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PRO-CUTTM 80
For use with machines having Code Numbers:
May, 2004
OPERATORS MANUAL
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
SAFETY
WARNING
PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN
AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety information it is strongly recommended that you purchase a copy of Safety in Welding & Cutting - ANSI Standard Z49.1 from the American Welding Society, P.O. Box 351040,
Miami, Florida 33135 or CSA Standard W117.2.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE, AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
1.g. Never dip the torch in water for cooling or plasma cut or
gouge in or under water.
1.h. When working above floor level, protect yourself from a fall
should you get a shock.
1.i. Operate the pilot arc with caution. The pilot arc is capable of
burning the operator, others or even piercing safety clothing.
1.j. Also see Items 4c and 6.
2.a. Use safety glasses and a shield with the proper filter and cover plates to protect your eyes from
sparks and the rays of the arc when performing or
observing plasma arc cutting or gouging.
Glasses,headshield and filter lens should conform
to ANSI Z87. I standards.
2.b. Use suitable clothing including gloves made from durable
flame-resistant material to protect your skin and that of your
helpers from the arc rays.
2.c. Protect other nearby personnel with suitable non-flammable
screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.
Apr. 93
ii
ii
SAFETY
4.g. Sparks and spatter are thrown from the plasma arc. Wear
safety glasses, ear protection and oil free protective garments
such as leather gloves, heavy shirt, cuffless trousers, high
shoes and a cap over your hair. Wear ear plugs when cutting
or gouging out of position or in confined places. Always wear
safety glasses with side shields when in a cutting or gouging
area.
4.h. Connect the work cable to the work as close to the cutting or
gouging area as practical. Work cables connected to the building framework or other locations away from the cutting or
gouging area increase the possibility of the current passing
through lifting chains, crane cables or other alternate circuits.
This can create fire hazards or overheat lifting chains or
cables until they fail.
FOR ELECTRICALLY
powered equipment.
6.a. Turn off input power using the disconnect
switch at the fuse box before working on the
equipment.
Apr. 93
NOTES
iv
iv
SAFETY
PRCAUTIONS DE SRET
Mar. 93
Thank You
WARNING
This statement appears where the information must be followed exactly to avoid serious personal injury or
loss of life.
CAUTION
This statement appears where the information must be followed to avoid minor personal injury or damage to
this equipment.
vi
vi
TABLE OF CONTENTS
Page
Installation.......................................................................................................................Section A
Technical Specifications .......................................................................................................A-1
Safety Precautions ...............................................................................................................A-2
Select Proper Location .........................................................................................................A-2
Stacking................................................................................................................................A-2
Lifting and Moving ................................................................................................................A-2
Tilting ....................................................................................................................................A-2
High Frequency Interference Protection...............................................................................A-2
Input Electrical Connections .................................................................................................A-3
Power Input Connection for 208/230/460 Volt Machines .....................................................A-3
Power Input Connection for 200/380-415 Volt Machines .....................................................A-3
Input Power Cord Connector Installation..............................................................................A-3
Cord Removal ...............................................................................................................A-3
Cord Installation ............................................................................................................A-3
Frame Grounding .................................................................................................................A-4
Input Voltage Reconnection Procedure................................................................................A-4
Use on Engine Driven Power Supplies ................................................................................A-4
Gas Input Connections .........................................................................................................A-5
Output Connections..............................................................................................................A-5
Torch Connection ..........................................................................................................A-5
Operation.........................................................................................................................Section B
Safety Precautions ...............................................................................................................B-1
Description ...........................................................................................................................B-1
Preheat Temperature for Plasma Cutting.............................................................................B-1
User Responsibility...............................................................................................................B-2
Recommended Processes and Equipment ..........................................................................B-2
Operational Features and Controls ......................................................................................B-2
Design Features and Advantages ........................................................................................B-2
Cutting Capability .................................................................................................................B-3
Consumable Life ..................................................................................................................B-3
Limitations ............................................................................................................................B-4
Controls and Settings ...........................................................................................................B-4
Gas Pressure Settings .........................................................................................................B-4
Preparing to Cut ...................................................................................................................B-4
Safety LED ...........................................................................................................................B-5
Pilot Arc Discussion..............................................................................................................B-6
Procedure Recommendations ..............................................................................................B-6
General .........................................................................................................................B-6
Thin Gauge Sheet Metal ...............................................................................................B-6
Thick Sections of Metal .................................................................................................B-6
Suggestions for Extra Utility from the PRO-CUT System .............................................B-7
Machine Interface .................................................................................................................B-7
Accessories .....................................................................................................Section C
Genuine Lincoln Parts ...........................................................................................C-1
General Options / Accessories ..............................................................................C-1
vii
vii
TABLE OF CONTENTS
Page
Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
Input Filter Capacitor Discharge Procedure ..........................................................D-1
Routine Maintenance.............................................................................................D-2
Periodic Maintenance ............................................................................................D-2
Troubleshooting ..............................................................................................Section E
Safety Precautions.................................................................................................E-1
How to Use Troubleshooting Guide.......................................................................E-1
Troubleshooting Guide.............................................................................E-2 thru E-7
Wiring Diagrams ..............................................................................................Section F
Wiring Diagrams.......................................................................................F-1 thru F-4
Dimension Print......................................................................................................F-5
Parts List ........................................................................................P340, P210-K Series
A-1
A-1
INSTALLATION
SINGLE PHASE
Input Current
at Rated Output
48/44/25
46/27/24
25/20
Standard
Voltage
208/230/460
Model
50/60 Hz
50/60 Hz
50/60 Hz
Input Current
at Rated Output
87/81/48
Model
50/60Hz
RATED OUTPUT
Duty Cycle
AMPS
VOLTS
80
60
140
130
OUTPUT
Current
Range
Open Circuit
Voltage
Pilot Current
MAX
335 VDC
35-85 Amps
80 to 120 PSI
( 5.4 Bar. to 8.1 Bar.)
