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Article
Abstract
Nanotechnology (NT) deals with materials 1 to 100 nm in length. At the National Nanotechnology Initiative (NNI), NT is defined as the
understanding, manipulation, and control of matter at the above-stated length, such that the physical, chemical, and biological properties of the
materials (individual atoms, molecules, and bulk
matter) can be engineered, synthesized, and altered
to develop the next generation of improved materials, devices, structures, and systems. NT at the
molecular level can be used to develop desired textile characteristics, such as high tensile strength,
unique surface structure, soft hand, durability, water
repellency, fire retardancy, antimicrobial properties,
and the like. Indeed, advances in NT have created
enormous opportunities and challenges for the textile industry, including the cotton industry. The
focus of this paper is to summarize recent applications of NT as they relate to textile fibers, yarns, and
fabrics.
K.V. Singh
Mechanical and Manufacturing Engineering Department,
Miami University, Oxford, OH 45056, USA
David Hui
Mechanical Engineering Department, University of New
Orleans, New Orleans, LA 70148, USA
Key words
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Improvements in Fiber/Yarn
Manufacturing by using
Nanotechnology
The properties and performance of textile fibers are essential to fabric manufacturing and utilization. While it is wellknown that fabrics made of cotton fibers provide desirable
properties, such as high absorbency, breathability, and
softness for wear and comfort, expanded utility of cotton
fabrics in certain classical and especially non-classical
applications is somewhat limited due to the fibers relatively low strength, less-than-satisfactory durability, easy
creasing, easy soiling, and flammability. On the other hand,
fabrics made with synthetic fibers generally are strong,
crease resistant, antimicrobial, and dirt resistant. However,
they certainly lack the comfort properties of cotton fabrics.
NT induces enticement to develop de novo fibers with the
advantages of both cotton and synthetics.
A wide range of fiber size or thickness can be utilized in
textile processing (Figure 1).
Ordinary and fine-denier textile fibers range from 1 to
100 m in diameter and are produced by established drywet-dry, jet melt spinning through spinnerets 1100 m in
diameter. Nano-fibers of diameters in the nanometer
range are mostly manufactured by electro-spinning process, although there are also other methods. Carbon nanotubes [5] (CNT) provide fibers of ultra-high strength and
performance. It was shown that super-aligned arrays of
CNT provide nano-yarns [6] that exhibit Youngs modulus
in the TPa range, tensile strength equaled 200 GPa, elastic
strain up to 5%, and breaking strain of 20%. In electrospinning, a charged polymer melt or solution is extruded
through sub-micrometer diameter spinnerets to afford fibers on a grounded collector plate subjected to high potential difference between the spinnerets and the plate. The
process is an established technique to generate fibers of
extremely small diameters and enhanced properties [79].
Further enhancement of fiber strength and conductivity is
achieved with heat treatment. The resulting nano-fibers
find applications such as bullet-proof vests and electromagnetic wave-tolerant fabrics. However, it should be
mentioned that mechanical properties of textiles reinforced by CNT do not necessarily meet the very high levels
of properties of constituent nano-fibers. This is due to the
fact that the transverse surface effects of the reinforced
textiles may not always proportionately contribute to the
latters mechanical properties, which traditionally are
determined in their linear direction. The growing applications of nanotechnologies in special-purpose, textile, and
related composites certainly have advantages of transverse
surface characteristics of reinforced materials.
It was discovered that unique composite fibers were
produced from synthetic nano-fibers obtained through an
advanced electro-spinning process, such as the coagulation-based carbon-nano-tube spinning method [10,11].
These composite fibers afford electronic textiles for super
capacitors. During electro-spinning process, nano-yarns,
comprised of Multi-Walled CNT (MWCNT) that consist of
several (usually 7 to 20) concentric cylinders of SingleWalled CNT, can be produced by simultaneous reduction
of fiber diameter and increase in twist (up to 1000 times) in
the electro-spinning process. These highly twisted yarns
facilitate extra strength, toughness, energy-damping capability, etc., and thus can be deployed to produce electronic
textiles for supporting multi-functionalities, such as capability for actuation, energy storage capacity, radio or
microwave absorption, electrostatic discharge protection,
textile heating, or wiring for electronic devices [12]. It is
clear that the current developments in nano-fibers and
nano-yarns will be utilized in producing the next generation textiles, which would be capable of providing radio or
microwave absorption, electrostatic discharge protection,
textile heating, or wiring for electronic devices of the
twenty-first century.
