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Axial Piston Variable Pump

A10V(S)O
(US-Version)

RA-A 92701/03.12
Replaces: 12.09

1/52

Position Foto
(oben links):
X = 153
Y = 93,9

Data sheet

Series 31
Size NG18 ((A)A10VSO)
Size NG28 to 140 (A10VO)
Nominal pressure 4000 psi (280 bar)
Maximum pressure 5100 psi (350 bar)
Open circuit

Features

Contents
Type code for standard program

Technical data

Variable pump in axial piston swashplate design for hydrostatic drives in an open circuit
The flow is proportional to the drive speed and the displacement.

DG Two-point control, directly operated

10

DR Pressure control

11

DRG Pressure control, remotely operated

12

The flow can be steplessly varied by adjustment of the


swashplate angle.

DFR/DFR1 Pressure and flow control

13

2 case drain ports

DFLR Pressure, flow and power control

14

Excellent suction characteristics

ED Electro-hydraulic pressure control

15

Low noise level

ER Electro-hydraulic pressure control

16

Long service life

Dimensions size 18 to 140

18

Favorable power/weight ratio

Dimensions through drive

42

Versatile controller range

Summary mounting options

45

Short control time

Combination pumps A10VO + A10VO

46

Connector for solenoids

47

The through drive is suitable for adding gear pumps and axial
piston pumps up to the same size, i.e., 100% through drive.

Installation instructions

48

General instructions

52

2/52

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

Type code for standard program


O
01

01

02

03

/
04

05

31
06

07

V
08

Version
Standard version (without symbol)
High-speed version

Axial piston unit


Swashplate design, variable, nominal pressure 4000 psi (280 bar),
02 maximum pressure 5100 psi (350 bar)

09

10

11

12

13

18

28

45

71 100 140
l

A10VS

A10V

Operation mode
03 Pump, open circuit

Size (NG)
04 Geometric displacement, see table of values on pages 6 and 7

18

28

45

71 100 140

DG

DR

X-T open

DFR

X-T closed

DFR1

EF1)

DRG
ED71

Control device
Two-point control, directly operated
Pressure control
with flow control, hydraulic

with flow and differential pressure control, electrically variable


05

with pressure cut-off, remotely operated


hydraulic
electrical

negative characteristic
positive characteristic

12V

24V

ED72

12V

ER712)

24V

ER722)

DFLR

Pressure, flow and power control


Series
06 Series 3, Index 1

07

31

Direction of rotation
Viewed on drive shaft

clockwise

counter clockwise

Seals
08 FKM (fluor-caoutchouc)

1)
2)

See RE 92709
The following must be taken into account during project planning:
Excessive current levels (I > 1200mA with 12V or I > 600mA with 24V) to the ER solenoid can result in undesired increase
of pressure which can lead to pump or system damage:
- Use Imax current limiter solenoids.
- A sandwich plate pressure reducing valve can be used to protect the pump in the event of overflow.
An accessory kit with sandwich plate pressure reducing valve can be ordered from Rexroth under part number R902490825.
= available

m = on request

= not available

RA-A 92701/03.12

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

3/52

Type code for standard program


O
01

02

03

Drive shaft
Splined shaft
ANSI B92.1a
09

10

Mounting flange
ISO 3019-1 (SAE)

/
04

31

05

06

07

11

12

28

45

71 100 140

13

similar to shaft "S" however for higher input torque

reduced diameter, not for through drive

same as "U", higher torque; not for through drive

18

28

45

71 100 140

2-hole

4-hole

18

28

45

71 100 140

l l

61

91

62

92

18
l

28
l

45
l

71 100 140
l l l

N00

9T 16/32DP

K01

3/4 in

11T 16/32DP

K52

7/8 in

13T 16/32DP

K68

1 in

15T 16/32DP

SAE flange ports on opposite side, UNC fastening thread

Flange ISO 3019-1 (SAE)

coupling for splined shaft1)

Diameter

diameter

82-2 (A)

5/8 in

101-2 (B)
127-2 (C)
152-4 (D)

K04

K07

1 1/2 in 17T 12/24DP

K24

1 3/4 in 13T 8/16DP

K17

18
l

28
l

45
l

71 100 140
l l l

Coupling for splined shaft as per ANSI B92.1a


2) Connectors for other electric components can deviate.
1)

m = on request

1 1/4 in 14T 12/24DP

Connectors for solenoids2)


13 DEUTSCH - molded connector, 2-pin without suppressor diode

= available

10

18

Through drive
without through drive

12

09

standard shaft

Service line port


SAE flange ports at rear, UNC fastening thread, not for through drive
11

V
08

= not available

4/52

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

Technical data
Hydraulic fluid

Notes on the choice of hydraulic fluid

Before starting project planning, please refer to our data


sheets RE 90220 (mineral oil), RE 90221 (environmentally
acceptable hydraulic fluids) and RE 90222 (HFD hydraulic
fluids) for detailed information regarding the choice of hydraulic
fluid and application conditions.

In order to select the correct hydraulic fluid, it is necessary to


know the operating temperature in the reservoir (open circuit)
in relation to the ambient temperature.

If environmentally acceptable hydraulic fluids are being used,


the limitations regarding technical data and other seals must
be observed. Please contact us.
Operating viscosity range
For optimum efficiency and service life we recommend that the
operating viscosity (at operating temperature) be selected in
the range
nopt = opt. operating viscosity 80 - 170 SUS (16 ... 36 mm /s)
2

referred to reservoir temperature (open circuit).


Limits of viscosity range
For critical operating conditions the following values apply:
nmin =


60 SUS (10 mm2/s)


short-term (t 1 min)
at max perm. case drain temperature of 239 F
(115 C).

7500 SUS (1600 mm2/s)


short-term (t 1 min)
on cold start
(p 435 psi (30 bar), n 1000 rpm, tmin -13 F
(-25 C))

Depending on the installation situation, special measures are


necessary at temperatures between -40 F (-40C) and -13 F
(-25C). Please contact us.
For detailed information on operation with low temperatures
see data sheet RE 90300-03-B.
Selection diagram
-4

32

68

104 140 176 212 F

-40
1600
1000
600
400

-20

20

40

1000

200

500

100

300

60

200

40

100
80

20

60

10

60

80 100 C
1600 7400

0
10
VG 68
VG 46
VG 32
VG 22
VG

Viscosity n [mm2/s]

7400
4600
3000
2000

-40

SUS mm 2/s
42
5
-40

-25

10 0 10

30

50

-40

-13

14 32 50

86

122 158 194

t mi n = -40F (-40C)

70

Temperature t in C
Fluid temperature range

90

Example: at an ambient temperature of XF (C) the operating


temperature is 140 F (60C). In the optimum operating viscosity range (nopt; shaded area) this corresponds to viscosity
grades VG46 resp. VG 68; VG 68 should be selected.
Important:
The case drain temperature is influenced by pressure and input
speed and is always higher than the reservoir temperature.
However, at no point in the component may the temperature
exceed 239 F (115C). The temperature difference specified
on the left is to be taken into account when determining the
viscosity in the bearing.
If the above conditions cannot be met, due to extreme operating parameters please contact us.

Please also ensure that the max. case drain temperature


of 239 F (115C) is not exceeded in localized areas (for
instance, in the bearing area). The fluid temperature in the
bearing area is
approx. 7 F (5 K) higher than the average case drain temperature.
nmax =



The hydraulic fluid should be selected so that within the operating temperature range, the viscosity lies within the optimum
range (nopt), see shaded section of the selection diagram. We
recommend to select the higher viscosity grade in each case.

36

170

16

80

nopt

mm 2/s SUS
5
42
115 C
240 F

t max = 240F (115C)

Filtration of the hydraulic fluid


The finer the filtration the better the cleanliness level of the hydraulic fluid and the longer the service life of the axial piston unit.
In order to guarantee the functional reliability of the axial piston
unit it is necessary to carry out a gravimetric evaluation of the
hydraulic fluid to determine the particle contamination and the
cleanliness level according to ISO4406. A cleanliness level of
at least 20/18/15 must be maintained.
At very high hydraulic fluid temperatures (195 F (90C) to maximum 239 F (115C)), a cleanliness level of at least 19/17/14
according to ISO 4406 is necessary.
If the above cleanliness levels cannot be maintained, please
contact us.

RA-A 92701/03.12

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

5/52

Technical data
Operating pressure range
(when using mineral oil)

Pressure at service line port B

Definition

Nominal pressure pnom _________ 4000 psi (280 bar) absolute

Nominal pressure pnom


The nominal pressure corresponds to the maximum design
pressure.

Maximum pressure pmax _ ______ 5100 psi (350 bar) absolute


Single operating period____________________________ 2.0 ms
Total operating period _____________________________ 300 h
Minimum pressure (high-pressure side) ______________ 145 psi
_________________________________________ (10 bar) absolute1)

Pressure p

Rate of pressure change RA max__ 232060 psi/s (16000 bar/s)

Maximum pressure pmax


The maximum pressure corresponds to the maximum operating
pressure within the single operating period. The total of the
single operating periods must not exceed the total operating
period.
Minimum pressure (high-pressure side)
Minimum pressure in the high-pressure side (port B) that is
required in order to prevent damage to the axial piston unit.
The minimum pressure depends on the speed and displacement of the axial piston unit.

pnom
Dt
Dp

Rate of pressure change RA


Maximum permissible pressure build-up and pressure reduction speed with a pressure change over the entire pressure
range.

Pressure at suction port S (inlet)


Minimum pressure pS min____________ 12 psi (0.8 bar) absolute
Maximum pressure pS max __________ 145 psi (10 bar) absolute1)

Pressure p

Time t

Single operating period

t1

t2

tn

Maximum pressure pmax


Nominal pressure pnom

Note
Please contact us for values for other hydraulic fluids.
Case drain pressure
Maximum permissible case drain pressure (at port L, L1):
Maximum 0.5 bar higher than the inlet pressure at port S,
however not higher than 2 bar absolute.

Minimum pressure (high-pressure side)


Time t

pL max abs __________________________ 30 psi (2 bar) absolute1)


1)

Other values on request

Total operating period = t1 + t2 + ... + tn

6/52

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

Technical data, standard unit


Table of values (theoretical values, without efficiencies and tolerances: values rounded)
Size

NG

18

28

45

71

100

140

Geometrical displacement per revolution


Vg max

in3 (cm3)

1.10 (18)

1.71 (28) 2.75 (45) 4.33 (71)

6.1 (100) 8.54 (140)

at Vg max

nnom

rpm

3300

3000

2600

2200

2000

1800

at Vg < Vg max

nmax perm rpm

3900

3600

3100

2600

2400

2100

at nnom and Vg max

qv max

gpm (l/min)

15.7 (59) 22 (84)

31 (117)

41 (156)

53 (200)

67 (252)

at nE = 1800 rpm and Vg max

qvE max

gpm (l/min)

8.5 (32)

13.3 (50)

21.4 (81)

33.8 (128) 47.6 (180) 67 (252)

at nnom, Vg max

Pmax

HP (kW)

40 (30)

51 (39)

74 (55)

96 (73)

124 (93)

156 (118)

at nE = 1800 rpm and Vg max

PE max

HP (kW)

19 (15)

31 (24)

50 (38)

79 (69)

111 (84)

156 (118)

Tmax

lb-ft (Nm)

58 (80)

91 (125)

146 (200) 230 (316) 324 (445) 453 (623)

lb-ft (Nm)

14.6 (30) 33 (45)

53 (72)

83 (113)

117 (159)

164 (223)

lb-ft/rad
(Nm/rad)

8082
(11087)

16400
(22317)

27560
(37500)

53018
(71884)

89348
(121142)

