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Manual
Notice
Copyright 2002
Motorola, Inc.
All rights reserved
No part of this publication my be reproduced in any form or by any means or used to make and any derivative work
(such as translation, transformation or adaptation) without written permission from Motorola, Inc.
Motorola reserves the right to revise this publication and to make changes in content from time to time without
obligation on the part of Motorola to provide notification of such revision or change. Motorola provides this guide
without warranty of any kind, either implied or expressed, including, but not limited to, the implied warranties of
mechantability and fitness for a particular purpose. Motorola may make improvements or changes in the product(s)
described in this manual at any time.
Motorola,the stylized M logo, and Intelligence Everywhere are registered tradmarks of Motorola, Inc. Broadband
Services Router, BSR, BSR 64000, RiverDelta, SmartFlow are trademarks of RiverDelta Networks, Inc. All other
trademarks and registered trademarks are the property of their respective owners.
503408-001
TPD-0019-01 Rev A
Published: October, 2002
Regulatory Compliance
CAUTION
RISK OF ELECTRIC SHOCK
These servicing instructions are for use by qualified personnel only. To reduce the risk of
electrical shock, do not perform any servicing other than that contained in the Installation and
Troubleshooting Instructions unless you are qualified to do so. Refer all servicing to qualified
service personnel.
DANGER
INVISIBLE LASER RADIATION
AVOID DIRECT EXPOSURE TO BEAM
PEAK POWER 5.0mW
WAVELENGTH 1300nm
CLASS IIIb LASER PRODUCT
THIS PRODUCT COMPLIES WITH 21CFR
CHAPTER 1 SUBCHAPTER J
This is a class 1 product that contains a class IIIb laser and is intended for operation in a closed
environment with fiber attached. Do not look into the optical connector of the transmitter with
power applied. Laser output is invisible, and eye damage can result. Do not defeat safety
features that prevent looking into optical connector.
This product contains a class IIIb laser and is intended for operation in a closed environment
with fiber attached. Do not look into the optical connector of the transmitter with power
applied. Laser output is invisible, and eye damage can result. Do not defeat safety features that
prevent looking into optical connector.
This symbol indicates that dangerous voltage levels are present within the equipment. These
voltages are not insulated and may be of sufficient strength to cause serious bodily injury when
touched. The symbol may also appear on schematics.
The exclamation point, within an equilateral triangle, is intended to alert the user to the
presence of important installation, servicing, and operating instructions in the documents
accompanying the equipment.
For continued protection against fire, replace all fuses only with fuses having the same
electrical ratings marked at the location of the fuse.
This equipment operates over the marked Voltage and Frequency range without requiring
manual setting of any selector switches. Different types of line cord sets may be used for
connections to the maine supply circuit and should comply with the electrical code requirements
of the country of use. This equipment reqires a grounding conductor in the line cord.
WARNING: TO PREVENT FIRE OR SHOCK HAZARD, DO NOT EXPOSE THIS APPLIANCE TO RAIN OR
MOISTURE. THE APPARATUS SHALL NOT BE EXPOSED TO DRIPPING OR SPLASHING AND THAT NO
OBJECTS FILLED WITH LIQUIDS, SUCH AS VASES, SHALL BE PLACED ON THE APPARATUS.
FCC Compliance
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of
the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the Installation Manual or instructions, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his/her own expense. Any changes or
modifications not expressly approved by Motorola could void the users authority to operate this equipment under the
rules and regulations of the FCC. However, there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of the
following measures:
Re-orient or relocate the receiving antenna
Increase the separation between the equipment and receiver
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
You may find the following booklet, prepared by the Federal Communication Commission, helpful: How to Identify
and Resolve Radio-TV Interference Problems, Stock No. 004-000-0342-4, U.S. Government Printing Office,
Washington, DC 20402.
Changes or modification not expressly approved by the party responsible for compliance could void the users
authority to operate the equipment.
Cables
This equipment is designed for use with properly shielded and terminated Intra-Bulding cables. Electrical connection
to external cables must be made only through isolation devices. Refer to the installation section of this manual before
operation.
Declaration of Conformity
We
Motorola, Inc.
101 Tournament Drive
Horsham, PA 19044, U.S.A.
declare under our sole responsiblity that the
Broadband Services Router
to which this declaration relates is in conformity with one or more of the following standards:
EMC Standards
EN55022:1998 EN55024:1998 EN50083-2: 1995 + A1: 1997 CISPR-22:1997 CISPR-24: 1997 EN 300086-2:1997
Safety Standards
EN60825: 2000 EN60950: 1992 + A1: 1993 + A2: 1993 + A3: 1995 + A4: 1997 + A11: 1997
IEC60950: 1991 + A1: 1992 + A2: 1993: + A3 1995 + A4: 1996
following the provisions of the Directive(s) of the Council of the European Union:
EMC directive 89/336/EEC Low Voltage Directive 73/23/ECC
Canadian Compliance
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numrique de la classe A respects toutes les exigences du Rglement sur le matriel brouilleur du
Canada.
Laser Safety
All Motorola, Inc. BSR 64000 systems equipped with laser products are Class 1 Laser Products in compliance with
IEC 60825 and CDRH 21 CFR 1040.10 and 1040.11
CAUTION: Use of controls or adjustments or performance of procedures other than those specified herein may result
in hazardous radiation exposure
Emissions
ICES-003:2000 Class A
EN 300 386-2:1997
CISPR 22:1997
GR-1089-CORE:1999
EN55022: 1998
Immunity
EN 300 386-2:1997
EN 55024:1998
CISPR 24:1997
GR-1089-CORE:1999
Korean MIC Notice 2000-80
Environmental
The BSR 1000 is designed to meet the following specifications
EN 300 019
EN 300 119
GR-63-CORE: 1995
Contents
Contents
Preface
Scope
xxi
Audience
xxi
Documentation Set
Conventions
xxi
xxii
xxiii
xxiv
1
System Overview,
Installation Summary, and Hardware Reference
System Description
Installation Summary
Hardware Reference
1-1
1-3
1-3
1-8
1-9
1-12
1-14
1-16
1-18
ix
What to Do Next
1-20
2
Safety Warnings, Cautions
and Guidelines
Safety Warnings and Cautions
2-1
2-2
2-2
2-2
2-2
2-3
2-3
2-3
2-3
2-4
2-4
2-4
2-5
2-5
2-5
2-5
2-6
2-7
2-7
3-1
3-2
3-3
3-4
3-4
3-4
3-5
3-4
3-2
Contents
Electrical Requirements
3-5
3-6
3-5
3-6
3-7
3-7
Equipment Access
Floor Loading
3-7
3-8
3-8
3-8
4-1
4-1
4-3
Rack-Mounting Procedure
4-3
4-3
4-3
4-5
4-8
4-9
5-1
5-2
5-2
5-3
5-2
5-4
5-5
5-6
5-6
xi
5-9
5-9
5-9
5-10
5-12
5-16
6-1
6-3
6-3
6-4
6-6
7-1
7-1
7-4
7-3
7-3
Module LEDs
7-4
7-5
7-6
Per-Port LEDs
7-6
7-7
Per-Port LEDs
7-8
xii
6-2
Module LEDs
7-10
Per-Port LEDs
7-10
7-5
7-7
7-10
5-15
5-13
Contents
7-11
Per-Port LEDs
7-12
7-11
7-13
7-14
8-1
8-2
8-2
8-7
8-13
8-13
8-19
8-23
8-15
8-25
8-33
8-37
8-29
8-41
8-45
8-49
8-52
Connector Pinouts
Console Port Connector
Alarm Port Connector
T1/E1 BITS Connector
