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Transducer
Contents
Rod series
B.2
B.4
B.6
B.8
B.10
B.12
B.14
B.16
General data
Analog interface
Digital
pulse interface
SSD interface
CANopen interface
Magnets
and floats
Installation notes
Connectors
BTL
General
data
Analog
interface
Digital
pulse
interface
SSD
interface
CANopen
interface
Magnets
and
floats
Installation
notes
Connectors
B.1
Micropulse
Transducer
General data
Rod series
Micropulse
Transducer
General data
Rod series
BTL5 Rod-style
Series
Damping zone
(non-usable area)
Magnet
BTL
Thread
M4 x 6 deep
General
data
Thread M18x1.5
Mounting surface
Interface
Analog
A, E, C, G
Digital
P, M, I
SSD
S
CANopen H
A (mm)
74
57
74
85.5
B (mm)
69
69
69
73
C (mm)
48
48
48
51
Analog
interface
Digital
pulse
interface
SSD
interface
Damping zone
(non-usable area)
CANopen
interface
Magnets
and
floats
Magnet
Installation
notes
Thread
M4 x 6 deep
Connectors
Thread M18x1.5
Mounting surface
100 g/6 ms per IEC 68-2-27 and 100 g/2 ms per IEC 68-2-29
12 g, 10...2000 Hz per IEC 68-2-6
yes
Transzorb protection diodes
500 V (GND to housing)
IP 67 (when BKS-S32/33 is installed)
anodized aluminum/1.4571 stainless tube, 1.3952 stainless investment case flange
thread M18 1.5, 3/4"-16UNF on request
600 bar installed in hydraulic cylinder
connector or integral cable
BKS-S 32M/BKS-S 32M-C/BKS-S 33M/(CANopen: BKS-S 92M-00/S 93M-00)
Emissions tests:
RF emission
B.2
A (mm)
74
57
74
85.5
BTL5-...-M_ _ _ _ -B-_ _ _ _
Ordering code
Shock load
Vibration
Polarity reversal protected
Overvoltage protection
Dielectric strength
Enclosure rating per IEC 529
Housing material
Mounting
Pressure rating
Connection type
Recommended connectors see page B.16
Interface
Analog
A, E, C, G
Digital
P, M, I
SSD
S
CANopen H
Included:
Transducer (see starting B.4 for interface options)
Jam nut M181.5
User's manual
0175,
0475,
1100,
2750,
0200,
0500,
1200,
3000,
0225,
0550,
1300,
3250,
0250,
0600,
1400,
3500,
0275,
0650,
1500,
3750,
0300,
0700,
1600,
3850
B.3
Micropulse
Transducer
Analog interface
Rod series
BTL5 Rod
analog
A
analog
BTL5 Rod
analog
E
analog
Micropulse
Transducer
Analog interface
Rod series
BTL5 Rod
analog
C
analog
BTL5 Rod
analog
G
analog
BTL
Sequence for teach-in,
rising output signal
General
data
Button inactive
before
after
1. Move magnet to new null
position.
Button active
Teach-in
Nullpoint
Endpoint
Endpoint
Ordering code
BTL5-A11-M_ _ _ _-B-_ _ _ _
Output voltage
Output current
Load current
max. ripple
Load resistance
System resolution
Adjust
Nullpoint
Analog
interface
BTL5-E1_-M_ _ _ _-B-_ _ _ _
4...20 mA or 20...4 mA
max. 5 mA
5 mV
0.33 mV
500 Ohm
0.66 A
Adjust
B.4
Voltage output
Current output
Traverse velocity of magnet
Operating voltage
Current draw
Polarity reversal protected
Overvoltage protection
Dielectric constant
Operating temperature
Storage temperature
Pin assignments
Output signals
Pin
1
2
3
5
6
7
8
Supply voltage
Micropulse
BTL5-A/C/E/G...B features
max. 5 mA
5 mV
500 Ohm
0.66 A
0.33 mV
Color
YE
GY
PK
GN
BU
BN
WH
BTL5-A11...
