Dvd-Video Player: Service Manual

Internal Use Only
Website http://biz.lgservice.com
SERVICE MANUAL
MODEL: DP132
DVD-VIDEO PLAYER
SERVICE MANUAL
MODEL: DP132
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS
IN THIS MANUAL.
P/NO : AFN75933452
SEPTEMBER, 2013
CONTENTS
SECTION
SECTION
SECTION
SECTION
1 ........ SUMMARY
2 ........ CABINET & MAIN CHASSIS
3 ........ ELECTRICAL
4 ........ REPLACEMENT PARTS LIST
1-1
SECTION 1
SUMMARY
CONTENTS
PRODUCT SAFETY SERVICING GUIDELINES FOR DVD PRODUCTS .................................................. 1-3

SERVICING PRECAUTIONS .......................................................................................................................... 1-4
GENERAL SERVICING PRECAUTIONS
INSULATION CHECKING PRODEDURE
ELECTROSTATICALLY SENSITIVE (ES) DEVICES
THE PROCESS OF USB DOWNLOAD ......................................................................................................... 1-5
SPECIFICATIONS ............................................................................................................................................ 1-8
1-2
PRODUCT SAFETY SERVICING GUIDELINES FOR DVD PRODUCTS

IMPORTANT SAFETY NOTICE
This manual was prepared for use only by properly trained audio-video service
technicians.
When servicing this product, under no circumstances should the original design be
modified or altered without permission from LG Corporation. All components should
be replaced only with types identical to those in the original circuit and their physical
location, wiring and lead dress must conform to original layout upon completion of
repairs.
Special components are also used to prevent x-radiation, shock and fire hazard.
These components are indicated by the letter x included in their component designators and are required to maintain safe performance. No deviations are allowed
without prior approval by LG Corporation.
Circuit diagrams may occasionally differ from the actual circuit used. This way,
implementation of the latest safety and performance improvement changes into the
set are not delayed until the new service literature is printed.
CAUTION: Do not attempt to modify this product in any way. Never perform customized installations without manufacturers approval. Unauthorized modifications
will not only void the warranty, but may lead to property damage or user injury.
Service work should be performed only after you are thoroughly familiar with these
safety checks and servicing guidelines.
GRAPHIC SYMBOLS
The exclamation point within an equilateral triangle is intended to
alert the service personnel to important safety information in the
service literature.
The lightning flash with arrowhead symbol within an equilateral
triangle is intended to alert the service personnel to the presence of
noninsulated dangerous voltage that may be of sufficient magnitude
to constitute a risk of electric shock.
The pictorial representation of a fuse and its rating within an equilateral triangle is intended to convey to the service personnel the
following fuse replacement caution notice:
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK
OF FIRE, REPLACE ALL FUSES WITH THE SAME TYPE AND
RATING AS MARKED NEAR EACH FUSE.
SERVICE INFORMATION
While servicing, use an isolation transformer for protection from AC line shock. After
the original service problem has been corrected, make a check of the following:
TIPS ON PROPER INSTALLATION

1. Never install any receiver in a closed-in recess, cubbyhole, or closely fitting shelf
space over, or close to, a heat duct, or in the path of heated air flow.
2. Avoid conditions of high humidity such as: outdoor patio installations where dew
is a factor, near steam radiators where steam leakage is a factor, etc.
3. Avoid placement where draperies may obstruct venting. The customer should
also avoid the use of decorative scarves or other coverings that might obstruct
ventilation.
4. Wall- and shelf-mounted installations using a commercial mounting kit must
follow the factory-approved mounting instructions. A product mounted to a shelf
or platform must retain its original feet (or the equivalent thickness in spacers) to
provide adequate air flow across the bottom. Bolts or screws used for fasteners
must not touch any parts or wiring. Perform leakage tests on customized installations.
5. Caution customers against mounting a product on a sloping shelf or in a tilted
position, unless the receiver is properly secured.
6. A product on a roll-about cart should be stable in its mounting to the cart.
Caution the customer on the hazards of trying to roll a cart with small casters
across thresholds or deep pile carpets.
7. Caution customers against using extension cords. Explain that a forest of extensions, sprouting from a single outlet, can lead to disastrous consequences to
home and family.
FIRE AND SHOCK HAZARD

1. Be sure that all components are positioned to avoid a possibility of adjacent
component shorts. This is especially important on items trans-ported to and from
the repair shop.
2. Verify that all protective devices such as insulators, barriers, covers, shields,
strain reliefs, power supply cords, and other hardware have been reinstalled per
the original design. Be sure that the safety purpose of the polarized line plug has
not been defeated.
3. Soldering must be inspected to discover possible cold solder joints, solder
splashes, or sharp solder points. Be certain to remove all loose foreign particles.
4. Check for physical evidence of damage or deterioration to parts and components, for frayed leads or damaged insulation (including the AC cord), and
replace if necessary.
5. No lead or component should touch a high current device or a resistor rated at 1
watt or more. Lead tension around protruding metal surfaces must be avoided.
6. After reassembly of the set, always perform an AC leakage test on all exposed
metallic parts of the cabinet (the channel selector knobs, antenna terminals,
handle and screws) to be sure that set is safe to operate without danger of
electrical shock. DO NOT USE A LINE ISOLATION TRANSFORMER DURING
THIS TEST. Use an AC voltmeter having 5000 ohms per volt or more sensitivity
in the following manner: Connect a 1500 ohm, 10 watt resistor, paralleled by a
.15 mfd 150V AC type capacitor between a known good earth ground water pipe,
conduit, etc.) and the exposed metallic parts, one at a time. Measure the AC voltage across the combination of 1500 ohm resistor and .15 mfd capacitor. Reverse
the AC plug by using a non-polarized adaptor and repeat AC voltage measurements for each exposed metallic part. Voltage measured must not exceed 0.75
volts RMS. This corresponds to 0.5 milliamp AC. Any value exceeding this limit
constitutes a potential shock hazard and must be corrected immediately.
1-3
SERVICING PRECAUTIONS
CAUTION: Before servicing the DVD covered by this service
data and its supplements and addends, read and follow the
SAFETY PRECAUTIONS. NOTE: if unforeseen circumstances create conflict between the following servicing precautions
and any of the safety precautions in this publication, always
follow the safety precautions.
Remember Safety First :
General Servicing Precautions
1. Always unplug the DVD AC power cord from the AC power
source before:
(1) Removing or reinstalling any component, circuit board,
module, or any other assembly.
(2) Disconnecting or reconnecting any internal electrical
plug or other electrical connection.
(3) Connecting a test substitute in parallel with an electrolytic capacitor.
Caution: A wrong part substitution or incorrect polarity
installation of electrolytic capacitors may result in an
explosion hazard.
2. Do not spray chemicals on or near this DVD or any of its
assemblies.
3. Unless specified otherwise in this service data, clean electrical contacts by applying an appropriate contact cleaning
solution to the contacts with a pipe cleaner, cotton-tipped
swab, or comparable soft applicator.
Unless specified otherwise in this service data, lubrication
of contacts is not required.
4. Do not defeat any plug/socket B+ voltage interlocks with
which instruments covered by this service manual might be
equipped.
5. Do not apply AC power to this DVD and / or any of its electrical assemblies unless all solid state device heat sinks are
correctly installed.
6. Always connect the test instrument ground lead to an
appropriate ground before connecting the test instrument
positive lead. Always remove the test instrument ground
lead last.
Insulation Checking Procedure
Disconnect the attachment plug from the AC outlet and
turn the power on. Connect an insulation resistance meter
(500V)
to the blades of the attachment plug. The insulation resistance
between each blade of the attachment plug and accessible
conductive parts (Note 1) should be more than 1Mohm.
Note 1: Accessible Conductive Parts include Metal panels,
Input terminals, Earphone jacks,etc.
Electrostatically Sensitive (ES) Devices