A-59
A-60
A-62
A-64
Index
xiii
Figures
Figure 1-1
1-2
Figure 1-2
1-7
Figure 1-3
1-8
Figure 1-4
Figure 1-5
DOCSIS 1:4 CMTS Resource Module and DOCSIS 1:4 CMTS I/O Module
Figure 1-6
Figure 1-7
Figure 1-8
BSR 64000 10/100 Ethernet Resource Module and 10/100 Ethernet I/O
Module
1-19
Figure 4-1
Figure 4-2
Figure 4-3
Figure 4-4
Figure 4-5
Figure 5-1
Figure 5-2
Figure 5-3
Figure 5-4
Figure 5-5
Connecting Fiber Optic Cable to a OC3/OC12 POS I/O Module Optical Port
Figure 5-6
1-13
1-15
1-17
4-2
4-4
4-6
4-7
4-8
5-3
5-4
5-5
5-7
5-8
5-10
xv
xvi
Figure 5-7
Figure 5-8
Figure 5-9
Figure 5-10
Figure 6-1
Figure 6-2
Figure 6-3
Figure 8-1
Figure 8-2
Figure 8-3
Figure 8-4
Figure 8-5
Figure 8-6
Figure 8-7
8-11
Figure 8-8
8-13
Figure 8-9
Figure 8-10
Figure 8-11
Figure 8-12
Figure 8-13
Figure 8-14
8-18
Figure 8-15
8-19
5-14
6-4
6-5
6-6
8-3
8-4
8-5
8-6
8-9
8-10
8-14
8-15
8-16
8-16
Figure 8-16
Figure 8-17
Figure 8-18
Figure 8-19
5-11
8-17
8-20
8-21
8-22
8-24
Figure 8-20
Figure 8-21
8-26
Figure 8-22
Figure 8-23
Figure 8-24
Figure 8-25
8-27
8-28
8-30
8-31
8-32
5-15
Figures
Figure 8-26
Figure 8-27
8-34
8-35
Figure 8-28
Figure 8-29
Figure 8-30
Figure 8-31
8-40
Figure 8-32
8-42
Figure 8-33
Figure 8-34
8-44
Figure 8-35
8-46
Figure 8-36
Figure 8-37
Figure 8-38
Figure 8-39
8-36
8-38
8-39
8-43
8-47
8-48
8-49
8-50
Figure 8-40
Figure 8-41
Figure 8-42
8-54
Figure 8-43
8-55
8-51
8-53
Figure A-1
Figure A-2
A-59
Figure A-3
Figure A-4
A-61
A-63
A-64
xvii
Tables
Table 1-1
Table 1-2
1-3
1-4
Table 3-1
Preinstallation Checklist
Table 3-2
3-1
Table 3-3
Table 3-4
3-2
3-3
3-6
Table 3-5
Table 3-6
3-7
Table 5-1
Table 5-2
Table 7-1
Table 7-2
Table 7-3
Table 7-4
Table 7-5
Module LED Display States for the DOCSIS CMTS Resource Module
Table 7-6
Table 7-7
Module LED Display States for the OC3/OC12 POS Resource Module
Table 7-8
Table 7-9
Module LED Display States for the Gigabit Ethernet Resource Module
Table 7-10
Table 7-11
3-7
5-1
5-6
7-2
7-4
7-4
7-5
7-6
7-7
7-8
7-9
7-10
7-11
7-12
xix
xx
Table 7-12
Table A-1
7-12
A-60
Table A-2
Table A-3
A-61
Table A-4
A-63
A-64
Preface
Scope
This document describes how to install and configure the RiverDelta Networks
Broadband Services Router 64000 (BSR 64000).
Audience
This document is for use by those persons who will install and configure the
BSR 64000 product. Only trained service personnel should install, maintain, or
replace the BSR 64000.
Documentation Set
The following documents comprise the BSR 64000 documentation set:
xxi
Conventions
This document uses the conventions in the following table:
Convention
Example
Explanation
ping <ip-address>
ping 54.89.145.71
bar brackets [ ]
disable [level]
xxii
Preface
Convention
Example
Explanation
bold text
cable relay-agent-option
brace brackets {}
italic text
screen display
vertical bar |
Note: A note contains tips, suggestions, and other helpful information, such
as references to material not contained in the document, that can help you
complete a task or understand the subject matter.
xxiii
Warning: This symbol indicates that dagerous voltages levels are present
within the equipment. These voltages are not insulated and may be of
sufficient strength to cause serious bodily injury when touched. The symbol
may also appear on schematics.
Contacting Support
Use the following information to contact Support:
U.S.
1-888-944-HELP
1-888-944-4357
xxiv
International
+.215-323-0044
WWW
http://www.gi.com/BUSAREA/CUSACC/websupport.html
cmtssupport@motorola.com
1
System Overview,
Installation Summary, and
Hardware Reference
Overview
This chapter discusses the following topics.
System Description
Installation Summary
Hardware Reference
System Description
The Motorola Broadband Services Router 64000 (BSR 64000), shown in Figure
1-1, is a modular, carrier-class, multiservice IP switch/router and a high density Cable
Modem Termination System (CMTS) integrated in a single chassis.
Combined with management, operational and provisioning software, the BSR 64000
allows a Multiple System Operator (MSO) to allocate bandwidth on their Hybrid
Fiber Coaxial (HFC) network among multiple service providers and to provide data,
voice and other services to their subscribers. The major BSR 64000 features include:
Enables integration and extension of QoS and routing capabilities to legacy and
proprietary CMTS equipment
The BSR 64000 is fully based on Data Over Cable Service Interface Specification
(DOCSIS) 1.0, DOCSIS 1.1, and PacketCable 1.0 standards.
1-1
1-2
Installation Summary
Table 1-2 lists the major installation and maintenance tasks.
Table 1-1 Major Installation and Maintenance Tasks
Task
Refer to...
Chapter 2
Chapter 3
Chapter 4
Chapter 5
Chapter 6
Chapter 7
Chapter 8
Chapter 8
Hardware Reference
The BSR 64000 chassis is a 14U height, NEBS-compliant platform designed for
mounting in standard 19-inch equipment racks.
Table 1-2 provides a description of each BSR 64000 chassis component. Figure 1-2
shows a front view of the chassis, and Figure 1-3 shows a rear view of the chassis.
1-3
.
Table 1-2 BSR 64000 Chassis Components
Component
Accessibility Description
Front
Front
Rear
Midplane
None
Backplane
None
1-4
Component
Accessibility Description
Front/Sides
Fan Modules
Front
Air Filter
Front
1-5
Component
Accessibility Description
Rear
1-6
Rear
Integral
mounting brackets
10
11
12
13
14
15
15
0
1
1
2
2
3
3
4
4
5
10
11
10
12
11
13
12
14
13
15
14
16
16
15
DOCSIS CMTS
Resource module
Supervisor
Resource
Module
(SRM)
bsr64k018
1-7
48V/DC
15
14
13
12
11
48V/DC
10
bsr64k019b
DOCSIS
CMTS I/O
module
SRM I/O
module
1-8
Runs all routing protocols supported by the BSR 64000 and provides forwarding
information to the other Resource Modules (CMTS, OC3/OC12 POS, 10/100
Ethernet, and Gigabit Ethernet).
Hosts the systems 16x16 2.0Gb/s switch fabric that provides the connectivity
between modules installed in the BSR 64000 across the midplane.
A set of LEDs located on the front panel of the module indicate the status of the
module itself, individual module ports, and other chassis components. LED indicators
include the following:
An Alarm Cutoff (ACO) button is located on the front panel, and is used to shut off an
audible alarm once an alarm state has been triggered. When no alarm state exists, the
ACO button is is used to test the function of the Alarm LEDs.
Associated with the SRM is the SRM I/O Module. The SRM I/O Module, shown in
Figure 1-4, is a passive device that provide the physical connectors to make physical
network and other external connections to the SRM. Physical connectors on the SRM
I/O Module include the following:
One female DB-25 pin connector for connecting to an external alarm panel
Two female RJ-45 connectors for connecting to an external T1/E1 BITS clock
1-9
1-10
One female DB-9 pin RS-232 connector for connecting a console monitor to the
BSR 64000
One female RJ-45 10/100 BASE-T Ethernet connector for connecting the
BSR 64000 to a management Ethernet network.
ALARM
SRM
Alarm connector
FAIL
STATUS
ALARM
Module
LEDs
FAN STATUS
OK FAIL
TOP
BOT
ALARMS
MIN MAJ CRIT
ACO
Fan Status
LEDs
Alarms LEDs
Alarm Cutoff Switch
T1 BITS CLOCK
INPUT A
NON VOLATILE
STORAGE
INPUT B
T1/E1 BITS
CONSOLE RS232
Console port
TERMINAL PORT
Terminal port
CONSOLE 10BASE-T
Management Ethernet
RESET
NMI
GLOBAL
RESET
SRM
1/0
bsr64k048b
Figure 1-4 BSR 64000 Supervisor Resource Module and Supervisor Resource I/O Module
1-11
Two Type F connectors accessible on the module front panel enable RF and IF signal
monitoring.
