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Bushfire CRC
May 2006
This document has been prepared for the sponsor and is confidential.
It may not be cited in any publication without the agreement of the authors and the sponsor.
Please address all enquiries to:
Bushfire CRC
Level 5,
340 Albert Street
East Melbourne, Victoria 3002, Australia
Distribution List
Bushfire CRC
P.A. Bowditch
J.E. Leonard
A.J. Sargeant
L. Macindoe
Registry (original)
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Contents
1. Executive Summary........................................................................................................... 7
2. Background ........................................................................................................................ 7
2.1 Parameters determining window design, according to AS 3959.................................. 7
2.1.1 Level of construction .......................................................................................... 7
2.1.2 Screening............................................................................................................. 7
2.1.3 Glazing type ........................................................................................................ 8
2.1.4 Frame type .......................................................................................................... 8
2.2 Parameters determining window design, as considered by this project ...................... 8
2.2.1 Windows ............................................................................................................. 8
2.2.2 Radiation exposures .......................................................................................... 10
3. Experimental Apparatus................................................................................................. 10
3.1 An overview ................................................................................................................ 10
3.2 Gas-fired radiant panel array ................................................................................... 11
3.3 Specimen mounting apparatus.................................................................................... 12
3.4 Computer control........................................................................................................ 13
3.5 Data acquisition.......................................................................................................... 13
3.6 The laboratory ............................................................................................................ 14
3.7 Audiovisual ................................................................................................................. 14
4. Specimen Instrumentation and Pretest Preparation.................................................... 15
4.1 Temperature measurement of specimens.................................................................... 15
4.2 Radiation measurement of specimens......................................................................... 15
4.3 Specimens ................................................................................................................... 15
4.3.1 Specimen assembly........................................................................................... 15
4.3.2 Glazing.............................................................................................................. 16
4.3.3 Pretest specimen preparation ............................................................................ 16
4.4 Radiant panel and apparatus calibration................................................................... 17
4.4.1 Radiant panel profiling ..................................................................................... 17
4.4.2 Instrument check............................................................................................... 18
4.5 Laboratory conditions ................................................................................................ 18
5. Experimental Procedure ................................................................................................. 19
5.1 Prior to test start......................................................................................................... 19
5.2 Test apparatus radiation characterisation ................................................................. 19
5.3 Test radiation profiles................................................................................................. 20
5.4 Testing......................................................................................................................... 22
5.5 Modes of failure........................................................................................................... 23
6. Glazing System Tests Background Discussion........................................................... 24
6.1 Previous radiation exposure experiments by comparison.......................................... 24
6.1.1 Test apparatus ................................................................................................... 24
6.1.2 Failure modes of interest................................................................................... 25
6.1.3 Specimens and their exposure........................................................................... 25
7. CRC Experimentation..................................................................................................... 26
7.1 General ....................................................................................................................... 26
7.2 Radiation exposures.................................................................................................... 27
7.3 Window assembly design ............................................................................................ 27
7.4 Current AS 3959 Standard versus CRC research....................................................... 27
8. Experimental Results and Discussion............................................................................ 28
8.1 General ....................................................................................................................... 28
8.2 Unframed glazing ....................................................................................................... 28
8.2.1 General.............................................................................................................. 28
8.2.2 Annealed glass .................................................................................................. 29
8.2.3 Laminated glass ................................................................................................ 29
8.2.4 Toughened glass................................................................................................ 29
8.3 Framed glazing........................................................................................................... 30
8.3.1 General.............................................................................................................. 30
8.3.2 Timber framing performance............................................................................ 30
8.3.3 Aluminium framing performance ..................................................................... 34
8.3.4 Aluminium versus timber frames...................................................................... 35
9. Future Work .................................................................................................................... 36
9.1 Framing effects ........................................................................................................... 36
9.2 Fire retardancy........................................................................................................... 37
9.3 Window screening....................................................................................................... 37
9.4 Test method................................................................................................................. 37
10. Conclusions ...................................................................................................................... 37
11. References ........................................................................................................................ 38
Appendix A All Test Results .............................................................................................. 40
Appendix B Proprietary Glazing Tests ............................................................................. 45
B1. Trend Windows ............................................................................................................... 45
B1.1 General ..................................................................................................................... 45
B1.2 Results and discussion .............................................................................................. 45
B1.3 Summary ................................................................................................................... 50
B2. Canterbury Windows ...................................................................................................... 50
B2.1 General ..................................................................................................................... 50
B2.2 Results and discussion .............................................................................................. 50
B2.3 Conclusions............................................................................................................... 53
B3. Bekaert Films ................................................................................................................... 52
B3.1 General ..................................................................................................................... 52
B3.2 Results and discussion .............................................................................................. 53
Appendix C Suppliers Index .............................................................................................. 55
Appendix D Laboratory Condition Measurements ......................................................... 58
This project aims to provide further information to enable better-informed decisions about
glazing design and selection in bushfire-prone areas.
2. Background
One of the main failure modes of buildings is the propagation of fires from burning embers.
Window failure gives rise to a point of entry for these embers, allowing for the potential
propagation of fires within the building envelope on curtains, soft furnishings, carpets etc.
Should these develop or spread, then building loss is almost certain.
2.1 Parameters determining window design, according to AS 3959
AS 3959 Construction of Buildings in Bushfire-Prone Areas [1] aims to address many factors
effecting building performance under bushfire exposures. Glazing types are chosen according
to the risk of failure due to surrounding fuels and topography.
The parameters in AS 3959 that determine the specification of glazing/windows in bushfireprone areas were used as the basis for experimentation.
2.1.1 Level of construction
The first key factor determining the design of building elements in bushfire-prone areas is the
level of construction required.
In the Standard, three levels of construction are defined, which are used to determined as a
function of vegetation type, terrain slope and distance from vegetation of the existing/
proposed building, see (AS 3959, Table 2.1), and are based on the level of bushfire risk, i.e.
low, medium, high or extreme (see AS 3959, C3.2).
2.1.2 Screening
The Standard states that screening shall be used on all openable windows. Screening aperture
size shall not exceed 1.8 mm (see AS 3959, C3.6.1).
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5
5.38
5
Thickness (mm)
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10
6.38
10.38
12.38
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8
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15
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The gas-fired radiant panel array (GFRPA) used to supply the radiation load on a specimen
has a surface area of 1500 1500 mm. As a result, it was decided to adopt a glass dimension
that was within this area so as to impose an even radiation exposure across the glass, without
creating thermal stress loading across specimens by creating shadowing from uneven
radiation exposures.
Glass of 900 900 mm was utilised for generic CRC tests as it was within the radiant panel
area and thus would not be subject to shading on its outer edges. The cross-sectional
dimensions were chosen as they are multiples of 300, which is the basis for most building
material sizes.
Other glazing areas varied depending on the framing employed by suppliers, but the overall
window dimensions were within that of the GFRPA.
2.2.1.2 Window assembly.
Specimens provided by manufacturers were tested as supplied. All windows made in-house
were constructed to hold 900 900 mm glazing and were called CRC. Generic CRC frames
for timber and aluminium are shown in Figures 13.
CRC aluminium window frames were constructed by a manufacturer with glazing and
beading being installed on-site. Frames were screwed together with a rubber C shaped
extrusion holding the glazing in place within the frame.
CRC timber windows were also manufactured in-house by on-site carpenters. A generic frame
cross-section was made, after consultation with our qualified carpenter. Frames consisted of a
Mountain Ash main section of frame 35 mm deep by 45 mm high. Machined into this was a
10 mm high by 15 mm deep rebate into which the glass could be placed and a Tasmanian Oak
bead nailed in to position with 1.25 mm bright steel brads to hold the glass inside the rebate.