Some semiconductor (solid state) devices can be damaged
easily by static electricity. Such components commonly are
called Electrostatically Sensitive (ES) Devices. Examples
of typical ES devices are integrated circuits and some field
effect transistors and semiconductor chip components.
The following techniques should be used to help reduce the
incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any
electrostatic charge on your body by touching a known
earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should
be removed for potential shock reasons prior to applying
power to the unit under test.
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface such
as aluminum foil, to prevent electrostatic charge buildup or
exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder
ES devices.
4. Use only an anti-static solder removal device. Some solder
removal devices not classified as anti-static can generate
electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
an electrical charge sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective
package until immediately before you are ready to install
it. (Most replacement ES devices are packaged with leads
electrically shorted together by conductive foam, aluminum
foil, or comparable conductive material).
7. Immediately before removing the protective material from
the leads of a replacement ES device, touch the protective
material to the chassis or circuit assembly into which the
device will be installed.
Caution: Be sure no power is applied to the chassis or
circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged
replacement ES devices. (Normally harmless motion such
as the brushing together of your clothes fabric or the lifting
of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)
1-4
THE PROCESS OF USB DOWNLOAD

Please follow the below process to download a program with disc
1. Turn on the DVD-player.
Note: Be sure that there is no disc in DVD-player.
2. Press SETUP button on Remote control.
3. Choose a DISPLAY menu by using the cursor button and then choose a TV Aspect menu.
And choose 16:9 menu.
4. Press the 1 --> 3 --> 9 --> 7 --> 1 --> 3 --> 9(Numerical button) --> Enter key on remote control
to confirm the system information.
5. Remember or write the model.
6. Change the program file name of new version to the model.

Example:
New ver. program file: LG_DV_LVB00B70000EHS_V1.9.ROT
Model: LG_DV_LVB00B70008EHS.ROT
Change New ver. program file like this LG_DV_LVB00B70008EHS.ROT
If you dont change the file name like that,disc download isnt be worked.
7. Copy the changed file to a USB memory stick or burn it to CD-R/RW.
1-5
8. Insert the copied USB memory stick or Disc to DVD-player.

9. Press the RETURN button on the DVD Player. (USB only)
10. If the below picture appears on the screen. Press PLAY button on Remote controller.
While this menu appears, please dont eject disc or take out USB.
11. After the below picture appears on the screen. New DVD program will download from USB
Memory stick or Disc automatically. Do not eject or take out the USB memory stick.
1-6
12. After USB download is completed, DVD-player displays below picture automatically.
13. Do power off of DVD-Player.

14. Remove the Disc or USB memory stick.
15. Turn on the DVD-player.
Select the initial Language and Press Enter button.
Then, Select Enter and Press Enter button.
16. Do it again the process 1, 2, 3, 4 to confirm the version.
17. Do power off of DVD-Player again.
1-7
SPECIFICATIONS
Power requirements
AC 200 ~ 240 V, 50 / 60 Hz
Power consumption
9W
Dimensions (W x H x D)
(250 x 37.5 x 203) mm
Net weight (Approx.)
0.9 kg
Operating temperature
0 C to 40 C
Operating humidity
5 % to 90 %
Laser
Semiconductor laser
Signal system
NTSC
Bus Power Supply (USB)
DC 5 V
VIDEO OUTPUT
1.0 V (p-p), 75 , sync negative, RCA jack x 1
ANALOG AUDIO OUTPUT
2.0 Vrms (1 kHz, 0 dB), 600 , RCA jack (L, R) x 1
200 mA
Design and specifications are subject to change without prior notice.
1-8
SECTION 2
CABINET & MAIN CHASSIS
CONTENTS
EXPLODED VIEWS ......................................................................................................................................... 2-2
1. CABINET AND MAIN FRAME SECTION ................................................................................................. 2-2
2. PACKING ACCESSORY SECTION ......................................................................................................... 2-3
2-1
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION
250
462
A43
A26
283
CABLE2
462
300
CABLE1
A47
A
B
SMPS
BOARD
A
B
A44
MAIN
BOARD
A46
260
261
2-2
2. PACKING ACCESSORY SECTION
801
Owners manual
813
Plug Assy 3 way
808
900
804
802A
802
Battery(AAA)
Remote control
Packing sheet
802B
Box carton
2-3
MEMO
2-4
SECTION 3
ELECTRICAL
CONTENTS
ONE POINT REPAIR GUIDE ...............................................................................................3-2
1. NO BOOTING WHEN YOU TURN THE UNIT ON ................................................................................. 3-2
2. NO VIDEO OUTPUT WHEN YOU TURN THE UNIT ON ...................................................................... 3-7
3. NO AUDIO OUTPUT WHEN YOU TURN THE UNIT ON ...................................................................... 3-8
ELECTRICAL TROUBLESHOOTING GUIDE......................................................................3-9

1.
2.
3.
4.
SMPS TROUBLESHOOTING FLOW ..................................................................................................... 3-9

POWER CHECK FLOW ....................................................................................................................... 3-10
SYSTEM OPERATION FLOW .............................................................................................................. 3-11
SYSTEM TEST FLOW .......................................................................................................................... 3-12
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING ..........................3-18
1. SYSTEM 27MHZ CLOCK, RESET, FLASH R/W SIGNAL ................................................................... 3-18

2. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION) .......................................................... 3-20
3. LENS CONTROL RELATED SIGNAL (NO DISC CONDITION) .......................................................... 3-20
4. LASER POWER CONTROL RELATED SIGNAL ................................................................................. 3-21
5. SPINDLE CONTROL WAVEFORM ...................................................................................................... 3-22
6. FOCUS ON WAVEFORM ..................................................................................................................... 3-22
7. TRACKING CONTROL RELATED SIGNAL (SYSTEM CHECKING)................................................... 3-23
8. SPHE8202RQ-D AUDIO COAXIAL OUTPUT (SPDIF) ........................................................................ 3-24
9. SPHE8202RQ-D VIDEO OUTPUT WAVEFORM................................................................................. 3-24
10. AUDIO OUTPUT FROM SPHE8202RQ-D/128 .................................................................................... 3-25
WIRING DIAGRAM .............................................................................................................3-26

CIRCUIT DIAGRAMS .........................................................................................................3-27
1.
2.
3.
4.
5.
SMPS CIRCUIT DIAGRAM .................................................................................................................. 3-27

POWER SUPPLY, M_DRIVER, OPU_CONNECTOR CIRCUIT DIAGRAM ........................................ 3-29
SPHE8202RQ, FLASH, SDRAM CIRCUIT DIAGRAM ......................................................................... 3-31
AUDIO AMPLIFY, AUDIO OUTPUT, MUTE, VIDEO BUFFER, VIDEO OUTPUT CIRCUIT DIAGRAM ..... 3-33
FRONT LED DISPLAY, KEY CONTROL CIRCUIT DIAGRAM ............................................................ 3-35
CIRCUIT VOLTAGE CHART ..............................................................................................3-37

1. MPEG & SDRAM .................................................................................................................................. 3-37
2. ICs ......................................................................................................................................................... 3-38
3. TRANSISTORS ..................................................................................................................................... 3-38
PRINTED CIRCUIT BOARD DIAGRAMS ..........................................................................3-39

1. MAIN P.C.BOARD ................................................................................................................................ 3-39
2. SMPS P.C.BOARD ............................................................................................................................... 3-41
3-1
ONE POINT REPAIR GUIDE

1. NO BOOTING WHEN YOU TURN THE UNIT ON
When you plug power cord and turn the unit on, LED light wont turn red, the unit wont
read disc nornally.
1-1. Please check every output voltage.

