Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Doc. No
Ver.
2.0
Date
Page
2014-05-30
1 / 206
Elevator
Installation Manual
for Mechanical Parts
This manual is the property of Hyundai Elevator Co., Ltd. and is loaned subject to
return upon demand. Contents of this publication should not be reproduced in
any form without written permission of Hyundai Elevator Co., Ltd..
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
2 / 206
REVISION
NO.
ITEM
Specification
DATE
First Edition
2013.08.24
2013.11.05
2014.05.30
Manager
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
3 / 206
Table of Contents
Safety Information ........................................................................................................................... 9
1. Preparation for Installation ....................................................................................................... 21
Safety Information ..................................................................................................................... 22
1.1 Summary ............................................................................................................................. 25
1.2 Steps for the Installation Work ............................................................................................. 25
1.2.1 Site Inspection ............................................................................................................... 25
1.2.2 Office and Material Warehouse Installation .................................................................... 25
1.2.3 Preparation for Installation Start..................................................................................... 26
1.3 Data for the Installation Work ............................................................................................... 27
1.3.1 Installation Plan ............................................................................................................. 28
1.4 Lope Elevator Installation Process ....................................................................................... 33
1.5 Name of the Elevator Main Parts ......................................................................................... 34
2. Template .................................................................................................................................. 35
Safety Information ..................................................................................................................... 36
2.1 Summary ............................................................................................................................. 37
2.2 Template Material Specification............................................................................................ 37
2.3 How to Install Template ........................................................................................................ 38
2.4 How to Fix the Hatch Template ............................................................................................ 39
2.5 How to Inspect Template Verification and Fixing .................................................................. 40
2.6 Anchor Bolt Work ................................................................................................................. 41
2.6.1 Shape of Wedge Anchor Bolt......................................................................................... 41
2.6.2 How to Install Anchor Bolt .............................................................................................. 41
2.7 Check Sheet for Template.................................................................................................... 43
2.7.1 Passenger E/L Standard Template Dimensions I ........................................................... 43
2.7.2 Passenger E/L Standard Template Dimensions II .......................................................... 45
3. Machine Room ......................................................................................................................... 47
Safety Information ..................................................................................................................... 48
3.1 Summary ............................................................................................................................. 52
3.2 Geared Type Traction Machine ............................................................................................ 52
3.2.1 Structure of Geared Traction Machine ........................................................................... 52
3.2.2 How to Install M/C Foundation ....................................................................................... 53
3.2.3 How to Install Machine Beam ........................................................................................ 53
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
4 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
5 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
6 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
7 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
8 / 206
8.15.4 How to Fix the Car Door Operator of M2CA .............................................................. 197
8.16 Car Door Operator < UM2> ............................................................................................. 198
8.16.1 Structure .................................................................................................................... 198
8.16.2 How to Install UM2 .................................................................................................... 198
8.16.3 How to Assemble Safety Edge Cable ........................................................................ 199
8.16.4 How to Install Door Covers ........................................................................................ 199
8.17 CAR Door ........................................................................................................................ 200
8.17.1 How to Adjust CDL Clutch ......................................................................................... 202
8.17.2 How to Install and Adjust General Clutch ................................................................... 202
8.17.3 How to Adjust Gate Switch ........................................................................................ 203
8.17.4 How to Adjust Door Limit Switch ................................................................................ 203
8.18 Safety Edge ..................................................................................................................... 203
8.18.1 How to Install Safety Edge......................................................................................... 204
8.18.2 How to Tie Safety Edge Cable ................................................................................... 204
8.19 How to Install Car Top Board ........................................................................................... 205
8.20 How to Adjust Ribbed V-belt Tension ............................................................................... 205
8.21 How to Adjust Wire Rope Tension .................................................................................... 206
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
9 / 206
Elevator
Safety Information
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
10 / 206
Hand tolls and other object should not be placed in the pockets due to the possibility of snagging on
moving objects or contacting energized equipment
Finger rings, loose jewelry and torn clothing are hazardous and should not be worn
Always were appropriate clothing when welding, grinding or working around an open flame(e.x, Do
not wear oil free clothings)
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
11 / 206
Prohibit the upper and lower part work at the same time in one hoist way.
Except wiring work, more than two workers ought to work together.
When working with equipment (winch/chain block etc.), workers should Report and Repeat
together. When operating elevator car, report and repeat based on the car. (Ex. Car up, Car down.)
When leaving the work place, power off the device and lock.
Protective
Cover
Protective
Cover
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
12 / 206
Use robust material such as single pipe scaffold that can endure 100 kg weight.
2) Working Foothold
3) Others
The distance between the scaffolds at the first level in front of the highest floor gate should be 180
200 mm.
Install eye nut on the wall of the gate (highest floor, highest floor-1 floor).
Do not load beam, traction machine, etc., on the working bench. (Load 250 kg or less including the
workers.)
Install intermediate support if the vertical gap between the horizontal support and the safety
balustrade exceeds 2 m.
Closely install the horizontal support (intermediate support) and safety balustrade to cross each
other.
Refer to MRL Top Work Bench Installation Guideline for other details (HES-B98-071).
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
13 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
14 / 206
If the gate opening height exceeds 2,300 mm, after installing the safety shield plate, shield top part
opening with rachel net and eye nut
Rachel Net
2300 mm
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
15 / 206
2) Eye Nut
Install eye nuts (M16) on both side walls of the hoist way gate.
Installation place
-
Anchor Bolt
(M16)
(M16)
For safety belt mounting: material delivery floor, highest floor -1 floor(only for MRL model)
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
16 / 206
Use robust material such as single pipe scaffold that can endure 100 kg weight.
2) Working Foothold
3) Protective Ceiling
Use robust perforated board or plywood (12T or more) for protective ceiling.
Check the release of the safety line jumper for E-STOP in the control panel.
Use serial safety device (COM) attached product for installation remote controller.
.
[Remote controller for installation]
Install warning plate in the temporary CAR (load weight, prohibition to get on the protective ceiling)
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
17 / 206
[Temporary car]
Work with the approval and attendance of the safety personnel (site supervisor,
etc.)
after minimum safety measures if additional works are required after the stepwise
procedures, such as supplementary works.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
18 / 206
Work progress board (safety and hygiene policy, safety organization chart, emergency contacts,
process table)
Maintain records of the inspection daily record and training record in the safety rule booklet for
each installation process provided from Hyundai Elevator.,Ltd..
2) the lifting gate hole with steel plate immediately after completing the lifting.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
19 / 206
Support the motor winch using anchor (M12) at least 4 places at the bottom.
Attach safety cover at the motor winch rotating part to prevent finger jamming.
Use shackle and rotation hook (Swivel) during the lifting work.
[Shackle]
Falling Off of
Thread
Sticking Out
of the Core
Steel
Dent of
Strand
Falling Off of
Strand
[Hook]
Compression
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
20 / 206
Fix the support for working foothold with anchor bolt (M12) at 2 places or more, and use exclusive
steel material for supporting pins.
Lay the anchor bolt (M12) for 70 mm or more under the ground.
Do not load material on the working foothold. (Load 200 kg or less including the worker.)
Do not allow other workers enter below during the rail lifting work, Danger to
injury !
2000 mm
1500 mm
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
21 / 206
Elevator
1. Preparation
for Installation
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
22 / 206
Safety Information
IMPORTANT! READ SAFETY NOTE AND THIS PAGE CAREFULLY
before installation.
1) Field Survey before Starting the Work
Wear the specified work clothes and protective gears-safety helmet, safety shoes, and safety belt,
during the field survey and actual measurement.
Install the safety shield plate after checking whether the safety balustrade is installed at the gate of
each floor before starting the work. (Perform full shielding of the gate for preventing drop or flying
object into the hoist way.)
If safety balustrade (shield board) is not installed, perform the following measures.
- Joint supply site: Demand the construction company (client) to install the safety balustrade.
- Direct order site: Install the safety balustrade.
Install the fall prevention net right under the hatch room of the lowest floor. (Remove after
completing the floor door installation.)
Check any risk of flooding or flowing rainwater into the machine room and the hoist way.
Check any building material that may fall into the hoist way loaded in the machine room or gate of
each floor. (If there is any loading, demand to move them to other safe place.)
Check the location of the temporary power distribution box, usable capacity, using voltage, whether
temporary power line is necessary, etc.
Verify the delivery path of the material and equipment, and secure storage place.
Check whether heavy object lifting tower crane, whether hoist for material transportation and worker
boarding can be used.
Check the location and strength of the lifting hook installed in the machine room ceiling.
(If necessary, demand supplementation and reinforcement.)
Hang the safety belt hook to a strong structure without danger of falling altogether in the place with
danger of falling during the measurement work.
Request the client to notify all workers within the site to inform the starting of the elevator work, and
not to drop objects into the hoist way.
Secure the path to prevent hindrance of access to site office and warehouse, and if necessary,
temporary install lighting at the path.
The person in charge of the site should check whether the protective gears (safety shoes, safety
helmet, safety belt, etc.) are secured fully, and train the workers to always wear the protective gears.
(Check if they are wearing the protective gears.)
The person in charge of the site should study all danger elements within the site in advance, and let
the workers know them. Make sure that all the workers go around the site together, establish
improvement plans for each danger element, and start the work after taking the safety measures.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
23 / 206
Install automatic spread fire extinguisher in the office and warehouse, etc., and use certified
products for heating. (Do not use electric heater without certification.)
The person in charge of the site must carry out the safety training (safety rules, etc. for each
installation process of the corresponding work) such as TBM, etc., before starting the work, and
record safety inspection daily record, safety training daily record, and daily work report.
If there is no office within the site, post the safety rules for each installation process on the right side
wall of the base floor gate.
Check problems in the braking device and alarm device of the forklift.