0 V output
10...0 V
0...10 V
GND
+24 V DC
(GND)
BTL5-E10...
BTL5-E17...
4...20 mA
20...4 mA
0 V output
GND
+24 V DC
(GND)
SSD
interface
CANopen
interface
Magnets
and
floats
Installation
notes
Connectors
BTL5-C10...
BTL5-C17...
0...20 mA
20...0 mA
0 V output
BTL5-G11...
0 V output
10...10 V
10 ... 10V
GND
+24 V DC
(GND)
GND
+24 V DC
(GND)
Error signal:
Output signals above
or below the preset
values can be interpreted
and reported with an error
signal.
Example: no magnet in
measuring range or
start program mode.
Included:
Transducer
Jam nut
Calibration device 112774
User's manual
0...20 mA or 20...0 mA
5 m
10 m (hysteresis + resolution)
fSTANDARD = 2 kHz
100 m to 500 mm nominal stroke
0.02 % 500...3850 mm nominal stroke
[150 V/C + (5 ppm/C P U/L)] DT
[0.6 A/C + (10 ppm/C P I/L)] DT
any
24 V DC 20 %
150 mA
yes
Transzorb protection diodes
500 V (ground to housing)
40...+85 C
40...+100 C
Hysteresis
Repeatability
Internal sampling frequency
max. non-linearity
Temperature coefficient
BTL5-G11-M_ _ _ _-B-_ _ _ _
10...10 V and 10...10 V
Teach-in
You wish to replace the
factory set null and endpoint
with new values. First move
the magnet to the new null,
then to the new end position
and store their associated
value by pressing the button.
BTL5-C1_-M_ _ _ _-B-_ _ _ _
Digital
pulse
interface
Preferred models
interface A11 and E10
BTL5-A11-M_ _ _ _-B-S 32,
BTL5-E10-M_ _ _ _-B-S 32
marked in blue are available
from stock.
Ordering example:
BTL5-E1_-M_ _ _ _-B-_ _ _ _
Output signal
1
0
7
increasing
and decreasing
(for A and G)
increasing
decreasing
(for C and E)
Standard
nominal strokes [mm]
0025, 0050, 0075, 0100, 0125,
0150, 0175, 0200, 0225, 0250,
0275, 0300, 0325, 0350, 0375,
0400, 0425, 0450, 0475, 0500,
0550, 0600, 0650, 0700, 0750,
0800, 0850, 0900, 0950, 1000,
1100, 1200, 1300, 1400, 1500,
1600, 1700, 1800, 1900, 2000,
2250, 2500, 2750, 3000, 3250,
3500, 3750, 3850 or in
5 mm increments on request.
Connection type
S 32
KA02
KA05
KA10
KA15
Connector
PU cable 2 m
PU cable 5 m
PU cable 10 m
PU cable 15 m
B.5
Micropulse
Transducer
cost-effective
Temperature range
Series
M-Interface
BTL5 Rod
BTL5 Rod
pulse P
pulse P
pulse M
pulse M
pulse I
pulse I
I-Interface
BTL
General
data
Analog
interface
Ordering code
BTL5-P1-M_ _ _ _-B-_ _ _ _
System resolution
Repeatability
Resolution
Hysteresis
Internal sampling rate
max. non-linearity
Pin assignments
Input/output signals
Pin
1
2
3
5
6
7
8
Color
YE
GY
PK
GN
BU
BN
WH
BTL5-P1-M...
INIT
START/STOP
INIT
START/STOP
GND
+24 V DC
(GND)
BTL5-I1-M_ _ _ _-B-_ _ _ _
Digital
pulse
interface
SSD
Interface
CANopen
interface
Magnets
and floats
Installation
notes
Connectors
BTL5-M1-M...
INIT
START/STOP
INIT
START/STOP
GND
+24 V DC
(GND)
BTL5-I1-M...