Timber species identified here were the names given by suppliers.
Silicone sealant was not used in the window manufacture as the timber beading would hold
the glazing in position and the windows were not to be constructed to have a service life.
These dimensions may not reflect the design theory used directly by window manufacturers,
but supplied a means of uniformity throughout testing.
Glazing was used as supplied and defects such as scalloping of glass edges was noticed on
some pieces of glass but was ignored. The reason being that in normal window manufacturing
processes that glazing would not be discriminated against because of this potential flaws.
Each piece of glazing was selected on the next piece available principle.
More information on window componentry and assembly as supplied by manufacturers can
be found in Appendix B. All windows from manufacturers were tested as supplied or as
modified by the manufacturer.
There were neither fire retardant treatments of the timbers used nor any retardant coatings.
Silicones were not used in assembly, except where specified in exposure and exposure results.
The design of generic windows used in testing does not include any of the structural loading,
glazing selection or installation methods as specified in AS 12881994 [12], AS 20471999
[13] and AS 40551992 [14].
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3. Experimental Apparatus
3.1 An overview
The test apparatus developed for this research was constructed at the CSIRO Bushfire
Research Laboratory to simulate the exposure of specimens to bushfire conditions. The
system is computer controlled via a feedback loop that provides the means for an operator to
predetermine a radiation exposure profile. The following is an overview of the test apparatus,
which consists of five main components, viz.:
1.
2.
3.
4.
5.
6.
GFRPA.
Specimen mounting apparatus.
Radiation exposures
Computer control.
Data acquisition.
Laboratory.
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The bushfire exposure simulation to which the test specimens were exposed was a different
approach to that used by other researchers. Harada et al. [2] and Mowrer [3] used radiant
panels in their experimentation.
Cohen and Wilson [4] used a gas-fired burner that supplied mostly a convective effect.
McArthur [5] also used a mostly convective source by using a furnace.
Compartment fires were used with windows mounted in a wall by Shields et al. [6] and Pagni
and Joshi [7]. The heat/radiation sources in these experiments were supplied by liquid pool
fires.
In the CRC experimentation, a hybrid of the combined approaches was employed. A radiant
panel was used to supply radiation and convective heat, and the distance from this panel was
the control used to vary the radiation load on specimens as the radiant panel was operated at a
constant output. Both the radiation and the convective heat incident on the windows was
assessed the this experimental program. The level of convective heat loss and heat or heat
gain will vary greatly in different real bushfire conditions this component of thermal impact is
has little discussion in scientific literature.
AS 3959 is currently under review, with much elaboration on the 1999 version and related
revisions.
This document does not comment on the current drafts of the Standard, however it does take
into consideration developments leading to the Standards next version. In particular,
radiation levels of 12.5, 19, 29, 40 and >40 kW/m2 are considered in reporting data from
experiments. These are likely to be the thresholds that define the bounds of bushfire attack in
the Standards new form.
The testing carried out on the glazing had a main objective of subjecting a glazing system to a
radiation exposure which would be indicative of that from a bushfire. As a result, the nature
of this testing deviates from fire test methods as prescribed in AS 1530.41997.
3.5 Computer control
Accurate feedback of a specimens location during its travel during testing was achieved by
attaching a draw wire linear displacement transducer to the specimen trolley. The control
software is programmed with series of steps created to move the specimen incrementally in
position control mode. These steps correspond to a known radiation level, as predetermined
by profiling the radiation from the GFRPA at any given point along a specimens travel.
The computer control and logging hardware can be seen in Figure 7. The automation of this
system creates a high degree of repeatability of radiation exposures.
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Thermocouples are factory calibrated and the responses of those used were checked against
new ones.
4.2 Radiation measurement of specimens
Radiation was measured using water-cooled Schmidt Boelter radiometers with a sensing
range of 0100 kW/m2, see Figure 9. Radiometers were factory calibrated and their response
was linear, except when used beyond their operating range. Their responses were checked
periodically against new radiometers and against an in-house reference radiometer to ensure
their linearity.
Radiometers were placed above and below each test specimen, facing the radiant panel. The
feedback from the radiometers was used to determine the location of each specimen in
relation to the radiant panel to give the desired radiation loading on the specimen during a
test.
A radiometer was also placed 25 mm behind the glass in the centre of the specimen facing the
radiant panel. This measured the radiation passing through the specimen and gave an
indication of the attenuation of radiation incident on the glass.
4.3 Specimen Preparation
CRC window frames on assembly were stored in a shaded area in the test laboratory and were
subject to normal atmospheric conditions of the day. There was no conditioning of specimens.
Glazing had all felt tip pen and manufacturers identification stickers removed. Gum residue
from stickers was removed with methylated spirits and then window cleaned with a
proprietary window cleaner.
Moisture content of timber frames was subject to its stored environment. All CRC timber
frames were made in two batches and their moisture contents were measured at random to
ensure they were within the specifications of AS 2047-99 [13], which states that at time of
manufacture and delivery assemblies must not be less than 10% and not greater than 15%
moisture content. Mountain Ash used in the frames has a density of approximately 620kW/m2
and in the unconditioned environment its moisture content did not vary much. Specimens
measured averaged 13.6% thus within specification.
4.4 Radiant panel and apparatus calibration
4.4.1 Radiant panel profiling
Thermocouples mounted on the face of the radiant panel were used to measure the panel
surface temperature. On reaching a steady state, typically at around 930C, the panel was
ready for use.
To calibrate the test apparatus, the radiant heat flux levels at given distances were measured
prior to test to determine specimen position relative to the radiant panel.
Three approaches were used to observe the characterisation of radiation versus displacement
from the panel.
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at a displacement of 3800 mm as opposed to the other methods. The gradual heating of the
calcil board creates convection currents which give all radiometers a higher convective
component in measurement. Also as the calsil board gets closer to the panel it changes colour
from white through tan to brown. This then has the effect of changing the conductive and
reflective qualities of the boards face. The darker the colour of the board the more radiation it
will absorb creating greater convective radiation and then at close proximities the board then
creates a feedback system with the panel, both feeding from each other and this can be seen in
the deviation of the radiations at set distances in Figure 11. The results for calsil board deviate
markedly from air and glass in place radiations.
When using glass as a calibration surface the central radiometer output mapped very
consistently whether the glass was in place or not. This allows the second method without a
glazing element in place being a suitable instrument check.
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Radiometer 1 (top)
Radiometer 2 (bottom)
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Radiometer 3 (centre)
Radiometer 1 (top air)
Radiometer 2 (bottom air)
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Radiation (kW/m2)
40
30
20
10
0
0
500
1000
1500
2000
2500
3000
3500
4000
Figure 11. Radiation versus specimen distance from panel in glass, calsil and in air.
Initially it was thought that radiometer 1 (top) would be the best feedback radiometer during
testing to estimate the front face radiation of the glass, however experiments revealed that the
flaming and convection from burning specimens greatly effects this radiometers output.
Air calibration of the central radiometer and acknowledgement of test rig displacement was
used as feedbacks to check measurements.. Radiometer 2 (bottom) and its offset per Figure 11
were used as feedback during tests to estimate radiation load on the centre of the front of the
glass. The effects of flaming of specimens greatly affects the perceived radiation exposure of
a window so these two techniques were considered the best options for a non flaming
condition.
