector without cable

KAS-19B-K-0-C

0301283

KAS-19B-K-90-C

0301294

90

Cable connector with cable


KV-3-SWK-19B-0

0302176

3m

KV-5-SWK-19B-0

0302177

5m

KV-3-SWK-19B-90

0302179

90

3m

KV-5-SWK-19B-90

0302180

90

5m

Tool-side
Cable connector without cable
KAS-19B-A-0-C

0301284

KAS-19B-A-90-C

0301295

90

Cable connector with cable


KV-3-SWA-19B-0

0302178

3m

KV-3-SWA-19B-90

0302181

3m

Cable connector for SWO-R26 / G26 / S26 / K26 / R17 / R21 / S21 / K21
Description

ID

Cable outlet

Length

Robot-side
Cable connector without cable
KAS-26B-K-0-C

0301290

KAS-26B-K-90-C

0301296

90

Cable connector with cable


KV-3-SWK-26B-0

0302182

3m

KV-5-SWK-26B-0

0302183

5m

KV-3-SWK-26B-90

0302185

90

3m

KV-5-SWK-26B-90

0302186

90

5m

Tool-side
Cable connector without cable
KAS-26B-A-0-C

0301291

KAS-26B-A-90-C

0301297

90

Cable connector with cable


KV-3-SWA-26B-0

0302184

3m

KV-3-SWA-26B-90

0302187

3m

88

For other cable connections / extensions, see chapter Options and


at www.schunk.com

SWS 040
Changing | Quick-Change System

Optional pneumatic / fluidic modules

IT

Self-sealing fluid module,


robot-side

IK

Self-sealing fluid module,


tool-side

IL
IM

Pneumatic module, robot-side


Pneumatic module, tool-side

Modules for transmission of air and fluids from the robot, through the tool
changer to the tools.
Description

ID

No. of fluid
feed-throughs

Connection

SWO-FG2-K

9936817

G3/8

SWO-FG4-K

9937333

G3/8

SWO-P05-K

9936895

10

M5

SWO-P14-K

9935830

G1/4

SWO-P186-K

9939024

G1/8

SWO-FG2-A

9936818

G3/8

SWO-FG4-A

9937334

G3/8

SWO-P05-A

9936896

10

M5

SWO-P14-A

9935825

G1/4

SWO-P186-A

9939025

G1/8

Robot-side

Tool-side

For other pneumatic and fluid modules, see chapter Options and at
www.schunk.com

89

SWS 040
Changing | Quick-Change System

Modular storage rack SWM-M

IT
IK
IL

Baseplate with upright profile


Horizontal profile
Storage module

IM
IN
IO

Quick-change system SWS


Intermediate plate
Parallel gripper

The modular storage rack is designed for the specific size. The systems
modular design allows you to design your individual storage rack. This
provides you with a storage rack that meets your individual requirements,
taking into account the number of tools, storage positions and tool size.
Description

ID

Length

Cross profile
SWM-TSM-HM 3323

0303229

Intermediate plate
SWM-TSM-TP-4627

0303216

Sensor
IN-B180-S-M12

0303244

Sensor bracket
SWM-TSM-SM-4206

0303243

Storage module
SWM-TSM-MM-3597 0303212
Vertical profile
SWM-TSM-PM-3322

90

0303227

1830 mm

SWS 040
Changing | Quick-Change System

Dust cover SWD-040

IT
IK

Protection cover SWD

IL

Optional electrical module

Quick-change adapter SWA

The protection cover protects the quick-change adapter in the storage


rack against dust and chips. The cover has an integrated clip mechanism
which is actuated by locking / unlocking the changing head, allowing the
robot to remove the cover from one adapter and placed on another
adapter.
Description

ID

Dust cover
SWD-040-R00-000

0302254

91

SWS 041
Changing | Quick-Change System

Forces and Moments

M x max. 471 Nm

Mz max. 648 Nm

My max. 471 Nm

This is the max. sum of all forces and


moments (from acceleration or deceleration,
process forces or moments, emergency stop
situations, etc.) which are permitted to act
on the tool change system in while still
ensuring proper functioning.

Technical data
Description
Recommended handling weight

SWK-041-000-000
[kg]

Piston stroke monitoring

SWA-041-000-000

Quick-change head

Quick-change adapter

50

50

optional

Locking force

[N]

Repeat accuracy

[mm]

4500
0.015

0.015

Weight

[kg]

1.4

0.7

min. / max. locking distance

[mm]

3.05

3.05

Air connection thread


Pneumatic feed-through

6x G1/8

6x G1/8

Air connection thread


Pneumatic feed-through

4x G1/8

4x G1/8

Main connection lock / unlock

G1/8

max. permissible XY offset

[mm]

max. permissible angular offset

[]

min. / max. ambient temperature

[C]

5/60

5/60

min. / max. operating pressure

[bar]

4.5/6.9

4.5/6.9

92

SWS 041
Changing | Quick-Change System

Main view

The drawing shows the basic design of the quick-change system without
dimensional consideration of the options described below.
i

The robot-side plate mounted on the SWK is a cover for the piston
chamber. It is essential that it is supported by the adapter plate. See
the further product information for a note on how to design this
adapter plate.

A, a Air connection locked


B, b Air connection unlocked

1
2
5

Robot side connection


Tool side connection

AS
BN
BO
IO
IP

Mounting surface for options


Bolt circle
Pneumatic feed-through
Fit for a centering pin
Fitting for centering

Through hole for screwing on


with screws

93

SWS 041
Changing | Quick-Change System

Adapter plate ISO-A100-R

Adapter plate ISO-A100-SIP-R

1
2
CM

IO
IP

Robot side connection


Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description

ID

Tool side connection

0302232

A-SWK-041-ISO-A100

Adapter plate for quick-change head with piston stroke control

Robot side connection


Tool side connection

ID

0302206

Adapter plate for quick-change head without piston stroke control

Adapter plate ISO-A80-SIP-R

IO
IP

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

1
2
CM

Tool side connection

Description

Description

ID

94

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate

Robot-side

IO
IP

Robot side connection

Robot side adapter plate

A-SWK-041-ISO-A80

Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Description

Adapter plate ISO-A80-R

Fit for a centering pin

Robot-side

A-SWK-040/041-ISO-A100-SIP

1
2
CM

IO
IP

Robot side connection

Robot side adapter plate

Robot-side

1
2
CM

ID

Robot-side
0302205

Adapter plate for quick-change head without piston stroke control

A-SWK-041-ISO-A80-SIP
i

0302235

Adapter plate for quick-change head with piston stroke control

SWS 041
Changing | Quick-Change System

Optional electrical modules

IT

E-module with metric threads,


robot-side

IL

E-module with mil-spec.


threads, robot-side

IK

E-module with mil-spec.


threads, tool-side

IM

E-module with mil-spec.


threads, tool-side

Modules for transmission of electrical signals from the robot through the
tool changer to the tools.
Description

ID

No. Pins

Elec. Rating

SWO-G19-K

9940649

19

250 V AC/3 A

SWO-G19W-K

9949312

15

250 V AC/3 A

SWO-G26-K

9941560

26

250 V AC/3 A

SWO-G26W-K

9956897

21

250 V AC/3 A

SWO-GF19-K

9948655

19

125 V AC/3 A

SWO-GF19W-K 9957467

15

125 V AC/3 A

SWO-MT8-K

9937157

500 V AC/20 A

SWO-R19-K

9935815

19

250 V AC/5 A

SWO-R19W-K

9942041

15

250 V AC/5 A

SWO-R26-K

9935819

26

250 V AC/3 A

SWO-R26W-K

9942076

21

250 V AC/3 A

SWO-R32-K

9941387

32

250 V AC/3 A

SWO-R32W-K

9942418

32

250 V AC/3 A

SWO-RF19-K

9948654

19

125 V AC/3 A

SWO-RF19W-K 9949325

15

125 V AC/3 A

Robot-side

Tool-side
SWO-G19-A

9940650

19

250 V AC/3 A

SWO-G26-A

9941561

26

250 V AC/3 A

SWO-GF19-A

9948658

19

125 V AC/3 A

SWO-MT8-A

9937158

500 V AC/20 A

SWO-R19-A

9935816

19

250 V AC/5 A

SWO-R26-A

9935820

26

250 V AC/3 A

SWO-R32-A

9941388

32

250 V AC/3 A

SWO-RF19-A

9948657

19

125 V AC/3 A

For other modules and technical data, see chapter Options and at
www.schunk.com

95

SWS 041
Changing | Quick-Change System

Cable connector / cable extension

Cable connector for SWO-KM14


Description

ID

Cable outlet

Length

Robot-side
Cable connector without cable
KAS-08G-K-0

0301268

KAS-08G-K-90

0301270

90

Tool-side
Cable connector without cable
KAS-08G-A-0

0301269

KAS-08G-A-90

0301271

90

Cable connector for SWO-RF19 / GF19 / SF19 / KF19/ RF14 / GF14 / KF14 / RF10 / KF10
Description

ID

Cable outlet

Length

Robot-side
Cable connector with cable

IT

Connection plug / socket


straight

IL

Connection plug / socket


straight with extension cable

IK

Connection plug / socket at an


angle

IM

Connection plug / socket at an


angle with extension cable

KV-5-SWK-19F-0

0302170

5m

KV-10-SWK-19F-0

0302171

10 m

KV-5-SWK-19F-90

0302172

90

5m

KV-10-SWK-19F-90

0302173

90

10 m

Tool-side

Other cable lengths on request.