INIT
START/STOP
INIT
START/STOP
GND
+24 V DC
(GND)
Micropulse transducer
with 1 to 4 magnets
INIT
CPUcontroller
Benefits
P pulse output
Controller or
processing electronics
High resolution:
the 2 m actual resolution of
the BTL transducer is fully
supported by the 5 m
resolution of the chip (at low
clock frequency 2 or 20 MHz)
Position data from
4 magnets can be processed
simultaneously
4/8-bit processor interface
4/8 Bit-Bus
Input
Output
Input
Output
BTL5-M1-M_ _ _ _-B-_ _ _ _
processing-dependent
6 m (hysteresis + resolution)
2 m
4 m
fSTANDARD = 1 kHz = 1400 mm
100 m to 500 mm nominal stroke
0.02 % 500...3850 mm nominal stroke
(6 m +5 ppm L)/C
any
24 V DC 20 %
100 mA
40...+85 C
40...+100 C
B.6
Micropulse
Transducer
BTL5 Rod
Transducer interface
User interface
P-Interface
-40...+85 C
Included:
Transducer
Jam nut
User's manual
Ordering example:
BTL5-P1-M_ _ _ _-B-_ _ _ _
Standard
nominal strokes [mm]
0025, 0050, 0075, 0100, 0125,
0150, 0175, 0200, 0225, 0250,
0275, 0300, 0325, 0350, 0375,
0400, 0425, 0450, 0475, 0500,
0550, 0600, 0650, 0700, 0750,
0800, 0850, 0900, 0950, 1000,
1100, 1200, 1300, 1400, 1500,
1600, 1700, 1800, 1900, 2000,
2250, 2500, 2750, 3000, 3250,
3500, 3750, 3850 or in
5 mm increments on request.
Connection type
S 32
KA02
KA05
KA10
KA15
Connectors
PU cable 2 m
PU cable 5 m
PU cable 10 m
PU cable 15 m
B.7
Micropulse
Transducer
SSD interface
Rod series
super linear
Series
Output signal
Transducer interface
User interface
SSD Interface
Synchronous serial data
transmission for controls
made by Siemens,
Schleicher, B & R, Mitsubishi,
Schiele, Parker, Esitron,
Philips, Fanuc etc. as well as
for Balluff BDD-AM10-1-SSD
display/controller with two
relay outputs.
Micropulse
Transducer
SSD interface
Rod series
BTL5 Rod
synchronous-serial
S
synchronous-serial
BTL
Pulse sequence
General
data
Analog
interface
Ordering code
Transducer
BTL5-S1...
Processor
or
controller
Pin assignments
Control and data
signals
Clock frequency
depends on cable length
Clock frequ.
< 1000 kHz
< 500 kHz
< 400 kHz
< 200 kHz
< 100 kHz
Supply voltage
(external)
Cable length
< 25 m
< 50 m
< 100 m
< 200 m
< 400 m
Repeatability
System resolution depending on version (LSB)
Hysteresis
Internal sampling rate
max. non-linearity
Temperature coefficient of the overall system
Shock loading
Vibration
Traverse velocity of magnet
Operating voltage
Current draw
Operating temperature
Storage temperature
Pin
1
2
3
5
6
7
8
Color
YE
GY
PK
GN
BU
BN
WH
Digital
pulse
interface
SSD
interface
CANopen
interface
Magnets
and
floats
Installation
notes
Connectors
+Clk
+Data
Clk
Data
GND
+24 V DC
must remain unconnected
Coding
0
1
6
7
Included:
Transducer
Jam nut
User's manual
Please order separately:
Magnets page B.12
Floats page B.13
Connectors page B.16
B.8
System
resolution
2
3
4
5
5
10
20
40
m
m
m
m
Standard
nominal strokes [mm]
0025, 0050, 0075, 0100,
0125, 0150, 0175, 0200,
0225, 0250, 0275, 0300,
0325, 0350, 0375, 0400,
0425, 0450, 0475, 0500,
0550, 0600, 0650, 0700,
0750, 0800, 0850, 0900,
0950, 1000, 1100, 1200,
1300, 1400, 1500, 1600,
1700, 1800, 1900, 2000,
2250, 2500, 2750, 3000,
3250, 3500, 3750, 3850
or in 5 mm increments
on request.