125042
(169537)

lb-ft/rad
(Nm/rad)

10870
(14850)

19400
(26360)

30241
(41025)

56456
(76545)

()

()

lb-ft/rad
(Nm/rad)

5946
(8090)

12310
(16695)

22107
(30077)

38920
(52779)

67180
(91093)

()

lb-ft/rad
(Nm/rad)

()

14670
(19898)

25330
(34463)

42360
(57460)

74858
(101847)

()

Moment of inertial rotary group

JTW

lbs-ft2
(kgm2)

0.022
0.0403
(0.00093) (0.0017)

0.0783
(0.0033)

0.1970
(0.0083)

0.3963
(0.0167)

0.5743
(0.0242)

Angular acceleration, maximum2)

rad/s2

6800

5500

4000

3300

2700

2700

Filling capacity

gal (L)

0.1 (0.4)

0.2 (0.7)

0.26 (1.0)

0.4 (1.6)

0.6 (2.2)

0.8 (3.0)

lbs (kg)

26.5 (12) 33 (15)

46 (21)

73 (33)

99 (45)

132 (60)

Maximum speed 1)

Flow

Power at Dp = 4000 psi (280 bar)

Torque
p = 4000 psi
p = (280 bar)
p = 1450 psi
p = (100 bar)

at Vg max and

Rotary stiffness,
drive shaft

Weight (without through drive) approx. m


1) The

values are applicable:


- for an absolute pressure pabs = 15 psi (1 bar) at suction port S
- within the optimum viscosity range from nopt = 80 to 170 SUS (16 to 36 mm2/s)
- for mineral-oil based hydraulic fluid.
2)

The scope of application lies between the minimum necessary and the maximum permissible drive speeds.
Valid for external excitation (e.g. diesel engine 2- to 8-fold rotary frequency, cardan shaft 2-fold rotary frequency).
The limiting value is only valid for a single pump.
The loading capacity of the connecting parts must be taken into account.

Note
Exceeding the maximum or falling below the minimum permissible values can lead to a loss of function, a reduction in operational
service life or total destruction of the axial piston unit. We recommend to check the loading through tests or calculation / simulation and comparison with the permissible values.
Calculation of characteristics
Flow

qV =

Torque

Power

Vg n hV
231 (1000)
Vg Dp
24 (20) p hmh
2p T n
33000 (60000)

qV Dp
1714 (600) ht

[gpm
(l/min)]

Vg

Displacement per revolution in cm3

Dp

Pressure differential in bar

[lb-ft
(Nm)]

Speed in rpm

hV

Volumetric efficiency

[HP
(kW)]

hmh

Mechanical-hydraulic efficiency

ht

Total efficiency (ht = hV hmh)

RA-A 92701/03.12

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

7/52

Technical data, high-speed version


Table of values (theoretical values, without efficiencies and tolerances: values rounded)
Size

NG

45

71

100

140

Geometrical displacement per revolution


Vg max

in3 (cm3)

2.75 (45)

4.33 (71)

6.1 (100)

8.54 (140)

at Vg max

nnom

rpm

3000

2550

2300

2050

at Vg < Vg max

nmax perm rpm

3300

2800

2500

2200

Maximum speed 1)

Flow
at nnom and Vg max

qv max

gpm (l/min) 35 (135)

47 (178)

61 (230)

76 (287)

Pmax

HP (kW)

84 (63)

112 (83)

143 (107)

177 (134)

lb-ft (Nm)

146 (200)

230 (316)

324 (445)

453 (623)

lb-ft (Nm)

53 (72)

83 (113)

117 (159)

164 (223)

Power at Dp = 4000 psi (280 bar)


at nnom, Vg max
Torque
at Vg max and

Rotary stiffness,
drive shaft

p = 4000 psi
T
p = (280 bar) max
p = 1450 psi
T
p = 100 bar
S

lb-ft/rad
(Nm/rad)

27560
(37500)

5318
(71884)

89348
(121142)

125042
(169537)

lb-ft/rad
(Nm/rad)

30240
(41025)

56456
(76545)

()

()

lb-ft/rad
(Nm/rad)

22107
(30077)

()

67180
(91093)

()

lb-ft/rad
(Nm/rad)

25330
(34463)

()

74858
(101847)

()

lbs-ft2
(kgm2)

0.0783
(0.0033)

0.1970
(0.0083)

0.3968
(0.0167)

0.5743
(0.0242)

Moment of inertial rotary group

JTW

Angular acceleration, maximum2)

rad/s2

4000

3300

2700

2700

Filling capacity

gal (L)

0.26 (1.0)

0.4 (1.6)

0.6 (2.2)

0.8 (3.0)

lbs (kg)

46 (21)

73 (33)

99 (45)

132 (60)

Weight (without through drive) approx. m


1) The

values are applicable:


- for an absolute pressure pabs = 15 psi (1 bar) at suction port S
- within the optimum viscosity range from nopt = 80 to 170 SUS (16 to 36 mm2/s)
- for mineral-oil based hydraulic fluid.
2)

The scope of application lies between the minimum necessary and the maximum permissible drive speeds.
Valid for external excitation (e.g. diesel engine 2- to 8-fold rotary frequency, cardan shaft 2-fold rotary frequency).
The limiting value is only valid for a single pump.
The loading capacity of the connecting parts must be taken into account.

Note
Exceeding the maximum or falling below the minimum permissible values can lead to a loss of function, a reduction in operational
service life or total destruction of the axial piston unit. We recommend to check the loading through tests or calculation / simulation and comparison with the permissible values.
Sizes 45, 71, 100 and 140 are optionally available in high-speed version.
External dimensions are not affected by this option.

8/52

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

Technical data
Permissible radial and axial loading on the drive shaft
Size

NG

Radial force maximum


at a/2

18

28

45

71

100

140

Fq

a/2 a/2

Fq max

lbf
(N)

80
(350)

270
(1200)

340
(1500)

427
(1900)

517
(2300)

630
(2800)

+ Fax max

lbf
(N)

157
(700)

225
(1000)

340
(1500)

540
(2400)

900
(4000)

1080
(4800)

Axial force maximum


Fax

Permissible input and through-drive torques


Size

NG

Torque
T
at Vg max and Dp = 4000 psi (280 bar1)) max

18

28

45

71

100

140

lb-ft
(Nm)

58
(80)

91
(125)

146
(200)

230
(316)

324
(445)

453
(623)

lb-ft
(Nm)

92
(124)

146
(198)

235
(319)

462
(626)

814
(1104)

1195
(1620)

Input torque for drive shaft, maximum2)


S

TE max

in

3/4

7/8

1 1/4

1 1/2

1 3/4

TE max

lb-ft
(Nm)

118
(160)

184
(250)

295
(400)

475
(644)

()

()

in

3/4

7/8

1 1/4

TE max

lb-ft
(Nm)

44
(59)

77
(105)

139
(188)

221
(300)

439
(595)

()

in

5/8

3/4

7/8

1 1/4

TE max

lb-ft
(Nm)

()

103
(140)

162
(220)

291
(394)

469
(636)

()

in

3/4

7/8

1 1/4

Maximum through-drive torque for drive shaft

1)
2)

TD max

lb-ft
(Nm)

80
(108)

118
(160)

235
(319)

363
(492)

574
(778)

934
(1266)

TD max

Nm

89
(120)

130
(176)

269
(365)

404
(548)

()

()

Without considering efficiency


For drive shafts free of radial force

Distribution of torques

T1

T2

TE
1. Pumpe
1st pump

2.
Pumpe
2nd
pump

TD

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

RA-A 92701/03.12

Technical data
Drive power and flow
Operating material:
Hydraulic fluid ISO VG 46 DIN 51519, t = 122F (50C)
Size 18

Size 100

_ _ _ _ n = 1800 rpm

_ _ _ _ n = 1800 rpm

______ n = 3300 rpm

______ n = 2000 rpm

(40) 10

Pqv max

(20)

(20)
(10)

Pqv zero

1000 1500 2000 2500 3000 3500 4000psi 0

500

(50)

(100)

(150)

(200)

Operating pressure

(250) (280)(bar)

(160)
(140)
(120)

(70)
(50)
(40)

20

(40) 10

Pqv zero

(20)

(10)

Pqv zero

20

500 1000 1500 2000 2500 3000 3500 4000psi 0


(50)

(100)

(150)

(250)(280)(bar)

(200)

Size 45
_ _ _ _ n = 1800 rpm
______ n = 2600 rpm

(250)(280)(bar)

(50)
(40)

20

(60)

Pqv max

(40) 10

Pqv zero

(20)

60

(30) 40
(20)
(10)

20

500 1000 1500 2000 2500 3000 3500 4000 psi 0


(100)

(150)

(250)(280)(bar)

(200)

Size 71
_ _ _ _ n = 1800 rpm
______ n = 2200 rpm
(kW) HP
(80)
100
(70)

qv

(50)

20

Pqv max

(40)

60

(30) 40

(60)
(40) 10

Pqv zero

(20)

(20)
(10)

20

500 1000 1500 2000 2500 3000 3500 4000 psi 0


(100)

(150)

(200)

Operating pressure

(250)(280)(bar)

Drive power P

(60) 80

(120) 30
(100)

(50)

(200)

(120) 160

qv

60

(220)

(110)
(100)

50

(180)
(160)
(140)

140

(90) 120
(80)

40

(70)

Pqv max

100

(60) 80

30

(80)

Operating pressure

(L/min) gpm
(160)
40
(140)

(240)

(kW) HP
(130)

(50)

(100)

Drive power P

qv

(50)

(L/min) gpm
(260)

(120)

(kW) HP
(60) 80

(L/min) gpm
(120)
30
(100)

Flow qV

(200)

______ n = 1800 rpm

Flow qV

Operating pressure

(150)

Size 140

(30) 40

Drive power P

Flow qV

Pqv max

(20)

(100)

(kW) HP
60

qv

(50)

Operating pressure

(40) 10

20

500 1000 1500 2000 2500 3000 3500 4000 psi 0


0

(40)

(20)
(10)

(L/min) gpm

60

(30) 40

(60)
(20)

(80) 20
(60)

100

(60) 80

Pqv max

30

______ n = 3000 rpm

Flow qV

(80)

(100)

_ _ _ _ n = 1800 rpm

(80)

(90) 120
qv

40

(80)

Size 28

(80)

(kW) HP
(100)

(40)

20

60

(30) 40

(60)
(40) 10

(20)

Pqv zero

(20)

(10)

500 1000 1500 2000 2500 3000 3500 4000 psi 0

0
0

(50)

(100)

(150)

(200)

(250)(280)(bar)

Operating pressure

20

Drive power P

20

Flow qV

(30) 40
qv

Drive power P

(40)

(80) 20
(60)

Flow qV

(L/min) gpm
(200)
50
(180)

(kW) HP

Drive power P

(L/min) gpm

9/52

10/52

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

DG Two-point control, directly operated


The variable pump can be set to a minimum swivel angle
by connecting an external control pressure to port X.

Circuit diagram

This will supply control fluid directly to the stroke piston;


a minimum control pressure of pst 725 psi (50 bar) is required.

The variable pump can only be switched between Vg max or Vg min.

Please note, that the required control pressure at port X is


directly dependent on the actual operating pressure pB in
port B. (See control pressure characteristic).
Control pressure pst in X = 0 psi (0 bar)

Vg max

Control pressure pst in X 725 psi (50 bar) Vg min


Control pressure characteristic
psi (bar)
1720 (120)

Req. control pressure pst

1455 (100)

L1

725 (50)

Port for
psi 0
(bar)

7251020
(50)(70)

2040
(140)

3060
(210)

Operating pressure pB

4000
(280)

Service line

Suction line

L, L1

Case drain (L1 plugged)

Pilot pressure

RA-A 92701/03.12

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

11/52

DR Pressure control
The pressure control limits the maximum pressure at the pump
output within the pump control range. The variable pump only
supplies as much hydraulic fluid as is required by the consu
mers. If the operating pressure exceeds the pressure setpoint
set at the integrated pressure valve, the pump will adjust
towards a smaller displacement and the control deviation will
be reduced. The pressure can be set steplessly at the control
valve.