1) Please check if output voltage 3.3 V from main board Q4 C polarity is normal.
If output voltage 3.3 V is not normal, please check the working status of SMPS board.
2) Please check if output voltage 5 V from main board XP9 pin11 is normal.
If output voltage 5 V is not normal, please check the working status of SMPS board.
3) Please check if output voltage 1.2 V from main board Q5 C polarity is normal.
If output voltage 1.2 V is not normal, please check the working status of main board Q5.
XP9
Q5
Q4
< Main Board Top View >
3-2

read disc nornally.
1-2. Please check main board IC U1 singal and its peripheral circuit.
1) Please check if output voltage 3.3 V from U1 pin4, pin32, pin78, pin83 is normal.
If output voltage 3.3 V is not normal, please check 3.3 V power circuit of main board.
2) Please check if output voltage 1.2 V from U1 pin10, pin77, pin86 is normal.
3) Please check if oscillating frequency 27 MHz of main board Y2 crystal is normal.
If oscillating frequency 27 MHz is not normal, please check if Y2 and its peripheral circuit is in failure.
4) Please check if frequency 135 MHz of U1 pin31 RAM_CLK is normal.
If oscillating frequency 135 MHz is not normal, please check if U1 is in failure.
Y2
U1
3-3

read disc nornally.
1) Please check if output voltage 3.3 V from IC U2 pin1, 3, 9, 14, 27, 43, 49 is normal.
2) Please check every singal connected between IC U2 and IC U1, especially including DATA and
ADDRESS signal.
If DATA and ADDRESS signal is not normally output, please check if U2 is in failure.
U1
3-4
U2

read disc nornally.
1) Please check if output voltage 3.3 V from IC U3 pin8 is normal.
2) Please check every singal connected between IC U3 and IC U1, especially including CE,DATA and
CLK signal.
If CE, DATA and CLK signal is not normally output, please check if U3 is in failure.
U1
U3
3-5

read disc nornally.
1) Please check if output voltage 5 V from U4 pin8, pin19 is normal.
If output voltage 5 V is not normal, please check 5 V power circuit of main board.
2) Please check every singal connected between IC U4 and IC U1, especially including F+, F-, T+, T-,
SP+, SP-, SL+, SL- signal to drive MD.
If F+, F-, T+, T-, SP+, SP-, SL+, SL- signal is not normally output, please check if U4 is in failure.
U4
U1
3-6

2. NO VIDEO OUTPUT WHEN YOU TURN THE UNIT ON
When you plug power cord and turn the unit on, LED light will turn red, the unit will read
disc nornally, but it wont have video output.
2-1. Please check the solder joint status of main board connector P1.
If P1 has cold solder joint, P2 pins should be oxidated, and please replace P1.
2-2. Please check CVBS signal of main board IC U1 pin69.

If CVBS signal is not normally output, please check if U1 is in failure.
P1
U1
3-7

3. NO AUDIO OUTPUT WHEN YOU TURN THE UNIT ON
When you plug power cord and turn the unit on, LED light will turn red, the unit will read
disc nornally, but it wont have audio output.
3-1. Please check the solder joint status of main board connector P1.
If P1 has cold solder joint, P1 pins should be oxidated, and please replace P1.
3-2. Please check the working status of main board IC U927.

If output voltage 5 V from U927 pin7 is not normal, please check 5 V power circuit of main board.
If AL and AR signal from U927 pin1, pin2, pin9, pin10 is not normally output, please check if U927 is in failure.
3-3. Please check the working status of main board IC U1.

If AL and AR signal from U1 pin65, pin66 is not normally output, please check if U1 is in failure.
P1
U927
U1
3-8
ELECTRICAL TROUBLESHOOTING GUIDE

1. SMPS TROUBLESHOOTING FLOW
No +5 V
YES
Is the
F501(T2AL) normal?
NO
Replace the F501

(Use the same ICW)
NO
Replace
the D501/ D502/ D503/ D504
YES
Is the D501/D502/D503/D504
normal?
YES
Is the
U501(TNY176)
normal?
NO
Replace the U501
YES
Is the D505
normal?
NO
Replace the D505
YES
Is there
about 2.5V at the
U503 Pin1?
NO
Replace the U503
YES
Is the U502
normal?
NO
YES
Power line of main
PCB(DVD) is short
3-9
Replace the U502

2. POWER CHECK FLOW
A.
B.
No 3.3 V
Is M5V
supplied to Q4
collector?
No 1.2 V
NO
NO
Is M5V
supplied to Q5
collector?
YES
Check or Replace Q4.
YES
Replace the R17(1.8R/2W)
Replace the R20(5.6R/1W)
NO
Is M5V
supplied to Q5
collector?
YES
Check or Replace Q5
3-10

3. SYSTEM OPERATION FLOW
Power on
1. MCU initializes SERVO,DSP & RISC registers

2. Write RISC code to SDRAM
3. Reset RISC
Show HELLO
YES
Tray closed?
NO
Tray close to closed position
SLED at inner side?
YES
NO
SLED moves to inner position
1. Judge whether have disc and disc type

2. Jump to related disc reading procedure
YES
Recieve OPEN/
CLOSE Key?
NO
1. Execute pressed Key & IR key
2. System operation routine loop
1. Stop playback & open Tray

2. Display tray open message & LOGO
NO
YES
Receive
CLOSE Key?
3-11

4. SYSTEM TEST FLOW
TEST
Check the AC
Voltage Power PCBA
(110V or 220V)
NO
Replace power PCBA
YES
Make sure the main PCBA dont short .
NO
Repair or Replace main PCBA
power PCBA connected to AC voltage
Is the DC
voltage outputs OK?
(5 V)
NO
Repair or Replace power PCBA
YES
Is 3.3V
and 1.2V DC outputs normal
on main PCBA?
NO
Check or replace Q4 or Q5
YES
Connect to PC RS232 cable and
update the FLASH memory code.
Update FLASH
successfully?
NO
YES
3-12
1.
2.
3.
4.
5.
Check 27MHz system clock.

Check system reset circuit.
Check FLASH R/W enable signal WR, HOLD.
Check RS232 SIGNALS.
Check FLASH Memory related circuit.
RESET or power on.
Show SET?
NO
Flash
memory operates
properly?
NO
YES
Check connection lines

between FLASH &
SPHE8202RQ-D and the
FLASH access time whether is
suitable or not.
YES
SPHE8202RQ-D
VIDEO outputs
properly?
NO
Check the related

circuit of SPHE8202RQ-D
NO
Check the filtering and

amp circuit of TV signal.
NO
Check the load

OPEN & CLOSE switch.
NO
Check the Tray control IO pins

on SPHE8202RQ-D & CD5890.
NO
Check the Tray control

amplifying circuit on Motor driver.
YES
Have TV
signal output?
Set language
YES
YES
Check AV cable
connection to TV set.
Does
tray move inside
when it is not at closed
position?
NO
Normal
OPEN_SW & CLOSE_
SW signals?
YES
Normal
OPEN & CLOSE
signal?
YES
YES
Normal
FAN_TRAY+ & FAN_
TRAY- signal?
YES
Check the cable connection

between main PCBA and loader.
3-13
Does
the SLED move
to inner side when it is
at outter position?
NO
Motor
Driver DMEA
Pin is High?
NO
Check the connection

line of DMEA signal.
NO
Check the related

circuit of SCO
NO
Check the amp

circuit on motor driver.
NO
Check FCO
connection on SPHE8202RQ-D
and motor driver.
NO
Check the amp

circuit on motor driver.
YES
Is SPDCO
DC Level Higher
than 1.65V?
YES
SP+
& SP- output
properly?
YES
YES
Check the cable
connection with MECHA.
Do not put in disc

and tray close.
Optical Lens
has movements for
searching
focus?
NO
Proper
FCO outputs to
motor driver?
YES
YES
Proper
FOC+ & FOCoutputs?
YES
Check cable connect on

with pick-up head.
3-14
Laser
turns on when
reading disc?
NO
DVDLDO,
CDLDO output
properly?
NO
Check the laser power

circuit on SPHE8202RQ-D and
connedting to power transistor.
NO
Check the related circuit on

laser power transistor
YES
Collector
voltage of power
transistor is OK?
YES
YES
Check cable connection
between transistor ouput
and pick-up head.
NO
Put disc in?
Laser off
YES
Disc ID
is correct?
NO
Proper PUHRF
signal on OPU
NO
Check the related circuit

on PUHRF signal.
YES
YES
Does
spindle rotate?
Check DVDLDO &

CDLDO signal
NO
Proper
SCO signal on
SPHE8202RQ-D
NO
Check SCO related

circuit on SPHE8202RQ-D.
YES
YES
SLED+
& SLED- output
properly?
YES
Check the cable

connection between
spindle and main PCBA.
3-15
NO
Check the spindle control

amp circuit of motor driver
Focus on OK?
NO
Proper
signals on A,B,C,D of
SPHE8202RQ-D
NO
Check connections
between SPHE8202RQ-D
and pick-up head.
NO
Check the FCO

and motor driver.
NO
Check the focus control

amp circuit on motor driver
NO
Check the TCO

and motor driver
NO
Check the tracking control

amp circuit on motor driver
YES
Check
FCO signal on
SPHE8202RQ-D
YES
YES
FOC+ &
FOC- output
properly?
YES
on pick-up head.
Track on OK?
NO
Properly
TCO signal on
SPHE8202RQ-D?
YES
RAD+ &
RAD- output
properly?
YES
YES
on pick-up head.
Disc is play?
NO
Check PUHRF
signal waveform.
YES
E
3-16
Normal
Audio output when
disc playback?
NO
Audio
AMP received correct
data stream?
NO
Check connection between

