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Summary
An improved method for calculating downhole
temperatures, pressures, fluid densities, and velocities
during air drilling has been developed. Improvements on
previous methods include the following.
1. A fully transient thermal analysis of the wellbore
and formation is used to determine the flowing
temperatures.
2. The effects of flow acceleration are included explicitly in the calculation.
3. The slip velocity between the gas and the cuttings
is determined by the use of a separate momentum equation for the cuttings.
4. The possibility of critical flow in the wellbore is
tested and appropriate changes in the volume flow rate
and standpipe pressure are made automatically.
5. The standpipe and flowing pressures are predicted.
6. The analysis is conservative. The effect of the cuttings on the wellbore flow will tend to overpredict the required volume flow rates.
In this paper, the basic equations of fluid flow for a gas
with cuttings and mist are presented along with a
numerical method for their solution. Several applications
of this calculational method are given, showing the effect of flow rate and standpipe pressure in typical air and
mist drilling situations.
Introduction
Air and mist drilling have several advantages over conventional drilling fluids for geothermal drilling. The
principal advantages are higher penetration rates, longer
bit life, and no lost-circulation problems. The usual
0149-2136/83/0111-0234$00.25
Copyright 1983 Society of Petroleum Engineers of AIME
2120
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INLET CONDITIONS
PRESSURE = 700. KPA
TEMPERATURE = 26.85 C
DENSITY = 8.128 KGIM2-S
FLOW RATE = 121.9 KG/M2-S
VELOCITY = 15.0 M/SEC
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1. The flowing stream energy balance is fully transient-that is, temperature predictions are accurate for
short time intervals. The thermal analysis is not "steady
state. "
2. The thermal properties of the wellbore are fully
described, including the steel, cement, and fluids in real
well completions. The program is sufficiently general to
describe most wells.
3. The temperature calculations in the wellbore and
the surrounding formations are directly coupled.
4. The code has been designed with enough flexibility
so that the complete life of a well from drilling to production, shut-ins for workovers, injection, etc., can be
simulated in one computer run.
5. Several different wellbore fluids can be specified,
such as drilling muds, packer fluids, cements, and production fluids. Further, more than one fluid may be in
the wellbore at the same time, and the displacement of
one fluid by another is automatically determined. The
simulation of cement operations is one possible
application.
6. Two-phase steam production and injection can be
simulated with GEOTEMP. Flowing stream properties and
flow types (e.g., slug flow) are determined as well as
flow temperatures.
7. Air, nitrogen, and mist drilling can be simulated.
This analysis is described in this paper. GEOTEMP can
switch between air and mud drilling at any time desired.
The GEOTEMP thermal simulator has been thoroughly
tested against analytic solutions and field data. The computer program and documentation are available from
Sandia Laboratories.
In this paper, the equations of compressible gas flow
are solved for air drilling applications. Next, the appropriate modifications necessary to incorporate drill
cuttings and mist in the air drilling model are discussed.
The model results are compared to Angel's analysis, and
a sample problem is used to demonstrate applications to
geothermal drilling.
NOVEMBER 1983
DUCT LENGTH, M
Compressible Flow
The flow of a compressible fluid can often produce
results that seem counter to common sense. For instance,
consider the steady flow of air in a constant area duct. As
with all fluids, there is a pressure loss caused by friction,
and the pressure decreases continuously from the entrance of the duct to the exit. Unlike the flow of incompressible fluids, the fluid velocity increases from the entrance of the duct to the exit. How could friction make
the fluid speed up?
Two facts account for this acceleration. First, the gas
pressure is proportional to the density (as in the ideal gas
law p = pRT ). As the pressure of the gas decreases, the
density must decrease also. Second, since the mass flow
through the duct is constant, the product of density and
velocity is constant. Thus, as the density decreases with
the pressure, the velocity must increase to maintain the
mass flow.
This example demonstrates a typical compressible
flow characteristic, the interrelationship of pressure and
mass flow. In air drilling, high velocities are needed at
bottomhole to remove the cuttings. High velocities result
in friction pressure drops in the drill pipe and annulus, so
higher standpipe pressures may be needed to keep the air
flowing. Higher standpipe pressures will result in lower
velocities. Fortunately, most air drilling operations don't
result in this circular situation.
The flow of a compressible fluid is described by the
three conservation laws of fluid mechanics: the balance
of mass, momentum, and energy. For simplicity, this
discussion will consider only the balance of mass and
momentum, similar to Angel's analysis for steady flow.
For a complete discussion of the balance laws, Ref. 4
provides the general equations and many useful special
applications.
Fig. 1 illustrates the flow of a compressible fluid in a
constant-area duct. The duct has cross-sectional area A
and length z. The fluid entering this section of duct has
flow properties denoted by the subscript 1, while the exit
2121
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where
~Pf=f!2dr
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Gv dz ........................ (4)
and
Z2
~p g =
"
The term ~Pf in Eq. 3 is the pressure drop caused by
frictional losses and ~P g is the pressure drop caused by
gravity loads. The symbol d is the hydraulic diameter,
which is equal to the ID for tubing and equal to the difference between the OD and ID for the annulus. The
2122
2000
5000
..........