Input
Voltage
Frequency(1)
Fuse
(Superlag)
or
Breaker
Size
Type 75C
Copper
Wire in
Conduit
AWG (IEC)
Sizes
60
60
60
40
40
8 (8.4mm2)
8 (8.4mm2)
8 (8.4mm2)
10 (6mm2)
10 (6mm2)
30
10 (6mm )
200/50/60
208/50/60
230/50/60
380-415/50/60
460/50/60
575/50/60
Type 75C
Copper
Ground
Wire in
Conduit
AWG (IEC)
Sizes
8 (8.4mm2)
8 (8.4mm2)
8 (8.4mm2)
10 (6mm2)
Input
Voltage
Frequency(1)
Fuse
(Superlag)
or
Breaker
Size
Type 75C
Copper
Wire in
Conduit
AWG (IEC)
Sizes
Type 75C
Copper
Ground
Wire in
Conduit
AWG (IEC)
Sizes
208/50/60
230/50/60
460/50/60
100
100
60
4 (21.1mm2)
4 (21.1mm2)
8 (8.4mm2)
4 (21.1mm2)
4 (21.1mm2)
8 (8.4mm2)
10 (6mm2)
10 (6mm2)
PHYSICAL DIMENSIONS
Height
Width
Depth
16.5 in.
419 mm
13.75 in.
349 mm
29.5 in.
749 mm
Weight
Including Machine, Torch and
Torch Cable (Length)
(25ft/7.6m) (50ft/15.2m)
98 lbs.
113 lbs.
44.5 kg.
51.4 kg.
A-2
INSTALLATION
A-2
SAFETY PRECAUTIONS
WARNING
ELECTRIC SHOCK CAN KILL.
Always connect the PRO-CUT 80 grounding terminal (located on the side of the
Case Back Assembly) to a good electrical
earth ground.
STACKING
DO NOT use the pull handle on the optional undercarriage, if installed, to lift the machine. This handle is not
designed to support the full weight of the machine and
using it to lift the machine could cause personal injury
or damage to the machine.
TILTING
The PRO-CUT 80 must be placed on a stable, level
surface so it will not topple over.
PRO-CUT 80
A-3
A-3
INSTALLATION
CORD REMOVAL:
INPUT ELECTRICAL
CONNECTIONS
WARNING
Machine damage could result if the machine is
improperly configured for the Input Voltage
applied.
------------------------------------------------------------------------
WARNING
NOTE: DO NOT PERFORM THE NEXT STEP
UNTIL THE HIGH VOLTAGES INSIDE THE
MACHINE HAVE BEEN ALLOWED TO DISSIPATE,
APPROXIMATELY TWO MINUTES.
-----------------------------------------------------------------------2. Remove wraparound by unscrewing the eleven
screws on the case sides and top.
3. Unscrew the four screws that hold the line switch
onto the case front.
4. Pull the line switch out of the case front.
5. Angle the line switch so the nuts on the switch can
be loosened.
6. Remove the cord from the switch.
7. Remove the nut, lock washer, plain washer and
green lead off of the ground screw assembly.
8. Loosen the cable connector on the case back.
9. Pull the line cord out of the machine.
CORD INSTALLATION:
1. Feed the new cord through the cable connector
and into the machine.
2. If the ground screw assembly is loose, tighten the
assembly to the base before installing the new
ground lead. Install the green lead on the ground
screw assembly, replace the plain washer and lock
washer, then tighten nut. Install in accordance with
all local and national electrical codes.
3. Connect the new cord to the switch, observing the
color code on the wiring diagram.
4. Feed the line switch back into case front.
5. Replace the four screws that hold the line switch
onto the case front.
6. Tighten the cable connector on the case back.
7. Replace wraparound and tighten the eleven
screws on the case sides and top.
8. Connect the new input power cord to a fused three
phase power supply. Make sure the green lead is
connected to the panel and the panel is connected
to a good earth ground. Install in accordance with
all local and national electric codes.
NOTE: Fusing requirements of the machine input will
change, depending on whether the machine is used
on single phase or three phase. Use the chart in the
TECHNICAL SPECIFICATIONS to change the fuses
to the proper value.
PRO-CUT 80
A-4
A-4
INSTALLATION
For 380 - 415 VAC Supplies:
FRAME GROUNDING
The frame of the Pro-Cut 80 must be properly grounded. A ground terminal marked
is mounted on the
case bottom directly behind the input power switch for
this purpose. The cable that is sent attached to the
machine is connected to this ground terminal. See the
National Electric Code for details on proper grounding
methods. Install in accordance with all local and
national electrical codes.
RECONNECTION
INPUT VOLTAGE
PROCEDURE
To reconnect the Pro-Cut, follow the directions as outlined below. Follow this procedure ONLY while the
Pro-Cut is disconnected from the input power and the
capacitors have properly discharged.
1. Open the access door on the back of the machine.
2. For 200 to 230 : Position the large switch to 200-230.
For 400 to 460 : Position the large switch to 400-460.
For 550 to 575 : Position the large switch to 550-575.
3. Move the "A" lead to the appropriate terminal.
Engine Drive
RANGER 8
RANGER 9
GX271
RANGER 275
RANGER 250
RANGER 300D
RANGER 305G
RANGER 305D
COMMANDER 300
COMMANDER 400
COMMANDER 500
VANTAGE 500
Auxiliary Power
Pro-Cut 80 Output
Cut Thickness
8KW
9KW
8KW
9KW
8.5KW
12KW
9.5KW
9.5KW
10KW
10K
12KW
12KW
30 Amps
40 Amps
30 Amps
40 Amps
35 Amps
55 Amps
40 Amps
40 Amps
45 Amps
45 Amps
55 Amps
55 Amps
5/16
3/8
5/16
3/8
5/16
5/8
3/8
3/8
1/2
1/2
5/8
5/8
A-5
A-5
INSTALLATION
WARNING
__________________
OUTPUT CONNECTIONS
Torch Connection
The Pro-Cut 80 is sent from the factory with a PCT 80
cutting torch. Additional cutting torches can be
ordered from the K1571 series. Hand-held and mechanized torches come with 25'(7.6m) or 50(15.2m)
cables.