Circuit diagram, sizes 18 to 100

Static characteristic

Hysteresis / pressure rise pmax

(at n1 = 1800 rpm; tfluid = 122 F (50 C))

psi (bar)

Setting range1)

Operating pressure pB

4000 (280)

L1

Circuit diagram, size 140

365 (25)

Flow qv [gal (l/min)]

1)

In order to prevent damage to the pump and the system,


this setting range is the permissible setting range and must
not be exceeded.
The range of possible settings at the valve are greater.

Port for
B

Service line

Suction line

L, L1

Case drain (L1 plugged)

Control data
Hysteresis and repeatability p_______ maximum 45 psi (3 bar)
Pressure rise, maximum
NG
p

psi
(bar)

18

28

45

71

100

140

60
(4)

60
(4)

90
(6)

115
(8)

145
(10)

175
(12)

Control fluid consumption______ max. approx. 0.8 gpm (3 l/min)


Flow losses at qVmax see page 9.

12/52

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

DRG Pressure control, remotely operated


The DR-control valve (see page 11) is overriding this DRGremote setting of max. outlet pressure.

Circuit diagram, sizes 18 to 100


Not included in the delivery contents

A pressure relief valve can be externally piped to port X for


remote setting of pressure below the setting of the DR control
valve spool. This relief valve is not included in the delivery
contents of the DRG control.

The differential pressure at the DRG control valve is set as


standard to 290 psi (20 bar). This results in a pilot oil flow to
the relief valve of approx. 0.4 gpm (1.5 l/min) at port X. If another setting is required (range from 145-320 psi (10-22 bar))
please state in clear text.

As a separate pressure relief valve we can recommend:

DBDH 6 (hydraulic) to RE 25402 or


DBETR-SO 381 with orifice dia 0.03 inch ( 0.8 mm) in P
(electric) to RE 29166.
The max. length of piping should not exceed 6.5 ft (2 m).

(at n1 = 1800 rpm; tfluid = 122 F (50 C))

Setting range1)

Operating pressure pB

psi (bar)
4000 (280)

290

Hysteresis / pressure rise pmax

Static characteristic

L1

(20)
Flow qv [gpm (l/min)]

1)

Circuit diagram, size 140


Not included in the delivery contents

In order to prevent damage to the pump and the system,


this setting range is the permissible setting range and must
not be exceeded.
The range of possible settings at the valve are greater.

Port for
B

Service line

Suction line

L, L1

Case drain (L1 plugged)

NG 18 to 100
with adapter

Pilot pressure

NG 140
without adapter

Pilot pressure

Control data
Hysteresis and repeatability p_______ maximum 45 psi (3 bar)
Pressure rise, maximum
NG

18

28

45

71

100

140

psi
60
(bar) (4)

60
(4)

90
(6)

115
(8)

145
(10)

175
(12)

Control fluid consumption_____max. approx. 1.2 gpm (4.5 l/min)


Flow losses at qVmax see page 9.

RA-A 92701/03.12

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

13/52

DFR/DFR1 Pressure and flow control


Circuit diagram, sizes 18 to 100
Not included in the delivery contents

With DFR1 plugged

The pressure control overrides the flow control function.


Note
The DFR1 version has no connection between X and the
reservoir. Unloading the LS-pilot line must be possible in the
valve system.
Because of the flushing function sufficient unloading of the
X-line must also be provided.

Flow control at n1 = 1800 rpm; tfluid = 122 F (50 C))

Setting range1)

Operating pressure pB

psi (bar)
4000 (280)

365

(25)

Hysteresis / pressure rise p max

Static characteristic

L1

Circuit diagram, size 140


With DFR1 plugged

X
Flow qv [gpm (l/min)]

In order to prevent damage to the pump and the system,


this setting range is the permissible setting range and must
not be exceeded.
The range of possible settings at the valve are greater.

Flow qv [gpm (l/min)]

Static characteristic at variable speed

Speed n [rpm]

Hysteresis / pressure rise pmax

1)

Differential pressure p
Standard setting: 200 to 320 psi (14 to 22 bar).
If another setting is required, please state in clear text.
Relieving the load on port X to the reservoir results in a zero
stroke ("standby") pressure which lies about 15 to 30 psi (1 to
2 bar) higher than the differential pressure p. System influences are not taken into account.

Not included in the delivery contents

In addition to the pressure control function (see page 11), the


pump flow may be varied by means of a differential pressure
over an adjustable orifice (e.g. directional valve) installed in
the service line to the actuator. The pump flow is equal to the
actual required flow by the actuator, regardless of changing
pressure levels.

Port for
B

Service line

Suction line

L, L1

Case drain (L1 plugged)

Pilot pressure

Control data
Data for pressure control DR, see page 11.
Maximum flow deviation measured with drive speed
n = 1500 rpm.
NG
qv max

18
gpm
(l/min)

28

0.24 0.26
(0.9) (1.0)

45

71

100

140

0.48
(1.8)

0.75
(2.8)

1.06
(4.0)

1.60
(6.0)

Control fluid consumption DFR___ max. approx. 0.8 to 1.2 gpm


(3 to 4.5 l/min)
Control fluid consumption DFR1____maximum approx. 0.8 gpm
(3 l/min) Volume flow loss at qVmax, see page 9.

14/52

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

DFLR Pressure, flow and power control


Execution of the pressure control like DR(G), see page 11 (12).
Execution of the flow control like DFR, DFR1, see page 13.
In order to achieve a constant drive torque with varying operating pressures, the swivel angle and with it the output flow from
the axial piston pump is varied so that the product of flow and
pressure remains constant.

Control data
For pressure control DR data, see page 11.
For flow control FR data, see page 13.

Flow control is possible below the power control curve.


The power characteristic is set in the factory; when ordering,
please state in clear text, e.g. 40 HP (30 kW) at 1800 rpm.
Circuit diagram, sizes 28 to 100
Static curves and torque characteristic
Not included
in the delivery
contents

Operating pressure pB

psi (bar)
4350 (300)
4000 (280)

Maximum
power curve

3600 (250)
2900 (200)

2200 (150)
1450 (100)
725
0

Maximum

(50) power curve


(0)

Torque T [lb-ft (Nm)]

qV

(see table
on page 13)

L1

Circuit diagram, size 140

Volume flow qv [%]

Not included
in the delivery
contents

100

Control data
Beginning of control_ ____________________ 725 psi (50 bar)
Control fluid consumption__ maxi. approx. 1.45 gpm (5.5 l/min)
Flow loss at qv max, see page 9.
Port for
B

Service line

Suction line

L, L1

Case drain (L1 plugged)

Pilot pressure

L1

RA-A 92701/03.12

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

15/52

ED Electro-hydraulic pressure control


Influence of pressure setting on standby level

The ED valve is set to a certain pressure by a specified,


variable solenoid current.

psi (bar)
435 (30)

If there is a change at the consumer (load pressure),


the position of the control piston changes.
This causes an increase or decrease in the pump swivel angle
(flow) in order to maintain the electrically set pressure level.
The pump thus only delivers as much hydraulic fluid as the
consumers can take. The desired pressure level can be set
steplessly by varying the solenoid current.

Standby

405 (28)
360 (26)
350 (24)
320 (22)
290 (20)
260 (18)
230 (16)

When the solenoid current signal drops towards a zero value,


the maximum output pressure is limited to pmax by an adjustable
hydraulic pressure cut-off (secure fail safe function in case of a
loss of power e.g. for use as fan drives).
The response time characteristic of the ED-control was
optimized for the use as a fan drive system.
When ordering, state the type of application in clear text.

200 (14)
(bar) (120) (140) (160) (180) (200) (220) (240) (260) (280)
psi 1750 2000 2350 2700 2900 3200 3500 3700 4000

Maximum pressure setting


Circuit diagram ED..

Operating pressure

Static current-pressure characteristic ED


(measured at pump in zero stroke negative characteristic)
psi (bar)
4000 (280)

ED De-activation

of control
Max. adjustable
control pressure

2050 (140)

(0) Min. adjustable control pressure


0
1
I/ I max
Amperage

Hysteresis of the static current-pressure characteristic


< 45 psi (3 bar)
S

L1

Hysteresis / pressure rise p

Port for

Setting range

Operating pressure p

Static flow-pressure characteristic


(at n= 1800 rpm; tfluid = 122 F (50 C))
psi (bar)
max
4000 (280)

2050 (140)

min
min

Flow qv [gpm (l/min)]

max

Control data
Standby standard settings (see diagram at right),
other values on request.
Hysteresis and pressure increase_________p < 60 psi (4 bar)
Control fluid consumption______ 0.8 to 1.2 gpm (3 to 4.5 l/min)

Service line

Suction line

L, L1

Case drain (L1 plugged)

Technical data, solenoid

ED71

ED72

Voltage

12 V (20 %) 24 V (20 %)

Control current
Start of control at Vg min

100 mA

50 mA

End of control at Vg max

1200 mA

600 mA

1.54 A

0.77 A

Limiting current

Nominal resistance (at 20 C) 5.5


22.7
Dither frequency
100 to
100 to
200 Hz
200 Hz
Actuated time
100 %
100 %
For type of protection, see plug design on page 47
For details on the control electronics, see page 16
Operating temperature range at valve -4 F to 239 F (-20 C
to +115 C)

16/52

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

ER Electro-hydraulic pressure control


The ER valve is set to a specific pressure by a specified,
variable solenoid current.

Circuit diagram ER..

If there is a change at the consumer (load pressure),


the position of the control piston changes.
This causes an increase or decrease in the pump swivel angle
(flow) in order to maintain the electrically set pressure level.
The pump thus only delivers as much hydraulic fluid as the
consumers can take. The desired pressure level can be set
steplessly by varying the solenoid current.

If the solenoid current drops to zero, the pressure is limited


to pmin (stand-by).

Observe the project planning note on page 2.


Static current-pressure characteristic ER
(measured at pump in zero stroke positive characteristic)

Operating pressure

psi (bar)
5100 (350)
4000 (280)
3600 (250)
2200 (150)
725
0

Port for
Min.
adjustable
control pressure

(50)
(0)

L1

Max. adjustable
control pressure

Amperage

1
I/Imax

Hysteresis of the static current-pressure characteristic < 45


psi (3bar)

Service line

Suction line

L, L1

Case drain (L1 plugged)

ER71

Voltage

12 V (20 %) 24 V (20 %)

Static flow-pressure characteristic


(at n= 1800rpm; tfluid = 122 F (50C))

Control current
Hysteresis / pressure rise p

psi (bar) max


4000 (280)

Setting range

Operating pressure p

Technical data, solenoid

Influence of pressure setting on stand-by 30 psi (2bar)

2050 (140)

min
min

Flow qv

max

Control data
Standby standard setting 290 psi (20 bar), other values on
request.
Hysteresis and pressure increase_________p < 60 psi (4 bar)
Control fluid consumption______ 0.8 to 1.2 gpm (3 to 4.5 l/min)

ER72

Start of control at Vg min

100 mA

50 mA

End of control at Vg max

1200 mA

600 mA

1.54 A

0.77 A

Limiting current

Nominal resistance (at 20 C) 5.5


Dither frequency
100 to
200 Hz
Actuated time
100 %

22.7
100 to
200 Hz
100 %

For type of protection, see plug design on page 47


Operating temperature range at valve -4 F to 239 F (-20C
to +115C)
The following electric controllers and amplifiers are available for
controlling the proportional solenoids:
Analog amplifier RA
Digital controller RC2-2/211)
Analog amplifier VT20002)
Analog amplifier VT 11029/110302)
1)
2)

RE 95230
RE 95201
RE 29904
RE 29741

Power outlets for 2 valves, can be actuated separately


Only 24V nominal voltage

RA-A 92701/03.12

Notes

(A) A10V(S)O Series 31

Bosch Rexroth Corp.

