Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Allen-Bradley
Service
Manual
A007 A015
B001 B030
C001 C020
Important User
Information
Summary of Changes
Summary of Changes
The information below summarizes the changes to the
company-wide templates since the last release.
Updated Information
The derating tables in the Preface have been removed. Refer to the
1336 FORCE User Manual.
Summary of Changes
Table of Contents
Preface
Manual Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrostatic Discharge Precautions . . . . . . . . . . . . . . . . . . . . . . .
1336 FORCE Product Identification . . . . . . . . . . . . . . . . . . . . . . . .
Drive Nameplate Location . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Software Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive and Option Identification . . . . . . . . . . . . . . . . . . . . . . . . . . .
1336 FORCE Drive Catalog Numbers . . . . . . . . . . . . . . . . . . . .
Drive Rating Qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enclosure Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enable Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
False . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Interface L-Option Board . . . . . . . . . . . . . . . . . . . . . . . .
Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Press . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
True . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
P1
P1
P1
P2
P3
P3
P3
P4
P4
P7
P7
P8
P8
P8
P8
P8
P8
P9
P9
P9
P9
P9
P9
P10
P10
P10
Chapter 1
Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Interface Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Interface L-Option Board Jumpers . . . . . . . . . . . . . . . . .
Available Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Adapter Local Programming . . . . . . . . . . . . . . . . . . . . . .
Adapters and Communication Ports . . . . . . . . . . . . . . . . . . . . . . .
Human Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Adapter Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PLC Comm Adapter Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIM Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIM Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
11
13
13
14
14
110
110
111
111
112
112
ii
Table of Contents
113
113
114
114
Chapter 2
Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly and Access Overview . . . . . . . . . . . . . . . . . . . . . . . .
Electrostatic Discharge Precautions . . . . . . . . . . . . . . . . . . . . . . .
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Two-Point Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Four-Point Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly and Access Procedures . . . . . . . . . . . . . . . . . . . . . .
Opening the Drive Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Control Interface L-Option Board
MOD L4, L5, or L6 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Main Control Board . . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Standard Adapter Board . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the PLC Comm Adapter Board . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Control Board/Adapter Mounting Plate . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Gate Driver/Power
Supply Board (Series A and B) . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Gate Driver/Power
Supply Board (Series C and D) . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessing Chassis Power Components . . . . . . . . . . . . . . . . . . .
21
21
21
22
22
22
22
23
24
25
25
25
26
27
27
28
29
29
210
211
211
212
213
213
214
215
215
216
217
217
218
219
220
222
222
Table of Contents
Chapter 3
Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component Test Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrostatic Discharge Precautions . . . . . . . . . . . . . . . . . . . . . . .
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test 1
Testing Bridge Rectifier BR1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Test 2
Testing the Bus Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test 3
Testing Transistor Modules Q1, Q2, and Q3 . . . . . . . . . . . . . . .
Test 4
Testing the Precharge Module (Series A and B) . . . . . . . . . . . .
Test 5
Testing the Precharge Module (Series C and D) . . . . . . . . . . . .
Test 6
Testing the Gate Driver/Power Supply Board . . . . . . . . . . . . . . .
Part Replacement
Procedures
iii
31
31
32
32
33
35
38
311
313
316
Chapter 4
Chapter Objective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part Replacement Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrostatic Discharge Precautions . . . . . . . . . . . . . . . . . . . . . . .
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Major Component Replacement . . . . . . . . . . . . . . . . . . . . . . . . . .
Detailed Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Precharge Module (Series A and B) . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Precharge Module (Series C and D) . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transistor Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bridge Rectifier BR1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC Bus Inductor (Series A and B) . . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
41
41
41
42
42
42
44
44
45
46
46
47
48
48
49
410
410
411
412
412
413
414
415
415
416
417
iv
Table of Contents
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DC Bus Inductor (Series C and D) . . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bus Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 5
Chapter Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement Parts Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Schematics
Glossary
Index
Notes
417
418
419
420
421
421
422
Chapter 6
51
51
52
Preface
Preface
Manual Objective
Safety Precautions
P2
Preface
Electrostatic Discharge
Precautions
Preface
P3
1336 FORCE
Product Identification
Drive Nameplate Location
The drive nameplate is located on the face of the Motor Control
Board/Adapter Mounting Plate. The drive nameplate contains the
drives catalog number and other important drive information.
Reference the catalog number when ordering replacement parts.
Figure P.1
Drive Nameplate Location
ESC SEL
JOG
Nameplate Located on
Tab of Control
Board/Adapter Mounting Plate
AB0279B
Software Compatibility
380 480V
5.5 22 kW
7.5 30 HP
500 600V
5.5 15 kW
7.5 20 HP
Compatible with
Version
Frame
Reference
1.05 & Up or
1.06 w/std. Jog
P4
Preface
A007-AN
GT2EN
L6
HA1
GM1
BULLETIN
NO.
RATING-ENCLOSURE
(MUST BE SPECIFIED)
LANGUAGE
MODULE
(MUST BE
SPECIFIED)
CONTROL
INTERFACE
(OPTIONAL)
HUMAN
INTERFACE
(OPTIONAL)
COMMUNICATION
CARD
(OPTIONAL)
Frame
Designation
B
Output
Amps
27
34
48
Nominal HP
7.5
10
15
Open IP00
No Enclosure
NEMA Type 4
IP65
Resist Water, Dust
NEMA Type 12
IP54
Industrial Use
Code
Code
Code
Code
A007-AN
A010-AN
A010 AN
A015-AN
A007-AA, -AE
A010-AA,
A010 AA -AE
AE
A015-AA, -AE
A007-AF
A010-AF
A010 AF
A015-AF
A007-AJ
A010-AJ
A010 AJ
A015-AJ
Preface
P5
Table P.B
1336T
B007-AA
GT2EN
L6
HA1
GM1
BULLETIN
NO.
RATING-ENCLOSURE
(MUST BE SPECIFIED)
LANGUAGE
MODULE
(MUST BE
SPECIFIED)
CONTROL
INTERFACE
(OPTIONAL)
HUMAN
INTERFACE
(OPTIONAL)
COMMUNICATION
CARD
(OPTIONAL)
Open
IP00
No Enclosure
Code
Code
Code
Code
Constant Torque
Frame
Designation
B
Output
Amps
14
21
27
34
42
48
Nominal
HP
7.5
10
15
20
25
30
B007-AN
B010-AN
B015-AN
B020-AN
B025 AN
B025-AN
B030-AN
B007-AA, -AE
B010-AA,, -AE
B015-AA, -AE
B020-AA, -AE
B025 AA -AE
AE
B025-AA,
B030-AA, -AE
B007-AF
B010-AF
B015-AF
B020-AF
B025 AF
B025-AF
B030-AF
B007-AJ
B010-AJ
B015-AJ
B020-AJ
B025 AJ
B025-AJ
B030-AJ
P6
Preface
Table P.C
1336T
C007-AA
GT2EN
L6
HA1
GM1
BULLETIN
NO.