Cable connector with cable

Cable connector for SWO-R19 / G19 / S19 / K19 / KG19 / R14 / G14 / S14 / R10 / G10 / S10

KV-3-SWA-19F-0

0302174

3m

Description

KV-3-SWA-19F-90

0302175

90

3m

ID

Cable outlet

Length

Robot-side
Cable connector without cable

KAS-19B-K-0-C

0301283

KAS-19B-K-90-C

0301294

90

Cable connector with cable


KV-3-SWK-19B-0

0302176

3m

KV-5-SWK-19B-0

0302177

5m

KV-3-SWK-19B-90

0302179

90

3m

KV-5-SWK-19B-90

0302180

90

5m

Tool-side
Cable connector without cable
KAS-19B-A-0-C

0301284

KAS-19B-A-90-C

0301295

90

Cable connector with cable


KV-3-SWA-19B-0

0302178

3m

KV-3-SWA-19B-90

0302181

3m

Cable connector for SWO-R26 / G26 / S26 / K26 / R17 / R21 / S21 / K21
Description

ID

Cable outlet

Length

Robot-side
Cable connector without cable
KAS-26B-K-0-C

0301290

KAS-26B-K-90-C

0301296

90

Cable connector with cable


KV-3-SWK-26B-0

0302182

3m

KV-5-SWK-26B-0

0302183

5m

KV-3-SWK-26B-90

0302185

90

3m

KV-5-SWK-26B-90

0302186

90

5m

Tool-side
Cable connector without cable
KAS-26B-A-0-C

0301291

KAS-26B-A-90-C

0301297

90

Cable connector with cable


KV-3-SWA-26B-0

0302184

3m

KV-3-SWA-26B-90

0302187

3m

96

For other cable connections / extensions, see chapter Options and


at www.schunk.com

SWS 041
Changing | Quick-Change System

Optional pneumatic / fluidic modules

Modular storage rack SWM-M

IT

IT
IK
IL

IK

IL
IM

Self-sealing fluid module,


robot-side
Self-sealing fluid module,
tool-side

Pneumatic module, robot-side


Pneumatic module, tool-side

Modules for transmission of air and fluids from the robot, through the tool
changer to the tools.
Description

Baseplate with upright profile


Horizontal profile
Storage module

No. of fluid
feed-throughs

Connection

SWO-FG2-K

9936817

G3/8

Cross profile

SWO-FG4-K

9937333

G3/8

SWM-TSM-HM 3323

SWO-P05-K

9936895

10

M5

Intermediate plate

SWO-P14-K

9935830

G1/4

SWM-TSM-TP-4056

SWO-P186-K

9939024

G1/8

Sensor

SWO-FG2-A

9936818

G3/8

Sensor bracket

SWO-FG4-A

9937334

G3/8

SWM-TSM-SM-4206

SWO-P05-A

9936896

10

M5

Storage module

SWO-P14-A

9935825

G1/4

SWM-TSM-MM-3597 0303212

SWO-P186-A

9939025

G1/8

Vertical profile

Description

Tool-side

IN-B180-S-M12

For other pneumatic and fluid modules, see chapter Options and at
www.schunk.com

Quick-change system SWS


Intermediate plate
Parallel gripper

The modular storage rack is designed for the specific size. The systems
modular design allows you to design your individual storage rack. This
provides you with a storage rack that meets your individual requirements,
taking into account the number of tools, storage positions and tool size.

ID

Robot-side

IM
IN
IO

SWM-TSM-PM-3322

ID

Length

0303229
0303217
0303244
0303243

0303227

1830 mm

97

SWS 041
Changing | Quick-Change System

Piston stroke control

Dust cover SWD-041

IT
IK

Protection cover SWD

IL

Optional electrical module

Quick-change adapter SWA

The protection cover protects the quick-change adapter in the storage


rack against dust and chips. The cover has an integrated clip mechanism
which is actuated by locking / unlocking the changing head, allowing the
robot to remove the cover from one adapter and placed on another
adapter.
Description

ID

Dust cover
SWD-041-R00-000

98

0302255

The drawing shows the minimal height of the adapter plate that is
necessary when installing a piston stroke control.
Description

ID

Piston stroke control


SWK-041-SIP

0302348

SWS 041
Changing | Quick-Change System

Piston stroke control

Description

Adapter plate design

ID

often combined

Inductive proximity switches


IN 80-S-M12

0301578

IN 80-S-M8

0301478

INK 80-S

0301550

IT

Recommended adapter plate


depth

IP

Fitting for centering

Recommended adapter design. An adapter is necessary in order to seal


the piston chamber.

Cable extensions
KV BG12-SG12 3P-0030-PNP

0301999

KV BG12-SG12 3P-0060-PNP

0301998

KV BW08-SG08 3P-0030-PNP

0301495

KV BW08-SG08 3P-0100-PNP

0301496

KV BW08-SG08 3P-0200-PNP

0301497

KV BW12-SG12 3P-0030-PNP

0301595

KV BW12-SG12 3P-0100-PNP

0301596

KV BW12-SG12 3P-0200-PNP

0301597

Clip
CLI-M12

0301464

CLI-M8

0301463

Connection cables
KA BG08-L 3P-0300-PNP

0301622

KA BG08-L 3P-0500-PNP

0301623

KA BG12-L 3P-0500-PNP

30016369

KA BW08-L 3P-0300-PNP

0301594

KA BW08-L 3P-0500-PNP

0301502

KA BW12-L 3P-0300-PNP

0301503

KA BW12-L 3P-0500-PNP

0301507

Sensor Distributor
V2-M8

0301775

V2-M12

0301776

V4-M12

0301747

V4-M8

0301746

V8-M12

0301752

V8-M8

0301751

Two sensors (closer/NO) are required for each unit, plus extension
cables as an option. Please note the minimum permitted bending
radii for the sensor cables, which are generally 35 mm.

99

SWS 060
Changing | Quick-Change System

Forces and Moments

M x max. 591 Nm

Mz max. 757 Nm

My max. 591 Nm

This is the max. sum of all forces and


moments (from acceleration or deceleration,
process forces or moments, emergency stop
situations, etc.) which are permitted to act
on the tool change system in while still
ensuring proper functioning.

Technical data
Description
Recommended handling weight

SWK-060-000-000
[kg]

Piston stroke monitoring

SWA-060-000-000

Quick-change head

Quick-change adapter

75

75

optional

Locking force

[N]

Repeat accuracy

[mm]

0.015

0.015

Weight

[kg]

1.3

0.7

min. / max. locking distance

[mm]

5.1

5.1

8x G1/8

8x G1/8

Air connection thread


Pneumatic feed-through
Main connection lock / unlock

7400

G1/8

max. permissible XY offset

[mm]

max. permissible angular offset

[]

min. / max. ambient temperature

[C]

5/60

5/60

min. / max. operating pressure

[bar]

4.5/6.9

4.5/6.9

100

SWS 060
Changing | Quick-Change System

Main view

The drawing shows the basic design of the quick-change system without
dimensional consideration of the options described below.
i

The robot-side plate mounted on the SWK is a cover for the piston
chamber. It is essential that it is supported by the adapter plate. See
the further product information for a note on how to design this
adapter plate.

A, a Air connection locked


B, b Air connection unlocked

1
2
5

Robot side connection


Tool side connection

AS
BN
BO
IO
IP

Mounting surface for options


Bolt circle
Pneumatic feed-through
Fit for a centering pin
Fitting for centering

Through hole for screwing on


with screws

101

SWS 060
Changing | Quick-Change System

Adapter plate ISO-A100-R

1
2
CM

Adapter plate ISO-A100-SIP-R

IO
IP

Robot side connection


Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description
A-SWK-060/062-ISO-A100

Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

0302236

Adapter plate for quick-change head with piston stroke control

1
2
CM

IO
IP

Robot side connection


Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


ID

Description

ID

Robot-side

Robot-side

102

ID

Adapter plate ISO-A80-SIP-R

IO
IP

Robot side connection

A-SWK-060/062-ISO-A80

Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

A-SWK-060/062-ISO-A100-SIP

0302208

Robot side adapter plate

Fit for a centering pin

Robot-side

Adapter plate for quick-change head without piston stroke control

Description

Tool side connection

Description

ID

Adapter plate ISO-A80-R

1
2
CM

IO
IP

Robot side connection

Robot side adapter plate

Robot-side

1
2
CM

0302207

Adapter plate for quick-change head without piston stroke control

A-SWK-060/062-ISO-A80-SIP
i

0302237

Adapter plate for quick-change head with piston stroke control

SWS 060
Changing | Quick-Change System

Optional electrical modules

IT

E-module with bayonet fitting,


robot-side

IL

E-module with metric threads,


robot-side

IK

E-module with bayonet fitting,


tool-side

IM

E-module with mil-spec.


threads, tool-side

Modules for transmission of electrical signals from the robot through the
tool changer to the tools.
Description

ID

No. Pins

Elec. Rating

SWO-K19-K

9937328

19

50 V AC/3 A

SWO-K19W-K

9949316

15

50 V AC/3 A

SWO-K26-K

9937798

26

50 V AC/3 A

SWO-KF19-K

9959886

19

50 V DC/3 A

SWO-KM14-K

9940812

12

250 V AC/5 A

SWO-K19-A

9937329

19

50 V AC/3 A

SWO-K26-A

9937799

26

50 V AC/3 A

SWO-KF10-A

9961308

10

50 V DC/3 A

SWO-KF14-A

9961307

14

50 V DC/3 A

SWO-KF19-A

9959887

19

50 V DC/3 A

SWO-KM14-A

9941480

12

250 V AC/5 A

Robot-side

Tool-side

For other modules and technical data, see chapter Options and at
www.schunk.com

103

SWS 060
Changing | Quick-Change System

Cable connector / cable extension

Cable connector for SWO-KM14


Description

ID

Cable outlet

Length

Robot-side
Cable connector without cable
KAS-14B-K-0

0301276

KAS-14B-K-90

0301278

90

Tool-side
Cable connector without cable
KAS-14B-A-0

0301277

KAS-14B-A-90

0301279

90

Cable connector for SWO-RF19 / GF19 / SF19 / KF19/ RF14 / GF14 / KF14 / RF10 / KF10
Description

ID

Cable outlet

Length

Robot-side
Cable connector with cable

IT

Connection plug / socket


straight

IL

Connection plug / socket


straight with extension cable

IK

Connection plug / socket at an


angle

IM

Connection plug / socket at an


angle with extension cable

KV-5-SWK-19F-0

0302170

5m

KV-10-SWK-19F-0

0302171

10 m

KV-5-SWK-19F-90

0302172

90

5m

KV-10-SWK-19F-90

0302173

90

10 m

Tool-side

Other cable lengths on request.