Associated with each DOCSIS 1:4 Module is an I/O Module. The I/O Module,
shown in Figure 1-5, is a passive device that provides the physical connectors
required for the Resource Module. The DOCSIS 1:4 I/O Module provides the
following physical connectors.
1-12
Module
LEDs
LINK
FAULT
0
1
2
3
Downstream Port
LEDs
Upstream Port
LEDs
Upstream Ports
Monitor Ports
Downstream Port
RESET
NMI
bsr64k046
Figure 1-5 DOCSIS 1:4 CMTS Resource Module and DOCSIS 1:4 CMTS I/O Module
1-13
Matched with each OC3/OC12 POS Resource Module installed in the system is an
OC3/OC12 POS I/O Module. The I/O module, shown in Figure 1-6 is a passive
module providing physical network connections for the OC3/OC12 POS Resource
Module. The I/O module provides the following physical connectors.
1-14
OC3/OC12 POS
FAIL
STATUS
ALARM
Module
LEDs
SONET PORT
LINK
FAULT
0
1
SONET Port
LEDs
SONET
PORT 0
PORT 1
LC optical
connectors
RESET
NMI
OC3/OC12 POS
1/0
bsr64k047b
Figure 1-6 OC3/OC12 POS Resource Module and OC3/OC12 POS I/O Module
1-15
Matched with each Gigabit Ethernet Resource Moduleis an I/O Module. The I/O
Modules are passive and provide the physical network connections for its Gigabit
Ethernet Resource Module.
The Single-Mode I/O module, (labeled GIG-E) provides the following physical
connector.
The Multimode I/O module, (labeled GIG-E SX IO) provides the following physical
connector.
1-16
GIG-E SX
FAIL
STATUS
ALARM
GIG-E
GIG-E PORT
LINK
FAULT
0
FAIL
Module
LEDs
STATUS
ALARM
Module
LEDs
GIG-E PORT
GIG-E Port
LEDs
LINK
FAULT
0
GIG-E Port
LEDs
GIG-E
GIG-E
PORT 0
PORT 0
RX
TX
GIG-E I/O
LC optical
connector
RX
TX
SC optical
connector
GIG-E SX IO
bsr64k076B
Figure 1-7 Gigabit Ethernet Resource Modules and Gigabit Ethernet I/O Modules
1-17
Matched with each 10/100 Resource Module installed in the system is a 10/100 I/O
Module. The I/O module, shown in Figure 1-8 is a passive module providing physical
network connections for the 10/100 Resource Module. The I/O module provides the
following physical connectors.
1-18
ETHERNET
PORT 0
10/100
Module
LEDs
LINK
0
10/100 BASE-T
connectors
ACT
Ethernet Port
LEDs
2
3
4
5
PORT 7
6
7
RESET
NMI
OC3/OC12
10/100POS
ETHERNET
1/0
I/0
bsr64k080
Figure 1-8 BSR 64000 10/100 Ethernet Resource Module and 10/100 Ethernet I/O Module
1-19
What to Do Next
Move on to Chapter 2. You should become familiar with the information in Chapter 2
before mounting the BSR 64000 in an equipment rack and performing other
installation tasks.
1-20
2
Safety Warnings, Cautions
and Guidelines
Overview
This discusses the following topics
2-1
Installation Warning
Warning: Read the installation procedures before connecting the BSR 64000
to a power source.
Rack-Mounting Caution
Caution: When mounting the BSR 64000 in an equipment rack, avoid
hazardous conditions that can result from unbalanced loading. Ensure that all
equipment mounted in the rack is balanced and securely supported.
Stacking Caution
Caution: Do not stack the BSR 64000 on other BSR 64000 products or on
any other equipment. If a stacked BSR 64000 falls, it can cause severe bodily
injury and equipment damage.
2-2
2-3
2-4
2-5
Safety Guidelines
The guidelines in this section are intended to protect you and the BSR 64000. These
guidelines discuss only some of the potential hazards you might encounter while
working. Be alert, and always exercise good judgement.
Perform only the procedures described in this installation guide. Make sure that only
trained service personnel perform other services.
2-6
Keep the installation area free from dust during and after installation.
Do not wear loose clothing or jewelry, such as rings, bracelets, or chains, which
can become caught in equipment.
Use safety glasses when working under conditions that can be hazardous to your
eyes.
Do not perform any actions that create a potential hazard to people or cause
equipment to become unsafe.
Never attempt to lift an object that is too heavy for one person to handle.
Replace fuses only with fuses of the same type and rating.
Do not insert or force any objects through the cooling vents of the BSR 64000.
That action could result in electrical shock or fire.
Avoid spilling fluids onto the BSR 64000. That action can cause electrical shock
or damage the router.
Avoid touching electrical wires or terminals that are not insulated unless the
BSR 64000 is disconnected from its power source. Touching electrical wires or
terminals that are not insulated could cause electrical shock.
Keep tools and equipment away from areas where people could trip over them
while walking.
Locate emergency power-off switch for the area in which you are working so that
if an electrical hazard develops or an accident occurs, you can quickly turn off the
power.
Never assume that power is disconnected from a circuit. Always check the circuit
before starting to work.
Alert yourself to probable hazards in your work area, such as moist floors,
ungrounded power extension cords, and missing safety grounds.
Operate the BSR 64000 within its labeled electrical specifications and usage
instructions.
Install the BSR 64000 in compliance with the following local, national, or
international electrical codes:
Periodically inspect the installation site for potential hazards such as wet
floors and for ungrounded power extension cords.
2-7
2-8
3
Preparing for Installation
Introduction
This chapter discusses the following topics.
Item or Task
Refer to...
Make sure that you have the proper tools and other
equipment to perform the installation.
Provided Installation
Accessories and
Customer-Supplied Items
Check
Column
Confirm that equipment racks are installed according to Confirming Equipment Rack
manufacturer instructions.
Installation
Confirm that your -48 VDC power source meets all
requirements for use with the BSR 64000.
Electrical Requirements
Environmental Guidelines
3-1
3-2
Quantity
Item
Purpose
Mid-mounting brackets
#10 washers
Documentation CD-ROM
Top bezel
Cosmetic
Bottom bezel
Cosmetic
Quantity Item
Purpose
Flathead screwdriver
Tape measure
3-3
3-4
Make sure installed racks are electrically grounded and installed according to
their manufacturer instructions.
Make sure equipment racks are anchored to the floor and, when possible,
anchored to the ceiling as well.
Confirm that equipment rack installations comply with applicable local, state and
national codes.
Electrical Requirements
The BSR 64000 power input operates on direct current (DC) power only and receives
power through separate, redundant -48VDC Power Entry Modules (A & B). Each
module can independently support the operation of a fully-configured BSR 64000.
Observe the following guidelines when providing power to the BSR 64000.
Confirm that the DC power source meets the specifications provided in this
section and that the power source is free of noise and power fluctuations
Warning: The DC power source must comply with applicable local, state and
national codes.
3-5
Environmental Guidelines
Environmental guidelines include the following:
Condition
Specification
Altitude, nonoperating and storage Minimum: 650 ft. (200 m) below sea level
Maximum: 40,000 ft. (12,192 m) above sea level
3-6
BTU Output
A fully loaded BSR 64000 (13 DOCSIS 1:4 CMTS Resource Modules, 2 Supervisor
Resource Modules, and 1 OC3/OC12 POS Resource Module) generates 4531 BTUs
per hour.
Ventilation
Fan Modules maintain proper operating temperature for all modules installed in the
chassis when airflow is not restricted at the intake and/or exhaust vents.
When installing the BSR 64000 make sure that clearance at its air vents comply with
the recommended clearances listed in Table 3-5.
Table 3-5 Recommended Ventilation Clearances
Vent Location
Equipment Access
When installing the BSR 64000, make sure that there is enough space at the front and
back of the chassis to guarantee access to all modular components and cabling as
defined in Table 3-6.
Table 3-6 Recommended Access Clearances
Access Location
Front
3 ft. (1 m)
Rear
3 ft. (1 m)
3-7
Floor Loading
The floor must support the combined weight of the following items:
The number of BSR 64000 chassis you will install at the site.
The racks holding the BSR 64000 and other equipment.
Other equipment mounted in the racks along with the BSR 64000.