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In addition to the previous technique a profile across the specimen area was carried out giving
a view of the radiation profiles a specimen would receive at three distances from the panel. In
this method the calsil board was employed as previously. Figure 12 shows measured results at
the distances 1, 2 and 3 metres from the panel. This serves a double purpose checking that
their is not significant variation across the panel in radiation whilst also giving data that could
be used for data correction when observing radiation and temperature profiles across surfaces.
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60Hz
30Hz
10Hz
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Radiation (kW/m2)
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10
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0
100
200
300
400
500
600
700
Time (seconds)
40
30
Radiation (kW/m )
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10
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100
200
300
400
500
600
700
800
900
1000
Time (seconds)
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40
40
Radiation (kW/m2)
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30
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12.5
10
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Time (seconds)
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5. Experimental Procedure
5.1 Prior to test start
Prior to test start, specimens were placed on the test rig and all radiometers and
thermocouples were positioned.
A piece of cement sheet was fixed to a trolley and was wheeled into position so that it
shielded the test specimen from radiation whilst the radiant panel was in operation.
The radiant panel was prewarmed prior to each test and its readiness was confirmed on
stability of the panel temperature, as read from a thermocouple embedded in the panel face.
This temperature was typically around 950C. In earlier tests, a Nomex blanket was hung over
the specimen, but this proved inadequate if quick turn around of tests was required. The
cement sheet also created a radiation protective safe working area for installing new
specimens and protective the specimen installer while the panel was operating. This allowed
for quick turn around of experiments without uneccesarily shutting the panel down.
Air profiling was performed as per 4.4.3 to establish correct radiation feedback.
The radiation test profilewas selected and, on completion of radiant panel warm up, data
logging was commenced and specimen testing started on the removal of the protective shield.
All personnel were kitted with the appropriate personal protective equipment, and visitors
were given a safety briefing and kept a safe distance from the apparatus to avoid radiation
exposure greater than 2 kW/m2.
5.2 Testing
The radiation profile was commenced and the shadowing of the specimen cement sheet panel
was removed to expose the specimen.
During the specimens travel, observations were made as to when specimens were off gassing, cracking, flaming and breaking.
The off-gassing of volatiles from window components during heating were piloted by
moving a lighted stick in the region of the volatiles to initiate ignition (see Figure 15). Care
was taken to maintain a separation distance of at least 30 mm from the specimen during
piloting to avoid direct flame contact with window assembly.
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The CRC experiments varied by moving the specimen and maintaining a constant radiant
panel radiation load. This allowed various bushfire profiles to be employed by changing the
rate of movement towards the panel to better simulate the radiant heat flux profiles that would
be expected from a bushfire.
Harada et al. [2], Mowrer [3], and Cohen and Wilson [4] observed that the thermal fields
applied to exterior glass by fires was a better observation of the effects of flaming from
bushfires.
6.1.2 Failure modes of interest
The CRC research attempted to understand the mechanisms that cause failure, and
concentrated on internal framing and glass crack as the primary failure modes. It was
important to note also that the metamorphosis of a window design, as in the Trend series of
tests, could effect the outcome of its performance. Frame type and flaming were observed as
factors having a major contribution to failure, and this will be discussed further in the
conclusions.
Cohen and Wilson [4] were interested in failure (cracking) and also observing openings
within the glazing that could allow for ember entry. Others such as Harada et al. [2] were
interested in glass fall out.
Shields et al. [6] observed temperature gradients across glazing, and also reported first
cracking and opening of glazing (venting).
Pagni and Joshi [7] related the mechanical breaking stress of glass to heat transfer within the
glass.
Mowrer [3], KeskiRahkonen [9], McArthur [5] and the CRC were interested in first crack
failure. This is a good point of failure observation as it is difficult to surmise the events that
occur after first crack.
6.1.3 Specimens and their exposure
One of the difficulties is cross-correlating the recorded data. In McArthur [5], for example,
data was obtained for glass failure, but this does not directly equate to glass temperature nor
does it equate to radiation load. AS 1530.4 uses a timetemperature curve that is followed to
create the test environment. Radiation levels are not obtainable as they are not measured, and
temperature at such a small interval of 30 seconds is not obtainable with any accuracy as the
initial warming of a furnace will vary from furnace to furnace.
In their experiments, Harada et al. [2] looked at glass cracking and fall out as a result of
radiant heat exposure. Their work on 3mm float glass and 6.8 mm wire glass, exposed glazing
to radiation levels of 310 kW/m2.
The radiation levels employed as part of the CRC project were up to 60 kW/m2 by
comparison, which is approaching the point in which flame immersion in a bushfire is
imminent. However, there are limitations at levels over 40 kW/m2, in that the feedback
process between radiant panel and test specimen can lead to spurious results, especially if
specimens are flaming.
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Shields et al. [6] used 500 500 mm and 900 900 mm fuel trays to apply two rates of bulk
temperature loading on 6 mm annealed (float) glass.
Using cribs, Cohen and Wilson [4] obtained radiation exposures of 9.3, 13.6 and 17.7 kW/m2
in tests using 610 610 mm annealed and toughened glass.
Pagni and Joshi [7] used 2.4 mm thick 280 510 mm annealed glass, with a heat source
supplied via 20 mm diameter hexane pool fires of either 300 200 mm or 200 200 mm.
Mowrer [3] tested annealed glass, toughened, heat-resistant ceramic glass and wind-resistant
laminated glass, using a gas-fired radiant panel at heat fluxes of 216 kW/m2.
CRC experimentation observed data from unframed, timber framed and aluminium framed
glazing. Glass thicknesses or glazing combinations varied from 4 to 10.38 mm, and heat flux
exposures and rates of exposures were varied. Glazing included annealed (plate), toughened
(tempered), laminated and double glazed. Radiation exposure limits followed those outlined
in AS 3959, but the build up of exposures to simulate bushfire exposures was an in-house
ideology based on previous work.
One of the things apparent in this reporting of data is that researchers must be very specific in
reporting glazing, thickness, type and even supplier. Should this experimentation need to be
revisited, all facts should be reported.
Excellent references on research carried out to date are by Babrauskas [10] and Hassani et al.
[11] where they summarise research carried out and their findings.
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Annealed glass 4 mm thick was subjected to various radiation profiles as seen in Figure 19.
Various fast and slow radiation exposure profiles are shown with different wait periods at
peak radiation exposure. Radiation exposures are based on test apparatus speed rates and do
not reflect a true bushfire exposure profile.
4mm Annealed glazing failures
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Profile G (0.01 m/s)
Profile A (0.03 m/s with 10 sec wait at 60kW/m2)
Profile B (0.03 m/s with 30 sec wait) at 60kW/m2
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Radiation (kW/m2)
50
40
30
20
10
0
0
100
200
300
400
500
600
700
800
Time (seconds)
mechanical stresses that broke the bond between the glass layers, and this stress was
transferred to the outer edge of the glass, compounding the effect of thermal load on glass
breakage.
Laminated glazing failures
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4.3
60
Radiation (kW/m2)
50
40
10.0
30
20
5.38
5.38
5.38
10
0
0
100
200
300
400
500
600
700
800
Time (seconds)
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reduce the time to delamination and failure but this appeared to have no effect with failure
occuring at 18 kW/m2.
In summary, it is interesting to note that laminated glass without frame failed sooner that
annealed glass.
8.2.4 Toughened glass
.Radiation profiles used in this small data set were G, H and B, see Figure 19.