Check the lighting status headlight, turn signals, and back light of the forklift.
Check whether signs are attached at the right places in the material storage/loading place.
Position signaling personnel around the equipment/material delivery work place, and follow the
instructions of the signaling personnel.
Check the ground status near the work place. (Danger of forklift falling down.)
Check whether the material loading and storage status are safety.
(Danger of falling down.)
Do not have danger of hand or foot being caught between the objects during
lifting and putting down the material.
(25kg or less when it is carried by 1 human force.)
Wear protective gloves during the transportation, and be careful for injury
by sharp cut surface or breaking of the rope, etc.
Follow the hoist safety rules when building hoist is used for material transportation.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
24 / 206
Check the communication status of the communication equipments such as two-way radio, etc.
Check whether other personnel are prohibited from entering the work boundary.
Check the status of wire rope, fiber rope, shackle, chain block, and machine room lifting hook.
If winch is used, check the status of fixing on the floor and the status of the pulley installation.
Do not work lifting work in bad weather, and prohibit access of the workers in the path of the lifting
object transportation.
Check the lifting entrance in advance, and remove interfering object or dropping object.
Tie the heavy object with rope hanging wire rope and shackle that can sufficiently endure the weight.
(Do not use binding cable or Manila rope.)
Lift the lifting object for about 100mm, and shake to check the fixed status.
The lifting entrance hole should be shielded with steel plate immediately after the machine room
lifting work.
Place a lock, after the gate is installed to the machine room. (Perform rainwater entrance blocking
measures if the machine room gate or ventilation window is not installed.)
Install safety belt hanging facility in the place with danger of falling, and hang the safety belt hook.
Check whether the lifting object weight exceeds the rated capacity of the chain block.
If machine room ceiling hook is not installed safely, or if the location is not correct, use a separate
lifting bracket by fixing it with anchor bolts (M16) at 4 places or more.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
25 / 206
1.1 Summary
After completing the buildings machine room and hoist way, the person in charge of the installation,
visits the site for consulting before the installation starts. Notify the finally decided installation starting
date to the relevant departments to take care of the problems such as material delivery before
the starting. And start the installation after preparing installation plan, specification, equipment list, and
installation tools, etc.
#4
#3
#5
#1
#14
#2
#13
#8
#7
#9
#11
#12
#15
#10
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
26 / 206
Select a place where there is no fire or flood hazard nearby, and furnish fire extinguisher.
Return the material used for warehouse installation after the completion of the construction for using
again.
Store the drawings, specification, material list table, building drawing, etc. required for the
installation for easy viewing by the installation workers.
Make up a tool list required for the installation, and request to the relevant department to prepare
them in advance.
Compare and review the building structure and installation reference drawing.
If there is a change, have actions taken for all the changes before the installation.
Record the installation process, and equip this in the office for the installation workers
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
27 / 206
Drawing name
Hoist way cross
sectional diagram
Installation
Plan
(Layout)
Electricity
drawing
Mechanical
drawing
Contents
It shows floor height, number of stories, total height, driving
distance, height of the top, pit depth, machine room height,
rail bracket mounting location, number of rails, etc.
It shows hoist way size, CAR size, counter weight size, hatch size,
sill installation location, etc.
It shows hatch concrete opening and hall button location.
It shows hatch SILL mounting status.
It shows JAMB size, hatch height, width, etc.
It shows machine beam size, hoist direction, governor location,
control panel location, rope hole location and size, etc.
It shows the shape and design of inside the CAR, door, JAMB,
ceiling, etc.
Electric wiring
diagram
Circuit drawing
Machine assembly
diagram
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
28 / 206
2100
FH
OH
Min 150mm
TR
Concrete
PP
HOOK
MH
TH
Pit ladder
Electrical
Outlet
Waterproofed
Pit floor
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
29 / 206
P : distance from the center of CAR to the center of the counter weight(CWT)
VENT
CB
VENT
R1
MY
CA
OP
C.P
Panel Board
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
30 / 206
location
A drawing for hatch SILL installation using angle, etc., if the building construction did not provide
SILL threshold installation for hatch SILL mounting
A drawing for hatch SILL installation when the building construction provided SILL threshold
for hatch SILL mounting
100
FINISH LINE
FINISH LINE
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
31 / 206
JP050 TYPE
TYPE
JP-050
JP-100
JP100TYPE
TYPE
Jamb
Jamb
Height
Entrance
Height
Height
Entrance
Height
Entrance
Height
Entrance
Entrance
Width
Entrance
Width
Width
A, B : Gap between the left and right machine beam with the hoist sheave at the center
C : Distance from the center of the governor to the center of the hoist sheave
P : Distance from the hoist main sheave end to the deflector sheave end
2- 200
HOLE
C
A
100
HOLE
1
4
Q
3
Control
Panel
MY
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
32 / 206
7) Design Diagram
Generally, it is a special drawing for understanding of the overall shape during the design and installation,
if the inside of the CAR and door, JAMB and electricity designs are special types.
8) Connection Table
It is the drawing marked the cable numbers for connecting each section during the installation work.
9) Circuit Drawing
It is the drawing of the operation circuits and functions classified by each model.
10) Machine Assembly Diagram
It is the drawing showing the all the assembled shapes of each part for a mechanical adjustment work
during the installation work.
11) Parts Table
It is the drawing classified to machine and electrical parts with required quantity and applied drawing
number for each part.
<Major Contents of Each Part Table>
REVISED : brief description of the revision date and revised contents of the parts table
VER HEAD : distance from the highest floor hatch SILL top surface to the hoist way ceiling bottom
surface
PIT DEPTH : distance from the lowest floor hall SILL top surface to the hoist way bottom surface
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
33 / 206
No.
Description
Scaffolding Installation
Template Installation
10
11
12
13
14
15
16
17
18
19
20
21
Car Wiring
22
Scaffolding Disassembly
23
24
25
Miscellaneous Works
26
27
Miscellaneous Works
28
Safety Inspection
29
Transfer Preparation
30
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
34 / 206
Traction Name
Controller
Counterweight guide
rail
Harness
Cable
Counterweight
rail
bracket
Landing
vane
Oiler
Car Door
Operator
Hatch
Door Operator
Main
rope
Car
top operator
Car
Limit switch
cam
Car
Door
Safety
shoe
Safety
device
Hatch
Sill
Car
guide shoe
Travelling
cable
Hall Position
Indicator
Jamb
Hatch
Door
Counterweight
guide shoe
Counterweight
Hall button
switch
Limit
Gov. Tension
Sheave
Car
Buffer
Pit
switch
Counterweight buffer
INSTALLATION MANUAL
for MECHANICAL PARTS
Elevator
2. Template
Doc. No
Ver.
2.0
Date
Page
2014-05-30
35 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
36 / 206
Safety Information
IMPORTANT! READ SAFETY NOTE AND THIS PAGE CAREFULLY
before installation.
Check the installation status of safety balustrade and safety shield plate on each floor.
Check if there is any flammable object in the hoist way pit and check the cleanness.
If there is an object that may fall near the gate, in the hoist way or machine room, remove it
completely, shield the opening, and perform the die plate work.
Do not perform the die plate work at top and bottom at the same time.
During the die plate work at the bottom, if the depth of the pit is deeper than the specification, firmly
install a separate working foothold.
Firmly shield the lifting entrance of the machine room, and perform the die plate work at the top.
After completing the die plate work, firmly block the machine room hole without gap.
Install the working lighting at the highest floor and the lowest floor. (100 lux or higher)
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
37 / 206
2.1 Summary
The template installation work is an important work setting the standard for each part installation
according to the installation plan (Layout), and it is classified to the top part template installed
in the machine room and the bottom part template installed in the pit.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
38 / 206
Center
#2
#1 CWT
CWT
center line
CWT template
(CWT
) material
BG/2-5
BG/2-5
1mm
line
#1 Car
CARcenter
(Car template
(CAR
)
Material)
BG/2-5
BG/2-5
center line
#1 Entrance
Entrance)
template material
(
JJ/2
JJ/2
[Figure 2.1 Template Diagram for Counter Weight Rear Drop Type]
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
39 / 206
C'
B'
A'
Min 115mm
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
40 / 206
B
E
CWT
H'
P
D
CAR
A
G
G'
Entrance
F
C
EE
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
41 / 206
Sleeve
Nut
Length
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
42 / 206
Drill the hole to the depth suitable for the anchor bolt size according to [Table 2.1 Anchor Bolt
Size].