Refer to the documentation provided by the equipment rack manufacturer and the
manufacturers of the other equipment to determine the weight of these items.
What To Do Next
If you are satisfied that all preparations are complete, move on to Chapter 4.
3-8
4
Mounting the BSR 64000 in an
Equipment Rack
Introduction
This chapter describes how to mount the BSR 64000 chassis in an equipment rack.
Topics in this chapter include:
Preinstallation Tasks
Rack-Mounting Procedure
Preinstallation Tasks
Before you begin the rack-mounting procedures, make sure of the following:
You have all tools, required hardware, and any other equipment required to
complete the installation.
4-1
Front
ESD jack
(front)
Wrist strap
ESD jack
(rear)
48V/DC
Wrist strap
Rear
bsr64k049
4-2
Flush mount
Mid mount (requires attachment of mounting brackets to the sides of the
BSR 64000)
Note: For flush mount installations, mounting brackets are an integral part of
the chassis.
Rack-Mounting Procedure
To mount the BSR 64000 in an equipment rack, perform the following tasks:
1. Mark the location on the rack where you intend to mount the BSR 64000
2. For mid-mount installation, attach the mounting brackets (angle brackets) to the
sides of the BSR 64000 chassis.
3. Mount and secure the BSR 64000 in its equipment rack.
The following sections describe these tasks.
4-3
2. Insert four screws through the rack mounting holes into the threaded holes on the
side of the BSR 64000.
3. Tighten the screws with a Phillips screwdriver.
4. Repeat steps 1 through 3 to attach the remaining mounting bracket.
4 screws
10
10
11
11
12
12
13
13
14
14
15
15
bsr64k027
4-4
Note: Three persons should perform the rack mounting procedure. Two
persons to hold the BSR 64000 in position while the other secures the BSR
64000 in the rack.
1. Lift and hold the BSR 64000 at its intended position in the rack and align the
BSR 64000 mounting bracket holes with the mounting holes of the equipment
rack.
2. Secure the BSR 64000 in the equipment rack using eight mounting screws.
Tighten the screws using a screwdriver.
Figure 4-3 shows a BSR 64000 mounted in an equipment rack using the
flush-mounting option.
4-5
10
11
10
11
12
12
13
14
15
13
14
15
bsr64k017b
Figure 4-3 Securing the BSR 64000 in an Equipment Rack (Flush-Mounted Option)
4-6
3. If desired, install the top bezel by doing the following while referring to
Figure 4-4:
a. Tip the bezel back and insert the tabs in the bottom of the bezel into the
slots provided in the fan module.
b. Swing the bezel up into place and push it until the ball studs snap into the
receptacles on the chassis.
Ball
stud
Tab
Fan
Module
10
11
12
10
11
13
12
14
15
13
14
15
bsr64k055b
4-7
4. If desired, install the bottom bezel by by grasping it by the corners and pushing it
until the ball studs snap into the receptacles on the chassis, as shown in
Figure 4-5.
10
11
12
13
14
15
Bottom
bezel
0
10
11
12
13
14
15
bsr64k056
4-8
4-9
5
Connecting Cables and a
Console Monitor
Introduction
This chapter describes how to connect cables to the BSR 64000. Topics include:
Required Cables
Guidelines for Connecting Cables
Connecting Cables to the SRM and SRM I/O Modules
Connecting Fiber Optic Cables to OC3/OC12 POS I/O Modules
Connecting Coaxial Cables to CMTS I/O Modules
Setting Up RF and IF Signal Monitoring
Connecting Fiber Optic Cables to Gigabit Ethernet I/O Modules
Connecting Fiber Optic Cables to Gigabit Ethernet Multimode I/O Modules
Connecting Network Cables to 10/100 Ethernet I/O Modules
Required Cables
Table 5-1 lists the cables required to make connections to the BSR 64000 HD.
Table 5-1 Required Cables for Physical Connections
Connection
Type
Cable Type
Connector Type
Ethernet
Category 5 or equivalent
LC connectors
Multimode Fiber
Optic
SC connectors
CMTS
Console Monitor
Alarm Panel
Application-specific
5-1
Inspect cable connectors to determine if they are free of dust or other material that
might degrade the quality of the signals passing through them. Clean connectors
if necessary.
Route cables so that they do not obstruct access to other modules installed in the
BSR 64000 chassis.
Use cable ties and other cable management devices to organize cables so that they
are identified easily and run through areas where they will not be disturbed.
5-2
The SRM I/O Module provides a 10/100 BASE-T Ethernet port. The RJ-45 port is
located near the bottom of the SRM I/O module.
To connect the SRM to an Ethernet network through its I/O Module, follow these
steps as shown in Figure 5-1.
1. Connect the male RJ-45 connector at one end of the cable to the assigned
Ethernet port on the router, hub, or switch.
Connect the male RJ-45 connector at the opposite end of the network cable to the
RJ-45 port labeled Console 10BASE-T on the SRM I/O module, located in Slot 7
of the rear card cage.
To Ethernet
bsr64k023b
Figure 5-1 Connecting the SRM I/O Module to the Management Ethernet
5-3
To attach the ferrite to the cable and connect the BSR 64000 to a T1/E1 BITS clock,
follow these steps as shown in Figure 5-2.
1. Connect the male RJ-48 connector at one end of the cable to the assigned port on
on the BITS device.
2. Connect the male RJ-48 connector at the opposite end of the network cable to the
RJ-48 port labeled Input A or Input B on the SRM I/O Module.
3. Repeat Steps 2 and Step 3 if you are connecting a second cable to the SRM.
To BITS device
bsr64k044b
Figure 5-2 Connecting the SRM I/O Module to a T1/E1 BITS Clock
5-4
ALARM
To Alarm panel
bsr64k045
Figure 5-3 Connecting the SRM I/O Module to an External Alarm Panel
To connect a console monitor to the BSR 64000 and establish communications with
it, complete the following tasks:
5-5
Parameter
Setting
Baud Rate
9600
Data Bits
Stop Bits
Parity
Flow Control
None
5-6
To terminal,
PC, or
workstation
DB-9 pin
RS-232
crossover
connector
bsr64k024
5-7
2. Connect one LC connector of the fiber optic cable to the LC connector labeled
Rx on the OC3/OC12 POS I/O Module fiber optic port. Connect the opposite end
of this fiber optic strand to the Tx connector on the device to which you are
connecting the OC3/OC12 POS I/O Module.
3. Connect the remaining LC connector of the fiber optic cable to the LC connector
labeled Tx on the OC3/OC12 POS I/O Module fiber optic port. Connect the
opposite end of this fiber optic strand to the Rx connector on the device to which
you are connecting the OC3/OC12 POS I/O Module.
Note: When using fiber optic cables to connect devices, ensure that you
connect the Tx port on the first device to the Rx on the second device, then
connect the Rx port on the first device to the Tx port on the second device.
Rx Connector
SONET
PORT 0
Rx
To appropriate
device
Tx
PORT 1
Tx Connector
Rx
Tx
bsr64k075
Figure 5-5 Connecting Fiber Optic Cable to a OC3/OC12 POS I/O Module Optical Port
5-8
5-9
Upstream
coaxial cable
Downstream
coaxial cable
bsr64k020
5-10
IF monitoring
cable
RF monitoring
cable
bsr64k022
Figure 5-7 Connecting Monitoring Cables to the BSR 64000 CMTS Resource Module
5-11
Note: When using fiber optic cables to connect devices, ensure that you
connect the Tx port on the first device to the Rx on the second device, then
connect the Rx port on the first device to the Tx port on the second device.
5-12
Rx Connector
GIG-E
PORT 0
RX
To other
device
TX
Tx Connector
bsr64k075b
Figure 5-8 .Connecting Single-Mode Fiber Optic Cable to the Single-Mode Gigabit Ethernet
I/O Module Optical Ports
5-13
2. Connect one SC connector of the fiber optic cable to the SC connector labeled Rx
on the GIG-E MULTI I/O Module fiber optic port. Connect the opposite end of
this fiber optic strand to the Tx connector on the device to which you are
connecting the GIG-E MULTI I/O Module.
3. Connect the remaining SC connector of the fiber optic cable to the SC connector
labeled Tx on the GIG-E MULTI I/O Module fiber optic port. Connect the
opposite end of this fiber optic strand to the Rx connector on the device to which
you are connecting the GIG-E MULTI I/O Module.
