Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
PLAN
START
PLAN
DURATION
ACTUAL
START
ACTUAL
PERCENT
DURATION COMPLETE
24
24
10
10
18
18
23
23
25
25
100%
100%
100%
100%
100%
100%
100%
order 2
Washing & mixing
Spooning
Pre- Heating
Baking
Cooling
Packing
Payment
26
26
14
14
18
18
19
19
27
27
32
32
34
34
100%
100%
100%
100%
100%
100%
100%
order 3
Washing & mixing
Spooning
Pre- Heating
Baking
Cooling
Packing
Payment
16
28
16
28
16
16
21
21
27
27
28
28
36
36
41
43
2
1
41
43
2
1
100%
100%
100%
100%
100%
100%
100%
Actual
% Complete
PERIODS
1
order 1
Plan
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
1 Thruput time
2 Cycle time
24 mins
9 mins
Equation
Thruput time for 1st batch + cycle time * no. of batches
3 24
= 4*60
x= +
249x
+1
= 25 batches
25 batches of cookies we will produced in 4 hours shift
1
order 1
9 10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
46 47 48 49 50
Cutting
Thruput time
Cycle time
WIP
---->
Bending
45 mins
3 mins
=Thruput time/Cycle time
15 units
---->
Rivetting
Given
Alternative
Make all components and assemble in-house
1
2 Buy components and assemble in house
Buy the subassemblies complete, from another
3 manufacturer
Demand
So equation for
In-house Vs Buy & Assemble
Buy & Assemble Vs Out source
Out source Vs In-house
0
10000
11000
12000
13000
14000
15000
Fixed cost
Variable cost
$345,000
$30
$155,000
$45
$76
x
y
z
12666.67 units
5000 units
7500 units
$1,200,000
$1,000,000
$800,000
$600,000
$400,000
$200,000
$0
2000
Chart Title
200,000
000,000
800,000
600,000
400,000
200,000
$0
2000
4000
In-house
6000
8000
10000
12000
14000
outsource
1st BEP
2nd BEP
3rd BEP
Buy&
Assemble
Vs
Outsource
In-house Vs
outsource
In-house Vs
Buy&
Assemble
16000
When we are making 1st frame then thruput time will be 15mins since there will be no WIP
Answer.
1 Thruput time
2 Cycle time
15 mins
6 mins
Steel Frame
ACTIVITY
PLAN
START
PLAN
ACTUAL
DURATION START
Period Highlight 1
ACTUAL
PERCENT
DURATION COMPLETE
15
15
12
12
17
17
10
10
12
12
18
18
12
17
12
17
12
12
16
16
18
18
24
24
100%
100%
100%
100%
100%
100%
0%
100%
100%
100%
100%
0%
100%
100%
Actual
% Complete
PERIODS
Frame1
Cutting
Welding
Finishing
Frame 2
Cutting
Waiting WIP
Welding
Finishing
Frame 3
Cutting
Waiting WIP
Welding
Finishing
Plan
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
95%
1.65
2870
12.5
2
27
0
0
4
0
Safety stock
Av. demand monthly
Re-order point
Target inventory
inventory to be ordered
Suggestion
weeks
lead time
units
units
units
units
units
units
for 2 weeks
Truck load
Lead time
Average Demand
St. deviation of demand
720
1
107
14.6
1.65
= Z * st. deviation demand during lead time
24.09
24
Reorder point
boxes
week
boxes/per week
boxes
boxes
assuming 95% service level
boxes
boxes
boxes
rounded of