Cable connector with cable

Cable connector for SWO-R19 / G19 / S19 / K19 / KG19 / R14 / G14 / S14 / R10 / G10 / S10

KV-3-SWA-19F-0

0302174

3m

Description

KV-3-SWA-19F-90

0302175

90

3m

ID

Cable outlet

Length

Robot-side
Cable connector without cable

KAS-19B-K-0-C

0301283

KAS-19B-K-90-C

0301294

90

Cable connector with cable


KV-3-SWK-19B-0

0302176

3m

KV-5-SWK-19B-0

0302177

5m

KV-3-SWK-19B-90

0302179

90

3m

KV-5-SWK-19B-90

0302180

90

5m

Tool-side
Cable connector without cable
KAS-19B-A-0-C

0301284

KAS-19B-A-90-C

0301295

90

Cable connector with cable


KV-3-SWA-19B-0

0302178

3m

KV-3-SWA-19B-90

0302181

3m

Cable connector for SWO-R26 / G26 / S26 / K26 / R17 / R21 / S21 / K21
Description

ID

Cable outlet

Length

Robot-side
Cable connector without cable
KAS-26B-K-0-C

0301290

KAS-26B-K-90-C

0301296

90

Cable connector with cable


KV-3-SWK-26B-0

0302182

3m

KV-5-SWK-26B-0

0302183

5m

KV-3-SWK-26B-90

0302185

90

3m

KV-5-SWK-26B-90

0302186

90

5m

Tool-side
Cable connector without cable
KAS-26B-A-0-C

0301291

KAS-26B-A-90-C

0301297

90

Cable connector with cable


KV-3-SWA-26B-0

0302184

3m

KV-3-SWA-26B-90

0302187

3m

104

For other cable connections / extensions, see chapter Options and


at www.schunk.com

SWS 060
Changing | Quick-Change System

Dust cover SWD-060

Modular storage rack SWM-M

IT
IK
IL

Baseplate with upright profile


Horizontal profile
Storage module

IM
IN
IO

Quick-change system SWS


Intermediate plate
Parallel gripper

The modular storage rack is designed for the specific size. The systems
modular design allows you to design your individual storage rack. This
provides you with a storage rack that meets your individual requirements,
taking into account the number of tools, storage positions and tool size.

IT
IK

Protection cover SWD

ID

Length

SWM-TSM-HM 3323

ID

Dust cover
SWD-060-K00-000

Cross profile

Optional electrical module

The protection cover protects the quick-change adapter in the storage


rack against dust and chips. The cover has an integrated clip mechanism
which is actuated by locking / unlocking the changing head, allowing the
robot to remove the cover from one adapter and placed on another
adapter.
Description

Description

IL

Quick-change adapter SWA

0302256

0303229

Intermediate plate
SWM-TSM-TP-4057

0303218

Sensor
IN-B180-S-M12

0303244

Sensor bracket
SWM-TSM-SM-4206

0303243

Storage module
SWM-TSM-MM-3597 0303212
Vertical profile
SWM-TSM-PM-3322

0303227

1830 mm

Piston stroke control

The drawing shows the minimal height of the adapter plate that is
necessary when installing a piston stroke control.
Description

ID

Piston stroke control


SWK-060-SIP

0302365

105

SWS 060
Changing | Quick-Change System

Piston stroke control

Description

Adapter plate design

ID

often combined

Inductive proximity switches


IN 80-S-M12

0301578

IN 80-S-M8

0301478

INK 80-S

0301550
0301999

KV BG12-SG12 3P-0060-PNP

0301998

KV BW08-SG08 3P-0030-PNP

0301495

KV BW08-SG08 3P-0100-PNP

0301496

KV BW08-SG08 3P-0200-PNP

0301497

KV BW12-SG12 3P-0030-PNP

0301595

KV BW12-SG12 3P-0100-PNP

0301596

KV BW12-SG12 3P-0200-PNP

0301597

Clip
CLI-M12

0301464

CLI-M8

0301463

Connection cables
KA BG08-L 3P-0300-PNP

0301622

KA BG08-L 3P-0500-PNP

0301623

KA BG12-L 3P-0500-PNP

30016369

KA BW08-L 3P-0300-PNP

0301594

KA BW08-L 3P-0500-PNP

0301502

KA BW12-L 3P-0300-PNP

0301503

KA BW12-L 3P-0500-PNP

0301507

Sensor Distributor
V2-M8

0301775

V2-M12

0301776

V4-M12

0301747

V4-M8

0301746

V8-M12

0301752

V8-M8

0301751

106

Recommended adapter plate


depth

IP

Fitting for centering

Recommended adapter design. An adapter is necessary in order to seal


the piston chamber.

Cable extensions
KV BG12-SG12 3P-0030-PNP

IT

Two sensors (closer/NO) are required for each unit, plus extension
cables as an option. Please note the minimum permitted bending
radii for the sensor cables, which are generally 35 mm.

Notes

107

SWS 071
Changing | Quick-Change System

Forces and Moments

M x max. 1185 Nm

Mz max. 834 Nm

My max. 1185 Nm

This is the max. sum of all forces and


moments (from acceleration or deceleration,
process forces or moments, emergency stop
situations, etc.) which are permitted to act
on the tool change system in while still
ensuring proper functioning.

Technical data
Description
Recommended handling weight

SWK-071-000-000
[kg]

Piston stroke monitoring

SWA-071-000-000

Quick-change head

Quick-change adapter

79

79

optional

Locking force

[N]

Repeat accuracy

[mm]

0.015

0.015

Weight

[kg]

1.8

1.3

min. / max. locking distance

[mm]

5.1

5.1

8x G1/4

8x G1/4

Air connection thread


Pneumatic feed-through
Main connection lock / unlock

8100

G1/8

max. permissible XY offset

[mm]

max. permissible angular offset

[]

min. / max. ambient temperature

[C]

5/60

5/60

min. / max. operating pressure

[bar]

4.5/6.9

4.5/6.9

108

SWS 071
Changing | Quick-Change System

Main view

The drawing shows the basic design of the quick-change system without
dimensional consideration of the options described below.
i

The robot-side plate mounted on the SWK is a cover for the piston
chamber. It is essential that it is supported by the adapter plate. See
the further product information for a note on how to design this
adapter plate.

A, a Air connection locked


B, b Air connection unlocked

1
2
5

Robot side connection


Tool side connection

AS
BN
BO
IO
IP

Mounting surface for options


Bolt circle
Pneumatic feed-through
Fit for a centering pin
Fitting for centering

Through hole for screwing on


with screws

109

SWS 071
Changing | Quick-Change System

Adapter plate ISO-A100-SIP-R

Adapter plate ISO-A100-R

1
2
CM

Robot side connection


Tool side connection

IO
IP

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

1
2
CM

Tool side connection

Robot side adapter plate

Description

Description

ID

A-SWK-071-ISO-A100
i

0302210

A-SWK-071-ISO-A100-SIP

Adapter plate for quick-change head without piston stroke control

Robot side connection


Tool side connection

IO
IP

Fit for a centering pin


Fitting for centering

1
2
CM

Tool side connection

Description

ID

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Description
Robot-side

IO
IP

Robot side connection

Robot side adapter plate

110

0302238

Adapter plate ISO-A80-SIP-R

DIN ISO-9409 bolt-hole circle


diameter

A-SWK-071-ISO-A80

ID

Adapter plate for quick-change head with piston stroke control

Robot side adapter plate

Fitting for centering

Robot-side

Adapter plate ISO-A80-R

1
2
CM

Fit for a centering pin

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate

Robot-side

IO
IP

Robot side connection

ID

Robot-side
0302209

Adapter plate for quick-change head without piston stroke control

A-SWK-071-ISO-A80-SIP
i

0302239

Adapter plate for quick-change head with piston stroke control

SWS 071
Changing | Quick-Change System

Optional electrical modules

IT

E-module with metric threads,


robot-side

IL

E-module with mil-spec.


threads, robot-side

IK

E-module with mil-spec.


threads, tool-side

IM

E-module with mil-spec.


threads, tool-side

Modules for transmission of electrical signals from the robot through the
tool changer to the tools.
Description

ID

No. Pins

Elec. Rating

SWO-G19-K

9940649

19

250 V AC/3 A

SWO-G19W-K

9949312

15

250 V AC/3 A

SWO-G26-K

9941560

26

250 V AC/3 A

SWO-G26W-K

9956897

21

250 V AC/3 A

SWO-GF19-K

9948655

19

125 V AC/3 A

SWO-GF19W-K 9957467

15

125 V AC/3 A

SWO-MT8-K

9937157

500 V AC/20 A

SWO-R19-K

9935815

19

250 V AC/5 A

SWO-R19W-K

9942041

15

250 V AC/5 A

SWO-R26-K

9935819

26

250 V AC/3 A

SWO-R26W-K

9942076

21

250 V AC/3 A

SWO-R32-K

9941387

32

250 V AC/3 A

SWO-R32W-K

9942418

32

250 V AC/3 A

SWO-RF19-K

9948654

19

125 V AC/3 A

SWO-RF19W-K 9949325

15

125 V AC/3 A

Robot-side

Tool-side
SWO-G19-A

9940650

19

250 V AC/3 A

SWO-G26-A

9941561

26

250 V AC/3 A

SWO-GF19-A

9948658

19

125 V AC/3 A

SWO-MT8-A

9937158

500 V AC/20 A

SWO-R19-A

9935816

19

250 V AC/5 A

SWO-R26-A

9935820

26

250 V AC/3 A

SWO-R32-A

9941388

32

250 V AC/3 A

SWO-RF19-A

9948657

19

125 V AC/3 A

For other modules and technical data, see chapter Options and at
www.schunk.com

111

SWS 071
Changing | Quick-Change System

Cable connector / cable extension

Cable connector for SWO-RF19 / GF19 / SF19 / KF19/ RF14 / GF14 / KF14 / RF10 / KF10
Description

ID

Cable outlet

Length

Robot-side
Cable connector with cable
KV-5-SWK-19F-0

0302170

5m

KV-10-SWK-19F-0

0302171

10 m

KV-5-SWK-19F-90

0302172

90

5m

KV-10-SWK-19F-90

0302173

90

10 m

Tool-side
Cable connector with cable
KV-3-SWA-19F-0

0302174

3m

KV-3-SWA-19F-90

0302175

90

3m

Cable outlet

Length

Cable connector for SWO-MT8


Description

IT

Connection plug / socket


straight

IL

Connection plug / socket


straight with extension cable

IK

Connection plug / socket at an


angle

IM

Connection plug / socket at an


angle with extension cable

KAS-08G-K-0

0301268

KAS-08G-K-90

0301270

90

Cable connector without cable

Cable connector for SWO-R19 / G19 / S19 / K19 / KG19 / R14 / G14 / S14 / R10 / G10 / S10
ID

Cable connector without cable

Tool-side

Other cable lengths on request.