Specimens T4A10E20 and T4A30E20, which were 4 mm toughened glass, were tested at 10
and 30 Hz, respectively. These specimens also had 20 mm of aluminium tape around their
edge to simulate the shading effect that a window frame might impose on the glazing. In these
cases, 28 and 29 kW/m2 was reached without any glazing failure on exposure nor any failure
on cool down.
Specimen 5T30A was the only specimen that failed through cracking at 68 kW/m2 well over
the primary peak level of interest in this investigation 40 kW/m2.
8.3 Framed glazing
8.3.1 General
Different types of both aluminium frames and timber frames were exposed at various levels as
detailed below..
Aluminium frames were either as supplied by Trend Windows or were made as part of this
CRC project (termed generic CRC frames). CRC frames were single pane and were not part
of a complete openable or fixed window unit. Trend windows were a combination of fixed,
sliding and awning windows with and without timber reveals.
All results for framed glazing failures and their radiation profiles employed are graphically
represented in Figure 21.
frame ignition cannot be generalised as timber species, frame dimensions and finishes all
effect results.
At the slow profile F, all 4 mm toughened glass failed, however it was significant that three
out of five experiments failed on cooling down after peak exposure. This is a failure mode
worth o further investigation as to the cause and mitigation of this failure during cooling.
Out of 10 tests at profile F, only one 5 mm toughened glass passed 40 kW/m2.
The effect of frame flaming on glazing failure in these experiments, did not appear to have a
direct correlation to pass or failure of the glassing element. Figure 19 shows front and back
face temperatures for passes and failures. A linear trend line through the data shows a wide
spread of data and that there is no real trend here.
600
500
400
5mm pass
5mm fail
4mm fail
6mm pass
6mm fail
300
200
100
0
0
100
200
300
400
500
600
Figure 19. Peak front and back face temperatures of toughened glass.
8.3.2.3 Glass temperature profiles. KeskiRahkonen [9] theorised that the thermal stresses
created between shaded glazing edges and unshaded areas could cause glass breakage. He
calculated a temperature differential of 80K (193C) at maximum stress in soda glass.
To investigate this on timber frames, rebate thermocouples were placed between the glass and
the timber frame (Rebate 1) and between the glass and the beading used to hold the glass in
place (Rebate 2). A thin layer of ceramic fibre wool was place between the thermocouples and
timber surfaces to insulate between the timber and glass to give truer glazing temperatures,
minimising heat sink from the timber.
Figure 20 reports the results from window temperatures measured on 6 mm toughened glass
in a timber frame which was tested up to 40 kW/m2.
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1000
Cracking
900
Backface temperatures
Frontface temperatures
Rebate 1
Rebate 2
800
Flaming
Temperature (oC)
700
600
500
400
300
200
100
0
0
100
200
300
400
500
600
700
800
Time (sec)
8.3.3.2 Toughened glass. Two series of experiments were carried out on toughened glass in
aluminium frames: Trend window tests (see Appendix B1) and generic CRC frames.
It is important to note that the difference between these two series is that the generic CRC
windows were single lights and were framed around the glazing only. There are no reveals,
weather stops nor window furniture. Some Trend windows were like this but most were in
window units, single or double lights and some had reveals.
Only one specimen (Trend 5) cracked after an exposure at 40 kW/m2. The majority of
specimens passed this exposure, except four (Trend 12, 17, 20 and 21) where seals failed and
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internal flaming occurred. In these tests, there was insufficient heat from combined flaming
and radiation to crack or shatter the glass.
Of the tests that passed the initial exposure of 40 kW/m2, eight of these failed on cool down
all having rubber seals. One in particular (Trend 8) shattered 2.5 hours after radiation
exposure. Interestingly all 16 toughened glass windows with silicone seals in place did not
fail during cool down.
The 15.38 mm combined annealed and toughened glazing all failed via cracking of the
annealed glazing. However the inner toughened glazing did not fail, so although this is a
failure of the system is it to be considered a failure. At slow profile E, Trend 11 and 4,the
peak radiation on cracking was 11kW/m2, and at the faster profile F, Trend 7, it was 39
kW/m2.
8.3.4. Aluminium versus timber frames
It is clear from data gathered that there is a difference between timber and aluminium framed
window performance.
With varying section sizes and glazing sizes direct comparison of data may be misleading, but
to simplify discussion all aluminium results are pooled together as are timber. Changes in
framing section sizes and material type will affect heat transfer between glass and framing.
The additional loading that flaming frames have on glazing performance does seem to affect
the potential of failure. With timber frames, 14 flaming frames failed and 4 did not. With
aluminium frames, 8 flaming of seals failed and 7 did not. However to for these toughend
glass exposures timber frame failures are much for prevalent.
Table 2 summarises the results from all tests and the pass/fail data. By explanation in each
column there is an alpha numeric e.g. 16B, this equates to 16 kW/m2 using radiation profile B.
In each row is the ranges of radiations for each profile. This may seem somewhat confusing
so to simplify Table 3 indicates the maximum possible exposure at which a specimen passed.
37
Table 2. Peak radiation loads causing pass or fail for each profile
Glass
4 mm annealed
4 mm annealed (film)
4.38 mm laminated
5.38 mm laminated
3 mm toughened
4 mm toughened
5 mm toughened
6 mm toughened
Aluminium
Pass
13C
6F, 6H, 6C, 16D
<16B
23F
+40F, 50B
40F
40E
Timber
Fail
22D
20D
16B
40F
40F
40F
-
Pass
46H, 31F
40E
Fail
12C
6F, 7G
20D
23B
44F
40F
Aluminium
Slow
Fast
Timber
slow
Fast
19
20
23
40
+40 no
fail
+40 no
fail
+40 no
fail
Laminated and annealed glass failed at levels below 20 kW/m2 for the sizes used in this
project. Toughened glass in frames was able to reach 40 kW/m2 and above, especially when
detail is payed to reducing the number of flammable components. See Trend test methodology
in Appendix B1.
38
Figure 21 shows the results of framed experiments versus the radiation profiles used. As can
be seen, 5 mm toughened glass was the best performer, with many tests reaching 40 kW/m2
and those in aluminium frame fail on cool down or well after the tests are finished and are not
represented here on this graph.
60
5T
Radiation (kW/m2)
50
40
5
5T 5 5 5T 5
5T 5T
4T
5T 5 5T 4T 3 5T
15.38C
5T
5T
30
4A
4A
20
5.38L
5.38L
Aluminium
Aluminium with film
Timber
4FA4FA
15.38C
4.38L 4.38
4 4A
4
10
15.38C
4FA
4FA
4FA
4FA
4
4T
0
0
200
400
600
800
1000
4T
4T
1200
1400
Time (seconds)
9. Future Work
9.1 Framing effects
39
There appears to be many issues unexplainable at this time concerning timber frames.
A series of experiments is proposed in the near future on timber frames. Two factors are to be
investigated. Firstly the effect frame rebate dimension shading and its equal shading by
matching beading on glass failure. With this the issue of mechanical restraint of fixture and
the heat sink effects of frame dimensions are to be explored.
Glass as a flexible material under thermal load must have constraint enough to keep it in place
within the frame but must not be constrained enough that fixing alone contributes to its failure
whilst it is thermally expanding.
This and the effect of glass shading, by rebate dimensions, is yet to be explored.
Further there is an effect in place by heat soak through the frame. Future experiments hope to
show what effects if any are contributing factors on glazing failure when frame sizes are
altered. This is to be achieved by changing frame width and thickness whilst maintaining
same rebate dimensions.
9.2 Fire retardancy
There is much work being carried out by various organisations and manufacturers to develop
fire retardants for new works and retrofitting. Aluminium tape usage on frames in this current
experimentation has been used as a mock retardant simulation showing an affect on the
delay of ignition and failure times.