17/52

18/52

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

Dimensions size 18

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

DFR, DFR1 Pressure and flow control, hydraulic


Clockwise rotation

(11
)

45

0.45
(11.5) 1.69 (43)

L1
5.71 (145)
7.68 (195)

2.

2.52 (64)
2.72 (69)

60

(6

6)

45

2.48 (63)

DIA 3.2500
3.2479
0
(82.55 -0.054 )

2.48 (63)

Flange
ISO 3019-1

5.08 (129)
3.27 (83)
L
X

0.
43

0.25 (6.3)

1.57 (40)
max. 4.33 (110)

Valve mounting for


counter-clockwise
rotation

4.19 (106.4)
5.98 (152)

4.29 (109)
4.96 (126)

W
View W

View V

S
2.06 (52.4)
DIA 0.98
(25)

DIA 0.79
(20) 1.87 (47.6)

0.87 (22.2)

1.03
(26.2)

Ports
Designation Port for

Standard

Size1)

Max. press.
[psi /(bar)]2)

State

Service line,
fastening thread

SAE J518
ASME B1.1

3/4 in
3/8-16 UNC-2B; 0.79 (20) deep

5100 (350)

Suction line,
fastening thread

SAE J518
ASME B1.1

1 in
3/8-16 UNC-2B; 0.79 (20) deep

145 psi (10)

Case drain fluid

ISO 119263)

9/16-18UNF-2B; 0.47 (12) deep

30 (2)

O4)

L1

Case drain fluid

ISO

119263)

9/16-18UNF-2B; 0.47 (12) deep

30 (2)

X4)

Pilot pressure

ISO 119263)

7/16-20UNF-2B; 0.45 (11.5) deep

5100 (350)

G 1/4 in; 0.47 (12) deep

5100 (350)

Pilot pressure with DG-control

DIN ISO

2283)

For the maximum tightening torques the general instructions on page 52 must be observed.
Depending on the application, short-term pressure spikes can occur. Consider this when selecting measuring equipment and
fittings. Pressure values in psi (bar) absolute
3) The spot face can be deeper than as specified in the standard
4) Depending on the installation position, L or L1 must be connected (see also installation instructions on pages 48, 49)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
1)

2)

RA-A 92701/03.12

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

Dimensions size 18

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

Drive shaft

1.18 (30)
0.55 (14)
0.20 (5)

0.83 (21)
1.50 (38)

Splined shaft 3/4 in


11T 16/32DP1)2) (SAE J744)
1/4-20UNC-2B3) 4)

Splined shaft 3/4 in


11T 16/32DP1) (SAE J744)
1/4-20UNC-2B3) 4)

Usable shaft
length

0.55 (14)

0.83 (21)
1.50 (38)

2)

Splined shaft 5/8 in


9T 16/32DP1)2) (SAE J744)

0.94 (23.8)

0.20 (5)

Centering5)
R 0.12 x 0.26 0.62
(R 3.15 x 6.7) (15.8)
DIN 332

ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Splines according to ANSI B92.1a, run out of spline is a deviation from standard
3) Thread according to ASME B1.1
4) For the maximum tightening torques the general instructions on page 52 must be observed
5) Coupling axially secured, e.g. with a clamp coupling or radially mounted clamping screw
1)

19/52

1.25 (31.8)

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

Dimensions size 18

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

DG

DR

Two-point control, directly operated


Valve mounting for
ccw rotation

Valve mounting for


ccw rotation
X

to flange surface
5.83 (148)

Pressure control

3.50 (89)
3.82 (97)

0.12 (3)
1.00 (25 +0.4 )
0.98

DRG

max. 4.33 (110)

20/52

4.96 (126)

ED7., ER7.

Pressure control, remotely operated

Electro-hydraulic pressure control

4.29 (109)
4.96 (126)

1)

ER7.: 6.34 in (161 mm) if using a sandwich plate pressure reducing valve.

Valve mounting for


ccw rotation

4.96 (126)1)

5.51 (140)

Valve mounting for


ccw rotation

to flange surface
5.08 (129)

1.57 (40)
max. 4.33 (110)

to flange surface
7.24 (184)

RA-A 92701/03.12

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

Dimensions size 28

21/52

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

DFR/DFR1 Pressure and flow control, hydraulic


Clockwise rotation

Port plate 62

45

6.8

L1

1
74
)

5.75 (146)
6.46 (164)
3.29 (83.5)
4.68 (119)
5.35 (136)

6.46 (164)
7.64 (194)

2.91 (74)

5(

3.15 (80)

0.55 (14)
1.57 (40)

45

3.15 (80)

0
-0.054

(101.6

DIA 4.0000
3.9979

IA

Detail V

Detail W

0.87 (22.2)

1.19 (30.2)

0.55 (14)
1.57 (40)

2.87 (73)
1.87 (47.6)
0.79
B
(20)
X

3.11 (79)

1.69 (43)
max. 4.45 (113)

3.54 (90)

DIA 4.0000
3.9979
0
(101.6 -0.054 )

0.37 (9.5)
0.25 (6.3)

Valve mounting for


ccw rotation

L1

6.69 (170)
8.23 (209)
8.90 (226)

Details on connection options and shaft ends can be found on page 22

S
DIA 1.25 (32)
2.31 (58.7)

1.19 (30.2)
0.87 (22.2)
1.77 (45)1.77 (45)

View Z

Port plate 61

Flange
ISO 3019-1

2.31 (58.7)
1.26 (32)

DIA 0.79
(20)
1.87 (47.6)

1.57 (40)
max. 4.33 (110)

05
5

Flange
ISO 3019-1

0.37 (9.5)
0.25 (6.3)

Valve mounting for


4)
ccw rotation
(7
91
2.

(14
)

V
5.47 (139)
3.54 (90)
L

22/52

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

Dimensions size 28

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

Drive shaft
R

Splined shaft 7/8 in


13T 16/32DP1)2) (SAE J744)
1/4-20UNC-2B3) 4)

1.30 (33.1)
0.63 (16)
0.20
(5)

0.99
(25.1)

Usable shaft
length

Splined shaft 3/4 in


11T 16/32DP1) (SAE J744)

0.63 (16)
0.20 (5)

1/4-20UNC-2B3) 4)

Splined shaft 7/8 in


13T 16/32DP1) (SAE J744)
1/4-20UNC-2B3) 4)

1.18 (30)
0.55 (14)
0.20 (5)

0.98 (25)

0.87
(22)

1.61 (41)

1.61 (41)
Splined shaft 3/4 in
11T 16/32DP1)2) (SAE J744)
1/4-20UNC-2B3) 4)

1.50 (38)

Usable shaft
length

0.55 (14)
0.20 (5)

0.83 (21)
1.50 (38)

ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Spline according to ANSI B92.1a, run out of spline is a deviation from standard.
3) Thread according to ASME B1.1
4) For the maximum tightening torques the general instructions on page 52 must be observed.
1)

2)

Ports
Designation

Port for

Standard

Size5)

Max. press.
[psi (bar)]6)

State

Service line,
fastening thread

SAE J518
ASME B1.1

3/4 in
3/8-16 UNC-2B; 0.79 (20) deep

5100 (350)

Suction line,
fastening thread

SAE J518
ASME B1.1

1 1/4 in
7/16-14 UNC-2B; 0.94 (24) deep

145 (10)

Case drain fluid

ISO 119267)

3/4-16 UNF-2B; 0.55 (14) deep

30 (2)

O8)

L1

Case drain fluid

ISO 119267)

3/4-16 UNF-2B; 0.55 (14) deep

30 (2)

X8)

7/16-14UNC-2B; 0.45 (11.5) deep

5100 (350)

G 1/4in; 0.47 (12) deep

5100 (350)

X
X

Pilot pressure

ISO

119267)

Pilot pressure with DG-control DIN ISO

2287)

For the maximum tightening torques the general instructions on page 52 must be observed.
6) Depending on the application, short-term pressure spikes can occur. Consider this when selecting measuring equipment and
fittings. Pressure values in psi (bar) absolute.
7) The spot face can be deeper than as specified in the standard.
8) Depending on the installation position, L or L1 must be connected (see also installation instructions on pages 48, 49)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
5)

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

Dimensions size 28

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

DG

Two-point control, directly operated, port plate 62

View Z
to flange surface
6.22 (158)

+0.4

Valve mounting for


ccw rotation

Valve mounting for


ccw rotation

0.12 (3)
DIA1.00
0.98
3.11 (79)

25

25 +0.4

Two-point control, directly operated, port plate 61

0.12 (3)

DG

23/52

DIA 1.00
0.98

RA-A 92701/03.12

3.92 (99.5)
4.07 (103.5)

2.16 (55)

7.46 (189.5)
7.75 (197)
to flange surface

DR

DR

Pressure control, port plate 61

Pressure control, port plate 62


View Z

max. 4.33 (110)


1.57 (40)
max. 4.33 (110)

max. 4.45 (113)

Valve mounting for


ccw rotation

Valve mounting for


ccw rotation

8.90 (226)

5.35 (136)

to flange surface

DRG

Pressure control, remotely operated, port plate 61


View Z

1.69 (43)

max. 4.45 (113)

Valve mounting for


ccw rotation
2.91 (74)

DRG

Pressure control, remotely operated, port plate 62

to flange surface
5.08
(129)

Valve mounting for


ccw rotation

8.23 (209)
8.90 (226)
to flange surface
For details of connection options and drive shafts, see also pages 21 and 22

4.69 (119)
5.35 (136)

24/52

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

Dimensions size 28

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

DFLR

DFLR

Pressure, flow and power control, port plate 61

Pressure, flow and power control, port plate 62

View Z
Valve mounting for
ccw rotation
see page 21
1.93 (49)
X

7.79 (198)

3.39 (86)

4.69 (119)

ED7. / ER7.

Electro-hydraulic pressure control, port plate 61


View Z

ED7. / ER7.

Electro-hydraulic pressure control, port plate 62


6.21 (157.8)
1.40 (35.6)
Valve mounting for
ccw rotation

5.63 (143)

Valve mounting for


ccw rotation

4.69 (119)
5.35 (136)

5.35 (136)2)
8.86 (225)1)

ER7.: 10.24 in (260 mm) when using a sandwich plate pressure reducing valve.
ER7.: 6.83 in (170.9 mm) when using a sandwich plate pressure reducing valve.
For details of connection options and drive shafts, see also pages 21 and 22
1)

2)

max.4.33 (110)

8.90 (226)

1.57 (40)

max. 4.45 (113)

5.51 (140)

1.89 (48)

Valve mounting for


ccw rotation

RA-A 92701/03.12

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

Dimensions size 45

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

DFR/DFR1 Pressure and flow control, hydraulic


Clockwise rotation

Valve mounting
for ccw rotation

Port plate 62

27

L
45

3.54 (90)

3.17 (80.5)

45

3.