RATING-ENCLOSURE
(MUST BE SPECIFIED)
LANGUAGE
MODULE
(MUST BE
SPECIFIED)
CONTROL
INTERFACE
(OPTIONAL)
HUMAN
INTERFACE
(OPTIONAL)
COMMUNICATION
CARD
(OPTIONAL)
Frame
Designation
B
Output
Amps
10
12
19
24
Nominal HP
7.5
10
15
20
Open
IP00
No Enclosure
NEMA Type 1
IP20
General Purpose
NEMA Type 4
IP65
Resist Water, Dust
NEMA Type 12
IP54
Industrial Use
Code
Code
Code
Code
C007-AN
C010-AN
C015-AN
C020-AN
C007-AA, -AE
C010-AA, -AE
C015-AA, -AE
C020-AA, -AE
C007-AF
C010-AF
C015-AF
C020-AF
C007-AJ
C010-AJ
C015-AJ
C020-AJ
Refer to the Language Module and Options tables following these Catalog Number tables.
Drive rating is based on a carrier frequency of 4kHz maximum, an altitude of 1,000 meters or less,
and a maximum ambient temperature of 40. Refer to1336 FORCE User Manual.
Refer to Table 1.I for explanation of E rating.
Table P.D
Language Modules
Description
Option Code
English/English
EN
English/French
FR
English/German
DE
English/Italian
IT
English/Japanese
JP
English/Spanish
ES
Preface
P7
Table P.E
Options
Code
Description
Description
Code
Communication Options
GT1EN
PLC Communication Adapter, English
Standard Adapter
Adapter, English
GT2EN
No Ada
Adapter
ter
GT0
HFP
HF2
L4
L5
L6
Programmer Only
Programmer/Controller with Digital Pot
Contact Closure
+24V AC/DC
115V AC
Programmer Only
Programmer/Conroller with Digital Pot
Must be used in conjunction with a standard adapter option GT2EN.
For a more functionally complete description of each option refer to Publication 1336 FORCE-1.0.
Enclosure Type
The first character, A, indicates the Enclosure Code.
The second character indicates the type of enclosure shipped from
the factory:
Table P.F
Enclosure Type Code Descriptions
Enclosure
Type Code
N
A
E
F
J
Description
Open style (IP 00)
NEMA Type 1 (IP 20)
NEMA Type 1 (IP 20)
CE Metal Cover
NEMA Type 4 (IP 56)
NEMA Type 12 (IP 54)
P8
Preface
Conventions
Auxiliary Input
The Auxiliary Input is a terminal connection on the Control Interface
L-Option Board. This connection provides an external input for use
as an Auxiliary Interlock. Unless this interlock is closed, the drive
will be faulted with an Auxiliary Fault.
Auxiliary Interlock
The Auxiliary Interlock is a user supplied circuit consisting of reset,
overload, or other interlocking circuitry. The Interlock is wired to the
drive Auxiliary input.
Bit
A bit is a single character or status point used in programmable
logic. Eight bits form a BYTE, 16 bits form a word. Drive
parameters are actually eight bits or 16 bit words.
Check
To check means to examine either the physical condition of
something or the setting of some control, such as a Parameter.
Checking a drive board or component may also require
measurements and tests.
Connector
A connector connects one drive board to another. Connectors come
in two designs, male and female. Male connectors are stationary and
contain pins, which are sometimes joined by jumpers. Female
connectors are at the ends of wires or ribbon cables and plug into
male connectors.
Preface
P9
Default
When a drive function defaults, it automatically changes to a
pre-programmed setting.
Enable Input
The Enable Input is a terminal connection on the Control Interface
L-Option Board. This connection provides an external input to
enable or disable the Drive Output section. It must be true to permit
the drive to operate.
False
False refers to a logical false state. For instance, a Control Interface
signal on TB3 is false when the input contact is open or the
appropriate voltage is not applied to the Control Interface L-Option
Board.
Jumper
A jumper completes a circuit between two pins within a male
connector on a drive board. In the absence of certain optional
equipment using female connectors, jumpers are applied to certain
pins within a male connector to complete specific and necessary
circuits.
Parameter
Parameters are programmable drive functions that define various
operating functions or status displays of a drive. Refer to Bulletin
1336 FORCE Adjustable Frequency AC Drive User Manual for
Parameter details.
P10
Preface
Press
Press a button on the Human Interface Module to change Parameter
settings and drive functions.
True
True refers to a logical true state. For instance, a Control Interface
signal on TB3 is true when: L4 contact input is closed, L5 input
terminal registers 24V, or L6 input terminal registers 115V AC.
Related Publications
Chapter
Chapter Overview
12
Figure 1.1
Terminal Block Locations, Standard Adapter
Main Control
Board
TB10 Encoder
TB11
ESC
Standard
Adapter Board
SEL
JOG
Control Interface
L-Option Board
TB5, TB6, TB7
Control and
Signal Wiring
Figure 1.2
Terminal Block Locations, PLC Comm Adapter
Main Control
Board
TB10 Encoder
TB11
PLC Comm
Board
TB20, TB21
Control and
Signal Wiring
Communication
Channels
TB1
Power Terminal
Block
AB0548B
13
L5
L6
115V AC Interface
The user inputs are connected to the option board through TB3. The
L4, L5 and L6 options each have nine control inputs. The function of
each input must be selected through programming as explained later
in this section.
Figure 1.3
Jumper Locations, Standard Adapter Board
ESC
Jumper J10
(located on Standard
Adapter Board)
Standard
Adapter Board
SEL
JOG
AB0549B
14
Available Inputs
A variety of combinations made up of the following inputs are
available.
Start
Enable
Stop/Clear Fault
Auxiliary
Reverse
Run Forward
2 Accel/Decel Rates
Run Reverse
3 Speed Selects
Local Control
Standard Adapter
Local Programming
15
Table 1.A
Input Mode Selection
Start/Stop Type
Direction Control
Communication Compatibility
Mode(s)
to Use
None
Momentary
Pushbutton
(3 Wire)
Maintained Switch
(Open-Forward,
Closed-Reverse)
26
Momentary
Pushbutton
(3 Wire)
Momentary Pushbuttons
(Forward and Reverse)
12 16
The maximum and minimum wire sizes accepted by TB3 is 2.1 and
0.30 mm2 (14 and 22 AWG). Maximum torque for all terminals is
0.9 1.13 N-m (8 10 lb-in.).