Experimentation has shown that frame flaming can lead to the early onset of glazing failure.
Testing of timber framing and its flammability, whether under retardant treated or not is
currently defined under AS3959 is determined by cone calorimetry tests. A peak of
100 kW/m2 is not to be exceeded nor an average of 60 kW/m2 of Heat release during the 10
minutes after ignition of said timber.
Future works may show that a more systematic approach should be adopted whereby a
window system is tested under bushfire loading rather than looking at individual componentry
such as the timber frame. On current Standards flaming of a timber frame would fail a
window system whether the glass failed or not.
Flaming of materials can occur without sufficient enough energy to ignite surrounding
componentry so this should be considered. As an impractical analogy candles and paper can
be ignited but they dont have enough heat energy to ignite a piece of framing timber and
create sustained flaming.
Using bushfire profiling and different window systems may lead us to different assumptions
on radiation, flammability and window system failure, their radiation levels and particularly
failure times.
Retardant systems which include coatings resist radiation exposures but their service life is a
factor which needs to be considered. In particular at what point are they needed to be
replenished or retrograded and what are the tell tale signs a homeowner needs to look for to be
aware. There is an important role to play here by manufacturers guaranteeing products and
authorities ensuring all participants are aware of service life and retreatment times.
40
There are assumptions made as to the service life of retardants which are not easily proven or
negated because a history is required to make informative judgement decisions on such
matters.
9.3 Window screening
AS3959 prescribes an aperture size less than or equal to 1.5 mm aperture to stop embers. The
fineness of mesh, colour, potential for thermal degradation, and guage of wire can be
specified to provide usefulness in the case of ember attack however can dwelling occupants
still get the view from their living room that they require? A compromise will take time but
must be investigated.
10. Conclusions
10.1 Radiation exposure
In this investigation it was shown that the peak exposure of glazing and or glazing systems to
radiation and related thermal effects have a marked effect on failure.
Initial radiation exposures where constrained by the test equipments ability. On modification
bushfire radiation profiles developed in previous experimentation were able to be employed.
These slow and fast bushfire exposures better reflect the reality of exposure to bushfire
employing radiation as the defining factor in a time based profile. Testing normally carried
out in window/glazing tests employs a time v. temperature curve as in AS1530.4. Time
temperature v. curves are more commonly employed to relate to window failure where
building to building or storey to storey flame spread of window failures occur due to
compartment fires and dont relate directly to bushfire failure.
Bushfire failure of windows can lead to the entry of embers or the flammability of internal
componentry but in isolated locations the chance of house to house spread can be a non issue.
The key issue is considering each dwelling as a singular and reducing the chance of any
failure that might compromise the building envelope.
If the information and recommendations of this report are adopted the question of which
radiation profile reported here is to be adopted or should another be adopted.
The use of bushfire radiation profiles allows for deemed to comply methodology in testing
which if well documented could be accepted by authorities in the future as an acceptable
approach to window system specification in bushfire prone areas.
10.2 Glass fixture
41
This proves to be a difficult decision. The selection of glass type or thickness is greatly
effected by its envelope. Testing in this investigation has shown that thickness plays an effect
as does glass type.
The interesting effect in this investigation is glass performance when unframed. Results of
tests were quite spread as to when crack or shatter occured.
It was noticed visually but not measured in this investigation that glass flexes during radiation
exposure. This was most noticeable in unframed tests, measurements of flexure not taken.
Existing Standards on glazing specification take into account mechanical loading on glazing
especially by wind. Flexure by bushfire exposure however may add a different component to
the equation.
Timber framing methodology employs the use of silicone sealant which acts as a
weatherproofing medium and as some glaziers will tell holds the window in place before the
timber beading is nailed or stapled into place. However under wind loading this creates a
mechanical elastic joint for window edging. In a bushfire exposure it is possible that the
mechanical strength of this can be compromised on heating. If glass flexure can increase it
may increase the performance of glass under exposure to bushfire but should flammability of
silicone and surrounding components occur it may have a detrimental effect by supplying
large variation on edges by thermal loading due to flaming and shading.
The investigation of glazing performance in this project was to look at key points affecting the
performance of glazing systems under the exposure regimes that a bushfire would place on a
window. The rate of exposure, wait times in radiation profiles and piloting are all major
factors effecting performance. Flaming of window rubber may not occur if piloting is not
present. The likelihood of failure of windows on the flaming of componentry is increased.
Trend window testing showed that systematic replacement of flammable components
increases the survivability of windows under bushfire exposures.
The outcomes of this work are in no way a definitive answer on window design in bushfireprone areas, but has attempted to highlight points of consideration for those designing
windows in the future.
Glass selection and frame type are of course key components. However, the Trend series of
tests showed that changing detail and removing flammable componentry can greatly effect the
performance of a window.
KeskiRahkonen [9] identified that temperature differences between the heated glass surface
and the edge-shielded glass in a window played a large role in controlling glass cracking. It is
hoped future works will further clarify this.
The variation of work done by others referenced is not readily applicable to the approach of
bushfire research. The approach taken in this experimentation yielded different results to other
test methods, but best represents a real bushfire.
11. References
42
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
43
a: Breach of integrity
b: Glass cracking
Glazing
notes:
Frame
type:
Profiles:
Glass
A: Glass sponged with a weak hydrated lime solution (10%)
treatment: B: Arc mesh 6037 stainless steel flyscreen
C: Bekaert film ST70A
D: Bekaert film EXTS20
