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orgInternationalJournalofEnergyScience(IJES)Volume3Issue2,April2013
CooperationChallengesofDeveloping
CentralizedBiogasPlantinChina
AMaterialFlowManagementApproach
Dr.HongyanLu
DepartmentofEnvironmentalScienceandEngineering,SustainabilityResearchandEducationCenter
SichuanUniversityWangjiangRoadNo.29610065Chengdu,China
Email:redbird66@gmail.com
Dr.JiongYan*(correspondingauthor)
DepartmentofEnvironmentalScienceandEngineering,SustainabilityResearchandEducationCenter
SichuanUniversityWangjiangRoadNo.29610065Chengdu,China
Email:yanjiong99@gmail.com
Dr.BingXue
InstituteofAppliedEcology,ChinaAcademyofSciences
Xuebing.China@yahoo.com.cn
Prof.Dr.PeterHeck
InstituteforAppliedMaterialFlowManagement
UniversityofAppliedSciencesTrier,Germany
p.heck@umweltcampus.de
Abstract
Biogas industry has been undergoing a rapid growth in
China for the sake of generating renewable energy and
protecting environment and climate in China. But the
development of centralized biogas plants is still in the very
beginning phase and little experience is gained regarding
opportunities and challenges for realizing the centralised
biogas plants in China. The study applies stakeholder
oriented material flow management methods to analyze a
pioneering centralised biogas plant in Yangling. It can be
shown that the centralised biogas plant will have a good
contribution to production of renewable energy, protection
oflocalenvironmentandglobalclimateaswellasrecycling
of manures slurry. The obstacles for realization of the CBP
Yangling mainly concentrate on stakeholder cooperation
challenges.Onechallengeexistsbetweenthelivestockfarms
andtheinvestmentcompanyofthecentralisedbiogasplant
in Yangling and another one is between the investment
companyofthecentralisedbiogasplantinYanglingandthe
German biogas technology company. Further analysis
demonstrates that the direct stakeholder cooperation
challengesinmaterialflowsystemaremainlyaffectedbythe
lack of coordination among the indirect stakeholders
national and local governments, who regulate the relevant
policies and actions. Therefore, current policies, such as
biogas plant subsidy policies and environmental protection
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Introduction
Biogas industry development in China has featured
with household biogas and middle and largescale
biogasprojectsoverthepastsixtyyears.Development
of household biogas digesters started in the 1950s in
rural China [Li and Xue 2010]. It aimed at protecting
ruralsanitation,cleanenergyforcookingandnutrient
cycling for vegetable and fruit farms. In addition to
household biogas digesters, large and mediumscale
biogas projects (LMBP) have also been increased
quickly over the past 10 years, as the results of rapid
growth of intensive livestock farming in China. The
rapid growth of LMBP is mainly driven by
government capital input and pollution control
requirements for livestock farms. According to the
biogas project standards issued by China Ministry of
Agriculture, largescale biogas projects refer to those
for which the net volume of digesters is upwards
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FIG.1MAINWORKINGPROCEDURESOFMATERIALFLOWMANAGEMENTINYANGLING
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Yangling
Agricultural
Hitech
Industries
DemonstrationZoneislocatedinmidChina,Shangxi
province, China. It comprises an area of 94 km2,
160,000residentsandabout95%ofthepopulationare
farmers[YLRG2010].Livestockbreedingandfarming,
andhightechagriculturearetheleadingindustriesin
theregion.
Yanglingisselectedasthestudyareaforthreereasons.
Firstly,Yanglinghasgreatpotentialtodevelopbiogas
project.In2008,livestockfarminginYanglingreached
a scale of 9, 072 cattle, 17,643 pigs, 3,416 sheep and
350,000poultry.Nonebiogasprojectwasdevelopedto
treatlivestockfarmmanureyet.Secondly,Yanglingis
the
only
hightech
agricultural
industries
demonstration zone in China for research and
promoting hightechnologies in the agricultural field.