(Unit : mm)
Classification
Diameter
Total Length
Hole Depth
M10
D10
75
D10
50 2
M12
D12
100
D12
80 2
M16
D16
125
D16
90 2
Bracket
Hammer
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
43 / 206
CAR
A
G
EE
G'
Entrance
F
C
(Unit : mm)
Use
Capacity
(Kg)
15 (1000)
Entrance
Car
Width
Interior
G, G
BG
900
1600
1500
1758
1000
1800
1500
1958
1200 775 1095 1898 1180 1000 974 621 500 1244.7 2154.0 2180.3
1100
2000
1350
2158
1200 710 1010 2098 1180 1100 1074 621 550 1287.5 2052.0 2080.8
1000
1800
1700
1958
1200 875 1195 1938 1180 1000 974 621 500 1309.3 2329.7 2354.0
1100
2000
1500
2158
1200 785 1085 2138 1180 1100 1074 621 550 1330.3 2179.2 2206.4
1100
2000
1750
2158
1200 905 1215 2138 1180 1100 1074 621 550 1404.5 2397.2 2421.9
1100
2150
1600
2308
1200 840 1130 2288 1180 1100 1149 621 550 1423.3 2265.6 2291.8
24 (1600)
EE
CA x CB
20 (1350)
BG
OP
17 (1150)
Passenger
E/L
Car
CWT
Rail
Rail
Width Width
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
44 / 206
(Unit : mm)
Use
Car
CWT
Entrance
Car
Rail
Rail
Width
Interior
Capacity
Width Width
(Kg)
CA x
OP
BG
BG EE
CB
15 (1000)
G, G
900
1600
1500
1758
1000
1800
1500
1958
1200 775 1095 1898 1180 1000 974 614.5 500 1244.7 2157.2 2176.9
1100
2000
1350
2158
1200 710 1010 2098 1180 1100 1074 614.5 550 1287.5 2055.5 2077.1
1000
1800
1700
1958
1200 875 1195 1938 1180 1000 974 614.5 500 1309.3 2332.7 2351.0
1100
2000
1500
2158
1200 785 1085 2138 1180 1100 1074 614.5 550 1330.3 2182.6 2202.9
1100
2000
1750
2158
1200 905 1215 2138 1180 1100 1074 614.5 550 1404.5 2400.2 2418.8
1100
2150
1600
2308
1200 840 1130 2288 1180 1100 1149 614.5 550 1423.3 2268.8 2288.4
17 (1150)
Passenger
E/L
20 (1350)
24 (1600)
(Unit : mm)
Use
Capacity
(Kg)
15 (1000)
Entrance
Car
Width
Interior
OP
CA x
CB
BG
900
1600
1500
1758
845
1000
1800
1500
1958
1100
2000
1350
2158
1200 710 1050 2098 1180 1100 1074 621 550 1287.5 2085.6 2114.0
1000
1800
1700
1958
1100
2000
1500
2158
1200 785 1125 2138 1180 1100 1074 621 550 1330.3 2213.7 2240.4
1100
2000
1750
2158
1200 905 1255 2138 1180 1100 1074 621 550 1404.5 2432.6 2457.0
1100
2150
1600
2308
1200 840 1170 2288 1180 1100 1149 621 550 1423.3 2300.5 2326.3
17 (1150)
Passenger
E/L
Car
CWT
Rail
Rail
Width Width
20 (1350)
24 (1600)
BG
EE
G, G
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
45 / 206
CWT
H'
D
CAR
G'
Entrance
F
C
EE
ALG.X=291.5
ASG18.1=220.5
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
46 / 206
(Unit : mm)
Use
Car CWT
Entrance
Car inside rail
raid
Capacity width
width width
(Kg)
OP
CA x CB
BG
BG
15 (1000)
G, G'
900
1000
1100
1000
1100
1100
1100
17 (1150)
Passenger
E/L
20 (1350)
24 (1600)
(Unit : mm)
Use
Capacity
(Kg)
Entrance
Car Inside
Width
OP
15 (1000)
CA x CB
Car CWT
Rail Rail
Width Width
BG
BG
1200
1200
1000
1200
1100
1200
1100
1200
1100
1200
900
1200
1000
1100
G, G'
17 (1150)
Passenger
E/L
20 (1350)
24 (1600)
If entrance, car interior, rail width and etc. are non-standard, calculate them separately.
VAR is variable
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
47 / 206
Elevator
3. Machine Room
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
48 / 206
Safety Information
IMPORTANT! READ SAFETY NOTE AND THIS PAGE CAREFULLY
before installation.
1) Welder Installation and Welding Work
Check the chain block and machine room lifting hook status.
Check the status of the wire rope and shackle.
Check the insulation status and sheath status at the AC Arch welder holder part.
If the hook in the machine room ceiling is not safely installed or if the location is incorrect, use a
separate lifting bracket fixed with anchor bolts (M16) at 4 or more places.
(For a large size hoist, install lifting beam.)
Use the chain block with the rated capacity of 2 times or more of TM weight, and use rope hanging
wire rope, shackle, etc. for the lifting equipment. (Do not use binding line or Manila rope.)
Do not work under TM, when TM is hung. (Do not lift 100mm or more from the machine room floor
or machine stand.)
Until TM, TM beam, vibration proof rubber, and machine stand are fixed with bolt or welding, do not
remove the binding of the chain block hanging on TM.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
49 / 206
Check the chain block and machine room lifting hook status.
Check the status of the wire rope and shackle.
Check the insulation status and sheath status at the AC Arch welder holder part.
Check the pit drain for lower part drive type.
Always wear protective gears (safety helmet, safety belt, and safety shoes), and carry out the work
while the safety belt is locked.
During the machine room work, do not perform the work at top and bottom at the same time.
Do not place hoist and various beams on top of the Top Work Bench.
After completing mechanical part installation, close the left side opening. (Prevent outside rainwater
or foreign object entering.)
If temporary power is used, make sure to fix cable and power cut-off switch on the wall.
Install the work bench by the machine room drawing dimension and considering the die plating and
overhead.
During the work, make sure to lock the safety belt to eye nut or a strong structure that has no risk of
falling altogether.
Firmly fix the scaffold using clamp.
Install the Working Foothold with the gap of 30mm or less, and firmly fix with the binding cable.
During the working basement installation work, mount eye nut on the external wall of the hoist way
and work with the safety belt locked.
Check for the piano wire interference in front of the gate. (150~180mm gap)
Install the slope support with 30 ~ 45. (Install 2 for each)
Install the safety balustrade at 0.9m ~ 1.2m. (Intermediate bar installation)
Install the 2 level Working Foothold with hatch foothold for safe access.
Firmly fix the access ladder with clamp with width 300mm or more, gap with wall 150mm or more.
(The ladder foothold gap should be a structure with uniform gap and preventing slipping.)
If the working bench is removed inevitably for material lifting, etc., make sure to restore it after the
completion of the work.
Do not use the winch for heavy object lifting over the permitted capacity of the winch, such as lifting
of the hoist or the assembled CAR, except for rail and CAR assembly work.
Do not use the motor winch at a place with danger of worker contraction accident inside the hoist
way such as the safety device and platform assembly work, etc.
Fix the winch with anchor bolts (M16) at 4 or more places before the usage.
In the part where the rope direction changes, make sure to install a pulley with sufficient
capacity, and when the rope is winding or released, have the weight be supported by the pulley.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
50 / 206
Fix the pulley by hanging it directly on the bracket fixed on a concrete with anchor bolts (M16) at 2 or
more places or on the shackle.
During the operation, rope should not be in contact with objects other than the pulley or it should not
be entangled.
Make sure to install E-STOP switch in the winch operation panel.
During the winch operation, have certain communication signals between the worker and
the operator.
The winch operator should check the rope winding on the drum all the time, and all the workers
should check the operation status of the pulley.
Attach a cover on the winch to prevent the finger jamming accident, etc.
When the winch is not in use, make sure to cut off the power and store with the cover on it.
When a heavy object is lifted, prohibit the access underneath it. (Do not finish the work as in lifted
state.)
When a lifting work is done with a winch, make sure to use lifting shackle.
5) Scaffold Assembly
Remove foreign object such as cement or binding line attached to scaffold in advance.
Use the clamp that complies with the specification for scaffold assembly clamp.
(Use product suitable for Ministry of Employment and Labor Protective Equipment Self Safety
Verification Notice)
During the scaffold assembly or work inside hoist way, make sure to hook the safety belt to the
already assembled scaffold or other strong structure to prevent falling accident.
When you stand and work on the scaffold for scaffold assembly or other works, make sure to firmly
fix the working foothold and work with stable posture on it.
The height of the scaffold podium should be about 1.5m. If it is higher than that, add the podiums
to maintain the height between the scaffold podiums to be within 1.5m.
For crossways scaffold, when the worker stands on it by leaning on the hoist way wall, prevent the
shaking of the scaffold.
Install the safety net for every 3 stories or within the interval of 8m.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
51 / 206
Scriber
Hammer Drill
20mm Spanner
Tape Measure
Welding Machine
17mm Spanner
Hammer
19mm Spanner
Horizontal Gauge
Pulley
Monkey Spanner
Plumb
Chain Block
Steel Ruler
Screw Driver
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
52 / 206
3.1 Summary
Install hoist (Traction Machine), hoist stand (Machine Foundation), machine stand (Machine Beam),
vibration proof rubber to absorb shock, and governor, etc. inside the machine room.
Along with these, install the CP (Control Panel) and the electric wire pipe facility connecting CP (Control
Panel), hoist, and governor, for electric control of the elevator.
Bolt
Plain Washer
M/C Foundation
Motor
Deflector sheave
Washer, Nut
Bolt
Stopper
Isolation Pad
M/C Beam
Washer
Washer, Nut
Washer, Nut
Clip, Bolt
Space
Beam
Bracket
Anchor Bolt
Welding
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
53 / 206
Machine Room
Wall
(Entrance Line)
( )
(CWT)
(M/C Foundation
()
Center Line)
Line
Center
X'
(M/C Foundation
()
150
150
Min. 150mm
M/C Foundation
Length
Min. 150mm
Type
TM500
TM600
TM900
230
253
203
X'
170
203
203
<Length of X, X>
Center Line)
<Template
of the M/C Room>
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
54 / 206
M/C Beam should be placed more than 150mm on the retaining wall.
300
300
250
250
150
150
Welding
Angle
Anchor Bolt
Beam
Plate
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
55 / 206
Mortal
finish
More
than 100mm
100
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
56 / 206
Bolt
(M20)
Isolation Pad
M/C
Foundation
Rail Clip
Machine
Foundation
Machine
Room
Floor
Beam Plate
Plain Washer
Motor
HEX. Nut
Machine Foundation
Taper Washer
Spring Washer
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
57 / 206
Support
Main Sheave
Top of the
Sheave
Sheave
Piano Wire
Machine
Foundation
Bottom of the
Sheave
Deflector
Sheave
Plumb
Plumb
A
A
Hex. Bolt
Gov. Support
Spring Washer
Plain Washer
Finish Line
A'
Sheave
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
58 / 206
Governor
Sheave Cover
Wing Bolt
Spring Washer
Plain Washer
Governor
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
59 / 206
Traction Machine
Machine Bed
Machine Bed
Support
Isolation Pad
Second Sheave
Machine Beam
Machine Beam Support
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
60 / 206
Beam Support
Fixing Angle
2) How to Check the Machine Beam length placed on the Retaining Wall
After installation of the Traction Machine, spaces between the Machine room floor and the Machine
Foundation should be finished with concrete more than 100mm
Mortal finish
More100
than 100mm
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
61 / 206
Machine Beam
Welding
Welding
Welding
Welding
INSTALLATION MANUAL
for MECHANICAL PARTS
4) Tolerances for Installation of Machine Beam
Doc. No
Ver.