19
20
21
22
23
24
25
26
27
28
29
30
Input 2 (Stop)
Common
Input 3
Input 4
Input 5
Common
Input 6
Input 7
Input 8
Common
Enable
Figure 1.4
TB3 Terminal Designations
Input 1
7 11
AB0550A
16
Figure 1.5
Input Mode Selection and Typical TB3 Connections
Momentary
[Input Mode] 1
Factory Default
User Connections
Maintained
19
Status
20
Stop/Fault Reset3
21
Common
22
Status
23
Status
24
Status
25
Common
26
Status
27
Status
28
Status
29
Common
30
Enable3
User Connections
[Input Mode] 2 6
Three-Wire Control with Single-Source Reversing
19
Start
20
Stop/Fault Reset3
21
Common
22
Reverse
23
24
Auxiliary3
25
Common
Mode
4
Jog
Stop
Type
2nd
Accel
Digital
Pot Up
Jog
2nd
Decel
Digital
Pot Dn
Local
Control2
Speed
Speed
Select 31 Select 31
26
27
Speed Select 21
28
Speed Select 11
29
Common
30
Enable3
AB0290C
Momentary
[Input Mode] 7 11
Three-Wire Control with Multi-Source Reversing
Maintained
19
Start
20
Stop/Fault Reset3
User Connections
Mode
9
22
Reverse
Reverse
23
Forward
Jog
21
Common
24
Auxiliary3
25
Common
26
27
Speed
Select 21
28
Speed Select 11
29
Common
30
Enable3
10
11
Digital
Pot Up
Reverse
1st
Accel
Forward
Digital
Pot Dn
Forward
2nd
Accel
Speed
Select 31
Speed
Select 31
Digital
Pot Up
1st
Decel
Speed
Speed
Select 21 Select 21
Digital
Pot Dn
2nd
Decel
[Input Mode] 12 16
Two-Wire Control, Single-Source Control
19
20
21
22
User Connections
17
Run Forward4
3
Stop/Fault Reset
Common
Run
25
28
29
30
Mode
14
Local
Control2
Stop
Type
2nd
Accel
Digital
Pot Up
Local
Control2
Speed
Select 31
Speed
Select 31
2nd
Decel
Digital
Pot Dn
Stop
Type
15
16
Auxiliary3
Common
26
27
13
Reverse4
23
24
12
Speed Select 21
Speed Select 11
Common
Enable3
18
The following table defines the input state of the Speed Select inputs
for a desired frequency source.
Table 1.B
Speed Select Input State vs. Velocity Reference Source
Para 52
TB3
Speed Select 3
Bit 14
Terminal 26
Speed Select 2
Bit 13
Terminal 27
Speed Select 1
B12
Terminal 28
Velocity
Reference
Source
Last State
External
Reference 1
Preset Speed 1
Preset Speed 2
Preset Speed 3
Preset Speed 4
Preset Speed 5
External
Reference 2
9 10
TB20
Common
Drive
Enable
9 10 11 12 13 14 15 16 17 18 19
TB21
Fault
Relay
Stop
Motor
Ext
Thermo Fault
+10 Comm 10
Analog Analog
Out 1 Out 2
19
Table 1.C
PLC Comm Adapter Reference Signal Connections
Terminal Block
Terminal Number(s)
Signal
TB20
5
6
Input Common
TB21
10
OUT 1
COM 1
COM 2
OUT 2
OUT 3
COM 3
OUT 4
COM 4
IN 1+
10
IN 1
11
IN 2+
12
IN 2
13
IN 3+
14
IN 3
15
IN 4+
16
IN 4
17
+10V
18
COM
19
10V
110
Adapters and
Communication Ports
Human Interface Module
When the drive-mounted HIM is supplied, it will be connected as
Port 1 (refer to Figure 1.8) and visible from the front of the drive.
The HIM can be divided into two sections; Display Panel and
Control Panel. The Display Panel provides a means of programming
the drive and viewing the various operating parameters. The Control
Panel allows different drive functions to be controlled. For HIM
operation, refer to the 1336 FORCE Field Oriented Control User
Manual.
Important:
Figure 1.7
Human Interface Module, Standard Adapter Only
Display Panel
ESC
SEL
Control Panel
ESC
SEL
JOG
JOG
111
TB10 Encoder
Internal Communication
(Adapter Port 6)
ESC
SEL
JOG
Control Interface
L-Option Board
(TB3 Adapter Port 0)
AB0552A
Main Control
Board
Communications
Channels Ports 6, 7
PLC Comm
Board
SCAN port 1
SCAN port 2
TB20
TB21
AB0553B
112
HIM Removal
HIM Operation
When power is first applied to the drive, the HIM will cycle through
a series of displays. These displays will show the drive name, ID,
and communication status. Upon completion, the Status Display
(refer to Figure 1.10) will be shown. This display shows the current
status of the drive (i.e. Stopped, Running, etc.) or any faults that may
be present (Not Enabled, etc.).
For HIM operation, refer to the 1336 FORCE Field Oriented Control
User Manual.
113
Figure 1.10
Status Display
Stopped
+0.00 Hz
Graphic Programming
Terminal
GPT Description
The optional GPT (Figure 1.11) is a remote device with a 1.8 meter
(6 foot) long cable. The GPT offers a 40 by 8 character display that
can also be used as a graphics display to show trending graphs. For
GPT operation, refer to the 1336 FORCE Field Oriented Control
User Manual. See also the 1201 GPT User Manual.
Important:
Figure 1.11
Graphic Programming Terminal
F1
F2
D
7
4
ALT
PRESET 4
PRESET 5
XREF 1
PRESET 1
PRESET 2
PRESET 3
+/
ESC
F3
F4
+
JOG
AB0554A
114
Drive Tools
All control functions in the 1336 FORCE are performed through the
use of parameters that can be changed with a programming terminal
or Drive Tools. Refer to an overview Block Diagram of the Control
Firmware Function in the 1336 FORCE Field Oriented Control User
Manual.
Feedback information is derived from hardware devices as part of
the process equipment used. Analog signals are converted to digital
signals for use by the drive. Control signals may be provided to the
drive by one of two Adapter Boards.
All setup and operation information used by the drive is stored in a
system parameter table. Every parameter, including Setup and
Configuration parameters (Sources and Sinks), has an entry in the
parameter table. For example, parameter 101 is named the Velocity
Reference 1 HI (whole) parameter and contains a number value
representing the velocity reference. The velocity reference can
originate from an external control device such as a potentiometer
connected to the analog input of an Adapter board or a signal coming
in via RIO from a PLC. Refer to the 1336 FORCE User Manual,
Publication 1336 FORCE-5.12.
Chapter
Electrostatic Discharge
Precautions
22
Tools
You need the following tools to disassemble and assemble the drive:
Pliers
#2 Phillips screwdriver
5/16-inch or 8mm socket
Torque wrench, metered in lb-in. or N-m
Fastener Torque
Specifications
Torque Sequence
When mounting components to a drives heat sink,
component-fastener torque sequences and tolerances are crucial to
component-to-heat sink heat dissipation.