Yangling government has strong interests to promote
biogas project in Yangling for a circular agricultural
economy. Third, a Chinese company intended to
invest a CBP in Yangling. Therefore, MFM data and
stakeholders information are collected based on the
realbusinesspreparationandnegotiationinsteadofa
theoreticalcircumstance.
DataCollection
From April to June 2008, a full sample investigation
regarding material flows was carried out.
Questionnaires of material flow analysis were
collected from all farms within 12 km of the planned
biogasplant,including29livestockfarms,8vegetables
farms and 1 fertilizer company. In addition, Yangling
Environment and Sanitation Bureau and Yangling
LandfillManagementCenterwerealsointerviewed.In
May 2008, further onsite visits and interviews were
made to 5 livestock farms, 2 vegetable farms, 3
fertilizer companies, 2 schools, 1 residential
community management center, Yangling Landfill,
Yangling Environmental Bureau, Yangling Waste
Management Bureau, Yangling Agricultural Bureau,
Yangling Sanitation Bureau and Yangling
InternationalJournalofEnergyScience(IJES)Volume3Issue2,April2013www.ijesci.org
manures.Amongthe21livestockfarms,12arelocated
within 5km from the planned Yangling CBP, 7 are
within10kmand2are11.1kmaway.Roadconditions
among the farms are convenient for transportation
(asphaltorconcretepavement).
Part II is the technical core of the Yangling CBP. It
turns manures into biogas and organic fertilizer.
Furthermore, it converts biogas into electricity and
heat. A Germany company was invited to make the
technical design of Part II. The total investment is
estimated2.3millionEUR(basedonEuropeanprice).
At Yangling CBP, one anaerobic digester (AD) is
designed with the net volume of 3200 m3 (diameter
27meter, height 6 meter). Biogas output is calculated
about4millionNm3(55%CH4).Biogaswillbecleaned
andstoredinabiogasholderof500m3.Combinedheat
andpowerunitoftheCBPYanglingwillexpectupto
a 40% of electricity converting efficiency and 42% of
heat recovery efficiency. The theoretical output of
electricity is 8,932,305 kWh/a, and the heat output is
9,378,919kWh/a.Theinstalledcapacityis1.02MWof
electricity and 1.07 MW of heat. The electricity
demand of operating the CBP Yangling will be about
6%ofthetotalgeneratedelectricityandheatdemand
is about 10% of the total produced heat. At Part II,
besides biogas generation, the anaerobic digesting
process will also produce digested residues, called
digestate.Digestatecouldbeusedasorganicfertilizer.
Thenutrientcontentofdigestateisestimatedabout2.4
kg/m3NH4N.TheCBPYanglingwillproduce50,252
t/a(15.2%DM)digestate.Afterthedewateringprocess,
digestate is separated into solid and liquid parts,
which is 21,666 tons solid digestate (30% DM) and
28,586tonsliquiddigestate(4%DM).Amongthetotal
liquid digestate, 10,000 t/a will be circulated into the
anaerobicdigestionprocess.
FIG.2MATERIALFLOWSYSTEMOFTHECENTRALIZEDBIOGASPLANT(CBP)INYANGLING
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Relationship5:investorsandheatcustomers
Relationship6:investorsandorganicfertilizer
company
Relationship7:organicfertilizercompanyand
fertilizercustomers
FIG.3STAKEHOLDERCOOPERATIONRELATIONSHIPOFYANGLINGCBP
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Asforrelationships1,2and3,cooperationagreements
are not reached yet among the stakeholders. These
relationships contain the biggest challenges for
realizing Yangling CBP. Section 3.3 gives an indepth
analysisofthecooperationchallenges.
Except for these stakeholders who are directly
involved into material flows from part I to part III,
therearealsoindirectstakeholdersoutsideoftheCBP
Yangling material flow system, which includes
Ministry of Agriculture, Ministry of Environmental
Protection and National Development & Reform
Commission,provincialandlocalagriculturalbureaus,
environmental protection bureaus, and development
and reform commissions. Cooperation relationships 1
to 7 are significantly shaped and influenced by the
policies,regulationsandactionsimplementedbythese
nationalandlocalgovernments.Section3.4willfocus
ontheimpactsofthepoliciesandregulations.