2.0
Date
Page
2014-05-30
62 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
3.3.3 How to Install the Isolation Pads
Put isolation pads on the machine beam and fix the isolation pads screwing bolts.
Machine Beam
Isolation Pad
Doc. No
Ver.
2.0
Date
Page
2014-05-30
63 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
3.3.4 How to Install the Machine Bed Support
Put the isolation pads on the Machine bed support and screw the pads.
1
Machine Bed Support
Doc. No
Ver.
2.0
Date
Page
2014-05-30
64 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
65 / 206
Second Sheave
Support Bracket
Nut
Spring Washer
Plain Washer
Second
Sheave
3.3.6 How to Install the Machine Bed, Machine Bed Support, and Second Sheave Support Bracket
Lock the machine bed and machine bed support with bolt.
Lock the machine bed and the second sheave support bracket with bolt.
Machine Bed
Bolt
Bed Support
Spring Washer
Plain Washer
Second Sheave
Support Bracket
Plain Washer
Nut
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
66 / 206
Bolt
Machine Bed
Plain Washer
Spring Washer
Square Washer
Nut
3.3.8 How to Check the Offset Distance of the Main Sheave and the Second Sheave
For Double Wrapping, check the installation plan and the diameter of the rope to adjust adequate offset
distance of the hoist main sheave and the second sheave.
Main Sheave Center
Main Sheave
Second Sheave
Rope Diameter
Offset (D)
12mm
5mm
16mm
7mm
22mm
10mm
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
67 / 206
During the inspection, do not inspect the left and the right brake
at the same time.
During the inspection, make sure to maintain clean brake stopping surface.
During the inspection, use specified tool and do not apply excessive force.
Summary
This brake is used to maintain the stopped state after the elevator has stopped and for emergency stop.
Brake
Type
DB1712 (DB250)
Drum Brake
GT 25, GT70
DB1712 (DB350)
Drum Brake
GT 100
DB2818 (DB450)
Drum Brake
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
68 / 206
Compressed length
compressed length
(Unit : mm)
(Unit : mm)
TM TYPE
GT 100
PERSON
Compressed
Free
P13~P17
112
125
P20~P24
107
125
P28
105
125
TM TYPE
GT 25
GT 35
PERSON
Compressed
Free
P6~P9
99
110
P10~P11
96
110
P13~P15
91
110
P17
89
110
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
69 / 206
3.3.10 How to Adjust T/M Brake (DB1712 (DB250, DB350, DB450), DB2818 (DB450))
Check the mechanical structure of the entire brake
Check if brake arm (1) locking pin (2) and brake lining (3) locking pin (4) operations are smooth.
Check if there is interference between the spring stud (5) and brake arm (1) penetration hole.
Check if brake open check switch (7) is operated by the switch adjustment bolt (13).
During the adjustment of the brake spring (8) compression amount, it is important to have equal
compression amounts in both sides.
Compress the spring as the same as the compression amount marked on the sticker (9) attached
to the connector box.
Completely unscrew stroke adjustment bolt (11) to make the stroke 0mm.
For the stroke to become about 1.5mm, adjust the plunger rod (6) stroke with the stroke
adjustment bolt (11).
After the adjustment, if there is a lining friction sound, gradually increase the stroke by fine
adjustment of the stroke adjustment bolt (11).
To minimize the brake operation noise, adjust the stroke to be the minimum while the lining does
not touch.
The brake open check switch is operated by the switch adjustment bolt (13) when the brake is
opened.
While the switch adjustment bolt (13) is apart from the switch contact point, gradually tighten and
after the sound of click by touching the contact point, tighten more by about half round, and fully
tighten the nut.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
70 / 206
While manually operating the CAR, use the gap gauge (0.1mm) to check the gap between the
drum and the brake lining (3).
If it operates normally without touching the lining, to minimize the brake operation noise, readjust
and reduce the stroke while it does not touch the lining.
If the gap is not uniform, or if friction sound occurs, adjust the gap of the brake lining (3) top and
bottom parts to be uniform by fine adjustment of the adjustment bolt (14), and completely tighten
the locking nut (15).
After the adjustment, if friction sound still occurs, check the gap by gradually increasing the stroke
by fine adjustment of the stroke adjustment bolt (11). The gap should be less than 0.3mm.
Final verification
When all the adjustment works are completed, check the brake open check switch operation and
switch contact point gap again.
Check the stroke and lining friction sound again, and check if all locking nuts are completely
tightened.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
71 / 206
Support Bracket
Beam
Machine
Machine Beam
Hitch Plate
Hitch Beam
Base Bracket
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
72 / 206
Machine Beam
Hole
Machine Beam
Entrance
120
100
TYPE
GN 17, 25, 35
120mm
GN 50, 60
130mm
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
73 / 206
Machine Beam
Base Bracket
Welding
Welding
Base Bracket
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
74 / 206
Plumb
Plumb
GN17/25/35/60
GN50
2) Fall over Prevention Beam and Support Bracket Mounting Location for Each Model
0
25
0
1071
998
900
900
[GN17/25]
[GN35]
[GN50]
[GN60]
INSTALLATION MANUAL
for MECHANICAL PARTS
3.4.4 How to Install Isolation Pads
Install the isolation pads on the Machine beam.
Isolation Pad
Machine Beam
Doc. No
Ver.
2.0
Date
Page
2014-05-30
75 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
76 / 206
Traction Machine
Bolt
Spring Washer
Plain Washer
Beam
Plumb
Support
Bracket
Bracket
Plumb
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
77 / 206
Support Bracket
Bolt
Isolation Pad
Liner
Spring Washer
Support Bracket
Plain Washer
Bolt
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
78 / 206
Hitch Plate
Governor
Gov. Plate
Hitch Beam
Base Bracket
Welding
Base Bracket
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
79 / 206
Hitch Beam
Welding
Welding
Hitch Beam
Gov. Plate
Welding
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
80 / 206
5) Governor Installation
Place the governor on the governor plate, and lock the 4 corners of the governor with bolts.
Governor
Bolt
Plain Washer
Plain Washer
Gov. Plate
Spring Washer
Nut
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
81 / 206
Bolt
Spring Washer
Plain Washer
Hitch Plate
Isolation Pad
Hitch Plate
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
82 / 206
During the inspection, do not inspect the left and the right brake
at the same time.
During the inspection, make sure to maintain clean brake stopping surface.
During the inspection, use specified tool and do not apply excessive force.
Summary
This brake is used to maintain the stopped state after the elevator has stopped and for emergency stop.
Brake
Type
GN17
NED1712 (NED100)
Drum Brake
NED1712 (NED600)
Drum Brake
GN50, GN60
GX50, GX60, GX70, GS50
EX5415
Disk Brake
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
83 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
84 / 206
Washer (19)
Pad (24)
Hex nut (21)
When the power is applied to the coil, set the 2 dial gauges at the electric open location to be 0.
While you turn power ON OFF, adjust the round bolt (20) to make the indicator value of the 2 dial
gauges to be 0.2mm. (Note: for total stroke, the average of the 2 places, top and bottom, can
become 0.2mm. Ex.) top part: 0.1, bottom part : 0.3 OK)
After completing the adjustment, tighten the hexagonal nut (21) to fix the round bolt (20), and
operate one more time to check if the stroke is 0.2mm.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
85 / 206
When the power is applied to the coil, set the dial gauge to 0.
Turn ONOFF in turn, and adjust the average value of the 2 dial gauges to be 0.08.
Loosen the nut (17) of the switch adjustment bolt, turn counterclockwise several times to make
the switch in no-operation state.
Lightly tighten the hexagonal nut (17).
When the power is not applied to the coil (stroke: 0.08mm), while tightening the switch adjustment
bolt (16), tighten the fixing nut (17) at the location where the switch is operated.
When the power is applied to the coil, check if it operates within the stroke (0.07~0.1mm).
After the limit switch adjustment, check if it operates normally at the final normal stroke (0.2mm).
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
86 / 206
2) EC5415
X (mm)
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
87 / 206
Method A
Based on the fixed core, place the measuring pin of the dial gauge on the rod (12).
Apply power on the coil.
While power is supplied, set the dial gauge to 0 point.
Block the power to the coil, and read the dial gauge value.
By repeating the power supply and block, use the adjustment bolt (11) to adjust the stroke to be
0.4mm.
After the adjustment, use the fixing nut (11) to fix the adjustment bolt.
When you turn the adjustable bolt clockwise, the pad moves toward the disk.
Method B
Apply power on the coil.
Unscrew the fixing nut (11), and tighten the adjustment bolt (10) until the pad touches the disk.
Make the gap (A+B) between the pads to be 0mm. Be careful not to have the pad excessively
touching the disk by the adjustment bolt (10).
Turn the adjustment bolt (10) counterclockwise by 90. At this time, the coil stroke becomes about
0.5mm.
When you turn the adjustable bolt clockwise, the pad moves toward the disk.
While the power is supplied, measure the distance between the coils.
While the power is blocked, measure the distance between the coils. The stroke of the coil is
the difference between when the operating core touches the coil and when they are apart.