Description

ID

Robot-side

Cable outlet

Length

KAS-08G-A-0

0301269

KAS-08G-A-90

0301271

90

Robot-side
Cable connector without cable

KAS-19B-K-0-C

0301283

KAS-19B-K-90-C

0301294

90

Cable connector with cable


KV-3-SWK-19B-0

0302176

3m

KV-5-SWK-19B-0

0302177

5m

KV-3-SWK-19B-90

0302179

90

3m

KV-5-SWK-19B-90

0302180

90

5m

Tool-side
Cable connector without cable
KAS-19B-A-0-C

0301284

KAS-19B-A-90-C

0301295

90

Cable connector with cable


KV-3-SWA-19B-0

0302178

3m

KV-3-SWA-19B-90

0302181

3m

Cable connector for SWO-R26 / G26 / S26 / K26 / R17 / R21 / S21 / K21
Description

ID

Cable outlet

Length

Robot-side
Cable connector without cable
KAS-26B-K-0-C

0301290

KAS-26B-K-90-C

0301296

90

Cable connector with cable


KV-3-SWK-26B-0

0302182

3m

KV-5-SWK-26B-0

0302183

5m

KV-3-SWK-26B-90

0302185

90

3m

KV-5-SWK-26B-90

0302186

90

5m

Tool-side
Cable connector without cable
KAS-26B-A-0-C

0301291

KAS-26B-A-90-C

0301297

90

Cable connector with cable


KV-3-SWA-26B-0

0302184

3m

KV-3-SWA-26B-90

0302187

3m

112

For other cable connections / extensions, see chapter Options and


at www.schunk.com

SWS 071
Changing | Quick-Change System

Optional pneumatic / fluidic modules

Modular storage rack SWM-M

IT

IT
IK
IL

IK

IL
IM

Self-sealing fluid module,


robot-side
Self-sealing fluid module,
tool-side

Pneumatic module, robot-side


Pneumatic module, tool-side

Modules for transmission of air and fluids from the robot, through the tool
changer to the tools.
Description

Baseplate with upright profile


Horizontal profile
Storage module

No. of fluid
feed-throughs

Connection

SWO-FG2-K

9936817

G3/8

Cross profile

SWO-FG4-K

9937333

G3/8

SWM-TSM-HM 3323

SWO-P05-K

9936895

10

M5

Intermediate plate

SWO-P14-K

9935830

G1/4

SWM-TSM-TP-4058

SWO-P186-K

9939024

G1/8

Sensor

SWO-FG2-A

9936818

G3/8

Sensor bracket

SWO-FG4-A

9937334

G3/8

SWM-TSM-SM-4206

SWO-P05-A

9936896

10

M5

Storage module

SWO-P14-A

9935825

G1/4

SWM-TSM-MM-3597 0303212

SWO-P186-A

9939025

G1/8

Vertical profile

Description

Tool-side

IN-B180-S-M12

For other pneumatic and fluid modules, see chapter Options and at
www.schunk.com

Quick-change system SWS


Intermediate plate
Parallel gripper

The modular storage rack is designed for the specific size. The systems
modular design allows you to design your individual storage rack. This
provides you with a storage rack that meets your individual requirements,
taking into account the number of tools, storage positions and tool size.

ID

Robot-side

IM
IN
IO

SWM-TSM-PM-3322

ID

Length

0303229
0303219
0303244
0303243

0303227

1830 mm

113

SWS 071
Changing | Quick-Change System

Piston stroke control

Dust cover SWD-071

IT
IK

Protection cover SWD

IL

Optional electrical module

Quick-change adapter SWA

The protection cover protects the quick-change adapter in the storage


rack against dust and chips. The cover has an integrated clip mechanism
which is actuated by locking / unlocking the changing head, allowing the
robot to remove the cover from one adapter and placed on another
adapter.
Description

ID

Dust cover
SWD-071-R00-000

114

0302257

The drawing shows the minimal height of the adapter plate that is
necessary when installing a piston stroke control.
Description

ID

Piston stroke control


SWK-071-SIP

0302375

SWS 071
Changing | Quick-Change System

Piston stroke control

Description

Adapter plate design

ID

often combined

Inductive proximity switches


IN 80-S-M12

0301578

IN 80-S-M8

0301478

INK 80-S

0301550

IT

Recommended adapter plate


depth

IP

Fitting for centering

Recommended adapter design. An adapter is necessary in order to seal


the piston chamber.

Cable extensions
KV BG12-SG12 3P-0030-PNP

0301999

KV BG12-SG12 3P-0060-PNP

0301998

KV BW08-SG08 3P-0030-PNP

0301495

KV BW08-SG08 3P-0100-PNP

0301496

KV BW08-SG08 3P-0200-PNP

0301497

KV BW12-SG12 3P-0030-PNP

0301595

KV BW12-SG12 3P-0100-PNP

0301596

KV BW12-SG12 3P-0200-PNP

0301597

Clip
CLI-M12

0301464

CLI-M8

0301463

Connection cables
KA BG08-L 3P-0300-PNP

0301622

KA BG08-L 3P-0500-PNP

0301623

KA BG12-L 3P-0500-PNP

30016369

KA BW08-L 3P-0300-PNP

0301594

KA BW08-L 3P-0500-PNP

0301502

KA BW12-L 3P-0300-PNP

0301503

KA BW12-L 3P-0500-PNP

0301507

Sensor Distributor
V2-M8

0301775

V2-M12

0301776

V4-M12

0301747

V4-M8

0301746

V8-M12

0301752

V8-M8

0301751

Two sensors (closer/NO) are required for each unit, plus extension
cables as an option. Please note the minimum permitted bending
radii for the sensor cables, which are generally 35 mm.

115

SWS 076
Changing | Quick-Change System

Forces and Moments

M x max. 1626 Nm

Mz max. 2103 Nm

My max. 1626 Nm

This is the max. sum of all forces and


moments (from acceleration or deceleration,
process forces or moments, emergency stop
situations, etc.) which are permitted to act
on the tool change system in while still
ensuring proper functioning.

Technical data
Description
Recommended handling weight

SWK-076-000-000-0
[kg]

Piston stroke monitoring

SWA-076-000-000

Quick-change head

Quick-change adapter

100

100

integrated

Locking force

[N]

Repeat accuracy

[mm]

0.015

0.015

Weight

[kg]

2.25

1.4

min. / max. locking distance

[mm]

5x G1/8

5x G1/8

Air connection thread


Pneumatic feed-through
Main connection lock / unlock

12000

G1/8

max. permissible XY offset

[m]

max. permissible angular offset

[]

min. / max. ambient temperature

[C]

5/60

5/60

min. / max. operating pressure

[bar]

4.5/6.9

4.5/6.9

116

SWS 076
Changing | Quick-Change System

Main view

The drawing shows the basic design of the quick-change system with an
integrated electric feed-through without dimensional consideration of
the options described below.

A, a Air connection locked


B, b Air connection unlocked

1
2
5

Robot side connection

AS
BO

Mounting surface for options

Tool side connection


Through hole for screwing on
with screws
Pneumatic feed-through

CM

DIN ISO-9409 bolt-hole circle


diameter

EM
EN
IM

Monitoring position unlocked

IN
IO
IP

Optional proximity switch

Monitoring position locked


Optional distance adapter
included in scope of delivery
Fit for a centering pin
Fitting for centering

117

SWS 076
Changing | Quick-Change System

Adapter plate ISO-A160-M10/M12-R

Installation of optional E-module

1
2
CM

IT
IK

IO
IP

Robot side connection


Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description

ID

Robot-side
A-SWK-076-ISO-A160-M10/M12
i

118

0302247

Adapter plate for robots with M10 or M12 mounting patterns

AS-SWK 076
Spacer

IL

Optional electrical module


...R-head with integrated
sensor connection

When using the integrated piston stroke monitoring, a spacer is required


between the electric optional module and the SWK. The spacer is included
in the scope of delivery of the SWK (and the SWA). If the piston stroke
monitoring is not used, the spacer is not required.

SWS 076
Changing | Quick-Change System

Optional electrical modules

IT

E-module with metric threads,


robot-side

IL

E-module with mil-spec.


threads, robot-side

IK

E-module with mil-spec.


threads, tool-side

IM

E-module with mil-spec.


threads, tool-side

Modules for transmission of electrical signals from the robot through the
tool changer to the tools.
Description

ID

No. Pins

Elec. Rating

SWO-G19-K

9940649

19

250 V AC/3 A

SWO-G19R-K

9949311

15

250 V AC/3 A

SWO-G26-K

9941560

26

250 V AC/3 A

SWO-G26R-K

9959953

21

250 V AC/3 A

SWO-GF19-K

9948655

19

125 V AC/3 A

SWO-GF19R-K 9961303

15

125 V AC/3 A

SWO-MT8-K

9937157

500 V AC/20 A

SWO-R19-K

9935815

19

250 V AC/5 A

SWO-R19R-K

9942391

15

250 V AC/5 A

SWO-R26-K

9935819

26

250 V AC/3 A

SWO-R26R-K

9949320

21

250 V AC/3 A

SWO-R32-K

9941387

32

250 V AC/3 A

SWO-R32R-K

9948853

32

250 V AC/3 A

SWO-RF19-K

9948654

19

125 V AC/3 A

SWO-RF19R-K

9949324

15

125 V AC/3 A

SWO-G19-A

9940650

19

250 V AC/3 A

SWO-G26-A

9941561

26

250 V AC/3 A

SWO-GF19-A

9948658

19

125 V AC/3 A

SWO-MT8-A

9937158

500 V AC/20 A

SWO-R19-A

9935816

19

250 V AC/5 A

SWO-R26-A

9935820

26

250 V AC/3 A

SWO-R32-A

9941388

32

250 V AC/3 A

SWO-RF19-A

9948657

19

125 V AC/3 A

Robot-side

Tool-side

For other modules and technical data, see chapter Options and at
www.schunk.com

119

SWS 076
Changing | Quick-Change System

Cable connector / cable extension

Cable connector for SWO-RF19 / GF19 / SF19 / KF19/ RF14 / GF14 / KF14 / RF10 / KF10
Description

ID

Cable outlet

Length

Robot-side
Cable connector with cable
KV-5-SWK-19F-0

0302170

5m

KV-10-SWK-19F-0

0302171

10 m

KV-5-SWK-19F-90

0302172

90

5m

KV-10-SWK-19F-90

0302173

90

10 m

Tool-side
Cable connector with cable
KV-3-SWA-19F-0

0302174

3m

KV-3-SWA-19F-90

0302175

90

3m

Cable outlet

Length

Cable connector for SWO-MT8


Description

IT

Connection plug / socket


straight

IL

Connection plug / socket


straight with extension cable

IK

Connection plug / socket at an


angle

IM

Connection plug / socket at an


angle with extension cable

Cable outlet

Length

Robot-side
KAS-19B-K-0-C

0301283

KAS-19B-K-90-C

0301294

90

Cable connector with cable


KV-3-SWK-19B-0

0302176

3m

KV-5-SWK-19B-0

0302177

5m

KV-3-SWK-19B-90

0302179

90

3m

KV-5-SWK-19B-90

0302180

90

5m

Tool-side
Cable connector without cable
KAS-19B-A-0-C

0301284

KAS-19B-A-90-C

0301295

90

Cable connector with cable


KV-3-SWA-19B-0

0302178

3m

KV-3-SWA-19B-90

0302181

3m

Cable connector for SWO-R26 / G26 / S26 / K26 / R17 / R21 / S21 / K21
ID

Cable outlet

Length

Robot-side
Cable connector without cable
KAS-26B-K-0-C

0301290

KAS-26B-K-90-C

0301296

90

Cable connector with cable


KV-3-SWK-26B-0

0302182

3m

KV-5-SWK-26B-0

0302183

5m

KV-3-SWK-26B-90

0302185

90

3m

KV-5-SWK-26B-90

0302186

90

5m

Tool-side
Cable connector without cable
KAS-26B-A-0-C

0301291

KAS-26B-A-90-C

0301297

90

Cable connector with cable


KV-3-SWA-26B-0

0302184

3m

KV-3-SWA-26B-90

0302187

3m

120

0301268

KAS-08G-K-90

0301270

90

KAS-08G-A-0

0301269

KAS-08G-A-90

0301271

90

Cable connector without cable

Description

KAS-08G-K-0

Cable connector without cable

Cable connector for SWO-R19 / G19 / S19 / K19 / KG19 / R14 / G14 / S14 / R10 / G10 / S10
ID

Cable connector without cable

Tool-side

Other cable lengths on request.