By changing the surface structures of synthetic fibers,
several diverse fiber functionalities can be obtained for
profitable exploitation of functional fabrics in special
applications. One of the possibilities to develop desired
functionality is by embossing the surface of synthetic fibers
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been studied [33]. Through optimal orientation and crystallization of nano-fibers, excellent properties of composite
fibers can be achieved and successfully used for the microfiltration applications in the medical field [34]. In another
recent study, it has been shown that by melt extruding, a
range of nano-additives yarns of exceptional properties
can be produced [35]. Obviously, such a wide range of
advances towards the enhancement mechanical properties,
surface textures, and fabrication processes of fibers/yarns is
expected to lead to the development of the next generation
of woven and non-woven fabrics for thus far unforeseen
applications.
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certain high-performance fabrics. Most successful developments in this regard can be attributed to a US-based company [41], Nano-TexTM. By using NT, they have developed
several fabric treatments to achieve certain enhanced
fabric attributes, such as superior durability, softness,
tear strength, abrasion resistance, and durable-press/
wrinkle-resistance. In fact, this company is a pioneer in the
development of several fabric coatings and treatments,
which are capable of providing the above-stated high-performance fabric attributes. For example, their trademark
Nano-Pel technology for stain-resistance and oil-repellency
treatments utilizes the concept of surface engineering and
develops hydrophobic fabric surfaces that are capable of
repelling liquids and resisting stains, while complementing
the other desirable fabric attributes, such as breathability,
softness, and comfort. Basically, this sort of surface treatment attaches small nano-whiskers, which are nano-structures, to provide roughness to the fabric surface so that
fluid-surface interaction and consequently fluid penetration can be avoided and so the treated fabric has permanent water- and stain-resistant properties. The same
company has also developed several other fabric treatments and trademarked technologies [4249]. Nano Touch
is a trademark for one of their nanotechnologies for treating a core-wrap type of fabric. In a core-warp yarn or
fabric, a core of usually synthetic fibers is wrapped with
natural fibers, such as cotton. The (nano)-treated core
component of a core-wrap bicomponent fabric provides
high strength, permanent anti-static behavior, and durability, while the traditionally-treated wrap component of the
fabric provides desirable softness, comfort, and aesthetic
characteristics.
Nano Care technology is offered to produce wrinklefree/resistant and shrink-proof fabrics made of cellulosic
fibers, such as cotton. Nano Dry technology, on the other
hand, provides hydrophilic finishing to synthetic fabrics.
This nano-based finish allows the fabric to whisk away the
contact bodys moisture/sweat, which quickly evaporates to
provide comfort to the wearer. This company has also
developed a technology in which Nanobeads are used into
the textile substrate for carrying bioactive or anti-biological
agents, drugs, pharmaceuticals, sun blocks, and textile dyes,
which subsequently can provide desired high performance
attributes and functionalities to the treated fabrics [50].
Recently, Beringer and Hofer have demonstrated that
by combining the nano-particles of hydroxylapatite, TiO2,
ZnO and Fe2O3 with other organic and inorganic substances, the surfaces of the textile fabrics can be appreciably modified to achieve considerably greater abrasion
resistance, water repellency, ultraviolet (UV) resistance, and
electromagnetic- and infrared-protection properties [51].
For example, the titanium-dioxide nano-particles have
been utilized for UV protection. Similarly, by using nanosized silicon dioxide as an additive in coating materials, significant improvements in the strength and flame-resistance
of textile fabrics can be achieved [52,53]. For cotton fabrics, wrinkle resistance can be developed by using the
nano-engineered cross-linking agents during the fabric finishing process. Besides the wrinkle resistance, such finishing is also capable of eliminating toxic agents, while
maintaining the desired comfort properties of cotton [54].
It has also been shown that a wide range of so-called functional finishing of fabrics can be obtained by using a microencapsulation technique, which is widely used in the phar-
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Acknowledgment
This study was partly supported by the specific cooperative
research grant by the Southern Regional Research Center,
Agriculture Research Service, United States Department
of Agriculture (SRRC-ARS-USDA). This article is an
extension of the underlying research project on size-free
weaving and the research collaboration between the Louisiana State University and the Cotton Chemistry and Utilization (CCU) Research Unit of SRRC-ARS-USDA, New
Orleans, Louisiana.
Summary
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