All torches are connected to the Pro-Cut with a quick
connect on the case front for easy change over. This
feature is excellent for changing between a hand cutting torch and a mechanized torch.
For more information on the torch and its components,
refer to the PCT80 Operators Manual (IM588 latest
version).
PRO-CUT 80
B-1
OPERATION
Read and understand this entire section before operating the machine.
SAFETY PRECAUTIONS
WARNING
ELECTRIC SHOCK
can kill.
Do not touch electrically live parts
or electrode with skin or wet
clothing.
Insulate yourself from work and
ground.
B-1
DESCRIPTION
The PRO-CUT 80 is a constant current, continuous control plasma cutting power source. It provides superior
and reliable starting characteristics, cutting visibility and
arc stability. When cutting expanded metal, the PROCUT 80 out performs the competition due to its quick,
clean response to arc transfers. The power supply
design provides high transfer-to-cut distances which
makes pierce cutting more reliable and with less nozzle
wear. The control system has a safety mechanism to
insure that the nozzle and electrode are in place before
cutting or gouging. This is extremely important due to the
high voltages involved.
The PRO-CUT 80 comes standard with an air regulator,
coarse air filter, and pressure gauge. There are six different torch and cable systems to choose from: hand-held
torch with 25'(7.6m) or 50'(15.2) cable, machine and
robotic torch both with 25'(7.6m) and 50'(15.2) cable.
Consumables are included so that cutting can begin right
out of the box. Consumables can also be ordered as individual packages.
The PRO-CUT 80 is controlled by a microprocessorbased control board. The machine performs rudimentary
self troubleshooting when powered up which aids in field
servicing.
NOTE: All P.C. boards are protected by a moisture resistant coating. When the plasma cutter is operated, this
coating will "bake off" of certain power resistors that normally operate at high temperatures emitting some smoke
and odor for a short time. These resistors and the P.C.
board beneath them may become darkened. This is a
normal occurrence and does not damage the component
or affect the machine performance.
PLASMA ARC
can injure
Keep your body away from nozzle
and plasma arc.
Operate the pilot arc with caution. The
pilot arc is capable of burning the
operator, others or even piercing
safety clothing.
Observe additional Safety Guidelines detailed in
the beginning of this manual.
PRO-CUT 80
B-2
OPERATION
USER RESPONSIBILITY
Because design, fabrication, erection and cutting variables affect the results obtained in applying this type
of information, the serviceability of a product or structure is the responsibility of the user. Variation such as
plate chemistry, plate surface condition (oil, scale),
plate thickness, preheat, quench, gas type, gas flow
rate and equipment may produce results different than
those expected. Some adjustments to procedures
may be necessary to compensate for unique individual conditions. Test all procedures duplicating actual
field conditions.
B-2
The PRO-CUT 80 is capable of all cutting and gouging applications within its output capacity of 35 to 85
amps. These applications include thin gage sheet
metal and expanded metal.
- Unique drag cup design for durability and elimination of double arcing.
- Swirl texture inside Vortech nozzle for better starting reliability and higher quality cuts.
B-3
B-3
OPERATION
CUTTING CAPABILITY
The PRO-CUT 80 is rated at 80 amps, at 60% duty cycle on a 10 minute basis (runs 80 amps for 6 minutes, then
idling for 4 minutes) or 60 amps, at 100% duty cycle (continuous use). If the duty cycle is exceeded, a thermal
protector will shut off the output of the machine until it cools to the normal operating temperature.
Figure B.1 shows the cut capacity of the PRO-CUT 80 when cutting mild steel. The graph plots cut thickness vs.
torch travel speed with a torch standoff of 0.15"(3.8mm). Example: 0.5(12.7mm) material may be cut at a setting
of 55 amps at an approximate speed of 25/m(635mm/m) or at a setting of 80 amps at an approximate speed of
35/m(889mm/m).
Lincolns PRO-CUT 80
Mild Steel Cut Capacity Chart
100
2540
80
2032
60
1524
40
1016
20
508
0
0.000
25 A
0.125
(3.2mm)
0.250
(6.4mm)
35 A
0.375
(9.5mm)
0.500
(12.7mm)
55 A
80 A
0.625
0.750
1.00
(15.9mm) (19.1mm) (25.4mm)
Figure B.1
CONSUMABLE LIFE
The expected life for the PRO-CUT 80s electrode under normal conditions is approximately 30 to 40 minutes of
cutting time at the machines maximum rated output. An erosion of approximately 1/16" in the electrode tip is typical for the end of electrode life, however, the electrode may last longer. A sustained green and erratic arc will
indicate definite electrode failure and both the electrode and nozzle should be replaced immediately.
It is recommended that consumables (electrode and nozzle) be replaced in complete sets. This will maximize the
performance of the PRO-CUT system.
PRO-CUT 80
B-4
B-4
OPERATION
LIMITATIONS
Do not exceed the output current and duty cycle rating
of machine. Do not use the PRO-CUT 80 for pipe
thawing.
Reset
Button
XXXX
XXXX
XXXX
Gas
Purge
Button
Gas
Regulator
Gauge
XXXX
Gas
Regulator
Knob
Output
Control
Knob
PRO-CUT 80
Consumable
Storage
(behind
door)
Torch
Connector
PREPARE TO CUT
Input
Power
Switch
Work
Cable
Interface
Connector
ROTATE TO
0
90 ANGLE TO CUT
300
Gloves required
90
Be sure that the work lead is clamped to the workpiece before cutting.
PRO-CUT 80
CUT
VERTICAL ANGLE
VERTICAL
FOR CUTTING
B-5
B-5
OPERATION
ANGLE
OF APPROACH
Gloves Required
TORCH HELD AT
0
45 ANGLE
THROUGHOUT GOUGE
ANGLE
MAINTAINED
THROUGHOUT
GOUGE
Leading Angle
SAFETY LED
If the "SAFETY" LED lights at any time, check the
following:
WARNING
ELECTRIC SHOCK CAN KILL.
Turn off machine at the disconnect
switch on the front of the machine
before tightening, cleaning or replacing
consumables.