Two-Point Mounting
The following illustrates temporary and final tightening sequences
for components fastened to a heat sink using two screws. Temporary
torque is 1/3 (33%) of final torque. The numeric illustration labels
are for your assistance. Drive components do not carry these labels.
23
Figure 2.1
Two-Point Mounting
2
TwoPoint Mounting
2
Temporary Tighten
1
Final Tighten
AB0016A
Four-Point Mounting
The following illustrates temporary and final tightening sequences
for components fastened to a heat sink using four screws. Temporary
torque is 1/3 (33%) of final torque. The numeric illustration labels
are for your assistance. Drive components do not carry these labels.
Figure 2.2
Four-Point Mounting
1
2
FourPoint Mounting
Temporary Tighten
4
3
Final Tighten
AB0017A
24
Torque Specifications
The following table lists fastener locations by component, how the
fasteners are used, and torque specifications. Refer to Torque
Sequence in this chapter for fastening two-point and four-point
components to the heat sink.
Table 2.A
Fastener Torque Specifications
Component
Bus Capacitor Assy
Gate Driver Board
Gate Driver Board
Gate Driver Board
Gate Driver Board
Bridge Rectifier BR1
Bridge Rectifier BR1
Precharge Module
Precharge Module
Transistor Modules Q1 Q3
Inductor
TB1
TB3
Standard Adapter Board
PLC Comm Adapter Board
Main Control Board
TB5, 6, 7, 10, 11, 20, 21
Fastener
Application
Assy to chassis
Driver board to capacitors
Driver board to inductor
Module (M5 screw)
Module (M6 screw)
BR1 to Driver board
BR1 to heat sink
M1 to heat sink
M1 to Driver board
Module to heat sink
Inductor to chassis
Wires to TB1
Wires to TB3
Board to Mounting Plate
Board to Mounting Plate
Board to Mounting Plate
Wires to terminals
Torque,
lb-in.
Torque,
N-m
22 30
22 30
22 30
22 30
30 39
22 30
25 31
22 30
22 30
25 31
22 30
16
8 10
12 16
12 16
12 16
8 10
2.5 3.4
2.5 3.4
2.5 3.4
2.5 3.4
3.4 4.4
2.5 3.4
2.8 3.5
2.5 3.4
2.5 3.4
2.8 3.5
2.5 3.4
1.8
0.9 1.1
1.4 1.8
1.4 1.8
1.4 1.8
0.9 1.1
25
Enclosure
Cover
AB0509B
Removal
26
27
Control Interface
L-Option Board
AB0556A
Terminal Strip
TB3
Removal
28
!
Important:
29
HIM (Standard
Adapter Board only)
Connector J1
Connector
J5
Connector J1
TB10
Main Control
Board
Connector J7
AB0563B
Removal
210
Important:
211
Main Control
Board
Mounting
Connector J1 Screw
Slide-Mount
Stand-Off
Standard
Adapter Board
TB7
TB6
TB5
AB0559A
Removal
212
213
Main Control
Board
PLC Comm
Adapter Board
Connector
J1
Slide-Mount
Stand-Off
Connector J5
Connector J7
RIO Channel A
RIO Channel B
TB21
TB20
AB0560A
Removal
214
215
Connector J1
Connector
J5
TB10
Main Control
Board
HIM (Standard
Adapter Board only)
Connector J7
Connector J1
Standard Adapter
Board
Connector
J1
Mounting Plate
TB7 Screw
TB6
TB5
PLC Comm
Adapter Board
Connector J5
TB21
TB20
Connector J7
AB0557A
Removal
216
!
Important:
"
217
J3
18
Screws
TB
1
P13
P14
E2
5
AB0314C
Removal
!
Important:
218
219
J3
18
Screws
E22 (+)
E29 ()
P14
P13
TB1
E25
Precharge Insulator,
Stand Alone Drives
(Shown Correctly Folded)
AB0671B
220
Figure 2.11
Gate Driver/Power Supply Board A007, B007 B015, and
C007 C015 Drives
Gate Driver/
Power Supply
Board
J3
18
Screws
TB7
TB7
1
2
TB
P14
P13
E2
5
E22
(+)
E29
()
1
Precharge Insulator, Stand Alone
Drives (Shown
Correctly Folded)
AB0672B
Removal
!
Important:
221
222
Chapter
32
Electrostatic Discharge
Precautions
Tools
You need the following tools to disassemble and assemble the drive:
Pliers
#2 Phillips screwdriver
5/16-inch or 8mm socket
Torque wrench, metered in lb-in. or N-m
Test 1
Testing Bridge Rectifier
BR1
33
Bridge Rectifier BR1 is located on the bottom right of the heat sink.
Figure 3.1
Bridge Rectifier Test
Positive (+)
Bridge
Rectifier
Negative ()
3
2
1
AB0297A
Important:
34
0.43
0.43
0.43
Infinite
Infinite
Infinite
0.43
0.43
0.43
Infinite
Infinite
Infinite
Test 2
Testing the Bus
Capacitors
35
The Bus Capacitors are located on the left side of the Main Chassis.
Figure 3.2
Bus Capacitor Test
Terminal Block
TB1
Positive
(+) DC
Negative
() DC
AB0758A
Important:
36
Input Volts
Meter Reading
200
282V DC +/5%
230
325V DC +/5%
240
339V DC +/5%
380
537V DC +/5%
415
586V DC +/5%
480
478V DC +/5%
500
707V DC +/5%
575
813V DC +/5%
600
850V DC+/5%
37
38
Test 3
Testing Transistor
Modules Q1, Q2, and Q3
Transistor Modules Q1, Q2, and Q3 are located near the center of the
heat sink.
Figure 3.3
Transistor Module Test
Transistor
Module
C2E1
E2
C1
B1
E1
E2
B2
AB0298A
Important:
39
Meter () Lead
C2E1
E2
Infinite
E2
C2E1
0.36
C1
C2E1
Infinite
C2E1
C1
0.36
B1
E1
Infinite/capacitive
B2
E2
Infinite/capacitive
Table 3.D
B020 B030 and C020 Q1, Q2, and Q3 Test
Meter (+)
Meter ()
Nominal Meter
Maximum Meter
Lead
Lead
Reading
Reading
C2E1
E2
Infinite
E2
C2E1
0.34
0.6
C1
C2E1
Infinite
C2E1
C1
0.34
0.6
B1
E1
Infinite
Infinite/capacitive
B2
E2
Infinite
Infinite/capacitive
310
Test 4
Testing the Precharge
Module (Series A and B)
311
The Precharge Module is located near the bottom of the heat sink. If
one or more Transistor Modules has been replaced, you must replace
the Precharge Module.