Note: When using fiber optic cables to connect devices, ensure that you
connect the Tx port on the first device to the Rx on the second device, then
connect the Rx port on the first device to the Tx port on the second device.
Rx Connector
GIG-E MM
PORT 0
RX
To other
device
TX
Tx Connector
bsr64k075b
5-14
ETHERNET
PORT 0
bsr64k081
Figure 5-10 Connecting an Ethernet Cable to the 10/100 I/O Module Ethernet Ports
5-15
5-16
6
Connecting a DC Power
Supply
Introduction
This chapter describes how to connect a DC power supply to the BSR 64000. Topics
in this chapter include:
The BSR 64000 is designed to be DC-powered. You must terminate the DC input
wiring on a DC source capable of supplying at least 50A. A 50A circuit breaker is
required at the -48VDC facility power source. An easily accessible disconnect
device should be incorporated into the facility wiring. Be sure to connect the
grounding wire conduit to a solid earth ground. A two-hole lug connector
(Panduit LCD8-10A-L or equivalent) is recommended to terminate the ground
conductor at the grounding terminal stud.
Run two wires from the circuit breaker box to a source of -48VDC. Use
appropriate gauge wire to handle up to 50A. Motorola recommends 8 AWG
minimum, rated at 105C.
You must connect only a DC power source that complies with the extra
low-voltage (ELV) requirements of UL 1950, CSA C22.2 No. 950-95, EN 60950
and IEC 60950 to a DC-input terminal block.
The marked input voltage of 48VDC for DC-powered routers is the nominal
voltage associated with the battery circuit, and any higher voltages are only to be
associated with float voltages for the charging function.
6-1
Ensure that the polarity of the DC input wiring is correct. Under certain
conditions, connections with reversed polarity might trip the primary circuit
breaker or damage the equipment.
Caution: The color code is intended to be the following: RTN (Red), -48VDC
(Black). The red is intended to be the more positive voltage. Refer to your
own color coding at your site as default.
Because the BSR 64000 is a positive ground system, you must connect the
positive lead to the RTN terminal, the negative lead to the 48VDC terminal, and
the earth ground to the chassis grounding points. Use a 3/8 in. (11 mm) nutdriver
to connect the leads to the terminal posts.
For personal safety, connect the main protective earth ground green and yellow
wire to safety (earth) ground at both the BSR 64000 and the supply side of the DC
wiring.
6-2
Warning: Always connect the grounding cables first (before connecting the
power cables) and disconnect them last when installing or servicing the BSR
64000.
Note: When grounding a BSR 64000, leave a service loop in the grounding
cable to ensure that the grounding cable is the last cable to disconnect from
the shelf should strain be placed on the electrical cables
6-3
Grounding
stud
10-32
KEP nut
Grounding wire
(green with yellow stripe)
bsr64021
6-4
48V/DC
48V/DC
bsr64k036
4. Remove the nuts and locking washers from the power terminal posts of Module A
using a 3/8 in. (11 mm) nut driver or a small insulated adjustable wrench.
5. Place the positive cable lead on one of the bottom posts of the pair labeled RTN,
as shown in Figure 6-3. Install the locking washer and nut, and tighten the nut to
secure the connection.
6-5
10-32
KEP nut
-48VDC
terminals
-48VDC
(black)
Return lead
(red)
bsr64k054
6. Place the negative cable lead on the top pair of studs labeled -48VDC, as shown
in Figure 6-3. Install the locking washer and nut, and tighten the nut to secure the
connection.
7. Repeat Steps 2 through 6 for power unit B.
8. Place the clear plastic shield over the studs and secure it in place by tightening the
four screws with a Phillips screwdriver.
6-6
7
Applying Power, Observing
Startup, and Rebooting
Introduction
This chapter describes how to turn on the BSR 64000 and observe system startup to
determine if the system boots properly. Topics in this chapter include:
Note: If the LED display at the end of the boot process does not match the
description in this section refer to the BSR Troubleshooting Guide.
Check the operational status of the cooling fans. All fans should be turning and
the Fan Status LED labeled OK on the front panel of the SRM should be lit green
for both the top (TOP) and bottom (BOT) fan tray modules.
Observe the LEDs on the SRM, DOCSIS 1:4 Resource Module, OC3/OC12 POS,
and Gigabit Ethernet Resource Modules. The LED display on these modules will
vary until the BSR 64000 is booted. When the booting process completes, the
LEDs will display as described in Table 7-1.
7-1
Table 7-1 BSR 64000 LED Display States Following Successful Booting
Module
Supervisor
Module LEDs:
Resource Module Fail = Off
(SRM)
Status = Lights green
Alarm = Off
Fan Status LEDs (Top and Bottom Fan Module):
OK = Lights green
Fail = Off
Alarm LEDs:
MIN (Minimum) = Off
MAJ (Major) = Off
CRIT (Critical) = Off
DOCSIS 1:4
Module LEDs:
Resource Module Fail = Off
Status = Lights green
Alarm = Off
Downstream Port LEDs:
Link = Lights green
Fault = Off
Upstream Port (0 - 3) LEDs:
Link = Lights green
Fault = Off
OC3/OC12 POS Module LEDs:
Resource Module Fail = Off
Status = Lights green
Alarm = Off
SONET Port LEDs:
Link = Lights green
Fault = Off
7-2
Table 7-1 BSR 64000 LED Display States Following Successful Booting
Module
SRM LEDs
The SRM has the following groups of LEDs that indicate its operational status and the
status of other chassis components. The subsections that follow describe the display
states of these LED groups:
Module LEDs
Fan Status LEDs
Alarm LEDs
7-3
Module LEDs
The SRM Module LEDs are visible on the module front panel and are labeled: Fail,
Status, and Alarm.
Table 7-2 describes the possible display states of these LEDs during operation.
Table 7-2 Module LED Display States for the SRM
Fail
Status
Alarm
Interpretation
Off
Green
Off
Off
Green
Red
Red
Off
Off
Red
Off
Red
Red
Green
Red
Off
Off
Off
7-4
OK
Fail
Interpretation
Green
Off
Off
Red
Alarm LEDs
The SRM provides a set of three Alarm LEDs. These LEDs are visible on the module
front panel of the SRM and are labeled: MIN (Minor), MAJ (Major), and CRIT
(Critical). Table 7-4 describes the possible display states of the LEDs.
Table 7-4 SRM Alarm LED Display States
MIN
MAJ
CRIT
Interpretation
Yellow
Off
Off
Off
Red
Off
Off
Off
Red
Note: When an audible alarm condition sounds, press the ACO button
located on the front panel of the Supervisor Resource Module (SRM) to clear
the audible alarm.
7-5
Module LEDs
Per-Port LEDs
The following subsections describe the possible display states of these LED types.
Module LEDs
The DOCSIS CMTS Module LEDs are visible on the module front panel and are
labeled: Fail, Status, and Alarm.
Table Table 7-5 describes the possible display states of these LEDs during operation.
Table 7-5 Module LED Display States for the DOCSIS CMTS Resource Module
Fail
Status
Alarm
Interpretation
Off
Green
Off
Off
Green
Red
Red
Off
Off
Red
Off
Red
Red
Green
Red
Off
Off
Off
Per-Port LEDs
The DOCSIS CMTS downstream port and each upstream port have two LEDs to
indicate their operational status. These LEDs are visible on the module front panel
and are labeled Link and Fault.
7-6
Port LEDs are grouped vertically. A number to the right each LED group indicates the
channel number associated with the group. The single downstream channel is
numbered 0 and the four upstream channels are numbered 0, 1, 2, 3. Table 7-6
describes the possible display states of these LEDs during operation.
Table 7-6 BSR 64000 Downstream and Upstream Port LED Display States
Link
Fault
Interpretation
Green
Off
Green
Red
Off
Red
Off
Off
Module LEDs
Per-Port LEDs
The following subsections describe the possible display states of these LED types.
Module LEDs
The OC3/OC12 POS Resource Module LEDs are visible on the module front panel
and are labeled: Fail, Status, and Alarm.
7-7
Table Table 7-7 describes the possible display states of these LEDs during operation.