SPHE8202RQ-D & Audio AMP.
NO
Check the related

circuit of Audio AMP.
NO
Check communication
lines on SPHE8203R.
YES
Normal
Audio AMP out?
YES
YES
Check Audio filter,
amplify, mute circuit.
Normal
IR.VFD & Front
panel key
functions?
YES
TEST END
NO
Communications between
IR.VFD Front panel key
& SPHE8202RQ-D is
normally?
YES
Check the cable

connection on Front panel.
3-17
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING

1. SYSTEM 27MHz CLOCK, RESET, FLASH R/W SIGNAL
1) SPHE8202RQ-D main clock is at 27MHz (Y2)
1
CLKOUT
R25
Y2
75
27MHz/30PPM
R26
C21
C22
33pF/50V/NP0 33pF/50V/NP0
GND
FIG 1-1
2) SPHE8202RQ-D reset is active high.
3.3V
DVCC3
CLKIN
100K
R56
POCN
RESET
27K
RESET
R128
FIG 1-2
3-18
RESET1
1K
C99
C41
2.2uF/10V/Y5V
0.1uF/25V/Y5V
GND
TP17
3) RS232 waveforn during procedure (Downloading)
TXD
TP47
TP46
TP48
5 Debug
6
M+5V
RXD
TP45
Port
1
2
3
4
V_V_SYNC
V_H_SYNC
GND
XP6
1
2
3
4
4PIN/2.0mm
FIG 1-3
4) Flash CE# enable signal and SCK signal during Downloading
CS
DVCC3
R90
R61
SCK
C52
0.1uF/25V/Y5V
GND
FIG 1-4
3-19
10K SPI_CE
SPI_D0
10K
GND
DVCC3
1
2
3
4
U3
CE# VDD
SO HOLD#
WP# SCK
VSS
SI
8
7
6
5
SPI_16Mb_EN25T160
R60
10K
SPI_CLK
SPI_D1
C51
0.1uF/25V/Y5V
GND
2. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)

TP50
FOCUS_S
TR_B1
2
3
REGO2
10
10
11
U4
SPDL_S
REGO1
TRAY+
R12
SL-
TRAY-
R21
SL+
7
29
LOAD-
11
_MOT+
OPVIP1
OPVIN1
R65
10
SP_MOT-
11
12
FACT-
13
FACT+
14
MUTE
TR_B1
BIAS
REGO2
GND 8
12
VINFC
VINTK
VINSL
TR_B2
REGO1
RESET
FWD
VINLD
REV
GND
GND
GND
VCC1
VCTL
VOTR-
VCCD
VOTR+
VCC2
VOSL+
VOLD-
VOSL-
VOLD+
VOFC-
VOTK-
VOFC+
VOTK+
28
DRVSB
27
VREF2
26
TRACK_S
25
12
TR_B2
24
RESET
23
SLED_S
22
30
21
GND
C4
20
19
18
SL_MOT+
R22
17
SL_MOT-
R23
16
TACT-
15
TACT+
AM5890S
9
FIG 2-1
3. LENS CONTROL RELATED SIGNAL (NO DISC CONDITION)

TP50
13
FOCUS_S
TR_B1
2
3
REGO2
13
14
SPDL_S
REGO1
TRAY+
R12
SL-
TRAY-
R21
SL+
15
29
GND 8
LOAD-
10
/Y5V
SP_MOT+
XOPVIP1
XOPVIN1
R65
SP_MOT-
11
12
FACT-
13
FACT+
14
15 14
FIG 3-1
3-20
U4
VINFC
MUTE
TR_B1
BIAS
REGO2
VINTK
VINSL
TR_B2
REGO1
RESET
FWD
VINLD
REV
GND
GND
GND
VCC1
VCTL
VOTR-
VCCD
VOTR+
VCC2
VOSL+
VOLD-
VOSL-
VOLD+
VOFC-
VOTK-
VOFC+
VOTK+
AM5890S
28
DRVSB
27
VREF2
26
TRACK_S
25
TR_B2
24
RESET
23
SLED_S
22
30
21
GND
20
19
18
SL_MOT+
17
SL_MOT-
16
TACT-
15
TACT+
4. LASER POWER CONTROL RELATED SIGNAL
16
17
TP64
TP59
TP58
TP55
TP56
TP63
TP57
TP65
TP66
TP62
TP67
GND
XP5
24PIN/0.5mm
27
28
18
TOP
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
R
1
PUHRF
A
B
F
P
VREF1
E
CDVR#
DVDVR#
PUH_CDLD
DVDMDI
PUH_DVDLD
18
25
26
FIG 4-1 (NO DISC CONDITION)
FACTFACT+
TACT+
TACTC
D
GND
GND
C29
/25V/Y5V
16
TP20
TP44
TP43
TP42
TP61
17
18
RF3.3V
RF3.3V
16
CE13
+
C37
0.1uF/25V/Y5V
GND
FIG 4-2 (CD)
CDLDO
P+5V
47uF/16V
R47
R48
5.1
5.1
Q9
PNP_MMBT8550CLT1
R27
TP8
10K
TRAY-
P+5V
16
17
LD
18
FIG 4-3 (DVD)
3-21
C23
0.1uF/25V/Y5V
C25
0.1uF/25V/Y5V
R36
R38
100
100
GND
CDVR
DVDVR
DVDMDI
CDMDI
CE14
47uF/16V
17
DVDLDO
Q10
PNP_MMBT8550CLT1
TP6
TP9
LDSW
TP5
TP7
5. SPINDLE CONTROL WAVEFORM