CooperationChallengesoftheCBPYanglingamong
DirectStakeholders
1) Cooperation Challenges of Manure Collection and
Supply
As shown in Fig. 3, relationship 1 is to develop
cooperation for collecting manures, while
relationship2linkspartIandIItosupplymanure
slurry to Yangling CBP. During interviews and
stakeholder meetings, two major challenges
emerge, which hinders establishment of manure
slurrycollectionandsupplysystemfortheproject.
The first challenge is the potential price increase
risk of buying manure slurry. At present, part of
the cattle manure could be sold directly to farms
nearby as the fertilizer in the price of 35RMB/ton
(~4/ton); the pig manure 20RMB/ton (~2.3/ton)
and the sheep manure 100RMB/ton (~11.6/ton).
The investor company offers same prices for
buying all generated manure slurry from the 21
livestockfarms.Butthecompanyconcernsthatthe
price of manure slurry from the farms will be
continually increased once the CBP is established,
because the project will rely on manure slurry
supply from the farms as the main input raw
material. Many biogas project for crop straws in
China experienced similar challenges that local
farmers raised straw price constantly, which even
resultedinstoppingoperationoftheprojectdueto
theshortageoftheinputstraws[Chenet.al.2010].
The second cooperation challenge is related to the
firstchallenge.Itisaboutmanagementstructureof
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different.
InYangling,tillAugust2008therewasnoLMBPof
livestock farms receiving governmental subsidy.
ButtillAugust2010,thereare11livestockfarmsin
Yanglingreceivinggovernmentalsubsidiestobuild
LMBP at their own livestock farms. This quick
growthofLMBPwithin2yearswasresultedfrom
the rise of Chinese governmental spending for
stimulating the economic development of China
during the period of international financial crisis.
The more subsidies available from the central
governmental budget provides, the more livestock
farms could receive from governmental subsidies
although they are relatively small ones. But in
Yangling, none of the 11 LMBP which have got
governmental subsidies over last two years could
connecttheelectricitytothegrid.Becauseallthe11
LMBP could not reach the installed capacity of
electricity more than 500KW. According to the
feasibilitystudyreportsofthe11LMBP,utilization
ofbiogasisbasedontwooptions.Oneoptionisto
directly sell biogas nearby households or other
potentialcommercialcustomers.Anotheroptionis
to produce electricity for own use when it is
necessary. These two options of using biogas are
not included in the renewable energy law and
therefore the incomes of producing biogas are
limited when LMBP could not sell electricity to
grid.Inaddition,thesetwooptionsofusingbiogas
havenoexcessheattomaintaintheallyearround
stable temperature required by the anaerobic
digestion process. Therefore the quantity and
quality of biogas produced by LMBP vary among
differentseasons.Itwillneedadditionaloperation
costs to provide the heat demand for LMBP if the
operator has to or want to maintain a stable
temperature of anaerobic digestion process, which
isactuallythepreconditionforagoodperformance
of LMBP. This case is different for CBP which has
the combined heat and power generation unit.
Electricity connected to grid and heat could be
used for anaerobic digestion process and excess
heat could be sold to nearby customers if the
locationofCBPisselectedproperly.
Conclusions and Suggestions
MaterialflowanalysisoftheCBPYanglingshowsthe
projectwillhaveagoodcontributiontoproductionof
renewableenergy,protectionoflocalenvironmentand
global climate and recycling of manures slurry.
AccordingtotheeconomicsensitivityanalysisofCBP
Yangling,theperiodofstaticinvestmentreturnwillbe
between27yearsaccordingtothedifferentscenarios
for the prices of the electricity, digestate and certified
emissionreductions[Ifas2008].