DIA

0.56 (14.3)
1.77 (45)

55
0.
A
I
D 14)
(

1.57 (40)
max. 4.33 (110)

(8
3)

4.0000
3.9979
0
(101.6 -0.054
)

Flange
ISO 3019-1

6.06 (154)
3.78 (96)
L

3.54 (90)

0.37 (9.5)
0.25 (6.3)

L1

5.75 (146)
7.24 (184)
3.68 (93.5)
5.08 (129)
5.75 (146)

7.24 (184)
8.62 (219)

W
Detail V

View W

DIA 0.98
2.06
(25)
(52.4)

1.03
(26.2)

1.40 (35.7)

Port plate 61

View Z

1.03 (26.2)

Flange
ISO 3019-1
0.56 (14.3)
1.77 (45)

S
L1
7.44 (189)
9.65 (245)

Details on connection options and shaft ends can be found on page 26

1.57 (40)
2.75
(69.9)

1.40 (35.7)

88

DIA

40
max. 110

Valve mounting for


ccw rotation
3.23 (82)
2.06 (52.4)
DIA 0.98 (25)
B
1.97 (50)1.97 (50)

8.98 (228)
3.78 (96)
L

4.0000
3.9979
0
(101.6 -0.054
)

2.75 (69.9)
DIA 1.57 (40)

0.37 (9.5)
0.25 (6.3)

25/52

26/52

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

Dimensions size 45

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

Drive shaft
R

Splined shaft 1 in
15T 16/32DP1)2) (SAE J744)
1/4-20UNC-2B3) 4)

1.50 (38)
0.63 (16)
0.20 (5)

1.18 (30)

Usable shaft
length

Splined shaft 7/8 in


13T 16/32DP1) (SAE J744)

0.63 (16)
0.20 (5)

1/4-20UNC-2B3) 4)

Splined shaft 1 in
15T 16/32DP1) (SAE J744)
1/4-20UNC-2B3) 4)

1.30 (33.1)

1.16 (29.5)

0.98
(25.1)

1.81 (45.9)

1.81 (45.9)

1.61 (41)

Splined shaft 7/8 in


13T 16/32DP1)2) (SAE J744)
1/4-20UNC-2B3) 4)

0.63 (16)
0.20 (5)

Usable shaft
length

0.63 (16)
0.20 (5)

0.98 (25)
1.61 (41)

ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Spline according to ANSI B92.1a, run out of spline is a deviation from standard.
3) Thread according to ASME B1.1
4) For the maximum tightening torques the general instructions on page 52 must be observed.
1)

2)

Ports
Designation

Port for

Standard

Size5)

Max. press.
[psi (bar)]6)

State

Service line,
fastening thread

SAE J518
ASME B1.1

1 in
3/8-16 UNC-2B; 0.71 (17) deep

5100 (350)

Suction line,
fastening thread

SAE J518
ASME B1.1

1 1/2 in
1/2-13 UNC-2B; 0.87 (20) deep

145 (10)

Case drain fluid

ISO 119267)

7/8-14 UNF-2B; 0.63 (16) deep

30 (2)

O8)

L1

Case drain fluid

ISO 119267)

7/8-14 UNF-2B; 0.63 (16) deep

30 (2)

X8)

X
X

Pilot pressure
Pilot pressure with DG-control

ISO

119267)

DIN ISO

2287)

7/16-20UNF-2B; 0.45 (11.5) deep 5100 (350)

G 1/4 in; 0.47 (12) deep

5100 (350)

For the maximum tightening torques the general instructions on page 52 must be observed.
6) Depending on the application, short-term pressure spikes can occur. Consider this when selecting measuring equipment and
fittings. Pressure values in psi (bar) absolute.
7) The spot face can be deeper than as specified in the standard.
8) Depending on the installation position, L or L1 must be connected (see also installation instructions on pages 48, 49)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
5)

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

RA-A 92701/03.12

Dimensions size 45

27/52

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

DG

Two-point control, directly operated, port plate 61

DG

Two-point control, directly operated, port plate 62

View Z
Valve mounting for
ccw rotation

to flange surface
6.81 (173)

Valve mounting for


ccw rotation

2.50
(63.5)

DR

4.33 (110)
4.61 (117)

0.12 (3)
+0.4)
DIA 1.00
(25
0.98

8.21 (208.5)
8.50 (216)
to flange surface

0.12 (3)
1.00
DIA 0.98
(25+0.4)

DR

Pressure control, port plate 61

Pressure control, port plate 62


View Z

max. 4.33 (110)

9.65 (245)
to flange surface

max. 4.33 (110)

Valve mounting for


ccw rotation

Valve mounting for


ccw rotation

5.75 (146)

DRG

Pressure control, remotely operated, port plate 61

DRG

Pressure control, remotely operated, port plate 62

View Z

6.06 (154)
X

Valve mounting for


ccw rotation

B
X

1.57 (40)
max. 4.33 (110)

3.23 (82)

to flange surface

5.08 (129)
5.75 (146)
For details of connection options and drive shafts, see pages 25 and 26

1.57 (40)
max. 4.33 (110)

Valve mounting for


ccw rotation

to flange surface
9.65 (245)
8.98 (228)

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

Dimensions size 45

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

DFLR

DFLR

Pressure, flow and power control, port plate 62

Valve mounting for


ccw rotation
see page 25
8.39 (213)

5.04 (128)

9.65 (245)

1.57 (40)

max. 4.33 (110)

3.58 (91)

4.41 (112)

X 1.93 (49)

2.13 (54)

Valve mounting for


ccw rotation

ED7. / ER7.

4.41 (112)

Pressure, flow and power control, port plate 61

5.08 (129)
5.75 (146)

ED7. / ER7.

Electro-hydraulic pressure control, port plate 61

Electro-hydraulic pressure control, port plate 62

View Z

to flange surface
9.60 (244)1)

Valve mounting for ccw


rotation

1.40 (35.6)

Valve mounting for


ccw rotation

5.51 (140)

1.42 (36)

2.50
(63.5)

ER7.: 10.98 in (279 mm) when using a sandwich plate pressure reducing valve
ER7.: 7.11 in (180.5 mm) when using a sandwich plate pressure reducing valve.
For details of connection options and drive shafts, see also pages 21 and 22
1)

2)

5.73 (145.5)2)

5.51 (140)

28/52

RA-A 92701/03.12

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

Dimensions size 71

29/52

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

DFR/DFR1 Pressure and flow control, hydraulic


Clockwise rotation

Valve mounting for


ccw rotation

7.20 (183)
4.53 (115)
L

3.
8
07 6 (
1 98
( )
18
)

45

3.62 (92)

45

4.09 (104)

DIA 5.0000
4.9975
0
(127-0.063 )

4.09 (104)

DI

Flange
ISO 3019-1

0.50 (12.7)
0.24 (6)

0.71 (18)
2.09 (53)

1.57 (40)
max. 4.33 (110)

Port plate 92

L1

7.13 (181)
8.27 (210)
4.23 (107.5)
5.63 (143)
6.30 (160)

8.54 (217)
10.12 (257)

1.03 (26.2)

W
Detail W
3.06 (77.8)
DIA 1.97 (50)

1.69 (42.9)

Port plate 91

DIA 5.0000
4.9975
0
(127-0.063 )

2.28 (58)2.28 (58)

Flange
ISO 3019-1

3.62 (92)
1.03 (26.2)
B DIA 098 (25)

10.31(262)
4.53 (115)
L
1.57 (40)
max. 4.33 (110)

0.50 (12.7)
0.24 (6)

Z
S

0.71 (18)
2.09 (53)

L1
8.78 (223)
10.98 (279)

Details on connection options and shaft ends can be found on page 30

S
DIA 1.97 (50)

Valve mounting for


ccw rotation
2.06 (52.4)

DIA 0.98 (25)


2.06 (52.4)

3.06
(77.8)

(1.69 (42.9)

Detail V

30/52

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

Dimensions size 71

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

Drive shaft
R

Splined shaft 1 1/4 in


14T 12/24DP1)2) (SAE J744)
5/16-18UNC-2B3) 4)

5/16-18UNC-2B3) 4)

1.87 (47.5)
0.75 (19)
0.20 (5)

1.56
(39.5)

Usable shaft
length

Splined shaft 1 in
15T 16/32DP1) (SAE J744)

0.75 (19)
0.20 (5)

1.50 (38)

1.50 (38)
0.63 (16)
0.20 (5)

1.18
(30)

2.18 (55.4)

2.18
(55.4)

45.9

Splined shaft 1 in
15T 16/32DP1)2) (SAE J744)
1/4-20UNC-2B3) 4)

1/4-20UNC-2B3) 4)

Splined shaft 1 1/4 in


14T 12/24DP1) (SAE J744)

Usable shaft
length

0.63 (16)
0.20 (5)

1.18 (30)
1.81 (45.9)

ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Spline according to ANSI B92.1a, run out of spline is a deviation from standard.
3) Thread according to ASME B1.1
4) For the maximum tightening torques the general instructions on page 52 must be observed.
1)

2)

Ports
Designation Port for

Standard

Size5)

Max. press.
[psi (bar)]6)

State

Service line,
fastening thread

SAE J518
ASME B1.1

1 in
3/8-16 UNC-2B; 0.71 (18) deep

5100 (350)

Suction line,
fastening thread

SAE J518
ASME B1.1

2 in
1/2-13 UNC-2B; 0.87 (22) deep

145 (10)

Case drain fluid

ISO 119267)

7/8-14 UNF-2B; 0.63 (16) deep

30 (2)

O8)

L1

Case drain fluid

ISO 119267)

7/8-14 UNF-2B; 0.63 (16) deep

30 (2)

X8)

X
X

Pilot pressure
Pilot pressure with DG-control

ISO

119267)

DIN ISO

2287)

7/16-20 UNF-2B; 0.45 (11.5) deep 5100 (350)

G 1/4 in; 0.47 (12) deep

5100 (350)

For the maximum tightening torques the general instructions on page 52 must be observed.
6) Depending on the application, short-term pressure spikes can occur. Consider this when selecting measuring equipment and
fittings. Pressure values in psi (bar) absolute.
7) The spot face can be deeper than as specified in the standard.
8) Depending on the installation position, L or L1 must be connected (see also installation instructions on pages 48, 49)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
5)

RA-A 92701/03.12

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

Dimensions size 71

31/52

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

DG

Two-point control, directly operated, port plate 91

DG

Two-point control, directly operated, port plate 92

Valve mounting for


ccw rotation

to flange surface

Valve mounting for


ccw rotation

7.91 (201)
L

9.55 (242.5)
9.84 (250)
to flange surface

0.12 (3)

0.12 (3)
1.00
DIA 0.98
(25+0.4)

+0.4
DIA1.00
0.98(25 )

View Z

2.89
(73.5)

DR

4.86 (123.5)
5.02 (127.5)

DR

Pressure control, port plate 91

Pressure control, port plate 92


View Z

max 4.33 (110)

Valve mounting for


ccw rotation

max. 4.33 (110)

Valve mounting for


ccw rotation

6.30 (160)

10.98 (279)
to flange surface

DRG

Pressure control, remotely operated, port plate 91


View Z
Valve mounting for
ccw rotation
3.62 (92)
X

Pressure control, remotely operated, port plate 92

to flange surface
7.20
(183)
X

Valve mounting for


ccw rotation

5.63 (143)
6.30 (160)
Details on connection options can be found on pages 29 and 30

1.57 (40)
max 4.33 (110)

max. 4.33 (110)


1.57 (40)

to flange surface
10.31 (262)
10.98 (279)

DRG

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

Dimensions size 71

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

DFLR

DFLR

Pressure, flow and power control, port plate 91

Pressure, flow and power control, port plate 92

Valve mounting for


ccw rotation
see page 29

5.43 (138)

10.98 (279)

ED7. / ER7.

Electro-hydraulic pressure control, port plate 91


View Z
to flange surface
10.98 (279)1)
5.53 (140.5)

1.42 (36)

Valve mounting
for ccw rotation

1.57 (40)

5.63 (143)
6.28 (159.5)

ED7. / ER7.