TP50
19
FOCUS_S
TR_B1
2
3
REGO2
19
SPDL_S
REGO1
TRAY+
R12
SL-
TRAY-
R21
SL+
7
29
20
GND 8
SP_MOT-
11
12
20
/Y5V
21
LOAD-
SP_MOT+
XOPVIP1
XOPVIN1
R65
10
FACT-
13
FACT+
14
U4
VINFC
MUTE
TR_B1
BIAS
REGO2
VINTK
VINSL
TR_B2
REGO1
RESET
FWD
VINLD
REV
GND
GND
GND
VCC1
VCTL
VOTR-
VCCD
VOTR+
VCC2
VOSL+
VOLD-
VOSL-
VOLD+
VOFC-
VOTK-
VOFC+
VOTK+
28
DRVSB
27
VREF2
26
TRACK_S
25
TR_B2
24
RESET
23
SLED_S
22
30
21
GND
20
19
18
SL_MOT+
17
SL_MOT-
16
TACT-
15
TACT+
AM5890S
21
FIG 5-1
6. FOCUS ON WAVEFORM
22
23
TP50
22
24
FOCUS_S
TR_B1
2
3
REGO2
SPDL_S
REGO1
SL-
SL+
7
29
FIG 6-1 (CD)
GND 8
LOAD-
10
22
SP_MOT-
11
12
FACT-
13
FACT+
14
23 24
23
24
FIG 6-2 (DVD)
3-22
U4
VINFC
MUTE
TR_B1
BIAS
REGO2
VINTK
VINSL
TR_B2
REGO1
RESET
FWD
VINLD
REV
GND
GND
GND
VCC1
VCTL
VOTR-
VCCD
VOTR+
VCC2
VOSL+
VOLD-
VOSL-
VOLD+
VOFC-
VOTK-
VOFC+
VOTK+
AM5890S
28
DRVSB
27
VREF2
26
TRACK_S
25
TR_B2
24
RESET
23
SLED_S
22
30
21
GND
C4 0.1uF/25V/Y5V
20
19
18
SL_MOT+
R22
SL-
17
SL_MOT-
R23
SL+
16
TACT-
15
TACT+
GND
7. TRACKING CONTROL RELATED SIGNAL (SYSTEM CHECKING)
25
26
27
TP50
FOCUS_S
TR_B1
2
3
REGO2
FIG 7-1 (CD)
SPDL_S
REGO1
SL-
SL+
7
29
GND 8
LOAD-
10
25
SP_MOT-
11
12
FACT-
13
FACT+
14
U4
VINFC
MUTE
TR_B1
BIAS
REGO2
VINSL
TR_B2
REGO1
RESET
FWD
VINLD
REV
GND
GND
GND
VCC1
VCTL
VOTR-
VCCD
VOTR+
VCC2
VOSL+
VOLD-
VOSL-
VOLD+
VOFC-
VOTK-
VOFC+
VOTK+
AM5890S
26
27
FIG 7-2 (DVD)
3-23
VINTK
28
DRVSB
27
VREF2
26
TRACK_S
25
25
TR_B2
24
RESET
23
SLED_S
22
30
21
GND
C4 0.1uF/25V/Y5V
20
19
18
SL_MOT+
R22
SL-
17
SL_MOT-
R23
SL+
16
TACT-
15
TACT+
26 27
GND
8. SPHE8202RQ-D AUDIO COAXIAL OUTPUT (SPDIF)
TP68
SPDIF_OUT
28
R113
200
C87
28
R1160.1uF/25V/Y5V
C88
100
10pF/50V/NP0
GND
SPDIF Circuit
FIG 8-1
9. SPHE8202RQ-D VIDEO OUTPUT WAVEFORM

1) 100% COLOR BAR
FIG 9-1
3-24
FB9
500/800mA
COAX
C114
47pF/50V/N
10. AUDIO OUTPUT FROM SPHE8202RQ-D/128
FIG 10-1
3-25
FR
CVBS
FL
COAX
P1
AUDIO & VIDEO
XP5
24PIN*0.5
AMP&LPF
64M SDRAM
M12L64164A
16M SPI
FLASH
EN25T1
AM5890S
MOTER
DRIVER
SPHE8202RQ-D
6PIN*2.0
XP4
SPSP+
HOMESW
GND
SLSL+
24
1
1
INSW
GND
XP3
TDL-5 LOADER+Doree TDT-DM00
DVD LOADER
WIRING DIAGRAM
2PIN*2.0
12PIN*2.0
12
XS301
12PIN*2.0
KEY+USB
3-26
12
MIC
M5V
KEY2
LED
KEY1
POWERKEY
IR_IN
GND
USB5V
GND
USB_DP
USB_DM
MAIN BOARD
XP2
POWER
SUPPLY
PI176
CIRCUIT DIAGRAMS
IMPORTANT SAFETY
NOTE :
WHEN SERVICING THIS CHASSIS, UNDER NO

CIRCUMSTANCES SHOULD THE ORIGINAL
DESIGN BE MODIFIED OR ALTERED WITHOUT
PERMISSION FROM THE LG CORPORATION. ALL
COMPONENTS SHOULD BE REPLACED ONLY WITH
TYPES IDENTICAL TO THOSE IN THE ORIGINAL
CIRCUIT. SPECIAL COMPONENTS ARE SHADED
1. SMPS CIRCUIT DIAGRAM
ON THE SCHEMATIC FOR EASY IDENTIFICATION.

THIS CIRCUIT DIAGRAM MAY OCCASIONALLY
DIFFER FROM THE ACTUAL CIRCUIT USED. THIS
WAY, IMPLEMENTATION OF THE LATEST SAFETY
AND PERFORMANCE IMPROVEMENT CHANGES
INTO THE SET IS NOT DELAYED UNTIL THE NEW
SERVICE LITERATURE IS PRINTED.
1. Shaded( ) parts are critical for safety. Replace only

with specified part number.
2. Voltages are DC-measured with a digital voltmeter
during Play mode.
12
11
optional
LF501
CE501
+
15uF/500V
D504
C501
CE502
+
15uF/500V
NC/20mH
NC
Drain
NC
BP/M
EN/UV
TNY176
F501
10ohm/2W
R502
R503
150K
150K
D505
U501
FB501
1500pF/1KV
NC
1N4007/1A/1000V
4
3
R501
10K
2
ZD502
1
NC/BZX79C9V1
D501
1N4007/1A/1000V
D503
1N4007/1A/1000V
D502
1N4007/1A/1000V
10
1N4007/1A/1000V
L501
T501
C503
NC
CE503
+
10uF/50V
10
D506
FR104/1A/400V
2
L502
6.8uH
<IREF>
+5V
SR360/3A/60V
R506
D508
11
CE504
+
10uF/50V
CE506
+
CE507
+
1500uF/16V
470uF/16V
GND_POWER
R505
680
12.4K/1%
1
2
R511
R509
U502
LTV-817S-B
R508
470
2.2K
BZX79C9V1
1
2
ZD501
R510
100K
10K
C502
0.1uF/50V/X7R
CN501
2PIN/7.92mm
U503
CY501
1
H431
1000pF/250VAC
R513
R507
NC
12K/1%
CAUTION:
Danger if fuse is incorrectly replaced.
Replace only with the type identical to fuse rating
and(or) model name described in main label.
Warning
Parts that are shaded are critical with
respect to risk of fire or electrical shock.
3-27
3-28
2. POWER SUPPLY, M_DRIVER, OPU_CONNECTOR CIRCUIT DIAGRAM

22
13
12
FROM POWER BOARD
19 10
Servo analog +5V
M+5V
P+5V
11
TP21
M+5V
C3
0.1uF/50V/Y5V
GND
+12V: +12V(+-10%)
+5V: +5V(+-2.5%)
10
FOCUS_S
TR_B1
REGO2
SPDL_S
REGO1
TRAY+
R12
SL-
TRAY-
R21
SL+
M+5V
C2
0.1uF/50V/Y5V
TP50
U4
20 11
10
11
SP_MOTSP_MOT+
XOPVIP1
XOPVIN1
GND
R65
12
1
FACT-
13
FACT+
14
28
VINTK
VINSL
TR_B2
REGO1
RESET
FWD
VINLD
REV
GND
VCC1
VCTL
VCCD
VOTR+
VCC2
VOSL+
VOLD-
VOSL-
VOLD+
VOFC-
VOTK-
VOFC+
VOTK+
VREF2
26
TRACK_S
25
12 25
TR_B2
24
RESET
23
SLED_S
RESET CIRCUIT
M+5V
22
30
GND
VOTR-
DRVSB
27
21
GND
C4 0.1uF/25V/Y5V
GND
19
SL_MOT+
R22
SL-
R23
SL+
17
SL_MOT-
16
TACT-
15
TACT+
FOCUS_S
SLED_S
SPDL_S
TRACK_S
DRVSB
IN_OUT_SW
INSW
HOMESW
VREF2
TRAY+
LDSW
3K
GND
XOPVIP1
XOPVIN1
26 27
RESET
USB_POWER
PCON/LED
27
28
TP71
GND
M+5V
R17
1.8/2W
STANDBY:40mA
Imax: 570mA
5.6/1W
TOP
R20
STANDBY:15mA
Imax: 202mA
8202 kernel +1.2V

