Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
A Project Study
Presented to the Faculty of the
College of Engineering and Technical Department
Manuel S. Enverga University Foundation
University Site, Lucena City
by
Marcial O. Nonato
March 2016
Approval Sheet
Member
Member
Dr. Guillermo M. Rago, Jr.
Chairperson
Accepted in partial fulfillment of the requirements for the degree Bachelor of Science in Electrical
Engineering (ETEEAP).
March 2016
Date
Acknowledgement
This project study will not be in possible without the help my adviser, Engr. Evangeline
Constantino; Mark Nel Inojosa for helping me in selecting all the materials specifications used
for the prototype; my mentor, Engr. Charlyn Ong; my friend, Leo Santiago, who is always giving
me an encouragement; and my engineering math tutor, Engr. Mark Manuguid.
Also, I am very thankful to my family who are always there to support me. Leilani MagoNonato, my wife, for the moral and financial support; the staffs professors, and officials of the
Manuel S. Enverga University Foundation and the College of Engineering; and above all to God,
our High Almighty Creator for the intelligence and strength He has showered upon me.
Again, my extended gratitude to all of you!
The Author
Dedication
I would like to dedicate this humble piece of work primarily to
my family who have been the source of my inspirations:
My father,
GABRIEL G. NONATO SR;
My mother,
GLORIA OLIVA-NONATO;
My wife,
LEILANI MAGO-NONATO;
My sons,
WREN JABIR, NIKKUS RAPHAEL, ELIYAN MOM; and
To all my brothers, sister and friend who are very supportive to me
-Marcial O. Nonato
Table of Contents
Page
Title Page
Approval Sheet
Acknowledgement
Dedication
Table of Contents
List of Tables
List of Figures
Abstract
Unit I - Introduction
10
11
Objectives of Study
11
Conceptual Framework
12
13
13
Definition of Terms
14
Acronyms
14
16
23
Research Design
23
Research Environment
23
Procedures
24
Design Concept
26
28
28
30
Block diagram
30
Flow chart
31
Circuit Design
33
Prototype Fabrication
38
41
Project Timeline
42
Evaluation
45
Summary Findings
47
49
Conclusions
49
Recommendations
50
References
51
Appendices
59
53
Parts of Regulator
56
57
58
Curriculum Vitae
60
List of Tables
Table No.
Title
Page
26
42
43
47
47
List of Figures
Figure No.
Title
Page
Conceptual Paradigm
12
29
29
Block Diagram
31
System Flowchart
32
33
33
39
39
10
Soldering procedures
40
11
40
12
41
13
Final output
41
14
PERT/CPM
51
15
Working prototype
52
Abstract
Marcial O. Nonato, Electrical Back-up System Design for Critical Loads of M/V Stim
Star Angola, Unpublished project paper for the Degree in Bachelor of Science in Electrical
Engineering under the Expanded Tertiary Equivalency and Accreditation Program (ETEEAP),
College of Engineering, Manuel S. Enverga University Foundation, March 2016.
Today, most ships and vessels suffer electrical problems in particular to supporting
critical loads such as navigation system, lightings, communication apparatus, air-conditioning
and galley equipment.
The M/V Stim Star Angola vessel, as an international well stimulator for different oil
fields servicing in Angola, has encountered issues such as grounding in its lower deck due to
flooding that affect the main generators. Aside from that, the vessels electrical system is
complex and not well-ordered.
In this project, a prototype of the stand-by alternating generator (alternator) employed in
the electrical back-up system was designed to produce an output voltage of 14-V to supply the
critical loads. A schematic diagram of the regulator IC was also designed and carefully analyzed
to fit the designed system of the prototype. All materials and components were selected to
conform with the Philippine Electrical Code provisions and standards.
Prototype testing confirmed that a working prototype was fabricated, which accurately
produced an input voltage in accordance with the designed alternator. All representing critical
loads of the prototype were correctly supplied and activated in normal operation when the
alternator was turned on. Survey results by technical respondents, comprised of 11 technicians
and 6 engineers, was tabulated and analyzed to evaluate the functionality and reliability the
proposed electrical back-up system which reflected a highly commended test performance.
Keywords: Alternators, critical loads, electrical back-up system, generators, power systems
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Unit I
Introduction
Background of the study
An efficient and a well-managed electrical back-up system is one of the major
components to support critical loads in most ships and vessels. This keeps navigation system,
lightings, communication apparatus, air-conditioning and galley equipment in normal operation
whenever unexpected incidents occur.
For the M/V Stim Star Angola vessel, where the electrical system is likely complex and
sophisticated, a stand-by generator is primarily essential. This is in particular to previously
encountered cases such as grounding in the lower deck of the vessel due to flooding that affect
the main generators. When the generators are shut down, no electrical back-up system is utilized
to keep the power of the critical loads on. Thus, an electrical back-up system design is highlyneeded to address the issue.