Electro-hydraulic pressure control, port plate 92


to flange surface
7.91 (201)
1.42 (36)

Valve mounting for


ccw rotation

L
X

4.88 (124)

9.53 (242)
4.88 (124)

1.93 (49)

4.06 (103)

max. 4.33 (110)

2.72 (69)

Valve mounting for


ccw rotation

Z
S

2.89
(73.5)

ER7.: 12.36 in (314 mm) when using a sandwich plate pressure reducing valve.
ER7.: 7.68 in (195 mm) when using a sandwich plate pressure reducing valve.
For details of connection options and drive shafts, see also pages 21 and 22
1)

2)

6.30 (160)2)

5.55 (141)

32/52

RA-A 92701/03.12

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

Dimensions size 100

33/52

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

DFR/DFR1 Pressure and flow control, hydraulic

9.84 (250)
6.89 (175)

Valve mounting for


ccw rotation

0.79 (20)
3.74 (95)

45

5.98 (152)
0.69 (17.5)

DIA 5.0000
4.9975

0
(127-0.063
)

3.94 (100) 3.94 (100)

4.1
7

Flange
ISO 3019-1

1.57 (40)
3.74 (95) max. 4.33 (110)

0.50 (12.7)
0.24 (6)

(1
06

Port plate 62

Clockwise rotation

7.13 (181)
8.27 (210)
4.65 (118)
5.84 (148.4)
6.50 (165)

L1
10.83 (275)
12.48 (317)
W

Detail W
3.50 (88.9)
DIA 2.36 (60)

B
2.63
(66.7)

DIA 1.26 (32)

Detail V

1.25 (31.8)

S
2.00
(50.8)

0.79 (20)
3.74 (95)

L1
11.34 (288)
12.87 (327)
13.54 (344)

Details on connection options and shaft ends can be found on page 34

2.00 (50.8)
2.16 2.16
(55) (55)

DIA 5.0000
4.9975

0
(127-0.063
)

Flange
ISO 3019-1

6.89 (175)
0.24 (6)

40
max. 110

0.50 (12.7)

3.90 (99)
2.63 (66.7)
DIA 1.26 (32)B

1.25 (31.8)

Port plate 61

S
DIA 2.36
(60)
3.50
(88.9)

Valve mounting for


ccw rotation

34/52

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

Dimensions size 100

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

Drive shaft
Splined shaft 1 1/4 in
14T 12/24DP1) (SAE J744)

2.13 (54)
1.10 (28)
0.20 (5)

Splined shaft 1 1/4 in


14T 12/24DP1)2) (SAE J744)

1.87 (47.5)

1.71
(43.5)

5/16-18UNC-2B3) 4)

5/16-18UNC-2B3) 4)

Splined shaft 1 1/2 in


17T 12/24DP1) (SAE J744)
7/16-14UNC-2B3) 4)

0.75 (19)
0.20 (5)

1.38
(35)

Usable shaft
length

0.75 (19)
0.20 (5)

1.38 (35)
2.18 (55.4)

2.18
(55.4)

2.44 (61.9)

ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Spline according to ANSI B92.1a, run out of spline is a deviation from standard.
3) Thread according to ASME B1.1
4) For the maximum tightening torques the general instructions on page 52 must be observed.
1)

2)

Ports
Designation

Port for

Standard

Size5)

Max. press.
[psi (bar)]6)

State

Service line,
fastening thread

SAE J518
ASME B1.1

1 1/4 in
1/2-13 UNC-2B; 0.75 (19) deep

5100 (350)

Suction line,
fastening thread

SAE J518
ASME B1.1

2 1/2 in
1/2-13 UNC-2B; 0.87 (22) deep

145 (10)

Case drain fluid

ISO 119267)

1 1/16-12 UNF-2B; 0.71 (18) deep 30 (2)

O8)

L1

Case drain fluid

ISO 119267)

1 1/16-12 UNF-2B; 0.71 (18) deep 30 (2)

X8)

7/16-20 UNF-2B; 0.45 (11.5) deep 5100 (350)

G 1/4 in; 0.47 (12) deep

119267)

Pilot pressure

ISO

Pilot pressure with DG-control

DIN ISO 2287)

5100 (350)

For the maximum tightening torques the general instructions on page 52 must be observed.
Depending on the application, short-term pressure spikes can occur. Consider this when selecting measuring equipment and
fittings. Pressure values in psi (bar) absolute.
7) The spot face can be deeper than as specified in the standard.
8) Depending on the installation position, L or L1 must be connected (see also installation instructions on pages 48, 49)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
5)

6)

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

RA-A 92701/03.12

Dimensions size 100

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

DG

Two-point control, directly operated, port plate 61

DG

Two-point control, directly operated, port plate 62

View Z
Valve mounting for
ccw rotation

to flange surface
10.55 (268)

Valve mounting for


ccw rotation

to flange surface

X
Z

5.06 (128.5)
5.22 (132.5)

3.19 (81)

DR

0.12 (3)
DIA1.00
0.98 (25 +0.4)

0.12 (3)
DIA1.00 (25+0.4)
0.98

12.13 (308)
12.40 (315)

35/52

DR

Pressure control, port plate 61

Pressure control, port plate 62


View Z

to flange surface

Valve mounting for


ccw rotation

Valve mounting for


ccw rotation

max. 4.33 (110)

max. 4.33 (110)

13.54 (344)

6.50 (165)

DRG

Pressure control, remotely operated, port plate 61

DRG

Pressure control, remotely operated, port plate 62

View Z
Valve mounting for
ccw rotation
3.90 (99)

to flange surface
12.87 (327)
13.54 (344)

9.84 (250)

Valve mounting for


ccw rotation

Details on connection options and shaft ends can be found on pages 33 and 34

5.83 (148)
6.50 (165)

max. 4.33 (110)

1.57 (40)

1.57 (40)
max. 4.33 (110)

to flange surface

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

Dimensions size 100

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

DFLR

DFLR

Pressure, flow and power control, port plate 61

Pressure, flow and power control, port plate 62

Valve mounting for


ccw rotation
see page 33
12.12 (308)

max. 4.33 (110)


4.27 (108.5)

5.08 (129)

X 1.89 (49)

13.54 (344)

5.72
(145.3)

ED7./ER7.

Electro-hydraulic pressure control, port plate 61

1.57 (40)

4.37 (111)

Valve mounting for


ccw rotation
5.83 (148)
5.08 (129)

36/52

6.48 (164.5)

ED7./ER7.

Electro-hydraulic pressure control, port plate 62

View Z
10.55 (268)

Valve mounting for


ccw rotation

1.40 (35.6)

5.51 (140)

4.60 (117)

to flange surface

13.54 (344)1)
to flange surface

ER7.: 14.92 in (379 mm) when using a sandwich plate pressure reducing valve.
ER7.: 7.87 in (200 mm) when using a sandwich plate pressure reducing valve.
Details on connection options and shaft ends can be found on pages 33 and 34
1)

2)

6.50 (165)2)

5.51 (140)

Valve mounting for


ccw rotation

RA-A 92701/03.12

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

Dimensions size 140

37/52

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

DFR/DFR1 Pressure and flow control, hydraulic


Clockwise rotation, mounting flange D

Valve mounting for


ccw rotation
0.81 (20.6)

0.83 (21)

3.07 (78)

L1

5)
(11
8.
66

DIA 6.0000
5.9975
0
(152.4 -0.063)

45

4.

Flange
3019-1

7.87 (200)
6.36 (161.6)

8.74 (222)
6.81 (173)
X
L

4.33 (110) 4.33 (110)

0.50 (12.7)
0.25 (6.4)

4.25 (108)
1.02 (26)
4.41 (112) 4.96 126)

Port plate 62

6.36 (161.6)
7.87 (200)
5.16 (131)
7.20 (183)
8.23 (209)

10.83 (275)
12.48 (317)
W

Detail V

3.50 (88.9)
DIA 2.48 (63)

1.25
(31.8)

DIA 1.26
(32) 2.63
(66.7)

Detail W

S
2.00
(50.8)

Port plate 61

X
B
S

1.02 (26)

0.83 (21)

3.07
(78)

L1
11.53 (293)
13.90 (353)
14.92 (379)

Details on connection options and shaft ends can be found on page 39

2.36 2.36
(60) (60)

DIA 2.48 (63)


88.9

2.00
(50.8)

6.81 (173)
4.92 (125)

0.25 (6.4)

DIA 6.0000
5.9975
0
(152.4 -0.063)

Flange
3019-1

1.25
(31.8)

5.51 (140)
2.63 (66.7)
DIA 1.26 (32)
B

0.50 (12.7)

Valve mounting for


ccw rotation

38/52

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

Dimensions size 140

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

DFR/DFR1 Pressure and flow control, hydraulic


Clockwise rotation, mounting flange C

Port plate 62
V

Valve mounting for


ccw rotation

0.79 (20)
4.09 (104)

L1

45

5.98 (152)
0.69 (17.5)

DIA 5.0000
4.9975
0
(127 -0.063
)

4.33 (110) 4.33 (110)

Flange
3019-1

9.78 (248.5)
7.83 (199)
L X

8.
(11

7.12 (181)
8.27 (210)
5.16 (131)
7.20 (183)
8.23 (209)

11.85 (301)
13.50 (343)

5)

67

4.

1.02 (26)
4.25 (108)
4.41 (112) 4.96 (126)

0.50 (12.7)
0.24 (6)

3.50 (88.9)
DIA 2.48
(63)

Port plate 61
0.50 (12.7)
0.24 (6)
Flange
3019-1

2.00 (50.8)

5.51 (140)
2.62 (66.7)
DIA 1.26 (32)

14.92 (379)
7.83 (199)
L

DIA 5.0000
4.9975
0
(127 -0.063
)

4.92
(125)

1.02 (26)

0.79 (20)
4.09 (104)

L1
12.56 (319)
15.94 (405)

B
S

X
S
DIA 2.48 (63)
3.50 (88.9)

1.25 (31.8)

1.25 (31.8)

2.00 (50.8)
2.36 2.36
(60) (60)

Detail W

DIA 1.26
(32)
66.7

Detail V

Valve mounting for


ccw rotation

RA-A 92701/03.12

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

Dimensions size 140

39/52

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

Drive shaft
Splined shaft 1 3/4 in
13T 8/16DP1) (SAE J744)
1/2-13UNC-2B2) 3)

2.64 (67)
1.26 (32)
0.20 (5)

2.09 (53)
2.95 (75)

ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
Thread according to ASME B1.1
3) For the maximum tightening torques the general instructions on page 52 must be observed.
1)

2)

Ports
Designation

Port for

Standard

Size4)

Max. press.
[psi (bar)]5)

State

Service line,
fastening thread

SAE J518
ASME B1.1

1 1/4 in
1/2-13 UNC-2B; 0.94 (24) deep

5100 (350)

Suction line,
fastening thread

SAE J518
ASME B1.1

2 1/2 in
1/2-13 UNC-2B; 0.94 (24) deep

145 (10)

Case drain fluid

ISO 119266)

1 1/16-12 UNF-2B; 0.71 (18) deep 30 (2)

O7)

L1

Case drain fluid

ISO 119266)

1 1/16-12 UNF-2B; 0.71 (18) deep 30 (2)

X7)

9/16-18UNF-2B; 0.51 (13) deep

Pilot pressure

ISO

119266)
2286)

Pilot pressure with DG-control

DIN ISO

MH

Gauge port, high pressure

DIN 3852

5100 (350)

M14 x 1.5; 12 deep

5100 (350)

M14 x 1.5, 12 deep

5100 (350)