TR_B1
DVCC3
Q4
TR_B2
PNP_3CA8550C
R18
20K/1%
VCC1.2
Q5
PNP_3CA8550C
TP18
REGO2
CE2
100uF/16V
+ CE4
TP19
C17
0.1uF/50V/Y5V
100uF/16V
REGO1
TP72
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
R19
12K/1%
GND
CE13
+
C37
0.1uF/25V/Y5V
R47
47uF/16V
GND
FACTFACT+
TACT+
TACTC
D
CDLDO
R48
5.1
R27
TP8
10K
LED
KEY1
KEY2
IR_IN
TP7
CE14
47uF/16V
USB_DM1
USB_DP1
USB_VCC
MIC_IN
17
5.1
Q9
P+5V
M+5V
DVDLDO
Q10
PNP_MMBT8550CLT1
PUHRF
A
B
F
PNP_MMBT8550CLT1
POWER_KEY
M+5V
TP6
TP9
4
4
4
4
4
4
4
4
4
DVDVR
CDVR
DVDLDO
CDLDO
VREF1
4
4
4
4
4
FOCUS_S
SLED_S
SPDL_S
TRACK_S
DRVSB
IN_OUT_SW
INSW
HOMESW
VREF2
TRAY+
LDSW
4
4
4
4
4
4
4
4
4
4
4
XOPVIP1
XOPVIN1
4
4
RESET
USB_POWER
PCON/LED
LED
KEY1
KEY2
IR_IN
4
4
4
4
USB_DM1
USB_DP1
USB_VCC
MIC_IN
4
4
4
4
P+5V
M+5V
5
5
POWER_KEY
M+5V
LDSW
TP5
TRAY-
P+5V
VREF1
C23
0.1uF/25V/Y5V
C25
0.1uF/25V/Y5V
CDVR#
DVDVR#
PUH_CDLD
DVDMDI
R36
R38
100
100
GND
CDVR
DVDVR
DVDMDI
CDMDI
PUH_DVDLD
TP20
TP44
TP43
TP42
GND
GND
16
P+5V
25
26
STANDBY:25mA
Imax: 368mA
XP5
24PIN/0.5mm
RF3.3V
RF3.3V
18
GND
C11
C29
TP61
C12
1000pF/50V/X7R 1000pF/50V/X7R
0.1uF/25V/Y5V
TP64
TP59
TP58
TP55
TP56
TP63
TP57
TP65
TP66
TP62
TP67
A
B
C
D
E
F
PUHRF
DVDMDI
CDMDI
1K
R134
18
A
B
C
D
E
F
PUHRF
DVDMDI
CDMDI
DVDVR
CDVR
DVDLDO
CDLDO
VREF1
R133
20
AM5890S
9 15 14
21 23 24
BIAS
GND
GND 8
LOADC97
0.1uF/25V/Y5V
MUTE
TR_B1
REGO2
29
GND
VINFC
GND
GND
GND
GND
TP34
TP33
TP36
TP35
TP37
TP26
SLED- 6
SLED+ 5
GND
4
HOMESW3
2
SP+
1
SP-
R10
R2 R3 R4 R5
4.7K
4.7K 4.7K 4.7K 4.7K
TO FRONT PANEL
R34
USB_DM1
USB_DP1
C8 C14
C9 C10
100pF/50V/NP0
: WAVEFORM NUMBER
C7
100pF/50V/NP0
0.1uF/25V/Y5V
C6
100pF/50V/NP0
R39
POWERKEY
100pF/50V/NP0
INSW
33
1K
220
220
220
0
100pF/50V/NP0
R159
R9
R8
R6
R7
R33
TP40
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
2
3
4
5
6
7
8
9
10
11
12
13
14
USB_DM
USB_DP
GND
USB_VCC(protect)
GND
IR
powerkey
KEY1(DATA)
LED (CLOCK)
KEY2(STB)
M+5V
MIC
XP3
GND
INSW
DVCC3
GND
XP9
USB_VCC
IR_IN
POWER_KEY
KEY1
LED
KEY2
M+5V
SP_MOT+
SP_MOT-
XP4
6PIN/2.0mm
TP49
2
1
2
1
2PIN/2.0mm
R62
R63
R64
1K
TP28
SL_MOT+
SL_MOT-
HOMESW
IN_OUT_SW
INSW
GND
R28
LOAD-
10K
TP41
C58
Use INSW and GND for DOREE LAODER
14PIN/2.0mm
GND
TP30TP32
C60
1000pF/50V/X7R
6
5
4
3
2
1
4.7K
TP29
1000pF/50V/X7R
TP69
1K
TP25
TP27
DVCC3
TP31
GND
3-29
3-30
3. SPHE8202RQ, FLASH, SDRAM CIRCUIT DIAGRAM

12
A
B
C
D
E
F
PUHRF
DVDMDI
CDMDI
DVCC3
SDRAM +3.3V
SD_VCC3
0.1uF/25V/Y5V
0.1uF/25V/Y5V
GND
11
C56
C57
0.1uF/25V/Y5V
C55
C54
0.1uF/25V/Y5V
TP22
DVCC3
Close to SDRAM
RF +3.3V
DVCC3
10K SPI_CE
SPI_D0
10K
R90
R61
RF3.3V
Close to 8202R
GND
10
C52
0.1uF/25V/Y5V
C42
C43
0.1uF/25V/Y5V
0.1uF/25V/Y5V
C16
0.1uF/25V/Y5V
GND
1
2
3
4
U3
CE# VDD
SO HOLD#
WP# SCK
VSS
SI
8
7
6
5
M_D0
R60
10K
SPI_CLK
SPI_D1
SPI_16Mb_EN25T160
M_D1
M_D2
C51
GND
M_D5
M_D6
GND
C50
SD_VCC3
CLKIN
33pF/50V/NP0 33pF/50V/NP0
2.2
RF3.3V
FOCUS_S
TRACK_S
SPDL_S
SLED_S
TRAY+
LDSW
DRVSB
SD_VCC3
M_D12
M_D11
GND
M_D10
M_D9
XOPVIP1
XOPVIN1
HOMESW
SD_VCC3
M_D8
GND
RAM_CLK
SD_CKE R93
M_DQM1
4.7K
IN_OUT_SW
INSW
VREF2
SD_VCC3
M_A11
M_A9
M_A8
M_A7
M_A6
M_A5
M_A4
IR_IN
KEY1
KEY2
LED
USB_DM1
USB_DP1
USB_VCC
GND
PCON/LED
USB_POWER
RESET
CVBS
AOUT_FR
AOUT_FL
AUDIO_MUTE_CTL
SPDIF_OUT
VVCC3
GND
USB_DM
USB_DP
FOCUS_S
TRACK_S
SPDL_S
SLED_S
TRAY+
LDSW
DRVSB
3
3
3
3
3
3
3
XOPVIP1
XOPVIN1
HOMESW
3
3
3
IN_OUT_SW
INSW
VREF2
3
3
3
IR_IN
KEY1
KEY2
LED
USB_DM1
USB_DP1
USB_VCC
3
3
3
3
3
3
3
PCON/LED
USB_POWER
RESET
3
3
3
MIC_IN
POWER_KEY
M+5V
47uF/16V
3
3
3
3
3
5
CVBS
5
AOUT_FR
5
AOUT_FL
AUDIO_MUTE_CTL5
5
SPDIF_OUT
MIC_IN
1K
DVDVR
CDVR
DVDLDO
CDLDO
VREF1
POWER_KEY
M+5V
VCC1.2
C45
C46
C47
C48
C49
C5
0.1uF/25V/Y5V
0.1uF/25V/Y5V
0.1uF/25V/Y5V
0.1uF/25V/Y5V
0.1uF/25V/Y5V
Close to 8202R
0.1uF/25V/Y5V
DVCC3
C35
CDLDO
DVDMDI
CDMDI
0.1uF/25V/Y5V
RF3.3V
C36
0.1uF/25V/Y5V
C31
C32
TRACK_S
680pF/50V/NP0
1000pF/50V/X7RFOCUS_S
RF3.3V
GND
TP1 TP2
GND
C33
C34
0.1uF/25V/Y5V
0.1uF/25V/Y5V
C53
GND
TP3 TP4
VREF1
VREF2
GND
R41
R42
91K
20K
SPDL_S
R43
2.2K
SLED_S
R44
2.2K
DVDVR
0.1uF/25V/Y5V DRVSB
POWER_KEY
INSW
IN_OUT_SW
SD_CKE
R45
2.2K
R46
1K
CDVR
SPI_CE
SPI_D0
SPI_CLK
SPI_D1
TRAY+
CDLDO
DVDMDI
CDMDI
SRV_AVDD
V21
V165
DA_AVSS
DA_TEO
DA_FEO
DA_AVDD
SPDC_OUT
SC_OUT
DVDVR
DMEA
SD_D1/GPIO4
SD_D0/GPIO5
SD_CLK/GPIO6
TRAYIN/SD_SMD/GPIO7
TRAYOUT/SD_D3/GPIO8
SD_D2/GPIO9
CDVR
SPI_CE
SPI_D0
SPI_CLK
SPI_D1
TRAY+
ADAC_AVSS
ADAC_AVDD
ADAC_AVDD
VREF
AOUT_LS
AOUT_RS
ADAC_AVSS
AOUT_SUBW
AOUT_CENTER
AIN_R
AD_AVDD
AD_AVSS
GPIO29
SPDIF_OUT
M_A3
M_A2
M_A1
M_A0
M_A10
M_BA1/GPIO27
M_BA0
M_RAS
M_CAS
M_WE
M_DQM0
M_A4
SPHE8202RQ-D
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
GND
AVCC3
DAC_VREF
GND
C30
+ CE10
10uF/16V
0.1uF/25V/Y5V
GND
AD_VCC3
GND
SPDIF_OUT
M_A3
M_A2
M_A1
M_A0
M_A10
M_BA1
M_BA0
M_RAS
M_CAS
M_WE
M_DQM0
M_A4
M+5V
USB Protect Circuit