The power that supports M/V Stim Star Angola is produced by the generators. The
generators were driven by an engine powered by a diesel fuel. A single generator can power all
the auxiliary equipment such as hydraulic pumps for stimulation of oil wells. Generation of
electricity uses fuel which means that when more electricity is consumed, more fuel is burnt.
M/V Stim Star Angola Well Stimulation Vessel is an international well stimulator for
different oil fields servicing in Angola. It has different main machineries comprised of ten (10)
pumps and 100 hp motors and three (3) 1200 kVA AC generators. The generators were operated
by a C32 Caterpillar Diesel Engine at a maximum speed of 2300 rpm and normal operating
speed of 1900 rpm. At normal operating speed, the vessel consumes 71.37 gal/hr.
The average daily power consumption of the vessel is 500 hp and a single GE AC
generator produces 1608 hp enough to power all the 500 hp required.
M/V Stim Star Angola suffers from low power supply due to the powering of the
stimulation operation. At the same time, the existing electrical system cannot sustain the power
requirements of the navigation system, lightings, and other critical loads.
Therefore, an electrical back-up system design should be employed in order to support
the power requirements. This will also keep the power of the critical loads and the vessel in
normal operation.
Objectives of the study
The general objective of the study is to design and develop an electrical back-up system
that will support the critical loads of M/V Stim Star Angola Well Stimulation Vessel.
Specifically, the research sought to accomplish the following objectives:
1. to design an electrical back-up system for critical loads;
2. to design a circuit of the designed electrical back-up system;
3. to fabricate a prototype of the designed back-up system; and
4. to evaluate the prototype in terms of functionality and reliability.
Conceptual Framework
The framework shown in Figure 1 serves as a guide of the researcher to accomplish the
objectives of the study. The knowledge requirements must be at least an understanding of the
present electrical system of the M/V Stim Star Angola Well Stimulation Vessel as well as its
present structure and layout. The researcher must also have a wide background on existing
electrical back-up systems that are widely-used for most ships and vessels.
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12
KNOWLEDGE REQUIREMENTS
Present electrical system of
the vessel.
Knowledge on the structure
and layout of the vessel.
Background of the existing
electrical back-up systems
that are widely-used for most
vessels.
Existing issues and concerns
due to the complex electrical
layout.
HARDWARE REQUIREMENTS
Expertise on critical loads
Characteristics of different
equipment using electricity
PROCESS
DATA GATHERING AND
ANALYSIS
ELECTRICAL BACK-UP SYSTEM
DESIGN
CIRCUIT DESIGN
PROTOTYPE FABRICATION
TESTING AND EVALUATION
INPUT
Figure 1. Conceptual Paradigm of the study
ELECTRICAL BACK-UP
SYSTEM PROTOTYPE
FOR CRITICAL LOADS
OUTPUT
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14
next chapters of this paper. The loads presented herein include navigation area, air-conditioned
motor, lightning outlets, and convenience outlet.
In designing the system, the researcher will base the computation and gather the
necessary data in the present electrical system of the vessel. However, since this is a prototype
and a preliminary design, no actual installation will be done unless otherwise approved by the
management.
Definition of Terms
Since there are unfamiliar terms used in this study, the researcher has provided the list of
terminologies with their corresponding meaning:
AC generator is a machine that converts mechanical energy to electrical energy with an
output of alternating current. An AC generator was used to power the auxiliary equipment of the
STIM STAR Stimulation Vessel like the motors to power the pump.
AC motors are machines that convert electrical energy to mechanical energy using
alternating current. AC motors were used to power the crane and hydraulic pumps of the STIM
STAR Stimulation Vessel.
Chemical pump is a machine that increases the pressure of fluids. Hydraulic pumps were
powered by an AC motor. Hydraulic pump was used to unreel flexible pipes and for mixing of
chemicals.
Diesel Engine is an engine or machine that uses diesel fuel for operation. The diesel
engine in the STIM STAR Stimulation Vessel used to power the AC generator.
Stimulation is to make something more active. The STIM STAR Stimulation Vessel
stimulates oil wells with reduction of oil production.
Acronyms
Alternator
Alternating Generator
C32
Caterpillar 32
GE
General Electric
M/V
Marine Vessel
RPM
STIM
Stimulation
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Unit II
Review of related studies and literature
This unit will give an overview of the relation of the Electrical Engineering studies and
other researches, the new technological developments on stand-by generators and electrical
systems, and the technical standards and considerations for this project. This will also provide
the benefit of the proposed project not only to the M/V Stim Star Angola Well Stimulation
Vessel, but to other ships and vessels as well.
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handled because there are no sliding contacts and the whole output circuit is continuously
insulated.