The obstacles for realization of the CBP Yangling
mainly concentrate on stakeholder cooperation
challenges.Onechallengeexistsbetweenthelivestock
farms and the investment company of CBP Yangling
and another one is between the investment company
of CBP Yangling and the German biogas technology
company. The two cooperation challenges among the
directstakeholdersoftheCBPYanglingwillalsolikely
takeplaceforotherCBPprojectsinChina.Becausethe
challenge of organizing manure slurry from different
livestock farms is mainly affected by the lack of
coordination among the indirect stakeholders, who
regulate the subsidy policies of LMBP, the
requirement of connecting electricity from LMBP to
grid,andtheenforcementofenvironmentalprotection
regulations.Therefore,thedevelopmentofCBPisalso
highlycorrelatedwithperformancesofLMBP.
The lack of policies coordination between subsidy
policiesofAgriculturalMinistryandtheregulationsof
connectingelectricitytogridshouldbeimproved.The
governmentalsubsidiesaimtosupportlivestockfarms
to establish LMBP. But most of the LMBP have less
500KW as the installed electricity capacity. But the
regulations of grid companies require minimum
500KW installed electricity capacity to allow the
connection of biogas produced electricity to the grid.
Suchuncoordinatedsituationcausestwoproblems:on
the one hand, LMBP can hardly sell electricity to the
grid, which often results in direct emission of biogas
directly into the air, receiving little incomes from
producing energy and even ending the operation of
LMBP due to poor profitability. On the other hand,
CBP faces challenge to organize input materials and
cooperation with the large and middle size livestock
farms,becausethelivestockfarmsprefertobuildtheir
own LMBP with governmental subsides. So the
regulation on the minimum requirement of 500KW
shouldberedefined.Itwillrequirefurtherresearches
to define therequirements of connection electricityof
LMBPtogrid.
The governmental subsidies for supporting LMBP of
livestock farms should be improved. The present
subsidies focus on the construction costs sharing
insteadoftheefficiencyofLMBP.Oncethefeasibility
reportofabiogasprojectisapprovedbyDevelopment
andReformBureau,thegovernmentalsubsidyisfixed
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accordingtothecalculatedtotalinvestment.Subsidies
will be reimbursed to the livestock farms with the
invoices of their expenses. One issue coming along
with the construction oriented subsidy system is the
livestockfarmswhichhavetheintereststoreducethe
engineering and construction costs of LMBP as much
as possible, and even spends very little or much less
amount of own capital than that written in the
feasibility report. The present way of delivering
subsidiesissuccessfulinpromotingtheestablishment
LMBP. But it does not make contributions to the
efficiency of the LMBP unless there is a good market
demand for the products of LMBP or a good
monitoring system to request the performance of
LMBP.
Therefore, it is highly suggested to improve the
enforcement of environmental protection regulations
in order to reinforce the monitoring and feedback
system about the performance of LMBP. Although
Ministry of Environmental Protection and local
bureaushaveissuedmanyregulationsandstandards,
thereisbiggaptoestablishmatchingfunctionsystem
to enforce the laws, regulations and standards.
Withoutthestrictenforcementofthoseregulationson
pollution control of livestock farms, the proper
performance of LMBP will not be concerned by
livestock farms because the establishment of LMBP
itself has provided a green light as a measure for
livestock farms to comply with the environmental
protection regulations. If the effective enforcement of
environmental protection regulations exists, livestock
farms will then compare the costs of proper design,
construction and operation of own LMBP and the
costsofcooperatingwithCBP.Uptonow,duetothe
lack of effective enforcement of environmental
protectionregulations,livestockfarmsofteninclineto
have own LMBP with governmental subsidies for
constructioncosts.
Improvement of the coordination among the indirect
stakeholdersisofhighimportanceforthecooperation
among the direct stakeholders of CBP projects in
China. This improvement is also a crucial need for
fulfilling the renewable energy plan of China, which
expectsthattheinstalledelectricitycapacityofbiogas
generatedelectricityshallreach3GWin2020fromits
startingpointof0.3GWin2005[NDRC2007].
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