For the maximum tightening torques the general instructions on page 52 must be observed.
Depending on the application, short-term pressure spikes can occur. Consider this when selecting measuring equipment and
fittings. Pressure values in psi (bar) absolute.
6) The spot face can be deeper than as specified in the standard.
7) Depending on the installation position, L or L1 must be connected (see also installation instructions on pages 48, 49)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
4)
5)

40/52

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

Dimensions size 140

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

DG

DG

Two-point control, directly operated, port plate 61

Two-point control, directly operated, port plate 62

View Z

Valve mounting for


ccw rotation

to flange surface
10.55 (268)

0.10 (2.6)

0.10 (2.6)

Valve mounting for


ccw rotation

1.10 (28)

12.68 (322)
12.87 (327)
to flange surface

1.10 (28)

3.70 (94)

MH

6.02 (153)
6.22 (158)

DR

MH

DR

Pressure control, port plate 61

Pressure control, port plate 62


View Z
Valve mounting for
ccw rotation

1.02 (26)
4.96 (126)

4.96 (126)

Valve mounting for


ccw rotation
L

6.70 (170)

13.35 (339)
to flange surface

DRG

DRG

Pressure control, remotely operated, port plate 61

Pressure control, remotely operated, port plate 62

View Z

to flange surface
12.36 (314)

Valve mounting for


ccw rotation
2.20 (56)
4.96 (126)

1.02 (26)
4.96 (126)

Valve mounting for


ccw rotation
5.51 (140)

12.32 (313)
13.35 (339)
to flange surface
Details on connection options can be found on pages 37, 38 and 39

5.67 (144)
6.69 (170)

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

Dimensions size 140

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

DFLR

DFLR

Pressure, flow and power control, port plate 62

Valve mounting for


ccw rotation
see page 38

6.42 (163)

14.92 (379)

12.36 (314)
4.96 (126)
5.51 (140)

ED7. / ER7.

Electro-hydraulic pressure control, port plate 61


View Z

4.88 (124)

7.20 (183)
8.23 (209)

ED7. / ER7.

Electro-hydraulic pressure control, port plate 62

Valve mounting for


ccw rotation
1.20 (130.6)

1.40 (35.6)

Valve mounting for


ccw rotation

L
X

2.20 (56)

4.68 (119)

1.93 (49)
X

Valve mounting for


ccw rotation

13.74 (349)1)
to flange surface

ER7.: 15.12 in (384 mm) when using a sandwich plate pressure reducing valve.
ER7.: 8.43 in (214 mm) when using a sandwich plate pressure reducing valve.
Details on connection options can be found on pages 37, 38 and 39
1)

2)

4.25 (108) 5.51 (140)

Pressure, flow and power control, port plate 61

3.90 (99)

41/52

7.05 (179)2)

5.07 (128.9)

RA-A 92701/03.12

42/52

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

Dimensions through drive

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

K01 flange ISO 3019-2 (SAE J744 - 82-2 (A))



Coupling for splined shaft according to ANSI B92.1a-1996

Cut A - B
A3

45

A2

DIA 3.2520
3.2508

(82.55+0.050
0.020)

9
4.1 )
DIA 06.5
1
(

5/8 in 9T 16/32 DP1) (SAE J744 - 16-4 (A))

A4
B

to mounting flange

A1

K52 flange ISO 3019-2 (SAE J744 - 82-2 (A))



Coupling for splined shaft according to ANSI B92.1a-1996

0.39
(10)

A3

45

0.39
(10)

DIA 3.2520
3.2508
(82.55 +0.05
0.02 )

9
4.1 )
DIA 06.5
1
(

A4
B

to mounting flange

A1

K68 flange ISO 3019-2 (SAE J744 - 101-2 (B))



Coupling for splined shaft according to ANSI B92.1a-1996

A2
1)

5.75
DIA 6)
4
(1

B
1)
2)

0.39
(10)

omitted
for NG28

A4

to mounting flange

7.16
(182)

0.39
(10)

1.70
M10 x 1.5,
(43.3) 0.57 (14.5) deep

28

8.03 0.39
(204) (10)

1.33
M10 x 1.5,
(33.7) 0.63 (16) deep

45

9.02 0.42
(229) (10.7)

2.10
M10 x 1.5,
(53.4) 0.63 (16) deep

71

10.51 0.46
(267) (11.8)

2.41
(61.3)

100

13.31 0.41 2.56


(338) (10.5) (65)

M10 x 1.5,
0.79 (20) deep
M10 x 1.5,
0.63 (16) deep
M10 x 1.5,
0.63 (16) deep

D-flange only

A3

A42)

NG

A1

A2

18

7.16
(182)

0.74
1.52
(18.8) (38.7)

28

8.03 0.74
1.52
(204) (18.8) (38.7)

M10 x 1.5,
0.63 (16) deep

45

9.02 0.744 1.52


(229) (18.9) (38.7)

M10 x 1.5,
0.63 (16) deep

71

10.51 0.84 1.63


(267) (21.3) (41.4)

M10 x 1.5,
0.79 (20) deep

100

13.31 0.75
(338) (19)

M10 x 1.5,
0.57 (14.5) deep

1.53
M10 x 1.5,
(38.9) 0.63 (16) deep

D-flange only

A2

A3

A42)

NG

A1

28

8.03 0.70
(204) (17.8)

1.64 M12 x 1.75,


(41.7) continuous

45

9.02 0.704
(229) (17.9)

1.64 M12 x 1.75,


(41.7) 0.71 (18) deep

71

10.51 0.80
(267) (20.3)

1.74
M12 x 1.75,
(44.1) 0.79 (20) deep

100

13.31 0.71
(338) (18)

1.65 M12 x 1.75,


(41.9) 0.79 (20) deep

1401) 13.78 0.70


(350) (17.8)
1)

A1

18

7/8 in 13T 16/32 DP1) (SAE J744 - 22-4 (B))

DIA 4.0020
4.0008
(101.6 +0.05
0.02 )

omitted
for NG28

A3

45

A3

1401) 13.78 0.744 1.52


M10 x 1.5,
(350) (18.9) (38.6) 0.63 (16) deep

Cut A - B
A

A2

3/4 in 11T 16/32 DP1) (SAE J744 - 19-4 (A-B))

Cut A - B
A

A1

1401) 13.78 0.43 3.04


(350) (10.8) (77.3)
1)

A42)

NG

1.64 M12 x 1.75,


(41.6) 0.79 (20) deep

D-flange only

A2

30 pressure angle, flat root, side fit, tolerance class 5


Thread according to DIN 13, observe the general instructions on page 52 for the maximum tightening torques.

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

RA-A 92701/03.12

Dimensions through drive

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

K04 flange ISO 3019-2 (SAE J744 - 101-2 (B))



Coupling for splined shaft according to ANSI B92.1a-1996
Cut A - B
A3

45

1 in 15T 16/32 DP1) (SAE J744 - 25-4 (B-B))

0.39
(10)

(101.6 +0.05
0.02 )

43/52

4.0020
DIA 4.0008

5.75 )
46
(1

1)

A42)

NG

A1

A2

A3

45

9.02
(229)

0.724
(18.4)

1.84
M12 x 1.75,
(46.7) 0.71 (18) deep

71

10.51
(267)

0.82 1.93
(20.8) (49.1)

100

13.31
(338)

0.716
(18.2)

1.83
M12 x 1.75,
(46.6) 0.79 (20) deep

1401)

13.78
(350)

0.72
(18.3)

1.81
M12 x 1.75,
(45.9) 0.79 (20) deep

M12 x 1.75,
0.79 (20) deep

D-flange only

A4
B

to mounting flange

A1

K07 flange ISO 3019-2 (SAE J744 - 127-2 (C))



Coupling for splined shaft according to ANSI B92.1a-1996

A2

1 1/4 in 14T 12/24 DP1) (SAE J744 - 32-4 (C))

Cut A - B
A

A3
omitted
for NG71

7.12
DIA 1)
8
(1

A4

B
to mounting flange

A1

K24 flange ISO 3019-2 (SAE J744 - 127-2 (C))



Coupling for splined shaft according to ANSI B92.1a-1996

45

Cut A - B
A3

7.12
DIA 1)
8
1
(

1)

A3a
to mounting flange

1)
2)

A1

A2

71

10.51
(267)

0.86 2.31
M16 x 2,
(21.8) (58.6) continuous

100

13.31
(338)

0.77 2.22
M16 x 2,
(19.5) (56.4) continuous
0.76 2.21
(19.3) (56.1)

M16 x 2,
0.94 (24) deep

D-flange only

A2

1 1/2 in 17T 12/24 DP1) (SAE J744 - 38-4 (C-C))

0.51
(13)

A33)

A3a4)

A42)

13.31 0.41
(338) (10.5)

2.56
(65)

()

M16 x 2,
continuous

1401) 13.78 0.42


(350) (10.8)

2.95
(75)

()

M16 x 2,
0.94 (24)
deep

()

2.72 M16 x 2,
(69.1) 0.94 (24)
deep

NG

A1

100

A2

13.78 0.40
(350) (10.3)
1)

A4

A1

1401) 13.78
(350)

DIA 5.0020
5.0008
127 +0.05
0.02

0.51
(13)

DIA 5.0020
5.0008
(127 +0.05
0.02 )

omitted
for NG71

45

A3

A42)

NG

D-flange only

A2

30 pressure angle, flat root, side fit, tolerance class 5


Thread according to DIN 13, observe the general instructions on page 52 for the maximum tightening torques.

44/52

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

Dimensions through drive

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

K17 flange ISO 3019-2 (SAE J744 - 152-4 (A))



Coupling for splined shaft according to ANSI B92.1a-1996

1 3/4 in 13T 8/16 DP1) (SAE J744 - 44-4 (D))

Cut A - B
A3
A

0.51
(13)

A4

1)
2)

B
6.36 (161.6)

to mounting flange A1

A1

A2

A3

A42)

1401)

13.78
(350)

0.43
(11)

3.04
(77.3)

M16 x 2,
continuous

D-flange only

6.0027
DIA 6.0008
(152.4 +0.07
0.02 )

6.36 (161.6)

1)

NG

A2

30 pressure angle, flat root, side fit, tolerance class 5


Thread according to DIN 13, observe the general instructions on page 52 for the maximum tightening torques.