Figure 3.4
Precharge Module Test (Series A and B)
Precharge
Module
4
5
1
2
3
AB0744A
Important:
312
Meter () Lead
0.35
Infinite
Infinite/capacitive
Infinite/capacitive
Test 5
Testing the Precharge
Module (Series C and D)
313
The Precharge Module is located near the bottom of the heat sink.
Figure 3.5
Precharge Module Test (Series C and D)
Precharge
Module
1
2
3
5
AB0299B
Important:
314
Meter () Lead
Infinite
0.42
Infinite
Infinite
Infinite
Infinite
315
Meter () Lead
20
20
>500K
0.00
0.00
15
Infinite
Infinite
>500K
316
Test 6
Testing the Gate
Driver/Power Supply
Board
VR7
VR2
VR6
VR3
VR4
VR5
F1
Gate Driver
Board
Important:
AB0312B
317
Meter () Lead
VR2 VR7
1.2
2.5
10.If your readings do not match the table readings, replace the Gate
Driver/Power Supply Board.
11. Install the Control Board/Adapter Mounting Plate in reverse order
of removal.
318
Chapter
Part Replacement
Overview
The part replacement procedures in this chapter assume that the drive
you are servicing either has no enclosure or that the enclosure is
open. For more information on opening the Drive Enclosure, refer to
Chapter 2 Disassembly and Access Procedures, Opening the Drive
Enclosure.
Safety Precautions
Electrostatic Discharge
Precautions
42
Tools
You need the following tools to disassemble and assemble the drive:
Pliers
#2 Phillips screwdriver
5/16-inch or 8mm socket
Torque wrench, metered in lb-in. or N-m
Major Component
Replacement
Detailed Product
Identification
43
Figure 4.1
Main Drive Components
Heat Sink and Fan
Assembly
Thermistor
Load Sharing Resistor
Transistor Module
Precharge Module
Gate Driver/Power
Supply Board
Bus MOV
Control Board/Adapter
Mounting Plate
LEM
Human Interface
Module (HIM)
Main Control
Board
Connector J1
Connector
J5
Bridge
Rectifier
Inductor L1
TB10
Bus Capacitor
Bank
Connector J7
Connector J1
Fuse F1
Input MOV
Terminal Strip TB1
Standard
Adapter
Board
Connector J1
TB7
TB6
PLC Comm
Adapter Board
TB5
Connector J5
Connector J7
TB21
TB20
Control
Interface
Board
AB0561B
44
Preform
Precharge
Module
4
5
1
3
AB0745A
Removal
Important:
45
46
Preform
Precharge
Module
1
2
3
5
AB0305B
Removal
Important:
47
48
Thermistor
The Thermistor is fastened to the upper right corner of the heat sink.
Figure 4.4
Thermistor
Thermistor
Connector to Main
Control Board J1
AB0306B
Removal
49
410
Transistor Modules
Transistor Modules Q1, Q2, and Q3 are located on the center of the
heat sink.
Figure 4.5
Transistor Modules
Transistor
Module
C2E1
E2
C1
B1
E2
E1
B2
AB0307A
Removal
Important:
411
412
Positive (+)
Negative ()
Bridge
Rectifier
Preform
3
2
1
AB0304A
Removal
Important:
413
414
Fan
The Fan is located behind and to the bottom of the heat sink.
Figure 4.7
Fan
Fan
Fan Wire
Stake-On
Connectors
Air
Flow
Fan Guard
AB0301A
415
Removal
!
Important:
416
Inductor Bracket
Inductor
E1
E26
E26
E1
AB0303C
417
Removal
!
Important:
418
E22 (+)
E29 ()
TB1
Inductor Bracket
Inductor To TB1 DC
To TB1 +DC
+DC to Gate
Driver Board E22
DC to Gate
Driver Board E29
AB0645A
419
Figure 4.10
DC Bus Inductor and Gate Driver/Power Supply Board,
A007, B007 B015, and C007 C015 Drives
E22(+)
E29()
TB7-1
TB7-2
TB1
Inductor
To TB7-1
To TB7-2
+DC to Gate
Driver Board E22
Inductor
Bracket
DC to Gate
Driver Board E29
AB0646B
Removal
420
421
Bus Capacitors
The Bus Capacitors are located on the left side of the Main Chassis.
Bus Capacitor sizes and quantities vary according to drive ratings.
Figure 4.11
Bus Capacitors
Bus Capacitor
Bank
AB0302B
Removal
422
!
Important:
423
Figure 4.12
Load Sharing Resistor Connections to Bus Capacitors
7.5 10 HP @ 200 240V
7.5 20 HP @ 380 480V
E3
E3
E3
+
C1
+
C1
13.6K
Ohms
E5
+
C1
E4
+
C2
E6
15 HP @ 200 240V
25 30 HP @ 380 480V
13.6K
Ohms
C3
4.3K
Ohms
C4
4.3K
Ohms
E4
E5
C2
+
C2
E5
E6
E6
+
C3
A
E7
E8
13.6K
Ohms
AB0313A
424
Chapter
This chapter illustrates and lists replacement parts for the 1336
FORCE Drives rated A007 A015, B007 B030, and C007 C020
and describes replacement parts ordering procedures.
The following illustration and table show you parts, part names,
locations, and chapters for replacement procedures.
Ordering Replacement
Parts
52
1
2
6
7
10
12
11
9
AB0562A
53
Table 5.A
Replacement Parts for A007 A015, B007 B030, and C007
C020 Drives
Symbol
Description
Location
Replacement Procedures
ST
Thermistor
Main Chassis
Chapter 4, Thermistor
Q1 3
Transistor
Main Chassis
M1
Precharge Module
Main Chassis
BR1
Bridge Rectifier
Main Chassis
BASEDR/
PWRSPLY
Gate Driver/Power
Supply PCB
LOCAL DIS
Human Interface
Module
Control Board/Adapter
Mounting Plate
MAIN
CTL
Control
Board/Adapter
Mounting Plate
GT2
Control
Board/Adapter
Mounting Plate
GT1
PLC Comm
Adapter Board
Control
Board/Adapter
Mounting Plate
10
FAN
Fan
Main Chassis
11
L1
DC Bus
Inductor
Main Chassis
12
C1 C4
Bus Capacitors
Main Chassis
Callout
54
Chapter
62
230V
7.510HP
460V
7.520HP
E5
E5
E3
J1
J1
+
C1
E5 J2
+
+
C2
C2
E6
J4
J3
E6
E3
+
C3
J2 E4
J3 E5
+
C4
+
C1
E6
E6
575V
7.520HP
E5
E3 J1
+
C1
E4 J2
+
C2
E5 J3
E6 J4
+
C3
E7 J5
J6
E8
E6
BR1
E22
E1
TB13
E26 DC+
RECT+
*CT1
SEE TABLE 1
TB15R
FR
E19
TB16S
FS
E20
E21
TB17T
FT
1000:1
*MOV2
CUSTOMER FUSING
*MOV1
C.T.