Connection type
S 32
KA02
KA05
KA10
KA15
Connector
PU cable 2 m
PU cable 5 m
PU cable 10 m
PU cable 15 m
B.9
Micropulse
Transducer
CANopen interface
Rod series
Position + Velocity
Series
Output signal
Transducer interface
User interface
Cam-dependent
transmission rate
Active cams can be used to
program high, cyclical data
transmission.
Emergency Object
Emergency Object means:
transmitting data with the
highest priority. This is used
for example for error
messages when cam states
change.
Micropulse
Transducer
CANopen interface
Rod series
BTL5 Rod-style
CANopen
H
CANopen
BTL
General
data
Analog
interface
Digital
pulse
interface
Termination
Ordering code
Synchronisation Object
(SYNC)
Serves as a net-wide trigger
for synchronizing all network
participants. When the
SYNC object is received, all
Micropulse transducers
active on the bus store their
current position and velocity
information and then send it
sequentially to the control.
This assures timesynchronous capture of the
measured values.
Node n
CANopen interface
Repeatability
System resolution
Position
configurable
Velocity
Hysteresis
Internal sampling rate
max. non-linearity
Temperature coefficient of the overall system
Traverse velocity of magnet
Operating voltage
Current draw
Operating temperature
Storage temperature
Transducer
BTL5-H11...
Node m
Controller/
Master
B.10
is a user-friendly software
for parameterizing the BTL
and for mapping the BTL
data in the PDOs. It can also
be used for test purposes
Functionality:
Menu-driven configuration
of all manufacturer-specific
module parameters and
module-specific communications parameters.
Checking entries for valid
values.
LMT data, consisting of:
manufacturer's name
(7 characters), product
name (7 characters) and
serial no. (14 characters).
Node-ID and baud rate.
Setting the working range
and cam switchpoints.
The parameters can also
be configured in teach-in
mode, whereby the resp.
current position is read in
by the configuration tool.
Pin
1
2
3
4
5
Pin assignments
Control and
data signals
Included:
Transducer
Jam nut
User's manual
Configuration and CAN interface
Please order separately:
Magnets page B.12
Floats page B.13
Connectors BKS-S92/BKS-S93
page B.16
< 25
1000
< 50
800
< 100
500
< 250
250
Color
WH
BN
BU
GY
GN
Termination
SSD
interface
potential-free
2 digit (hysteresis + system resolution)
5, 10, 20, 50 and 100 m
0.1 mm/s, 0.5 mm/s, 1 mm/s
1 digit
fSTANDARD = 2 kHz
30 m at 5 m resolution
(6 m +5 ppm L)/C
any
24 V DC 20 %
100 mA
20...+85 C
20...+100 C
< 500 < 1000 < 1250
125
100
50
CANopen
interface
Magnets
and
floats
Installation
notes
Connectors
< 2500
20/10
CAN_GND
+24 V
0 V (GND)
CAN_HIGH
CAN_LOW
1 position and
1 velocity
OV per Balluff Profile
1 position and
1 velocity
OD per DS 406
2 position and
2 velocity
OD per DS 406
4 position
OD per DS 406
OD = Object Directory
DS406 = Encoder Profile
Baud
rate
0
1
2
3
4
5
6
7
8
1
800
500
250
125
100
50
20
10
Standard
nominal strokes [mm]
MBaud
kBaud
kBaud
kBaud
kBaud
kBaud
kBaud
kBaud
kBaud
B.11
Micropulse
Transducer
Magnets
Rod series
Name
for series
Micropulse
Transducer
Magnet
BTL5 Rod
Magnet
BTL5 Rod
Magnet
BTL5 Rod
Name
for series
Float
BTL5 Rod
Float
BTL5 Rod
Floats
Rod series
Floats
BTL5 Rod
BTL
General
data
Analog
interface
B.12
BTL-P-1013-4R
BTL-P-1013-4S
BTL-P-1012-4R
aluminum
ca. 12 g
any
40...+100 C
aluminum
ca. 12 g
any
40...+100 C
aluminum
ca. 12 g
any
40...+100 C
BTL-P-1013-4R-PA
BTL-P-1012-4R-PA
PA 60 fiberglass reinforced
ca. 10 g
any
40...+100 C
PA 60 fiberglass reinforced
ca. 9 g
any
40...+100 C
Ordering code
BTL2-S-3212-4Z
BTL2-S-4414-4Z
BTL2-S-6216-8P
Material
Weight
Traverse velocity of magnet
Operating/storage temp.