RA-A 92701/03.12

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

45/52

Summary mounting options


SAE mounting flange
Through-drive1)
Mounting option 2nd pump
Coupling
Flange
Short A10VO/31
A10V(S)O/5x
ISO 3019-1 for splined
des. NG (shaft)
NG (shaft)
shaft
82-2 (A)
5/8 in
10 (U)
K01 18 (U)

101-2 (B)

127-2 (C)

152-4
(4-hole D)

3/4 in

K52

18 (S, R)

7/8 in

K68

1 in

K04

1 1/4 in

K07

1 1/2 in

K24

28 (S, R)
45 (U, W)1)
45 (S, R)

71 (S, R)
100 (U)3)
100 (S)

1 3/4 in

K17

140 (S)

Not for main pump NG28 with K68


Not for main pump NG45 with K04
3) Not for main pump NG71 with K07
1)

2)

10 (S)
18 (U)
18 (S, R)
28 (S, R)
45 (U, W)1)
45 (S, R)
60, 63 (U, W) 2)
85 (U, W)3)
100 (U, W)
85 (S)
100 (S)

External gear pump


design (NG)

Through drive
available for NG

F (5 to 22)

18 to 140

18 to 140

N/G (26 to 49)

28 to 140

45 to 140

71 to 140

100 to 140

140

46/52

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

Combination pumps A10VO + A10VO

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

When using combination pumps it is possible to have multiple, mutually independent circuits without the need for a splitter
gearbox.
When ordering combination pumps the model codes for the first and the second pump must be joined by a "+".
Order example:
A10VSO100DFR1/31R-VSB12K04+
A10VSO45DFR/31R-VSA12N00
If no further pumps are to be factory-mounted, the simple type code is sufficient.
It is permissible to use a combination of two single pumps of the same size (tandem pump), considering a dynamic mass acceleration force of maximum 10 g (= 98.1 m/s2) without an additional support bracket.
Each through drive is plugged with a non-pressure-resistant cover. Before commissioning the units, they must therefore be
equipped with a pressure-resistant cover.
Through drives can also be ordered with pressure-resistant covers. Please specify in clear text.
For combination pumps comprising more than two pumps, the mounting flange must be calculated for the permissible moment of
inertia.
Permissible mass moment of inertia
NG

18

28

45

71

100

140

369
(500)

649
(880)

1010
(1370)

1593
(2160)

2213
(3000)

33191)
(4500)1)

Permissible moment of inertia


static

Tm

lb-ft
(Nm)

22132)
(3000)2)

lb-ft
(Nm)
dynamic at 10 g (98.1 m/s2)

Tm

lb-ft
(Nm)

37
(50)

65
(88)

101
(137)

159
(216)

221
(300)

332 1)
(450)1)
1322)
(300)2)

lb-ft
(Nm)
Mass with through-drive plate
Mass without through drive
(e.g. 2nd pump)

lbs
(kg)

30.8
(14)

41.9
(19)

55.1
(25)

86
(39)

119
(54)

150
(68)

lbs
(kg)

26.5
(12)

33
(15)

46
(21)

73
(33)

99
(45)

132
(60)

Distance center of gravity

in
3.54
(mm) (90)

4.33
(110)

5.12
(130)

5.91
(150)

6.30
(160)

6.30
(160)

1)
2)

4-hole flange (D)


2-hole flange (C)
m2

m1

l1

m3

m1, m2, m3 Mass of pumps

[lbs (kg)]

l1, l2, l3

[in (mm)]

Distance center of gravity

Tm = (m1 l1 + m2 l2 + m3 l3)

l2
l3

1
12 (102) [lb-ft (Nm)]

RA-A 92701/03.12

(A) A10V(S)O Series 31

Connector for solenoids


DEUTSCH DT04-2P-EP04, 2-pin

Bosch Rexroth Corp.

47/52

Before finalizing your design request a certified


installation drawing.
Dimensions in inches and (mm).

Changing connector position

Molded, without bidirectional suppressor diode ____________ P


The following type of protection is provided with installed
mating connector:

If necessary, you can change the position of the connector by


turning the solenoid.
To do this, proceed as follows:

IP67 ____________________________________DIN/EN 60529 _


and IP69K_ _______________________________ DIN 40050-9

1. Loosen the mounting nut (1) of the solenoid. To do this, turn


the mounting nut (1) one revolution counter-clockwise.

Circuit symbol

2. Turn the solenoid body (2) to the desired position.

Without bidirectional suppressor diode

3. Retighten the mounting nut of the solenoid. Tightening


torque: 4 +0.7 lb-ft (5+1 Nm) (size WAF 26, 12-pt
DIN 3124).
On delivery, the position of the connector may differ from that
shown in the brochure or drawing.

Mating connector
DEUTSCH DT06-2S-EP04
Bosch Rexroth Mat. No. R902601804
Consisting of:

DT designation

1 case _ _______________________________DT06-2S-EP04
1 wedge ________________________________________W2S
2 sockets _____________________________ 0462-201-16141
The mating connector is not included in the delivery contents.
This can be supplied by Bosch Rexroth on request.

(2)
(1)
DIA 1.46
(37)

1.44 (36.7)

1.44 (36.7)

1.97 (50)
2.70 (68.5)

48/52

Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

Installation instructions
General

Below-reservoir installation (standard)

The axial piston unit must be filled with hydraulic fluid and air
bled during commissioning and operation. This must also be
observed following a longer standstill as the axial piston unit
empty via the hydraulic lines.

Below-reservoir installation means the axial piston unit is installed outside of the reservoir below the minimum fluid level.

Particularly with the "drive shaft up/down" installation position,


filling and air bleeding must be carried out completely as there
is, for example, a danger of dry running.

2
a min

The case drain fluid in the motor housing must be directed to


the reservoir via the highest case drain port (L1, L2, L3).

SB

ht min
h min

For combinations of multiple units, make sure that the respective case pressure in each unit is not exceeded. In the event of
pressure differences at the case drain ports of the units, the
shared case drain line must be changed so that the minimum
permissible case pressure of all connected units is not exceeded in any situation. If this is not possible, separate case drain
lines must be laid if necessary.

a min
ht min
h min

L
L
S

L1

To achieve favorable noise values, decouple all connecting


lines using elastic elements and avoid above-reservoir installation.

ht min
h min
L1

L1
S

4
a min

a min

In all operating conditions, the suction line and case drain line
must flow into the reservoir below the minimum fluid level .
The permissible suction height hS is a result of the overall
pressure loss, but may not be greater than hS max = 31.50 in
(800 mm). The minimum suction pressure at port S must also
not fall below 12 psi (0.8bar) absolute during operation.

SB

ht min
h min
S

Installation position

See the following examples 1 to 12.


Additional installation positions are available upon request.

L1

Recommended installation positions: 1 and 3.


Note
You can expect certain installation positions to affect the
control device. Because of gravity, unit weight and case
pressure, minor characteristic displacements and response
time changes may occur.

SB

Installation position

Air bleed

Filling

S + L1

L1

S+L

L1

S+L

S + L1

Key, see page 49.

SB

RA-A 92701/03.12

Bosch Rexroth Corp.

(A) A10V(S)O Series 31

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Installation instructions
Above-reservoir installation

Inside-reservoir installation

Above-reservoir installation means the axial piston unit is


installed above the minimum fluid level of the reservoir.
To prevent the axial piston unit from draining, a height
difference hES min of at least 0.98 in (25 mm) at port L 1 is
required in installation position 6.

Inside-reservoir installation is when the axial piston unit is


installed in the reservoir below the minimum fluid level.
The axial piston unit is completely below the hydraulic fluid.

Observe the maximum permissible suction height


hSmax=31.50 in (800mm).
A check valve in the case drain line is only permissible in
individual cases. Consult us for approval.

Axial piston units with electrical components (e.g. electric control, sensors) may not be installed in a reservoir below
the fluid level.

6
F

L1

L
L1
S

SB

hs max
SB

ht min
h min

a min

a min

SB

11

ht min
h min

a min

L1 S

S
SB

SB

12

L1

a min

h min

hs max

ht min
h min

ht min

L1

a min

hES min

10
a min

L1

If the minimum fluid level is equal to or below the upper edge


of the pump, see chapter "Above-reservoir installation".

ht min
h min

SB

ht min

L1
h min

L1

hs max

hs max
SB

SB

ht min
h min

ht min
h min

a min

a min

Installation position

Air bleed

Filling

L (F)

L1 (F)

S + L 1 (F)

S + L (F)

Installation position

Air bleed

Filling

L, L1

10

L1

L, L1

11

L1

S + L, L1

12

S + L, L1

Suction port

Filling / air bleeding

L, L1

Case drain port

SB

Baffle (baffle plate)

ht min

Minimum necessary immersion depth (7.87 in (200


mm))

hmin

Minimum necessary spacing to reservoir bottom


(3.94 in (100 mm))

hES min

Minimum necessary height needed to protect the axial


piston unit from draining (0.98 in (25 mm)).

hS max

Maximum permissible suction height (31.50 in


(800mm))

amin

When designing the reservoir, ensure adequate


distance between the suction line and the case drain
line. This prevents the heated, return flow from being
drawn directly back into the suction line.

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Bosch Rexroth Corp.

Notes

(A)A10V(S)O Series 31 RA-A 92701/03.12

RA-A 92701/03.12

Notes

(A) A10V(S)O Series 31

Bosch Rexroth Corp.

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Bosch Rexroth Corp.

(A)A10V(S)O Series 31 RA-A 92701/03.12

General instructions
The A10VO / A10VSO pump is designed to be used in open circuit.
Project planning, installation and commissioning of the axial piston unit require the involvement of qualified personnel.
Before operating the axial piston unit, please read the appropriate instruction manual thoroughly and completely. If necessary, request these
from Bosch Rexroth.
During and shortly after operation, there is a risk of burns on the axial piston unit and especially on the solenoids.
Take appropriate safety measures (e.g. by wearing protective clothing).
Depending on the operating conditions of the axial piston unit (operating pressure, fluid temperature), the characteristics may shift.
Service line ports:
-- The ports and fastening threads are designed for the specified maximum pressure. The machine or system manufacturer must ensure that
the connecting elements and lines correspond to the specified application conditions (pressure, flow, hydraulic fluid, temperature) with the
necessary safety factors.
-- The service line ports and function ports are only designed to accommodate hydraulic lines.
Pressure cut-off and pressure control do not provide security against pressure overload. A separate pressure relief valve is to
be provided in the hydraulic system.
The data and notes contained herein must be adhered to.
The product is not approved as a component for the safety concept of a general machine according to ISO 13849.
The following tightening torques apply:
-- Fittings:
Observe the manufacturers instruction regarding the tightening torques of the used fittings.
-- Mounting bolts:
For mounting bolts with metric ISO thread according to DIN13 or thread according to ASME B1.1, we recommend checking the tightening
torque individually according to VDI 2230.
-- Female threads in axial piston unit:
The maximum permissible tightening torques MG max are maximum values for the female threads and must not be exceeded. For values, see the
following table.
-- Threaded plugs:
For the metal threaded plugs supplied with the axial piston unit, the required tightening torques of the threaded plugs
MV apply. For values, see the following table.
Ports

Maximum permissible
tightening torque for
female threads MG max

Required
tightening torque for
threaded plugs MV

Size of
hexagon socket of
threaded plugs

Standard

Thread size

ISO 11926

7/16-20 UNF-2B

40 Nm

18 Nm

3/16 in

3/4-16 UNF-2B

160 Nm

70 Nm

5/16 in

9/16-18 UNF-2B

80 Nm

35 Nm

1/4 in

7/8-14 UNF-2B

240 Nm

110 Nm

3/8 in

1 1/16-12 UNF-2B

360 Nm

170 Nm

9/16 in

DIN 3852

M14 x 1.5

80 Nm

45 Nm1)

6 mm

DIN ISO 228

G 1/4 in

70 Nm

1)

The tightening torques of the threaded plugs MV apply for screws in the "dry" state as received on delivery and in the
"lightly oiled" state for installation

Bosch Rexroth Corporation


Mobile Applications
8 Southchase Court
Fountain Inn, SC 29644-9018
USA
Telephone (864) 967-2777
Facsimile (864) 967-8900
www.boschrexroth-us.com

Bosch Rexroth Corporation


Industrial Applications
2315 City Lane Road
Bethlehem, PA 18017-2131
USA
Telephone (610) 694-8300
Facsimile (610) 694-8467
www.boschrexroth-us.com

Bosch Rexroth Corporation


All rights reserved. Neither this document, nor any part of it, may be reproduced,
duplicated, circulated or disseminated, whether by copy, electronic format or any
other means, without the prior consent and authorization of Bosch Rexroth Corp.
The data and illustrations in this brochure/data sheet are intended only to describe or depict the products. No representation or warranty, either express or implied, relating to merchantability or fitness for intended use, is given or intended
by virtue of the information contained in this brochure/data sheet. The information
contained in this brochure/data sheet in no way relieves the user of its obligation
to insure the proper use of the products for a specific use or application. All
products contained in this brochure/data sheet are subject to normal wear and
tear from usage.
Subject to change.

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