Generator Reliability. According to Belati (2014), in order to improve generator
reliability, manufacturers pay particular attention to known problem areas based on in service
generator experience. The new designs strive for a high level of reliability and availability based
on the problems that have caused down time on older designs. In addition, the reliability of the
product is improved through design simplification and standardization.
Generator Design and Construction. There are two main components in the generator,
the rotor and the stator (Mohd, 2014). The generator must also have a source of DC current to
magnetize the rotor, called the exciter. The generator may have several components and
subsystems, depending on its particular features.
The primary component of this electrical back-up system is a stand-by generator that
would power all the critical loads when power shutdown occurs. Hence, the topics presented
above are mainly important to be able to identify the basic operation and function of generators
which will then be employed in the prototype.
Critical loads
According to Forbes (2008), a number of mission critical processes rely on the
continuous operation of essential equipment. If this critical equipment fails, the process can shut
down with consequent financial losses. Advanced monitoring of key equipment can provide
advanced warning of impending problems. These can then be attended to before an unscheduled
breakdown occurs. This paper will examine how advanced monitoring of large electrical loads
can be performed. Two case studies will be presented to illustrate how measurements are taken
and data is analyzed to determine if equipment is operating optimally.
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Wang and Gao (2011) state that machine condition monitoring and fault diagnostics can
be defined as the field of technical activity in which selected physical parameters, associated
with machinery operation, are observed for the purpose of determining machinery integrity.
Most equipment is required to operate within a relatively close set of limits. These limits, or
operating conditions, are designed to allow for safe operation and to ensure design specifications
are not exceeded. They are usually set to optimize product quality and throughput without
overstressing the equipment. The main reason for employing advanced monitoring and fault
diagnostics is to generate accurate, quantitative information on the present condition of the
equipment. Advanced monitoring can provide measurement detail which gives more confident
and realistic expectations regarding equipment performance.
Additionally, Cousins (2010) explains that costs of downtime critical electrical loads are
central to the continued operation of the plant and process. When this equipment fails, the
process is interrupted and large financial losses can occur due to production loss, damaged
equipment, increased maintenance spending and hidden costs such as product recalls. While it is
unrealistic for equipment to operate continuously without any failures, it is possible to schedule
downtime to attend to any potential problems when convenient. Backup or standby equipment
can be brought into service during this period to minimize any disruption to the process.
In difficult financial times, the implementation of real-time equipment monitoring
solutions can maximize plant performance and availability to provide the greatest revenue for the
lowest possible operating expenditure.
The topics expounded above will assist the researcher to better understand critical loads
and develop a prototype that would help prevent their failures to maximize performance and
availability, improve critical load performance with predictive fault detection, and reduce
operational and maintenance costs.
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communications and other critical on-board equipment, to maintain essential function and safety
of the ship. Depending on the type and size of cargo and ship, hoteling time can range from
several hours to several days. It should be noted that the use of shore-power does not completely
eliminate the air emissions because steam generated by the on-board boiler is still needed for
ships operation at berth. Air emissions are generated from operation of the on-board boiler.
However, the use of shore-side power does eliminate the need to run the auxiliary
engines and eliminates air emissions associated with the burning of marine fuels at berth. The
actual emissions reduced depend on the type of engine and engine technology, and the type of
fuel that is being burned.
Another paper about shore-side electricity for ships (Belati, 2008) claims that sea
transport has some obvious environmental benefits compared to land-based transport modes,
including the small needs for infrastructure, low barrier and congestion effects, and low noise
pollution. One measure aimed at reducing ship emissions in ports is to provide ships in ports
with shore-side electricity. The purpose of the study was to investigate the practicalities, costs
and benefits of switching from onboard ship generated electricity to shore-side electricity
connections, and also to investigate for which type of sea transport systems such measure may be
relevant.
Furthermore, the direct cost for onboard generating of electricity has been compared to
the costs of supplying power from the shore-side electricity system. Onboard power has been
calculated for two types of diesel electric generation: the burning of Heavy Fuel Oil (HFO) and
the burning of Marine Gas Oil (MGO). Today, three commercial shipping lines operating the
North Sea are using shore power connections in ports. Some more vessels, such as the Stena
The related studies and literature presented above were very vital for the researcher to
conceptualize the design of the project for grounding and safety of ships and vessels. The inputs
obtained from each references were very significant as these helped the researcher apply the
technicalities and engineering aspects of the proposed electrical back-up system.
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Unit III
Methods and Procedures
This unit presents the methods and procedures utilized for this project. This will discuss
the relevant parameters used for the design, development, and evaluation of the proposed
electrical back-up system design for critical loads of M/V Stim Star Angola vessel. Analysis of
data gathered as well as computation and other technical considerations will be provided in order
to meet the requirements for the proposed system.
Research Design
This study was a research and development project. It is a technical work undertaken
systematically to broaden the knowledge on electrical back-up system. Researching was the first
part of the study in which the researcher did an extensive exploration about the vessel to be
studied, its existing electrical layout, and an analysis of other existing vessel that used stand-by
generators for supporting critical loads.