Submersion depth in water
Pressure rating
1.4571 stainless
ca. 20 g
any
40...+120 C
35 mm
24 bar
1.4571 stainless
ca. 35 g
any
40...+120 C
31 mm
20 bar
1.4571 stainless
ca. 66 g
any
40...+120 C
41 mm
15 bar
Digital
pulse
interface
SSD
interface
CANopen
interface
Magnets
and
floats
Installation
notes
Connectors
B.13
Micropulse
Transducer
Installation notes
Rod series
Micropulse
Transducer
Hassle-free service
Cylinder-mounted transducers are often located in
difficult to access spots. If
a transducer is damaged or
fails, replacing the complete
transducer with head and
waveguide is often a difficult
and expensive proposition.
Installation notes
Rod series
BTL
General
data
Analog
interface
Digital
pulse
interface
SSD
interface
CANopen
interface
Magnets
and
floats
Installation
notes
Connectors
Application:
Hydraulic cylinder with
closed-loop control
Installation
The BTL Micropulse
transducer is provided with
an M18 1.5 mounting
thread. We recommend
mounting into non-magnetizable materials.
O-ring groove
Threaded port
to ISO 6149
Installation in
hydraulic cylinders
Magnet
Non-magnetizable spacer
B.14
B.15
Micropulse
Transducer
Connectors
for series
Version
Ordering code
Connectors
BKS-S 32M
BTL5
BKS-S 32M-C
BTL5
BKS-S 33M
BTL5
straight
straight
right-angle
BKS-S 32M-_ _
BKS-S 32M-C-00
BKS-S 33M-_ _
max. 0.5 mm
Crimp contacts
max. 0.75 mm2
Solder connection
Housing material
CuZn, nickel plated
Contact
CuSn
Contact surface
0.8 m Au
Cable strain relief
PG 9
min. cable diameter
6...8 mm
Cable
Lif2Y-FC-11Y- 0
No. of conductors cross-section
7 0.25 mm
Enclosure rating per IEC 529
IP 67 (when connected)
Please indicate cable length in ordering code!
Code 00 for unassembled (use shielded cable).
Code 05, 10, 15, 20, 25 30 m for finished assembled cable.
IP 65 (when connected)
BKS-S 93M-00
Screw terminal
max. 0.75 mm2
Housing material
CuZn, nickel plated
Contact
CuSn
Contact surface
0.8 m Au
Cable strain relief
PG 9
min. cable diameter
6...8 mm
Enclosure rating per IEC 529
IP 67 (when connected)
BKS-S 92/BKS-S 93 compatible, shielded plastic connectors
with molded cable available on request.
Pin assignments
Pin assignments
View of female
solder side
B.16
Pin
1
2
3
5
6
7
8
Color
YE
GY
PK
GN
BU
BN
WH
View of female
screw side
Pin
1
2
3
4
5
Signal
CAN_GND
+24 V
GND (0 V)
CAN_HIGH
CAN_LOW