By repeating the power supply and block, use the adjustment bolt (10) to adjust the stroke to be
0.4mm.
After the adjustment, use the fixing nut (11) to fix the adjustment bolt.
A
B
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
88 / 206
Distance
A
B
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
89 / 206
Governor
Gov. Support
Traction Machine
Hitch Plate
Car Rail
T/M Plate
M/C Foundation
Support Bracket
Hitch Plate
CWT Rail
Car Rail
CWT Rail
Support Bracket
Bolt
CWT Rail
Nut
Plain Washer
Spring Washer
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
90 / 206
Hitch Plate
Isolation
Pad
Support Bracket
INSTALLATION MANUAL
for MECHANICAL PARTS
3.5.4 How to Install Traction Machine
1) Installation of Machine Foundation
Put M/C Foundation on the support bracket and fix it screwing bolts.
M/C Foundation
Nut
Spring Washer
Plain Washer
Plain Washer
Bolt
Support Bracket
Doc. No
Ver.
2.0
Date
Page
2014-05-30
91 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
2) Assembling car rail and Machine Foundation
Fix the joint of the Machine Foundation and the car rail with bolts.
180 Rotate
Machine Foundation
Car Rail
Nut
Spring Washer
Plain Washer
Bolt
Doc. No
Ver.
2.0
Date
Page
2014-05-30
92 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
93 / 206
Isolation Pad
Nut
Spring Washer
Plain Washer
M/C
Foundation
Plain Washer
Bolt
T/M Plate
Bolt
Spring
Plain Washer
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
94 / 206
Traction Machine
T/M Plate
Plain Washer
Spring Washer
Bolt
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
95 / 206
Bolt
Nut
Plain Washer
Car Rail
Spring Washer
Support Bracket
Gov. Support
Support Bracket
Spring Washer
Plain Washer
Nut
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
96 / 206
3) Installation of Governor
Place the governor on the Gov. Support and fix with bolts.
Governor
Nut
Spring Washer
Plain Washer
Plain Washer
Gov. Support
Bolt
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
97 / 206
Hitch Plate
Governor
Isolation
Pad
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
98 / 206
4
5
No.
Name
No.
Name
Limit Switch
Bracket
Bracket
Take off only Switch Bracket and then, assemble the TM HANDLE ASSY
INSTALLATION MANUAL
for MECHANICAL PARTS
3.6.2 Installation View
1)
GT17/25/35/100, GB17/25/35
2)
GX35
3)
GX50
Doc. No
Ver.
2.0
Date
Page
2014-05-30
99 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
4)
GX60
Doc. No
Ver.
2.0
Date
Page
2014-05-30
100 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
101 / 206
Measuring Object
Standard
01
02
0.5
03
0.5
04
05
Over 150
06
Over 100
Remarks
Measuring Object
Standard
01
No Gap
02
03
04
0.5
05
0.5
06
0.5
07
Horizontal
Remarks
2 Spot Welding
Places
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
102 / 206
3.7.3 Governor
(Unit : mm)
No.
Measuring Object
Standard
01
0.5
02
Fill mortar
Remarks
Measuring Object
Standard
01
Pitch processing
02
Use connector
Remarks
Measuring Object
Standard
01
Tightly
02
Door Interruption
None
03
Remarks
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
103 / 206
Elevator
4. Temporary Car
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
104 / 206
Safety Information
IMPORTANT! READ SAFETY NOTE AND THIS PAGE CAREFULLY
before installation.
1) 1st Level Rail Installation
Check the status of the machine room lifting hook, winch, and pulley.
Check wire rope, shackle and E-STOP switch of the motor winch.
Install caution marks to prevent injury of external workers by the delivered rail, and secure safe path.
Do not stand on the delivered rail. (Danger of falling down and prevention of rail deformation)
When you lift the rail, install the supporting rope (sling belt) for 5m or more, and use exclusive
shackle. (Never use a rebar, mountain climbing hook, etc.)
Firmly fix the working foothold to prevent movement. (Do not load 200kg or more including the
worker.)
Fix the foothold support with anchor at 2 or more places, and use exclusive steel material for the
supporting pin. (Do not use building rebar, etc.)
Prohibit the access of other workers below the rail lifting work space.
During the rail lifting, if the rail hung on the winch rope rotates, start the lifting work again after
verifying that the rail has stopped.
Check the status of the machine room lifting hook, winch, chain block, and pulley.
Check the wire rope, shackle, and E-STOP switch of the motor winch.
For easy CAR frame assembly, remove the scaffold, and install work bench on the remaining
scaffold.
Install the support board considering the total weight of the CAR frame.
When you assemble heavy objects such as safety device, platform, etc., use the chain block with
lifting capacity of 2 times or more.
Work the chain block using the fixing devices such as rope hanging wire rope, bracket, and shackle,
etc. with sufficient lifting capacity.
When you tie and hang the lifting object to the chain block, firmly tie using the rope hanging wire
rope and shackle. (Do not use binding cable or Manila rope)
Prohibit access of the workers under the heavy object while the heavy object is hung.
Hang the wire hanging wire rope that tied the heavy object on the chain, and work by slowly pulling
the chain block. (Be careful of the jamming between the heavy object and the hoist way wall.)
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
105 / 206
Before putting the platform on the safety device and locking the assembly bolt, do not stand and
work on the platform. (Prevent platform overturning.)
Install the safety balustrades on 3 sides with 0.9m ~ 1.2m height. (Intermediate installation)
Install the safety balustrade with strong structure that can endure 100kg or more weight.
The gap between the working footholds should be 30mm or less, and firmly fix both sides using
exclusive products, etc.
Install E-STOP switch in the operation panel for temporary CAR operation.
(Verify the removal of the jumper of the safety line for E-STOP in the control panel.)
To prevent falling down by the object on the workbench, perform thorough arrangement of the
electronic tools and installation material.
Install the work lighting with sufficient brightness, and the power for lighting and
working power should be separately supplied. (Inverter malfunction may be caused
by insufficient capacity of the transformer or fuse in the control panel or by noise.)
Never board on the protective ceiling. (Attach posting of Prohibition of
boarding on the protective ceiling)
Never board on the protective ceiling. (Attach posting of Prohibition of boarding on the protective
ceiling)
To prevent the fall accident of the temporary CAR, use the main unit engineering technology.
(Prohibition of single rope work)
Install the temporary cable not to interfere with the CAR operation. (Check the connecting part
insulation status.)
For other safety rules, follow the Temporary CAR Installation Guideline.
Motor Winch
Hammer Drill
24mm Spanner
Rail Gauge
Hammer
Tape Measure
19, 24 mm Spanner
Spirit Level
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
106 / 206
4.1 Summary
To install the guide rail with no-scaffold technology, CAR structures such as Safety Device, Support
Frame, CAR Platform, CAR Stile, Top Beam, etc. and governor holding device (Governor Tension
Sheave) to mount the governor should be assembled and mounted. Before installing the CAR
structures, etc., 1-level guide rail, CAR or counter weight buffer, Buffer Footing and Governor Tension
Sheave, etc. should be assembled first, and for the safe installation of the guide rail by the installation
worker, temporary work safety bar should be installed.
1100mm
Anchor bolt
[Pit floor]
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
107 / 206
Plumb Line
Spirit Level
Buffer footing
Spirit level
Buffer footing
For car
Buffer footing
For CWT
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
108 / 206
Guide rail
Rail clip
Buffer footing
Buffer footing
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
109 / 206
+ Height of Platform
Rail clip
Safety Support
Put the Safety device on the Safety support and align Safety device precisely.
Safety device
Safety support
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
110 / 206
After align the Safety device precisely, pull Actuator arm through rope and make gib could contact
rail surface.
Guide Rail
Safety Device
Gib
Rail Bracket
Rope
Actuator Arm
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
111 / 206
Car Stile
Safety Device
Safety Device
Bolster ASS'Y
Buffer Footing
Car Stile
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
112 / 206
2
Platform
Car Stile
Safety Device
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
113 / 206
Adjust the distance from the hatch template piano wire and the hatch side platform end (SILL
support) to be 6mm. Measure the leveling at the edge of the platform and center part with level
meter, and adjust the difference of the leveling to be within 1mm.Adjust the horizontal adjustment by
inserting the liner.
[EE]
Piano Wire
Spirit Sill
Sill Support
Hall Floor
Platform
Match the platform bottom part support frame and safety device bolt hole, and lock with bolts.
Platform
Platform
Bolt
Safety Device
Safety Device
<From a top view>
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
114 / 206
Nut
Spring Washer
Bolt
Car Stile
2) Gearless TYPE
Match the top beam bolt hole and top beam suspension sheave bolt hole, and tighten with bolts.
Suspension Sheave
Top Beam
Nut
Bolt
Plain Washer
Spring Washer
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
115 / 206
Nut
Plain
Top Beam
Washer
Bolt
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
116 / 206
4.2.11 How to Install Suspension Sheave to the Top Beam <New MRL TYPE>
Insert suspension sheaves at both sides of the top beam, and lock them so that the bolt heads are
located inside the top beam.
Bolt
Suspension Sheave
Top Beam
Spring Washer
Nut
Plain Washer
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
117 / 206
Nut
Brace Rod
Brace Rod
Fixing Bolt
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
118 / 206
Piano Wire
Guide
Rail
Temporary
Guide
Top
Beam
Shoe
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
119 / 206
50
7
8
Top
beam
12
bolts.
13
50
170 86 100
nut.