Parameters were identified and examined. Essential literatures and readings were
assessed and included for the sake of the reader to have additional knowledge of the study. The
study was a development project because it was intended to improve the existing electrical
system of M/V Stim Star Angola vessel. A prototype was made through the suggested processes
and presented by the researcher to propose the project. Therefore, it was indeed a research and
development project due to the fact that the study itself aimed to make an enhancement in the
present electrical system of the vessel.
Research Environment
A systematic method was employed in order to make this project design successful. A span
of almost two (2) semesters from June 2015 to February 2016 was used by the researcher in
order to finish the study.
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In order to meet the requirements for the design, computations, and fabrication process of the
proposed electrical system, the researcher decided to mainly conduct most of the analysis inside
the M/V Stim Star Stimulation Vessel.
The researcher search for the necessary information of the vessel through extensively
studying its current electrical system. This electrical system is powering almost all the equipment
and other departments like the vessels control system, air-conditioning and lightings that is why
it is very important to have a thorough analysis of the existing electrical layout.
Procedures
Data gathering and analysis. The use of the e-thesis, internet, books, e-books,
instructional materials from EE professors and PDFs were done by the student researcher so as
to gather sufficient and relevant data in particular to achieving the objectives of the project.
These articles and studies about electrical system design served as the main sources of theoretical
and conceptual design.
In addition, knowledge and learning from the previous discussions on electrical
engineering were added to the data, information, discussion, mathematical computation, and
analysis presented in this study.
The existing electrical system layout of M/V Stim Star Angola Vessel was also gathered
and analyzed to identify the connections of the loads to be supplied by the stand-by generator.
Electrical back-up system design. Accumulation of the modules that are to be used and
critically investigating them based on their specifications were done in this stage.
Designation of the proposed back-up system and the stand-by generator to be installed
with the consideration of the critical loads were also used to develop the block diagram. The
design includes the optimization of the number of generators or diesel engine to be operated in
25
stand-by mode. The system design also includes the wiring system and location of the equipment
being designed. Preparation of the system flowchart was also done.
Circuit design. The schematic of the back-up system should coincide with the proper
computation of the total power rating of the critical loads to be supported by the back-up system.
In this stage, the analysis of the schematic diagram of the prototype was executed. This
included the sketch of the diagram and the electric and electronic components that were used. It
also discussed the different computations made for the stability of the device such as the
generators rating and critical loads. PEC conformance was also observed during this stage.
Prototype Fabrication. Performing the fabrication processes used such layouting,
etching (if necessary), soldering of components and system assembly with casing. The designed
layout of the back-up system was also fabricated with the use of the selected materials and
components. Then, the final output of electrical back-up system prototype was directed for
testing and evaluation.
Evaluation. The prototype was tested in order to validate its functionality and reliability
as a proposed electrical back-up system design for Critical Loads of M/V Stim Star Angola.
The researcher asked the help of the technical experts who evaluated the prototype in
finding how usable and reliable it is. A total of 17 technical respondents, composed of 11
certified technicians and 6 electrical engineers evaluated the system according to three different
criteria. The system was then tested in front of the respondents to view the actual set up of the
prototype. A modified Likert scale in Table 1 was used to analyze and interpret the results. The
weighted mean was computed using the formula:
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where,
WM = Weighted Mean
fn = number of responses
F = total number of respondents
Table 1
Modified Likert Scale
Design Concepts
Fundamental knowledge in Electrical Engineering subjects was very vital for the
research, analysis and development of the project. The technical and theoretical capabilities and
work skills and potential of the researcher also helped a lot in the total output of the project.
Related subjects include circuit theory which helped on the selection of electronics
components and electrical parameters such as voltage, power, and current rating; AC generators
which provided the researcher the initial knowledge on the analysis of the existing electrical
back-up system design of the vessel; and power generation which supplied the basic principle on
how to support the critical loads.
Moreover, the inputs learned from electrical system design and wiring helped in
conceptualizing the layout for this proposed system. Since the vessel is equipped with several
electrically-powered devices and units, the researcher was able to identify the power
considerations to be supplied to the critical loads.
It should be pointed out that mathematical computations were also vital to complete the
system design. The computed values were used to develop an efficient and well-managed
electrical back-up system for critical loads of M/V Stim Star Angola vessel.
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Unit IV
Results and Discussion
This will supply readers the furthermost discussion on the proposed electrical back-up
system design for critical loads of M/V Stim Star Angola vessel. Results, analyses, detailed
computation, and other technical considerations will be presented to enhance the readers
knowledge of the project. Cost estimates and program of works will also be discussed to ensure
that the project is beneficial as well as economical.