Description

ID

Robot-side

For other cable connections / extensions, see chapter Options and


at www.schunk.com

SWS 076
Changing | Quick-Change System

Optional pneumatic / fluidic modules

Modular storage rack SWM-M

IT

IT
IK
IL

IK

IL
IM

Self-sealing fluid module,


robot-side
Self-sealing fluid module,
tool-side

Pneumatic module, robot-side


Pneumatic module, tool-side

Modules for transmission of air and fluids from the robot, through the tool
changer to the tools.
Description

Baseplate with upright profile


Horizontal profile
Storage module

No. of fluid
feed-throughs

Connection

SWO-FG2-K

9936817

G3/8

Cross profile

SWO-FG4-K

9937333

G3/8

SWM-TSM-HM 3323

SWO-P05-K

9936895

10

M5

Intermediate plate

SWO-P14-K

9935830

G1/4

SWM-TSM-TP-7290, SWS-076

SWO-P186-K

9939024

G1/8

Sensor

SWO-FG2-A

9936818

G3/8

Sensor bracket

SWO-FG4-A

9937334

G3/8

SWM-TSM-SM-4206

SWO-P05-A

9936896

10

M5

Storage module

SWO-P14-A

9935825

G1/4

SWM-TSM-MM-3597

SWO-P186-A

9939025

G1/8

Vertical profile

Description

Tool-side

IN-B180-S-M12

For other pneumatic and fluid modules, see chapter Options and at
www.schunk.com

Quick-change system SWS


Intermediate plate
Parallel gripper

The modular storage rack is designed for the specific size. The systems
modular design allows you to design your individual storage rack. This
provides you with a storage rack that meets your individual requirements,
taking into account the number of tools, storage positions and tool size.

ID

Robot-side

IM
IN
IO

SWM-TSM-PM-3322

ID

Length

0303229
0303268
0303244
0303243
0303212
0303227

1830 mm

121

SWS 076
Changing | Quick-Change System

Dust cover SWD-076

IT
IK

Protection cover SWD

IL

Optional electrical module

Quick-change adapter SWA

The protection cover protects the quick-change adapter in the storage


rack against dust and chips. The cover has an integrated clip mechanism
which is actuated by locking / unlocking the changing head, allowing the
robot to remove the cover from one adapter and placed on another
adapter.
Description

ID

Dust cover
SWD-076-000-R00

122

0302258

Notes

123

SWS 110
Changing | Quick-Change System

Forces and Moments

M x max. 2352 Nm

Mz max. 2352 Nm

My max. 2352 Nm

This is the max. sum of all forces and


moments (from acceleration or deceleration,
process forces or moments, emergency stop
situations, etc.) which are permitted to act
on the tool change system in while still
ensuring proper functioning.

Technical data
Description
Recommended handling weight

SWK-110-000-000-SM
[kg]

Piston stroke monitoring

SWA-110-000-000

Quick-change head

Quick-change adapter

150

150

integrated

Locking force

[N]

Repeat accuracy

[mm]

0.015

0.015

Weight

[kg]

2.2

min. / max. locking distance

[mm]

8x G3/8

8x G3/8

Air connection thread


Pneumatic feed-through
Main connection lock / unlock

12000

G1/8

max. permissible XY offset

[mm]

max. permissible angular offset

[]

min. / max. ambient temperature

[C]

5/60

5/60

min. / max. operating pressure

[bar]

4.5/6.9

4.5/6.9

124

SWS 110
Changing | Quick-Change System

Main view

The drawing shows the basic design of the quick-change system without
dimensional consideration of the options described below.

A, a Air connection locked


B, b Air connection unlocked

1
2
5

Robot side connection

AS

Mounting surface for options

Tool side connection


Through hole for screwing on
with screws

BO
CM

Pneumatic feed-through

EM
EN
IN
IO
IP

Monitoring position unlocked

DIN ISO-9409 bolt-hole circle


diameter
Monitoring position locked
Optional proximity switch
Fit for a centering pin
Fitting for centering

125

SWS 110
Changing | Quick-Change System

Adapter plate ISO-A160-M10/M12-R

Installation of optional E-module

1
2
CM

IT

Robot side connection


Tool side connection

IO
IP

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

ID

Robot-side
A-SWK-110/210-ISO-A160-M10/M12
i

0302225

Adapter plate for robots with M10 or M12 mounting patterns

Sensor system

EM

126

Monitoring Position unlocked

IK

Optional electrical module with


integrated sensor connection

The drawing shows the quick-change system with integrated piston


stroke monitoring and built in proximity switch; this is connected directly
to the E-modules.

Robot side adapter plate


Description

AS-SWK 110

EN

Monitoring Position locked

SWS 110
Changing | Quick-Change System

Optional electrical modules

IT

E-module with metric threads,


robot-side

IL

E-module with mil-spec.


threads, robot-side

IK

E-module with mil-spec.


threads, tool-side

IM

E-module with mil-spec.


threads, tool-side

Modules for transmission of electrical signals from the robot through the
tool changer to the tools.
Description

ID

No. Pins

Elec. Rating

SWO-G19-K

9940649

19

250 V AC/3 A

SWO-G19R-K

9949311

15

250 V AC/3 A

SWO-G26-K

9941560

26

250 V AC/3 A

SWO-G26R-K

9959953

21

250 V AC/3 A

SWO-GF19-K

9948655

19

125 V AC/3 A

SWO-GF19R-K 9961303

15

125 V AC/3 A

SWO-MT8-K

9937157

500 V AC/20 A

SWO-R19-K

9935815

19

250 V AC/5 A

SWO-R19R-K

9942391

15

250 V AC/5 A

SWO-R26-K

9935819

26

250 V AC/3 A

SWO-R26R-K

9949320

21

250 V AC/3 A

SWO-R32-K

9941387

32

250 V AC/3 A

SWO-R32R-K

9948853

32

250 V AC/3 A

SWO-RF19-K

9948654

19

125 V AC/3 A

SWO-RF19R-K

9949324

15

125 V AC/3 A

SWO-G19-A

9940650

19

250 V AC/3 A

SWO-G26-A

9941561

26

250 V AC/3 A

SWO-GF19-A

9948658

19

125 V AC/3 A

SWO-MT8-A

9937158

500 V AC/20 A

SWO-R19-A

9935816

19

250 V AC/5 A

SWO-R26-A

9935820

26

250 V AC/3 A

SWO-R32-A

9941388

32

250 V AC/3 A

SWO-RF19-A

9948657

19

125 V AC/3 A

Robot-side

Tool-side

For other modules and technical data, see chapter Options and at
www.schunk.com

127

SWS 110
Changing | Quick-Change System

Cable connector / cable extension

Cable connector for SWO-RF19 / GF19 / SF19 / KF19/ RF14 / GF14 / KF14 / RF10 / KF10
Description

ID

Cable outlet

Length

Robot-side
Cable connector with cable
KV-5-SWK-19F-0

0302170

5m

KV-10-SWK-19F-0

0302171

10 m

KV-5-SWK-19F-90

0302172

90

5m

KV-10-SWK-19F-90

0302173

90

10 m

Tool-side
Cable connector with cable
KV-3-SWA-19F-0

0302174

3m

KV-3-SWA-19F-90

0302175

90

3m

Cable outlet

Length

Cable connector for SWO-MT8


Description

IT

Connection plug / socket


straight

IL

Connection plug / socket


straight with extension cable

IK

Connection plug / socket at an


angle

IM

Connection plug / socket at an


angle with extension cable

Cable outlet

Length

Robot-side
KAS-19B-K-0-C

0301283

KAS-19B-K-90-C

0301294

90

Cable connector with cable


KV-3-SWK-19B-0

0302176

3m

KV-5-SWK-19B-0

0302177

5m

KV-3-SWK-19B-90

0302179

90

3m

KV-5-SWK-19B-90

0302180

90

5m

Tool-side
Cable connector without cable
KAS-19B-A-0-C

0301284

KAS-19B-A-90-C

0301295

90

Cable connector with cable


KV-3-SWA-19B-0

0302178

3m

KV-3-SWA-19B-90

0302181

3m

Cable connector for SWO-R26 / G26 / S26 / K26 / R17 / R21 / S21 / K21
ID

Cable outlet

Length

Robot-side
Cable connector without cable
KAS-26B-K-0-C

0301290

KAS-26B-K-90-C

0301296

90

Cable connector with cable


KV-3-SWK-26B-0

0302182

3m

KV-5-SWK-26B-0

0302183

5m

KV-3-SWK-26B-90

0302185

90

3m

KV-5-SWK-26B-90

0302186

90

5m

Tool-side
Cable connector without cable
KAS-26B-A-0-C

0301291

KAS-26B-A-90-C

0301297

90

Cable connector with cable


KV-3-SWA-26B-0

0302184

3m

KV-3-SWA-26B-90

0302187

3m

128

0301268

KAS-08G-K-90

0301270

90

KAS-08G-A-0

0301269

KAS-08G-A-90

0301271

90

Cable connector without cable

Description

KAS-08G-K-0

Cable connector without cable

Cable connector for SWO-R19 / G19 / S19 / K19 / KG19 / R14 / G14 / S14 / R10 / G10 / S10
ID

Cable connector without cable

Tool-side

Other cable lengths on request.