5
10
11
6
2
6) Fix the nut for upper rod top part spring gap
to be 100mm, and fix the nut for bottom part
7) Fix the nut for upper rod top part spring gap
50
50
Lower
Gov. Rope
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
120 / 206
Safety Handrail
Protecting Ceiling
Fire Extinguisher
Deck with kick plate
Car Frame
Support
Scaffolding
Car Frame
Supporting
Angle
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
121 / 206
Column Scaffolding
(2000mm)
Supporting
Angle
Scaffolding Clamp
Joint Pipe
Supporting
Scaffolding
INSTALLATION MANUAL
for MECHANICAL PARTS
4.4.5 How to Assemble Horizontal Scaffolding
Assemble horizontal scaffolding to column scaffolding.
Doc. No
Ver.
2.0
Date
Page
2014-05-30
122 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
123 / 206
500
600
Lower Safety
Guard
(Scaffolding)
Working Deck
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
124 / 206
Kick Plate
Fire Extinguisher
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
125 / 206
There should be more than 4 anchor bolts fixing the buffer footing.
Measuring Object
Standard
01
Gap between the 1st rail bottom and buffer footing front side
80
02
0.5
03
04
05
06
0.5
07
0.5
08
Remarks
Buffer
Footing
Buffer
Footing
Support
Anchor
Bolt
Rail
Clip
Floor
Finishing
Level
80
Guide Rail
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
126 / 206
Measuring Object
Standard
01
400
02
0.5
03
04
Stroke of gib
90
05
3.5
Remarks
Measuring Object
Standard
01
02
03
0.5
04
05
06
No tension
Remarks
Measuring Object
Standard
01
50
02
03
0.5
04
Rod status
Not bent
Remarks
INSTALLATION MANUAL
for MECHANICAL PARTS
Elevator
5. Roping
Doc. No
Ver.
2.0
Date
Page
2014-05-30
127 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
128 / 206
Safety Information
IMPORTANT! READ SAFETY NOTE AND THIS PAGE CAREFULLY
before installation.
Check the status of the machine room lifting hook, winch, chain block, and pulley.
When you work at the gate or at the top of the CAR, make sure to lock the safety belt to eye nut or to
a strong structure that has no risk of falling altogether.
During the barbette work, to prevent burn, wear protective gears such as safety
gloves, safety goggles, etc., and make sure to furnish fire extinguisher.
When you lower the rope, be careful not to have the rope entangled with each other, using the
two-way radio, etc.
After completing the roping work, install T/M and governor cover.
Assemble the rope socket to the CAR side hitch plate, tighten the double nut, and insert the pin.
After verifying that the CAR socket is completely locked, slowly release the chain of the chain block
that has the counterweight hanging so that the weight can be applied to the main rope.
Also, completely install the governor rope by hanging on the tension sheave so that the safety
device can be activated at the time of accident.
During the roping work, be careful of the jamming fingers in the sheave.
When you move the weight by human force, be careful of the musculoskeletal
disorders, and when you load the weight, be careful of the jamming of the hand
or foot.
After loading the weight on the counter case, lock the bracket, and fix the weight
and counter case with the automatic surface bar. (Prevent the shock during
operation and dropping of weight by hitting an object in the hoist way)
When you deliver the counter case with weight into the hoist way, be careful of the
falling accident by the weight of the material. (Use safety belt and lifting rope)
When you deliver the weight into the counter case from the lowest floor, lock the guide shoe in the
1st level rail to prevent the falling accident of the counter case.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
129 / 206
When you deliver the weight, be careful not to apply too much bodily force, and use motor winch
if possible. (25 kg or less if moved by 1 human force)
MRL model
(including skyscraper type)
Do not load heavy object such as weight on the MRL Top Work
Bench. (Do not load 250Kg including the worker.)
When you fix the CAR to the top part, firmly fix using chain block and
surface bar.
When you load weight in the counter case, work at the lowest floor.
(Do not load weight at the highest floor.)
Replacement Work
Torch Lamp
Electric Grinder
Babbitt Container
Tape Measure
15 Monkey Spanner
Bench
Plier
Connecting Cable
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
130 / 206
5.1 Summary
It is the work for pulley action of the CAR and counter weight, after completing machine room and
temporary CAR assembly, by connecting the rope to the CAR and counter weight. The connection is
made from the CAR side top part top beam through the machine room hoist sheave to the counter
weight frame top part, and precise length cutting and precise core out is required for the rope.
12
14
A
15
20
20
18
15
16
15
100
115
125
140
155
50
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
131 / 206
HRope
Diameter2.5
Rope Socket
Strand
Wire Rope
Babbitt
Metal
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
132 / 206
Main Rope
Rope Shackle
Spring
CWT Frame
Pin
Plain Washer
Nut
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
133 / 206
Preventing the
entanglement
Fixing Wire
Main Sheave
Rope
CWT Frame
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
134 / 206
5.2.5 How to Prepare to Deliver Counter Weight into the Hoist Way
Machine Room
1) WBST
Connect the chain of the chain block to the
counter weight top part frame.
Before operating the chain block to deliver the
counter weight frame into the hoist way, fix it
with pipe or chain to prevent slipping from
standing. Put adequate amount of sub
weights in the counter weight frame, and to
prevent the weight from falling off, fix them
right on the surface.
Marking Point
Top Floor
H.Sill
Landing Sill
Imaginary
CWT
Marking Point
Base
Floor
Run-by
Length
Buffer
Pit Depth
Landing Sill
2) the others
Connect the chain of the chain block to the counter weight top part frame.
Before operating the chain block to deliver the counter weight frame into the hoist way, fix it with pipe or
chain to prevent slipping from standing. Put adequate amount of sub weights in the counter weight frame,
and to prevent the weight from falling off, fix them right on the surface.
CWT
Frame
CWT
Fixing
Wire
Entrance
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
135 / 206
Type
BG 900
BG 1000
BG 1200
CWT Frame
115Kg
120Kg
170Kg
Type
P8
P11
P13
P15
P17
Temp Car.
329Kg
369Kg
434Kg
449Kg
814Kg
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
136 / 206
[Figure 5.3 Hanging Rope between the Top beam and the Main sheave under 15 Passengers]
3 Strands
Left
side 0~30
(0~30)
4 Strands
5 Strands
6 Strands
CWT
Left side31~45
(31~45)
Rear
Drop
Right
side
(31~45)
31~45
0~30
Right
side
(0~30)
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
137 / 206
Cable Joint
Rope
Extra Rope
Wedge
Match the pin hole of the rope shackle and the pin hole of the eye bolt on the same line and fix
the rope shackle and eye bolt with the pin. Put a split pin into the hole of the pin so that the pin is not
fallen out.
Extra Rope
Eye Bolt
Pin
Split Pin
Fix the rope end with rubber tape and fix the extra rope & the main rope with a rope clip.
Fixing With Rubber Tape
Rope Clip
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
138 / 206
Main Sheave
Rope
Second Sheave
When hanging ropes on the T/M sheave, abrasion would happen on the T/M sheave.
So put metal plates or metal pipes on the sheave to prevent the abrasion and then
fall main ropes.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
139 / 206
Since the ropes are not fully connected with the car & counter weight hitch plate
at this moment, fix the ropes tightly clips so that the ropes dont slip and fall down.
For the additional safety feature, fall down a rope that is as thick as the main rope
through the rope hole in the machine room. And fix the main ropes on the lowered
rope using wire clips. (Fixing Wire clips should be more than two.)
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
140 / 206
2) 2:1 Roping
Locate the counter weight frame at the lowest floor, and locate the top beam at the highest floor.
Calculate the weight of the counter weight to locate adequate amount of weight at the highest floor.
After installing the first level rail, locate the counter weight frame and temporary CAR at the pit as in
the figure.
CWT Frame
Car Stile
Platform
Pit
Use the temporary guide shoe to fix the counter weight frame to the guide rail.
As in the figure, unscrew the fixing bolt at the one side of the counter weight frame suspension
sheave.
Suspension Sheave
CWT Frame
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
141 / 206
Lock one side of the rope to the counter weight hitch plate in the machine room, and lower the rope
with U form to the counter weight side rope hole. Be careful not to have entanglement during the
lowering of the rope.
Rope
CWT Hitch
Hang the U form rope to the already loosened counter weight suspension sheave without reversing
the order.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
142 / 206
To prevent the slipping of the counter weight side rope, temporarily fix the rope in the machine room.
Insert the CAR side rope into the machine room main sheave rope hole and lower to the highest
floor. Hang the rope on the top beam sheave at the highest floor, penetrate the end of the rope into
the main sheave side hitch plate rope hole, to bring up to the machine room.
Temp.
Fixing
Top Beam
Mount the top beam jig to prevent the top beam from being skewed and to prevent the rope from
falling off during the lowering of the top beam.
Nut
Spring Washer
Plain Washer
Top Beam
18K Rail Clip
M16X45 Bolt
18
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
143 / 206
Use electronic chain or chain block to insert the top beam into the hoist way, and cut according to
the length of the rope.
1115
Upper Frame
815
Spring Washer
Bolt
Nut
Side Frame
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
144 / 206
After loading the sub weight into the weight jig, use chain block to hang to the top beam. With
manual operation of the hoist, lower the top beam. When the top beam is lowered to the CAR stile at
the pit, assemble the top beam and the CAR stile with bolts.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
145 / 206
Spring Seat
Spring
Nut
Plain Washer
Machine Beam
Main Rope
Machine
Room
Marking Point
Marking Point
Top
Floor
H.SillSill
Landing
Base
Floor
Car & H.Sill
Landing
Sill
Run-by
Buffer Length
Pit Depth
Imaginary
that the A mark at the counter weight
CWT
frame buffer bottom part matches the top
part of the hatch SILL at the highest floor of
the hoist way.
Shackle
Pin
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
146 / 206
TM Sheave
CWT Sheave
RIGHT"
Bolster Sheave
Entrance
Bolster Sheave
TM Sheave
WRONG
Bolster Sheave
If the order of rope hanging is wrong,
it causes the entanglement of ropes.