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Figure 2. Physical structure of M/V Stim Star Angola Well Stimulation Vessel
Analysis of the Existing Electrical Distribution. The vessel has two shaft generators
and two auxiliary generators that are supported by two switch boards. Shaft generators are
connected to separate bus bars, connected with BT4 as shown in the Figure 3. It is also presented
in the figure that the two bus bars (or switchboards) are connected with two link breakers.
30
The generators can be started and stopped from the operator menu by clicking direct on
the engine. Each generator breaker, tiebreakers, and link breakers between shaft and auxiliary
switchboard has synchroniser. It is only possible to close breakers manually from the integrated
automation system (IAS) when you have deadbus on one of the sides of the breaker.
Auxiliary generators DG1 and DG2 are the generators to be continuously running in
parallel. Shaft generators can be running in short time parallel. There will be no load sharing
between the generators.
The shaft generators could be used in normal for power generation of electrical power
distribution. The shaft generators should only be used when scana is locked. When FiFi pumps
are used, there may be necessary to reserve power to avoid overloading the diesel.
M/V Stim Star Angola suffers from low power supply due to the powering of the
stimulation operation. At the same time, the existing electrical system cannot sustain the power
requirements of the navigation system, lightings, and other critical loads.
Therefore, an electrical back-up system design should be employed in order to support
the power requirements. This will also keep the power of the critical loads and the vessel in
normal operation.
Electrical Back-up System Design
The proposed system will utilize a 60-Hz, 14-V centralized back-up generator to support
the loads to be shown in the prototype design.
Block Diagram. Since the researcher has delimited the loads to navigation area, airconditioned motor, lightning outlets, and convenience outlet, the connection of the centralized
back-up generator will be easily employed in this system. A backup generator is required as the
central component of the proposed system as shown in Figure 4.
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Installation of the generator is needed to provide emergency power to support the critical
loads in the event of power failure and outage.
If approved, the proposed 250 kilowatt (kW) generator will be housed within a new 13
metre (m) by 17 m fenced area. Installation of the generator and associated facilities will be
within the boundaries of the approved site located in M/V Stim Star Angola Well Stimulation
Vessel. Due to the small size of the generator and infrequent usage, no environmental impacts
are anticipated.
Navigation
Area
Lightning
Outlets
BACK-UP
GENERATOR
AirConditioned
Motor
Convenience
Outlet
32
the fan for the air-conditioned motor, pilot lights for the lightning outlets and navigation areas,
and the outlet for the convenience units.
The process flow of the prototype is designed in accordance with the need to operate the
critical loads using a centralized alternator. Each component was utilized to correctly operate in
the system.
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alternator; as the regulators are a self-oscillating type this frequency depends on the whole
system parameter set including the alternator characteristics.
The main features of voltage regulator to the prototype are: low side field driver, thermal
protection, field short circuit protection, protected diagnostic lamp driver, protected high side
relay driver, complex diagnostics, load response control, DFM output.
Design Computations. The design computations include the design factors that are
considered to attain the design. The following computations are given below:
Determination of Total Load. In order to determine the total critical load power to be
supported by the proposed electrical backup system, the researcher has calculated the power
requirements for each of the main areas of the vessel to be supported by the back-up system. This
includes the navigation area, air-conditioned motor, lightning outlets, and convenience outlet.
The materials used for electrical machines, switchgear cables and other equipment shall
be resistant to sea air containing moisture and salt, seawater and oil vapours. They shall not be
hygroscopic and shall be flame-retardant and self-extinguishing.
If the vessel is subdivided into main fire zones, at least two electric circuits, each of them
with its own supply cable shall be provided for the lighting in each main fire zone. One circuit
may be supplied from the emergency switchboard if this is continuously supplied. The supply
cables shall be so arranged that in the event of a fire in one main fire zone the lighting is
maintained in the other zones.
Lightning Outlets. The lightning outlet computation is presented below:
Anchor Light .25/hour X 10 hours = 2.5 amps/night
Adler Barber Cold Plate Refrigerator & Freezer
6 amps/hour X 24 hours = 144 amps/day
35
theoretically it cycles on & off, which it does, but it still seems to take between
120 150 amps a day
Bilge Pump: 3 amps/hour X 5 minutes + .25/day
Sensibulb LED Interior Lights:
avg 3 lights on for 3 hours each = .20 amps/hour X 9 = 2 amps/day
Navigation System. For the navigation system, the computation are as follows:
6 amps transmit/ .5 amps receive 12 hours
6 amps + 10 minutes talk time = 1 amp = 7 amps total
SSB Radio: 1 hour receive @ 3 amps/10 minutes
talk time @ 30 amps = 8 amps total
NOTE: Both radios are different based on whether were using low power or high
power, these are just guesstimate averages
Convenience system. To determine the average current to be supplied for the convenience
system, we have:
Coffee Pot: 6 cups of coffee 3 amps each (including the inverter) = 18 amps
Cabin Fans: 2 amps/hour X 2 hours each or 4 hours = 8 amps
obviously if its hot and we run the pullman berth fan all night we use 20 amps,
we probably need to replace these fans with more energy efficient fans.