----------------------------------------------------------------------------
Direction of Travel
10 - 20 Arc Lag
In normal operation, the "SAFETY" LED may temporarily illuminate and clear itself automatically without depressing the reset button.
Check the assembly of the torch consumables. If
they are not properly in place, the machine will not
start. Make sure that the shield cup is hand tight.
Do not use pliers or over tighten.
Check the conditions of the inside of the nozzle. If
debris has collected, rub the electrode on the inside
bottom of the nozzle to remove any oxide layer that
may have built up. Refer to "Suggestions for Extra
Utility from the PRO-CUT system".
The right side of the cut is more square than the left
as viewed along the direction of travel.
B-6
B-6
OPERATION
Thick Sections of Metal
Torch Standoff
45
1/8"(3.2mm) thru
3/16"(4.8mm)Standoff
Output Setting
Mid. thru Max. Range
PROCEDURE RECOMMENDATIONS
When properly used, plasma arc cutting or gouging is
a very economical process. Improper use will result in
a very high operating cost.
45
Output Setting
Min. thru Mid. Range
PRO-CUT 80
B-7
B-7
OPERATION
WARNING
ELECTRIC SHOCK CAN KILL.
Turn off machine at the disconnect
switch on the front of the machine
before tightening, cleaning or replacing
consumables.
---------------------------------------------------------------------------1. Occasionally an oxide layer may form over the tip
of the electrode, creating an insulating barrier
between the electrode and nozzle. This will result
in the tripping of the Pro-Cut's safety circuit. When
this happens turn the power off, remove the nozzle
and electrode and use the electrode to rub against
the inside bottom surface of the nozzle. This will
help remove any oxide buildup. If the Parts-inPlace circuit continues to trip after cleaning the
consumables, then replace them with a new set.
Do not continue to try and cut with excessively
worn consumables as this can cause damage to
the torch head and will degrade cut quality.
2. To improve consumable life, here are some suggestions that may be useful:
a. Never drag the nozzle on the work surface if
the output control knob is set above 45 Amps.
b. Make sure the air supply to the Pro-Cut is
clean and free of oil. Use several extra in line
filters if necessary.
c. Use the lowest output setting possible to make
a good quality cut at the desired cut speed.
d. Minimize dross buildup on the nozzle tip by
starting the cut from the edge of the plate
when possible.
MACHINE INTERFACE
The Pro-Cut 80 comes standard with a machine interface. Interface signals provided include: arc start, arc
initiated, and arc voltage. These signals are accessible through the 14 pin MS connector on the case
front.
ARC START:
The Arc Start circuit allows for triggering of the power
source to commence cutting. This circuit can be
accessed through pins K and M of the 14 pin MS connector. The circuit has a 17 VDC nominal open circuit
voltage and requires a dry contact closure to activate.
ARC INITIATED:
The Arc Initiated circuit provides information as to
when a cutting arc has transferred to the work piece.
This circuit can be accessed through pins I and J of
the 14 pin MS connector. The circuit provides a dry
contact closure when the arc has transferred. Input to
this circuit should be limited to 0.3 A for either
120VAC or 30VDC.
ARC VOLTAGE:
The Arc Voltage circuit can be used for activating a
torch height control. This circuit can be accessed
through pins D and G of the 14 pin MS connector.
The circuit provides full electrode to work arc voltage
(no voltage divider, 335VDC maximum).
Arc Start
e. Pierce cutting should be done only when necessary. If piercing, angle torch about 30 from
the plane perpendicular to the work piece,
transfer the arc, then bring the torch perpendicular to the work and begin parallel movement.
K=2A
J=347
I=348
L
H
C
N
G=343
D=344
F
Arc Initiated
M=4A
Arc Voltage
14-PIN BOX RECEPTACLE,
FRONT VIEW
PRO-CUT 80
C-1
ACCESSORIES
C-1
GENERAL OPTIONS /
ACCESSORIES
The following options/accessories are available for
your PRO-CUT 80 from your local Lincoln Distributor.
K1681-1 Undercarriage - A valet style undercarriage
with pull-out handle for machine only. Provides Torch
and Work Cable storage.
S22147-043 - VORTECH nozzle with an .043 (1.2
mm) Orifice (for 35 - 60 Amps)
S22147-053 - VORTECH nozzle with an .053 (1.3
mm) Orifice (for 60 - 85 Amps)
S22147-082 - VORTECH nozzle with an .082 (2.1
mm) Orifice (for Gouging at 60 - 85 Amps)
S22149 - Electrode - replacement electrodes for cutting.
S22150 - Shield Cup - This shields the torch tip and
provides more visibility to the workpiece than the drag
cup.
NOTE: the shield cup does not prevent the torch tip
from touching the workpiece.
S22151 - Drag Cup - The drag cup protects the torch
by preventing the torch from touching the workpiece.
K1571 Series - PCT 80 Torches come in 25(7.6m)
and 50(15.2mm) lengths in either hand held or mechanized versions.
PRO-CUT 80
D-1
D-1
MAINTENANCE
WARNING
ELECTRIC SHOCK can kill.
6. Use electrically insulated gloves and insulated pliers. Hold body of the resistor and connect resistor
leads across the two capacitor terminals. Hold
resistor in place for 10 seconds. DO NOT TOUCH
CAPACITOR TERMINALS WITH YOUR BARE
HANDS.
CAPACITOR
TERMINALS
POWER
RESISTOR
RIGHT SIDE OF MACHINE
INSULATED
GLOVES
PRO-CUT 80
INSULATED
PLIERS
D-2
D-2
MAINTENANCE
ROUTINE MAINTENANCE
PERIODIC MAINTENANCE
WARNING
ELECTRIC SHOCK CAN KILL.
Turn off machine at the disconnect
switch on the front of the machine
before tightening, cleaning or replacing
consumables.
---------------------------------------------------------------------------Change consumables as required.
1. Thermal Protection
Two thermostats protect the machine from excessive
operating temperatures. Excessive temperatures may
be caused by a lack of cooling air or operating the
machine beyond the duty cycle and output rating. If
excessive operating temperatures should occur, the
yellow thermal LED will light and the thermostat will
prevent output voltage or current.