E: Bekaert film (type unknown)
F: Bekaert film Clear
G: Bekaert film Silver 20
H: Bekaert film Sterling 60
44
Glass
Thickness
Glass
treatment
Frame
type
No
No
No
No
No
No
No
No
No
No
No
No
No
Data ended
at 293 s
4PL30A
4PL30B
4PL30C
4PL30D
4PL30E
AN3A30W30
AN45A10
AN45A60
AN45B10
Annealed
Annealed
Annealed
Annealed
Annealed
Annealed
Annealed
Annealed
Annealed
(mm)
4
4
4
4
4
4
4
4
4
AN45B60
AN45C(10HZ)
AN45C60
AN45D10
AN45E(10HZ)
Annealed
Annealed
Annealed
Annealed
Annealed
4
4
4
4
4
No
No
No
No
A
No
No
No
Corrupt
data file
No
No
No
No
No
Annealed
Laminated
Laminated
Laminated
Laminated
Laminated
Toughened
Toughened
Toughened
4
4.38
10
5.38
5.38
5.38
4
4
5
Mesh
No
No
No
No
No
No
No
No
AN5A30TF6037
5LA30A
L10A30W30
L5A10
L5A30
L5A30E20
T4A10E20
T4A30E20
5T30A
No
No
No
No
20 mm foil
No
No
No
Window
seal
Sash
(fixed/
open)
Test
profile
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
A
A
A
A
A
B
G
B
G
Peak
at
failure
60
60
40
40
12R
50
124
No
No
No
No
No
No
No
No
No
No
No
No
H
G
H
G
G
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
G
B
B
G
B
B
G
H
B
Radiation
(kW/m2)
Peak
Peak
Rad 1 Rad 2
Temperature
(C)
Peak
Peak
front
back
face
face
641
190
284
255
232
245
255
275
211
260
257
167
171
180
160
116
Time to
flaming
Failure
mode
(s)
No
No
No
No
No
No
No
No
No
Crack
Crack
Crack
Crack
Crack
Crack
Crack
No
No
60
20
24
41
9
50
22
40
67
22
26
43
12
50
24
36
Peak
back
face
13
9
11
15
6
12
9
10
No
No
No
24
1C
44
22
44
26
40
22
39
24
12
23
13
8
163
96
122
172
148
91
86
162
No
No
No
No
No
No
No
No
Crack
Crack
1C
73
38
12
19
17
No
No
68
12
69
53
18
35
25
41
42
66
12
73
38
12
22
17
28
29
68
9
7
6
5
6
5
15
16
10
69
422
249
98
105
81
119
129
314
53
186
83
94
73
60
91
98
169
No
No
No
No
No
No
No
No
No
Crack
Crack
Crack
Crack
Crack
No
No
Crack
Glass
failure
1st crack
(s)
114
138
139
155
159
117
317
No
No
No
No
No
313
1382
shatter
158R
130
122
224
84
78
No
No
130
45
Glass
Thickness
Glass
treatment
Frame
type
4LATSH12
4PLTSH12
4PLTSH19
4LTSH19
L5B30TF3032
L5A30TF6037
L5A30AL
L5A30TF
L5A30TF1628
L5A30TF3032
4TTFA40
4TTFB40S
4TTFC40S
4TTFD40S
Annealed
Annealed
Annealed
Laminated
Laminated
Laminated
Laminated
Laminated
Laminated
Laminated
Toughened
Toughened
Toughened
Toughened
(mm)
4
4
4
4.38
5.38
5.38
5.38
5.38
5.38
5.38
4
4
4
4
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Timber B
Timber B
Timber B
Timber B
Timber A
Timber A
Alum A
Timber A
Timber A
Timber A
Timber C
Timber C
Timber C
Timber C
4TTFS40S
Toughened
No
Timber C
Canter 1
Canter 2
Canter 3
6TFA40F
5TSH40
5TTF29AC
5TT40C
5TT40A
5TT40B
5TT40D
6TTFB40S
Film 7
5TTFR40A
5TTALR40
5TTALR40B
5TTALR40C
5TTALR40D
5TTALR40E
5TTALRF
Toughened
Toughened
Toughened
Toughened
Toughened
Toughened
Toughened
Toughened
Toughened
Toughened
Toughened
Annealed
Toughened
Toughened
Toughened
Toughened
Toughened
Toughened
Toughened
5
5
5
6
5
5
5
5
5
5
6
4
5
5
5
5
5
5
5
No
No
E
No
No
No
No
No
No
No
No
F
No
No
No
No
No
No
No
Timber I
Timber I
Timber I
Timber C
Timber B
Timber C
Timber D
Timber C
Timber C
Timber C
Timber D
Timber C
Timber C
Timber C
Timber C
Timber C
Timber C
Timber C
Timber C
Window
seal
No
No
No
No
No
No
No
No
No
No
No
No
No
Black
silicone
Foil in
rebate
No
No
No
No
No
No
No
No
Silicone
No
No
Rubber
No
No
No
No
No
No
No
Sash
(fixed/
open)
Test
profile
No
No
No
No
No
No
No
No
No
No
No
No
No
Fixed
C
C
D
D
B
B
B
B
B
B
F
F
F
F
Peak
at
failure
12
12
19
20
20
14
16
23
23
16
40
40
40
40
Fixed
Open
Open
Open
fixed
fixed
No
No
No
No
No
No
No
No
No
No
No
No
No
No
F
F
F
E
H
F
F
F
F
F
F
F
F
S
S
S
S
S
S
Radiation
(kW/m2)
Peak
Peak
Rad 1 Rad 2
Temperature
(C)
Peak
Peak
front
back
face
face
102
104
100
120
100
94
76
92
102
70
99
65
137
100
92
59
29
64
124
5
233
194
428
319
416
299
477
287
Time to
flaming
Failure
mode
(s)
No
No
No
No
No
No
No
No
No
No
538
583
498
480
Crack
Crack
Crack
Crack
Crack
Crack
Crack
Crack
Crack
Crack
Crack
Smash
Smash
Smash
Glass
failure
1st
crack
(s)
75
102
47
28
94
105
83
82
97
105
507
765
530
520
10
10
15
16
19
12
35
23
13
15
24
45
47
37
12
12
19
20
20
14
16
23
23
16
15
26
25
26
Peak
back
face
3
5
7
3
6
3
7
5
4
5
10
20
17
50
?C
46
26
20
542
302
566
Smash
?C
40
40
19
No
No
No
40
40
40
40
40
No
No
20
40
40
40
40
40
60
60
8
49
48
31
57
60
67
67
46
15
67
38
73
46
46
63
59
42
35
8
38
46
25
44
42
42
39
27
11
41
20
30
34
34
33
33
50
15
3
11
11
14
17
16
15
16
17
9
21
13
15
18
16
14
14
383
369
141
296
237
361
401
385
380
388
407
286
429
336
560
486
501
426
506
291
280
128
225
145
333
339
303
293
299
319
282
385
254
268
337
296
253
287
515
518
No
No
No
No
No
520
523
495
No
No
490
687
730
507
502
477
490
Crack
Crack
Crack
No
No
No
Smash
Smash
Smash
Smash
Crack
No
No
Smash
No
No
Smash
No
Smash
554
534
295
No
No
No
630
570
550
550
615
No
No
730
No
No
575
No
550
46
Glass
Thickness
Glass
treatment
Frame
type
Window
seal
Sash
(fixed/
open)
Test
profile
Film 1
Film 2
Film 3
Film 4
Film 5
Film 6
Film 8
Film 9
Film 10
Film 11
Film 12
Film 13
4PLALSH12
4PLALSH19
3TALSA
3TALSB
3TFC40S
3TFA40S
3TFB40S
3TFC40S
4TFB40
3TALB40
4TFA12
4TFA40
4TFB40S
4TALA40
4TALB40
4TALC40
Trend 3
Trend 5
Trend 6
Annealed
Annealed
Annealed
Annealed
Annealed
Annealed
Annealed
Annealed
Annealed
Annealed
Annealed
Annealed
Annealed
Annealed
Toughened
Toughened
Toughened
Toughened
Toughened
Toughened
Toughened
Toughened
Toughened
Toughened
Toughened
Toughened
Toughened
Toughened
Toughened
Toughened
Toughened
(mm)
4
4
4
4
4
4
4
4
4
4
4
4
4
4
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
4
4
F
G
H
F
F
F
G
G
C
C
D
D
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Alum F
Alum F
Alum F
Alum F
Alum F
Alum F
Alum F
Alum F
Alum F
Alum F
Alum F
Alum F
Alum A
Alum A
Alum A
Alum A
Alum A
Alum A
Alum A
Alum A
Alum A
Alum A
Alum A
Alum A
Alum A
Alum A
Alum A
Alum A
Alum F
Alum E
Alum F
Rubber
Rubber
Rubber
Rubber
Rubber
Rubber
Rubber
Rubber
Rubber
Rubber
Rubber
Rubber
No
No
Rubber
Rubber
Rubber
Rubber
Rubber
Rubber
No
Rubber
Rubber
Rubber
Rubber
Silicone
Silicone
Silicone
Rubber
Rubber
Rubber
No
No
No
No
No
No
No
No
No
No
No
No
No
No
Fixed
Fixed
Fixed
No
No
No
No
Fixed
No
No
No
No
No
No
Open
Open
Open
F
F
F
F
F
F
F
F
F
F
F
F
C
D
F
F
F
F
F
F
F
F
B
B
F
F
F
F
E
F
F
Peak
at
failure
4
5
No
No
No
No
No
No
20
20
20
27
No
19
No
No
1C
40
No
1C
No
1C
No
No
No
No
No
No
No
40
1C
5TAL40
5TALA40
5TALSH19
5TFA40F
Toughened
Toughened
Toughened
Toughened
5
5
5
5
No
No
No
No
Alum A
Alum F
Alum A
Alum A
Silicone
Rubber
No
Rubber
No
No
No
No
F
F
D
E
No
1C
No
No
Radiation
(kW/m2)
Peak
Peak
Rad 1 Rad 2
6
7
17
16
15
14
15
25
9
8
23
27
10
17
27
37
46
50
39
45
43
46
16
65
55
47
42
75
41
39
40
4
5
10
11
10
11
11
17
6
5
15
15
13
22
22
22
27
40
23
26
34
26
13
50
43
27
26
24
45
45
49
Peak
back
face
1
1
8
8
8
9
3
5
2
2
3
2
4
7
12
21
21
18
24
21
10
27
4
21
19
24
22
19
23
19
24
59
41
23
51
42
24
23
40
23
15
6
15
Temperature
(C)
Peak Peak
front back
face
face
109
102
134
146
281
273
266
269
277
276
281
207
254
203
327
265
143
139
146
127
217
162
211
157
121
108
46
50
250
238
382
333
402
133
393
356
428
378
395
113
218
159
448
433
147
132
359
318
395
354
469
388
458
432
367
328
394
402
330
306
421
419
450
323
110
364
428
277
91
310
Time to
flaming
Failure
mode
(s)
No
No
No
No
No
No
No
No
No
No
No
No
???