Laptop Computer: 2 hours/day 5 amps/hour = 10 amps
Printer: 10 minutes/day at .35/hour
Charging Stuff (from phones to drills to handheld VHFs etc):
5 amps/day average
Therefore, an average of over 200 amps a day will be supported by the electrical back-up
system.
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the grounded conductor, and is designed so that no pole can operate independently; and (2)
where required by 4.30.3.6 or 4.30.3.7 for motor overload protection.
Another conformed article is 2.40.2.4 which talked about the change in size of grounded
conductor. Where a change occurs in the size of the ungrounded conductor, a similar change
shall be permitted to be made in the size of the grounded conductor.
Enclosure design considerations. When the device is fabricated, the enclosures has
conformed with article 2.40.3 which generally assumed that protection from physical damage is
when overcurrent devices shall be protected from physical damage by one of the following: (1)
Installation in enclosures, cabinets, cutout boxes, or equipment assemblies, and (2) Mounting on
open-type switchboards, panel boards, or control boards that are in rooms or enclosures free from
dampness and easily ignitable material and are accessible only to qualified personnel.
Prototype Fabrication
In this stage, the selection of necessary materials and components were done. To
fabricate the prototype, the following considerations and procedures were also performed.
Specification of components. These are the components used in the fabrication of the
prototype including the specifications of each component.
Pilot lights. Ten pieces of light indicating devices were used with a voltage rating at 12 V
and current rating at 25 mA.
Ammeter. Two DC ammeters were used to read the ampere values of the pilot lights with
a maximum reading of 10 A. The main ammeter, on the other hand is rated 30 A.
Voltmeter. A 30-V DC voltmeter was also utilized to read the voltage measurement
flowing in the prototypes circuit.
Fan. A brushless motor fan was used to represent as the air conditioning unit of the
prototype. It operated a 12 V DC and 0.80 A voltage and current ratings.
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Regulator IC. A regulator IC L9407F was used to produce a regulated output voltage of
12 V with an input voltage of 14 V.
Rectifier. A IN4007 diode serves as the rectifying component of the prototype operated at
a power rating of 3 watts.
Prototype fabrication process. The connection and assembly process in completing the
prototype is presented below:
(b)
(c)
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Holes were created and the two ammeters, one voltmeter and the loads were placed as
shown in Figures 9 (b) and 9 (c). The loads and measuring devices were then wired according to
the diagram. Seating of the lights together with the ammeters into the board was followed.
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auxiliary components such as the 1-HP Motor, Pilot LED lights, 2-Gang Convenience Outlet,
and Brushless DC Fan as these represented the critical load models.
An ammeter and a voltmeter were utilized to measure the current and voltage output,
respectively. The whiteboard and marine wood were used to create the platform of the prototype.
Table 2
Cost Estimate and Bill of Materials
Alternator
UNIT
PRICE
4,000.00
NUMBER OF
ITEMS
1
TOTAL
PRICE
4,000.00
IC Alternator Regulator
450.00
4500.00
1-HP Motor
2000.00
200.00
120.00
10
1200.00
35.00
35.00
Brushless DC Fan
350.00
350.00
Terminal Block
80.00
80.00
Ammeter
300.00
900.00
Voltmeter
300.00
360.00
Wires
50.00
600.00
Whiteboard
375.00
350.00
Marine Wood
200.00
400.00
ITEM NAME
Total Price:
9,940.00
Project Timeline
Table 3 indicates the project timeline of the study. As stated the project started with the
conceptualization of the project study. It was followed by the data gathering about electrical
back-up systems and relevant local and foreign studies. The prototype was introduced by the
process circuit and system designing.
It was finished with troubleshooting, testing and validation. The timeline was ended with
finalizing the cost of the project.
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Table 3
Timeline of the project
PATH
ACTIVITY DESCRIPTION
DURATION
Data Gathering
Documentation
14
Lay-outing of Components
10
14
Final Revisions
10
Evaluation
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Figure 14 shows the PERT/CPM diagram of the entire project study. The identified
critical path was 114 days. These one hundred fourteen (114) days were composed of Project
Study Conceptualization, Data Gathering, Circuit and System Designing, Lay-outing, Soldering
of Electrical Components, Assembly of System Elements, Fabricating Electrical Back-up System
Design, Troubleshooting, Testing and Validation, Evaluation and Project Study Successfully
Completed.
Evaluation
To evaluate the prototypes performance and its function and reliability, the following
evaluation measures were done.
Prototype Testing. The prototype was tested in order to validate its functionality and
reliability as a proposed electrical back-up system design for Critical Loads of M/V Stim Star
Angola.