Description

ID

Robot-side

For other cable connections / extensions, see chapter Options and


at www.schunk.com

SWS 110
Changing | Quick-Change System

Optional pneumatic / fluidic modules

Modular storage rack SWM-M

IT

IT
IK
IL

IK

IL
IM

Self-sealing fluid module,


robot-side
Self-sealing fluid module,
tool-side

Pneumatic module, robot-side


Pneumatic module, tool-side

Modules for transmission of air and fluids from the robot, through the tool
changer to the tools.
Description

Baseplate with upright profile


Horizontal profile
Storage module

No. of fluid
feed-throughs

Connection

SWO-FG2-K

9936817

G3/8

Cross profile

SWO-FG4-K

9937333

G3/8

SWM-TSM-HM 3323

SWO-P05-K

9936895

10

M5

Intermediate plate

SWO-P14-K

9935830

G1/4

SWM-TSM-TP-4059, SWS-110

SWO-P186-K

9939024

G1/8

Sensor

SWO-FG2-A

9936818

G3/8

Sensor bracket

SWO-FG4-A

9937334

G3/8

SWM-TSM-SM-4205

SWO-P05-A

9936896

10

M5

Storage module

SWO-P14-A

9935825

G1/4

SWM-TSM-MM-4018

SWO-P186-A

9939025

G1/8

Vertical profile

Description

Tool-side

IN-B180-S-M12

For other pneumatic and fluid modules, see chapter Options and at
www.schunk.com

Quick-change system SWS


Intermediate plate
Parallel gripper

The modular storage rack is designed for the specific size. The systems
modular design allows you to design your individual storage rack. This
provides you with a storage rack that meets your individual requirements,
taking into account the number of tools, storage positions and tool size.

ID

Robot-side

IM
IN
IO

SWM-TSM-PM-3322

ID

Length

0303229
0303220
0303244
0303245
0303214
0303227

1830 mm

129

SWS 110
Changing | Quick-Change System

Dust cover SWD-110

IT
IK

Protection cover SWD

IL

Optional electrical module

Quick-change adapter SWA

The protection cover protects the quick-change adapter in the storage


rack against dust and chips. The cover has an integrated clip mechanism
which is actuated by locking / unlocking the changing head, allowing the
robot to remove the cover from one adapter and placed on another
adapter.
Description

ID

Dust cover
SWD-110-R00-000

130

0302260

Notes

131

SWS 150
Changing | Quick-Change System

Forces and Moments

M x max. 4080 Nm

Mz max. 1840 Nm

My max. 4080 Nm

This is the max. sum of all forces and


moments (from acceleration or deceleration,
process forces or moments, emergency stop
situations, etc.) which are permitted to act
on the tool change system in while still
ensuring proper functioning.

Technical data
Description
Recommended handling weight

SWK-150-000-000
[kg]

Piston stroke monitoring

SWA-150-000-000

Quick-change head

Quick-change adapter

200

200

optional

Locking force

[N]

Repeat accuracy

[mm]

0.015

0.015

Weight

[kg]

4.8

2.7

min. / max. locking distance

[mm]

3.05

3.05

10x G3/8

10x G3/8

Air connection thread


Pneumatic feed-through
Main connection lock / unlock

16000

G1/8

max. permissible XY offset

[mm]

max. permissible angular offset

[]

min. / max. ambient temperature

[C]

5/60

5/60

min. / max. operating pressure

[bar]

4.5/6.9

4.5/6.9

132

SWS 150
Changing | Quick-Change System

Main view

The drawing shows the basic design of the quick-change system without
dimensional consideration of the options described below.
i

The robot-side plate mounted on the SWK is a cover for the piston
chamber. It is essential that it is supported by the adapter plate. See
the further product information for a note on how to design this
adapter plate.

A, a Air connection locked


B, b Air connection unlocked

1
2
5

Robot side connection


Tool side connection

AS
BN
BO
IO
IP

Mounting surface for options


Bolt circle
Pneumatic feed-through
Fit for a centering pin
Fitting for centering

Through hole for screwing on


with screws

133

SWS 150
Changing | Quick-Change System

Adapter plate ISO-A125-SIP-R

Adapter plate ISO-A125-R

1
2
CM

IO
IP

Robot side connection


Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

1
2
CM

Tool side connection

Robot side adapter plate

Description

Description

ID

A-SWK-150-ISO-A125
i

ID

0302213

A-SWK-150-ISO-A125-SIP

Adapter plate for quick-change head without piston stroke control

0302242

Adapter plate for quick-change head with piston stroke control

Adapter plate ISO-A160-SIP-R

1
2
CM

1
2
CM

IO
IP

Robot side connection


Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description
A-SWK-150-ISO-A160-M10/M12

IO
IP

Robot side connection


Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


ID

Robot-side

134

Fitting for centering

Robot-side

Adapter plate ISO-A160-M10/M12-R

Fit for a centering pin

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate

Robot-side

IO
IP

Robot side connection

Description

ID

Robot-side
0302214

Adapter plate for robots with M10 or M12 mounting patterns

A-SWK-150-ISO-A160-SIP
i

0302243

Adapter plate for quick-change head with piston stroke control

SWS 150
Changing | Quick-Change System

Optional electrical modules

IT

E-module with metric threads,


robot-side

IL

E-module with mil-spec.


threads, robot-side

IK

E-module with mil-spec.


threads, tool-side

IM

E-module with mil-spec.


threads, tool-side

Modules for transmission of electrical signals from the robot through the
tool changer to the tools.
Description

ID

No. Pins

Elec. Rating

SWO-G19-K

9940649

19

250 V AC/3 A

SWO-G19W-K

9949312

15

250 V AC/3 A

SWO-G26-K

9941560

26

250 V AC/3 A

SWO-G26W-K

9956897

21

250 V AC/3 A

SWO-GF19-K

9948655

19

125 V AC/3 A

SWO-GF19W-K 9957467

15

125 V AC/3 A

SWO-MT8-K

9937157

500 V AC/20 A

SWO-R19-K

9935815

19

250 V AC/5 A

SWO-R19W-K

9942041

15

250 V AC/5 A

SWO-R26-K

9935819

26

250 V AC/3 A

SWO-R26W-K

9942076

21

250 V AC/3 A

SWO-R32-K

9941387

32

250 V AC/3 A

SWO-R32W-K

9942418

32

250 V AC/3 A

SWO-RF19-K

9948654

19

125 V AC/3 A

SWO-RF19W-K 9949325

15

125 V AC/3 A

Robot-side

Tool-side
SWO-G19-A

9940650

19

250 V AC/3 A

SWO-G26-A

9941561

26

250 V AC/3 A

SWO-GF19-A

9948658

19

125 V AC/3 A

SWO-MT8-A

9937158

500 V AC/20 A

SWO-R19-A

9935816

19

250 V AC/5 A

SWO-R26-A

9935820

26

250 V AC/3 A

SWO-R32-A

9941388

32

250 V AC/3 A

SWO-RF19-A

9948657

19

125 V AC/3 A

For other modules and technical data, see chapter Options and at
www.schunk.com

135

SWS 150
Changing | Quick-Change System

Cable connector / cable extension

Cable connector for SWO-RF19 / GF19 / SF19 / KF19/ RF14 / GF14 / KF14 / RF10 / KF10
Description

ID

Cable outlet

Length

Robot-side
Cable connector with cable
KV-5-SWK-19F-0

0302170

5m

KV-10-SWK-19F-0

0302171

10 m

KV-5-SWK-19F-90

0302172

90

5m

KV-10-SWK-19F-90

0302173

90

10 m

Tool-side
Cable connector with cable
KV-3-SWA-19F-0

0302174

3m

KV-3-SWA-19F-90

0302175

90

3m

Cable outlet

Length

Cable connector for SWO-MT8


Description

IT

Connection plug / socket


straight

IL

Connection plug / socket


straight with extension cable

IK

Connection plug / socket at an


angle

IM

Connection plug / socket at an


angle with extension cable

Cable outlet

Length

Robot-side
KAS-19B-K-0-C

0301283

KAS-19B-K-90-C

0301294

90

Cable connector with cable


KV-3-SWK-19B-0

0302176

3m

KV-5-SWK-19B-0

0302177

5m

KV-3-SWK-19B-90

0302179

90

3m

KV-5-SWK-19B-90

0302180

90

5m

Tool-side
Cable connector without cable
KAS-19B-A-0-C

0301284

KAS-19B-A-90-C

0301295

90

Cable connector with cable


KV-3-SWA-19B-0

0302178

3m

KV-3-SWA-19B-90

0302181

3m

Cable connector for SWO-R26 / G26 / S26 / K26 / R17 / R21 / S21 / K21
ID

Cable outlet

Length

Robot-side
Cable connector without cable
KAS-26B-K-0-C

0301290

KAS-26B-K-90-C

0301296

90

Cable connector with cable


KV-3-SWK-26B-0

0302182

3m

KV-5-SWK-26B-0

0302183

5m

KV-3-SWK-26B-90

0302185

90

3m

KV-5-SWK-26B-90

0302186

90

5m

Tool-side
Cable connector without cable
KAS-26B-A-0-C

0301291

KAS-26B-A-90-C

0301297

90

Cable connector with cable


KV-3-SWA-26B-0

0302184

3m

KV-3-SWA-26B-90

0302187

3m

136

0301268

KAS-08G-K-90

0301270

90

KAS-08G-A-0

0301269

KAS-08G-A-90

0301271

90

Cable connector without cable

Description

KAS-08G-K-0

Cable connector without cable

Cable connector for SWO-R19 / G19 / S19 / K19 / KG19 / R14 / G14 / S14 / R10 / G10 / S10
ID

Cable connector without cable

Tool-side

Other cable lengths on request.