???
No
No
No
No
No
604
No
550
No
???
???
550
555
560
No
?
810
Crack
Crack
No
No
No
No
No
No
Crack
Crack
Crack
Crack
No
Crack
No
No
Fell in frame
Smash
No
Smash
No
Smash
No
No
No
No
No
No
No
Crack
No
No
560
No
No
No
Smash
No
No
Glass
failure
1st crack
(s)
230
330
No
No
No
No
No
No
370
349
510
480
No
44
No
No
1260C
653
No
1260C
No
1016R
No
No
No
No
No
No
No
690
5 min
post-test
No
1130C
No
No
47
Specimen no.
Glass
Thickness
Glass
treatment
Frame
type
Window
seal
Sash
(fixed/
open)
Test
profile
5TFA40S
Trend 1
Trend 2
Trend 8
Toughened
Toughened
Toughened
Toughened
(mm)
5
5
5
5
No
No
No
No
Alum A
Alum E
Alum F
Alum E
Rubber
Rubber
Rubber
Rubber
No
Open
Open
Open
F
E
E
E
Peak
at
failure
1C
No
No
1C
Trend 9
Toughened
No
Alum H
Rubber
Open
Trend 10
Trend 12
Toughened
Toughened
5
5
No
No
Alum G
Alum E
Rubber
Silicone
Open
Open
Trend 13
Trend 14
Trend 15
Trend 16
Trend 17
Toughened
Toughened
Toughened
Toughened
Toughened
5
5
5
5
5
No
No
No
No
No
Alum E
Alum E
Alum E
Alum F
Alum E
Silicone
Silicone
Silicone
Silicone
Silicone
Trend 18
Trend 19
Trend 20
Toughened
Toughened
Toughened
5
5
5
No
No
No
Alum E
Alum E
Alum F
Trend 21
Toughened
No
Trend 22
Trend 23
Trend 24
Trend 25
6TFA40F
Trend 11
Trend 7
Trend 4
L5B30ALW30
Toughened
Toughened
Toughened
Toughened
Toughened
An/toughened
An/toughened
An/toughened
Laminated
5
5
5
5
6
15.38
15.38
15.38
5.38
No
No
B
No
No
No
No
No
No
Radiation
(kW/m2)
Peak
Peak
Rad 1 Rad 2
Temperature
(C)
Peak Peak
front back
face
face
442
412
339
309
191
147
422
246
Time to
flaming
Failure
mode
(s)
No
No
No
156
No
No
No
No
63
37
38
43
47
43
40
44
Peak
back
face
23
16
10
20
1C
40
39
12
365
240
230
No
E
F
No
40
41
45
40
25
11
22
365
403
265
264
165
734
Open
Open
Open
Open
Open
E
E
F
F
F
40
No
No
No
No
39
39
41
38
46
24
24
24
24
26
17
19
22
17
18
328
193
351
351
473
317
272
409
318
428
240
No
No
735
692
Silicone
Silicone
Silicone
Open
Open
Open
F
F
F
No
No
40
46
46
46
25
27
25
19
19
20
438
415
430
361
313
386
625
No
904
Alum F
Silicone
Open
40
46
24
19
420
380
683
Alum F
Alum F
Alum F
Alum F
Alum A
Alum G
Alum G
Alum G
Alum A
Silicone
Silicone
Silicone
Silicone
Rubber
Rubber
Rubber
Rubber
No
Open
Open
Open
Open
No
Open
Open
Open
No
F
F
E
F
E
E
F
E
B
No
No
No
60
No
22
11
40
19
50
44
67
64
51
22
9
38
23
24
23
40
38
40
20
11
39
16
21
19
18
42
16
1
1
1
6
443
390
509
368
394
95
163
253
81
398
373
370
272
340
32
74
51
59
No
No
314
No
No
150
No
742 s internal
flaming
No
No
No
No
817 s internal
flaming
No
No
913 s internal
flaming
683 s internal
flaming
No
No
No
Shatter
No
Crack
Crack
Crack
Crack
No
No
Glass
failure
1st crack
(s)
800R
No
No
2.5 hour
post-test
4 min
post-test
No
No
No
No
No
No
No
No
No
No
No
No
No
No
576 shatter
No
65
621
115
82
48
49
Glass
Thickness
Glass
treatment
Window
seal
Test
profile
Failure
radiation
No
No
No
No
No
Rubber
Rubber
Rubber
Rubber
Rubber
E
E
E
F
F
(kW/m2)
No
No
No
40
1C
Test peak
radiation,
Rad 1 top
(kW/m2)
37
38
41
39
40
Test peak
radiation,
Rad 2 bottom
(kW/m2)
43
40
45
45
49
Peak back
face
radiation
(kW/m2)
16
10
23
19
24
Peak front
face temp.
Peak back
face temp.
Time to
flaming
Failure mode
(C)
339
191
394
330
421
(C)
309
147
402
306
419
(s)
No
No
No
?