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Survey Results. The researchers sought the help of the technical experts who evaluated
the prototype in finding how usable, and reliable it was. A total of 17 technical respondents,
composed of 11 certified technicians and 6 electrical engineers, were asked to evaluate the
system according to the different criteria.
The system was tested in front of the respondents to view the actual set up of the
prototype. Modified Likert scale was used to analyze the results.
Functionality Survey Results. A total of 13 experts confirmed that the alternating
generator exactly produces electrical energy to operate the prototype and support the loads as
shown in Table 4. In addition, 15 of them strongly said that the system performs as a back-up
electrical structure of the loads of the prototype since this provides an accurate voltage and
current values as strongly attested by 14 of the experts.
Lastly, strongly 16 justified that the system operates in an efficient manner in terms of
power consumption. Functionality test results showed that a prototype, using an alternating
generator, employed in the electrical back-up system has been successfully constructed.
Reliability Survey Results. Reliability survey results, on the other hand, confirmed that
the layout plans employed in the electrical back-up system of the prototype made the device to
respond correctly for long-term usage as strongly attested by 14 of the technical respondents as
presented in Table 5.
This is also strongly true for the 16 respondents who proved that the system responds as
an electrical back-up system with 12 of them strongly justifying that the device is designed to
last for long term use. Also, 11 respondents strongly agreed that the system design supports
modifications or upgrades for additional features of the prototype.
The survey indicates that the prototype is working properly as designed. The positive
feedback from the respondents clearly showed that it met the criteria on how should it function.
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Table 4
Summary of functionality survey results
Strongly
Agree
(5)
Agree
(4)
Uncertain
(3)
Moderately
Agree (2)
Total
Total
Total
Total
Disagree
(1)
Total
Weighted
Mean
13
4.7647
15
4.8823
4.8235
14
16
4.9412
Strongly
Agree
(5)
Total
Agree
(4)
Total
Uncertain
(3)
Total
Moderately
Agree (2)
Total
Disagree
(1)
Total
16
4.9418
12
4.6471
16
4.9412
11
4.706
Table 5
Summary of reliability survey results
1.
2.
3.
4.
Weighted
Mean
Summary of Findings
After all the results and analyses were discussed, the following findings were deduced:
1. Electrical back-up system considered the use of an alternating generator (alternator) as
the central device of the system. The main factor considered in the alternator design is the
number of windings needed for the generator to produce a 14-V voltage output.
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2. In designing the circuit, the total load to be supported by the prototype was determined
and calculated. Also, the schematic diagrams of the regulator IC and the alternator were
given prior attentions before completing the circuitry of the prototype.
3. During the fabrication of the prototype, proper safety and grounding was observed. Most
of the design computations were based on the theories and concepts of electrical
engineering while the technical considerations were in accordance with the standards and
provisions of the Philippine Electrical Code.
4. Testing results showed that the stand-by alternating generator to be employed in the
electrical back-up system has been successfully designed. Reliability survey results on
the other hand confirmed that the layout plan correctly is employed in the prototype
design while functionality survey results justified that the system operates in an efficient
manner in terms of power consumption. Among all the parameters tested, the highest
obtained mean was 4.94 confirming that the system responds as an electrical back-up
system.
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Unit V
Conclusions and Recommendations
This presents the deduced analysis of the results and findings of the study with reference
to the objectives of the proposed electrical back-up system. This will also offer the
generalizations obtained regarding the project study and further recommendations made by the
research proponent.
Conclusions
Generally, the researcher has concluded that:
1. The electrical back-up system was able to support the critical loads represented in the
prototype such as navigation area, air-conditioned motor, lightning outlets, and
convenience outlet. Hence, it is feasible to utilize the proposed electrical back-up system
as this will sustain the power requirements of the critical loads of the prototype.
2. The designed circuit has utilized a centralized back-up generator which generates a 14-V
voltage output. This was used to provide power to the loads when power interruption and
failure occurred. Also, a stand-by alternating generator to be employed in the electrical
back-up system was successfully designed.
3. The fabricated prototype has observed proper safety and grounding as mandated by the
Philippine Electrical Code. Material specifications were also correctly selected in order to
operate the prototype according to its purpose and function.
4. Testing results showed that back-up generator performed its significant task to power the
loads for the electrical back-up system prototype. Survey results confirmed that the
overall performance of the prototype in terms of functionality and reliability was highly
commended.
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Recommendations
To further improve the utilization of the prototype, the following recommendations were
presented:
1. Higher voltage output values of the alternating generator and more types of critical loads
must be utilized in order to determine if the prototype can accurately and efficiently
function as an electrical back-up system. This is also to maximize the use of the proposed
electrical back-up system.
2. The researcher also recommends providing an additional feature such as a centralized
monitoring system that will monitor the operation of the electrical back-up system
prototype.