*MOV3
E29
DC
TB14
*MOV4
HP
7.5
10
15
7.5CT 10VT
10CT 15VT
15CT 20VT
20CT 25VT
25CT 30VT
30CT 30IEC
7.5
10
15
20
Series A and B
STAND ALONE UNIT
BULLETIN 1336 FORCE
200240 Volt: 5.511 kW (7.515 HP)
380480 Volt: 5.522 kW (7.530 HP)
500600 Volt: 5.515 kW (7.520 HP)
VOLTAGE
230
230
230
380/460
380/460
380/460
380/460
380/460
380/460
575
575
575
575
FUSE (AC)
FR,FS,FT TYPE JJ
35
45
70
20
30
35
45
60
70
15
20
25
35
AB0755A
63
DISCRETE WIRES
TB18
TB19
TB110
CT1
2000:1
E5
E15
VM2
WM3
CT2
2000:1
E12
UM1
C1
E9
C1
C1
CAP BANK
See Cap
Bank Detail
B1
E1
E6
E1
C2
B1
E1 E14
E1 E17
E1
C2
C2
B2
B2
B2
E7
*
B1
E1 E11
*C42
*C40
*C41
G1
R99
E2
E2
E2
E13
E1
E2
E2
E2
E16
E10
WP_GATE
WP_EMIT
VP_GATE
VP_EMIT
UP_GATE
UP_EMIT
WN_GATE
WN_EMIT
VN_GATE
VN_EMIT
UN_GATE
UN_EMIT
+15
U_AMPS
15V
DISCRETE WIRING
+15
W_AMPS
15
PC_GATE
PC_EMIT
+BUS
BUS
NEG_CAP
E8
NTC to
Main Control Board
24VDC Fan
P3
P4
P1
P2
P7
P8
P12
P11
P9
P10
E5
E2
E6
P18
1 2
P19
CONTACTOR
INTERFACE
J2
+24VDC AUX INPUT
TB4
F1
1 2 3
1 2 3
TB5
J6
2517226008
1A 600V
J3
1 Fan1
2
Fan2
TB6
2
3
TB1
2
P13
P14
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
J1
J9
1
10
DGND
DGND
DGND
DGND
U_POS+
U_NEG+
V_POS+
V_NEG+
W_POS+
W_NEG+
U_POS
U_NEG
V_POS
V_NEG
W_POS
W_NEG
U_AMPS+
U_AMPS
W_AMPS+
W_AMPS
U_VOLTS
V_VOLTS
W_VOLTS
DGND
NEG_BUS
NEG_CAP
POS_BUS
GND_SHRT
NOT USED
AC_LINE
/CHARGE
EE_IO
EE_SK
EE_CS
PILOT
CVERIFY
+5V
+5V
+5V
+14.5
+14.5
14.5
14.5
+24V
IOS12
ISORTN
DGND
DGND
+5V
+5V
PE PE
Series A and B
STAND ALONE UNIT
BULLETIN 1336 FORCE
200240 Volt: 5.511 kW (7.515 HP)
380480 Volt: 5.522 kW (7.530 HP)
500600 Volt: 5.515 kW (7.520 HP)
AB0756A
64
230V
15HP
460V
7.520HP
460V
2530HP
E5
E3 J1
+
C1
E5
J1
+
C1
E5 J2
+
C2
+
C2
C3
J2
J3
+
C4
E6 J3
J4
E6
E3
+
E4
E5
575V
7.520HP
E5
E3 J1
+
C1
E4 J2
+
C2
BR1
E5 J3
E6 J4
STANDALONE CONFIGURATION
E22
RECT+
SEE TABLE 1
+
E6
TB15R
C3
FR
E6
E7 J5
J6
E8
FS
E6
E19
TB16S
E20
E21
TB17T
FT
CUSTOMER FUSING
E29
*MOV2
*MOV1
*MOV3
*MOV4
Series C and D
STAND ALONE UNIT
BULLETIN 1336 FORCE
200240 Volt: 5.511 kW (7.515 HP)
380480 Volt: 5.522 kW (7.530 HP)
500600 Volt: 5.515 kW (7.520 HP)
HP
VOLTAGE
7.5
10
15
7.5CT 10VT
10CT 15VT
15CT 20VT
20CT 25VT
25CT 30VT
30CT 30IEC
7.5
10
15
20
230
230
230
380/460
380/460
380/460
380/460
380/460
380/460
575
575
575
575
FUSE (AC)
FR,FS,FT TYPE JJ
35
45
70
20
30
35
45
60
70
15
20
25
35
AB0753A
65
DISCRETE WIRES
DISCRETE WIRING
PCB SCREW TERMINAL
TB18
U
TB19
TB110
V
W
E8
L1
CT1
E7
TB72
CT2
2000:1
2000:1
E1
E12
E15
E5
TB11
*CT1
C1
E9
C1
C1
80 OHM
A
1000:1
TB14
DC
B1
CAP
BANK
See Cap
Bank Detail
B1
E1 E11
E1
E1
B2
C.T.
C2
E2
B1
E1 E14
B2
E2
E2
E1 E17
E1
C2
C2
*C40
DC+
B2
*C41
*R1
*C42
TB13
E2
E2
E2
E16
E13
E10
L1
E6
TB12
TB71
TB4
F1
WP_GATE
WP_EMIT
P5
P6
VP_GATE
VP_EMIT
P3
P4
UP_GATE
UP_EMIT
P1
P2
WN_GATE
WN_EMIT
VN_GATE
VN_EMIT
UN_GATE
UN_EMIT
P12
P11
P9
P10
P7
P8
+15
U_AMPS
15V
E5
E2
E6
1 2
W16
W15
+24VDC AUX INPUT
+15
W_AMPS
15
+BUS
BUS
NEG_CAP
SCR_CATHODE
SCR_GATE
NTC to
Main Control Board
J2
24VDC Fan
CONTACTOR
INTERFACE
1 2 3
1 2 3
TB5
J6
2517226008
J3
1
2
Fan1
Fan2
1A 600V
3
TB1
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
J1
2
HIGH VOLT DC AUX. IN
J9
1
10
DGND
DGND
DGND
DGND
U_POS+
U_NEG+
V_POS+
V_NEG+
W_POS+
W_NEG+
U_POS
U_NEG
V_POS
V_NEG
W_POS
W_NEG
U_AMPS+
U_AMPS
W_AMPS+
W_AMPS
U_VOLTS
V_VOLTS
W_VOLTS
DGND
NEG_BUS
NEG_CAP
POS_BUS
GND_SHRT
NOT USED
AC_LINE
/CHARGE
EE_IO
EE_SK
EE_CS
PILOT
CVERIFY
+5V
+5V
+5V
+14.5
+14.5
14.5
14.5
+24V
IOS12
ISORTN
DGND
DGND
+5V
+5V
PE PE
Series C and D
STAND ALONE UNIT
BULLETIN 1336 FORCE
200240 Volt: 5.511 kW (7.515 HP)
380480 Volt: 5.522 kW (7.530 HP)
500600 Volt: 5.515 kW (7.520 HP)
AB0754A
66
Glossary
Glossary
AC Contactor: An alternating-current (AC) contactor is designed
for the specific purpose of establishing or interrupting an AC Power
circuit.