Table 7-7 Module LED Display States for the OC3/OC12 POS Resource Module
Fail
Status
Alarm
Interpretation
Off
Green
Off
Off
Green
Red
Red
Off
Off
Red
Off
Red
Red
Green
Red
Off
Off
Off
Per-Port LEDs
The OC3/OC12 POS Resource Module supports two SONET ports. Each SONET
port on the OC3/OC12 POS Resource Module has two LEDs associated with it to
indicate the ports operational status. The SONET Port LEDs are visible on the
module front panel and are labeled Link and Fault.
Port LEDs are grouped vertically. A number to the right each LED group indicates the
port number associated with the group. Table 7-8 describes the possible display states
of the SONET Port LEDs during operation.
7-8
Table 7-8 BSR 64000 OC3/OC12 POS SONET Port LED Display States
Link
Fault
Interpretation
Green
Off
Green
Red
Off
Red
Off
Off
7-9
Module LEDs
Per-Port LEDs
The following subsections describe the possible display states of these LED types.
The LEDs function the same for both types of Gigabit Ethernet Resource modules.
Module LEDs
Gigabit Ethernet Resource Module LEDs are visible on the module front panel and
are labeled: Fail, Status, and Alarm.
Table 7-9 describes the possible display states of these LEDs during operation.
Table 7-9 Module LED Display States for the Gigabit Ethernet Resource Module
Fail
Status
Alarm
Interpretation
Off
Green
Off
Off
Green
Red
Red
Off
Off
Red
Off
Red
Red
Green
Red
Off
Off
Off
Per-Port LEDs
Gigabit Ethernet Resource Modules support one optical port (either single-mode or
multimode). The Gigabit Ethernet Resource Module has two LEDs associated with it
to indicate the ports operational status. The LEDs are visible on the module front
panel and are labeled Link and Fault.
7-10
A number to the right each LED group indicates the port number associated with the
group. Table 7-10 describes the possible display states of these LEDs during
operation.
Table 7-10 BSR 64000 Gigabit Ethernet Port LED Display States
Link
Fault
Interpretation
Green
Off
Green
Red
Off
Red
Off
Off
Module LEDs
Per-Port LEDs
The following subsections describe the possible display states of these LED types.
Module LEDs
The 10/100 Resource Module LEDs are visible on the module front panel and are
labeled: Fail, Status, and Alarm.
7-11
Table 7-11 describes the possible display states of these LEDs during operation.
Table 7-11 Module LED Display States for the 10/100 Resource Module
Fail
Status
Alarm
Interpretation
Off
Green
Off
Off
Green
Red
Red
Off
Off
Red
Off
Red
Red
Green
Red
Off
Off
Off
Per-Port LEDs
The 10/100 Resource Module supports eight 10/100BaseT Ethernet ports. Each
Ethernet port on the 10/100 Resource Module has two LEDs associated with it to
indicate the ports operational status. The Ethernet Port LEDs are visible on the
module front panel and are labeled Link and ACT.
Port LEDs are grouped vertically. A number to the right each LED group indicates the
port number associated with the group.
Table 7-12 describes the possible display states of the Ethernet Port LEDs during
operation.
Table 7-12 BSR 64000 10/100 Ethernet Port LED Display States
7-12
Link
ACT
Interpretation
Green
Flashing
Green
Off
Off
7-13
7-14
8
Maintaining the BSR 64000
Overview
This chapter describes the procedures to remove, replace and install BSR 64000
field-replaceable components. The chapter discusses the following topics:
Resource Modules
I/O Modules
Fan Tray Modules
Air Filter
8-1
Phillips screwdriver
3/8 in. nut driver or small insulated adjustable wrench
Antistatic wrist strap
Antistatic bags (or other protective packaging to hold removed components)
Plastic boots or other protective cover for fiber optic LC connectors
8-2
ESD jack
Front
Wrist strap
bsr64k031
2. Loosen the captive screws located at the top and bottom of the module front panel
using a Phillips screwdriver.
3. Pull down on the switch actuator to disconnect power from the module, as shown
in Figure 8-2.
8-3
Pull down
Pull out
3
bsr64k029
8-4
4. Pull the module ejectors outwards, away from the module front panel, to
disengage the module from its midplane connector, as shown in Figure 8-3.
Note: The module ejectors cannot be pulled outwards before the switch
actuator has been pulled down to disconnect the module from the power
source.
5. Grasp the ejectors (or captive screw collars), and pull firmly to remove the
module from its chassis slot.
Place the module in an antistatic bag or other protective package.
10
10
11
11
12
12
13
14
13
14
15
15
bsr64k052
8-5
6. Remove the new resource module from its packaging, and hold it vertically so
that you can read its labeling.
7. Pull the module ejectors outwards, away from the module front panel, as shown
in Figure 8-4.
8. Slide the module into the slot guides, then push it toward the back of the chassis
until it stops (Figure 8-4).
10
10
11
11
12
12
13
13
14
14
15
15
bsr64k028
9. Push the module ejectors inwards toward the front panel, as far as they will go, to
seat the module firmly in its midplane connector.
8-6
10. Push the switch actuator up to apply power to the module, as shown in Figure 8-4.
Note: The switch actuator cannot be engaged unless the module is properly
seated in its midplane connector, with the ejectors fully pushed in. If you
cannot engage the switch actuator, check the module ejectors to be sure they
are completely pushed inwards.
11. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to allow the module to seat properly in the midplane.
8-7
5. Pull the module ejectors outwards, away from the module front panel, to
disengage the module from its midplane connector, as shown in Figure 8-3.
Note: The module ejectors cannot be pulled outwards before the switch
actuator has been pulled down to disconnect the module from the power
source.
6. Grasp the ejectors (or captive screw collars), and pull the Resource Module about
1/4 of the way out of its chassis slot.
7. Go to the rear of the chassis, carefully mark all cables connected to the I/O
Module you intend to replace, then disconnect them.
Note: Laser radiation may be emitted from the aperture ports of POS and
Gigabit Ethernet I/O Modules when no cable is connected. Avoid exposure
and do not stare into open apertures.
8. Loosen the captive screws located at the top and bottom of the module using a
Phillips screwdriver.
Note: The CMTS I/O Module also has ejectors, pull the module ejectors
outwards, away from the module front panel, to disengage the module from
its midplane connector before pulling the I/O module from its chassis slot.
8-8
ESD socket
Rear
48V/DC
Wrist strap
bsr64k032
9. Grasp the captive screw collars (or ejectors), then pull firmly to remove the I/O
module from its chassis slot, as shown in Figure 8-6.
Place the module in an antistatic bag or other protective package.
8-9
I/O module
removal
48V/DC
15
14
13
12
11
48V/DC
10
bsr64k034b
10. Remove the new I/O module from its packaging, and hold it vertically so that you
can read its labeling.
11. Slide the I/O Module into the slot guides, then push the module firmly into its
midplane connector (Figure 8-7). For the CMTS I/O Module, push the module
ejectors inwards toward the front panel, as far as they will go, to seat the module
firmly in its midplane connector.
8-10
I/O module
installation
48V/DC
48V/DC
10
11
12
13
14
15
bsr64k051b
12. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to allow the module to seat properly into the midplane.
13. Reconnect all of the appropriate cables for the specific I/O Module you installed.
Warning: Laser radiation may be emitted from the aperture ports of SONET
I/O Modules when no cable is connected. Avoid exposure and do not stare
into open apertures.
14. Go to the front of the chassis. Pull the Resource Module ejectors outwards, away
from the Resource Module front panel, as shown in Figure 8-4.
8-11
15. Push the Resource Module toward the back of the chassis until it stops
(Figure 8-4).
16. Push the Resource Module ejectors inwards toward the front panel, as far as they
will go, to seat the module firmly in its midplane connector.
17. Tighten the Resource Module captive screws using a Phillips screwdriver.
Alternate between screws when tightening them to allow the module to seat
properly in the midplane.
18. Push the Resource Module switch actuator up to apply power to the module, as
shown in Figure 8-4.
Note: The switch actuator cannot be engaged unless the module is properly
seated in its midplane connector, with the ejectors fully pushed in. If you
cannot engage the switch actuator, check the module ejectors to be sure they
are completely pushed inwards.
8-12
Ball
stud
Tab
Fan
Module
10
11
10
12
11
13
12
14
13
15
14
15
bsr64k077
8-13
2. Pull the tabs at the bottom of the bezel out of the slots in the fan tray module, and
pull the bezel off of the chassis (Figure 8-8).
3. Loosen the fan tray modules two captive screws using a Phillips screwdriver
(Figure 8-9).