TP16
R31
USB_VCC
0
USB_DM
USB_DP
0.1uF/25V/Y5V
USB_DM1
USB_DP1
C38
U1
1
2
3
4
DVCC3
5
RESET1
6
GND
7
IR_IN
AUDIO_MUTE_CTL 8
9
10
VCC1.2
11
V_H_SYNC
12
V_V_SYNC
13
M_D0
14
M_D1
15
M_D2
16
M_D3
17
M_D4
18
M_D5
19
M_D6
20
M_D7
21
M_D15
22
M_D14
23
M_D13
24
M_D12
25
M_D11
26
M_D10
27
M_D9
28
M_D8
29
M_DQM1
30
GND
31
M_CLK
32
DVCC3
33
M_A11
34
M_A9
35
M_A8
36
M_A7
37
M_A6
38
M_A5
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
VFD_CLK/GPIO16
VFD_STB/GPIO17
VFD_DATA/GPIO18
VDD_33
RESET_B
VSS
IR/GPIO19
GPIO20
GPIO21
VDD_18
M_DQM2/GPIO22
M_DQM3/GPIO23
M_D0
M_D1
M_D2
M_D3
M_D4
M_D5
M_D6
M_D7
M_D15
M_D14
M_D13
M_D12
M_D11
M_D10
M_D9
M_D8
M_DQM1
VSS
M_CLK
VDD_33
M_A11/GPIO25
M_A9
M_A8
M_A7
M_A6
M_A5
DVDLDO
APC_AVSS
OPVIN
OPVIP
CDE
CDF
DVDA
DVDB
DVDC
DVDD
RFIS
AGCCAP
AD_AVDD
AD_AVSS
LDSW/GPIO40
HOME/GPIO39
VDD_18
CLKOUT
CLKIN
PLL_VDD
PLL_VSS
USB_AVSS
USB_DM
USB_DP
USB_AVDD
VDD_18
TV_AVSS
TV_DAC3
TV_DAC2
TV_DAC1
TV_AVDD
TV_AVSS
TV_AVDD
TV_DAC0
V_FSADJ
V_COMP
AOUT_R
AOUT_L
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
DVDLDO
TP24
CLKOUT
CLKIN
GND
Close to 8202R
GND
GND
M_D14
M_D13
+ CE8
DVCC3
GND
GND
100uF/16V
XOPVIN1
XOPVIP1
E
F
A
B
C
D
PUHRF
C26 1uF/10V/Y5V
C27 0.1uF/25V/Y5V
GND
RF3.3V
GND
LDSW
HOMESW
4.7K
C20
0.1uF/25V/Y5V
VCC1.2
R32
AVCC3
R160
Internal DA +3.3V
CE7
+
GND
M_D15
SDRAM_64Mb_M12L64164A-75H
C22
GND
5.6
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
100K
C21
Close to 8202R
GND
VSS
DQ15
VSSQ
DQ14
DQ13
VDDQ
DQ12
DQ11
VSSQ
DQ10
DQ9
VDDQ
DQ8
VSS
NC
UDQM
CLK
CKE
NC
A11
A9
A8
A7
A6
A5
A4
VSS
R30
R26
27MHz/30PPM
VVCC3
GND
VVCC3
VVCC3
GND
R24
GND
VDD
DQ0
VDDQ
DQ1
DQ2
VSSQ
DQ3
DQ4
VDDQ
DQ5
DQ6
VSSQ
DQ7
VDD
LDQM
WE
CAS
RAS
CS
BA0
BA1
A10/AP
A0
A1
A2
A3
VDD
3
3
3
3
3
3
3
3
3
CVBS
V_FSADJ
V_COMP
AOUT_FR
AOUT_FL
Y2
75
0.1uF/25V/Y5V
0.1uF/25V/Y5V
47uF/16V
R25
DVCC3
Video DAC +3.3V
C98 0.1uF/25V/Y5V
GND
1
CLKOUT
C19
SD_VCC3
M_BA0
M_BA1
M_A10
M_A0
M_A1
M_A2
M_A3
VCC1.2
GND
TP23
CE6
+
GND
M_D7
Internal AD +3.3V
9
500/200mA
SD_VCC3
SD_VCC3
M_DQM0
M_WE
M_CAS
M_RAS
GND
FB7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
SD_VCC3
M_D3
M_D4
0.1uF/25V/Y5V
AD_VCC3
C18
0.1uF/25V/Y5V
Close to 8202R
DVDVR
CDVR
DVDLDO
CDLDO
VREF1
U2
A
B
C
D
E
F
PUHRF
DVDMDI
CDMDI
TP47
TP46
TP45
D9
D10
33pF/50V/NP0
DVCC3
2
R56
TP17
R128
GND
RESET1
1K
C99
C41
2.2uF/10V/Y5V
0.1uF/25V/Y5V
C24
33
V_V_SYNC
V_H_SYNC
GND
10pF/50V/NP0
RAM_CLK
R29
27K
RESET
5 Debug
M+5V
Port
1
2
3
4
R51
R52
15K
15K
33pF/50V/NP0
LED
KEY2
KEY1
TP48
XP6
TO USB
1
2
3
4
READER BORAD
GND
4PIN/2.0mm
: WAVEFORM NUMBER
GND
3-31
3-32
4. AUDIO AMPLIFY, AUDIO OUTPUT, MUTE, VIDEO BUFFER, VIDEO OUTPUT CIRCUIT DIAGRAM
AUDIO_MUTE_CTL
TP68
12
SPDIF_OUT
SPDIF_OUT
R113
28
AOUT_FL
200
C87
11
FB9
AOUT_FR
500/800mA
R1160.1uF/25V/Y5V
C88
100
10pF/50V/NP0
COAX
TP13
R114
C101
P+5V
CE364
10uF/16V R94
R136
10K
R109
47
GND
CE363
10uF/16V
R102
C106
R137
10K
GND
1uF/16V/Y5V
AOUT_FR
5.1K
C103
M+5V
AOUT_FR
CVBS
P+5V
M+5V
100K
U927
1000pF/50V/X7R
AOUT_FL
47pF/50V/NP0
AOUT_FL
R126
C104
P+5V
SPDIF Circuit
27K
100pF/50V/NP0
C114
SPDIF_OUT
GND
GND
GND
10
CVBS
AUDIO_MUTE_CTL4
5.1K
4
1uF/16V/Y5V
10
TP15
-IN1
OUT1
PVDD
EN
CN
CP
GND
PVSS
OUT2
-IN2
R124
3
5
6
LCH
100
R135
C94 1uF/16V/Y5V
R127
RCH
100
AUDIO_MUTE
AUDIO_MUTE_CTL
C111
R132
47K
R131
AS5904
470
0.1uF/25V/Y5V
100K
C102
C100
1000pF/50V/X7R
100pF/50V/NP0
R115
27K
GND
GND
6
GND
TP14
TP54
TP53
TP52
TP51
TP60
TP70
P1
COAX
3
R91
R92
CE23
5
4
CVBS_O
RCH
220uF/16V
C79
GND
D1
100pF/50V/NP0
LCH
C86
100pF/50V/NP0
RCA/4h
GND
75/1%
1.0uH/25mA
L1
GND
CVBS
C64
1000pF/50V/X7R
C68
1000pF/50V/X7R
GND GND
: WAVEFORM NUMBER
A
GND
3-33
3-34
5. FRONT LED DISPLAY, KEY CONTROL CIRCUIT DIAGRAM