Adjustable Speed: The concept of varying the speed of a motor,
either manually or automatically. The desired operating speed (set
speed) is relatively constant regardless of load.
Adjustable Speed Drive (Electrical): The adjustable speed drive is
comprised of the motor, drive controller and operators controls
(either manual or automatic).
Ambient Temperature: The temperature of the medium (air, water,
earth) into which the heat of the equipment is dissipated.
Base Speed: The manufacturers nameplate rating where the motor
will develop rated power at rated load and voltage. With DC drives,
it is commonly the point where full armature voltage is applied with
full-rated field excitation. With AC systems, it is commonly the point
where 60 Hz is applied to the induction motor.
BR: Refer to Bridge Rectifier.
Braking: A method of stopping or reducing the time required to
stop an AC motor, and can be accomplished in several ways:
1. DC-Injection braking (AC drives) A method which produces
electromagnetic braking forces in the motor by removing 2 AC
motor (stator) phases and injecting DC current. The result is a
linear braking characteristic (ramp) that does not diminish with
motor speed. Application is normally limited to 10 20% of rated
motor speed due to increased heating in the rotor.
2. Dynamic braking (AC drives) A method which produces
electromagnetic braking forces in the motor by dissipating
generated power into the DC bus through a resistive load.
Braking force remains constant and is only limited by the thermal
capacity of the resistors. The result is a linear braking
characteristic (ramp) that does not diminish with motor speed.
G2
Glossary
Glossary
G3
G4
Glossary
Glossary
G5
Duty Cycle:
1. The ratio of working time to total time for an intermittently
operating device. Usually expressed as a percentage.
2. The ratio of pulse width to the interval between like portions of
successive pulses. Usually expressed as a percentage.
Dynamic Braking: Refer to Braking.
Efficiency: Ratio of output to input, indicated by a percentage. In a
motor, it is the effectiveness with which the motor converts electrical
energy into mechanical energy. In a power supply, it is the
effectiveness with which the power supply converts AC power into
DC power.
Electrostatic Discharge (ESD): A static-electricity discharge that
may damage drive components. Refer to the ESD precautions found
in this manual to guard against damage to drive components.
Enable: To activate logic by the removal of a suppression signal.
Enclosure: The housing in which equipment is mounted. They are
available in designs for various environmental conditions. Refer to
NEMA standard for specifications of different types of enclosures.
ENUM (Enumeration): An ANSI C standard extension to the C
language. An ENUM is a set of named integer constants that specify
all the legal values a variable of a given type may have. The keyword
ENUM signals the start of an enumeration type.
ESD: Refer to Electrostatic Discharge.
Floating Ground: An electrical circuit common which is not at
earth ground potential or the same ground potential as circuitry with
which it interfaces. A voltage difference can exist between the
floating ground and earth ground.
Force: The tendency to change the motion of an object with an
exertion of energy from a separate source.
Full Load Torque: The full-load torque of a motor is the torque
necessary to produce rated horsepower at full-load speed.
G6
Glossary
Gate:
1. A logic element that blocks or passes a signal, depending on the
status of specified input signals.
2. The control element of an SCR.
GND Sense: A current transducer that detects an unequal or
imbalanced current in the three-phase AC line or DC bus of the
drive. The imbalance indicates an output ground fault condition.
Horsepower (hp): A unit of power: 1 hp = 33,000 ft-lb/min. = 746
watts.
IEC: International Electrotechnical Commission.
IGBT: Refer to Insulated Gate Bipolar Transistor.
Induction Motor: An induction motor is an alternating-current
motor in which the primary winding on one member is connected to
the power source. A secondary winding on the other member carries
the induced current. There is no physical electrical connection to the
secondary winding; its current is induced.
Inertia: A measure of a bodys resistance to change in velocity,
whether a body is at rest or moving at a constant velocity. The
velocity can be either linear or rotational. The moment of inertia
(WK2) is the product of the weight (W) of an object and the square
of the radius of gyration (K2). The radius of gyration is a measure of
how the mass of the object is distributed about the axis of rotation.
WK2 is usually expressed in units of lb-ft2.
Insulated Gate Bipolar Transistor (IGBT): A type of transistor
commonly used in drive-control devices.
Integral-Horsepower Motor: A motor that has a continuous rating
of 1 hp or more, built into a frame.
International Organization for Standards (ISO): An organization
established to promote development of international standards.
Interposing Relay: An interposing relay is a relay that accepts
control signals of one logic level in order to provide isolated contact
signals in a circuit operating at a different logic level.
Glossary
G7
Inverter:
1. An AC adjustable frequency drive.
2. A particular section of an AC drive. This section uses the DC
voltage from a previous circuit stage (intermediate DC circuit) to
produce a pulse-width-modulated or stepped AC current or
voltage waveform that has characteristics similar to the desired
sine-wave frequency.
3. A circuit whose output signal is the inverse of its input (a
positive-going pulse is inverted to a negative-going pulse, and
vise versa).
ISO: Refer to International Organization for Standards.
Isolation Transformer:
1. A transformer that provides DC isolation from other equipment
not connected to that transformer secondary.
2. A transformer that provides noise isolation between the primary
and secondary by such means as a Faraday shield.
Jogging:
1. In a numerical control system, an operator manually generating
motion (continuously or incrementally) by closing a switch.
2. An operator generating motion by closing a switch.
Kinetic Energy: The energy of motion of a moving body.
LAD: Refer to Linear Acceleration/Deceleration.
LEM: A hall-effect current transducer that senses drive output
current and generates a signal for the control logic.
Linear Acceleration/Deceleration (LAD): A circuit that controls
the rate at which a motor is allowed to accelerate to a set speed or
decelerate to zero speed. On most drives, this circuit is adjustable
and can be set to accommodate a particular application.
Linearity: A measure of how closely a characteristic follows a
straight-line function.
Locked-Rotor Current: Steady-state current taken from the line
current with the a rotor at standstill (at rated voltage and frequency).
This is the current when starting the motor and load.
Locked-Rotor Torque: The minimum torque that a motor will
develop at rest for all angular positions of the rotor (with rated
voltage applied at rated frequency).