(7)
cos
O(3/2-1I2v2/vj}~z,
........... (8)
where
p=(l-fvs)p.
. ........................... (16)
V2'
and
Ilp g =
where
Ilpgs =
and
INLET CONDITIONS
7051-
24.----,------,-------,------,------,---,
5" DRILL PIPE
8*" HOLE
DRILLING RATE: 90 FT/HR
EQUIVALENT BOTTOM HOLE
GAS VELOCITY 3000 FT/MIN
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1000
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3000
4000
5000
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DEPTH, FT
DUCT LENGTH. M
................................. (23)
where
and
where
Application
and
2124
shown in Table 2.
Two cases are considered here. The first case is air
drilling to 9,000 ft. The second case is exactly the same
to a depth of 5,400 ft. At this point, mist drilling is
started and continued to 9,000 ft. This case was run to
get a direct comparison between air and mist drilling
requirements.
The volume flow rate requirements are shown in Fig.
8. The volumes used for the air drilling case are based on
the Angel charts and were adequate to clean the hole.
However, in the mist drilling case, significant increases
in the volume flow rate were needed when water was
added to the air. Fig. 9 shows the standpipe pressures
needed to maintain the flow rates. A large increase in
pressure was needed when mist was used as a drilling
fluid. Fig. 10 shows the predicted bottomhole velocities
for these cases. The predicted cuttings velocities are
much lower than the air velocities. Interestingly, the cuttings velocities increase for mist drilling. Because of the
higher pressures needed for mist drilling, the bottomhole
air density is higher. As a result, the buoyant weight of
the cuttings is lower, resulting in a slightly higher
vdocity.
Drillpipe, in.
Hole, in.
Drilling rate, ftlhr
Equivalent gas velocity, It/min
Drillpipe, in.
Hole, in.
Bit nozzles, quantity
Bit nozzles, in.
Drillcollars, length, ft
Drillcollars, diameter, in.
Drilling rate, Itlhr
Mist drilling-bbl/hr water added
5
8 3/4
3
34
600
8
90
2
Or-~r------r------r------r------r-----~
2000
Conclusions
An air drilling model has been developed that accounts
for cuttings and mist. Comparison of the model results
with previous work shows this model to be more conservative. The equations developed are simple enough to be
used in hand calculations, but the full capability of the
model is more easily obtained with a computer program.
Studies with the model show that volume requirements
and standpipe pressures are significantly different for
mist drilling compared with air drilling.
Nomenclature
a, b, c = coefficients in flow equation
A = flow cross-sectional area, sq in. (m 2 )
CD = cuttings drag coefficient
d = hydraulic diameter of the duct, in. (m)
f = D' Arcy friction factor
fvs = volume fraction of cuttings
g = gravity constant, ft/sec 2 (m/s2)
G = mass flux density of air, lbm/sq ft-sec
(kg/m2 . sec)
G s = mass flux density of cuttings, lbm/sq ftsec (kg/m2. sec)
!1pf = frictional pressure drop, psi (kPa)
!1Pjs = air force on cuttings, psi (kPa)
!1p g = gravitational pressure drop, psi (kPa)
!1p gs = cuttings gravity pressure drop, psi (kPa)
!1p ~s ,!1p
5
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90
3,000
Is = coefficients
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TEMPERATURE, of
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NOVEMBER 1983
1~
DEPTH, FT
140
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120
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3 - \4" NOZZLES
600 FT 8" DRILL COLLARS
DRILLING RATE: 90 FT/HR
MIST: 2 BBL/HR WATER
GAS VELOCITY:
AIR
AIR
OR
MIST
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10,000
DEPTH, FT
()
p
P
ps
ps
Subscripts*
s = cuttings
inlet conditions
2
outlet conditions
'"E.g.,
V s2
Acknowledgments
The work reported in this paper was funded by Sandia
Laboratories. I thank Al Ortega of Sandia for suggestions and encouragement during the development of this
work.
References
1. Angel, R.R.: "Volume Requirements for Air or Gas Drilling." J.
Pet. Tech. (Dec. 1957) 325-30; Trans .. AIME. 210.
2. Wooley. G.R.: "Computing Downhole Temperatures in Circulation, Injection, and Production Wells," J. Pet. Tech. (Sept. 1980)
1509-22.
2126
DEPTH, FT
OF
ft
in.
Ibm
psi
sq ft
E-Ol
x 1.589 873
E-02
x 2.831 685
(OF-32)/1.8
E-Ol
x 3.048*
x 2.54*
E+OO
E-Ol
X 4.535 924
x 6.894 757
E+OO
x 9.290 304* E-02
m3
m3
C
m
em
kg
kPa
m2
JPT
Original manuscript received in Society of Petroleum Engineers office July 23, 1981.
Paper accepted for publication Feb. 28, 1983. Revised manuscript received Aug. 15,
1983. Paper (SPE 10234) first presented at the 1981 SPE Annual Technical Conference and Exhibition held in San Antonio, Oct. 5-7.