3. The researcher also suggests to consider, in further prototype design, the type of
generator used and the location and any required enclosures. This will enhance the
flexibility of the prototype for other types of applications as an electrical back-up system.
4. For future researchers, the number of phases and power factor should also be considered
in order to accommodate other types of critical loads such as three-phase equipment and
devices. Controls and related switchgear of the generator must also be added to further
increase the durability and usage of the prototype.
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References
Belati, E. (2014). Sensitivity Analysis Applied to Nodal Technical Losses Evaluation in Power
Transmission Systems. Int Trans Electrical Energy System, 24: pages 17885
Costa, G. (2008). Transmission loss allocation based on optimal power flow and
sensitivity analysis. Int J Electr Power Energy System, pages 291-296
Cousins, T. (2010). Advanced Monitoring of Critical Electrical Loads. TLC Engineering
Solutions Prioritized Backup Power System, pages 2-10
Engelhardt, S. (2011). Reactive power capability of Wind Turbines Based on Doubly Fed
Induction Generators. IEEE Trans Energy Convers, 26: pages 36472
Forbes, H. (2008). Wireless Condition Monitoring Arrives (and Just in Time), Power
Engineering. A. Sumper, A. Baggini (2012), Electrical Energy Efficiency, 5-22
Kiameh, P. (2013). Electrical Equipment Handbook: Troubleshooting and Maintenance.
McGraw-Hill Professional
Kruckenberg, J. (2015). Texas Instruments Analog Design. The Ohio State University
Short-Side Electricity, Retrieved from http://www.mariterm.se/download/
Lund, T., Srensen, P., Eek, J. (2009). Reactive Power Capability of a Wind Turbine With
Doubly Fed Induction Generator. Wind Energy, 10th Edition, pages 37994
Mechefske, C. K. (2010). Machine Condition Monitoring and Fault Diagnostics, Vibration
and ShockHandbook. CRC Press, Boca Raton, 23-35
Murari, A. (2014). Study of Transmission System With Wind Power Control and
Optimal Reactive Power Flow. Przeglad Elektrotech
Mohd, M. and Adbdul, M.H. (2004). Basic Design Aspects of Micro Hydropower Plant and its
Potential Development. IEEE Publication 2004 Edition
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Rosa, W., Belati, E. (2014). First-Order sensitivity Applied in Power Distribution System.
Przeglad Elektrotechniczny; page 7
Slootweg, J.G., Polinder, H., Kling, W.L. (2010). Dynamic modelling of a wind turbine with
doubly fed induction generator. Power Engineering Society Summer Meeting, Vol. 1;
page 6449
Wang, L. and Gao, R. X.(2011). Condition Monitoring and Control of Intelligent Manufacturing.
Springer-Verlag, London, 12-159
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Appendices
Appendix A
Sample Survey Questionnaire for Evaluation
MANUEL S. ENVERGA UNIVERSITY FOUNDATION
A Proposed Electrical Back-up System Design for Critical Loads of M/V Stim Star Angola
I. Demographic Profile:
Name:
Date:
Profession:
Engineer
Technician
II. Please evaluate the prototype according to the following criteria. Kindly put a check on
the space provided for your answer.
Functionality Questions:
1. The alternating generator exactly produce electrical energy to operate the prototype.
1.
2.
3.
4.
Very Effective
Effective
Moderately Effective
Not Effective
2. The system perform as a back-up electrical structure of the loads of the prototype.
1.
2.
3.
4.
Strongly Agree
Agree
Moderately Agree
Disagree
1. Strongly Agree
and current values.
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2. Agree
-It is a reliable device that determines a change in
current and voltage values.
3. Moderately Agree
4. Disagree
Reliability Questions:
1. The system operate in an efficient manner in terms of power consumption.
1.
2.
3.
4.
Strongly Agree
Agree
Moderately Agree
Disagree
2. Agree
3. Moderately Agree
4. Disagree
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Strongly Agree
Agree
Moderately Agree
Disagree
Summary: What are the necessary measures offered by the respondents to improve the
Quality/Effectiveness of this prototype?
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Appendix B
Parts of Regulator
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Appendix C
Sample Regulator Specifications
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Appendix D
Alternator Data Sheet
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Curriculum Vitae
Career History
2012 to 2015
Halliburton Angola
Electronic Technician ll
M/V Stim Star Angola
2006 to 2012
Halliburton Qatar
Electronic Technician l
M/V Halliburton 301
M/V Falcon Tide
2004 to 2005
1998 to 2004
1992 to 1997
Competencies
Maintain and repair electronics equipment used in data acquisition such as; unipro ll, ACE,
ARC, MC ll, PLC, IFS, etc.
Maintain and repair Unipro ll, DPU units and other electronics equipments
Practical Electricity
Industrial Electricity
Consumer Electronics
Caterpillar Electronic Technician
Automatic Control Equipment
Programmable Logic Control
Qualifications
Tertiary
Primary
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