G8
Glossary
Glossary
G9
G10
Glossary
Glossary
G11
G12
Glossary
Index
A
Adapter Locations, 111
Adapters and Communication Ports, Human
Interface Module, 110
Audience for this Manual, P1
Auxiliary Input, Definition, P8
Auxiliary Interlock, Definition, P8
Drive
Enclosure Type, P7
Identification, P4
Illustration, 43
Nameplate Location, P3
Rating, P7
Drive Enclosure
Illustration, 25
Installation, 26
Removal, 25
B
E
Bit, Definition, P8
Bridge Rectifier
Illustration, 412
Installation, 413
Removal, 412
Electrostatic Discharge, P2
Bus Capacitor
Illustration, 421
Installation, 422
Removal, 421
ESD, P2
F
False, Definition, P9
Fan
Illustration, 414
Installation, 415
Removal, 415
Connector, Definition, P8
Four-Point Mounting, 23
C
Check, Definition, P8
D
DC Bus Inductor
Illustration, 416
Installation, 417
Removal, 417
DC Bus Inductor (Series C)
Illustration, 418
Installation, 420
Removal, 419
G
Gate Driver Board
Illustration, 217, 219
Installation, 218
Removal, 217, 220
Gate Driver/Power Supply Board, Test,
316
Gate Driver/Power Supply Board (Series C)
Illustration, 220
Installation, 222
H
Human Interface Module (HIM)
Adapter Locations, 111
Illustration, 110
Operation, 112
Removal, 112
Default, Definition, P9
Publication 1336 FORCE-6.11 August, 1999
I2
Index
I
Identification, Product, P3
Parameter, Definition, P9
Input Mode
Factory Default, 16
Programming, 14
Selection, 15
Three-Wire, Single-Source, 16
Precautions
Electrostatic Discharge, P2
Safety, P1
Inputs, Available, 14
J
Jumper, Definition, P9
L
Load Sharing Resistor Connections, 423
Local Programming, 14
M
Manual
Audience, P1
Conventions, P8
Objective, P1
Related Publications, P10
Motor Control Board
Illustration, 29
Installation, 210
Removal, 29, 211, 213
Motor Control Board Mounting Plate
Illustration, 215
Installation, 216
Removal, 215
Mounting
Four-Point, 23
Two-Point, 22
N
Nameplate Location, P3
O
Objective of this Manual, P1
Operation, Human Interface Module, 112
Option
Control Interface, 13
Identification, P4
Precharge Module
Illustration, 44
Installation, 45
Removal, 44
Precharge Module (Series C)
Illustration, 46
Installation, 47
Removal, 46
Press, Definition, P10
Procedures
Accessing Internal Drive Components,
21
Bridge Rectifier Installation, 413
Bridge Rectifier Removal, 412
Bus Capacitor Installation, 422
Bus Capacitor Removal, 421
Component Test, 31
Control Board Installation, 210
Control Board Mounting Plate
Installation, 216
Control Board Mounting Plate Removal,
215
Control Board Removal, 29
Control Interface L-Option Board
Installation, 28
Control Interface L-Option Board
Removal, 27
DC Bus Inductor (Series C) Installation,
420
DC Bus Inductor (Series C) Removal,
419
DC Bus Inductor Installation, 417
DC Bus Inductor Removal, 417
Drive Enclosure Installation, 26
Drive Enclosure Removal, 25
Fan Installation, 415
Fan Removal, 415
Gate Driver Board Installation, 218
Gate Driver Board Removal, 217, 219
Gate Driver/Power Supply Board (Series
C) Installation, 222
Gate Driver/Power Supply Board Test,
316
Precharge Module (Series C), 46
Precharge Module (Series C) Installation,
47
Index
I3
T
TB3 Terminal Designations, 15
Terminal Block Locations, 12
Terminal Designations, TB3, 15
Thermistor
Illustration, 48
Installation, 49
Removal, 48
Product Identification, P3
Programming
Input Mode, 14
Local, 14
Torque
Four-Point Mounting Sequence, 23
Maximum for TB Terminals, 15
Specifications, 24
Two-Point Mounting Sequence, 22
R
Rating, Drive, P7
Related Publications, P10
Removal Procedures. See Procedures
Removal, Human Interface Module, 112
Replacement Part Procedures, 41
Replacement Parts, 51
Transistor Module
Illustration, 410
Installation, 411
Removal, 410
Test, 38
Troubleshooting, Component Test
Procedures, 31
True, Definition, P10
Two-Point Mounting, 22
S
Safety Precautions, P1
Schematics, 61
W
Wire Sizes, 15
I4
Index
Notes
N2
N3
N4
N5
N6
LITTLE
MODERATE
EXTENSIVE
PROGRAMMABLE CONTROL
AC / DC DRIVES
PERSONAL COMPUTERS
NC / CNC CONTROLS
RATE THE OVERALL QUALITY OF THIS MANUAL BY CIRCLING YOUR RESPONSE BELOW. (1) = POOR (5) = EXCELLENT
HELPFULNESS OF INDEX / TABLE OF CONTENTS
CLARITY
EASE OF USE
COMPANY
TITLE
DEPARTMENT
STREET
TELEPHONE
CITY
STATE
FAX AND/OR EMAIL
ZIP
FOLD HERE
FOLD HERE
NO POSTAGE
NECESSARY
IF MAILED
IN THE
UNITED STATES
MEQUON, WI
ALLEN-BRADLEY
Attn: Marketing Communications
P.O. Box 760
Mequon, WI 53092-9907
Allen-Bradley, a Rockwell Automation Business, has been helping its customers improve
productivity and quality for more than 90 years. We design, manufacture and support a broad
range of automation products worldwide. They include logic processors, power and motion
control devices, operator interfaces, sensors and a variety of software. Rockwell is one of the
worlds leading technology companies.
Worldwide representation.
Argentina Australia Austria Bahrain Belgium Brazil Bulgaria Canada Chile China, PRC Colombia Costa Rica Croatia Cyprus Czech Republic
Denmark Ecuador Egypt El Salvador Finland France Germany Greece Guatemala Honduras Hong Kong Hungary Iceland India Indonesia
Ireland Israel Italy Jamaica Japan Jordan Korea Kuwait Lebanon Malaysia Mexico Netherlands New Zealand Norway Pakistan Peru
Philippines Poland Portugal Puerto Rico Qatar Romania RussiaCIS Saudi Arabia Singapore Slovakia Slovenia South Africa, Republic Spain
Sweden Switzerland Taiwan Thailand Turkey United Arab Emirates United Kingdom United States Uruguay Venezuela Yugoslavia
Allen-Bradley Headquarters, 1201 South Second Street, Milwaukee, WI 53204 USA, Tel: (1) 414 382-2000 Fax: (1) 414 382-4444
PN 74002-117-01(A)
Publication 1336 FORCE-6.11
January, 1996
Copyright 1996 Allen-Bradley Company, Inc. Printed in USA