ENTRANCE
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
147 / 206
Hitch Plate
<Rope falling>
5.4.2 How to Hang the Rope onto the Counterweight Sheave <New MRL>
Lock the rope onto the counter weight sheave so that the rope lowered from the hitch plate comes up in
between the two sheaves.
Rope Hanging Direction
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
148 / 206
5.4.3 How to Hang the Rope onto the Hoist <New MRL>
Hang the rope as in the figure so that the rope came up through the counter weight frame sheave goes
through the center hole of the support bracket and goes over to the other side through the hoist sheave.
Rope Falling
INSTALLATION MANUAL
for MECHANICAL PARTS
Elevator
6. Guide Rail
Doc. No
Ver.
2.0
Date
Page
2014-05-30
149 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
150 / 206
Safety Information
IMPORTANT! READ SAFETY NOTE AND THIS PAGE CAREFULLY
before installation.
1) Rail Installation
Check the wire rope, shackle, and E-STOP switch of the motor winch.
Check the status of the machine room lifting hook, and installation status of the protective device of
the electronic tools.
Check the insulations status and sheath status of the welder holder part.
Check the attachment status of the posting of Prohibition of boarding on the protective ceiling on
the protective ceiling.
Always wear protective gears (safety helmet, safety belt, and safety shoes), and the safety belt
should be locked to a strong structure. But, if the body goes over the safety balustrade during the
work, install a lifeline and lock the fall prevention bar (low rib; Cobra) and lock the safety belt.
Be careful of slipping when the body goes outside the safety balustrade excessively, instantly lift the
rail, or during the tightening of the bolt.
During the UP driving of the temporary CAR, be careful of hitting the worker where the temporary
CAR meets the counterweight, and when it is driven below the point meeting the counterweight,
assemble the guide shoe and safely go down by the rail.
Be careful of the finger jamming during the assembly of the guide rail joint.
Always check if the counterweight interferes with hoist way wall or other object during the driving of
the temporary CAR.
Do not install safety balustrade or protective ceiling on the CAR top workbench.
Do not work at the top and the bottom at the same time.
Do not over load rail, parts, etc. on the temporary CAR workbench.
During the hammer drill work, work with a stable posture, and if drill suddenly
rotates by being caught in the rebar during the work, be careful of falling.
During the rail installation work, make sure to install the governor. (Check whether it works before
starting the work.)
Install the collision buffer in the pit. (CAR side / CWT side)
For other safety rules, follow the 1st level rail installation safety rules.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
151 / 206
Install the motor winch within 1m from the floor, and use 4 or more fixing jigs.
Use mutual signaling two-way radios, and perform strict call and repeat.
Use motor winch with 2 or more of the lifted rail weight, and make sure to use the hook with hook
release device.
To prevent the entangling of the rope or chain during the rail lifting, use rotating hook (swivel).
Use the rail fixing jig that can endure 10 ton or more weight.
(Make sure to discuss with the building construction company in advance to see if the machine room
floor can sufficiently endure the rail weight.)
When you mount the rail lifting rod on the rail fixing jig, use 2 flat washers (3T or more), and
sufficiently consider weight for jig hanging dimension of the load flat washer.
Firmly fix the work foothold to prevent movement. (Do not load 200Kg or more including the worker.)
Fix the foothold support with anchors at 2 or more places, and use exclusive steel material for the
supporting pin. (Do not use building rebar, etc.)
Welding Machine
Hammer Drill
Scriber
17mm Spanner
24mm Spanner
30mm Spanner
G Clamp(4)
or Ratchet Wrench
Hammer
19mm Spanner
or Ratchet Wrench
Tape Measure
Impact Wrench
Motor Winch
Pulley
Rail Gauge
Steel Ruler(150mm)
Straight Edge
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
152 / 206
6.1 Summary
Guide rail is a part playing the role of direct guide for CAR operation, it is installed inside the hoist way
according to the installation standard, and it is an installation process that has direct influence on the
vibration of the CAR, so precise installation is required.
Guide Rail
Fish Plate
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
153 / 206
Winch Wire
Fish Plate
Shackle
Guide Rail
Rail Clip
Buffer Footing
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
154 / 206
300~500
Install the lowest 1st rail bracket at 2,000mm [78 3/4] height from the pit floor and the rest each
2,500mm [98 7/16].
Center of 1st rail bracket should be located at the piano wire.
Machine Room
TOP
RAIL
Piano Wire
st
1 Rail Bracket
Rail Bracket
Position
2000
2500
Anchor Bolt
PIT
2
Guide Rail
Spirit Level
Rail Clip
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
155 / 206
Spirit Level
Spirit Level
Rail Clip
Liner
CWT Rail 2nd Bracket
INSTALLATION MANUAL
for MECHANICAL PARTS
6.4.7 How to Adjust the Rails
Adjust the center of the guide rail with piano wire (Plumb wire).
Adjust rail alignment (Face to Face, rail BG).
Guide Rail
Ruler
Piano Wire
Rail 1st, 2nd Bracket
Rail Gauge
Guide Rail
Doc. No
Ver.
2.0
Date
Page
2014-05-30
156 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
157 / 206
<For CWT>
<For Car>
After finishing adjusting rail installation, fix 1st and 2nd brackets.
Then weld on the joints more than 5mm width as below.
Both
Rail 2nd Bracket
Sides
Welding
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
158 / 206
After finishing adjusting rail installation, fix 1st and 2nd brackets.
Then weld on the joints more than 5mm width as below.
Beam Plate
Both Sides
Common Beam
After finishing adjusting rail installation, fix 1st and 2nd brackets.
Then weld on the joints more than 5mm as below.
Beam Plate
Welding
60-145mm
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
159 / 206
Fish Plate
Bolt
Nut
Straight Edge
Lower Rail
Max 0.03mm
(Gap)
Max 0.03mm
(Gap)
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
160 / 206
6.4.11 How to Install the Top Guide Rail & Rail Bracket
Clearance of between the end of the top guide rail to ceiling of the hoist way should be less than 3 in.
(80mm). Top rail bracket should be installed at 12 in. ~ 20 in. (300mm ~ 500mm) from ceiling of hoist
way.
Hoist way Ceiling
300~500mm
Max 80mm
INSTALLATION MANUAL
for MECHANICAL PARTS
Elevator
7. Entrance
Doc. No
Ver.
2.0
Date
Page
2014-05-30
161 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
162 / 206
Safety Information
IMPORTANT! READ SAFETY NOTE AND THIS PAGE CAREFULLY
before installation.
Check the insulation status and the sheath status of the welder holder part.
Check the installation status of the protective devices of the electronic tools.
During the work at the gate, make sure to lock the safety belt to a strong structure.
To prevent falling down of the material assembled and stood in front of the gate, have them laid
down on the floor.
Do not work at the top and the bottom at the same time.
After JAMB installation, if the floor door is not installed, reinstall the safety balustrade and the shield
window.
Until completing the door installations in all floors, do not remove the protective ceiling of the
temporary CAR.
During the hammer drill work, work with a stable posture, and if the drill suddenly
rotates by being caught in the rebar, be careful of falling.
After the floor door installation, when you access the hoist way, check the location of the temporary
CAR.
Horizontal Gauge
Steel Ruler
Tape Measure
Hammer
Laser Leveler
Hammer Drill
Scriber
Welding Machine
Weight
Screwdriver
Screwdriver
Monkey Spanner
(350mm)
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
163 / 206
7.1 Summary
The parts related to the landing installation are called hall parts, and the installation methods for each
part are classified by door opening type and opening size, so perform the installation work considering
the specification of each component and the characteristics of the structure.
Door Interlock
Landing Door
[Elevator Hall]
Landing Sill
Toe Guard
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
164 / 206
[Elevator Hall]
Site Welding
Spring Washer
Nut
Anchor
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
165 / 206
Landing Sill
Spirit Level
Sill Support
Landing Sill
Toe Guard
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
166 / 206
H : Distance between the entrance piano wire and the outside of the wall
JD : Jamb Width
MH : Transom height
(If necessary)
JH : Jamb Height
30
JJ : Entrance Width
Sill
Gap
JJ
H.SILL
JD
60
H'
JD
25
H.SILL
Car
Sill
JD
JH
MH
Width)
(Wall
A25
A()
Piano
Wire
[Figure 7.1 Distance between the Car Sill and the outside of the wall]
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
167 / 206
Top Frame
Top Frame
Fix the assembled Jamb to the landing sill according to the entrance opening.
Jamb Fixing Bolt
Jamb
Landing Sill
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
168 / 206
Plumb
Plumb
Jamb
Side Plate
Anchor bolt
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
169 / 206
Plain Washer
Bolt
Spring Washer
Anchor bolt
Jamb
Bolt
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
170 / 206
Steel-framed Structure
Landing
Door
Operator
Site Welding
Liner
Landing Door
Landing Door
5mm
[Toe Guard]
Landing Sill
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
171 / 206
Key Cylinder
Hex Nut
Cam
Nut
Rubber Washer
Hex Nut
Moving Cam
101.5mm
Car Sill
7.51.5mm
Fixed Cam
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
172 / 206
150mm
Opening Center Line
Moving Roller
Fixed Roller
Keeper
31mm
121mm
Hook
INSTALLATION MANUAL
for MECHANICAL PARTS
Elevator
8. Car Parts
Doc. No
Ver.
2.0
Date
Page
2014-05-30
173 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
174 / 206
Safety Information
IMPORTANT! READ SAFETY NOTE AND THIS PAGE CAREFULLY
before installation.
Remove foreign objects on the hoist way wall such as projected objects or pin, etc. in advance.
Firmly fix the CAR ceiling with robust lifting equipment at four corners. (Do not use soft steel.)
When you work by moving the location of the CAR wall, make sure to lock the safety belt during the
work.