810
No
No
No
Crack
No
Trend 1
Trend 2
Trend 3
Trend 5
Trend 6
Toughened
Toughened
Toughened
Toughened
Toughened
(mm)
5
5
4
4
4
Trend 8
Toughened
No
Rubber
1C
43
44
20
422
246
156
No
Trend 9
Toughened
No
Rubber
1C
40
39
12
365
240
230
No
Trend 10
Trend 12
Toughened
Toughened
5
5
No
No
Rubber
Silicone
E
F
No
40
41
45
40
25
11
22
365
403
265
264
165
734
Trend 13
Trend 14
Trend 15
Trend 16
Trend 17
Toughened
Toughened
Toughened
Toughened
Toughened
5
5
5
5
5
No
No
No
No
No
Silicone
Silicone
Silicone
Silicone
Silicone
E
E
F
F
F
No
No
No
No
40
39
39
41
38
46
24
24
24
24
26
17
19
22
17
18
328
193
351
351
473
317
272
409
318
428
240
No
No
735
692
Trend 18
Trend 19
Trend 20
Toughened
Toughened
Toughened
5
5
5
No
No
No
Silicone
Silicone
Silicone
F
F
F
No
No
40
46
46
46
25
27
25
19
19
20
438
415
430
361
313
386
625
No
904
Trend 21
Toughened
No
Silicone
40
46
24
19
420
380
683
Trend 22
Trend 23
Trend 24
Trend 25
Trend 11
Trend 4
Trend 7
Toughened
Toughened
Toughened
Toughened
Pl/toughened
Pl/toughened
Pl/toughened
5
5
5
5
15.38
15.38
15.38
No
No
B
No
No
No
No
Silicone
Silicone
Silicone
Silicone
Rubber
Rubber
Rubber
F
F
E
F
E
E
F
No
No
No
40
20
40
12
50
44
67
64
22
38
9
24
23
40
38
20
39
11
21
19
18
42
1
1
1
443
390
509
368
95
253
163
398
373
370
272
32
51
74
No
No
314
No
150
No
No
742 s internal
flaming
No
No
No
No
817 s internal
flaming
No
No
913 s internal
flaming
683 s internal
flaming
No
No
No
Shatter
Crack
Crack
Crack
Glass
failure
1st crack
(s)
No
No
No
690
5 min
post-test
2.5 hour
post-test
4 min
post-test
No
No
No
No
No
No
No
No
No
No
No
No
No
No
576 shatter
65
115
621
50
51
52
53
Trend 24 reused the window from the Trend 23 test, but with a screen of 6037 stainless steel
mesh placed over the front of the glazing unit. This mesh provides an open area of 35%. The
mesh was spaced 10 mm from the outermost glass surface. Flaming did occur, but the
attenuation of radiation of the mesh allowed this glazing unit to reach a measured exposure of
40 kW/m2 at its centre and 67 kW/m2 at the top of the glass of combined radiation and
convective radiation, before the onset of flaming
Trend 25 was a repeat of the previous test using the same window. With all potential flaming
componentry removed, this window reached 64 kW/m2 at its top and approximately
40 kW/m2 at its centre. Due to the feedback effects between the panel and specimens at
radiation levels higher than 40 kW/m2 due to their proximity, it is difficult to determine an
exact radiation exposure level.
B1.3 Summary
The methodology used for this test series was to progressively work through the failure modes
as they occur and replace componentry in order to stop initiation of failing. The testing carried
out showed that it was possible to select an appropriate glass type, but this was only one
factor to be considered.
Flaming componentry enabled breaches in window framing systems that allowed internal
flaming to occur, which had the potential for flame spread to internal fixtures such as curtains.
The selection of 5 mm toughened glass was adequate for the tests for radiation loads to
40 kW/m2. Trend 6, 8 and 9 didnt fail during the tests, but broke post-test on cooling. Trend
8 surprisingly broke at 2.5 hours post-test.
Comparisons between Trend 24 and 25 show the effectiveness of window shading by
flyscreens. Trend 24 had a back face radiation through the glass of 18 kW/m2, which was less
than half that of Trend 25. Also, the screening protected componentry in that, although
flaming occurred, it did not assist any failure mechanism.
54
Specimen no.
Glass
Thickness (mm)
Glass treatment
Window seal
Test profile
Failure radiation
(kW/m2)
Test peak
radiation, Rad 1,
top (kW/m2)
Test peak
radiation, Rad 2,
bottom (kW/m2)
Failure mode
Glass failure,
1st crack (s)
Canter 1
Canter 2
Canter 3
Toughened
Toughened
Toughened
5
5
5
No
No
E
No
No
No
F
F
F
554
534
295
60
60
8
42
35
8
50
15
3
383
369
141
291
280
128
515
518
No
Crack
Crack
Crack
554
534
295
Canter 3, which was a 4 mm annealed glazing system with a 100 micron Bekaert film,
cracked at 8 kW/m2, which was significantly lower than measurements taken for the lowest
unframed glazing, i.e. 22 kW/m2 (4PL30B). However, similar performance for 4 mm
annealed glass with film can be seen for aluminium frames (see Bekaert test results).
The Canter 3 test was continued after glass cracking to observe the spread of cracking and
potential fall out of glazing. Glazing stayed intact and cracking continued around the edges of
the glass, in particular in the region between where the film had shrunk or fallen away and the
edge of the frame.
Figure B4 shows the radiation levels measured below the glazing in the non-flame zone. The
rapid increase of temperature from flaming in the Canter 1 and 2 tests can be seen.
60
50
Radiation (kW/m2)
40
Canter 1
Canter 2
Canter 3
30
Flaming
20
10
0
0
100
200
300
400
500
600
700
800
900
1000
Time (sec)
combustion of curtains and other furnishings. Interior films reflect some radiation received,
creating extra re-radiation within the glass. This will effect glazing failure, but this aspect was
not part of this investigation.
B2.3 Conclusions
The flaming of the frame is an issue that obviously adds to the thermal load on a window. If,
in the case of these timber frames, flaming could be reduced then the maximum exposure
could be increased. Fire-retardant coating on frames or higher density frames could delay or
stop ignition, which may increase peak radiation loading, but this would need to be
investigated further.
The one-off use of films and annealed glass in this investigation gives no conclusive results of
glass and film interaction.
Specimen no.
Glass
Thickness (mm)
Glass treatment
Window seal
Test profile
Failure fadiation
(kW/m2)
Test peak
radiation, Rad 1,
top (kW/m2)
Test peak
radiation, Rad 2,
bottom (kW/m2)
Failure mode
Glass failure
1st crack (s)
Film 1
Film 2
Film 3
Film 4
Film 10
Film 11
Film 12
Film 13
Film 5
Film 6
Film 7
Film 8
Film 9
Annealed
Annealed
Annealed
Annealed
Annealed
Annealed
Annealed
Annealed
Annealed
Annealed
Annealed
Annealed
Annealed
4
4
4
4
4
4
4
4
4
4
4
4
4
F
G
H
F
C
C
D
D
F
F
F
G
G
Rubber
Rubber
Rubber
Rubber
Rubber
Rubber
Rubber
Rubber
Rubber
Rubber
Rubber
Rubber
Rubber
F
F
F
F
F
F
F
F
F
F
F
F
F
4
5
6
6
6
6
15
16
6
4
3
6
7
5
7
8
9
8
8
23
27
7
5
5
8
9
4
5
6
6
6
6
15
16
6
4
3
6
7
2
1
2
3
3
2
3
2
3
2
2
1
1
110
146
154
156
145
146
217
211
149
121
112
141
146
105
134
138
141
141
128
164
222
135
81
104
109
116
No
No
No
No
No
No
No
No
No
No
No
No
No
Crack
Crack
Crack
Crack
Crack
Crack
Crack
Crack
Crack
Crack
Crack
Crack
Crack
230
330
355
380
370
349
510
480
350
250
210
382
398
Film 12 and 13 had external films, i.e. films were placed on the radiant panel side of the glass.
All other tests were with internal film.
Correct application of these films to manufacturers specifications is important, as is the
recommended curing time. Specimens were allowed to cure for a minimum of three days, and
the curing process was enhanced by placing the windows outside so that ultraviolet light
would increase curing effectiveness, as was recommended by the manufacturer.
56
57
Figure B6. Crazing of metallic film after radiation exposure and cooling.
58
59
60
400
350
Room Temp
Front face top aspirated
Backface aspirated
Front face top thermocouple
300
Temperature (oC)
250
200
150
100
50
0
0
100
200
300
400
500
600
Time (sec)
61