191 (REF)

184 (REF)

'E'

IMMERSED LENGTH 'A'

23.8

119 (REF)
THERMOSTAT POCKET 'B'

S1 PROCESS CONTROL
THERMOSTAT POCKET
S2 OVER TEMPERATURE
LIMIT DEVICE POCKET

INACTIVE 'C'
TERMINAL BOX
0081

WARNING: DO NOT OPEN WHILE ENERGISED

DO NOT OPEN IN THE PRESENCE
OF EXPLOSIVE ATMOSPHERE

NAME PLATE

CABLE ENTRY M20

O-RING SEALS
CABLE ENTRY
WeEXTERNAL
have commented
earlier to provide 3Ph heater.
As this heater is single
phase vendor to
M25
EARTH POST M5
BOX BASE
provide intermediate JB at skid edge for power cable from Dodsal MCC. Cabling from the said
intermediate JB to the heater terminal box shall be in vendor scope.
Power cable from Dodsal MCC to the intermediate JB shall be 3CX35 sq. mm. The terminals
shall be suitable for same.

ELEMENT SLEEVES
& THERMOSTAT
POCKET(S)
WELDED TO SEAL

BAFFLE
SUPPORT S

FLANGE

THERMOSTAT POCKET

CARTRIDGE ELEMENT
HEATER
BUNDLE
SIZE 'D'
3" 150lb FLANGE

Vendor also to submit the drawing of the intermediate JB.

NOTES:
1.

RATING:
3KW ON 250V, 1PH, 50/60HZ.

2.

MATERIAL:
CARTRIDGE TYPE ELEMENTS: 6 OFF 12MM REMOVABLE 304 STAINLESS
STEEL
CARTRIDGE ELEMENT SHEATH: 16MM PLAIN SURFACE 316L STAINLESS
STEEL
THERMOSTAT POCKET(S): 316L STAINLESS STEEL
TERMINAL BOX: MILD STEEL FP4 TERMINAL BOX IP66 RATED
PROCESS FIXING: 3" NB 150LB ANSI RF BLIND 316L STAINLESS STEEL
FLANGE

3.

FINISH:
TERMINAL BOX LID POWDERCOATED RAL 2010 (ORANGE).
TERMINAL BOX BODY POWDERCOATED RAL 9007 (GREY)
FLANGE - STAINLESS NATURAL
Colour finish
REMAINDER NATURAL

7.

ONLY APPLIES TO DUAL PHASED HEATERS:

HEATERS ARE SUPPLIED SUITABLE FOR 1PH SUPPLY, IF 3PH SUPPLY IS
BEING USED, THEN THE 'LIVE' LINK(S) MUST BE REMOVED IN ACCORDANCE
WITH THE HEATER INSTRUCTIONS (IOM)

8.

CONTROLS:
S1: 1 X AUTO RESET CONTROL THERMOSTAT RANGE +7/+100C
MAX SET POINT +90 C (5-7C HYSTERESIS)
S2: 1 X MANUAL RESET THERMOSTAT SET AT + 110C
S3: 1 X MANUAL RESET BOX CUT OUT
(LOCATED IN TERMINAL BOX TO PREVENT OVERHEATING)

9.

HEATER CERTIFICATION :
ATEX / IECEx CERTIFIED Ex II 2 G D Ex d IIC T4 Gb Ex tb IIIC T135C Db

10.

OVERTEMPERATURE PROTECTION:
EACH HEATER SHALL BE FITTED WITH 1 OFF (MINIMUM) SENSOR FOR THE
HEATER MOUNTING FLANGE/PROCESS TEMPERATURE AND 1 OFF TERMINAL
BOX CUT-OUT SENSOR. THE SENSORS SHALL BE THERMOSTAT,
THERMOCOUPLE OR RTD. THE SENSORS SHALL BE CONNECTED TO A
SUITABLE TEMPERATURE CONTROL SYSTEM TO SHUT DOWN THE HEATER
IN THE EVENT THE MAXIMUM TEMPERATURE IS EXCEEDED.
OVERTEMPERATURE SENSOR & CUT-OUT MUST BE MANUAL RESET EITHER
BY:
a.) AUTO-RESET THERMOSTAT & AUTO RESET CUT-OUT BEING, RESET AT
CONTROL PANEL BY KEY SWITCH OR SPECIAL TOOL.
b.) SENSOR & CUT-OUT BEING MANUAL RESET UNITS, ie MANUAL RESET
INSIDE TERMINAL BOX.

shall be as per KOC spec.

4.

MAX WORKING PRESSURE 13 BARg

5.

INSPECTION AND TESTING:

HYDRO TEST TO WI/09/110
TEST METHOD 1. TO 20 BARg FOR 15 MINUTES
TEST METHOD 2.
REFER TO LATEST REVISION OF CERTIFICATE LCIE 01 ATEX 6056 X
ELECTRICAL TEST TO WI/09/114.
100% VISUAL AND DIMENSIONAL CHECK

6.

CABLE ENTRIES:
1x M25 x1.5p (POWER), 1x M20 x1.5p (CONTROL).
CABLE ENTRIES FITTED WITH TEMPORARY PLUGS
ANY UNUSED ENTRIES MUST BE FITTED WITH
SUITABLE CERTIFIED BLANKING PLUGS AT ALL TIMES.
UNDER NO CIRCUMSTANCES ARE ANY ENTRIES TO BE LEFT OPEN
DUE TO THE NATURE OF THE SCREW THREADS ON THE TERMINAL
BOX,THE CABLE ENTRIES MAY NOT BE IN THE POSITION SHOWN
ON THE DRAWING.

11.

TAG INFORMATION (WHERE APPLICABLE) :

REFER TO RELEVANT ITEM ON SALES ORDER

Any thermostat wiring/ control wiring of

the heater will be connected to DCS.

Suitable plugs shall be provided for all spare entry openings.

FOR WIRING
INFORMATION
SEE: 017326.01.03

VARIABLE DETAILS
LENGTH 'A'

1400mm

SIZE 'D'

72mm

LENGTH 'B'

485mm

LENGTH 'E'

100mm

LENGTH 'C'

300mm

LENGTH 'F'

N/A