Description

ID

Robot-side

For other cable connections / extensions, see chapter Options and


at www.schunk.com

SWS 150
Changing | Quick-Change System

Optional pneumatic / fluidic modules

Dust cover SWD-150

IT

IT
IK

IK

IL
IM

Self-sealing fluid module,


robot-side
Self-sealing fluid module,
tool-side

Pneumatic module, robot-side


Pneumatic module, tool-side

Modules for transmission of air and fluids from the robot, through the tool
changer to the tools.
Description

ID

No. of fluid
feed-throughs

Connection

Protection cover SWD

Optional electrical module

The protection cover protects the quick-change adapter in the storage


rack against dust and chips. The cover has an integrated clip mechanism
which is actuated by locking / unlocking the changing head, allowing the
robot to remove the cover from one adapter and placed on another
adapter.
Description

Robot-side

IL

Quick-change adapter SWA

ID

Dust cover

SWO-FG2-K

9936817

G3/8

SWO-FG4-K

9937333

G3/8

SWO-P05-K

9936895

10

M5

SWO-P14-K

9935830

G1/4

SWO-P186-K

9939024

G1/8

SWO-FG2-A

9936818

G3/8

SWO-FG4-A

9937334

G3/8

SWO-P05-A

9936896

10

M5

SWO-P14-A

9935825

G1/4

SWO-P186-A

9939025

G1/8

SWD-150-R00-000

0302261

Tool-side

For other pneumatic and fluid modules, see chapter Options and at
www.schunk.com

Piston stroke control

The drawing shows the minimal height of the adapter plate that is
necessary when installing a piston stroke control.
Description

ID

Piston stroke control


SWK-150-SIP

0302455

137

SWS 150
Changing | Quick-Change System

Piston stroke control

Description

Adapter plate design

ID

often combined

Inductive proximity switches


IN 80-S-M12

0301578

IN 80-S-M8

0301478

INK 80-S

0301550
0301999

KV BG12-SG12 3P-0060-PNP

0301998

KV BW08-SG08 3P-0030-PNP

0301495

KV BW08-SG08 3P-0100-PNP

0301496

KV BW08-SG08 3P-0200-PNP

0301497

KV BW12-SG12 3P-0030-PNP

0301595

KV BW12-SG12 3P-0100-PNP

0301596

KV BW12-SG12 3P-0200-PNP

0301597

Clip
CLI-M12

0301464

CLI-M8

0301463

Connection cables
KA BG08-L 3P-0300-PNP

0301622

KA BG08-L 3P-0500-PNP

0301623

KA BG12-L 3P-0500-PNP

30016369

KA BW08-L 3P-0300-PNP

0301594

KA BW08-L 3P-0500-PNP

0301502

KA BW12-L 3P-0300-PNP

0301503

KA BW12-L 3P-0500-PNP

0301507

Sensor Distributor
V2-M8

0301775

V2-M12

0301776

V4-M12

0301747

V4-M8

0301746

V8-M12

0301752

V8-M8

0301751

138

Recommended adapter plate


depth

IP

Fitting for centering

Recommended adapter design. An adapter is necessary in order to seal


the piston chamber.

Cable extensions
KV BG12-SG12 3P-0030-PNP

IT

Two sensors (closer/NO) are required for each unit, plus extension
cables as an option. Please note the minimum permitted bending
radii for the sensor cables, which are generally 35 mm.

Notes

139

SWS 160
Changing | Quick-Change System

Forces and Moments

M x max. 7170 Nm

Mz max. 3800 Nm

My max. 7170 Nm

This is the max. sum of all forces and


moments (from acceleration or deceleration,
process forces or moments, emergency stop
situations, etc.) which are permitted to act
on the tool change system in while still
ensuring proper functioning.

Technical data
Description
Recommended handling weight

SWK-160-000-000-SM
[kg]

Piston stroke monitoring

SWA-160-000-000

Quick-change head

Quick-change adapter

300

300

integrated

Locking force

[N]

Repeat accuracy

[mm]

0.015

0.015

Weight

[kg]

6.44

2.86

min. / max. locking distance

[mm]

2.54

2.54

5x G3/8

5x G3/8

Air connection thread


Pneumatic feed-through
Main connection lock / unlock

31000

G1/8

max. permissible XY offset

[mm]

max. permissible angular offset

[]

min. / max. ambient temperature

[C]

5/60

5/60

min. / max. operating pressure

[bar]

4.5/6.9

4.5/6.9

140

SWS 160
Changing | Quick-Change System

Main view

The drawing shows the basic design of the quick-change system without
dimensional consideration of the options described below.

A, a Air connection locked


B, b Air connection unlocked

1
2
5

Robot side connection

AS

Mounting surface for options

Tool side connection


Through hole for screwing on
with screws

BN
BO
EM
EN
IN
IO
IP

Bolt circle
Pneumatic feed-through
Monitoring position unlocked
Monitoring position locked
Optional proximity switch
Fit for a centering pin
Fitting for centering

141

SWS 160
Changing | Quick-Change System

Adapter plate ISO-A125-SIP-R

Adapter plate ISO-A125-R

1
2
CM

IO
IP

Robot side connection


Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

1
2
CM

Tool side connection

Robot side adapter plate

Description

Description

ID

A-SWK-150-ISO-A125
i

ID

0302213

A-SWK-150-ISO-A125-SIP

Adapter plate for quick-change head without piston stroke control

0302242

Adapter plate for quick-change head with piston stroke control

Adapter plate ISO-A160-SIP-R

1
2
CM

1
2
CM

IO
IP

Robot side connection


Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description
A-SWK-150-ISO-A160-M10/M12

IO
IP

Robot side connection


Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


ID

Robot-side

142

Fitting for centering

Robot-side

Adapter plate ISO-A160-M10/M12-R

Fit for a centering pin

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate

Robot-side

IO
IP

Robot side connection

Description

ID

Robot-side
0302214

Adapter plate for robots with M10 or M12 mounting patterns

A-SWK-150-ISO-A160-SIP
i

0302243

Adapter plate for quick-change head with piston stroke control

SWS 160
Changing | Quick-Change System

Optional electrical modules

IT

E-module with metric threads,


robot-side

IL

E-module with mil-spec.


threads, robot-side

IK

E-module with mil-spec.


threads, tool-side

IM

E-module with mil-spec.


threads, tool-side

Modules for transmission of electrical signals from the robot through the
tool changer to the tools.
Description

ID

No. Pins

Elec. Rating

SWO-G19-K

9940649

19

250 V AC/3 A

SWO-G19W-K

9949312

15

250 V AC/3 A

SWO-G26-K

9941560

26

250 V AC/3 A

SWO-G26W-K

9956897

21

250 V AC/3 A

SWO-GF19-K

9948655

19

125 V AC/3 A

SWO-GF19W-K 9957467

15

125 V AC/3 A

SWO-MT8-K

9937157

500 V AC/20 A

SWO-R19-K

9935815

19

250 V AC/5 A

SWO-R19W-K

9942041

15

250 V AC/5 A

SWO-R26-K

9935819

26

250 V AC/3 A

SWO-R26W-K

9942076

21

250 V AC/3 A

SWO-R32-K

9941387

32

250 V AC/3 A

SWO-R32W-K

9942418

32

250 V AC/3 A

SWO-RF19-K

9948654

19

125 V AC/3 A

SWO-RF19W-K 9949325

15

125 V AC/3 A

Robot-side

Tool-side
SWO-G19-A

9940650

19

250 V AC/3 A

SWO-G26-A

9941561

26

250 V AC/3 A

SWO-GF19-A

9948658

19

125 V AC/3 A

SWO-MT8-A

9937158

500 V AC/20 A

SWO-R19-A

9935816

19

250 V AC/5 A

SWO-R26-A

9935820

26

250 V AC/3 A

SWO-R32-A

9941388

32

250 V AC/3 A

SWO-RF19-A

9948657

19

125 V AC/3 A

For other modules and technical data, see chapter Options and at
www.schunk.com

143

SWS 160
Changing | Quick-Change System

Cable connector / cable extension

Cable connector for SWO-RF19 / GF19 / SF19 / KF19/ RF14 / GF14 / KF14 / RF10 / KF10
Description

ID

Cable outlet

Length

Robot-side
Cable connector with cable
KV-5-SWK-19F-0

0302170

5m

KV-10-SWK-19F-0

0302171

10 m

KV-5-SWK-19F-90

0302172

90

5m

KV-10-SWK-19F-90

0302173

90

10 m

Tool-side
Cable connector with cable
KV-3-SWA-19F-0

0302174

3m

KV-3-SWA-19F-90

0302175

90

3m

Cable outlet

Length

Cable connector for SWO-MT8


Description

IT

Connection plug / socket


straight

IL

Connection plug / socket


straight with extension cable

IK

Connection plug / socket at an


angle

IM

Connection plug / socket at an


angle with extension cable

Cable outlet

Length

Robot-side
KAS-19B-K-0-C

0301283

KAS-19B-K-90-C

0301294

90

Cable connector with cable


KV-3-SWK-19B-0

0302176

3m

KV-5-SWK-19B-0

0302177

5m

KV-3-SWK-19B-90

0302179

90

3m

KV-5-SWK-19B-90

0302180

90

5m

Tool-side
Cable connector without cable
KAS-19B-A-0-C

0301284

KAS-19B-A-90-C

0301295

90

Cable connector with cable


KV-3-SWA-19B-0

0302178

3m

KV-3-SWA-19B-90

0302181

3m

Cable connector for SWO-R26 / G26 / S26 / K26 / R17 / R21 / S21 / K21
ID

Cable outlet

Length

Robot-side
Cable connector without cable
KAS-26B-K-0-C

0301290

KAS-26B-K-90-C

0301296

90

Cable connector with cable


KV-3-SWK-26B-0

0302182

3m

KV-5-SWK-26B-0

0302183

5m

KV-3-SWK-26B-90

0302185

90

3m

KV-5-SWK-26B-90

0302186

90

5m

Tool-side
Cable connector without cable
KAS-26B-A-0-C

0301291

KAS-26B-A-90-C

0301297

90

Cable connector with cable


KV-3-SWA-26B-0

0302184

3m

KV-3-SWA-26B-90

0302187

3m

144

0301268

KAS-08G-K-90

0301270

90

KAS-08G-A-0

0301269

KAS-08G-A-90

0301271

90

Cable connector without cable

Description

KAS-08G-K-0

Cable connector without cable

Cable connector for SWO-R19 / G19 / S19 / K19 / KG19 / R14 / G14 / S14 / R10 / G10 / S10
ID

Cable connector without cable

Tool-side

Other cable lengths on request.

Description

ID

Robot-side

For other cable connections / extensions, see chapter Options and


at www.schunk.com

SWS 160
Changing | Quick-Change System

Optional pneumatic / fluidic modules

IT

Self-sealing fluid module,


robot-side

IK

Self-sealing fluid module,


tool-side

IL
IM

Pneumatic module, robot-side


Pneumatic module, tool-side

Modules for transmission of air and fluids from the robot, through the tool
changer to the tools.
Description

ID

No. of fluid
feed-throughs

Connection

SWO-FG2-K

9936817

G3/8

SWO-FG4-K

9937333

G3/8

SWO-P05-K

9936895

10

M5

SWO-P14-K

9935830

G1/4

SWO-P186-K

9939024

G1/8

SWO-FG2-A

9936818

G3/8

SWO-FG4-A

9937334

G3/8

SWO-P05-A

9936896

10

M5

SWO-P14-A

9935825

G1/4

SWO-P186-A

9939025

G1/8

Robot-side

Tool-side

For other pneumatic and fluid modules, see chapter Options and at
www.schunk.com

145

SWS 300
Changing | Quick-Change System

Forces and Moments

M x max. 9870 Nm

Mz max. 8460 Nm

My max. 9870 Nm

This is the max. sum of all forces and


moments (from acceleration or deceleration,
process forces or moments, emergency stop
situations, etc.) which are permitted to act
on the tool change system in while still
ensuring proper functioning.