Fan module
Fan
guide
5
FAN TRAY
10
11
12
13
14
15
bsr64k016
4. Grasp the module by the inset handle and slide it out of the chassis approximately
1 inch, as shown in Figure 8-9, to disengage power to the fans. Allow about 30
seconds for the fans to stop spinning.
5. Once the fans have stopped spinning, you can safely remove the fan tray module
from the chassis.
8-14
6. Place the new fan tray modules edges into the nylon guides, then push the
module into place.
7. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to insure that the module remains properly seated.
10
11
12
13
14
15
Bottom
bezel
0
10
11
12
13
14
15
bsr64k010b
2. Loosen the two captive screws located at each end of the air filter door, using a
Phillips screwdriver, as shown in Figure 8-11.
8-15
Loosen
captive screws
bsr64k041
Figure 8-11 Loosening the Captive Screws on the Air Filter Door
10
11
12
13
14
15
Air filter
door
bsr64k011
8-16
4. Loosen the two captive screws located at each end of the fan tray module using a
Phillips screwdriver, then grasp the module by the inset handle and slide it out of
the unit approximately 1 inch, as shown in Figure 8-13, to disengage power to the
fans. Allow about 30 seconds for the fans to stop spinning.
5. Once the fans have stopped spinning, you can safely remove the fan tray module
from the chassis.
.
10
10
11
11
12
12
13
13
14
14
15
15
Bottom
fan module
bsr64k012
6. Place the new fan tray modules edges into the nylon guides and push the module
into place.
8-17
7. Tighten the fan tray modules two captive screws, using a Phillips screwdriver.
Alternate between screws when tightening them to insure that the module
remains properly seated.
8. Swing the air filter door up into place and tighten its captive screws, as shown in
Figure 8-14, using a Phillips screwdriver.
11
12
10
11
14
15
12
13
14
15
Bottom
bezel
16
10
13
9. Reinstall the bottom bezel by lining its studs up with the holes provided in the
chassis, and pushing it straight onto the chassis.
8-18
10
11
12
13
14
15
Bottom
bezel
0
10
11
12
13
14
15
bsr64k010b
2. Loosen the captive screws located at each end of the air filter door, using a
Phillips screwdriver, then swing the door down (Figure 8-16).
10
11
12
13
14
15
Air filter
door
bsr64k011
3. Remove the existing air filter, by pulling it out by its handle (Figure 8-17).
4. Place the new air filters edges into the guides and push it in until it stops.
Note: Air flow direction through the filter is stamped on the edges of the
frame. Air flow arrows should be pointing up.
8-20
10
10
11
11
12
12
13
13
14
14
15
15
Air flow
direction
Air filter
Air filter handle
bsr64k013
5. Swing the air filter door up into place as shown in Figure 8-18, and tighten its
captive screws using a Phillips screwdriver.
8-21
11
12
10
11
14
15
12
13
14
15
Bottom
bezel
16
10
13
6. Reinstall the bottom bezel by lining up its studs with the holes provided in the
chassis, and pushing it straight onto the chassis.
8-22
Note: Slot covers for I/O modules are 1 in. longer than the slot covers for the
main card cage (the Resource Module slot covers). Slot covers for the SRM
slots (for both the I/O and the main card cage) are wider than all the other slot
covers, and are blue in color. Be sure to use the proper cover for the desired
slot.
To install a slot cover over an unused BSR 64000 chassis slot, follow these steps.
1. Place the cover over the slot and align its captive screws with the slots screw
holes, as shown in Figure 8-19.
8-23
48V/DC
Tighten
captive screws
(2 places)
bsr64k050b
Caution: To ensure proper air flow for efficient cooling, Motorola strongly
recommends that all unused slots be covered by a slot cover. Operating the
BSR 64000 without covering unused slots may allow excessive heat to build
up and cause the unit to malfunction.
8-24
Caution: Always install the I/O Module that will accompany a Resorce
Module first, before installing a Resource Module.
1. Connect an antistatic wrist strap to the ESD grounding jack located at the lower
left corner of the chassis front, then put the strap on one of your wrists as shown
in Figure 8-20.
8-25
ESD jack
Front
Wrist strap
bsr64k031
2. Loosen the two captive screws on the slot cover, as shown in Figure 8-21.
8-26
Loosen
captive screws
(2 places)
bsr64k058
8-27
3. Grasp the slot cover by its two captive screw collars, and pull firmly to remove it.
Save the slot cover for reuse.
4. Remove the module from its packaging, and hold it vertically so that you can read
its labeling.
5. Extend the module ejectors outwards, away from the module front panel, as
shown in Figure 8-22.
6. Slide the module into the slot guides, then push the module toward the back of the
chassis until it stops (Figure 8-22).
Slot 6 reserved
for future use
10
11
12
13
14
15
10
11
12
13
14
15
bsr64k070
7. Push the module ejectors inwards toward the front panel as far as they will go, to
seat the module firmly in its midplane connector.
8-28
8. Push the switch actuator up, as shown in Figure 8-22, to apply power to the
module.
Note: The switch actuator cannot be engaged unless the module is properly
seated in its midplane connector, with the ejectors fully pushed in. If you
cannot engage the switch actuator, check the module ejectors to be sure they
are completely pushed inwards.
9. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to allow the module to seat properly in the midplane.
Caution: Always install the I/O Module that will accompany a Resorce
Module first, before installing a Resource Module.
1. Connect an antistatic wrist strap to the ESD grounding jack located at the lower
left corner of the chassis front, then put the strap on one of your wrists as shown
in Figure 8-20.
8-29
ESD jack
Front
Wrist strap
bsr64k031
2. Loosen the two captive screws on the slot cover, as shown in Figure 8-21.
8-30
Loosen
captive screws
(2 places)
bsr64k058
8-31
3. Grasp the slot cover by its two captive screw collars, and pull firmly to remove it.
Save the slot cover for reuse.
4. Remove the module from its packaging, and hold it vertically so that you can read
its labeling.
5. Extend the module ejectors outwards, away from the module front panel, as
shown in Figure 8-22.
6. Slide the module into the slot guides, then push the module toward the back of the
chassis until it stops (Figure 8-22).
Slot 6 reserved
for future use
10
11
12
13
14
15
10
11
12
13
14
15
bsr64k072b
7. Push the module ejectors inwards toward the front panel as far as they will go, to
seat the module firmly in its midplane connector.
8-32
8. Push the switch actuator up, as shown in Figure 8-22, to apply power to the
module.
Note: The switch actuator cannot be engaged unless the module is properly
seated in its midplane connector, with the ejectors fully pushed in. If you
cannot engage the switch actuator, check the module ejectors to be sure they
are completely pushed inwards.
9. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to allow the module to seat properly in the midplane.
Caution: Always install the I/O Module that will accompany a Resorce
Module first, before installing a Resource Module.
1. Connect an antistatic wrist strap to the ESD grounding jack located at the lower
left corner of the chassis front, then put the strap on one of your wrists as shown
in Figure 8-26.
8-33
ESD jack
Front
Wrist strap
bsr64k031
2. Loosen the two captive screws on the slot cover, as shown in Figure 8-27.
8-34
Loosen
captive screws
(2 places)
bsr64k058
3. Grasp the slot cover by its two captive screw collars, and pull firmly to remove it.
Save the slot cover for reuse.
4. Remove the module from its packaging, and hold it vertically so that you can read
its labeling.
5. Extend the module ejectors outwards, away from the module front panel, as
shown in Figure 8-28.
6. Slide the module into the slot guides, then push the module toward the back of the
chassis until it stops (Figure 8-28).
8-35
Slot 6 reserved
for future use
10
11
12
13
14
15
10
11
12
13
14
15
bsr64k071
7. Push the module ejectors inwards toward the front panel as far as they will go, to
seat the module firmly in its midplane connector.
8. Push the switch actuator up, as shown in Figure 8-28, to apply power to the
module.
Note: The switch actuator cannot be engaged unless the module is properly
seated in its midplane connector, with the ejectors fully pushed in. If you
cannot engage the switch actuator, check the module ejectors to be sure they
are completely pushed inwards.
8-36
9. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to allow the module to seat properly in the midplane.
Caution: Always install the I/O Module that will accompany a Resorce
Module first, before installing a Resource Module.