Thermostats are self-resetting once the machine cools
sufficiently. If the thermostat shutdown was caused by
excessive output or duty cycle and the fan is operating
normally, the Power Switch may be left on and the
reset should occur within a 15 minute period. If the fan
is not turning or the air intake louvers were obstructed,
then the power must be switched off and the fan problem or air obstruction must be corrected.
2. Filter Capacitor Conditioning (PRO-CUT 80, 400460 VAC or 460-575 VAC)
A protection circuit is included to monitor the voltage
across filter capacitors C1 and C2. In the event that
the capacitor voltage is too high, the protection circuit
will prevent output. The protection circuit may prevent
output providing all these circumstances are met:
a. Machine is connected for 400-460 or 460-575
VAC input.
b. Machine did not have power applied for many
months.
c. Machine will not produce output when power is
first switched on.
If these circumstances apply, the proper action is to
switch the machine on and let it idle for up to 30 minutes. This is required to condition the filter capacitors
after an extended storage time. The protection circuit
will automatically reset once the capacitor conditioning
and resultant voltage levels are acceptable. It may be
necessary to turn the power switch off and back on
again after this period.
PRO-CUT 80
E-1
TROUBLESHOOTING
E-1
WARNING
Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician and
machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical
Shock, please observe all safety notes and precautions detailed throughout this manual.
__________________________________________________________________________
This Troubleshooting Guide is provided to help you
locate and repair possible machine malfunctions.
Simply follow the three-step procedure listed below.
Step 1. LOCATE PROBLEM (SYMPTOM).
Look under the column labeled PROBLEM (SYMPTOMS). This column describes possible symptoms
that the machine may exhibit. Find the listing that
best describes the symptom that the machine is
exhibiting.
WARNING
ELECTRIC SHOCK CAN KILL.
Turn off machine at the disconnect
switch on the front of the machine and
remove main power supply connections before doing any troubleshooting.
----------------------------------------------------------------------------
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
PRO-CUT 80
E-2
E-2
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
PROBLEMS
(SYMPTOMS)
POSSIBLE AREAS OF
MISADJUSTMENT(S)
RECOMMENDED
COURSE OF ACTION
No Status indicators light and the fan 1. Check the input power to be sure
does not operate 5 seconds after the it is on.
power switch is turned on.
2. Check the power line fuses and
machine connection.
3. Disconnect input power at fuse
panel and check line switch continuity. Replace line switch if bad.
4. Auxiliary transformer may be
faulty.
All Status indicators begin to blink 1. Turn power off. Make sure reconwithin 5 seconds after power up.
nect is positioned correctly for the
(Overvoltage Protection has been input voltage used. Wait at least 1
activated). Remove Input power minute after power down before
Immediately.
re-connecting the machine.
Reconnect machine,then restore
power to Pro-Cut.
2. Possible faulty Primary board.
3. Possible faulty Control board.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
PRO-CUT 80
E-3
E-3
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
PROBLEMS
(SYMPTOMS)
POSSIBLE AREAS OF
MISADJUSTMENT(S)
RECOMMENDED
COURSE OF ACTION
The Pro-Cut powers up properly but 1. Press Purge button on the front of
there is no response when the trig- the Pro-Cut. If air does not flow,
ger is pulled and only the POWER then:
LED is lit.
a. Auxiliary transformer may be
faulty.
b. The main gas solenoid assembly may be faulty. Check or
replace.
c. Possible faulty Output Power
board.
d. Possible faulty Control board.
2. Check for continuity from the bulkhead connector to the molex. See
Wiring Diagram.
3. Remove the handles (or barrel) of
the torch and examine all the connections. Pay attention to location
of electrode lead mounting at back
of torch head, broken trigger and
solenoid leads.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
PRO-CUT 80
E-4
E-4
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
PROBLEMS
(SYMPTOMS)
POSSIBLE AREAS OF
MISADJUSTMENT(S)
RECOMMENDED
COURSE OF ACTION
When the trigger is pulled air begins 1. Check the torch consumables to be
to flow, but there is no pilot arc after sure they are not dirty or greasy,
at least 3 seconds.
and are in good shape. Replace
the consumables if necessary.
2. Make sure the air pressure is set
at 70 psi (75 psi for a 50 ft. torch).
3. Make sure there are no kinks or
restrictions for air flow in the torch
cable. Replace cable as needed.
4. If a slight thump cannot be felt in
the torch when the trigger is
pulled, check for loose connection
in the torch head and solenoid
assembly.
5. With machine turned off - input
power removed, and torch and
consumables connected - measure resistance on Output Power
board between B1 and B21. If
>10, possible fault in torch and
cable assembly.
If all recommended possible areas of
misadjustment have been checked
6. Possible fault in Output board.
and the problem persists, Contact
your local Lincoln Authorized
The air begins to flow and there is a 1. Check the torch consumables to Field Service Facility.
very brief arc that snaps out consis- be sure they are in tight, not dirty
or greasy and in good shape.
tently with repeated trigger pulls.
Replace if necessary.
2. Make sure the air pressure is set
at 70 psi (75 psi for a 50 ft. torch).
3. Possible fault in Output Power board.
The arc starts but sputters badly.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
PRO-CUT 80
E-5
E-5
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
PROBLEMS
(SYMPTOMS)
POSSIBLE AREAS OF
MISADJUSTMENT(S)
RECOMMENDED
COURSE OF ACTION
Pilot arc starts but will not transfer 1. Check work lead connection for
when brought near work.
clean, secure connection.
2. Plasma will only cut conductive
material. Do not attempt to cut
fiberglass, plastic, rubber, PVC or
any other non-conductive material. If all recommended possible areas of
misadjustment have been checked
3. Make sure work piece is clean and the problem persists, Contact
and dry. Remove any scale, rust your local Lincoln Authorized
or dross.
Field Service Facility.
4. Check all connections to Output
board.
5. Possible faulty Control board.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
PRO-CUT 80
E-6
TROUBLESHOOTING
E-6
CHECK
1. There is a 4 second soft start period for pre-charging the input filter capacitors. Wait until that time is up. The Power LED will light
when ready. If not, refer to the first part of this section.