Make sure to call and repeat during the work, and must work with 2 people in one team. (Establish
the signaling system during the 2 people working.)
When you put down the CAR ceiling on top of the CAR wall, be careful of
the finger jamming.
Be careful of the injury by the cut edge of the CAR wall steel plate.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
175 / 206
8.1 Summary
During the temporary CAR assembly, on the installation completed CAR frame, CAR panel, CAR ceiling,
CAR door operator, hatch column, hatch top plate, CAR components are mounted, and other electric
parts for high speed test operation are mounted. CAR door operator is an important part for door
opening and closing, so it must be adjusted precisely, and CAR panel and ceiling, etc. are the parts
having direct contact with the passengers, so installation requires special caution to prevent damage of
the exterior surfaces.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
176 / 206
Tools
Hammer
Sub Weight
Counter Weight
Frame
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
177 / 206
Tools
17mm Spanner
Horizontal Gauge
Square
Hammer
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
178 / 206
Put car sill on sill block, and match the center of car and the center of car sill, and match the car sill
effective width marking point with left and right effective widths of hatch.
Stick the rear of car sill to the platform, and fix it by using M8 20 bolts.
Check the horizontal status of hatch sill by using horizontal gauge, and fix car sill to sill block.
Insert liner between car sill and sill block and adjust horizontality.
16 Assemble apron by using M512 cross head screw.
17 Put down the ceiling temporarily fixed to top beam by rope slowly on upper side of car wall.
18 Fit the hole of the ceiling to the slot hole mounted to the upper side of car wall, and fix it by using M6
20 bolts.
19 Maintain the gap between the dustproof device on the left and right of ceiling and the car stile, and
assemble it temporarily. Adjust the gap between the dustproof device and the car stile to be about
10mm.
Car Ceiling
Car Ceiling
Car Panel
Car Panel
Entrance Column
Car Platform
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
179 / 206
Tools
Horizontal Gauge
Square
Entrance
Entrance
Transom
Check the horizontality of car bottom by
Width
Ceiling
using horizontal gauge.
Loosen M820 bolts of car stile and
temporarily fixed dustproof device.
Put down the weight from upper plate of
car hatch to the side of hatch pillar, and
measure A-A' in next figure, and check
the verticality of top/bottom and
Front Wall
front/rear.
Loosen M16 Jack bolt on the bottom of
Entrance
the inclined platform, and insert liner
Column
between dustproof rubber and support
frame, and adjust the horizontality and
verticality of car panel. Adjust the
top/bottom and front/rear verticality to
1mm.
Fix M16 Jack bolt and dustproof rubber
bolt of car panel completely.
Check the parallel of car sill and hatch sill.
[Figure 8.2 Car Verticality Measurement]
If adjustment is required after measurement,
loosen M2050 bolts that fixes support frame and safety device and adjust the left/right parallel of
car sill and hatch sill to 251mm by using lever.
After completing adjustment, fix M2050 bolts completely.
Fix the dustproof device on the ceiling completely by using M8 20 bolts. Dustproof device must be
in natural state without compression. If it receives too much tension, install it again.
After completing the installation of car panel, assemble the ceiling components (such as fluorescent
lamp).
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
180 / 206
Car Sill
Platform
Apron
Bracket
Apron
CWT Rail
CAR
Compensation
Chain Guide
C
W
Compensation
Chain
350-400mm
450-500mm
Pit Floor
150 - 200mm
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
181 / 206
1000
To be able to mount U bolt, check if the end of the whisper flex, part that came in about 1000mm inside,
and 3 and 4 chains are exposed as follows.
8.8 How to Connect CAR / Counterweight Frame and Whisper Flex Chain
Safety Device
Channel
U-BOLT
U-BOLT
U-BOLT
S-HOOK
S-HOOK
U-BOLT
Whisper
Flex Chain
(CAR SIDE)
SIDE)
(CAR
MIN 250
(CWT SIDE)
(CWT
SIDE)
Compensation
Chain
Guide Brush
MIN 750
750
MIN.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
182 / 206
For Car
Speed
Rail K
8K ~ 13K
~600M/Min
105M/Min
HGS121K
HGS122K
18K ~ 24K
HGS230K
For Counter
Weight
Speed
~105M/Min
120M/Min
5K ~ 13K
U TYPE
8K ~ 13K
HGS121K
18~24K
HGS231K
18K~24K
HGS230K
Rail K
U Types materials are natural rubber for 5K and Urethane for 8~13k.
[Table 8.1 Slide Guide Shoe Application]
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
183 / 206
Make sure that the upper and lower gaps between rails and guide shoes are equal.
Gaps between the safety device and lower guide shoes should be same.
The gap between the lower guide shoes and shoe supports should be less than 5mm, otherwise
adjust adjusting nuts.
Adjust the gap between the lower guide shoes and the stopper to be 1.5~2mm.
Adjust the upper guide shoes like the lower guide shoes in ,
110
Install oilers and check if there is any interference moving the car. (Door parts, Switches and
Brackets)
Stopper Rubber
Gap : 1.5~2mm
Adjusting Nut
150
120
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
184 / 206
Make sure that the upper and lower gaps between rails and guide shoes are equal.
Gaps between the safety device and lower guide shoes should be same.
The gap between the lower guide shoes and shoe supports should be 1.5 ~ 2mm, otherwise adjust
spring. The spring length should be 4~5mm when it is free and 37~38mm when it is compressed.
Adjust the gap between the lower guide shoes and the stopper to be 1~2mm.
140
186
Gap : 1.5~2mm
1.5~2
150
120
1.5~2
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
185 / 206
191
249
Gap : 9~11mm
Gap : 9~11mm
Gap : 5~7mm
260
230
Adjusting
Nut
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
186 / 206
For Car
Speed
Rail K
Under 1800kg
For Counter
Weight
Speed
Rail K
Under 1800kg
~120M/Min
120~180M/Min
RGS125
RGS150C or RGS160
~105M/Min
120~180M/Min
RGS125
RGS150C or RGS160
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
187 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
8.10.1 RGS Structure
RGS 80
RGS 125
RGS 150
Doc. No
Ver.
2.0
Date
Page
2014-05-30
188 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
RGS Type
RGS125
331
RGS150C
381
RGS160
381
RGS80
Doc. No
Ver.
2.0
Date
Page
2014-05-30
189 / 206
Front/back direction: adjust with rollers eccentricity bolt, move maximum of 5mm.
BG direction: adjust with RGS frame and CAR frame mounting location.
[Table 8.3 Spring and Stopper setting value]
The spring and stopper setting value has big influence on the rollers lifespan
and the comfort.
When the RGS adjustment is completed, after driving through all the floors,
check if the roller is rotated with adequate force when it is rotated by hand.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
190 / 206
2)
If RGS does not rotate with adequate force after setting value adjustment, and big force is
applied to the roller
: After CAR balancing work, readjust the spring and stopper setting values,
and check if the roller is rotated with adequate force.
If there is a severe vibration in the RGS340 crossway direction (peak to peak of EVA data is
8gal or more) :
Adjust by tightening the friction damper.
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
191 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
192 / 206
Car Stile
Car Header Arm
90 Rotation
Car Stile
Top Beam
151mm
Car Stile
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
193 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
194 / 206
Door Motor
Drive Pulley
Frame Fixing Bracket
Clutch (CDL)
Frame ASS'Y
Car Sill
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
195 / 206
Tools
Weight
Horizontal Gauge
24mm Spanner
Lock the near angle bolt and tap plate to the ceiling plate CAR door operator fixing bracket in the arrow
direction to install the CAR door operator.
Carriage Bolt
Tab Plate
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
196 / 206
Track Center
Entrance Center
1mm
37mm.
37
28
INSTALLATION MANUAL
for MECHANICAL PARTS
8.15.4 How to Fix the Car Door Operator of M2CA
Fix the car door operator screwing bolts on the frame fixing bracket.
Doc. No
Ver.
2.0
Date
Page
2014-05-30
197 / 206
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
198 / 206
Ribbed V-Belt
Locking Device
Drive Pulley
Motor
Pulley
Timing Belt
Track
Hanger Plate
Gate Switch
Bolt Tightening
Car Stile
Car Door Operator
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
199 / 206
Hanger Plate
Safety Edge
Right Cover
Mid Cover
Left Cover
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
200 / 206
Tools
13mm Spanner
or Ratchet Wrench
17mm Spanner
Screwdriver
Screwdriver
15 Monkey Spanner(350mm)
Horizontal Gauge
10mm Spanner
Assemble the car door and the car door operator by using bolts.
Doc. No
Ver.
2.0
Date
Page
2014-05-30
201 / 206
0.50.2
INSTALLATION MANUAL
for MECHANICAL PARTS
should be 0.50.2mm.
+1
5-2
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
202 / 206
Tools
10mm Spanner
13mm Spanner
Horizontal Gauge
The gap between the entrance center and the fixed cam of the clutch should be 101.8mm.
When the doors are closed, the gap between the keeper and the locking device should be 22~24mm.
Entrance Center Line
Pick-up
Cam
Hanger Plate
22~24mm
101.8mm
Moving Cam
Fixed Cam
CDL Clutch
680.5mm
Roller
ROLLER
LINK
Link
Hanger Plate
101.8mm
Fixed Cam
Pick-up
PICKUP
CAM
Moving
Cam
Cam
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
203 / 206
STROKE 5~6mm
Sensor Bracket
Sensor Bracket
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
204 / 206
Mechanical
Safety Edge
Multibeam
[SE 400M]
[SE 500M]
[SE 600M]
Tapping Screw
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
205 / 206
Door Motor
Ribbed
V -belt
INSTALLATION MANUAL
for MECHANICAL PARTS
Doc. No
Ver.
2.0
Date
Page
2014-05-30
206 / 206
Rope End