+5V
2 +5V
12
2 GND_POWER
GND
GND_POWER
GND_POWER
11
1
2
3
4
5
6
7
8
9
10
11
12
13
14
IR1
+5V
KEY2
LED
KEY1
IR_IN
GND
USB5V
FGND
USB_DP
USB_DM
IRM_8.3mm
IR
GND
VCC
10
1
2
3
4
5
6
7
8
9
10
11
12
13
14
K303
+5V
1
2
3
XS2
14PIN/2.0mm
POWER
R308
IR_IN
C302
100pF/50V/NP0
C303
100pF/50V/NP0
K301
C304
C305
47pF/50V/NP0
1uF/50V/Y5V
470
OPEN/CLOSED
8
NOTE:
KEY1 USE GPIO 2 DATA ;
KEY2 USE GPIO 1 STB ;
LED USE GPIO 0 CLK ;
+5V
R307
2K
LED301
LED_RED
ON RED
LED
R305
4.7K
USB
LED CONTROL:
H: ON
L: STANDBY
NOTE: R1 for Jumper
P301
USB
Q1
NPN_3DG3904M
1
2
3
4
5
6
7
8
USB5V
USB_DM
USB_DP
USB_DP1
C306
NC/100pF/50V/NP0
C307
NC/100pF/50V/NP0
R306
C301
1uF/10V/Y5V/NC
2.2K
LOAD
NOTE:
T=250ms
3-35
3-36
CIRCUIT VOLTAGE CHART

1. MPEG & SDRAM
Part
2. ICs
Part
3.15-3.45
0.015
0.023
3.15-3.45
3.318
3.310
0
3.324
3.315
0
3.15-3.45
0.004
0.42
0.42
0.481
3.15-3.45
3.15-3.45
0
3.15-3.45
3.15-3.45
3.15-3.45
3.15-3.45
2.517
0
3.318
3.318
0
0
3.318
0.620
0
0
0.160
0.129
3.317
0
0
3.059
0
0.006
3.313
0.171
0.177
3.314
2.231
1.673
0
1.708
1.651
3.313
1.543
1.713
3.317
3.327
0
0
0
0
0.487
0.459
0.018
0.007
3.15-3.45
3.15-3.45
3-37
3.15-3.45
3.15-3.45
3.15-3.45
3.15-3.45
3.15-3.45
3.15-3.45
3.15-3.45
3.15-3.45
3.15-3.45
3.317
0.408
3.317
0.423
0.410
0
0.412
0.427
3.317
0.429
0.403
0
0 394
0.394
3.317
3.317
3.318
3.303
3.302
0
0
0.01
0
0
0
0
0
3.317
0
0
0
0
0
0
0
0
0
3.317
1.648
3.317
0.004
0
0.405
3.318
0.405
0.404
0
0.405
0.405
3.318
0.400
0.396
0
0.398
0
3.318
0
3.315
0
0
0
3.317
3.317
3-38
3.323
1.036
3.323
1.071
1.124
0
1.117
1.196
3.323
1.045
0.692
0
0 549
0.549
3.322
1.652
2.995
2.865
2.871
0
0.393
0.167
0.059
0.129
0.128
0.245
0.277
3.322
0
0.297
0.296
0.296
0.293
0.091
0.084
0.084
0.009
3.318
1.357
1.647
0.007
0
1.015
3.323
1.042
0.852
0
0.959
1.224
3.323
0.837
0.925
0
0.692
0
2.453
0.446
3.322
0
0.019
0.512
3.325
3.25
Part
BB431BLP
PC123
TNY176PN
U503
U502
U1
2.49
5.05
0.968
0
4.12
5.8
4.14
0
6 7 8
3. TRANSISTORS
Part
MMBT8550LT1
MMBT8550LT1
SS8550C
SS8550C
MMBT3904LT1
Q9 (MAIN PCB)
Q10 (MAIN PCB)
Q4 (MAIN PCB)
Q5 (MAIN PCB)
Q1 (FRONT PCB)
0
2.436
3.343
1.251
0
3.327
3.089
4.02
3.172
0
AT138BV3-12
IR1
3.48
3.328
2.385
3.301
2.542
0.672
0.912
293
PRINTED CIRCUIT BOARD DIAGRAMS

1. MAIN P.C.BOARD
(TOP VIEW)
(BOTTOM VIEW)
3-39
3-40
2. SMPS P.C.BOARD
(TOP VIEW)
(BOTTOM VIEW)
3-41
3-42
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.

Dvd-Video Player: Service Manual

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Internal Use Only

PRODUCT SAFETY SERVICING GUIDELINES FOR DVD PRODUCTS .................................................. 1-3

PRODUCT SAFETY SERVICING GUIDELINES FOR DVD PRODUCTS

TIPS ON PROPER INSTALLATION

FIRE AND SHOCK HAZARD

Electrostatically Sensitive (ES) Devices

THE PROCESS OF USB DOWNLOAD

6. Change the program file name of new version to the model.

8. Insert the copied USB memory stick or Disc to DVD-player.

13. Do power off of DVD-Player.

16. Do it again the process 1, 2, 3, 4 to confirm the version.

17. Do power off of DVD-Player again.

(250 x 37.5 x 203) mm

Net weight (Approx.)

Bus Power Supply (USB)

1.0 V (p-p), 75 , sync negative, RCA jack x 1

ANALOG AUDIO OUTPUT

2.0 Vrms (1 kHz, 0 dB), 600 , RCA jack (L, R) x 1

Design and specifications are subject to change without prior notice.

2. PACKING ACCESSORY SECTION

Plug Assy 3 way

ELECTRICAL TROUBLESHOOTING GUIDE......................................................................3-9

SMPS TROUBLESHOOTING FLOW ..................................................................................................... 3-9

DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING ..........................3-18

1. SYSTEM 27MHZ CLOCK, RESET, FLASH R/W SIGNAL ................................................................... 3-18

WIRING DIAGRAM .............................................................................................................3-26

SMPS CIRCUIT DIAGRAM .................................................................................................................. 3-27

CIRCUIT VOLTAGE CHART ..............................................................................................3-37

PRINTED CIRCUIT BOARD DIAGRAMS ..........................................................................3-39

ONE POINT REPAIR GUIDE

1-1. Please check every output voltage.

< Main Board Top View >

ONE POINT REPAIR GUIDE

< Main Board Top View >

ONE POINT REPAIR GUIDE

< Main Board Top View >

ONE POINT REPAIR GUIDE

< Main Board Top View >

ONE POINT REPAIR GUIDE

< Main Board Top View >

ONE POINT REPAIR GUIDE

2-2. Please check CVBS signal of main board IC U1 pin69.

< Main Board Top View >

ONE POINT REPAIR GUIDE

3-2. Please check the working status of main board IC U927.

3-3. Please check the working status of main board IC U1.

< Main Board Top View >

ELECTRICAL TROUBLESHOOTING GUIDE

Replace the F501

Replace the U501

Replace the D505

Replace the U503

Replace the U502

ELECTRICAL TROUBLESHOOTING GUIDE

Check or Replace Q4.

Replace the R17(1.8R/2W)

Replace the R20(5.6R/1W)

ELECTRICAL TROUBLESHOOTING GUIDE

1. MCU initializes SERVO,DSP & RISC registers

SLED at inner side?

1. Judge whether have disc and disc type

1. Stop playback & open Tray

ELECTRICAL TROUBLESHOOTING GUIDE