1. Connect an antistatic wrist strap to the ESD grounding jack located at the lower
left corner of the chassis front, then put the strap on one of your wrists as shown
in Figure 8-29.
8-37
ESD jack
Front
Wrist strap
bsr64k031
2. Loosen the two captive screws on the slot cover, as shown in Figure 8-30.
8-38
Loosen
captive screws
(2 places)
bsr64k058
3. Grasp the slot cover by its two captive screw collars, and pull firmly to remove it.
Save the slot cover for reuse.
4. Remove the module from its packaging, and hold it vertically so that you can read
its labeling.
5. Extend the module ejectors outwards, away from the module front panel, as
shown in Figure 8-31.
6. Slide the module into the slot guides, then push the module toward the back of the
chassis until it stops (Figure 8-31)
8-39
.
Slot 6 reserved
for future use
10
11
12
13
14
15
10
11
12
13
14
15
bsr64k082
7. Push the module ejectors inwards toward the front panel as far as they will go, to
seat the module firmly in its midplane connector.
8. Push the switch actuator up, as shown in Figure 8-31, to apply power to the
module.
Note: The switch actuator cannot be engaged unless the module is properly
seated in its midplane connector, with the ejectors fully pushed in. If you
cannot engage the switch actuator, check the module ejectors to be sure they
are completely pushed inwards.
8-40
9. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to allow the module to seat properly in the midplane.
8-41
ESD socket
Rear
48V/DC
Wrist strap
bsr64k032
2. Loosen the two captive screws on the I/O slot cover, as shown in Figure 8-33.
8-42
48V/DC
Loosen
captive screws
(2 places)
bsr64k035b
3. Grasp the slot cover by its two captive screw collars, then pull firmly to remove
it.
Save the slot cover for reuse.
4. Remove the I/O module from its packaging, and hold it vertically so that you can
read its labeling.
5. Slide the module into the slot guides, then push it firmly into the midplane
connector, as shown in Figure 8-34.
8-43
I/O module
installation
48V/DC
15
14
13
12
11
48V/DC
10
bsr64k078
6. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to allow the module to seat properly into the midplane.
7. Connect all the appropriate cables for the DOCSIS 1:4 I/O Module you installed.
8-44
8-45
ESD socket
Rear
48V/DC
Wrist strap
bsr64k032
2. Loosen the two captive screws on the I/O slot cover, as shown in Figure 8-36.
8-46
48V/DC
Loosen
captive screws
(2 places)
bsr64k035b
3. Grasp the slot cover by its two captive screw collars, then pull firmaly to remove
it.
Save the slot cover for reuse.
4. Remove the I/O module from its packaging, and hold it vertically so that you can
read its labeling.
5. Slide the module into the slot guides, then push it firmly into the midplane
connector, as shown in Figure 8-37.
8-47
I/O module
installation
48V/DC
15
14
13
12
11
48V/DC
10
bsr64k074b
6. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to allow the module to seat properly into the midplane.
7. Connect all the appropriate cables for the OC3/OC12 POS I/O Module you
installed.
Note: Laser radiation may be emitted from the aperture ports of SONET I/O
Modules when no cable is connected. Avoid exposure and do not stare into
open apertures.
8-48
ESD socket
Rear
48V/DC
Wrist strap
bsr64k032
8-49
2. Loosen the two captive screws on the I/O slot cover, as shown in Figure 8-39.
48V/DC
Loosen
captive screws
(2 places)
bsr64k035b
3. Grasp the cover by its two captive screw collars, then pull firmly to remove it.
8-50
I/O module
installation
48V/DC
15
14
13
12
11
48V/DC
10
bsr64k073
6. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to allow the module to seat properly into the midplane.
8-51
7. Connect all the appropriate cables for the Gigabit Ethernet I/O Module you
installed.
Note: Laser radiation may be emitted from the aperture ports of SONET I/O
Modules when no cable is connected. Avoid exposure and do not stare into
open apertures.
8-52
ESD socket
Rear
48V/DC
Wrist strap
bsr64k032
2. Loosen the two captive screws on the I/O slot cover, as shown in Figure 8-42.
8-53
48V/DC
Loosen
captive screws
(2 places)
bsr64k035b
3. Grasp the slot cover by its two captive screw collars, then pull firmly to remove
it.
Save the slot cover for reuse.
4. Remove the I/O module from its packaging, and hold it vertically so that you can
read its labeling.
5. Slide the module into the slot guides, then push it firmly into the midplane
connector, as shown in Figure 8-43.
8-54
I/O module
installation
48V/DC
48V/DC
ETHERNET
PORT 0
PORT 7
15
14
13
12
11
10
10/100
ETHERNET I/0
bsr64k083
6. Tighten the captive screws using a Phillips screwdriver. Alternate between screws
when tightening them to allow the module to seat properly into the midplane.
7. Connect all the appropriate cables for the 10/100 I/O Module you installed.
8-55
A
Connector Pinouts
Connector Pinouts
Overview
This appendix provides pinout descriptions for the following physical connectors
found on the BSR 64000 HD Resource and I/O modules.
Pin 5
Pin 9
Pin 1
Pin 6
bsr64k084
A-59
Pin
Number
Name
Description
CD
Carrier Detect
RXD
Receive Data
TXD
Transmit Data
DTR
GND
System Ground
DSR
RTS
Request to Send
CTS
Clear to Send
RI
Ring Indicator
A-60
Connector Pinouts
bsr64k079
Pin
Number
Name
Description
Critical Audible
N.O.
14
Critical Audible
N.C.
Critical Audible
COM
15
Major Audible
N.C.
Major Audible
N.O.
16
Major Audible
COM
Minor Audible
N.O.
17
Minor Audible
N.C.
Minor Audible
COM
18
Critical Visual
N.C.
Critical Visual
N.O.
19
Critical Visual
COM
Major Visual
N.O.
A-61
Pin
Number
Name
Description
20
Major Visual
N.C.
Major Visual
COM
21
Minor Visual
N.C.
Minor Visual
N.O.
22
Minor Visual
COM
10
Not used
Not used
23
Not used
Not used
11
Not used
Not used
24
ACO/LT
ACO/LT Contacts
12
ACO/LT
ACO/LT Contacts
25
External Alarm
13
External Alarm
A-62
Connector Pinouts
Contact 1
Contact 8
bsr64k007B
Contact Number
Description
Not used
Not used
Not used
Not used
A-63
Contact 1
Contact 8
bsr64k007B
A-64
Contact Number
Name
Description
TX+
Transmit Data +
TX-
Transmit Data -
RX+
Receive Data +
n/c
Not used
n/c
Not used
RX-
Receive Data -
n/c
Not used
n/c
Not used
Index
Numbers
10/100 Ethernet I/O modules
connecting network cables to, 5-15
10/100 resource and I/O modules
description, 1-18
A
ACO button, 1-9
Air filter, replacing, 8-19
E
ESD grounding jacks, location of, 4-1
Ethernet port connector
pinouts, A-64
Fan modules
description, 1-5
Backplane
description, 1-4
C
connector pinouts, A-59
console monitor, connecting, 5-6
console port connector
pinouts, A-59
D
DB-9 pin connector, A-59
I
I/O module, field replacement of, 8-7
Installing
10/100 Ethernet resource modules, 8-37
10/100 I/O modules, 8-52
DOCSIS CMTS I/O modules, 8-41
DOCSIS CMTS resource modules, 8-25
Index-1
rack-mounting
attaching mounting brackets, 4-3
preinstallation, 4-1
required cables, 5-1
required tools, for replacing field replaceable
components, 8-2
resource module, field replacement of, 8-2
LED displays
10/100 Ethernet resource module, 7-11
DOCSIS CMTS resource module, 7-5
Gigabit Ethernet resource module, 7-10
OC3/OC12 POS resource module, 7-7
SRM, 7-3
Midplane
description, 1-4
Minor alarm, 7-5
O
OC3/OC12 POS I/O modules
connecting fiber optic cables to, 5-7
OC3/OC12 POS resource and I/O modules
description, 1-14
P
pinouts
console port, A-59
Ethernet port, A-64
Ethernet port connector, A-64
power cables, connecting, 6-4
power entry modules, 6-4
preinstallation
rack-mounting, 4-1
procedure for rack-mounting, 4-3
R
rack mounting
procedures, 4-3
Index-2
S
SRM and SRM I/O modules
description, 1-9