1. Make sure there is at least 80 psi connected to the gas connection at the back of the machine.
2. Press the Purge button and set the regulator to 70 psi (75 psi for
a 50 ft. torch). The pressure may increase when air stops flowing
but this is normal. Do not reset the pressure while the air is OFF.
3. Possible faulty Pressure Switch.
4. Possible faulty Control board.
1. Make sure there is a Lincoln torch and cable assembly connected properly to the Pro-Cut bulk head connector.
2. Check consumables for proper installation or excessive wear.
Replace if excessively worn. If not, use a piece of fine emery
cloth to remove any oxide buildup on the tip of the electrode.
The Ready, Air Low and Thermal LEDs 1. This is typically caused by connecting the auxiliary transformer
input tap to the wrong voltage. Turn machine OFF and change
are flashing
lead to correct input voltage at reconnect panel.
2. Possible faulty Control P. C. Board.
PRO-CUT 80
E-7
E-7
TROUBLESHOOTING
Observe all Safety Guidelines detailed throughout this manual
PROBLEMS
(SYMPTOMS)
POSSIBLE AREAS OF
MISADJUSTMENTS(S)
RECOMMENDED
COURSE OF ACTION
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
PRO-CUT 55
206
207A
202
S4 PRIMARY RECONNECT
203
FAN
FAN
MOTOR
460V
202
XFER
B21
OUTPUT
X2
X4
207
C2
3000/450
POWER
L1
401
2
3
4
6
7
8
6
7
1
2
3
13
14
4
5
6
12
9
10
11
343
344
5
361
310
348
347
53
56
51
312
303
354
54
360
404
507
506
505
4A
309
2A
365
364
3
4
369
366
503
502
501
10
X20
X40
3
4
J33
12V
CHOKE
J30
1,4 24V
J32
8 AIR SOL
2 ELEC SOL
3 TRIGGER
13 IGBT
14 GND
J34
J31
1,2 TRIGGER
4 ELECTRODE
3 NOZZLE
5,6 AIR SOL
7,8 ELEC SOL
10 WORK
XFER
ELEC
201
J10
P_XFMR
1
2
++VOLT
RELAY
205
209
xxxxxxx
440-
H5
230V
220-
H3
380-
H4
H2
0.6A
SLOW BLOW
415V
208V
200-
206
202
203
204
208
206
201
205
X4
-I
-O
X40
-O
T
-I
360
FR
FR
-O
X20
X2
XFMR
MAIN
T1
TP2
TP1
TP3
115V
18V
18V
24V
309
310
354
312
302
303
306
404
505
506
507
10
11
12
13
14
15
16
J3
J4
J5
FAN
Y
J21
FAN
61
62
64
54
51
56
53
401
501
502
503
AUXILIARY
TRANSFORMER
T2
H6
H5
H4
H3
COLOR CODE:
B = BLACK
G = GREEN
R = RED
W = WHITE
U = BLUE
N = BROWN
Y = YELLOW
J22
12V
CASE FRONT
-I
BASE
X30
NN
X3
FR
S
365
X10
X1
FR
S
BRIDGE
D1
INPUT
OUTPUT
PC BOARD
204
208
10
J2
J1
J3
16
J40
15
216
10
210
219
218
217
J2,J21,J31
CONTROL
TSTAT
CT
RELAY
++VOLT
P_XFMR
62
18V 18V
61
64
H1
H2
361
J1,J20
J33
Y
1
S1
223
15
R1
210
276
275
215
221
277
223
CONTROL
POT
CW (MAX)
2W
10K
219
214
364
J5,J22,
J34
SOLENOID
369
PRESSURE
S5
AIR
J4,J10,
J30
RESET
GND
WORK
RESET LED
PSI SET
3-99
14
FRONT OF MACHINE
L10936
J32
DISPLAY
J40
9 THERMAL LED
10
11
LOW_PSI LED
213
POT WIPER
12
218
READY LED
+15V
13
14
212
217
216
INTERFACE RECEPTACLE
277
277A
276
275
TOROID
RF
221
S2
RESET
S3
PSI_SET
277B
C POWER
B
U
306
J20
277A
302
215
214
212
213
366
W
W
G4238
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside
the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..
THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT
TRANSFORMER
CURRENT
T3
209
207
DIAGRAMS
N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING
N.A.
N.C.
207A
FAN
203
T
U
-O
K
B
FAN
NOTES:
REAR OF MACHINE
N
-I
K
B
H1
344
207A
347
PRO-CUT 80
xxxxxxx
C1
3000/450
ELEC
343
INPUT
PER
N.A.
2A
348
G4239
4A
F-1
F-1
PRO-CUT 55
241
248
208
201A
231A
201
238
S4 PRIMARY RECONNECT
FAN
231
241
202
X4
XFER
B21
OUTPUT
X2
201
207
C2
2000/500
POWER
L1
401
J11
14
13
12
11
10
344
8
1
5
6
343
310
53
54
56
51
312
303
354
309
348
347
361
360
365
4A
2A
364
10
369
3
4
R
W
R
W
238
201A
366
204
404
507
506
505
231A
503
502
501
X20
X40
J33
12V
CHOKE
J30
1,4 24V
J32
8 AIR SOL
2 ELEC SOL
3 TRIGGER
13 IGBT
14 GND
J34
J31
1,2 TRIGGER
4 ELECTRODE
3 NOZZLE
5,6 AIR SOL
7,8 ELEC SOL
10 WORK
XFER
ELEC
LEADS
SENSE
241
J10
P_XFMR
1
2
4
5
RELAY
205
++VOLT
FOR THREE PHASE INPUT: GROUND MACHINE PER NATIONAL AND LOCAL ELECTRICAL CODES.
CONNECT TERMINALS U, V & W TO SUPPLY CIRCUIT.