Technical data
Description
Recommended handling weight

SWK-300-000-000
[kg]

Piston stroke monitoring

SWA-300-000-000

Quick-change head

Quick-change adapter

450

450

optional

Locking force

[N]

Repeat accuracy

[mm]

35000
0.015

0.015

Weight

[kg]

11.8

7.3

min. / max. locking distance

[mm]

10

10

Air connection thread


Pneumatic feed-through

10x G3/8

10x G3/8

Main connection lock / unlock

G1/4

Number of electrical feed-throughs


max. permissible XY offset

[mm]

max. permissible angular offset

[]

min. / max. ambient temperature

[C]

5/60

5/60

min. / max. operating pressure

[bar]

4.5/6.9

4.5/6.9

146

SWS 300
Changing | Quick-Change System

Main view

The drawing shows the basic design of the quick-change system with an
integrated electric feed-through without dimensional consideration of
the options described below.
i

The robot-side plate mounted on the SWK is a cover for the piston
chamber. It is essential that it is supported by the adapter plate. See
the further product information for a note on how to design this
adapter plate.

A, a Air connection locked


B, b Air connection unlocked

1
2
5

Robot side connection


Tool side connection
Through hole for screwing on
with screws

AS
BT

Mounting surface for options

BN
BO
IO
IP

Bolt circle

Connection for electric


feed-through
Pneumatic feed-through
Fit for a centering pin
Fitting for centering

147

SWS 300
Changing | Quick-Change System

Adapter plate ISO-A125-SIP-R

Adapter plate ISO-A125-R

1
2
CM

IO
IP

Robot side connection


Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description
A-SWK-300-ISO-A-125

IO
IP

Robot side connection


Tool side connection

ID

Description

ID

Robot-side
0302215

A-SWK-300-ISO-A125-SIP

Adapter plate for quick-change head without piston stroke control

0302244

Adapter plate for quick-change head with piston stroke control

Adapter plate ISO-A160-SIP-R

1
2
CM

1
2
CM

IO
IP

Robot side connection


Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description
A-SWK-300-ISO-A160-M10/M12

IO
IP

Robot side connection


Tool side connection

Fit for a centering pin


Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


ID

Robot-side

148

Fitting for centering

DIN ISO-9409 bolt-hole circle


diameter

Adapter plate ISO-A160-M10/M12-R

Fit for a centering pin

Robot side adapter plate

Robot-side

1
2
CM

Description

ID

Robot-side
0302216

Adapter plate for robots with M10 or M12 mounting patterns

A-SWK-300-ISO-A160-SIP
i

0302245

Adapter plate for quick-change head with piston stroke control

SWS 300
Changing | Quick-Change System

Optional electrical modules

Adapter plate ISO-A200-R

1
2
CM

Robot side connection


Tool side connection

IO
IP

Fit for a centering pin

DIN ISO-9409 bolt-hole circle


diameter

Robot side adapter plate


Description

ID

Robot-side
A-SWK-300-ISO-A200
i

IT

E-module with metric threads,


robot-side

IL

E-module with mil-spec.


threads, robot-side

IK

E-module with mil-spec.


threads, tool-side

IM

E-module with mil-spec.


threads, tool-side

Fitting for centering

0302217

Adapter plate for quick-change head without piston stroke control

Modules for transmission of electrical signals from the robot through the
tool changer to the tools.
Description

ID

No. Pins

Elec. Rating

SWO-G19-K

9940649

19

250 V AC/3 A

SWO-G19W-K

9949312

15

250 V AC/3 A

SWO-G26-K

9941560

26

250 V AC/3 A

SWO-G26W-K

9956897

21

250 V AC/3 A

SWO-GF19-K

9948655

19

125 V AC/3 A

SWO-GF19W-K 9957467

15

125 V AC/3 A

SWO-MT8-K

9937157

500 V AC/20 A

SWO-R19-K

9935815

19

250 V AC/5 A

SWO-R19W-K

9942041

15

250 V AC/5 A

SWO-R26-K

9935819

26

250 V AC/3 A

SWO-R26W-K

9942076

21

250 V AC/3 A

SWO-R32-K

9941387

32

250 V AC/3 A

SWO-R32W-K

9942418

32

250 V AC/3 A

SWO-RF19-K

9948654

19

125 V AC/3 A

SWO-RF19W-K 9949325

15

125 V AC/3 A

Robot-side

Tool-side
SWO-G19-A

9940650

19

250 V AC/3 A

SWO-G26-A

9941561

26

250 V AC/3 A

SWO-GF19-A

9948658

19

125 V AC/3 A

SWO-MT8-A

9937158

500 V AC/20 A

SWO-R19-A

9935816

19

250 V AC/5 A

SWO-R26-A

9935820

26

250 V AC/3 A

SWO-R32-A

9941388

32

250 V AC/3 A

SWO-RF19-A

9948657

19

125 V AC/3 A

For other modules and technical data, see chapter Options and at
www.schunk.com

149

SWS 300
Changing | Quick-Change System

Cable connector / cable extension

Cable connector for SWO-RF19 / GF19 / SF19 / KF19/ RF14 / GF14 / KF14 / RF10 / KF10
Description

ID

Cable outlet

Length

Robot-side
Cable connector with cable
KV-5-SWK-19F-0

0302170

5m

KV-10-SWK-19F-0

0302171

10 m

KV-5-SWK-19F-90

0302172

90

5m

KV-10-SWK-19F-90

0302173

90

10 m

Tool-side
Cable connector with cable
KV-3-SWA-19F-0

0302174

3m

KV-3-SWA-19F-90

0302175

90

3m

Cable outlet

Length

Cable connector for SWO-MT8


Description

IT

Connection plug / socket


straight

IL

Connection plug / socket


straight with extension cable

IK

Connection plug / socket at an


angle

IM

Connection plug / socket at an


angle with extension cable

Cable outlet

Length

Robot-side
KAS-19B-K-0-C

0301283

KAS-19B-K-90-C

0301294

90

Cable connector with cable


KV-3-SWK-19B-0

0302176

3m

KV-5-SWK-19B-0

0302177

5m

KV-3-SWK-19B-90

0302179

90

3m

KV-5-SWK-19B-90

0302180

90

5m

Tool-side
Cable connector without cable
KAS-19B-A-0-C

0301284

KAS-19B-A-90-C

0301295

90

Cable connector with cable


KV-3-SWA-19B-0

0302178

3m

KV-3-SWA-19B-90

0302181

3m

Cable connector for SWO-R26 / G26 / S26 / K26 / R17 / R21 / S21 / K21
ID

Cable outlet

Length

Robot-side
Cable connector without cable
KAS-26B-K-0-C

0301290

KAS-26B-K-90-C

0301296

90

Cable connector with cable


KV-3-SWK-26B-0

0302182

3m

KV-5-SWK-26B-0

0302183

5m

KV-3-SWK-26B-90

0302185

90

3m

KV-5-SWK-26B-90

0302186

90

5m

Tool-side
Cable connector without cable
KAS-26B-A-0-C

0301291

KAS-26B-A-90-C

0301297

90

Cable connector with cable


KV-3-SWA-26B-0

0302184

3m

KV-3-SWA-26B-90

0302187

3m

150

0301268

KAS-08G-K-90

0301270

90

KAS-08G-A-0

0301269

KAS-08G-A-90

0301271

90

Cable connector without cable

Description

KAS-08G-K-0

Cable connector without cable

Cable connector for SWO-R19 / G19 / S19 / K19 / KG19 / R14 / G14 / S14 / R10 / G10 / S10
ID

Cable connector without cable

Tool-side

Other cable lengths on request.

Description

ID

Robot-side

For other cable connections / extensions, see chapter Options and


at www.schunk.com

SWS 300
Changing | Quick-Change System

Optional pneumatic / fluidic modules

Piston stroke control

IT

The drawing shows the minimal height of the adapter plate that is
necessary when installing a piston stroke control.

IK

IL
IM

Self-sealing fluid module,


robot-side
Self-sealing fluid module,
tool-side

Pneumatic module, robot-side


Pneumatic module, tool-side

Description

Modules for transmission of air and fluids from the robot, through the tool
changer to the tools.
Description

ID

Piston stroke control

ID

No. of fluid
feed-throughs

Connection

SWO-FG2-K

9936817

G3/8

SWO-FG4-K

9937333

G3/8

SWO-P05-K

9936895

10

M5

SWO-P14-K

9935830

G1/4

SWO-P186-K

9939024

G1/8

SWO-FG2-A

9936818

G3/8

SWO-FG4-A

9937334

G3/8

SWO-P05-A

9936896

10

M5

SWO-P14-A

9935825

G1/4

SWO-P186-A

9939025

G1/8

SWK-300-SIP

0302475

Robot-side

Tool-side

For other pneumatic and fluid modules, see chapter Options and at
www.schunk.com

151

SWS 300
Changing | Quick-Change System

Piston stroke control

Description

Adapter plate design

ID

often combined

Inductive proximity switches


IN 80-S-M12

0301578

IN 80-S-M8

0301478

INK 80-S

0301550
0301999

KV BG12-SG12 3P-0060-PNP

0301998

KV BW08-SG08 3P-0030-PNP

0301495

KV BW08-SG08 3P-0100-PNP

0301496

KV BW08-SG08 3P-0200-PNP

0301497

KV BW12-SG12 3P-0030-PNP

0301595

KV BW12-SG12 3P-0100-PNP

0301596

KV BW12-SG12 3P-0200-PNP

0301597

Clip
CLI-M12

0301464

CLI-M8

0301463

Connection cables
KA BG08-L 3P-0300-PNP

0301622

KA BG08-L 3P-0500-PNP

0301623

KA BG12-L 3P-0500-PNP

30016369

KA BW08-L 3P-0300-PNP

0301594

KA BW08-L 3P-0500-PNP

0301502

KA BW12-L 3P-0300-PNP

0301503

KA BW12-L 3P-0500-PNP

0301507

Sensor Distributor
V2-M8

0301775

V2-M12

0301776

V4-M12

0301747

V4-M8

0301746

V8-M12

0301752

V8-M8

0301751

152

Recommended adapter plate


depth

IP

Fitting for centering

Recommended adapter design. An adapter is necessary in order to seal


the piston chamber.

Cable extensions
KV BG12-SG12 3P-0030-PNP

IT

Two sensors (closer/NO) are required for each unit, plus extension
cables as an option. Please note the minimum permitted bending
radii for the sensor cables, which are generally 35 mm.

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