H6
575V
460V
H5
550-
0.3A
SLOW BLOW
440-
248
204
248
231
208
205
205
201
231
X4
238
208
X40
I
T-
360
O
T-
T1
X20
X2
XFMR
MAIN
TP2
TP1
C
TP3
115V
18V
312
309
310
354
302
303
10
11
12
13
14
15
7
6
16
J3
J4
J5
FAN
FAN
61
62
64
54
51
56
53
306
404
505
506
401
501
502
503
507
J21
6
9
AUXILIARY
TRANSFORMER
T2
H6
18V
24V
COLOR CODE:
B = BLACK
G = GREEN
R = RED
W = WHITE
U = BLUE
N = BROWN
Y = YELLOW
J22
H5
H4
H3
12V
CASE FRONT
BASE
X30
I
T-
BRIDGE
D1
INPUT
NN
X3
B
S
365
X10
O
T-
X1
204
PC BOARD
OUTPUT
TRANSFORMER
CURRENT
T3
209
2
3
10
J3
16
J40
15
216
10
210
219
218
217
J2,J21,J31
CONTROL
J2
J1
TSTAT
CT
RELAY
++VOLT
P_XFMR
62
18V 18V
61
1
64
H1
361
RESET
GND
10
276
275
215
210
214
221
277
364
369
J5,J22,
J34
SOLENOID
WORK
RESET LED
PSI SET
3-99
14
FRONT OF MACHINE
L11031
J32
DISPLAY
J40
9 THERMAL LED
11
213
219
LOW_PSI LED
POT WIPER
12
READY LED
+15V
218
223
CONTROL
POT
CW (MAX)
2W
10K
R1
PRESSURE
S5
AIR
J4,J10,
J30
15
13
14
212
217
216
223
INTERFACE RECEPTACLE
277
277A
276
275
TOROID
RF
221
S2
RESET
277B
S3
J1,J11,
J20,J33
S1
C POWER
B
U
PSI_SET
306
J20
277A
302
215
214
212
213
366
W
W
DIAGRAMS
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside
the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..
THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT
N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING
N.A.
NOTES:
N.C.
REAR OF MACHINE
209
T
U
206
TO
-O
N
-I
P
TO
202
N
-I
P
FAN
MOTOR
FAN
ELEC
xxxxxxx
FAN
C1
2000/500
T
U
-O
P
S
TO
TO
H2
344
H1
343
207
2A
348
INPUT
PER
N.A.
347
xxxxxxx
4A
F-2
F-2
FAN
PRO-CUT 55
H4
H5
440460V
220230V
H3
202
X2
X4
B21
L1 CHOKE
X40
X20
J33
ELEC 3 1
XFER 4 2
R
W
R
W
404
S
401
6 1
360
J37
1 NOZZLE
7 2
3,8 WORK
8 3
365
5,10 ELECTRODE
343
9 4
E
10 5
344
5 1
J36
G
2,3 = 24V
6 2 54
4,8 = OK TO MOVE 7 3
51
8 4 347
348
4
7 1
2
J38
8 2
1,7 TRIGGER
361
9 3
3,4 AIR SOL
10
366
4
5,6 ELEC SOL
56
11 5
11,12 = 12V
369
53
12 6
364
3 1
J39
2,4 TRIGGER 4 2 4A 2A
J35
4 1 309
1 AIR SOL
303
310
2 ELEC SOL
5 2
312
3 TRIGGER
354
4 IGBT 6 GND 6 3
XFER
C2
3000/450
+ -
207
OUTPUT
202
POWER
205
RELAY 4 1 501
++VOLT 5 2 502 505
506
P_XFMR 6 3 503
507
J10
201
209
380415V
H2
0.6A
SLOW BLOW
206
203
204
208
206
201
205
-IN
BK
T S
U
-O
BK
X4
-IN
BK
7
X30
NN
T
U
-O X20
FR
-IN
FR
4
J22
CASE FRONT
TP3
BASE
X2
T1
MAIN
XFMR
TP2
TP1
360
365
X10
X1
X3
OUTPUT
PC BOARD
X40
T
U
-O
BK
T
U
-O
FR
-IN
S
FR
S
208
204
209
D1
INPUT B
BRIDGE
5
H3
H6
H5
H4
115V
1 FAN
61
18V
U 4
54
51
56
53
64
62
R 2
N 3
N 8
R 6
U 9
18V
W 5
24V
12V
16
11
12
13
16
J3
J40
10
302
R1
10K
2W
CONTROL
POT
CW (MAX)
216
217
212
218
213
219
214
210
215
211
275
276
223
277
221
223
DISPLAY
J4,J10,
J35
S5
PRESSURE
J5,J22,
J36
J38
WORK
364
2
369
AIR
SOLENOID
12
+15V
READY LED
LOW_PSI LED
POT WIPER
RESET
GND
THERMAL LED
SAFETY LED
9
8
7 PSI SET
6 RESET LED
5
4
3
2
1
J40
10
11
12
13
14
15
S2
RESET
J1,J20
J33,J39
J20
306
361
366
277
277A
276
275
RF
TOROID
221
277B
S3
PSI_SET
S1
C POWER
B
U
A B C D E F G H I J K L M N
INTERFACE RECEPTACLE
211
212
213
214
215
277A
R
V
Enhanced Diagram
FRONT OF MACHINE
L12O68
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside
the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..
J2,J21,J37
210
15
CONTROL
216
217
218
219
14
15
J2
1
2
3
4
10 5
6
7
8
9
J1
18V 18V
1 2
3 4
61
62
COLOR CODE:
B = BLACK OR GRAY
G = GREEN
R = RED OR PINK
W = WHITE
U = BLUE
N = BROWN
Y = YELLOW
8
7
6
5
4
3
2
1
J3
3 6 CT
2 5
1 4 TSTAT
J4
J5
8
7 P_XFMR
6 ++VOLT
5 RELAY
309
W
R
306
W
R
312
303
354
302
310
404
401
507
503
506
502
505
501
4
3
2
1
64
H1
H2
Y 7 FAN
J21
AUXILIARY
TRANSFORMER
T2
T3
CURRENT
TRANSFORMER
N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING
THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT
COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER.
NOTES:
N.A.
200208V
N.C.
206
202
207A
203
S4 PRIMARY RECONNECT
207A
FAN
FAN
MOTOR
FAN
203
C1
3000/450
207
H1
DIAGRAMS
xxxxxxx
REAR OF MACHINE
207A
344
343
INPUT
PER
N.A.
ELEC
348
347
2A
+ -
xxxxxxx
4A
F-3
F-3
FAN
PRO-CUT 55
201A
201
231A
208
231
H5
H6
550575V
0.3A
SLOW BLOW
241
248
206
B21
205
J11
3 1
4 2
X40
X20
ELEC
J33
3 1
4 2
XFER
LEADS
SENSE
241
R
W
R
W
204
238
201A
231A
RELAY 4 1 501
++VOLT 5 2 502 505
506
P_XFMR 6 3 503
507
J10
404
209
208
231
205
S
401
6 1
360
J37
1 NOZZLE
7 2
3,8 WORK
8 3
365
5,10 ELECTRODE
343
9 4
E
10 5
344
5 1
J36
G
2,3 = 24V
6 2 54
4,8 = OK TO MOVE 7 3
51
8 4 347
348
4
7 1
2
J38
8 2
1,7 TRIGGER
361
9 3
3,4 AIR SOL
10
366
4
5,6 ELEC SOL
56
11 5
11,12 = 12V
369
53
12 6
364
3 1
J39
2,4 TRIGGER 4 2 4A 2A
J35
4 1 309
1 AIR SOL
303
310
2 ELEC SOL
5 2
312
3 TRIGGER
354
4 IGBT 6 GND 6 3
L1 CHOKE
OUTPUT
X2
X4
XFER
C2
2000/500
+ -
207
POWER
201
202
204
248
202
205
201
TO
X4
208
X40
T
U
O
PTO
238
BO
T
U
X20
X2
T1
MAIN
XFMR
TP2
CASE FRONT
O
TBO
IN
T-
C
TP1
TP3
8
61
115V
Y 1 FAN
U 4
18V
309
W
R
306
W
R
312
303
354
302
310
404
401
507
503
506
502
505
501
8
7
6
5
4
3
2
1
6
7
8
9
J2
1
2
3
4
10 5
J1
18V 18V
1 2
3 4
61
62
15
16
9
10
J2,J21,J37
8
J3
J40
CONTROL
8
7
J20
CONTROL
POT
CW (MAX)
S5
PRESSURE
J5,J22,
J36
15
DISPLAY
J38
WORK
12
+15V
READY LED
LOW_PSI LED
POT WIPER
RESET
GND
THERMAL LED
RESET LED
9
8
7 PSI SET
6
5
4
3
2
1
J40
10
11
12
13
14
364
2
369
AIR
SOLENOID
J1,J11,J20, J4,J10,
J33, J39 J35
R1
10K
2W
216
217
212
218
213
219
214
210
215
211
275
276
223
277
221
223
S2
RESET
302
306
361
366
277
277A
276
275
RF
TOROID
221
277B
S3
PSI_SET
S1
C POWER
B
U
A B C D E F G H I J K L M N
INTERFACE RECEPTACLE
211
212
213
214
215
277A
R
V
W
W
210
216
217
218
219
13
14
15
16
J3
J4
3 6 CT
2 5
1 4 TSTAT
4
3
2
1
J5
8
7 P_XFMR
6 ++VOLT
5 RELAY
Y 7 FAN
AUXILIARY J21
TRANSFORMER
T2
H6
H5
54
51
64
62
R 2
56
53
R 6
U 9
18V
W 5
24V
N 8
N 3
COLOR CODE:
B = BLACK OR GRAY
G = GREEN
R = RED OR PINK
W = WHITE
U = BLUE
N = BROWN
Y = YELLOW
4
J22
H4
H3
12V
64
H1
H2
BASE
X30
NN
360
365
X10
X1
X3
T
U
O
TIN
TBOS
BO
S
204
TO
IN
P-
OUTPUT
PC BOARD
IN
P-
T
U S
O
PTO
231
T3
CURRENT
TRANSFORMER
209
D1
INPUT B
BRIDGE
H1
Enhanced Diagram
FRONT OF MACHINE
L12069
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside
the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..
NOTES:
N.A.
440460V
N.C.
241
238
S4 PRIMARY RECONNECT
248
FAN
FAN
MOTOR
FAN
C1
2000/500
DIAGRAMS
xxxxxxx
REAR OF MACHINE
207
344
343
+ -
INPUT
PER
N.A.
ELEC
348
347
2A
xxxxxxx
4A
F-4
F-4
16.41
13.71
3.50
29.50
PRO-CUT 80
M19195
CC-UF
F-5
DIAGRAMS
F-5
NOTES
PRO-CUT 80
WARNING
Spanish
AVISO DE
PRECAUCION
French
ATTENTION
German
WARNUNG
Portuguese
ATENO
inflammable.
cuerpo.
votre corps.
perschutz!
dos.
corpo.
Japanese
Chinese
Korean
Arabic
READ AND UNDERSTAND THE MANUFACTURERS INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE
USED AND FOLLOW YOUR EMPLOYERS SAFETY PRACTICES.
SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS
CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A
ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HERSTELLERS. DIE UNFALLVERHTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.
guards off.
piracin.
Mantenga la cabeza fuera de los
humos. Utilice ventilacin o
aspiracin para gases.
Gardez la tte lcart des fumes.
Utilisez un ventilateur ou un aspira-
tien.
Schweibrauch!
Sorgen Sie fr gute Be- und
Entlftung des Arbeitsplatzes!
Mantenha seu rosto da fumaa.
Use ventilao e exhausto para
guardas quitadas.
oder Innenschutzverkleidung in
Betrieb setzen!
servio.
No toque as partes eltricas nuas.
moventes.
ou guardas removidas.
WARNING
Spanish
AVISO DE
PRECAUCION
French
ATTENTION
German
WARNUNG
Portuguese
ATENO
Japanese
Chinese
Korean
Arabic
LEIA E COMPREENDA AS INSTRUES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS
PRTICAS DE SEGURANA DO EMPREGADOR.
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com